Easy120V Service Manual
Contents
1. To replace this membrane 1 Remove the front panel 2 Peel back the membrane and remove completely 3 Remove the adhesive cover from the new mem brane 4 Carefully route the keypad ribbon before allowing adhesive surface to stick to panel 5 Carefully position the membrane and stick the ad hesive surface to the panel free DS i Go oe E Ee ATT lt pt PA Easy120V Keypad Membrane on Front Panel LCD Mopbute The LCD module is mounted under the front panel The rib bon cable to J23 and the portion of the power supply wire harness from the LCD Molex to the LCD module are part of the LCD module assembly To replace the LCD module simply remove the front panel and remove the four phillips head screws holding the LCD module to the underside of the front panel veer LCD Module and Keypad Membrane Ribbon BOLT WORK The T Handle spindle is fitted through a stand off on the face of the door On the inside the cam anchored by a 9 16 locknut When the handle turns the cam drives the solid piece bolt work up on its guides 1 2 capture nuts hold the bushings in place which in turn hold the bolt work piece flush against the door All moving parts are greased to ensure smooth operation WW Top C Handle Spindle with Cam 8 Locknut Bottom L to R Guide Flatwasher Nylon Washer Bushing MECHANICAL KEY LOCKS The locks to both inner compartments and the validator service door are simple 1 4 turn2. UUL 0000 000 DOOR PANEL VALIDATOR VALIDATOR VEND SOLENOIDS VEND DROP SENSOR TRANSMITTER ARMORED CABLE WAW TO BACK PANEL 1096765 4 UC aed O ei HEARTBEAT H Jo J No VEND DROP SENSOR RECEIVER Easy120V Wiring Diagram Armored Cable Red Blue and Black power to J26 Red and Black 5V power to LCD module Blue and Black 12V power to validators Gray harness printer to J4 Validators Black White and Orange sets to J2 channel 1 and J3 channel 2 ACO Key Switch Red and black wires to J29 LCD Module Data Flat ribbon cable to J23 Keypad Membrane Flat ribbon cable to J5 Vend Solenoids Blue wire pairs to associated J7 connector Lock Orange and Black top two wires of RJ45 at lock to J7 LOCK1 connector Vend Drop Sensor Transmitter Yellow and Black wire harness to J21 Vend Drop Sensor Receiver Yellow Black and Yellow wire harness to J25 EASY120V TROUBLESHOOTING INTRODUCTION Most problems will fall into one of these categories mechani cal door operation vending power or electronics If you can successfully determine the nature of the problem you can greatly reduce the number of possible causes POWER If the unit has no power the display will be off and there will be no response from the keypad EXTERNAL POWER The unitis powered by an external DC power supply Part 15000346 Measure the output v
3. 600842 Right Inner Door Hinge Assembly G 3222 Locknut Hinge 7 16 Hex 14 20 3 801109 Key Lock Inner Door 2 600823 Manual Drop Drawer w back stop parts GN 4014 Drawer Back Stop GN 1028 Bolt Drawer Back Stop G 3223 Locknut Back Stop 9 16 Hex 3 8 16 2 800215 Cable Clamp 5 16 4 701443 Rear Connector Plate 801094 Connector Plate Screws 4 DOOR HARDWARE 3914 T Handle 701327 Handle Spacer 701328 Handle Cam G 3223 Locknut Handle 9 16 Hex 3 8 16 600828 Bolt One Piece 701323 Bolt Guide Bushing 3 801096 Bolt Nylon Washer 3 801097 Bolt Flat Washer 3 G 3154 Bolt Locknut 1 2 Hex 5 16 32 3 701362 Hinge Assembly G 3222 Locknut Hinge 7 16 Hex 4 20 8 600845 Validator Door 800398 Nut Validator 8 32 8 801109 Key Lock Val Door 600843 Hinge Assby Val Door 600827 Drop Tray 701319 Drop Tray Support Bracket G 3222 Locknut Brkt Body 7 16 Hex 4 20 2 801093 Locknut Brkt Tray 10 32 2 G 3222 Locknut Vend Assby 7 16 Hex 14 20 4 801092 Screw Main Board 8 32 5 16 Pan Ph 6 600876 Outer Panel 06030008 Screw Display Module 4 40 1 4 4 CONSUMABLES amp STICKERS 801085 Tube each 800660 Thermal Printer Paper Roll 801154 Column Stickers for vend assby 801155 Vend Knob Stickers 801159 Column Currency Decal Stickers 800332 Label ACO Key 801156 Warning Label Store Window 801157 Warning Label Safe
