flavor select 30 (fs30) ice beverage dispenser - Soda
Contents
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3. 2 CLEANING AND SANITIZING INSTRUCTIONS 21 GENERAL INFORMATION A Lancer equipment new or reconditioned is shipped from the factory cleaned and sanitized in accordance with NSF guidelines This equipment must be cleaned and sanitized after installation is complete and the operator of the equipment must provide continuous maintenance as required by this manual and or state and local health department guidelines to ensure proper operation and sanitation requirements are maintained NOTE The cleaning and sanitizing procedures provided herein pertain to the Lancer equipment identified by this manual If other equipment is being cleaned follow the guidelines established for that equipment Cleaning and sanitizing should be accomplished only by trained personnel Sanitary gloves are to be used during cleaning and sanitizing operations Applicable safety precautions must be observed Instruction warnings on the product being used must be followed Water lines are not to be disconnected during the cleaning and sanitizing of syrup lines to avoid contamination Do NOT use strong bleaches or detergents They tend to discolor and or corrode various materials Do NOT use metal scrapers sharp objects steel wool scouring pads abrasives solvents etc on the dispenser Do NOT use hot water above 140 F 60 C This may damage certain materials 4 22 REQUIRED CLEANING EQUIPMENT A Cleansers for example Liquid Calgon
4. Stalled or inoperative BIB pump Kinked line CO2 Regulator malfunction Debris in solenoid seat Solenoid plunger sticking 13 B Open shutoff fully Remove Syrup Flow Control from valve and clean out any foreign material to ensure smooth spool movement Replace pump Check pressure and adjust Remove flow control from suspected valve and clean out any foreign material to ensure smooth smooth spool movement Repair or replace CO2 regulator as required Replace syrup BIB as required Open shutoff fully Remove valve from mounting block and open shutoffs slightly and check water and syrup supply If no supply check dispenser for or other problems Ensure BIB connection is engaged Check the CO2 pressure to the pump to ensure it is between 70 80 psi Check CO2 pressure and or replace pump Remove kink or replace line Repair or replace CO2 regulator as required Activate valve a few times to try and free debris If that doesn t eliminate the problem remove the solenoid coil and plunger and clean out any foreign material Replace Solenoid coil 4 18 4 19 4 20 4 21 4 22 4 23 4 24 TROUBLE Syrup only dispensed No water but CO2 gas dispensed with syrup Excessive foaming Water continually leaking at connections Water leaking from Ice Door Circuit breaker tripping BIB pump does not operate when dispensing valve is opened BIB pump operating
5. but no flow A Improper water flow to dispenser Carbonator pump motor has timed out A message will be displayed on the LCD screen C Liquid level probe not connected properly to PCB D Faulty PCB assembly E Faulty liquid level probe A ice in bin B Incoming water or syrup temperature too high C CO2 pressure too high C Water flow rate too high E Nozzle and diffuser not clean F Airin BIB lines A Loose water connection s B Flare seal washer leaks A Securing screws loosened B Ice Door improperly seated A Valve wire harness es shorted to itself or Faucet Plate B Controller PCB is bad C Secondary wire harness is shorted D Power Supply is bad A Out of CO2 CO2 not turned on or low CO2 pressure B Out of syrup C BIB connector not tight D Kinks in syrup or gas lines A Leakin syrup inlet or outlet line B Defective BIB pump check valve 14 m gt gt P UOU gt gt REMEDY Check for water flow to dispenser Reset by turning the unit OFF and and then ON by using the Circuit Breaker on the Power Supply or momentarily unplugging unit Check connections of liquid level probe to PCB assembly Replace PCB assembly Replace liquid level probe Fill bin with ice and allow coldplate to re stabilize Correct prior to dispenser Adjust CO2 pressure downward but not less than 70 psi
6. PUMP 11 38 PRIMING THE SYRUP PUMP THE CORRECT 11 3 9 REPLENISHING BAG IN BOX SYRUP SUPPLY sse 11 4 TROUBLESHOOTING GUIDE FOR THE FS30 12 5 EXTRA CAPABILITIES nier ri iiia de e RUD ER ER EE RE RE OG FCIRE 28443148 3 REESE EAR 15 51 AUTOMATIC AGITATION AND RESETTABLE 15 aiio 15 6 ILLUSTRATIONS PARTS LISTINGS AND WIRING DIAGRAMS ener 17 61 FINAL ASSEMBLY tinc br 17 18 62 PELLET ICE ASSEMBLY AND PARTS 19 6 3 WIRING DIAGRAM 115V 60HZ FIGURE SCHEMATICS 20 64 PLUMBING DIAGRAM WITH VALVE 21 1 INSTALLATION 1 4 RECEIVING Each unit is completely tested under operating conditions and thoroughly inspected before shipment At time of shipment the carrier accepts the unit and any claim for damage must be made with the carrier Upon receiving units from the delivering carrier carefully inspect carton for visible indication s of damage If damage s exist s have carrier note same on bill of lading and file claim with carrier 12 UNPACKING Set shipping carton upright on the floor Cut band and remove Op
