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Deluxe Motion System Manual

1. 9 Proceed to the next motor and repeat the procedure until all three pots are calibrated 10 Test the calibration by repeatedly pressing any key on the keyboard and observing as the platform moves The entire platform should remain level with no wobble as it moves up and down 2006 Global VR Inc 040 0129 01 Rev B 9 14 2007 Page 33 of 66 Chapter 5 Service and Repair 11 Press the Windows flag key ay and use the arrow keys to select Shut Down from the Start menu Make sure Restart is selected and press Enter The game will reboot and start in the Attract Mode 12 Verify that the motion platform is level both front to back and left to right when the game is running the Attract Mode 13 Lift the Bellows into place and secure them with the Retaining Screws Potentiometer Assembly Replacement Refer to Figure 21 on page 33 and Figure 38 on page 60 to identify motor components and perform the following steps l 2 3 A 5 ie Turn off power and disconnect both AC power cords Remove the retaining screws at the top of the Bellows and lower the Bellows Disconnect the potentiometer 4 pin Molex connector from the motor drive box cable Remove the two bolts that secure the Pot L Bracket to the Bearing Block The coupler on the shaft has four set screws Loosen the two set screws that are closest to the potentiometer Reverse these steps to install the new Potentiometer Assembly
2. oo 52 Monitor CAB 0046 X Front View Rear View Glass Display Shield Co GLA 0002 X an 115 VAC ELC 0072 X Transformer Inside Cabinet C Display Cabinet ELC 0053 X ON OFF Switch tun Panel Motion Base p Power Breaker P SCSI Cable Power Plate p AN c Ethernet Port from PC to DDB CBL 0207 X lt 7 lt Cooling Fan 115 VAC ELC 0072 X Beh 230VAC Cable to PDB in Motion Base CBL 0077 X Various Cables to Motion Base Figure 30 Display Cabinet Components Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 54 of 66 Motion Base Power Cable 230 VAC F Sk Display Cabinet Power Cable 115 VAC 040 0129 01 Rev B 9 14 2007 for Linking Games Chapter 7 Drawings amp Schematics Air Vents Keep Clear Cooling Fan 115 VAC oe a ELC 0072 Xx Interior Cabinet Fan Locations Arrows show direction of air flow Cooling Fan 115 VAC ELC 0072 X Cooling Fan 115 VAC ELC 0072 X GL Cooling Fan 115 VAC lt d ELC 0072 X Cooling Fan 220 VAC ELC 0071 X Cooling Fan 220 VAC ELC 0071 X Figure 31 Cooling
3. Make sure that all connections to the PCB are firm Replace PCB if faulty 2006 Global VR Inc Page 49 of 66 Chapter 6 Troubleshooting Problem Possible Solution Gas and brake do Pedals out of Calibrate the pedals from the Play Control Test in the not work properly calibration Operator Menu If you replace a pot or the computer always recalibrate the pedals Pedals do not auto calibrate when you reboot the game Faulty 5 KQ pot Test pot for smooth resistance If you replace the pot be sure to calibrate it from the Play Control Test in the Operator Menu Cabinet Linking Troubleshooting Possible Solution Cabinet will not Faulty wiring Verify that an Ethernet cable is connected between the Link Ethernet port on the AC power plate and the computer While the cabinet is powered on and connected to another cabinet verify the green LED on the Ethernet card is lit to verify a good hardware connection If you are using an Ethernet hub or switch verify the LEDs light for each Ethernet port used Wrong hardware To connect two cabinets you must use one crossover being used coupler or use a hub or switch Do not run an Ethernet cable between two cabinets without a crossover coupler Do not use more than one coupler or use the coupler with a hub or switch To connect more than two cabinets you must use a hub or switch Do not use a crossover coupler with a hub or switch Faulty Ethernet hub Verify the LEDs on the Eth
4. Using a Players Card in Race Mode makes another car available for the player to drive Also a player can track miles on a Players Card and after 300 miles another car becomes available Career Mode In this mode players drive a series of races For each race they finish within a specified time they win a customization or performance upgrade for their car Players save their car and points on their Players SmartCards Players who complete a career 81 different races can re race any Career Mode race Players can also use their customized Career Mode car in Race Mode 2006 Global VR Inc 040 0129 01 Rev B 9 14 2007 Page 15 of 66 Chapter 3 Operator Menu and Game Setup Chapter 3 Operator Menu and Game Setup This chapter describes how to use the Game Operator menu to set up the game or diagnose problems Game audits accounting features settings and control diagnostics are accessed from the Game Operator Menu Note Motion features are not accessed from the Game Operator Menus The Operator Menu screens are described in detail on the following pages Refer to Game Operator Menu Flowchart on the following page for a list of the Game Operator menu screens and available settings Press the Operator button inside the coin door to enter the Game Operator menu Navigating the Operator Menu Screens Use the buttons on the driving control panel to navigate select and change options as described in the table below
5. USBI O Extreme PCB USB Port on USBI O Card to PCI USB Port Digital to Analog D A Converter Card SCSI Port to Data Distribution Box DDB 040 0129 01 Rev B 9 14 2007 LIMITED WARRANTY GLOBAL VR warrants that its computer circuit boards hard drives power supplies monitors displays controls sensors and mechanical structures are free from defects in materials and workmanship under normal use and service for a period of ninety 90 days from the date of shipment All software and accompanying documentation furnished with or as part of the Product is supplied AS IS with no warranty of any kind except where expressly provided otherwise in any documentation or license agreement furnished with the Product During the warranty period GLOBAL VR will at no charge repair the Product provided Purchaser believes that the Product is defective in material or workmanship and promptly notifies GLOBAL VR in writing with an explanation of the claim All claims for warranty service are made within the warranty period Products are returned adequately packed and freight prepaid to GLOBAL VR s designated service center GLOBAL VR s inspection or test of the Product verifies to GLOBAL VR s satisfaction that the alleged defect s existed and were not caused by accident misuse neglect unauthorized or attempted repair or testing unauthorized modification incorrect installation vandalism failure to follow th
6. 2006 Global VR Inc 040 0129 01 Rev B 9 14 2007 Page 57 of 66 Chapter 7 Drawings amp Schematics Deck SHT 0036 X Motor ELC 0009 X 1 of 3 Cooling Fan 220 VAC ELC 0071 X Power Distribution Box ELC 0001 X Leg Leveller FNA 0013 X Bracket Bridge to Motion Base Caster Wheel Rigid FNA 0015 X Motor Drive Box ELC 0001 X f 1 of 3 Bracket Bridge to Display Cabinet Data Distribution Box l ELC 0002 X Nut amp Washer 1 of 8 sets Caster Wheel with Swivel FNA C013 X Bolt amp Washer 1 of 8 sets 5 16 Washer FSN 0052 X 5 16 18 Bolt FSN 0053 X Power Distribution Box Connection Detail i gt 220 VAC in from Wall Outlet Routed through Display Cabinet 15 Amp Data Distribution Box Power Reset Button Only SCSI connector is used SCSI Cable from Digital to Analog Converter Card in PC Figure 36 Motion Base Components Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 58 of 66 040 0129 01 Rev B 9 14 2007 Chapter 7 Drawings amp Schematics 4 Pin Molex Cable Motor 1 5 8 220 VAC CBL 0058 X 1 of 3 ELC 0009 X Motor Drive Box MDB 1 of 3 ELC 0003 X Red Motion STOP Button PN ELC 0005 X Power Cable from PDB 1 of 3 Motor Phase Driver Cable CBL 0055 X CBL 0059 X Power Distribution Box PDB 220 VAC In from Wall Outl
7. Need for Speed Underground M otion Deluxe Operation amp Service M anual O40 0129 01 Rev B gt Read this manual before use gt Keep this manual with the machine at all times www globalvr com Tsunami Visual Technologies http service globalvr com Technical Support techsupport globalvr com Support tsunamivisual com Phone 408 597 3435 510 661 9588 Fax 408 597 3437 We CE Preface Table of Contents B 21 6 arte ae ee 4 Chapter 5 Service and Repait 30 Da Lely a aE A 4 General Precautions oisinnean 30 War oS scarce ycedadsenie na stadeecu eae 5 Routine Inspection Schedule 00 0 0 cece 30 Environmental Conditions cccccccceeseeeeees 5 Opening the Back of the Display Cabinet a9 FCC Notices United States ccccccceees 5 Servicing the Motion Base c sssssssessssssseesseee 39 Chapter 1 Introduction cccccccccceeeeeeees 6 Opening the Bellows Skirt cccceeee 32 SPC ICAL oS sansen atg caricature enti 7 Replacing the Bellows Skirt 1 eee 32 Motion Base Sp c ccccccsccceesseesssesesseeeeees I Motor and Potentiometer Calibration 32 Display Cabinet Specs 7 Potentiometer Assembly Replacement 34 Chapter2 Installing a New Cabinet 8 P Taanon Miisa E E ETE EEE 8 Rocet Seabees ie SIE EN Se 36 Unpacking the Motion Base ccccccccccceeeeees 8 5 KQ Steering Pot Potentiometer Unpacking t
8. Ground 31 BLK WHT 4 GND Button SDD ee BLK WHT Coin Line 0 Coin In 11 je WWHT 6 Coin In gr es NO COM Notes Part number 115 0069 01 can be replaced with 115 0084 01 If 115 0069 is used USB Port To PCI USB Port in Computer 404d 115 0081 01 to connect to SmartCard dispenser on USB I O Extreme Card Via USB Hub if Used Wire colors may vary based on harness revisions Figure 41 Detailed Wiring Driving Controls 2006 Global VR Inc 040 0129 01 Rev B 9 14 2007 Page 63 of 66 Chapter 7 Drawings amp Schematics Computer ON OFF Switch Voltage Switch 115V or 230V AC Power Connector PS 2 Keyboard Port Purple Serial Port Not Used VGA Port Not Used Motherboard USB Ports DO NOT USE Audio Ports Green to Front Speaker Port on Audio AMP Blue to Rear Speaker Port on Audio AMP Red to Ctr Sub Port on Audio AMP DB37 Port to Harness PN 115 0069 01 PCI USB Ports 4 Force Feedback PCB USB Port on USBI O Card Players Card Reader Game Dongle Video Card PC USB Card Figure 42 Computer Rear Panel Diagram Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 64 of 66 Computer Power Supply Cooling Fan PS 2 Mouse Port Not Used Ethernet Port For Cabinet Linking via LAN on Power Plate DB25 Port on USB I O card to Harness PN 15 0068 01 DVI Port to Monitor HDMI Port
9. Onscreen instructions will provide additional information on using each menu Comments Button Function Scroll through lists or settings See Perr LOOK BACK Confirm a setting Back or Exit Navigate back to the menu list or exit the as menu The following is an example of how to change a menu option Cobinet Volume Setting 0 MM0 20 Cabinet Volun Setting 0 00k ke r raci Volume S50 of Cabinet Val Het Volume SU of Cabinet rac Sound Mode Always act Sound Mode Always 1 CLwinet Link ID ae fin use et Link I0 1 fin use Cabinet same Setting 0 a 00h So E t Volunve Setting 0 100 SO i act Volume S0 of ag FF Volume S0 of Cabinet Vol 3k Sound Mode Always Sound Mode Always anet Link ID f In ws et Link I0 F f in use Figure 8 Setting Cabinet Volume gt 1 Use the and buttons to navigate and highlight a menu option 2 Press the T button to select the highlighted option The game option will turn to red when it is selected ELO 3 Use the and buttons to rotate through the available settings for the selected option as shown by the arrows in steps 2 and 3 of the picture above 4 When you reach the setting you want press ee again The game option will now turn back to yellow and will display the new setting as shown in step 4 of the picture above 5 Press the button to go back to the main menu Need for Speed Underground Motion Deluxe Operation amp Servi
10. make a claim as provided above or continued use of the Product shall constitute an unqualified acceptance of said Product and a waiver by Purchaser of all claims thereto IN NO EVENT SHALL GLOBAL VR BE LIABLE FOR LOSS OF PROFITS LOSS OF USE INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM OPERATION OF THE GAME IN ANY CONDITION GLOBAL VR SHALL NOT BE RESPONSIBLE FOR THE SUITABILITY PERFORMANCE OR SAFETY OF ANY NON GLOBAL VR PART OR ANY MODIFICATION PERFORMED BY ANY PRODUCT DISTRIBUTOR UNLESS SUCH WORK IS EXPRESSLY AUTHORIZED IN ADVANCE BY GLOBAL VR THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESSED OR IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND ALL OTHER OBLIGATIONS OR LIABILITIES ON GLOBAL VR S PART EXCEPT FOR ANY EXPRESS WARRANTY SET FORTH IN A WRITTEN CONTRACT BETWEEN GLOBAL VR AND PURCHASER CONTAINING SPECIFIC TERMS WHICH SUPERSEDE THE TERMS HEREIN THIS WARRANTY DOES NOT AUTHORIZE ANY OTHER PERSON TO ASSUME OTHER LIABILITIES IF ANY CONNECTED WITH THE SALE OF PRODUCTS BY GLOBAL VR Warranty Service If at some point you require warranty service contact your authorized GLOBAL VR distributor 2006 Global VR Inc 040 0129 01 Rev B 9 14 2007 Page 65 of 66 Technical Support GLOBAL VR Service amp Parts Hours 7 00am 5 00pm Pacific Time Monday Friday Phone 408 597 3435 Fax 408 597 3437 E mail techsupport globalvwr com Website hitp
11. Make sure there is some play in the Pot L Bracket Calibrate Motor and Potentiometer Assembly as described in the previous section Push Rod Assembly Replacement Refer to Figure 21 on page 33 Figure 38 on page 60 and Figure 35 on page 57 and perform the following steps l 2 SF Turn off power and disconnect both cabinet AC power cords Remove the retaining screws at the top of the Bellows and lower the Bellows For Push Rod on Motor 1 remove the nuts and washers from the four studs that secure the platform to the Motion Plate Carefully disconnect the harnesses that run between the base and platform and remove the platform with the seat assembly attached For Push Rod on Motor 2 or 3 remove the screws that secure the seat assembly to the platform Disconnect the harnesses that run into the seat and remove the seat assembly Remove the two 2 bolts that secure the Bearing Block to the tray the bottom of the motion platform Loosen the Bell Crank bolt on the motor shaft not shown in Figure 38 and use a mallet or puller to disengage the Bell Crank Be careful not to lose the Motor Key a long rectangular piece of metal on the motor shaft Remove the two M8x125 bolts with lock washers that secure the Push Rod assembly to the Motion Plate The Push Rod Assembly may now be removed Reinstall the top portion of the Push Rod to the Motion Plate Install the lock washer and nut Use a small amount of Locktite Red and tighte
12. NO Connect White Wire COM E Ground e e Connect Black Wire Figure 25 Replacing Button Lamps Six Speed Shifter and E Brake Service The sections that follow describe repair and replacement of the six speed shifter Six Speed Shifter Replacement Perform the following steps to remove the shifter from the seat for replacement or repair 1 Remove the four 4 T 10H Security Torx screws from the top of the shifter assembly and carefully pull the shifter up out of the housing 2 Disconnect the Molex connector from the shifter Reverse these steps to re install the shifter Six S peed Shifter Micro Switch Service The shifter uses four miniature micro switches to relay the shifter position to the computer Figure 26 shows micro switch placement and which micro switches are actuated for each gear By using the chart you can determine which switch may be faulty For example if gears 1 and 2 stop working the problem is probably with the Left micro switch The Controls screen in the Operator Menu also displays which micro switches are actuated as you shift through the pattern Acutuated in gears 2 4 amp 6 Micro Switch Actuated _ Gear Left Right Up Down 1 ej Acutualed in gears 1 3 45 Acubuated in 3 gears 1 amp 2 Autuated in gears 5a6 a Micro Switch Placement Figure 26 Shifter Pattern and Micro Switch Actuation 2006 Global VR Inc 040 0129 01 Re
