0434 - Summit Laser Products
Contents
1. Both lights on Fatal error turn the printer off and unplug it for 30 minutes If the error still exists the printer has a major problem There is no information yet on what these problems may be The service manual has not been released yet Both lights blinking A printer initialization is in progress HP LASER ET P1006 SERIES TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS Page 10 su USA Sales T 800 221 3516 F 888 791 9188 mss International Sales T 1 631 590 1040 F 1 631 218 3285 CHNOLOGIES2. 15 12 Place the waste drum section aside 13 On the toner supply chamber right side Remove the two screws and end cap Note that these screws have lock washers See Figures 16 amp 17 F eTe La Figure 17 14 Remove the gears from the hopper as shown Leave the large auger gear in place See Figures 18 amp 19 15 Remove the single screw and end from the opposite side See Figure 20 16 Remove the magnetic roller assembly Be careful of the bushings They are very fragile See Figs 21 amp 22 Page 5 USA Sales T 800 221 3516 F 888 791 9188 International Sales T 1 631 590 1040 F 1 631 218 3285 Figure 22 17 Remove the doctor blade and two screws See Figure 23 Figure 23 18 Clean out all the remaining toner from the hopper Make sure the magnetic roller seals and the doctor blade seals are all clean See Figure 24 Figure 20 Figure 24 um P LASER ET P1006 SERIES TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS Page 6 UAE USA Sales T 800 221 3516 F 888 791 9188 poe International Sales T 1 631 590 1040 F 1 631 218 3285 TECHNOLOGIES 19 Fill the hopper with 100g P1006 toner See Fig 25 21 Install the left side end cap and screw Make sure the small contact piece is installed correctly on the end cap See Figures 28 amp 29 Fi 25 igure Figure 28 20 When a seal becomes available remove the seal port plug and install the seal Bring the tail out through the seal po
3. ER ET P1006 SERIES TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS Page 3 SU CHNOLOGIES USA Sales T 800 221 3516 F 888 791 9188 International Sales T 1 631 590 1040 F 1 631 218 3285 Figure 5 Figure 9 7 Clean out all the waste toner from the hopper Be careful not to damage the recovery blade located next to the wiper blade If this blade is bent in any way the cartridge will leak Make sure the wiper blade foam seals are clean See Figures 10 amp 11 Figure 6 Figure 10 Figure 7 Figure 11 8 Coat the new cleaned wiper blade with your preferred lubricant Install the wiper blade and 2 screws See Fig Figure 8 12 HP LASER ET P1006 SERIES TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS Page 4 USA Sales T 800 221 3516 F 888 791 9188 International Sales T 1 631 590 1040 F 1 631 218 3285 TECHNOLOGIES Figure 12 9 Install the cleaned PCR Place a small amount of conductive grease on to the black holder side of the shaft Just a small amount of grease is more than sufficient See Figure 13 ai for F E i s _ a a ed k ca al a a w Se Ba 7 lt N kis lt Figure 13 10 Place another small amount of conductive grease on to the metal drum axle See Figures 14 ae Figure 14 HP LASER ET P1006 SERIES TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS SU I TECHNOLOGIES 11 Install the new cleaned drum hub side first See Figure 15 Figure
4. INNOVATIVE IDEAS DEPENDABLE SOLUTIONS TOTAL RELIABILITY HNOLOGIES SUMMITECHNOLOGIES COM a division of UniMet Imaging THE HP LASERJ ET P1006 SERIES TONER CARTRIDGE CB435A DOC 0434 By Mike Josiah and the technical staff at Summit Technologies a Division of Uninet Imaging HP LASER ET P1006 SERIES TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS Page 1 USA Sales T 800 221 3516 F 888 791 9188 International Sales T 1 631 590 1040 F 1 631 218 3285 CHNOLOGIE S Remanufacturing the HP LaserJet P1006 Series Toner Cartridge CB435A LaserJet P1006 printer The HP P1006 series of laser printers are based on a 17 ppm true 600dpi Canon engine These cartridges use a chip that controls the toner low functions The CB435A is rated for 1 500 pages Physically the cartridges look like a small 12A 1012 cartridge but there are many differences l n November 2007 Hewlett Packard released the The printer itself has a very small foot print Its a nice small office home machine The first page out is stated to be in under 8 5 seconds from a power save mode The memory is fixed and not expandable at 8Mb The recommended monthly volume is from 250 1500 pages month but the maximum monthly duty cycle is 5 000 pages Unlike many small printers these machines have an input tray that can hold 150 pages A nice touch The system that holds the two halves of the cartridge together is completely new The good news here is
