v5-060208 - Baker Drivetrain
Contents
1. Durable black and clear REAR FENDER Media blasted finished heavy duty powdercoated finish on swingarm and splash guard 13 gauge steel with 3 8 thick hidden internal struts heat treated 4140 steel 1 axle and spherical pivot bearings DD6 RSD TRANSMISSION ASSEMBLY ALL NECESSARY HARDWARE Note Only one Polished wrinkle black or silver finish complete with of each part shown here See Page 4 and 5 for quanti pulley or 24 tooth chain sprocket optional chrome ties of each part pulley cover shroud chrome cable ball ramp clutch actuator or Hydraulic Actuator Newly designed BAKER billet top cover with hidden vent No assembly required Speedometer recal box included V 5 060208 PAGE 3 PARTS BAKER 300 INCLUDED PARTS DETAIL 3 4 16 x 5 Swingarm Pivot Bolt Part 15373 Qty 1 WTK Fender Part WT880 Qty 1 5 16 18 Nylock Part 37021 Qty 4 P 5 8 18 x 1 Grade 8 Axle Retaining Bolt Part 99618 Qty 2 5 16 AN Washer Dog Leg Spacer Part WT865 Qty 1 ah 3 8 24 x 1 4 Axle Adjustment Set Screw Part 37C25KKCS Qty 2 3 8 16 x 1 1 2 Fender To Frame Bolt Part 37C150KBCPR Qty 4 4 10 32 x 1 2 Right Pivot Cap Set Screw Part 73248R Qty 2 e th Right Side Wheel Spacer 1 Axle Collar Part 99936 Qty 2 3 8 24 x 1 1 4 Axle Adjustment Screw Part 37125KKCS Qty 2 e 1 2 AN Washer2. Qty 1 Part R701 DD6 Qty 2 Qty 1 Qty 1 v WTK Pulley Cover Part WT858 10 32 x 3 8 1 Axle 84 Pitch Primary Chain Qty 1 Axle Cover Bolt Part WT859 Part 4282 84 56 Part 10F37KBCPR Qty 1 Qty 1 Qty 4 Pivot Tube Spacer Left Side Wheel Spacer 1 950 Xtreme Machine Part WT894AP Part 99413 p 1 389 Performance Machine Part WT904AP Qty 2 E Qty 1 each V 5 060208 PAGE 5 BAKER 300 PARTS NOT INCLUDED ADDITIONAL PARTS REQUIRED NOT PROVIDED WITH THE BAKER 300 KIT REAR WHEEL WITH 300mm TIRE PULLEY AND ROTOR Any 10 5 wheel from Performance Machine Forge Tec or Extreme Machine is fully compatible with the BAKER 300 Wide Tire Kit See the Contacts Directory in the back of the installation manual for contact listings Other wheel companies products may be compatible but at the time of this writing BAKER Drivetrain Engineering has only validated fitment of the aforementioned companies DRIVESIDE REAR BRAKE SYSTEM The stock rear caliper and brake rotor is not compatible with the BAKER 300 A Performance Machine driveside rear brake system p n 1284 00074A 1 CH can be purchased directly from Performance Machine TWO BRAIDED STEEL BRAKE LINES AND BANJO FITTINGS Russell 28 and Russell 16 brake lines Good Ridge rear brake switch T and 10mm 3 male 35 Banjo fitting See page 8 for Rear Caliper
3. 4 STARTER Bolt to inner primary per Factory Ws Service Manual FIGURE 10 5 DD6 CHAIN TENSIONER ANCHOR PLATE Install chain tensioner assembly provided in kit FIGURE 11 removal of anchor plate is necessary to install new tensioner nut Use red Figure 10 thread lock and torque anchor plate to 12 14 ft lb or 16 3 19 0 nm 6 DD6 CHAIN TENSIONER SHOE Install tensioner shoe and bolt in place loosely at this time 7 PRIMARY CHAIN amp CLUTCH BASKET Install compensating sprocket chain and clutch basket compensating sprocket and chain provided in kit Do not use thread lock at this time Torque compensating sprocket and clutch basket nut per Factory Service Manual Tighten chain as tight as you can PRIMARY ASSEMBLY CONTINUED ON NEXT PAGE Figure 12 PAGE 14 BAKER 300 ASSEMBLY V 5 060208 BAKER 300 ASSEMBLY PRIMARY ASSEMBLY CONTINUED 8 PRIMARY CHAIN ALIGNMENT Perform a sprocket alignment check at this time Refer to Factory Service Manual A different thickness washer may be required for proper alignment of primary chain Which can be purchased at your local Harley Davidson dealer Once verification of correct alignment has been verified loosen primary chain remove compensating sprocket nut and clutch basket nut Apply red thread lock to compensating sprocket nut and clutch basket nut and torque to factory specifications 9 CHAIN ADJUSTMENT Remove chain tensioner bolt and apply
