NoNic™ Benchtop – Laser Operation Manual
Contents
1. n rA As E d i i y Jes A 71 ac NW E fad i 4 i Net L 4 o2 CH z b M c W e E d Ers 1 8 p r zd d e E i P ED B4 eee g F d 1 om d p T A m Wu Se A 2s A b E i A 8 1 gt A m gt F CS d WWW CONTROLLASER COM 407 926 3500 855 512 8519 Table of Contents ET geme pi e E A A E e 2 Er O NEE 5 isse Di ln e EE 6 WO CHA Cal SOV EEN 6 chan M ee 6 CRD M US Cell AU Ol ER D 6 Chapter 3 System FUNGUO Nm S 6 Chapter 4 Laser ege E 6 ROV ON a E E EE E E E E A 6 Technical SUDPOTt Re EE 7 FV SICE SUDDOPL EE 7 SIIBSOPE DV PIOS EE 7 PPO e EE 7 SUDO DY En EE 7 SubpboOrt Du MeDBSILB E 7 SHIDBORU FOr E 7 Service and Maintenance brograms eene nennen rns s sesenta essa tenens 8 Advanced Maintenance Training Seminars ccccccssscccsseceeseceeesccceesccceececeececeneceeecessesceseeecessecensneeees 8 ACA col MR T E M 8 Replacement and Spare Parts cscccosssscsosssscsccssveccnesscnenssscnecusvestenessencussscnecussestenssseneusssessoussestenssseneues 9 gine d m 10 Keele leet 2 419 PORE EE OO E o m 10 Beie Me E M RR E E E E 10 Laser Radiation Wavelength ccccccssscccccssececeesececcesccecesececeeeceeceeseceseesecessenecesseesecessuaecesseneceesaneeetes 10 PRES OMS HONEY erts Laser EE 11 agedeelt EE 12 INE Geng e Gt IOUS G T T UU TT 12 EEN laid ele 12 CLC EIS SE NoNic Benchtop Lase2. Attention Customer Service v Control Laser Corporation Sr 7101 TPC Drive Suite 100 jq Orlando Florida 32822 Telephone 866 612 8619 Fax 407 926 3590 ex TH 1 TM j et y wit AY Mans AI i You may also view Spare parts online via our website at www controllaser com shop CLC controllaser NoNic Benchtop Laser Operation Manual 9 VI N IROLLASER COI Copyright O 2015 Control Laser Corporation 407 926 3500 855 512 8519 Safety Recommendation Control Laser Corporation CLC recommends the Safety chapter be read thoroughly by all personnel before operating or performing maintenance on the NoNic Benchtop laser system Compliance Statement The NoNic Benchtop is certified Compliance may be verified by contacting by Control Laser Corporation as a Office of Compliance HFZ 312 Class laser product in accordance Center for Devices and Radiological Health With mue 94 Code o Fedar US Department of Health amp Human Services 2098 Gaither Road Regulations Subchapter J 21 CFR rina e Gees Telephone 301 594 4654 Laser Radiation Wavelength The NoNic Benchtop emits carbon dioxide CO2 radiation at 10 600 nanometers nm The CO2 laser poses the greatest risk of injury if the safety precautions in this manual are not followed The specifications in the following chart are provided to assist the Laser Safety Officer see Responsibility of the Laser User below
3. LASER FREQUENCY 10 0 kHz END SLIT LENGTH 5 00 inches MID SLIT LENGTH 0 00 inches CANCEL NEXT GAP 0 00 inches Ww WireMaster Pro Control Systemation Inc 3 You will be prompted to make changes to the recipe name if you wish It is not necessary to change the name of the recipe it is your choice Press Save once you are finished MODIFY VALUFE RECIPE NAME Recipe 2 bid oll il i CLC RIES NoNic Benchtop Laser Operation Manual 38 N ROLLASER COM Copyright 2015 Control Laser Corporation 407 925 3500 855 512 8519 4 Now you have completed the recipe modification and may continue testing to see if your changes have improved your process Delete a Recipe Sometimes you may wish to delete a recipe completely from the recipe list In order to delete a recipe follow the steps below 1 First navigate to the recipe list screen to choose the recipe you wish to delete Follow the touchscreen prompts in order to delete a recipe From the front screen press in order Choose your recipe from the list RECIPES a RECIPE LASER POWER mro SLIT LEN Recipe 1 15 0 15 0 1 750 Recipe 2 25 0 25 0 5 000 WireMaster Pro Control Systemation Inc RETURN Status Status Demo Mode CLC RIES NoNic Benchtop Laser Operation Manual 39 Copyright O 2015 Control Laser Corporation 407 926 3500 855 512 8519 2 As a precaution we prompt you
4. 2015 Control Laser Corporation Sales 407 925 3500 Toll Free Service 855 512 8519 4 You ll now be prompted to insert the 6 calibration rod provided and set the internal rotary slider adjustment until it stops against the rod at 6 Once set press Save on the screen Move target to 6 0 position 5 Atthe Values Saved Dialog press OK on the screen to finalize the settings You are now finished performing system calibration and can now begin accurate wire processing Values Saved Calibration Complete CLC eese a NoNic Benchtop Laser Operation Manual 30 WWW CONTROLLASER COM Copyright 2015 Control Laser Corporation 407 925 3500 855 512 8519 Understanding Recipes Before an operator can process any jobs recipes MUST be created first for each type of wire A recipe is a set of parameters designed to process an application to its desired specification Recipes consist of laser power levels frequency processing speeds and part specific strip slit parameters Each recipe can be saved and given a unique recipe name for reference This allows the user to call up a saved recipe at any time depending on which wire is being processed A new recipe should be created for each and every unique wire type to be processed Creating a Recipe 1 In the NoNic Benchtop software front screen press the Main Menu button RECIPE IN USE Wire 1 POWER STRIP POWER SLIT 5 0 10 0 EN
5. Benchtop Laser Operation Manual 27 N ROLLASER COM Copyright 2015 Control Laser Corporation N N mE Sales 407 926 3500 leide Toll Free Service 855 512 8519 The NoNic Benchtop laser system will need to be calibrated before starting to process any wire applications The calibration is necessary to ensure that accurate processing will apply to all wire recipes The lengths and process parameters may be thrown off if this calibration is not performed before lasing begins NOTE Calibration should be performed any time it is suspected that there is an error Routinely the machine should be calibrated once a week 1 From the front screen press in order Power POWER OVERRIDE Override Recipe in PROCESS e use Recipe RECIPES y Count RETURN WireMaster Pro Control Systemation Inc 2 A password screen will be prompted Enter CSI123 as the password to continue CLC II NoNic Benchtop Laser Operation Manual 28 WA Y V CONTROLLASER Copyright 2015 Control Laser Corporation Sales 407 925 3500 Toll Free Service 855 512 8519 3 You ll be prompted to insert the 1 25 calibration rod provided and set the internal rotary slider adjustment until it stops against the rod at 1 25 Once set press Next on the screen to proceed Move target to 1 25 position Next Cancel CLC controllaser NoNic Benchtop Laser Operation Manual 29 WA Y V CONTROLLASER Copyright
