LSS4P9PLXLAL_Manual
Contents
1. SCE 9 000 Ib 4091 kg Closed Front 4 Post Lifts LSS4P9PLXLAL Quatro Stacker XL 8 000 Ib 3636 kg Closed Front 4 Post Lifts LSS4P8PLDXAL Quatro Stacker Minimum wheel base 110 at rated capacity nstallation Operation amp Service Parts Manual READ the Manual Thoroughly Before Installing Operating Servicing or Maintaining the Lift SAVE this MANUAL and ALL INSTRUCTIONS Lift Superstore 2300 Speers Rd Oakville Ontario 161 2 8 Phone 866 766 5438 Fax 905 891 1214 www liftsuperstore com Issue 03 Effective Aug 12 2014 Your new lift will provide years of dependable service if installed operated and maintained properly Follow all safety installation operation and maintenance instructions in this manual before installing and operating the lift In addition follow all safety and other information included on and with the lift before operating the lift Keep this manual in a secure place for future reference training and service part identification TABLE of CONTENTS 1 Unloading Procedure amp Lift Package Contents page 3 2 Warranty amp Safety page 4 3 General Requirements amp Lift Specifications page 7 4 Tools Required amp Pre Installation Procedures page 8 5 Installation Procedures page 10 6 Operating Instructions amp Lift Maintenance page 15 7 Troubleshooting page 21 8 Lif2. diagram 4 and insert rod into hole on crossbeam near power column 20 Slip another spacer over threaded end of T rod item 9 in diagram 4 and insert end into hole located on the rear crossbeam Run rod through rod guides located under the deck 21 Locate connecting rod item 10 in diagram 4 and the two connectors item 1 in diagram 4 Install the rod in between by flowing diagram 4 Make sure the rod is in rod guides under the deck Adjust connectors to take the slack out of the rods The rods should remain free enough to move with no slack Do not tighten connectors or lock nuts at this time 22 Locate the two long rods item 5 in diagram 4 and remove one end from each rod and slide off the eye bolt item 4 in diagram 1 Install the eye bolt on the middle of each crossbeam with the M10 nuts 23 Attach short rods item 7 in diagram 4 on the T shape lock on the bottom of the T and hand tighten Slide long rod through the eye bolt and attach on end to the top side of the T Install the other sides of the rods on each safety lock lever see item 8 in diagram 7 Do the same on the other crossbeam Before tightening ensure each of the T rods are oriented in a vertical manner Tighten all jam nuts 24 Tighten the jam nuts on the handle rod and the T rod 25 Finally adjust and tighten the rod connectors under the deck and tighten the jam nuts against the connectors 26 Fill oil tank with three gallons of ISO32 hydrauli
3. 33 Diagram 7 Crossbeam Assembly 24 20 L 5 gt gt lt VS DETAIL A a d SCALE 1 4 4 1 34 28 2 gt 30 26 29 gm 1 LOCK SHAFT 2 SAFETY LOCK SPACER 4 3 14090042 2 4 SAFETY LOCK 4 5 SPINDLE 4 6 LOCKING BLOCK B 2 EN NEN duds 8 SAFETY RELEASE LEVER 4 9 BOSS 4 10 TORSION SPRING B 2 11 COVER B 2 12 PULLEY SHAFT 4 13 TORSION SPRING A ON THE OPP SIDE 2 14 SPRING 4 15 SLIDER 4 16 CABLE SAFETY WHEEL 4 17 CROSSBEAM WELDMENT 2 18 SHAFT CLIP 4 19 PULLEY W BUSHING 10 20 20MM PLAIN WASHER 8 21 24MM PLAIN WASHER 12 22 6MM PLAIN WASHER 4 23 8MM PLAIN WASHER 32 24 M8X12 SET SCREW 4 25 8MM LOCK WASHER 8 26 6MM SPRING LOCK WASHER 8 27 M8 NUT 8 28 6 10 SCREW 4 29 6 12 SCREW 8 30 8 35 SOCKET BOLT 32 800016 LIFT 35 Diagram 8 SAFETY INSTRUCTIONS Automotive Lift Institute Inc Lift to be used Aut by trained operator ONLY rized personnel only in lift area The messages and pictographs shown are generic in nature and are meant to generally represent hazards common to all automotive lifts regardiess of specific style Funding for the development and validation of these labels was provided by the Automotive Lift Institute PO Box 85 Cortland NY 13045 Replacement label sets may b
4. Motor runs backward Pump damaged Pump will not prime Relief Valve leaks Voltage to motor incorrect Lift overloaded Mechanical locks are engaged Obstruction under lift or in glide block tracks Contamination in system Internal Cylinder leaks Lowering Valve leaks Check Valve leaks External leaks Low hydraulic fluid Malfunction of pressure relief alve Insufficient electrical voltage Lift overload Motor is running backwards Air hydraulic oil Pump will not prime Pump is damaged Faulty lowering valve Q PN CON AU Solution Replace fuse or reset replace circuit breaker Reset thermal overload Supply correct voltage to motor Repair and insulate all connections Replace switch Replace motor Check fluid level oil seal bleed system Clean valve or replace Check for correct wiring Repair of replace pump Check fluid level and pick up tube replace pump Clean Relief Valve replace if necessary Supply correct voltage to motor Verify that loaded vehicle weight does not exceed rated lift capacity Raise unit slightly and disengage mechanical locks Carefully remove obstruction clean glide block tracks Check oil level bleed cylinders remove contamination replace oil seal Check fitting replace cylinder Contaminated fluid handle binds clean valves Clean check valve rep