5. o the cover See Figs 40 amp 41 30 Replace the chip See Figure 42 Figure 42 HP LASER ET P1006 SERIES TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS Page 9 UAM USA Sales T 800 221 3516 F 888 791 9188 ne International Sales T 1 631 590 1040 F 1 631 218 3285 TECHNOLOGIES Repetitive Defect chart OPC Drum 75mm Magnetic roller 31mm PCR 27mm Running Test Pages Test pages must be run from the P1006 menu Access the Printer Preferences menu then Services and Information pages There are three test pages that can be selected The Demo Config and Supply Status Page Running the Cleaning Page The cleaning page for these machines can only be run from the Printer menu HP recommends that for best results a transparency be used If a transparency is not available user copier grade paper with a smooth surface To run this page Access the printer preferences Click on Device Settings Press Start The cleaning cycle takes up to 2 full minutes The page will start and stop Do not turn the printer off until the cleaning page has finished printing Printer Troubleshooting As with all low cost machines these days this series of these machines do not have a display panel All the error codes consist of different pattern of the two lights Information on the lights is very poor Even the service manual is terrible Top light blinking Cartridge door open no print cartridge installed or there is a paper jam
6. rt hole Install the plug See Figures 26 amp 27 Figure 26 Figure 29 22 Install the doctor blade and two screws See Fig 30 Figure 30 HP LASER ET P1006 SERIES TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS Page 7 USA Sales T 800 221 3516 F 888 791 9188 m International Sales T 1 631 590 1040 F 1 631 218 3285 C T N O L O G S www summitechnologies com 23 Install the magnetic roller black bushing side first 26 Place the drum waste hopper into the toner hopper Turn the roller until the keyed end locks in place See Slide it over so the round hinge pins fit into their Figure 31 respective holes See Figures 34 amp 35 Figure 31 24 Install the gears as shown See Figure 32 Figure 32 Figure 35 27 Set the hopper tension springs back in place See Figures 36 amp 37 25 Install the end cap and screws See Figures 33 reel F i h Me ae aig al i s aa r ra Ze M 1 Figure 36 HP LASER ET P1006 SERIES TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS Page 8 USA Sales T 800 221 3516 F 888 791 9188 International Sales T 1 631 590 1040 F 1 631 218 3285 Figure 37 28 With the drum cover spring as shown on the end cap install the end cap Lift up the tail of the spring to fit onto the hopper See Figures 38 amp 39 S Figure 41 Figure 39 29 Lift up the drum cover sprint tail to fit as shown on the drum cover Install the screw int
7. that you don t have to cut holes in the cartridge to get access to the pins The toner inside is also new HP is stating that the toner now has spherically shaped particles We are currently investigating if this means the toner is chemical or conventional toner that has been thermally rounded My guess is that it is thermally rounded toner but until our HP LASERJ ET P1006 SERIES TONER CARTRIDGE REMANUFACTURI NG INSTRUCTI ONS CHNOLOGIES The HP Laser et P1006 Series Toner Cartridge investigations are finished we won t know for sure In addition to the new toner the chips have also had intelligence added to help aid cartridge ordering when supplies are low Again we are investigating the chips for these cartridges as write this can say have run the same cartridge now 5 times and the chip has not shut the printer down Just the toner low features are not working The printer when new comes with a starter cartridge that is rated for 700 pages at 5 coverage so your customers will be coming to you fairly quickly The starter cartridges and replacement 35A 1500 page cartridges are physically the same so you can make a High Yield cartridge from the starter If you can call 1500 pages high yield So far there are four printers based on this engine The P1000 the P1006 the P1007 and the P1008 At the time of this writing only the P1006 has been released The other models are referred to in the ser
8. vice manual Cartridge troubleshooting as well as running test pages cleaning pages and some simple printer troubleshooting will be covered at the end of this article Page 2 USA Sales T 800 221 3516 F 888 791 9188 International Sales T 1 631 590 1040 F 1 631 218 3285 Supplies required 100g Preliminary weight HP P1006 toner Unique to this series New Drum Unique to this series Wiper Blade Unique to this series Dr Blade Unique to this series Magnetic roller Unique to this series Sealing Strip Unique to this series Cotton Swabs Isopropyl Alcohol Drum Padding Powder Conductive Grease Tools Required Phillips head screw driver Small Common screw driver Needle nose pliers Jewelers Screwdriver set 1 With the handle facing you Remove the Right side screw and end cap from the cartridge Be careful of the drum cover spring Remove it with the end cap See Figures 1 amp 2 a ai Figure 1 Figure 2 2 With the pair of needle nose pliers release both the hopper tension springs See Figures 3 amp 4 Figure 3 Figure 4 3 Slide the waste drum section over to the left side Separate the two halves See Figures 5 amp 6 4 On the waste drum section lift the drum up from the gear side Twist and remove from the hopper See Figure 7 5 Remove the PCR and clean with your standard PCR cleaner See Fig 8 6 Remove the two screws and the wiper blade See Figure 9 HP LAS
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