6. are present If the system is moved into the working location from a cold environment leave the system for a few hours to warm up before installing it Electrical Requirements and Connections All NoNic Benchtop laser systems use a standard 115 VAC 6 10 50 60 Hz electrical plug connection or an optional 230 VAC 6 10 50 60 Hz Also refer to the electrical data tag on the system control unit cabinet to verify the input power requirements Moving and Storage Confirm the system s power requirements can be met if moving the NoNic Benchtop from the original installation site Check the environmental requirements outlined on page 21 Space and Environmental Requirements During moving do not subject the laser system to vibration excessive cold or excessive heat The NoNic Benchtop can be stored for up to 5 years The temperature of the storage area must be between 14 F to 140 F 10 C to 60 C CLC EIS SE NoNic Benchtop Laser Operation Manual 23 VI N IROLLASER COI Copyright O 2015 Control Laser Corporation 407 926 3500 855 512 8519 5ystem Function aser Basics Laser is an acronym for Light Amplification by Stimulated Emission of Radiation Simply stated the laser is a light amplifier Lasers amplify light by absorbing and emitting energy Absorption can be either electronic on the atomic level or rotational vibrational on the molecular level The emitted energy is a high intensity
7. beam of laser light Lasers emit optical radiation which can be either invisible infrared or visible laser pointer diode light Optical radiation is referred to as non ionizing to distinguish it from ionizing radiation which is the type of radiation associated with X rays and gamma rays While overexposure to ionizing radiation such as frequent medical X rays may cause health problems the non ionizing radiation emitted by lasers do not pose similar health risks even with frequent and long term non direct exposure Direct exposure to optical radiation can however pose serious health hazards to the skin and eyes Lethal electrical hazards may also be present in all lasers A laser induced reaction on certain types of marking materials can release hazardous particles and gaseous products Review Chapter 1 Safety for instructions on how to avoid eye skin injuries and electrical hazards Never operate or service the NoNic Benchtop laser system without following the safety procedures specified in the safety chapter of this manual CLC EIS SE NoNic Benchtop Laser Operation Manual 24 N M OLLASER Copyright 2015 Control Laser Corporation 407 926 3500 855 512 8519 System Startup Procedure Please observe the following guidelines for starting up the NoNic Benchtop Plug in the Laser System to a supplied Power Outlet Make sure the Red Emergency Stop Button is fully released pulled out On the back of the ma
8. chapter explains proper procedures for receiving inspecting and unpacking the NoNic Benchtop laser system Space environmental and electrical requirements are described Step by step instructions for installing safety interlocks and connecting electrical lines are included Guidelines for moving and storing the system are also outlined Chapter 3 System Function This chapter provides diagrams and descriptions of the NoNic Benchtop controls and step by step instructions for system startup and shutdown Chapter 4 Laser Operation This chapter describes the basic features of the NoNic Benchtop software An overview of is provided as well as directions for navigating Other topics include user login creating and running jobs and accessing other applications Revisions If any changes occur after the printing of this manual a Revision Page will be included in the back of this manual CLC controllaser NoNic Benchtop Laser Operation Manual 6 N IROLLASER COI Copyright O 2015 Control Laser Corporation 407 926 3500 855 512 8519 Field Service Support A qualified maintenance technician should troubleshoot the laser system before contacting the Field Service department Attempting to isolate the source of the problem will make it easier for the field service technician to assist you Have the model name and serial number of the laser available when you contact Field Service This information is located on th
9. in evaluating the hazard potential of the laser These specifications represent the worst case potential for short term peak laser emission Recommended Optical Density for Eyewear NoNic Benchtop CO2 3 9 CLC EIS SE NoNic Benchtop Laser Operation Manual 10 N M TROLLASER Copyright 2015 Control Laser Corporation 407 926 3500 855 512 8519 Responsibility of the Laser User The performance requirements are defined by the United States as the responsibility of the laser manufacturer The responsibility of the user is the safe use of the laser defined in ANSI 7136 1 the American National Standard for the Safe Use of Lasers These standards require the user to appoint a Laser Safety Officer to oversee the use of this equipment This individual shall have the authority and responsibility to evaluate monitor and enforce the control of laser hazards See the appropriate standard ANSI Z136 1 in the United States of America for the specific responsibilities of the Laser Safety Officer ANSI Z136 1 is issued by the American National Standards Institute ANSI as a recommended safety guide for the use of laser products in the United States of America ANSI cannot enforce adherence to the guide However OSHA the Occupational Safety and Health Administration uses the guide as its inspection standard when it inspects workplaces that use lasers Therefore the guide carries the authority of the United States gover