4. EASY120V THEORY OF OPERATION KEYPAD The keypad is actually a membrane surface It attaches to the slanted face of the door panel with self adhesive It connects by ribbon cable to the main circuit board To the right of the display window is a standard number pad with buttons for digits 0 to 9 plus Enter and Cancel buttons Four Function buttons F1 F2 F3 F4 are positioned in a row immediately below the display window The Function buttons are used to select menu items presented on the display screen DISPLAY An LCD display is located near the center of the keypad It is visible through a clear window in the surface of the key pad membrane The display circuit board is mounted to the underside of the door panel OUTER DOOR LOCK The outer door lock is activated by a control signal from the main circuit board Users may open the door using normal door procedures or using the Armored Car Override key switch ACO KEYSWITCH This switch is used to send a control signal to the main board telling it to immediately unlock the outer door PROGRAMMING All programming is done using the keypad and display on the outer door panel The configuration is saved to nonvola tile memory on the main circuit board To configure the safe you must use User 00 Refer to the EASY120V PROGRAM MING section for more information about how to program the safe VENDING To load tubes the outer door must be open Tubes may be loaded w
5. key locks The inner com partment doors are attached by simple hinges and they Swing open for access MANUAL DROP DRAWER The manual drop drawer includes an anti phish battle and steel back stop The drawer can be replaced by removing the dual nuts holding the back stop piece to the rear of the drawer Manual Drop Drawer Back Stop EASY120V PARTS LIST ELECTRONICS 15200130 Easy120V Main Board 15000346 External Power Supply 15200351 Armored Power Harness 15200157 Spring loaded Keyswitch ACO 15200151 Single Key Switch Cable J22 801217 Keypad Touch Membrane 15200154 LCD with Harness 15016000 Outer Door Lock 15200152 Lock Cable 15200200 Drop Transmitter Board 15200251 Drop Transmitter Cable J21 15200201 Drop Receiver Board 15200250 Drop Receiver Cable J25 801150 Solenoid w nut and wires 10 801107 Vector Validator 2 15200350 Validator Harness 800688 Printer Thermal 15009077 Printer Cable 20 RJ RJ 15200155 Printer Adapter RJ DB25 VENDING HARDWARE 701326 Solenoid Mounting Bracket 701428 Solenoid Cover 801189 Solenoid Lock Washer 10 800303 Drop Module Screw 7 16 6 32 4 600883 Vend Assembly Chassis 801057 Vend Casting 10 801160 Vend Casting Set Screw 10 801062 Vend Casting Rear Bushing 10 801063 Vend Casting Front Bushing 10 801058 Vend Casting Spindle 10 801084 Vend Knob 10 INTERIOR HARDWARE 600884 Left Inner Door 701315 Left Inner Door Hinge Assembly 600841 Right Inner Door
6. must remove the vend assembly if you are replacing the cable to either of these boards To REINSTALL THE VEND ASSEMBLY Reverse the above steps Be sure the notches in all of the vend castings are facing up Be careful to avoid pinching any wires when mounting the Assembly UNDER THE VEND ASSEMBLY The vend assembly must be removed in order to access and replace the main circuit board and all other electronics in this section Components Under the Easy120V Vend Assembly SOLENOIDS Each solenoid is held to the bracket by its nut To replace a solenoid remove first remove the bracket and cover assem bly Care must be taken to avoid twisting and thus damaging the solenoid wires while removing solenoid nuts Solenoid wires must be routed through the bracket cover openings close to the door The bracket cover prevents anything from weighing down the solenoid pins Care must also be taken to ensure each solenoid cable is connected to the correspond ing column connector on the J7 jack set Solenoids close up Main BOARD Use a grounding strap to avoid static damage any time you handle the main circuit board Remove power by unplug ging the external power supply before replacing the main circuit board When replacing the main board be sure to carefully note where each plug to goes so you put them in the correct jacks with the correct orientation on the new board Make sure jumper JP1 is installed and jumper JP9 is installed b
7. the LCD module If the display comes on the power problem is probably a validator If the display does not come on the problem is likely to be the LCD module although it is possible the problem could still be on the main board PNI Black Common EIS aS VENDING Vending problems may include tube jams solenoid problems vend drop sensor problems or electronics problems Tuge JAM op Empty COLUMN Open the door and visually inspect to make sure there are tubes in the column and there is no jam If the column is jammed clear the jam SOLENOID OR Main BOARD While attempting to vend from the problem column verify the solenoid energizes pin pulls up when the screen indicates it should If the solenoid does not check the connection to the main board Check the voltage to the solenoid at the main board connection while attempting to vend to determine if the problem is the solenoid or the main board Solenoids close up VEND Drop SENSOR If the safe vends properly but the tube count does not decrement or if the solenoid remains energized even after you physically vend a tube there is a problem with the vend drop sensor Check the physical mounting of the vend drop sensor transmitter and receiver boards and check for any obstructions of the beam across the tray area Check electri cal connections at sensor boards transmitter on hinge side receiver on open side and main board J21 and J25 Check continuity of sensor cabl
