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1. Y YH PIEOQ oAup SYL ISOYSIY OY SMOYS MOPUIM GNITONI 9u Inun Ady lt W gt TONI S91g 6 Jo od pun y uo um 2 GAS uoneooj STY j SUIPEOJ JEWION PIBOQ oanp oy uo sjurod 10329uuoo TA MOJJIA OM OY uo SIQOIA 191901 DLJ dq PIEOQ SALIP SY 0 JODUUOD 180 SOIIM MO 9 SLY 195 YA SUTJIUT AYL 001195 4 02 201 01 JJSWUNINU 104 1 POL JOJESTPUT LINTI ce 0411 OO TVIALSAUNI LUV SLIOdS 011 02 TVIALSAUNI LUV SLMOdS U0DB IQUE O 39S AOJOJAJ OUTPUT p JIS AOJOJAJ OUTPUT OG LV uonisod 0 sui por 10104 oseq y o add 1010u1 our our n ISN PY eorueuoo w 2 suorjeorjioods opour 99S AASS E 10 DUAAOZ T 01 893 0A YA ISN Py ruon nH 1 eorueqooui ouo oruono o ouo sed OM seu ssoooJd uonvqi eo SYL c run oSuel q r JO MOJ sy puo oq sey 195 ounour n 1001 YYA PIEOQ oAup oy pue Aejdsip n uo sreodde 9Y 2 Kejdsip ay uo sieadde YA 1 UYM AJIESSOD0U SI uonpiqI eO Z Ajtodoid aye19d0 o JI SUILMOJJE JAS 201 201 JU SJEIQIJEO OJ KOD UOHVAGIED jos ur ur 0411 09 TVIALSAANI LAV SLAOdS J 941 SAOWDSI DUG 5 5 JNO S EJ h PJ 139407 1030 A 2U SAOLIINI z S9JIA YA 94 SAOWSJ 3 UO T XO YA SUIJDUJ 201 d s I9A00 1020UI 201 SA0UI91 pue smaJos JNO IJL L BI y23u OWEJ I 4 oy Jopun y81y s v uz wu
2. o gj Aejdsip ay io UGnoue lsisuo pusi Aejdsip ey o pleoq YH 94 vou ndjno ay 114 Jeqejpuey y LH aut ojuo Buripjou si Jasn au 1eu S179190 pleoq JH uoneuejdxq 9 UIE pleog Aejdsia DpJEOQ YH eubis MH y 9jeJ JlesU 8 ejno eO o el Aejdsip au 10 u amp noue Je9j o JOU s pJeoq YH eu wouy eubis uoniuueg weibeiq 72 3433 ERR12 Definition The heart rate signal is not clear enough to calculate heart rate Explanation The HTR board detects 1 whether the user is holding the HTR handlebars and 2 the incoming pulse signal If the user is holding the HTR handlebars but the pulse signal is muddled ERR12 appears It reminds users to hold onto the HTR handlebars without moving Response Keep your hands in one spot on the HTR handlebars and don t move them ERR12 will disappear If it doesn t inspect HTR wiring Update the HTR board version or display board main le version if necessary For more information see HTR Function Power Issues To avoid repetition but be complete the following tracks power from the display downward In your case it might actually be faster to track power from the wall to the unit Or it might be faster to skip from one spot to the next In general check the obvious ls power switch ON first In this guide related symptoms appear before each part that is inspected To resolve your issue quickly match the written symptoms to your observation
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4. Treadmill Troubleshooting Contents Error Codes Listed in order 1 12 Drive Board Test Notes Power Issues Tracked from display to wall Troubleshooting Electrical Main fuse breaks Incline fuse breaks No reaction to safety key applies to magnetic safety key units Displayed information changes even though no keys are pressed Motor Speeds Uncontrolled Motor Speed is Irregular Walk belt suddenly stops when it should move Installation Tips Adequate Power and Grounding Drive Belt Tightness Walk Belt Tightness Maintenance and Lubrication Fuse Locations on Products e How to Set MPH KPH Modes Part Removal and Installation Illustrations Fuse Replacement Drive Board Fuse Replacement Drive Motor Removal and Installation Procedure Rear Roller Removal and Installation Procedure Front Roller Removal and Installation Procedure Running Deck Removal and Installation Procedure Cushion Deck Removal and Installation Procedure Running Belt Step by Step Replacement Procedure Correct Tension of Running Belt and Brief Examination of Belt Alignment Incline System Gear Removal and Installation Procedure Power Switch Removal and Installation Procedure Removal and Installation of the 4 pin Cable on the Optical Switch Removal and Installation of the Large Resistor Fuse Large Resistor Fuse Removal and Installation How to Determine if the DC Motor is Damaged Elevation Unit Variable Resistor Removal and Installation Procedure Running Belt Alignment
5. 5 Transformer a Put the meter to the AC setting Place the meter probes on the transformer output wire connectors on the drive board Turn on the unit There should be output voltage If not replace the transformer 11XX 12XX brown brown 10 5VAC e 31XXI32XXI61 XX162 XX white white 12 5 VAC e 6005 yellow yellow 11 0 VAC If ERR1 is not resolved see ERR1 with walk belt movement ERR1 Condition Press speed key walk belt moves ERR1 appears 1 Tachometer Wheel Make sure the tachometer wheel a Rotates in the middle of the optic sensor b Is clean and free of cobwebs and dust C d If the wheel has visible damage replace it Doesn t have broken or bent teeth ls fastened securely on the motor bracket 2 Optic Sensor Make sure that the optic sensor signal is getting to the drive board a With power on turn the drive motor The CLK indicator an IED on the drive board should light This means that the optic sensor signal is reaching the drive board If the CIK indicator doesn t light replace the optic sensor b Push the treadmill belt while pushing speed up key If ERR1 doesn t appear until you stop pushing the belt and the display speed values increase then the optic sensor is good On units without a CIK indicator check optic sensor output voltage a put probes on optic sensor output b turn the motor c if voltage doesn t vary replace the optic sensor 3 Ribbon Cable a Check the
6. ERR10 Definition The speed signal from the optic sensor is too high Explanation The speed exceeds a set range ERR10 appears Response 1 Inspect whether the drive board IGBT or MOS has a short See Components in Basic Electronics 2 Inspect drive board for burnt components Inspect connections Replace drive board if necessary 3 Inspect the display board ICs Press on them to ensure a good connection Make sure wire connections are good 4 Inspect grounding in display pedestal and wall Note Error 10 has a different meaning in 1210 units In other units the CPU detects excessively high speed due to IGBT or motor short then ERR10 appears In the 1210 the CPU detects relay operation and no motor operation then ERR10 appears In 1210 model treadmills ERR10 can appear ifthe motor windings are bad In 1210 treadmills with error 10 do an ohm test on the motor to confirm a motor issue ERR11 Definition The direction ofthe drive motor differs from the display setting Explanation The main le detects a direction error from the optic sensor signal Response 1 Inspect the M M wires to the drive motor The M motor wire should be connected to M terminal on the drive board The M motor wire should be connected to the M terminal on the drive board 2 Inspect the display board le for good contact Inspect the ribbon cable for good contact Inspect the optic sensor and its wires e1 le8U
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11. Optical Switch Removal and Installation Procedure How to Replace the Old Type Optical Switch and Tachometer Treadmill Troubleshooting Treadmill Troubleshooting s is divided into three parts ERROR Codes Power Issues Other Error Codes Overview Error codes are provided to aid in troubleshooting They offer information about a malfunction A qUick definition of the most common error codes follovvs ERR1 Defined as an optic sensor signal error ERR1 encompasses a broad range of components ERR6 Elevation motor ERR7 Elevation VR How to Use ERROR Code Troubleshooting Guide Carry out steps in the order presented After completing one step turn on the unit Check it If the issue hasn t been resolved proceed to the next step Take Normal Safety Precautions To avoid electrical shock unplug the unit before replacing components Beware that some components retain an electrical charge even after the unit is turned off Avoid touching such components for at least five minutes after power is turned off To avoid repetition this manual doesn t tell you to unplug the machine to avoid shock Error Code List Not all models have the same error codes The list below shows error codes in various units Treadmill Error Codes 1096N 1099N 1367 0078282 mo Mero ao KAA WI 0 0 1200 1260 12600 1436740 Le 420N eseri 807 123 567 0 00 8100 3120 3150 1 3 6 7 10 0007012 3106 3108 3110 43742 0
12. 9 uoc 12 1 ASS AOTT oc 2662 10929 0029 0029 MOD TS ASS NOTI sT 200 3091943009 woe uog cI AOC I ASS E SI 0 01970019 W967 up ASS AOC I a OGZE 00ZE LIS LE ug A08 AOTT SS 0 OLLE 901 901 lt lt Sg AOC I ASSE Sl 0 OSLIE OCLE OOLE uog moi AOC Ace wa w 0811 ST U AE Az a 0 iz 1s usIH 1SOMOT JSOUSI 1SOMO T uon soq 2011201 FUJO A YA 20201 o qe L S8EJ O PUB uonisog 1030JA eur ou JA wager Ast Aci i w wen ASL C AOS T ALTI 901 000 0611 AZI sl 0 5009 woe ASZ ATI mi w 09 LLOGELIOOEL 7 ASLE AT OOOI 000 4860113960 uonisog our ou S Spo A YA 9ui ou sono 7 aqe L 98EJJO PUL UONISOJ 1030JA 201 291 OV GLI OO TVIALSNUNI LAV SLMOds UL v PET alia D Ta V e E uon soq IS9YSTH Z 10111804 S A07 T SJUJWIINSEBIJA uonisoq IUIPUJ rurpeo t I 011 OO TVIALSAANI LAV SLMOdS TREADMILLS SPECIFICATIONS 1200 1210 Motor 1 8 HP Cont 1 8 HP Cont 2 0 HP Cont 2 0 HP Cont 2 0 HP Cont 2 5 HP Cont 4400RPM 4400RPM 4500RPM 4400RPM 4400RPM 3200RPM Belt Size 18 X 55 20 X 53 20 X 58 20 X 53 20 X 53 20 X 55 4 Ply 4 Ply 4 Ply 4 Ply 4 Ply 4 Ply Belt Type Commercial Commercial Commercial Commercial Commercial Commercial Grade Grade Grade Grade Grade Grade Deck Reversible amp Reversible amp Reversi
13. A beep is nonnal Reverse probe positions OL or no reading is nonnal A long beep indicates a short Audible Reading on IGBTs IGBTs have three pins Put multimeter probes on the pins in any order A reading or short beep is nonnal A long beep indicates a short the IGBT is bad Ohm Reading on Capacitors Put probes on the capacitors pins Nonnal reading increasing voltage because capacitors hold a charge Then at one point the meter will read OL A bad capacitor will get no reaction Treadmill Troubleshooting Electrical This section discusses common troubleshooting topics briefly For more detailed tests on the part mentioned refer to the section on error codes Main fuse breaks Incline fuse breaks No reaction to safety key applies to units with magnetic safety keys Displayed information changes even though no keys are pressed Motor Speeds Uncontrolled Motor Speed is Irregular Walk belt suddenly stops when it should move Main fuse breaks Replace the fuse Inspect the drive board motor fuse holder switch 1 Drive Board a Drive board components shouldn t be cracked blown up or disconnected b Perform component tests in Drive Board Test and Components c Inspect connections 2 Motor a Move the motor flywheel with your hand It should rotate smoothly without sticking or clicking b Normal brush length above 1 2 inch Brushes should have even wear without chips There shouldn t be a lot of soot on
