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TempStar HH Installation/Operation & Service Manual

1. L L Hi Li E DES ul ras 2 que L I A BLI aek E 2 EL AF meer E s 7 Bk T L ELI TER za DES H H H pk L T A PLI TEA us En f T a Bik 4 A mk L A BLK 4 H JE Sm VIR E ala TE WI A Hk T L A rea bir TEX bi LT HERTZ 3 PHASE H A Bk Ll F T A ELI A Bk T L A BLK FI cu HK ER T IRE 8 iz 7 A Bk L A BLI li d P YES 7 2 ILI 29 BLI DES gn ad H aru b T A BLI Apik T L A BLI PTE A H t TER TES IRE 41 7 9 GA T L A BLI E EEE AUS TEF 7 E A uk 4114 BLI r IE 1 TER HLT OSTAT I E BLI L Tr ELI Y El 1 L El i 24 ES OUNI TA DISPENSER 7 d H HIGH WATER LEVEL Bk X L ATER LEVEL CONTROL E T MOTO F E FILL OLENDI IT El T ASH LE TIME AT J H I EL Ban pu EL HT au HT EN er Po EL El D HT El T HT Bi F T y EL BL JE 1 VNTT 8 HT IL ED a JMPONENT LAYOUT mo Hn d 1 v o HT El TOP OF NTROL BOX HT YEL er w TM DEN L 2 BLL YEL Te p El 1 I T ie T EL k BLE WHT 5 E 1 HT 4 El HT FI i ED BLK BL I ET hd E3 X TLI HT A
2. 39 6 4 4 23 16 31 6 6 6 ET O E LE E C FI ap sp llap llap ap P 4p 19 le Fe wa rel ee I I IE l 1 HEIMA HEITA SFT Rl 17 0 a 18 im 0000 m B Bd 20 in SIE mm Pe ik 4 H PI I 11 11 14 12 15 lt 4 4 leas r 3 Es 13 41 9 40 10 42 Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised 01 11 2013 20 K 24 ITEM QTY 43 44 45 Y qo PE WW gt
3. La L gt q D oe ELI SR 10 GA BLI A e 10 GA RE Da 10 G RED 10 GA BL T L A BL O4 F2 i A BLI 51 Lo A REI t seep 10 GA BL T le BL Qi FO E E T I T q 14 GA PLI H boo Yo 14 GA BLH 14 64 REI N H Lot 14 GA RED A BL SM du A BL Lees ps A PLI 14 GA BLI p 14 G REI E m ELI A BLI A REI H1 INSE HEATE Nj H ASH HEATE o as ASH MOTO ELI INSE HEATER CONTACTO N HESTEN 2 4 p EI AR El n UL RELA F DISPENSER FUSE TH 21 1 L OWE H J EL pon TH llo AUTD MANUAL lt DELIME ITCH eH LE SELECTOR HT ep El OWER LIGHT HEATER DVERLDAD LIGHT HT isl O 17 4 8 LE LIGHT Ak en HLT ASH HEATER HIGH LIMIT THERMOSTAT dll Om YEL BLH TS1 E HEATER THERMHSTAT 1 Li EUST ann El T ASH HEATER THERMOSTAT HT HLT J T Q ES R T a ER THERMOSTAT ge RH tt HT EL HIGH 2TE LEVEL EE L ATER LEVEL CONTROL a F E FILL SOLENDII 0018 0 F D DL F ISLET T OL TRANSFORME 6 OL OTOR OVERLDAI TIMER BOAR 4 EL 5 H 1 54 ED ELI EL MPONENT LAYOUT TOP QF CONTROL BOX i ED WHT IK D ED WL 4 BLU YEL i m as Bi o SSS o BL PLI HT Riot M 2 LL BLK YEL gt EL do Ho en EL BL I El Li Lo Lo F
4. L H 10 GA BLK Li qq T 19 GA BLI 1 H mea Gi La PL i x T A BLK TE H H T I b TE m EU TE m 7 A T L A BLH TER eq re L L H mn Li 12 L3 POWER DISTRIBUTION BLOCK TE CIE ras on 10 BLK L Te 10 GA BLE 1 E BLK 1 HR man f 7 DEG EE TRE 1 T HI INSE HEATE oca ik 15112 10 ELI H ASH HEATE il ASH 1 INSE HEATE HNTACTI Li 8 VOLT 5 3 PHASE L ASH HEATER CONTACTO H BEER E TT ta T Tr te BE AS 1 ELA A rrr WIFE Er ar TRE Fl ONSTANT VOLTAGE CONNECTIO 10 Ga Blt 4 F ETERGENT DISPENSER FUSE BLACK Tl ane yd F INSE DISPENSER FUSE BLOCH IFE amp IPE 4 1 F EXHAUST FAN FUSE EL CI H I 1 OWE ITCH 10 Ge Li Tl 10 GA BLI 0 GA U L 0 G nn ITCH TER AR IE VEM eR BUTD MANUAL TCH ank BIJLES A BLK 4 LE SELECTH 1 RES see A BLI 2 E HEATER DVERLDAD LIGHT did n E LE LIGHT HLT ASH HEATER HIGH LIMIT THERMOSTAT 1 51 INSE HEATER THERMOSTAT Ju K ELI El T2 en TS ASH HEATER THERMOSTAT I H HIGH WATER LEVEL ELI f El L ATER LEVEL CONTROL FS INSE FILL SOLENOID A TIMES Pho VOTE o Y En T EXHAUST FAN TIME ELI
5. Kit False Panel with Mounting Hardware en n ui 05700 002 52 89 a aa _ i K ye P x 0 le m False Panel Positioned in unit 1 Remove the rack assembly from the dishmachine 2 The false panel will mount inside of the dishmachine 3 Position the panel in the dishmachine on the side to be closed 4 Hold the panel against the side of the dishmachine and Insert this R push upward side first 5 The panel will clip in at the top inside of the unit 6 The holes in the false panel will line up with the rack assembly holes 7 Re install the screws for the rack assembly which will secure the false panel to the unit 8 Re assemble the rack track in an L shape for a corner operation Bottom of False Panel Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 46 SECTION 6 ELECTRICAL SCHEMATICS SECTION 6 ELECTRICAL SCHEMATICS wam Tempstar HH TOP MOUNT CONTROLS 208 230 VOLT 60 HERTZ SINGLE amp THREE PHASE
6. dd N N hz ee DESCRIPTION Control Box Weldment Timer Bracket Lock Nut 6 32 Heater Contactor Terminal Block Lock Nut 10 24 Contactor Wash Motor Relay Relay 415V 3PH 5 Wire Only Light Green Light Red Temperature Gauge Wash 96 Lead Temperature Gauge Rinse 48 Lead Light Yellow Decal Wash 150F Min Decal Rinse 180F Min Ground Lug Bracket Liquid Level Control Board Liquid Level Control Board Tricnut 6 32 Screw 6 32 X 5 8 Plug 1 2 Grommet 7 8 Split Bushing Snap Clamp Hose 25 312 Decal Warning Disconnect Power Cover Top Mount Control Box Decal Control Box Lockwasher Int Tooth 10 Screw 10 32X3 8 Phillips Truss Head Decal Copper Conductors Decal Ground Decal L1 L2 Bracket Fuse Strip Fuse Holder 6 pole Screw 6 32 x 3 8 W Ext Tooth Washer Decal Dispenser Connection Timer Universal Timer Universal Fused Alternate Locknut 10 32 Screw 10 32X1 Switch Rotary Selector Switch Operation Switch Power Overload TK ONY 460 Volt Unit Only Motor Contactor SC 03Y 460 Volt Unit Only Din Rail 2 3 4 460 Volt Unit Only For a 460V Unit Replace item 4 with items 43 44 and 45 SECTION 5 PARTS SECTION TOP MOUNTED CONTROL BOX ASSEMBLY WITH UNIVERSAL TIMER CONTINUED Mfg No 05700 003 30 14 05700 003 02 08 05310 373 03 00 05945 109 01 69 05940 011 48 27 05310 373 01 00 05945 002 74 20 05945 111 4
7. Cap Screw Data Plate 3 lt Coil amp Housing Data Plate y gt Valve Bonnet lt ln D Spring d 06401 003 07 40 M Plunger Retainer I 06401 003 07 40 A bo O Ring Diephregm CH 4010037442 Retainer io SS Plunger oo Diaphragm 06401 003 07 42 Components of Repair Kit 06401 003 06 24 lt Body Screen Retainer lt Mesh Screen Complete Vacuum Breaker Assembly Valve Body 04820 002 53 77 Complete 240 Volt Solenoid Valve Assembly 04810 100 03 18 Coil amp Housing only 06401 003 07 44 Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 40 SECTION 5 PARTS SECTION WASH amp RINSE ARM MANIFOLD ASSEMBLIES 18 z 19 A uM 13 Z I 18 gt ll A 12 lt FT NK v 15 5 T 157 ta y y 10 gt E k i 18 DETAIL A 9 FINAL RINSE ARMS amp MANIFOLD 13 2 3 4 A o E i2 M 5 m D m sci 9 18 l Ju 7 x Y 17 ES 7 16 DETAIL WASH 5 MANIFOLD 6 18 BR I u ee Eden Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 41 ITEM QTY
8. EL RED WHT dL El OF ED EL EX TM ge EL ELE BL EL HT EL m RY aa ape RED m EIE EL HT VIOZWHT ONTROL BOX LAYOUT 5 lt 7 56 55 54 HT El ES ES gal F BLK WHT 149 BLK YEL EL El L F2 LORG X S 1 TB 2 Ebene F 4 RED All R2 R BL 2 El ONNECTION 1213 GHI F Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised 01 11 2013 49 ES SECTION 6 ELECTRICAL SCHEMATICS Tempstar HH UNIVERSAL TIMER 208 230 VOLT 60 HERTZ SINGLE amp THREE PHASE L Hl lo GA bee Li y T 10 02 DL TE A o er Leyg T A A L A RE a AKA er Ar We 7 A BLK T L ABLE a k TE AL TES pk L T BLI LI Le L3 RINSE HEAT en VO ment N zs A ur L BLI L 10 GA u IKE d A R E s me HK IRE EI 7 5 10 GA pk T L 10 GA BLI H H HE TE TER wp pw TES 1 ASH 1 INSE HEATE L 8 VOLT HERTZ 3 PHASE ASH HEATER CONTACTO H ER orb Qayma A T L A ASH SL PELA P epee art IE de ere DG 1 Fi DISPENSE
9. PREPARATION Before proceeding with the start up of the unit verify the following 1 The pan strainer and pump suction strainer are in place and are clean 2 The overflow tube and o ring are installed 3 That the wash and rinse arms are screwed securely into place and that their endcaps are tight The wash and rinse arms should rotate freely POWER UP To energize the unit turn on the power at the service breaker The voltage should have been previously verified as being correct If not the voltage will have to be verified FILLING THE WASH TUB For the initial fill ensure that the cycle selection switch is in the AUTO automatic position and place the power switch in the ON position The unit will fill automatically and run through a rinse cycle Open the doors and verify that the water level is correct Hereafter the water level is controlled by the overflow tube Verify that the drain stopper is preventing the wash tub water from draining excessively There may be some slight leakage from the drain hole Verify that there are no other leaks on the unit before proceeding any further The wash tub must be completely filled before operating the wash pump to prevent damage to the component Once the wash tub is filled the unit is ready for operation WARE PREPARATION Proper preparation of ware will help ensure good results and less re washes If not done properly ware may not come out clean and the efficiency of the dishmac
10. VOLTAGE CHECK Ensure that the power switch is in the OFF position and apply power to the dishmachine Check the incoming power at the terminal block and ensure it corresponds to the voltage listed on the data plate If not contact a qual ified service agency to examine the problem Do not run the dishmachine if the E d ET lt voltage is too high or too low Shut off the service breaker and mark it as being alt for the dishmachine Advise all proper personnel of any problems and of the loca i tion of the service breaker Replace the control box cover tighten down the screws l Incoming Power Connection Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 9 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS DETERGENT CONTROL Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate Using detergent in the proper amount can become in time a source of substantial savings A qualified water treatment spe cialist can tell you what is needed for maximum efficiency from your detergent but you should still know some basics so you ll understand what they are talking about First you must understand that hard water greatly effects the performance of the dishmachine Water hardness is the amount of dissolved calcium a
11. 864 2202mm i B x E dak i H g HAH 73 1856mm 731 1863mm D 1 27 687mm uii pronus Ore 34 861mm i 1 114 298mm 154 387mm Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 4 SECTION 1 SPECIFICATION INFORMATION TEMPSTAR HH DIMENSIONS SIDE MOUNT CONTROL BOX LEGEND A DRAIN 1 1 2 IPS 2 B WATER INLET 3 4 IPS i D C ELECTRICAL CONNECTION H All dimensions are in inches All vertical gt dimensions are 1 2 due to adjustable N bullet feet 3 76mm E 3 77mm 4 102mm 154 388mm 25 637 mm i 1 1 1 27mm 254 639mm B du 1 S 864 2190mm E e B 4 25 i e Ved 27 d 687mm 733 1876mm Y 4 F n iE 34 861mm E 1 3 12 1 4 c 124 327mm 310mm H 74 190mm Tempstar HH Series Technical Manua
12. 30 FAO s N3 R s NS s SECTION 5 PARTS SECTION WASH amp RINSE ARM MANIFOLD ASSEMBLIES CONTINUED DESCRIPTION Upper Manifold Nut 3 8 16 S S Hex Lockwasher 3 8 Bolt Hex 3 8 16 x 7 8 Long O Ring Positioning Bracket Manifold Tube Tube Wash Manifold Gasket Manifold Wash Arm Assembly Wash Arm Weldment Bearing Assembly O ring Wash Arm Assembly 415V Wash Arm Weldment 415V Bearing Assembly 415V Rinse Arm Assembly Clip Retaining Rinse Head Bushing Washer Bushing Rinse Head Rinse Arm Plug Bearing Lower Wash Manifold Weldment Locknut 1 4 20 S S Hex with Nylon Insert Rinse Manifold Weldment Bolt Hex 3 8 16 x 1 1 4 Long Wash Arm Double Assembly Wash Arm Double Assembly 415V Mfg No 05700 031 34 82 05310 276 01 00 05311 276 01 00 05306 011 36 95 05330 111 35 15 05700 011 34 63 05700 031 92 58 05700 111 35 03 05700 021 35 39 05700 021 35 93 05700 021 35 97 05330 002 60 69 05700 021 63 81 05700 021 63 42 05700 021 63 80 05700 002 58 09 05340 112 01 11 05330 011 42 10 05700 021 33 84 05700 031 49 58 04730 609 04 00 03120 002 72 24 05700 002 21 70 05310 374 01 00 05700 002 01 19 05305 276 10 00 05700 031 92 49 05700 002 46 86 Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 42 460 VOLT MACHINE TRANSFORMER MOUNTING BOX wr SECTION 5 PA