13. buttons Operator Menu test controls are out of calibration the game will buttons pedals amp steering not function properly Calibrate steering amp pedals as needed Connecting Make sure all bolts are tight Weekly The powerful jolts may cause the unit to Brackets between the display cabinet travel after extensive use Make sure it stays interconnect bridge and in the desired original location motion base Push Rod 1 Check the entire Push Rod Monthly Continuing to run the game with damaged or Assembly Assembly and Motion Plate worn components may cause severe damage for loose hardware to the motion base and may void the 2 Check Rod End connections warranty for signs of wear See Figure 38 on page 60 for motor assembly 3 If any of these items are components worn excessively stop using the game immediately and contact Technical Support Cooling Verify that all fans in the Monthly Important The fans in the Motion Base Fans Display Cabinet and Motion operate on 220 VAC Base are working see Figure It is essential to maintain proper ventilation to 31 on page 55 for fan the display cabinet motion base and locations Clean ventilation computer Failure to do so may decrease the grills amp filters Also check the performance and or the life span of your fan in the System Computer game If any of the fans stop Always make sure all cooling fans are working check the power working properly all ven
14. connectors on the replacement speaker or subwoofer 4 Reverse these steps to re install the speaker or subwoofer 2006 Global VR Inc 040 0129 01 Rev B 9 14 2007 Page 41 of 66 Chapter 5 Service and Repair Computer Replacement Caution The computer is serviced as one unit YOU WILL VOID YOUR WARRANTY if you open the computer without direct authorization from the GLOBAL VR Technical Support Staff Perform the following steps to remove the computer from the cabinet 1 Disconnect both cabinet AC power cords and open the back of the display cabinet see page 32 2 Disconnect all of the cables from the computer 3 Remove the Game Dongle and keep it with your cabinet Do not ship the game dongle with the computer It contains information that needs to stay with the cabinet 4 The computer is secured in place with a U bracket Remove the two 2 screws at each end of the U bracket and remove the bracket and the computer 5 Reverse these steps to replace the computer Make sure that the computer air vents are not blocked There is an air vent under the bottom front panel of the computer that is easily blocked by padding or debris Be sure to reconnect your Game Dongle 6 After replacing a computer be sure to calibrate the pedals and steering see page 23 Set up your cabinet from the Operator Menu see Chapter 5 When shipping the computer always use plenty of padding and protection GLOBAL VR recommends shipping the c
15. customization or transmission selection screens you can press a control panel button for other options These options are set through pop up menus that display for five seconds e Press NOS to turn AI on or off In a linked race any player can turn AI off for all cabinets Turning AI off removes computer controlled cars from the track For a driver racing solo this also activates Shadow Attack Mode in which the driver races against a shadow of the track leader e Press Look Back to turn Handicap catch up on or off default is on for one driver only Handicap helps a driver catch up with other cars e Press J to toggle the Force Feedback level through Light Medium or Heavy Once you have selected your options the game will begin to load 2006 Global VR Inc 040 0129 01 Rev B 9 14 2007 Page 13 of 66 OChapter 3 Playing a Game Game Play Once the game starts pull up on the red Motion STOP button to start the motion A prompt appears onscreen to remind you if you haven t activated motion As in any driving game use the Steering Wheel Gas Brake and Shifter to control the car The Look Back button lets you look behind the car The View button toggles the view between inside and outside the car Tap the d button to turn the music off tap it again to change songs Press the NOS button for an extra burst of speed but quantities are limited Tap the E Brake button to start a drift 1 G 2 a B 3 9 10 4 11 F
16. motion make sure it is not moving in Attract Mode This is very important for the life inspection attract mode Make sure the expectancy of your motion base If it moves Red Motion STOP Button is while in Attract Mode contact Technical up Support immediately Bellows Visually inspect for loose or Weekly Missing screws encourage vandalism and Retaining missing retaining screws theft All screws must be in place to ensure Screws Replace if damaged player safety Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 30 of 66 040 0129 01 Rev B 9 14 2007 Chapter 5 Service and Repair Comments Motion Make sure the game is level If you have reason to believe that one or more Diagnostics during attract mode If it is motors are out of calibration refer to Motor Bellows up not this can indicate one or and Potentiometer Calibration on page 32 function test more motors are out of only calibration Motion Visually inspect motion drive Every Refer to Motor and Potentiometer Calibration Diagnostics components for alignment Two on page 32 to check motor calibration Bellows and wear Make sure motion Months down appears normal Steering 1 Inspect for loose or Weekly Regular diagnostics will prolong the controls damaged parts Replace operational life of your game and enhance the pedals and as needed feel of the game dash Select Controls in Calibration of the components is critical If
17. platform is not level during Attract Mode or after replacing a motor or pot Refer to Figure 21 on page 33 and Figure 38 on page 60 to identify motor components 1 Remove the retaining screws at the top of the Bellows and lower the Bellows 2 Connect a keyboard and mouse to the System Computer Reboot the computer if using a PS2 mouse or keyboard USB devices do not require a reboot 3 With the game running in Attract mode press the Windows flag key ay on the keyboard between the Ctrl and Alt keys to launch the Windows Start Menu 4 Use the arrow keys to select GVR Shutdown from the Start Menu and press Enter This will shut down the game shell and allow you to access other programs 5 Press the Windows flag key ay and use the arrow keys to select Motion Calibration from the Start menu The Calibration Dialog Box will appear Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 32 of 66 040 0129 01 Rev B 9 14 2007 Chapter 5 Service and Repair 6 Press any key on the keyboard until the motion platform moves to the down position Look at each of the motors and verify that the push rod mechanisms are at the lowest point 1n their vertical travel 7 Press any key on the keyboard until the motion platform moves to the up position Look at each of the motors and verify that the push rod mechanisms are at the highest point in their vertical travel Note If your game is running software build 25 p
18. screen accessed via the Accounting menu 1s a useful tool for operators who split the cabinet income with a location The Operator sets the location s share of each income and expense item in the Location Splits screen and the software calculates the location s split based on these settings The example above shows 50 50 splits for everything except Local Tourney which 1s set to give the location 25 Game Statistics Screens Ps io d Game Stasies Game SE3GSEES F F aa a a elie 5 Amimement Car 6 Track biji Game Statistics a I pes Armee men Arrr ae Tim Dp eed M ie oe y m le isiel Gamer Features rer we tm iE im THE ie ch 1 a Lio gage La Ue aes K DR Fara iF iaa Tag aeceuefl hai i a a i 4 i E iE E ETA Pom Le if E im ia if if im EH F i oP poe ii Pari E uim bF LF OT iF DF s gt gt a aeret fe iy LAE ae Le ij 5a ie fai Pie Li ee eT Loe Hew ped i PE EmO CHN or mna nin Cpt Gr E Cinta a Oia Ua a ayaa oredan ifn Gp Sr e Figure 15 Game Stats Menu Screens The Game Statistics menu lets you cycle through three screens with statistics about the options players have selected in Race mode and their average times for each track The screens are Car and Track Average Times and Game Features Usage Press View or Look Back to move through the pages You can reset the Game Statistics through the Resets menu Need for Speed Und
19. the pots shown in Figure 27 For best results turn each pot counterclockwise to turn the volume levels all the way down Next turn each pot 1 5 of a turn clockwise to bring the volume levels up Fine tune the sound levels for your location from this point Use the Sound Test screen in the Operator Menu to test each speaker on the cabinet _ To Hamess Front Speakers Pat amp 115 001 1 01 To Harness Par amp 11500120 Left Right ee irom dete i Center Subwooter Rear Speakers From Speakers i Bie a F L A L L AAs Rear Speakers J Subwoofer 12 VOC in itom DC fey Power Supply 3 6mm shen mhio cabhes Fem esth aidit port Front tear Sut Figure 27 Audio Amp Connections Volume Adjustment and Speaker Locations Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 40 of 66 040 0129 01 Rev B 9 14 2007 Chapter 5 Service and Repair Three 3 5 mm stereo audio cables connect the computer audio ports to the audio amp Each audio port on the computer is color coded to help identify the channel e The green audio port is for front speakers left and right e The blue middle audio port is for rear speakers left and right e The red audio port is for bass speaker subwoofer Each speaker is connected to the corresponding speaker output on the audio amp The figure above shows the location of each speaker Audio Amp PCB Replacement Caution To prevent electrostatic discharge ESD damage handle P
20. to reboot the shell This test is primarily used by GLOBAL VR software QA testers Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 26 of 66 040 0129 01 Rev B 9 14 2007 Chapter 3 Operator Menu and Game Setup Link Status gt T remme fi fi F l if F CERP UMECOHNMELTED Piliin J HU AIOAELE BACK EWT SELECT UF Figure 20 Cabinet Link Status Screen This screen shows the link status of each cabinet in a linked set The cabinet you are using to view the Link Status screen will be shown as BUSY while the other cabinets will be shown as either AVAILABLE or BUSY if they are linked properly o UNCONNECTED if they are not linked For example in the picture above e Cabinet 1 is not linked properly or Link ID 1 is not being used e Cabinet 2 is linked properly and is busy because the Operator is viewing the menu e Cabinet 3 is linked properly and is busy because a player is driving a race e Cabinet 4 is linked properly and is available for play Registration Options This menu is not applicable to the Motion cabinets 2006 Global VR Inc 040 0129 01 Rev B 9 14 2007 Page 27 of 66 Chapter 4 Software Restoration Chapter 4 Software Restoration VMBERGROUT Te initall Game EEA Be Includes Motion Support Inthudes Motion Support CD INFORMATION DISK10F1 EA CITERT GAME INSTALL VERSION 1 1A GAME INSTALL Ea aia Version 1 0 0 PN 050 0102 01 DISK
21. 0129 01 Rev B 9 14 2007 Problem Cause Continued Faulty USB I O PCB Steering pulls to one Faulty force feedback PCB Faulty force feedback power supply Sloppy or poor Poor calibration steering Faulty 5 KQ steering pot Loose or worn drive belt Faulty force feedback PCB No force feedback Faulty force in the steering wheel feedback power supply Steering motor not properly grounded Faulty force feedback PCB Force feedback PCB connected to wrong USB port Steering does not Faulty USB cable or auto calibrate PCI USB card Faulty force feedback PCB Steering wheel Faulty 5 KQ steering shakes pot Steering stops USB cable in wrong working port Intermittent Shifter does not Faulty micro switch work in some gears _ or switches Shifter does not Faulty USB I O PCB work 040 0129 01 Rev B 9 14 2007 Chapter 6 Troubleshooting Possible Solution Make sure that all connections to the USB I O PCB are firm Replace PCB if advised by Tech Support Verify that the force feedback PCB is getting 24 volts DC power Test the PCB in a working cabinet Use a volt meter to verify that the force feedback power supply is putting out 24 volts DC Calibrate the steering from the Play Control Test in the Operator Menu Test the steering calibration from the Play Control Test in the Operator Menu Replace pot if faulty see page 37 Turn off the cabinet Open the driving control panel
22. 0221 X Part J1 XPOS YPOS ae To Steering Pot PCI USB Port 1 SP ABO6MM Usp J40 Part 115 0006 01 a Part CBL 0222 X 4 Motor Ctrl In to Steering Motor Part 115 0007 01 24 VDC Power To Power Strip Supply Notes If a 2 port PCI USB card is installed the SmartCard Reader USB Port on USB I O Extreme Board and USB Game Dongle will connect through a USB Hub Figure 40 Simplified Wiring Driving Controls Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 62 of 66 040 0129 01 Rev B 9 14 2007 Chapter 7 Drawings amp Schematics USB O Extreme Card in System Computer Harness Part 115 0068 01 Harness Part 115 0067 01 J1 DB25 GND 8 BLK WHT 2 GND 2 Look Back DINB1 18 q GRY ORG 6 Look Back ae Look Back NOS DINB2 6 Ke GRY BLU_ AA_ _g ____1 7 NOS Bin 7 o o NOS 8 Start Bin g mc ool Start 5 Start Lamp Ctrl 4 Btn 2 Lamp Comm _ Look Back NOS Stat o 3 Btn 1 Lamp Comm 3 Lamps 5V 0 24 555 1 5 VDC 1 ee Audio Harness Marquee Harness Part 115 0065 07 2 Leader Lamp Ctrl 4 Faden Lamp 12 8V 1 044 9358 1 12 VDC 2 2 2LORG Leader 3x3 Molex Connectar 1 12 VDC with Front Speaker Wires 2 GND 3 3 GND 4 5 YDG 512 VDC in from Power Harness BLK WHT Harness Part 115 0067 01 5 VDC D D
23. 1 0F2 PN 050 0102 01 DISK 2 OF 2 Motherboard 44401 PN 050 0070 01 i i Giri Mied For Sprid Und eng iced pa 2350 ZANKER ADAD g pe BAN J0GE CA 3121 2350 ZANKER ROAD amr h A 7350 ZANKER ROAD a ar Bee PH dG 597 H35 a tae Fx AGE 597 3407 verior globata cca wre g koba ler co mi PH 408 597 3475 Fx 406 597 3437 S penbe hob com 408 S87 Fa 408 S97 3421 Biran otha T waa Global comm Important Only use software with Motion Support Version 1 1A or later Important Check for any Patch Disks and or special instructions for your monitor Follow the instructions below if you need to re install the Need for Speed Underground software on your cabinet Total installation time is about 30 minutes Run the System Recovery CD Important When you use the System Recovery Disk you will erase all game settings and history for the coin and game audits that are stored in the game software It 1s advisable to contact Technical Support before using the System Recovery Disk to resolve a problem 1 Ifthe cabinet is linked disconnect the Ethernet cable from the back of the cabinet 2 Open the back of the display cabinet as described on page 32 to access the System Computer and connect a keyboard and mouse 3 Insert the System Recovery Disk in the CD ROM drive and power the cabinet OFF and then ON When the computer reboots the CD should run automatically wait about 30 seconds You will see the hard drive ima