5. and debris Visual Inspections Y Every lift operator must thoroughly inspect the lift noting any problem area An inspection of the floor area and anchor bolts must also be completed Report any questionable item No Load Performance Check V All mechanical safety locks are operating properly and consistently v No External Fluid Leaks No Lift Bleed Down V Effortless and Simultaneous Movement V Level Lifting V All Controls Function Properly V Safety Mechanisms all functional Previous Operator s Report V Verify with previous operator and or supervisor that there is no problem with the lift If any problem has been reported insure all necessary repairs have been completed 16 LIFT OPERATION with TYPICAL VEHICLE Lift Operation V Perform pre operation check list item by item V Ensure lift is completely lowered V Position vehicle on the lift Caution V Avoid sudden starts and stops during loading and unloading of vehicle To Load a Typical Vehicle V Position vehicle on the lift runways by using the approaching ramp Make sure the center of gravity is located evenly between the columns The individual axle weight should not exceed 50 of the lift capacity V Set vehicle parking brake and chock tires Y Make sure vehicle is neither front nor rear heavy To Raise the Lift Y Insert runway stops before raising the lift Push up button to raise the lift by about 10 V Check for
6. Diagram Diagram Diagram Diagram 1 Lift Assembly 2 Caster Wheel Frame 3 Tower Assembly 4 Safety Release Assembly 5 Lifting Cable Routing 6 Diver Side Runway Assembly 7 Crossbeam Assembly 8 Safety Instruction 9 Lubrication Points 10 Power Unit Wiring Diagram 24 page 25 page 27 page 28 page 29 page 31 page 32 page 34 page 36 page 37 page 38 Diagram 1 LIFT ASSEMBLY EI e u 12 v 13 97 P 1 10 24 16 2 gt 22 20 21 15 amp 25 18 19 m REAR CROSSBEAM ASSEMBLY TOWER ASSEMBLY POWER SIDE 1 2 SAFETY RELEASE BAR HOOK 2 14090063 4 1 DRIVER SIDE DECK 1 PASSENGER SIDE DECK 1 10 HYDRAULIC ELBOW FITTING 2 11 HYDRAULIC HOSE 1 12 SAFETY RELEASE ASSEMBLY 1 13 CYLINDER ELBOW FITTING 14 44090009 44080009 ASSEMBLY REAR PASSENGER SID 15 ROT CROSSBEAM ASSEMBLY 16 POWER PACK 1 17 HYDRAULIC HOSE 1 18 WHEEL STOP HOLDING PLATE 4 19 M18X100 HEX BOLT 8 20 20MM PLAIN WASHER 12 21 18MM SPRING LOCK 8 22 M18 NUT 8 23 3 4 UNF NUT 4 24 M10 NUT 3 25 5 16 FLAT WASHER 8 26 5 16 SPRING LOCK WASHER 4 27 5 16 HEX BOLT 4 28 5 16 HEX BOLT 4 800016 LIFT C0 0 26 Diagram 2 CASTER WHEEL FRAM
7. Place the two crossbeam at each end of the lift with the pulley facing inside Remove the shipping brackets from the bottom runway and turn over placing the runway in the bay next to the other runway with the L shaped edges facing each other Remove the top plates and slide each crossbeam into the front or rear two columns Unpack the Lock Ladders from the package and slide them into the precut slot on the slider item 15 diagram 7 inside each column After removing the top nut from the lock ladder and now you are ready to install the top plates on to the columns see diagram 73 Secure top cap and lock ladder assemblies together with washer and nut Position the crossbeams at the third lowest locking position on all columns 10 10 Square the lift by following pre installation diagram Confirm the baseplates distances Measure diagonal distance between front driver side column and rear passenger side Compare this distance to the other baseplates diagonal distance This should be within 1 2 to allow some forgiveness to bolt on runways 11 Lift the runways onto the cross beam and bolt them in place using the 20mm holes towards the outside of the crossbeams The four drop in ramp plates will be used with the spacer side facing the lift and through bolted from the outside of the cross rail through the runway using M18 bolts provided with washers lock washers and nuts 12 Cable installation Lay out all cables and measur
8. Unit Wiring Diagram IHE x I CBLUE L2 38
9. on the anchor so the nut is recessed slightly below the head of the anchor Tap the anchor thought the fixture must be 1 8 larger then diameter of the anchor and into the hole making sure the nut and washer rest solidly against the fixture or tap the anchor into the bole and then place bracket over the anchor Tighten the nut with a torque wrench to proper toque according to the table 10 II spinning occurs pull up on the anchor using the claw end of hammer and then torque DRILL TOLERANCE ANSI B 94 12 AND TORQUE REQUIREMENT 16 THe Wrench Sae in ime 5 10ft Ibs 25 30ft Ibs 50 60fl Ibs 75 90ft Ibs 150 1758 165 200 250ft Ibs 250 300ft lbs 400 450R Ibs 14 6 Operating Instructions amp Lift Maintenance Insure this manual along with all operation inspection and maintenance instructions are delivered to the owner user employer LIFT OPERATION Before lifting a vehicle insure all operators are qualified have been trained and are following all safety instructions Read and follow the ALI Lifting It Right manual included with the lift Always use the Vehicle Lifting Points reference guide when lifting a vehicle Insure all materials stay up to date www autolift org see example of SAE J2184 standard below Insure that every vehicle will be securely positioned on the lift When using air hydraulic rolling jacks always use vehicle manufacturer s recommended lifting poi