13. 803 254 5146 AUTHORIZED APPLIANCE SERVICECENTER 2249 AUGUSTA RD GREENVILLE SC 29605 864 235 9616 FAX 864 235 9623 WHALEY FOODSERVICE REPAIRS 1 26 amp US1 P O BOX 4023 WEST COLUMBIA SC 29170 803 791 4420 800 877 2662 FAX 803 794 4630 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 748 CONGAREE ROAD GREENVILLE SC 29607 864 234 7011 800 494 2539 FAX 864 234 6662 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 1406 C PL MYRTLE BEACH SC 29577 843 626 1866 FAX 843 626 2632 info whaleyfoodservice com RHODE ISLAND TO WISCONSIN WHALEY FOODSERVICE REPAIRS 4740 A FRANCHISE STREET N CHARLESTON SC 29418 843 760 2110 FAX 843 760 2255 info whaleyfoodservice com SOUTH DAKOTA GCS SERVICE INC MINNEAPOLIS MN 612 546 4221 800 345 4221 FAX 612 546 4286 GENERAL PARTS INC 10 SOUTH 18TH STREET FARGO ND 58103 701 235 4161 800 279 9987 701 235 0539 FAX TENNESSEE GCS SERVICE INC MEMPHIS TN 901 366 4587 800 262 9155 FAX 901 366 4588 GCS SERVICE INC NASHVILLE TN 615 244 8050 800 831 7174 FAX 615 244 8885 TEXAS ARMSTRONG REPAIR CEN TER 5110 GLENMOUNT DRIVE HOUSTON TX 77081 713 666 7100 800 392 5325 FAX 713 661 0520 gm armstrongrepair com COMMERCIAL KITCHEN REPAIR CO 1377 N BRAZOS P O BOX 831128 SAN ANTONIO TX 78207 210 735 2811 800 292 2120 FAX 210 735 7421 broc
14. PLUMBING THE DISHMACHINE before proceeding Install the water supply line 3 4 lt pipe size minimum to the dishmachine line strainer using copper pipe It is recom mended that a water shut off valve be installed in the water line between the main sup ply and the machine to allow access for service The water supply line is to be capable of 20 5 PSI flow pressure at the EN ed temperature indicated on the data plate l Do not confuse static pressure with flow pressure Static pressure is the line pressure in a no flow condition all valves and services are closed Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle It is also recommended that a shock absorber not supplied be installed in the incom ing water line This prevents line hammer hydraulic shock induced by the solenoid Incoming Plumbing Y strainer Connection valve as it operates from causing damage to the equipment PLUMBING CHECK Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed Check for any leaks and repair as required All leaks must be repaired prior to placing the machine in operation STEAM LINE CONNECTION The steam machines come with lines by which the source steam needs to be connected Connect all steam lines to the machine as all applicable codes provide See machine data plate for informati
15. TU CONNECT O EL C E El I En TIMER WHT E T ta MERERI Loo Sr H EL EE EL BLI a HT ius EDL Ha ers ene a a QS MEL REL 4 Bo SZ Ba 1 rh ER RET ORG WHT El TEVPSTAR HH MODEL a en dl Est L A 1 TAR Ha Manel HT BL El T HLTS 1 Eee 7 ENTE 7 n HT YEL en A NI EL I SED VEL pg VELIK gt ev El are RED 17LET HITE ONTROL BOX LAYOUT 5 HT 7 HT 4 EL a t I 1 5 3 7 5154 Ep ELI 2 ES 4 gt E EL I ED HT a H EI L F2 Y x H 7 H Na HT BL vi HT 2 A 2 BLK WHT LiJLALs T a BLK YEL AH El NI EL STA TM a B A R TINNECTION ALO Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised 01 11 2013 48 v SECTION 6 ELECTRICAL SCHEMATICS Tempstar HH TOP MOUNT W CYCLE SWITCHES 460 VOLT 60 HERTZ THREE PHASE L E n
16. 410 GA BLACK Li db Tl to GA BLACK 0 10 GA REI T 4 10 GA 4 Re Bee 10 GA BLUE 4 10 GA BLack Ll Tl i0 Ga BLACK y _ 0 RED 4 10 4 10 G BLUE T Jr L 10 C BLUE 4 quis os meet on 14 GA BLACK 14 GA BLUE a JHE 14 GA BLUE 1 RED AR 1 A RED 4 GL DETERGENT PLACK DISPENSEF El ONNECTIO A BLACK 1 amp A BLACK 18 G RED LEGEN o I F R F ev L1 L2 L3 POWER DISTRIBUTION BLOCH NECTION ND GROUND E Hi RINSE HEATER H2 ASH HEATEF i gt RY FEI M ASH MOTOR T AR R RINSE HEATER CONTACTO I en R2 ASH HEATER CONTACTOF Ea TO TIMER WHT TD TM A2 e R3 ASH MOTOR CONTACTOR R4 ONTROL RELA aln R Eh mut A J BL HT GNI e E HT EI 3 DELIME SWITCH i 4 LE SELECTOR _ El POWER LIGHT HT T y R T TIMER REI B E2 HEATER OVERLOAD LIGHT T Jr i 4 E3 LE LIGHT i T RINSE HEATER THERMOSTAT Ts2 ASH HEATER THERMOSTAT HT BL c en HLT ASH HIGH LIMIT THERMOSTAT HITS 7 L ATER LEVEL CONTROL E rel HT VEL El HP HIGH LEVEL TE TIMER BOARD TM EXHAUST FAN I RINSE FILL SOLENOII aat EI T1 CONTROL TRANSFORMER MOL MOTOR OVERLOAL F ONTROL FUSE e Fi ONSTANT VOLTAGE CONNECTION E HITE F2 DETERGENT DISPENSER CONNECTION oe e ORG WHT F3 RINSE DISPENSER CONNECTION P F4 EXHAUST FAN CONNECTION PEN I RY BLI F4 EXHAUST FA
17. Long Hex 6 2 Right Left Front Outer Door Guide 7 2 Right Left Front Inner Door Guide 8 2 Right Left Front Hood Support Weldment 9 1 Left Rear Outer Door Guide 10 1 Left Rear Inner Door Guide 11 1 Right Rear Outer Door Guide 12 1 Right Rear Inner Door Guide SECTION 5 PARTS SECTION HOOD ASSEMBLY lt x lt __________ 7 tg Mfg No 05700 002 01 23 05700 003 52 53 05305 274 24 00 05311 174 01 00 05310 374 01 00 05305 274 02 00 05700 031 76 85 05700 031 76 82 05700 002 17 68 05700 031 76 34 05700 031 76 33 05700 031 76 35 05700 031 76 32 Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 24 SECTION 5 PARTS SECTION LES CANTILEVER ARM DOOR ASSEMBLIES 1 2 i 10 9 3 4 5 N lt 11 B lt x Za 16 21 22 i 23 4 24 s p en Px k q lt 5 26 Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 25 ITEM QTY 1 SECTION 5 PARTS SECTION CANTILEVER ARM DOOR ASSEMBLIES CONTINUED DESCRIPTION Cantilever Arm Sleeve Cantilever Arm Screw 1 4 20 x 1 1 2 Long Hex Head Washer 1 4 ID S S Locknut 1 4 20 S S Low Profile with Nylon Insert Plug Cantilever Connecting Link Spring Pin 1 4 x 1 1 8 Long Yoke Assembly Nut 3 8 16 S S Hex Locking Rod Spring Connecting Plate Spring Multiplier Spring Cantileve
18. MICHIGAN GCS SERVICE INC LIVONIA MI 248 426 9500 800 772 2936 FAX 248 426 7555 JACKSON SERVICE COMPA NY 3980 BENSTEIN RD COMMERCE TWSHP MI 48382 248 363 4159 800 332 4053 FAX 248 363 5448 GCS SERVICE INC GRAND RAPIDS MI 616 241 0200 800 823 4866 FAX 616 241 0541 MINNESOTA GCS SERVICE INC MINNEAPOLIS MN 612 546 4221 800 345 4221 FAX 612 546 4286 GENERAL PARTS INC 11311 HAMPSHIRE AVENUE SOUTH BLOOMINGTON MN 55438 2456 952 944 5800 800 279 9980 800 279 9980 FAX MISSISSIPPI GCS SERVICE INC JACKSON MS 601 956 7800 800 274 5954 FAX 601 956 1200 GCS SERVICE INC MEMPHIS TN 901 366 4587 800 262 9155 FAX 901 366 4588 MISSOURI GCS SERVICE INC KANSAS CITY MO 816 920 5999 800 229 6477 FAX 816 920 7387 GCS SERVICE INC ST LOUIS MO 314 638 7444 800 284 4427 FAX 314 638 0135 KAEMMERLIN PARTS amp SVC 2728 LOCUST STREET ST LOUIS MO 63103 314 535 2222 FAX 314 535 6205 petek kps stl com GENERAL PARTS INC 1101 EAST 13TH STREET KANSAS CITY MO 64106 816 421 5400 800 279 9967 816 421 1270 FAX MONTANA RESTAURANT APPLIANCE SVC 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com NEBRASKA GOODWIN TUCKER GROUP 7535 D STREET OMAHA NE 68124 402 397 2880 800 228 0342 FAX 402 397 2881 askme goodwintucker com NEVAD
19. 322 1440 service jones mcleod com JONES McLEOD APPLIANCE svc 854 LAKESIDE DRIVE MOBILE AL 36693 251 666 7278 800 237 9859 FAX 251 661 0223 ALASKA RESTAURANT APPLIANCE SERVICE 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com ARIZONA AUTHORIZED COMMERCIAL FOOD EQMT SVC 4832 SOUTH 35TH STREET PHOENIX AZ 85040 602 234 2443 800 824 8875 FAX 602 232 5862 acsboss aol com GCS SERVICE INC PHOENIX AZ 602 474 4510 800 510 3497 FAX 602 470 4511 ARKANSAS BROMLEY PARTS amp SVC 10TH AND RINGO P O BOX 1688 LITTLE ROCK AR 72202 501 374 0281 800 482 9269 FAX 501 374 8352 service bromleyparts com parts bromleyparts com GCS SERVICE INC 3717 CHERRY ROAD MEMPHIS TN 38118 901 366 4587 800 262 9155 FAX 901 366 4588 ALABAMA TO FLORIDA CALIFORNIA BARKERS FOOD MACHINERY SERVICES 5367 SECOND STREET IRWINDALE CA 91706 626 960 9390 800 258 6999 FAX 626 337 4541 service barkers com GCS SERVICE INC LOS ANGELES CA 213 683 2090 800 327 1433 FAX 213 683 2099 GCS SERVICE INC SANTA ANA CA 714 542 1798 800 540 0719 FAX 714 542 4787 GCS SERVICE INC S SAN FRANCISCO CA 650 635 0720 800 969 4427 FAX 650 871 4019 COMMERCIAL APPLIANCE SERVICE INC 6507 PACIFIC AVENUE SUITE 102 STOCKTON CA 95207 916 567 0203 800 464 2222 916 567 0266 FAX GCS SERVICE
20. 79 05700 002 23 64 05700 002 29 60 06401 003 08 69 09515 003 15 64 05700 011 88 01 Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 26 SECTION 5 PARTS SECTION TUB ASSEMBLY 2 3 4 5 6 7 8 lt T 11 Y i d g 1 Y ud Z ue an N L X Pm P A lt 12 t 5 X A CZ gt lt 13 10 N lt 14 32 N 4 35 unge po 1 P 3 o s I a S x 34 e 2 21 Je K 1 gt 9 y I s 16 2 i gt lt 1 15 5P d i P gt E uso Y ED SEE PAGE ENTITLED 20 21 22 23 24 25 26 27 28 WASH MOTORS SEE PAGE ENTITLED Represents an item not shown WASH RINSE HEATERS Nut 1 4 20 Serrated Nut M d 05310 011 66 49 Bracket Motor Support Weldment 05700 002 20 42 Pump Support Adjustable Bracket y 05700 002 20 41 Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 27 SECTION 5 PARTS SECTION TUB ASSEMBLY CONTINUED ITEM QTY DESCRIPTION Mfg No 1 1 Tub Weldment 05700 002 01 25 2 1 Rack Assembly 05700 002 01 00 3 2 Bulk Head Plug 04730 609 05 00 4 1 Gasket 05700 111 35 03 5 1 O ring 05330 400 05 00 6 4 Bolt Hex 3 8 16 x 1 1 4 Long 05305 276 10 00 7 1 Lower Wash Manifold Weldment 05700 031 46 00
21. 8380 SALES 905 624 1419 FAX 905 624 1851 SERVICE 800 427 6668 FAX 800 361 7745 July 24 2009 Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised 01 11 2013 65
22. CIRCUIT 415 3 60 12KW 28A 35 AMP 415 3 60 14KW 30A 40 AMP 208 1 60 12KW 240V 75 A 100 AMP 208 1 60 14KW 240V 82A 110 AMP 230 1 60 12KW 240V 81A 110 AMP 230 1 60 14KW 240V 90 A 125 AMP 208 3 60 12KW 240V 48A 60 AMP 208 3 60 14KW 240V 52 A 70 AMP 230 3 60 12KW 240V 52 A 70 AMP 230 3 60 14KW 240V 57 80 460 3 60 12KW 480V 24 A 30 AMP 460 3 60 14KW 480V 26A 35 AMP TEMPSTAR HH NB RINSE TYPICAL HEATER TOTAL ELECTRICAL VOLTS PH HZ RATINGS AMPS CIRCUIT 208 1 60 N A 31A 35 AMP 230 1 60 N A 33A 35 AMP 208 3 60 N A 23A 25 AMP 230 3 60 N A 24 A 35 AMP 460 3 60 N A 10 A 15 AMP TEMPSTAR HH S RINSE TYPICAL HEATER TOTAL ELECTRICAL VOLTS PH HZ RATINGS AMPS 208 1 60 N A 12A 15 AMP 230 1 60 N A 12A 15 AMP 208 3 60 N A 12A 15 AMP 230 3 60 N A 12A 15 AMP Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 3 SECTION 1 SPECIFICATION INFORMATION TEMPSTAR HH DIMENSIONS TOP MOUNT CONTROL BOX LEGEND 4 101mm A DRAIN 1 1 2 IPS B WATER INLET 3 4 IPS C ELECTRICAL CONNECTION aXX All vertical dimensions are 1 2 due to a adjustable bullet feet Po A 4 102mm e 25 637mm 1 257 639mm 17 432mm i 1 27mm 3 c
23. Revised N A 31 SECTION 5 PARTS SECTION RINSE TANK ASSEMBLY 11 gt 2 3 10 8 8 5 4 SEE PAGE ENTITLED WASH HEATERS RINSE HEATERS ITEM QTY DESCRIPTION Mfg No 1 q Booster Tank Weldment 05700 002 10 19 2 2 Locknut 10 24 with Nylon Insert 05310 373 01 00 3 2 Washer 10 S S Flat 05311 173 01 00 4 1 Decal Warning Disconnect Power 09905 100 75 93 5 1 Booster Tank Cover Weldment 05700 002 16 51 6 6 Nut Hex 5 16 18 05310 275 01 00 7 1 Thermostat High Limit 05930 011 49 43 8 1 Thermostat Regulating with Imperial Brass Fitting 06401 011 66 55 9 6 Lockwasher 5 16 Split 05311 275 01 00 10 1 Gasket Rinse Heater 05330 200 02 70 11 4 Locknut 1 4 20 with Nylon Insert 05310 374 01 00 12 4 Washer 1 4 S S Flat 05311 174 01 00 Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 32 SECTION 5 PARTS SECTION COIL ASSEMBLY Complete Steam Coil Assembly 05700 002 08 62 Stand C Steam Coil Support 05700 002 08 52 Steam Coil Weldment 05700 021 41 38 y Stand D Steam Coil Support 05700 002 08 53 Y Stand B Steam Coil Support CS 05700 002 08 51 S Stand A Steam Coil Support 05700 002 08 50 N X EM N ES E 7 ur N 67 N EN N N N Gasket Steam Coil N 4 per assembly 05700 001 17 86 Adapter Steam Coil Nut Washer Steam Coil 2 per assembly 2 per assembly 05310 011 17 85 05700 00