24. 3 phase motor driven actuators Control Inputs and Outputs feedback Force Feedback Steering Assembly Control Panel Buttons 6 Speed Shifter E Brake Button Gas amp Brake pedals Player Weight Limit 300 Ibs 3 Motors 220VAC 50 60Hz 1 2 Hp 3phase Approximate Weight 450 Ibs 204kg Display Cabinet Specs Widescreen DLP Monitor DVI to HDMI Computer System Windows XP Embedded Operating System Pentium 4 Computer e Nvidia GeForce Graphics Card Approximate Weight 400 Ibs 181 kg Note This game has 2 separate power cords These cords should be connected to a dedicated 20 Amp circuit No other appliance or game should share the circuit with this game 2006 Global VR Inc 040 0129 01 Rev B 9 14 2007 Page 7 of 66 Chapter 2 Installing a New Cabinet Chapter 2 Installing a New Cabinet Installation Kit Locate the following items for setting up your cabinet Description Operation amp Service Manual This Document Spacer Block Fits between Coin Tower amp Motion Base Interconnect Bridge Fits between Display Cabinet amp Motion Base Mounting Bracket Bridge to Display Cabinet Mounting Bracket Bridge to Motion Base Mounting Hardware Nuts Bolts amp Washers Located in Cash Box Unpacking the Motion Base Refer to Figure 36 on page 58 for Motion Base components 1 Remove the bolts holding the plywood sheet in place behind the motion base on the pallet 2 Position the plywood s
25. 95 2535 00 GATE BLOCK UPPER MOLDED F 6 SPD SHIFTER 3 1 95 2537 00 PIVOT PLATE F SHIFTER W FRONT STANDOFF amp SIDE PIN 4 1 95 2537 10 PIVOT PLATE F SHIFTER W SIDE PIN ONLY 5 1 95 2538 00 SIDE PLATE W HOLDING PIN 6 1 95 2538 10 SIDE PLATE NO HOLDING PIN 7 1 50 8346 00 TRUNNION FOR I L TURBO SHIFTER 8 3 43 0133 00 14S BRS FLAT WSH 26X 56X 04 9 1143 0118 00 E RING 1 4 SHAFT DIA 10 1 50 0416 00 TOP PLATE PAINTED 6 SPD SHFT 11 2 50 8406 00 BUSHING NYLINER F 078 THK MAT 12 2 50 8491 00 BUSHING NYLINER F 072 135 THK MAT 13 4 43 1319 00 SCREW 8 32 X 3 8 PPHMS ZINC 14 8 43 0252 00 SCREW 8 32 x 3 8 HEX HEAD 15 1 50 8118 00 E RING FOR GEAR SHIFTER M15 16 1 50 8294 00 SPRING HAIRPIN HLR SHFTR SHORT 17 1 95 2536 00 GATE BLOCK LOWER MOLDED F 6 SPD 18 1 95 1392 10 TORSION SPRING 19 1 43 0997 00 FENDER WASHER 75x 19x 05 ZINC 20 2 95 4194 00 SWITCH W SHORT ACTUATOR 21 1 43 0062 00 110 32 X 1 2 HEX HD CAP SCREW 22 2 43 1152 00 SCREW 10 32 X 5 16 HWHCS ZINC PLATED 23 8 43 0013 00 2 56 X 3 8 SCR SLOTTED ROUND HEAD MS ZINC 24 2 95 4369 00 SWITCH ASSY DA3 95 4118 00 amp 95 4130 07 25 2 50 8299 10 ANCHOR PIN HANDLE BLK OXD 26 1 43 0559 00 WASHER NYLON 1 2 OD X 20 ID X 185 THK 27 1 96 0090 10 KNOB amp SHAFT ASSY 1 3 4 BLK BALL KNOB 28 1143 0995 00 10 FLAT WASHER 29 1 95 2674 00 BASE PLATE 4 SPD SHFT BLK 30 1 95 2557 00 GUIDE WASHER FOR 6 SPEED SHIFTER Drawing Happ Controls Chapter 7 Drawings amp Schema
26. All Tracks or reset tracks individually Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 20 of 66 040 0129 01 Rev B 9 14 2007 Chapter 3 Operator Menu and Game Setup Accounting Screens Product Pricing Coins Per 4 AvVaILabi e Credits O Fesel Geroics BACH ENIT uP Figure 13 Accounting Info Screens Menultem Ci escriptiom _ _ Z Coins Per Sets how many coin drops it takes to reach a unit of money typically 4 in the Symbol varies internationally US 4 quarters per or 1 in the UK and Europe Available Credits Displays the number of credits inserted Reset Credits Highlight and select this button to reset the Available Credits to 0 Product Pricing Brings up the Product Pricing screen where you can set the price for each mode of play and Players Cards either dispensed or fulfilled by GLOBAL VR via mail Also displays applicable fees paid to GLOBAL VR Location Splits Brings up the Location Splits screen that displays the location s share of income for each mode of play Players Card sales and unspent money plus the location s share of fees paid to GLOBAL VR Note that in the example above all items are set to 50 50 50 split except Local Operator Tournament not available on motion platform which is set to pay the location 25 Current Collection Stats Brings up the Current Collection Stats screen which displays income expenses fees an
27. CBs by the edges only and use a grounding wrist strap or similar precaution 1 Remove the front access panel from the display cabinet 2 Disconnect the power harness speaker wires and 3 5mm audio cables from the audio amp PCB 3 Use a small Phillips screwdriver to remove the four 4 screws holding the PCB to the cabinet Always keep the audio amp PCB inside an ESD anti static bag when not installed in the cabinet to prevent electrical damage 4 Reverse these steps to re install the audio amp PCB Front Marquee Speaker Replacement The front speakers are located on either side of the marquee 1 Remove the five 5 screws that secure the retaining bracket above the marquee Remove the bracket marquee clear plastic and speaker grills 2 Remove the four 4 screws that secure the speaker to the cabinet Remove the wires from the speaker and install them to the same connectors on the replacement speaker 4 Reverse these steps to re install the speaker Rear Seat Speaker or Subwoofer Replacement The rear speakers are located behind the two small grills at the top rear of the seat The subwoofer is located behind the large grill at the center rear of the seat 1 Remove the four 4 1 4 20H Torx security screws that secure the speaker grill to the back of the seat 2 Remove the four 4 screws that secure the speaker or subwoofer to the seat Remove the wires from the speaker or subwoofer and install them to the same
28. Fan Locations 2006 Global VR Inc 040 0129 01 Rev B 9 14 2007 Page 55 of 66 Chapter 7 Drawings amp Schematics Seat Assembly Steering Wheel 6 Speed Shifter Assembly Assembly Dash Cover PLA 0061 X Motion STOP Button Speaker Grills ELC 0005 X Players Card Reader ee a Brake Pedal Assy ELC 0028 X o O m Subwoofer Grill Coin Tower SHT 0032 X o o o e o o Coin Tower Spacer Block Bolt amp Washer 1 of 4 SHT 0034 X 7 Washer PLA 0064 X 2 20 Nuts inside Motion Base not Shown Figure 32 Motion Base with Seat and Coin Tower steering Assembly View Button Start Button T Button Dash Cover PLA 0061 NOS Buttons Figure 33 Control Panel Detail Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 56 of 66 040 0129 01 Rev B 9 14 2007 Chapter 7 Drawings amp Schematics Marquee Artwork Right Side Panel Artwork Not Shown Speaker Grill 1 of 2 Marquee Glass Dash Decal Monitor Motion STOP Decal Seat Back Artwork Left Side Panel Artwork Artwork Access Panel Artwork Stand Back Decals One More on Right Side Artwork Figure 34 Cabinet Artwork White Circles Indicate Holes M8x125 Bolt 1 of 6 for Platform Mounting Studs Motor 1 Motion Plate Power Distribution Box Motor 3 r T tie Gaia Motor 2 Figure 35 Motion Base Components Photo
29. I 8 9 Turn off the Display Cabinet ON OFF Switch and Motion Base Power Breaker and disconnect both cabinet AC power cords Remove the nuts and bolts that secure the Coin Tower Assembly and Spacer Block to the Motion Base Disconnect the Coin Tower cables Store the Assembly Hardware and Bracket where they will not get lost Remove the nuts and bolts that secure the Motion Base and Display Cabinet to the Interconnect Bridge Store all hardware and brackets where they will not get lost Disconnect the Cables between Motion Base and Display Cabinet Open the front access door on the Display Cabinet and secure and store all cables inside Lower the Caster wheels to the floor and raise the Leg Levelers After raising the Leg Levelers the Display Cabinet and Motion Base are ready for repacking Repacking the Motion Base l 2 3 A 5 The Motion Base is delivered on a custom built pallet This pallet should be used if you need to ship the motion base A plywood sheet is provided to use as a ramp Roll the Motion Base onto the pallet using the plywood ramp Refasten the plywood ramp to the shipping position Fasten the Motion Base to the pallet with the two ratchet strap Cover and wrap the Motion Base to prevent damage Repacking the Display Cabinet le 2 Lift or slide the Display Cabinet onto a pallet using a forklift is recommended Place the Spacer Block inside the bottom of the Coin Tower and place the Coin T
30. Lamps 5V 0 24 555 View Music NOS Bin 1 Lamp Comm Bin 3 Lamp Comm 3 4 Bin Lamp Comm 5 8 NOS oo Music O O View NOS Btn Music DINBO 5 GRY VIG 7 Music View DINB4 7 GRY GRN 6 View GND 10 BLK WHT 2 GND MoD NM OF th Logg Q 10 Leader Lamp Ctrl 9 Start Lamp Ctrl 8 Start Button Shift Up DINBS 8 WHT RED ______________ 5 Shift Up E Brake DINBS 20 GRY YEL 7 E Brake Shift Down DINB 21 KE VWHT BLU 6 Shift Down Analog PWR 4 EBRN RED 1 Analog PWR GAS AIND 1 amp ERN GRN 2 Gas Brake AIN1 14 BRN BLU 3 Brake These two connect Analog GND 3 BRN BLK ______ 4 Analog GND to each other Harness Part 115 0069 07 DB37 Start Bin DINAd 10 ke GRY RED _ _ 8 Stan Bin Start Lamp Ctrl DOUTPWRO 15 GRY BLK gt 9 Stat Lamp Leader Lamp Ctrl DOUTPWR1 34 p YIO WHT 10 Leader Larip WHT RED Shift Up Bin WHT BLU Shift Down Btn GRY YEL 4 7 E Brake Btn BRN RED 4 Analog GND BRN GRN 3 Brake BRN BLU 2 Gas 1 Analog PWR U l Pedal Assembly 1 Analog PWR 2 Gas Pot si 5KO 3 Brake Pot 5 Analog GND Harness Part CBL 0226 E Brake Button Seat Assembly Harness Part 115 0071 01 5 E Brake B
31. and check the belt on the steering motor and steering column Check for loose or worn parts on the force feedback assembly see page 37 Verify that the PCB is getting 24 volts DC power Test the PCB on a working cabinet Use a voltmeter to verify that the force feedback power supply is putting out 24 volts DC Make sure the steering motor frame is properly grounded Static shock can stop the steering wheel from responding during game play Power the cabinet OFF and then ON to correct this problem Verify that the PCB is getting 24 volts DC power Test the PCB on a working cabinet The force feedback PCB must be connected to a PCI USB port not to a motherboard USB port See Figure 42 on page 64 for a diagram of the computer ports Test by connecting to one of the USB ports on the computer motherboard and rebooting twice Re connect to the PCI USB port and reboot after testing to avoid intermittent steering loss during game play Verify that the PCB is getting 24 volts DC power Test the PCB on a working cabinet Test pot for smooth resistance If you replace the pot be sure to calibrate it from the Play Control Test in the Operator Menu The USB cable must be connected to the PCI USB port not the USB port on the computer motherboard see Figure 42 on page 64 Replace the faulty micro switch See the Play Controls screen in the Operator menu or page 39 of this manual to determine which micro switch to replace
32. and body design elements are trademarks and or intellectual property rights of Honda Motor Co Ltd used under license Tiburon Tuscani is a registered trademark owned and licensed by Hyundai Motor Company Mazda MX 5 Miata and Mazda RX 7 are used under the approval of Mazda Motor Corporation Mitsubishi Eclipse and Lancer names emblems and body designs are trademarks and or intellectual property rights of Mitsubishi Motors Corporation and used under license to Electronic Arts Inc NISSAN SKYLINE 350Z SENTRA and 240SX are trademarks and or intellectual property rights of NISSAN MOTOR CO LTD And are used under license to Electronic Arts Inc PEUGEOT 206 GTI S16 2003 is used under license from AUTOMOBILES PEUGEOT by Electronic Arts SUBARU IMPREZA and WRX names emblems and body designs are properties of Fuji Heavy Industries Ltd Toyota Supra and Celica are trademarks of Toyota Motor Corporation and used with permission Trademarks design patents and copyrights are used with the permission of the owner VOLKSWAGEN AG The names and logos of all after market car part companies are trademarks of their respective owners and are used by permission All rights reserved EA GAMES is an Electronic Arts brand GLOBAL VR and the GLOBAL VR logo are registered trademarks of Global VR Inc Tsunami Visual Technologies and Ballista are trademarks of Tsunami Visual Technologies Inc All other trademarks are the property of their respective owners U S Patent No
33. ce Manual Page 16 of 66 040 0129 01 Rev B 9 14 2007 Chapter 3 Operator Menu and Game Setup The flowchart below shows the function of each menu in the Game Operator Menu Main Menu Displays International Setting Software Version Cabinet Type and GLOBAL VR contact info Lets you set Volume and Link ID Machine Lets you set Play Type Credit Display Free Play on or off MPH or km h Players Card Sales enabled or disabled Motion Strength and Skill Level Options Lets you Restore Default Settings Reset Game Stats and Reset Amusement Play Track Records and Shadows Resets Lets you set the number of coins ame NONY Accounting per unit of money view or clear Location Splits credits open other menus to set Current Collection Stats pricing and location splits and Current Location Income Game Stats a Se pecs lienn ence Previous Collection Stats Displays statistics about settings selected by players Controls Lets you test and calibrate the driving controls Monitor Lets you test and calibrate the monitor Lets you test cabinet audio Sound Test Lets you test SmartCard reader Players Card dispenser and modem and set monito
34. d net earnings for each mode of play It also displays the start date for the current stats Current Location Income Brings up the Current Location Income screen which displays all of the information in Current Collection Stats plus the Location Split calculations Note that in the example above the location gets 50 of income and pays 50 of fees in all categories except Local Tourney For this item the Operator has set the Location Share at 25 on the Location Split screen Previous Collection Brings up the Previous Collection Stats screen which was saved last time Do Stats Collection Now was selected It also displays the start and end dates for the displayed stats Do Collection Now Deletes the Previous Collection Stats and replaces them with the current collection stats Resets all Current Collection Stats to 0 00 2006 Global VR Inc 040 0129 01 Rev B 9 14 2007 Page 21 of 66 Chapter 3 Operator Menu and Game Setup Current Location Income Screen Accounting INED Cowen Location MEOE ngame Enenses fees et LEC SD faii g pog Han ETEA EPA HENE E Ha HTS PETS HOD BG HH So PAT Pr2E 73 FIEOU 0G ia HINL Se bral gt Fi HA FHAN mar 17 40 in ng wg 7 0 1 25 hi ee Aime Er g0 FT Ba ELH hoo S08 ri fe Hi a al aa Fait Oo Boe BRS HAN Stare ORCE We oO Geico en Prete HOS fo enilihis pane Baca ExT SELECT GC or ey DOW Figure 14 Current Location Income Screen The Current Location Income
