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AP30 - 5000 AP30 - 8000 High Resolution Printer Service Manual O

Contents

1. INPUT Voltage Selection Boar Toward u front of unit Safety Interlock 240 240 v 9 EP L 8 Tm YT Y Y a Power Relay e A INYO 120 0 Jj e Din 9 EN Socket Slow Blo louf 12nf l6uf e Fuse 12 sit pl e osition 2 e 5 10 btu Medi edium 9 Relay 8 7 blk 9 6 e R R 5 wht 3 S C 4 N Power 287 3 X Supply N Blower 2 u R 1 2 Y red es T E R O 12 gry 1 M A I R 11 org r D 10 bm A 0 8 red wht 7 rg wht 6 Dbrn wht 2 I 5 btu wht clean 4 red 3 blu 2 wht 8 brn 7 Lj org 6 red 5 12 11 H 5 C 10 9 4 wht 8 7
2. N EN N N 39BLO03 55SW03 45KOB05 90RF53 SW 31MOT06 Blower Safety Interlock Switch Knob Reflector Shutter Motor mi w ss EE 21 SPS E SSS SSS Power 18 Terminal Strip 1 Output i Power F u 42 Input Sl tu D 120VAC IR Coil Voltage LU 5 ol 7 T V T 33RLY04 33RLY02 Sealed Relays Power Relay 1 ws IN N IM T o a Qf M RT ME P S6FUSIS lE ES 250 1 E Slow Blow Fuse a 32TRCOI a Autoformer 62D104 Capacitor Assembly 5 P IL Safety ui J Interlock 64MV407 39BLOO3 52FU
3. 62D4049A00 or 62D4049B00 r D RED 8GA v lt T e ec BROWN 8GA FILTER 2 POWER L E BLUE or BLACK 8GA 329PLFO2 3 l SUPPLY RELAY e e saw gt az RI R2 mg K2 525 Is Be 26 T amp ale 3 2 FILTER 2 Els 2 9 oppo iE BLACK 16GA 5 ee as RED 16GA 5 J22 2 GPS RFA Dg BROWN 18 GA 3 RESET FIGURE BLUE 18GA 165 4 BLUE 18GA BLACK 18GA 6 Ole 59 lt 9 lt e WHITE 16GA 1 g BLUE 16GA 4 121 d RELAY BROWN 18 GA B LAGE isGa 622 GTOOL d d POWER a l RED 18GA le DISTRIBUTION gt 2 o es BEES toy 64 464 00 e5 x lt bo J23 P23 g 5 9 g 1 ee 5 VIOLET 16GA ei lei BLUE 16GA RED 16 YELLOW 10GA lt L bd Ta BLACK ai les BLACK 16GA LI 1 BLUE 10
4. N ea ZMR 16D2651A00 RED 22 GA e NO 240v BLACK 22 GA Nas Nri WB 26021 ae 16D1003A06 BLACK 5 COND 16D2621B00 _ Gray 5 COND ip i BLUE 18 GA A6D1003A06 BLACK 5 COND BLUE 18 GA ov _ i Oe 16D1003A09 BLACK 5 COND c gt 1601003 08 BLACK 5 COND D E 16D1003A09 5 COND 1 mr L3 m J5 J4 12 Ji P2 15 12 Ji P2 Ar WHITE 18 GA nd ns WHITE 18 GA 2 BAN 5 11 L SWITCH m en WORK LIGHTS gt 5 u 2 120V 3 SR 39BLO10 WHITE 18 GA m E 5 WHITE 18 GA A S disc g REAR BLOWER MAIN BOARD REM OTE BOARD amp e RED 16 GA SEC iix 16 GA 16D1003A06 BLACK 5 COND 5 A gt P67 aH 8 BLACK 15 0 5 602646 00 16D2656A00 LACK 15 COND M EM ORY BQARD COM PRESSOR EVAPORATOR kis T RED 18 GA RED 18 GA Fl P2 H BLACK 18 z BLACK 18 mi ELT 9 AIR CONDITIONER 39ACDO2 5 591 m 8 T e c 05 gt SR o m M
5. WHITE pe RED BLUE BROWN 121 BLACK POWER pe c RI BLACK GTOOL DISTRIBUTION 240V RED 6 L 123 P23 BLOCKS c e R VIOLET s BLUE RED 16GA E gt Qaov TS 2 YELLOW Pr Fe BROWN Oo 77 64CT464V00 T4 ee a BEC BLUE ON 4 i gt lt EN YELLOW 94 n T Ge Md R2 BLUE 3 n e 2 m T 240V jt ng E L2 Q 12VDC VACUUM PUMPS 5 77 RELAY gt lt x COOLING FAN oo R4 e BN 240V s 240V Z F5 gt f He ve YELLOW e EVAPORATOR 5 e p Je VIOLET TG is Ls gt L3 O F6 ro a ORANGE T n COMPRESSOR AIC WHITE 2 MOTOR SPEED CONTROLLER N lt F8 J9 P9 10ASB 1 2 2 wae S3 X4 F10 313 52 D Q 2 1 BLACK 3ASBC 1 VOLTAGE lt MOTOR LIMIT 3 717 GRAY 5 L SELECTION E SWITCHES 5 i RED 6 4 YELLOW Al XFMR PN oz 0 6 6 BRANGE INHIB GND VIOLET A B VSEL i SE INHIB i GSTD Boom i I BLACK 1 J13 77 C 120 Pm H3 WHITE e BLACK T3 gt lt 120V D COMI C e e 2 ACC SCR n7 e 121 220 RED C OUT e 1 1 e 1 J15 POWER SUPPLY cour BLACK e 2 2 T 2 12VDC 11 12 12VDC PS BLACK ie 1 ERU NEM _ INTEG
6. b H 56FUS15 3Amp250V3AG Slow Blow Fuse m 623533400 M ogangan Capacitor m jm le Assembly Sobooo l 4 4 1 d 1 5 0 s Safety uu Interlock 64MV407 83 39BLO03 S2FUH04 32BALOI Control Board Blower Fuse Holder Ballast ge n m m mm m m mmm M M M M M M M OJejelejejejejejoejeojojojojojojojo jojo o 18 Terminal Strip 1 Power Output S Power _ u Input ER El nom 120 VAC Coil Voltage UHU 33RLY04 33RLY02 Sealed Relays Power Relay d 56FUS15 3Amp 250V 3AG Slow Blow Fuse 32TRCOS EEE z Autoformer m 1 62D2723A00 zu it Capacitor Assembly ji 5 0 H Safety Interlock uS H Jack 32BALOI 64MV407 95 39BLO03 Control Board Blower use Holder Ballast 13 4 94MS36 Rev F2 S W Ver 2 06 Ballast Tap Switch Wiring AL 54 Ballast Tap Switch Wiring TERMINAL STRIP
7. m SSS SS SSS 18 Terminal Strip 1 Power Output Urn ISI pal Power T TIED Input _ r 120 zai IQ 8 Coil Voltage Ur U 5 ol e 33RLY04 33RLY02 Sealed Relays Power Relay
8. 208 240 VAC INPUT amp Tap Switch Voltage Toward COM CO Selection front of unit Board Safety Interlock 208 240 N 2400 208 240 9 208 L x 18 E SI Qh aia lt Y N 0 Y Y Ballast Ballast S xw ex 120 0 17 e e T 7 M siow B Socket Slow Blof lof 1287 12 16uf7 Fuse 16 12 R e e 13 P2 10 xi Position 1 edium High 9 Relay Relay 8 14 7 blk w 6 E E e R R 5 wh 13 s 4 Power wht U 3 y Supply P NE Blower P 2 L 1 12 Y B R O 12 Bry 11 M A Hid I R H erg N D 10 bra i 9 10 8 red wht bk 5 7_orgtwht R 6 brn wht I Pl tufwh 9 P xn ii clear 4 3 blu 2 wht 8 1 brn 7 org 6 red 12 11 2S 10 9 4 wht 8 7 3 pur Interconnecting 6 5 Beau Plug 2 Connector yel 4 3 1 grn yel 2 1 ll Toward E center of unit 13 32 94MS36 Rev F2 S W Ver 2 06 AL 54 480 Power Supply 60Hz 480 VAC 60Hz 120 VAC INPUT 1 Toward front of unit
9. 8 red wht 7 orgfwht blk cleai KOVUCU mgmzov brn org red 12 11 blu 10 9 wht Interconnecting 6 5 pur Beau Plug 2 Connector yel 1 grn 94MS36 Rev F2 S W Ver 2 06 yel Toward center of unit 13 37 Interconnect Cable WHITE GREEN 2 1 YELLOW s VIOLET 6 5 RED BLUE 8 7 BROWN ORANGE 10 9 HEAT SHRINK Sez BLACK WHITE GREEN 2 1 YELLOW P 5 6 VIOLET 5 RED 8 BLUE 7 BROWN ORANGE 10 9 HEATSHRINK 4 BLACK 11 Seg NL TN N 13 38 94MS36 Rev F2 S W Ver 2 06 14 Printing Light Check List Check List for Printing Light Troubleshooting and Service
10. 47 2 5 16 SPLIT LOCK WASHER 41F2WLS 46 1 INSUALTION PAD AL13 14 15D725 45 2 NSI 3 8 X 3 4 SOC SHLD 41 25 62 44 1 3 8 6 NYLON LOCK NUT 45 41 F3NLN 43 1 THREADED ROD 12D1751A00 42 2 5 16 18 X 3 4 HEX BOLT BLK 41 2 75 41 1 TENSIONER BUSHING 12D1755A00 40 3 NSI 1 4 20 X 1 3 4 HEX BOLT BK 41B40BHX1 75 39 4 NSI 8 32 5 8 FLAT HEAD 82 41 08 2 62 38 12 NSI 10 FLAT WASHER BLACK 41B10WFR 37 18 NS 10 LOCK WASHER SPLIT 41 10WLS 36 20 NSI8 32X 1 2 SOC HD CAP SCR 41B08SHC 50 35 4 NSI 1 4 20 LOCKNUT NYLON INS 41B40NLN 34 8 NSI 1 4 SAE FLAT WASHER 41 FOWLS 33 3 WASHER SPLIT LOC 1 4 41 40WFR 32 4 1 4 20 X 3 4 HEX HEAD BOLT 41 FOBHX 75 31 4 NSI 6 32 X 3 4 PPMS ZINC 41 06PPS 75 30 4 4 40 X 5 8 PHIL FLAT MS 41 04PFO 62 29 2 NSI 6 32 X 5 8 PPMS ZINC 41 06PPS 62 28 2 NSI 4 40 KEP NUT 41 04NKP 27 6 NSI 4 40 FLEXLOCK METAL 41 04 26 8 NSI CABLE TIE UV 4 44TIE08 25 1 NSI 1 4 20 X 1 25 HEX BOLT BLK 41 40 1 25 24 2 TERMINAL FEMALE MINIFIT 51TMLO5 23 10 WIRE 22 GAUGE BLK 2 CON 54M22BLK2 22 8 1 4 HEAT SHRINK TUBBING 49 05 21 1 OVERTORGUE SAFETY DEVICE 43OSDOI 20 1 TERMINAL FEMALE 14 20 AWG 51TMLO4 19 2 TERMINAL FEMALE 18 22 AWG 5 02 18 1 RECEPTACLE 2 MINIFIT 52RCP28 17 1 PLUG 3 PIN MOLEX 093 PIN 52 08 16 1 CHAIN 35 RLR 10 FT 43CHAO05 15 8 BLOCK MOUNT AC TRACK 12D1635A00 l4 1
11. 32 01 Autoformer 208 240V 1EA 33RLY20 Relay 12VDC Chassis 1EA 44 08 Plug plastic black 1 5 3EA 44RUB03 Grommet Continuous 06 FT 52FUH04 Fuse Holder 3AG 3AB 4EA 52FUH08 Fuseholder 3AG 25 Tab 2EA 52RCP21 Receptacle 250V 15A 2EA 52RCP24 Receptacle 250V 50A 2EA 52TS20 Pwr Dist Block 2 pole 2EA S56FUS 14 Fuse 15A 250V 2EA 56FUS15 Fuse 3A 250V 3AG Slow Blow 1 56FUSI6 Fuse 1 2A 250V 3AG Slow Blow 1 EA 56FUS20 Fuse 20A 250V Slow Blow 3 2EA 62D2483A00 Blower 50 Hz 220V 1 EA 62D331A Voltage Selector Assembly EA 558W26 Switch 3PDT 250V 10A 1 EA 64V S409 Assembled Voltage Sel EA 62D3558A00 Assy Ctl Bx 8K 480VCLS GT 1 EA 16D3074A00 Harness Control Box 1EA 16D3208A00 Harness Cntrl Bx GTools 1 1603455 00 Harness CT Box Closed 1EA 16D3878A00 Harness cntrl bx suppl 1EA 31MSCO2 Motor speed control K B EA 32 5 01 Power Supply Open Frame 1 EA 32 01 Autoformer 208 240V 1EA 33RLY20 Relay 12VDC Chassis 1EA 44RUBO3 Grommet Continuous 06 OFT 52FUH04 Fuse Holder 3AG 3AB 6 52FUH07 Fuse Block 13 32 x 1 5 4 1 EA 52FUHO08 Fuseholder 3AG 25 Tab 2EA 52RCP20 Receptacle 125V 20A 2EA 52RCP21 Receptacle 250V 15A 2EA 52RCP24 Receptacle 250V 50A 2EA 52TS19 Power Dist Block 3 pole 4 2EA 56FUS04 Fuse 5A 250V Slow 2EA S56FUS 14 Fuse 15A 250V 2EA 56FUS15 Fuse 3A 250V 3AG Slow Blow 1 56FUSI6 Fuse 1 2A
12. SECTION LI ES DETAIL DETAIL SECTION H H T7 J one si NOTE Older shutters have ight and one curved linear spring If the straight spring needs to be replaced it is upgraded to the curved spring gt 82 27 4 8 WASHER SPLIT LOCK 41 08WLS 26 2 8 32X25 SCREW PHIL PN HD 41 08PPS 25 25 21 86 WASHER SPLIT LOCK 41 06WLS 24 2 8X 250 ROUND SPACER 22 58521 23 8 46 FLAT WASHER 41 06WFR 34 2 THERMOSTAT S6THMOI 4 22 1 BAFFLE SHUTTER ASSEMBLY 110878 3 gt Aes IU us Re a En 21 2 6 32 X 7 16 SOC FLAT 41B06SHF 43 a E 20 4 6 32X 62 SCREW 100 FLAT HIj AIBOGSHE62 31 3 632 X LT STANDOEE 42 58761 Hle 19 3 6 32X 37 SCREW 100 FLAT HD 41 06PF0 37 30 AL ALASPAGER TUBING SHORT 12D3588B07 H 18 13 6 32X 37 SCREW PHIL PN HD 41 06 537 29 1 SPACER TUBING LONG 120358807 d 17 8 6 32 25 SCREW PHIL PN HD 41 06 525 1281 2 BUSHING IDLER ARM DETAIL D 30 16 2 440 NUT HEX 21 04 TM DESCRIPTION PART NO 15 2 4 40x3716 PPMS ZINC 41 04PPS 18 DETAIL A DETAI
13. 3 10 Setting the Light Intensity odo oon etude qe iuga asks 3 11 Making atexposufe sense 3 11 Blank frame CY Cle a DES UON RI 3 11 Error Handling System a eo nes 3 12 Diagnostics Output Diagnostics auslesen 4 Output Functions Check aussen 4 Functions Table Rn ea 4 2 Input Diagnostics s a etis esae eese sassa ese peo rede e gud 4 3 Typical values that you will see when all switches are good 4 3 Typical values that you will see when a fault occurs 4 4 Lamp Changing Instructions Lamp Changing Instructions 5 1 Preventive Maintenance Preventive Maintenance Dally 6 1 Preventive Maintenance Monthly 6 1 Preventive Maintenance Semi Annually 6 1 Vacuum System Vacuum PUMPS 7 1 Blushing the Pump ass ee 7 1 Pomp Disassembe an duda e e M Ee 7 2 Pump Check ass ee 7 2 7 3 Tubing Fitting Replacement 7 3 Vacuum Gauge Replacement 7 3 Vacuum Seal Replacement 7 4 Glass Photo Tool Optional 7 6 Nose Assembly Removing the NOSE aussah ke 8 1 Replacing the Display and Keypad
14. 18 17 16 15 14 13 12 11 10 9 7 6 5 4 2 1 ACIN BLK 10GA amp 8 nn CONTACTOR ORANGE TO L 12 CAP 4 com BALLAST 2 2 BALLAST 240 208 2 1 208 T COM coy BALLAST 240 208 BALLAST 3 4 208 240 ee CAP tpl YELLOW TO AUTOFORMER 2 I1 e RED TO FUSE al io Le AUTOFORMER 240 VOLT AL 54 480 Ballast Wiring 94MS36 Rev F2 S W Ver 2 06 VOLTAGE SELECTOR SWITCH AC m 6 Gs ps EH 1 12 BLK RED 29 VIOLET NO 20 ORANGE TO CAP PACK CAP BALLAST a 120 COM BALLAST 2 COM CAP BALLAST 3 120 120 COM BALLAST 4 COM 120 Lear 13 5 13 6 AL 64 Ballast Wiring 12 11 10 7 6 5 4 3 2 1 NO 29 VIOLET BLK s T T CONTACTOR 12 ORANGE TO 8 m CAP PACK a gt 50 Hz BALLAST 50 Hz BALLAST CAP COM A46 BALLAST BALLAST 240 1 50 Hz BALLAST 50 Hz BALLAST CAP 240
15. blk wht co muUzo red blk UC ZTCEWuUHd lt t clear Haan brn org red blu wht pur 2 INPUT 277 277 Iu Safety Interlock 9 1 2 IN OY Y OY Y Y XY c PIER vans Power Relay Ballast Ballast NH Din Sos louf ZI IM 16 12 p2 11 e 10 btu Medium 9 Relay P 8 9 7 R 5 wht 4 EN N Power 3 Supply N Blower 2 _ 1 L B O 12 gry A ro R H er D 10 brn 9 8 ri ht 7 P1 6 brn wht 5 btu wht 4 red 3 blu 2 wht 1 12 11 10 9 8 7 Interconnecting 6 5 Beau Plug Connector 4 3 2 1 yel 1 94MS36 Rev F2 S W Ver 2 06 grn yel Towar center of unit 13 33 AL 64 Power Supply 50Hz 220 VAC 50HZ
16. Interconnecting Beau Plug Connector pur 2 yel 1 94MS36 Rev F2 S W Ver 2 06 grn yel mwuzo v URZ UZWUH Kt u Toward center of unit 13 35 AL 84 480 Power Supply 60Hz 120 VAC 60HZ INPUT 480 VAC 60HZ INPUT a N e 7 Toward front of unit 277 ETT Safety Interlock 277 c 9 Ix Se 8 X X X 3 UN SC Power Relay Ballast Ballast 1 em y y u 7 Din Socket 1OnF 10uf
17. TRIGGER BOARD 64TR408 for AL 54 AL 54 480 and AL 64 Lead to Lamp 3 Lamp Current 1 Other Lamp Lead 2 High Temp Wire Purple Wire Yellow Wire E gt 1 NI Pa ps TIT x TRIGGER BOARD 64MV414 FOR AL 84 AL 84 480 and AL 94 M2 40 Lead to Lamp 3 7 High Temp Wire UN Oo T Other Lamp Lead 2 Yellow Wire N Z N 100 N IMS Lamp Current 1 Violet Wire 94MS36 Rev F2 S W Ver 2 06 Capacitors and Level Switching The capacitors pass all the current that flows through the lamp They are also used to switch power levels The capacitors for the AL 54 AL 54 480 AL 64 AL 84 AL 84 480 AL 94 are divided into three sections All units have one or two idle capacitors they are connected with a yellow wire High power capacitors are switched in during warm up and high power exposures There are two high power capacitors connected with a blue wire All capacitors have an orange wire which acts as a common The capacitors for high and medium levels are pulled in with relays during warm up and exposures The medium relay will pull in to select medium power In this case the medium relay will also always pull in for high power exposures The capacitors set the operating current of the lamp If the lamp output has change
18. TERMINAL STRIP 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 NO 29 VIOLET AC IN BLK 6GA 8 T2 CONTACTOR NO 20 ORANGE TO CAP PACK Ll L2 A a CAP COM BALLAST BALLAST 2 1 21 277 1 COM BALLAST BALLAST 3 277 277 ii COM 94MS36 Rev F2 S W Ver 2 06 13 7 13 8 Path of Power to the PC Board This section is useful when there is no power reaching the PC board no LEDs lighted Before tracing the power check the fuse on the PC board and the incoming power On 240V equipment the power cord enters the rear of the unit The two hot conductors are connected by wire nuts to wires that are in turn connected to the front of a terminal strip One of these two wires passes through a fuse and on 60 Hz units is then connected to a voltage selector switch then is connected to taps on a step down autotransformer This transformer is located under the terminal strip on the component bracket near the dividing wall The transformer tap marked 120V becomes the unit common and returns to the terminal strip The other line wire is connected to the transformer common and becomes the hot 120V lead to the PC Board and also returns to the terminal strip The power is distributed from the strip and a pair of wires goes to the PC board Interlock System The internal interlock system serves two purposes The first is for operator safety by
19. aqu L 4 u T A A A T ff AL 84 480 Capacitor Assembly CAPACITOR ASSEMBLY PART 62D3533A00 Pags c 1 ENS f MES IN BON TNS E Rcs p 12uf G 3 j B 5 ger u f 7 T A H d _ AY L 4 al 7 f ff 94MS36 Rev F2 S W Ver 2 06 WIRE COLORS 1 YELLOW 2 BROWN 3 BLUE 4 BLUE WITH WHITE STRIPE 5 ORANGE WIRE COLORS 1 YELLOW 2 BROWN 3 BLUE 4 BLUE WITH WHITE STRIPE 5 ORANGE 13 13 AL 94 Capacitor Assembly WIRES 2 FROM V HARNESS CAPACITOR ASSEMBLY PART 62D2723A00 123 d FRONT gt VIEW 5 S swa PC BOARD gt 52 N SWB SWC D 2 ga _ 4 WIRES TO 13 Z4 CAPACITOR 2 2 5 b S FEN ER ER 5 SWITCH ON CAPACITOR D x MOUNTING BRACKET d T CN E A FEN 5 m 167 q r o gt Tar 4l 6 WIRE COLORS m qu 4 3 2 1 2 BROWN yyy R