24. best results when washing ware The unit comes with adjustable bullet feet which can be turned using a pair of Raise Lower channel locks or by hand if the unit can be raised safely Ensure that the unit is level from side to side Y hald and from front to back before making any connections Frame with Adjustable Foot PLUMBING THE DISHMACHINE All plumbing connections must comply with all applicable local state and national plumbing codes The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to any com ponent of the dishmachine It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction Any valves that are fouled as a result of foreign matter left in the water line and any expenses resulting from this fouling are not the responsibility of the manufacturer CONNECTING THE DRAIN LINE The drain is a gravity discharge drain All piping from the 1 1 2 FNPT connection on the wash tank must be pitched 1 4 per foot to the floor or sink drain All piping from the machine to the drain must be a minimum 1 1 2 I P S and shall not be reduced There must also be an air gap between the machine drain line and the floor sink or drain If a grease trap is required by code it should have a flow capacity of 5 gallons per minute WATER SUPPLY CONNECTION Ensure that you have read the section entitled gt
25. such as but not limited to timer cams thermostats or doors beyond 30 days from the date of installation In addition the warranty will only cover the replacement of wear items such as curtains drain balls door guides or gaskets during the first 30 days after installation Also not covered are conditions caused by the use of incorrect non Commercial grade detergents incorrect water temperature or pressure or hard water conditions STOP PARE 1 888 800 5672 REGISTER THIS PRODUCT FAILURE TO DO SO WILL VOID THE WARRANTY LLAME AL 1 888 800 5672 PARA REGISTRAR ESTE PRODUCTO AL NO HACERLO LA GARANTIA SERA ANULADA S V P APPELER 1 888 800 5672 POUR ENREGISTRER CE PRODUIT LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON ENREGISTREE Corrected amerate ratings changed to thermostat bracket ge installation and added SDI override instructions 01 17 06 7609 Added universal timer parts amp schematics Updated specificaiton amp dimension pages Updated drain quench 7713 7571 assembly Replaced door switch 05930 003 02 20 with 05930 7493 7553 003 05 84 Added false panel kit numbers door component 07 06 06 MAW 7411 7422 kits Replace ball stop components Replace thermostat 05930 7231 121 71 29 with 05930 510 03 79 Added the wash amp rinse ther 09 14 07 10 08 08 01 10 13 Obsoletings 1 O manual added warranty and repair centers infor Listed minimum cycle times Added Top
26. the contactor Problem Dishmachine runs continuously in the wash cycle 1 Machine is in delime mode Change Operation Mode from DELIME to NORMAL position 2 Wash cycle delay timer is faulty During the wash cycle the cam timer will move for the first 30 seconds of the wash cycle The cycle delay timer will then cause the cam timer to stop in order to increase the length of the wash cycle The red light on the delay timer is in control of the cam timer If the red light is not turning on only during cycles B C or D replace the cycle timer 3 Wash cycle delay timer settings not correctly adjusted If the wash cycle delay timer and rotating cam timer are working correctly the time cycles on the delay timer may be incorrectly adjusted Adjust the delay potentiometer corresponding to the B C or D cycle Rerun the appropriate cycle and see if the adjustment has made any change in the length of the cycle If not replace the cycle delay timer 4 Cam timer is faulty Confirm that the wash cycle delay timer is functioning correctly see above Confirm that the timer motor is receiving power If it is replace the motor and or timer assembly Make sure there are no obstructions which limit the rotation of the cam timer Problem Wash or rinse heater does not work 1 Faulty heater element Check element for continuity if open replace the heater 2 Faulty heater contactor Replace the contactor 3 Misadjusted faulty thermostat s Verify o
27. whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 335 105 SHERWEE DRIVE RALEIGH NC 27603 919 779 2266 FAX 919 779 2224 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 6418 101 AMSTERDAM WAY WILMINGTON NC 28405 910 791 0000 FAX 910 791 6662 info whaleyfoodservice com NORTH DAKOTA GCS SERVICE INC MINNEAPOLIS MN 612 546 4221 800 345 4221 FAX 612 546 4286 GENERAL PARTS INC 10 SOUTH 18TH STREET FARGO ND 58103 701 235 4161 800 279 9987 701 235 0539 FAX OHIO CERTIFIED SERVICE CENTER 890 REDNA TERRACE CINCINNATI OH 45215 513 772 6600 800 543 2060 FAX 513 612 6600 sbarasch certifiedsc com CERTIFIED SERVICE CENTER 171J K NORTH HAMILTON RD COLUMBUS OH 43213 614 751 3769 866 862 1252 FAX 614 751 5792 jadkins certifiedsc com CERTIFIED SERVICE CENTER 6025 N DIXIE DRIVE DAYTON OH 45414 937 898 4040 800 257 2611 FAX 937 898 4177 dharvey certifiedsc com COMMERCIAL PARTS amp SVC OF COLUMBUS 5033 TRANSAMERICA DRIVE COLUMBUS OH 43228 614 221 0057 800 837 8327 FAX 614 221 3622 GCS SERVICE INC COLUMBUS OH 614 476 3225 800 282 5406 FAX 614 476 1196 ELECTRICAL APPLIANCE REPAIR SVC 5805 VALLEY BELT ROAD CLEVELAND OH 44131 216 459 8700 800 621 8259 FAX 216 459 8707 tomr electapplrep com OKLAHOMA HAGAR RESTAURANT 1229 W MAIN STREET OKLAHOMA CITY OK 73106 405 235 2184 800 445 1791 FA
28. 0 8060 800 410 9794 317 290 8085 FAX IOWA GOODWIN TUCKER GROUP 2900 DELAWARE AVENUE DES MOINES IA 50317 515 262 9308 800 372 6066 FAX 515 262 2936 parts goodwintucker com CONES REPAIR SVC 1056 27TH AVENUE SW CEDAR RAPIDS IA 52404 319 365 3325 800 747 3326 FAX 319 365 0885 KANSAS GCS SERVICE INC KANSAS CITY MO 816 920 5999 800 229 6477 FAX 816 920 7387 GENERAL PARTS INC 1101 E 13TH STREET KANSAS CITY MO 64106 816 421 5400 800 279 9967 816 421 1270 FAX KENTUCKY CERTIFIED SERVICE CENTER 127 DISHMAN LANE BOWLING GREEN KY 42101 270 783 0012 877 907 0012 FAX 270 783 0058 CERTIFIED SERVICE CENTER RAMCO BUSINESS PARK 4283 PRODUCE ROAD LOUISVILLE KY 40218 502 964 7007 800 637 6350 FAX 502 964 7202 cwalker certifiedsc com droenigk certifiedsc com SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS CERTIFIED SERVICE CENTER 1051 GOODWIN DRIVE LEXINGTON KY 40505 606 254 8854 800 432 9269 FAX 606 231 7781 jatkins certifiedsc com GCS SERVICE INC LOUISVILLE KY 502 367 1788 800 752 6160 FAX 502 367 0400 GCS SERVICE INC LEXINGTON KY 606 255 0746 800 432 9260 FAX 606 255 0748 LOUISIANA HERITAGE SERVICE GROUP 1532 RIVER OAKS WEST NEW ORLEANS LA 70123 504 734 8864 800 499 2351 504 733 2559 FAX MAINE GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 MASSACHUSETTS R
29. 1 17 87 Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 33 SECTION 5 PARTS SECTION INCOMING STEAM PLUMBING ASSEMBLIES To order this complete assembly use part number Union 3 4 Black Iron Q 04730 912 01 01 CC a X 05700 002 01 55 BEN WI TR n Bushing Reducing 3 4 to 1 2 04730 911 02 34 Steam Trap 3 4 NPT F amp T 06680 500 02 77 a Elbow 3 4 90 Street lt lt 04730 011 87 37 A Nipple Close 3 4 NPT Black Iron 04730 907 01 00 To order this complete assembly use part number 05700 002 01 60 ie Bushing Reducing 3 4 to 1 2 04730 911 02 34 Elbow 3 4 90 Street 7 e Union 3 4 NPT Black Iron 04730 011 87 37 S 7 2 per assembly 04730 912 01 01 3 4 Black Iron Pipe gt 05700 002 20 83 Solenoid Valve Steam Plumbing 220V 04820 002 01 32 Bracket Steam Plumbing Support 05700 002 20 83 Y S EN Y Strainer 3 4 NPT Black Iron 04730 217 01 32 Gate Valve 3 4 N 7 Elbow 3 4 90 Street 04820 100 19 00 N N E 04730 011 87 37 Se N 4 q m ED Nipple Close 3 4 NPT Black Iron In a 4 per assembly AN 04730 907 01 00 Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 34 SECTION 5 PARTS SECTION MOTORS WASH HEATERS RINSE HEATERS The mo
30. 15 925 6208 ELMER SCHULTZ SERVICE 36 BELMONT AVE WILLMINGTON DE 19804 302 655 8900 800 225 0599 FAX 302 656 3673 elmer2 erols com EMR SERVICE DIVISION 106 WILLIAMSPORT CIRCLE SALISBURY MD 21804 410 543 8197 FAX 410 548 4038 FLORIDA COMMERCIAL APPLIANCE SERVICE 8416 LAUREL FAIR CIRCLE BLDG 6 SUITE 114 TAMPA FL 33610 813 663 0313 800 282 4718 FAX 813 663 0212 commercialappliance world net att net GCS SERVICE INC MIAMI FL 305 621 6666 800 766 8966 FAX 305 621 6656 GCS SERVICE INC ORLANDO FL 407 841 2551 800 338 7322 FAX 407 423 8425 NASS PARTS AND SERVICE INC 1144 BELVILLE ROAD UNIT 359 DAYTONA BEACH FL 32114 386 226 2642 800 432 2795 386 736 7695 FAX GCS SERVICE INC TAMPA FL 813 626 6044 800 282 3008 FAX 813 621 1174 Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised 01 11 2013 JONES McLEOD APPLIANCE svc 854 LAKESIDE DRIVE MOBILE AL 36693 251 666 7278 800 237 9859 FAX 251 661 0223 service jones mcleod com NASS PARTS AND SERVICE INC 1108 SOUTH WOODS AVENUE ORLANDO FL 32805 407 425 2681 800 432 2795 407 425 3463 FAX NASS PARTS AND SERVICE INC 1376 HEIDE AVENUE PALM BAY FL 32907 321 952 2012 800 432 2795 321 953 0266 FAX GEORGIA GCS SERVICE INC ATLANTA GA 770 452 7322 800 334 3599 FAX 770 452 7473 HERITAGE FOODSERVICE GROUP OF ATLANTA
31. 2100 NORCROSS PKWY SUITE 130 NORCROSS GA 30071 770 368 1465 866 388 9837 FAX 866 388 9838 WHALEY FOODSERVICE REPAIRS 109 A OWENS INDUSTRIAL DRIVE SAVANNAH GA 31405 912 447 0827 888 765 0036 FAX 912 447 0826 PIERCE PARTS amp SERVICE 2422 ALLEN ROAD MACON GA 31216 478 781 6003 800 368 2512 FAX 478 781 7186 FLORIDA TO MARYLAND HAWAII FOOD EQMT PARTS amp SERVICE CO 300 PUUHALE RD HONOLULU HI 96819 808 847 4871 FAX 808 842 1560 fepsco hula net IDAHO RESTAURANT APPLIANCE SVC 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com RON S SERVICE 703 E 44TH STREET STE 10 GARDEN CITY ID 83714 208 375 4073 FAX 208 375 4402 ILLINOIS CONES REPAIR SVC 2408 40TH AVE MOLINE IL 61265 309 797 5323 800 716 7070 FAX 309 797 3631 jackb cones com EICHENAUER SERVICES INC 130 S OAKLAND ST DECATUR IL 62522 217 429 4229 800 252 5892 FAX 217 429 0226 esi esiquality com GCS SERVICE INC ELMHURST IL 630 941 7800 800 942 9689 FAX 630 941 6048 GCS SERVICE INC ST LOUIS MO 314 683 7444 800 284 4427 FAX 314 638 0135 GENERAL PARTS INC 248 JAMES STREET BENSONVILLE IL 60106 630 595 3300 800 880 3604 FAX 630 595 0006 INDIANA GCS SERVICE INC INDIANAPOLIS IN 317 545 9655 800 727 8710 FAX 317 549 6286 B622 LAPAS TRAIL INDIANAPOLIS IN 46268 317 29
32. 4 01 00 Screw 8 32 x 3 4 Round Head 05305 172 06 00 05311 272 03 00 Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 28 SECTION 5 PARTS SECTION STEAM TUB ASSEMBLY 2 3 5 6 7 8 9 i f mE Dl uw E Y J E 10 11 1 x K x gt 2 MS R 13 EN w i u CB 14 11 15 11 gt P f e SS Ini e E amp SS li M d In m 26 24 3 an nn M Be w ic 99 SA A N k k A 1 22 23 25 27 28 29 Represents an item not shown Nut 1 4 20 Serrated Nut m lt Bracket Motor Support Weldment 05310 011 66 49 05700 002 68 31 ee j Pump Support Bracket Complete Assembly L 05700 002 00 46 Tempstar Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 29 ITEM QTY Q N 2 ao PB SP SECTION 5 PARTS SECTION STEAM TUB ASSEMBLY CONTINUED DESCRIPTION Tub Weldment Rack Assembly Bulk Head Plug Motor amp Pump Assembly Gasket O ring Bolt Hex 3 8 16 x 1 1 4 Long Lower Wash Manifold Weldment Suction Strain Weldment Suction Strain Bracket Locknut 1 4 20 with Nylon Insert Strainer Weldment Wash Overflow Weldment
