Diamatic 780PRO Operating manual
Contents
1. Diamatic The choice of professionals Diamatic 78OPRO Operating manual Version 1 2 gt C O dad 0 Q Q O Diamatic Utrechthaven 12 NL 3433 PN NIEUWEGEIN Tel 0031 O 30 223 8630 Fax 0031 O 30 223 8981 Info diamatic eu The Netherlands www diamatic eu info diamatic eu Diamatic The choice of professionals EC DECLARATION OF CONFORMITY in accordance with Appendix II sub A of Directive 2006 42 EC Diamatic Utrechthaven 12 NL 3433 PN NIEUWEGEIN Tel 0031 O 30 223 8630 Fax 0031 O 30 223 8981 Info diamatic eu The Netherlands Declare under our sole responsibility that the machine as described below Conforms with the Health and Safety requirements of the European Directive of the machine Safety In case of changes to the machine without our written authorization this declaration loses its validity Model Diamatic 78OPRO Serial number XXXXB 1 satisfies the conditions set out in the Machine Directive Directive 2006 42 EC Low voltage directive 20O06 95 EC as last amended EMC directive 2004 108 EC as last amended 2 satisfies the following harmonized standards NEN EN 349 NEN EN 418 NEN EN 294 and NEN EN 60204 Nieuwegein 13 11 2009 2 11 Diamatic The choice of professionals Table of contents EC Declaration of Conformity 1 Introduction 2 Machine description Application Accessories 3 Safety Safety precautions Safety regulations S2. hose to the machine Make sure the electric component box is 5 closed Connect the power supply to the connector 1 j 6 Turn the main switch 2 to the right Stand behind the machine and hold the h handle tight Put the cord of the deadman switch 3 on to your arm or put it on to your clothing Check the display 4 to make sure there are not any faults or warnings Be sure that the emergency switch 5 is turned up j Turn the speed regulation button 6 counter clockwise so the machine will turn as slow as possible Turn the Left Right button 7 to one of the positions To start the machine push the green Start W lt P UVU 2n E eo Lf gt Y NX button 8 Raise if necessary the speed of the machine with the speed regulation button 6 Switch off the machine Push the red emergency button 5 on the electrical box Wait until the machine stops rotating Pull out the cord of the deadman switch 3 Turn the main switch 2 to the left Pull the power supply out of the connector 1 Shut down the dust collector Operating during grinding This machine will always have an even grinding result because of the planetary system However it is advise
3. several types of wings that may be used on this machine BG707301 Wing red box 9 pieces 18 20 BG707302 Wing red box 9 pieces 30 40 BG707303 Wing red box 9 pieces 60 80 BG707304 Wing red box 9 pieces 120 150 BG707311 Wing green box 9 pieces 18 20 BG707312 Wing green box 9 pieces 30 40 BG707313 Wing green box 9 pieces 60 80 BG707314 Wing green box 9 pieces 120 150 BG707321 Wing blue box 9 pieces 18 20 BG707322 Wing blue box 9 pieces 30 40 BG200995 set Wing PCD 1 x 1 BG200997 set Wing PCD split BG300117 Cutter plate 240mm EO7240 DIAMAG 240mm adapter plate E06447 DIAMAG adapter plate for polishing dots See the service manual for the complete list with all the wings dots and spare parts 5 11 Diamatic The choice of professionals 3 Safety Before operating the machine the personnel who are going to use it must be familiar with the safety instructions given in this manual Keep this manual near to the machine so that it may be consulted Safety precautions The surface to be treated must be swept clean to remove stones screws etc Never use the machine when the surface is not clear and if there is a risk of tripping Make sure there is not any water on the surface to be treated Remove any trailing electrical cables and or dust hoses from the surface to be treated Always use a dust collector Don t get disturbed during the activities Safety regulations Persons who are not operating the machine must not be permi
4. afety instructions 4 Initial operation Checkpoints of electrical safety Checkpoints of machine safety Removing the diamond wings Mounting the diamond wings 5 Operating Switch on the machine Switch of the machine Operating during grinding 6 Maintenance 7 Technical data 3 11 02 04 04 06 o8 09 10 11 Diamatic The choice of professionals 1 Introduction It is Important that all persons who are working with or maintaining this machine must read this manual carefully and understand it fully Keep this manual near to the machine so it can always be consulted Only authorized and trained personnel may operate this machine 2 Machine description The Diamatic 780OPRO is an electrical driven planetary grinding machine This is a three headed machine for levelling and polishing of floors Application The Diamatic 78OPRO can be used on almost any floor to plane to make ready for coatings or to remove coatings or glue residues Steer handle Operating panel Electric control box oR WN 6 7 Swing arm for dust hose 8 9 1 O Electric supply connection Machine frame 11 Protection cover 12 Drive motor 13 Upper drive 14 Dust Cover 15 4 11 Frame mounting eyes Lower drive Grinding buffer Dust floating shroud Brush for shroud Diamatic The choice of professionals Accessories There are
