Portables Owner`s Manual - Spray Master Technologies
Contents
1. EV E R pressure and engaging trigger lock Never use mechanical means to hold trigger in open position Never spray flammable Never spray electrical dev Never handle electrical und while spraying or standing in water e To reduce the risk of injury close supervision is necessary when a product is used near children Know how to stop the product and bleed pressures quickly Be thoroughly familiar with the controls e STAY ALERT watch what you are doing DO NOT operate the product when fatigued or under the influence of alcohol or drugs e Keep operating area clear of all persons DO NOT overreach or stand on unstable support Keep good footing and balance at all times Before pulling trigger grasp gun firmly in BOTH hands Adopt proper nce to anticipate high recoil force by spray gun Exercise care and caution when spraying Stop spraying before becoming zu When lt ar hot liquids avoid hand or body contact with non insulated parts of extension and inlet body Follow the maintenance instructions specified in the manual BEFORE spraying and during spraying e NEVER look directly into a nozzle Always release the pressure in the high pressure hose by opening the spray gun after machine is shut off of Dm Always wear protective clothing and face mask when spraying Always be certain equipment is properly grounded and ce by Ground Fault Inter2. operating location that is level and firm Connect high pressure hose to pump output Connect spray gun to high pressure hose Connect water supply hose to water supply hose bib Ensure on off switch is set to OFF Plug GFCI power cord into individual branch circuit and press reset button on GFCI Cleaning with the system Hold spray gun firmly Direct spray gun away from individuals and equipment WARNING Never spray any energized electrical equipment that is not rated for wet locations Set power ON OFF switch to ON Direct spray gun toward the surface or equipment to be cleaned and squeeze trigger Use low pressure to apply soap high pressure to rinse Apply soap to and thoroughly rinse the surface or equipment to be cleaned When cleaning is complete flush the chemical injector prior to shut off and storage Set ON OFF switch to OFF Turn water supply off at hose bib Disconnect GFCI power cord Squeeze spray gun trigger to release pressure Disconnect and store all equipment Accessories The accessories listed below are available for use with your SMT Portable Pressure Cleaning Systems HUMMER JET JR Surface cleaner 600 1100 OPTIONAL LENGTH HIGH PRESSURE HOSES HEAVY DUTY HOT WATER SUPPLY HOSES TRAP SHOOTER Drain cleaner 600 1100 FLEXI WAND 600 1100 User Maintenance Extension Cords User Maintenance Oil Check oil level with machine in the OFF position Add oil to the
3. Grounding This product must be grounded If it should malfunction or break down grounding provides a path of least resistance for electric current to reduce the risk of electric shock This product is equipped with a cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances DANGER Improper connection of the equipment grounding conductor can result in risk of electrocution Check with a qualified electrician or service personnel if you are in doubt as to whether the outlet is properly grounded Do not modify the plug provided with the product if it will not fit outlet have a proper outlet installed by a qualified electrician Do not use any type of adaptor with this product A GFCI is a safety device that protects the operator from electrical shock hazards by disconnecting power from a circuit to a load when a potentially dangerous condition occurs NEVER BYPASS A GFCI Find out the cause or reason why the GFCI opened the circuit This may require the services of a qualified electrician Do not attempt any electrical repairs yourself This product shall be permanently connected to a dedicated power supply circuit protected by a Ground Fault Circuit Interrupter This product shall be connected through a service disconnect located at the pump Use only 3 wire extension cords that h