33. 59 52 Nipple 1 1 2 NPT 04730 207 40 00 SS Modified Compression Fitting Lid Drain Quench 05700 001 16 52 lt lt 05700 002 67 16 uii M 2 4 id Thermostat 05930 003 13 65 N J SS _Solenoid Valve Reducer 1 1 2 x 1 4 A ESE ct 04810 100 09 18 04730 002 55 76 A gt gt I Z K To Dishmachine Drain P K a To Cold Water Supply A gt I I 4 2 e 7 N Tee 1 1 2 x 1 1 2 x 1 1 2 h A Box Drain Quench 04730 011 69 93 Z 05700 002 69 96 N Reducer 1 1 2 to 1 2 Valve Check 1 2 04730 002 55 75 Not Shown Nipple Close 1 2 NPT 04820 002 55 77 Not Shown 04730 207 15 00 From the existing drain attach the two additional Tees using the 1 1 2 NPT Close Nipples Tighten the Reducers into the Tees as shown above Attach the Modified Compression Fitting into the 1 1 2 to 1 4 Reducer Position the bulb of the thermostat so that it rests approximately 1 4 from the bottom of the Tee Tighten the Modified Compression Fitting as required Attach to the incoming cold water line Use pipe dope or thread tape as required to prevent any leaks Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 39 SECTION 5 PARTS SECTION 3 4 SOLENOID VALVE amp 3 4 VACUUM BREAKER REPAIR PARTS KITS lt Screw lt
34. 60 V 60 HZ three phase Tempstar HH S Univseral Timer 208 230 V 50 60 HT single three phase Tempstar HH 208 230 V 50 60 HZ single three phase Tempstar HH 460 V 60HZ three phase Tempstar HH S 208 230 V 50 60 HZ single three phase Maintenance amp Repair Centers vi SECTION 1 SPECIFICATION INFORMATION PERFORMANCEICAPABILITIES OPERATING CAPACITY SELECTION A RACKS PER HOUR DISHES PER HOUR GLASSES PER HOUR SELECTION B RACKS PER HOUR DISHES PER HOUR GLASSES PER HOUR SELECTION C RACKS PER HOUR DISHES PER HOUR GLASSES PER HOUR SELECTION D RACKS PER HOUR DISHES PER HOUR GLASSES PER HOUR OPERATING CYCLE SECONDS SECTION 1 SPECIFICATION INFORMATION OPERATING CAPACITIES 53 1325 1325 29 725 725 20 500 500 12 300 300 MINIMUM OTHER CYCLE TIMES ARE AVAILABLE WASH TIME RINSE TIME TOTAL CYCLE TIME TANK CAPACITY RINSE TANK GALLONS RINSE TANK LITERS WASH TANK GALLONS WASH TANK LITERS 45 15 60 3 0 11 4 8 0 30 3 ELECTRICAL REQUIREMENTS WASH MOTOR HP 2 0 NOTE Always refer to the machine data plate for specific electrical and water requirements The material provided on this page is for reference only and may be subject to change without notice WATER REQUIREMENTS TEMPSTAR HH WASH TEMPERATURE MINIMUM F WASH TEMPERATURE MINIMUM C RINSE TEMPERATURE MINIMUM F RINSE TEMPERATURE MINIMUM C INLET WATER TEMPERATURE 12
35. 7 51 05945 111 89 75 05945 111 44 43 05945 111 44 45 06685 111 68 49 06685 111 68 48 05945 111 44 44 09905 002 97 61 09905 002 97 62 05940 200 76 00 05700 002 13 22 06680 200 08 21 05340 118 04 00 05305 011 39 85 05975 011 47 81 05975 200 40 00 05975 210 05 00 05975 002 61 43 09905 100 75 93 05700 002 23 03 09905 003 97 38 05311 273 03 00 05305 173 12 00 09905 011 47 35 09905 011 86 86 09905 002 78 67 05700 002 42 03 05920 002 42 13 05305 002 25 91 09905 003 34 09 05945 003 33 09 05945 003 75 23 05310 373 02 00 05305 002 19 42 05930 003 97 61 05930 301 53 00 05930 011 49 55 05945 002 65 02 05945 002 65 00 05700 001 84 65 Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised 01 11 2013 21 SECTION 5 PARTS SECTION SIDE MOUNT CONTROL BOX ASSEMBLY 8 5 s 3 8 5 R gt 8 H N rays 8 2 w _ 8 J DE e FE EZ TT mz NYRR T A Ey HF a TE GE F TT H aS E Ex er SOROR EP H m i E T z Tempstar HH Series Te
36. 8 1 Suction Strainer Weldment 05700 002 16 13 9 1 Suction Strainer Bracket 05700 002 18 28 10 8 Locknut 1 4 20 with Nylon Insert 05310 374 02 00 11 1 Strainer Weldment 05700 031 50 07 12 1 Wash Overflow Weldment 05700 001 25 69 1 Support Ball Stop Lift 05700 002 91 55 1 Ball Stop Lift 05700 003 07 50 13 1 Overflow Support Bracket 05700 001 27 55 14 1 O Ring 05330 400 05 00 15 2 Clamp Hose 1 5 16 to 2 1 4 04730 719 01 37 16 1 Discharge Hose 05700 011 88 24 17 1 Nipple 05700 021 34 84 18 1 Pump Support Bracket Assembly 05700 002 22 73 19 1 Clamp Hose 5 5 8 to 6 04730 011 34 90 20 1 Connector 1 2 90 05975 111 01 00 21 4 Nut 3 8 16 S S Hex 05310 276 01 00 22 4 Lockwasher 3 8 05311 276 01 00 23 1 High Water Probe 06680 200 02 68 24 1 Clamp 1 8 Nylon 05975 601 10 15 25 3 Locknut 6 32 with Nylon Insert 05310 373 03 00 26 4 Lockwas her 5 16 S S Split 05311 275 01 00 27 4 Nut Hex 5 16 18 S S 05310 275 01 00 28 4 Locknut 10 24 with Nylon Insert 05310 373 01 00 29 1 Cover Wash Heater 05700 031 47 57 30 1 Decal Warning Disconnect Power 09905 100 75 93 31 1 Decal High Limit 09905 011 84 32 32 1 Wash Heater Gasket 05330 011 47 79 33 1 Thermostat Bracket 05700 011 81 64 34 1 Thermostat Regulating with Imperial Brass Fitting 06401 003 18 22 35 1 Thermostat High Limit 05930 011 49 43 Magnetic Reed Switch 05930 003 05 84 Associated Hardware Lockwasher 8 Internal Tooth Locknut 1 4 20 S S Hex w Nylon Insert 05310 37
37. A HI TECH COMMERCIAL SER VICE 1840 STELLA LAKE STREET NORTH LAS VEGAS NV 89106 702 649 4616 877 924 4832 FAX 702 649 4607 larry hitechnv com 5454 LOUIE LANE RENO NV 89511 775 852 9696 FAX 775 852 5104 GCS SERVICE INC LAS VEGAS NV 702 450 3495 800 500 9060 FAX 702 450 3491 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS NEW HAMPSHIRE GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 ACE SERVICE CO 95 HAMPTON AVE NEEDHAM MA 02494 781 449 4220 800 225 4510 MA amp NH FAX 781 444 4789 taceservice aol com MASSACHUSETTS RESTAU RANT SUPPLY 34 SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 868 5331 NEW JERSEY JAY HILL REPAIRS 90 CLINTON RD FAIRFIELD NJ 07004 973 575 9145 800 836 0643 FAX 973 575 5890 jhrepair aol com GCS SERVICE INC EAST RUTHERFORD NJ 973 614 0003 800 399 8294 FAX 973 614 0230 GCS SERVICE INC PHILADELPHIA PA 215 925 6217 800 441 9115 FAX 215 925 6208 ELMER SCHULTZ SERVICES 201 W WASHINGTON AVE PLEASANTVILLE NJ 08232 609 641 0317 800 378 1641 FAX 609 641 8703 elmer2 erols com NEW YORK APPLIANCE INSTALLATION AND SERVICE CORP 1336 MAIN STREET BUFFALO NY 14209 716 884 7425 800 722 1252 FAX 716 884 0410 ais worldnet att net Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised 01 11 2013 B E S T
38. AA EL El I s Gi BLK WHT s AK AAA 7 DL 5 I EL BL El Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised 01 11 2013 53 SECTION 6 ELECTRICAL SCHEMATICS Tempstar HH 460 VOLT 60 HERTZ THREE PHASE ee pu SR A BLK A REI de Lo A BL b eL M H MI n th e 19 GA BL 4 o S REI Lo Feel M R4 TEST L HEK doce BL STk AL tu te A REI a gt A REN I R pL v E E 2 TL L L uL L F FI A BLI A BLI F REI A BL A REI Fl Fi El gt ELI ia In Xt EL INSE ge H ASH HEATE ES El ED 4 1 ASH MOTO 1 INSE HEATER CONTACTO ASH HEATER CONTACTO di EL Spo ge 1 RT T D D ELA HT Fi DISPENSER FUSE BLOCI 4521 7 a f UO o ERGA 2 IR AUTO MANUAL CDELIME ITCH LE SELECT a5 m EL TLI m 1 LE SWITCH ESO ED AUTO START RESET SWITCH ren o ATI LE Tu m To HT YEL en 4 E FILL T H u E ER LIGHT _ 1 __ HEATER OVERLOAD LIGHT t EL LE LI HT 1 1 HLT ASH HE
39. ATER HIGH LIMIT THERMOSTAT T ut TS1 F HEATER THE TAT S _ BLUZYEL ASH HE2TE THE 7 L cu E HE2TE THE2VISTAT DUNT H HIGH WATER LEVEL PROBE L ATER LEVEL CONTROL 1 TIMER F E FILL SOLENTII I 7 ASH CYCLE TIME E Le F ONTROL FUSE AR Ti L TRANSF E BLK WHT 2 EL L TOR 4 AE jo BL E BL BL F El Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised 01 11 2013 54 TY SECTION 6 ELECTRICAL SCHEMATICS Tempstar HH S 208 230 VOLT 60 HERTZ SINGLE amp THREE PHASE E PS Le L Li La L ER DISTRIBUTION BLOCI kr ELI L T i T L j ASH MOTOR CONTACTO AP AH ONTROL RELA So DISPENSE El Q F1 DISPENSER FUSE BLOCH d ECTI H 1 OWE ITCH 4 EE ITCH E P AUTO MANUAL DELIME IT H BK T LE SELECTO 1 LE WITCH lo n apc E AUT START RESET ITCH BL 5 5 BL L ASH LE ITCH E BLJ WHT uq EXFILL ITLH El 4 El OWER LIGHT e E LE LICHT 51 TEAM THERMESTAT 99 ee al _ H HIGH ATER LEVEL 1 LEVEL CONTROL d y El TIME Bm 7 y BLU YEL 4 _ lt F INSEZFILL SDLENDII a A 4 TEA LENDII T 7 ET ALH LE TIME a BLU YEL PLE CT i mr 4 ED WHT e ET BLI JMPONENT LAYOUT iz TOP
40. ESTAU RANT SUPPLY 34 SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 686 5331 PINE TREE FOOD EQUIP MENT 175 LEWISTON ROAD GRAY ME 04039 207 657 6400 800 540 5427 207 657 5464 FAX MARYLAND EMR SERVICE DIVISION 700 EAST 25TH STREET BALTIMORE MD 21218 410 467 8080 800 879 4994 FAX 410 467 4191 baltparts emrco com Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised 01 11 2013 EMR SERVICE DIVISION 106 WILLIAMSPORT CIRCLE SALISBURY MD 21804 410 543 8197 888 687 8080 FAX 410 548 4038 baltparts emrco com EMR SERVICE DIVISION 5316 Sunnyside Ave Beltsville MD 20715 301 931 7000 800 348 2365 FAX 301 931 3060 baltparts emrco com GCS SERVICE INC SILVER SPRING MD 301 585 7550 DC 410 792 0338 BALT 800 638 7278 FAX 301 495 4410 MASSACHUSETTS ACE SERVICE CO 95 HAMPTON AVE NEEDHAM MA 02494 781 449 4220 800 225 4510 MA amp NH FAX 781 444 4789 taceservice aol com MASSACHUSETTS RESTAU RANT SUPPLY 34 SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 868 5331 GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 GCS SERVICE INC HARTFORD CT 860 549 5575 800 723 1562 FAX 860 527 6355 SUPERIOR KITCHEN SER VICE INC 399 FERRY STREET EVERETT MA 02149 617 389 1899 888 590 1899 617 389 1996 FAX MARYLAND TO NEW YORK
41. Fl Tempstar Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised 01 11 2013 51 Tempstar HH S UNIVSERAL TIMER 208 230 VOLT 60 HERTZ SINGLE amp THREE PHASE SECTION 6 ELECTRICAL SCHEMATICS ELI L ELI TT El El DISPENSES 7 El ELI ELTI E B Ei El 7 El I El let Te OWER DISTRIBUTION BLOC ASH To SSH H ENTACTO m N CNTKEL RELA A A n Fl DISPENSER FUSE BLOCI FS EL E ITCH zu BL HT H DDD TCH T 2 TO AL ITH LE SELECTO El OWER LIGHT EXE EL FEI El E LE LIGHT TEAM THE WIS TST DUN H HIGH WATER LEVEL HBE z ATER LEVEL CONTROL ATH TI TIME BOARI F INSE FILL SULENLII TES OLENG HT EL i ED BLI MPONENT LAYOUT IL TOP OF NTROL BOX 1 R4 _ ED WHT A n Er AA BLU YEL E BERT I ELI HT BLK YEL EL El n a LIL2IL Fl BL EL 4 EI Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised 01 11 2013 52 SECTION 6 ELECTRICAL SCHEMATICS WAREFORE HT 180 HH 208 230 VOLT 60 HERTZ SINGLE amp THREE PHASE
42. INC 3003 GENESEE STREET BUFFALO NY 14225 716 893 6464 800 338 5011 FAX 716 893 6466 bestserv aol com DUFFY S EQUIPMENT SVC 3138 ONEIDA STREET SAUQUOIT NY 13456 315 737 9401 800 443 8339 FAX 315 737 7132 duffyequip aol com NORTHERN PARTS amp SVC 21 NORTHERN AVENUE PLATTSBURGH NY 12903 518 563 3200 800 634 5005 FAX 800 782 5424 info northernparts com GCS SERVICE INC BROOKLYN NY 718 486 5220 800 969 4271 FAX 718 486 6772 ALL SERVICE KITCHEN EQUIPMENT REPAIR 10 CHARLES ST NEW HYDE PARK NY 11040 516 378 1176 FAX 516 378 1735 ALL ISLAND REPAIRS 40 9 BURT DRIVE DEER PARK NY 11729 631 242 5588 FAX 631 242 6102 NORTH CAROLINA AUTHORIZED APPLIANCE SERVICECENTER 1020 TUCKASEEGEE RD CHARLOTTE NC 28208 704 377 4501 800 532 6127 FAX 704 377 4504 AUTHORIZED APPLIANCE SERVICECENTER 800 N PERSON ST RALEIGH NC 27604 919 834 3476 FAX 919 834 3477 NEW YORK TO PENNSYLVANIA AUTHORIZED APPLIANCE SERVICECENTER 904 S MARSHALL ST WINSTON SALEM NC 27403 336 725 5396 FAX 336 721 1289 AUTHORIZED APPLIANCE SERVICECENTER 104 HINTON AVE WILMINGTON NC 28403 910 313 1250 FAX 910 313 6130 WHALEY FOODSERVICE 8334 K ARROWRIDGE BLVD CHARLOTTE NC 28273 704 529 6242 FAX 704 529 1558 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 203 D CREEK RIDGE RD GREENSBORO NC 27406 336 333 2333 FAX 336 333 2533 info
43. INC SAN DIEGO CA 858 549 8411 800 422 7278 FAX 858 549 2323 INDUSTRIAL ELECTRIC SVC 5662 ENGINEER DRIVE HUNTINGTON BEACH CA 92649 714 379 7100 800 457 3783 FAX 714 379 7109 P amp D APPLIANCE SVC 100 SOUTH LINDEN AVE S SAN FRANCISCO CA 94080 650 635 1900 800 424 1414 FAX 650 635 1919 pndappl aol com P amp D APPLIANCE 4220 C ROSEVILLE ROAD NORTH HIGHLANDS CA 95660 916 974 2772 800 824 7219 FAX 916 974 2774 COMMERCIAL APPLIANCE SERVICE INC 281 LATHROP WAY 100 SACRAMENTO CA 95815 916 567 0203 800 464 2222 916 567 0324 FAX COLORADO GCS SERVICE INC SHERIDAN CO 303 371 9054 800 972 5314 FAX 303 371 4754 HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S WYANDOT ST ENGLEWOOD CO 80110 303 781 5548 800 624 2117 FAX 303 761 5561 johns hawkinscommercial com METRO APPLIANCE SERVICE 1640 S BROADWAY DENVER CO 80210 803 778 1126 800 525 3532 FAX 303 778 0268 metroappls aol com CONNECTICUT GCS SERVICE INC HARTFORD CT 860 549 5575 800 423 1562 FAX 860 527 6355 SUPERIOR KITCHEN SER VICE INC 22 THOMPSON ROAD WINDSOR CT 06088 888 590 1899 888 590 1996 FAX DELAWARE FOOD SERVICE EQMT 2101 PARKWAY SOUTH BROOMALL PA 19008 610 356 6900 FAX 610 356 2038 dancerule aol com SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS GCS SERVICE INC PHILADELPHIA PA 215 925 6217 800 441 9115 FAX 2