14. Fig 21 8 Place poly V belt onto the motor pulley then tighten the front roller screws at this moment Place the poly V belt onto the bigger pulley first slowly adjust the poly V belt back into its place Make sure the notch of the poly V belt is in the pulley grooves properly Move the Poly V belt onto the smaller cast iron pulley Turn the pulley slowly until belt slides into pulley grooves completely see Fig 22 SQW Fig 22 CAUTION Make sure the notch of poly V belt is in the pulley groves or it could cause machine noise 9 Tighten adjustment screws on the rear roller see Fig 23 10 Replace the staging platforms Leave 0 5mm 0 2 inch space between the motor shroud and the front end of staging platforms Tighten all screws on both sides see Fig 24 25 Secure the motor shroud Fig 24 NOTE The proper space between the front end of staging platform and the motor shroud is 0 2 inch 5m m 1 Check the correct tension of the belt grab the belt in the middle portion of both sides and lift belt up about 15mm 5 8 inch or 3 5 kgs 6 6 11 pounds of force see Fig 27 28 2 lfthere is too loose you can tighten the belt by adjusting both bolts on rear roller colockwise 1 2 turn at one time Conversely if the belt is too tight adjust both bolts counterclockwise 1 2 turn at one time see Fig 26 3 After you finish all installation keep the treadmill running at 2MPH 3 3KPH for several minutes to
15. Fig 3 d V i UIE SS SS Z XX Ne 0000207 R d ON yr 4 Loosen 4 screws with bushings on the deck see FigA S Remove the running deck see Fig S d D LL 1 Replace new running deck see Fig 6 To install O LL NO Tighten four screws with bushings see Fig Fig Fig 9 5 Then tighten all screws on both sides see Fig 10 Fig 10 NOTE The proper space between the front end of staging platform and the motor shroud is 0 2 inch 5 m m CUSHION DECK REMOVAL AND INSTALLATION PROCEDURE 1 Unscrew the staging platform see Fig 1 O LE 2 Slide the staging platform off from the end of the treadmill see Fig 2 CN D LL 3 Unscrew one side of handlebars see Fig 3 9 D LL 4 Loosen 4 screws with bushings on the deck see FigA lt D LL see Fig S it aside for reassemble S Remove the running deck and put H 2 D 6 Tear out all cushion pieces see Fig 6 or Fig 6A Fig 6A Fig 6 To install 1 Stick new full length cushion on both sides Keep a distance of 0 2inch 5mlm between the front end of full length cushion and the motor shroud Also leave 0 2inch 5m m away the edge of both side frames See Fig 7 Fig 2 Stick two shorter cushions A 120 m m besides the front inner side of both full length cushions
16. Height 49 5 Height 58 5 Height 59 6 Dimensions TREADMILLS SPECIFICATIONS 5 22102 6320 2930RPM Belt Size Belt T PEY k k Commercial Grade Reversible amp e Phenolic Variable flex Shock Dissipation YES System Frame Steel VVelded Speed Range 0 1 12 mph 6 Programs 2 Electronic Customs INTV Package 2 HRC Fitness Test Cardio Control Dot Mat Incline Range 3 22 User Weight Capacity 4251BS Maintenance free deck Lifetime 4 0 Diameter High Grade Sealed Bearing Belt Tracking Self Di ti Ee IC yes Electronics Home 3 yr Parts 8 Warranty 1 Yr labor as of 9130 01 No Restrictions Roller Type amp Size Commercial 3 yr Parts 8 Warranty 1 Yr labor as of 9 30 01 No Restrictions Net Weight 497 lbs Contact length 85 Width 37 3 Height 60 5 Product Dimensions Wiring as Seen Behind the Power Switch Applies to 3200 3250 The locations of fuse holders and the on off switch differ slightly on power plates in various units but in general wire connections from the fuse to the switch are the same Green Ground Yellow and green from cord Power Plate ground from drive motor Bright green TA To incline motor i bes s n PA AAA pais RAR e N IK E 2 eat Ti A LR SRL 2 2 a zle d r im ke V 1 Lem RO ONE RUSE NNG Light green to coll then to drive board White
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18. Matrix 0 15 0 15 m A 400 NT 400 LBS 400 LBS 400 LBS 350 ms 410 RE Capacity Maintenance free deck Lifetime 4 0 Diameter 4 0 Diameter 4 0 Diameter 4 0 Diameter 4 0 Diameter 4 0 Diameter High Grade High Grade High Grade High Grade High Grade High Grade Roller Type KSize Sealed Bearing Sealed Bearing Sealed Bearing Sealed Bearing Sealed Bearing Sealed Bearing Belt Tracking YES YES YES YES YES YES Roller Guides Self Diag nostic YES YES YES YES YES YES Electronics Home 3 yr Parts amp 3 yr Parts amp 3 yr Parts amp 3 yr Parts amp 2 yr Parts amp 3 yr Parts amp Warranty 1 Yr Labor 1 Yr Labor 1 Yr Labor 1 Yr Labor 1 Yr Labor 1 Yr Labor as of 9 30 01 No Restrictions No Restrictions No Restrictions No Restrictions No Restrictions No Restrictions Commercial 3 yr Parts 8 3 yr Parts amp 3 yr Parts amp 3 yr Parts amp 1 yr Parts amp 1 3 yr Parts amp Warranty 1 Yr Labor 1 Yr Labor 1 Yr Labor 1 Yr Labor Yr Labor LC 1 Yr Labor as of 9 30 01 No Restrictions No Restrictions No Restrictions No Restrictions 6 hrs per day No Restrictions Net Weight 328 bs 3301bs 3301bs 3961bs 3481bs 444lbs Contact 77 NO YES YES YES YES YES Heart Rate Broduet Length 70 1 Length 70 1 Length 70 1 Length 70 1 Length 76 3 Length 83 Width 26 8 Width 26 8 Width 26 8 Width 26 8 Width 36 3 Width 36 3 Height 49 5 Height 49 5 Height 49 5
19. SSEIJO YA UONEJQIE 2100112212 d s 011 OO TVIALSNAANI LUV SLAOdS ae o9e d ur IIYSEM DALM 291 104 o9e d ur yorq 1293 OUI OUT oq 114 998 d UI IIYS M MLM SHI ing days DJd ur xoeg 122r surjouy 201 114 9 dais 011 OO TVIALSAUNI LUV SLMOds 97v hJssooons 51 UONEJQIJED ourpour n uorneoo OJELIdOIddER am UT SI 195 our our n uo p 98ed oos DUI pol aq uonisod 0 00 n Je pue JYSI 1 05900 SGT PIEOQ oAup uone1odo ourpour Suunp IT c AALT I SUPLI TEWION T p osed oos uorneoo ajeridordde ou 18 SI UIT pol 195 our ou STH 3 usoop IOJEDIDUI Y HH pJeoq SALI uonisod 940 0 soje1odo our ou 040 SMOYS MOPUIM INT OY m n At lt gt TONI s9Jd 2 2009 uo DGAOS v s opour 18001 uo DAAOL SUPLA EWION 7001 1 USIOP TTT PIEOQ SALIQ uonisod saugt 01 soje1odo autrou Lop ased 998 uonrsod JSIYSIY 24 sous MOPUIM TONI 291 nun Ady lt W gt TONI 889 4 1 jseL 01 deis 011 OO TVIALSAANI LUV SLAOdS L Y ALTI 0 0 1 A 6009 AO ALTI 0 061 Daf o 0611 AOL ALTI ei 0 a Aut ALI v 09210621002 Wii Isast MOG soMOTIV OUST owo SHAA WA a a SOSULY 93PJJOA 19S YA 102074 SUJOUJ DV SNOUE 011 OO TVIALSNAUNI LAV SLMOds 011 TVRILSAGNI LUV SINcdS ET ENUEJN Surjeeuso qne1 198 Io OJN Sut ou DA Lej STEOcS uoneqi e IUPUI p L LIN
20. at the unit and proceed downward from there Symptom Display doesn t light up Drive board POWER LED does light up 1 Display Test whether the display receives power from the drive board Put meter probes on the two pins of the capacitor close to the ribbon cable connection on the display board Normal reading 5VDC If there is power at the capacitor but the display doesn t light up the display board is bad Replace it If there is no power at the capacitor read below 2 Ribbon Cable a Check the ribbon cable and its connections Link a spare cable from the drive board to the display board outside the unit Test the unit If it works with the spare cable replace the original cable b Or if you don t have a spare ribbon cable test ribbon cable continuity Wrap solder wire around each probe so you can insert probes into the ribbon cable connector testing one wire at a time for continuity Each wire should have continuity If one doesn t replace the ribbon cable 3 Drive Board Inspect whether the drive board POWER LED lights up The drive board POWER LED should light when power is on Symptoms Display doesn t light up Drive board POWER LED doesn t light up On Off switch lights 4 Drive Board If POWER LED on the drive board does not light inspect whether the drive board has incoming power by putting probes on AC1 and AC2 connectors Normal reading 110VAC 5 Transformer Inspect whether the transformer ha
21. eary p ds 1seusrq 30GL9 500L9 09L9 00L9 Kiddn Jomog vary p ds saugt OLLE 80LE 90LE Ajddng pav poods 189431H 0Sc 00Cc Ajddng Jomod eary poeds s usiH 0S LE 0C LE 00L K ddng tory poods 1soYSTH Ajddng 1oMog tory poods 159981 OLCL Ajddng poods saugt OGLL OOLL Ajddng o1y poods 1s uSrH 08LL O9LL ME LKE Ac q dwy JIMOG LIIV I no j SI 103001 N 199I99M UT LT P 0 peo ou UJIM 102001 SU 159 9A0qe SEJI AO Ayu ppns usu Apuoppns Jo Mojaq T 91921 suoneorroods n UY IOYSTY SI MEIP dwe ou IoYJOYM dsui 2 SUIDEOI 1ojou dure ue aye 21 14818 sey p ds y 1914 y poods 1SoYSTY 94 JE UNI o Turpeog n 19S T inp ooid 1591 MEIQ dwy I0 0JN Joy ensnun s 9889 JOJOW 9 USY reds saysnig 1040W 24 uouA IO AOfS AJUoppns sez Apuoppns sr p ds IDEA v uouA Z uojjo SMOJ OSNJ wew JJTWUpPEOJ v UYM 7T 1591 MEIT dury 21 s o UJUM 2 0417 OO TVIALSAUNI LAV SLAOdS vor vsi Vet VOZ Legd 0979 N0029 0079 owoc Vel vse vor isem HOS19 H0019 0S19 0019 vor vei vet vor mss 011280169016 wot ver vse vor pasiv 91002100016 1 vel AA pos 0121 VVI VOT 06110011 IS T E ESL AOCC A011 poods 1891 IPPON PLOT moy mM supeoy 19191 dwy MQog w ddy ssujpesqy 401 TRON c QLL MO pu
22. make sure everything works well 4 To make sure the running belt is aligned properly after you replace the running belt please check the color gauge on the front of motor shroud The left edge of the running belt should be in the middle of the green section safety zone If the belt edge is in the red zone either in the left or right this could damage the entire treadmill see Fig 29 Please refer to belt alignment on page 87 for more information J SKg 6 60 11 Pound Fig 27 Fig 29 INCLINE SYSTEM GEAR REMOVAL AND INSTALLATION PROCEDURE VVhen there is abnormal noise in the incline system maybe there is something vvrong vvith the gear The gear should be replaced 1 Remove the motor shroud see Fig 1 Fig 1 4 Use a pointed pliers to pull out the clip under the equipment and remove the pin securing the elevation unit See FigA Fig 4 5 Use a pointed pliers to pullout the clip and remove the pin securing the top base see Fig 5 of elevation unit 6 Take the elevation unit out of the machine See Fig 6 Unscrew and remove the VR unit See Fig Fig Fig 8 Install 1 Replace one new gear See Fig 9 CES Fig 9 2 Place the top base ofthe elevation unit and tighten all screws See Fig 10 LI I 3 Tighten the VR unit See Fig 11 _ Fig 11 4 Plug all vvires into respective terminals according to their color