35. dvanced BIOS Features Enabled Enabled abl Item Help Menu Level Hard Disk Disabled Disabled Disabled 250 Setup Enabled 1 4 OS Select For DRAM gt 64MB Non OS2 HDD S M A R T Capability Move Enter Select F5 Previous Values Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 44 of 66 PU PD Value F6 Fail Safe Defaults Disabled F10 Save ESC Exit F1 General Help F7 Optimized Defaults 040 0129 01 Rev B 9 14 2007 Chapter 5 Service and Repair 8 Now use the Arrow keys to highlight Advanced Chipset Features and press Enter A screen similar to the following will appear 9 Use the Arrow keys to highlight the Phoenix AwardBIOS CMOS Setup Utility setting for Memory Frequency ee Ses nes For and press Enter ee ee ee Active to Prech Del Use the Page Up and Page Down DRAM RAS CA D Dela Wenu Level keys to change the setting to eee ee se Pran R W Timin DDR266 wD bs Cachesbe 1 1 M Hol At 15M 16M 10 Use the Arrow keys to highlight the Mero Hels se imi 1 AGP Aperture S MB setting for Dram R W Timing if ae listed and press Enter Use the Page Up and Page Down a oe Buffer Size keys to change the setting to Fast 222 2 Move Enter Select PU PD Value F10 Save ESC Exit F1 General Help F5 Previous Values F6 Fail Safe Defaults F7 Optimized Defaults Press ESC to go back to the Main Menu 11 Now use the Arrow keys to highlight Po
36. e AC wall outlets breaker Power strip not Make sure the power indicator light on the power strip is plugged in or turned on If it is off make sure the connections to the AC off power plate terminals are firm and the power strip No power to monitor lights or audio ON OFF switch is ON Game dongle not Make sure the game dongle is securely connected connected Power the cabinet off and then on Faulty game dongle Make sure the dongle is connected properly USB Game dongle not found by system computer dongles illuminate when recognized by the computer Contact Tech Support if you need a new dongle Faulty USB port Try connecting the dongle to a different USB port Game Freezes Computer Check computer fan operation and airflow See also overheating due to Cabinet gets very warm directly below poor ventilation Cabinet gets very Faulty cooling fan Verify that all cooling fans are working Replace any fan warm that is worn or spinning slowly See Figure 31 on page 55 for fan locations Cabinet ventilation Make sure you have proper clearance between the holes are blocked cabinet rear and the wall Make sure the vent holes are clear of dust and debris and that air can flow freely Marquee lamp does Faulty florescent Check the florescent tube for darkened or cracked ends not light or is tube Replace the florescent tube if it looks worn intermittent Faulty florescent Verify the florescent
37. e PCB to the cabinet Reverse these steps to install the new PCB _ a ie Calibrate the steering from the Operator Menu after replacing the PCB Driving Control Panel Button Service The buttons on the cabinets are illuminated with 5 volt C555 bulbs Refer to Figure 25 and perform the following steps to replace the buttons bulbs and micro switches 1 Disconnect the cabinet from AC power 2 Remove the screws that secure the dash cover in place over the driving control panel 3 To remove a micro switch gently rock it to the side and remove it from the housing Remove the wires and install them on the same connectors on the new micro switch 4 Toreplace a bulb gently rock the white plastic bulb housing from side to side to pop it out of the button housing 5 To remove a bulb pull it straight out of the bulb housing Caution Do not connect the 5 volt lamp power wire to the micro switch This can damage the USB I O card in the computer Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 38 of 66 040 0129 01 Rev B 9 14 2007 Chapter 5 Service and Repair 6 When connecting the wiring to the micro switch and bulb refer to the labels on the wires to make sure the connections are correct i 5 Aa a 5 od gt a 5 volt C555 Bulb Lamp i Connect Red 5 Volt Power Wire wt to One Side Md Connect Black Ground Wire 5 Volt gm Sign am to One Side Power ij T
38. e audio volume form 0 100 in increments 55 Setting of 5 Attract Volume Sets the Attract mode audio volume as a percentage of 95 cabinet volume Attract Sound Sets Attract mode sound to Always Sometimes or Never Always Mode The Sometimes setting will play sound in attract mode one third of the time Cabinet Link ID Sets the ID number used for linking cabinets Each linked cabinet must have a unique Cabinet Link ID number 1 2 3 or 4 Contact Info Displays GLOBAL VR contact information ee Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 18 of 66 040 0129 01 Rev B 9 14 2007 Chapter 3 Operator Menu and Game Setup Game and Coin Options Menu May Type Face Ony Creat Ormpiay Money Free Dray On epay Speed m eH Players Card Saves Enepied Tation Strength Narnia Shnit Lever Checkpoint Of Ficucty g i ia f E E gt Hardest fs fi ag DAL a Sui fiz AGA hail Av Marteret Street immer Citu HELE Mt O Line brag RACH ENT SELECT Figure II Game and Coin Options Screen The Game and Coin Options menu is used to set up the type of money or credits used at your location game pricing and game play difficulty Description Default Value as applicable Play Type Sets Play Type to Player s Choice or Race Only Player s Choice Race Only disables Career mode Credit Display Sets whether Money or Credits are used to play the cabinet Money This setting affects the d
39. e line voltage switch on the back of the computer is set to the correct voltage for your area 115V or 230V Make sure the AC power cord is firmly connected to the computer and the power strip Turn off the power strip wait 20 seconds and then turn it back on to reboot the computer Restore the Software see Chapter 4 on page 28 If you continue to have problems you may have a faulty hard drive 2006 Global VR Inc Page 47 of 66 Chapter 6 Troubleshooting Continued Faulty hard drive If you continue to have problems after you reload the software you may have a faulty hard drive Contact Technical Support Audio Troubleshooting No audio Volume set too Enter the Operator Menu and adjust Audio Settings to low raise the volume Verify that the Master Volume is set high enough Verify the volume is not turned all the way down at the Audio Amp PCB see Figure 27 on page 40 Faulty wiring Turn off the game Verify that all the wires are firmly connected to the speakers and Audio Amp PCB Verify that each wire is connected to the correct port Verify that no wires are frayed or improperly shorting to ground See Figure 27 on page 40 Blown speakers Remove the grills and inspect each speaker for visible damage Run the Speakers Test from the Operator Menu to verify each speaker is working Faulty audio amp Connect stereo headphones to the audio ports on the PCB computer to verify that sound is working at the com
40. e maintenance schedule or procedures or operation in out of specification environmental conditions GLOBAL VR will return the repaired Product freight prepaid to the Purchaser All freight costs associated with replacement of warranty parts after expiration of the original warranty period are the responsibility of the Purchaser GLOBAL VR is not obligated to provide the Purchaser with a substitute unit or on site service during the warranty period or at any time If after investigation GLOBAL VR determines that the reported problem was not covered by the warranty Purchaser shall pay GLOBAL VR for the cost of investigating the problem at its then prevailing per incident billing rate No repair or replacement of any Product or part therein shall extend the warranty period as to the entire Product The warranty on the repaired part only shall be in effect for a period of ninety 90 days following the repair or replacement of that part or the remaining period of the Product parts warranty whichever is greater Purchaser s exclusive remedy and GLOBAL VR s sole obligation is to supply or pay for all labor necessary to repair any Product found to be defective within the warranty period and to supply at no extra charge new or rebuilt replacements for defective parts If repair or replacement fails to remedy the defect then and only in such event shall GLOBAL VR refund to Purchaser the purchase price for said Product Purchaser s failure to
41. eering motor to the frame see Figure 24 3 Using a 10mm socket wrench loosen the belt tension adjustment bolt several turns until you can slip the belt off of the motor and steering gears see Figure 24 4 To replace the motor remove the four 4 3 8 Kep nuts that you loosened in step 2 and remove the motor 2006 Global VR Inc 040 0129 01 Rev B 9 14 2007 Page 37 of 66 Chapter 5 Service and Repair 5 Reverse these steps to re install the motor and belt When installing the belt tighten the tension adjustment bolt until the belt is fully stretched and then loosen the bolt by 4 turn 6 Calibrate the steering from the Operator Menu after servicing the belt or motor y Motor Mount Kep Nuts pg Belt Tension Adjustment Bolt Figure 24 Servicing the Steering Motor Force Feedback PCB Replacement Caution To prevent electrostatic discharge ESD damage handle PCBs by the edges only and use a grounding wrist strap or similar precaution If the steering pulls to one side this could indicate a bad force feedback PCB Use the following steps to replace the PCB Important Part COEM GCE H2P5A is completely interchangeable with the dual PCB system consisting of COEM 6052 COEM 6040 245 and the ribbon cable that connects these two PCBs The dual PCB system was used on some non motion cabinets 1 Disconnect the cabinet from AC power Disconnect all cables from the PCB Remove the four screws that secure th
42. enu see page 23 While turning the wheel the change in the numbers displayed onscreen should be smooth and linear with no jumps 1 You can also power off the game and test resistance at the pot While turning the wheel you should see a steady linear increase or decrease in resistance with no jumps 2 To replace a pot refer to Figure 23 and perform the following steps 3 Using a 7 64 Allan wrench loosen the set screw from the steering column and remove the bracket with the 5 KQ steering pot attached 4 Using a 1 2 inch wrench remove the nut and lock washer from the bracket and remove the pot 5 Reverse these steps to install the new pot Install the pot with the plastic pin through the small hole in the bracket as shown in Figure 23 below Make sure the installed bracket has some play 6 Calibrate the steering from the Play Control Test in the Operator Menu after replacing the pot install with Pin Through Hole in Bracket Bracket Set Screw Nut Pot Figure 23 Replacing the 5 KQ Steering Pot Force Feedback Belt or Steering Motor Replacement Refer to Figure 23 above and Figure 24 and perform the following steps to remove the force feedback belt for repair Always replace the belt if it looks cracked or worn 1 Using a 7 64 Allan wrench loosen the set screw from the steering column and remove the bracket with the pot attached see Figure 23 2 Loosen the four 4 3 8 motor mount Kep nuts that secure the st
43. er s of the Transformer located in the Display Secondary Winding Cabinet Check power output at the Transformer s Secondary Winding Motion STOP Button Check the cable connections to the Motion Motors cable faulty or not STOP Button and Data Distribution Box see There S Power to the Connected properly Figure 37 Motion Base RED Motion STOP Check continuity across the Motion STOP The Fans are running Button is faulty Button NONE of the Motors Loose or faulty cable Check the connections between the computer are responding CBL 0207 X There S Power to the Motion Base and there Loose or faulty cable Check cables from Data Distribution Box to is power to All Motors CBL 0056 x Motor Drive Boxes see Figure 37 D A Card loose inside Contact Technical Support for assistance Computer Case Reseat the card if advised Faulty Data Contact Technical Support for assistance Distribution Box DDB SOME of the Motors Faulty Motor or Drive Connect the suspected MDB to a Motor that is are not responding Box MDB proven to work If the good Motor will not work There S Power to the with the suspected MDB the MDB is faulty motors Loose or faulty cable Check the connections between the computer CBL 0207 X and Data Distribution Box see Figure 37 Loose or faulty cable Check Cables from Data Distribution Box to CBL 0056 X Motor Drive Boxes see Figure 37 Loose power cords CBL 0055 X No power
44. erground Motion Deluxe Operation amp Service Manual Page 22 of 66 040 0129 01 Rev B 9 14 2007 Chapter 3 Operator Menu and Game Setup Play Control Test Screen Note A red dot on the lower lefi comer of the Attimet sorcen indicates i hardware malfunction Use the Play Control Test screen to determine which hardwire component is not working The image below shows that the software cannot detect the gas and break pedal BOCK ExT SELECT Figure 16 Play Control Test Screen The Play Control Test screen displays pictures of each driving control and allows you to test each control as described below To exit from this menu press the Start and View buttons together Ifa component is not detected a Q symbol will be displayed over it as shown above e Buttons When you press a control panel button it will light up on the screen e SmartCard Reader Indicates whether a SmartCard reader is installed and working e SmartCard Dispenser Not applicable to Motion cabinets e Steering Wheel When you turn the steering wheel to the left or right the numbers above the graphic should change to indicate the steering wheel position Full left position should be about 127 and full right position should be about 127 As you turn the wheel the number change should be smooth and linear A sudden jump in the numbers or a different range of numbers can indicate a bad pot e Gas amp Brake Pedal When you step on the pedals you w
45. ernet hub or switch are lit or switch for each port used If possible verify the hub or switch is working by connecting it to a known working computer network or set of linked cabinets Mixed software Verify that all cabinets are running the same software version version Link ID Errors Duplicate link ID If you get a duplicate Link ID number error on screen numbers go into the Operator Menu and correct the Link ID number for each cabinet that displays the error message Each cabinet in the networked group must have a unique link ID number Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 50 of 66 040 0129 01 Rev B 9 14 2007 Chapter 6 Troubleshooting M otion Base Troubleshooting Player Seat is not level Motors not calibrated Calibrate the motors as described on page 32 during Attract Mode Base not plugged in Check the AC power cords from the wall outlets to the Display Cabinet and from the Display Cabinet to the Motion Base There is no power to the Motion Base None of the Fans are working Tripped Breaker on Check the Cabinet Breaker Switches Cabinet Breaker on the power plate at the rear of the Display Cabinet Power reset button at the front of the Motion Base near where the power cord connects Tripped Breaker for Check the Breaker Switch for the AC Outlet AC Wall Outlet No Voltage output at Check the power input to the Primary Winding the Transform