8. LET Easy 120V SERVICE MANUAL OM le 2 Ieren E 3 KEE 0 0 EE d PEOGA te 5 Theory OF EE eege 6 ne BEIEN 7 MOHE MOOG ed as n 8 Eee E E is a aaa E 10 A E 14 801331 8 2007 EASY120V SPECIFICATIONS Footprint 32 H x 20 W x 20 D Panel Depth 5 Weight 270 lbs approximate empty weight Boltwork 5 Point Hinge Continuous heavy duty full length Manual Drop Drawer 4 5 x 1 5 to key locked inner compartment Validator Drop Two high quality single feed validators count money and input bills to a separate key locked inner com partment Tube Capacity 120 Tubes 10 columns 12 tubes column Internally loaded Tube Count Manual fill auto decrement Vend Mechanism Solenoid activated release for hand operated knob cycle vending Vend Delay 2 Minute default programmable 0 to 99 minutes Door Delay 10 Minute default programmable 0 to 99 minutes Users Master 00 default PIN 111111 for programming Users 01 99 4 digit PIN for operation Vend Threshold Default not set Limit maximum vend amount per user per period Armor Car Support Key override of door delay for instant access Keys ACO Armored Car Manual Drop Inner Compartment Validator Drop Inner Compartment Validator Service Door EASY120V INSTALLATION SITE PREPARATION Before installing make sure there is adequate clearance for the body and base of the safe as well as proper electrica
9. R button SETTING VEND THRESHOLD e The Vend Threshold limits the maximum dollar amount any one user may vend in a specified period You define the amount and the period Enter User Number 00 press ENTER Enter your 6 digit PIN press ENTER select YES F1 to PROGRAM SAFE select VEND THRESHOLD F4 F3 Enter your desired dollar limit and press the ENTER but ton Enter the time period in minutes and press the ENTER button SETTING DOOR DELAY e The door delay is the delay period you must satisfy before opening a door see also DOOR OPERATION NORMAL above Door delays are intended help protect against loss of money and life from an armed robbery Enter User Number 00 press ENTER Enter your 6 digit PIN press ENTER select YES F1 to PROGRAM SAFE Select DOOR DELAY F4 F4 F1 Enter the desired door delay value in minutes and press the ENTER button ZERO VEND BALANCE Use this procedure to reset all column totals to zero Enter User Number 00 press ENTER Enter your 6 digit PIN press ENTER select YES F1 to PROGRAM SAFE select ZERO SYSTEM F4 F4 F2 Press F1 to verify system tube count reset to zero SETTING THE SYSTEM CLOCK Enter User Number 00 press ENTER Enter your 6 digit PIN press ENTER select YES F1 to PROGRAM SAFE select DATE AND TIME F4 F4 F3 select TIME F1 and enter the correct time as directed select DATE F2 and enter the year month and day as directed
10. When this happens replace the keypad EASY120V REPAIR WARNINGS e ONLY FACTORY AUTHORIZED SAFE TECHNICIANS SHOULD ATTEMPT TO SERVICE THE EASY120V SAFE e PROCEDURES AND TOOLS REQUIRED TO DRILL OPEN THE SAFE ARE NOT IN THIS DOCUMENT AUTHORIZED TECHNICIANS WILL BE PROVIDED WITH THE INFORMA TION REQUIRED DIRECTLY FROM THE FACTORY e UNAUTHORIZED SERVICE WILL VOID THE WARRANTY AND MAY RESULT IN ADDITIONAL DAMAGE e REMOVE POWER BY UNPLUGGING THE EXTERNAL POW ER SUPPLY BEFORE CONNECTING OR DISCONNECTING ANY ELECTRICAL COMPONENTS INSIDE THE SAFE e USE ANTI STATIC PROTECTION AT ALL TIMES WHEN HANDLING ELECTRONIC CIRCUIT BOARDS AND COM PONENTS TOOLS Most repairs to the Easy120V safe require only common tools The T 25 Security Torx bit is only required for accessing the front panel Be sure to use a grounding strap any time you are handling any circuit boards Standard service tools for the Easy120V should include the following Phillips Screwdriver 3 8 Nut Driver Wrench 7 16 Nut Driver Wrench 1 2 Nut Driver Wrench 7 25 Torx Security Bit Pliers Multi Meter Grounding Anti Static Strap REPLACEMENT PARTS Always obtain all replacement parts from the factory Using dp non factory parts will void the warranty and may damage y 7 W your safe Disconnect Drop Sensor Boards ex shown left or Remove Drop Sensor Boards ex shown right VEND ASSEMBLY The Vend Assembly must be removed in order to access mo