20. Press the 2 key the memory window will dim and you will be able to enter the new calibration number by pressing the new number into the key pad 94MS36 Rev F2 S W Ver 2 06 2 7 2 8 Splitting Steps A densitometer can be used to assist in determining a fractional difference in step scales When measuring density make several measurements to avoid being influenced by pinholes Example Original Reference Second Scale Pick a step from the reference with a density greater than 15 and less than 2 0 Find the steps on the second scale that straddle the first In the example the reference is 30 step A is 24 and step B is 40 Ref A A 06 16 375 The example step is 375 steps under the reference Matching with a meter If an integrating meter is available that has a photocell that matches the film it can be used to match the surfaces We recommend that the results be verified on film Make a reading on the reference surface and then the surface to be adjusted Divide the reading on the surface to be adjusted by the reading from the reference surface Multiply the current calibration number by the result above 94MS36 Rev F2 S W Ver 2 06 3 Integrator Program Set Up To Enter the Select Mode Note This step must be followed in several of the program set ups Press the DJ key on the integrator to power up the light the front remote switches and the exposure u
21. 13 34 AL 84 Power Supply 60HZz 13 35 AL 84 480 Power Supply 60HZz 13 36 AL 94 Power Supply 50HZz 13 37 Interconnect Gabler nase sen 13 38 Printing Light Check List Check List for Printing Light Troubleshooting and Service 14 1 Fault Trees ING Strike Lree 15 1 Shutter Rotation Fault Tree een 15 2 Parts List Parts List me MN 16 1 Warranty Eimited Warranty 25 oss 17 1 Lamp Warranty 17 1 94MS36 Rev F2 S W Ver 2 06 1 Specifications T af xps MER t i E m i 72 81 38 35 pro m 45 45 5 m 89 with A C 7 48 5 Crated dimensions Length Width Height 95 60 80 241 cm 152 cm 203 cm Shipping weight Crated 1600 bs 727 kg Uncrated 1375 lbs 625 kg Actual dimensions Cabinet welded heavy gauge steel construction with access doors on both sides Length Width Height 89 48 5 81 226cm 123cm 206cm Note The AP 30 5000 cannot be disassembled to pass through any doorways or hallways Please make sure there is adequate room for its passage
22. Earth Ground L3 I E 208V L2 208 240 50Hz Connection OTE 90 DELTA 3 Wires Ground Power Supply 1 l Terminal Block LI L2 L3 N 208V Vau OLITE ins Power Drives Supply 1 Etc Figure B w Ground T L3 L1 480V L2 480V 60Hz Connection OLITE DELTA 3 Wires Ground Power Supply 1 Terminal Block X1 X2 X3 L1 L2 L3 480V OLITE Power Supply 2 A Blowers Vacuum Pumps N Electronics X Earth Drives Etc N Ground Figure C x 480V 60Hz Connection 480V OLITE Single Phase 2 Wires Ground Power Supply 1 pm Terminal Block L1 L2 480V OLITE X1 X2 X3 L2 L3 Power Supply 2 H2 H3 HLT amp Earth Ground Blowers zx Vacuum Pumps Figure D nce 94MS36 Rev F2 S W Ver 2 06 1 3 AP 30 5000 printer input 3 phase Delta See Figure C 3 wires ground 480V 60 Hz 18 amp 3 phase Delta See Figure B 3 wires ground 208 240V 60 Hz 44 amp 3 phase Wye See Figure A 3 wires neutral ground 380 415V 50 Hz 24 amp Single phase See Figure D 2 wires ground 480V 60Hz 35 amp AP 30 8000 printer input 3 phase Delta See Figure B 3 wires ground 208 240V 60 Hz 65 amp 3 phase Wye
23. f ON CA182PL GLASS TRAY ASSEMBLY AN 15 a ge REF ly 2 0 1 Dor 2PL ADD WASHERS AS NEEDED TO ADJUST CATCH TO LATCH z P 7 2 PL LATCH HANDLE N N 2PL ASSEMBLY SIDE VIEW ND 12 19 VIEW A 2PL E 3 ES 4 2 PL ZEN Z NJ APPLY GASKET ALL AROUND FRAME ASSEMBLY AS SHOWN JE SEE VIEW SEE Continued on next page 94MS36 Rev F2 S W Ver 2 06 40 9 5 Inner Frame Assembly 8 0 GPL 49 6PL INNER FRAME ASSEMBLY BOTTOM VIEW Z ew 2 f aa 15 2 CUT TO LENGTH AND Agen APPLY AS SHOWN s REFERENCE VIEW B l w 6 PL FUN 6 PL 10 PL FEN 25 6 SSS NEE N N 2 D NC SEA 03 15 SR Qd 5 oo I REF 77 e j 2PL 5 SN UN 1 26 27 1 23 A 2PL 28 22 FIR 20 P 3 2 js 16 PL FARSIDE SEE VIEWB 32 NSI 10 FLAT WASHER BLK 41B10WFR 3 16 NSI 8X1 2 PPMS BLACK 41BO8PPS 50 6 31 NSI 8
24. MUS w E j IN J I lt I SS I D j felis Jee Ciel GS LEQ m r De r 1 P 7 Microprocessor controlled light integrator with LED display 40 memories battery backup single button control lamp statistics and self diagnostics The operator control panel is composed of two sections the display board and the memory board Note The number of digits in each window Memory Window Vacuum Window Exposure Window Integrator POWER Press the power button on the integrator to turn the OV 45 33HD on or off When the unit is off the light system blowers will run for about two minutes to cool the lamp MEMORY Pressing the memory key will advance the memory location The display will show which memory is selected VACUUM Press the vacuum key and use the numerical keypad to enter a vacuum delay time The window shows the delay in seconds EXPOSURE Press the exposure key and use the numerical keypad to enter an exposure The window shows the exposure units selected This key can also be used to move forward through the selectable features in the setup mode zdl INTENSITY Press this key to select Low Medium or High power LEDs lit will indicate the level sele
25. Effective exposure frame area Width 30 76 Depth 25 64 cm 94MS36 Rev F2 S W Ver 2 06 1 1 1 2 Optional reflectors Width 24 61 cm Depth 18 46 cm Intensity Low Medium High AP 30 5000 1kW 2 5kW SkW AP 30 8000 2kW 4kW 8kW Cooling A self contained air conditioning system is integrated into the rear of the AP 30 5000 AP 30 8000 Exhaust Two exhaust ducts diameter 8 in 203 mm To minimize the impact on the working environment the exhaust must be vented to the outside a heat exchanger or up through a dropped ceiling Power Rear 36 AN LZ 524 136 36 Top View Front Room Air Supply The exposure lamp cooling air is drawn from the exposure room The ventilation system must be sized to maintain positive pressure in the exposure room for cleanliness and to avoid drawing chemical fumes into the printer Water Drain A water drain or sump pump is necessary for the air conditioner condensation 94MS36 Rev F2 S W Ver 2 06 Electrical specifications and connections 380 415V L2 380 415V 50Hz Connection OLITE 6 Wye 3 Wires Neutral Ground Terminal Block Power Supply LI L2 L3 N N Blowers Vacuum Pumps 1 Electronics Figure A
26. 12uf 4 12 p2 11 O 5 10 biu Medi edium 9 Relay 8 4 7 W 6 gt R R 5 wht fcx 3 5 4 N Power wht U 3 D Supply P N FE Py Blower P 2 L R 1 2 Y red L T E B R 12 br y 1 M HT TATE R 11 erg N D 10 bra L 9 0 8 red wht 7 org wht R p 6 brn wht 5 4 ded cleai 3 blu 2 wht 8 1 brn 7 org 6 red 5 12 11 blu 10 9 4 wht 8 7 3 pur Interconnecting 6 5 Beau Plug 2 Connector yel 4 3 1 grn yel 2 1 ler Toward E center of unit 13 36 94MS36 Rev F2 S W Ver 2 06 gt 2 AL 94 Power Supply 50Hz COM X Safety Interlock 240 240 240 Y eo ded nn nn Ballast Ballast V S RESP ve SERA 120 0 Din e e e 50056 IH ff 16 a Position 2 e Fuse 220 VAC 50HZ INPUT 1 Toward front of unit o 3Am Slow Blo 6 Le Position 1 Medium Relay C e Power Supply e e blk Blower wht SN OO RIN s co
27. C TO HH N yeusts mo WAN g 19145 em ov nor e c sodxq 4 Oq TI 8 v gj 3 S 9461 mdno 201105 JV D x 5 ody Indng 8 UO 1940d P 2 Puw p 01 S y31H I 8 poioouuo ION 6 59 v cXcOvIG 4 fejo somo 8 ET I ES v Drcocia 91307 jrsuoju pue Joynys uey A ddng ue quf L Imod 10 nding 5 ZI A lt I B PASOI LPA 2 Apia IDS e 9 wn paW 20 Indino 5 H 10N Y 2 1 Avy nding or sopor lt WY s 1010 1214 r V 2 d 6 USMMS enueq 1214 10 nding 5 suey due C 8 YAMS utnIp W Ao lt BE MT 91307 dure Hi OV dur 103 indino L USIH Uon I 2 OVA 011 1 9 YUM lt IL m Ex S Q Od K ddns 19 0d A
28. In order for this check list to be effective it must be followed step by step 1 Disconnect the integrator timer from the power supply This will make sure that a faulty integrator or cable is not responsible for the malfunction and also eliminate a bad DIN socket on the p c board 2 Check the tap switch 208 240V power supplies only If the top LED is lit make sure the switch is in the UP position and if the bottom LED is lit make sure the switch is in the DOWN position see Printing Light Installation Manual Improper setting will most likely cause blower capacitor and or PC board failure and will prematurely age the lamp The LEDs next to the switch are not controlled by the switch the LEDs tell you where to put the switch N You MUST NOT flip this switch with the power supply turned on You will arc the contacts inside and this will damage the switch f the tap switch is set for 240V and you have 208V coming in the light source is going to draw excess amperage as voltage goes down amperage draw has to go up If when you open the power supply you notice right off burnt wires or connectors one of the most likely causes is the tap switch in the wrong position This condition usually take months and sometimes years depending upon the degree of voltage discrepancy to show up When the burnt wire is on the tap switch itself or on the bottom side of the power relay it is very difficult to see the burnt wires without
29. This places you in the autostep option Press the 77 key to cycle the Auto Step mode ON or OFF Press the key twice to exit this mode Set Default Vacuum Delay Note This feature is used to provide sufficient vacuum drawdown time before exposure The time begins when the frame lid is closed with the 72 77 turned ON or when you press the 25 button for the first time If you press the 9 button again before the vacuum delay counts down the frame will move into the cabinet but the exposure will not start until the time is completed Note This default delay time will be ignored if a delay time other than 0 has been programed into the memory location being displayed Press the DJ key on the integrator to power up the light the front remote switches and the exposure unit s computer system E L J Press 2 then 4 in sequence The Vacuum window will read LL BEL This places you in the select mode IL Press the 7 key once The Memory window will read d J H 11 J Press and release the key until the Exposure window reads Ei Press the key and enter the time you wish the vacuum turned ON before the exposure begins The time you selected has now been programed for all memories e Press the key twice to exit this mode 94MS36 Rev F2 S W Ver 2 06 3 7 Tray Mode The default tray s
30. e Y MU N 15 WIRE COLORS 1 YELLOW 2 BROWN 3 BLUE 4 BLUE WITH WHITE STRIPE 5 ORANGE 6 BLACK 3 HARNESS FRONT VIEW OF PC BOARD 4 wires TO 3 CAPACITOR TOP gt LE 2 53 x SWITCH ON CAPACITOR MOUNTING BRACKET REAR VIEW OF PC BOARD 1 WIRES 2 FROM 3 3 HARNESS EA N woe FRONT VIEW OF PC BOARD p WIRES TO CAPACITOR TOP iN D V NZ SWITCH ON CAPACITOR _ MOUNTING BRACKET 3 REAR VIEW OF M PC BOARD 94MS36 Rev F2 S W Ver 2 06 AL 84 Capacitor Assembly CAPACITOR ASSEMBLY PART 62D2652A00 p 5 1 S C 5 N
31. 1 zei 5 C I 9 Entering an Exposure Time Press the 2 key on the integrator Note The Memory and Vacuum windows will dim Le Enter desired exposure time by depressing corresponding number on key pad For example 1 5 2 5 Press the key to confirm the entry 3 10 94MS36 Rev F2 S W Ver 2 06 Setting the Light Intensity Low e Press the key to set intensity Press for the first time The first LED on the left indicates the intensity is set to low IKW on 5kW units 2kW on 8kW units Medium Press I for the second time The first two LEDs light to indicate the intensity is set to medium 2KW on 5kW units 4KW on 8kW units High Press key for the third time All three LEDs light to indicate the intensity is set to high SkW on 5kW units 8kW on 8kW units Optional Press the key to set for time or integrate mode The LED ON indicates a timed exposure and OFF an integrated exposure Note During operation ensure that the mode is OFF Making an exposure Place material in the exposure frame and close the frame 7 options are turned ON vacuum will start automatically mr olor when the frame is closed If Z 7 are OFF press the 252 button to start vacuum The upper or lower vacuum gauge will indicate the vacuum level for the appropriate frame
32. 5 lt SEE DETAIL C gt 7 EN o xe 1 37 z z z REF T t TORSION SPRING ASSY BOTH SIDES SEE DETAIL B Continued on next page 10 6 94MS36 Rev F2 S W Ver 2 06 Light Block Assembly Drawing cont 40 1 FRONTCABINET AP30 11D2492A06 39 8 NSI 10 FLAT WASHER SAE 41 10WFR 38 19 NSI6 32 X 1 2 PPMS ZINC 41BOGPPS 50 37 8 NSI10 32 KEP NUT ZINC 41 12NKP 36 2 NSI12 13 X 2 0 OSHCS BLK 41BFSSHC2 0 35 5 NSI8 32 KEP NUT ZINC 41 08NKP 34 8 TAPE GLIDE BLACK UHMW 8 6 33 41 NSI 6FLAT WASHER BLACK 41 06 32 1 FRONT CABINET AP30 11D2492A06 31 1 BEZEL FRONT PANEL NEW 11D3173A06 30 14 NSI10 32 X 1 2 PPMS ZINC 41 12PPS 50 29 4 NSI632 X 3 8 PHIL PAN MS ZINC 41BOGPPS 37 28 23 NSI 6 LOCK WASHER SPLIT 41 06WLS 27 2 NSI6 32 X 3 4 PPMS ZINC 41 06PPS 75 26 24 NSI6 32 KEP NUT ZINC 41 06NKP 25 2 1 2 13HEXNUT 41 F5NHX S 24 2 1 2 THICK FLAT WASHER 41 ESWFT 2 PLACES 23 2 NSII 2FLAT WASHER 41 5 eae 22 4 NSI 10 LOCKWASHER SPLIT 41 10WLS 01415 24 25 ARIS S E 21 9 NSI 8 FLAT WASHER BLACK 4
33. 53JKP01 Safety Interlock Jack AA m o e el e e e e e e e e e e e e e e e e o ee 18 Terminal Strip 1 Sls LI Bl HU SI al 57 33RLY04 33RLYO2 Sealed Relays Power Relay 32BALOI Ballast 64 407 50 39BL003 52FUH04 32BALOI Control Board Blower Fuse Holder Ballast 94MS36 Rev F2 S W Ver 2 06 Lamphead for AL 84 and AL 94 50 60Hz 55SW02 64MV414 62SA83 L1280 L1281 or L1282 63D0142 39BLO14 Shutter Position Switch Trigger Board Shutter Assembly Replacement Lamp Lamp Support Assembly Blower Interconnect Cable Power Supply N ELO T 91 39
34. There are four screws that hold the motor two of them require access through holes in the sprocket The shutter can be turned counterclockwise to access these screws by pushing the brake on the motor Turn the shutter only counterclockwise looking from the motor end or you may damage the shutter switch on the other end of the light Remove the chain from the sprocket with care to keep tension The chain has shortened links and will separate if slackened If the chain opens attach an end to the sprocket with tape or wire and revolve the shutter Remove the motor sprocket by loosening the set screw Remove the two wire nuts from the motor coil wires Remove the four motor screws Installing the Motor Mount the motor with four screws Install the sprocket in line with the shutter sprocket and tighten Install the chain on the sprockets Set the chain to where it has side travel and tighten the two accessible motor screws lightly Turn the shutter only counterclockwise looking from the motor end or you may damage the shutter switch on the other end of the light Rotate the sprocket to tighten the other two screws and attach the wires The shutter can be tested with the unit open by disconnecting one of the lamp leads and holding the interlock switch DO NOT light the lamp without the safety glass or when you are close to the bulb 94MS36 Rev F2 S W Ver 2 06 13 17 Shutter Removal LT1 lampheads Remove the 2
