Propel & Slimpel Controller Manual
Contents
1. Analog Inputs T3 boiler temp Sensor LM Lambda sensor The measured values of the T1 Util Water temp Sensor PC Photocell Analog to digital converter of T2 Weather temp Sensor the controller TC Flue temp Sensor ww Lambda sensor and photocell may not be implemented on your system Test Devices Warning This menu is only for testing the outputs of the boiler for a short time Leaving the boiler in Test Devices menu may cause dangerous conditions IGN FAN1 Select the device with PUMPH FAN2 navigation keys to test PUMPU FAN3 adjust key RUN AUGER _ adjust key STOP CLEAN REFILL Factory Defaults Restores all parameters to the Factory defaults Error Log Controller stores the last five errors Record format is DD MM YYYY HH MM Error code 252. N lt Return There are three operation modes of your boiler Building Heating Utility Water aa K ceman ores seers to heat demand Ul will operate Summer mode 3 OFF Only the building heating circuit s circulation pump will operate Utility water is not necessary or not available in the boiler system Weather Compensation Your boiler is able to adjust the temperature setpoint according to the weather temperature To setup the weather compensation il first navigate to temperature range Corr Weather Comp PN Weather with 4 navigation keys and select the temperature range with 20 ee ane 5 C adjust keys After selecting the temperature range navigate to lt Return Correction value and set the offset temperature of your boiler for this temperature range To adjust another temperature range navigate back to temperature range with S aj navigation keys and select the range that you want After all settings have been completed navigate to lt Return and press Input key to return to the User Preferences Menu There are eleven temperature ranges for adjusting 20 17 C 10 C 16 13 C 10 C 12 9 C 10 C 10 TCNet Boiler Controller User and Service Manual 12 15 C If the compensated temperature setpoint exceeds the temperature limits of the boiler controller will increase or decrease the setpoint in between minimum and maximum temp
3. Boiler begins to slow down when it is reached to 40 C Hysteresis C 2 The temperature overlimit E g The temp of the boiler is 50 C If the hysteresis is set 2 C the boiler operates between 50 51 C If it exceeds the 51 C it deflates the flame Feed Period C 15 The fuel consumption to reach the capacity E g If the feed period is set 15 it feeds 5 grin every 15 sec If the feed period is set 20 it feeds 7 gr If the feed period is set 25 It feeds 9 gr fuel in every 25 sec 20 TCNet Boiler Controller User and Service Manual Power and Fan speed settings for 5STEP modulation or Fixed power Exh Limit C Maximum allowable flue temperature In case of flue gases exceed the limit controller will reduce the power to regulate the flue gas temperature Hysteresis Boiler Temperature Mod Delta Boiler Power Graph 1 PID Modulation 21 TCNet Boiler Controller User and Service Manual Boiler Temperature Hysteresis Mod Delta Boiler Power Graph 2 5 Step Modulation Hysteresis Boiler Temperature Mod Delta Boiler Power Graph 3 Fixed Power Regulation Tuning the PID modulation If your boiler never reaches the setpoint Increase the Mod1 Power level If your boiler exceeds the setpoint more than the hysteresis value Decrease the Mod1 Power Level If your heating circuit s power demand is too low for the boiler for example only utility water heating in sum
4. LCD Display Power key Input key Menu navigation key Menu navigation key Decrease parameter key oe So a Increase parameter key Keypad TCNet Boiler Controller User and Service Manual Quick Reference Starting and Stopping Your Boiler Please hold the power key to either run or stop your boiler 5 sec RUN The power state will be highlighted when you press the power key Setting up The Temperature of Boiler or Utility Water Press the Input key to enter the Temperature Setup menu Temperature Setup S B Press navigation keys to Boller Temp ilililil highlight boiler temperature or utility CCompensated 75 C water temperature Utili ty water 40 C A Press adjust keys to change the temperature lt Return To return operation menu navigate to lt Return with navigation keys and press Input key To jump User Preferences Menu navigate to Next gt and pres input key TCNet Boiler Controller User and Service Manual Operation Menu DOY Flue 100 C Power 25kw The operation menu indicates current process values of your boiler Large LCD display allows the control panel to show almos all temperatures measured by sensors and the calculated output power 1 Power state Indicates the current power state of your boiler When it set to RUN boiler will opeate if any heat demand When it set to STOP boiler will complete the current cycle of process and jump to de