46. et ELC 0001 X Routed through Display Cabinet To AC In Not Shown 15 Amp we Pushbutton Fuse Not Shown Contact Block amp Switch ELC 0012 X Data Distribution Box DDB ELC 0002 X Rear View Data Cable to J Motion STOP SCSI Data Cable from Button Digital to Analog Converter Card in System PC CBL 0207 X Data Control Cable 1 of 3 to MDB CBL 0056 X Figure 37 Motion Drive Components 2006 Global VR Inc 040 0129 01 Rev B 9 14 2007 Page 59 of 66 Chapter 7 Drawings amp Schematics Junction Box Access M8x125 Bolts Here eae LD Top Plate Mounting Block Push Rod Left Hand Shown Right Hand MCH 0031 R Left Hand MCH 0031 L Crank Shaft fica cess Pot Alignment Disk Motor 1 5 8 220 VAC ELC 0009 X Harness Connects to Data Cable from Motor Drive Box V Potentiometer Pot ELC 0018 X Pot Alignment Set Screw Motor Mounting Hole E Bearing Block Fot L Bracket SHT 0087 X MCH 0032 X Figure 38 Motor Assembly Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 60 of 66 040 0129 01 Rev B 9 14 2007 ITEM NO QTY PART NO DESCRIPTION 1 1 96 0094 00 BASE PLATE 4 SPD SHFT BLK 2 1
47. g on the cabinet Always turn the cabinet OFF and disconnect both AC power cords before performing any repair work Wait 5 minutes before replacing any electrical part a or parts on the Motion System to avoid the risk of shock DANGER e Do not open the system computer without direct authorization from GLOBAL VR Technical Support Doing so can void your warranty e The Display Cabinet and Motion Base have components that produce high voltage Repairs must be performed by authorized personnel only e Do not tamper with the original wiring configuration or the positioning of ferrite shields and clamps Alteration of game wiring may result in faulty operation e Always return the leg levelers to the extreme up position before moving the game e Always separate the Display Cabinet from the Motion Base before moving the game Routine Inspection Schedule tem Task When Comments Display Visually inspect for Daily CAUTION Use only mild detergent solutions Cabinet and fingerprints smudges etc approved for use on Plexiglas Do not use Marquee and wipe clean chemical solvents or cleaners containing Plexiglas abrasives Bellows Visually inspect for tears Daily The bellows is important for player safety and around rips and loose or missing prevents debris from getting inside the motion motion retaining screws Replace if system mechanisms base damaged Resting Visually inspect game to Daily The Motion Base should not move during
48. ge process screen 4 When prompted remove the CD and reboot the computer Do not insert any other CD yet Wait for about 2 minutes while the software finishes the installation When you see a desktop screen with the GLOBAL VR logo the Operating System installation is complete Proceed to run the Game Install CDs 5 When a Found New Hardware wizard window appears onscreen use the keyboard or mouse to select Cancel and close the screen Run the InstaCal CD 1 Insert the disk labeled InstaCal in the CD ROM drive An Install Shield Wizard window will appear 2 Select Next in the Install Shield Window The Destination Folder window will appear 3 Select Next in the Destination Folder window The Ready to Install window will appear 4 Select Install in the Ready to Install window 5 Once the program is installed select Finish in the Install Shield Completed window 6 When a dialog box prompts you to restart the system select Yes to restart Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 28 of 66 040 0129 01 Rev B 9 14 2007 Chapter 4 Software Restoration Enable InstaCal 1 After the cabinet reboots press the Windows flag key ay on the keyboard between the Ctrl and lt keys and select Programs from the menu 2 From the program list select Measurement Computing InstaCal The Plug and Play Board Detection dialog box will appear Select OK Note The directory structure should be p
49. he Display Cabinet sssesseee 8 N A cd esacmnciacs 37 Precautions for Installation essere 8 Force Feedback Belt or Steering Motor Cabinet Set Up PLOCCAUULEC onno 9 Replacement P E I a aE eT A A TTL ee er a es 37 Connecting Coin Tower to Motion Base 9 Force Feedback PCB Replacement EEEE 38 Connecting Display Cabinet to Motion Base 9 Driving Control Panel Button Service 38 Game Test Procedure eesnrenioann nS 10 Six Speed Shifter and E Brake Service 39 Linking Multiple Games eeeeeeeeeeeee 11 Six Speed Shifter Replacement 39 Checking the Game Dongle e eee eee 12 Six Speed Shifter Micro Switch Service 39 Chapter 3 Playing a Game cccceccceeeeeees 13 eee Rep acemeni iain a l E Brake Button Service 40 Starine He GaMe eerie aie cee teas 13 l l Audio Amp and Speakers Service 00 40 Game Play erain E E 14 Audio Amp PCB Replacement ssccccccccccss Al Modes OF Play oneee e 15 Front Marquee Speaker Replacement 41 Chapter 3 Operator Menu and Game Rear Seat Speaker or Subwoofer SCAD ET T omnes 16 Replacement a AV 41 Navigating the Operator Menu Screens 16 Computer Replacement c cceceeeeeeeeeee 42 Machine Information Menu cccccccccceeeees 18 Cold Cathode Florescent Light Service 42 Game and Coin Options Menu eee 19 Tear Down Procedure c ccccccceceseseeeeeeee
50. heet to use as a ramp for rolling the motion base off the pallet 3 Release the strap that holds the motion base in place 4 Raise the leg levelers located on the undersides of the motion base and roll it down the ramp 5 Keep the pallet and ramp in case you need to transport the unit in the future Unpacking the Display Cabinet 1 Cut the shipping straps and remove packaging material 2 Gently slide or lift the Cabinet off the pallet Using a Forklift is recommended Precautions for Installation WARNING AVOID FIRE HAZARD Do not install in an area where the game would be an obstacle in case of an emergency i e Near Fire Equipment or Emergency Exits This game cabinet was designed for indoor use only To ensure trouble free and safe operation the following conditions must be met e The game must not be exposed to direct sunlight high humidity dust salt mist high heat or extreme cold If installed in an unusually hot location allow additional clearance between ventilation slots in the game and any structure or object that would tend to restrict air circulation Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 8 of 66 040 0129 01 Rev B 9 14 2007 Chapter 2 Installing a New Cabinet During game operation forces are produced that may cause the Motion Base to travel if not properly installed Before operating the game make sure that the Motion Base and Display Cabinet are properly m
51. hoto 57 Figure 16 Play Control Test Screen 23 Figure 36 Motion Base Components 58 Figure 17 Monitor Calibration Test Screen 24 Figure 37 Motion Drive Components 59 Figure 18 Sound Test Screen cc00ceeee 25 Figure 38 Motor Assembly cccccccccccceeeeeee 60 Figure 19 System Test Screen 26 Figure 39 Six Speed Shifter Exploded View Figure 20 Cabinet Link Status Screen pag AIG PAUUS OAE EE T E A EEE 6l Figure 21 Motor Pot Detail eee 33 Figure 40 Simplified Wiring Driving Figure 22 Force Feedback Steering System COTO 8a ea ee 62 Harnessing Diagram cccccccccccccceeeeeeeees 36 Figure 41 Detailed Wiring Driving Controls 63 Figure 23 Replacing the 5 KQO Steering Pot 37 Figure 42 Computer Rear Panel Diagram 64 Figure 24 Servicing the Steering Mototr 38 2007 Electronic Arts Inc Electronic Arts Need for Soeed EA GAMES and the EA GAMES logo are trademarks or registered trademarks of Electronic Arts Inc in the U S and or other countries All rights reserved EA GAMES is an Electronic Arts brand Dodge is a trademark of DaimlerChrysler Corporation Dodge Neon and its trade dress are used under license by Electronic Arts Inc DaimlerChrysler Corporation 2004 Honda the H logo Acura the stylized A logo Civic Si Integra Type R S2000 RSX Type R and Type S names emblems
52. igure 7 Driving Screen Functions During the race useful information is displayed onscreen 1 Shows the number of the current lap and the total laps to complete the race Shows your current time for the lap and the best recorded lap time Shows your position green triangle relative to the other cars red triangles on a track map Shows your car s turbo level ee E Shows the number of seconds you have to cross the next checkpoint A Shadow Attack icon is displayed above this number if you are in Shadow Attack mode 6 Shows your position in the race out of the total number of cars 7 Shows the time gap between you and the leader or the car behind you if you are in the lead 8 Shows style points earned for advanced driving techniques 9 Tachometer shows your engine RPM in thousands 10 Shows your current gear In manual the gear position in the shift pattern is also displayed 11 Shows your speed in either km h or MPH set in Game Operator menu Additional information will appear onscreen depending on the race mode and options selected At the end of the race the time and position for each driver is displayed Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 14 of 66 040 0129 01 Rev B 9 14 2007 OChapter 3 Playing a Game M odes of Play Race Mode amusement This is normal racing requiring no Players Card If cabinets are linked players can race against each other head to head
53. ill see the same action on screen The numbers displayed near the pedals show the value when the pedal is full up full down and the current value The difference between the full up and full down values should be about 80 5 As you press and release the pedals the number change should be smooth and linear A sudden jump in the numbers can indicate a bad pot e Calibration To calibrate the steering wheel and pedals press the Start and NOS buttons together The steering wheel will turn by itself during calibration do not touch it during this process When prompted step on the gas and brake pedals to calibrate them e Shifter When you shift through the gears the current gear number appears on the screen The screen also displays which shifter micro switches are actuated for each gear For example 2 LT DN means the left and down micro switches are actuated in gear 2 3 UP means that only the up micro switch is actuated in gear 3 For more information refer to Six Speed Shifter and E Brake Service on page 39 e E Brake Ifyou press the E Brake button it will light up on the screen e Credits When you insert money into the coin mech or bill validator the word CREDITS will flash and OK will highlight on the screen e Nytric Card Version Indicates version of Nytric USBI O card installed in the computer e Start Button Leader Light and Brake Light When you enter the Controls Menu the Start button Leader Light and Bra
54. in Shifter Micro Switches 2 Shift Down Bin 2 2 2 1 Shift Up Btn 1 1 4 Shifter Rt Btn DINA1 27 f WHT YEL 4 Shift Rt Btn 4 4 4 Shifter Left Btn DINADO 8 h WHT GRN 3 Shift Lett Bin 3 3 3 Ground 5 BLK WHT 7 Shift Bins Comm 7 77 10 GND 10 10 10 Brake Lamps DOUTPWR2 16 GRY BRNA __ 6 Brake Light Ctrl 6 6 6 2 To Brake Light 9 12 VDC a a a 4 Tail Light 11 5 YDG 11 11 41 E Brake Button Lamp 5V O24 555 oo oo oo 8 GND Ta CCFL Power Inverter Ground 3 BLK WHT 512 VDC in from Power Harness See ee 1 l Card Dispenser Signals Coin Door Assembly l ra Ready DINA2 9 WHT ORG 1 Ready Bill Validator Dispense DOUTO 13 1 WHT BRN 3 Dispense l YEL 8 BILL 8 H f Putse Out an To Card Dispenser S l ee a Error if Used aac 4 1 AC Line Hald Drop DOUT1 32 1 WHT BLK 4 Held Drep Bac 16 AG Nawal 1 5 GND LENE eee aM eo ee a NC g 6 12 VDC 7 GND 7 To Power Strip Dollar In GND Dallar In Coin Line 1 30 GRY YEL Lamps 5V 0 24 555 METER Meter 4 5V 2W METER oe 5 VDG 5 VDG Coin Counter Out 35 BRN Coin Counter Operator Button DINAS 29 j YEL Operator Bin NO Can Operator
55. isplay of other items Free Play Sets free play ON or OFF Display Speed in Sets the speedometer to MPH or km h Players Card Sales Sets Players Card sales to Enabled or Disabled This gives Enabled Operators the option of allowing card sales only from cabinets with dispensers Card Dispensers are not supported on Motion cabinets Motion Strength Sets the strength of the motion to Weak Normal or Strong Skill Level Lets you set the Skill Level by track from A easiest C Medium Checkpoint Difficulty through E hardest Easier settings mean players have more time to reach each checkpoint harder settings mean less time Laps Drags Laps Drags lets you set how many laps or drags players varies by track get for each racetrack Options are 1 5 2006 Global VR Inc 040 0129 01 Rev B 9 14 2007 Page 19 of 66 Chapter 3 Operator Menu and Game Setup Reset Stats Settings Screen BACH EXIT Figure 12 Reset Stats Settings Menu Menuitem Deseription Restore Default Settings Sets the cabinet to the factory default settings Settings that are reset include Credit Display Coins per Cost Per Play Game Volume Attract Volume and Skill Level Reset Collection Stats Resets the Coin Statistics for the cabinet Reset Game Stats Resets the Game Statistics for the cabinet Reset Amusement Track Resets the amusement Race mode track records and shadows Records amp Shadows You can select Reset
56. ke Lights on the cabinet will blink for several seconds If any of these lights fails to blink check the bulb and wiring for the light 2006 Global VR Inc 040 0129 01 Rev B 9 14 2007 Page 23 of 66 Chapter 3 Operator Menu and Game Setup Figure 17 Monitor Calibration Test Screen Press the J button to start the monitor calibration test and the View or Look Back button to scroll through the screens To exit the Monitor Calibration Test press the NOS button or the Operator button The monitor calibration test cycles through a series of monitor calibration screens Various screens are designed to help you align the horizontal or vertical sync or adjust the white balance and color hues To adjust the monitor use the remote control to access the setup menus Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 24 of 66 040 0129 01 Rev B 9 14 2007 Chapter 3 Operator Menu and Game Setup Sound Test BACK EXT SELECT Figure 18 Sound Test Screen The Sound Test menu tests the speakers Once you press the d button to enter the sound test each speaker will call out its name one at a time You should hear the words Front Left Channel from the left front speaker followed by Front Right Channel from the right and so on The subwoofer will emit a thumping sound The Sound Test will continue to automatically rotate through each speaker until you press the NOS button to exit the tes
57. located where they can be stepped on or tripped over e Keep your system far away from radiators and other heat sources e Do not block cooling vents Precautions for Game Operation e To avoid injury and accidents people who fall under the following categories should not play the game 1 3 Those who need assistance when walking 1 4 Those who have high blood pressure or a heart problem 1 5 Those who have experienced muscle convulsions or loss of consciousness when playing a video game or similar activities 1 6 Those who have trouble in the neck or spinal cord 1 7 Intoxicated persons 1 8 Pregnant women 1 9 Persons susceptible to motion sickness 1 10Persons who do not abide by the warning labels on the game e lt A player who has never been adversely affected by light stimulus might experience dizziness or headache when playing the game Small children can be especially susceptible to these conditions Caution guardians of small children to keep watch over their children during play e Instruct those who feel sick during play to see a doctor e To avoid injury from falling objects and electric shock due to spilled drinks instruct players not to place heavy items food or drinks on the product e To avoid electric shock or short circuit do not allow customers to put hands and fingers or extraneous matter in the openings of the product e To avoid risk of injury from falling immediately stop customers from leaning agai