10. not short or ground the power supply output The power supply is not electrically isolated from the power line Protection against possible hazards requires proper connection of the ground terminal on the power cable and an adequate external ground Check these connections at the time of installation and periodically thereafter 4 Never work on electrical equipment unless there is another person nearby who is knowledgeable of the operation and hazards of the equipment and who is competent to administer first aid 5 When possible keep one hand away from the equipment to reduce the danger of current flowing through the body 6 Special measurement techniques are required for this system Ground references must be selected by a technician who has a complete understanding of the system operation and associated electronics Use of Combustible Material WARNING A fire or explosion could occur if the laser beam is allowed to contact flammable or combustible materials Care must be taken to ensure that such materials are kept away from any part of the laser beam path CLC EIS SE NoNic Benchtop Laser Operation Manual 18 N ITROLLASER COI Copyright 2015 Control Laser Corporation 407 926 3500 855 512 8519 aser Hazards There are some highly dangerous laser hazards that should be considered when operating a laser The collimated beam direct from the laser head or a mirror without any focusing optics contains suffici
11. without having to make excessive changes to many different recipes all at once 1 Follow the touchscreen prompts in order to adjust the power override From the front screen press in order Power POWER OVERRIDE p Override Recipe in PROCESS y M Recipe RECIPES y Count RETURN WireMaster Pro Control Systemation Inc CLC eese a NoNic Benchtop Laser Operation Manual 45 Wi Y V CONTROLLASER Copyright 2015 Control Laser Corporation 407 926 3500 855 512 8519 2 Change the Power Override percentage to the value you wish to use It may take multiple trials in order to get the power levels adjusted correctly Save your changes to update the system MODIFY VALUE POWER OVERRIDE 96 115 M NOTE Exercise caution when making changes to the Power Override feature It should only be adjusted if absolutely necessary WARNING Be careful not to over adjust the Power Override as it could make the laser unstable and could potentially be dangerous K controlloser NoNic Benchtop Laser Operation Manual 46 m LLASER Copyright O 2015 Control Laser Corporation 407 925 3500 855 512 8519 Process Button The process button allows the user to see the details and process parameters of the current loaded recipe After pressing the button the user will be taken to the recipe parameters screen You can modify and make changes to the current recipe and Save
12. your changes if necessary F3 POWER OVERRIDE e RECIPES e WireMaster Pro Control Systemation Inc CLCRZlO EIER NTR H M NoNic Benchtop Laser Operation Manual 47 Copyright 2015 Control Laser Corporation
13. D SLIT LENGTH 2 00 CLCRZlO EIER WWW NTR H M FREQUENCY 3 0 kHz SLIT MODE NONE NoNic Benchtop Laser Operation Manual 31 Copyright 2015 Control Laser Corporation 8 Sales 407 926 3500 Neie Toll Free Service 866 612 8619 2 Next Press the Recipes Button to enter the recipe list CAL POWER OVERRIDE E Overnde Ce PROCESS e EE Recipe RECIPES Count HETURN WireMaster Pro Control Systemation Inc 3 Press the NEW button to start creating a new recipe Be an en Es each RECIPE LASER POWER FREQ SLIT LEN Wire 5 0 10 0 3 0 2 000 LOAD NEW MODIFY DELETE RETURN Status Status Demo Mode WireMaster Pro Control Systemation Inc CLC II NoNic Benchtop Laser Operation Manual 32 WwW R COM CONTROLLASER Copyright 2015 Control Laser Corporation 407 926 3500 855 512 8519 ADD NEW RECIPE ADD NEW RECIPE an STRIP amp SLIT SLIT MODE END ONLY NONE ZA PREV SN STRIP PASSES 10 vi LASER POWER 25 0 vi FOR STRIPPING FOR SLITTING See SAVE SPEED 1 0 revisec 2 0 in sec LASER FREQUENCY 10 0 kHz START DWELL STOP DWELL STERT EWELL D STOP VEL SPIN START STOP 150 Mec 150 SPIN START STOP 1200 milisec 1200 millisec 30 SLIT BEAM DELAY 300 millisec l NEXT DISPLAY OFFSET 0 000 inches CANCEL EE 1 5 WG CANCEL A WireMaster Pro Control Laser Corporation WireMaster Pro Control Systema
14. OP DWELL mm SPIN START STOP illi illi 150 DEE euer END SLIT LENGTH 0 75 inches Gi 8 SS NEXT CANCEL STRIP PASSES 15 Ww CANCEL 0 00 WireMaster Pro Control Laser Corporation WireMaster Pro Control Laser Corporation Add New Recipe Benchtop 2 Page 1 Add New Recipe Benchtop 2 Page 2 Slitting Benchtop 2 Model The values at the recipe creation screen pictured above coincide with the Benchtop 2 Model of the NoNic Values need to be entered for the following parameters in order to process an application properly STRIP amp SLIT END ONLY Strips a defined end section of the wire SLIT MODE NONE Strips a defined end section of the wire without slitting STRAIGHT A straight slit from the origin of the cut to the end of the wire SPIRAL A spiraling slit from the origin of the cut to the end of the wire LASER POWER Enter the amount of lasing power from range 196 9996 Power values can be entered for desired SLITTING processing effect LASER FREQUENCY Enter the laser frequency range 5 20 kHz typically 10 SPIN START STOP The time adjustment between the motor spinning and when the lasing begins ends SPEED Slitting The speed at which the slide moves SLIT BEAM DELAY The time adjustment when the stripping completes and slitting begins END SLIT LENGTH Length of slit MID SLIT LENGTH Not Available in this model GAP Not Available in this model NoNic Benchtop Laser O
15. UR SC Ea 37 CLC controllaser NoNic Benchtop Laser Operation Manual 3 VV N IROLLASER COI Copyright O 2015 Control Laser Corporation 407 926 3500 855 512 8519 BE ROODE eegene 39 PROCS BNET 41 uoc ee d 45 PrO CESE BUN OIT t 47 CLC controllaser NoNic Benchtop Laser Operation Manual 4 Wgd N IROLLASER COI Copyright O 2015 Control Laser Corporation Sales 407 925 3500 Toll Free Service 855 512 8519 Introduction The NoNic Benchtop laser system is specifically designed for wire stripping applications that require a delicate and accurate method of removing wire insulation without causing any damage to the exposed wire underneath The machine itself is strictly intended for this purpose in mind This will optimize the time and efficiency of wire stripping while maintaining a consistent and high quality standard of literally every piece of material it encounters Please ALWAYS exercise caution and strict safety measures when using the NoNic Benchtop laser system It contains an active CO2 laser which should be handled with care and all operators should use proper judgment when using this system The machine is fully enclosed with an interlocking door and adheres to all current CDRH standards This manual covers safety system specifications installation maintenance basic troubleshooting procedures software and operations Diagrams