5. circuit icon indicates that the circulation pump of the utility water circuit is operating 8 Building heating circuit status display This section indicates the building heating circuit s data as same as utility water circuit 9 System clock in 24 hour format 10 Measured weather temperature TCNet Boiler Controller User and Service Manual Menu Structure TCNet controller has three menu schemes for quick setup user preferences and the service settings The most common settings are grouped together Menu Setup Basic temperature adjust of your boiler Setup Operation mode timer and temperature compensation User options Em Service Settings 3 Service Settings Advanced settings of your boiler This settings are intended to be adjusted by a service engineer User Preferences Menu To enter the User Preferences menu Press thel Input key and navigate to Next gt Next gt with S B navigation keys than press the input key again User Preferences Return to Operation Menu Jump to Service Menu User Preferences menu has five settings TCNet Boiler Controller User and Service Manual Operation Mode Operation Mode ilililil Building heating ON To change the operation mode press adjust keys Navigate to lt Return with 5 aj navigation keys Utility Water ON and press C3 Input key to return the User Preferences menu
6. TCNet Boiler Controller User and Service Manual Developed and assembled in Turkey T rkiye de geli tirilmi ve retilmi tir TCNet Boiler Controller User and Service Manual Safety Instructions Caution Schock Hazard Risk of electrical schock which may cause serious injuries or death Please disconnect the mains before servicing this equipment Caution Hot Surfaces The boiler assembly and or the temperature sensors may be extremely hot Caution Moving Parts Watch your hands while servicing the moving parts such as auger and grate cleaning assembly which may cause serious injuries Caution This device is intended to be professionally installed Incorrect installation and or operating parameters may cause dangerous conditions Please do not expose the control panel directly to sunlight Please avoid any liquid contacts to control panel and or cable assemblies TCNet Boiler Controller User and Service Manual This page is intentionally left blank TCNet Boiler Controller User and Service Manual Table of Contents SAMO CY ee Fis ZE YEP NN A R MERE MAN A 2 OVERVIEW to Control Pane assembly ak yle yaaa eslik omsAin 5 le e FONC ar E e e EM ee e e 6 Starting and Stopping Your BOLE esmas ariel ak bo adima E 6 Setting up The Temperature of Boiler or Utility Water 6 Sr YE mng e engel laa la ap Ga nb l ille lili m DU 7 Mena ELE EE mine sinan sai he ean cero teeter e
7. correct date setting may halt the lt Return clock i e 30 02 2011 The realtime clock has a backup battery at the back side of the control panel If your boiler resets the date time settings after AC mains power loss replace the backup battery The backup battery is CR2032 type lithium battery Please insert the battery with correct polarity The overal life of backup battery is about two years The chemistry of the battery may be harmful to the environment Please dispose the old A battery properly according to the instructions on the battery s package Week Timer The week timer allows you to set three programs for each day of the week to turn on or turn off your boiler week Timer To set up the week timer first select Brava Von the desired day with adjust Pr Start keys than navigate to ON OFF wie 00 00 te 7 ie OFF all of three programs will be with navigation keys If you select ignored by the controller for that day lt Return Select the start up and stop times with ba B navigation keys and adjust the hour and minute with adjust keys After all programs are completed navigate to lt Return with S aj navigation keys and press Input key to return to the User Preferences Menu 12 TCNet Boiler Controller User and Service Manual Internet Connectivity The controller has an onboard Ethernet port to directly connect to the Internet or your local area network RJ45 RJ45 Boiler Side Rout