4. 5 QTY 1 2 Chrome SHCS Bolts 3 8 16x3 QTY 2 Also use fender bolts for alignment of dogleg 1 1 2 20 x 1 7 2 3 8 16 x 17 3 FIRST INSTALL 119 REAR DRIVE BELT AROUND THE TRANSMISSION Install dogleg onto right side of frame Slide pivot bolt supplied in kit with red thread lock and stock lock washer through the BAKER 300 dogleg Install two 3 8 16x3 bolts with blue thread lock Install fender bolts loosley just for alignment purposes Make sure belt is in between dogleg FIGURE 8 4 INSTALL SWINGARM Using the provided BAKER Pivot Tube and Swingarm Spacers install the swingarm Remember that the swingarm spacers go between the pivot bearings and provided threaded pivot center tube Use stock left side pivot bolt and washers with red thread lock Tighten both pivot bolts per Factory Service Manual Tighten bottom dogleg bolts to 21 31ft Ibs Remove fender bolts Figure 9 V 5 060208 PAGE 13 BAKER 300 ASSEMBLY BAKER 300 ASSEMBLY PRIMARY Counter bore side of coupler facing outward 1 SHIFTER LINKAGE ARM Install forward control factory shifter linkage to transmission shifter arm 2 INNER PRIMARY Install inner primary per service manual After installing inner primary shift transmission by hand through the gears to make 477 s sure linkage will not hit the inside of the inner primary lt J 3 TRANMISSION Tighten transmission bolts per ED Service Manual w
5. Brake Checklist and page 24 for BAKER 300 Compatible Product Directory EXHAUST SYSTEM Right side drive compatible to date BAKER Engineering has tested and validated fitment of exhaust systems from several manufacturers See the Directory of BAKER 300 Compatible Products on page 22 REAR TAILLIGHT LICENSE PLATE ASSEMBLY We recommend taillights that will mount to the swingarm footpeg or derby cover like the ones shown below available from Drag Specialties Example footpeg mounted style Example swingarm mounted style Example derby cover style HERITAGE SOFTAIL AND FAT BOY SEATS or any seats w side mounted tabs Because these models utilize additional seat mounts on the side of the frame the factory seats on the Heritage Softail V and Fat Boy are not compatible with the BAKER 300 kit See optional parts for factory seats that will work OPTIONAL PARTS RECOMMENDATIONS NOT PROVIDED WITH THE BAKER 300 KIT SEAT Harley Davidson offers a number of custom styled contemporary seats like the ones shown in the H D Parts and Accessories Catalog The Stripper Badlander and Sidekick are nicely styled and technically compatible with the BAKER 300 LEGEND AIR RIDE SYSTEM An adjustable air suspension system for Softails minor fabrication may be required FRONT WHEEL BRAKE ROTOR AND CALIPER To complete and finish off the BAKER 300 transformation you may want to select a front wheel rotor and Performanc
6. cable through chrome actuator cover Do not over tighten clutch cable to actuator cover Hook cable end to ball and ramp assembly Put a liberal amount of grease around the ball and rampa and feral Make sure you seat ball and ramp properly in actuator cover FIGURE 17 2 HYDRAULIC CLUTCH ACTUATOR COVER The Hydrualic Clutch will arrive with the gasket and bolts in place torqued to 110 in lbs with blue thread lock The o rings around the piston are already lubed and it is ready to be bolted to the transmission bearing door along with the pulley cover The actuator can be bleed in the manner similar