7. Readjust and reset ratio Remove and clean Bleed air from BIB lines Tighten water connections Replace flare seal washer Tighten screws Reattach door assembly to dispenser Detect short by disconnecting valve harnesses from Switch Panel 4 25 pin harnesses and 4 9 pin harnesses Restore power If breaker does NOT trip then find and replace shorted harness If breaker still trips re install the 8 harnesses and proceed to Step B below Detect by disconnecting the white 5 pin harness from the controller PCB Restore power If breaker does NOT trip then replace controller PCB If breaker still trips re install the white 5 pin harness and proceed to Step C below Locate short from a motor or solenoid harness and replace as necessary Detect short by disconnecting ALL harness es connected to Power Supply Restore power If breaker still trips replace Power Supply Replace CO2 supply turn on CO2 supply or adjust CO2 pressure to 70 80 psi Replace syrup supply Fasten connector tightly Straighten or replace lines Replace line Replace BIB pump 4 25 BIB pump continues to operate when bag is empty 4 26 BIB pump fails to restart after bag replacement 4 27 BIB pump fails to stop TROUBLE CAUSE Leak in suction line Leaking o ring on pump inlet fitting Defective syrup BIB pump BIB connector not on tight BIB connector is stopped up Kinks in syrup line Le
8. SYRUP TANK COVER UNTIL CO2 PRESSURE HAS BEEN RELEASED FROM TANK P Q Disconnect CO2 supply hose from the tank Following the instructions as described in 2 2 above mix appropriate amount of sanitizing solution Fill a tank with this solution Connect hose half of syrup line to the tank Connect CO2 supply hose to tank and pressurize Activate valve and draw sanitizing solution through line for a minimum of 60 seconds This will ensure line is flushed and filled with sanitizing solution Allow line to stand for at least 30 minutes Disconnect CO2 supply hose from the tank Reconnect syrup lines to syrup containers for example quick disconnects figal containers etc and ready unit for operation Draw drinks to refill lines and flush the sanitizing solution from the dispenser NOTE Please note that a fresh water rinse cannot follow sanitization of equipment Purge only with the end use product until there is no after taste in the product This is an NSF requirement Test dispenser in normal manner for proper operation Taste dispensed product to ensure there is no off taste If off taste is found additional flushing of syrup system may be required Repeat cleaning rinsing and sanitizing procedures for each valve and each circuit CLEANING AND SANITIZING BEVERAGE COMPONENTS BAG IN BOX SYSTEMS NOTE Extended lengths of product lines may require more time for flushing and rinsing lines than stated below Disconnect
9. backflow prevention device located upstream of the CO2 injection system or another approved method to comply with NSF standards A backflow prevention device must comply with ASSE and local standards t is the responsibility of the installer to ensure compliance Location must insure sufficient clearance on sides top and back of unit is provided for ventilation and air circulation see Figure 1 Additionally if an ice maker is not top mounted on the unit sufficient clearance should be provided a minimum of 16 inches 40 6 cm is recommended to allow filling the unit with ice from a five 5 gallon 19 liter container see Figure 1 1 44 INSTALLING THE DISPENSER A B C D Remove Cup Rest Drip Tray Splash Plate and Top Cover Remove Cover Plate at rear of unit if not a through the counter installation Connect plain water supply line and water supply for carbonator to the 3 8 inch barb fittings at the front of the unit See Figure 2 For the plain water supply line the inlet water flowing pressure should be at least 75 PSI If the water pressure is lower than 75 psi flowing a Water Booster system must be used NOTE The Lancer Water Booster Tank PN MC 163172 is offered as a kit The Water Booster must be installed as close as possible to the plain water circuit inlet If the water flowing pressure is lower than 75 PSI at the plain water inlet and a water booster is NOT installed all water products will not hold a
10. carbonated water valves and two 2 plain water valves WEEKLY ADJUSTING OF WATER TO SYRUP RATIO BRIX LFCVe A Hold the Lancer brix cup under the syrup separator and activate valve Check brix B To obtain the proper brix use screwdriver to adjust syrup flow control C Once proper ratio is obtained repeat to verify D Remove syrup separator PN 54 0362 installed in Section 3 5 G above E Install nozzle F Repeat process for each valve G Once all of the valves have been brixed restore switches panel and light panel to their original positions CARBONATOR PUMP MODIFICATIONS NOTE The electric positive displacement rotary vane pump with replaceable 250 PSI bypass is maintenance free Only trained personnel should service pump Additionally it is not recommended that the pump be used with hard water A Servicing Turn unit off Remove drip tray and splash plate Turn the CO2 off activate the relief valve Once the pressure has been released untighten the inlet outlet nuts into out of the pump Unscrew the mounting bracket Part should easily slide out for replacement maintenance PRIMING THE SYRUP PUMP AT THE CORRECT PRESSURE For the Syrup Pump to operate correctly it is necessary to remove all air from the system After all lines to the Syrup Pump and Syrup Packages are connected and CO2 or air pressure is set the system should be primed as follows A Disconnect Wire to Sod