11. ay include handle cam failure stuck or blocked bolt work lock failure main board failure or a wiring problem with the lock MECHANICAL Pressure on the inside of the door from items stuffed inside can make it very difficult to open the door The best solution if this happens is to apply pressure to the front of the door while turning the handle Damaged or jammed bushings can cause similar symptoms If the handle cam is loose the handle will turn without moving the bolt work ELECTRICAL Use the normal door procedure and attempt to open the door Listen carefully to hear if the solenoid fires If you can not hear the solenoid fire the lock has failed or possibly the lock cable is loose or though less likely the main board may have failed MAIN ELECTRONICS The main board is the heart of the Easy120V Component failure on the main board can manifest in any number of ways ranging from intermittent door vending or validating problems to complete display failure garbled display in ability to count tubes lock failure partial or complete validat ing failure loss of accounting data or otherwise failure to properly respond The main board constantly checks itself as evidenced by a flash of the Heartbeat LED about once per second If the Heartbeat LED does not blink the main board should be replaced KEYPAD lf the keypad membrane is damaged you will find the same button fails to resoond no matter what command you try to give
12. d the drop A Drop Receipt will print automatically showing the total dropped DOOR OPERATION NORMAL e Enter your User Number 01 to 10 only press ENTER Enter your 4 digit PIN press ENTER Select OPEN DOOR F2 If a delay is set wait until the delay ends on the screen You then have up to five minutes to repeat the above steps If you are emptying the contents of the validated drop compartment press F1 to reset the validated cash total and print the Deposit Report for bank deposit otherwise press F2 IMMEDIATELY turn the handle and open the outer door If you are loading tubes immediately press F1 and follow the instructions on the screen to tell the system how many tubes will be loaded into each column Use your inner compartment keys to open manual or vali dated drop doors as needed Load tubes if applicable DOOR OPERATION ARMOR CAR ACCESS Insert and turn the Armored Car Key IMMEDIATELY turn the handle and open the outer door A Deposit Report will print automatically Use your inner compartment keys to open manual or validated drop doors as needed Note Using the Armored Car Access procedure does not allow you to enter new tube inventory totals e Enter your User Number press ENTER Enter your 4 digit PIN press ENTER select VEND MONEY F4 enter the COLUMN NUMBER then press the ENTER button Rotate the release knob for the selected column Collect your tube of change from the dispensing tray T
13. es Replace both boards only If no other problem is found Drop Sensor Receiver Side Shown VALIDATING The Easy120V is equipped with two bill validators If one validator fails the second should still accept money Since the validators are single feed type you can feed one bill into each validator simulateously to soeed up your drops The most common validating problem is a bill jam When validators become dirty they begin to reject bills Validators also include moving parts which wear over time requiring periodic refurbishment or replacement Siiip e di A Open Validator Hea GLEARING Bt Jams GLEANING HEADS Open the validator head service door Disconnect the vali dator power data cable plug from the side of the validator head Open the validator head and remove the bill jam To clean ahead use a Clean lint free rag dry or slightly damp to wipe out all validator head surfaces and drive wheels Close the head and reconnect the power data plug to restore the validator to service VALIDATOR FAILURE If a validator is clean and jam free and still does not accept bills check the 12 V e power into the validator plug If power is okay try swapping the validator data cables at the main board If the problem remains with the same validator replace the validator If the problem moves check data cable continuity If the cable is okay replace the main board OUTER DOOR Possible outer door problems preventing operation m
