6700XTR Upflow Service Manual
Contents
1. NOTE Feed Water Hardness will not be shown in Volume Override or Time Clock system types 01310 Options US Format 030 GPG Default Metric Format DPG AN A R 1 o F F Options Override Off OFF Default Override On 12 DAYS Example t O N 02 0 Options or P M 02 00AM Default Military Time HR AN End of User Programming Mode Depending on current option settings some displays cannot be viewed or set Enter User Mode Press and hold the Up and Down buttons for 5 seconds Set Feed Water Hardness Press the Shift Up and Down buttons to move the cursor and change the value of the numbers Press the Extra Cycle button to proceed to the next step NOTE Feed Water Hardness will not be shown in Volume Override or Time Clock system types Set Regeneration Day Override Toturn on and setthe days press the Down button Press the Shift Up and Down buttons to move the cursor and change the value of the numbers Press the Extra Cycle button to proceed to the next step Regeneration Time Press the Shift Up and Down buttons to move the cursor and change the value of the numbers Press the Extra Cycle button End of User Progr2. lt m o o z N N Re End of Diagnostic Programming Mode lt 18 Diagnostic Programming Mode NOTE Depending on current option settings some displays cannot be viewed Overview Diagnostic Mode The current Diagnostic Programming Mode screen will display until either the Extra Cycle button is pressed through for each screen or the Diagnostic button is pressed In the event of regeneration occurring while in the Diagnostic Programming Mode the regeneration step and time remaining will be displayed When regeneration completes the display will return to the normal time of day display screen Entering and Exiting Diagnostic Mode Press and release the D button to enter the Diagnostic Programming Mode Pressing the Extra Cycle button will move to the next diagnostic screen Press the Extra Cycle button once per display until all are viewed Pressing the Diagnostic button while in Diagnostic Mode will cause the unit to leave the Diagnostic Mode and return to the normal time of day display screen 1 Current Flow Rate This program step displays the calculated flow rate for the timer The below flow rates are the maximum flow rate the timer will read for each meter 75 Paddle 15 0 06 m3 m 75 Turbine 15 gpm 0 06 m m Press the Extra Cycle button 2 Peak Flow Rate This program step displays the peak flow rate 1 minute average s
3. Options Auxiliary Relay Disabled DISABLED Default Auxiliary Relay Enabled ENABLED epp gt JE gt 2 e AJU X JOJU T P UIT SITJAJRIT 11 01 10101 010 Options Auxiliary Relay Output Start 1 0 00 00 Default Range Adjustable from 0 to the sum of all regeneration cycle steps minus one minute t A JOJU T P U T 0 0 0 0 0 Options Auxiliary Relay Output End 1 0 00 00 Default Range Adjustable from auxiliary relay start 1 minutes to the sum of all regeneration cycle step times t AJU X T P UIT S T AJRIT 2 0 010 0 0 Options Auxiliary Relay Output Start 2 0 00 00 Default Range From auxiliary relay end 1 minutes to the sum ofall regeneration step times minus one minute t LC NN AJU X TP Ul T 2 0 010 0 0 Options Auxiliary Relay Output End 2 0 00 00 Default Range From auxiliary relay start 2 minutes to the sum of all regeneration step times CAUTION Before entering Master Programming please contact your local professional water dealer Page 10 Master Programming Mode Flow Chart NOTE Depending
4. Page 7 Master Programming Mode Flow Chart NOTE Depending on current option settings some displays cannot be viewed or set To Set Time of Day Press and hold the Up and Down buttons for 2 seconds Press the Shift button to select the digit you want to modify Entering Master Programming Mode 1 Press and hold the Shift and Up buttons for 5 seconds OR 2 Set the Time of Day display to 12 01 P M or 12 01HR Then go to the main display screen press the Up and Down buttons at the same time for 5 seconds NOTE Feed Water Hardness will not be shown in Volume Override or Time Clock system types w ea S Y S T YJP E JDJEJL Options Time Clock Delayed Meter Immediate Meter Delayed Fixed Reserve Meter Delayed Variable Reserve Meter Delayed Weekly Reserve Volume Override Immediate Volume Override De 516 X T Options 56XT 6700 Default PROPRIETARY C oi Options Down Flow Filter Up Flow Downflow Double Backwash Up Flow Backwash Up Flow Variable Fil D I SIPJLIAY F OJ R EE UIS G A Options Grain
5. Press the Extra Cycle button NOTE Feed Water Hardness will not be shown in Volume Override or Time Clock system types CAUTION Before entering Master Programming please contact your local professional water dealer Page 13 Master Programming Mode 10 Capacity Safety Factor This program step is used to set the reserve capacity of the unit This is a percentage by which the unit s capacity is reduced Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button Volume Override This program step is used to set the volume override of the unit Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button Regeneration Day Override This program step sets the maximum amount of time in days the unit can be in service without a regeneration Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button Regeneration Time This program step sets the time of day for the regeneration to occur in delayed systems Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button CAUTION Before entering Master Programming please contact