11. continued from the previous page 4 13 Insufficient Water flow Plain Water drinks 4 14 Insufficient syrup flow C Foreign debris in Soda Flow Control Insufficient incoming supply pressure Shutoff on mounting block not fully open Foreign debris in Water flow control Water filtration problem A Insufficient CO2 pressure to BIB pumps REMEDY Remove Soda Flow Control from valve and clean out any foreign material to ensure smooth spool movement Verify incoming supply water pressure to Plain Water inlet is a minimum of 75 psi maximum of 125 psi Open shutoff fully Remove Water Flow Control from valve and clean out any foreign material to ensure smooth spool movement Service water system as required Adjust CO2 pressure to 80 psi Minimum 70 psi for BIB pumps NOTE Do NOT exceed manufacturer s pressure recommendations 4 15 Erratic ratio 4 16 Water only dispensed no syrup or syrup only dispensed no water 4 17 Valve will not shut off B Shutoff on mounting block not fully open C Foreign debris in syrup flow control D Defective BIB Pump Incoming water and or syrup supply not at minimum flowing pressure Foreign debris in water and or syrup flow control regulator malfunction Syrup BIB empty Water or syrup shutoff on mounting block not fully open Improper or inadequate water or syrup supply CO2 pressure to syrup pump s too low
12. drain hose including fittings The drain should be installed in such a manner that water does not collect in sags or other low points as condensation will form Install Cup Rest and Splash Plate Connect Power Cord to grounded electrical outlet rA DO NOT M Test Motor eration mem Ice Chute Flavor Injection Inlets Water Inlets Figure 2 Figure 4 Inlet Figure 3 ovoz 1 5 OPTIONAL INSTALLATION OF SOLD OUT DEVICE A R Clean and sanitize dispenser see Section 2 Fill unit approximately half full with ice Push Chute and check for ice delivery Fill unit with ice Install Top Cover NOTE Lancer does not recommend the use of shaved flake nugget or pellet ice in dispensers not properly equipped to do so see Section 6 2 this manual Set brix ratio for beverage dispensing valves according to manufacturer s instructions ITA D NAA INJUR An optional Sold Out Device can be used to automatically shut off the Syrup Pump when the Package s is empty This stops the operation of the Pump and the exhaust of gas until a new syrup package is connected to the Pump The Lancer Sold Out device measures syrup vacuum in the Pump Inlet Line When the Syrup Package is empty the Pump increases vacuum causing the device to shut off the gas pressure to stop the Pump The Lancer Sold Out automatically resets after new Syrup Packages are connected
13. proper flow rate and or water syrup ratio Additionally flow conditions at the nozzle may be affected for example poor nozzle coning and mixing E For the soda water supply line the inlet water static pressure going into the carbonator pump should NOT exceed 50 PSI If the static water pressure exceeds 50 psi a water regulator must be installed before the carbonator water inlet NOTE The regulator Lancer PN 18 0306 must be installed as close as possible to the water carbonator pump inlet The water pressure value feeding the carbonator is recommended to be at a minimum of 25 PSI If the normal water pressure does not exceed 50 psi but fluctuates over this value for example when water usage on other equipment connected to the same water supply causes pressure spikes the use of a water regulator is also required F Place CO2 Cylinder with regulator in a serviceable location and route CO2 supply line 75 PSI to the 1 4 inch flare fitting at the front of the unit See Figure 3 Check for leaks G Connect syrup supply lines to the 3 8 inch barb inlet fittings at the front of the unit See Figure 4 using BIB Bag In Box pumps Check for leaks H Connect flavor injection lines to the barb fittings at the front of the unit See Figure 4 Check for leaks l Install Drip Tray and extend hose to open type drain J Drain lines must be insulated with a closed cell insulation Insulation must cover the entire length of the
14. up when disconnected harness and restore power D activated C Faulty switch assembly D No power to unit Replace switch assembly Check internal breaker and incoming power 4 2 product when A 25 pin valve harness switch is activated is disconnected switch panel DOES B Faulty switch assembly light up when activated Faulty product solenoid 4 3 Push Chute and nothing happens Turn off power reconnect 25 pin harness and restore power Replace switch assembly Replace solenoid assembly A Dispenser not connected to power source B Microswitch defective C Wiring Harness not plugged in D PC Board defective 44 Push Chute Ice Door A Wiring Harness not opens but Motor does plugged in not run B PC Board defective C Motor defective Connect Dispenser to power source Replace Microswitch Plug in Wiring Harness Replace PC Board Plug in Wiring Harness Replace PC Board Replace Motor 4 5 Push Chute Motor runs but Ice Door does not open A Solenoid not connected to Connect Solenoid to PC board PC Board B Solenoid defective C PC Board defective D Solenoid bracket screwed too low and not opening completely Replace Solenoid Replace PC Board Unscrew solenoid bracket raise solenoid and re screw bracket gom gt o9 gt 4 6 Push Chute Ice Door A Dispenser is out of ice A Fill unit with ice opens M
15. ves 1 2 66 ees 5 6 LA LA LA c cA cA vA v AUD NH8 13 19 Z LSI 6 1611 ESI 2 251 2 251 1 81 2 51 2 251 L vSI 2751 2 751 LA LA LA cA vA vA vA LHM LHM LHM LHM LHM LHM LHM LHM 19 078 19 N18 TSA r8 19 N18 64 PLUMBING DIAGRAM WITH VALVE WIRING
16. 1 310N hb XOSNIS IJI MOT MOSN3S32I MOT NELLE p 13A 01 D qas anga 2 NO Neil OL io NO X HOLIMS aawo 3sNadsia ps J HOLIMS posms 391 agoud A3M HOLMS wood BUVLIOV EJ O O s gavo gavo 499 18503 y NOILdO 391 E 18 uo dnd m y UN OY D 1321 GHVOS3ATVA dayo 3 Bu ea ANI ANVWhid ANVONOO3S Av IdSIa l ewe e 1 318vi3s34 SNIAWVHoOHd3H amm N3HM 312208 NOLLWOINNWWOD zs 588 AlddNS 20 2 200 2 QA gt gt 2022 20 NN A 202 VIS 15 S 17 15 L ZS 2 25 7 ZS 1 68 2 68 S 729 L YS C vS vS v vS GOS