to the brakes and the hydraulic fluid port is designed for use with 3 8 24 Banjo Bolt and Dot 5 brake Fluid Spectro P N GABF 3 PULLEY COVER Apply blue thread lock to pulley cover bolts and then reinstall pulley cover Torque the bolts to 200 in lbs 3pc 5 16 18x1 Bolts Apply blue thread lock to actuator cover bolts and reinstall actuator cover with gasket to chrome pulley cover Torque to 110 in lbs 4 CLUTCH ADJUSTMENT Adjust clutch and clutch cable per Factory Service Manual 5 PRIMARY FLUID Fill primary fluid per service manual 6 TRANSMISSION FLUID Fill transmission fluid with 20 24 fluid oz of gear oil BAKER recommends Spectro Heavy Duty Platinum 6 speed transmission fluid Spectro P N R HDPG6 7 ENGINE OIL Add engine oil per service manual Figure 17 Figure 18 V 5 060208 PAGE 17 BAKER 300 ASSE
7. the sides of the frame by using the bolts from the support covers L and R must face out for correct template orientation Use a reciprocating saw aka sawzall or abrasive cutoff wheel to remove the supports as shown in FIGURE 2 With a large flat file break smooth off all sharp corners and edges The resultant bare metal will not be visible once the BAKER 300 fender is installed CHECK NEWLY CUT FRAME FOR FENDER FITMENT AT THIS POINT BEFORE PROCEEDING Additional material may need to be removed for proper fitment As an anti corrosion measure paint the exposed bare metal with primer and or paint DISASSEMBLY CONTINUED ON NEXT PAGE V 5 060208 PAGE 9 DISASSEMBLY STOCK MOTORCYCLE DISASSEMBLY DISASSEMBLY CONTINUED TAPPED HOLES 7 CHASING THE THREADS ON FRAME To aid Two 1 2 20 in the assembly process use a tap and tap cutting fluid to clean out the threads of the fender and dog Six 3 8 16 leg attachment holes in the frame FIGURE 3 Use tap sizes 1 2 20 3 8 16 NOTE The quantity of tapped holes in FIGURE 3 to reflect the total amount on both sides 8 FINAL DISASSEMBLY CHECKS With the completion of the disassembly process the motorcycle should look like FIGURE 4 f Figure La N 5 SN lt a 5 gt 4 f E 4 f y N Figure 4 PAGE 10 DISASSEMBLY V 5 060208 BAKER 300 ASSEMBLY WE HIG
8. ACCOUNT BELT SLAP WHILE RIDING 2 BLEED BRAKES Bleed rear brakes per Factory Service Manual 3 EXHAUST Install exhaust gaskets that are compatible with your exhaust Install exhaust system of your choice Take the time to make sure that the exhaust is in full contact with the gasket at the cylinder head and that the exhaust has ample clearance to all parts of the motorcycle Refer to Factory Service Manual on exhaust flange to cylinder head torque specifications BATTERY Install the battery SEAT Install the seat of your choice using the provided seat nut CHECK ALL BOLTS AND FLUIDS BEFORE STARTING MOTORCYCLE FOR YOUR PERSONAL SAFETY AND FOR THE MECHANICAL INTEGRITY OF YOUR MOTORCYCLE X 4 5 THIS COMPLETES THE TRANSFORMATION OF YOUR SICK NEW SOFTAIL WITH THE BAKER 300 WIDE TIRE KIT V 5 060208 PAGE 21 BAKER 300 ASSEMBLY DIRECTORY OF COMPATIBLE PRODUCTS BAKER 300 COMPATIBLE EXHAUST PIPES MARTIN BROTHERS TRENDKILLRS RSD R amp D Note Modified exhaust bracket EDDIE TROTTA THUNDER CYCLES ODDI NASTY PUFFERS BAKER Drivetrain 9804 E Saginaw Haslett MI 48840 1 877 640 2004 www bakerdrivetrain com Drag Specialties 1 608 758 1111 www dragspecialties com Eddie Trotta s Thunder Cycle Design 1 954 763 2100 www thundercycle com Harley Davidson Motor Company 1 414 343 4056 www harley davidson com Martin Bros Motorcycles 1 972 709 2552 w