6. dai Valve Wiring BT T e ne cg IMPORTANT PLEASE READ The information specifications and illustrations in this manual are based on the latest information available at the time of printing The manufacturer reserves the right to make changes at any time without notice This manual is intended as a guide for service of the valve only System installation requires information from a number of suppliers not known at the time of manufacture This product should be installed by a plumbing professional This unit is designed to be installed on potable water systems only This product must be installed in compliance with all state and municipal plumbing and electrical codes Permits may be required at the time of installation If daytime operating pressure exceeds 80 psi 5 5 bar nighttime pressures may exceed pressure limits A pressure reducing valve must be installed Do not install the unit where temperatures may drop below 32 F 0 C or above 125 F 52 C Do not place the unit in direct sunlight Black units will absorb radiant heat increasing internal temperatures Do not strike the valve or any of the components Warranty of this product extends to manufacturing defects Misapplication of this product may result in failure to properly condition water or damage to product A prefilter should be used on installations in which free solids ar
7. 60027 00 Brine Valve 2300 Less Elbow 1 10138 Ball 3 8 Brass mmm 1 11566 Ball Stop Slow Fill Voce 10328 Fitting Elbow 90 Deg 1 4 NPT x 3 8 T 2 10332 woes Fitting Insert 3 8 mE 2 10330 Fitting Sleeve 3 8 Celcon T 2 10329 Fitting Tube 3 8 Nut Brass A 1 10186 Hex 10 32 Nylon E 1 60002 Air Check 500 10 EEE 10149 Rod Float Ma 10700 5 20 Float Assy Blue White 12x ts 10150 eres Grommet 30 Dia Page 29 2310 Safety Brine Valve 42112 RevA Item No Quantity Part No Description 122 19645 Body Safety Brine Valve 2310 T dicc 19808 tested re Safety Brine Valve Arm Assy pom 19804 22 Screw Sckt Hd Set 10 24 x 75 Asa dina Toenn 19805 Nut 10 24 Nylon Black T eee 19652 01 Poppet Assy SBV w o O ring 19649 Flow Dispenser latins 11103 tala a O ring 017 Bises Up 19647 Elbow Safety Brine Valve L 19625 Nut Assy 3 8 Plastic 104 j aa 19312 Ret
8. c op E L IERIRIolRI EIRIRIolRI TT T STETRIVITICIET JUINITITI PIRIOIGIRIAMME JUIN TTT Page 31 Troubleshooting Control Valve Problem Cause Correction 1 Water conditioner fails to A Electrical service to unit has A Assure permanent electrical service regenerate been interrupted check fuse plug pull chain or switch B Timer is defective B Replace timer C Power failure C Reset time of day 2 Hard water A By pass valve is open A Close by pass valve B No salt is in brine tank B Add salt to brine tank and maintain salt level above water level C Injector screen plugged C Clean injector screen D Insufficient water flowing into D Check brine tank fill time and clean brine tank brine line flow control if plugged E Hot water tank hardness E Repeated flushings of the hot water tank is required F Leak at distributor tube F Make sure distributor tube is not cracked Check O ring and tube pilot G Internal valve leak G Replace seals and spacers and or piston 3 Unit used too much salt A Improper salt setting A Check salt usage and salt setting B Excessive water in brine tank B See problem 7 4 Loss of water pressure A Iron buildup in line to water A Clean line to water conditioner conditioner B Iron buildup in water B Clean control and add mineral cleaner conditioner to mineral bed Increase frequency of reg
9. Zero or Yo Gallons or M Off or Every Days Delayed AM PM or Immediate CuFt or Liter Ibs CuFt or grams Liter gpm Enabled or Disabled Enabled or Disabled Gallons or M 5 Paddle 75 Turbine Maximum Flow Rate _ Gallons Pulses Page 3 Installation Instructions 5600 56SXT 6700 Upflow WATER PRESSURE A minimum of 20 psi 1 4 bar of water pressure is required for regeneration valve to operate effectively ELECTRICAL FACILITIES An uninterrupted alternating current A C supply is required Note Other voltages are available Please make sure your voltage supply is compatible with your unit before installation EXISTING PLUMBING Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener LOCATION OF SOFTENER AND DRAIN The softener should be located close to a drain to prevent air breaks and back flow BY PASS VALVES Always provide for the installation of a by pass valve if unit is not equipped with one CAUTION Water pressure is not to exceed 125 psi 8 6 bar water temperature is not to exceed 110 F 43 C and the unit cannot be subjected to freezing conditions Installation Instructions 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm b
10. Item No Quantity Part No 6700XTR Powerhead Assembly Description Drive Panel Assy 6700 Bracket Support 6700 Washer Spring 3 8 Gear Idler Gear Drive 6700 Plate Motor Mounting Spring Compression 6700 Ball 1 4 Stainless Steel Screw Hex Wsh 6 20 x 1 2 Gear Main Drive ET SE Cam Brine Valve 6600 6700 Cam Brine Valve Variable Washer Plain 10 Screw Hex Wsh 6 20 x 3 4 Pin 6700 Washer Friction Cam Brining 6600 U F Red Cam Variable Brining Gray Cam Cycle U F Yellow Screw Flat Head St 6 20 x 3 4 Switch Micro Insulator Limit Switch Screw Phil Pan 4 40 x 1 1 8 Cover Bottom 6700 Strain Relief Flat Cord Motor Drive 24V 60 Hz 2RPM Screw Phil 6 32 x 1 4 Screw Slot Hex Hd Screw Hex Wsh 10 24 x 5 8 Pin Hinge 6700 Cap Tapered Black Cover Top 6700 Seal Neoprene 125 Transformer 24V 9 6VA 6700 7000 Transformer 24V 9 6VA European 6700 7000 Harness Assy 5066 6600 6700 Timer Assy 6700XTR Page 21 Control Valve Assembly 45 50 49 48 46 25 19 42 26 1530 24 5 61500 6600 6700 UF Rev B Page 22 Control Valve Assembly Item No Quantity Description Valve Body 5600 Upflow Bayonet Clip Mounting Seal 5600 O ring 121 O ring 338 Spacer 5600 Retainer Piston Rod Retainer Dist Tube O ring Screw Hex Hd Mach 10 24 x 1 2 O ring 014 N