23. ribbon cable and its connections Link a spare cable from the drive board to the display board outside the unit Test the unit If it works with the spare cable replace the original cable b Or if you don t have a spare ribbon cable test ribbon cable continuity Wrap solder wire around each probe so you can insert probes into the ribbon cable connector testing one wire at a time for continuity 4 Drive Board Check whether drive board components are burnt or cracked Check component connections A drive board power component short usually results in a huge burst of power making the walk belt speed dangerously before ERR1 appears If the walk belt moves before ERR1 appears but not very very fast suspect the optic sensor 5 Treadmill Motor a Rotate the motor It should rotate smoothly Grinding or sticking indicates wear b Check motor resistance Turn off unit Disconnect the motor Mt M cables from the drive board Put multimeter setting to Ohms Place probes into the motor cable M M ends Normal reading 1 2 Ohm If there s no reading OL replace the motor c Check the motor brushes Uneven wear indicates worn brushes Minimum brush length 1 2 inch Turn brushes around and reinsert them rotate the flywheel by hand If it rotates worse than before put brushes back in their original position d High amp draw can indicate a bad motor Other factors would be a worn walk belt and deck Run unit power through a current mete
24. the ground holder located on machine base see Fig 1 GRO UND WIRE HOLE N gt zi ae Cya n m 3 Using one combination wrench unscrew the nut by turning clockwise Then turn the adjustment screw counterclockwise to loose the motor frame And release the poly V belt Loosen all screws along with washers and remove motor see Fig 2 4 1 Mount a new motor on its position and secure the motor with four screws and washers Don t tighten yet see Fig 3 To install Q Wm 4 V SK 4 xax m A Le che k JANI ie k LE We a SCH Then fasten the nut securing the motor frame adjustment bracket by turning 2 Tighten the adjustment screws by turning clockwise with a combination wrench counterclockwise see Fig 5 wA 2 OCIS 4274 NE LERI N YN W iczmm S NE i n LC 0 4 CAUTION Having the poly V belt too tight will damage the motor holder Plug the 4p cable to the optical svvitch see Fig 0 5 inch of play in the belt see Fig 6 5 Reconnect the M M wires to the drive board and grounding wire to the ground 3 Use your hand to check the ploy V belt tension There should be 10 12mm OA 4 Now secure all motor screws tightly CAUTION THE WIRES MUST BE PROPERLY CONNECTED TO THE CAPACITOR OR IT MAY CAUSE DAMAGE 6 Place the motor shroud and tighten all screws REAR ROLLER REMOVAL AND INSTALLATION PROCEDUR
25. tighten all screws on both sides see Fig 10 11 NOTE The proper space between the front end of staging platform and the motor shroud is 0 2 inch 5m1m 1 Check the correct tension ofthe belt grab the belt in the middle portion of both sides and lift belt up about 15mm 5 8 inch or 3 5 kgs 6 6 11 pounds of force see Fig 14 15 2 lf there is too loose you can tighten the belt by adjusting both bolts on rear roller colockwise 1 2 turn at one time Conversely ifthe belt is too tight adjust both bolts counterclockwise 1 2 turn at one time see Fig 13 3 After you finish all installation keep the treadmill running at 2MPH 3 3KPH for several minutes to make sure everything works well 4 To make sure the running belt is aligned properly after you replace the front roller please check the color gauge on the front of motor shroud The left edge of the running belt should be in the middle of the green section safety zone If the belt edge is in the red zone either in the left or right this could damage the entire treadmill see Fig 16 Please refer to belt alignment on page 87 for more information N Running G Fig 13 Zu Ko 656011 Pound Fig 14 RUNNING DECK REMOVAL AND INSTALLATION PROCEDURE latform see Fig 1 1 Unscrevv the staging 2 Slide the staging platform off from the end of the treadmill see Fig 2 N D LL 3 Unscrew one side of handlebars see
26. 000702 6200 136 7 1011 63006310 Dar 2 Elliptical Trainer Error Codes Elliptical Model Error Codes Removed Date 803P Cancelled 6 07 02 01 805P Cancelled 6 07 02 01 8300 7 12 SERVICE BATIERY 01 30 03 JOUUJOJSUEJ DENOA J WJOJSUEJ JOSUAS 9ndo 9 eubis Josuas ando pJeog sbellof JOJO jeubis jeudis p ds JOJON 291929 Nid 9 pleog ejdsig Josuas SI dO euis JOSUDS ndo aui jou seu Ndo piroq AejdsiQ uoniuj dq weibeiq ERR1 Definition The display board CPU didn t receive the optic sensor signal Explanation After processing by the drive board the optic sensor signal travels the 16 pin cable to the display board CPU which determines motor speed Components involved include the optic sensor optic sensor wheel 16 pin cable drive board display board and connections Response 1 Drive Board 2 Motor Press speed 3 Ribbon Cable No belt movement 4 Display Board ERR1 appears 5 Transformer Ki Press speed 1 OS Wheel Walk belt moves 2 Optic Sensor OS ERR1 appears 3 Ribbon Cable 4 Drive Board 5 Motor 6 Display CPU ERR1 Condition Press speed key walk belt doesn t move ERR1 appears 1 Drive Board a Inspect drive board components for signs of damage like bulging burnt or cr
27. 08 4901q e sunjnd Aq 195 our our J oy zzo 9INSSIIA oye H 4 d s surely 991 HOdANS T days EDIUEYDOJ 9INPIDOJJ UOIEIQIJEJ 411 OO TVIALSAUNI LUV SLMOdS tb 1 0 1 900 0116 8016 9016 02 T 0929 0029 00291 ASSEE 0 OSTE OZTE 00TE greng 405197400191 e Tent 0811 AOTIE 0 09001 A0Z166660 oral Y N N 9A9T TepOW E TPO Iomod JUNJJO umn XOQ YA JJEJSUIIN oToq 998 98tJJOA SjeTIdo1dde SMOYS 193901 201 J UN 1893 YA oq UNI ood yun uo urn 2 S 10 29uuoo 9JIM U99138 pu n q ZNOD uo s qoid ooe q SUMIS DQ A07 9u 01 IAJSUNJNU ING 1 UNOA YA AY 3sn PV p dois 011 OO TVIALSNAUNI LAV SLMOds 195 ur ur IJOYM 201 SAQUIY tud 1addn our our V JAQUIY 193m0 2011 201 201 SAQUIIY S9JLA YA pu JOJOLU surjour 201 uo suono uuoo 1 Garg e ulq 190 ourjouj SU SAOWDY 9 das S10 99UU02 SILA out ou oy yorjag days 011 OO TVIHLSNGNI LUV SLYOdS 0229101 29 0029 0929 0029 0029 410GL9 100L9 JSOJIOYS 0GL9 00L9 JS9 40US 0422 0022 did y r au JO puo oy Jaoge 3sn IJQISIA sr odd uru v UO OUT paJ JU pun 21610 uon soq ur poy uon soq 14 auaout e A 22 4 D dais RW 4 m isnfpy 6 uopisod did tozo auta OUT 400 TVRILSAGNI LAV SLMOdS SOTM our our joouuod9
28. 4 ud IOMO ur o9ur JSU ud 19MOT SUTJOUJ j1osu ZJ do1g uid Jaddn our our n M SU s or y 7 S eur our EJSUILSY SOP A 14 Joddy 2011291 m 119SU TT days JOS eur ou JJEJSUTON 01 days 411 OO TVIALSNGNI LUV SLAOdS SI uorjeiqije2 v v 908jd 1991109 n UT SI odrd our our n UO SUT p r oq uonrsod 0 94 J pue usr J USOOPp CAT PIEOQ ou pue umop pue dn sado our our yun 201 1 JUST 1 usoop CCA p1eoq oAup OY uorrsod ounour JSOMOT OY SMOYS MOPUIM INT HUN Ady lt A gt TONI 59Jd C 1001 3 QAT preoq ou 40111504 ourrour JSoYSTY 201 SMOYS MOPUIM TONI nun Ady lt W gt TONI SS2Jd I IS9L ST deis EE EI Yoorg ou SAOWOY FI dais 011 OO TYIALSNGNI LUV SLIOdS EE A pspussq Po mu 00929 000290029 p pusxq pasen y med OLIOBOLEM0KE anan anaa Id OSIELOZIEUOI rat SIPOTA UO jEJ9C 0 LL pes Od DGA ESE oaao na 06 OSZ9 NOOZ9 0070 OdA0Ft oaao ei 00 HERO ERL DAA OTI DASS E ei mu OSIEOZLE DOIE uonisogJSIYSIH UOHISOd 19907 MOT 38v 9P9 N JOA 2uijou I9SUB Y our ou SHHPE LL ouou Jd SNOLE 10 SIS SUC p s DLJ OA MA 011 OO TVIALSNGNI LUV SLAOdS ASL ALVI 7522 E 0289 ASLE ALLI 0 01 700 OLE9 00
29. E Fig 2 1 Unscrew all bolts and pull out the staging platform see Fig 1 2 2 Remove screvvs securing on the rear roller see Fig 3 Fig 3 3 Take out the damaged rear roller see Fig 4 To install 1 Place a new rear roller into its bracket see Fig 5 Fig 5 A 2 Secure the rear roller with two screws see Fig 6 Fig 6 3 Place the staging platform tighten all screws on both sides see Fig 8 see Fig 9 4 Adjust running belt inside the belt alignment roller FRONT ROLLER REMOVAL AND INSTALLATION PROCEDURE 1 Remove the motor shroud and unscrew all bolts securing staging platform see Fig 1 Fig 1 2 Pull out the staging platform see Fig 2 3 Unscrew the bolts securing on the front roller see Fig 3 4 Loosen two bolts securing on the roller see FigA FigA 5 Remove the front roller from its bracket and slip from the running belt see Fig 5 To install 1 Place the new front roller through running belt into position see Fig 6 MESES RRR Fox ANZNZNZNZAJ Fig 6 2 Secure the front roller with screws and washers see Fig Fig 8 ZY 4 Move drive belt forward and backward to make sure drive belt in the notch of wheel see Fig 9 3 Secure the rear roller with screws and adjust proper tension see Fig 8 5 Place the staging platform
30. I pyeoq oy J Spud uono UMOP IO dh ourjou SIST I0 EOIDUI Y YA pJeoq SALIP 291 C JIM MO 9 102001 9uUI OUI oq IAOUISI paddojs sey ourpour aq 910599 AD lt A gt 10 lt WSANITONI 88d 7081 1 US OP 103 2rpur Y YH pJeoq SALIQ uonisod JS2M0 JO JSIYSIQ ou soje1odo au1 ou ADI lt A gt 10 lt W gt JNITONI ssoid A poyeoday RARA Weg e e UONEJNUIS IOLI 0411 OO TVIALSNAUNI LAV SLAOdS Ji ec AAA 009 OJASLE OGALIL wei wi 069089 DdAsse OGAOCI wc 242 O9C9 NOOC9 0079 SQASSE LACI ei 0 5084930049 SQAOTT OGASSE ei wi 0690019 OJASSE OJAOCI el 0 OSCE0CE 9dA08t OGAOCI st 0 OLLE BOLE OLE OGAOCI OdASCE AT 0 OGLE OZLE OOLE JaA0E paxoci see 0 ORTI OdAOEt oaao m 1 ourjouj ourjouj SOYSIH 1 JSIMOT IV S9YSIH SOMOT IPON ISULY OSEJJO oul ou Buy MPU Buy MPU oSuew SPJOA 19S JOJOJA JUU OG tE 011 OO TVIALSAANI LUV SLIOdS ALT o gt TVIMLSNGNI LAY STM ds gurjso pue SULINSEOJ 198 TeleyN auaout PQ CA WOO yw vit Shine EPS KE AEK Ei asua CECR EK 3 uonensnj 1 1 1591 98EJJO 1030JA SUIJOUJ PILog SALI Suns pue SULINSEOJ 011 OO TYIALSNGNI LUV SLAOdS soje1odo surjour Su 9J0UI 10 ALE Surpeo1 EUUON SIYISH
31. MOYS MOPUIM 01 201 oy m n Ady lt A gt TONI SSI1d p S009 101 DGAOS py 10 s opour ISOW 2441 A0Z SI SUIPEOJ 193901 JEULION UOTIISOd JSOUSTY sojelodo surjouj uonisod IS9UYSTY 201 SMOYS MOPUIM ourrour y Dun AY lt W gt JON SSSJd L AAA smoys Aejdsip ou ou J MO oq UMOYS ISULI JU UIUJIM OSEJJOA moys pjnoys SUIPEOI ou omod yrun uo wng 2 pIeoq ALIp oy uo sjurod 10 29uuoo TA U9913 PUB INJQ JU SSOIOE soqoud 29EJq 001195 4 02 201 0 Jara NU 114 1 ISIL 2 2 011 09 TYIALSNANI LAY SLYOdS eMe UIOM IO PIAQUI SEY 1 Y T S DATJOO JOI oui our n IOYJOYM JOOASUI IQ JOS SUIJDUI 201 OJEIQIJEO SSY IOJEDIDUI YYA IJI 9 UoneJqi eo UOUN 10 poou n Surjeorpur SIYSIJ Y YH PIEOQ IAP oy AQ SI o8e3 oA JUIJI S JdA C I SUPLA JEWION 1USI 1 09200 1ojeorpur AAA PIEOQ SALI 7960 T A ISOMO 201 SMOYS MOPUIM ANTTINI 9u Bun Aa lt A gt TONI 55944 p OGAOS t 009 I9POJN OGAS s opour JSOU qoy SUPEI BULION 1481 us op IOJEOIPUI AAA preoq SALI 19497 ISOYSTY OY SMOYS MOPUIM HNTT N 20 HUN Aa lt W gt TONI 58914 IoMod yrun uo um 2 UMOUS S PIEOQ SAup JU UO SUOTIJ29UUOO UddIS pue ADB Q n uo s qoid ooe q Suns JAA0Z 201 01 193901 NU nd T oJnpoooJq 1891 JOSUIS poleJju c 411 OO TYIALSNGNI LUV SLAOdS GLI OO TVIMLSNGNI LAV SLYOdS u ne q e 198 out ou 198 1232 J A Sutj