58. n 43 Reset Stats Settings Screen ccccccccsecessees 20 Repacking the Motion Base 000008 43 Accounting SCreen c ccccccccsesssesssssesseesees 21 Repacking the Display Cabinet 4 43 Current Location Income Screen 0 000082 22 Setting the Computer BIOS CMOS 44 Game Statistics Screens es cssiaceee ditenviniseeeints 22 Chapter 6 Troubleshooting 0 c 46 Play Control Test Screen ccccceceeeeeeeeeeeees 23 General Troubleshooting eeeeeeeee 46 Monitor Calibration Screen ee ceeeeeeeeeeee 24 Video Troubleshooting rg er tag a oe 47 Sound CSE 46 5 0 7 ieee aes 25 pe OUD es neonne eta Control Troubleshooting cccccceeeeeeeees 48 System TOST haute eae aes 26 Cabinet Linking Troubleshooting 50 Lak SN en nets secrete Z Motion Base Troubleshooting 0 0 0 0 51 Registration Options ccccccccccccccceeeeeeeeeeeeeees 27 Chapter 7 Drawings amp Schematics 53 Chapter 4 Software Restoration 28 LIMITED WARRANTY soarce 65 Run the System Recovery CD 0000000000000000 28 Warranty Serve seron ianen n 65 Rin the bhrtacal CI goesa 28 Technical SUPPO acne eee 66 Enable Insta al a 2vcnecaRiviedenstedentanceo akan 29 Run the Game Install CDs 0 00 cccccceeees 29 Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 2 of 66 040 0129 01 Rev B 9 14 2007 Lis
59. n to 16 ft lbs Using a torque wrench tighten the Bell Crank bolt to 75 ft lbs and visually inspect the crease on the Bell Crank Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 34 of 66 040 0129 01 Rev B 9 14 2007 Chapter 5 Service and Repair 10 Fasten the bearing block to the tray Use a small amount of Locktite Red and tighten to 16 ft lbs 11 Calibrate the Motor and Potentiometer Assembly as described on page 32 Motor Drive Box Replacement Refer to Figure 37 on page 59 for a drawing of the Motor Drive Box and connectors WARNING PREVENT INJURY OR DEATH Never open any of the control boxes or power boxes These boxes are powered by 220 VAC and attempts to improperly service may cause serious injury or death For safe handling disconnect the main power plug The power must be off for at least 60 seconds prior to handling Turn off power and disconnect both cabinet AC power cords Remove the retaining screws at the top of the Bellows and lower the Bellows To be sure that no power is left in Motor Drive Box you must wait 1 minute after powering down before performing the next step 4 Disconnect the four cables from the Motor Drive Box There 1s a main power cable a braided metal power cable that goes to the motor and two data cables Important Do not pull on the cables to disconnect them grip the connectors only 5 The Motor Drive Box is held in place by a metal clamp U
60. ng cables near sources of heat moisture or electrical energy such as neon lights compressor motors transformers etc To avoid confusion it is advisable to mark the cables if similar cables are used in the vicinity Two Cabinets Linked Four Cabinets Linked T P2 H Ethernet Hub or Switch Link ID 4 Link ID 3 Link ID 2 Linke 4 Figure 3 Linking Cabinets Without Broadband 1 Before connecting the Ethernet cables go into the Operator Menu on each cabinet and set the Cabinet Link ID number as shown by the arrow in Figure 4 Each cabinet must have a unique number 1 2 3 or 4 Cabinets should be numbered from left to right Exit the Operator Menu to reset the number in the software All linked cabinets must run the same software version 2 Locate the 10 Ethernet cable and Ethernet crossover coupler in the cash box of each cabinet Connect the Ethernet cable to the Ethernet connector on the power plate of each cabinet Neatly route the linking cable through the notch on the back of the cabinet e To link two cabinets Connect the two Ethernet cables to one cross over coupler Do not use two couplers e To link three or four cabinets Connect the Ethernet cables to an Ethernet hub or switch not included Connect the hub or switch to AC power and make sure it is powered ON Do not use cross over couplers with a hub or switch 2006 Global VR Inc 040 0129 01 Rev B 9 14 2007 Page 11 of 66 Chapter 2 Ins
61. nscrew the bolts that secure the clamp and lift the box out 6 Reverse these steps to install the new Motor Drive Box Important Make sure all cables are firmly connected and straight Improperly connected cables can cause problems such as the motor spinning constantly 2006 Global VR Inc 040 0129 01 Rev B 9 14 2007 Page 35 of 66 Chapter 5 Service and Repair Force Feedback Steering System Service The major components of the steering system are listed below Figure 22 shows the harnessing of the force feedback steering system e Steering Wheel e Force Feedback PCB part COEM GCE H2P5A e 24 VDC Power Supply e Steering Motor e 5 KQ Steering Pot Potentiometer Note Earlier non motion cabinets use a dual board force feedback system consisting of a Force Feedback PCB blue board part COEM 6040 245 Force Feedback Motor Controller PCB green board part COEM 6052 and a ribbon cable connecting the two boards The single and dual board systems are completely interchangeable for use as replacement parts The Force Feedback PCB manages communications between the 5 KQ steering pot and the computer via a USB connection The steering pot sends the computer the steering wheel position as the player drives and the computer sends back instructions for controlling the steering motor by regulating the power The force feedback steering motor is powered by the 24 VDC power supply via the Force Feedback PCB Caution Do no
62. nst or climbing on the product Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 4 of 66 040 0129 01 Rev B 9 14 2007 Preface Warnings To avoid electrical shock unplug the cabinet before performing installation or service procedures If the power cord is damaged it must be replaced by the equivalent power cord available from GLOBAL VR or your distributor WARNING GLOBAL VR assumes no liability for any damages or injuries STOP incurred while setting up or servicing the cabinet Only qualified service personnel should perform installation or service procedures Environmental Conditions Cabinet is intended for indoor use only Be sure to keep the cabinet dry and maintain operating temperatures of 59 86 F 15 30 C FCC Notices United States Electromagnetic Interference EMI is any signal or emission radiated in free space or conducted along power or signal leads that endangers the functioning of radio navigation or other safety service or that seriously degrades obstructs or repeatedly interrupts a licensed radio communications service Radio communications services include but are not limited to AM FM commercial broadcast television cellular services radar air traffic control pager and Personal Communication Services PCS These licensed services along with unintentional radiators such as digital devices including computer systems contribute to the electromagnetic e
63. nvironment Electromagnetic Compatibility EMC is the ability of items of electronic equipment to function properly together in the electronic environment While this computer system has been designed and determined to be compliant with regulatory agency limits for EMI there is no guarantee that interference will not occur in a particular installation If this equipment does cause interference with radio communications services which can be determined by turning the equipment off and on you are encouraged to try to correct the interference by one or more of the following measures e Re orient the receiving antenna e Relocate the cabinet relative to the receiver e Plug the game into a different outlet so that the computer and the receiver are on different branch circuits If necessary consult a Regulatory EMC representative of GLOBAL VR or an experienced radio television technician for additional suggestions You may find the FCC Interference Handbook to be helpful It is available from the U S Government Print Office Washington DC 20402 This device has been tested and complies with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy If not installed and used in accordance with the instruction man
64. o back to the Main Menu Move Load Fail Safe Defaults Load Optimized Defaults Set Supervisor Password Set User Password Save amp Exit Setup Exit Without Saving 2 Select Item Phoenix AwardBIOS CMOS Setup Utility Date mm dd yy Time hh mm ss IDE Channel 0 Master IDE Channel 0 Slave IDE Channel 1 Master IDE Channel 1 Slave Drive A Drive B Video Halt On Base Memory Extended Memory Total Memory Enter Select F5 Previous Values PU PD Value F6 Fail Safe Defaults Standard CMOS Features Menu Level 1 44M 3 5 in None IXENA ETN No Errors 640K 1024K 2048K F10 Save ESC Exit F1 General Help F7 Optimized Defaults 5 Now use the Arrow keys to highlight Advanced BIOS Features and press Enter A screen similar to the following will appear 6 Use the Arrow keys to highlight the setting for First Boot Device and press Enter Use the Page Up and Page Down keys to change the setting to CDROM 7 Set Second Boot Device to Hard Disk and Third Boot Device to Disabled the same way Press ESC to go back to the Main Menu Phoenix AwardBIOS CMOS Setup Utility CPU L1 amp L2 Cache Hyper Threading Technology Quick Pow oaan et Disk Boot Priority First Boot Device Second Boot Device PPy Boot Up NumLock Status Typematic Rate Setting x Typematic Rate Chars Sec x Typematic Delay Msec Security Option APIC Mode MPS Version Control For OS A
65. omputer in a box with three inches of foam padding on all sides Caution Shipping the computer without enough padding can VOID THE WARRANTY if the computer is visibly damaged from shipping Cold Cathode Florescent Light Service Cold Cathode Florescent Lights CCFLs are used to illuminate the control panel and the floor under the motion base CCFLs are powered by 12 VDC from the DC Power Supply Perform the following steps to replace a CCFL 1 For the Motion Base CCFLs lower the bellows For the Control Panel CCFLs remove the screws that secure the upper cowling over the control panel assembly Locate the light tubes and inverters inside the assembly 2 To replace a light tube disconnect the tube from the power inverter and then remove the screw down cable ties that secure the cold cathode tube to the cabinet 3 To replace an inverter disconnect the power connector and light tubes and remove the inverter from the cabinet 4 Reverse these steps to install the new tube or inverter 2 Pin Connector Attached to Tube Cold Cathode Florescent Tubes 12 VDC In from DC Power Supply Power Inverter Figure 28 Cold Cathode Florescent Light CCFL Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 42 of 66 040 0129 01 Rev B 9 14 2007 Chapter 5 Service and Repair Tear Down Procedure Perform the following steps if you need to disassemble the cabinet l N 6
66. opulated with the following Board 0 PCI DAC6702 dev 10 4 From the InstaCal window select File EXIT to close the window Run the Game Install CDs Important All linked cabinets must run the same game software version 1 With the cabinet powered ON and the computer booted insert the CD labeled Game Install Disk 1 of 2 The CD will automatically run wait about 30 seconds You will see a series of screens as the software copies components and files to the hard drive The process will take about 10 minutes 2 When the first CD is complete the computer will eject the CD and prompt you to insert Disk 2 Insert Game Install Disk 2 of 2 The computer will automatically copy the remaining files from Disk 2 and reboot the computer when finished You may see a blank screen for about a minute 3 Once the game has restarted remove the CD Keep the three CDs in a safe place in case you need them in the future 4 When the game starts it will need to calibrate the gas brake and steering pots The steering will self calibrate do not touch the wheel while it is calibrating When prompted press and hold the gas and brake for five seconds to set the calibration limits Once the calibration 1s complete the attract movie will begin Start and play one game to finalize hardware calibration 5 Once the software install 1s complete press the Operator button and set the sound volume levels cabinet Link ID Numbers and other Opera
67. ound Motion Deluxe Operation amp Service Manual Page 12 of 66 040 0129 01 Rev B 9 14 2007 OChapter 3 Playing a Game Chapter 3 Playing a Game Starting the Game With the proper number of coins inserted press the red Start button to begin the game First select your mode of play Race or Career see page 15 Next a series of screens will appear as shown below allowing you to select options for the game ry Fo Ta a P d F E 5 1 7 a 7 az a SS SS hy reels mI ie d TL sae Sr eee Pa n F 7 m f AUC Oat ic F ILZ T a Figure 6 Selecting Track and Car Options 1 Track Select Turn the steering wheel to highlight each track displayed at the top of the screen The track map and difficulty Easy Medium or Hard are displayed as you highlight each track Press the gas pedal to select a track 2 Car Select Turn the steering wheel to highlight each car displayed at the top of the screen and press the gas pedal to select your car 3 Customize Turn the steering wheel to highlight each customization shown at the top of the screen Your car is displayed in each highlighted color Press the gas pedal to make a selection 4 Transmission Select either automatic or manual transmission Manual transmission using the 6 speed shifter may result in better speed control and faster race times for experienced drivers No clutch is used only the shifter 5 Other Options At any time during the car
68. ounted and firmly secured to the Interconnect Bridge as described in the sections that follow Cabinet Set Up Procedure Once the Display Cabinet and the Motion Base are safely removed from the packaging move them to the location selected for installation Note The Motion Base is very heavy It is easier to move the Display Cabinet than the Motion Base Connecting Coin Tower to Motion Base l 2 3 4 The Coin Tower Assembly can be installed on the left or the right side of the Motion Base Line up the Coin Tower Assembly as shown in Figure 32 on page 56 Connect the cable from the Coin Tower to the Motion Base Secure the Coin Tower Assembly with the nuts bolts and washers located in the Cash Box as shown in Figure 32 on page 56 Connecting Display Cabinet to M otion Base Refer to Figure 1 on page 10 and Figure 36 on page 58 and perform the following steps l Move the Display Cabinet so it is about 15 from the Motion Base Open the front access door on the Display Cabinet Install the Mounting Brackets on the Interconnect Bridge and secure them with the hardware provided in the Cash Box Place the bridge between the Display Cabinet and Motion Base Connect the cables between the Motion Base and Display Cabinet routing them through the Interconnect Bridge Before securing the mounting brackets between the Motion Base Display Cabinet and Interconnect Bridge power ON and thoroughly test the game See Game Test P