11. This program step selects the system type Press the Up or Down buttons to adjust this value Press the Extra Cycle button 2 Valve Type This program step selects the valve type Press the Up or Down buttons to adjust this value Press the Extra Cycle button CAUTION Before entering Master Programming please contact your local professional water dealer Page 12 Master Programming Mode Regenerant Flow This program step selects how the regenerant flows through the tank must match cam The selections available will vary depending on the previously chosen valve model Press the Up or Down buttons to adjust this value Press the Extra Cycle button Display Format This program step selects the display format Press the Up or Down buttons to adjust this value Press the Extra Cycle button Unit Capacity This program step selects the timer s total capacity of hardness that can be removed Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button Feed Water Hardness This program step is used to set the feed water hardness The system will automatically calculate volume remaining based on the unit capacity capacity safety factor and feed water hardness entered Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value
12. Volume remaining has been depleted to the fixed reserve volume and B the regeneration time has been reached Meter Delayed Variable Reserve A Volume remaining has been depleted to the variable reserve volume and B the regeneration time has been reached Meter Delayed Weekly Reserve A Volume remaining has been depleted to the weekly variable reserve volume and B the regeneration time has been reached Volume Override Immediate As soon as the programmed volume remaining has been depleted from the tank Volume Override Delayed As soon as soon as the programmed volume remaining has been depleted from the tank and the regeneration time has been reached Setting the Time of Day 1 Press and hold the Up or Down button for 2 seconds 2 Press the Shift button to select the digit you want to modify 3 Press the Up or Down buttons to adjust the value 4 Press the Extra Cycle button to return to the normal display screen or after a 5 second timeout NOTE The button Diagnostic can be pressed to exit without saving Manually Initiating a Regeneration When timer is in service press the Extra Cycle button for 5 seconds on the main screen The timer advances to Regeneration Cycle Step 1 and begins programmed time count down Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 2 if active Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 3 if active Press the Extra Cyc
13. broken or shorted A Determine if switch or timer is faulty switch and replace it or replace complete power head 10 Drain flows continuously A Valve is not programming A Check timer program and positioning correctly of control Replace power head assembly if not positioning properly B Foreign material in control B Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration positions C Internal control leak C Replace seals and piston assembly General Service Hints For Meter Control Problem Softener delivers hard water Reason Reserve capacity has been exceeded Correction Check salt dosage requirements and reset program wheel to provide additional reserve Reason Meter is not measuring flow Correction Check meter with meter checker Page 33 Water Conditioner Flow Diagrams Service Position VALVE VALVE DRIVE ASSEMBLY BRINE VALVE FLOW CONTROL BRINE CONTAINER Backwash Position Cycle Step 1 Yellow Cam Cycle Step 2 Red Cam Cycle Step 4 Gray Cam BRINE CONTAINER NS M 22222 N 2227 61500 56XT 6700 Upflow Rev Page 34 Water Conditioner Flow Diagrams VALVE ASSEMBLY Brine Slow Rinse Position A NNI Cr LL NW ez RE KY TRSN asa 71 X IE LE SSS PJENA UA H FLOW CONTROL VALVE DRIVE ASSEMB
14. your local professional water dealer Page 14 Master Programming Mode 11 Regeneration Cycle Step Programming This program step programs the Regeneration Cycle step times 1 through 5 Please refer to the chart below for regenerant flow default cycle steps and times Regenerant Flow Cycle 1 Cycle 2 Cycle 3 Cycle 4 Cycle 5 Brine Rapid 10 Down Flow Back Wash amp Slow 1 Hour ap Brine Tank Fill 12 Minutes Minutes Rinse Rinse Minutes EEE nis Som 2 See wns 4 4 0 1 Brine UF Back Wash Backwash 1 amp Slow 1 Hour Rapid 110 Brine Tank Fill 12 Minutes Minutes i Rinse Minutes Rinse i Down Flow Double Bana Back 10 Back Wash amp Slow 1 Hour Rapid Rinse 10 Minutes Brine Tank Fill 12 Minutes Backwash Minutes Rinse Wash Minutes Up Flow Brine Rinse Back 10 Rapid 10 Brine Tank Fill 12 Minutes N A N A Wash Rinse Minutes i 60 60 Upflow Variable Fill Brine Rinse Variable Pause Back Wash 12 Minutes Rapid Rise 10 Minutes minutes Rinse Minutes 12 Media Volume This program step sets the volume of the media in the resin tank Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button 13 Salt Dosage This program step sets the salt dosage in the unit Press the Shift button to select the digit you want to modify Press the Up or Down buttons to
15. 6700XTR Upflow Service Manual IMPORTANT Fill in Pertinent Information on Page 3 for Future Reference Table of Contents Job Specification Shi6et coit RR SERE RUBRA EX i alana dead 3 Installation Instructions 5600 56SXT 6700 Upflow sise 4 Timer Operation Raa 5 Master Programming Mode Flow cinesi rece take dd dada S didaa Master Programming a User Programming Mode amp Flow Chart etna cte ea N ra retenu ra aha kn Diagnostic Programming Mode Flow Chart Diagnostic Programming item ua EDU kk odn ia 6700XTR Powerhead ASSembly T Control Valve aa Injector Cap Regulated 20 PSI uicit iit doda atid reer ae 3 4 Turbine Meter Assembly vadit Meter ASSEMBLY RS Bypass Valve Assembly secie N a alal ola ee cud Bypass Valve Assembly enne nes 2300 Safety Brine c 2310 Safety Brine Valve E Troubleshooting TIME ee ce Troubleshooting Control i cci rtt e General Service Hints For Meter Control Water Conditioner Flow Diagrattis pei rete tcn de ceo EE eed da E ER X