9. Fender To Frame Part 9900272 Qty 2 m 5 16 18 x 3 4 Part 31C75KBCS Qty 4 Right Side Brake Bracket Right Side Wheel Spacer w belt applications only Part WT893P Qty 1 1 2 20 x 1 1 2 Fender To Frame Bolt Part 50150KBCPR Qty 2 Pivot Bolt Cover Left and Right Side Part WT869C Qty 2 C 3 8 AN Washer Fender Washer Part AN960C616 Qty 6 Swingarm and Splashguard Assembly 3 8 16x 3 Dog Leg Bolt Part 37C300KSSPR Qty 2 Speedometer Recalibration Box Part 95E 56 Qty 1 Comp Sprocket Part 158 56 Qty 1 P ce Chain Tensioner Assembly Qty 1 1 4 20 x 1 Ignition Module Socket Head Cap Screw Part 6100 w chain applications only to Axle Spacer Part s W1T881B WT882B Part 25C100KCSS P Qty 4 Part WT893P Part WT905 320 PM Wheels Qty 1 Qty 2 Part WT907 218 Xtreme Wheels Qty 1 Qty 1 ea V 5 060208 PAGE 4 BAKER 300 BAKER 300 INCLUDED PARTS DETAIL Brake Braket Spacer Part WT906P 590 for PM Wheels Part WT908P 430 for XM Wheels Qty 2 1 4 20 x 1 1 4 Zinc Plated ECM Socket Head Cap Screw Part 93207 Qty 4 5 16 18 X 1 Brake Bracket Bolt Seat Nut w Clip Transmission Axle Cover Dog Leg Part 59768 97 H D RSD BAKER Direct Drive 6 Speed Part WT854C Part WT857B
10. HLY RECOMMEND THAT THE ENTIRE BAKER 300 Wipe Tire Kir BE INSTALLED AND MOCKED UP TO VALIDATE FITMENT AND FUNCTION AFTER A SUCCESSFUL MOCK UP IS COMPLETE THE BAKER 300 FENDER CAN BE REMOVED AND PAINTED TO MATCH THE TANK AND FRONT FENDER TRANSMISSION 1 PULLEY COVER Remove the pulley cover and actuator assembly from the transmission Set the pulley cover and pulley aside for now It will be reinstalled towards the end of the assembly process 150 Thick 2 SPEED SENSOR Reinstall the stock speed sensor with spacer provided in kit for proper sensor to gear clearance and function FIGURE 5 amp 6 STEPS CONTINUED ON NEXT PAGE Figure 5 Figure 6 V 5 060208 PAGE 11 BAKER 300 ASSEMBLY BAKER 300 ASSEMBLY TRANSMISSION CONTINUED 3 TRANSMISSION INSTALLATION Before installing transmission in the motorcycle place a piece of masking tape over both ends of the mainshaft so that the clutch actuator rod does not fall out and become damaged Install transmission through the left side of motorcycle FIGURE 8A Gently maneuver transmission into position Figure 7 PAGE 12 BAKER 300 ASSEMBLY V 5 060208 BAKER 300 ASSEMBLY SWING ARM 1 SPLASH GUARD Remove the splash guard from the BAKER 300 swing arm and set aside with the provided hardware for later installation 2 INSTALL DOGLEG Install BAKER 300 Dogleg using parts supplied in the kit 1 Pivot Bolt Hex Head 3 4 16 x
11. MBLY BAKER 300 ASSEMBLY REAR WHEEL 1 BRAKE CALIPER Install Performance Machine drive side brake caliper on rear wheel brake rotor Belt right side HOLD CALIPER CAREFULLY NOT TO ac ag spacer DAMAGE WHEEL OR BRAKE ASSEMBLY DURING INSTALLATION RIGHT WHEEL SPACER Install provided right side wheel spacer in preparation for bolting on BAKER a i 300 driveside brake bracket gt REAR WHEEL Install rear wheel into the swing arm U U t side spacer with provided left side wheel spacer and the BAKER Brake bracket 300 driveside brake bracket axle spacer provided in the kit Make sure to first get the drive belt over the pulley before the wheel assembly is fully in place SEE FIGURE 20 FOR SPACERS AND FIGURE 19 FOR EXPLODED VIEW DIAGRAM REAR WHEEL AXLE Cover the provided BAKER 300 axle with bearing grease or anti seize as a rust inhibitor and assembly aid BRAKE BRACKET BOLTS Apply blue thread lock to provided brake bracket bolts and finger tight brake bracket to swing arm at this time being sure to use the provided bolt spacer between to the bracket and the swing arm tabs FIGURE 22A AXLE BOLTS Apply red thread lock to axle bolts and put in place with the provided hardened steel axle collars Do not fully tighten at this time in preparation for v 1 Serr E Figure 20 wheel and belt tracking adjustments REAR WHEEL ALIGNMENT Adjust rear belt