16. able container for shipping CLC is not responsible for any damage on returned laser or parts NOTE The temperature where the laser is installed should not be less than 33 F 1 C or greater than 93 F 33 C non condensing humidity Space and Environmental Requirements The NoNic Benchtop should be installed in an area as free as possible from the following Contaminants such as dust and oil mist Combustible and flammable materials such as explosive fumes and gases Corrosives such as acid vapors pie qe Is The system should not be subjected to high energy level radio frequency emissions such as a two way radio or broadcasting equipment WARNING The infrared laser emissions might interfere with the infrared sensors of nearby equipment CLC EIS SE NoNic Benchtop Laser Operation Manual 22 N M Copyright 2015 Control Laser Corporation 407 926 3500 855 512 8519 5 The floor or foundation where the laser is installed must be level and firm It must not be subjected to vibration or shock NOTE The temperature where the laser is installed should not be less than 33 F 1 C or greater than 93 F 33 C non condensing humidity IMPORTANT Do not turn on the laser if there is any condensation on the output casing of either the laser head or the control unit Remove the condensation with clean warm air Never place the unit in a location where excessive heat moisture or corrosive materials
17. ains on Turn the switch to the right to release the Emergency Stop switch following the directional arrows b Keyswitch Reset The Keyswitch acts as a laser On Off button Turning the keyswitch clockwise to the ON position Resets and provides power to the laser Turning the keyswitch counter clockwise to the OFF position shuts only the laser down not the computer software c Laser Controller The Laser Controller is built in to the NoNic Benchtop laser system d Foot Switch Pedal Pressing the Foot Switch sends a Start Lase signal to the NoNic Benchtop laser System CLC EIS SE NoNic Benchtop Laser Operation Manual 13 N M OLLASER Copyright 2015 Control Laser Corporation 407 926 3500 855 512 8519 5 Labeling Labels must be affixed to each laser to identify the manufacturer certify compliance with 21 CFR provide warnings to the user about the wavelength level and location of accessible laser radiation present and give precautions that should be taken to avoid exposure to the laser radiation 21 CFR 1040 10 g Labels have been affixed to the NoNic Benchtop laser system in compliance with this requirement Please note that all doors panels and the laser head have all been properly labeled with appropriate laser radiation warnings and cautions See Figure 1 1 for pictures of all machine labels being used in accordance NOTE Dates and Serial Number information on the Manufactur
18. and drawings may be included to assist in the description of components and layout of the NoNic Benchtop laser system Product Feedback amp Suggestions Field Service Department Attention Marketing Phone 866 612 8619 Monday through Friday Control Laser Corporation 1910 Lan UO 51919 JOxf nis EST 7101 TPC Drive Suite 100 Fax 407 926 3590 24 hours a day seven days Orlando Florida 32822 a week E mail sales controllaser com E mail service controllaser com For information about CLC visit our website at www controllaser com CLC controllaser NoNic Benchtop Laser Operation Manual 5 WA R COM V CONTROLLASER Copyright 2015 Control Laser Corporation 407 926 3500 855 512 8519 Chapter Summary Technical Support Directory This directory explains how to contact CLC for technical support by telephone fax and e mail how to order parts and how to return components for repair Information about technical support programs training classes and the CLC website are included Chapter 1 Safety This chapter describes how the NoNic Benchtop fulfills the performance requirements established by the United States Title 21 Code of Federal Regulations Subchapter J 21 CFR This chapter documents the user s responsibility and safety precautions All users should read and understand the safety chapter before attempting to operate the NoNic Benchtop laser system Chapter 2 Installation This
19. chine turn the Main Breaker Switch to the ON position Insert the key into the keyswitch and turn clockwise to the ON position This will Qj oe qe c initialize the laser and automatically home the system and startup the NoNic Benchtop laser software Once the system has finished homing the yellow light on the front panel will turn ON and the laser is ready for processing System Shutdown Procedure Please observe the following guidelines for shutting the laser system down 1 Remove all processing materials wires from the machine 2 Turn the Laser Keyswitch counter clockwise to the OFF position and remove the Key if necessary 3 Pressthe Exit Button on the touchscreen to shut down the software and computer On the back of the machine turn the Main Breaker Switch to the OFF position 5 Now the Laser is Powered Down properly NOTE The software only powers down after manually exiting through the touchscreen interface The actual laser turns off no beam delivery once the keyswitch is in the OFF position CLC EIS SE NoNic Benchtop Laser Operation Manual 25 N IROLLASER COI Copyright O 2015 Control Laser Corporation 407 926 3500 855 512 8519 Emergency Shutdown Procedure At any time the laser and workstation can be manually shut down in the event of an emergency 1 Press the Red Emergency Stop button on the front of the laser system This immediately shuts down power to the laser no beam del