4. HEMICAL SOLUTION STRENGTH STEP 4 FILL A MEASURING CUP GRADUATED IN OUNCES WITH THE CHEMICAL TO BE INJECTED AND SUBMERGE THE CHEMICAL PICK UP TUBE WITH FOOT SCREEN INTO THE CHEMICAL STEP 5 TURN THE PUMP ON AND SET IT TO INJECT CHEMICAL STEP 6 ADJUST THE CHEMICAL METERING DEVICE SO THAT THE OUNCES OF CHEMICAL CALCULATED IN STEP 3 ABOVE IS DRAWN FROM THE MEASURING CUP DURING A PERIOD OF ONE MINUTE THE ADJUSTMENT CAN ALSO BE MADE INJECTING HALF THE CHEMICAL IN HALF A MINUTE EXAMPLE A3 6 gallon per minute GPM pump used to apply a chemical requiring a mix ratio of 4 ounces per gallon will need to inject 14 2 5 ounces of chemical during a period of one minute NOTE CHECK CHEMICAL METERING REGULARLY TO ENSURE ACCURATE CHEMICAL DISPENSING SM Spray Master Technologies spraymastertech com SMT PORT OM 140103 EN SPRAY MASTER TECHNOLOGIES A product line of Assembled Products Corporation 115 E Linden Street Rogers Arkansas 72756 479 636 5776 800 548 3373 Price and specifications are subject to change without notice Printed in the USA
5. SM4 Spray Master Technologies spraymastertech com You have just purchased one of the best spray washers on the market today It incorporates the very latest in technological advances To assure you the best and safest performance as well as longest equipment life please read the enclosed information After reading the material in this manual should you have a service problem or need help please call our toll free number 1 800 548 3373 or 479 636 5776 TERMS All parts will be shipped with check in advance or C O D Commercial accounts are allowed 15 day terms from date on invoice with approved credit FREIGHT All freight will be paid by the customer Special consideration will be given to items under warranty coverage SERVICE If a problem occurs please refer to the Diagnostic and Maintenance Chart in the Express Service Manual Also refer to the Cat Pumps Service Manual If the problem is not resolved then please call our toll free customer service number 1 800 548 3373 or 1 479 636 5776 Date Manufactured 600PE _ 1100PE 1100HC SMT PORTABLE SERIES 1100HC 600PE 1100PE Owner s Manual 1100PE NOTE Specifications found in this manual subject to change without notice FOR COMMERCIAL USE ONLY Table of Contents Model Identification amp Specifications The complete model number located on the serial number label identifies the Service R
6. ave 3 prong grounding type plugs and 3 pole cord connectors that accept the plug from the product Use only extension cords that are intended for outdoor use These extensions cords are identified by a marking Acceptable for use with outdoor appliances store indoors while not in use Use only extension cords having an electrical rating not less than the rating of the product Do not use damaged extension cords Examine extension cord before using and replace if damaged DO not abuse extension cords and do not yank on any cord to disconnect Keep cord away from heat and sharp edges Always disconnect the extension cord from the receptacle before disconnecting the product from the extension cord WARNING To reduce the risk of electrocution keep all connections dry and off the ground Do not touch the plug with wet hands Moving amp Storage MOVING SMT Portable units with wheels must be parked on level and firm locations at all times during use and storage SMT Hand carry Portables require care when lifting to prevent injury Bend at the knees keep the back straight and hold the unit close to your body when lifting STORAGE Store SMT equipment in and appropriate location that prevent tripping and falling hazards for personnel When storing SMT pressure cleaning systems for extended periods or in freezing conditions drain all water and flush the system with anti freeze 600PE systems are winterized by disconnecting th
7. e water supply hose filling the float tank with anti freeze solution and operating the pump until the tank is empty less than 1 minute With all other units place the end of the water supply hose into a 1 gallon bucket is empty less than 1 minute Do not allow the pump to run after the tank or bucket is empty If a problem occurs please refer to the Diagnostic and Maintenance Chart in the Express Service Manual Also refer to the Cat Pumps Service Manual If the problem is not resolved then please call our toll free customer service number 800 548 3373 or 479 636 5776 5 Chemical Metering Instructions CHEMICAL DILUTION CHART INSTRUCTIONS Ounces Of Chemical Per Gallon Of Water NOTE This instruction is for setting the Chemical Metering Valve dilution rate TO CALCULATE AND ADJUST THE CHEMICAL DILUTION FOR A SPRAY MASTER TECHNOLOGIES CLEANING SYSTEM FOLLOW THE STEPS BELOW NOTE REFER TO FLOW RATE DECAL ON SMT UNIT FOR DETERMINING GPM STEP 1 FIND YOUR PUMP GPM RATING ON THE LEFT HAND SIDE OF THE CHART STEP 2 FOLLOW THE ROW IDENTIFIED IN STEP 1 TO THE RIGHT UNTIL YOU FIND THE COLUMN HEADING WITH THE CHEMICAL MANUFACTURERS RECOMMENDED OUNCES PER GALLON TO BE INJECTED INTO THE WATER STEP 3 THE VALUE AT THE POINT WHERE THE ROW STEP 1 AND THE COLUMN STEP 2 INTERSECT IS THE OUNCES OF CHEMICAL THAT SHOULD BE INJECTED INTO THE SMT SYSTEM DURING ONE MINUTE TO ACHIEVE THE MANUFACTURERS RECOMMENDED C