35. 1 BLOWER Qu fi N C c J SET SELECT SWITCH TO LINE UP WITH LED INDICATOR LIGHT POWER SUPPLY for 208 240 e LINE VOLTAGE SELECTION SWITCH IN 1 N i N x 94MS36 Rev F2 S W Ver 2 06 12 1 12 2 94MS36 Rev F2 S W Ver 2 06 Control Box Wiring Diagram Standard with 5kW POWER F1 RED WHITE i DISTRIBUTION pe EN BLUE 4 BLOCKS fo BROWN 121 m BLACK Y 2 E e V tal BLACK GTOOL F2 040 RED 4 O 30ASB 123 P23 LI X4 77 53 8 g3 VIOLET Fr BLUE RED 16GA Vy BLACK x F3 I 040 15 92 2 YELLOW Is m Fe A BROWN 64CT464V00 T4 e e ATE 24 Z 12 0 ZEN A gt YELLOW 94 94 2 2 Ge BLUE 1X1 R2 e BLUE p RS 5 F4 2g 1 J14 o 240V Z 12VDC VACUUM PUMPS eo gt lt 5 er 4 2 COOLING FAN e 240V fs O 240V 2 L3 m He YELLOW de e EVAPORATOR 3 J
36. PWR 120V OPERATION 4 U PIO HO WHITE F9 RED 8 1 J20 NEM BLACK 2 12VDC BLACK AUX AC INPUT WIRING WHITE TERM 380 V 208 240 V 208 240 V W 240V P S 3 PHASE DELTA SINGLE PHASE 3 PHASE WYE L1 E F J L D F H K L2 G G D J L L3 NOT USED N D F J L NOT USED NOT USED 12 4 94MS36 Rev F2 S W Ver 2 06 Control Box Wiring Diagram 480V all POWER DISTRIBUTION BLOCKS WHITE L1 BLUE 4 421 BROWN 5 m BLACK GTOOL O RED axi Fit 228 PZ BLUE RED 16GA A YELL Nie B OW 9 R3 BLACK BLACK gt 5ASB AN e 240V 15 2 62 YELLOW 13 9 R5 7 64 464 00 T4 e3 3 WHITE S P e BLUE 77 120V gt lt YELLOW p BLUE _ 2 c2 R6 2p J14 SRE 120V 12VDC
37. Simply press the lower through 3 key that corresponds to the most commonly used applications 94MS36 Rev F2 S W Ver 2 06 jm ee T b gt c J D x J Lr k w gt E E oes ILLI Bcc LiL vie EJ J Lt d T J Y gt J 7 J N w w By L X gt ku a s x Ir n J ku Feature Quick Reference The following feature descriptions appear in the exposure window while setting each feature In order to select or setup the following features you must first be in the setup mode Lock Level Feature Lock Code Feature 2 two Value Exposure Feature Motorized Filter Feature Single Surface Exposure Feature Exposure Count Feature Frame Control Switch Feature Automatic Vacuum Feature Auto Step Feature Vacuum Delay Feature Frame Speed Feature System Type Setting Feature 94MS36 Rev F2 S W Ver 2 06 2 3 2 4 Operator Control Panel The AP 30 heavy duty exposure system has a power key on the integrator Press the key to turn on the unit Press the key again after use and the system will run through a 2 minute cool down cycle and then turn off all blowers STOP Button Press the button once Frame move
38. esp O UPPER POWER SUPPLY foo e Pes es xs AERE UPPER 9 se ONE Sea VACUUM PUMP fub ES 82 BS I RED 18 GA RED 18 GA 240V o 5 ee I BLACK 18 GA BLACK 18 GA LA ere e er o 1 i H GRN YEL 18 GA GRN YEL 18 GA z P e e COOLING FAN 1 I 16D2741A00 5 r doo I LEFT DOOR swe cn em SWITCH 1 1 I e d E Lili I I I I wo no E I oo gt PHOTOCELL I Be gt ee ae cee em 5 DOOR MOTOR I 1 LOWER 3 2 3m EPN 11 1 EM ERGENCY m m VACUUM PUMP moo Um o Ld SWITCH I RED 18 GA RED 18 GA 240V o 5 gt I BLACK 18 GA BLACK 18 GA a a i a om 11 I GRN YEL 18 GA GRN YEL 18 GA wo v z un LOWER LAM PHEAD 11 16D2741A00 RIGHT DOOR i swirch SYS 16D0957 5 1 1 cM 11 1 1 it 4 1 it it re I CONTROL LOWER POWER it emp mmm www www www ww ww wr ww nw wn ww wn www ww wn ww ww we 9 wn wo ww e wn wn wn wn nw e wn wn ww nw wn en wn we rw ow wn wo nw www n m m mn e mm ww wn ww wwe we eed 12 8 94MS36 Rev F2 S W V
39. 16D1045A00 Harness Beau Plug OEM 1EA 16D1585 Interlock Harness 1EA 16D2617A00 Power Cable 8K P S 1EA 16D2629A00 Harness 8K B P S MAIN 1EA 32BAL01 Ballast 4EA 33RLYO2 Contactor 2 pole NO 30 1 33RLY04 Relay Sealed 2EA 39BLO23 Blower mdl ball bearing 1EA 44LEGO3 Leveling Glide Non Skid Sw 4EA AARUBII Grommet Continuous 085 1 25 FT 52FUH04 Fuse Holder 3AG 3AB 1 EA 54PWR05 Pwr Crd 18 3 SJT 12 1 EA 16 8 94MS36 Rev F2 S W Ver 2 06 Part Number Description Qty per unit 56 0515 Fuse 3A 250V 3AG Slow Blow 1 62D3533A00 Assy Capacitor 60H 480V 1 EA 64MV407V 24 Prnt Light Ctrl PCB w Min 1EA 62CL94 8kW 50Hz 220V Power Supply 2EA 16D1045A00 Harness Beau Plug OEM 1EA 16D1585 Interlock Harness 1EA 16D2617A00 Power Cable 8K P S 1EA 16D2629A00 Harness 8K B P S MAIN 1EA 32BAL01 Ballast 4EA 32TRCOS Autoformer 208 225 240V 1 EA 33RLYO2 Contactor 2 pole NO 30 1EA 33RLY04 Relay Sealed 2EA 39BLO23 Blower mdl ball bearing EA AARUBII Grommet Continuous 085 1 25 FT 52FUH04 Fuse Holder 3AG 3AB 1 EA 56FUS23 Fuse 4 Amp 250V Slo BLo EA 62D2723A00 Assembly Capacitor EA 64MV407V 22 Prnt Light Ctrl PCB w Min 1EA 94MS36 Rev F2 S W Ver 2 06 16 9 16 10 94MS36 Rev F2 S W Ver 2 06 17 Warranty OLEC Limited Warranty OLEC equipment is warranted against defects in material for ONE 1 Year from date of purchase Faulty parts will be repaire
40. 250V 3AG Slow Bl 1 EA 16 4 94MS36 Rev F2 S W Ver 2 06 Part Number Description Qty per unit 56FUS20 Fuse 20A 250V Slow Blow 3 2EA 56FUS38 Fuse 30A 500V SlowBlow 4EA 62D2483A00 Blower 50 Hz 220V 1 EA 62D331A Voltage Selector Assembly EA 558W26 Switch 3PDT 250V 10A 1 EA 64V S400 Assembled Voltage Sel EA 62HF1 2 60 Exhaust System 230V 60Hz 1 EA 49DCT04 Ducting Alum 4 diam 1EA 52CTP21 Plug 250V 15A 1 EA 54 5 Cable Int 18 Ga 10 FT 62BA HF1 Beau Tap Bkt Assemble 1EA 62BLO02 Assembled HF1 Blower 1 EA 64VB412V02 HF1 Varible blower ctrl 1 EA 62 01 Mylar frame assembly 2EA 13D4470A00 Sheet mylar 004 Thk 1 EA 62MFIOI Mylar frame inner EA 11D4302A62 Latch 12 EA 41 08WSP NSI Spring Washer 24 EA 41B04PPS 37 NSI 4 40 x 3 8 Phil Pan Ms 12 EA 41B04WFR 4 Flat Black Washer 12 EA 44WFNOI NSI Nylon Washer 24 EA 62 1 Mylar frame inner assembly EA 11D4307A07 Bracket right angle 02 4EA 12D4471A76 Frame mylar inner fr rr 2EA 12D4472A76 Frame mylar inner side 2EA 81TAP16 Tape Glide Black UHMW 1 RL 81TAP25 Tape blue 015 x 50 x10 R1 10 5 FT 62 01 Mylar frame outer EA 11D2971A71 Mount Magnetic EA 12D2389A76 Base Handle Latch 2EA 12D2390A76 Mount Handle Latch 2EA 12D2391A76 Latch Latch Handle 2EA 12D2476A00 Ball Stud Shortened Gas 2EA 435 12 Spring 7 16 x 9 16 Compr 2EA 44HDLO3
41. 32X 25 SCREW PHIL PN HD FIBOGPPS 25 Sparen 9 16 2 440 41 04NHX 15 2 4 40 25 SCREW 100 FLAT HD 41B04PF025 DETAIL A DETAIL B 14 6 6 32X 687RD SPACER 42HHS8779 2 PLACES ZPLACES DETAILS C B 2 FUSECLIP 43CLP02 12 3 6 WASHER LOCK INTERNAL 41 06WLI 19 18 8 2 LAMP SUPPORT ASSEMBLY 63D0142B03 bs X a 10 6 BEARING BALL SEE BOM 9 1 SPROCKET DRIVE MACHINED I2DI998A99 8 1 AIR TUBE FRONT 12D1874A62 7 2 SPRING SHUTTER AL83 12D2060A07 1 AIR TUBE DRIVE 12D1873A62 5 4 6 187 ROUND SPACER 42HHS8500 4 1 REFLECTOR INNER RF83 SW G 11D1876B09 3 1 LT8 SHUTTER REFLECTOR ASSY 11D2216 2 TIMING DISC LT 1 1100210462 pal I 2 SHUTTER END PHOTOCELL SLOT 11D3974A71 Q3 ITM QTY DESCRIPTION D4358A PART NO 94MS36 Rev F2 S W Ver 2 06 13 21 13 22 Idle Setting The idle level occurs between exposures and low power exposures The idle setting determines the power and temperature of the lamp while at idle It also allows for much lower idle power than was ever attainable before This lower power level provides a wider light output range low power consumption lower heat generation and increased lamp life At low power levels the lamps normally become unstable If over cooled they begin to dissipate less energy which causes them to cool more This can continue until they extinguish When lamps become hotter at idle they beco
42. 5 Lj pur Interconnecting 6 5 Beau Plug 2 Connector yel 4 3 f gm yel i E center of unit 13 34 94MS36 Rev F2 S W Ver 2 06 gt TOrRHZon mwumuzo v 5 16 Din Socket N Safety Interlock e piu w o BEN zb 22 AL 84 Power Supply 60Hz CO 208 N N Power Suppl Blower 10uf lt lt lt 240 gt lt 120 Tap Switch Sp Yeh a 2400 205 208 220 VAC 50HZ INPUT Voltage Selection Board Toward front of unit Power Relay Medium Relay blk wht S red blk clean brn org 12 red 11 10 blu wht
43. 530 500 65 90 90 120 115 125 115 125 AL94 w L1282 400 430 400 430 425 500 460 530 500 65 90 90 120 115 125 115 125 Lamp Power Path The basic path that the power to the lamp takes is almost identical for all units The basic path is incoming line main power relay ballasts capacitors trigger board and then the lamp See the point to point wiring diagrams for each light source in Section 16 94MS36 Rev F2 S W Ver 2 06 13 9 13 10 Trigger Board A trigger board is provided in the light head to start the lamp This board operates on demand by sensing the lamp voltage This board can be heard when it is functioning although the sound is faint By turning the unit on and off the sound can be compared during trigger and cool down In both situations the fans are running full speed The fans may be disabled by pulling the blue wire from terminal 5 to aid in determining if the trigger board is functioning Use caution that the lamp doesn t run without cooling The trigger board is located in the lamp head in the end where the cable enters It is located in the cool air path inside the air plenum One lamp lead is in series with the trigger transformer 1 input 3 output the other lamp lead 2 is used to sense the lamp voltage Outside the unit the board can be tested by putting 350 750V AC between terminals 1 and 3 and causing an arc from terminal 3 to terminal 1 This arc should be 015 or greater
44. 62D2369A00 UPPER TRAY GAGE AIR CONDITIONER Ps 61825400 A 4 A c Nee 16D1695B13 EMER SW A gt Ld v TRANSFLOW BLOWER LOWER TRAY GAGH 16D2412A00 UPPER MAIN REMOTE LJ LIMIT SW BOARD BOARD ACCESSORIES UPPER LOWER LOWER 16D1831A00 16D2495B00 H CONTROL 16D1828A00 16D1832A00 1 Eb dB eus DRIVE MOTOR i 16D1829A00 BOX POWER 7 62D2411A00 4 en OF CABINET REAR VIEW PRONT MEMORY BLOWER 2 BLOWER BACK Sor GO 16009575 1600957 10 HFI PUSHBUTTON LOWER SWITCHES POWER POWER SWITCH CONNECTIONS SUPPLY SUPPLY 1NOCO LOWER UPPER LAMPHEAD LAMPHEAD 1 LOWER UPPER UPPER E PUMP PUMP CN UPPER UPPER E Nm c 6D2251A00 16D2251A00 N_16D1830A00 DOOR DOOR TOP SWITCH SWITCH LEFT RIGHT Li BOTTOM 12 7 Unit Cabling Diagram new nose f V
45. Assy AP 30 Nose Integ 1 EA 11D1791A02 Bracket Nose Support 2EA 11D1939A62 C Bracket Filter Holder 2EA 11D1939B62 C Bracket Filter Holder 2EA 11D2426A17 Divider nose AP30 Left 1 EA 11D2426B17 Divider nose AP30 Right 1 EA 11D2427A08 Air Director No 1 Nose 1EA 11D2433A08 Air Director No 2 Nose 1EA 11D2438A08 Air Director No 3 Nose 1EA 11D3255A07 Reflector Work Lt 2 Lamp 1EA 16D2196A00 Harness SW Operator OV 1EA 16D2412A00 Harness Emergency Switch 1EA 16D3249A00 Harness 1EA 18D2430A00 Bezel Worklight 3 Lamp 1EA 19D 1942A99 Filter Top AP30 2EA 26CF4 15 4 Resistor 15Kohm 2W 5 1EA 32TRCOS Autoformer 208 225 240 V 1 EA 39BLOII Blower 2EA 39CLF02 C Coated lamp yellow w fix 2EA 43FIT13 Reducer Tube 3 8 to 1 4 2EA 43FIT14 Connector 1 4 Tube 2EA 44PAD03 NSI Tie wrap adh mnt ba 3 EA 44TIEO2 NSI Cable Tie 4 18 Max 3 EA 48TRMO2 Trim Lok FT 49DCT27 Tubing Nylon 1 4 OD 1 FT 49V AGO2 Vacuum Gauge 0 30 2EA 515118 Spade Ins 22 18Ga 8 4EA 52TS05 5 Position Terminal Strip 1 EA 54JMP03 Kulka Jumpers 602J 2EA 555 01 Switch CW 2EA 55SW45 5 Barrier 4EA 55SW45 Switch Nose AP30 33 2EA 555 53 Pushbutton Emergency Sw EA 16 2 94MS36 Rev F2 S W Ver 2 06 Part Number Description Qty per unit 64MI441E 4236 Inegrator pcb master 1 EA 64MI441E 4239 Inegrator pcb remote 1 EA 64PCB DISO1 Assy PCB Sys
46. BALLAST BALLAST 4 3 240 COM CAP AL 94 Ballast Wiring TERMINAL STRIP 18 17 16 15 i4 13 i i i1 10 7 6 5 a 2 Ja NO 29 VIOLET CAP rt BALLAST 1 120 COM CAP BALLAST 3 120 COM AC IN BLK 6 amp TI T2 CONTACTOR NO 20 ORANGE TO CAP PACK LI L2 aa m BALLAST 2 120 CAP BALLAST 4 120 CAP 94MS36 Rev F2 S W Ver 2 06 AL 84 Ballast Tap Switch Wiring TERMINAL STRIP 18 12 i6 is id i3 2 i1 9 7 6 Is Ja 2 1 ACIN BLK 6GA 18 T CONTACTOR ORANGE TO CAP PACK 12 CAP COM BALLAST 240 208 BALLAST 1 3 208 240 GAP CAP COM BALLAST 240 BALLAST 208 4 208 240 COM 2 i2 YELLOW TO AUTOFORMER 2 s ii e REDTOFUSE H 2 AUTOFORMER 1 x 10 240 VOLT VOLTAGE SELECTOR SWITCH AL 84 480 Ballast Wiring
47. DUCT POWER SUPPLY AP30 11D1668A 02 2 BRACKET AP30LAMPHEAD 11D1647A62 VACUUM PUMPASSY Bl 2 BLOWER MOTOR 3981005 2PL 2 1 BLOWER TRANSFLOW 220 50 60Hz 39BLO10 a 1 AIR DEFLECTOR TRANSFER 11D2071A17 2 1 INTAKE BOX 11D1917A02 19 1 FILTER TOP AP30 19019244 99 2 MOUNTING PAN LOW H AP30 1102913417 v 2 INTAKE LOW LAMPHEAD 11026204 17 6 2 BRACKET DOOR SWITCH 11D2141A02 5 1 DEFLECTOR AIR REAR AP300V33 11D2168A02 1 PLATE FRONT PANEL COVER 11D2141A02 B 2 EXTENSION SIDE RH 1102104802 2 EXTENSION SIDE L H 1102104402 n 2 BOX EXHAUST POWER SUPPLY 1102103 17 10 1 BRACKET FILTER HOLDER LT 1101939862 9 1 BRACKET FILTER HOLDER RT 1101939462 8 1 CHANNEL HOT AIR LEFT 111661817 7 a1 CHANNEL HOT AIR RIGHT 11D1661A17 6 5 FLANGEPLATE HF1AP30 0V3334 1101648402 5 1 EXHAUST BLOWER 230V 60 62823864 00 4 2 LAMPHEAD ASSEMBLY SEEB OM 3 2 VACUUM PUMP SEEBOM 2 2 POWER SUPPLY ASSEMBLY SEEBOM 1 CABINET WELDMENT 6301650400 ITEM QTY DESCRIPTION PART NO 12 10 94MS36 Rev F2 S W Ver 2 06 13 Light Source Component Layout Lamphead for AL 54 and AL 64 50 60Hz 64TR408 Trigger Board 62SA Shutter Assembly 555W02 Shutter Position 7 Switch L1250 L1252 L1261 Replacement Lamp PA91 Photocell 62D142 Lamp Support Assembly 39BLO03 Pa Blower
48. Examine both sides of the frame to check the vacuum drawdown visually o When good vacuum contact is assured press the button to move the frame into the cabinet and start exposure If second frame has been examined press the 2 button and the frame will go into the cabinet The frames will not move if the previous exposure is still in progress Remove the material from the frame that was previously exposed and repeat for the next exposure e stop the frame after it has started moving press gt button once To retrieve it press gt again or to continue with the exposure press the 25 button The frame will move in at a slower speed Blank frame cycle To change frame position with no vacuum or exposure Note 15 turned ON and you do not open the frame press the button and the frame will move in without vacuum or exposure STOP e Press and hold the button Go Press the button Front rightarmof Release both buttons when the frames start moving operator control panel 94MS36 Rev F2 S W Ver 2 06 3 11 Error Handling System If an error occurs the machine displays an error code to aid in troubleshooting The error codes defined are The message 77 will appear in the Vacuum window and a number in the Exposure window L
49. Frame Transport System ser 10 3 Frame Drive Motor Replacement 10 3 Frame Drive Clutch Adjustment 10 3 Frame Speed Adjustment 10 4 Adjust the FAST pot on the control 10 5 Light Block Assembly 10 6 Replacing Lower Light Block Springs 10 7 11 Air Conditioning System COMPRESS OF aso eic eoi Ue ROSE 11 1 Inlet Filt r tender Su alae 11 1 Control Box ron NW tends 12 1 Control Box Wiring Diagram Standard with 5 12 3 Control Box Wiring Diagram Standard with 8kW 12 4 Control Box Wiring Diagram 480V all 12 5 Control Box Wiring Diagram CE all 12 6 Unit Cabling Diagram old nose 12 7 Unit Cabling Diagram new nose eee 12 8 Unit Wiring and Tubing Diagram 12 9 Base Assembly Diagram zu aa 12 10 Component Layout eT ERR Sas ln 13 1 Ballast Tap Switch Wiring 13 5 Interlock System iet re 13