8. dary DNS F ei Internet Protected Mode Off Make all reguired changes on network configuration and click Save Config button Please note that the controller should reboot after changing the network settings and perform the AC Power loss seguences at startup 17 TCNet Boiler Controller User and Service Manual Turning On and Turning Off your Boiler From Internet Click Administration on menu box gi A T spi PN 7 http 192 168 1127 protect admin htm ooog Pr iz Favorites qa Suggested Sites ge Web Slice Gallery TCNET Boiler Controller fi A Sl mh Pager Safetyy Tools techni flame TCNET Boiler Controller Web Access Status Administration Temperature Setup Week Timer Setup Turn On Boiler e boiler to operation Switch boiler to stand by mode Save changes to the FLASH memory Clear errors and return normal operation Network Turn Of Boiler Configuration l Save Settings to FLASH Administration Clear Errors F i Internet Protected Mode Off Click Turn On Boiler button to turn on your boiler Click Turn Off Boiler button to turn of your boiler Clearing Errors From Internet or Thank you for choosing Technoflame TCT Current status of your boiler Error Back burning to auger If you see any error messages on the status page you may clear the error by clicking the Clear Errors b
9. er Side The LAN connector of the boiler is depends on the boiler model Please refer to the instruction manual of your boiler fort he location of the LAN connector Use a straight patched network cable for connecting your boiler to your DSL modem router or computer CAT5 UTP Cable CAT6 FTP for longer than 100m of wiring The default IP address of your boiler is 192 168 1 127 If you have changed the IP address or enabled the DHCP service you may learn the controllers IP address from Service gt Network Status menu To connect the control panel your computer or device which has internet connectivity must be in the same subnet Open your Internet browser software and type the IP address of your boiler E TENET Boiler Controller Windows Internet Ss w 1921681 177 Windows Security If the network connection is OK you should see the The server 192 168 1 127 at Protected requires a username and password ae l login window The Warning This server is requesting that your username and password be username of the boiler is sent in an insecure manner basic authentication without a secure admin and the password connection s boiler User name Password L Remember my credentials 0K Cancel 13 TCNet Boiler Controller After login you should see the status page of the boiler W ind owe nt rnet xpl or N or E http 192 168 1 127 User and Serv
10. erature limits Day Night Compensation Your boiler is olso able to adjust the temperature setpoint according to different time slices in a day To setup the day night compensation Day Night Comp first navigate to time slice with yi B navigation keys and select the Si Time l time slice with adjust keys 00 00 02 59 45 C navigate to Correction value and set After selecting the time slice the offset temperature of your boiler Corr for this time slice To adjust another lt Return time slice navigate back to time slice with ba B navigation keys and select the time slice that you want After all settings have been completed navigate to lt Return and press Input key to return to the User Preferences Menu There are eight time slices to adjust 18 00 20 59 15 00 17 59 21 00 23 59 12 00 14 59 If the compensated temperature setpoint exceeds the temperature limits of the boiler controller will increase or decrease the setpoint in between minimum and maximum temperature limits 11 TCNet Boiler Controller User and Service Manual Date Time The controller panel has a realtime clock calendar To adjust the system time and date Date Time navigate to hour minute date month year or day of week with P 00 i i ilin S B navigation keys Press Dua dd mm yyyy adjust keys to change Controller 01 01 2000 Mon accepts 24 hour hh mm time format and dd mm yyyy date format In