10. the vehicle movement and weight distribution Raise to desired height if secure Press DOWN handle to lower lift on to the mechanical safeties Y DO NOT WORK UNDER A LIFT THAT IS NOT IN THE LOCK POSITION To Lower the Lift Inspect the lifting area to insure all personnel and debris have been cleared away V Raise the lift slightly and disengage all safety locks by pulling the safety release handle V Press the lowering lever on the power unit to begin lowering Safety locks must be all disengaged during the lowering V Lower lift completely to the floor Remove runway stops carefully drive off the vehicle from the lift runways 17 MAINTENANCE INSTRUCTIONS Maintenance is to be performed by factory trained lift service personnel only Important Regularly inspect the hydraulic pressure developed upon the rated capacity and make sure the pressure doesn t exceed the operating pressure 2000 psi for 90006 lift and 1800 psi for 800016 lift The following is a minimum maintenance schedule DAILY Y Raise and lower the lift with no vehicle at the beginning of each shift to verify the runways are level safety locks are engaging and the lift is operating properly Y Check all hydraulic fittings and lines for damage and leaks Check electrical wiring for damage Y Check all moving parts for uneven or excessive wear Repair or replace all damaged worn or broken components immediately Y Clean all debris from the ba
11. to drill holes Break out old concrete and re pour new foundation per lift installation instruction Call factory for technical assistance if lift becomes inoperative in the raised position and the maximum operating hydraulic pressure developed upon lifting the rated capacity Replace all worn or broken parts and components only with manufacturer approved supplied parts and components Replacement parts may be purchased from your local lift supplier or the manufacturer at 1 877 799 LIFT 5438 or 289 291 3335 22 d 1 E hod 9 000 Ib 4091 kg Closed Front 4 Post Lifts LSS4P9PLXLAL Quatro StackerXL 8 000 Ib 3636 kg Closed Front 4 Post Lifts LSS4P8PLDX Quatro Stacker ft Illustrations amp Parts Lists for installation amp service part reference SAVE this MANUAL and ALL INSTRUCTIONS Lift Superstore 2300 Speers Rd Oakville Ontario 161 2 8 Phone 866 799 5438 Fax 905 891 1214 www Liftsuperstore com Issue 03 Effective Aug 12 2014 23 8 LIFT ILLUSTRATIONS amp PARTS LISTS The diagrams listed below along with related parts lists will assist you when installing and servicing this lift Please ensure these lift diagrams and parts lists are kept in a secure place for quick reference Diagram Diagram Diagram Diagram Diagram Diagram
12. E ITEM PART NUMBER DESCRIPTION QTY 24090014 WHEEL BRACKET WELD 34090005 WHEEL ASSEMBLY 44090077 WHEEL SUPPORT SHAFT 1 2 3 4 10MM PLAIN WASHER 5 M12X35 BOLT 6 10MM SPRING LOCK WASHER 7 M10 NUT 8 3C000168 4X50MM SPLIT PIN 4 27 Diagram 3 Tower Assembly I qu FRONT DRIVER SIDE ITEM NO PART NUMBER DESCRIPTION QTY SAFETY LADDER WELDMENT TOP PLATE WELDMENT A 12mm PLAIN WASHER 3C000156 M12X35 BOLT 3C000055 12mm SPRING LOCK WASHER 3C000157 M12 NUT 9 3C000100 M20 NUT 8 1 2 3 4 5 20mm PLAIN WASHER 6 7 8 REAR DRIVER SIDE ITEM NO PART NUMBER DESCRIPTION QTY 2 24090002 24080002 TOWER NON POWERSIDE WELD 3 FRONT PASSENGER SIDE amp REAR DRIVER SIDE ITEM PART NUMBER DESCRIPTION QTY 3 24090004 TOP PLATE WELDMENT B 2 800016 LIFT 28 Diagram 4 Safety Release Assembly A e 4 7 EN me e lt Su gt 7 2525 CC lt gt eu St lt zn gt CC 72 N gt AN gt 29 DESCRIPTION QTY 1 2 2 LEVER JOINT SI6TK M6 8 3 2 4 LEVER BUSHING 4 5 SAFETY RELEASE BAR 2 6 SAFETY R
13. ELEASE BAR W LEVER 1 7 SAFETY RELEASE BAR 2 8 PLASTIC HANDLE BALL 1 9 SAFETY RELEASE BAR WELD 1 10 SAFETY RELEASE BAR 1 11 6MM WASHER 4 12 M6X35 HEX BOLT 4 13 M6 NYLON NUT 4 14 3C000175 M6 NUT 8 800016 LIFT 30 Diagram 5 Lifting Cable Routing ITEM PART NUMBER CABLE LENGTH QTY 1 34091001 34081001 289 266 5 1 2 3517 59 1 3 115 107 1 4 1 34091004 34081004 176 5 161 5 8000lb LIFT 31 15 10 Diagram 6 Driver left Side Runway Assembly LI q I I q Em m lt 4 xu 25 3 e pz m QO TE cre gt y 27 B zd LA C L ul lux ao e 2 32 14 DETAIL P SCALE 1 7 10 DETAIL U SCALE 1 4 NO PART NUMBER DESCRIPTION QTY 1 MAIN WELDMENT 1 2 PULLEY SPACER SHORT 2 3 PULLEY SPACER LONG 2 4 CYLINDER FIX PIN 1 5 CABLE PLATE 1 6 PULLEY SHAFT 4 7 SHAFT CLIP 4 8 CYLINDER 1 9 CABLE PLATE THICK 1 10 M6X12 SCREW 8 11 6MM SPRING LOCK WASHER 8 12 3C000160 2 13 CYLINDER NYLOCK NUT 1 14 24MM PLAIN WASHER 1 15 44090012 PULLEY W BUSHING 10 800016 LIFT
14. ND LIFT MAINTENANCE MUST BE PART OF YOUR DAILY ROUTINE 3 GENERAL REQUIREMENTS amp LIFT SPECIFICATIONS OVERALL LENGTH 8000LB 206 9 9000LB 222 1 BETWEEN COLUMNS 800018 169 4 UNIT IN INCH 9000LB 184 6 i eis INSIDE COLUMNS 800018 157 3 n 9000LB 172 5 TOWER HEIGHT LIFTING HEIGHT 8000LB 88 1 800018 4 8 74 8 9000LB 4 8 82 3 4 3 DECK LENGTH 8000LB 165 3 RAMP 36 2 9000LB 180 5 i d I I WIDTH 18 7 OVER ALL WIDTH 8000LB 103 6 BETWEEN OUTSIDE DECKS BETWEEN DECKS 900018 109 5 800018 74 8 800018 37 5 900018 80 7 900018 43 4 TEN 9 000 Ib 4091 kg Capacity 4 500 Ibs 2045 5 kg each Runway 8 000 Ib 3636 kg Capacity 4 000 Ibs 1818 kg each Runway A constant supply of 230V 1PH 60Hz 30A electrical power is required for this lift Ongoing design modifications and quality improvements may change specifications listed in this manual without notice 7 4 TOOLS REQUIRED amp PRE INSTALLATION PROCEDURES TOOLS REQUIRED 30ft measurin