32. N AC2 to DRV BRD Black L from cord i o EK FM Aa ne mak 2 aa d om w VC MER LL Sr t mS m L dr zd C rur r T ip kif vi 4121 L On Off Switch Whiten 57577 5777 Black LAON from cord gt 2 m ri SR 2 to drive board a Q Yellow and green ground wire to power plate ground above Red wire to coil then to drive board M blade connector Blue wire to drive board M blade connector Wire Connections as Seen from Drive Motor Wire Connections as Seen from the Incline Motor Green ground wire to power plate ground above White wire to green coil then to drive board terminal Others are matched to a wire harness by color Wiring on 6300 6310 6320 Treadmills Wiring on 6300 6310 6320 model treadmills routes through an EMI filter This view is as seen from inside the motor cover looking at the back side of the On Off switch Ground Screw White N from cord Main Fuse from cord Wire routings traced from the power cord to the drive board Green ground wire to ground screw then to the EMI filter middle left connector e White N wire to the On Off Switch right side out the left side of the On Off Switch to the top left connector on the EMI filter then out the top right ofthe filter becoming AC2 to the drive board e Black L wire to the bottom connector on the fuse holder out the top connector of the fuse hol
33. OT uoneIrodo 1030 A ounou I Z uonelodQ 7 2019 T ENUEJN surnooqsojqnolr 10joJA eur ou OV 0411 OO TVIALSNAANI LAV SLAOdS P GILT os TVIALSNANI LIV SINcdS SUIBISPIC 2019 T JOS lolo Suljou SV L L IOSUAS poseu EUSIS IOSUSS POIEJJUJ z S8EJJO YA auo peog SAM 4504 2 10 oede0 ouou JSLIJOA 1OJO A JUU EUSIS d m peusis umog dn surjouj TOSU S porejju IBPIO A AA A SA YI OS j peog Aejdsiq NO del 06LL S009rXX L HX60L SPPOWN UELIGEIQT 014 I 9S 4103014 UIDUJ OV ALT OO TVRILSOGNI LAV SLYOdS GLI TVIMLSNGNI LAY 814 48 ucneloda 7 198 Iolo SUIJOUJ gt V 22 uonoy umogj JO eoueu NI OVAOLL 9367 JOJeoIpul NO MO 9 A UMOJg edoun3 O VAOZC uonoy dnj qo eoueuwv N OVAOLL Subir Jojesipuj an lt WV gt TONI SS l i 18S 10 O A 8uUljou oDe3oA suljouj peog eau e dsiq lt A gt TONI Sea ddH _ peog SANG JOJOJA mou S SN YOS WeISPIG 490149 I I uonoy umog dn eurpoup Heyo MOJ uonpiodO 7 411 OO TYIALSNGNI LUV SLAOdS 2 c I UMOD s do SUT OU SISTI IOJEOIPUI NG PIEOQ SALIT 7 nep y dn s er do our ou SIST IOJEDIPUI qn PIEOQ SALIT T UMOP soajelodo our pu suoroouuoo pieoq ALIp y UO SOJIM SJIQM pu UMOJ ourj
34. Press firmly on the ICs Re solder if necessary les MA V oDeyoA dA UOHAMS LINT ouod pieog eAug JOJOJN 3UIDU dA ulu pleog ejdsiq 38UeJ y sp x jeubis MA l 10 jeubis MA SY upip aj Aejdsip sy uoniuij dq weibeig 2444 ERR7 Definition The display board main IC didn t receive the incline variable resistor VR value or the value exceeds the set range Explanation The incline VR voltage changes as the incline motor operates and the display board CPU uses the VR voltage to calculate the incline position Without this value the CPU cannot instruct the incline motor what to do so ERR appears Orwhen the incline set is out of alignment the VR value exceeds the set range ERR appears Response 1 Incline Set 2 Drive Board 3 Ribbon Cable 4 Display Board ERR7 Condition ERR7 Appears 1 Incline Set a Inspect whether the Incline ERR LED on the drive board lights This LED indicates that the incline set has exceeded the range b Inspect whether the incline set mechanically exceeds range On DC incline motors at the 0 position the line on the thin incline pipe will not align with the end of the thick pipe On AC motors at the 0 position the red line will not appear even with the bottom of the incline window in the incline set See Incline Troubleshooting Manual for details c Inspect whe
35. TI Sulu vr ISIL 908 H0A YA SUIPUT ZE ISI L 9993 0A AOJOJAT OUTPUT LE SUDS L pue SULINSBILA c HEJ MOJ UOHEIIdO LINI JUU YZ NEJ MOJ oDpE dO Z Z 18 MOJ uont od 1030 A amount I Z uone r do 7 WvIsvIg N20 g enuen Sunoous qno 4 1030J OUTPUT 9d GALT OO TVRLISnGNI LAV SLAOdS GLI o gt TVIALSNANI LAV SLucdS 1 ADold I ys gt 198 A UT15U YA ouou AA SUI U9JLAS LINIT a pitog oAuq Yuz 1uuojsueip YA ur 9u IZON NGO JOWIOJSUEJ 1030 JA our ou sn 4010 lt F uon v uou UuMO T eu81S LINII uonov ur ui dn ISPIOA YA Sur jou SA Y 110 pieog Aejdsiaq Nd dn T Ni NO0C9 XXC9 XXI9 XXC XXI S SpolA Upea o senddy 1 wBIsvig Mog I 398 103074 auaout 2 G 011 OO TVIALSAUNI LUV SLMOdS GLI o gt TVIMLSNGNI LAY SLAodS 101 0 Z S lale 9U1 0U gt A 2914 198 qaa ana pitog P EM O JSUEL Y NUO SSEJJO 10 OJN SUTJISUTJ HLIHM J9WJOJSUEJ d 1O NHH aD NG dN TON HA SAD YOS pieog Kejdsiq NO dT ONI OLLE 80LE 90LE OLZLLO8LL ST POTN MIWPEIJ serddy 2 ALT OO TVIALSAANI LUV SLMOds Le MOTO AO ENE sss s yin ao EAN ALIHA NAH AD 10 0JN SUT OUT odejjoA SUT OU peog 9ALIQ Aide 1010JN Sut ou ALIHM
36. U peog SALIG L SUNSI pue SULINSEOJ 011 09 TYIALSNGNI LUV SLMOds n KT F 2 dun a W t Se 4 d XVis se sotuyui 7 An d j 1503 Nd m T Ost live jid s sh J 4 l MODE 50 J UHA L HiL BE so 9SEJJO UOrJeIIdO umog SUIJDUJ Z SH uonpnensn CI 0411 OO TVIALSAANI LUV SLUOdS UMOP sajelodo suijou 9dosng A0ZZ 10 NT AOIT SMOYS ISJIUITJJAJAJ pIEOQq oap oy uo sjurod 1039590009 TA MOJJIA pue UMOJQ ou S901099 soqoud ynd SIYSIJ JOJVOIPUI NA pJeoq oAup SYL Aa lt A gt TONI SS91d b dn sajelado our ou domq A0Z 10 VIUN N AO 11 SMOYS 1ojoumn A pIEOQ SALIP 201 uo sjurod 10329uuoo INM INYM pue UMOIQ 3y sso1oe sagold Jnq SIYSI JOJEOIPUI qn PIEOQ oAup SYL AD lt W gt TONI SS2Jd dn sjiysij Aejdsiq 19Mod pun uo um 2 HAOUS S 001195 JY OSZ 0 IAJOUNJNU 114 T o1npoooJg 1891 011 OO TVIALSNAUNI LAV SLUOdS EI ADOL WOO yw v uonensni 7 7 SSEJJO WA IUPUI 1030 A OV 7 011 OD TVIALSNAUNI LAV SLYOdS 77 0401 oane nu 000 09Z108ZL00Z Sa Kol DALE mi Jo 8601 9601 Od n qli TY E SN 9SUL Y JUU SIOJO JA SU DUJ OV 5 107 9SUBY ISBIOIN HA ET MOPUIM IOJOUL SUT OUT JU UI SMOYS OUT PAL OUT OAALT I SI SUIPBII 191901 PULION 0111504 JSOMOT 01 soje1odo oui ou 040 uonisod js9MOJ OY S
37. User Cod Quick Start di User Codes Quick Start HR Readout Package Custom Intv Polar Comp HRC Dot Matrix Led Quick Start HRC Incline Range 0 15 0 15 0 15 m EC 0 15 0 15 x 300 LBS 300 LBS 300 LBS 300 LBS 325 LS 325 LBS Capacity Maintenance free deck Lifetime 2 5 Diameter 2 5 Diameter 2 5 Diameter 2 5 Diameter 3 0 Diameter 3 0 Diameter High Grade High Grade High Grade High Grade High Grade High Grade Sealed Bearing Sealed Bearing Sealed Bearing Sealed Bearing Sealed Bearing Sealed Bearing Roller Type amp Size Belt Tracking Roller Guides Self Diagnostic Electronics 5 yr Bed amp Belt 5 yr Bed Belt 5 yr Bed Belt 5 yr Bed Belt 5 yr Bed Belt 5 yr Bed Belt Warranty 3 yr Motor 2 yr 8 Motor 2 yr 8 Motor 2 yr amp Motor 2 yr amp Motor 2 yr amp Motor 2 yr part 1 yr labor part 1 yr labor part 1 yr labor part 1 yr labor part 1 yr labor part 1 yr labor 1 yr Parts amp 1 yr Parts amp 1 yr Parts amp 1 yr Parts 8 2 yr Parts 8 1 yr 2 yr Parts 8 1 yr Labor 4 hrslday Labor 4 hrslday Labor 4 hrslday Labor 4 hrs day Labor 6 hrs day Labor 6 hrs day maximum usage maximum usage maximum usage maximum usage maximum usage maximum usage Commercial Warranty Net Weight 230lbs 230lbs 230lbs 230lbs 266lbs 2661bs Contact Length 75 36 Length 75 36 Length 75 36 Length 75 36 Length 74 69 Le
38. acked spots b Inspect connections to the drive board including the ribbon cable at the display and drive boards drive motor incline motor etc loose connections are a common cause of ERR1 c Check the drive board IED indicators Turn on the unit The power LED should be lit The EMG indicator should light up and then extinguish after the unit powers up A lingering EMG light indicates drive circuit trouble but it can also light up if drive board connections to motors and other components aren t secure d Test whether the drive board is sending power to the motor Put the muttimeter to the DC setting Disconnect the motor M M wires from the drive board Place probes on the drive board M M terminals Put the treadmill safety key in place turn on the power walk on the treadmill so that the CIK IED lights this preempts the display from detecting no optic sensor signaling and immediately giving you an ERR1 message thus allowing you to get a power reading press the speed up key The meter should show some voltage If there s no voltage inspect the ribbon cable and display board If they appear OK suspect the drive board e Test drive board components for a short See Components in the Basic Electronics 2 Ribbon Cable a Check the ribbon cable and its connections Link a spare cable from the drive board to the display board outside the unit Test the unit If it works with the spare cable replace the original cable b Or i
39. al Labor 4 hrs da Warranty NA NA NA NA NA n y maximum usage Net Weight 162 lbs 210lbs 2241bs 210 bs 210lbs 230lbs Contact NO NO NO NO NO YES Heart Rate Length 70 1 Length 70 9 Length 75 36 Length 70 9 Length 70 1 Length 75 36 Width 26 8 Width 28 0 Width 30 33 Width 26 8 Width 28 0 Width 30 33 Product Dimensions Height 49 5 Height 48 8 Height 56 87 Height 49 5 Height 48 8 Height 56 87 TREADMILLS SPECIFICATIONS 3250 Motor 2 5 HP Cont 3 0 HP Cont 3 0 HP Cont 3 0 HP Cont 2 7 HP Cont 2 7 HP Cont 3200RPM 3200RPM 3200RPM 3200RPM 3200RPM 3200RPM 20 Belt Size 20 x 55 20 x 58 20 X 58 20 x 58 KOD 20 X 55 Belt T 4 Ply 4 Ply 4 Ply 4 Ply 4 Ply 4 Ply Commercial Commercial Commercial Commercial Commercial Commercial Grade Grade Grade Grade Grade Grade Deck Reversible 8 Reversible 8 Reversible 8 Reversible amp Reversible amp Reversible amp Phenolic Phenolic Phenolic Phenolic Phenolic Phenolic Variable flex Shock Dissipation System Steel Welded Steel Welded Steel Welded Welded Sieci Welded Welded Ka VVelded Stool Welded Welded O 11 mph 0 1 10 mph CLA 11mph 223 11 mph LI 11 mph LIT 11 mph 8 Preset 8 Preset Course 8 Preset Course Electronic es a 9 Preset 2 HRC wistrap Z HRC wstrap No Programs 12 Preset Programs Interval HR 5 Led Programs 2 Custom Intv 2 Cust Prog I 2 HRC w strap ORKA 2 Custom Prog Windows 4
40. all a new fuse if necessary b Inspect the fuse holder Does it maintain a good contact Test continuity Remove the fuse and cap from the unit Put one probe on the fuse cap metal and another on the end of the fuse The meter should beep indicating continuity If not replace the fuse holder 9 Wall Power Put one probe in each wall socket Normal reading 110VAC If not check the circuit breaker Drive Board Test Notes Imagine you have a drive board but you don t know whether it is good or not and you cannot test it by putting it in a treadmill What should you do The following are simple tests to inspect a drive board that s outside of a machine with no connections Audible Reading on M M Terminals Put multimeter to the audible setting Place the red probe on the M tenninal Put the black probe on the M tenninal Normal reading 359 003 OL indicates a broken circuit A long beep indicates a short a bad board Swapping probe positions red on M black on M produces a meaningless reading Audible Reading on Bridge Rectifier The bridge rectifier has four pins Put the multimeter to the audible setting Put probes as shown in Test 1 A beep is normal Put probes the opposite way red probe on terminal ofthe bridge rectifier OL or no reading is normal Bridge Rectifier Pins Bridge Rectifier Pins Red Probe m t Black Probe O a O a Red Probe Black Probe Test 1 Test 2 Put probes as shown in Test 2