50. Handle 6 Alum 1 EA 62MFOA01 Mylar frame outer assy EA 11D4306A07 Bracket right angle 4EA 12D4473A76 Frame mylar outer front EA 94MS36 Rev F2 S W Ver 2 06 16 5 Part Number Description Qty per unit 12D4474A76 Frame mylar outer rear EA 12D4475A76 Frame mylar outer side 2EA 81TAP25 Tape blue 015 x 50 x10 RI 10 5 FT 62PUM01 Assy Pump 220V 60Hz 2EA 11D1633A02 Plate Pump 1EA 13D2170 Rubber Washer 4EA 16D2741A00 Cable Vac Pump 1EA 39V 5 Vacuum Pump 230V 60 Hz 1 EA 62CL54 5kW 208 240V 60Hz Power Supply 1 EA 11D0932A02 Cover AL54 1 EA 16D0277A00 Harness 5K Power Supply EA 16D1045A00 Harness Beau Plug EA 16D1585 Interlock Harness EA 32BALOI Ballast 4EA 32 01 Autoformer 208 240V 1 EA 33RLY02 Contactor 2 pole NO 30Amp 1 33RLY04 Relay Sealed 2EA 39BLO23 Blower mdl ball bearing 1EA 52FUH04 Fuse Holder 3AG 3AB EA 54PWROI Power Cable for AL53 1 EA 56 0515 Fuse 3A 250V 3AG Slow Blow 1EA 62D1047 Voltage Selector 60Hz 1EA 558W26 Switch 3PDT 250V 10A 1 EA 64VS409 HA Voltage Selection Board 1EA 62D1048 Capacitor Assembly 60 Hz 1EA 64MV407V03 Assy UV Lt Ctrl 5K 60Hz 1EA 62CL54 480 5kW 480V 60Hz Power Supply 1EA 11D0932A02 Cover AL54 1EA 16D0277A00 Harness 5K Power Supply 1EA 16D1045A00 Harness Beau Plug OEM 1EA 16D1585 Interlock Harness 1EA 32BAL01 Ballast 4EA 33RLY02 Contactor
51. Lock Code feature Note If you are setting the code you must know the existing code Note Lock Level must be set to 0 to program this step and reset when finished see Lock Level feature Press the key on the integrator to power up the light the front remote switches and the exposure unit s computer system Press 1 2 3 4 in sequence The Vacuum window will read This places you in the select mode Lr IL Press the 27 key once The Memory window will read Press and release the 2 key until the Exposure window reads i a zc Press the key the Memory and Exposure windows will dim Enter your new 3 digit code Press the 27 key to set entry Press the key twice to exit this mode To Clear Lamp Statistics N This step clears all lamp statistics explained in sections Lamp Statistics Note You can abort clearing the lamp statistics by pressing the key before the display counts down to 3 2_ land you will not change any memory and exposure statistics Note Lock Level must be set to 0 to program this step and reset when finished see Lock Level feature Press the key on the integrator to power up the light the front remote switches and the exposure unit s computer system Press 2 then 4 in sequence The Vacuum window will read Th
52. MEDIUM 700 390 390 700 700 HIGH 700 425 425 425 425 8kW with L1281 LAMP ORANGE YELLOW BROWN BLUE 1 BLUE 2 IDLE 700 395 700 700 700 LOW 700 395 700 700 700 MEDIUM 700 425 425 700 700 HIGH 700 485 485 485 485 8kW with L 1282 LAMP ORANGE YELLOW BROWN BLUE 1 BLUE 2 IDLE 700 395 700 700 700 LOW 700 395 700 700 700 MEDIUM 700 430 430 700 700 HIGH 700 510 510 510 510 94MS36 Rev F2 S W Ver 2 06 ti voltage readings described in the following are typical of SkW light sources see voltage chart to find high and low values for others 10 If a reading remains high 500V or more see note 2 and it should be low less than 300V see note the capacitor is not being pulled into the circuit Check the respective relay resistor and wiring for an open 11 If a reading remains low less than 300V see note 2 and it should be high 500V or more see note the capacitor is locked into the circuit Check the respective relay wiring and PC board for a short 12 If the readings show voltage changes from high to low and from low to high but the overall low reading does not increase from the previous power level then the capacitor being pulled into the circuit has failed 13 Check the blowers using a piece of paper held up to the intakes at each of the lamphead during a cool down cycle The paper should get held up to each intake if it doesn t the blower is bad Blowers spee
53. P C Board 8 1 Replacing the Emergency kz Button 8 1 Replacing the s Buttons 8 2 Replacing the Glass Tool Vacuum Buttons 8 2 Replacing the Vacuum 8 2 Nose Section Autoformer u een 8 2 Work Lei Sits u h 8 3 Nose apum Ansehen 8 3 Cleaning or Replacing Nose 8 3 Nose Assembly Drawings 8 4 94MS36 Rev F2 S W Ver 2 06 9 Exposure Trays 12 Diagrams 13 Light Source Mylar amp Replacement 9 1 If Mylar Pulls Out of the Frame 9 1 Outer Frame Replacement 9 1 Tray Assembly Drawing 9 3 Mylar Frame Assembly 9 5 Gas Strut Removal eet ah 9 7 Replacing the linear bearings 9 7 Frame Glass Replacement 9 8 Gas Strut Replacement tH eee 9 8 10 Center Drive Assembly Center Drive Assembly Diagram 10 1
54. The shutter should now turn If the fuse blows the problem is in the shutter motor or wiring to the motor Unplug the unit and connect the blue wire to the terminal strip Turn on the unit then off for the cool down cycle to test the lamphead blowers If the fuse blows during this test the problem could be with either of the two blowers in the lamp head Normally when the coil on a blower fails the coil will become discolored See section 14 9 Opening Lamp Head If the fuse has not blown throughout the test the power supply blower is suspect 94MS36 Rev F2 S W Ver 2 06 13 23 Lamp Head Signals Signals at the Terminal Strip Cable to the Lamp Head A great deal of information about the operation of the lamp may be found at the terminal strip in the power supply that connects to the lamp head The terminals are counted number 1 at the end where the cable begins and wire number 18 is the last wire Terminal number 1 is closest to the dividing wall in the power supply Terminal Description 1 Ground to lamp head 2 Lamp 3 Lamp 4 V common 5 Lamp fans 6 Shutter motor 7 Shutter position switch 8 Not currently used 9 Shutter position switch 10 Interlock and thermostat switching 11 Not currently used 12 Incoming voltage 13 Autoformer 14 Incoming voltage 1 The ground terminal is for safety purposes and carries no current 8283 Lamp terminals 2 and 3 car
55. Trim tape along edge of glass Peel off paper Peel off paper from seal press seal onto transfer tape Align seal with outside edge of glass Do not stretch seal Cut 90 notch see Detail B Use a seal N miter cutting tool Continue pealing off paper from seal bend 90 and press seal onto transfer tape while aligning seal with outside edge of the glass Do not stretch seal Press ABS strip items 9 amp 10 onto transfer tape align with seal Clean any excess transfer tape along inside edge Press transfer tape onto back of short ABS strip Item 13 Peel paper off tape and align as shown 4 25 DETAIL B ee 20 DEEP Fa 4 PL lt SEAL MITER LAN CUTTING TOOL Ir 90 N x C N ib REF DETAIL A DETAIL A M 94MS36 Rev F2 S W Ver 2 06 7 5 J22 NEUTRAL 240VAC RELAY DC COM 12 VDC De Glass Photo Tool Optional RED 18 GA If the unit is equipped with the Glass Photo Tool Option you will have a third vacuum pump installed in the bottom of the unit See section Vacuum Pumps and section Tubing Fitting Replacement for vacuum problems The vacuum pump used for the glass tool is independent of the integrator and is used to hold the art work to the glass tool The operation of the pump is controlled b
56. ZI xnv r 2 euru xny 5 ES Posn ION n due 4 OV N ANA V V V I OVA 011 94MS36 Rev F2 S W Ver 2 06 13 30 Lamphead for all Lights Thermostat Thermostat Shutter Position Switch e r KON v e SM 11 12 Safety Glass Switch rn Shutter Motor e 7 8 5 6 3 4 1 2 fe Ti I Lamp mA Trigger Board e e 94MS36 Rev F2 S W Ver 2 06 13 31 AL 54 Power Supply 60Hz
57. e VACUUM PUMPS gt lt Ne a VIOLET 254 BELAY j COOLING FAN X1 F12 457 R4 oe e 240V 240V F5 He s YELLOW 4 gt EVAPORATOR e 3 X4 O Je L VIOLET T6 eo 4 F6 J12 ke rd ORANGE T COMPRESSOR NC x2 Le WHITE To 3 MOTOR SPEED CONTROLLER J11 eg WHITE 10ASB i 2 2 HRED S3 X4 3 3 S2 GND FID x 2 t BLACK SASBC VOLTAGE 2 MOTORILIMIT 3 5 5 GRAY ph SELECTION SWITCHES 5 NN t RED 6 4 1 YELLOW PN oz Ar x 17 s ORANGE 1 INHIB RED VIOLET A B VSEL INHIB H1 BLUE i Oc mi le 7 BLACK t H2 120 gt en en mae a se cence tase tee J13 480V 240V BLACK pue D coM WHITE e T3 5 gt lt por 2 41715 e 3 220V BLACK RED OUT e 1 1 e 1 J15 5KVA XFMR M n uu Dh 1 INTEG PWR ln 120V OPERATION BLACK _wzase ESSE WHITE F9 e RED 11 J20 tg BLACK 2 12VDC AC INPUT WIRING BLACK 1 WHITE TERM 480V 480V De a SINGLE PHASE 3 PHASE DELTA Z R1 E e IW L1 D F H1 F H1 480V L2 G H4 G D 30ASB L3 NOT USED E H4 X4 F3 H K M H K M x X4 J L N J L N Fe v 2 Ge ae R2 F4 480V 94MS36 Rev F2 S W Ver 2 06 12 5 Control Box Wiring Diagram CE all
58. give the same reaction as a plugged filter The condenser coil is not visible through the filter opening therefore we recommend that you protect it with a clean filter Aluminum washable air filters are designed to provide excellent filtering efficiency with high dust holding capacity and minimum air flow resistance Because they are constructed entirely of aluminum they are light weight and easy to service To achieve maximum performance from your air handling equipment air filters should be cleaned on a regular basis Flush the filter with warm water from the exhaust side to the intake side Note The air flow arrow on the frame Note Never use caustic solutions to clean the aluminum filter 94MS36 Rev F2 S W Ver 2 06 After flushing allow filter to drain Placing it with a corner down will assure complete drainage Amounts of airborne dust and dirt particles are different in every location When a fine layer of dust or lint is visible on the surface of the filter remove and clean the filter Condenser amp Evaporator Blowers The blower motors require no maintenance All bearings shafts etc are lubricated during manufacturing for the life of the motor Operation of the air conditioners in areas containing airborne caustics or chemicals can rapidly deteriorate filters condenser coils blowers and motors Ifthe condenser blower motor top blower should fail it is not necessary to remove t
59. in conjunction with each frame s magnetic switch If either frame is open motorized transport will not function This prevents inadvertent frame movement with the outer frame open It is recommended that this safety feature be turned ON at all times In the event of a switch failure or a unit without switches it can be bypassed Note This safety feature will always be ON unless you turn it OFF To deactivate the frame control interface mode Press the key on the integrator to power up the light the front remote switches and the exposure unit s computer system Press 2 3 then 4 in sequence The Vacuum window will read This places you in the select mode Press the 5 key once The Memory window will read 5 Li Lt Press and release the e key until Fr ZZ appears in the Exposure window This places you in the frame control interface mode Press the 22 key to cycle the frame control interface mode ON or OFF Press the key twice to exit this mode Automatic Vacuum Mode The automatic vacuum mode allows the printer to start vacuum automatically by closing the frame If a preset vacuum delay is used such as default vacuum delay the center display will show the vacuum countdown The 525 button then only needs to be pressed once to start frame movement With this feature turned ON a blank frame cycle will be initiated simply by pressing the
60. left spring over mandrel Secure washer and nut over shoulder screw 94MS36 Rev F2 S W Ver 2 06 11 Air Conditioning System Compressor The air conditioning compressor requires no routine maintenance It is hermetically sealed properly lubricated at the factory and should provide years of satisfactory operating service Should the refrigerant charge be lost recharging ports access fittings on the suction and discharge sides of the compressor are provided for recharging and or checking suction and discharge pressures WARNING The access fitting covers should never be loosened or removed except by trained refrigeration service personnel Inlet Filter Proper maintenance of the inlet filter will assure proper operation of the air conditioner Delaying or ignoring filter maintenance will reduce the maximum ambient temperature under which the unit will operate The compressor operating temperature will increase above normal if the inlet filter is dirty or clogged or if the condenser coil is plugged This is caused by a reduction in cooling air flow across the surface of the compressor and condenser coil The air conditioner compressor will shut down if the thermal overload cutout switch located on the compressor housing is actuated When the compressor temperature has dropped to within the thermal overload switch s cutin setting the compressor will restart automatically However shut downs will reoccur until the inlet f
61. mm m Do not use silicone spray lubricants in the printer Lubricate frame drive chain and check tension Apply a light coat of machine oil to the exposure frame drive chain by rubbing an oil wetted rag along the chain Do not wet the chain enough to cause the oil to run or drip The chain tension adjustment is along the inner left hand side of the nose section Turning the adjuster nut clockwise tightens the chain counterclockwise loosens it Adjust the chain to allow no more than a 1 inch 25 mm flex between the drive motor and the adjuster wheel Do not use silicone spray lubricants in the printer Lubricate upper and lower light block mechanisms Apply a light coat of machine oil to the piano style hinges on the on the upper and lower light blocks Apply a light coat only otherwise excess oil will drip on the exposure frames during operation Clean vacuum pump filters Remove and clean the filters in each vacuum pump Replace the filter if plugged with debris Refer to Vacuum System in the Service section of this manual for more detailed information Do not use silicone spray lubricants in the printer Lubricate frame latches Apply a small drop of light machine oil to each of the four frame latches 94MS36 Rev F2 S W Ver 2 06 7 Vacuum System Vacuum Pumps Description The printer uses two 1 4 hp oilless rotary vane vacuum pumps one for each exposure frame Pressing the GO button on the front nose assembly
