SERVICE MANUAL & PARTS LIST
Contents
1. Ol lt NO 97 026197 696197 898 200016 900016 969019 289019 010016 6 6 966197 6 LVSLOV 880067 099197 St919t 859197 20007 9 97 9C9019 700019 900016 90 00 0 8 79019 7 6LVOLS 907019 99 197 0 991 97 899197 LVSLOV L0 L6 0cL Ov INO C 3V 640078 0 0cl ON HOLOJNNOO LIMOVYT HOLOJNNOO YOLOW LAN dINO HO LOSNNOO YOLOW LOAN ASSY SSANYVH YOLOW 9 HVIS 66 9 LAN TAN 8 2 X 9 X3H V V dHOQONVIS 0019 XAIEVL 95 069 SVN SINLS YSAHSVM 9 1145 H3HSVM dINO HdddlS 9 H3MOd ASSV 80d 000 ASSV SISSVHO LAMOVYE NOILV IOSI 0002 OILIVLSIdad ASSY 401 TIOH 3GIM HONI NOLdV 000 H3AOO 39 45 YOLOANNOO YOLOW 1323 YSALAWOWVNAG 19299 IOHINOO AV TH3AO AV ldSId L353S V9 54115 AVIdSIC 559 9115 H3HSVM 1145 IAN 0 Nid IWS ASSV AV1dSIG LNSAOSSYON 1a SOd 71 DOS OL 005 319 SS Hd 1 X 66 9 S N 3000 1000 5 YSEWNN 35 1 9 S S HVLS LNI H3HSVM 8 X 9 1 S INLS S N J 10 40 L349VsSg 3oalddNvH OVd 1 HVA ITIOHLNOD 1003 6 01 ASS2. Port1 amp Port2 ootswitch Harness Mounting Nut Programming Locking Cables abs On outboard side of Chassis back panel use pliers to pinch together the two locking tabs on the sides of the two Programming Cables PN 875057 01 see Fig 22 Push cable connectors inward through port cutouts in Chassis noting alignment of keyway on bottom of connectors Remove Cables and set aside for reuse later Use a 13 16 wrench to remove mounting nut on outboard side of Footswitch Harness Assembly PN 875074 see Fig 22 NOTE Take care to protect the back panel against scratches when removing nut Remove plastic D shaped spacer PN 461692 NOTE D shaped spacer is used on older model units only Push Harness Assembly inward through D shaped cutout in Chassis Note top center position of keyway on threaded connector Remove Harness Assembly and set aside for reuse later NOTE If Page 7 DISASSEMBLY Cont d installing a new Footswitch Harness Assembly and the rubber gasket that is supplied with new Harness Assembly is lost Flat Washer PN 510648 may be substituted On older model units only replace rubber gasket with Flat Washer and D shaped Spacer PN 461692 See Fig 23 When attaching the new Harness to the Chassis mount Flat Washer on inboard side of Chassis and the D Spacer older models only on outboard side Align tab D Spacer with the flat side of cutout Apply
3. 11 Note orientation of red stripe on Display Ribbon Cable PN 870300 with Pin 1 on Display connector J7 located on PCB Assembly see Fig 10 Detach Ribbon Cable from connector J7 12 Note orientation of Control Panel flex cable with Key Board connector J14 on PCB Assembly see Fig 10 Detach flex cable from connector J14 13 Turn Top Cover subassembly over and lay face down on protective pad Remove four spacers PN 461560 from Cover if necessary see Fig 10 Note orientation of red stripe on Display Ribbon Cable with connector CN3 on Display PCB see Fig 11 Detach Display Ribbon Cable and set aside for reuse later 14 Use a 3 16 wrench to remove two mounting nuts PN 510005 and split washers PN 510004 from Vacuum Fluorescent Display Assembly PN 330503 see Fig 11 Carefully lift Display Assembly off the two studs PN 510625 and place Assembly aside for reuse later NOTE The Display Assembly is a non service able component of the AEU 7000 System If not functioning properly either replace Display with a new Page 4 Assembly or return Display to Aseptico for repairs When installing a new Assembly ensure that Display header is properly oriented to Cover cutout The header should be positioned on right side of cutout when viewing the inverted Cover from the front Figure 11 Display Ribbon Cable Display Mounting Stud Display Ribbon Ass
4. NOILV IOSI 0002 OILIVLSIdad ASSY 401 TIOH 3GIM HONI NOLdV 000 H3AOO YAOVdS HOLO3NNOO YOLOW 8 YALAWOWVNAG 19299 IOHINOO 3NVH8IA3IN AV TH3AO AV ldSId L3538 V9 AV 1asid 559 9115 1145 H3HSVM IAN 0 Nid IWS ASSV 1450 LNSAOSSYON 14 WANOVA SOd 71 DOS OL 005 319 SS Hd 1 X 66 9 S N 1000 5 7193 1 9 S S 15 LNI H3HSVM 8 6 X 66 9 1 S INLS S N J 10 40 L349Vsg 3oalddNvH ovg 1 HVA 6 01 1003 1 ASSV IVNIJ ASSY d 18VO HOLOIN 99HdSl S LdSOH LHM QHOOANIT 0002 ASSV IVNIA o000000000000000000000000000000000000 0 Page 24 Figure 43 AEU 7000L PARTS 25 NI NI lt C 8 8 v 6 6 6 NO INdZ 3V c0068 0008 8 0002 dl Afid c 3v 66 80 996197 CLEOLS 990098 909197 879019 00 8 980078 tt 06t 009 090078 1918 8 060 008 LVLOLS 971019 11078 220948 9 0878 6 6197 229019 6 8 019 97 COLOLS 981048 971019 9919t OLVOLS ON Nid 3HO NO HOLIMSLOOA 1404 3000 SAV IS 000
5. 28 29 IO 29 To prevent injury to people and damage to property please heed relevant warnings and remarks They are marked as follows WARNING Serious injury or death may result if ignored CAUTION Damage to property or the environment may result if ignored Important additional information and hints WARNING RISK OF ELECTRIC SHOCK REQUIRED QUALIFICATIONS OF SERVICE TECHNICIANS Persons performing repairs to active electronic circuitry or operating High Voltage e g HiPot test equipment must have training or experience performing similar servicing activities OAseptico P O Box 1548 Woodinville WA 98072 1548 1 800 426 5913 425 487 3157 Fax 425 487 2608 email info aseptico com Internet www aseptico com Page i GENERAL SERVICE INFORMATION This service and parts manual offers technicians informa tion and parts lists not available in the AEU 7000L 70V or AEU 7000E 70V Operation and Maintenance Instruction Manuals This manual will help you better understand how the dental units work thereby reducing service time Parts are listed and referenced to callouts in the Parts Lists pages 24 amp 26 Use the information in the Parts List when ordering replacement parts Inspection amp Operation Verification To verify that the 7OOOL E units are set up and functioning properly refer to the set up instructions below and in their respective Operation amp Maintenance manuals First att
6. cows maig un 1 16 ELECTRICAL SAFETY TESTS 7 WARNING Dangerous voltages are present during the following Hi Pot testing Severe electric shock can result and could prove fatal Only qualified technicians should perform these tests Whenever repairs on any AEU 7000L 7000E unit involves safety issues such as electrical malfunctions or changeout of critical components in the electrical circuit i e main power board or transformer it is recommended that the Hi Pot and or Ground Bond Safety Tests below be performed after repairs are completed If the tech nician determines that Safety Tests are required the tests should consist of three separate tests typically performed in tandem via a single Hi Pot test measurement device 1 Perform Electrical Safety Tests 1 1 Attach an AE 230L 40 motor 7000L or an AE 230M 40 motor 7000 to the unit console 1 2 Conduct a Ground Bond Test between Earth Ground at the power inlet and the chassis at the pump drain opening see Fig 30 Test parameters are 25 Amps for two seconds with an allowed resistance of no more than O 1 Ohms Conduct a Dielectric Withstand Test between Mains at the power inlet and the pump drain opening see Fig 30 Perform test with the power inlet switch in the ON position Test parameters are 2520 VDC for one second with an allowed leakage current of 1 0mA Conduct a Dielectric Withstand Test between Mains at the power in
7. handpiece or the unit console 1 Turn AEU 7000L 7000E unit On The Startup screen will appear 2 Preselect ratio of the handpiece using the Ratio Up Down buttons on the console keypad 3 Press CAL button to enter the calibration test A display Consult the troubleshooting chart below to pinpoint the problem NOTE The AEU 7000L 7000E power PCB board may be the source of the problem For troubleshooting procedures specific to the PCB board refer to the PCB testing chart on page 13 Before replacing PCB board try calibrating unit with a new fully operational motor to help isolate the board as the problem prompt will instruct the user to install the handpiece 6 If the motor handpiece and console are functioning onto the motor Insert a dynamometer adapter bur or bit into the handpiece Press Next The System will properly the message Calibration Successful P will display automatically run the handpiece through the Free Figure 27 Motor Handpiece Troubleshooting Press CAL Button Again Install Handpiece Onto Motor Did ERROR Signal Occur Handpiece Problem Handpiece Consult Okay Manufacturer Test Motor On Another Properly Working System Or Motor Test Bench Unit Does Motor Function Okay yes no Motor Okay Console PCB problem Retest Power PCB Page 13 or return unit to ASEPTICO Page 12 Motor amp START TURN UNIT POWE