14. etween its two lower pins on the replacement board You may need to transfer the jumpers from the old board to the new board Six phillips screws hold the main circuit board to the door ya TTT Ls hat tea H AH Wa Mu d tM y 4 t ab TN Ar LR KR KK CRN Kiinid Prt Main Board Lock The lock is mounted on a layer of hard plate with phillips head screws It connects to the door via a short cable orange and black wires only The cable has an RJ45 con nector at the lock and a snap on plug for the LOCK1 jack at main board A Ha s SW RS e ATT Hr FA 7 a f Swingbolt Lock Shown Connected to Main Board ACO Key SWITcH The ACO Key Switch is mounted directly to the door above the front panel and across from the handle It is electrically connected to J22 on the main board C d A ACO Key Switch from Interior left and Exterior right FRONT PANEL The vend assembly must be removed in order to remove the front panel The front panel must be removed to access and replace the LCD module or keypad membrane To Remove THE FRONT PANEL 1 Disconnect plugs at J23 to LCD module and J5 to key pad membrane on the main board 2 Disconnect the power supply molex to the LCD module 3 Remove the screws holding the 9 front panel to the door Be care w i ei It LCD Gemen TE KEYPAD MEMBRANE The keypad itself is a flexible membrane it sticks to the front panel with self adhesive
15. ightening EASY120V OPERATION VENDING TUBES OPERATIONAL OVERVIEW e Most Easy120V operations involve logging in up to 100 Users supported using the keypad for security The Master User code is used to setup the safe configura tion and edit Users Users 01 to 10 can do all operations shown on this page Users 11 to 99 are the same except they cannot open the door The keypad features an LCD display four function but tons F1 F4 number buttons a CANCEL button and an ENTER button The F1 F2 F3 F4 buttons are used to select menu options The system tracks the most recent 500 events in the audit history Keys are used to operate locks on inner doors the valida tor service door and the armored car switch The vending system holds up to 120 tubes and tracks tube inventory Two bill validators authenticate and track all money totals through validated drops Numerous reports are available to track activity MANUAL DROPS A manual drop drawer is provided for making secure drops of cash Pull out the drawer insert money close drawer e The money falls into a phish resistant isolated locked inner compartment To remove manual drop money open the outer door and use your manual drop key to open the compartment VALIDATED DROPS e Enter your User Number press ENTER Enter your 4 digit PIN press ENTER Select VAL DROP F4 or F4 then F2 as directed Insert bills into validators Press the CANCEL button to en
16. ith the open end facing in or out 12 tubes may be loaded in each column When a user performs a vend the main circuit board energizes the solenoid for the selected column until either a tube is detected dropping or it times out about 7 seconds An optical sensor beam passing under the vend assembly detects tubes dropping from the assembly to the tray area When this beam is interrupted the main circuit board turns off the solenoid VALIDATING When a user logs in and chooses to make a validated drop the main circuit board sends a signal to the bill validators to turn on and accept money As bills are fed into the vali dators the validators send information about the bill count and denominations back to the main circuit board It tracks the total money dropped who made the drop and the time When the drop is complete a receipt is generated at the printer Bills are only accepted when the validators are enabled in this manner ACCOUNTING The processor on the main circuit board tracks all bill valida tor and vending financial activity Validator money tracking is completely automatic Daily Grand Z reports allow you to track validated drop activity by business day Each time the outer door is opened you have the option of resetting the total cash in validated drops to zero You also have the option to set the number of tubes loaded into each column EASY120V WIRING DIAGRAM ACO LCD DISPLAY MODULE KEYPAD MEMBRANE
17. l power SPACE REQUIREMENTS Space must be provided for mounting the safe plus required clearance for access A minimum gap of one inch must be provided on both sides and four inches at the rear of the safe Clearance must be provided so that the safe door is allowed to swing open at least 90 e 1 Inch Side Clearance e 4 Inches Rear Clearance e 90 Door Swing Clearance e Body Height Clearance Power REOUIREMENTS A standard NEMA 15A 115V e grounded outlet must be provided within 6 feet of the hinge side of the safe The unit may share its AC circuit with other point of sale electronic equipment but must not be on the same circuit as rotating machinery such as a cooler or other refrigeration equip ment e