20. e supplied Data Sheet in the Customer Service Manual Support by Phone The Field Service department can be contacted at 866 612 8619 Monday through Friday 8 00 a m to 5 00 p m Eastern Time After 5 00 p m an answering service will take your message and notify a field service technician of your requirements by the next business day Support by Fax The Field Service department can be contacted by fax at 407 926 3590 24 hours a day including weekends Faxes received after business hours and on weekends will be responded to the next business day Support by E mail The Field Service department can be contacted by e mail at service controllaser com Support by Website Visit our website at www controllaser com to learn more about Control Laser Corporation CLC our laser products and various applications Support by Forum Visit our website support forums at www controllaser com forums to troubleshoot your issues with our technicians and community contributors CLC controllaser NoNic Benchtop Laser Operation Manual 7 N SER COM Copyright 2015 Control Laser Corporation 407 926 3500 855 512 8519 Service and Maintenance Programs The Field Service department offers several service and maintenance programs that provide expert on site support from factory trained representatives Programs may be purchased on a quarterly or annual basis Contact Field Service for details at 866 612 8619 or service c
21. ent heat energy to damage eyes skin or flammable materials for a considerable distance possibly hundreds of feet or more from the source The focused beam contains much higher power density for marking cutting or welding but it is present only in a localized area near the beam focus Past the focus the beam pattern expands significantly and there is a distance beyond which the power spreads over an area that is so large that the laser beam is no longer hazardous Eye Injury Because of the high degree of beam collimation a laser serves as an almost ideal point source of intense light A laser beam of sufficient power can theoretically produce retinal intensities at magnitudes that are greater than conventional light sources and even larger than those produced when directly viewing the sun Permanent blindness can be the result Thermal Injury The most common cause of laser induced tissue damage is thermal in nature where the tissue proteins are denatured due to the temperature rise following absorption of laser energy The thermal damage process burns is generally associated with lasers operating at exposure times greater than 10 microseconds and in the wavelength region from the near ultraviolet to the far infrared 0 315 um 103 um Tissue damage may also be caused by thermally induced acoustic waves following exposures to sub microsecond laser exposures With regard to repetitively pulsed or scanning lasers the major mechanism inv
22. g normal operation of the laser must be interlocked to prevent access to laser radiation 21 CFR 1040 10 f 2 Dual Door Interlocks have been utilized to immediately eliminate any laser process in the event that the laser safe door is opened or ajar Upon opening the part loading door two spring loaded interlocking switches release effectively eliminating all laser processes 3 Beam Attenuator A beam attenuator safety shutter must be provided to enable the user to terminate lasing without turning off the master keyswitch or main power switch 21 CFR 1040 10 f 6 The shutter terminates lasing by blocking the laser beam before it reaches the output optics The NoNic Benchtop has an internal safety shutter that can only be opened by inserting a part into the machine and having the side door closed simultaneously If either of these two conditions is not met the safety shutter will continue to block the path of the laser beam CLC EIS SE NoNic Benchtop Laser Operation Manual 12 N M CH FH Copyright O 2015 Control Laser Corporation 407 926 3500 855 512 8519 4 Location of Controls Controls which are necessary for operation of the laser must be located so they can operate without exposure to laser radiation 21 CFR 1040 10 f 7 a Emergency Stop Switch Press the Emergency Stop switch in to shut down the laser system The Emergency Stop switch turns off power to the laser The control system rem
23. gives instructions for proper operation and maintenance of the NoNic Benchtop The manual also provides warnings and cautions that must be observed by the user to prevent unnecessary exposure to laser radiation CLC controllaser NoNic Benchtop Laser Operation Manual 15 N ROLLASER COM Copyright 2015 Control Laser Corporation 407 925 3500 855 512 8519 Classification of Laser Functions Laser products are classified according to the maximum level of laser radiation within human access during operation only Levels accessible only during maintenance or service do not affect the classification Therefore it is possible for class or class Il products to contain class IV lasers It is the responsibility of the manufacturer to determine whether specific functions are operation maintenance or service The following definitions apply Operation Consists of functions by which the product accomplishes its intended purpose These may include loading work pieces or documents and setting and manipulating external controls Maintenance Consists of functions performed by the user to assure performance These may include cleaning and replacement of expendables Service Usually means repair Service may be performed by specially trained service personnel or by sophisticated users following instructions specifically indicated as service instructions Certain maintenance procedures will be considered service if they are infreq