15. c oil Install breather black on top of of the oil tank and put cap red on the bottom of tank DO NOT DRILL OIL TANK 27 Final adjustments Check all cables and make sure they are all in their pulleys Press up button on the power Unit and let fluid pump into the cylinder Once the lift is raised off the locks release the up button and pull the safety lock release handle to disengage all locks and then lower the lift with the lowering lever on the power unit locks must be disengaged while lowering Keep holding decent lever for seconds after the lift reaches its bottom position to let air escape 28 Raise the lift up by about 10 Measure the height of the crossbeam at each column to determine the highest point Adjust the cable on the highest point column until at least 3 threads pass through the nylock nut Then adjust the other three cables to match this height to ensure the runways are level 29 Raise the lift until you hear each column lock click into position Using the down lever only allow the runways to sit into the locks Measure each corner of the runways and adjust the lock ladder accordingly to ensure level 30 Operate the lift with a vehicle Raise and lower the lift three times Confirm all the operational functions equalizing cables and safety lock work well 12 This lift does not require bolting to the floor but if you choose the option to anchor the lift to the floor please follow the detailed instr
16. e development and validation of these labels was provided by the Automotive Lift Institute PO Box 85 Cortland NY 13045 Replacement label sets may be obtained from the original lift manufacturer and ALI s member companies They are protected by copyright www autolift org 1992 by ALI Inc ALUWL200w dx d 94 Diagram 9 Lubrication Points LUBRICATE FOUR PULLEYS AT ENDS OF THE EACH CROSSBEAM LUBRICATE FOUR PULLEYS yee AT ENDS OF THE EACH CROSSBEAM LUBRICATE SLIDER AND FOUR CORNERS INSIDE COLUM FOR EACH COLUMN LUBRICATE CYLINDER LUBRICATE SLIDER AND FOUR CORNERS INSIDE COLUM FOR EACH COLUMN 4 kes AD 27 AUBRICATE SLIDER AND FOUR CORNERS INSIDE COLUM FOR EACH COLUMN lt gt gt LUBRICATE FOUR PULLEYS 2 AT ENDS OF THE EACH CROSSBEAM LUBRICATE FOUR PULLEY AT THE REAR OF DRIVER SIDE RUNWAY LUBRICATE TWO PULLEYS AT THE FRONT OF THE DRIVER SIDERUNWAY LUBRICATE SLIDER AND FOUR CORNERS INSIDE COLUM FOR EACH COLUMN LUBRICATE FOUR PULLEYS AT ENDS OF THE EACH CROSSBEAM LUBRICATE FOUR CABLE SAFETY PULLEYS AT OF CROSSBEAMS LUBRICATE SAFETY PIN AT EACH END OF THE CROSSBEAMS 37 Diagram 10 Power
17. e from end to end and compare with diagram 5 for the correct cable positions 13 Route the cables by starting with the pulley at the end of the crossbeam and work way back to the cylinder Ensure the cable runs inside the small upper pulley in the crossbeam see diagram below for cable lock pulley relative position to cable CABLE SMALL PULLEY LIFING PULLEY 14 5 each of the four cables in the wire anchor located at the shaft end of the hydraulic cylinder 15 Run the threaded cable ends into the holes in the top plates of the columns and secure with washers and nuts At this stage only hand tighten as final adjustments will be needed Tighten the nylock nut on the end of the cylinder at this time 16 Hydraulic assembly Refer diagram 1 locate 5 16 Bolt and Washers item 25 and 27 and mount the power unit on the mounting bracket on the power side column 17 Refer diagram 1 attach the elbow fitting on the power unit s P port Do not over tighten Install the hose item 17 to the fitting on the side of the runway and connect opposite end to the elbow fitting on the power unit 18 Safety release assembly The single point safety lock release assembly is a system of connecting rods and linkage that disengage the four lock latches Refer Diagram 4 and locate the required items 11 19 Slip spacer item 3 in diagram 4 over threaded end of handle rod item 6
18. e obtained from the original lift manufacturer and ALI s member companies They are protected by copyright www autolift org 1992 by ALI Inc SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS e Read operating and safety manuals before using lift Proper maintenance and inspection is necessary for safe operation SAFETY INSTRUCTIONS 00 a damaged lift The messages and pictographs shown are generic in nature and are meant to generally represent hazards common to all automotive lifts regardless of specific style Funding for the development and validation of these labels was provided by the Automotive Lift Institute PO Box 85 Cortland NY 13045 Replacement label sets may be obtained from the original lift manufacturer and ALI s member companies They are protected by copyright www autolift org 1982 by ALL Inc Is WL200 Series Label Kit Clear area if vehicle is in danger of falling Keep clear of pinch points when lift is moving Do not overide self closing lift controls Remain clear of lift when raising lowering vehicle Keep feet clear of lift while lowering Chock wheel to prevent vehicle movement 36 The messages and pictographs shown are generic in nature and are meant to generally represent hazards common to all automotive lifts regardless of specific style Funding for th