8. e missing or if you have any questions please HANDLE INSTALLATION 1100 PE Assemble WARN N N G call our customer service department at 800 the handle to the lower frame using the Risk of Explosion 548 3373 or 479 636 5776 hardware provided by aligning the four holes Do Not Spray Flamable Liquids _ in the handle assembly with the four holes in the base assembly Assembly hardware is id ds NOT TOSGME attached to the handle assembly for shipping Returned Goods Policy Any item returned for warranty consideration or for credit must have Customer Service Department have been made A restocking fee may a RETURN AUTHORIZATION NUMBER Call our Customer Service be applied to items for credit that are not under warranty To reach Department and discuss the nature of your request Please note that all our Customer Service Department call 800 548 3373 or 479 636 items returned must be returned F O B Rogers Arkansas No collect or 5776 or write to Spray Master Technologies 115 E Linden St Rogers C O D shipments will be accepted unless prior arrangements with our Arkansas 72756 Operating Instructions User Operated Controls SPRAY GUN The spray gun assembly is connected by quick connect fittings to the output end of the high pres sure hose Operate the spray gun by squeezing the gun trigger while directing the hi pressure spray toward the surface or object to be cleaned DUAL NOZZLE SELECTOR The dual nozzle selecto
9. equirements a nenne 2 AA o I Model Identification amp Specifications 2 ae j Warning kabels mas sr ers 3 Model SMT 600 PE X 36 50 05 0850 Returned Goods ol aa 3 Risk of Fire Electric Shock or Personal Injury 3 Series RECEIVING etre eres ee eee err gn ree ene 3 600 ASSCIMBI mr eee eee etree ete 3 1100 Operatingunstructonse rn er A Type NEECSSOHIE ST EIER elo 4 PE Portable Electric UserMalintenancern een 5 HC Hand Carry Grounding ere eee EM EHE E 5 GECIPfote con re eal eee eee 5 Chemical Injection SOVICE a O AA 5 on Extension Cord SEN En nn 5 a Moving amp SU Nel Cees Me en 5 Pump Flow Rate gallons per minute Enemlealiyeterineunetllelons re er 7 22 2 2 GPM 29 2 9 GPM Motor Horsepower Service Requirements 20 2 HP Motor 50 5 HP Motor Water 4 5 gallons minute 30psi minimum Nozzle Size recommended operating temperature cold 120 F 05 5 Nozzle l 75 7 5 Nozzle Electric All models except INTERNATIONAL 115 Volt 15 08 8 Nozzle Amp individual branch circuit Max Operating Pressure 850 850 PSI e INTERNATIONAL See serial plate on machine 1100 1100 PSI SMT WARRANTY LIMITED Effective November 1 2008 PARTS SMT warrants parts for wall mounted and rack mounted 600 series and 2000 series machine to be free from defects in material or workmanship for a period of 2 years from the date of purchase from date of shipment from factory if proof of purchase is missing to the origi
10. less steel cover of the SMT 600 PE This control allows the operator to select and meter a chemical to be injected into the low pressure spray This control is also used to flush the chemical injector after each use Selection and metering is done by turning the selector knob from OFF position counter clockwise The further the control knob is turned the higher the chemical concentration of the spray output See chemical dilution chart and instructions on page 6 To flush the chemical injector turn the metering knob fully clockwise and operate the gun and pump on low pressure for one minute CHEMICAL METERING KNOB 1100PE HC The chemical metering knob is located on the chemical injector and is used to adjust the chemical dilution rate See chemical dilution chart and instructions on page 6 POWER ON OFF The power on off switch is used to turn the pump motor on and off The power switch is located on the motor junction box cover plate of all models 4 Preliminary equipment check Check oil level to red dot on oil sight gauge on front of pump Change initial fill after 50 hours running period Thereafter change oil every 3 months or 500 hour intervals Check to ensure the GFCI power cord is in good condition Do not operate this machine if the power cord or GFCI is damaged in any way e Check Hoses for breaks and damaged fittings e Check gun for damaged fittings nozzles and triggers Preparation for use Move unit to an