41. and two shorter cushions B 260 m m to the rear inner side Then add one cushion B on the central of deck support see Fig 8 L 4 Tighten four screws with bushings see Fig 10 7 x INS M 2 e 11 Fig 11 7 Then tighten all screws on both sides see Fig 13 SC gt N Y 2309 E 43 Io SY 7 4 Se s a _ Fig 13 NOTE The proper space betvveen the front end of staging platform and the motor shroud is O 2inch 5m m RUNNING BELT STEP BY STEP REPLACEMENT CAUTION To avoid injury special care must be taken when replacing or adjusting the running belt Turn off the treadmill while adjusting or working near the rear roller Remove any loose clothing or shoelace and tie back your hair Be very careful to keep your fingers or any other object clear of the belt and rollers The treadmill is designed to carry specific weights at specific speeds The treadmill will not stop immediately if an object becomes caught in the belt or roillers There may come a time when it is necessary to replace the running belt Please follow up these steps exactly 1 Remove the motor shroud 2 Remove all screws securing the staging platform see Fig 1 ASS le gt WA U NEO NY SAVOY RIX T S RY Lette Ey S KKK a re n ng ua Fig 1 3 Slide the staging platform off from the rear end ofthe t
42. ble amp Reversible amp Reversible amp Reversible amp Phenolic Phenolic Phenolic Phenolic Phenolic Phenolic Variable flex Shock Dissipation System Steel Welded Steel Welded Steel Welded Steel Welded Welded Steet Welded Welded Stel Welded Welded 0 8 9 mph 0 5 10 mph 0 5 10 mph LI 10 mph EC 10 mph x 11 mph 8 Preset Courses 2 2 Preset 3 Preset Electronic Programs Programs 5 Preset 5 Preset 5 Preset Programs Programs Programs package Quick Start Quick Start 2 HRCw strap HR Readout HR Readout Custom ntv 3 Led 3 Led Quick Start Quick Start Quick Start HR Readout Windows Windows HRC 0 10 0 12 0 12 0 12 0 12 0 15 x 250 LBS 280 LBS 280 LBS 280 LBS 280 LS 300 LBS Capacity Maintenance free deck Lifetime 2 0 Diameter 2 5 Diameter 2 5 Diameter 2 5 Diameter 2 5 Diameter 2 5 Diameter High Grade High Grade High Grade High Grade High Grade High Grade Sealed Bearing Sealed Bearing Sealed Bearing Sealed Bearing 1 Sealed Bearing Sealed Bearing Roller Type Belt Tracking Roller Guides Self Diagnostic Electronics Home 3 yr Bed Belt 4 yr Bed Belt 4 yr Bed Belt 4 yr Bed Belt 4 yr Bed Belt 5 yr Bed Belt Warranty amp Motor 2 yr amp Motor 2 yr amp Motor 2 yr amp Motor 2 yr amp Motor 2 yr 3 yr Motor 2 yr part 1 yr labor part 1 yr labor part 1 yr labor part 1 yr labor part 1 yr labor part 1 yr labor l 1 yr Parts amp commerci
43. c PIEC SALIQ Nd ld mem dilo lt Nd do TONI S IM IOS pieog Ae dsiq NO dh TONI ueISgeNqXxoopd LL uonoy ur uy UMOGIAN I uonvssdgG 77 0411 OO TVRILSNGNI LAV SLMOds UMOP sojesodo oui oug 51 401 IOJEDIPUT NG PIEOQ SALIP ou Aa lt L gt ANTIONI OU ssouq dn our oug SJYSI 1o p orpur qn PIBOQ oAup SYL ASA lt Y gt ANTIONI 941 ss id yun uo uin uoneiod o1npoooJg S I UMOP sojesodo oui ou S U T 10jeorpur NG PIEOQ SYL 7 O dn sajeJodo surjou SIYST IOJEOIPUI qn PIEOQ AL SU TT OW SHOH v UMOD Soje1odo SUTJIUJ SOJIA gym pue uools Juju y 810 TAF spues pieoq 2AUD SYL SYSH 1ojeorpur NG PIEOq oAup ML A lt A amp gt TONI 559 4 dn soje1odo our ou SOJIM TA pue Juju n Ysnoly OGA0F Sspuos pieoq oAup oup NYSY 1ojeorpur qn pieoq oAup oup AN lt W gt TONI 59Jd peog pieoq SAHp oY 01 pIeoq Aejdsip ALIQ 0 peog C oy WOJ o qeo TRU v SIJALI JEUSIS NAAOG 10 df Mur ayy 7 AEJdSI WOJ 148 99691090 MOPUIM HNITONI e dsrp oy ur ox lt A gt TONI 55914 c OSBOIOUT pieog Aejdsia I MOPUIM ANITONI Aejdsip y ur seneA AY lt W gt JONI SS ld 1 50 YU 7 Hed 19P10 uolielod 2 1 0411 OO TVIALSAANI LUV SLAOdS AAA UM Lo m wp dddo ISPIJOA YA 20201 pieog Arids q We ISeIg 49014 1 7 01 8 4
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45. dho LIATTI pieog Aejdsia weiseld 19019 I uon un Y 24AD29J0 1d YIMAS LIINIT LT OO TVIALSNAUNI LUV SLMOds AJUO uon rp ouo 0 PdJOTIJSOI 51 UOTJeIOdO 10jour surjour pue WelsoId SAno21oid su SJUSUIOTAWIT O OU SSY IOJEOIDUI Y YH PIBOQ oAup oy uouA 7 JeUSIS YOUMS LINIT 94 spear weisoid Aejdsip ou pieoq Aejdsip 911 o o qeo TRU y SJOAEJ peusis YOUMS LINIT SUL I 919829 UEN ourje1odo sdojs ourjou s ousinsunx pieog Aejdsiq 9 Jojesipul NA JO dA 94 ssy sojeoipur YYA SU USUM eunrouqe SI uongdodo our oul Su n l pieog ALIQ F GJESIPUT Y AH PIEOQ 9AHp SH QANAdO S U9JLAS LINTI YY USUM C ewou SI uorjes9do aurat 1431 1 09200 ojeorpur PIEOQ 9 QASOTI SI YOUMS LINIT 94 USYM 7T pieoq SALIP SU 0 SLIM OU S 9ABI JEUSIS YMS LIINIT OL T HAA our GHNHdO SI YOUMS LINIT au uonounjjew oumour UST ueq o1ou jy Q qHNHdO H MAS LINTI SI YOUMS LIJNIT 29 uonounj eu ourjour Go veg sse IN 7 QASOTI SI Yyojims LIJNIT 94 uonrsod 1 1 0 eui IV l SIYST IOJOIPUL Na PIEOQ oAup 293 NMO Sajelodo surjour n Udy M XS JOOP auto SIS IOJEOIPUI qn PIEOQ SATIP v IN sodo ounour SU uouA T UOHEDIO eg O uomnpiodo z 0411 OO IVRLLSOGNI LUV SLMOds ouo ur sjelodo Aquo uto OUT OUT eu AN lt A gt 10 SY INITONI 4EIdSIP oy ssoud sau 10JEOIPU
46. drive board see Fig 4 4 Replace the protective shroud Replace the motor shroud and secure with the screws see Fig 5 Fig 5 LARGE RESISTOR REMOVAL AND INSTALLATION PROCEDURE In C Y HRAD n ues k m GC Kai et ka s i g m 2 Disconnect the large resistor cable from the drive board and remove the large resistor see Fig 3 4 Plug all vvires into their respective terminals Then remove the sticker holding the inner elevation tube in place see Fig 7 8 Fig 7 5 Remove the object you used to raise the treadmill then replace the protective shroud 6 Replace the motor shroud and secure vvith the screvvs 4 PIN CABLE ON THE OPTICAL SWITCH REMOVAL AND INSTALLATION PROCEDURE 1 Disconnect the 4 pin cable from the optical switch to the drive board and replace a e new one see Fig 1 or Fig 2 zl Fig 1 Fig 2 FUSE ON THE LARGE RESISTOR REMOVAL AND INSTALLATION PROCEDURE 1 Remove the fuse and replace with a new one see Fig 1 Fig 1 lf after you have replaced the fuses and the treadmill functions well while no one running on it But when someone is running on the treadmill the fuse continue to blow the DC motor may be damaged Then you need a DC voltage meter to check the capacitor voltage Please see below steps 1 Please remove the motor shroud 2 CAUTION Keep the machine running during this pr
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48. f you don t have a spare ribbon cable test ribbon cable continuity Wrap solder wire around each probe so you can insert probes into the ribbon cable connector testing one wire at a time for continuity 3 Display Board a Press down on the display board ICs If you have a working unit of the same kind swap the display board onto this unit Test If all works well and no ERR message appears replace the original display board a Reed Switch Applies to models with magnetic safety keys only Put the safety key in place over the reed switch Put the meter to the 200 Ohm setting Place probes on both ends of the reed switch Meter should show 0 Ohm If the meter doesn t get a reading replace the reed switch 4 Treadmill Motor a Rotate the motor It should rotate smoothly Grinding or sticking indicates wear b Check the motor brushes Uneven wear indicates worn brushes Minimum brush length 1 2 inch Turn the brushes around and reinsert them Rotate the flywheel If the motor grinds or sticks put brushes back in their original position c Check motor resistance Turn off unit Disconnect the motor M M cables from the drive board Put multimeter setting to Ohms Place probes into the motor wire M M ends Normal reading 1 Ohm Move the flywheel slightly and take another reading Take a few readings moving the flywheel slightly after each Readings should be consistent If the meter shows OL at any test point replace the motor
49. he both adjusting bolts another slight turn Do not adjust over than 2 full turns f If the belt is too tight this will adversely effect the lift of the treadmill OPTICAL SWITCH REMOVAL AND INSTALLATION PROCEDURE 1 Remove the motor shroud 2 Disconnect the 4 pin cable from optical switch see Fig 1 Fig 1 Fig 2 4 Place new optical switch and keep proper space between optical switch and tachometer wheel Then secure two screws see Fig 3 top view 7 7 techone ter steel E E r opticlll switch Fig 3 5 Plug the 4 pin cable to optical switch securely see FigA 771 v r L Fig 4 6 Secure the motor shroud HOW TO REPLACE THE OLD TYPE OPTICAL SWITCH AND TACHOMETER WHEEL WITH NEW ONES 1 Remove the motor shroud 2 Take out screw on the shaft of motor Remove old style tachometer wheel and disconnect the 4 pin cable from optical switch Loosen screws securing the optical switch Then remove optical switch see Fig 1 Fig 1 3 Screw the bracket on the rear end of the motor with two PH screws see Fig 2 Fig 2 L _ 4 Put the new style tachometer wheel 64T onto the shaft of motor see Fig 3 5 Place nevv style optical switch and hold it with two PH screws but do not fasten it yet Also keep proper space between optical switch and tachometer vvheet see Fig Ai Fig 4 6 Be sure to adjust the tachometer wheel locating i
50. he proper amperage Avoid power strips long or light extension cords If problem persists have an electrician inspect power supply and ground at the wall dA ulpul DENOA YA ul u LG LINT e duq 0 peog 8 deuojsuell ul o ul 065 TWN F n 9AUC oDeyoA JOJO N SUI OU oDeyoA ul OU df O umog uljoul dn uiou eod eA Su lou Nid 91 sfe yos 500 pueog Aejdsiq NO df 1 ONI Kejdsip v wou spueiuwos oj puodseij j upip vuajsAs eui ou uoO ua g weied 933 ERR6 Definition The incline system isn t responding to commands from the display Explanation The display sends signaJs via the ribbon cable to the drive board and the drive board sends power to the incline motor As the incline operates the incline variable resistor VR moves changing its voltage signal to the display In ERR6 the display is sending commands to the incline but the VR signal indicates no response Response Incline Set Signal LEOS Drive Board Incline doesn t operate Incline Set Incline does operate 1 Wiring Incline VR Set Display le ERR6 ERR6 Condition Press incline UP or ON key incline doesn t operate ERR6 appears 1 Incline Motor Set a Inspect incline fuse If broken replace it Incline fuse locations differ On old units look by the main power fuse On new units look on the drive board b Inspect incline motor set wire connections to the drive board c Inspect