17. A 210 310 7245 INTERNATIONAL SALES 210 310 7242 CUSTOMER SERVICE 210 310 7242 LATIN AMERICA 210 310 7245 EUROPE 32 2 755 2399 PACIFIC 61 8 8268 1978 FAX Engineering 210 310 7096 DATE 03 06 06 Lancer is the registered trademark of Lancer Copyright 2006 by Lancer all rights reserved PN 28 0558 02 SPECIFICATIONS DIMENSIONS 30 WIDE HEIGHT 39 625 INCHES 100 7 cm WIDTH 30 00 INCHES 76 2 cm DEPTH 30 50 INCHES 77 5 cm TOTAL ICE CAPACITY 280 LBS 127 0 KG DISPENSABLE ICE CAPACITY 210 LBS 95 3 KG COUNTER WEIGHT WITHOUT ICE 390 LBS 177 0 KG SHIPPING WEIGHT 420 LBS 138 6 KG ELECTRICAL VOLTAGE 115 AMPS 7 0 Hz 60 mm 26 BW 8 3 4 lt 222 QS 26 1 2 673 mm 14 5 8 372 mm 18 3 4 476 mm The F S30 Dispenser Lancer Series 14800 MANUFACTURERS INTRODUCTION High Volume Free Standing Fountain Drink Dispenser The unit is designed with the highest quality components to be user and service friendly The FS30 is designed to be ready to use out of the box as long as there is a steady water supply BIB Bag In Box syrups with their pumps and a regulated CO2 supply It will seamlessly interface with the Lancer Ice Link ice transport system to provide for a minimum of labor and maintenance by store personnel The FS30 features a casted in cold carbonator
18. APPROVED METHOD OF INSURING A PROPER GROUND TO THE DISPENSER CAUTION FAILURE TO DISCONNECT THE MOTOR POWER SUPPLY WILL DAMAGE THE CARBONATOR MOTOR AND PUMP AND VOID THE WARRANTY A Select a location close to a properly grounded 20 Amp electrical outlet convenient to an open type drain access for soda water and syrup lines It should have sufficient clearance above the unit to provide for servicing 1 If at all possible location should be away from direct sunlight or other heat sources 2 Connecting lines may be run through access in back of the unit or extend down through a counter cutout 3 Check the dispenser serial number plate for correct electrical requirements of unit Do not plug into wall electrical outlet unless the current shown on the serial number plate agrees with local current available 4 The counter must support the weight of the dispenser ice and possibly an icemaker Total weight may exceed 800 pounds 363 6 kg Unit may be installed directly on the countertop or on optional leg kit PN 82 3484 If installed directly on the counter the unit must be sealed to the countertop f an icemaker is to be mounted on top of dispenser do not install dispenser on legs NOTE Water pipe connections and fixtures directly connected to a potable water supply must all be sized installed and maintained according to Federal State and Local laws The water supply must be protected by means of an air gap a
19. INSTALLATION AND SERVICE MANUAL FOR FLAVOR SELECT 30 FS30 ICE BEVERAGE DISPENSER LANCER SERIES 14800 85 14808 12 ICE BEVERAGE DISPENSER ABOVE COUNTER MULTI BRAND 30 INCH WIDE 8 BRANDS 12 FLAVORS 115V 60Hz 85 14808N 12 ICE BEVERAGE DISPENSER ABOVE COUNTER MULTI BRAND PELLET ICE 30 INCH WIDE 8 BRANDS 12 FLAVORS 115V 60Hz 85 14810 12 ICE BEVERAGE DISPENSER ABOVE COUNTER MULTI BRAND 30 INCH WIDE 10 BRANDS 12 FLAVORS 115V 60Hz 85 14810N 12 ICE BEVERAGE DISPENSER ABOVE COUNTER MULTI BRAND PELLET ICE 30 INCH WIDE 10 BRANDS 12 FLAVORS 115V 60Hz 85 14812 12 ICE BEVERAGE DISPENSER ABOVE COUNTER MULTI BRAND 30 INCH WIDE 12 BRANDS 12 FLAVORS 115V 60Hz 85 14812N 12 ICE BEVERAGE DISPENSER ABOVE COUNTER MULTI BRAND PELLET ICE 30 INCH WIDE 12 BRANDS 12 FLAVORS 115V 60Hz 85 14814 12 ICE BEVERAGE DISPENSER ABOVE COUNTER MULTI BRAND 30 INCH WIDE 14 BRANDS 12 FLAVORS 115V 60Hz 85 14814N 12 ICE BEVERAGE DISPENSER ABOVE COUNTER MULTI BRAND PELLET ICE 30 INCH WIDE 14 BRANDS 12 FLAVORS 115V 60Hz 85 14816 12 ICE BEVERAGE DISPENSER ABOVE COUNTER MULTI BRAND 30 INCH WIDE 16 BRANDS 12 FLAVORS 115V 60Hz 85 14816N 12 ICE BEVERAGE DISPENSER ABOVE COUNTER MULTI BRAND PELLET ICE 30 INCH WIDE 16 BRANDS 12 FLAVORS 115V 60Hz This manual supersedes and replaces 28 0558 01 dated 03 17 05 ANCER 6655 LANCER BLVD SAN ANTONIO TEXAS 78219 USA 210 310 7000 FAX SALES NORTH AMERIC
20. P IBD 82 3196 Motor Assy Carbonator 17 0556 Check Valve Vented 5 8 x 18 05 2257101 Chute IBD 54 0406 Chute Printed Small Disp IBD 01 2214 Nut Swivel Probe Carb 52 2751 Body Probe Sub Assy Carb 82 3370 CO2 Assy Inlet P OFF 54 0289 Nozzle Assy Multi Flavor STHL 05 2120 Bezel Multi Brand 1L 2R 82 3286 01 Switch Assy MB 2L 2R 19 0262 01 Valve Assy LFCV 0 2 Syrup Injection Natural 19 0261 02 Valve Assy LFCV 4 5 Soda Water Gray A E B 4 L D er 2 1 2 4 K 4 43 44 Mm d AR 18 Item 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Part No 19 0260 01 04 1089 82 2317 01 52 2682 01 02 0406 82 3556 52 2352 05 1858 23 1373 10 0762 03 0368 05 1859 05 1555 05 1606 05 1476 05 1310 02 82 3490 12 0503 05 2070 82 1566 A 03 0086 04 0328 04 0327 12 0195 30 5165 23 1380 10 0496 03 0110 03 0111 30 8356 05 0546 03 0205 52 2693 52 2692 82 3284 25 0088 30 887 1 01 10 0732 05 0359 03 0113 05 0928 01 TACT Description Valve Assy LFCV 4 5 Syrup Black Screw 10 32 x 1 000 RH PH SL Block Mounting Assy SGL PCB Assy Main MB LFCV Seal Shaft Motor IBD Dispensing Wheel HD IBD Body Assy Emitter Sensor Body Emitter Sensor Plugged Agitator Assy Pin Agitator 1 4 PASS Retainer R