16. Before entering Master Programming please contact your local professional water dealer Page 11 Master Programming Mode When the Master Programming Mode is entered parameters can be set to make the timer function as needed NOTE Depending on current option settings some displays cannot be viewed or set Entering Master Programming Mode 1 Press and hold the Shift and Up buttons for 5 seconds OR 2 Set the time of day display to 12 01 PM or 12 01HR See the User Programming section to learn how to set Time of Day Then go to the main display screen press the Up and Down buttons at the same time for 5 seconds Exiting Master Programming Mode 1 Press the Extra Cycle button once per display until all are viewed Master Programming Mode is exited and the normal display screen appears 2 To exit the Master Programming Mode without saving press the Diagnostic button NOTE If no keypad activity is made for 5 minutes while in the Master Programming Mode or if there is a power failure no changes will be made and the unit will go back to the main display screen Resets Soft Reset Press and hold the Up and Down buttons for 25 seconds until 12 00PM or 12 00HR appears This resets all parameters except for the flow meter totalizer volume Master Reset Hold the Shift button while powering up the unit This resets all of the parameters in the unit Check and verify the choices selected in Master Programming Mode 1 System Type
17. LY BRINE CONTAINER Cycle Step 1 Red Cam Cycle Step 2 Yellow Cam Cycle Step 3 Green Cam 61500 56XT 6700 Upflow Rev A VALVE ASSEMBLY Rapid Rinse Position Cycle Step 3 Yellow Cam VALVE DRIVE Cycle Step 4 Red Cycle Step 5 Gray Cam BRINE VALVE FLOW CONTROL BRINE CONTAINER 61500 56XT 6700 Upflow Rev A Page 35 Water Conditioner Flow Diagrams Brine Tank Fill Position Cycle Step 1 Gray Cam Cycle Step 4 Red Cam Cycle Step 4 Yellow Cam Brine Making Position Cycle Step 2 Gray Cam Page 36 VALVE ASSEMBLY VALVE DRIVE ASSEMBLY BRINE VALVE FLOW CONTROL BRINE CONTAINER 61500 56XT 6700 Upflow Rev A Valve Assembly 8n jJ N Valve Drive Assembly H 0 Brine Valve mm A Flow Control p SEK A o Brine Container Drain 7 Flow Control Injector dri Outlet Inlet Piston Salt Level Resin Tank Resin Level gg BIB Air Brine Level Ke Distributor S 61500 56XT 6700 Upflow Rev A Valve Wiring Diagram VA N3349 daa NL ana V W IMS 0 H9V14 TMS
18. S Occo d etse 14850 sentiens Spring Compression pom j pror 149515604 Cap Regulator Boa anata 15449 Body Regulator 2330 T is Seat Regulator 2339325 Poppet Regulator Page 24 3 4 Turbine Meter Assembly 60626 Assy Rev A Item No Quantity Part No Description 1 7 eU tM 19314290 Screw Hex Washer 8 18 x 5 8 pje pera 195069 Clip Flow Meter 19 97 Meter Body Assembly 3 4 Turbine 13305 ns O ring 119 Di eee ana i a ener 19791 01 05 50 Harness Assembly Flow Meter Pres 14613 Flow Straightener not shown Page 25 Meter Assembly 60086 Rev D Item No Quantity Part No Description ja nee pra 11557 337 Cap Meter Electronic diste ERES 14715 ihe Gear Assy Electronic Meter Cap Dre lame 41095 Plate Intermediate ad Jp 13847 O ring 137 Std Meter 17798 Screw Slot Hex Wsh 13821 ion Body Meter 5600 p jm 18509 Impeller Meter eee dad 12473 etes Screw Hex Wsh 10 24 x 5 8 13255 Clip Mounting 13314 us Screw Slot Ind Hex 8 18 x 60 SS 13305 22 414 O ring 119 leu LATT 14613 2 Flow Straightener Bypass Valve Assembly Non Metall
19. adjust this value Press the Extra Cycle button 14 Brine Line Flow Control Size This program step allows the selection of the desired brine line flow control size in the unit must match physical brine line flow control Press the Up or Down buttons to adjust this value Press the Extra Cycle button 15 Auxiliary Relay Output The next two displays are part of a series of settings used to program the optional relay output The first setting turns the output on off during regeneration only The second turns the output on during service only every time a set volume of water used has accumulated NOTE When auxiliary outputs are in the OFF default setting press the Up or Down buttons to CAUTION Before entering Master Programming please contact your local professional water dealer Page 15 Master Programming Mode 16 17 18 19 20 21 set the first setting Then press Extra Cycle button to advance to the second setting Timed Auxiliary Relay Output Window Start amp End Time Setting This option setting consists of two displays The first display sets the turn on time of the output referenced to the start of the first regeneration cycle The second display sets the output turn off time referenced again to the start of the first regeneration cycle An OFF setting cancels this setting All settings are in minutes and output timing is synchronized with regeneration cycle timing Start Time Any time duri