51. heel should rotate in the middle of the optic sensor Teeth should not be bent or broken Motor Speed is Irregular 1 Connections Inspect drive board to motor wire and ribbon cable connections 2 Display Press down on the IC chip to make good contact Replace the IC 3 Drive board Put probes on M M connectors at drive board Press SPEED up Normal reading 7 10VDC increase per MPH up to 90VDC when speed UP key is hit 4 Optic sensor a Turn motor flywheel CIK indicator on drive board should light b Tachometer wheel should rotate in the middle of the optic sensor Teeth should not be bent or broken Walk belt suddenly stops when it should move 1 Stop switches applies to 6005 6100 and 6150 series and 6200 Disconnect stop switches and see if problem reoccurs Replace stop switches 2 Keypad and overlay soft keys Inspect for cracks or other sign of damage in the overlay Treadmill Issues General Installation Tips Adeguate Power and Grounding Drive Belt Tightness Walk Belt Tightness Maintenance and Lubrication Fuse Locations on Products How to Set MPH KPH Modes Treadmill Issues General Installation Tips See the product user manual for product specific instructions In general take the machine out of the box Use caution when installing the pedestal to avoid damage to the ribbon cable Observe power requirements for the unit Check tensions and adjust if necessary Avoid placement in dirty dam
52. jeondo Jajqeo uld UD IIMS J MOd V4 NOZZ YZL AOL sn JSUUJOJ LNOO pieog ALQ suell mea veton wu L 3968 87 asn4 S L S 00L weibeig uoljeinbiyuoy Jiseg rupeoJ 191113 eollsWy NY sods pleog dos shsyjjos joued ejdsiq pleog dois Jeog pseog ALQ OL ege uid 91 1NO pieog ejdsiq OL J AI999 J Jejoy L JEJOd Alossaody Alossaooy uld sjpueH leg 1 9 pUEH JEd HLH S L S 0009 wesbeig uoneinBijuoo olseg rupeoJ eolloy yy suodg 103014 suljouj YSHMS YA JOJOJN Wu OJOIIN 9uljdu PESIL Od FINE T P MOIS U9JAS jeondo L LOW SHUM YSJMS J MOd LCOV Pld Wok Wop amp sbuelo YZL AOL sn pleog 1 1l J pJeog ejdsiq ol 10 SIS9Y III Au 7 Jemod S L S 0009 wesbelq uoleInGijuo9 olseq illUPE LL BOL U V My SHOdS SPORTSART THE LOOK OF A NEW LEADER RECOMMENDED PRODUCT PREVENTIVE MAINTENANCE TIPS The following preventative maintenance tips will help keep your SportsArt equipment in peak condition and prolong the life of certain components Preventative maintenance must be performed on a regular basis to aid in the safe and trouble free operation of your equipment TREADMILLS e Display co
53. lt edge in the color gauge If it still has not returned to the green safety zone continue turning 1 4 turn at a time until the belt has returned to the middle of the green area Do not turn the adjusting bolt more than 1 4 turn ata time Make sure to pause for 30 seconds between adjustment to check the progress of the belt c If the belt is on the edge of the green color please adjust it to be in the middle of the green safety zone You may turn the adjustment nut less than 1 4 turn ata time d Conversely if the belt is in the right red zone turn the right belt adjustment bolt located at the right rear of the treadmill clockwise 1 4 turn at a time and turn the left belt adjustment bolt counterclockwise 1 4 turn at a time Let the treadmill run at least 30 seconds then check the position of the belt in the color gauge If it still has not returned to the green safety zone continue 1 4 turn on the adjusting bolt more than 1 4 tum at a time Make sure to pause for 30 seconds between adjustment to check the progress of the belt e Nhen the belt is back in the green safety zone slowly increase the speed to maximum and let it run for at least 45 seconds Lower the speed and walk on the treadmill If you feel a pause in the belt with each foot plant the belt is too loose Stop the machine then adjust BOTH rear roller bolts clockwise 1 2 turn at a time Try on the machine again and evaluate If more adjusting is required give t
54. n Procedure Running Belt Step by Step Replacement Procedure Correct Tension of Running Belt and Brief Examination of Belt Alignment Incline System Gear Removal and Installation Procedure Power Switch Removal and Installation Procedure Removal and Installation of the 4 pin Cable on the Optical Switch Removal and Installation of the Large Resistor Fuse Large Resistor Fuse Removal and Installation How to Determine if the DC Motor is Damaged Elevation Unit Variable Resistor Removal and Installation Procedure Running Belt Alignment Optical Switch Removal and Installation Procedure How to Replace the Old Type Optical Switch and Tachometer FUSE REPLACEMENT 1 Find the fuse holder in front of the treadmill see Fig 1 2 Push and tum the fuse holder counterclockwise the fuse holder with fuse will protrude see Fig 2 3 Remove the damaged luse and insert a new one see Fig 3 4 Push and tum the fuse holder clockwise to secure see Fig 4 iXCLINE SYSTEM ELE N AT IRN UNIT 1207 125 4 200V 240V s44 cer HEV 120V 15A FUSE L 243V 3A REMOVE THE DAMAGED FUSE AND INSERT A NEW rust 0 100V 120V 3A R uw 200V 240V 2A e FUSE NI 100V 120V 3A 4 200V 240V 2A Fig 2 MOTOR REMOVAL AND INSTALLATION PROCEDURE 1 Loosen all screvvs and remove the motor shroud 2 Unplug the M M wires from drive board Release the 4P cable from optical switch Unscrew grounding wire from
55. n the middle ofthe sensor Fasten optical switch Then use the Hex Allen Wrench to fasten the tachometer wheel with two socket screvvs see Fig 5 8 Secure the motor shroud TACHOMETER WHEEL REMOVAL AND INSTALLATION PROCEDURE 1 Remove the motor shroud 2 Unplug the 4 pin cable from optical switch board see Fig 1 Fig 1 3 Loosen two screws and remove optical switch see Fig 2 4 Loosen screws from tachometer wheel and remove faulty tachometer wheel see Fig 3 6 Place optical switch on its position and hold it with two PH screws but do not fasten it yet Also keep proper space between optical switch and tachometer wheel see Fig 5 7 Be sure to adjust the tachometer wheel located in the middle of the sensor Fasten optical switch Then use the Hex Allen Wrench to tighten the tachometer wheel with two socket screws see Fig 6 optical s itch Fig 6 8 Connect 4 pin cable to the optical switch securely see Fig 7 Fig 9 Secure the motor shroud Treadmill Incline Troubleshooting AC Incline Set 8 Calibration DC Incline Set amp Calibration GLI TYIALSAANI LAV SLM ds enuejA Surjeeuso qnei1 199 JUU DV uoneqipe JUU T 1891 JOSU9S patesJuj Surjou Y C IS 9SEJJO YA 201 9 Z ISO ISVO A JOJOJN Surjoul I E Suns pue SULINSEOJ uonelod 1osuog pdIeIJUT ouou Z JIByO MOJJ UONEISdO YA SUTJIUT Z z JIBYO M
56. ngth 74 69 Width 30 33 Width 30 33 Width 30 33 Width 30 33 Width 31 81 Width 31 81 Product Dimensions Height 56 87 Height 56 87 Height 56 87 Height 56 87 Height 53 94 Height 53 94 TREADMILLS SPECIFICATIONS 6310 Motor 3 0 HP Cant 3 0 HP Cant 3 0 HP Cant 3 0 HP Cant 3 2 HP Cant 3 2 HP Cant O 2400RPM 2930RPM 2930RPM 2500RPM 2930RPM 2930RPM Belt Size 18 X 54 20 X 55 20 X 55 20 X 58 20 X 62 20 X 652 4 Ply 4 Ply 4 Ply 4 Ply 4 Ply 4 Ply Commercial Commercial Commercial Commercial Commercial Commercial Grade Grade Grade Grade Grade Grade Deck Reversible amp Reversible amp Reversible 8 Reversible 8 Reversible 8 Reversible 8 Phenolic Phenolic Phenolic Phenolic Phenolic Phenolic Variable flex Shock Dissipation System Stool Welded Welded Steel Welded Steel Welded Steel Welded Stoo Welded Welded Steel Welded L2 10mph 0 1 12 mph 0 1 12 mph 0 1 12 mph EL 12mph 0 1 12 mph 12 Preset Prog No Programs 12 Preset Prog No Programs e LEOS Disp 4 Programs 2 Electronic 8 Race Program 5 LED Windows 8 Race Program LED Windows Distance Time Customs INN Bett Type Package 2 IntervaVManual Speed Incline 12 IntervaVManual Speed Incline Calories Speed 2 HRC Cardio HR ReadoutIHRC Calories Dist HR ReadoutIHRC Calories Dist Incline METS Control Display 5 LED Windows 5 LED Windows HRC RS232 Quick Start Tri Golor
57. nsole and handgrip should be cleaned after each usage with a mild solution or cloth Avoid using paper towels or any acid based cleaners as it may cause damage or discoloration to the display e Clean all exterior surfaces regularly with mild soap or Simple Green to wipe any perspiration or liquid spills from grips or painted surfaces Vacuum under the hood regularly by removing cover and carefuUy cleaning around motor electronics and belt to keep debris from accumulating This can be performed on a weekly or monthly basis depending on usage REMINDER Unplug unit before removing covers due to high voltage that may still be present e Wipe walking belt and deck surface with clean cloth on a weekly basis to prevent build up of dirt or debris Inspect belt for wears and deck for grooves or nicks e Check safety switches operation once a week Inspect power cord cables and grips for wear and replace as needed Inspect all bolts and screws for looseness tighten as required TREADMILL DIAGRAM Display 4 Handgrip Daily Safety Stop Switches Weekly Hood E Vacuum 5 n Weekl ec Monthly Frame Annually RECOMMENDED MAINTENANCE SCHEDULE CHECKLIST RECOMMENDED MAINTENANCE SCHEDULE CHECKLIST RETAIL Check List Daily Weekly Monthly Annually _ TREADMILLS AAA Wipe down Displayconsole LL xXx J Wipe handgrips for perspiration X Vacuum under hood f
58. ocedure Take extreme care a Set the speed at maximum speed Set the DC voltage meter to DCV 200 see Fig 1 ach A Aen MT w E Ze 4 2 z d n 1 b Check the voltage of the motor lf you are in a country where the voltage is 100V 120V the voltage reading can t be lower than 60V If you are in a country where the voltage is 200V 240V the voltage reading can t be lower than 140V If the voltage reading is lower than stated The DC motor is damaged and needs to be replaced Please refer to MOTOR REMOVAL AND INSTALLATION PROCEDURE on page 37 for more information ELEVATION UNIT VARIABLE RESISTOR VR REMOVAL AND INSTALLATION PROCEDURE 1 Remove the motor shroud 2 Please set elevation back to 0 zero firstly And stop the treadmill Then make sure the red line on the inner tube lines up with the edge ofthe outer tube see Fig 1 BELT ALIGNMENT Should your belt edge be in the red zone follow below steps to adjust the belt to the green safety zone a Run the treadmill at 2 0MPH 3 3KPH Determine ifthe belt edge is too far left or too far right standing at the back of the treadmill b Ifthe belt edge is in the left red zone turn the left belt adjusiment bolt located at the rear of the treadmill clockwise 114 turn ata time and turn the right belt adjustment bolt counterclockwise 1 4 turn at a time Let the treadmill run at least 30 seconds then check the position of the be