21. Shaft Slide Agitator Shaft rearward out of Motor Shaft and pull out of rear Bearing to remove Remove Dispensing Wheel from Motor Shaft by sliding rearward Remove Dispensing Wheel Shroud 1 For white dispensing wheel shroud a Remove the gasket which secures the shroud by pulling it out b Push the front section back see Figure 7 c Pull the shroud up and out see Figure 8 Figure 7 Figure 8 Using cleaning solution described in Section 2 2 and a clean cloth or soft brush clean all removable parts sides of Ice Bin Ice Chute and surface of aluminum casting Using hot water thoroughly rinse away the cleaning solution Wearing sanitary gloves soak a clean cloth towel in sanitizing solution described in Section 2 2 and wash all surfaces of removable parts sides of Ice Bin Ice Chute and surface of aluminum casting Wearing sanitary gloves reassemble all removable parts Fill unit with ice and replace Top Cover NOTE Lancer does not recommend the use of shaved flake nugget or pellet ice in dispensers not properly equipped to do so see Section 6 2 this manual Reconnect Dispenser to power source CLEANING AND SANITIZING BEVERAGE COMPONENTS FIGAL SYSTEMS NOTE Extended lengths of product lines may require more time for flushing and rinsing lines than stated below A B Disconnect syrup lines from syrup containers for example quick disconnects figal containers etc Connect hose half o
22. UE 14 S Lancer Ice Link Body Detector Sensor Plugged Bearing Agitator Rear IBD Lid Back IBD30 Round Lid Front IBD Round Shroud Dispensing Wheel Modified Reflector Assy MAG Bulb Fluorescent 26 T8 CW Merchandiser Sub Assy MB IBD Solenoid Assy IBD Ring Retaining 5304 18 Washer Rubber Washer Flat Solenoid D 90 Bracket Solenoid Plunger Assy Pin Solenoid Assy Spring Solenoid Ring Retaining 5133 62 Linkage Door IBD Lever Door Ring Retaining 5304 25 Harness Valve 25 PIN Harness Control to Valve 9 PIN Power Supply Transformer 115V 60Hz 275VAC Cover power Supply Shaft ice Chute Door Bushing Shaft Ring Retaining 5144 12 Trap Door IBD 6 2 PELLET ICE ASSEMBLY AND PARTS LISTING 1915 WOINVHOAW Haldvav S uasNadsia 30 LNO3 201 NVIAS LOOS T38v1 2 NWWSLOOS HOV LIY IMVZIHSOH HJAOO dOL HOVLIV uasNadsid LNO3J OL 321 IMVZIHSOH 138v1 4 9 4asuadsiq 0654 2 pasn LON 81 ALON Jesuedsiq 0254 ue Jo Jesuedsiq ue JO uonejejsur ui pesn sped sejeoipur Ys Ul X uoneuuojui 10 MOU sejeoipul 0 ETE ejsS utig 931 J8ll9d IYSOH S OOS c b v
23. a Solenoid close Shut Off Valve on soda side so that only syrup will be dispensed when Dispensing Valve is operated B Operate Valve for five 5 seconds and then release for five 5 seconds Continue drawing syrup until flow is steady and full C After priming look for air pockets in Syrup Inlet or Outlet Lines Repeat priming to remove any air pockets found D After priming replace the Wire to Soda Solenoid or open Soda Shut Off Valve on Dispensing Valve E Repeat above procedure for all Syrup Pumps REPLENISHING BIB BAG IN BOX SYRUP SUPPLY A Remove empty Syrup Package from system by turning Collar on Quick Disconnect Coupling counterclockwise B Package push in on tab located above perforated opening flap C After breaking seal on flap pull the flap up D Reach in the box and pull the Bag Valve out Remove the Dust Cap E Connect the Quick Disconnect Coupling by turning the Collar clockwise until stopped by the Bag Valve Lancer Sold Out Device will reset automatically G If air has entered the Syrup System prime the Syrup Pump following the instructions in Section 3 3 11 4 TROUBLESHOOTING GUIDE FOR 2530 DISPENSER TROUBLE CAUSE REMEDY 41 No product when A Keyswitch is off or Keyswitch A Turn Keyswitch ON and or switch is activated harness disconnected reconnect Keyswitch harness Switch panel does B 9 pin valve harness is B Turn off power reconnect 9 pin NOT light
24. ak in discharge line or gt v o v when dispensing valve fittings is closed Empty BIB Air leak on inlet line or bag connector 4 28 Low or no carbonation Low or no CO2 Low water pressure Worn or defective carbonator pump Backflow preventer not allowing water to flow Probe malfunctioning PCB malfunctioning 5 EXTRA CAPABILITIES 5 1 5 2 AUTOMATIC AGITATION AND RESETTABLE BREAKER DIAGNOSTIC REPROGRAMMING OW gt PIO gt gt REMEDY Replace line Replace o ring Replace defective pump Tighten BIB connector Clean out or replace BIB connector Straighten or replace line Repair or replace discharge line Replace BIB Repair or replace Check supply Adjust CO2 pressure to 70 psi Need water a booster kit Replace carbonator pump Replace backflow preventer noting the flow direction arrow from pump to coldplate Replace Probe Replace PCB A Resettable breaker switch should not be used as a substitute for unplugging the dispenser from power source to service unit B Each Series 14800 ice beverage dispenser is equipped with automatic agitation for the ice bin The unit is shipped with timing set at two 2 second ON every 60 minutes Only trained technicians should attempt any kind of reprogramming to new firmware version releases 15 NOTES Please refer to the Lancer web site www lancercorp com for informat
25. en top of carton and remove interior packing Lift carton up and off of the dispenser Remove wood shipping base from the bottom of the dispenser Support dispenser while removing shipping base to prevent damage to the dispenser 1 SUFFICIENT CLEARANCE FOR FILLING MANUALLY WITH ICE WHEN ICE MAKER NOT USED 9 posee 1 02 Please refer to specific icemaker model for proper air intake exhaust ventilation with Lancer units io zo 2 10 254 mm DISPENSE HEIGHT 30 1 2 775 mm MINIMUM of 6 152 mm MINIMUM of 6 152 mm clearance above ice maker clearance above ice maker Ra 22 D E N 2 c 8 5 Uc 5 G I 5 io LH 22 5 gt e ES D 24 gt ad z to t 30 762 mm lt 30 1 2 775 mm Figure 1 1 1 3 SELECTING COUNTER LOCATION SEE FIGURE 1 WARNING THIS APPLIANCE MUST BE EARTHED THIS DISPENSER MUST BE ELECTRICALLY GROUNDED TO AVOID DANGER TO THE OPERATOR THE POWER CORD PROVIDED HAS A THREE PRONG GROUNDED PLUG IF A THREE HOLED GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE USE AN