44. INIA STATEWIDE SERVICE INC 603 MAIN AVE NITRO WV 25143 304 755 1811 800 441 9739 FAX 304 755 4001 sws3182 aol com WISCONSIN APPLIANCE SERVICE CEN TER INC 2439 ATWOOD AVE MADISON WI 53704 608 246 3160 800 236 7440 FAX 608 246 2721 ascmad execpc com APPLIANCE SERVICE CENTER INC 6843 W BELOIT RD WEST ALLIS WI 53219 414 543 6460 800 236 6460 FAX 414 543 6480 ascmil execpc com APPLIANCE SERVICE CENTER 786 MORRIS AVE GREEN BAY WI 54304 920 496 9993 800 236 0871 FAX 920 496 9927 ascfox execpc com Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised 01 11 2013 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS WISCONSIN TO WYOMING INTERNATIONAL GENERAL PARTS INC W223 N735 SARATOGA DRIVE WAUKESHA WI 53186 262 650 6666 800 279 9946 262 650 6660 FAX WYOMING HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S WYANDOT ST ENGLEWOOD CO 80110 303 781 5548 800 624 2117 FAX 303 761 5561 johns hawkinscommercial com METRO APPLIANCE SERVICE 1640 S BROADWAY DENVER CO 80210 303 778 1126 800 525 3532 FAX 303 778 0268 metroappls aol com INTERNATIONAL GLOBAL PARTS AND SUPPLY 7758 NW 72ND ST MIAMI FL 33166 305 885 6353 H D SHELDON AND CO 19 UNION SQUARE WEST NEW YORK NY 10003 212 627 1759 212 924 6920 CANADA THE GARLAND GROUP 1177 KAMATO ROAD MISSISSAUGA ONTARIO L4W 1X4 905 206
45. KW RINSE HEATER 12KW RINSE HEATER 14KW RINSE HEATER 14KW RINSE HEATER FLOW PRESSURE PSI WATER LINE SIZE NPT DRAIN LINE SIZE NPT omom TEMPSTAR HH NB TEMPSTAR HH S WASH TEMPERATURE MINIMUM F WASH TEMPERATURE MINIMUM C RINSE TEMPERATURE MINIMUM F RINSE TEMPERATURE MINIMUM C INLET WATER TEMPERATURE F INLET WATER TEMPERATURE C FLOW PRESSURE PSI WATER LINE SIZE NPT DRAIN LINE SIZE NPT Se STEAM REQUIREMENTS COIL SIZE STEAM FLOW PRESSURE 1 CONSUMPTION 15 P S I LBS HR 150 66 180 83 140 60 110 44 20 5 3 4 1 1 2 150 66 180 83 180 83 20 5 3 4 11 2 3 4 10 20 45 Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A SECTION 1 SPECIFICATION INFORMATION ELECTRICAL REQUIREMENTS NOTE Typical Electrical Circuit is based upon 1 125 of the full amperage load of the machine and 2 typical fixed trip circuit breaker sizes as listed in the NEC 2002 Edition Local codes may require more stringent protection than what is displayed here Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes These numbers are provided in this manual simply for reference and may change without notice at any given time TEMPSTAR HH RINSE TYPICAL HEATER TOTAL ELECTRICAL VOLTS PH HZ RATINGS AMPS
46. Mount Control Box dimensions hood weldment control box and schematics Corrected the rinse tank cover number updated the cantilever support bracket and reed switch numbers 7990 Added hi limit thermostat set point instructions 8252 Updated Schematic and control box to reflect rotary switch QOF NDB 219 Updated Jackson Logo and company name NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL Jackson TEMPSTAR HH Electrically heated high temp hot water sanitizing with booster heater door type dish machine TEMPSTAR HH NB Electrically heated high temp hot water sanitizing no rinse booster door type dish machine TEMPSTAR HH S Steam heated high temp hot water sanitizing door type dishmachine Model Jackson WWS INC provides technical support for all of the dishmachines detailed in this manual We Serial No strongly recommend that you refer to this manual before making a call to our technical support staff Installation Date Please have this manual with you when you call so that our staff can refer you if necessary to the prop Service Rep Name er page Technical support is available from 8 00 a m to 5 00 p m EST Monday through Friday Phone No Technical support is not available on holidays Contact technical support toll free at 1 888 800 5672 Please remember that technical support is available for service personnel only PP TABLE OF CONTENTS Section Description Specification
47. OF CONTROL BOX 4 en 4 I mag WHT BLKZYEL YEL NUN El WL F TM SPL WHT 4 MRS PL E Ae 4 F Fl i Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised 01 11 2013 55 SECTION 6C ELECTRICAL SCHEMATICS FOR OPTIONS SECTION 6 ELECTRICAL SCHEMATICS SDI OPTION TEMPSTAR SDI en IH ELI ELI EI El c El ELI db ELI LEGENI INSE RELA ASH RELA s DI AFETY DOOR INTERLOCH EMPSTAR SDI OPTION 2 er ELH IL PLI HT HT HT PLI JE ELI LEGENI RS INSE RELA ASH RELA DI AFETY DOOR INTERLOCI HL EDITI Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised 01 11 2013 57 SS SECTION 6 ELECTRICAL SCHEMATICS Q TT EXHAUST FAN HOOKUPIDRAIN QUENCH OPTIONS DKAIN QUENCH SYSTEM E THERMOSTAT OLENOII REI El BLACI CONNECT BLACI IRE MOTO ONTACTOR L1 WITH PI L TERMINAL IDEI UNNECT WHITE WIRE MOTO ONTACTOR L ITH PIGGYBACK TERMINAL UVIDEI Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised 01 11 2013 58 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS ALABAMA JONES McLEOD APPLIANCE svc 1616 7TH AVE NORTH BIRMINGHAM AL 35203 205 251 0159 800 821 1150 FAX 205
48. R FUSE ILS A BLI 4 TE TER 1 E H T L A BLI 24 DOD TCH Y IPE L ELIME IT H H LE SELECTO 10 G BLK Ll Tl 10 GA BLI 10 GA T L 10 G El LIGHT H re T ma HK RE HD 4 HEATER DVERLDAD LIGHT ank LE BL 5 LE LIGHT J TEA a STEEL HLT ASH HE TE HIGH LIMIT es Of PS SL INSE HEATER THERMOSTAT 1 T ASH HEATER THERMOSTAT T INSE HEATER H HIGH WATER LEVEL PROBE EL El El LEVE TROL zl 4 F INSE FILL SDLENDII en T TIVES BIA DNNE II I dtc en La El A k ar TO 1 1 BT 4 o o un SSH EL PL PL mM 7 BLU WHT HT EI EL El TU EE ug HT El HT T b 5 F 1 o YEL BLI 1 E HT EL El um HLT 1 AED 1 un HT El k E HT YEL End ATEO Ely INLET p En e B hT EL 25 1 n4 El BLK amp HL El HT HK en 1 r H m u olo 94 ILE HT H 4 BLK YEL EL El 2 F LL PL i El Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised 01 11 2013 50 EI gt SECTION 6 ELECTRICAL SCHEMATICS Tempstar HH UNIVERSAL TIMER 460 VOLT 60 HERTZ THREE PHASE
49. RTS SECTION ES F IS _ FZ 5 64 i L NI 1 EZ r 460V Transformer 2 Amp Circuit Breaker 05950 111 65 93 05925 111 64 18 Transformer Mounting Bracket 05700 031 62 82 Transformer Mounting Box 05700 002 10 01 Transformer Mounting Box Top not shown 05700 000 78 53 Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 43 SECTION 5 PARTS SECTION SAFETY DOOR INTERLOCK DOOR OVERRIDE INSTRUCTIONS Safety Door Interlock Box Bottom 05700 001 21 26 Other Safety Door Interlock SDI components not shown Pipe Clamp found on the side of the machine 05700 000 35 05 Solenoid Electrical Interlock Option 04810 100 61 33 Relay 05945 111 47 51 Safety Door Interlock Box Cover 05700 001 21 27 Latch access hole The following instructions are for Tempstar HH models equipped with the Safety Door Interlock option These instructions are to only be used in the event that the door interlock fails to unlatch and the doors are unable to be opened 1 To manually disengage find the latch access hole 2 Using a screwdriver punch or even a metal utensil gently insert the t
50. Support Ball Stop Lift Ball Stop Lift Overflow Support Bracket O Ring Clamp Hose 1 5 16 to 2 1 4 Discharge Hose Nipple Pump Support Bracket Assembly Clamp Hose 5 5 8 to 6 Connector 1 2 90 Nut 3 8 16 S S Hex Lockwasher 3 8 Steam Coil Assembly Probe High Water Thermostat Regulating with Imperial Brass Fitting Cover Wash Heater Decal Warning Disconnect Power Locknut 10 24 with Nylon Insert Mfg No 05700 002 63 13 05700 002 01 00 04730 609 05 00 See page entitled Wash Motors 05700 111 35 03 05330 400 05 00 05305 276 10 00 05700 031 46 00 05700 001 22 23 05700 001 22 24 05310 374 02 00 05700 021 50 07 05700 001 25 69 05700 002 91 55 05700 003 07 50 05700 001 27 55 05330 400 05 00 04730 719 01 37 05700 011 88 24 05700 021 34 84 05700 002 00 46 04730 011 34 90 05975 111 01 00 05310 276 01 00 05311 276 01 00 05700 002 08 62 06680 200 02 68 06401 003 18 23 05700 031 47 57 09905 100 75 93 05310 373 01 00 Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 30 w SECTION 5 PARTS SECTION RU FRAME ASSEMBLY Cover Front Panel 05700 002 01 42 Frame Weldment 05700 002 03 49 Frame Weldment 415V 05700 002 62 41 Bullet Foot 05340 108 02 06 Bullet Foot 415 05340 002 14 55 Flange Feet 05340 002 01 15 Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007
51. TEMPSTAR SERIES UPRIGHT DOOR DISHMACHINES INSTALLATION OPERATION amp TECHNICAL MANUAL INSTALLATION MANUAL FOR EXPORT UNITS SERVICE MANUAL FOR DOMESTIC UNITS ELECTRICALLY HEATED MODELS TEMPSTAR HH TEMPSTAR HH NB STEAM HEATED MODELS TEMPSTAR HH S Jackson Jackson WWS INC P O BOX 1060 HWY 25E BARBOURVILLE KY 40906 March 7 2013 PHONE 606 523 9795 P N 07610 002 23 32 Revision M ee www jacksonwws com MANUFACTURERS WARRANTY ONE YEAR LIMITED PARTS amp LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP UNDER NORMAL USE AND OPERATION FOR A PERIOD OF 1 ONE YEAR FROM THE DATE OF PURCHASE BUT IN NO EVENT TO EXCEED 18 EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY Jackson WWS INC agrees under this warranty to repair or replace at its discretion any original part which fails under normal use due to faulty material or workmanship during the warranty period providing the equipment has been unaltered and has been properly installed maintained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to the authorized service agency within the warranty period This includes the use of factory specified genuine replacement parts purchased directly from a Jackson authorized parts distributor or service agency Use of generic re
52. X 405 236 5592 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS OREGON RON S SERVICE 16364 SW 72ND AVE PORTLAND OR 97224 503 624 0890 800 851 4118 FAX 503 684 6107 lrobinson ronsservice com PENNSYLVANIA 1 COMMERCIAL PARTS amp SERVICE 1816 WEST 26TH STREET ERIE PA 16508 814 456 3732 800 332 3732 FAX 814 452 4843 aiserie aol com ELMER SCHULTZ SVC 540 NORTH 3RD STREET PHILADELPHIA PA 19123 215 627 5400 FAX 215 627 5408 elmer2 erols com GCS SERVICE INC PHILADELPHIA PA 215 925 6217 800 441 9115 FAX 215 925 6208 GCS SERVICE INC HARRISBURG PA 717 564 3282 800 367 3225 FAX 717 564 9286 GCS SERVICE INC PITTSBURGH PA 412 787 1970 800 738 1221 FAX 412 787 5005 K amp D PARTS AND SERVICE CO 1833 41 N CAMERON STREET HARRISBURG PA 17103 717 236 9039 800 932 0503 FAX 717 238 4367 kdparts service paonline com CLARK SERVICE amp PARTS 306 AIRPORT DRIVE BOX 10 SMOKETOWN PA 17576 717 392 5590 717 392 5735 Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised 01 11 2013 RHODE ISLAND GCS SERVICE INC EAST PROVIDENCE RI 401 434 6803 800 462 6012 FAX 401 438 9400 SUPERIOR KITCHEN SER VICE INC 669 ELMWOOD AVENUE PROVIDENCE RI 02907 888 590 1899 401 781 1996 FAX SOUTH CAROLINA AUTHORIZED APPLIANCE SERVICECENTER 1811 TAYLOR ST COLUMBIA SC 29202 803 254 8414 FAX
53. ads during the tightening process and become lodged in key components thereby rendering them useless Some of the components include the solenoid valve and the pressure gauge isolation ball valve Rinse Injector Gasket 2 per machine A 05330 111 42 81 Rinse Injector Weldment 1 per machine 05700 021 47 65 Plug 1 8 Brass 3 per Rinse Injector 04730 209 07 37 Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 37 SECTION 5 PARTS SECTION INCOMING PLUMBING TEMPSTAR HH NB 1 IN 8 9 10 Z 5 Y a SM Kr gt A l A 2 2 3 4 5 6 5 7 5 ITEM QTY DESCRIPTION Mfg No 1 1 Vacuum Breaker 3 4 04820 002 53 77 2 1 Elbow Brass Street 3 4 04730 206 04 34 3 1 Nipple Brass 3 4 NPT x 3 Long 04730 011 38 29 4 1 Union 3 4 NPT Brass with O ring 05700 002 63 79 5 3 Nipple Close Brass 3 4 NPT 04730 207 34 00 6 1 Valve Solenoid 3 4 NPT 04810 100 03 18 7 1 Tee Brass 3 4 NPT x 3 4 NPT x 1 4 NPT 04730 211 04 00 8 1 Pressure Gauge 0 100 PSI 06685 111 59 66 9 1 Valve Ball Bronze 1 4 NPT 04810 011 72 67 10 1 Water Pressure Regulator 06685 011 58 22 Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 38 SECTION 5 PARTS SECTION DRAIN QUENCH ASSEMBLY Elbow 1 1 2 90 Street 04730 206 32 00 Drain Quench Assembly bW 06401 002