8. that the Foot Switch and Motor connectors are tight by connecting the relevant cable and attempting to twist the connector to the left and right by hand Perform Electrical Safety Tests Refer to page 17 for complete instructions on performing the Electrical Safety Tests on the AEU 7000L and AEU 7000E units Connect field programmer AFP 01 to Programming Port 1 at the rear of the console Insert memory card containing Master Code Firmware PN 890048 7000L or PN 890022 7000E into the AFP 01 Turn on the AFP 01 and wait for the programming process to complete Refer to pages 19 amp 20 for complete Master Code Firmware programming instructions Connect field programmer AFP 01 to Programming Port 2 at the rear of the console Insert memory card containing Slave Code Firmware PN 890049 7000L or PN 890023 7000E into the AFP 01 Turn on the AFP 01 and wait for the programming process to complete Refer to pages 19 amp 20 for complete Slave Code Firmware programming instructions Insert System Software memory card PN MC 7000L or PN MC 7000E into the Memory Card Port at the rear of the console Connect a power cord to the console Turn the console power switch on and follow the on screen prompts to program the console Verify that the programming process completed successfully and that the software version displayed at console startup was correct Refer to page 18 for complete System Software programming instruc
9. Press and hold the footswitch for several seconds and verify that the motor runs and that the console audible indicator beeps consistently 10 Open and close the pump door several times and verify that the door opens closes and latches smoothly Insert a length of pump tubing into the peristaltic pump and verify that the pump latches securely With the flow set to 100 depress the footswitch and verify that the pump runs smoothly 7000 UNIT ONLY Verify operation of the hand motor light and associated user interface functionality 11 1 Press the LIGHT button to turn the keypad light LED off Press the footpedal and verify that the hand motor light stays off 11 2 Press the LIGHT button to turn the keypad light LED on Press the footpedal and verify that the hand motor light turns on 12 Verify operation and tactile feedback of the keypad buttons Refer to Operator s Manual for complete instructions on using the unit s control panel 12 1 Press the RATIO UP and RATIO DOWN buttons verifying that the displayed ratio changes with each press 12 2 Press the SPEED UP and SPEED DOWN buttons verifying that the displayed speed changes with each press 12 3 Press the FWD REV button repeatedly and verify that the FWD and REV LEDs change with each press 12 4 Press the TORQUE UP and TORQUE DOWN buttons verifying that the displayed torque changes with each press 12 5 Press the FLOW ON OFF button repeatedly to turn
10. The Motor Cord Assemblies and Foot Control Assembly can be returned to Aseptico if repair services are necessary consult Aseptico Repair Department for more information Figure 7 Bag Holder Rod Foot Control Assembly Motor amp Cord Assembly Motor Cradle with Dynamometer Adapter TOP COVER DISASSEMBLY 4 Remove Motor Cradle PN 461561 and Dynanometer Adapter PN 461558 see Fig 7 Turn Unit over and gently lay face down onto padded surface to prevent scuffing Using a 2 Phillips screwdriver remove two screws PN 510406 and lock washers PN 510419 that attach Motor Cradle Bracket to Chassis see Fig 8 Remove Bracket and set aside for reassembly later Figure 9 Motor Connector Bracket Mounting Screws amp Washers 2 Peristaltic Pump Mounting Screws amp Lockwashers 2 Motor Cradle Bracket Mounting Screws amp Lockwashers 2 Locate two screws PN 510406 and lock washers PN 510419 that attach Motor Connector Bracket to Chassis see Fig 8 Remove only the front screw and washer with a 2 Phillips screwdriver Loosen but do not remove second screw and washer located in slotted hole Slide Motor Connector PN 875073 and Bracket backwards in slotted hole so that Connector disengages from blue bezel in cover Lightly tighten mounting screw to secure Connector Bracket in place Locate two screws PN 510406 and lock washers PN 510419 that mount Peristalti
11. nylon must be covered with an ESD jacket that is buttoned closed Optional gloves Nitrile gloves may be used to cover the hands when working but are not required Seating ESD Chairs should be used in place of static generating chairs e g modern office seating use static generating materials Storage and packaging All circuit boards and components are to be stored on or in static dissipative or static shielding material throughout shipping and storage ESD Wrist Strap and Mat Routine Checks The wrist strap should be checked daily using an ESD wrist strap testing station See chart below ESD mats should be checked at least quarterly Reading from Operator Through Maximum Maximum Tolerable Acceptable Resistance Discharge Time Wrist strap to ground 100 megohms Less than 0 1 sec Table mat to ground 1000 megaohms Less than 1 sec DISASSEMBLY 1 Turn the main power switch OFF Unplug Power Cord PNs 840079 US or 840078 EURO from AC Inlet Connector NOTE Grasp connector plug at end of Power Cord when removing cord from Unit do not pull on cable Remove irrigation bag and irrigation tubing sets PNs AE 23 from Unit Remove Bag Holder Rod PN 461541 from Unit by pulling straight up and out of socket see Fig 7 Note alignment of rod pin with keyway in socket Disconnect Motor Cord Assembly PN AE 230L 40 or AE 230M 40 and Foot Control Assembly PN AE 70V2 from Unit see Fig 7 NOTE
12. 2 Turn Off the programming switch within the AFP 01 Field Programmer see Fig 36 3 Install battery into AFP 01 Field Programmer as shown in Figure 36 4 Install Slave Card PN 890049 7000L or PN 890023 7000E into the card holder located on Programmer PCB see Fig 36 5 Insert the 4 pin square connector for an 8 Microcontroller into the programming Port 2 on the back of the Unit making sure that the connector latch is properly oriented with the mating connector 6 Turn On the programming switch within the AFP 01 Disconnect before Programmer Programming 7 The Green amp Red LED s on the Programmer will operate in the following sequence when programming is successful IMPORTANT The Red LED will remain On in the event of improper programming Green amp Red LED s turn for approx one oe AIT second p f On Off Switch Green amp Red LED s turn Off for approx one CBee avon second i i Green amp Red LED s again turn for approx one second Green 8 Red LED s again turn Off for approx one second Green LED remains On for about two seconds J1 e Green LED flashes On and off during Connector programming Display Cable Green LED remains On at the completion of programming Firmware 8 Turn Off programming switch within the AFP 01 Programmer and remove the connector from Unit 9 The G
13. Increase RPM Increase Torque setting Check that bur drill is properly seated in the handpiece and the collet is closed No water flow from pump to handpiece Check that pump is on and flow level is sufficient e Check that water container seal is completely punctured Make sure the irrigation tubing is properly installed in pump door and flow is in the correct direction Irrigation tube leaks Replace worn tube section located under the pump door with a new section from the extra tube set provided with the system Motor slowing down or sluggish Check for dirty under lubricated handpiece Check if handpiece lubricant is draining into motor After lubricating and before autoclaving stand handpiece on its base to let excess lubricant drain out System functions displaying incorrectly Verify that ratio setting matches handpiece ratio Use calibration function Turn power switch Off wait 5 seconds then turn back On to reset Cannot remove motor cord from unit Grasp the strain relief directly behind the cord connector and gently push inward Then grasp the connector body near the red dot and pull the connector straight out of the receptacle CHANGING THE FUSE N WARNING Turn the power off and unplug the unit before following the steps below 1 Remove the Fuse Holder from the Power Inlet connector see Fig 42 2 Replace the fuses in the Fuse holder Replacement Fuses 1 6A 250V slo blow fu