Standard 115V Grounded Outlet e No Rotating or Heavy Loads on AC Circuit e Outlet Within Six Feet of Hinge Side INSTALLATION PROCEDURE Before proceeding make sure the space and power re quirements listed above are met for the mounting location The safe is shipped with the outer door locked in the open position with rubber bumpers preventing accidental door closure REMOVE THE SAFE FROM THE PALLET 1 Remove wrapping material from the safe 2 Remove the contents of the safe 3 Unbolt the safe trom the pallet VERIFY SAFE OPERATION 1 Locate the power supply unit packaged inside the unit Unwrap the power supply 2 Plug the power supply cable into the power supply jack at the rear of the safe 3 Plug the
18. oltage to determine power supply operation up to the back of the safe only 12 and 5 V and common are used If the problem is external verify the outlet has power and replace the power supply if faulty If the power supply output is good and everything is conencted properly the problem is inside the safe 1 COM 2 COM 3 5 Voc 4 12 Voc 5 12 Vig Power Supply Output INTERNAL POWER Internally power runs on multiple sets of wires from the rear of the safe through an armored cable to the door Through the armored cable black wires carry power common from Pin 1 of the jack to J26 main board the LCD module and validators blue wires carry 12 V from Pin 3 on the jack to J26 on the main board and both validators red wires carry 5 V from Pin 5 of the jack to the LCD module and main board J26 The armored cable also carries the printer cable harness Possible problems include the cable harness the LCD dis play module validators or the main board Disconnect J26 and the molex connectors to the LCD panel and validators Check for correct voltages at each plug blue 12 Vc and red 5 V relative to black If power at each plug checks out okay the armored cable is okay and the problem is either the LCD module validators or the main board Plug J26 in and see if the Heartbeat LED on the main board blinks If not the problem is definitely the main board If the Heartbeat indicator does blink plug in
19. r your 6 digit PIN press ENTER select YES F1 to PROGRAM SAFE Select USER PIN F3 Enter a USER NUMBER then select ADD F1 or DELETE F2 If you chose to ADD Assign a 4 digit PIN code and press the ENTER button You cannot assign the same PIN code to more than one user If you select a user who is already enrolled this effectively changes the User s PIN code UNIT ID NUMBER e This is afour digit number and it prints on all reports Unit refers to the store number Enter User Number 00 press ENTER Enter your 6 digit PIN press ENTER select YES F1 to PROGRAM SAFE select PROGRAM UNIT F2 Enter your unit number and press the ENTER button SETTING COLUMN VALUES e Use this procedure to set the per tube value for each column Enter User Number 00 press ENTER Enter your 6 digit PIN press ENTER select YES F1 to PROGRAM SAFE Select COLUMN VALUES F4 F1 Select the column to set and press the ENTER button Enter the new value and press the ENTER button Repeat these last two steps as needed SETTING VEND DELAY e The vend delay is the delay period following a vend you must satisfy before you may vend again The purpose of a vend delay is to minimize financial loss during an armed robbery Enter User Number 00 press ENTER Enter your 6 digit PIN press ENTER select YES F1 to PROGRAM SAFE select VEND DELAY F4 F2 Enter the desired vend delay value in minutes and press the ENTE
20. st of the electrical and electronic components on the inside of the door To Remove THE VEND ASSEMBLY 1 Pull off all ten of the vend knobs from the front 2 Remove the Vend Drop Sensor Boards To remove the boards use a phillios screw driver and remove the two mounting screws from each board The ca bles to these boards do not need to be disconnected unless you are replacing one of these boards 3 Using a 7 16 hex nut driver or wrench remove the six nuts two on the right four on the left holding the metal Vend Assembly to the door Gently slide the entire assembly back and set it out of the way 7 16 Capture Nuts 4 Hinge Side shown left and 2 Open Side shown right GASTING REPAIR To repair any part of the casting assembly remove all tubes and turn the vend assembly upside down Back off the set screw for the casting to service Slide out the casting spindle Pull the front of the casting free then the front and rear cast ing bushing will come loose Replace damaged parts and reverse process to reinstall L to R Rear Bushing Casting Front Bushing Spindle Venn Drop Sensor BOARDS The Receiver module is on the open side It has a three pin jack and is electrically connected to J25 on the main board The Transmitter module is mounted on the hinge side It has a two pin jack and is electrically connected to J21 on the main board Although these boards can be replaced without removing the vend assembly you