20. ainer Drain jp 60014 nue Safety Brine Valve Assy 2310 includes items 1 10 2 PE aLe a t aei Grommet 30 Dia included with item 13 60068 Float Assy 2310 w 30 Rod ss ls i 000022 500 Page 30 Troubleshooting Timer If an error is detected an error screen will alternate with the main display screen every few seconds and the LED light will be red During an error condition the unit continues to monitor the flow meter and update the remaining capacity Once an error condition is corrected the unit returns to the operating status it was in prior to the error and regeneration resumes according to normal programming If an error is cleared by reprogramming the unit in the Master Programming Mode the volume remaining may be reset to the full unit capacity as though it had just regenerated If an error is present a regeneration can only occur manually by pressing and holding the Extra Cycle button for 5 seconds If the unit was in regeneration when the error occurred it will complete the regeneration cycle and go into service When the problem is corrected and the error no longer displays it may take several seconds for the unit to stop displaying the error message the unit will return to normal operation The LED light will no longer be red and will turn Green if the unit is regenerating or Blue if the unit is in service A Flashing blink
21. amming Mode Page 17 Diagnostic Programming Mode Flow Chart NOTE Depending on current option settings some displays cannot be viewed or set gt Am Re gt ola m U m gt i ojm Entering Diagnostic Mode 1 Press and release the D button 2 Press the Extra Cycle button once per display until all displays are viewed and the normal display screen appears 3 Press and release the D button during this mode to exit the Diagnostic Mode or o 4 o L AISIT 4 Depending on current option settings 0 0 0 0 HjofuR S some displays cannot be viewed za RE L AIS T RIEIGIEIN 0 0 0 0 0 V OJL U MMI E o o o o o t A ojojojojojojojo g N 1010 0101010 g A
22. ase 2 During cold weather the installer should warm the valve to room temperature before operating 3 plumbing should be done in accordance with local plumbing codes The pipe size for residential drain line should be a minimum of 1 2 13 mm Backwash flow rates in excess of 7 gpm 26 5 Lpm or length in excess of 20 6 m require 3 4 19 mm drain line Commercial drain lines should be the same size as the drain line flow control Cut the distributor tube 1 88 4 7 cm below the top of the tank 5 Lubricate the distributor O ring seal and tank O ring seal Place the main control valve on tank Note Only use silicone lubricant 6 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting DLFC Leave at least 6 15 cm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to the DLFC 7 Teflon tape is the only sealant to be used on the drain fitting The drain from twin tank units may be run through a common line Make sure that the floor is clean beneath the salt storage tank and that it is level Place approximately 1 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check Figure 1 in the salt tank Do not add salt to the brine tank at this time 10 On units with a by pass place in by pass position Turn on the main water supply Open a cold soft water tap
23. e present In some applications local municipalities treat water with Chloramines High Chloramine levels may damage valve components Correct and constant voltage must be supplied to the control valve to maintain proper function Job Specification Sheet NOTE Some options may not be available depending on valve model or other options chosen Circle and or Fill in the Appropriate Data for Future Reference System Type Valve Type Regenerant Flow Display Format Unit Capacity Water Hardness Capacity Safety Factor Volume Override Regeneration Day Override Regeneration Time Regeneration Cycle Step 1 Regeneration Cycle Step 2 Regeneration Cycle Step 3 Regeneration Cycle Step 4 Regeneration Cycle Step 5 Media Volume Salt Dosage BLFC Size Auxiliary Relay Auxiliary Relay Start 1 Auxiliary Relay End 1 Auxiliary Relay Start 2 Auxiliary Relay End 2 Chemical Pump CPO Aux Relay Volume CPO Aux Relay Flow Meter Size Generic Flow Meter Meter Immediate Time Clock Delayed Volume Override Delayed Volume Override Immediate Meter Delayed Weekly Reserve Meter Delayed Variable Reserve Meter Delayed Fixed Reserve 56XT 6700 Down Flow Up Flow Downflow Double Backwash Up Flow Back Wash Filter Up Flow Variable Flow Proprietary C U S or Metric French Degrees German Degrees or PPM Grains French Degrees German Degrees PPM Grains French Degrees German Degrees PPM
24. eneration C Inlet of control plugged due C Remove piston and clean control to foreign material broken loose from pipes by recent work done on plumbing system 5 Loss of mineral through drain A Air in water system A Assure that well system has proper line air eliminator control Check for dry well condition B Improperly sized drain line flow B Check for proper drain rate control 6 Iron in conditioned water A Fouled mineral bed A Check backwash brine draw and brine tank fill Increase frequency of regeneration Increase backwash time 7 Excessive water in brine A Plugged drain line flow control Clean flow control tank B Plugged injector system B Clean injector and screen C Timer not cycling C Replace timer D Foreign material in brine valve D Replace brine valve seat and clean valve E Foreign material in brine line E Clean brine line flow control flow control Page 32 Troubleshooting Control Valve Problem Cause Correction 8 Softener fails to draw brine A Drain line flow control is A Clean drain line flow control plugged B Injector is plugged B Clean injector C Injector screen plugged D Line pressure is too low D Increase line pressure to 20 P S I 1 3 bar E Internal control leak E Change seals spacers and piston assembly F Service adapter did not cycle F Check drive motor and switches 9 Control cycles continuously Misadjusted