59. or debris x jJ Check drive beltforlooseness J x Check all wiring connections X Wipe debris between decklbett x Inspectdeckforgrowes TX Check walk x Check Safety Key operation AA Check power cord for damage J o x Check bolts screws for looseness RL Check frame forbrokenweld X AO DE WAA j 7 TREADMILLS Wipe down Display console amp handgrip XIII Wipe pedistals for perspiration X j Vacuum under hood fordebris LTC Check drive beltforlooseness x Check all wiring connections X Wipe debris between decklbelt________ x Inspect deck for grooves X C amp Check walk beltforwear o J X Check Safety Switches operation U X J p Check power cordfordamage LL X Check bolts screws for looseness J x Check frame for brokenweld PX a1mipuodxo JUSIINI 103001 SMOUS e MLIG dwy panny f A ul acp W POLS 1 ma C cas sdo 835 at L M en YA Hen ah Eet pd A EA i v K N K K Five kj Mar NU TCI Suonoun 41 TO 01 uon nponul 1939 A JUIAAN 98EJJO JU uoronpo u 411 OO TVIALSAANI LAV SLAOdS Ajddng Bory poods 189431H OLE9 00 9 Ajddng somog Baty p ds s ouSIH 0929 N0029 0029 Ajddng 1omoq
60. ou soje1odo JUUT SH L OpOU INO OAD IS9UYSTY OY SMOYS MOPUIM Juju e dsrp oy m n Aa lt W gt TONI ss ra E Kejdsip oy uo sieadde YYA ISULI sr UIYJIM JOU J run INOA 107 ISUPI 98EJJOA our our JEULIOU OY Ao q meyo SU 995 omod jun y uo um 2 UMOYS SE sjurod 10 99UU09 9JIM U9918 pu niq n uo Saqold 99214 SUS 24 02 OY A q umynu na I 2 ISIL 7 7 011 OD TVIALSAUNI LUV SLAOdS w DA WOO DYW vo a nk LL uonensnili L 1891 LIAT ITourpoul 011 OO TVIALSNAANI LUV SLAOdS pieoq y uo uonoung uornoojoud ounour oq JO uone1odo aq 10 NAAG SUIMOJJE suado YOUMS LIJNIT 24 asuevs 1odoud y spoooxo ISPIOA YA 201 VAM uonerodo YIJIMS ywr enjoe SU JO ojrsoddo y SMOYS SuIpeo1 v Mg soqoud 191901 Ind ooe d 1uoruoAuoo SI PALAY SI YOUMS LINIA our our v JOYJOYM SOJBOIPUI SIJIM MO 9 OM JU sso1oe SUIPLII OSEJJOA OU 3JON 195 our our IY ojeJqi eoo s UOIIEIQIJEO JO JNO SI 195 201 201 oq 1201 SUTVOIPUT SITT JOJLOIPUL YA PIEOQ SALIP 201 EyOA OU sr o19 j DAG SOJIM MOJJIA JU sso1o OSEJJO PISOJI SI YIJIMS IOUT JU SUEOW STYL JYSI 3 usoop IOJEOIPUI YYW PIEOQ SALIP SUL 9 9 JSOMOT OY SMOYS MOPUIM GNITONI 200 Bun Ady lt A gt JONI ss la p GAS SOJIM MOJJIA OY SSOIIP OSEJJO PISOJO SI YONMS IOUT ou 54 8901 STUL JUS 3 usoop
61. ou ZY UA WOJ gu yo HI aur poy M niia a 1 dw nja a O MHA ae 7 M KT rms 1 at adi Ada n my asss ss Va T P j 4 i R 4 UONISO 940 OUT pol 1010 2580 DY 0 198 ourour jsnfpy Porueuoo A uorjisod 0 18 ALTTI 01 SSEJJOA YA ISN PY mwono T eorueqoouua ouo Soruo no ouo SyIed OM seu ssoooud UOIBIQIBO SYL Ki 93UBJ JEWIOU sy puo oq popuojxo sey 195 ouou c SYST I0jeorpurt YAY pJeoq oy pu 934 SMOYS 4810 7 LANA smoys Aejdsia 1 USYM SI UOIBIGI eD Z uoneJodo surjour JEWIOU JoJ MOJJE 0 195 urjour v ISN pe OJ 80 JINPIJOAJ uorj qi J9S JUU DY 011 OO TYIALSNQNI LAV SLAOdS uonisod OY SI JI S qISIA SI OUI pog V UJYM MOPUIM 195 2011201 94 JO uroljoq 201 SAOQE jsnf sreodde oul oy m n uorsu o x 195 oui our n jsn pe oj 1898 s1 un A TQISTA SI ur Pox OY os jog utl ul oq 1snfpv days GLI OO TVIALSAUNI LUV SLMOds pIeoq SALIp oy uo sjurod IOJIIUUOI U9918 pue niq y uo s qoid 99P14A IaMOd JUN SU JJO UNI PUB 195 YA 94 ojqwosstoy AALT I SMOUS OSEJJOA YA SU pun 1893 YA 201 ung omod pun uo un y 2 V r 291 UO UMOYS SE PIBOQ SALIP 201 UO sjurod 10 99Uu02 TA U99J8 put niq oq uo s qoid 39214 SUS DQ AOZ 2491 01 T uminu na T yu unsn py
62. our n SSOIOE domq A0ZZ JO Lowy N AOII We INL SIYSI 1oleoIpui IEOQq ALIp A9 lt A gt JU ssoJq Neg pul Nd pJeoq P UL A lt A gt pieog Jang our pu suornoouuoo PIBOg SALIP y uo s m mo pue UMOIQ ourrour 201 S901099 9doing A0ZZ 10 eououry N AOII 918 IYL S YSI JOYLOIPUL qN pieoq oAup oup AN lt W gt TONI 9 SS2Jd pieoq pIeoq ALIp Aejdsip c dy o Kejdsip oY Woy o qe5 n spose peusis NA do TONI SUL T aqe SINJLA MOPUIM ANTIONI AEJdSIT Ady lt A gt TONI 894 77 peog Aeldsiq 9SBOJDUI SON VA MOPUIM ANITONI ejdsiq Ady lt W gt TONI 88d 1 O j Ki uone19d0 2 1 0411 OO TVIALSAUNI LUV SLMOdS Ce IND YA SHIH 93V OA YA Pasi ddd OSEJJO AA urr ul Arids q weIseld 19018 1 7 uoneaod auat Z OUT TVIHLSNGNI TY 514045 EMEN CENE SONNEN SEED W AA sdojs pu uorjisod 1S AOT 0 Soje1odo SUTJIUJ SIYSTJ IOJEJIPUL NA Od PIEOQq ALIQ uontisod ISIMO 34 SMOYS MOPUIM qNITONI 241 nun Ady CAZINITINI SS21d Sdojs pu uorjisod JSOYSIY o SOJEIOJO SUTJOUJ SIUSIJ IOJEDIPUI qn PIEOQ ALIQ uonIsod IS9YSTY 201 SMOYS MOPUIM ANITONI 24 NUN Ady lt W gt ANITONI 884d IaMod pun uo UN Y uonje19d0 UOREJSdO Ez sdojs Gong oui our pue spuo UOISSIUSUEJ jeudis NMOG dN our our q INjeA SUS SU sogojeur ONJEA OSEJJOA YA aui uouA pog Aejdsia
63. p environments Adequate Power and Grounding We recommend a dedicated 20 amp circuit for each commercial unit A dedicated 15 amp circuit should suffice for home use To check this see the circuit breaker at the wall Avoid using extension cords If you do use one use a heavy gauge cord and keep it short Power must be grounded for safety and to prevent interference To inspect a wall socket place multimeter probes as follows Wall Socket Test Test 1 Voltage Normal Reading 110VAC Test 3 Ground Test b Test 2 Ground Test a Normal Reading OVAC O4 Normal Reading 110VAC If the wall socket is not grounded properly Test 2 will not show voltage Note Make sure to touch the probe to metal Drive Belt Tightness There are two tests to determine drive belt tightness Hand test Grab onto the drive belt Try to twist the drive belt up You should be able to just barely twist the drive belt to a gO degree angle from its original position but no more than that Stomp test While the treadmill belt is moving slowly put your foot down hard applying pressure against the walk belt The drive belt should slip slightly and quickly regain grip Walk Belt Tightness You should just be able to slip your palm between the top of the treadmill deck and the walk belt You should be able to slip your fist between the low side of the treadmill board and the belt If belts are too tight too loose or worn out unit amp draw increa
64. r Tum on the unit Normal amp draw at 3 MPH with no load on the walk belt is 1 2 to 1 Amp 6 Display Board ICs Make sure that IC contacts on the display board are good Press firmly on the ICs Make sure you have the latest CPU version If ERR1 is not resolved see ERR1 no walk belt movement ERR2 Definition Base signal error The display board CPU didn t receive the base level signal from the drive board Explanation The drive board sends a base level signal to the display board through the ribbon cable Condition Turn on power ERR2 appears Response Inspect drive board IC PC814 and IC 40106 soldering If loose re solder Or replace drive board JOSU9S ondo YL eubis Josuas ondo A pleog eAug JOJO N uid c _ eubis paads Cl 4OSU S ondo eubis o o pleog Aejdsia uonul oo Jejjip 6unjes p ds ay pue Josuas ordo 8U Guipesl p dS uoniuj d ueJjDelq ya ERR3 Definition Speed signal error the speed signal from the optic sensor and the display speed setting differ Explanation ERR3 appears when the optic sensor speed signal and the display board speed setting differ too much Response 1 Incorrect Usage 2 Tachometer Wheel ERR3 4 Optic Sensor 5 Display Board ICs 6 Drive Board ICs ERR3 Condition Unit operates ERR3 appears 1 Incorrect Usage Make sure that the user is not pulling the belt fa
65. readmill see Fig 2 CARA KL KR RO RO 4 Loosen two screws securing the rear roller see Fig 3 LA Fig 3 FigA SI 4 L PI Kal lt we T n d P i b E e a 3 7 ona re n i i e J S Li a e gt 4 AS a k l h d U a 13 Fig S T Remove the front roller from its bracket and slip from the running belt see Fig 6 Fig 9 Remove four screws with bushings on the running deck see Fig 8 10 Slide the running deck out and put it aside see Fig 9 e O LL gt 443 see Fig 10 11 Unscrew and remove the deck support o 2 LL en LL 12 Remove the running belt see Fig 12 To install 1 Place new running belt see Fig 13 Q 2 N KS KR K T QF WA 01 SSN A R ax Fig 12 Fig 13 Fig 14 see Fig 16 3 Slide the running deck back into place LL 4 Secure all screws with bushings see Fig 17 N LL O 2 LL TO R PRON Ge AEN co im LL KE 4 roller DO NOT TIGHTEN YET Also make sure the running belt is inside the belt 6 Place the front roller into its bracket Secure with screvvs and vvasher on the front alignment roller see Fig 19 20 5 Install handlebars and tighten all screws see Fig 18 7 Place the rear roller see Fig 21
66. ress Incline UP then ON keys The relay should click If it doesn t click but the LED lights the relay is not operating Tap it Try again If it still doesn t work replace the drive board 4 Incline Set a Inspect the incline VR as indicated below in ERR6 Incline Operates b If there is voltage to the incline motor the VR is OK and the motor doesn t engage replace the incline motor ERR6 Condition Press incline up or down key incline operates ERR6 appears 1 Wiring a Make sure that wires from the incline set to the drive board are connected securely Make sure that the ribbon cable from the drive board to the display board is connected securely and not damaged 2 Incline Variable Resistor VR Set a Inspect whether the incline ERR LED on the drive board lights If the incline ERR LED lights recalibrate the incline set See Incline Calibration in the Incline TrOUbleshooting Manual for instructions b Check the variable resistor VR output Put multimeter to the DC setting Back probe on the incline VR blue and green wires Press incline UP or DN key While the motor operates VR values should change but remain within the prescribed range See the Incline Troubleshooting Manual for incline range specifications If VR voltage exceeds the prescribed range recalibrate according to Incline Calibration in the Incline Troubleshooting Manual 3 Display Board ICs Make sure that IC contacts on the display board are good
67. rference prevents the transmission of messages between ICs on the display board Response 1 Press down on ICs to ensure good connections Update program ICs Make sure the unit is grounded properly Make sure display board wire connections are good Inspect soft keys and their connections to the display SV P gt Oy Replace program IC or display board 1 plAO1d O Jopuluuel e se sueadde 69493 yew jeu suy eDesn ay u uAA eouejsip jas e aney syun uormeue dx3 pleog ejdsiq sbuel eouejsip eu speeoxe vonejado upea uoniuueg weibeiq 6433 ERR9 Definition Unit operation exceeds the distance setting ERR9 appears to indicate that routine maintenance is required Explanation Some units have a distance setting When the treadmill is operated a certain distance ERR9 appears to indicate that servicing is required Response a When ERR9 appears replace the walk belt if necessary Tum or replace the deck if necessary b Erase distance memory to cancel ERR9 Refer to How to See and Clear Mileage Memory in Reference 1OSU S ondo DE Jojoulouoe EUBIS JOSUAS ondo uru Z a Be IOA 102011 pleog mh eo U jeubis JOSU9S ando eubis paadS 401014 pieog Aejdsiq uBiu oo si 10sues oido y woz p ds sy uoniuygoeg weibeiq 01 3393 411 OO weg LAV SLYOdSs E