62. on next page 94MS36 Rev F2 S W Ver 2 06 9 3 Tray Assembly Drawing cont DETAIL D 52 34 SEAL SOLID D 44GKTO7 51 1 NSI 8 32 X 1 4 PHIL PAN BLK 41BO8PPS 25 50 4 TOP HINGE GLASS TRAY AP30 11D2422A62 49 5 NSI CABLE TIE UV 4 44 08 48 1 CABLE MAGNETIC TRAY SWITCH 16D2970A00 47 8 NSI 6 32 X 1 2 PHIL PAN BLK 41BO6PPS 50 46 8 NSI 6 KEP NUT ZINC 41 06NKP 45 1 1 4 20 X 3 8 BOTTON HEAD 41 FOSHB 37 44 1 1 4 SAE FLAT WASHER 41 40WFR 43 6 10 32 X 3 4 SHCS 41B12SHC 75 42 26 NSI 410 FLAT WASHER BLACK 41B10WFR 41 2 5 16 18 HEX NUTS BLK ZINC 41BF2NHX 40 4 NSI 1 4 20 X 1 SKT HD CAP 41BOSHC1 0 39 7 1 4 20 X 5 8 BTN HD SCREW 41BFOSHC 62 38 18 NSI 46 SPLIT LOCK WASHER 41 06WLS 37 18 NSI 46 FLAT WASHER BLACK ZINC 41B06WFR 36 10 NSI 6 32 X 3 8 PHIL PAN BLK 41BO6PPS 37 35 9 NSI 10 32 X5 8 SOC HD CAP BLK 41B12SHC 62 34 3 NSI 6 32 X 1 4 PHIL PAN BLK 41BO6PPS 25 33 1 WASHER 380 ID 625 41WFR03 32 2 NSI SOCKET SHOULDER BOLT 41BF3SHC 50 31 2 WASHER NYLON 3 8 X3 4 X1 16 41HHS2679 30 1 PIVOT BAR AP30 OV33 12D1727A99 29 1 BRACKET VACUUM HOSE OV45 11D1696A02 28 1 GUIDE LT BLOCK UPPER AP30 11D1894B62 27 1 GUIDE LT BLOCK UPPER AP30 11D1894A62 26 2 WHEEL 12D1735A08 25 2 LINEAR BEARING 1 2 DIA 43BL
63. prematurely when used in OLEC lights it should be returned promptly to OLEC prepaid It should be accompanied by proof of purchase explanation of the type of failure incurred and the approximate useful life of the lamp prior to failure If it is determined by OL EC that the failure or shortened life has been caused by faulty material or workmanship full or partial replacement will be extended to the Buyer IMPORTANT The use of any lamp other than those purchased or approved by OL ECC will void this Warranty All Warranty Service should be handled through the Distributor through whom the equipment was purchased 94MS36 Rev F2 17 1 Corporation 17112 Armstrong Avenue Irvine Ca U S A 92614 U S A 949 399 6500 Fax 949 399 6501
64. prevents a noisy hard stop condition and possible machine damage For added safety the drive motor has a slip clutch to prevent machine damage A system switch inside the cabinet stops frame movement when it is actuated by the frame moving into the exposure position If the system switch fails the frame contacts a second switch that turns off power to the frame drive motor Frame Drive Motor Replacement The drive motor is in the left rear corner of the cabinet It is a hp PMDC Permanent Magnet Direct Current design with a slip clutch on the output shaft The clutch is intended to prevent frame damage in the event of a jam or if an object blocks frame movement Refer to Frame Drive Clutch Adjustment for procedures Note Remove your watch when working on the drive motor The drive motor magnet could damage watches or similar devices Remove the left side cabinet door Disconnect the motor connector from the control box Position both frames to approximately a mid point state Disconnect the two wire connectors at the motor end of the drive motor Remove the four 20 x bolts that attach the motor to its mounting plate and lift out the motor Install the new motor in the reverse order Frame Drive Clutch Adjustment A personnel safety hazard may exist or machine damage may occur if the slip clutch on the exposure frame drive motor is set too tight If the clutch is set too loose the frame dr
65. read BEL This places you in the select mode Press the 1 key The letters will appear in the Vacuum window The Exposure window will display the exposure time in seconds of the last exposure regardless of its memory position or intensity Press the 1 key a second time the letters 2 will appear in the y Vacuum window The total elapsed time in hours that the unit has been ON will be displayed in the Exposure window Press the 1 key a third time The letters Z 7 will appear in the Vacuum window The elapsed time in hours that the lamp has been used at medium power will show in the Exposure window J Press the key a fourth time The letters 2 a will appear in at the Vacuum window The elapsed time in hours that the lamp has been used at low power will show in the Exposure window T Press the key a fifth time The letters 7 will appear in the Vacuum window The elapsed time in hours that the lamp has been used at high power will show in the Exposure window Press the key twice to exit this mode Exposure Statistics Total Exposures pry JLL Note To find out how many exposures your system has made since the last reset Note The exposure statistics should be reset when the lamps are changed Press the key on the integrator to power
66. reassemble the nose Replacing the Emergency Button 94MS36 Rev F2 S W Ver 2 06 Slide the nose out see section Removing the Nose but it is not necessary to completely remove it the nose just needs to be slid out far enough to access the switch Disconnect the plug on the back of the switch base Remove the two screws from the bottom of the switch base While holding the top of the button twist the switch base to separate the switch into two pieces and remove it from the nose Install the new switch in reverse order 8 1 Replacing the and 25 Buttons Slide the nose out see section Removing the Nose but it is not necessary to completely remove it the nose just needs to be slid out far enough to access the switches Useasmall screw driver inserted between the switch and the sheet metal to break the glue holding the two black retainer clips on each side of the switch from the nose Press together the switch retainer clips on the base of the switch and push the switch out the top and replace wire for wire onto the new switch Install in reverse order Put a drop of super glue on each retainer clip to hold it to the nose Replacing the Glass Tool Vacuum Buttons e Remove the nose see section Removing the Nose and place it on carpet or any surface that will not damage the keypad overlay or the paint Disconnect and mark the wires on the back of the switch base Remove the two s
67. the manual expose switch on then short the blue and white wires on the jack together with a screwdriver make sure you do not short to ground and see if the shutter opens if it opens the circuit is at fault 17 Check for smooth shutter rotation If the shutter rotates smoothly skip to step 20 otherwise continue 18 If the shutter does not rotate smoothly it may not stop in the correct position and the bearings must be greased 94MS36 Rev F2 S W Ver 2 06 14 5 14 6 19 If the shutter fails to rotate at any time then check the following 20 When the shutter is supposed to be moving Check for 120V between terminals 4 amp 6 If there is voltage go to the lamphead and check for voltage at the shutter motor then skip to step 22 21 If there is no voltage between terminals 4 amp 6 check the PC board output for voltage at pins 2 amp 4 see PC Board Layout for pin location 22 Check to make sure the shutter stops immediately in the correct position 23 If the shutter stops immediately but in the wrong position check the shutter position switch 24 If the shutter coasts to a stop in the wrong position check the shutter brake 25 If you run into a situation were you are not getting voltage at the terminal strip relay blower etc make sure you go to the PC board itself and Double check the PC board outputs before replacing it 26 Before you reassemble everything it is a real good idea to Check the manual operation
68. up the light the front remote switches and the exposure unit s computer system Press 1 2 3 4 in sequence The Vacuum window will read This places you in the select mode 94MS36 Rev F2 S W Ver 2 06 3 9 Lf Press the 2 key The letters _ will appear in the Vacuum window The Exposure window will display the number of exposures made at high power L J gt Press the 2 key a second time The letters will appear in the LLL Vacuum window The Exposure window will display the number of exposures at low power L J Press 2 key a third time The letters EZ will appear in the Vacuum ES window The number of exposures at medium power will be displayed in the Exposure window e Press the key twice to exit this mode Selecting a Memory Location Press and release the key on the operator control panel to cycle through the 40 memory locations 0 39 You may go to a particular memory by entering the desired memory number on the numerical keypad on the integrator EXAMPLE Enter a desired memory number e g 12 Press the corresponding keys then 2 J on the numerical keypad then press the key Quick Keypad Instant access by pressing any of the memory locations from 0 to 9 C
69. warm up and idle the shutter is closed The PC board compares the shutter position with the requested position The shutter motor will run until the switch position matches The shutter motor has a brake that is magnetically operated Whenever the power is released from the motor the brake falls into a slot There is an LED on the PC board that lights whenever the shutter is being energized Look in the PC board pin section for a diagram of the LEDs Shutter Switch The switch provides shutter position information to the PC board This switch is in the lamp end where the cable enters inside the manifold cover The cam is in the chamber with the shutter A failure of the switch can cause the shutter to rotate continuously or erratically Similar problems may be due to the shutter motor brake the idle setting or the PC board The switch contacts close when the shutter is fully open and remain closed until the shutter closes This level can be measured on the terminal strip from terminal 9 to terminal 7 The level is 12 VDC when the shutter is closed and 0 V when the shutter opens The switch is in the lamp head on the end where the cable enters inside the air manifold on older units On newer units we use the normally open contacts COM contact and the center contact We use the normally closed contacts the two outside leads not the center contact This switch is adjustable on older units We recommend scribing a line around the
70. window to un un et 2 key to set motor drive the Vacuum window should read Press the 6 key upper tray should move in the Vacuum window should read XL 4h Press the 6 key lower tray should move in the Vacuum window should read WE H 94MS36 Rev F2 S W Ver 2 06 Stiri Li L Press the 6 key again upper tray should move in the Vacuum window Li should read 7731 I Ll Set volt meter for VDC and measure across pins 5 amp 6 on motor speed connector Adjust the SLOW pot on the control box to read 25 to 32 VDC Notice that the frame moves slower than normal The total travel time of the frame should be 12 seconds lt I MOTOR SPEED COMMUNICATION VACUUM PUMPS J e Exit the diagnostic mode by pressing the 9 key then the 0 key Adjust the FAST pot on the control box Depress and hold the STOP key then press the GO key and then release both keys to start a blank frame cycle no vacuum or exposure Measure across pins 5 amp 6 on motor speed connector Adjust the FAST pot on the control box to read between 70 and 84 VDC The frame should travel at high speed for about 4 5 seconds then shift to a slower speed and stop about 0 75
71. 0 to 1 from the end of the tray rod 2 m CAUTION Verify the adjustment by noting the position of the frame when it is inside the Unit Check the frame position switches for each frame When adjusted properly the frame will come to a stop depressing the first switch but not the second If the second switch is depressed check slow speed adjustment 94MS36 Rev F2 S W Ver 2 06 10 5 Light Block Assembly Light Block Assembly Drawing TORSION SPRING ASSY BOTH SIDES SEEDETAILA ER E E T 9 9 B m i a TN 9 NY 1 26 4 1 SS E WHEEL ASSY 1 s BOTH SIDES SS SEE DETAIL C N S a gt 4 M j fee o 2 Q n 5 5 5 e A 0 J u gt a N F e x E H I ni aw WHEEL ASSY Pa LR BOTH SIDES 2 v
72. 12 HEX THRD SPCR 42HHS9292 9 1 CABLE VAC PUMP DELAY 1602740 00 33 4 NSI 6INTERNAL LOCK WASHER 41 06WLS 8 1 HARNRESS PCB PWR OV33 1602651400 32 1 ACCUPRINT PCB REMOTE 6AMIAAIE APR 7 1 HARNESS SWITCHES AP30 1602487 00 31 2 NS 432X LOPPMSZINC 41 04PPSLO 6 1 HARNESS ACCESSORY AP30 1602469 00 30 2 NSI 4 40 NUT ZINC 41 04NHX 5 1 GROUND WIRE FRAME 16D2182A00 29 2 VAC PUMP FITTING SEE B O M 4 1 NSI 10 32 X 3 8PHIL PAN BLK 41B12PPS 37 28 WIREWAY COVER SEE BOM 3 2 CONNECTOR CABLE 8 FEET 16D 1003A 08 2 WIREWAY SELF ADHESIVE SEE 2 4 CONNECTING CABLE QC5 6 0 16D1003A 06 26 2 NSI CLAMP Y 8 OD 1 2 42HHS8914 1 1 CABINET WELDMENT 63D 1650A 00 25 3 HEYCO ADHESIVE MNT 44PADO7 ITEM QTY DESCRIPTION PART NO 12 9 Base Assembly Diagram n N EN a 4 NSI 832X 3 8PHIL PAN MSBLK 41B08PPS 37 66 24 NS 46FLAT WASHER SAE 41 06WFR 6 4 EXT REFL SIDE G 1102362800 4 a 4 REFL FRONT G 1102361800 f 2 63 16 NS632X5 16PPMSZINC 41 06PPS31 62 1 HF1BLOWER ASSEMBLY SEEBOM 61 1 DUCTING ALUM 4 DIAM W HOSE 49DCT04 P p o
73. 1BOSWFR 20 4 NSI10X 24 HEX NUT ZINC 41 14NHX 19 4 NSI 1 4 SAE FLAT WASHER 41 40WFR 18 4 NSI SHOULDER SCREW 37 41BFISHC 37 DETAIL B 17 4 NYLON IDLER PULLY 49PULOI 2 PLACES 16 4 BRACKET WHEEL MOUNT 11D1659A99 20 Q2 2 15 SPRING TORSION LH LOW 43SPR22 14 SPRING TORSION LOW 43SPR21 13 SPRING TORSION RH 43SPR18 0 it 12 SPRING TORSION LH 43SPR17 11 2 6BRASS RND THD SPACER 42HHS8779 4 PLACES 62D2321A00 10 2 MANDREL SPRING LOW LT BLOK 12D2053A62 9 2 SPACER HINGE 11D2202A02 8 MOUNT SPRING LOW LT BLOK LF 1102051862 7 MOUNT SPRING LOW LT BLOK RT 11D2051A62 6 2 MOUNT SPRING LOW LT BLK AP30 11D1660A99 5 BRACKET HINGE OFFSET AP30 11D1662A17 4 LIGHT BLOCK TOP 11D1632A17 3 LIGHT BLOCK LOWER AP30 11D1631A17 2 2 HINGE6FT LONG 43HNGOS 1 CABINET WELDMENT AP30 63D3326A08 ITEM QTY DESCRIPTION PART NO Replacing Lower Light Block Springs Move upper exposure frame into the cabinet Disconnect main power Open left and right doors Remove the left mounting bracket first Continued on next page 94MS36 Rev F2 S W Ver 2 06 10 7 10 8 Use the new mounting bracket Insert two 8 32 x 0 62 screws and secure to mounting bracket with two 8 32 kep nuts Use the 13 x 2 0 shoulder screw and large washer and insert to the hole in the mounting bracket Place the mandrel over the shoulder Screw Place
74. 2 S W Ver 2 06 Lamp Voltage The lamp voltage measurement can provide useful information for lamp striking lamp output and level switching information The meter used to measure can cause different results We use traditional needle movement meters in our factory due to the trigger pulses on the lamp before striking The waveforms are not sinusoidal so different meters may produce different results Here is a chart with typical measurements Lamp Voltage Terminals 2 amp 3 Lamp Fan Voltage Terminals 4 amp 5 Model Idle Low Med High Trig Idle Low Med High Trig 154 w L1250 200 200 230 270 500 60 80 90 120 115 125 115 125 154 w L1252 200 200 230 270 500 65 90 90 120 115 125 115 125 AL54 w L1261 210 210 230 270 500 65 90 90 120 115 125 115 125 AL64 w L1250 200 200 230 270 500 55 75 90 120 115 125 115 125 AL64 w L1261 210 210 230 270 500 65 90 90 120 115 125 115 125 AL64 w L1252 200 200 230 270 500 65 90 90 120 115 125 115 125 AL84 w L1280 360 380 360 380 380 410 415 445 500 75 95 90 120 115 125 115 125 AL84 w L1281 400 430 400 430 425 500 460 530 500 75 95 90 120 115 125 115 125 AL84 w L1282 400 430 400 430 425 500 460 530 500 75 95 90 120 115 125 115 125 AL94 w L1280 360 380 360 380 380 410 415 445 500 70 90 90 120 115 125 115 125 AL94 w L1281 400 430 400 430 425 500 460