25. fault Range Oto 50 t em NOTE Only shown when System Type is Volume Override Immediate or Volume Override Delayed lt gt E s m m 2 oja o oo m Range OFF 0 to 99 Days 4 Time Clock 1 to 99 Days Options U S Format 10009 Default Metric m3 A L OJN JDJA Y HIDJE OJFJF Options Override On 12 DAYS Example Override Off OFF Default t e RIEIGIEINJEIRIA T 1 0 2 0 lt Options A M or P M 02 00AM Default Military Time 02 00 HR Default t qe 0 110 0 0 NOTE See the Master Programming Mode section for details regarding the regeneration cycle steps Options Regeneration Cycle Step 1 Regeneration Cycle Step 2 Regeneration Cycle Step 3 Regeneration Cycle Step 4 Regeneration Cycle Step 5 t A NOTE Only shown when Regenerant Flow is UF Variable Fill mm 0 0 0 0 0 Clu F t Options Cubic Feet CuFt Default Liter itr Range 25 to 999 cubic feet or 1 to 9999 liters tj
26. ic 60049 Rev G Item No Quantity Part No Description V PRICE 13305 odes O ring 119 2 mne PORT PETER TEE 19295 Clip Mounting er JAN A 133141 raius satuta aasal Screw Slot Ind Hex 8 18 x 60 p 18706 ane Yoke 1 NPT Plastic n 18706 02 Yoke 3 4 NPT Plastic 4B ls 41027 01 Yoke 3 4 NPT Cast Machd 41026 01 Yoke 1 Cast Machd Stainless Steel Page 27 Bypass Valve Assembly Brass g 60040SS Rev R 60041 Rev T Item No Quantity Part No Description er TE 40614 Bypass Body 3 4 pram sove me 40634 Bypass Body 1 Stainless Steel PA Umm 14105 iens Seal Bypass 560CD 11972 nte Plug Bypass n liisa TOVO ina Plate Bypass Top cT 15242 11979 02 Lever Bypass Black Oise pa 11986 2242 0 Plate Bypass Bottom VERE eise prerana Screw Hex Wsh Hd 10 24 x 1 2 13604 03 Label Bypass Standard Mount 13604 04 Label Bypass Reverse Mount Blue duet cune 40974 Washer Plain 3 8 a JA Ale E T BOOTS Screw Phil Hd Indented Hex Hd 1 4 14 x 50 2300 Safety Brine Valve 60027 Rev D Item No Quantity Part No Description 1
27. ince the last regeneration Press the Extra Cycle button 3 Totalizer This program step displays the total volume of treated water that passes through the meter Reset to zero by holding the Up and Down buttons for five seconds while in the totalizer screen Press the Extra Cycle button 4 Hours Between Last Two Regenerations This program step displays the time between the last two regenerations saved Press the Extra Cycle button 5 Hours Since Last Regeneration This program step displays the hours since the last regeneration Press the Extra Cycle button 6 Volume Remaining This program step displays the volume remaining The timer will regenerate if the volume remaining is set to zero The maximum ranges are the same as the maximum volume calculated on the main screen Press the Extra Cycle button 7 Reserve Capacity This program step displays the reserve capacity ensuring soft water is available at all times Press the Extra Cycle button 8 Previous Day s Water Usage This program step displays the previous day s water usage Press the Extra Cycle button 9 Software Version This program step displays the timer s software program version number Press the Extra Cycle button to exit NOTE Diagnostic Programming Mode will stop if the system goes into a regeneration Page 19 6700XTR Powerhead Assembly N 20 1718 19 20 61501 6700 Rev C 33 Page 20
28. ing display A Power outage has occurred Either wait 5 minutes for blinking to stop or press any key on the keypad B Unit not responding after going into B Verify the unit is configured correctly ex wiring valve regeneration type Perform a Master Reset by holding the Shift button and cycling power Check and verify the choices selected in Master Programming Mode C Unit displays ERROR CODE REPLACE C Contact your local water treatment professional UNIT corrupted UAP Error Codes Error Display Message Correction Code 01 ERROR CODE Go through all screens in Master Programming Mode PROGRAM UNIT 02 ERROR CODE Go through all screens in Master Programming Mode PROGRAM UNIT ERROR CODE Perform a Master Reset by holding the Shift button and cycling power Go through SERVICE UNIT all screens in Master Programming Mode Manually initiate a regeneration cycle by pressing the Extra Cycle button for 5 seconds ERROR CODE Perform a Master Reset by holding the Shift button and cycling power Go through SERVICE UNIT all screens in Master Programming Mode Manually initiate a regeneration cycle by pressing the Extra Cycle button for 5 seconds 05 ERROR CODE Call your local water treatment professional as soon as possible Leave the unit SERVICE UNIT running do not unplug NOTE If the above corrections do not work please contact your local water treatment professional Error Display Screen Examples
29. le button once to advance valve to Regeneration Cycle Step 4 if active Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 5 if active Press the Extra Cycle button once more to advance the valve back to in service NOTES ND NOTE A queued regeneration can be initiated by pressing the Extra Cycle button To clear a queued regeneration press the Extra Cycle button again to cancel If regeneration occurs for any reason prior to the delayed regeneration time the manual regeneration request shall be cleared Page 6 Timer Operation Queued Regeneration RGQ From the display screen while the unit is in service hold down the Extra Cycle button until displays The valve will regenerate when the set regeneration time has been reached Timer Operation During Regeneration In the main display screen the timer shows the current regeneration cycle and the time for that step The green LED light will display when the unit is in regeneration Once all regeneration steps are complete the timer returns to in service displays a blue LED light and resumes normal operation Timer Operation During Programming The timer enters program mode unit must be in service While in the program mode the timer continues to operate normally monitoring water usage Timer programming is stored in memory permanently upon a normal exit from programming mode Timer Operation During A Power Failure All program settings a
30. nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation Once clean close the water tap 11 Slowly place the by pass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let run until the air is purged from the unit 12 Plug unit into an electrical outlet Note All electrical connections must be connected according to local codes Be certain the outlet is uninterrupted CAUTION Do not exceed 125 psi water pressure Do not exceed 110 F 43 C water temperature Do not subject unit to freezing conditions 60002 Rev E Figure 1 Residential WARNING Air Check Valve The system MUST be depressurized before removing any connections for servicing 4 Timer Operation Status LED Blue In Service Valve State i Green In Regeneration INI RGQ SRV Red Error 8 Flow Time of 2 E Indicator Day Extra Cycle Button Diagnostic Button Current Flow Rate Peak Flow Rate Totalizer Status O Last Two Regens Displav S D Last Regen Volume Remaining SRV X 12 OOAM Time of Day alternates gt i VLILUME 900 ER 9 4 A are present Previous Day Usage Software Version Al Reserve Capacity Set Up Button Volume Shift Button Set Down Button Adjusts Values Up Remaining Adj
31. ng Brine Valve 11981 01 Ring Retaining 12550 e Quad Ring 009 131065 ni Cap Brine Valve 13167 Spacer Brine Valve 13302 O ring 014 16098 Washer Nylon Brine 13172 n Brine Valve Stem 12626 Seat Brine Valve Floats 60028 2300 Blue White Float 60068 2310 Blue White Float Page 38 Injector 60084 XX Injector Module Assembly Meter 60086 50 Meter Assy 3 4 Electronic Pistons 60102 62 Piston Assy 6600 6700 Upflow 14309 Retainer Piston Rod 13001 03 Piston Rod Assy 6600 Upflow 15501 End Plug Assy 6600 18848 Piston 6600 Upflow Safety Brine Valve 60014 2310 Safety Brine Valve Assy 60027 FFA 2300 Safety Brine Valve Assy 60027 FFS 2300 Safety Brine Valve Assy Seal amp Spacer Kit 00125 ses Seal amp Spacer Kit 5600 9000 Top 13242 Seal 5600 14244 Spacer 5600 Timer 42274 Assy XTR Timer 6700 Yokes 18706 Yoke 1 Plastic 18706 02 3 4 Plastic 41026 01 Yoke 1 Stainless Steel 41027 01 Yoke 3 4 NPT Notes Page 39 2009 Pentair Residential Filtration LLC 42134 Rev F JA10
32. ng regeneration End Time At start time and anytime during the regeneration cycle Chemical Pump Auxiliary Relay Output Window This option setting consists of two displays The first display sets the volume of water flow at which the output turns on The second display sets the on time in seconds of the output Activate output after volume set is reached Press the Shift button to select the digit you want to modify Flow Meter Size This program step sets the size of the flow meter Maximum Flow Rate This program step sets maximum flow rate of the generic flow meter Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button Pulses per Gallon Liter This program step sets the pulses per gallon liter for generic flow meters Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button End of Master Programming Mode CAUTION Before entering Master Programming please contact your local professional water dealer Page 16 Entering User Mode Press and hold the Up and Down buttons for 5 seconds User Programming Mode amp Flow Chart NOTE Depending on current option settings some displays cannot be viewed or set
33. o ON ON aaa N3349 MOTI3A M18 LM INVO 431 NYOS SNIINOH HOLIMS dALS ZMS HOLIMS ONINOH LMS 1vNOILdO H3WHOJSNVHL APT LL IVNOILdO YLIN HNISHNI NL IVNOILdO H3 L3IN MO 1H T133HM v NMd YOLOW JAIHA SATIVA WGA HL200Z 199 N39 3LIHM 24IHM H9v14 9 09900 o rio 7 Page 37 Service Assemblies Air Check 60002 34 Air Check 500 34 Long Brine Line Flow Control 60022 12 BLFC 125 5000 5600 9000 60022 25 BLFC 25 5000 5600 9000 60022 50 BLFC 50 5000 5600 9000 60022 100 BLFC 1 0 gpm 5000 5600 9000 TEST assess Washer Flow 125 gpm 12094 Washer Flow 25 gpm 12095 uin Washer Flow 50 gpm 12097 Washer Flow 1 0 gpm 12971 inni O ring 015 13244 Adapter BLFC 13245060042 Retainer BLFC 60032 Brine Valve 4600 5600 Bypass 6004055 Bypass Assy 3 4 Stainless Steel 6004155 Bypass Assy 1 Stainless Steel 60049 Bypass Plastic Assy Control Valve 141979 cs Spri
34. on current option settings some displays cannot be viewed or set u m _ 011 Options Chemical Pump DISABLED Default ENABLED A2 000 9 Options U S Format 000 g Default Metric Format 0 00 m3 Range 010999 gallons in U S format 0 00 to 9 99 cubic meters e NA e 0 0 0 11010 Options Chemical Pump Auxiliary Relay Time Interval 0 00 30 Default Range 0 seconds to two hours U o gt x 2 lt FILIOW PA DIDIL E Options 75 PADDLE 75 PADDLE Default 75 TURBINE GENERIC METER AN Ae F mm 0000 Options Gallons per Minute 0000 gpm Default Liters per Minute 0 1 E VIE R Y 0 1 P U LIS E s Options Gallons per Pulse 01 GALLONS 01 PULSES Default Liters per Pulse t A 1 End of Master Programming CAUTION
35. ozzle Injector specify size Throat Injector specify size Spring Brine Valve Ring Retaining Washer Flow 2 4 gpm Quad Ring 009 Seat Brine Valve O ring 013 Injector O ring 015 Body Injector Cap Brine Valve Spacer Brine Valve Brine Valve Stem Retainer DLFC Button Adapter BLFC Retainer BLFC O ring 011 Injector O ring 021 Disperser Air 5600 O ring 563 Washer Nylon Brine O ring 014 560CD Screw Hex Wsh 6 20 x 1 2 Screw Slot Ind Hex 8 18 x 60 Washer Plain 145 ID Stainless Steel Retainer End Plug Coupling Adapter O ring 119 Adapter Upflow Brine Body Regulator Cap Regulator Washer Flow 125 gpm Screw Hex Hd Mach 10 24 x 1 3 8 Screen Pressure Regulator Seat Regulator Spring Poppet Regulator Spring Compression Washer Pressure Regulator Diaphragm Regulator Ring Slip Regulator Stainless Steel Link Piston Rod Rod Piston Upflow O ring 001 See Injector Cap Regulated 20 PSI on page 24 Page 23 Injector Cap Regulated 20 PSI jo 9 0 IN LBS 10 7 5 5 IN LBS 10 60286 20 Rev B Item No Quantity Part No Description a jm 13301 eee O ring 011 A frs es 13303 021 14840 Washer Pressure Regulator 14847 Diaphragm Regulator D EE 14848 Ring Slip Regulator S