11. nal purchaser excluding items listed below SMT warrants parts for all other machines wall mounted 1100 series machines and all portable machines to be free from defects in material or workmanship for a period of 1 year from the date of purchase from date of shipment from factory if proof of purchase is missing to the original purchaser excluding items listed below This warranty is limited to repairing or replacing products to the original purchaser which manufacturer s investigation shows were defective at the time of shipment by the manufacturer All products subject to this warranty shall be returned F O B Spray Master Technologies Rogers Arkansas for examination repair or replacement The warranty set forth herein is in lieu of all other warranties expressed or implied including without limitation any warranties of merchantability or fitness for a particular purpose and all such warranties are hereby disclaimed and excluded by the manufacturer The manufacturer shall not be liable for any further loss damages or expenses including incidental or consequential damages directly or indirectly arising from the sale or use of this product ITEMS VOIDING WARRANTY This warranty is subject to the following conditions and limitations The following voids all warranty claims on Spray Master Technologies products Abuse misuse using excessive hot water temperatures exceeding 120 degrees Fahrenheit 49 degrees Celsius hard water conditions usi
12. ng bleach as an injected chemical failures caused by incorrect installation or failure to correctly wire the system at the electrical source EXCLUDED ITEMS The following items are excluded SPRAY GUNS WANDS HOSES NOZZLES HUMMER JET SR amp JR CASTERS AND HANDLES These items are covered by the above warranty for 90 days from the date of purchase for defects in materials or workmanship LABOR to repair or replace defective components shall be covered for a period of 1 year from date of purchase 90 days on excluded items proof of purchase is required www spraymastertech com Phone 479 636 5776 Fax 479 636 3245 115 E Linden Rogers Arkansas 72756 USA SMT WARRANTY CS 102808 EN Specifications are subject to change without notice Printed in the U S A Warning Labels Risk of Fire Electric Shock or Personal Injury IMPORTANT SAFETY INSTRUCTIONS These WARNING labels are affixed to your WARNING When using this product basic precautions should always be followed including the system for all operators to read If they have l been removed or are illegible please call following 1 800 548 3373 for replacement Read all the instructions before using the product A WARNING 4 READ BEFORE OPERATING Never allow children or unauthorized personnel to handle equipment Never put your hand or fingers in front of gun Never point gun at your body or anyone else Never leave gun unattended without releasing N
13. pump reservoir as necessary to keep the oil level at the center of the red dot on the oil level sight glass Use ISO 68 30 weight non detergent hydraulic oil only Oil may be purchased from Spray Master Technologies CHEMICAL FOOT SCREENS Flush the chemical foot screens and injector with warm water to remove chemical buildup that can restrict chemical flow Remove the chemical pickup tube and foot screen from the chemical supply and submerse it in warm water Operate the unit on low pressure for minutes with the chemical metering device for maximum chemical flow HARD WATER DEPOSIT Flush the system with a de liming agent such as Lime A Way as often as necessary to keep the system free of mineral buildup that can be adversely affect operation 600PE Pour 8 ounces of de liming agent into the full float tank With the spray gun connected and closed turn the pump ON and allow recirculation direct the spray gun output into drain for several minutes to purge the de liming agent from the system 1100 PC HC Place hose bib end of the water supply hose and the discharge end of the high pressure hose into a bucket of de liming solution and run system for 5 minutes to circulate solution through the pump Connect the supply hose to a hose bib Turn on the water and flush the system thoroughly Note All user replaceable items are available from Spray Master Technologies by calling our customer service number at 1 800 548 3373 or 479 636 5776