75. 2 pole NO 30 1 33RLY04 Relay Sealed 2 EA 39BLO23 Blower mdl ball bearing 1EA 44LEGO3 Leveling Glide Non Skid Sw 4EA AARUBII Grommet Continuous 085 1 250 FT 51WRN07 NSI Wire crimp nut 6 EA 16 6 94MS36 Rev F2 S W Ver 2 06 Part Number Description Qty per unit 54PWROI Power Cable for AL53 1 EA 54PWR05 Pwr Crd 18 3 SJT 12 1 EA 62D3654A00 Assy Capacitor AL54 480 1 EA 64MV407V 03 Assy UV Lt Ctrl 5K 60Hz 1 EA 62CL64 5kW 220V 50Hz Power Supply 1 EA 16D0277A00 Harness 5K Power Supply EA 16D1045A00 Harness Beau Plug OEM EA 16D1585 Interlock Harness 1 EA 32BAL03 Ballast 4EA 32 01 Autoformer 208 240V 1EA 33RLY02 Contactor 2 pole NO 30 1EA 33RLY04 Relay Sealed 2EA 39BLO23 Blower mdl ball bearing 1EA 44LEGO3 Leveling Glide Non Skid Sw 4EA AARUBII Grommet Continuous 085 1 250 FT 52FUH04 Fuse Holder 3AG 3AB 1 EA 54CAB10 Cable 3x 4 0MM2 black rubb 8 FT 56FUS15 Fuse 3A 250V 3AG Slow Blow 1 62D1046 64 Capacitor Assembly 50Hz EA 64MV407V01 Assy UV Lt Ctrl 5K 50Hz 1EA 62LHSE SW Lamphead 5kW SE SW 1EA L1261 Lamp L1261 1EA 91 91 photocell assembly EA 90RF53 SW Reflector 2EA 63D0142B00 Lamp Support Assy 2EA 12D1361 Shutter Chain 1 EA 12D1577 Spring Idler 5K Shutter 1 EA 12D1997A99 Sprocket Shutter Motor EA 16D0180A00 K Harness Lamphead 5 K EA 18D319 Glass Frosted Diffuser for Photoc
76. 3 then in sequence The Vacuum window will read This places you in the select mode Press the 2 key once The Memory window will read 5 Li Lt HAL Press and release the A key until 2 72 is displayed in the Exposure window Press the key to cycle mode ON or OFF Press key twice to exit this mode Split Exposure Mode The split exposure mode works in conjunction with the previously mentioned two value mode It enables the user to select separate exposure values for the upper and lower surfaces of each frame in case different exposures are required for each surface of the panel An exposure can be entered in the center display which will be used on the top surface of each frame and a separate exposure value can be entered in the lower display which will be used on the bottom surface of each frame Note The two value mode MUST be selected ON for the split exposure mode to function Press the key on the integrator to power up the light the front remote switches and the exposure unit s computer system Press 2 3 then 4 in sequence The Vacuum window will read AEL This places you in the select mode 5 I Press the key once The Memory window will read 94MS36 Rev F2 S W Ver 2 06 9 J gt 1 yd L LEN L Press and release the e key
77. 5 Transformer 480V units only 1 39 02 Air Conditioner 8K BTU 1 EA 43CLMO8 4 Hose Clamp 4 EA 43SPR31 Gas spring 4EA 49DCT04 Ducting Alum 4 diam 2EA 55SW45 GO Button white GO 1EA 55SW45 STOP Button white STOP 1EA 56TMPOI Temperature Control EA 62ATA AccuPrint Tray Assembly 2EA 11D1726A17 Frame glass 1EA 11D2392A62 Catch Latch Handle 1EA 11D2422A62 Top Hinge Glass Tray 2EA 41 10WLS NSI 10 washer split lock 4EA 41 12PPMS 50 10 32 X 1 2 PPMS Zinc 4EA 41B12NKP 10 Kep Nut 4EA 41B12PF0 50 NSI 10 32x1 2 Phil Flt MS 4EA 44GKT07 Seal Solid D 2 83 EA 44HDLO3 Handle 2EA 81TAPO6 Tape 1 8 Thk 1 4 W 7 670 FT 81TAPO7 Tape OV24 1 8 x 1 x 50 12 FT 62D1759A00 Glass Seal Assy Grade B 2EA 12D1728A62 Intake Port AP 30D 2EA 12D1738A71 Vacuum Block 2EA 13D2213E99 Strip front rear 32 70 L 2EA 13D2213F99 Strip front rea 31 34 Lg 2EA 13D2214E99 Strip RH LH Side 27 75 Lg 2EA 13D2214F99 Strip RH LH Side 26 38 Lg 2EA 13D3006B00 Strip corner ABS 50 Lg 2EA 18D1734B00 Glass 1EA 44ADTO03 Adapter Hose 2EA 44GKT13 Seal Wave Shape 22 FT 94MS36 Rev F2 S W Ver 2 06 16 1 Part Number Description Qty per unit 440RNG02 O Ring 11 16x9 16x1 16 4EA 49DCT24 Tubing 5 16 1 D x1 2 O D 2FT 81TAP12 Tape Teflon Sealant 1 2 1 RL 81 17 Transfer Tape 3 4 X 18 1 82ADHII Adhesive rubber gasket EA 62D2429A00
78. 60 2 INTAKE UPPER 5K 1101670402 N Z aS 9 2 CONNECTOR MALE 3 8TUBING SEEBOM gt 58 4 1 4 20X 3 4HEXHD BOLT 41 FOBHX 75 SEI 57 2 CABLE VAC PUMP 16D2741A 00 55 6 NSI 6 32 NUT ZINC 41 06NKP DETAIL A WACAK 55 4 8 32X 3 8PHIL FLAT MSBLK 41 06 2 37 s 2 BRACKET DOOR SWITCH 11D2192A62 4 NSI CABLE TIE UV 4 AATIEOB 52 16 NSI 6FLAT BLACK WASHER A1BOSWFR 5 24 NS 46SPLIT LOCK WASHER 41 0015 50 17 GASKET 1 16 THICK 1 2WIDE 44GKTOL AB 49 1 RING TERM INS 16 14 48 3 10 32 X 3 8PPMS BLACK 41B12PPS 37 4 37 TRIM LOCK ASTRM02 amp 2 GRUMMET RUBBER 3 4X HHS 5 3 RECEPTACLE 3PIN S2RCPOB N 4 6 TERMINAL FEMALE 18 22 AWG SITMLO2 3 20 HEAT SHRINK TUBING Y 2 ADCT 42 16 HEAT SHRINK TUBING 1 8 49DCTO2 ala CABLE CLAMP 1 2 49CLMOI 40 18 NSI632X3 8PHIL PAN MSBLK A1BOGPPS 37 2 SWITCH INTERLOCK 5550 46 3 38 38 NS 48FLAT WASHER SAE 41 08WFR vd DETAIL B 3 16 NS 8SPLITLOCK WASHER 41 08005 gu 36 19 NS 832X 2PHILPAN MSBLK 41808 50 N 35 27 NS 832KEPNUTZINC AL08NKP J 3 7 10 32 NUT ZINC 41 12NKP 3 12 NS 4X20LOCKNUT NYLON INS 41B40N LN 2 2 NS VASAEFLAT WASHER 41 40WFR 3 2 WASHER SPLIT LOCK 1 4 41 FOWLS ESAME 3 4 420 5 850 BTN HD BLK AIBFOSHC G2 PLACES 8 ISOLATION MOUNT U 420 44MNTO3 EXHAUST BLOWER ASSY POWER SUPPLY zm 8 RUBBER WASHER man 2 2 MUFFLER 39MUFOL 5 2 PLATE PUMP 1101633402 2 2 AIR
79. 7 3 Aet ul WIRE COLORS T 1 YELLOW 43 21 16 2 BROWN At 3 BLUE REAR VIEW OF 4 BLUE WITH WHITE STRIPE PC BOARD 5 ORANGE 6 BLACK 13 11 AL 54 480 Capacitor Assembly CAPACITOR ASSEMBLY PART 62D3654A00 E IZ a AEN z U DUY Haz 25 Need Nes Duf gu Mo maf 7 Ubz oz fal Lm q N V1 d ON x Z Nep ak 4 N Pe N Of eA Ys 7 f pud 3 Nez We 97 P SL NZ U WIRE COLORS 1 YELLOW 2 BROWN 3 BLUE 4 BLUE WITH WHITE STRIPE 5 ORANGE 6 BLACK AL 64 Capacitor Assembly CAPACITOR ASSEMBLY PART 62D1046 64 13 12 FN TEN Y 3 2 v 2 2 E 522 BE 223 lt c
80. 8 Lamp Voltage qc an 13 9 Lamp Power Pathu u u eiie et eed rrr e erac ie Rs ERU sl 13 9 Trigger Board D ea ann 13 10 Capacitors and Level Switching 13 11 Opening the Lamp Head 13 15 sinu d P m 13 16 Shutter Switch cii eei aimee 13 16 Shutter Brake ascites aloe b e telis Heres 13 16 94 536 Rev F2 S W Ver 2 06 0 4 14 15 16 17 Shutter 38 13 17 Installine the Motor zen ale lisa 13 17 Sh tter Removal 2 2 Leine 13 18 LT1 Shutter Assembly Drawing 13 19 LTS Shutter Assembly 13 21 Idle DEM P RUD INDIES 13 22 Lamp Head Blowers ae 13 23 Bl wn R se on PC Board ioa etes 13 23 Lamp Head Signals su once dud dU bui cups uas 13 24 Light Function States aaa a a 13 25 Printed Circuit Board Layout 13 27 Signal od kaha aus 13 28 Circuit Diagram 64MV407 60 2 13 30 Lamphead for all Lights ua 13 31 AL 54 Power Supply 60HZz 13 32 AL 54 480 Power Supply 60HZz 13 33 AL 64 Power Supply 50HZz
81. ALCLCUPRINT AP30 5000 AP30 8000 High Resolution Printer Service Manual 94MS36 Rev F2 S W Ver 2 06 This manual is designed for technical personnel and should only be used by authorized Dealer service personnel This manual is written to provide an understanding of the equipment as well as a plan for troubleshooting 94MS36 Rev F2 S W Ver 2 06 0 Contents 1 Specifications C ratet dimienetons ue qe oe aes Eee ee 1 1 1 1 Attualdimensions 1 1 Effective exposure frame area 1 1 Optional ref lectos ssec SQA us hiss 1 2 dern 1 2 COOL P sisse b 1 2 EAS 222 1 2 Ait Suppen 1 2 Mater DEus d eec Ree Mes nt oat 1 2 Electrical specifications and connections 1 3 Connecting poweensa ieee 1 4 2 Integrator Functions and Features nte SratOE a tesa E A 2 1 Feature Quick Reference 2 3 Operator Control Panel aaa 2 4 Table Showing the 12 Calibration Positions 2 4 Calibration Procedures 2 4 Changing the Calibration Number 2 6 Matching Exposure Su
82. B12 24 2 LIGHT BLOCK GUIDE MOUNT 12D1737A62 23 1 SWITCH MAGNETIC INTE 555 50 22 2 STUD BALL FOR GAS SPRING 43SDBOI 21 12 GAS SPRING 30 LBS 43SPR13 1 20 10 NSI 10 SPLIT LOCKWASHER 41 10WLS 19 HINGE BLOCK 12D2418A71 18 3 END PIVOT BLOCK 12D1895A99 17 1 FRONT WHEEL BLOCK 12D1731A71 16 1 REAR WHEEL BLOCK 12D1733A00 15 1 FRONT BEARING BLOCK 12D1730A71 14 1 REAR BEARING BLOCK 12D1732A71 13 122 TAPE OV24 1 8 X 1 X 50 81TAPO7 12 1 TIE WRAP ADHESIVE MOUNT BASE 44PADO3 4 NSI 10 KEP NUT ZINC 41 IONKP 10 92 TAPE OV24 1 8 THK 1 4 W 81TAPOG 9 2 HANDLE 6 ALUM BLK 10X32T 44HDLO3 8 4 NSI 10 32 C 1 2 PHIL FLAT MS 41B12PFO 50 7 1 GLASS FRAME AP30 11D1726A02 6 1 GLASS WATERWHITE AP30 18D1734B00 5 2 GIUDE LIGHT BLOCK LOWER 11D1657A62 4 4 10 32 X 2 PPMS ZINC 41 12PPMS2 0 2 NSI 6 X 125 ROUND SPACER 42HHS8500 2 a RAMP SWITCHES AP30 0V33 11D2971A71 TRAY AP30 0V33 11D1892A02 ITEM QTY DESCRIPTION PART NO 94MS36 Rev F2 S W Ver 2 06 Mylar Frame Assembly Outer Frame Assembly OUTER FRAME ASSEMBLY TOP VIEW l
83. BLO14 555 03 45KOB05 90 83 Reflector 31MOT06 Photocell Blower Safety Interlock Switch Knob for AL 84 AL 94 Shutter Motor Power Supply for AL 84 60Hz Power Output I SL Power F un Input Y 5 120 2 DH Coil Voltage JE U 9 e F7 33RLY04 33RLY02 Sealed Relays Power Relay S6FUS15 3Amp250V3AG Slow Blow Fuse 32TRCO8 Autoformer 62D2652A00 Capacitor Assembly 53JKP01 m Safety Interlock 64MV407 83 39BLO03 52FUH04 32BALOI Control Board Blower Fuse Holder Ballast 94MS36 Rev F2 S W Ver 2 06 13 3 Power Supply for AL 84 480 60Hz
84. EAR VIEWOR 2 BROWN C 4 4 BLUE WITH WHITE STRIPE LLL 5 ORANGE 13 14 94MS36 Rev F2 S W Ver 2 06 Opening the Lamp Head Unplug the unit Remove the glass and the four screws attaching the large outer reflector section DO NOT TOUCH THE REFLECTOR SURFACE WITH YOUR HANDS Bott T7 ST um lt Remove the 2 center screws from the bottom side and the 2 screws from the top side of the lighthead Bottom Fi gt EN View sl View T Remove the 6 screws from each side of the lamphead and remove the two endcaps On 8kW lampheads you can now access the trigger board and shutter position switch that are located at the opposite end from the shutter motor under the air plenum plate Side 7 View Z N On 5kW lampheads remove the 5 screws from the air plenum plate to remove it The trigger board and shutter position switch are located at the opposite end from the shutter motor under the air plenum plate End View 94MS36 Rev F2 S W Ver 2 06 13 15 13 16 Shutter The shutter is controlled by the PC board with information from a switch in the lamp head to provide position information During cool down and exposure the shutter is open and during
85. FLAT WASHER BLK 41B08WFR 6 15 GASKET 33W X 06THK 44GKTI1 30 NSI 8 X 250 SPACER 42HHS8521 6 14 SPRING 7 16 X 9 16 COMP 43SPR12 2 29 PRE PUNCHED MYLAR 91PPMC 04 H 1 13 SWITCH MAGNETIC INTE 55SW50 B 1 28 NSI 6 32 FLEXLOCK NUT 41 06NLM 2 12 HANDLE 6 INCH 44HDLO3 1 27 NSI 6 SPLIT LOCK WASHER 41 06WLS 2 11 MOUNT MAGNETIC SWITCH 11D2971A71 2 26 NSI 6 32 X 3 8 PHIL BLK 41B06PPS 37 2 10 CAMLATCH 12D2379A76 6 25 WAVE WASHER 25 ID 41 FOWSW 6 9 CATCH 11D2392A62 1 24 NSI 10 32 X 50 PHIL PAN 41B12PPS 50 2 8 LATCH 12D2391A76 2 23 NSI 6 FLAT WASHER BLK 41BO6WER 2 7 MOUNT HANDLE 12D2390A76 2 6 BASE HANDLE LATCH 12D2389A76 2 22 NSI 6 32 X 3 8 FLT BLK 41B06PFO 37 2 5 FRAME MYLAR INNER F R 12D2382B76 2 21 SHCS 10 32 X 3 4 41B12SHC 75 6 M SHCS 8 32 X 3 8 ATBOSSHC3 z 4 FRAME MYLAR INNER SIDES 12D2382A76 2 19 BALL STUD SHRT 12D2476A00 2 3 FRAME MYLAR OUTER SIDES 12D2381A76 2 18 KEP NUT 10 32 41B12NKP 2 2 FRAME MYLAR OUTER FRONT 12D2380B76 1 17 SCREW SHLDR 0 187 X 125 41 0BSBLI 25 2 1 FRAME MYLAR OUTER REAR 12D2380A76 1 ITEM NO DESCRIPTION OLEC P N QTY PARTS LIST 94MS36 Rev F2 S W Ver 2 06 Gas Strut Removal Each frame assembly has two gas struts to support the top coversheet frame when it is opened Open the frame with the strut to be replaced Remove the retainer from both ends of the strut Pull the strut from the retaining ball mounts Install the new strut in the reverse order Replacing the lin
86. GA B BLACK 18GA 20 T9 2 AC INPUT WIRING P S 62D4049A00 62D4049B00 TERM 380 415V 208 240V W 240 P S W 240 P S 3 PHASE WYE 3 PHASE DELTA Ll D D H L2 F H GJ N LEG NOT USED 12 6 94MS36 Rev F2 S W Ver 2 06 Unit Cabling Diagram old nose 94MS36 Rev F2 S W Ver 2 06 16D1003A11 16D1003A09 J S2D2369A00 UPPER 16D1827A00 MAG TRAY SW 16D1003A06 LOWER 16D1003A10 SENSORS T EVAPORATOR 16D1003A08 BOARD
87. GA Es gi 5 z YELLOW 16GA 16GA ej YELLOW 1664 p gt lt 1 WHITE 16GA a ge R5 B 4 e e i u S J14 une lt lt 5 io 6 N X VACUUM PUMPS m RF5 5 9 A IN 3 FILTER a 2 COOLING FAN L2 29PLF02 2 lt iom S z 240V A T Tij YELLOW 14GAyF YELLOW m E T pio EVAPORATOR 5 2 BLUE 14GA BLUE 14GA T6 E 4 Z D 4GA J12 2 ORANGE 146 ORANGE 14GA 2 COMPRESSOR A C S n AL 4 1 P lt 1 MOTOR SPEED CONTROLLER Z BIO BLUE 14GA BLUE 14GA l T2 2 F4 J9 P9 15 5 1 212 WHITE 22GA P3 83 xi Lr 2 RED 22GA P2 52 x 1 7 7 BLACK 22GA SI MOTOR 3 5 5 GRAY 18GA 51 YELLOW A LIMIT 5 POT A A2 p se Q6GA 5 SWITCHES 2 1 1 YELLOW 18GA 1 N 5 C BLACK 16GA x E XFMR I i 6 6 ORANGE 1804 INHIB C E 4 4 BLUE 18GA 25 8 g SHIELD FAN l 4 BLUE 16GA 4 Yus BLACK 16GA T3 lt 1 120 SCR 2 3 J13 GSTD POWER SUPPLY 12VDC n7 2 WIRE FOR 240V OPERATION 1 3 ACCESSORY L2 ae P RED 18GA 10 x 4 240V YELLOW YELLOW BLACK 18GA gt 1 18 18 J15 12ASB PS EE 2 I2VDC BLUE 18GA RED 18
88. HARNESS MOTOR POS SWT 16D2319A00 13 4 SWITCH TIMING ROLLER 555 02 12 2 CHAIN YOKE 12D1757A62 11 1 TENSIONER SPROCKET 12D1996A00 10 1 SPRING CHAIN TENSIONER 43SPR14 9 3 IDLER BUSHING 12D1754A00 8 3 IDLER SPROCKET 12D1753A00 7 1 SLIDER 12D1752A62 6 1 SLIDE 12D1750A62 5 2 SWITCH MOUNT 11D2111A62 4 1 MOTOR DRIVE 1 8 HP 90VDC 31MOTIA 3 148 TAPEGLIDE BLACK UHMW 8ITAPI6 2 2 ACCUTRACK 12D1634A00 1 1 CABINET WELDMENT AP30 63D3326A08 ITEMQTY DESCRIPTION PART NO 94MS36 Rev F2 S W Ver 2 06 Frame Transport System The printer has two aluminum exposure frame assemblies Vacuum for frame evacuation is drawn through two ports in the glass one at each of the rear corners The top coversheet frame is hinged in the back with a gas strut on each side that hold the cover sheet frame open The exposure frame transport system is powered by a hp PMDC gear motor It is controlled and operated by the computer system through the nose section lt and switches Pressing the 29 switch once will start a vacuum cycle The second time 5250 is pressed the frames will move into position and an exposure will start The frames can be operated through a blank frame cycle by holding down the switch before pressing the 292 switch The frames move at two speeds a fast speed initially then to a slow speed near the end of their travel This
89. HO4 62D1047 Volt 3 Control Board Blower Fuse Holder Selection Switch Ballet 94MS36 Rev F2 S W Ver 2 06 13 2 Power Supply for AL 54 480 60Hz m m P Pu a Power Terminal Strip 1 Output Power _ F TERES Input Bl gl 10VAC Coil Voltage 33RLY02 Power Relay S6FUSIS 3Amp250V3AG Slow Blow Fuse 62D3654A00 Capacitor Assembly 5 01 Safety __ Interlock Z 64MV407 39BLO03 S2FUH04 Control Board Blower Fuse Holder Power Supply for AL 64 50Hz Power Output Power___ Input 120 VAC Coil Voltage 56FUSIS 3Amp 250V 3AG Slow Blow Fuse 32TRCO Autoformer 62D1046 64 Capacitor Assembly