14. Nut Nut Alignment Harness Mark 22 Use a 5 16 wrench to remove three nylon nuts PN 510745 and rubber grommets PN 870185 that attach Dynamometer subassembly to Chassis see Fig 18 Remove subassembly Remove three nylon spacers PN 510163 and Insulator PN 461979 from underneath subassembly Use a 5 64 Allen wrench to loosen setscrew PN 510278 that secures the Dynamometer Adapter PN 461540 to Dynamometer shaft Remove Adapter and set aside for reassembly later NOTE When reassembling Adapter onto Dynamometer shaft apply a drop of 20 Locate Cable Clamp PN 510410 on Chassis Threadlocker PN 490053 to setscrew then torque adjacent to Motor Connector see Fig 17 Use a the setscrew to 8 10 in Ib Use 1 Phillips 5 16 wrench to remove kep nut PN 510006 screwdriver to remove four screws PN 510627 that Remove Clamp attach the Dynamometer to the Dynamometer Bracket PN 461551 Remove Dynamometer from Bracket 21 Remove screws PN 510406 and lock washers PN NOTE The Dynamometer is a non serviceable 510419 from slotted holes in bottom of Chassis that connect Motor Connector subassembly to Chassis Figure 1878 see Fig 8 Use a open ended wrench to loosen hex nut PN 461970 on the inboard side of Motor Connector Bracket 461546 which attaches Motor Harness Assembly to Bracket See Fig 17 Remove round connector nut PN 461969 from outboard side of Bracket Remove M
15. 0V If 48VDC 1 0V Supply output is not present replace Power Supply If 48VDC output is present from Supply replace PCB board Turn AEU 7000L 7000E power switch Off after 48VDC test is completed 14 4 5V DC Check This test verifies that proper DC voltage is being provided to the key pad foot pedal flash card programming ports and other PCB components Connect voltmeter test leads to contacts as indicated in DC Voltage Reference C Figs 29A amp B Turn AEU 7000 power switch On CAUTION High voltages present only qualified technicians should perform this test Use extreme caution to avoid severe electric shock Replace PCB board if 5V 0 2V DC is not present AEU 7000L 7000E power switch Off after 5VDC test is completed 2 5V DC Check This test verifies that proper DC voltage is being provided to the motor and other PCB components Connect voltmeter test leads to contacts as indicated in DC Voltage Reference D Figs 29A amp B Turn AEU 7000L 7000E power switch On CAUTION High voltages present only qualified technicians should perform this test Use extreme caution to avoid severe electric shock Replace PCB board if 2 5V 0 2V DC is not present Turn AEU 7000L 7000E power switch Off after 2 5VDC test is completed 15V DC Check This test verifies that proper DC voltage is being provided to the motor and other PCB components Connect volt
16. 5 AYVMLAOS 1404 3900 YSLSVW 000Z NAV 3HVMLJOS YOLOW 000Z NAV 3HVMLJOS 0002 ASSY NOILOAS LAS ONIENL 1 LAS 000Z f13V ASVE SISSVHO 01 S S YVLS LNI HJHSVM c VXc 0L SINLS S O X GZ 1003 CHVI HSV Id H3AOO LSNA GO 948 CI 869 1 14 H3HSVM ASSY SSANYVH HOLIMSLOOA ONINNYHDOHd ASSV 3 18VvO INIM dINV 0L Q3Sf 4 L3 INI H3MOd TIOH HONI L NO Id V V09 L 0189 0715 WINOCXS 3514 410d 935 13 ASSV 3 18VO OV ASSV 319 QVO AYOWAW ASSY 82d ASSY d 18VO X 9 2 X 65 9 NOTAN 9L G X 66 9 NO IAN LISNVd S N OVAOYTC 00V LNdNI V6 c AlddNS NI ASSV d 18VO 87 OQ ASSV d 18VO 3 L3WOINVNAG HOLV IISNI YSM M SIA3S 9X8 XEN S N AGWASSV NIOd S S 8 LXc 8 MAYOSLAS H3JLdVOV 9 X lv L TAN 19 LANNOYDS 66 9 MOO 1 NOTAN LAN OOOZ NAV YSALAWOWNVNAG 2 9 606 X VIC 91 9 NOTAN 3 18VO dlAV 19 vy 995 ISIT SLHVd 3000 NMOHS LON NMOHS LON NMOHS LON NMOHS LON NMOHS LON NMOHS LON NMOHS LON 009 00000 00000 00 00 00 000 0 00 0 0 900009 9 9 6 e NI MPI
17. 9 from bottom of Chassis see Fig 8 Remove Pump Assembly PN 330471 Remove the two Isolation Pads PN 461995 underneath the Pump NOTE The Pump Assembly is a non serviceable component of AEU 7OOOL 7000E System If not functioning properly either replace with new Assembly or return Pump to Aseptico for repairs Pump Cable Connector Pump Assy Mtg Hardware X2 CHASSIS DISASSEMBLY 19 Disconnect all cable and wire connectors from PCB Assembly 7000L PN 330575 7000E PN 330514 Make note of each cable s routing and connector pin orientation before disconnecting from PCB see Fig 15 Cut and remove cable ties as necessary Use a Page 5 DISASSEMBLY Cont d 2 Phillips screwdriver to remove the five screws PN 510406 lock washers PN 510010 and flat washers PN 510587 that attach PCB Assembly to the nylon standoffs on Chassis Remove PCB Assembly and set aside for reuse later see Fig 16 NOTE The PCB Assembly is a non serviceable component of the AEU 7OOOL 7000E System If not functioning properly replace with a new Assembly Use a 1 4 wrench to remove the five nylon standoffs PN 510626 from Chassis When reassembling the PCB Assembly pull motor wires and 48V DC wires forward and secure them to the Chassis standoff with a tie wrap so that the single wires cannot touch the back of the Chassis Figure 16 Nylon Standoff X5 PCB Assy Motor Cable Hex Round White Connector Clamp
18. G Sterilize the motor between each patient use WARNING Use of a sterilization method or temperatures other than what are prescribed may damage the motor or present a risk of cross contamination between patients CAUTION Do not soak or submerge the motor In any liquid STERILIZATION Pre clean 1 Brush off any visible signs of debris from the motor and cord 2 Thoroughly clean the device with a moist cloth or towel to remove any remaining signs of debris Sterilize 3 Select one of the three following sterilization methods A B or C Wrapped Sterilization Place in an appropriately sized sterilization pouch and seal it A Standard autoclaving Gravity displacement method Time 15 min Temperature 132 C 270 F Dry time 30 minutes B Pre vacuum dynamic air removal Time 4 minutes Temperature 132 C 270 F Dry time 40 minutes Flash Sterilization For immediate use only C Unwrapped standard autoclaving Gravity displacement method Time 10 minutes Temperature 132 C 270 F No dry time is required for flash sterilization Motor amp Cord Assembly The entire motor and cord assembly is fully autoclavable Loosely coil the motor cord when autoclaving Avoid sharply bending the cord when autoclaving Fig 39 MOTOR amp CORD STERILIZATION The entire motor amp cord assembly is f autoclavable NOTE Call Aseptico Inc at 1 800 426 5913 fo
19. Page 23 Does the System Function OK Did this Fix the Problem T Display Malfunction ws T 77 Replace Display yes M Did This Correct the Problem V no x Console Br ys sn Check Power PCB Okay Control Pane Malfunction Replace Control Panel Did This Correct the Problem THIS CONCLUDES no TESTING Power PCB Malfunction Replace Power Board and Reprogram Unit Ref Page 19 i 1 L Component Voltages gt Refer to Page 14 48 Volt DC Check See Figure 29 Ref Are 48 Volts DC Present Check Power Switch and Re Check Fuses amp Wiring 1 i 1 m f Did This Correct the Problem 0 0 m 0 yes Nb 0 2 If these do not correct 5 Volt Check Present the problem See Figure 29 Ref C lt Return Unit to ASEPTICO m Replace T Fuseholder 2 5 Volt DC Check and Retest See Figure 29 Ref D For Proper Was Correct Voltage Present Voltage yes 15 Volt DC Check See Figure 29 Ref E 13 POWER PCB TESTING POINTS 7 WARNING Dangerous voltages are present during the following board testing Severe electric shock can result and could prove fatal Only qualified technicians should perform these tests 1 Turn AEU 7000L 7000E power switch Off Remove irrigation bag tubing and rod Disc