19. easurements confirmed later in the installation process Confirm that the column baseplate locations you have marked are a minimum distance of 6 inches from any floor seam not install if floor has cracks or deterioration that could affect lift stability The shop lift owner is responsible for confirming there are no obstructions in the installation area like floor drains under floor piping or electrical conduit that could be damaged or prevent safe lift installation and secure lift anchoring Check ceiling for beams or heating ducts and walls for protruding structures etc overhead clearance must be the height of both vehicles added together plus 8 Insure that the lift can be safely installed in the position you have marked out on the bay floor INSTALLATION NOTE Installation Step 20 221 require at least 60 of clearance to allow the installer to insert the required linkages If room does not permit the lift should be assembled in a temporary position and using the wheel dollies provided with the lift moved into final position after Step 21 1754 1906 103 6 90000 1095 BAY ENTRANCE 5 INSTALLATION PROCEDURE Insure the lift installation complies with ANSI ALI ALIS Safety Requirements for installation and Service of Automotive Lifts 1 Remove protective wrapping from the lift and clear installation area of packaging materials Place
20. efore lowering check the lift and lift area and remove all obstructions Before removing vehicle from the lift or lift area confirm an unobstructed exit 11 DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITH OUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE ENERGIZED UNTIL ALL MAINTENANCE AND OR INSTALLATION PROCEDURES ARE COMPLETED ANSI 244 1 Safety Instruction and Information Decal Kit included with the lift Automotive Lift Institute Inc Lift to be used by trained operator ONLY Authorized personnel only in lift area The messages and pictographs shown are generic in nature and are meant to generally represent hazards common to all automotive lifts regardiess of specific style Funding for the development and validation of these labels was provided by the Automotive Lift Institute PO Box 85 Cortland NY 13045 Replacement label sets may be obtained from the original lift manufacturer and ALI s member companies They are protected by copyright www autolift org SAFETY INSTRUCTIONS e Read operating and safety manuals before using lift SAFETY INSTRUCTIONS Do not operate a damaged lift 1992 by ALI Inc ALUWL2000 SAFETY INSTRUCTIONS Proper maintenance and inspection is necessary for safe operation The messages and pictographs shown are generic in nature and are meant to generally represent hazards com
21. g tape chalk line and chalk 2 x 4 ft level laser level also suggested Wooden blocks Step Ladder Work stands 4 runway set up and installation Metric and SAE wrenches sets ratchet sets and Allen key sets Crow bar hammer and screwdrivers Rotary hammer drill c w 34 inch diameter masonry drill bit 3 Gallon of Hydraulic Oil ISO 32 S lt PRE INSTALLATION PROCEDURE Before proceeding with installation read the installation manual and insure all instructions are fully understood and all component parts listed on page 3 are accounted for Identify bay center line near the front and mark the floor Also mark center of the bay entrance Connect these two points with a chalk line A Refer to diagram on the next page for minimum clearance from bay entrance door and draw a second chalk line C at 90 to the centerline A Measure 175 4 80006 lift 190 6 900010 lift from line C and mark front baseplate line B Make sure B is perpendicular to A and has enough 24 clearance to the front obstacles e g wall and any other equipment Refer to diagram and draw line D and E symmetrically to A Distance between D and E is 103 6 80005 lift or 109 5 9000 lift D and E shall both perpendicular to B and C Line B C D and E are baseplate outlines These locations will be used to initially position each column however the 4 most critical measurements will be inside column to inside column m
22. lace if necessary Check all fittings and repair leaks Lower lift Using ISO grade 32 hydraulic oil fill the powerpack reservoir to 1 below the top Clean pressure relief valve if problem continues call a service technician Confirm a 208 230 volt power supply to the lift Check that vehicle weight is evenly distributed and does not exceed rated capacity Confirm proper motor rotation rewire if required Check oil seal and bleed hydraulic system Check hydraulic oil level and pick up tube Replace pump if required Repair or replace pump Clean or replace valve 21 Problem Possible Causes Slow Drift Down Mechanical safety locks not engaged Powerpack lowering valve contamination Hydraulic system leaks Lift installed on un level floor Cable s out of adjustment Lift Going Up Out of Level 1 Holes drilled oversize 2 Concrete floor thickness or holding strength not sufficient Anchors Will Not Stay Tight Solutions Raise lift to engage all safety locks then lower lift and confirm all safety locks are engaged Back flush powerpack by opening manual over right valve Engage up switch and down lever at the same time and run approximately 10 seconds Check cylinder and all fittings for any hydraulic oil leak Reinstall on level surface re adjust cables Call service technician if problem persists Relocate lift using the correct bit