26. etc mixed with clean potable water at a temperature of 90 to 110 degrees Fahrenheit should be used to clean equipment The mixture ratio using Liquid is one 1 ounce of cleanser to two 2 gallons of water A minimum of five 5 gallons of cleaning mixture should be prepared Any equivalent cleanser may be used as long as it provides a caustic based non perfumed easily rinsed mixture containing at least two 2 percent sodium hydroxide NaOH Rinsing must be thorough and use clean potable water which is also at a temperature of 90 to 110 F NOTE Extended lengths of product lines may require that an additional volume of cleaning solution be prepared Sanitizing solutions should be prepared in accordance with the manufacturer s written recommendations and safety guidelines The solution must provide 50 to 100 parts per million PPM available chlorine A minimum of five 5 gallons of sanitizing solution should be prepared Any sanitizing solution may be used as long as it is prepared in accordance with the manufacturer s written recommendations and safety guidelines and provides 50 to 100 parts per million PPM available chlorine Sanitizing solution is to be purged from line s and equipment by flushing with product only until there is no after taste Do not rinse with water NOTE Please note that a fresh water rinse cannot follow sanitization of equipment Purge only with the end use product until there is no after taste i
27. f syrup line to a syrup tank filled with clean potable room temperature 6 2 6 water Connect 2 supply hose to tank and pressurize Activate valve until water is dispensed Flush and rinse line and fittings for a minimum of 60 seconds to remove all traces of residual product WARNING TO AVOID POSSIBLE PERSONAL INJURY OR PROPERTY DAMAGE DO NOT ATTEMPT TO REMOVE SYRUP TANK COVER UNTIL CO2 PRESSURE HAS BEEN RELEASED FROM TANK Disconnect CO2 supply hose from the water filled syrup tank Following the instructions as described in Section 2 2 above mix appropriate amount of cleaning solution Fill a tank with this solution Connect hose half of syrup line to the tank Connect CO2 supply hose to tank and pressurize Activate valve and draw cleaning solution through lines for a minimum of 60 seconds This will ensure line is flushed and filled with cleaning solution Allow line to stand for at least 30 minutes Disconnect CO2 supply hose from the tank Connect hose half of syrup line to a tank filled with clean potable water at a temperature of 90 to 110 F Connect CO2 supply hose to tank and pressurize Activate valve to flush and rinse line and fittings for a minimum of 60 seconds to remove all traces of cleaning solution Continue rinsing until testing with phenolpthalein shows that the rinse water is free of residual detergent WARNING TO AVOID POSSIBLE PERSONAL INJURY OR PROPERTY DAMAGE DO NOT ATTEMPT TO REMOVE
28. fi 1 1 3 SELECTING COUNTER 2 2 1 4 INSTALLING THE 2 1 5 OPTIONAL INSTALLATION OF SOLD OUT 4 2 CLEANING AND SANITIZING 5 4 2 1 GENERAL INFORMATION ri teta 4 22 REQUIRED CLEANING 5 2 3 DAILY CLEANING 5 24 ICE BIN CLEANING START UP AND 6 2 5 CLEANING AND SANITIZING BEVERAGE COMPONENTS FIGAL 5 5 6 2 6 CLEANING AND SANITIZING BEVERAGE COMPONENTS BAG IN BOX SYSTEMS 7 3 HOW TO OPERATE AND ADJUST THE LANCER 30 4 0000 8 31 NORMAL 8 3 2 PROGRAMMING AND SETUP 5 8 33 PURGING THE CARBONATION 5 5 10 34 PURGING THE WATER AND SYRUP 5 10 35 ADJUSTING WATER FLOW 10 3 6 WEEKLY ADJUSTING OF WATER TO SYRUP RATIO BRIX 11 37 CARBONATOR
29. ion relating to Lancer Installation and Service Manuals Instruction Sheets Technical Bulletins Service Bulletins etc 16 ILLUSTRATIONS AND PARTS LISTINGS 6 FINAL ASSEMBLY 6 1 17 Ite 6 m 5 3 36 OMNDORWN 1 Part No 85 14808 12 85 14810 12 85 14812 12 85 14814 12 85 14816 12 85 14808N 12 85 14810N 12 85 14812N 12 85 14814N 12 85 14816N 12 FINAL ASSEMBLY CONTINUED Description IBD Above Counter Multi Brand Series 14800 115V 60Hz 8 brands 12 flavors IBD Above Counter Multi Brand Series 14800 115V 60Hz 10 brands 12 flavors IBD Above Counter Multi Brand Series 14800 115V 60Hz 12 brands 12 flavors IBD Above Counter Multi Brand Series 14800 115V 60Hz 14 brands 12 flavors IBD Above Counter Multi Brand Series 14800 115V 60Hz 16 brands 12 flavors IBD Above Counter Multi Brand Series 14800 115V 60Hz 8 brands 12 flavors Pellet IBD Above Counter Multi Brand Series 14800 115V 60Hz 10 brands 12 flavors Pellet IBD Above Counter Multi Brand Series 14800 115V 60Hz 12 brands 12 flavors Pellet IBD Above Counter Multi Brand Series 14800 115V 60Hz 14 brands 12 flavors Pellet IBD Above Counter Multi Brand Series 14800 115V 60Hz 16 brands 12 flavors Pellet Part No Description 82 3177 01 Drip Tray Assy 30 8364 Splash Plate 30 6147 Cover Motor IBD 91 0165 Motor Gear 115V 1 7 H
30. n the product This is an NSF requirement since residual sanitizing solution left in the system could create health hazards Extended lengths of product lines may require that an additional volume of sanitizing solution be prepared Other Clean cloth towels Bucket Small brush PN 22 0017 included with installation kit Extra nozzle Sanitary gloves 2 3 DAILY CLEANING A com W aA 3 a Carefully remove the nozzle housings by turning counter clockwise and pulling down the nozzle body see Figure 5 Figure 5 Figure 6 Wash the nozzle housings in warm soapy water and rinse with clean warm water Wet a clean cloth in warm soapy water While the nozzle housing is removed wipe down the perimeter and end of the nozzle body see Figure 6 5 2 4 2 5 Fill a cup with clean warm water and rinse nozzle body Make certain that the nozzle o ring is not torn or otherwise damaged If necessary replace damaged o ring with LANCER PN 02 0231 Wet the inner surface of the nozzle housing with water and reinstall the nozzle housing by sliding it over the nozzle body and turning clockwise to lock in position ICE BIN CLEANING START UP AND MONTHLY Disconnect Dispenser from power source Remove Top Cover Melt out any remaining ice from the bin Remove Splash Plate Drip Tray and front and rear bin covers Remove Agitator Pin from Agitator