90. I G oo P1 can R 2 2 N B6TMPOT 1 RE E LEFT BLOWER RIGHT BLOWER o THERMOSTAT z gt gt gt 1 OPTIONAL u ca oo ca gt PUSHBUTTON PUSHBUTTON 5 Go al 19 16 128 a c3 ewe 62D3566A00 gt pene 9c 5 2 B1 m m comm 9 fe foe gt gt fe a RED 18 GA 8 susu BLACK 18 GA DRIVEMOTOR P60 e e M RED 18 GA 90VDC WHITE 16 GA RED 16 GA BLACK 18 GA BLACK 16 GA o o o lese temo P BLACK 16 GA BLACK 16 GA 1602196 00 e RED 16 GA EVE zm m gt 16D2469A00 OOO UPPER TRAY gt BLACK 18 GA P52 MAGNETIC SW Ir lo 5 S5 ooo BROWN 18 GA l 1 z Lm BROWN 18 GA H BLACK 18 GA Y I r IR CJ 16D2970A00 swi a 9 able Be E a A e 5 COMM UNICA TION g o px E DISPLAY BOARD PHOTOCELL 1 E s 9 TH py s AIC ACCESSORY BROWN 18 GA BROWN 18 GA m BLACK 18 GA ELE H ee 16D2487A00 P54 1602970 00 LOWER TRAY UPPER LAM PHEAD RED 18 GA BLACK 18 GA MASNEDEISN CONTROL BOX BLACK 18 GA RED 18 GA RED 18 GA BLACK 18 GA 16D0957 10 BLACK 18 GA RED 18 GA 1 P51 Sale RE R3 R4 E ES H RE E 9 REDriSGA CONTROL ERR r ZEN N
91. K 22 GA BLACK 22 GA P71 ORANGE 22 GA BLACK 22 GA i2 WHITE 22 GA 7 6 94MS36 Rev F2 S W Ver 2 06 8 Nose Assembly Removing the Nose Turn unit off allow the unit to complete its cool down cycle and disconnect power While standing in front of the unit locate and disconnect all multi pin connectors and vacuum lines below the nose on the right side N Tower ose N Remove these bolts PA Side View Right Side Note It may be necessary for one person to be working from the inside of the unit and one person working from outside the unit unless you completely remove the door Locate the four hex bolts two on each side holding the nose to the main tower On older models these bolts are accessed through a clearance hole in the tower structure Remove all four bolts Carefully slide the nose piece out as far as needed or off of the structure Reassemble in reverse order Replacing the Display and Keypad P C Board Remove the nose see section Removing the Nose and place it on carpet or any surface that will not damage the keypad overlay or the paint Remove the 6 nuts holding the Keypad and the 4 nuts from the Quick Keypad along with all the plug in connectors Cut any tie straps holing wiring harnesses soldered to the boards in order to remove them Install the new p c boards in reverse order and
92. L DETAIL C 14 3 _ 6 32X1 000 RD THD SPACER 42HHS8347 PLACES PLACES 13 2 FUSECLIP 43CLPO2 BERN 12 3 46 WASHER LOCK INTERNAL 41 06WLI ya 18 11 2 LAMPSUPPORTASSEMBLY 630142800 10 6 BALL BEARING 12D3515A00 9 1 SPROCKET DRIVE MACHINED 12D1998A99 8 2 IDLER ARM SHUTTER 63D3530A62 7 2 SPRING SHUTTER AL83 12D2060A07 6 2 AIR TUBE LT 1 4125 53 12D0217A62 5 4 96 180 ROUND SPACER 22 58500 4 1 REFLECTOR INNER RF53 11D886 3 1 SHUTTER ASSEMBLY LTI 11D2206 V 3 1 TIMING DISC LTI 1ID210A62 2 1 2 SHUTTEREND TIDI949A71 25 ITM DESCRIPTION D3214B PART NO 94MS36 Rev F2 S W Ver 2 06 13 19 LTS lampheads Remove the four hex nuts mounting the blowers disconnect the blower and thermostat wires Remove the four screws holding the rear reflector to the cooling tubes and remove the reflector and lamp from the lamp head DO NOT TOUCH THE REFLECTOR SURFACE WITH YOUR HANDS Bottom View Remove the three screws from the blower mounting plate to the cooling tubes on both sides Compress the cooling tubes into the shutter assembly remove the chain from the motor sprocket then remove the shutter assembly End View Reassemble in reverse order DO NOT TOUCH THE REFLECTOR SURFACE WITH YOUR HANDS 94MS36 Rev F2 S W Ver 2 06 LTS Shutter Assem
93. LSD LOOP ONLY WIREWAY FIN 8 2 jJ a mu lt lt PUMP H PUMP LOWER UPPER N VIEW A 24 1 ASSEMBLY CONTROL BOX SEEBOM 23 25 NSI NYLON TIE UV RESISTANT 44T1E10 i LABEL CAUTION 1502067 2 3 TEE UNION 3 8 TUBING 4gFITOD 46 1 LABEL AP 30SERIAL No SEEBOM 2 4 ELBOW UNION 3 8TUBING 43FITO7 45 1 STANDOFF 10 X 50 ALUM 44HHS8543 20 n NSI 6 NUT ZINC 41 06NKP 4 CONTINUOUSGROMMET 44RUBO2 19 4 NS 632X 1 1 APPMSZINC 41 06 51 25 43 2 NSI MARKER TIE 4 AATIEOD 18 3 ELBOW PLUG IN 3 80 D 43FIT 08 42 2 1 4 20LOCKNUT NYLON 41B40NLN 17 p VALVE VACUUM RELIEF 49VAVOL 41 18 NSI 1 4SAE FLAT WASHER 41 40WFR 16 t ACCUPRINT PCB MASTER 64M1441E APM 40 2 WASHER SPLIT LOCK 1 4 ALFOWLS 5 CABLE TELECOM 6PIN 1602621800 39 2 1 4 20X 5 8SOCKET BHD AIBFOSHC 62 TUBING 3 80 0 40DUC23 38 1 DRIP PAN AIR 1102619415 3 1 HARNESS EMERGENCY SW EXT 1602495A00 3 1 AIR CONDITIONER ASSEMBLY SEEBOM R 1 INTERCONNECT CABEL SFT 16097 5 36 2 COVER PCBA CONTROL BOX 11D2272A17 n 2 INTERCONNECT CABEL 10FT 160957 10 2 NS 632X 3 16 521 41 06 518 10 3 NSI 10 32 NUT ZINC 41 0 34 2 NSI 632X 3
94. See Figure A 3 wires neutral ground 380 415V 50 Hz 34 amp Connecting power Remove the lower rear panel of the printer by unscrewing the Allen head screws that attach it Remove the two screws from the rear that secure the sliding side doors Slide both doors to the front Run the main power cord through the round retaining plate on the lower rear center of the printer Connect the main leads to the 4 position terminal block and connect the ground lead to the single ground terminal Energize the main power circuit You should hear the lamp head and power supply cooling fans go into a cool down cycle Ensure that the voltage select switch on the hinged control panel is switched to the lit LED Reinstall the lower rear panel Make sure the air conditioner drain hose is uncoiled and connected to a drain or allowed to drain into a suitable container Reinstall the side door securing screw e Install the lower front and rear black trim pieces over the forklift channels using a Allen wrench Connect two 8 exhaust hoses to the outlets the top rear of the printer This will remove the expended heat from the working environment PLEASE BE SURE THE DUCT HOSE IS VENTED TO AN OPEN CHAMBER AS BACK PRESSURE WILL GREATLY REDUCE THE COOLING CAPABILITIES OF THE PRINTER 94MS36 Rev F2 S W Ver 2 06 2 Integrator Functions and Features J w l NI
95. W Ver 2 06 9 Exposure Trays Mylar Replacement Close the Mylar frame and open the six cam latches Remove the inner Mylar frame and position the pre cut Mylar sheet into the frame make sure that the Mylar is overlapping on all side Closed ATN an gt Position j Ta P d ae Open Position p Cam Latch ETTI A N Reinstall the inner Mylar frame and ensure all cam latches are closed Trim the excess Mylar from between the inner and outer frames If Mylar Pulls Out of the Frame Make sure the Mylar is not cut to small The Mylar must overlap on all sides so that it comes up between the inner and outer frames and then trimmed off once the inner frame has all the cam latches in the closed position Make sure the inner and outer frames are not bent or damaged ifthey are replace them Outer Frame Replacement Remove the inner frame Open the frame then remove the safety clips from the gas shocks While holding the frame up pull the gas shocks off of the mounting ball joints then lower the frame Remove the 3 Allen screws from each of the two hinges in the back of the frame and lift the frame off Note The frame MUST be aligned when it is reinstalled Place the n
96. With the lower 7177 DOOR FRAME SWITCH FRAME NUMBER DISPLAYED 128 432 4 1 5 5 Upper Frame In 128 32 4 8 i Lower Frame In Switch Table Switch Value Function 1 Upper frame in labeled frame 4 Frame switch 8 Lower frame in labeled frame 16 se key nose section 32 Door emergency switch 128 key nose section Typical values that you will see when all switches are good Upper tray in Frame switch closed Door and Emergency switches closed The bottom display should read 4j a o When the 94MS36 Rev F2 S W Ver 2 06 button is pushed the value should change to 55 When the button is pushed the value should change to 7 5 7 4 3 Lower tray in Frame switch closed Door and Emergency switches closed PCV LIP The Exposure window should read Z Z Lic Y 177 7 When the button is pushed the value should change to Z Z LI TIL When the button is pushed the value should change to Z5 Z Typical values that you will see when a fault occurs J J Li Indicates neither frame in position magnetic frame switches closed and I does not have the correct reading from eit
97. YELLOW STOP 555 45 2 53 10 NSI46 INTERLOCK LOCK WASHER 41 06WLI 24 1 BUTTON GREEN GO 555 45 1 52 8 TAPE TEFLON SEALANT 1 2 8 2 23 2 SWITCH NOSE AP30 33 555 45 51 4 NSI 10 FLAT WASHER SAE 41 10WFR 22 4 ASSEMBLED SUPPLEMENTAL KEYBOARD 64 1477 50 8 NSI 6 32 X 3 8 PHIL PAN MS BLK 41BO6PPS 37 21 1 KEYBOARD FOR OV45 64 1478 49 3 NSI CABLE TIE 4 18 MAX 44TIE02 20 2 VACUUM GAUGE 0 30 1 1 2 DIA 49 2 48 3 TIE WRAP ADHESIVE MOUNT BASE 44PAD03 19 80 TUBING NYLON 1 4 OD 180 ID 49DCT27 47 2 1 4 20 LOCKNUT NYLON 41B40NLN 18 1 5 POSITION TERMINAL STRIP OV24 52TS05 46 16 NSI 46 FLAT WASHER SAE 41 06WFR 17 2 LIGHT FIXTURE UNDERCABINET 24 39CLF02 45 6 NSI 48 FLAT WASHER SAE 41 08WFR 16 2 BLOWER 39BLO11 44 8 NSI 1 4 SAE FLAT WASHER 41 40WFR 15 2 LAMP YELLOW VIEWING 20 WATT 35LMF06 43 16 NSI 6 SPLIT LOCK WASHER 41 06WLS 14 1 AUTOFORMER 120 208 240V 50 60Hz 32TRCO3 42 6 NSI 8 SPLIT LOCK WASHER 41 08WLS 13 1 OVERLAY RAIL COVER AP30 15D2270A00 41 8 NSI WASHER SPLIT LOCK 1 4 41 FOWLS 12 1 BEZEL WORKLIGHT 2 LAMP 18D2430A00 40 2 NSI 8 32 KEP NUT ZINC 41 08NKP 2 FILTER TOP AP30 19D1942A99 39 4 NSI 10 32 KEP NUT ZINC 41 12NKP 10 2 BRACKET FILTER HOLDER RHT 11D1939B62 38 2 NSI 8 32 X 3 4 PPMS ZINC 41 08PPS 75 9 2 BRACKET FILTER HOLDER LFT 11D1939A62 37 4 NSI 10 32 X 1 2 PPMS ZINC 41 12PPS 50 8 2 BRACKET NOSE SUPPORT 11D1791A02 36 8 NSI 6 32 X 1 2 BLK SELF 41BO6PST 50 7 1 AIR DIRECTOR N
98. ace Go to lamp test 3 Good All Still O K no Check for 0 VAC No aa strike between 4 white amp 10 black on Test 3 terminal strip Thermostats 500 VAC on safety switch or 2 yellow amp 3 associated wiring pruple No Yes could be faulty Check for 120 VAC Yes 500 VAC on PCB power No between 3 connector pins 2 Possible purple on white amp 8 red faulty terminal Check PCB fuse lamp or strip to Yes N trigger orange com N board on cap pac Good No good Check the wires Z from 2 amp 8 to x power relay Replace PC Replace Yes No Board fuse 15 1 Shutter Rotation Fault Tree Is the lamp lit Does shutter Yes No rotate at any No une Is LED D17 li S t i The shutter will on PC Board i for Ves not open for an exposure w o Yes the lamp being Does shutter seam lit Go to the i i When LED D17 is lit check fi during e Baer No Strike Fault rotation 120VAC on 4 white and 6 red tree on the terminal strip when shutter should be rotating Yes No No Yes No Chain most Check set screw N likely too tight or on shutter motor If LED D17 is bearing surfac
99. activates the pump for frame that is out of the cabinet The vacuum gauge on the front panel indicates which pump is activated Pump Construction N This is an oilless vacuum pump it should never be lubricated The pump end plate body rotor and mounting bracket are cast iron Consequently any moisture that accumulates in the pump will corrode the interior especially if it stands idle The muffler box on the front of the unit is made of aluminum The vanes are hard carbon and are precision ground They should last many thousands of hours depending upon the degree of vacuum or pressure at which the pump is run The carbon vanes and grease packed motor bearings require no oil e Filtration Be certain that dirt chips and other foreign material often found in new plumbing is not allowed to enter the pump Liquid moisture vapor or oil based contaminants will affect pump performance and must be prevented from entering the pump Dirty filters restrict air flow and if not corrected could lead to motor overload poor performance and early pump failure Check the filters semi annually or when necessary The filters can be dried with compressed air Filters should be cleaned or replaced every 1500 to 3000 hours depending on the application Flushing the Pump N Wear eye protection and flush the pump in a well ventilated area Do not use kerosene or other combustible solvents to flush the pump U
100. arm up cycle This is maximum amperage draw so the voltage will show maximum drop If the voltage in check 6 drops more than 6V the incoming power is a problem and it can not be corrected in the power supply there is nothing you can do in the power supply to correct bad voltage from the wall Check input voltage to the PC board with the power off at pins 1 amp 2 see p c board layout for pin location Then with power on intensity level on high and manual expose set on check the voltage again If the voltage drops more than 6 V the autoformer is most likely a problem If and only if the voltage on 12 and 14 in step 6 is good can you say that the autoformer is definitely bad if the voltage on 12 and 14 in step 6 is bad you can not get a correct reading for step 7 94MS36 Rev F2 S W Ver 2 06 8 Check capacitors and relay circuit by The capacitors and relays are checked by watching the voltage changes that take place at the different intensity levels If a capacitor is not in the circuit the voltage readings on input and output will be the same If the capacitor is pulled into the circuit the input and output voltages will be hundreds of volts apart Now the tricky part if a capacitor is pulled into the circuit the way it is supposed to be then we need to look at the voltage itself to see if we see an increase in the overall voltage to make sure that the capacitor is adding voltage to the circuit If the capacitor is pulled into th
101. as been calibrated at the factory Note The following calibration procedures can be applied to all three light intensities if starting calibration from scratch To adjust existing calibration set the integrator to 500 mj and make the exposure Increase or decrease the calibration number the same percentage the 500 mj is off 94MS36 Rev F2 S W Ver 2 06 XY lt N Press the key on the integrator to power up the lights the front switches and the printer s computer system Note Allow the printer a 5 minute warm up period before any calibration procedures This will allow for complete and accurate light level stabilization Press the integrator d key to select the desired light level to be calibrated always start at Low Intensity For 8kW Low 2000 W Medium 5000 W High 8000 W For 6kW Low 2000 W Medium 3500 W High 6000 W For 5kW Low 1000 W Medium 2500 W High 5000 W In order to prevent possible damage to the high resolution printers Mylar while calibrating we recommend you set the no vacuum feature Press the key on the keypad the Memory and Exposure windows will dim Press the 9 key three times Press the 72 key once This will prevent vacuum while calibrating The Vacuum window will read The high resolution printer s calibration has been set at the factory Upper frame top surface U