23. letely before putting away Loop cord loosely around equipment when storing 6 To reduce risk of fire do not operate equipment in the vicinity of open containers of flammable liquids gasoline 7 Adequate ventilation should be provided when working on operating internal combustion engines 8 Keep hair loose clothing fingers and all parts of body away from moving parts 9 To reduce the risk of electric shock do not use on wet surfaces or expose to rain 10 Use only as directed in this manual Use only manufacturer s recommended attachments 11 ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses only have impact resistant lenses they are not safety glasses SAVE THESE INSTRUCTIONS Basic sense safety precautions should always be followed when installing operating and maintaining the lift as a risk of fire electric shock injury or death may be present In addition 1 Read and follow all safety instructions and decals included with the lift Read and follow all safety instructions in this manual Read and follow the ALI Lifting IL Right manual included with the lift Always use the Vehicle Lifting Points reference guide when lifting a vehicle Insure all materials stay up to date www autolift org Only trained and authorized personnel should position vehicle and operate the lift Inspect the lift daily Do not operate if potential problems have been identified or lift malfunctions Do n
24. mon to all automotive lifts regardless of specific style Funding for the development and validation of these labels provided by the Automotive Lift Institute PO Box 85 Cortland NY 13045 Replacement label sets may bo obtained from the original lift manufacturer and ALI s member companies They are protected by copyright www autolift org 1992 by MI Inc WL200 Series Label Kit Remain clear of lift when raising or lowering vehicle Clear area if vehicle is in danger of falling Keep feet clear of lift while lowering Keep clear of pinch points when lift is moving Chock wheel to prevent vehicle movement Do not overide self closing lift controls The messages and pictographs shown are generic in nature and are meant to generally represent hazards common to all automotive lifts regardless of specific style Funding for the development and validation of these labels was provided by the Automotive Lift Institute PO Box 85 Cortland NY 13045 Replacement label sets may be obtained from the original lift manufacturer and ALI s member companies They are protected by copyright www autolitt org 1992 by ALI Inc ALVWL200w Review all safety information daily with all lift operators IMPORTANT Insure Safety Instruction Decals and Hang Card are affixed to the lift immediately following installation and before the lift is used LIFT SAFETY A
25. n detergent must be used to fill the reservoir tank before operating the lift It is the shop owner s responsibility to train all operators in lift operation and lift safety 2 1 UNLOADING PROCEDURE amp LIFT PACKAGE CONTENTS For your information All lift components are packaged together in one module held together by steel frames Optional accessories rolling jacks and turnplates are packaged separately UNPACKING PROCEDURE When the lift arrives on site 1 If possible have lift unloaded in the installation area and on two 4 x 4 x 24 Wooden Blocks required for unpacking 2 Check for freight damage and report immediately to the trucking company who delivered the lift 3 Check for missing parts and report immediately to the factory 1 877 799 LIFT 5438 or 289 291 3335 Main Components include Columns 4 pc Runway Assemblies 2 pc Crossmembers 2 pc 1 front 1 rear Powerpack 1 pc Accessories see list below Accessory includes Lifting Cables 4 Hydraulic Hose 1 pc Approach Ramps 2pc Wheel Stops 2 WL 200 Series Safety Information Label Kit ALI Lifting It Right Manual Automotive Lift Safety Tips Hang Card Automotive Lift Operation Inspection and Maintenance Manual Owner s Manual Hardware Box includes Fittings bolts washers nuts shims and anchor bolts etc 2 WARRANTY amp SAFETY Warranty The four post lift models identified in this ma
26. nts see picture below Never allow anyone under the lift when raising or lowering Always insure mechanical safety locks are completely engaged on all four columns before proceeding under the lift or a vehicle SERVICE GARAGE SERVICE GARAGE ALIFT POINTS ALIFT POINTS p IMMER T E se FRONT FRONT p 2 4 I S LIFT LIFT POINTS POINTS zi L BOTTOM VIEW i BOTTOM VIEW Typical Label Drawings Reprinted with permission from SAE J2184 2007 Society of Automotive Engineers Inc Controls on the powerpack and crossbeam perform the following functions Push button on power unit raises the lift Safety Release Handle retracts or releases safety locks at all four columns This handle along with the DOWN HANDLE must be pressed and held during the entire lowering procedure Down handle on power unit lowers the lift Note Before lowering the lift you should raise it slightly to remove pressure from safety locks allowing them to disengage completely 15 PRE OPERATION CHECK LIST Trained Lift Operator All lift operators must be fully trained and qualified to safely and effectively operate the lift described and covered in this manual Absence of All Obstructions The total work area must be free of any and all obstructions and be generally clean of oil