31. number letter Press Cancel to exit menus 2ND SUB CATEGORY Main Menu Layout Figure 9 2 Brands a Decide how the brands will be setup b Choose the Valve number 1 4 by scrolling UP and DOWN arrows c Use the LEFT and RIGHT arrows to shift to the Left or Right categories The Left or Right categories are set with the assumption that you are looking at them from the front d Press UP and DOWN arrows under Left 1 2 or Right 1 2 to select the brand per side 9 3 3 3 4 3 5 as a single or double For example bezel PN 05 2120 V 1 1 1 R2 3 Soda Water a Decide which switch locations will be carbonated and or non carbonated drinks NOTE Only adjustable on Valves 2 and 3 b Choose the Valve number 2 3 by scrolling the UP and DOWN arrows Use the LEFT and RIGHT arrows to shift to the number categories 1 4 The number categories correspond to the brand location per valve that is being configured d Press the UP and DOWN arrows under the number to select if that brand will be carbonated Soda or non carbonated plain Water If a single brand per side only number 1 and or 3 need to be set 4 Sold Out Optional Accessory PN 82 3546 a Decide which brands will have the sold out capabilities Currently the motherboard can only support eight 8 brands to have the capability b Choose the Valve number 1 4 by scrolling the UP and DOWN arrows Use the LEFT and RIGHT arrows to shift t
32. o the number categories 1 4 The number categories correspond to the brand location per valve that is being configured d Press the UP and DOWN arrows under the number to select if that brand will have Sold out capabilities or if it will have the sold out capability Disabled If a single brand per side only number 1 and or 3 need to be set PURGING THE CARBONATION SYSTEM A A Turn power off B Turn the pressure adjusting screw on the CO2 regulator counter clockwise all the way out C The relief valve for the built in carbonator is located on the right hand side behind the dispenser splash plate Lift the yellow lever on the top of the relief valve until water flows from the holes in the relief valve Allow pressure on the regulator to drop and then lock the relief valve lever into place D the pressure adjusting screw on the CO2 regulator clockwise until there is resistance Open the cylinder handle slowly Turn the CO2 pressure regulator up clockwise slowly to 75 PSIG 5 1 bar E Reconnect the power supply Built in carbonator pump will activate periodically to fill carbonator with the appropriate amount of CO2 NOTE To check for CO2 leaks close the valve on the CO2 cylinder and observe if the pressure to the system drops with the cylinder valve closed for five 5 minutes Open the cylinder valve after check PURGING THE WATER AND SYRUP SYSTEMS A Open a dispensing valve until water and syrup are flowing s
33. ograms please contact your Lancer representative 1 The Lancer FS30 has been factory preset to the settings necessary to comply with the brand flavor version of the unit requested by the customer 2 Adjustments or upgrades should only be performed by trained personnel For any upgrades an upgrade kit may be purchased It will include all of the hardware required for the upgrade including bezels and valves 3 The valves can be adjusted by scrolling through the menus see Figure 9 using the UP and DOWN arrows By pressing the ENTER button a submenu is revealed In the submenu the individual valves can be adjusted to the desired configuration MENUS AND SUBMENUS 1 Bonus Flavors a Decide if the bonus flavors will be set to add an injected flavor to the brands or dispense carbonated water plain water b Choose the Valve number 1 4 by scrolling UP and DOWN arrows c Usethe LEFT and RIGHT arrows to shift to the Top Middle or Bottom bonus flavors categories d Press the UP and DOWN arrows under Middle Bottom to select it as an injected flavor carbonated Soda water or plain Water NOTE Water is NOT an option for Valves 1 and 4 e Press ENTER to finalize settings Panel lights should confirm finalized configurations INITIALIZATION SCREEN BOOT UP ONLY MAIN MENU SUB CATEGORY Scrolls through Main Menu Press Enter to enter sub category Moves cursor to right or left Changes value
34. otor runs B Agitator Pin is missing or B Replace Agitator Pin but no ice dispenses damaged o or ice is of poor quality C Poor ice quality Install water filtration purification to ice maker supply water 4 7 Valves do not operate A Keyswitch is off or Keyswitch harness disconnected B Circuit Breaker tripped C Unit not plugged in Turn Keyswitch and or make sure Keyswitch harness is connected Reset Circuit Breaker Plug in Dispenser PLOW gt 4 8 Water in Ice Bin A Coldplate Drain is obstructed Remove Splash Plate to obtain access to Drain tubes and clear accordingly 4 9 Water leakage around A Damaged or improperly If damaged replace If improperly nozzle installed o ring on Nozzle installed adjust 4 10 Miscellaneous leakage A Gap between parts A Tighten appropriate retaining Screws Replace or adjust appropriate O rings gt B Damaged or improperly installed O rings 4 11 Noisy Cavitating A Insufficient incoming water Verify incoming supply water Carbonator Pump supply pressure pressure to Carbonator Pump is a minimum of 25 psi Carbonator Pump maximum of 50 psi 4 12 Insufficient Soda flow A Insufficient CO2 supply A Verify incoming CO2 pressure Carbonated drinks pressure between 70 75 psi B Shutoff on mounting block B Open shutoff fully not fully open Section 4 12 is continued on the next page 12 TROUBLE CAUSE Section 4 12 is