69. ower and Interconnect Bridge on the pallet with the Display Cabinet Fasten the Display Cabinet to the pallet with ratchet straps Cover and wrap the Cabinet to prevent damage Secure the cabinet to the pallet with straps 2006 Global VR Inc 040 0129 01 Rev B 9 14 2007 Page 43 of 66 Chapter 5 Service and Repair Setting the Computer BIOS CMOS These steps apply only to the DFI PS35 BL Motherboard Important Your screens may not look exactly like the screens in the pictures that follow and some settings in the pictures may be different from your system Do not change any settings that are not specifically described in this document 1 Press the DEL key during boot The CMOS Setup Utility Main Menu will appear 2 Use the Arrow keys t lt to select Load Optimized Defaults and press Enter Press Y and Enter when prompted to confirm the change 3 Use the Arrow keys to highlight Standard CMOS Features and then press Enter Phoenix AwardBIOS CMOS Setup Utility Standard CMOS Features Advanced BIOS Features Advanced Chipset Features Integrated Peripherals Power Management Setup PnP PCI Configurations CPU Frequency Control Esc Quit F10 Save amp Exit Setup A screen similar to the following will appear 4 Use the Arrow keys to highlight the setting for Halt On and press Enter Use the Page Up and Page Down keys to change the setting to No Errors Press ESC to g
70. puter You can test the Audio Amp PCB by installing it in another working cabinet Poor sound from one Blown speakers Remove the grills and inspect each speaker for visible or more speakers damage Run the Speakers Test from the Operator Menu to verify each speaker is working Reversed wires A weak or low muffled sound is a sign of reversed speaker wires Swap the wires on one speaker See Figure 27 on page 40 for audio wiring Faulty audio amp Connect stereo headphones to the audio ports on the PCB computer to verify that sound is working at the computer You can test the Audio Amp PCB by installing it in another working cabinet Faulty wiring Verify that all the wires are firmly connected to each speaker and the Audio Amp PCB Verify that no wires are frayed or improperly shorting to ground Audio hum Faulty power A constant low hum in the speakers can be caused by a supply faulty power supply Control Troubleshooting Problem Possible Solution Buttons do not work Faulty micro switch Replace the micro switch on the button and re test Verify that the wires are connected to the correct spades on the micro switch Faulty wiring Disconnect the cabinet from AC power Verify that all wires are firmly connected to each button Check connections to USB I O PCB Verify that no wires are frayed or improperly shorting to ground Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 48 of 66 040
71. r gamma Test Watchdog new in version 1 1 uses the Watchdog function to system Test a yeh reboot the shell This test is primarily used by GLOBAL VR software QA testers Link Status Displays status of each cabinet in a linked set Registration Options Not used with Motion Platform Figure 9 Game Operator Menu Flowchart 2006 Global VR Inc 040 0129 01 Rev B 9 14 2007 Page 17 of 66 Chapter 3 Operator Menu and Game Setup M achine Information M enu iInternationat Setting USA Game Vermon VIO Bund Of OS Version Fev OGS oS052005 Cabinet Type Moron fFanpinet Vowme Setting 0 foo 55 Attract Voimme 95 of Cabinet Vourme Attract Sound Mode Aiways Cabinet Wink Oo Tt fA sel Contact info Phone Number 400 S97 3400 F Malii supportilgt ota vr com WED Oo Obalu Cam BAON EXIT SELECT uF Figure 10 Machine Information Screen The Machine Information menu is the default screen displayed when you press the Operator Button It displays important information about the cabinet Description Default Value as applicable International Displays international location e g USA or UK as read Set by Dongle Setting from the game dongle Game Version Displays the game software version installed Sy OS Version Displays the operating system software version installed ee Cabinet Type Displays cabinet type Motion Sit Down or Up Right Set by Dongle Cabinet Volume Sets the gam
72. r with licensed aftermarket parts to build your own unique ride Force feedback steering surround sound and a 6 speed shifter make Need for Speed Underground a truly engaging driving experience Own the Streets e Linkable allowing up to 4 players to compete in blistering head to head competition e Career Mode allows players to choose their car and compete in a series of 81 races earning custom performance parts and upgrades along the way Players can store 4 Careers on one Players Card e GLOBAL VR Players Card Compatible thousands of registered players are ready to drive and new players can purchase a SmartCard format Players Card to store their data Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 6 of 66 040 0129 01 Rev B 9 14 2007 Chapter 1 Introduction Specifications Note Specifications are subject to change without prior notification Power requirements are shown for 110 VAC Installed Dimensions L x W x H 104 x 54 x 88 264 x 137 x 224 cm Approximate Weight 850 Ibs 386 kg Voltage amp Power Requirements Display Cabinet 110 VAC 5 Amps 50 60 Hz Motion Base 220 VAC Converted from 110 VAC 12 amps 50 60 Hz input voltage Converted by power transformer in back of display cabinet M otion Base Specs Seat High back seat with built in speakers for surround sound effect Motion System 3 degrees of freedom DOF Mini Motion Base 220 VAC
73. ress A on the keyboard to step the motors through Up Center and Down positions This build also allows motors to be stepped through Up Center and Down positions individually Type 1 on the keyboard to step motor 1 Front 2 to step motor 2 right rear and 3 to step motor 3 left rear This feature was removed from later software builds 8 If any motor is not stopping at the full up and full down positions refer to Figure 21 that follows and perform the following steps to calibrate the motor potentiometer Note Motors are numbered starting with the front most motor 1 and proceeding in a clockwise sequence Press any key on the keyboard until the motion platform moves to the down position b With the motion platform in the down position loosen do not remove the Pot Alignment Set Screw that attaches the Pot L Bracket to the Pot Alignment Disk c Rotate the Pot Alignment Disk slightly clockwise or counter clockwise to adjust the angle of the Cams Make sure the surfaces of the Cams and Push Rod are parallel and the Push Rod is s at its lowest vertical position d Re tighten the Pot Alignment Set Screw Jt Push Rod 0 Pot Alignment Disk Harness Connects to Tae O Data Cable ae from Motor Drive Box 0 ay gt C A 7 gt 0 Y N Cam Sy Ks Ne Y Potentiometer Pot Bearing Block oak O Pot Alignment Set Screw Pot L Bracket Motor shown in full down position Figure 21 Motor Pot Detail EX
74. rocedure on page 10 If everything is working properly secure the Interconnect Bridge between the Motion Base and Display Cabinet using the Mounting Brackets and hardware provided in the Cash Box as shown in Figure 1 Lower the six 6 leg levelers so that the Caster wheels are lifted from the floor After the Caster wheels are lifted off the floor lock them in place with the jam nuts 2006 Global VR Inc 040 0129 01 Rev B 9 14 2007 Page 9 of 66 Chapter 2 Installing a New Cabinet Leveller Bracket Bridge to Motion Base Caster N Bolts amp Washers Bracket Bridge to Display Cabinet Nuts amp Washers Figure 1 Securing the Interconnect Bridge 7 Measure the AC line voltage LINE to GND and LINE to NEUT and verify that it is between 110 and 125 VAC NEUT to GND voltage should be less than 1 VAC IMPORTANT This game requires a dedicated 20 Amp circuit Do not connect anything else to this circuit 8 Connect the two power cables to the power plate on the rear of the display cabinet and then connect them to AC power outlets Display Cabinet ON OFF Switch Motion Base AC Power In Display Cabinet AG Power In Motion Base Power Breaker Figure 2 AC Power Plate Game Test Procedure 1 Turn ON the Display Cabinet ON OFF Switch and Motion Base Power Breaker located on the AC Power Plate on the rear of the Display Cabinet Make sure that the motion base and display cabine
75. s 5 269 687 5 354 202 and 5 577 913 used under license from Midway Games West Inc GLOBAL VR IS AN AUTHORIZED ELECTRONIC ARTS DISTRIBUTOR 2006 Global VR Inc 040 0129 01 Rev B 9 14 2007 Page 3 of 66 Preface Preface Safety Please read this page before preparing your arcade cabinet for game play The following safety instructions apply to all game operators and service personnel Specific warnings and cautions will be included throughout this manual Use the following safety guidelines to help protect the system from potential damage and to ensure your personal safety e Make sure that the switch on the back of the computer is set to match the AC power in use at your location 1 1 115 volts 60Hz in most of North and South America and some Far Eastern countries such as Japan South Korea and Taiwan 1 2 230 volts 50Hz in most of Europe the Middle East and the Far East e To help prevent electric shock plug the system into a properly grounded power source These cables are equipped with 3 prong plugs to help ensure proper grounding Do not use adapter plugs or remove the grounding prong from a cable If you must use an extension cable use a 3 wire cable with properly grounded plugs e To help protect your system from sudden increases and decreases in electrical power use a surge suppressor line conditioner or Uninterruptible Power Supply UPS e Be sure nothing rests on the system s cables and that the cables are not
76. se or Vending Verify the cabinet is properly grounded If the bill validator has a ground wire make sure it is properly connected to ground Adjust settings from the Operator Menu Disconnect cabinet power cords Check all coin mech wiring Verify no wires are frayed or shorting to ground Possible Solution Some monitors require special drivers Check for any patch disks and or special instructions for your monitor Verify the power connection to the monitor Verify that the video cable is firmly connected from the monitor to the video card on the computer While the monitor is powered ON disconnect the video cable You should see a message on screen saying No Signal if the monitor is working Check the video cable and make sure it is not pinched or frayed When the computer boots up it performs a PC self diagnostic test If you hear 3 beeps from the computer this indicates a problem with the video card If the video card is faulty contact Technical Support Use the monitor remote control to adjust the brightness and contrast settings Adjust the monitor gamma setting from the Operator Menu to increase overall brightness see page 26 Use the monitor remote control to adjust the red green and blue color settings Use the monitor remote control to adjust the picture height and width as well as other geometric adjustments Verify the computer is ON by the green LED on the front of the computer Verify th
77. service globalvr com Extended Service Hours Monday Friday 50m M idnight Saturday amp Sunday 7 00am M idnight Pacific Time Tsunami Visual Technical Support Hours 8 00aAm 5 00pm Pacific Time Monday Friday Phone 510 661 9588 Fax 510 661 9587 E mail support tsunamivisual com Free telephone e mail and online support are provided for systems during the warranty period GLOBAL VR Technical Support can help you troubleshoot problems and diagnose defective parts We can also answer questions about the operation of your game When you contact Technical Support please provide the information listed below as applicable to assist the Technical Support representative in solving your problem quickly For your convenience space is provided to write important numbers e Cabinet Serial Number e Motion Base Serial Number e Version and Build from Operator Menu e Proof of Purchase information e Your mailing address and telephone number e A summary of the question or a detailed description of the problem e Specific error message e Date of latest install or upgrade e Any changes made to the system e For game play issues the track and number of players To comment on this document please e mail techpubs globalvr com
78. t While the sound test is running the picture on the screen shows the location of each speaker as it 1s tested Note The onscreen picture will show a center speaker but this is not used on the Deluxe Motion system Press the View or Look Back button to stop the sound rotation and test one speaker at a time Press View to rotate to the next speaker or Look Back to rotate to the previous speaker Press the NOS button to exit the test If any sound comes from the wrong speaker or any speakers are not working check the connections to the speakers audio amp and PC see Audio Amp and Speakers Service on page 40 2006 Global VR Inc 040 0129 01 Rev B 9 14 2007 Page 25 of 66 Chapter 3 Operator Menu and Game Setup System Test Cand Drspenser fs NOE me Frenoy Pieacr CAaeck Ao Gane coarse fase i Srl Vidro Gamma LOG BOCK EXIT SELECT Figure 19 System Test Screen e Set Video Gamma Adjusts the overall brightness of the video Default is 1 00 e Test Card Reader Insert an Operator or Players SmartCard and then select this option If the SmartCard reader is working properly the screen will indicate the type of card inserted and the card number For Players Cards the name of the owner will also be shown This can be useful for finding the owners of lost cards e Test Card Dispenser Not applicable to Motion cabinets e Test Modem Not applicable on Motion cabinets e Test Watchdog Uses the Watchdog function
79. t both power up and all of the cooling fans are operating See Figure 31 on page 55 for fan locations Note The steering system will self calibrate Do not touch the wheel while it is calibrating 2 Pull up the red Motion STOP Button and verify that the motion seat remains level 3 Press the Operator button and test all functions from the Operator Menu e Select Controls to test steering pedals buttons shifter and card reader e Select Sound Test to test audio e Select System Test to test the Players Card reader 4 Play a game to verify everything is working properly Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 10 of 66 040 0129 01 Rev B 9 14 2007 Chapter 2 Installing a New Cabinet Linking Multiple Games You can link up to four Motion Deluxe and or Standard cabinets together for head to head competition as long as all cabinets are running the same software version Once the cabinets are linked in hardware and software the Attract Mode movies will synchronize and players can choose to play individually or race against other players Each cabinet ships with an Ethernet cable and a cross over coupler The cross over coupler is used to link two cabinets An Ethernet hub or switch is required to link more than two cabinets Take care to protect the cables used for game linking from foot traffic around the game Use a conduit or wire way to protect the cables as needed Avoid routing the linki