21. standard grounded power plug into a standard 115 V outlet 4 Wait for the display to stabilize about 10 seconds 5 Use the OPENING OUTER DOOR procedure to unlock the outer door 6 Use the VENDING TUBES procedure to operate one column s vend knob as if a tube were present 7 Using the VALIDATED DROP procedure verify each vali dator accepts and counts money 8 These steps verify operation of critical Easy120V features If the door or vending system cannot be operated contact Mc Gunn Technical Support immediately and in any event prior to bolting the safe down 1 800 452 4655 SAFE INSTALLATION 1 Obtain the anchor wedge kit from inside the safe and set aside 2 Obtain the footprint template shipped inside the safe 3 Using a pencil mark the mounting hole locations on the floor 4 Drill four 1 2 inch holes to a depth of 3 inches The holes must be clean Use a vacuum to clean the holes Do not use water to clean the holes 5 Position the safe so that the bolt holes align with the holes drilled in the floor While doing so feed the power supply cable and alarm cable through cabinet openings if ap plicable for routing access 6 Drive each anchor wedge in until 1 4 inch to 1 inch of the top protrude through the floor of the safe 8 Slide the washers down over each anchor wedge 9 Put the nuts on each anchor wedge by hand until finger tight Turn approximately three to four full turns by wrench to complete the t
22. tomatically whenever the door is opened and you select to remove validated drop cash DROP Receipts print automatically whenever you make a validated drop PRINTING REPORTS Enter your User Number press ENTER Enter your 4 digit or 6 digit PIN press ENTER MASTER User only Select NO F2 to PROGRAM SAFE select PRINT REPORTS F3 or F4 then F1 select the desired report as directed Collect your report from the printer EASY120V PROGRAMMING ABOUT USERS e The Master User 00 has a 6 digit PIN This code is used for programming and running reports only Users 01 to 10 have a 4 digit PIN and may vend tubes check the balance in vend make validated drops run reports and open the door Users 11 to 99 have a 4 digit PIN and may vend tubes check the balance in vend make validated drops and run reports EDITING THE MASTER USER e The factory default Master User PIN code is 111111 and should be changed immediately following installation This code may be changed at any time but cannot be elimi nated If you lose this code contact McGunn Technical service for assistance with recovering it Enter User Number 00 press ENTER Enter your 6 digit PIN press ENTER select YES F1 to PROGRAM SAFE select MASTER PIN F1 Enter your current Master User PIN and press the ENTER button Enter your new Master User PIN and press the ENTER button EDITING USERS 01 TO 99 e Enter User Number 00 press ENTER Ente
23. ube count automatically subtracts tubes as they are vended The vend delay must be satisfied before you may vend again CHECKING TUBE COUNT Enter your User Number press ENTER Enter your 4 digit PIN press ENTER Select COLUMN BALANCE F2 or F3 as directed Enter the number of the column to check and press EN TER The balance will be displayed Repeat as needed LOADING TUBES e The outer door must be open to load tubes Refer to the DOOR OPERATION NORMAL procedure below Tubes may be inserted with the open end facing either way If you track tube inventory you must tell the system at the time you open the door how many tubes are going to be loaded into the vend system by the time you re ready to close the door ABOUT REPORTS e The CASH ON HAND Report shows the total money in the validated drops and the vending system The GRAND Z Report shows total net activity money loaded vended and dropped via validators since the previous GRAND Z was run usually the previous day this report also provides a complete audit history since the previous GRAND Z was run Running a GRAND Z report resets all net activity to zero The GRAND X report is identical to a GRAND Z report except it does not reset net activity The USER Report lists all User Numbers enrolled in the safe The PREVIOUS CASH Report reprints the last CASH ON HAND Report The PREVIOUS Z Report reprints the last GRAND Z Re port The DEPOSIT Report prints au
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