11. flating and cleaning sequences immediately 2 Flue Temperature Indicates the flue gas temperature Output Power Indicates the calculated output power of the boiler Status display Indicates the current process of your boiler Ready Idle No operation or the boiler reached the set point temperature Flame check In this state boiler checks the sensor if any flame exists on the grate Ignition Boiler is performing ignition cycle Heating Boiler is in normal burning cycle Cleaning Boiler is either deflating the flame or cleaning the grate and internal flue gas pipes 5 Grate Display In this are of screen control panel shows the curent state of your boiler u Idle No operation 2 Flame check amp Ignition Cycle Boiler is operating at 20 or less of its rated power ik Boiler is operating at 20 40 of its rated power af Boiler is operating at 40 60 of its rated power ah Boiler is operating at 60 80 of its rated power TCNet Boiler Controller User and Service Manual co Boiler is operating at 80 100 of its rated power Boiler is either performing the deflating sequence or grate cleaning sequence 6 Device Icons e Auger is operating amp Blower is operating W External fuel refilling system is operating Ignition heater is operating C Cleaning mechanism is operating 7 Utility water circuit status display This section indicates the measured temperature of the utility water
12. ice Manual p TE Favorites i EB Suggested Sites g Web Slice Gallery TCNET Boiler Controller techni flame Status Welcome Temperature Setup Week Timer Setup Current status of your boiler Network Configuration Temperatures Administration Building Heating 0 C Utility Water 0 C Outside Temp 50 C Flue Temp 89 C CPU Load 38 Outputs System On Auger Clean Refill SUtil Water Pump Building Heating Pump Ignition ti is E Page Safety Tools ledi TCNET Boiler Controller Web Access Thank you for choosing Technoflame TCNET Boiler Controller gi Internet Protected Mode Off The Status Page All measured temperatures and the device status are shown on this page CPU load indicates the current utilization of the control panel s processor 14 TCNet Boiler Controller User and Service Manual Adjust the Temperatures and Operation Mode From Internet Click the Temperature Setup on the menu box TENET Boiler Controller Windows Internet Explorer i G led 7 http 192 168 1 127 tsetup htm qir Favorites qg Suggested Sites B Web Slice Gallery TCNET Boiler Controller techni flame TCNET Boiler Controller Web Access Status Temperature Setup Temperature Setu 5 Pe P P This page allows you to change the boiler s temperature settings Please enter Week Timer Setup
13. mer you may decrease the Mod5 Power level to avoid overshoot the temperature setpoint 22 TCNet Boiler Controller User and Service Manual Feed Period Graph 4 Feed Period Ignition Data Td a Burn Detect Temp C xe a OO 3 Flue Temperature Burning e Se eS 2S eS SSS SS SS f Detect Temp Burning i Detect Delta es a PES I z eker a I b LO 4 i Burning i i Detect Delta E 7 on A Ignition Ignition Deflating Cycle All pellets in the grate Heater started o Heater stopped started here are burned out Starting here here point of cleaning cycle Graph 5 Burning Detection and Deflating Cycle Circulation Data Threshold KE 23 TCNet Boiler Controller User and Service Manual Hysteresis o aR o Util Water Circuit Threshold a Hysteresis o Ro o O Network Status The IP address of the controller 192 168 1 127 255 255 255 0 The default gateway address DSL modem router 192 168 1 1 etc Pellet Refill Machine Type None gt Auger gt Suction The type of the refill system Run duration minutes 10 The run time of the refill system in case of detection of low pellet level from the bunker 24 TCNet Boiler Controller User and Service Manual Digital Inputs INO OFF IN4 OFF The input signals of the IN1 OFF INS OFF controller IN2 OFF IN6 OFF OFF No signal Open IN3 OFF IN7 OFF ON Signal Close
14. ner te ene ere eee ree al ee ee ee ee re 9 AS Se IN a A O ERA KA DA NA RE 9 Operation IVC MR EE KAMA EE A A EM KM O A KM EE ces 10 Al gg PEN Lg TR ER YAZ N A YAY Mp PA YA 10 Day Nieht Compens atio adr saa kl anan Ge en akma eli e im e me m lann e mea 11 A A 12 Ve TME ei ami a aa ami aldi pi aaa oan E blm a am k nime iii pa uma ikm ilan 12 Internet COSC WIRY ge e ME e A RA Ke e e e e e ey Ye 13 US ates e A RM A 14 Adjust the Temperatures and OperationModeFrominternet 15 Setting up The Week Timer from Internet ccccccesscccceseccceesececceeseceseeeceeeenecesseeeeessenecesseneceesenes 16 Changing the Network SET E Sesine ie bale lan lana m i dai Dalar adesi dl isyan lela 17 Turning On and Turning OffyourBoilerFrominternet 18 Clearing Errors From CET same Darkale e ei elin mola ale ley imei 18 ACO DIE A EE A EY S FAN KA PR AYR A RK 19 gs YSA sents 20 Combustion Dataene a l li ar z Silan ler ll 20 PE CIO MD Lame e a a a E ein So bal iii Ba Li one bal E a 23 VU FARO QU A A AR e NR A PANE PR veee 23 a e A A A EE A E ERME inne 24 e e 2 lt A A YO YE A ENE ME YA e e AR ME e 24 DERA gg KR A A RR e e 25 A e gt IT e EM A MEN 25 TOSE DOVICOS EE EE E EE EYE MEY KR e e ey 25 Fe e Ul o KR A RR e 25 m e EOD caine AY 25 TCNet Boiler Controller Overview to Control Panel User and Service Manual TCNet Logic Controller Se i ee