36. qe NOTE Only shown when Regenerant Flow is UF Variable Fill DIO SIAIGIE 0 0 0 Options Pounds Cubic Foot Ib CuFt Default Grams per Liter g ltr Range 0 1 to 99 9 pounds per cubic foot for U S values and 0 1 to 99 9 grams per liter for Metric values gt CAUTION Before entering Master Programming please contact your local professional water dealer Page 9 Master Programming Mode Flow Chart NOTE Depending on current option settings some displays cannot be viewed or set m m NOTE Only shown when Regenerant Flow is UF Variable Fill a I ZIE 0 1121 5 gipim Options 0 125 Gallons per Minute 0 125 gpm Default 0 250 Gallons per Minute 0 250 gpm 0 500 Gallons per Minute 0 500 gpm 1 000 Gallons per Minute 1 000 gpm 1 200 Gallons per Minute 1 200 gpm 1 500 Gallons per Minute 1 500 gpm 2 000 Gallons per Minute 2 000 gpm 3 000 Gallons per Minute 3 000 gpm 4 000 Gallons per Minute 4 000 gpm 5 000 Gallons per Minute 5 000 gpm 6 000 Gallons per Minute 6 000 gpm 7 000 Gallons per Minute 7 000 gpm 8 000 Gallons per Minute 8 000 gpm 9 000 Gallons per Minute 9 000 gpm 10 000 Gallons per Minute 10 000 gpm NOTE BLFC size is only displayed in gallons per minute despite units of measure configuration setting Y D I SJAJB L
37. re stored in permanent memory Current valve position cycle step time elapsed and time of day are stored during a power failure and will be restored upon power re application Time is kept during a power failure and time of day is adjusted upon power up as long as power is restored within 12 hours NOTE The time of day on the main display screen will flash for 5 minutes when there has been a power outage The flashing of the time of day can be stopped by pressing any button on the display Regeneration Day Override Feature If the Day Override option is turned on and the valve reaches the set Regeneration Day Override value the Regeneration Cycle starts at the programmed regeneration time Flow Meter Equipped Timer As treated water is used the Volume Remaining display counts down from the calculated system capacity less the reserve volume Once capacity reaches the reserve volume the system will regenerate based on the set regeneration time If set for an Immediate system the unit will regenerate immediately once it reaches zero capacity If it is a Fixed Variable or Weekly reserve the unit will queue a regeneration and count down Reserve Volume until the set regeneration time NOTE Reserve Volume is only available in a RGQ system Volume Remaining Reserve Less Reserve Volume WARNING Transformer must be grounded and ground wire must be terminated to the back plate where grounding label is located before installation
38. s per Gallon French Degrees German Degrees Parts per Million Options Grains French Degrees German Degrees Parts per Million Range 1 000 to 9 900 000 in Grains 1 00 to 19900 00 in Metric W AJ T E R HJAJRIDIN om 3 Options Grains per Gallon French Degrees German Degrees Parts per Million Range 1 to 199 in Grains 2 to 199 in Metric TIME CLK DELAYED Default METER IMMEDIATE MTR DLY FIX RSV MTR DLY VAR RSV MTR DLY WEEK RSV VOL OVERRIDE IMM VOL OVERRIDE DLY DOWN FLOW Default FILTER UP FLOW DOWNFLOW DB BW UF BACKWASH UF VARIABLE FILL US GALLONS Default METRIC m3 F TH METRIC m3 D TH METRIC m3 PPM 30000 GRAINS Default 30 00 F TH Default 30 00 D TH Default 30 00 PPM Default 30 GPG Default 30 F TH 30 D TH 30 PPM CAUTION Before entering Master Programming please contact your local professional water dealer Page 8 Master Programming Mode Flow Chart NOTE Depending on current option settings some displays cannot be viewed or set t Ae NOTE Only shown when System is Meter Delayed Fixed Reserve 5 FJEIT Y or Volume Override Delayed FIA CITIO R 0 0 Options Capacity Safety Factor 00 De
39. usts Values to the Left Adjusts Values Down Valve State INI Initializing INI will display on the screen for 30 to 45 seconds when initializing after a power failure reset or programming RGQ Regeneration Queued RGQ indicates that the reserve has been entered in a delayed system and regeneration has been queued When in service press the Extra Cycle button to toggle service SRV with RGQ Service SRV SRV will display when the unit is in service LED Status Lights Blue LED Illuminates while the unit is in service and no errors exist The unit will always be in service unless a regeneration trigger has occurred green LED light will be displayed Green LED Illuminates when the unit is in Regeneration mode unless an error condition exists Red LED Illuminates when there is an error Flow Indicator A rotating line appearing as a rotating star shape will display on the screen when flow is going through the the meter Page 5 Timer Operation Regeneration e Atime initiated control valve regenerates when the number of programmed days has been reached A flow initiated control valve regenerates when the volume count is zero or is below reserve capacity System Type Regeneration Trigger Time Clock Delayed A Day override parameter is reached and B the time of day matches the regeneration day override time Meter Immediate Regenerates as soon as the volume remaining has been depleted Meter Delayed Fixed Reserve A
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