5. d to keep the machine constantly in movement for an optimum grinding result For soft floors it is recommended to work on high disc speed for hard floors it is recommended to grind with low speed of the tools 9 11 Diamatic The choice of professionals 6 Maintenance Work only with original Diamatic parts Dust in the electrical box can damage the frequency inverter due to this the electrical box has to be cleaned every day from inside and outside Clean the fans and filters from the box with compressed air and a vacuum cleaner Check regularly to see if the diamond wings are in good condition Replace immediately when these are damaged or worn out Check weekly if the diamond plates doesn t have too much space in the buffers If the diamond plate has too much space replace the buffers BG400310 Morflex Prevent premature wear by keeping the machine as dust free as possible for these reasons clean the machine regularly with a vacuum cleaner Clean the machine every day with air and non aggressive materials Never use water to clean the machine Store the cleaned and dry machine in a dry and humid free room Protect the electrical motor from moisture heat dust and shocks All repair work must to be done by qualified Diamatic personnel this to guarantee a safe and reliable machine Any guarantee on the mac
6. hine is automatically void when Non original Diamatic parts and or diamond discs have been used Repair work is not done by qualified Diamatic personnel Changes add items or conversions are undertaken without the written permission from Diamatic 10 11 Diamatic The choice of professionals 7 Technical data Diamatic 7ZV8OPRO Diamatic 7Z8OPRO Diamatic 780OPRO 3x 230 volt 3x 400 volt 3x 480 volt 17 3 KW max 17 3 KW max 17 3 kW max 3x 230 Volt 3x 400 Volt 3x 480 Volt consumption consumption Height 1250 mm 1250 mm 1250 mm nection Suitable filter unit Contact Diamatic we will assist you with a good advice Design and specifications are subject to change without notice by Diamatic 11 11
7. ligatory Safety glasses with lateral protection are obligatory CE mark on this machine Safety shoes obligatory Consult the manual before operating the machine Personnel must tie back long hair and not wear loose clothing or jewellery Including rings Wear gloves and dust mask whilst operating the machine Safety instructions Make sure the machine is clean and that the handgrips are dry and free of grease and oil Make sure the dust brush is in good condition this to reduce the dust Pull out the main plug when changing the diamond wings Always wear gloves when changing the diamond wings It is not allowed to lift the machine without appropriate appliances as a lift or crane lift the machine with a rope on the lifting eyes as showed in imagine mentioned below Make sure the floating shroud is in transport mode when you transport the machine 7 117 Diamatic The choice of professionals 4 Initial operations Before using the machine it is important to inspect the machine It is not permitted to use the machine if the machine safety is not according the checkpoints below Checkpoints of electrical safety Use only extension cables for extending the main cable that are sized and marked in accordance with the overall power consumption of the machine Electrical cables must be rolled entirely off of the reels Any damage to electric cables is not permitted Use an electrical power supply connection with earth connec
8. tion Checkpoints of machine safety Check if The safety functions and operating functions work correct The diamond wings are not damaged There are not any damage to the electrical components There are not any loose nuts or bolts There is not any damage to the dust hose and if it is connected correctly Removing the diamond wings Read chapter 3 Safety on page 6 amp 7 Lay down the machine so it is laying on the metal Support underneath the electrical box Make sure the machine will not fall back down A second person can stands on the handle to make sure the machine will not fall back down Grab the diamond wings at the place where the gap in the Diamag plate is and roll the wing over so the wing can be taken of the plate Mounting the diamond wings Read chapter 3 Safety on page 6 amp 7 Lay down the machine so it is laying on the metal Support underneath the electrical box Make sure the machine will not fall back down A second person can stands on the handle to make sure the machine will not fall back down Clean the Diamag plates so the diamond wings will connect well to the plate Place the diamond wings one by one on the Diamag plates 8 11 Diamatic The choice of professionals 5 Operating When operating the Diamatic 78OPRO the following additional safety instructions must be followed closely Switch on the machine Turn on the dust collector before switching on the machine and connect the dust
9. tted to stay in the surrounding area of the machine Do not change anything on the machine Always use cables that are approved and safety earthed Make sure that the machine is equipped with an earthed connection do not change this and always use earthed cables with an earthed plug Connect main power supply cable to an installation with an earth leakage circuit breaker Inspect and test the electrical components regularly The electrical components Nave to satisfy the requirements that apply to these components Always calla skilled electrician or your distributor when you have questions about the safety of the electrical components Work on electrical equipment or operating materials may only be undertaken by a skilled electrician or by trained persons under the guidance and supervision of a skilled electrician as well as in accordance with the electrical engineering regulations Pull out the main electric Supply during inspections and maintenance on the machine Never operate the machine when the surface is wet Never use the machine in the rain The machine contains rotating parts because of this never pull the machine backwards with a turning motor Be careful with the machine and pull or let down the machine slowly big shocks can damage the electrical parts 6 11 Diamatic The choice of professionals The following sticker is placed on the machine Meanings of these symbols are Ear protection is ob
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