15. the desired temperature values to the boxes Network Preset Temperature T5 oc Configuration Hot Water Temperature 50 i Administration Boiler Operation Heating Hot Water Click Submit button to save changes Press Reset button to cancel edits gi Internet Protected Mode Off fa 100 Adjust the temperatures and click Submit button Administration Switch boiler to operation mode Switch boiler to stand by mode Save changes to the FLASH memory Clear errors and return normal operation Turn On Boiler Turn Of Boiler save Settings to FLASH Clear Errors If you don t want to make any adjustments click Administration from the menu and click the Save Settings to FLASH button to make adjustmens permanent 15 TCNet Boiler Controller User and Service Manual Setting up The Week Timer from Internet Click the Week Timer on menu box TCNET Boiler Controller Windows Internet Explorer http 192 168 1 127 wtmon htm iz Favorites qa Suggested Sites ge Web Slice Gallery TCNET Boiler Controller fit vii a Pager Safety Tools techni flame TCNET Boiler Controller Web Access Status Week Timer Setup Temperature Setu 3 i p P P This page allows the configuration of the Week Timer s settings All values are 24 hour hh mm format Click Submit button if you want to save the changes on the selected da
16. utton on the Administration page 18 TCNet Boiler Controller User and Service Manual Service Menu Caution This settings are intended to be adjusted by a well trained service technician or a service engineer Incorrect settings may cause dangerous conditions Service gt To enter the Service menu navigate to Service gt with gt B navigation keys and press Input key Service Menu Structure Service Menu Boiler Setup Combustion Data Ignition Data Circulation Data Network Status Pellet Refill Digital Inputs Analog Inputs Test Devices Extensions Factory Defaults Error Log Return to User Preferences 19 TCNet Boiler Controller User and Service Manual Boiler Setup Max Power kW The maximum power of the boiler The minimum power of the boiler 25 5 Feed rate gr min 380 The pellet feed amount for a minute of the auger or other fuel feeding system boiler Max auger Curr A 0 5 The maximum allowable current drawn by the auger excitation motor current limit alarm open close actuator Combustion Data Fuel Energy kW kg The energy of a kilogram of used pellet Please refer to the information on your pellet package Modulator The power regulation metod of the boiler There are three modes for power regulation PID Graph1 5STEP Graph2 or fixed power Graph3 Mod Delta C 10 The power regulation to reduce the power of the boiler Eg The boiler temp 50 C Mod Delta 10 C
17. y Press Reset button if you want to discard changes on the selected day Week Timer Setup Network Configuration Monday Tuesday Wednesday Thursday Friday Saturday Sunday Administration Enabled Tum On Time Tum Off Time Program 1 00 00 00 00 Program 2 00 00 00 00 Program 3 00 00 F ei Internet Protected Mode Off Set up your desired start up and shut down times for each day If you don t want to make any adjustments click Administration from the menu and click the Save Settings to FLASH button to make adjustmens permanent 16 TCNet Boiler Controller User and Service Manual Changing the Network Settings Click the Network Configuration on menu box E TCNET Boiler Controller Windows Internet Explorer ers 7 http 192 168 1 127 protect config htm iz Favorites qa Suggested Sites ge Web Slice Gallery TCNET Boiler Controller ty GB E Sk Pager Safety Toos techni flame Network Configuration Temperature Setu i f p P This page allows the configuration of the board s network settings Week Timer Setup CAUTION Incorrect settings may cause the board to lose network Network connectivity Recovery options will be provided on the next page Configuration m2 l Enter the new settings for the board below Administration MAC Address 00 04 43 00 00 00 Host Name TCNET Enable DHCP IP Address Gateway Subnet Mask Primary DNS Secon
Download Pdf Manuals
Related Search