24. ing Tag are only for image reference purposes they DO NOT reflect the actual laser system being purchased We include the following safety labels on our NoNic Benchtop laser product CAUTION CLASS 4 LASER RADIATION WHEN OPEN AVOID EYE OR SKIN EXPOSURE TO DIRECT OR SCATTERED RADIATION CLASS 1 LASER PRODUCT Manufactured by CLC Model NoNic Benchtop Control Laser Corporation Manufactured Date May 2015 7101 TPC DR Laser Ser 123456789 indie ereechbar SUITE 100 Workstation Ser 987654321 WHEN OPEN AND INTERLOCKS DEFEATED zi SES Orlando FL 32829 E AVOID EYE OR SKIN EXPOSURE TO i ando is wp au T1S 230 VAG 10 ANTES TE ka date DIRECT OR SCATTERED RADIATION Sales 407 926 3500 www controllaser com CLASS 4 LASER PRODUCT Complies with 21 CRF 1040 10 except for deviations persuant to Laser Notice No 50 Dated June 24 200 Figure 1 1 NoNic Benchtop Laser Safety Labels NOTE Manufacturing Tag is not representative of customer s machine REFERENCE IMAGE ONLY CLC II NoNic Benchtop Laser Operation Manual 14 WWW CONTROI LASER COM Copyright O 2015 Control Laser Corporation 407 926 3500 855 512 8519 6 Documentation Instructions must be provided that will enable the user to safely operate and maintain the laser 21 CFR 1040 10 h It is recommended that the supplied manuals be thoroughly studied by all personnel who have any responsibility for the laser prior to operation The Operations manual
25. ipes for each individual wire type you intent to process with the NoNic Benchtop laser system The recipe list will continue to populate as you add more recipes CLC NoNic Benchtop Laser Operation Manual 36 WW CONTROLLASER COM Copyright O 2015 Control Laser Corporation 407 925 3500 855 512 8519 Modify a Recipe It may take multiple attempts to get a recipe just right Some trial and error is necessary to establish accurate process parameters for each wire type Therefore we allow you to modify a recipe and make adjustments until it processes your wire correctly To modify a recipe follow the steps below 1 First navigate to the recipe list screen to choose the recipe you wish to modify Follow the touchscreen prompts in order to modify a recipe From the front screen press in order Choose your recipe from the list gt Modify 4 RECIPES a RECIPE LASER POWER FREQ SLIT LEN Recipe 1 150 150 5 0 1 750 Recipe 2 25 0 25 0 10 0 5 000 EN SS S S S SL LS RETURN Status Status Demo Mode WireMaster Pro Control Systemation Inc CLC RIES NoNic Benchtop Laser Operation Manual 37 T NI M Copyright 2015 Control Laser Corporation 407 926 3500 855 512 8519 2 Modify the process parameters and press Save to update the changes MODIFY RECIPE Recipe 2 STRIP amp SLIT SLIT MODE aue END ONLY NONE FOR STRIPPING FOR SLITTING LASER POWER PEN o 250
26. ivery To release the Emergency Stop button turn the switch to the right following the directional arrows and pull the switch out towards you CLC controllaser NoNic Benchtop Laser Operation Manual 26 N ROLLASER COM Copyright 2015 Control Laser Corporation g Sales 407 926 3500 N N m Toll Free Service 866 612 8619 The NoNic Benchtop laser software is a unique windows based application designed around an easy to use touchscreen Graphical User Interface GUI It allows the users to create wire stripping and slitting recipes for processing wire stripping applications The graphical programming environment was built around simplicity and only requires a user to enter some simple parameters in order to process wire jobs successfully By utilizing this unique system and interface it ensures that our process can be handled with extreme precision and is repeatable The front panel of the machine houses the touchscreen display interface red emergency stop button keyswitch and status indicator lights Please observe the status indicators and touchscreen display closely for system faults and warnings that can affect wire processing STATUS INDICATORS Yellow Light Laser Ready Laser Beam Enabled and Ready System Homed Red Light Laser On Laser Processing is Active Wait for light to shut off before removing part Green Light Part Present Part Present and Inserted CLC EIS SE NoNic
27. lly inspect the shipment upon receipt prior to signing for the delivery Ensure the container is in an upright position as marked by the container labels Check the shock and tilt indicators on the system If one or more indicators are red inspect the system for damage Contact the carrier immediately Any damage loss or discrepancies discovered during unpacking should be reported to the carrier immediately Not immediately reporting damage or discrepancies of the shipment could result in the carrier refusing to honor a claim All claims should be confirmed in writing as required by the carrier For claim purposes it is recommended all packing material be retained CLC II NoNic Benchtop Laser Operation Manual 21 H Y CONTROLLASER Copyright 2015 Control Laser Corporation 407 926 3500 855 512 8519 Unpacking Ensure the shipping containers are in the upright position as labeled Cut and remove any bands or straps from the container Carefully remove any packing material from the equipment SCH er I S Check the packing list against the equipment received Report any discrepancies to both the carrier and CLC Field Service department 407 926 3562 5 Ensure all packing lists manuals drawings and accessory packages are removed from the packing material before it is stored It is recommended to retain all packing materials 6 In the unlikely event the laser must be returned pack the laser or parts in a suit
28. nment It is recommended the procedures outlined in the guide be followed when operating the NoNic Benchtop and the user contact local and state authorities to determine if any additional regulations may apply ANSI 2Z136 1 2000 may be ordered from Laser Institute of America LIA 13501 Ingenuity Drive Suite 128 Orlando FL 32826 3009 Telephone 407 380 1553 Fax 407 380 5588 WWW ANSI org CLC controllaser NoNic Benchtop Laser Operation Manual 11 N ROLLASER COI Copyright O 2015 Control Laser Corporation 407 925 3500 855 512 8519 Performance Requirements 21 CFR specifies certain performance requirements features that must be incorporated into or provided with each laser product for radiation safety purposes These features with an explanation of their function in the NoNic Benchtop are described in the following sections 1 Protective Housing The laser radiation emitted by a Class IV laser product must be contained within a protective housing at all points where access to radiation is not required during normal operation of the product in the performance of the function for which it was designed 21 CFR 1040 f 1 The NoNic Benchtop is enclosed within a custom built Class workstation designed to eliminate all radiation leaks and to comply with all current CDRH standards 2 Safety Interlocks Any part of the protective housing that must be opened removed or displaced durin