54. chnical Manual 7610 002 23 32 Issued 09 14 2007 Revised 01 11 2013 22 ITEM QTY O Q gt Q N 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 A cA mn Po JE AA Gb KA BA OO SECTION 5 PARTS SECTION SIDE MOUNT CONTROL BOX ASSEMBLY CONTINUED DESCRIPTION Bracket Electrical Box Mounting Locknut 1 4 20 S S Hex with Nylon Insert Washer 1 4 20 1 D S S Control box Weldment Right hand Control box Weldment Left Hand Contactor 4 Pole 220V 1 Phase only 1 for No Booster amp Steam Models Screw 10 32 x 1 2 Phillips Pan Head with Washer Liquid level Control Screw 6 32X5 8 Thermometer 48 Lead Wash Decal Wash 150 Deg Relay 240V 50 60HZ Top Mount Screw 6 32 x 3 8 SEMS with External Tooth Washer Decal Control Box Gauge Thermometer 96 Lead Rinse Decal Rinse 180 Deg Timer 4CKT 208 230V Single Rev Timer Universal Timer Bracket Holder Keystone Keying Plug Connector Contactor 2 Pole 220V 20 AMP 208 230 Volt Unit Only Screw 10 32x3 8 Phillips Pan Head Timer Cycle Delay Not used with Universal timer Terminal Block 3 Pole Decal L1 L2 L3 Deacl Copper Conductors Locknut 10 24 S S Hex with Nylon Insert Wire Lug Deacl Ground Holder Fuse Cover Control Box Weldment Bolt 10 32 x 1 2 Slotted Truss Switch Rotary Sele
55. ctor Switch Operation Deacl Control Box Cover Light Red Light Green Indicator Light Amber Cover Dielectric Control Panel Contactor 2 Pole 220V 20 AMP 460 Volt Unit Only Overload 460 Volt Unit Only Switch Power Represents an item not shown Mfg No 05700 002 18 48 05310 374 01 00 05311 174 01 00 05700 002 06 48 05700 002 23 08 05945 109 01 69 05305 002 32 37 06680 200 08 21 05305 011 39 85 06685 111 68 48 09905 002 97 61 05945 002 47 74 05305 002 25 91 09905 002 10 69 06685 111 68 49 09905 002 97 62 05945 303 31 00 05945 003 75 23 05700 003 02 08 05940 002 21 87 05940 003 11 66 05940 003 11 65 05945 002 74 20 05305 173 26 00 05945 002 13 78 05940 011 48 27 09905 101 12 66 09905 011 47 35 05310 373 01 00 05940 200 76 00 09905 011 86 86 05920 401 03 14 05700 002 06 52 05305 173 04 00 05930 003 97 61 05930 301 53 00 09905 003 97 39 05945 504 07 18 05945 504 08 18 05945 504 06 18 05700 021 50 89 05945 002 65 00 05945 002 65 01 05930 011 49 55 Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised 01 11 2013 23 Represents an item not shown 2 4 P N lt j x y 5 9 7 6 0 gt 8 gt ITEM QTY DESCRIPTION 1 1 Hood Weldment Side Mount Control Box Shown 1 1 Hood Weldment Top Mount Control Box 2 6 Bolt 1 4 20 x 5 8 Long Hex 3 26 Washer 1 4 ID S S 4 26 Locknut 1 4 20 S S Hex with Nylon Inserts 5 26 Bolt 1 4 20 x 1 2
56. dels covered in this manual come supplied with various wash motor assemblies a wash motor assembly includes the wash motor and the pump end depending on the characteristics of the machine To ensure that you order the correct wash motor assembly for the model you are servicing please refer to the following table Model Volts Hz Phase Wash Motor Assembly Tempstar HH 415 50 3 06105 002 45 07 Tempstar HH HH NB HH S 208 60 1 06105 002 01 29 Tempstar HH HH NB HH S 230 60 1 06105 002 01 29 Tempstar HH HH NB HH S 208 60 3 06105 002 01 29 Tempstar HH HH NB HH S 230 60 3 06105 002 01 29 Tempstar HH HH NB HH S 460 60 3 06105 002 09 30 Important note When servicing a wash motor it is important to refer to the wiring schematic found on the motor to ensure that the motor is wired correctly Different manufacturers of motors may not use the same wire color codes and therefore your new motor which may have been built by someone different than who built your original motor may not connect using the same wires Always refer to the wiring diagrams on the motor you are installing If the motor you are installing has had the schemat ic removed contact Jackson MSC immediately for technical support The Tempstar models covered in this manual come supplied with various heaters depending on the characteristics of the machine To ensure that you order the correct heater for the model you are servicing please refer to the following table 40 F Ris
57. e 70 F Rise Model Volts Hz Phase Wash Heater Rinse Heater 12 KW Rinse Heater 14 KW Tempstar HH 415 50 3 04540 002 43 09 04540 002 43 10 N A Tempstar HH 208 60 1 04540 121 47 39 04540 121 47 40 04540 121 63 38 Tempstar HH 230 60 1 04540 121 47 39 04540 121 47 40 04540 121 63 38 Tempstar HH 208 60 3 04540 121 47 39 04540 121 47 40 04540 121 63 38 Tempstar HH 230 60 3 04540 121 47 39 04540 121 47 40 04540 121 63 38 Tempstar HH 460 60 3 04540 121 65 99 04540 100 01 15 04540 121 63 39 Tempstar HH 208 60 1 04540 121 47 39 Tempstar HH 230 60 1 04540 121 47 39 Tempstar HH 208 60 3 04540 121 47 39 Tempstar HH NB 230 60 3 04540 121 47 39 Tempstar HH 460 60 3 04540 121 65 99 Tempstar HHS 208 60 1 04540 121 47 39 Tempstar HHS 230 60 1 04540 121 47 39 Tempstar HHS 208 60 3 04540 121 47 39 Tempstar HHS 230 60 3 04540 121 47 39 Tempstar HHS 460 60 3 04540 121 65 99 Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 35 SECTION 5 PARTS SECTION INCOMING amp OUTLET PLUMBING ASSEMBLIES INCOMING PLUMBING OUTLET PLUMBING lt 16 11 gt 10 13 I EXC ff 7 UY 3 lt 10 14 NA o Sams 7 o J 9 17 Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 36 SECTION 5 PARTS SECTION INCOMING amp OUTLET PLUMBING ASSEMBLIES CONTINUED ITEM QTY DESCRIPTION Mfg No 1 1 Water Pressure Regu
58. ensure 1 that they are free of soil and debris and 2 they are laying flat in the tub When cleaning out strainers do NOT beat them on waste cans The strainers are made of metal and can be forgiving but once severe damage is done it is next to impossible for the strainer to work in the way it was designed to Wipe out strainers with a rag and rinse under a faucet if necessary For stubborn debris a toothpick should be able to dislodge any obstructions from the perforations Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub You may wish to learn more about how your water hardness will effect the performance of your machine Hard water makes dishmachines work harder and decreases efficiency Again it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larg er problems or even cause harm to the operator If a problem is discovered secure the dishmachine using proper shut down procedures as listed in this manual and contact a QUALIFIED SERVICE AGENCY Some problems however may having nothing to do with the machine itself and no amount of preventative maintenance is going to help A common problem has to do with temperatures being too low Verify that the water temperatures coming to your dishmachine match the requirements listed on the machine data plate There can be a variety of reasons why your water tem perature could be
59. hine will be reduced It is important to remember that a dishmachine is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether of washing the ware Scraps should be removed from ware prior to being loaded into a rack Pre rinsing and pre soaking are required especially for silverware and casserole dishes Place cups and glasses upside down in racks so that they do not hold water during the cycle The dishmachine is meant not only to clean but to sanitize as well to destroy all of the bacteria that could be harmful to human beings In order to do this ware must be properly prepared prior to being placed in the machine DAILY MACHINE PREPARATION Refer to the section entitled PREPARATION at the top of this page and follow the instruc tions there Afterwards check that all of the chemical levels are correct and or that there is plenty of detergent available for the expected workload WARM UP CYCLES For a typical daily start up it is recommended to run the machine through 3 cycles to ensure that all of the cold water is out of the system and to verify that the unit is operating correctly To cycle the machine ensure that the power is on and that the tub has filled to the correct level Lift the doors and the cycle light will illuminate When the light goes out close the doors the unit will start run through the cycle and shut off automatically Repeat this two more times The un
60. ip into the access hole making contact with the latching arm 3 With a minimal amount of force push the latching arm back disengaging the interlock 4 The doors should open now TEMPSTAR SDI OPTION TEMPSTAR JV SDI OPTION 4 AMI El EL El El El TD R3 L 4 F ELI ELK M ELK 4 iL LEGEND 3 INSE RELA ASH PELS SDI SAFETY DOOR INTERLOCH 5 002 55 85 DILE DII El ab El 4p 2 HE R ELI JH BL El MA RET JE LEGENI INSE RELA ASH RELA SDI AFETY DOOR INTERLDCK SDLENHII Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 44 Delay Timer 05945 011 65 44 SECTION 5 PARTS SECTION EXHAUST FAN CONTROL OPTION 2 Din Rail 05700 002 36 09 Terminal Board 05940 011 84 41 TI TEMPSTAR EXHAUST FAN LU E SENI T L2 EL Ih El ne ERMINAL BOARI T e EL ELI T LA Mal TO R2 IL im Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 45 SECTION 5 PARTS SECTION FALSE PANEL INSTALLATION False Panel Rack rail removed and reposi 05700 002 52 54 _ lt tioned for a corner operation
61. it should now be ready to proceed with the washing of ware WASHING A RACK OF WARE To wash a rack open the doors completely being careful for hot water that may drip from the doors and slide the rack into the unit Close the doors and the unit will start automatically Once the cycle is completed the cycle light will turn off open the door again watching for the dripping hot water and remove the rack of clean ware Replace with a rack of soiled ware and close the doors The process will then repeat itself OPERATIONAL INSPECTION Based upon usage the pan strainer may become clogged with soil and debris as the workday progresses Operators should regularly inspect the pan strainer to ensure it has not become clogged If the strainer does it will reduce the washing capability of the machine Instruct operators to clean out the pan strainer at regular intervals or as required by work load Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 11 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS CONTINUED SHUTDOWN AND CLEANING Secure steam flow to the machine in accordance with applicable codes and procedures Steam flow must be secured prior to cleaning the inside of the machine At the end of the workday close the doors When the unit com pletes the cycle turn the power switch to the OFF position and open the doors Remove and clean the pan strainer Remove the drain stopper fro
62. itself Discuss this option with your qualified water treatment specialist Even after the water hardness problems have been solved there still must be proper training of dishmachine operators in how much detergent is to be used per cycle Talk with your water treatment specialist and detergent vendor and come up with a complete training program for operators Using too much detergent has as detrimental effects as using too little The proper amount of detergent must be used for job It is important to remember that certain menu items may require extra detergent by their nature and personnel need to be made aware of this Experience in using the dishmachine under a variety of conditions along with good training in the operation of the machine can go a long way in ensuring your dishmachine operates as effi ciently as possible Certain dishmachine models require that chemicals be provided for proper operation and sanitization Some models even require the installation of third party chemical feeders to introduce those chemicals to the machine Jackson does not recom mend or endorse any brand name of chemicals or chemical dispensing equipment Contact your local chemical distributor for questions concerning these subjects Some dishmachines come equipped with integral solid detergent dispensers These dispensers are designed to accommodate detergents in a certain sized container If you have such a unit remember to explain this to your chemical distribut