20. R SWITCH ON PRESS BUTTON TO START FREE RUN CALIBRATION PROGRAM Ignore Prompt to Add Handpiece to Motor Do Not Install Handpiece at this Time Press Next Preset 1 UNIT PERFORMS FREE RUN TEST Did the Motor Function Okay Calibration Failed yes Error Message Displays no RESTART WITH A SUBSTITUTE MOTOR Did This Motor Function Okay PERFORM MOTOR ROTATION TEST Refer to Figure 27 Page 11 Console PCB problem Retest Power PCB Page 13 or return unit to ASEPTICO Does the Rotor Turn Freely Perform Motor Rotation Test On Original Motor RETURN MOTOR TO ASEPTICO FOR REPAIRS MOTOR WIRING ERROR Return Motor to Aseptico For Repairs POWER PCB TESTING the AEU 7000L 7000E fails to start properly use this flowchart to pinpoint the problem This flowchart provides additional troubleshooting procedures for the unit s main power printed circuit board PCB Figure 28 Power PCB Troubleshooting NOTE If the power PCB is replaced the unit s software must be reprogrammed refer to page 19 For troubleshooting procedures specific to the motor refer to the motor testing chart on page 12 START Plug Unit In and Tum Power On Does Display Light Up Okay yes Tio Perform Final Test Verification Check Fuses and Replace If as described 10 Necessary Refer to
21. SERVICE MANUAL amp PARTS LIST AEU 7000L 70V 7000E 70V Implant Endodontic Dental Systems TABLE OF CONTENTS General Service Information 1 Inspection amp Operation Verification 1 Cleaning amp Lubrication 2 ESD Precautions 2 Disassembly 3 Disassembly 5815 5 Reassembly 9 Final Test Verification 10 Motor Field Testing 11 Handpiece Calibration Error Testing 12 Power PCB Testing 13 Power PCB Testing Points 14 16 Electrical Safety Tests 17 Reprogramming System Software 18 Reprogramming System Firmware 19 20 Sterilization Procedure 21 Maintenance amp Cleaning 22 Specifications 22 General Troubleshooting 23 Changing the Fuse 23 AEU 7000L Parts List 24 25 AEU 7000E Parts List 26 27 Symbol Definitions 28 Tools List
22. SNVd S N OVAOYTC 00V LNdNI V6 c AlddNS H3MOd NI ASSV 51979 87 00 ASSV d 18VO 3 L3WOINVNAG HOLV IISNI YSM M SIA3S 9 XEN S N AGWASSV YSALSANONVNAG NIOd S S 8 LXc 8 MAYOSLAS YSALSAWOWVNAG H3JLdVOV 9 X lv L TAN 1d SAWSYdOAN LANNOYDS 66 9 NOTAN LAN 0002 9 YSALAWOWNVNAG 2 9 606 X VIG 91 9 NOTAN 3 18VO dlAV 19 v 995 ISI SLHVd 02 10002 NMOHS LON NMOHS LON NMOHS LON NMOHS LON NMOHS LON NMOHS LON NMOHS LON e NI e MI MI Ol lt NO 97 696197 01 948 200016 900016 969019 289019 010016 929066 929066 966197 6 LVSLOV 880067 099197 859197 098067 9 197 9C9019 700019 900019 90 00 0 8 79019 07 6LVOLS 907019 99 197 0 1 991 97 899197 LVSLOV L0 L6 0cL 066 07 640078 89 0cl ON HOLOJNNOO 13390 VtH8 HOLO3NNOO YOLOW LAN dINO HO LOSNNOO YOLOW LAN ASSY SSANYVH YOLOW 9 HVIS 66 9 LAN 8 2 X 9 X3H V V ddJOJqNVLS 0019 XAIEVL 95 069 SVN S INLS YSAHSVM 9 1145 H3HSVM dINO Q8 HdddlS 9 H3MOd ASSV 99 1000Z NAV ASSV SISSVHO LAMOVYd
23. V IVNIJ ASSV d 18VO HOLOIN 99HdSl S 3Q0H9 LdSOH LHM QHOOANIT 0002 ASSV o000000000000000000000000000000000000 60 Page 26 Figure 44 AEU 7000E PARTS 090900909 AN N Ci Page 27 SYMBOL DEFINITIONS Attention consult accompanying documents Authorized European Representative Type BF Equipment Standby Switch Footswitch Dangerous Voltage Do Not Throw Into Trash Alternating current Manufacturer Protection Against Dripping Water m Fuse Rating 0 Protective Earth Ground Motor Direction Preset Step Through Torque Step Through Pump On Off Temperature Limitation Atmospheric Pressure Limitation 0090 3 6 Humidity Limitation amp eG amp EEX Iv BIS Sterilize At 132 C 270 F Part Number TOOLS LIST Serial Number The following tools are required to perform maintenance on the AEU 7000L 7000E unit 1 Phillips Screwdriver 2 Phillips Screwdriver Flat head Screwdriver small 5 64 2 mm Allen Wrench 1 8 4 mm Allen Wrench 3 16 5 mm Wrench 1 4 7 mm Wrench 5 16 8 mm Wrench 3 4 20 mm Open Ended Wrench 13 16 21 mm Open Ended Wrench Long Nose Pliers with Cutter gt 9 4 5 m 12 Motor Rotation Tool Consult Aseptico for availability AE 43 13 Standard Voltmeter Mult
24. a drop of white glue PN 490142 to the connector threads before installing nut D Shaped Cutout Memory Card Dust Cover Mounting Nut D Shaped Spacer Substituted Part on older models only Footswitch Harness Flat Washer Assembly Substituted Part on all models 28 Detach Memory PCB Cable Assembly PN 875078 from connector J2 on Memory Card PCB Assembly PN 330507 see Fig 24 Make note of pin wire orientation before disconnecting Set Cable Assembly aside for reuse later Use a 2 Phillips screwdriver to remove four screws PN 510746 lock washers PN 510010 and flat washers PN 510587 that attach the Memory Card PCB Assembly to Chassis Remove Memory Card PCB Assembly and set aside for reuse later Remove four Standoffs PN 510747 NOTE The Memory Card PCB Assembly is a non Memory Card Dust Cover Connector PA n b Y BCable A ssembly A serviceable component of AEU 7000L 7000E System not functioning properly either replace with new Assembly or return PCB to Aseptico for repairs 29 Remove Memory Card Dust Cover PN 461606 from back panel of Chassis see Fig 23 if necessary 30 Turn Chassis PN 461955 08 over to expose four rubber Bumper Feet PN 850066 on bottom side see Fig 25 Use a 2 Phillips screwdriver to remove four mounting screw
25. ach the power cord to the back of the console and plug into a grounded electrical outlet see Fig 1 NOTE Both 7000 series units are compatible with 115VAC 60Hz and 230VAC 50Hz voltages and frequencies Figure 1 Foot Control Main Power Connector ON OFF Switch Power Cord Connector Connect the motor cable to the receptacle on the lower right front of the console see Fig 2 When attaching the cable to unit align the red dot on cable connector with the arrows located top center of En 4 elief receptacle and bezel and 24 gently push the connector straight in to lock into place Remove cord by pushing inward slightly on the strain relief then grasping connector body near the red dot and pulling the connector straight out of receptacle Figure 2 Alignment Arrows Motor Cable Connector Attach an Type 20 1 handpiece to the motor and install the Dynamometer Adapter into the handpiece see Fig 3 Calibration Adapter HANDPIECE Attach the supplied AE 70V2 variable speed foot control to the connector located on the rear of the unit see Fig 1 The AE 23 Irrigation Tubing Set does not need to be installed during routine maintenance and troubleshooting of the console and or motor For troubleshooting irrigation problems relative to the pump and or irrigation tubing refer to System Troubleshooting on page 20 Turn the power switch on the rear panel of the console to the On posi
26. aner on all non electrical parts Abrasive cleaners have the potential to damage surface finishes and should be avoided Any wiping should be done with a soft lint free cloth Electrical parts should be cleaned with an appropriate electrical parts cleaner or air Refer to STERILIZATION amp MAINTENANCE Sections pages 21 amp 22 in this manual for additional cleaning instructions Page 2 ESD PRECAUTIONS The following electrostatic controls must be used when working on this unit ESD Training and Standards Employees handling electronic sub assemblies and ESD sensitive components are expected to be trained Training should be based on IPC A 610 or equivalent ESD standard ANSI ESD S 20 20 Protection of Electrical and Electronic Parts Assemblies and Equipment ESD Static Controlled Area Areas that are designated for handling and working on electronic sub assemblies or their components should be marked off with signs indicating the area where ESD controls are to be enforced These areas are to be kept clear from persons that are not trained to prevent ESD damage from occurring ESD Environment The work area is to be free of all static generating materials such as plastic containers water bottles plastic bags plastic objects such as plastic pens heat guns unless made for the ESD environment ESD Jackets Clothing should be non static generating cotton Static generating clothing e g wool acrylic