14. r is located on the nozzle end of the spray gun and used to select either low or high pressure spray Selection of the desired nozzle must be made while the spray gun trigger is released To select the low pressure nozzle rotate the spray gun 90 counter clockwise so that the spray gun handle is parallel to the ground with the hose connection extending to the operator s right then squeeze the spray gun trigger To select the high pressure nozzle rotate the spray gun 90 clockwise so that the spray gun handle is parallel to the ground with the hose connection extend ing to the operator s left then squeeze the spray gun trigger Once the nozzle has been selected and the spray gun trigger held open the spray gun can be rotated and aimed in any direction without affecting nozzle opera tions VARI NOZZLE The vari nozzle is used to select low or high pressure and to adjust the spray pattern Selection of the high or low pressure is made by moving the black body of the nozzle toward or away from the gun handle For the high pressure pull the black nozzle body firmly toward the spray gun handle To select low pressure push the black nozzle body firmly away from the spray gun handle The spray pattern can be varied from a fan spray to a zero degree stream To vary the spray pattern at the nozzle twist the black nozzle body for the desired pattern CHEMICAL METERING SELECTORS 600PE The Chemi cal Metering Selector is located on the stain
15. rupter 1 Shut off pump 2 Discharge contents of gun to eliminate pressure 3 pected cde lag OFF position by ALWAYS ing a 4 Disconnect eb power to unit before servicing NOTE Also follow 1 2 3 and 4 when discontinuing spraying operation Follow the manufacturer s recommendations for maximums periodic cleaning maintenance and replacement procedures alae epea A A Bu e NEVER allow your unit to run at a pressure above its maximum pressure while spraying a documented in this manual for your model number BEFORE removing spray tip or nozzle or attempting service or e NEVER re adjust the unloader valve if it has been set by the factory e NEVER turn the unloader adjusting nut whereby the unloader opening pressure exceeds 100 PSI above maximum pressure while spraying SPRAY MASTER TECHNOLOGIES For a ground product rated 250 Volts single phase or less Rogers Arkansas 72756 This product is provided with a GFCI Ground Fault Circuit Interrupter built into the power cord plug If replacement of the plug or cord is needed use only identical replacement parts WARNING RISK OF ELECTROCUTION 1 Connect only to properly grounded outlet Do not remove WA RN l N G Ris k of i nj ecti O n Or inj u ry ground pin 2 Inspect cord before using Do not use If cord is damaged DO NOT directly discharge stream at persons 3 Keep all connections dry and off
16. the ground a Do not touch plug with wet hand SAVE THESE INSTRUCTIONS 5 For a product rated 250 volts or less single phase This product is provided with a ground fault circuit interrupter built into the power cord plug If replacement of the plug or cord is needed use only identical replacement parts 6 For a product rated more than single phase or more than 250 volts This product shall only be connected to a power supply receptacle protected by a ground fault circuit interrupter Receiving Assembly 7 Read instruction manual before using DO NOT REMOVE THIS TAG 300 2797 Damage Report any damage to the shipping Some assembly is required on select SMT carton or contents to the freight carrier File a portable products lai ith th i ithin 1 if ARNING claim with the carrier within 10 days if damage VENT CAP INSTALLATION All SMT products W is evident The manufacturer is not responsible ce are shipped with a red vented oil fill cap that Risk of Injection for damage to the equipment caused by the freight carrier must be installed on the pump prior to the pump operation Remove the black shipping cap on top of the pump and keep it for later use Install the red vent cap snugly but do NOT or Injury to Persons Do Not Direct Discharge Stream at Persons Package Contents Carefully check the 300 4066 contents of the shipping cartons to ensure the fht contents agree with the packing list If items eye ar
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