29. ntrol Systemation Inc USA RECIPE IN USE Recipe 1 a POWER STRIP POWER SLIT FREQUENCY 15 0 96 15 0 96 5 0 kHz END SLIT LENGTH SLIT MODE LIS NONE MAIN MENU 2 Select and install the correct sized wire guide adapter or needle into the NoNic Benchtop laser system ex 0 185 diameter wire should use the 0 160 0 200 needle Make sure and tighten it down so it is locked into place securely CLC II NoNic Benchtop Laser Operation Manual 42 H Y CONTR Copyright 2015 Control Laser Corporation 407 925 3500 855 512 8519 3 Adjust the wire stop to the desired depth indicated by the LED display 4 Select and insert the correct sized wire guide into the insertion hole on the left side panel of the laser system The wire guide is determined by the diameter of the wire to be processed ex 0 141 diameter wire should use the 0 136 0 148 wire guide d Ki D S J UR W d n e A 5 402 0 039 0 052 BR 0 053 0 057 0 066 0 075 eege NSULATION d INSULATION INSULATION mu METER ATIO DIAMETER DIAMETER 7 raga P N 27298 A o P N 27299 A 2 305 Larger wire guides up to 0 200 in diameter available CLC RIES NoNic Benchtop Laser Operation Manual 43 AVW CONTROILLASER COM Copyright O 2015 Control Laser Corporation 407 925 3500 855 512 8519 SN GN A 5 Once the selected wire guide is in place we can now insert the
30. olved in laser induced biological damage is a thermal process wherein the effects of the pulses are additive The principal thermal effects of laser exposure depend upon the following factors The absorption and scattering coefficients of the tissues at the laser wavelength Irradiance or radiant exposure of the laser beam Duration of the exposure and pulse repetition characteristics where applicable Extent of the local vascular flow PU scs X9 dui sc Size of the area irradiated CLC EIS SE NoNic Benchtop Laser Operation Manual 19 VI N IROLLASER COI Copyright O 2015 Control Laser Corporation 407 926 3500 855 512 8519 Toxic Injury Fumes generated from cutting some plastics and other materials can be highly toxic Any materials being processed should be evaluated to determine what fume collection and filtering is needed to ensure that the Threshold Limit Values TLVs for the byproducts are not exceeded CLC controllaser NoNic Benchtop Laser Operation Manual 20 VI N IROLLASER COI Copyright O 2015 Control Laser Corporation Cales 40 7 926 3500 855 512 8519 Installation 2 Receipt and Inspection The NoNic Benchtop laser system is thoroughly inspected and carefully packed before leaving the Control Laser Corporation CLC factory The carrier assumes responsibility for the units safe delivery Any claims for loss or damage sustained in transit must be made against the carrier Carefu
31. one final time before allowing you to delete your recipe Press the Delete button if you wish to proceed with the recipe deletion You will not be able to recover this recipe once you press Delete Delete Hecipe Do you wantto delete recipe Recipe 2 CLC RIES NoNic Benchtop Laser Operation Manual 40 VI N IROLLASER COI Copyright O 2015 Control Laser Corporation 407 925 3500 855 512 8519 Processing Wires The physical processing of wires is actually very simple once we have created the proper recipes for each part There may be some trial and error at first in order to get the recipe perfected 1 We will first load the recipe that will be used for the selected wire to process Follow the touchscreen prompts in order to load your recipe shown below From the front screen press in order Choose your recipe from the list gt load RECIPES aa RECIPE LASER POWER FREQ SLIT LEN Recipe 1 15 0 15 0 501 750 Recipe 2 25 0 25 0 10 0 9 000 MODIFY DELETE RETURN Status Status Demo Mode WireMaster Pro Control Systemation Inc CLC controllaser NoNic Benchtop Laser Operation Manual 41 WW CONTROLLASER COM Copyright O 2015 Control Laser Corporation N N E Sales 407 926 3500 beeen loll Free Service 855 512 8519 Once the recipe is loaded the front screen will change to display your chosen recipe and parameters see image below WireMaster Pro EXIT Co
32. ontrollaser com Advanced Maintenance Training Seminars Advanced maintenance training seminars are held periodically on site at CLC Contact Field Service for enrollment information at 866 612 8619 or service controllaser com Parts Repalr If a laser component fails contact Field Service immediately Most repairs can be accomplished within 24 48 hours upon receipt of the component Some power supply units may take additional time to replace repair because they may require outside vendor participation Before returning any parts to CLC for repair replacement contact Customer Service at 866 612 8619 You will be supplied with a Return Material Authorization RMA number used to track the part during repair and shipping Return all components to CLC by United Parcel Service UPS Federal Express or any local carrier that can track your package to Attention Use your RMA here Control Laser Corporation ZO DPEC Die SUIS 1010 Orlando Florida 32837 CLC controllaser NoNic Benchtop Laser Operation Manual 8 N IROLLASER COI Copyright O 2015 Control Laser Corporation 407 926 3500 855 512 8519 Replacement and Spare Parts In North America replacement and spare parts must be ordered directly through CLC Parts can be shipped overnight at the customer s request Spare part kits and test equipment kits are also available To order parts or a current parts catalog contact Customer Service at Control Laser