27. aside for reuse later Remove Standoffs PN 510747 NOTE The Power Supply Assembly is a non serviceable component of AEU 7000L 7000E System If not Ground E a Cable Power Supply Assembly Connector 1 13009 ima i Qa Connector JZ 48 DC 3 s i see Fig 20 Use a 5 16 wrench to remove two kep nuts PN 510006 and external star washers PN 510007 that attach Cable Clamp part of the AC Line In Cable and Ground Cable Assemblies PNs 875075 and 875112 to stud Detach AC Line In Cable PN 875077 and Ground Cable wire connectors from Power Inlet Assembly AC Line In Cable Black Wire To Outside Terminal Ground Cable lt i js 25 26 27 spade terminals on Power Inlet Assembly PN 840086 Make note of wire terminal orientation before removing Cables NOTE During reassembly ensure that the black wire of AC Line In Cable is attached to Inlet Assembly Locking Tab X5 Use a small screwdriver to detach and remove Fuse Drawer PN 840060 from Power Inlet Assembly see Fig 21a Remove two Fuses PN 830040 from Fuse Drawer if necessary Press in the five locking tabs on inboard side of Power Inlet Assembly PN 840086 and push Assembly outward through cutout in back panel of Chassis see Fig 21b Set Assembly aside for reuse later Figure22 5 gt xe
28. ay should always be replaced with a brand new Assembly To reinstall new Overlay 1 Insert flex cable pigtail through the slotted hole in the Top Cover 2 Remove liner from adhesive backing on new Assembly 3 Carefully center new Assembly in recess in Top Cover and 4 Press down evenly on Assembly until firmly adhered to Cover On the underside of the Cover tape a loop in the Control Panel Flex Cable do not crease using 2 0 of Kapton Tape PN 490088 See Fig 13b Figure 13a Control Panel 9 Overlay o9 25 Assembly havet Figure 13b Overlay Slot Flex Cable In Kapton Pigtail Cover T 17 From inboard side of Cover use fingers or pliers to pinch together the locking tabs of Dynamometer Bezel PN 461538 and Motor Connector Bezel PN 461545 see Fig 14 Push each Bezel outward through its respective hole in Cover Set Bezels aside for reuse later NOTE When remounting Bezels ensure that locking tabs fully snap over edges of holes into grooves provided on inside of Cover Figure 15 18 Cut and remove the cable tie surrounding the cable bundle on right hand side of PCB Assembly see Fig 15 Detach Pump Assembly cable connector at J1 Pump location on PCB Assembly Make note of pin wire alignments of connectors before disconnect ing from PCB Use a 2 Phillips screwdriver to remove two Pump Assembly mounting screws PN 510406 and lock washers PN 51041
29. c Pump Assembly PN 330471 to Chassis see Fig 8 Using a 2 Phillips screwdriver loosen but do not remove both screws and lock washers Slide Pump Assembly forward in slotted mounting holes provided Using a 2 Phillips screwdriver remove three short screws PN 510406 and lock washers PN 510419 located along forward edge of Unit see Fig 9 Remove four longer screws PN 510643 and lock washers PN 510419 that attach Top Cover subassembly to Chassis Short Mtg Screws Long Mtg Screws 21 DISASSEMBLY Cont d 10 Turn Unit over and position upright on workbench Carefully work Top Cover subassembly off Chassis NOTE To help clear the Cover past the Pump door follow these steps a Slide Pump forward in slotted mounting holes b Carefully lift Cover straight upwards until it disengages from Chassis base c Push Pump door release button and hold Door ajar approximately 1 4 inch do not allow door to fully open d With door ajar manipulate Cover up and over the rear edge of door e Allow Door to fully open then f Lift Cover up and off Chassis Rest Top Cover on its side next to Chassis as shown in Figure 10 taking care not to kink or sharply twist the flex cables from Cover s Control Panel and Display Display Ribbon Cable Red Stripe J7 Display Connector E 7 i 1 1 a 1 m J14 Key Board Connector
30. ct it When the card is ejected the System will reset with normal power up screen displayed Remove the memory card and store it safe place Close the rubber dust cover on the Memory Card Port In the event that the programming procedure is interrupted the unit will display the following message Programming Failed Then Console Software Error Re program unit Re start the programming procedure from Step 1 Remember to turn main power Off before reprogramming REPROGRAMMING SYSTEM FIRMWARE The AEU 7000L 7000E Units internal components are controlled by three software microchips The software in these chips can be updated or replaced by using the AFP 01 Field Programmer see Fig 34 to upload the new firmware directly into the microcontrollers Refer to the firmware below and its respective programming port when uploading A Master Code Firmware Port 1 7000L PN 890048 7000E PN 890022 B Slave Code Firmware Port 2 7000L PN 890049 7000E PN 890023 C Motor Driver Firmware J1 Connector 7000L amp 7000E PN 890021 Contact Aseptico for availability on the latest firmware Follow the appropriate steps below to reprogram the microcontrollers A Master Code Firmware Turn Off all power to the AEU 7000L E Units Turn Off the programming switch within the AFP 01 Field Programmer see Fig 35 3 Install battery into AFP 01 Field Programmer as shown in Figure 35 4 Install Mas
31. embly w Hardware Cable Connector CN3 15 The Display Gasket PN 461549 which is mounted under the Display Filter PN 461548 uses double sided adhesive backing to adhere the Filter to the Top Cover see Fig 12 Remove Display Filter from Cover by pushing outwards on Filter from inside the Cover Push firmly with fingers until Filter pops out take care not to scratch Filter Place Filter aside for reassembly later Peel old Gasket from face of Display housing and discard NOTE A new Gasket must be installed each time the Filter is removed from Cover do not reuse an old Gasket To reassemble Filter and new Gasket remove liner from back side of Gasket and carefully apply Gasket to housing face aligning its outer periphery to the raised edge on housing face see Fig 12 Then remove the other liner from the front side of Gasket and press Display Filter onto Gasket NOTE Ensure that the inside face of Filter is clean and free of dust before applying to adhesive Figure 12 Display Gasket Display Filter Display 16 The Control Assembly 7000 420860 7000 420584 is attached to Top Cover with an adhesive backing see Fig 13a Removal of the Overlay is not recommend ed unless absolutely necessary If removal is required carefully peel the Overlay out of recess in Cover and permanently discard entire Overlay Assembly NOTE Do not reuse an old Overlay Assembly a detached Overl
32. imeter For testing Power PCB 14 Hi Pot Tester For Dielectric Withstand Test 15 Firmware Programming Tool PN AFP 01 with latest Software AEU 7000L PNs 890021 890048 890049 e AEU 7000E PNs 890021 890022 890023 16 Reprogramming Memory Card with latest Software MC 7000L Card Software PN 890050 MC 7000E Card Software PN 890033 NOTE The above hand tools are US standard non metric and can be procured locally The Hi Pot Tester used is the Associated Research 756453 Alternative testers should have specifications equivalent to the Associated Research Model 7564SA Dielectric Tester Analyzer To procure the Reprogramming Memory Card with latest Software contact Aseptico Page 28 WARRANTY Aseptico warrants this product against defects in material or workmanship for a period of two 2 years from date of original invoice Some handpieces are warranted for one year under the same conditions Other handpieces and expendable components such as air turbines and light bulbs are covered by shorter warranty periods or have no warranty Aseptico s sole obligation under product warranty is at its sole option and discretion to repair or replace any defective component or product in part or whole Aseptico shall be the sole arbiter of such action In the event of alleged defect under warranty the purchaser is to notify Aseptico s Customer Service Department promptly Customer Service will provide instructions usually directing tha