68. s See Fig 12 5 Plug the power cord to the outlet Tum on the treadmill and press INCLINE W or INCLINE W to lift up 3 Then press INCLINE W to come down 0 See FIG 13 Fig 13 6 Rotate the interior tube of elevation unit until the mark line gets match with the edge of outer tube See Fig 14 Fig 14 7 Install elevation unit on its place Insert all wires coming from elevation unit into box Then put back the cover See Fig 15 8 Insert the locking pin on the top base of elevation unit Secure the pin in place with clip See Fig 16 9 Insert the locking pin under the equipment And secure the pin in place with clip See Fig 16 11 Tighten the motor shroud See Fig 19 s o OZ 9 9 7 MOSS Fig 19 POWER SWITCH REMOVAL AND INSTALLATION PROCEDURE 1 Find the power switch located at the front of the treadmill frame Q 2 Unplug the two wires on the bottom of the switch socket and the two wires on the top ofthe switch socket Then press to remove the power switch from its bracket see Fig 1 T 3 nsert a new power switch into the switch bracket 4 Connect the two vvires L to the bottom two switch sockets Then connect the two vvires N to the top two sockets see Fig 2 Make sure the vvires are properly connected 3 Put one new large resistor in place and connect the cable of the large resistor to the
69. s power coming to and from it Normal reading on lines into the transformer 110VAC To test secondary power lines coming out of the transformer put probes on like color wire connectors from the transformer at the drive board Transformer voltage specifications vary depending on unit Many transformers have specifications written on them 6 On Off Switch a Tum on the On Off switch There are symbols on the switch and ON pressed in Off 0 pressed in b Check the On Off switch LED The On Off switch LED should light when the mark on the switch is pressed in Symptoms Display doesn t light up Drive board POWER LED doesn t light up Power switch doesn t light up 7 On Off Switch Incoming Power a Test power coming from the fuse to the On Off switch Unplug unit Put meter to the 200VAC setting Place one probe on the fuse output connector top most wire coming out of the fuse Roll up the insulation sheath to contact the metal Put the other probe on the incoming power wire connector at the switch The wire from the cord outside the unit that directly connects to the switch See figure for details Plug in the unit Turn on unit Normal reading 110VAC If the reading is normal and the On Off switch doesn t light replace the switch If there s no voltage see below 8 Inspect the Main Power Fuse a Turn off the unit Check the main fuse for signs of burning Inspect for continuity Inst
70. ses possibly vvearing out the motor and the drive board Normal amp draw at 3 MPH with no load on the walk belt is 1 2 to 1 Amp Maintenance and Lubrication The factory recommends not applying lubricant to the treadmill running board or belt but Mac s 8300 by NAPA can be used Adding other lubricants actually attracts dust that creates more friction Clean the running board with a damp towel Use an air hose or canned air to blow dust and dirt from the drive and display boards Fuse Specifications Replace fuses with ones of appropriate specifications Sports Art product fuses can be found at most hardware stores Refer to Fuse Specifications in reference for more information Fuse Locations on Products Main power fuse location Near the power switch Incline fuse location New product On the drive board near the incline relays Old product outside the unit near the power switch and main fuse A drive board power fuse is on some products Location on the drive board near incoming AC 1 ACZ power wires Set MPH KPH Modes One common complaint is that a treadmill soeed seems slow For example at speed 5 the belt seems to move at speed 3 Usually there s nothing wrong with the treadmill A user has unknowingly switched the mode from MPH to KPH This applies to older treadmills with a manuaVset key except 1096 and 1098 3120 and 6200 To change speed units from KPH to MPH in these models turn on the unit Press the MANUAUSET key
71. ster than the speed setting This happens most often when operated at high incline at a slow speed with a heavy user As the user steps down his or her weight pulls the belt faster Stop pulling the belt Tum off the unit then tum it on again ERR3 will disappear 2 Optic Sensor Wheel Make sure the optic sensor wheel a Rotates in the middle of the optic sensor b Is clean and free of cobwebs and dust c Doesn t have broken or bent teeth d Is fastened securely on the motor bracket If the wheel has visible damage replace it 3 Optic Sensor Make sure that the optic sensor signal is getting to the drive board a With power on tum the drive motor flywheel The CIK indicator an IED on the drive board should light This means that the optic sensor signal is reaching the drive board If the CIK indicator doesn t light replace the optic sensor 4 Display Board ICs Make sure that IC contacts on the display board are good Press firmly on the ICs Re solder if necessary D Drive Board ICs Make sure that IC contacts on the drive board are good Press firmly on the ICs Re solder if necessary ERR4 Not used ERRS Definition Exterior power supply is irregular Explanation Exterior power supply irregularity prevents the unit from operating properly ERR5 appears Response Tum unit power off and on The treadmill should reset and EE Z should disappear Make sure the unit is on a dedicated grounded circuit of t
72. the motor vents c Normal ohm reading 1 2 ohms Replace motor if 0 or over 3 ohms 3 Wiring Wiring of the fuse holder and switch could be an issue if recently rewired See Wiring in Reference Incline fuse breaks Replace fuse Try to operate incline If fuse breaks again inspect whether the incline worm gear is stuck If possible recalibrate incline If not possible replace incline motor No reaction to safety key applies to units with magnetic safety keys a Inspect safety key Magnet should stick to metal b Test reed switch see Components c Replace display Displayed Information changes even though no keys are pressed Replace keypad and overlay or entire display Motor Speeds Uncontrolled 1 Drive Board a Inspect drive board for burnt cracked or bulging components Test power components like the IGBT and surge absorber See Drive Board Test Notes and Components d Test power at M M at drive board Normal reading 7 1 OVDC increase per MPH up to 90VDC when speed UP key is hit 2 Motor a Move the motor flywheel with your hand It should rotate smoothly without sticking or clicking b Normal brush length above 1 2 inch Brushes should have even wear without chips There shouldn t be a lot of soot on the motor vents c Normal ohm reading 1 2 ohms Replace motor if 0 or over 3 ohms 3 0ptic Sensor and Tachometer Wheel a Tum motor flywheel CIK indicator on drive board should light b Tachometer w
73. ther the incline VR voltage exceeds the range Put multimeter probes on the incline VR set blue and green wire connectors while keeping the wires connected Refer to Incline Troubleshooting Manual for the voltage range for your treadmill If the incline range is exceeded either mechanically or electronically calibrate the incline set Refer to the Incline Calibration in the Incline Troubleshooting Manual for directions If the incline set cannot be calibrated electronically replace the incline VA If the incline set is stuck and cannot be unstuck replace the whole incline set 2 Drive Board Inspect incline voltage on the blue and green wires at the drive board If voltage is within range and ERRI appears inspect drive board component connections and components for wear 3 Ribbon Cable Inspect ribbon cable for breaks Inspect connections at the display and drive boards 4 Display Board Inspect IC connections Push down to secure connections Re insert les Sjeedde 93 Jojow v WOJ uoneuuJoJjul jouueo uueJ4boJd ulew eui J Apuejsuos ejeoiunuJuuoo LUEJGOJd urew pue ujeJ6oJd Jojoul uoneue dx3 Uen LUeIBOJY JOJO N pleog ejdsiq 1690 JOU sem pleoq Aejdsip y uo soj ueewjeq abBessau y uoniuygeq ueJbeiq 9444 011 OO TYIALSNGNI LAV SLYOdS ERRS Definition The message between ICs on the display board was not clear Explanation Outside inte
74. until SET appears in the display Press ENTER key The display will show MPH or KPH Press UP or DOWN keys to toggle between MPH and KPH When the preferred speed measure unit appears press ENTER key to confirm your selection You may also be prompted to enter more information such as MALE FEMALE WEIGHT etc Use the same method pressing UP or DOWN keys and ENTER key to make your selection When the prompt mode is completed the speed unit will be set and the treadmill will be ready for use 3120 and 6200 treadmills use a jumper on the drive board to switch from MPH to KPH See 1096 and 6200 Display Board in Reference for location Move the jumper as indicated and the speed unit changes On 1210 3106 3108 3110 follow the user information prompts after turning the unit on EV AOS P ALTI 0 051 o 6009 AOL ALTI 0 061 AN 0611 5 ALC I 0061 0 NCL AOL ALTI M o 0 00 09211052110021 AOL AZI 0108010900 48601 19601 mod SOUS TY WmodseoTiv ran os OSEJJO YA OSUBY 2011201 SOSULY OSEJ BA JISHA 201074 WU DY SNOLIE 011 OO TVIALSAANI LAV SLMOds Part Removal and Installation Illustrations Table of Contents Fuse Replacement Drive Board Fuse Replacement Drive Motor Removal and Installation Procedure Rear Roller Removal and Installation Procedure Front Roller Removal and Installation Procedure Running Deck Removal and Installation Procedure Cushion Deck Removal and Installatio
75. whether the incline motor makes noise after incline UP or ON is pressed If motor engages but the worm gear doesn t turn inspect the nylon gears inside the incline set See Incline Troubleshooting Manual for details One of two nylon gears is apt to break If broken replace the gear and recaJibrate the incline set or replace the whole incline set d Inspect whether the incline set is physically stuck If so dislodge it If not possible replace the incline set 2 Signal LEOs a Determine whether the incline signal arrives at the drive board Press the UP or ON incline key The drive board incline UP or ON LED should light If it doesn t light the signal hasn t arrived at the drive board Inspect the ribbon cable connections and display keypad Also press down on the display board CPU b Inspect whether the Incline ERR LED on the drive board lights Inspect whether the incline set mechanically exceeds range If so recalibrate the incline set Refer to Incline Calibration in the Incline Troubleshooting Manual 3 Drive Board a Inspect power to the incline motor set Clear ERR6 by turning off and on unit power once Place multimeter probes on the wires from the drive board to the incline motor Press incline UP or ON key If there is no voltage and incline UP or ON LED lights the drive board isn t providing power to the incline motor Replace the drive board b 31 XX 32XX 61 XX 62XX Check incline relay on the drive board P

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