12. NDED THAT THE FOLLOWING CHECKLIST BE UTILIZED TO MAKE SURE YOU HAVE ALL THE NECESSARY PARTS TO COMPLETE THE JOB BAKER 300 WIDE TIRE Transmission Assembly Rear Fender Kit Swingarm and Hardware Kit ADDITIONAL PARTS NOT INCLUDED WITH THE KIT 10 5 wide rear wheel Avon or Metzeler 300 tire Rear wheel pulley with bolts for 1 1 8 Twincam belts Rear wheel brake rotor with bolts Driveside rear brake system Performance Machine Caliper and Bracket p n 1284 00074A 1 1 1 8 Twincam Softail drive belt Rear caliper brake lines and fitting Available through Drag Specialties Russell SS DOT Brake Line 16 P N 583625 Russell SS DOT Brake Line 26 W CL P N 580925 Drag Specialties 10MM BANJO BOLT P N 05098109 Drage Specialties 10MM BANJO 3 MALE 35 P N DS098150 Good Ridge Rear Brake Switch T P N MCHD014 Drag Specialties 10MM BANJO 3 MALE 90 P N DS098151 Exhaust system Exhaust seals Rear taillight license plate assembly Transmission and primary oil Spectro Heavy Duty Platinum 6 Speed Transmission Lubricant Spectro p n R HDPG6 and Spectro Heavy Duty Primary Chain Case Oil Spectro p n R GAPCL DOT 5 brake fluid Spectro DOT 5 Spectro p n GABF Seat optional Front wheel brake rotor and caliper optional Hydraulic Options 3 8 24 Banjo B
13. TOCK 1991 1999 HanLEv DavipsoN SOFTAIL MODELS THE BAKER 3007 KIT WHEN INSTALLED WITH THE ADDITIONAL PARTS AS LISTED EFFECTIVELY CONVERTS A SOFTAIL FROM A 5 SPEED LEFT SIDE DRIVE STOCK REAR TIRE MOTORCYCLE INTO A 6 SPEED RIGHT SIDE DRIVE FAT TIRE CUSTOM FEATURES BAKER DRIVETRAIN 6 SPEED TRANSMISSION WITH DD6 RSD TECHNOLOGY ETE 4 The BAKER RSD DD6 transmission provides smoother shifting positive neutral _ finding and reduced cruising RPM on the highway as compared to the stock o speed With proven technology and helical 4th 5th and 6th gears town and highway cruising is noise free No disassembly of the stock 5 speed is required RIGHT SIDE DRIVE Right side drive is the critical variable in the equation of balancing a fat tire custom motorcycle Left side drive fat tire motorcycles rely on offsetting moving over the engine transmission and or the primary drive which moves the powertrain center of mass to the left and creates an inherent balance bias to the left Left turn and right turn body English is noticeably different with left side drive not so with right side drive 300 SERIES TIRE The street look of a fat rear tire is the essential element of a custom American motorcycle The 300mm tire with it s 12 inch wide stance has pornstarcalibercurbside appeal with an aspect ratio that screams speed PAGE 2 OVERVIEW V 5 060208 INCLUDED PARTS PARTS PROVIDED WITH THE BAKER 300 KIT SWINGARM ASSEMBLY
14. e Machine caliper assembly to compliment and match the rear PAGE 6 PARTS V 5 060208 SKILLS KNOWLEDGE amp TOOLS REQUIRED READING It is highly recommended that the following H D publications are available for your reference as they are referred to in the instructions Factory Service Manual for your year and model Factory Parts Manual for your year and model Genuine Parts and Accessories Catalog SKILL LEVEL As with most things in life there is no substitute for skill and experience We highly recommend that only a seasoned experienced technician with an extensive background with Harley Davidson motorcycles and the American custom aftermarket successfully complete the BAKER 300 installation SPECIALTY TOOLS PULLEY NUT SOCKET Many tool boxes don t have one of these To make your life a bit easier we make the mother of all pulley nut sockets which is made from one piece of bar stock and hard chrome plated for a super tough finish The throat of our wrench is deeper than other scokets to enable service work on right side drive and left side drive 5 amp 6 transmissions BAKER Part TOOLD 56 Sawzall or cutoff wheel 1318 socket for clutch nut 112 socket for compensating sprocket nut V 5 060208 PAGE 7 SKILLS KNOWLEDGE amp TOOLS PRIOR TO DISASSEMBLY OF YOUR STOCK SOFTAIL TO BEGIN THE BAKER TRANSFORMATION IT IS RECOMME