33. peration Manual 34 Copyright 2015 Control Laser Corporation CLC EIER WW CONTI ROLLASER COI 407 926 3500 855 512 8519 4 After all the necessary parameters have been entered save the recipe by pressing the Save button on the left of the touchscreen ADD NEW RECIPE e STRIP PASSES 10 PREV vi FOR STRIPPING FOR SLITTING SAVE SPEED 1 0 revsec 2 0 in sec START DWELL STOP DWELL SPIN START STOP 1200 milisec 1200 millisec SLIT BEAM DELAY 300 millisec DISPLAY OFFSET 0 000 inches CANCEL WireMaster Pro Control Systemation Inc CLC senses a NoNic Benchtop Laser Operation Manual 35 W N IROLLASER COI Copyright O 2015 Control Laser Corporation 407 925 3500 855 512 8519 5 Enter a name MAXIMUM 8 CHARACTERS by typing on the touchscreen and pressing Save after you are finished Name your recipes carefully you may be switching wire types often These names should be easy to call upon when changing over from one wire to another especially once you get a large list of recipes to keep organized MODIFY VALUE REOPEN o o o Recipe 1 QIWIEIRITIYIU T OP A S DF G H J KIL mz x c v IBIN M s EI RECIPE S aa RECIPE LASER POWER FREQ SLIT LEN Recipe 1 15 0 15 0 5 0 WireMaster Pro Control Systemation Inc RETURN Status Status Demo Mode 6 Congratulations you have now created your first recipe Continue to create rec
34. r Operation Manual 2 Wd N IROLLASER COI Copyright O 2015 Control Laser Corporation 407 926 3500 855 512 8519 Fe Can EE CON e 12 4 Location or ege E 13 off 2 0 m em 14 SH Rei e E CAC OIA esate eats cant TERR 15 Classitication Or Laser FUNCTIONS EE 16 ECE NC A A E A 18 Use of Combustible Material ccccccsssssssseccccccuceeesseccccccsseeasseeecceceesaeeuseeeeecesssauueseeeecceessuaegseeeseeeenaaas 18 Laser RoZa OS se usurum datu und Doi D lU iue aoe MN UEM LEES E E 19 EVO UU EE 19 Baud Pe 19 Hexe 20 It E elo Bm 21 PEC CIO Gal Lef Te Ee ge NE oT 21 Beie de 22 Space and Environmental Reouirements eene nennen ennt annes annees 22 Electrical Requirements and Connections nnne nnne nna 23 Miles Ears ave Pelro gs i MEE Eom 23 Al de Bc eem 24 ECT gir ec m ct 24 SEHR EE eelef FOC e E EE 25 SE ee ROC el 25 Emergency Shutdown Procedure sees eene nennen enne nnne nnne sn antennae ne snae esae nns 26 LaSer OPE e ehe RR E O ere omnes 27 MEO CGT ON NM eR 27 FOE ON MOM dm ET 27 SVS iC AIO ARI Al NR RETE Em 28 TCI TSUNA CHIEN CCN RETI EET mm 31 EAU Sal CIOS e EE Pa MuR CR veu d ibodu dU Geptnecuaentutceieeaniend 31 Stripping Benchtop LIV OGM E 33 Shittine Benchtop 2 JVIOUel EE 34 Valero
35. ticn Inc Add New Recipe Benchtop 1 Page 1 Add New Recipe Benchtop 1 Page 2 Stripping Benchtop 1 Model The values at the recipe creation screen pictured above coincide with the Benchtop 1 Model of the NoNic Values need to be entered for the following parameters in order to process an application properly STRIP amp SLIT END ONLY Strips a defined end section of the wire SLIT MODE NONE LASER POWER Enter the amount of lasing power from range 1 99 Power values can be entered for desired STRIPPING processing effect LASER FREQUENCY Enter the laser frequency range 5 20 kHz typically 10 SPIN START STOP The time adjustment between the motor spinning and when the lasing begins ends STRIP PASSES Ihe number of rotations the internal rotary turns to strip the wire SPEED Stripping Stripping speed is set at 3 0 revolutions per second and cannot change SLIT BEAM DELAY Not Available in this model DISPLAY OFFSET Not Available in this model CLC RIES NoNic Benchtop Laser Operation Manual 33 N ROLLASER COM Copyright 2015 Control Laser Corporation 407 926 3500 855 512 8519 ADD NEW RECIPE ADD NEW RECIPE amm STRIP amp SLIT SLIT MODE EE AN END ONLY STRAIGHT ZN LASER POWER 250 96 PREV FOR STRIPPING vi LASER POWER 250 vi 0 6 in sec SAVE SAVE LASER FREQUENCY 10 0 kHz SLIT BEAM DELAY Q millisec START DWELL ST
36. uent complex or highly specialized The following chart lists the functions of operation maintenance and service associated with the NoNic Benchtop laser system described in this manual CLC II NoNic Benchtop Laser Operation Manual 16 H Y CONTROLLASER Copyright O 2015 Control Laser Corporation 407 926 3500 855 512 8519 FUNCTION CLASSIFICATION REQUIRES LEASING Operation of Laser Controls Operation Yes Cleaning Optics Maintenance NO Replacements of Electrical Assemblies amp Service NO Components Replacement of Mechanical Components Service NO Troubleshooting amp Repair Service See Note Testing Following Repair Service See Note Optical Alignment Adjustment Service NO Programming Ser Ge NO Connections to Remote Interlock Service NO Connector Setup Fixture Alignment PCI NO Testing Marking following repair Service Yes programming setup NOTE Some troubleshooting and testing functions will not require the laser to be lasing CLC EIS SE NoNic Benchtop Laser Operation Manual 17 N M OLLASER Copyright 2015 Control Laser Corporation 407 926 3500 855 512 8519 Electrical Safety 1 Disconnect main power line s before working on any electrical equipment if it is not necessary for the equipment to be operating 2 After disconnecting power wait at least five minutes for the capacitors to discharge through the bleeder resistors before touching any electrical equipment 3 Do
37. wire through the smaller hole in the wire guide 6 Now pull the wire into the machine through the wire guide and insert it through the needle attached to the machine Once the wire is through the attached needle pull it all the way down to the desired stripping length and tighten it to the end piece When everything is securely in place press the front button to begin the lasing process Let the wire finish processing completely before removing Remove the wire in exactly the reverse order that you loaded it 8 Finally check the part to ensure that the process worked successfully Continue following the same steps to process more wires Make sure to create load a new recipe and change over any wire guides needles to accommodate every new wire type you wish to process CLC NoNic Benchtop Laser Operation Manual 44 AN VV NTR H M Copyright 2015 Control Laser Corporation N N E Gales 407 925 3500 Sehr Toll Free Service 866 612 8619 There may be a need over time to manually override the laser output power percentage This can account for laser degradation over time or to equalize the power once you notice some recipes are not processing as expected We allow for a global override adjustment so the user doesn t have to modify each recipe individually This could become very tedious depending on the number of recipes created One single change of the laser output power can quickly fix the quality of the process
Download Pdf Manuals
Related Search