27. nual have the following warranty from date of purchase Structural Components 5 year Hydraulic and Other Components 2 year The above items are warranted to be free of defects in material and workmanship to the original owner of the lift as follows This warranty does not extend to defects caused by ordinary wear misuse abuse improper maintenance shipping damage or where repairs have been attempted or made by anyone other than the manufacturer or a manufacturer certified technician This warranty is exclusive and in lieu of all other warranties express or implied In no event shall the manufacturer be liable for special incidental or consequential damages for any breach or delay in performance of the warranty The manufacturer reserves the right to change specifications designs or add improvements to its product line without incurring any obligation to make such changes to products sold previously IMPORTANT SAFETY INSTRUCTIONS When using your garage equipment basic safety precautions should always be followed including the following 1 Read all instructions 2 Care must be taken as burns can result from touching hot parts 3 Do not operate equipment with a damaged cord or if equipment has been dropped or damaged until it has been examined by a qualified service person 4 Do not let a cord hang over the edge of the table bench or counter or come in contact with hot manifolds or moving fan blades 5 Let equipment cool comp
28. olumn top plate 6 If the entire 2 clearance cannot be attained by adjusting the locking latch bar adjust the cable Turn cable adjusting nut to raise the locking latch 2 above bottom of latch bar slot Then tighten cable jam nut 7 Lower lift and remove vehicle Raise the lift to full height Listen and watch as the first locking latch clicks into place Synchronize the other three columns with this column by adjusting their cables so all four latches click at the same time Tighten jam nuts When adjusting cables always leave at least 1 4 showing between nut and stud end Latches may not click in at the same time when vehicle is being raised They should be close Be sure all four corners have passed the locking latch bar slot before lowering lift on locking latches 20 7 TROUBLESHOOTING The following are suggestions to consider if you have problems with the lift Please call qualified lift technician and or a qualified electrician for further clarification and information Problem Lift Will Not Raise or Lower Lift Will Not Raise Lift Will Not Lower Lift Will Not Hold Pressure Lift Will Not Raise A Vehicle 1 2 3 4 5 6 7 8 OO Q lt NF Possible Causes Blown fuse or circuit breaker Tripped thermal overload Incorrect voltage to motor Bad wiring connections switch burned out Motor windings burned out Air in oil or low oil level Lowering Valve leaks
29. ope Diameter inch Max allowable reduction inch Less than or equal to 5 16 1 64 More than 5 16 1 2 1 32 More than 1 2 to 3 4 3 64 If any of the cable is as shown in the following pictures do not use Typical Good Cable Cable With Broken Wires Cable With Severe Corrosion Cable With Necking 19 Note Attention shall be given to end connections Upon development of two broken wires adjacent to socket end connections the rope shall be resocketed or replaced Resocketing shall not be attempted if the resulting rope length will be insufficient for proper operation CABLE ADUSTMENT Initial adjustment Adjust cable with lift fully lowered Loosen jam nut and tighten nut on cable stud on top of column until crossbeam end is raised 1 4 and back off nut one turn Retighten jam nut Repeat for all four cables Final adjustment 1 Load a typical vehicle on lift 2 Raise lift to full height and then lower lift onto top latch position 3 Starting with the right front column use a straight edge to mark the position of the crossbeam bottom on the column 4 Raise lift to full height again and mark second position If gap between two marks is less than 2 adjust locking latch bar to reach clearance of 2 Repeat for the other three columns 5 Adjust locking latch bar by adjusting nut so that the bottom of the top most locking slot is at least 2 below locking latch After adjustment tighten jam nut underneath c
30. ot operate if lift has damaged or broken components Never walk or work under the lift unless all safety locks are completely engaged Never overload the lift The hydraulic system on this lift is not designed to be a load holding device Mechanical safety locks must be engaged before proceeding under the lift for vehicle servicing or lift maintenance Never override operating controls This is unsafe and will void the warranty 5 Before driving a vehicle onto the lift insure that the lift and lift area is clear of all debris and that all oil and grease has been cleaned from runway surfaces e Always chock wheels and set parking brake before lifting vehicle When using a jack s to raise a vehicle position jack lifting pads to contact vehicle manufacturers recommended lifting points Raise jack slowly until all pads contact the vehicle Confirm that the vehicle is stable on the jack s before raising to desired working height 8 Important Removal or installation of heavier parts can change the vehicle s center of gravity on the jack s resulting in a critical load shift The vehicle may then be unstable Plan ahead for this possibility to insure continued safety and refer to the vehicle manufacturer s service manual for recommended procedures 9 Always keep the lift area free of obstructions and debris Grease and oil spills should be cleaned up immediately 10 Never raise a vehicle on the lift with passengers inside B