15. ket Bolt Left Side Wheel Spacer for Xtreme Machine Wheels Left Side Wheel Spacer for Performance Machine Wheels P N 10F37KBCPR WT854 115105 10705 02574 WT891 WT9059 WT907 WT859 WT893 WT898 3 C25KKCPR 135151 31C150KCSPR WT894A WT904A PAGE 19 BAKER 300 ASSEMBLY BAKER 300 ASSEMBLY BAKER 300 REAR FENDER 1 REAR FENDER Install fender by sliding the right side over the dogleg and the left mounting flange flush with the side of the frame FIGURE 21 Using bolts provided apply blue thread lock four 3 8 16x11 2 four 3 8 AN washers two 13 11 2 and two 75 an washers and torque to 21 31 ft lbs 2 ENGINE MODULE Install ignition module on rear fender with bolts provided two 74 20x1 Ignition Module only four 74 an washers and four 7 4 nylock nuts Torque to 8 10 ft lbs Install seat nut with clip 3 BAKER 300 PIVOT CAPS Install pivot caps using blue thread lock on pivot cap set screws The pivot cap with the sleeve inside of it is for use on the 5 8 11 bolt head on the right side 4 IGNITION HARNESS Hook up ignition module to factory wiring harness per Factory Service Manual FIGURE 22 Figure 21 Figure 22 PAGE 20 BAKER 300 ASSEMBLY V 5 060208 BAKER 300 ASSEMBLY FINISH LINE 1 REAR BRAKE LINE Route brake line to rear caliper along inside of swing arm FIGURE 23 MAKE SURE THAT REAR BRAKE LINE WILL NOT CONTACT BELT IN ANYWAY TAKING INTO
16. nection with a BAKER transmission assembly transmission kit swingarm fender component or part Consequential damages shall include without limitation loss of use income or profit or losses sustained as the result of injury including death to any person or loss of or damage to property BAKER transmissions transmission kits and Wide Tire Kits are designed exclusively for use in Harley Davidson motorcycles BAKER shall have no warranty or liability obligation if a BAKER part is used in any other application If itis determined that a BAKER transmission assembly has been disassembled during the warranty period for any reason this limited warranty will no longer apply V 5 060208 PAGE 23 TERMS The words Harley and H D are registered trademarks and are for reference only Use of H D model designations and part numbers are for reference only BAKER Drivetrain has no association with and makes no claim against these words trademarks or companies It is the sole responsibility of the user to determine the suitability of this product for his or her use and the user shall assume all legal personal injury risk and liability and all other as well as all other obligations duties and risks assciated therewith CUSTOMER SUPPORT For any installation or service questions please contact our BAKER 300 technical department toll free 1 877 640 2004 PAGE 24 DISCLAIMER V 5 060208
17. olt 10mm Banjo fitting 11 16 Bore Clutch Lever Assembly 3 Brake Line 530 Chain Final Drive optional PAGE 8 CHECKLIST V 5 060208 STOCK MOTORCYCLE DISASSEMBLY WITH A COMPLETED BAKER 300 COMPONENT CHECKLIST DISASSEMBLY OF THE STOCK SoFTAIL COMMENCE 1 DISCONNECT AND REMOVE THE BATTERY 2 DRAIN FLUIDS The transmission and primary drive oils need to be completely drained Refer to the H D Factory Service Manual 3 ELEVATE THE REAR WHEEL off the ground by positioning the motorcycle on a suitable jack or motorcycle lift The motorcycle will remain in this position until the transformation from Page 9 to Page 20 is complete So make sure it is safe stable and