33. let and the motor housing see Fig 31 Test is to be performed with the power inlet switch in the ON position and the return lead of the test equipment connected to the E coupling of the motor body Test parameters are 4250 VDC for one second with an allowed leakage current of 1 0mA 1 3 1 4 2 Using a multimeter Amprobe 38XR A or equivalent meter with 0 01nF resolution measure the 6 capacitance between sheet metal chassis of the console and the DC return pin Pin 4 of the footswitch connector see Fig 32 Result is acceptable if the capacitance measured is 5 3 8 0 nF IMPORTANT Any system that fails any of the above tests must be removed from service and thoroughly examined repaired and retested by a qualified technician Figure 30 RETURN LEAD TO PUMP DRAIN OPENING Figure 31 MEASURE BETWEEN CHASSIS AND PIN 4 k PUSH EJECT MEMORY CARD PORT NOTE Although Aseptico uses the Associated Research Inc Model 7564SA Hipot Ground Tester for these tests alternative equipment with equivalent setup and testing specifications may be used Ensure that the above test parameters are set up correctly before conducting the tests Page 17 REPROGRAMMING SYSTEM SOFTWARE Each System has the ability to load software updates and enhance its functionality should this be desired A card slot labeled Memory Card Port is provided on the back of each unit see Fig 33 This Port accepts mem
34. meter test leads to contacts as indicated in DC Voltage Reference Figs 29A amp B Turn AEU 7000L 7000E power switch On CAUTION High voltages present only qualified technicians should perform this test Use extreme caution to avoid severe electric shock Replace PCB board if 15V 1 0V DC is not present Turn AEU 7000L 7000E power switch Off after 15VDC test is completed IMPORTANT The Power PCB is a non serviceable component of the AEU 7000L 7000E Systems If not functioning properly the PCB should either be replaced with a new Assembly or returned to Aseptico for repairs Figure 29 AEU 7000L Power Points Anise BO ANNE 008 id D D v Ud s ajo cio age tgd va es DEDUCI 1 III 3 1 e gt m re E d i Poe 7 T 2 i Z a E ETE ae ADVLIOA OV TWNOILVNYALNI 15 Figure 29B AEU 7000E Power PCB Test Points A18N3SSV ONINIM 1 OV ADVLIOA OV TWNOILVNYSALNI 5 KIT HOLISNHOD OOVOR AJA Bru a a Aaaa 1 12 6 Li e RTT aye L quu 1 ul n a ll k 4 0002
35. midity 10 to 90 noncondensing Altitude O to 3 048 meters 0 to 10 000 feet TRANSPORT amp OPERATING STORAGE TEMPERATURE TEMPERATURE 28 C 60 C 82 4 F 140 F 10 C 20 C 50 F 4 F 1013 3 hPa 697 hPa Manufacturer Aseptico Inc Advena Ltd 0086 8333216 St SE Pure Offices Woodinville Plato Close WA 98072 Warwick USA CV34 6WE UK SSI os MEDICAL ELECTRIC EQUIPMENT WITH RESPECT TO ELECTRIC SHOCK FIRE AND MECHANICAL HAZARDS ONLY IN ACCORDANCE WITH UL 60601 1 First Edition and CAN CSA 22 2 No 601 1 M90 C US 41EJ WARNING This device has been tested and found to comply with the emissions requirements of IEC 60601 1 2 2001 09 These requirements provide reasonable protection against harmful electromagnetic interference in a typical medical installation However high levels of radio frequency RF emissions from electrical devices such as cellular phones may disrupt the performance of this device To mitigate disruptive electromagnetic interference position this device away from RF transmitters and other sources of electromagnetic energy GENERAL TROUBLESHOOTING Problem Correction Console does not light when turned on Check console to power connection Check fuse If blown replace with 1 6A 250V slo blow fuse Console lights when turned on but Check motor plug connection handpiece does not turn Check foot pedal connection Depress foot pedal
36. onnect motor cable and foot control Disassemble top cover from chassis refer to page 3 Place unit upright on work bench to expose internal Power PCB 120 US 230V International AC Check This test verifies that the fuses are good and the proper AC voltage is being provided to the power circuit Connect voltmeter test leads to contacts as indicated in AC Voltage Ref A Figs 29A amp B Turn AEU 7000 7000 power switch CAUTION High voltages present only qualified technicians should perform this test Use extreme caution to avoid severe electric shock US or 230 15 Internatonal AC 10 120 is not present check power switch and fuses first then if proper voltage still not present replace Power Inlet Fuse Holder assembly Turn AEU 7000L 7000E power switch Off after 120V or 230V AC test is completed 48 DC Check This test verifies that proper DC voltage is being provided to the power circuit Connect voltmeter test leads to contacts as indicated in DC Voltage Reference B Figs 29A amp B Turn AEU 70001 7000 power switch On CAUTION High voltages present only qualified technicians should perform this test Use extreme caution to avoid severe electric shock If 48V 1 0V DC is not present a Disconnect 48VDC Cable from Power PCB connector J2 b Check 48VDC Cable output from DC Power Supply for 48VDC 1
37. ory cards PN s 7000 7000L or MC 7000E 7000E which are very similar to those used in common consumer devices These cards available from Aseptico enable a user to update software or replace existing software that might have been accidentally erased or corrupted Contact Aseptico for more information on card usage and availability To reprogram a unit follow the Steps below Programming Steps 1 2 Turn Off the Main Power Switch on the back panel Grasp the right hand end of the rubber dust cover for the Memory Card Port and pry open the cover to expose the card slot Insert the new MC 7000L or MC 7000E memory card into the slot with label facing upward card terminals should face downward Carefully and slowly press card inward until a click is felt then release the card 4 Turn the Main Power Switch on the back panel On Page 18 The Display will show the following message Memory Card Detected Re program Yes No Press the Yes key on the Control Panel The Display will then show the following message Presets will be erased Continue Yes No Press the Yes key on the Control Panel The Display will show the following message A status bar will indicate the progress of the programming When the programming is complete the Display will show the following message Programming successful Eject card Press the card inward slightly then release it to eje
38. otor Harness Assembly PN 461546 from Bracket Set Motor Harness and Connector Bracket aside for reassembly later NOTE When reassembling Motor Connector subassembly insert Motor Connector from inboard side of Bracket outwards through Bracket cutout Align the flats on Connector barrel with flats on cutout and P 2 ensure white alignment mark on Connector is position P m Nylon Spacer ed at the top Apply a drop of white glue PN 490142 Dynamometer X3 to the Connector threads before installing round and hex nuts From outboard side of Bracket thread round nut up the barrel of Connector by hand until the white alignment mark becomes visible with approximately one thread showing on face of Connector Tighten hex nut on the other side of the Bracket to snug Harness Assembly up against Bracket Page 6 component of the AEU 7000L 7000E System If not 23 Figure 20 functioning properly either replace with a new Assembly or return it to Aseptico for repair On the 48VDC Power Supply Assembly PN 840113 detach AC Line In Cable Assembly PN 875077 from connector J1 and 48V DC Cable Assembly PN 875076 from connector J2 see Fig 19 Make note of pin wire orientation before disconnecting Cables Use a 2 Phillips screwdriver to remove four screws PN 510746 lock washers PN 510010 and flat washers PN 510587 that attach Power Supply to Chassis Remove Power Supply and set
39. p 26C Turn tool back and forth to determine if changes rotor assembly moves freely Fig 26C If resistance is 13 Restore the factory defaults by pressing and holding felt return motor cord assembly to Aseptico for repair the SETUP button then answering YES to the prompts Figure 26A Motor Rotation Tool 14 Turn off console and unplug 15 Scuff oval recess on front surface of housing with Scotch Brite pad to remove gloss from plastic Wipe clean with alcohol and soft cloth When dry place oval dome label in recess and press down firmly 16 Apply Serial Number Label 420556 02 to the bottom of TURNING the Chassis as shown on Sheet 4 TOOL Figure 26B Motor Internals Ae uL EXAMPLE BROKEN ROTOR MAGNET ASSEMBLY ee Figure 26C Rotor Rotation Test Rotate Page 11 This section provides troubleshooting procedures for the Calibration Failed error message which displays if the AEU 7000L 7000E motor fails during the handpiece Free Run calibration test refer to Operation Manual for complete handpiece HANDPIECE CALIBRATION ERROR TESTING Run test on either increaser or reduction type handpieces The message Free Run In Progress Please Wait will display If the motor or handpiece is malfunctioning jammed or disconnected the Calibration Failed message will calibration instructions This information will help determine if the source of the problem is in the motor