63. k commercialkitchen com GCS SERVICE INC DALLAS TX 972 484 2954 800 442 5026 FAX 972 484 2531 GCS SERVICE INC HOUSTON TX 713 785 9187 800 868 6957 FAX 713 785 3979 GCS STOVE PARTS 2120 SOLANA STREET FORT WORTH TX 76117 817 831 0381 800 433 1804 FAX 817 834 7754 bud stoveparts com UTAH LA MONICA S RESTAURANT EQMT SVC 6182 SOUTH STRATLER AVENUE MURRAY UT 84107 801 263 3221 800 527 2561 FAX 801 263 3229 lamonica81 aol com VERMONT NORTHERN PARTS amp SVC 4874 S CATHERINE STREET PLATTSBURGH NY 12901 518 563 3200 800 634 5005 FAX 800 782 5424 info northernparts com GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 VIRGINIA DAUBERS INC 7645 DYNATECH COURT SPINGFIELD VA 22153 703 866 3600 800 554 7788 FAX 703 866 4071 daubers aol com GCS SERVICE INC SILVER SPRING MD 301 585 7550 DC 410 792 0388 BALT 800 638 7278 FAX 301 495 4410 GCS SERVICE INC RICHMOND VA 804 672 1700 800 899 5949 FAX 804 672 2888 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS GCS SERVICE INC VIRGINIA BEACH VA 757 464 3500 800 476 4278 FAX 757 464 4106 WASHINGTON GCS SERVICE INC SEATTLE WA 206 763 0353 800 211 4274 FAX 206 763 5943 RESTAURANT APPLIANCE SERVICE 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com WEST VIRG
64. l 7610 002 23 32 Issued 09 14 2007 Revised N A 5 SECTION 1 SPECIFICATION INFORMATION TABLE DIMENSIONS I LETTER DIM IN DIM CM Z 22 24 22 MY ie Y A 4 MIN 10 2 CM MIN Y B 2 1 2 6 4 CM 20 1 2 52 1 CM I D 25 1 4 64 1 CM 9 E 2 1 4 10 2 CM I lt F 1 1 2 3 8 CM 908 c 314 1 9 CM o Z Y 2 TABLE DIMENSIONS CORNER INSTALLATION D Gs Za E gt OPENING A gt lt D ENSE cu 714 x I E TABLE DIMENSIONS CONNECTION TO DISHMACHINE 2 TEE Yi 7 Z 7 Z Yj Z Z 2227 0 77 TI M LY Y 45 eo oz E a O ET TABLE DIMENSIONS STRAIGHT THROUGH INSTALLATION VIN r Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 6 SECTION 2 INSTALLATION amp OPERATION INSTRUCTIONS SECTION 2 INSTALLATION OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS Jackson MSC Inc provides technical support for all of the dishmachines detailed in this manual We strongly recommend that you refer to this manual before making a call to our technical support staff Please have this manual with you when you call so that our staff can refer you if necessary to the proper page Technical support is available from 8 00 a m to 5 00 p m EST Monday through Friday Technical s
65. lator 3 4 06685 011 58 22 2 1 Valve Ball 1 4 NPT 04810 011 72 67 1 Gauge Pressure 0 100 PSI 06685 111 88 34 4 2 Nipple Close 3 4 NPT 04730 207 34 00 5 1 Tee Brass 3 4 NPT x 3 4 NPT x 1 4 NPT 04730 211 04 00 6 1 Valve Solenoid 3 4 NPT 04810 100 03 18 7 1 Nipple Brass 3 4 NPT x 2 Long 04730 207 46 00 8 1 Elbow 3 4 NPT Brass Street 04730 206 04 34 9 9 Union 3 4 NPT Brass with O ring 05700 002 63 79 10 4 Adapter 3 4 Male 04730 401 11 01 11 1 Tube Copper 3 4 x 48 Long 05700 011 87 89 12 2 Elbow 3 4 90 707 Copper 04730 406 16 01 13 3 Adapter 3 4 604 2 04730 401 10 01 14 1 Tube Copper 3 4 x 3 3 4 Long 05700 011 58 28 15 1 Vacuum Breaker 3 4 NPT 04820 002 53 77 16 1 Tube Copper 3 4 x 44 3 8 Long 05700 002 25 05 17 1 Elbow 3 4 90 Copper to FSPS Brass 04730 406 41 01 18 1 Elbow 3 4 90 Copper to Copper Street 04730 406 40 01 19 2 Double Pipe Clamp 05700 002 23 89 20 1 Bracket Incoming Plumbing Support 05700 021 34 02 When servicing plumbing components take care not to damage the threads of each individual item Damaged threads can cause leaks and loss of pressure which could adversely effect the performance of the dishmachine It is strongly recommended that teflon thread tape used in conservative amounts be applied to threads when joining components together It is not advised to use thread sealing compounds sometimes referred to as pipe dope Compounds can be ejected from the thre
66. m the tub and allow the tub to drain NOTE The wash tank water will be hot so caution is advised Once the wash tub is drained remove the pump suction strainer Remove soil and debris from the strainer and set to the side Unscrew the wash and rinse arms from their manifolds Remove the endcaps and flush the arms with water Use a brush to clean out the inside of the arms If the nozzles appear to be clogged use a toothpick to remove the obstruction Wipe the inside of the unit removing all soil and scraps Reassemble the wash and rinse arms and replace them in the unit The arms only need to be hand tight do not use tools to tighten them down Reinstall the drain stopper and strainers and close the doors WATER CONSUMPTION ISSUES AND EFFICIENCY The models covered in this manual provide you the customer with the ability to control the hourly rack capacity of the machine Extending the wash cycle to wash severely soiled ware such as mix ing bowls does not increase the machine s water consumption However selecting a longer time cycle does lower the amount of dishes the machine will be able to wash per hour It is important for operators to select the correct wash cycle depending on the amount of washing required Not every rack of dishes requires the machine to be set on the longest wash cycle Using good prescrapping procedures and observing the results of individual racks of ware operators will soon gain the expe rience and knowledge required t
67. mp 1 Wash pump seal defective Replace the seal 2 Petcock or pump drain if equipped not shut tight Close or tighten 3 Loose hoses hose clamps on the wash pump Tighten the hose clamps Problem Will not rinse during autocycle 1 Defective rinse solenoid Repair or replace the rinse solenoid as required 2 Faulty fill microswitch Replace microswitch 3 No water to the machine Verify that there is water at 20 5 PSI connected to the machine Problem Dishes are not coming clean 1 Machine temperatures are not up to the minimum requirements Verify that incoming water rinse water and wash water match the required temperatures as listed on the machine data plate 2 No detergent too much detergent Adjust detergent concentration as required for the amount of water held by the machine 3 Solid dispenser canister is empty Replace the canister Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 17 SECTION 5 PARTS SECTION SECTION 5 PARTS SECTION nm TOP MOUNTED CONTROL BOX ASSEMBLY 26 25 22 22 21 21 21 HH Series Technical Manual 07610 002 23 32 Issued 09 14 2007 Revised 01 11 2013 19 27 32 SECTION 5 PARTS SECTION TOP MOUNTED CONTROL BOX ASSEMBLY
68. nd magnesium in the water supply The more dissolved solids in the water the greater the water hard ness Hard water works against detergent thereby causing the amount of detergent required for washing to increase As you use more detergent your costs for operating the dishmachine will increase and the results will decrease The solids in hard water also may build up as a scale on wash and rinse heaters decreasing their ability to heat water Water temperature is important in removing soil and sanitizing dishes If the water cannot get hot enough your results may not be satisfactory This is why Jackson recommends that if you have installed the machine in an area with hard water that you also install some type of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine Second hard water may have you adding drying agents to your operating cycle to prevent spotting when the real problem is deposited solids on your ware As the water evaporates off of the ware the solids will be left behind to form the spotting and no amount of drying agent will prevent this Again using treated water will undoubtedly reduce the occurrences of this prob lem Third treated water may not be suitable for use in other areas of your operation For instance coffee made with soft water may have an acid or bitter flavor It may only be feasible to install a small treatment unit for the water going into the dishmachine
69. ny fees such as those for air or boat travel without prior authorization WARRANTY REGISTRATION CARD The warranty registration card supplied with the machine must be returned to Jackson WWS INC within 30 days to validate the warranty REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the factory which ever occurs first PRODUCT CHANGES AND UPDATES Jackson WWS INC reserves the right to make changes in design and specification of any equipment as engineering or necessity requires THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON WWS INC JACKSON S LIABILITY ON ANY CLAIM OF ANY KIND INCLUD ING NEGLIGENCE WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM THERE ARE NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING FOR FITNESS OR MERCHANTABILITY THAT ARE NOT SET FORTH HEREIN OR THAT EXTEND BEYOND THE DURATION HEREOF UNDER NO CIRCUMSTANCES WILL JACKSON WWS INC BE LIABLE FOR ANY LOSS OR DAMAGE DIRECT OR CONSEQUENTIAL OR FOR THE DAMAGES IN THE NATURE OF PENALTIES ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS ITEMS NOT COVERED This warranty does not cover cleaning or deliming of the unit or any component such as but not limited to wash arms rinse arms or strain ers at anytime Nor does it cover adjustments
70. o ensure that the dishmachine operates at peak efficiency for your needs Water hardness and detergent usage will also effect the results of the dishmachine Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 12 SECTION 3 PREVENTATIVE MAINTENANCE SECTION 3 PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator However this does not mean that some items will not wear out in time Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY Performing main tenance on your dishmachine may void your warranty if it is still in effect so if you have a question or concern do not hesitate to contact one of the QUALIFIED SERVICE AGENCIES listed in the back of this manual There are many things that operators can do to prevent catastrophic damage to the dishmachine One of the major causes of component failure has to do with prescrapping procedures A dishmachine is not a garbage disposal any large pieces of mate rial that are put into the machine shall remain in the machine until they are either broken up after spreading out on your ware or physically removed Strainers are installed to help catch debris but they do no good if they are clogged Have operators reg ularly inspect the pan strainers to
71. on concerning steam flow pres sure Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 8 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS ELECTRICAL INSTRUCTIONS ELECTRICAL POWER CONNECTION Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI NFPA 70 latest edition and or other electrical codes Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit The dishmachine data plate is located on the right side and to the front of the machine Refer to the data plate for machine oper ating requirements machine voltage total amperage load and serial number To install the incoming power lines open the control box This will require taking Power Block Ground Lug a phillips head screwdriver and removing the four 4 screws on the front cover of the control box Install 3 4 conduit into the pre punched holes in the back of the control box Route power wires and connect to power block and grounding lug Install the service wires L1 L2 amp L3 three phase only to the appropriate ter minals as they are marked on the terminal block Install the grounding wire into Y the lug provided Tighten the connections It is recommended that DE OX or el another similar anti oxidation agent be used on all power connections m t