there is 5 feet or so of peripheral room to move about 4 DISASSEMBLE Remove the transmission primary drive housing clutch components rear tire swing arm exhaust pipes and rear fender Refer to the Factory Service Manual Also remove the rear brake caliper and brake line all the way up to the rear master cylinder The primary drive components will be reinstalled as a part of the BAKER 300 transformation FIGURE 1 5 CUTTING FENDER SUPPORTS The fender CUT FENDER Figure 1 struts must be removed in order for the new BAKER STRUT ALONG 300 fender to fit TOP EDGE OF Bolt into place the fender support cutting templates TEMPLATE marked L for left and R for right and provided in the kit to
18. red thread lock adjust chain per service manual and torque to 21 29 ft lbs FIGURE 13 10 OUTER PRIMARY Install outer primary per service manual 11 OIL TANK Install oil tank and lines per Factory Service Manual Figure 14 V 5 060208 Figure 13 Figure 15 PAGE 15 BAKER 300 ASSEMBLY BAKER 300 ASSEMBLY FRAME COMPONENTS 1 REAR BRAKE LINE Install brake lines fittings and brake switch from rear master cylinder to the swing arm Running the brake line along the frame as the original was located Use a 16 flexible brake line from the master cylinder to brake light switch T Use a 26 flexible line from brake T to rear caliper Routing the line through the swing arm to later be placed in the notch in the provided BAKER 300 splashguard 2 SPEEDOMETER RE CALIBRATION Install the provided speedometer re calibration box between to the speed sensor harness and the speed sensor See Re cal box for instructions and adjustment info FIGURE 16 4 SPLASHGUARD Reinstall splash guard with the provided hardware making sure to route the rear brake line through the notch in the bottom right Figure 16 of the splash guard Torque to 220 in lbs PAGE 16 BAKER 300 ASSEMBLY V 5 060208 BAKER 300 ASSEMBLY PULLEY COVER AND FLUIDS 1 MECHANICAL CLUTCH ACTUATOR COVER Remove outer mechanical actuator cover with gasket from chrome pulley cover Install stock clutch
19. tension and wheel alignment with the provided set screws already installed in the BAKER 300 swingarm per Factory Service Manual Make sure to spend the time to spin the rear tire by hand to fully ensure that the belt is tracking straight on the motorcycle FAILURE TO DO THIS COULD RESULT IN BRAKE ASSEMBLY DAMAGE REAR PULLEY DAMAGE TRANSMISSION PULLEY DAMAGE OIL TANK DAMAGE A BROKEN AND OR DAMAGED BELT AND OR PERSONAL INJURY TORQUE BOLTS Torque axle bolts to 40 45 ft lb Torque brake bracket bolts to 220 in lbs Install stainless axle set screws with blue thread lock Snug BAKER DRIVETRAIN AXLE COVERS Install rear axle covers provided in kit Apply blue thread lock to the provided axle cover bolts before installing PAGE 18 BAKER 300 ASSEMBLY V 5 060208 FIGURE 20 BAKER 300 ASSEMBLY DESCRIPTION oe a 11 12 19 14 T9 16 V 5 060208 8 32 x 3 8 Axle Cover Bolt Axle Cover 3 8 16 x 1 Grade 8 Axle Reatining Bolt 1 8 Axle Washer Swing Arm Performance Machine Brake Bracket Axle Spacer Xtreme Machine M Bracket Axle Spacer 1 Axle Right Side Wheel Spacer Belt Right Side Wheel Spacer Chain Drive Side Brake Bracket Performance Machine Brake Bracket Spacer Xtreme Machine M Brake Bracket Spacer Caliper Bolts Wheel Company Provided 3 8 16 x 1 4 Axle Adjustment Set Screw 3 8 16 x 1 1 4 Axle Adjustment Screw 5 16 18 x 1 1 4 Brake Brac