80. t connect the power supply directly to the steering motor Doing this will damage the motor and the power supply A faulty cable or steering system component can cause steering problems Refer to the Troubleshooting chapter for help with diagnosing steering problems P N CBL 0222 X To Steering P N 115 0008 01 P N Motor Power Connector AC Power Plug 115 0006 01 to Power Strip To Steering Pot Connector P N NN CBL 0221 X P N 115 0005 01 5 Note Components are not shown to scale a NA P N 115 0007 01 A ww CoO0o0O00O0O 000000 0 G o OO 6 60 OO oO oO oO Tew 0305050909090 90099 a PEENE o c 24 VDC 300 Connects to 5 0 O 0 0 O 0O O O 0O O 0O O woah otetehcPedetencSatete a K Hai PCI USB Port in Computer ioak o00o0000000O 0 0 OF Figure 22 Force Feedback Steering System Harnessing Diagram Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 36 of 66 040 0129 01 Rev B 9 14 2007 Chapter 5 Service and Repair 5 KQ Steering Pot Potentiometer Replacement To test a pot use the Play Control Test in the Operator M
81. t of Figures Preface Figure 1 Securing the Interconnect Bridge 10 Figure 25 Replacing Button Lamps 39 Figure 2 AC Power Plate crierai 10 Figure 26 Shifter Pattern and Micro Switch Figure 3 Linking Cabinets Without PR CUA UL OM setae ea E 39 Broadband assisen i 1 Figure 27 Audio Amp Connections Volume Figure 4 Checking Link Status 12 Adjustment and Speaker Locations 40 Figure 5 USB Game Dongle ce 12 Figure 28 Cold Cathode Florescent Light Figure 6 Selecting Track and Car Options 13 CCFO aune cele tactuacanalecpixcisy 42 Figure 7 Driving Screen Functions 14 Figure 29 Motion Control System Simplified Figure 8 Setting Cabinet Volume 16 Block Diagram cccceeeessssstteeeeeeeeeees 53 Figure 9 Game Operator Menu Flowchart 17 Figure 30 Display Cabinet Components 54 Figure 10 Machine Information Screen 18 Figure 31 Cooling Fan Locations 55 Figure 11 Game and Coin Options Screen 19 Figure 32 Motion Base with Seat and Coin Figure 12 Reset Stats Settings Menu 20 TOW ecane e a a E 56 Figure 13 Accounting Info Screens 21 Figure 33 Control Panel Detail 00 56 Figure 14 Current Location Income Screen 22 Figure 34 Cabinet Artwork 3 Figure 15 Game Stats Menu Screens 22 Figure 35 Motion Base Components P
82. talling a New Cabinet 4 If more than one cabinet has the same Cabinet Link ID number each cabinet with a duplicate ID number will display an error message as shown below on the left Repeat Step 1 to correct any duplicate Cabinet Link ID numbers oS Version Fev 665 e 0505Z005 Cabinet Type Sit Down Cabinet Voume Setting O 100 55 Attract Voume 95 Cabinet Votme Attract Sound Moo Aways Press operator button Cabinet tink ID 1 fin use inside the coin door Contact Info Figure 4 Checking Link Status Checking the Game Dongle The cabinet uses a Game Dongle to activate the game software If the dongle is missing the game will not run When a USB Game Dongle is installed and working properly a red LED will illuminate inside the dongle If the software does not recognize the Game Dongle make sure the Dongle is connected properly and then power cycle the cabinet If the dongle comes out while the game is running a NO DONGLE screen will appear the next time a START button 1s pressed Re install the dongle there is no need to reboot the game Note The dongle supplied with the cabinet is specific to the game and software version Future software upgrades may require a new dongle Important Some of your cabinet information is stored in the dongle so if you replace your computer remove the dongle and keep it with the cabinet Red Light Here when Working Figure 5 USB Game Dongle Need for Speed Undergr
83. the silver Motor power cables at the Motor Drive Box Pot wired wrong Compare the wiring of the suspected bad pot to the wiring of the other pots Pulley to Motor or pot Reset setscrews on the pulley If not repairable contact Technical Support for a replacement Make sure the Power Cord to the 12 VDC Power Supply is securely connected to the Power Distribution Box Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 52 of 66 Faulty Power Supply Check to see if Voltage is getting to the Fan Contact Technical Support for a replacement Faulty Fan Replace faulty fan immediately Faulty wiring Check the power cord connection to the Fan 040 0129 01 Rev B 9 14 2007 Chapter 7 Drawings amp Schematics Chapter 7 Drawings amp Schematics System Computer Digital to Analog Data Distribution Box Converter Card DDB 220 VAC Motor Drive Motor Drive Motor Drive Box 1 Box 2 Box 3 Power 220 VAC In Distribution Red STOP Button Box MDB1 MDB2 MDB3 Power Figure 29 Motion Control System Simplified Block Diagram 2006 Global VR Inc 040 0129 01 Rev B 9 14 2007 Page 53 of 66 Chapter 7 Drawings amp Schematics Speakers Behind Grills ELC 0092 X Le Air Vents Keep Clear ANN ae Marquee Glass GLA 0001 X
84. tics Figure 39 Six Speed Shifter Exploded View and Parts 040 0129 01 Rev B 9 14 2007 2006 Global VR Inc Page 61 of 66 Chapter 7 Drawings amp Schematics ee i System Computer Seat Assembly Controls l USB Game To E Brake Button PCT USB Port pE roae Dongle Part CBL 0226 X p Part 118 0071 01 i OPEO To SmartCard ae To 6 Speed Shifter l Reader To CCFL Power Inverter PCI USB Port l To Brake Light E linen LS i Part Not Used USB ABO6MM USB VO To Power Harness Part 115 0070 01 Extreme Card To Coin Mech Harness ee T To Brake Pot To Gas Pot Pedal Assembly Part 115 0067 01 eD To Right Console Buttons J T Part 115 0067 01 E g To Power Harness Part 115 0070 01 Leader Light To Left Console Buttons 106 00 l VGA Port To Monitor Part 115 0065 01 To AC Power J To Marquee Florescent Light i Audio Amp PCB To Leader Light f To Marquee Left Speaker Marquee Ee Audio Front Front Front Part 115 0012 01 T Green Audioln Speakers _ To Marquee Right Speaker _ Audia Rast Rear Rea Part 115 0011 01 Part 115 0066 01 To Seat Left Speaker Blue Audio lIn Speakers as To Seat Right Speaker To Subwoofer Sasi A in aug Genen Red Audio In Subwoofer Seat Assembly Audio Force Feedback PCB Force Feedback Steering Part COEM GCE H2P5A Part 115 0005 01 Part CBL
85. to any of the and Data Distribution Box see Figure 37 Check Power Cords from the Power Distribution Box to the Motor Drive Box Check the Power Cable to the Motor silver braided cable see Figure 37 CBL 0059 X Faulty Motor Check to see if the Motor Shaft will rotate by hand with no power to the Motor If it will not your Motor is faulty If it will rotate then check the Motor Cable see the next item below 2006 Global VR Inc 040 0129 01 Rev B 9 14 2007 Page 51 of 66 Chapter 6 Troubleshooting Possible Solution Continued Motion Base moves during attract mode Motor cannot find home position Or Appears to move out of control Cooling Fans do not work Motors are functional Faulty Motor Cable CBL 0059 X Bad positioning device pot ELC 0018 X Bad positioning device pot Pot wired to the wrong Motor Drive Box Motor wired to the wrong Motor Drive Box is Loose Loose Cable Check continuity across the lines The three voltage lines should have continuity Next check the continuity from the Voltage Lines to Ground Line Replace if faulty Disable Motion Base Contact Technical Support for a replacement pot Disable Motion Base Contact Technical Support for a replacement pot This usually happens to a pair of Motors Switch the cables connecting to the pots of the Motors that are out of control Usually happens to a pair of Motors Switch
86. tor settings For linked cabinets reconnect the Ethernet cables after you set the Link ID Numbers Note on display resolution When you run the Game Install CDs the game seeks to use the highest resolution possible based on the capabilities of the monitor The installation process starts with a resolution of 1600 x 900 since this is the highest resolution supported by the factory installed display If the computer detects that the display does not support 1600x900 then the software steps down to lower resolutions until a supported resolution is found The sequence is 1600x900 1280x1024 1280x960 1280x720 1024x768 and 800x600 Attract Mode and Game Selection screens and Operator Menu screens normally operate in 800x600 mode The game uses the higher resolutions in the game play mode 2006 Global VR Inc 040 0129 01 Rev B 9 14 2007 Page 29 of 66 Chapter 5 Service and Repair Chapter 5 Service and Repair General Precautions CAUTION GLOBAL VR assumes no liability for any damage or injuries incurred while servicing the cabinet Only qualified service personnel should perform service and installation of cabinet hardware Do not connect or disconnect any cables or connectors with the power on Doing so could potentially damage the game CAUTION To prevent electrostatic discharge ESD damage handle PCBs by the edges only and use a grounding wrist strap or similar precaution Please read the service instructions before workin
87. ts are clear of debris connection Replace a and air can flow freely non working fan immediately Leg Make sure the game is sitting Monthly Levelers flat on all of the leg levelers and not on the casters 2006 Global VR Inc 040 0129 01 Rev B 9 14 2007 Page 31 of 66 Chapter 5 Service and Repair Opening the Back of the Display Cabinet There are three interlocked panels on the back of the display cabinet To remove the panels first remove the screws securing the lowest panel and remove that panel Next remove the middle panel and finally remove the upper panel if necessary Servicing the Motion Base Opening the Bellows Skirt 1 Do the following to open the Bellows a Remove the Retaining Screws that secure the top of the Bellows b Move the Bellows down 2 Do the following to close the Bellows a Luft the Bellows into place b Line up the holes in the Bellows and secure with the Retaining Screws Replacing the Bellows Skirt Do the following if you need to replace the bellows assembly 1 Remove the Retaining Screws at the top and bottom of the bellows 2 Remove the bellows by lifting it over the motion base 3 Reverse these steps to install the new bellows M otor and Potentiometer Calibration WARNING Secure all loose clothing jewelry and hair before working around the motors Lose items could get caught in the moving parts of the motors Perform the following steps only if the motion
88. tube pins make a good connection fixture with the lamp fixture Check the ballast for proper operation Replace fixture if faulty Game will not Faulty coin mech Verify the coin mech is not jammed Make sure the coin accept coins mech is properly aligned and latched to the coin door Faulty ground wire Check the ground wire to the coin door Need for Speed Underground Motion Deluxe Operation amp Service Manual Page 46 of 66 040 0129 01 Rev B 9 14 2007 Problem Cause Bill Acceptor will not Faulty Bill Acceptor accept bills Incorrect dipswitch setting Bill Acceptor rejects Poor ground too many bills Wrong number of Incorrect setting credits given when money is inserted Faulty wiring Video Troubleshooting No picture on Patch Disk Required monitor Power problem Loose or faulty video cable Loose or faulty video card Picture is dim or Gamma needs faded adjustment Color is poor Color needs adjustment Picture is misaligned Geometry needs adjustment No video and no No power to audio computer Note It may take nearly 2 1 2 minutes to boot and start the game Corrupted software 040 0129 01 Rev B 9 14 2007 Chapter 6 Troubleshooting Verify the Bill Acceptor is powered on and working If the Possible Solution bill validator is faulty it will usually blink an error code on the inside of the coin door Set dipswitches for Long Pulse or Gaming not Short Pul
89. ual it may cause harmful interference with radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case you will be required to correct the interference at your own expense Operation is subject to the following conditions e This device may not cause harmful interference This device must accept any interference received including interference that may cause undesired operation 2006 Global VR Inc 040 0129 01 Rev B 9 14 2007 Page 5 of 66 Chapter 1 Introduction Chapter 1 Introduction Need for Speed Underground Motion Deluxe is a fully interactive coin operated motion simulator capable of an awesome three degrees of freedom pitch roll and heave movement for real life driving simulation The Unit 1s powered by electric motors rather than the higher maintenance pneumatic or hydraulic actuators used in many motion simulators The heart of the Motion System is Tsunami s patented Ballista a powerful Mini Motion Platform using real time physics based dynamics Players will experience all the thrills of the race as they are jolted moved and bumped in synchronization with intense driving action Build and race the ultimate urban exotic with Need for Speed Underground Motion Deluxe Take control of top import street tuners like Toyota Celica Nissan 350Z Mitsubishi Eclipse and the exclusive Nissan Skyline GT R Play Career and customize your ca
90. v B 9 14 2007 Page 39 of 66 Chapter 5 Service and Repair Perform the following steps to replace a shifter micro switch 1 Remove the shifter assembly from the housing as described on page 39 2 Disconnect the two wires from the micro switch 3 Remove the two screws that secure the micro switch to the shifter and remove the switch 4 Reverse these steps to install the new micro switch Shifter Bottom Plate Replacement If the shifter does not go into certain gears or slips out of gear the bottom plate may be worn Perform the following steps to replace the bottom plate 1 Remove the shifter assembly from the housing as described on page 39 2 Remove the four screws that secure the bottom plate and remove the plate 3 Reverse these steps to install the new bottom plate E Brake Button Service 1 Remove the four screws that secure the small metal plate in place below the E Brake button This gives you access to the micro switch and bulb under the button 2 To replace the button or change the bulb refer to Driving Control Panel Button Service on page 38 The E Brake button is assembled the same as the control panel buttons Audio Amp and Speakers Service The u5 1 audio amp supports 6 channel 5 1 Surround Sound The audio amp is powered by the 5 12 volt DC power supply through a standard PC power connector The volume level for each channel on the audio amp can be manually adjusted using a small screwdriver to turn
91. wer Management Setup and press Enter A screen similar to the following will appear 12 Use the Arrow keys to highlight the Phoenix AwardBIOS CMOS Setup Utility setting for PWR Lost Resume Oo Mm EEI OINA fest aise Enabled State and press Enter n tem Help Use the Page Up and Page Down Video Off Method NC Blank Menu Level 1 Video Off In S d keys to change the setting to Turn ee On 5 tD D ae Dowgp Dy PWR BTTN PWR Lost Resume State ake UP Events Move Enter Select PU PD Value F10 Save ESC Exit F1 General Help F5 Previous Values F6 Fail Safe Defaults F7 Optimized Defaults 13 Now that all settings are correct press F10 The following prompt will appear Save to CMOS and EXIT Y N Y 14 Make sure Y shows at the end of the prompt use the arrow keys to select 1f necessary and press Enter to save the settings and exit 2006 Global VR Inc 040 0129 01 Rev B 9 14 2007 Page 45 of 66 Chapter 6 Troubleshooting Chapter 6 Troubleshooting Do not connect or disconnect any cables or connectors on this game with the power on Doing so could potentially damage the game CAUTION General Troubleshooting Make sure both AC power cords are firmly connected to No power Cabinet not connected to AC the power plate and active AC outlets Make sure the power or turned off Display Cabinet ON OFF Switch and Motion Base Power Breaker are both ON Blown fuse or Check the breakers for th

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