72. or upon first contacting them As explained before water temperature is an important factor in ensuring that your dishmachine functions properly The data plate located on each unit details what the minimum temperatures must be for either the incoming water supply the wash tank and the rinse tank depending on what model of dishmachine you have installed These temperatures may also be followed by temperatures that Jackson recommends to ensure the highest performance from you dishmachine However if the minimum requirements are not met the chances are your dishes will not be clean or sanitized Remember a dish can look clean but it may not be sanitized Instruct your dishmachine operators to observe the required temperatures and to report when they fall below the minimum allowed A loss of temperature can indicate a much larger problem such as a failed heater or it could also indicate that the hot water heater for your operation is not up to capacity and a larger one may need to be installed There are several factors to consider when installing your dishmachine to ensure that you get the best possible results from it and that it operates at peak efficiency for many years Discuss your concerns with your local chemical distributor and water treatment specialist before there is a problem Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 10 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS
73. peration and setting of thermostats replace if necessary Problem Dishmachine fill slowly and or the rinse is weak 1 Clogged or obstructed rinse arms Remove and clean the rinse arms 2 Low incoming water pressure Adjust the water pressure regulator to ensure that there is 20 5 PSI flow 3 Y strainer is clogged Clean out the Y strainer Problem Rinse water not reaching required temperature 1 Faulty rinse heater Check element for continuity if open replace heater 2 Misadjusted faulty thermostat s Verify operation and setting of thermostats replace if necessary 3 Rinse thermometer is defective Replace thermometer Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 16 a SECTION 4 TROUBLESHOOTING SSS COMMON PROBLEMS Problem Wash water is not reaching required temperature 1 Faulty wash heater Check element for continuity if open relace the heater 2 Misadjusted faulty thermostat s Verify operation and setting of thermostats replace if necessary 3 Wash thermometer is defective Replace thermometer Problem Doors will not close completely 1 Improper spring tension Adjust spring tension as required by loosening not removing spring bolt nuts and adjusting the tension Tighten nuts back when done 2 Obstruction in door channel Remove the obstruction 3 Doors are not square with frame Adjust the frame to accommodate the doors Problem Water leaks at the wash pu
74. placement parts may create a hazard and void war ranty certification The labor to repair or replace such failed part will be paid by Jackson WWS INC within the continental United States Hawaii and Canada during the warranty period provided a Jackson WWS INC authorized service agency or those having prior authorization from the factory per forms the service Any repair work by persons other than a Jackson WWS INC authorized service agency is the sole responsibility of the customer Labor coverage is limited to regular hourly rates overtime premiums and emergency service charges will not be paid by Jackson WWS INC Accessory components not installed by the factory carry a 1 one year parts warranty only Accessory components such as table limit switch es pressure regulators pre rinse units etc that are shipped with the unit and installed at the site are included Labor to repair or replace these components is not covered by Jackson WWS INC This warranty is void if failure is a direct result from shipping handling fire water accident misuse acts of god attempted repair by unau thorized persons improper installation if serial number has been removed or altered or if unit is used for purpose other than it was origi nally intended TRAVEL LIMITATIONS Jackson WWS INC limits warranty travel time to 2 two hours and mileage to 100 one hundred miles Jackson WWS INC will not pay for travel time and mileage that exceeds this or a
75. r Door Bolt Cantilever Hanger Eye 3 8 16 Washer Impeller Nut 3 8 16 S S Hex Door Upper Left and Right Assemblies Door Upper Left and Right Weldment Glide Upper Door Door Lower Right Assembly Door Lower Right Glide Lower Door Door Stop Magnet Assembly Door Stop Magnet Weldment Magnet End Cap Wear Button Screw 1 4 20 x 5 8 Locknut 1 4 20 S S Hex with Nylon Insert Screw 1 4 20 x 1 2 Long Hex Head Spacer PB Bolt Bracket Door Connector Handle Front Door Weldment Door Lower Front Assembly Door Lower Front Glide Lower Door Door Upper Front Assembly Door Upper Front Weldment Glide Upper Door Door Lower Left Assembly Door Lower Left Glide Lower Door Door Stop Weldment Door Stop Cantilever Arm Support Bracket Wear Button Mfg No 05700 031 92 44 05700 000 85 69 05305 274 23 00 05311 174 01 00 05310 374 02 00 05340 011 35 00 05700 021 92 45 05315 407 06 00 05700 000 75 77 05310 256 04 00 05700 002 00 91 05700 002 00 88 05340 111 35 22 05306 956 05 00 05311 176 02 00 05310 276 01 00 05700 002 01 30 05700 002 29 59 05700 002 00 83 05700 002 01 33 05700 031 76 80 05700 002 23 64 06401 003 08 68 05700 002 01 27 05930 111 69 25 05700 011 60 92 05700 011 88 01 05305 274 24 00 05310 374 01 00 05305 274 02 00 05700 000 29 40 06401 003 08 75 06401 003 08 67 05700 002 01 31 05700 031 76 77 05700 002 23 64 05700 002 24 92 05700 002 29 57 05700 002 00 83 05700 002 01 32 05700 031 76
76. rical equipment should only be performed by a qualified ser vice technician Many of the tests require that the unit have power to it and live electrical components be exposed USE EXTREME CAUTION WHEN TESTING THE MACHINE Problem Dishmachine will not fill after the door is close Power ON light is illuminated 1 Faulty rinse solenoid valve Repair or replace valve as required 2 Faulty door switch Verify the wiring of the switch if correct replace the switch 3 Fouled faulty high level probe Clean probe if fouled If clean and still not working replace Problem Dishmachine will not fill after the door is closed Power ON light is not illuminated 1 Service breaker tripped Reset If the breaker trips again contact an electrician to verify the amp draw of the machine 2 Machine not connected to power source Verify that the machine has been properly connected to the power source 3 Faulty power source Verify the wiring of the switch if correct replace switch Problem Dishmachine will not run after the door is closed Power ON light is illuminated and the unit is filling 1 Timer motor is faulty Verify that the timer is rotating If not check to see that the motor is receiving power If so replace the motor and or timer assembly 2 Wash motor faulty damaged Verify that the wash motor is getting power If so replace the motor 3 Wash motor contactor faulty Check for continuity if contacts are open replace
77. s Operating Capacities Electrical Requirements Dimensions Tempstar Tempstar LT Tempstar NB Top Mounted Control Box Table Dimensions Installation Operation Instructions Installation Instructions Electrical Installation Instructions Operation Instructions Detergent Control False Panel Installation Preventative Maintenance Troubleshooting Section Drawing Parts Section Top Mounted Control Box Assembly Universal Timer Hood Assembly Bolted Single Support Design Cantilever Arm Door Assemblies Tub Assembly Steam Tub Assembly Frame Assembly Rinse Tank Assembly Coil Assembly Incoming Steam Plumbing Assembly Wash Motors Motor amp Pump Assembly Wash Heaters Rinse Heaters Incoming Plumbing Outlet Plumbing Assembly WPRK Kit Option Tempstar LT amp Tempstar NB Incoming Plumbing Assembly 1 2 Solenoid Valve amp 1 2 NPT Vacuum Breaker Repair Parts Kits Wash and Rinse Arm Manifold Assemblies Safety Door Interlock SDI Exhaust Fan Control Transformer Mounting Box Components False Panel Installation GO BOX Kit Drain Quench Assembly Q O N 14 18 20 21 23 25 27 28 30 31 32 33 34 36 37 38 39 40 42 43 44 45 VI VII TABLE OF CONTENTS SCHEMATICS Tempstar HH Top Mount Control Box 208 230 V 50 60 HZ single three phase Tempstar HH Top Mount Control Box 460 V 60HZ three phase Tempstar HH Universal Timer 208 230 V 50 60HZ single three phase Tempstar HH Universal Timer 4
78. too low and you should discuss it with a QUALIFIED SERVICE AGENCY to determine what can be done By following the operating and cleaning instructions in this manual you should get the most efficient results from your machine As a reminder here are some steps to take to ensure that you are using the dishmachine the way it was designed to work Ensure that the water temperatures match those listed on the machine data plate Ensure that all strainers are in place before operating the machine Ensure that all wash and or rinse arms are secure in the machine before operating Ensure that drains are closed sealed before operating Remove as much soil from dishes by hand as possible before loading into racks Do not overfill racks Ensure that glasses are placed upside down in the rack Ensure that all chemicals being injected to machine have been verified as being at the correct concentrations Clean out the machine at the end of every workday as per the instructions in the manual 10 Always contact a QUALIFIED SERVICE AGENCY whenever a serious problem arises 11 Follow all safety procedures whether listed in this manual or put forth by local state or national codes regulations Tempstar HH Series Technical Manual 7610 002 23 32 Issued 09 14 2007 Revised N A 14 SECTION 4 TROUBLESHOOTING SECTION 4 TROUBLESHOOTING COMMON PROBLEMS WARNING Inspection testing and repair of elect
79. upport is not available holidays Contact technical support toll free at 1 888 800 5672 Please remember that technical support is available for service personnel only VISUAL INSPECTION Before installing the unit check the container and machine for damage A damaged container is an indi cator that there may be some damage to the machine If there is damage to both the container and machine do not throw away the container The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new undamaged condition However rough handling by carriers or others may result in there being damage to the unit while in transit lf such a sit uation occurs do not return the unit to Jackson instead contact the carrier and ask them to send a representative to the site to inspect the damage to the unit and to complete an inspection report You must contact the carrier within 48 hours of receiving the machine Also contact the dealer through which you purchased the unit UNPACKING THE DISHMACHINE Once the machine has been removed from the container ensure that there are no missing parts from the machine This may not be obvious at first If it is discovered that an item is missing contact Jackson immediately to have the missing item shipped to you LEVEL THE DISHMACHINE The dishmachine is designed to operate while being level This is important to prevent any damage to the machine during operation and to ensure the

TempStar HH Installation/Operation & Service Manual

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TempStar HH Installation/Operation &amp; Service Manual

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TempStar HH Installation/Operation & Service Manual