20. v5 060208 ae gam ir Wy BERIWI tt nta alo m rt ed t AP ema _ BEDS UE BAKER 300 INSTALLATION INSTRUCTIONS TABLE OF CONTENTS Overview BAKER 300 Wide Tire Kit Included Parts BAKER 300 Wide Tire Kit Included Parts Detail BAKER 300 Wide Tire Kit Included Parts Detail Continued Parts Not Included But Required for Kit Skills Knowledge amp Tools Checklist Stock Motorcycle Disassembly O D QU gu c 9 a Stock Motorcycle Disassembly Continued BAKER 300 Assembly Transmission BAKER 300 Assembly Transmission Continued BAKER 300 Assembly Swingarm BAKER 300 Assembly Primary BAKER 300 Assembly Primary Continued BAKER 300 Assembly Frame Components BAKER 300 Assembly Rear Wheel BAKER 300 Assembly Pulley Cover BAKER 300 Assembly Rear Wheel BAKER 300 Assembly Rear Fender BAKER 300 Assembly Finish Line Directory of BAKER 300 Compatible Products Terms N N NNN 2 2 EU PU Ie 1000 19 19 GE MP e XM qe Disclaimer V 5 060208 TABLE OF CONTENTS ar gr zi 8 E _ E OP ke i mi H ld i k i ik n 2 F P TE T No i 21 CEN ri PC 1 lt id j brach i 3 B 9 f N F xc E C lt A k Tur BAKER 300 Wipe Tire Kirt Evo IS DESIGNED FOR USE WITH ALL S
21. ww martinbrosmotorcycles com Oddi Cycles 1 203 281 9619 www oddicycles com PAGE 22 DIRECTORY ee a MARTIN BROTHERS WEST COAST CHOPPERS SKIRTLIFTERS FU PIPES R amp D Note Will not work with floorboards Performance Machine Inc 1 800 479 4037 www performancemachine com West Coast Choppers 1 562 983 6666 www westcoastchoppers com Xtreme Machine 1 217 291 0200 www xtrememachineusa com Legend Air Suspension Systems 1 605 737 4200 www legend airride com Forge Tec 1 866 509 0557 http www forge tec com V 5 060208 SPECIAL ORDERS A minimum 500 deposit is required with all special orders Special orders include unique case finishes unique side door requests ie wrinkle black door or no logo ALL OTHER ORDERS Orders can be pre paid using VISA Mastercard or American Express Prices shown are F O B Haslett MI BAKER provides free UPS ground shipping on all retail orders for complete transmissions or transmission kit UPS air shipment is available upon request Customer is responsible for air shipment premiums LIMITED WARRANTY BAKER Inc transmission assemblies transmission kits and wide tire kits are guaranteed to the original purchaser to be free of manufacturing defects in materials and workmanship for a period of 2years 24 000 miles whichever is sooner for the kit and 5 years 50 000 miles whichever is sooner for the transmission If the product is found b
22. y BAKER to be defective such products will at the option of BAKER be replaced or repaired at cost to BAKER In the event warranty service is required the original purchaser must call or write BAKER immediately with the problem If it is deemed necessary for BAKER to make an evaluation to determine whether the transmission assembly or transmission kit is defective the entire transmission assembly whether originally purchased as an assembly or kit must be properly packaged and returned prepaid to BAKER with a copy of the original invoice of purchase If after an evaluation has been made by BAKER and a defect in materials and or workmanship is found BAKER will at BAKER s option repair or replace the defective part of the assembly Warranty card must be returned within 45 days of purchase to be valid ADDITIONAL WARRANTY PROVISIONS This limited warranty does not cover labor or other costs or expenses incidental to the repair and or replacement of BAKER products This warranty does not apply if one or more of the following situations is judged by BAKER to be relevant improper installation accident modification including but not limited to use of unauthorized parts racing high performance application mishandling misapplication neglect including but not limited to improper maintenance or improper repair BAKER shall not be liable for any consequential or incidental damages arising out of or in con
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