40. pad buttons On the AEU 7000L unit only press the Illumination Button see Fig 5 and confirm that the LED on the handpiece illuminates Figure 5 RATIO Buttons NAVIGATION Buttons SETUP Button ILLUMINATION Button GENERAL SERVICE INFORMATION Cont d Depress each of the buttons on the AE 70V2 foot control to verify that they control motor direction turn the pump On Off and step through the torque settings and presets correctly see Fig 6 refer to VARIABLE SPEED FOOT CONTROL OPERATION section in the Operation Manual for complete instructions on setting up and operating the foot control Figure 6 HANDLE Removable TORQUE MODE STEP THROUGH MOTOR DIRECTION PRESETS amp FILE SERIES STEP THROUGH VARIABLE or ON OFF CONTROL PEDAL The above procedures describe basic inspection and verification of the AEU 7000L 7000E If the unit performs normally during calibration and setup and all the key pad buttons function properly no further testing of the console is needed If the unit does not perform as required further diagnosis and service of system components is required Use the Troubleshooting sections in this manual as a guide to diagnose problems and perform repairs PUMP ON OFF oR FLOW STEP THRU Cleaning and Lubrication When servicing the AEU 7000L 7000E unit the parts of any component disassembled should be thoroughly cleaned and inspected before reassembly A mild detergent solution is an effective cle
41. r any questions or clarifications on this sterilization procedure Page 21 MAINTENANCE amp CLEANING HANDPIECES Thorough cleaning and lubrication of handpieces after each use and before sterilization is very important to ensure proper operation and service life of the handpiece Follow the instructions provided with the handpiece for complete maintenance instructions MOTOR IMPORTANT Protect motor from excess oil draining from handpiece After lubricating and before autoclaving stand handpiece by its base on a paper towel and allow excess oil to drain see Figure 40 WARNING Do not attempt to disassemble the motor or motor connector Do not oil or lubricate the motor Do not attach a handpiece to the motor while the motor is running Do not bend motor cord sharply he motor is sensitive to shock Do not drop or impact motor against a hard surface Failure to comply with any of the above instructions may void your warranty AEU 7000L MOTOR LED LENS CLEANING The lens of the LED light on the AEU 7000L Fig 41 motor see Fig 41 is soft and can be damaged It should not be exposed to dust and debris Excessive dust and debris may cause a drastic decrease in optical output In the event that the light requires cleaning first try a gentle swabbing using a lint free swab If needed use a lint free swab and isopropyl alcohol to gently remove dirt from the lens Do not use other solvents as they ma
42. reen amp Red LED s on the Programmer will Slave Code Programming is completed operate in the following sequence when programming is successful IMPORTANT The Red C Stepper Motor Driver Firmware LED will remain On in the event of improper 1 Turn Off all power to the AEU 7000L E Units programming 2 Remove top cover from Unit refer to page 3 e Green amp Red LED s turn On for approx one 3 Disconnect Display ribbon cable from power PCB second board see Fig 37 Green amp Red LED s turn Off for approx one 4 Turn Off the programming switch within the AFP 01 Becca Field Programmer see Fig 38 e 7 Red LED s again turn for approx one a e Green 8 Red LED s again turn Off for approx one 6 Install Motor Driver Card PN 890021 into the card 5m holder located on Programmer PCB see Fig 38 7 Insert white 4 pin in line connector into the Green LED flashes On and off during programming connector J1 on the motor module i see Figs 37 amp 38 making sure that the connector Green LED remains at the completion of latch is properly oriented with the mating connector mE 8 Turn On the programming switch within the AFP 01 Programmer Programmer and remove the connector from Unit 11 Reconnect Display ribbon Cable Reattach Cover Motor Driver Programming is completed Page 20 STERILIZATION PROCEDURES WARNIN
43. s PN 510406 and washers PN 510431 that attach Feet to Chassis bottom NOTE If installing new Feet first use a 2 Phillips screwdriver to press washers PN 510431 into recess in rubber Feet see Fig 25 inset Apply a drop of Threadlocker PN 490053 onto threads of screws before mounting Feet onto Chassis New Foot Installation Before Installing New Foot Press Washer Into Recess 31 If necessary use a 1 8 Allen wrench to remove two auxillary mounting screws PN 510312 and washers PN 510421 from bottom of Chassis see Fig 25 THIS COMPLETES THE DISASSEMBLY OF THE AEU 7000L 7000E SYSTEM REASSEMBLY 32 To reassemble the System perform steps 1 31 above in the reverse order NOTE Follow these recommended Steps to reassemble the Top Cover to the Chassis a b Prior to attaching Top Cover loosen the two Peristaltic Pump Assembly mounting screws Loosen only the rear mounting screw on the Motor Connector bracket then remove the front mounting screw Slide the Motor Connector backwards in the mounting slot and lightly secure it with the rear screw Carefully work the Top Cover down over the Chassis and position in place but do not attach to Chassis bottom Ensure the flex cable from the Control Panel is not sharply bent Partially open the pump door to allow the Top Cover to work past the rear of the pump door Work the Top Cover all the way down until it s properly seated against the Cha
44. se Fuse size 5 x 20mm 3 Reinstall the Fuse Holder NOTE The AEU 7000L 7000E features auto sensing global voltage compatibility The fuse indicated is correct for 100V 240V 50 60 Hz line voltage Page 23 lt C 8 8 v 6 6 6 NO INdZ 3V 670068 870068 0068 0002 dl Afid c 3v 66 80 996197 216016 990098 909197 879019 00 8 980078 0700 8 090078 19 8 98 060 008 LVLOLS 971019 11078 220948 9 0878 6 6197 229019 6 8 019 97 COLOLS 981048 SVLOLS OLVOLS ON 44 0 NO HOLIMSLOOA 1404 3000 SAV IS 000 5 AYVMLAOS 1404 3900 YSLSVW 000Z NAV 3HVMLJOS YOLOW 000Z NAV 3HVMLJOS 0002 ASSY AHONIW NOILOAS LAS ONIENL 1 135 000Z7 f13V ASVE SISSVHO 01 S S YVLS LNI HJHSVM c VXc 0L SINLS S O X GZ 5 54 1003 CHVI HSV Id H3AOO LSNA TAN GO 948 AI 869 1 14 H3HSVM ASSY SSANYVH HOLIMSLOOA ONINWIAVHOOSd ASSV INIM dINV 0L L3 INI H3MOd TIOH NO Id V V09 L 0189 0715 WINOCXS 3514 410d YAMVYCASNA ASSV 3 18VvO HIMVI OV ASSV 319 QVO AYOWAW ASSY 82d ASSY d 18VO b X 9 2 X 66 9 NOTAN SASOCNVLS 9L G X 66 9 NO IAN LI
45. ssis bottom Note the four plastic alignment tabs that engage the four square holes on the Chassis bottom Use a 2 Phillips screwdriver to install three 3 8 screws PN 510406 with three lock washers PN 510419 and four longer 277 screws PN 510643 and lock washers PN 510419 through the Chassis bottom into the Top Cover as shown on Figure 8 page 3 Reposition the Peristaltic Pump frontwards or backwards until it just clears the Cover at the front when opened Tighten the two Pump mounting screws Slide the Motor Connector forward until it protrudes out through the blue bezel in the front of the Unit Reinstall the front 3 8 mounting screw PN 510406 with lock washer PN 510419 and tighten both mounting screws Open and close the Pump door several times and verify that the door opens closes and latches smoothly Readjust Pump position if necessary Connect Foot Pedal and Motor Insert a length of Pump tubing into the peristaltic pump refer to Operator s Manual for instructions on setting up Pump tubing Verify that the Pump latches securely Power AEU 7000L 7000E Unit On With the Flow On Off button set to On and the Pump flow rate set to 100 depress the Foot Control and verify the Pump runs Page 9 FINAL TEST VERIFICATION 1 Verify fuse values Fuses should be 1 6A 250V SLO BLO 830040 Check the console for physical imperfections Verify
