SB-4-367-K - DeVilbiss
Contents
1. used with Halogenated Hydrocarbons to spray TLC 576 is alumimum The solvent Do not use any type of spray coating material containing 1 1 1 Trichloroethane and Methylene these solvents Chloride sometimes called methyl chloride can chemically react with the Do not use these solvents for equipment cleaning or aluminum used in most spray equip flushing ment and this cup to produce an explosion hazard If in doubt as to whether a material is compatible contact your material supplier DeEVILBISS 2 4 SB 4 367 K 10 2014 Apply sealant Loctite 262 to first two full threads CAUTION Do not use abrasives such as a wire brush or steel wool to clean the inside of the non stick lined cup Damage to the non stick surface could result CLEANING 1 Disconnect spray gun from air supply 2 Remove cup andempty paint wipe clean 11 lid fluid tube and inside cup 3 Place a small quantity of solvent in the cup Replace and connect air supply to gun Spray solvent until clean 4 Disconnect spray gun from air supply Remove cup and empty surplus solvent wipe clean with a lint free dry cloth 5 Spray solvent into the bottom and side holes of the check valve Do not direct air pressure higher than 15 psi through or at the check valve This may damage the valve The check valve can be re moved for cleaning if needed It cannot be disassembled Allowing paint to dry on the ball or seat surface2. SERVICE MANUAL Repair Kit KK 5008 TGC 576 TLC 576 amp TSC 591 HVLP LOW PRESSURE ONE QUART CUP IMPORTANT Read and follow all instructions and SAFETY PRECAUTIONS before using this equipment Retain for future reference PROP 65 WARNING WARNING This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm CA PROP 65 DESCRIPTION These cups have a 1 quart capacity for pressure feed use with cup pressure regulation The TGC 576 aluminum cup is designed for general applications The TLC 576 non stick lined cup is suitable for use with most common coating materials where small amounts of material or many color changes are required The TSC 591 is a high quality stainless steel cup designed for use with corrosive type materials such as waterbornes It is also suitable for use with finishes contain ing halogenated hydrocarbon solvents Both cups are used with KK 4980 air regu lator kit order separately Maximim working pressure 20 psi 1 4 bar connecting thread 3 8 NPS The non stick lined cup check valve will prevent the cup from losing pressure The check valve also prevents paint from backing up into the air tube if the cup is tilted The poppet stem in the cup lid al lows the painter to manually relieve the cup pressure SB 4 367 K 10 2014 INSTALLATION 1 Position yoke at right angles to the gun body with the cam 3 tow
3. ards the front of the gun 2 Fasten lid assembly 11 to fluid con nector on the gun and tighten nut with wrench 3 Connect the air supply tube from regu lator to the fitting 8 on the lid OPERATION Risk of injury Cup is under pres sure during operation Turn off or disconnect air supply to spray gun and paint cup before attaching or removing the cup and cup lid and before filling or cleaning Turn the cup regulator knob counterclock wise to shut off air to the paint cup Push down on the check valve poppet stem 6 to relieve the cup pressure Risk of injury or equipment damage Air pressure to the cup must never exceed 20 psi 1 4 bar 1 Mix prepare and strain the material Remove cup 12 by moving the cam lever counter clockwise fillcup Donot overfill Note Only use awooden or plastic paddle or mixer for mixing material in the non stick lined cup TLC 401 A metal paddle or mixer can scratch the non stick lining 1 4 DEWILBISS 2 Replacecup 12 engage pins into yoke slots make sure both pins are fully en gaged in both slots prior to tightening and tighten by moving cam lever 3 clockwise Do not lubricate cam This can cause it to loosen 3 Connect air supply to gun Make sure gun inlet pressure and cup pressure do not exceed maximum limits 4 Before refilling or emptying the con tents of the cup depressurize the cup by pushing down on the check valve poppet stem 6 to re
4. lieve pressure from the cup If the check valve has become wet it is normal for a small amount of paint mist to be discharged from stem hole Note Horizontal spraying with a full cup could allow paint to contact the check valve This could affect the operation Check valve 10 should be cleaned after each use MAINTENANCE Lid Repair Replacement 1 To replace a damaged part use a 5 16 inch Allen wrench to loosen and remove adapter 1 Nut 2 yoke and cam 3 lid and tube assembly are now loose for replacement 2 Replace damaged parts on the lid and tube assembly Note To prevent leakage when reinstalling adapter 1 apply sealant Loctite 262 to the first two full threads 3 Insert threaded end of the adapter 1 into open end of nut 2 4 Install adapter and nut in top of lid and tube assembly Use a 5 16 inch Allen wrench totighten firmly 10 12 Ft Lbs DEVILBISS SAFETY PRECAUTIONS This manual contains important information that ALL users should know and understand BEFORE using the equipment This information relates to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS To help you recognize this information we use the following terms to draw your attention to certain equipment labels and portions of this manual Pay special attention to any label or information that is highlighted by one of these terms Note Important information that tells how Important information a hazard that Informatio