35. ow line to stand for at least 30 minutes Remove bag valve from quick disconnect coupling and reconnect syrup inlet line to syrup package Ready unit for operation Draw drinks to refill lines and to flush the chlorine sanitizing solution from the dispenser NOTE Please note that a fresh water rinse cannot follow sanitization of equipment Purge only with the end use product until there is no after taste in the product This is an NSF requirement Test dispenser in normal manner for proper operation Taste dispensed product to ensure there is no off taste If off taste is found additional flushing of syrup system may be required Repeat cleaning rinsing and sanitizing procedures for each valve and each circuit 3 HOW TO OPERATE AND ADJUST THE LANCER FS30 3 1 NORMAL OPERATION A B C D E Fill cup with desired amount of ice Place cup under nozzle below desired brand Select up to two 2 desired bonus flavors from those available on the keypad by pressing against the flavor label once Selection indicator light will illuminate acknowledging selection s Press and hold brand label to fill cup Top off cup as desired 3 2 PROGRAMMING AND SETUP SOFTWARE A B INTRODUCTION NOTE The following descriptions reflect Firmware Versions Controller Board 0 405 and the Valve Board 1 100 Lancer reserves the right to make changes and updates as required If you have any questions regarding the latest versions of pr
36. syrup quick disconnect coupling from syrup packages and connect coupling to a bag valve removed from an empty Bag in Box BIB package Place syrup inlet line in a clean container filled with clean potable room temperature water Activate valve until water is dispensed Flush and rinse line and fittings for a minimum of 60 seconds to remove all traces of residual product Following the instructions as described in 2 2 above mix appropriate amount of cleaning solution in a clean container Place syrup inlet line in container filled with cleaning solution Activate valve and draw cleaning solution through lines for a minimum of 60 seconds This will ensure line is flushed and filled with cleaning solution Allow line to stand for at least 7 L M 30 minutes Place syrup inlet line in a clean container filled with clean potable water at a temperature of 90 to 110 F Activate valve to flush and rinse line and fittings for a minimum of 60 seconds to remove all traces of cleaning solution Continue rinsing until testing with phenolpthalein shows that the rinse water is free of residual detergent Following the instructions as described in 2 2 above mix appropriate amount of sanitizing solution in a clean container Place syrup inlet line in container filled with sanitizing solution Activate valve and draw sanitizing solution through line for a minimum of 60 seconds This will ensure line is flushed and filled with sanitizing solution All
37. teadily from the valve B Repeat procedure A for each valve C Check all of the units syrup and water connections for leaks and repair if necessary D Replace the unit s splash plate and cup rest ADJUSTING WATER FLOW LFCV amp A The water flow can be adjusted between 3 25 oz sec 96 ml sec and 4 50 oz sec 133 ml sec on all dispensing valves using the following procedure B Ice should be on the cold plate for at least one 1 hour before you attempt to brix the valves The drink temperature should be no higher than 40 F 4 4 C when the is set Remove dispenser merchandiser assembly Rotate switches panel forward and down by releasing the two pin latches on its sides Rotate light panel forward and up by releasing the two pin latches on its sides towards the top Remove nozzle by twisting counter clockwise and pulling down Install Lancer syrup separator PN 54 0362 in place of nozzle Activate dispensing valve to fill separator syrup tube Hold a Lancer brix cup under the syrup separator and dispense water and syrup into cup for four CE go 10 3 6 3 7 3 8 3 9 4 seconds Divide number of ounces ml of water in cup by four 4 to determine water flow rate per second J To obtain the proper flow remove protective cap and use a screwdriver to adjust water flow control K Repeat process for each water valve There can be up to six 6 gray water valves on this dispenser up to four 4
38. within the cold plate It has a removable probe that regulates the mixture of CO2 and plain water The unit is equipped with a pressure PSI relief valve and a maintenance free water pump with backflow preventer for the carbonator The cold plate has been designed and tested to meet the highest performance and health standards The design allows for a single drain and the ability for up to 16 independent brands to be dispensed through four 4 Lancer Multi Flavor dispense nozzles A total of 12 bonuses ambient flavors may be added to the drink via the flavor injection system on four 4 nozzles The bonus flavors are plumbed independently to each of the nozzles allowing for a multitude of customer pleasing drink combinations Supplier Name Lancer Address 6655 Lancer Blvd San Antonio TX 78219 Phone 800 729 1500 Local Service Name Local Service Phone TABLE OF CONTENTS 974 MANUFACTURERS INTRODUCTION 1 1 1111 nantes as saa tesa aiian ii TABLE OF 5 22 50 nid nace co erp ie Dna Ead eri s Cli CO I Fn EG EE RE Ra EL ET D EXE ED EE ED ER ii 1 INSTALEATION iiiiiiinie nici EE GRO RA RA REA REEF ER CE E X E 1 RECEIVING tueri otn testor aot M IO 1 1 20 UNPACKING
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