46. t the product be returned for service Shipment to Aseptico and the cost thereof is always the responsibility of the purchaser Accidental misuse inappropriate installation or failure to perform directed maintenance voids the warranty Deliberately defacing modifying or removing the serial number voids the warranty Aseptico does not assume under this warranty any risks or liabilities arising from the clinical use of its products whether or not such use involves coincidental utilization of products manufactured by others REPAIRS Aseptico repairs carry a ninety 90 day limited warranty against defects in material and workmanship This warranty pertains only to the specific repair Any new and different defect in materials or workmanship will be treated as a new repair If the product is not covered under warranty Aseptico offers Repair Services for a fee NOTES Page 29 For Further Service And Or Technical Assistance Contact CAseptico P O Box 1548 8333 216th Street SE Woodinville WA 98072 1548 1 800 426 5913 425 487 3157 Fax 425 487 2608 Internet www aseptico com Email info aseptico com P N 420915 Rev F ECO 13551 02 2015 PRINTED IN THE USA
47. ter Card PN 890048 7000L or PN 890022 7000E into the card holder located on Programmer PCB see Fig 35 5 Insert the 4 pin square connector for an 8 Microcontroller into the programming Port 1 on the back of the Unit making sure that the connector latch is properly oriented with the mating connector 6 Turn On the programming switch within the AFP 01 Programmer T The Green amp Red LED s on the Programmer will operate in the following sequence when programming is successful IMPORTANT The Red LED will remain On in the event of improper programming Green amp Red LED s turn On for approx one second Green amp Red LED s turn Off for approx one second Green amp Red LED s again turn On for approx one second Green amp Red LED s again turn Off for approx one second Green LED remains On for about two seconds Green LED flashes On and off during programming Green LED remains On at the completion of programming 8 Turn Off the programming switch within the AFP 01 Programmer and remove the connector from Unit Master Code Programming is completed m Figure 34 AFP 01 Field Programmer AEU 7000L E CASEPFCO AFP 01 FIELD PROGRAMMING UNIT 9V Battery Sold Separately On Off Switch Shown in On On Off Switch Shown in On Position Firmware Card Slave Code Page 19 Slave Code Firmware 1 Turn Off all power to the AEU 7000L E Units
48. the pump off and then back on and verify that the green FLOW ON LED illuminates Press the FLOW UP and FLOW DOWN buttons verifying that the displayed flow setting changes with each press 12 6 Set Ratio to 20 1 Press the AS MAX button repeatedly and verify that the 5 and MAX LEDs illuminate 1 12 7 Press each of the preset buttons and verify that the LED for each preset button illuminates MOTOR FIELD TESTING 12 8 Press the blue standby button and verify that the NOTE AEU 7000L 7000E motor testing in the field is display goes blank Press the standby button limited to simple manual and visual tests that help to again to reactivate the display determine the source of the problem 12 9 Press and hold Preset 1 Answer YES to save 1 Motor Rotation Test This test can be performed the settings Answer 5 to edit the label Use manually using a simple motor rotation tool that can the left and right arrow keys and verify that the be improvised in the field or procured from Aseptico cursor moves Use the up YES and down NO ref PN AE 43 The tool needs to be able to grasp keys and verify that the letters change Press the motor s internal rotor magnet assembly and rotate INSERT and DELETE keys and verify that it to determine if the assembly is damaged Insert tool spaces are added or deleted with each press into motor tip and engage rotor shaft as shown in Figs Press the SELECT button to save the label 26 am
49. tion The vacuum fluorescent display should show the startup screen for a few seconds then default to the operating parameters of the last used preset or preset 1 if the factory setup was recalled The startup screen will display the Aseptico logo and then the software version onboard your 7000L E unit see Fig 4 Software Software Version Version Date ASEPTICO NI 7 Ver 1 8 12 29 18 the display see Fig 5 Depress the foot control pedal to verify that the motor and pump operates Press the CAL button to calibrate the 70001 7000 handpiece motor Follow the menu prompts displayed on the screen to run the handpiece through the two part calibration procedure refer to OPERATION section in the Operation Manual for complete calibration instructions Press and hold the SETUP button for one second to enter the AEU 7000L 7000E System Setup program see Fig 5 Follow the menu prompts on the screen to recall the factory setup enable warning tones and select other system options refer to OPERATION System Setup section in the Operation Manual for complete setup instructions Verify that the SPEED TORQUE FLOW PRESETS and key pad navigation buttons are functioning properly see Fig 5 Press each button to verify that its displayed values and or LEDs change accordingly refer to CONTROL PANEL FUNCTIONS section in the Operation Manual for complete descriptions of all key
50. tions Verify that the motor and calibration systems are functional 7 1 Attach an AE 230L 40 7000L or AE 230M 40 7000 motor with 20 1 handpiece and an AE TPM foot control to the console 7 2 Use Ratio keys to set Ratio to 20 1 on the display Depress the footswitch and verify that the motor runs Press the CAL button and follow the on screen prompts to complete the calibration process verifying that the calibration completed successfully If calibration fails refer to page 12 for Calibration Error Testing instructions 7 3 Press the SELECT button to enter Endo Mode Use the Ratio keys to set the handpiece ratio to 8 1 Attach an 8 1 handpiece to the motor Press the CAL button and follow the on screen prompts to complete the calibration process verifying that the calibration completed successfully If calibration fails refer to page 12 for Calibration Error Testing instructions Press the SELECT button again to return to Implant Mode Page 10 8 Connect an AE 70V2 foot control and depress each of the buttons Verify that the function of each switch is from lower left clockwise Preset Increment Motor direction Torque Increment Flow ON OFF Select Preset 1 Press on the variable pedal and verify that the motor operates in proportion to the pedal position Refer to Operator s Manual for complete instructions on installing and using the AE 70V2 foot control 9 Change the motor direction to reverse
51. y adversely react with the LED assembly AEU 7000L MOTOR CONSOLE The exterior of the console may be cleaned by wiping with a soft cloth moistened with a mild detergent or a 1 10 bleach solution 1 part household bleach to 10 parts water IMPORTANT Use of other cleaning or disinfecting solutions may damage the console and may void the warranty SILICONE WATER LINES The silicone water lines used for the pump are fully autoclavable Pre Cleaning Before sterilization run clean water through the tubing for 30 seconds to expel any stagnant water NOTE Do not use disinfectants on the tubing set Bacteria and viruses will be neutralized during sterilization Sterilization Sterilize tubing at 132 C 270 F for 10 minutes FOOT CONTROL The exterior of the foot control may be cleaned by wiping with a soft cloth moistened with mild detergent or disinfecting solution When cleaning remove handle from foot control and wipe clean with disinfectant then reinstall handle Page 22 SPECIFICATIONS Console Dimensions 9 98 W x 9 42 L x 5 10 H 25 3 cm x 23 9 cm x 12 9 cm Console Weight 7 3 Ibs 3 3 kg Power 100 240V 1 1 0 5A 50 60 Hz Fuses 1 6A 250V Slo Blow Type Duty Cycle 16 7 NOTE The appliance inlet is the mains disconnect means Environmental Conditions Operating Temperature 10 to 28 C 50 to 82 4 F Transportation amp Storage Temperature e 20 to 60 C 4 to 140 F Relative Hu
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