5. n that you should pay spe to prevent damage to equipment or may cause serious injury or loss of life cial attention to how to avoid a situation that might cause minor injury The following hazards may occur dur ing the normal use of this equipment Please read the following chart Solvent and coatings can be highly Adequate exhaust must be provided to keep air free of flammable or combustible especially accumulations of flammable vapors when sprayed Smoking must never be allowed in the spray area Fire extinguishing equipment must be present in the spray area During cleaning and flushing solvents Wear eye protection can be forcefully expelled from fluid and air passages Some solvents can cause eye injury Inhaling Toxic Certain materials may be harmful if Follow the requirements of the Material Safety Data Sheet Substances inhaled or if there is contact with the supplied by your coating material manufacturer skin Adequate exhaust must be provided to keep the air free of accumulations of toxic materials Use a mask or respirator whenever there is a chance of inhaling sprayed materials The mask must be compatible with the material being sprayed and its concentration Equipment must be as prescribed by an industrial hygienst or safety expert and be NIOSH approved Explosion Hazard TSC 591 is stainless steel and can be Read the label or data sheet for the material you intend Incompatible Materials
6. rippers KK 4979 Check Valve Poppet Kit includes Ref Nos 5 10 will affect the aluminum as well as other KK 5008 Repair Kit for TSC 591 includes Ref Nos 1 4 non metallic components If the lid gas Repair kits include enough parts to repair one assembly ket has become swollen from prolonged Suffix K designates a kit of multiple parts Example 80 506 K5 exposure to solvents it will return to its is a kit of 5 gaskets Original size without loss of properties when allowed to dry SB 4 367 K 10 2014 3 4 DEVILBISS WARRANTY POLICY DeVilbiss products are covered by Finishing Brands one year materials and workmanship limited warranty The use of any parts or accessories from a source other than Finishing Brands will void all warranties For specific warranty information please contact the closest Finishing Brands location listed below Finishing Brands reserves the right to modify equipment specifications without prior notice DeVilbiss Ransburg BGK and Binks are registered trademarks of Finishing Brands 2014 Finishing Brands All rights reserved DEVILBISS USA Canada www devilbiss com info finishingbrands com Tel 1 800 992 4657 Fax 1 888 246 5732 United Kingdom www finishingbrands eu info finishingbrands eu Tel 44 0 1202 571 111 Fax 44 0 1202 573 488 China www finishingbrands com cn mkt finishingbrands com cn Tel 8621 3373 0108 Fax 8621 3373 0308 Mexico www finishingbrands com m
7. s may cause the check valve not to function properly 6 Spray solventinto the poppet stem hole To prevent sticking it must be cleaned after each use Note The cam and mating surfaces on the PARTS LIST lid and yoke normally don t require Replace Ind Parts removal for cleaning Spraying some Part No Description Req materials containing PTFE or similar materials can necessitate more fre Adapter 1 quent cleaning and possible disas Nut 1 sembly of the cam The overspray Cam 1 containing PTFE can build up on the High Performance Gasket 1 cam and mating surfaces causing a Air Adapter Body 1 condition where the cam may loosen Poppet 1 during use Air Adapter Stud 1 Straight Barb Fitting 1 7 Clean cam and mating surface on lid with O Ring 1 a solvent soaked Scotch pad and blow TGC 429 Check Valve Assy 1 dry If cam loosening persists removal TGC 430 Complete Lid Assy 1 of the yoke and cam will be required for For TLC 576 Includes 1 10 more thorough cleaning of these parts TSC 414 Complete Lid Assy Again use a solvent soaked Scotch pad For TSC 591 Includes 1 10 for this purpose Reassemble lid KR 428 2 Aluminum cup for TGC 576 aero TLC 401 Non stick lined cup Since all materials in the cup are highly for TLC 576 solvent resistant the cup assembly may be TSC 400 Stainless Steel Cup immersed for cleaning Immersion should for TSC 591 not exceed 24 hours The use of paint strip pers should be avoided because st
8. x sales finishingbrands com mx Tel 011 52 55 5321 2300 Fax 011 52 55 5310 4790 France www finishingbrands eu info finishingbrands eu Tel 33 0 475 75 27 00 Fax 33 0 475 75 27 59 Japan www ransburg co jp binks devilbiss ransburg co jp Tel 081 45 785 6421 Fax 081 45 785 6517 DEVILBISS DeVilbiss is part of Finishing Brands a global leader in innovative spray finishing technologies For technical assistance or to locate an authorized distributor contact one of our international sales and customer support locations below Brazil www devilbiss com br sales devilbiss com br Tel 55 11 5641 2776 Fax 55 11 5641 1256 Germany www finishingbrands eu info finishingbrands eu Tel 49 0 6074 403 1 Fax 49 0 6074 403 281 Australia www finishingbrands com au Sales finishingbrands com au Tel 61 0 2 8525 7555 Fax 61 0 2 8525 7500 Finishing en SB 4 367 K 10 2014
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