31. se frame area Y Remove oil grease on runways and rolling jack lift pads WEEKLY Y Check hydraulic fluid in reservoir and top up if required Y Check cables cable pulleys and lifting cylinder MONTHLY Check that all anchor bolts are torqued to minimum 75 ft lbs 102Nm Y Clean and lubricate moving parts EVERY YEAR Y Have a certified lift technician inspect and certify all aspects of the lift EVERY TWO YEARS Y Change and replace hydraulic oil in cylinders and powerpack reservoir LUBRICATION Y Refer diagram 10 for lubrication points Y Where grease is required use a multi purpose lithium grease Y Where lubricating oil is required use a SAE 30 Y Where hydraulic oil is required use ISO 32 hydraulic oil LOW non detergent 18 The following criteria will determine when a lifting cable is longer acceptable for service 12 randomly distributed broken wires in one lay or four broken wires in one strand in one lay in running ropes one outer wire broken at the contact point with the core of the rope which has worked its way out of the rope structure and protrudes or loops out from the rope structure wear of one third the original diameter of outside individual wires kinking crushing bird caging or any other damage resulting in distortion of the rope structure evidence of heat damage from any cause reduction from nominal diameter greater than those listed in the following table R
32. t Installation Diagrams amp Parts Lists page 24 It is the shop owner s responsibility to provide a satisfactory installation area for the lift Lift should only be installed on level concrete floors with no more than 3 of slope and with a minimum of 4 inches 102mm and 3000 psi 20 7MPa concrete that has been aged a minimum of 30 days Please consult a qualified individual if any doubt exists concerning proper installation and subsequent safe operation of the lift Do not install the lift on asphalt or outdoors Failure to comply with these minimum standards could result in personal injury or death Prior to installation it is the shop owner s responsibility to provide constant electrical power in the correct voltage phase etc and all wiring for electrical hook up of the lift The shop owner must insure that the electrical installation conforms to local building and safety codes Where required the shop owner will provide an electrical isolation switch located in close proximity to the lift This switch will have an emergency stop capability and isolate electrical power from the lift for servicing requirements It is the shop owner s responsibility to provide necessary lockout tagout means for energy sources per ANSI Z244 1 1982 R1993 Safety Requirements for the Lockout Tagout of Energy Sources before beginning any lift repairs Hydraulic oil will be supplied by either the shop owner or the installer ISO 32 hydraulic oil 10W no
33. two wooden blocks under the lift to enable fork lift or other access and to allow for removal of shipping frames Unbolt steel shipping frames and remove from installation area Take adequate precautions when working with runways columns and other components Find the end of the hose that is mounted to the cylinder and tighten the elbow that attaches the hose to the side of the runway using the nut Check the fitting at the cylinder bottom and make sure it is tight Pull or push the plate on the end of the cylinder to make the cylinder rod out of the cylinder by about 40 Make sure that the 1 2 plate is threaded tight against the cylinder rod Also be sure that the 1 4 plate is on the rod and hand tighten the lock nut on the rod Unbolt the top runway with cylinder underneath from the shipping frame Secure runway with a hoist if necessary Place the runway in the bay with the hydraulic fitting facing toward the outside Ensure the hydraulic fitting is near the power side column position Unbolt the four Vertical Columns from the shipping frame and place the column with the power unit mounting bracket at the far left corner from the bay entrance Stand these Vertical Columns on their base plate by following the pre installation diagram pg 8 Ensure each Vertical Column Top Plate has the longer side with the hole oriented towards the inside of the lift layout see Diagram 8 Unpack the bottom runway no cylinder
34. uctions and criteria below FOUNDATION and ANCHORING REQUIREMENTS Lift should only be installed on level concrete floors with no more than 3 of slope and a minimum of 4 inches 102mm and 3000 psi 20 7MPa concrete that has been aged a minimum of 30 days A qualified person should be consulted to address seismic loads and other local requirements Do not install the lift on asphalt or outdoors Maintain a 6 minimum distance from any slab edge or seam Hole depth should be a minimum of 4 When use shims MAKE SURE shim thickness not exceed 1 2 when using the anchors with the lift 13 depth of bole could be any depth flush with fixture beyond minimum recommended depth Clean the hole with compressed air 9 Drive wedge anchor into drilled hole through fixture so that nuts is anchorage is now complete MORE HELPFUL INSTRUCTIONS Always wear safety glasses Follow the drill manufacturer s safety instructions Use only solid carbidc tipped bits mecting the ANSI B94 12 tip diameter as shown below in bottom Table Drill the hole perpendicular to the work surface To assure full holding power do not ream the hole or allow the drill to wobble Drill the hole as deep as the full length of the anchor but not close then two anchor diameters to the bottom opposite surface of the concrete Clean the hole using compressed air and a wire brush A clean hole is necessary for proper performance Assemble the washer and nut
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