102. ble Function Value A C Compressor On Off A C Blower On Off LEE Upper Vacuum Pump On Off Lower Vacuum Pump On Off Work Light and Nose Section Fans On Off UL ih Motor Direction Control Frame Motor On Off HL Hi Motor Fast Slow HET All controls off Return to Select mode SEL Viewing Lights 6 Motor Direction 8 Motor Speed 7 _ Top Vacuum Pump Bottom Vacuum Pump 1 A C Compressor 2 A C Blowers 94MS36 Rev F2 S W Ver 2 06 Input Diagnostics Switch Check The switch check can be done while in the Select mode Press the 0 key on the integrator to power up the light the front remote switches and the exposure unit s rg 5 L computer system Press LEE then 4 in sequence The Vacuum window will read This places you in select mode e Press the key The Exposure window on the integrator will show various numbers as the switches or keys are closed Examples With the upper frame moved in the side access door switches closed and the the lower integrator display should read frame in the display should read Z 72 key pressed on the nose section RSA 1 ii 155
103. bly Drawing 4PL REF REF 6 OK 8 DETALLE DETAIL F wor nee DETAIL G 7 SECTION _G G SECTION H H DETAIL G REF PR DETAIL E REF F 4 DETAIL D pes y gt 6 gt I DETAIL 2 DETAIL 29 2 THERMOSTAT 56 01 28 2 BUSHING IDLER ARM 12D3550A62 NA 2 4 48 WASHER SPLIT LOCK 41 08WLS 2 25 18 26 4 8 32X 25 SCREW PHIL PN HD 41 O8PPS 25 25 21 6 WASHER SPLIT LOCK 41 06WLS 24 4 6 32 NUT FLEX LOCK 41 06NLM L LL 23 4 6 FLAT WASHER 41 O6WFR 22 2 6 32 X 7 16 SOC FLAT 41BO6SHF 43 21 2 IDLER ARM SHUTTER 63D3530A62 Ll 20 4 6 32X 62 SCREW 100 FLAT 41B06SHF 62 x TO THREADS HERE INDICATED 19 3 4632X37 SCREW 100 FLAT HD 41 06PF0 37 E WC CHER 13 4632X37 SCREW PHIL PN HD 41BOGPPS 37 DETAIL D Newer units aN U 8 6
104. crews from the bottom of the switch base While holding the top of the button unscrew the switch base to separate the switch into two pieces and remove it from the nose Install the new switch in reverse order Replacing the Vacuum Gauges Remove the nose see section Removing the Nose and place it on carpet or any surface that will not damage the keypad overlay or the paint Remove the vacuum tubing from the gauge Remove the gauge retaining bracket and the faulty vacuum gauge Install in reverse order Nose Section Autoformer Note The work lights and nose fans receive their power from this autoformer if both the fans and the work lights are not working check this autoformer first Remove the nose see section Removing the Nose Meter input and output of the autoformer from 0 to 240 0 to 208 and 0 to 120 If defective replace 8 2 94MS36 Rev F2 S W Ver 2 06 Work Lights Note The work lights are controlled by a rocker switch on the underside of the right front corner of the nose If the work lights are not turning on check the rocker switch and power to the switch The work lights receive their power from the autoformer in the nose section e Tochange the lamps the trays must first be moved to the center position this is done by e Press and hold the Ps button Press the button Release both buttons when trays start moving Just before the tra
105. cted ES DIFFUSER Press this key to select the motorized diffuser option Eu FILTER Press this key to select the motorized filter option SECONDS Press this key to expose by time not integrated light units This key also can be used to move backward through selectable features in the setup mode 94MS36 Rev F2 S W Ver 2 06 2 1 2 2 U MENU This key is used as the autostep indicator and for the continuous vacuum feature Note MENU Special Function The key has the optional function to be used to set auto step and continuous vacuum per memory in normal operating mode The frame control switch feature must be turned ON and the automatic vacuum feature must be turned OFF Press the 1 key the memory window will read 72 and the exposure window will read 75 P Press the key to turn auto step function ON or OFF Press the 2 key the memory window will read ZZ and the exposure window will read 7 77 Press the key to turn continuous vacuum function ON or OFF MEASURE This key is used to check the lamp intensity 2 NUMERICAL KEYPAD These keys are used to enter the vacuum time exposure units and to access a particular memory location INSTANT MEMORY KEYPAD The OV 45 33HD has 40 independent memory locations the first ten of which are on the lower section of the integrator for instant access There is a space provided to write down the application of these memories
106. ction located approx 6 from the motor end of the pump Remove the four 1 2 nuts that secure the pump mounting plate to the isolation mounts Then lift the pump out of the unit e Remove the mounting plate from the defective pump and install it on the new pump Note the wire positions and remove the electrical harness from the defective pump and install it on the new pump Install the new pump in reverse order of removal and verify the correct operation and rotation Tubing Fitting Replacement If a vacuum line or connection is cracked loose leaking or broken replace it as soon as possible A faulty vacuum line or connection will greatly increase the vacuum drawdown time required if not eliminate full vacuum altogether All vacuum lines are separated from the connectors by pressing down and holding the connection outer ring while pulling the vacuum line out To replace the vacuum line into the connections simply push the line all the way into the connection Vacuum Gauge Replacement See section Nose Assembly 94MS36 Rev F2 S W Ver 2 06 7 3 7 4 Vacuum Seal Replacement A cut torn or otherwise damaged vacuum frame seal will greatly inhibit if not prevent full vacuum A bad seal can be lifted and peeled off the frame glass If necessary use a razor blade or other suitable item to remove any leftover seal adhesive Install the new seal as shown in Figure 1 If using a razor blade or any other sharp object be carefu
107. d replaced or purchase price refunded at OLEC s option for the original Buyer provided the parts have been replaced by authorized personnel and are returned prepaid to the OLEC factory in Irvine CA Shipment must be accompanied by proof of purchase and the Dealer Distributor name This Warranty applies only to equipment which was installed and used according to instructions and in the way it was intended to be used by the manufacturer Unauthorized repairs use of non OLEC parts and lamps modification or Serial Numbers that have been removed or defaced void this Warranty Glass parts are not included in this Warranty Lamps are covered according to the Warranty below The OLEC Corporation and or the Seller shall not be liable for any loss damage or injury arising out of the improper use of the failure of or the inability to use the equipment It is the Buyer s responsibility to ascertain the suitability of the equipment for the application The Buyer assumes all risk and responsibility for the proper installation for reading the Instruction Manual and retaining it with the equipment for the safe use of the OLEC product All operators must be made familiar with the proper use and safe operation upon installation and periodically thereafter No is authorized to assume any obligation either on behalf of the OLEC Corporation or the Seller which is not in accordance with the above Lamp Warranty Should any original OLITE Lamp fail
108. d can not be checked until this point because all previous checks affect the operation and can make them appear to be operating incorrectly Also check blower voltage at terminals 4 amp 5 for most lights this voltage should be MINIMUM of 45V some lights this voltage will be higher depending on lamp used and lamp condition 14 Check for cooling obstructions on intakes and exhausts If any are found remove them 15 Check lamp idle voltage at terminals 2 amp 3 This voltage should match the voltage chart above if not YOU MUST install a new lamp and recheck see Idle Setting if adjustment is necessary N DO NOT ADJUST idle voltage with a used lamp Lamp voltage can be effected by all the checks in the check list to this point So if this check list is used properly followed step by step if at this point the lamp voltage is out of specification it can now be adjusted if the lamp is less than two weeks old AND not or has no sign of deformation otherwise a new lamp must be installed before adjusting Adjusting lamp idle voltage without first checking other causes of the lamp voltage deviation can damage the equipment 16 If used check the power supply safety interlock jack next to the power supply power on off switch A failure in this circuit will not allow the unit to do an exposure the only time the shutter will rotate if this circuit is open is when the power is turned on or off If you suspect this circuit is faulty turn
109. d rapidly inspect the capacitors for swelling The design of capacitor we use will burn open if it begins to short A swollen capacitor should be replaced and the unit should be tested to see that the capacitor did not damage the high or medium relay To test the unit s ability to switch power levels make a manual exposure then switch between the power levels noting the change in intensity When switching down in power allow the unit three seconds to respond AL 54 Capacitor Assembly CAPACITOR ASSEMBLY PART 62D1048 94MS36 Rev F2 S W Ver 2 06 z 1 WIRES I gt lt zo m 2 FROM ae N sre p eX ES 3 HARNESS Y rus VU 2 5 1 1231 2 o gt dal lt 24 N Du o FRONT E VIEW OF PC BOARD a N N A f o M 4 X A Na 9 WIRES TO yp 2 5 3 CAPACITOR RS 7 ey TOP y SY a aN 227717 SWITCH ON CAPACITOR 4 UP D _ MOUNTING BRACKET 2
110. e U VIOLET T6 eo 4 NO f 112 AIC Ke Pe ORANGE T z COMPRESSOR Le WHITE T2 E 2 MOTOR SPEED CONTROLLER F8 9 P9 10ASB 2T 3 WHITE 3 1 5 3 RED S2 PER 2 t 7 BLACK 1 er 3ASBC VOLTAGE lt MOTOR LIMIT 5 5 GRAY 2 GND SELECTION SWITCHES 5 N YELLOW 4 111 GSTD s s ORANGE INHIB tH XFMR alter Se 3 4 4 BLUE INHIB azo y 3 _ VSEL Ne SHIELD Bu OZ En _BLACK sen E J13 C BLACK T3 pa 1 120V D COMI _WHITE e e 2 ACC SCR 1 3 17 220V 2 e 4 sour SEP e 1 1 e 1 J15 POWER SUPPLY BLACK e 2 2 2 I2VDC L1 L2 12VDC PS BLACK I2ASB 1 RON m INTEG PWR 120V OPERATION 4 U Pio 110 WHITE F9 RED 1 e u 18 1 J20 BLACK 2 12VDC AUX BLACK C INPUT WIRING m TERM 380 V 208 240 V 208 240 V W 240V P S 3 PHASE DELTA SINGLE PHASE 3 PHASE WYE LI E F J L D F H K I2 G G D J L H K E H K NOT USED N D F J L NOT USED NOT USED 94MS36 Rev F2 S W Ver 2 06 12 3 Control Box Wiring Diagram Standard with 8kW
111. e and set the desired lock level Press the 0 key on the integrator to power up the light the front remote switches and the exposure unit s computer system Press 1 12 3 4 in sequence The Vacuum window will read SEL This places you in the select mode Press the key once the Exposure window will read L Press the J key once If the Lock Level is set at or 1 the Memory and Exposure windows will 94MS36 Rev F2 S W Ver 2 06 3 1 iil N dim Enter the lock level desired Press the 27 key to set entry If the Lock Level is set for 2 3 or 4 the Exposure window will read Enter your 3 digit code Press the 22 key Press the key Press the 22 key Note If you want a higher Lock Level after you have completed the Integrator Program Set Up and or made any changes return to Lock Level Feature and set the lock level described in Lock Level Description and Operation Lock Level Description and Operation Lock Level 0 The Vacuum window will read Lock Level 1 The Vacuum window will 7 777 Locks functions for seconds enter vacuum and intensity per memory Once this mode is turned ON and the set up programing has been completed enter all needed information into a memory location Then press key the Memory window will read and the Exposure window will read n c P
112. e circuit when it is supposed to be but the overall voltage does not increase then the capacitor is defective 9 Check voltage from terminal 3 to the capacitor input orange wire on top of the capacitors The voltage should be 500 V If voltage is lower check the power path to the tap switch and ballasts 500 V is typical for 5kW light sources and 700 V for the 6kW and 8kW light sources If the voltage on a 208 240V is low then not all the ballasts are being powered properly This is usually caused by a bad tap switch or a burnt connector at the tap switch however any of the wiring between ballast and tap switch is suspect If the voltage is zero then a burnt wire at the power relay or a bad power relay is most likely the problem There is a possibility that if there is zero V that you might have a grounded safety interlock circuit Atidle check voltage from terminal to the capacitor outputs yellow brown and blue wires on top of the capacitors On the following charts find the Wattage of the unit you are working on and then for the lamp installed into the unit these are the general voltages you should read These voltages are a ball park figure depending upon several factors and the actual voltage is not as important as to whether or not the voltages change on the capacitors according to intensity level For instance on a 5kW light with an L1250 lamp at low intensity one capacitor will be about 200V and three capacitors wil
113. e gear and the lit check for sufficiently shutter position Check for 120VAC at pins SVO switch 120VAC at 2 and 4 at power shutter motor connector on PC Board Yes No ME Yes No N Yes No Possible faulty Adjust shutter Replace shutter motor motor and or shutter Repair or replace mou motor replace bearings wiring from Replace and air tubes terminal strip to PC Board shutter motor Front View of Control Board Repair or replace wiring from PC Board to terminal strip 7 5 CPD amp F1 000000000000 6655565555851 ED KI K5 K3 K4 K2 LED s ns ng ea 6367636969 I D18 Lamp Head Fans mm D13 Power Supply Fan TON s D17 Shutter Motor DI5 High Relay J D16 Medium Relay 2 D14 Power Relay 94MS36 Rev F2 S W Ver 2 06 16 Parts List Part Number Description Qty per unit 62AP30C Assy Kit Base Expo AP30 EA 11D1648A02 Flangeplate HF1 2EA 11D3994A07 External Reflector AP30 4EA 15D3830A00 Overlay control panel 1EA 32TRCO
114. ear bearings There are two linear bearings on the left hand side of each exposure frame one in the front and one in the rear They move along the track when the frames move in and out of the unit Check the linear bearings if frame transport becomes noisy Note Atthis point locate items 14 15 24 25 27 34 36 37 38 amp 39 in the Tray Assembly Drawings To remove the front bearings Loosen the nose and slide it forward about 2 See section 9 1 Removing the Nose Disconnect the molex plug at the tray motor and move the frame to be worked on to the front Remove the Phillips screw attaching the front of the light block guide to the frame upper frame only Remove both linear bearing retainer block screws using 7 Allen wrench Lift the frame and slide the linear bearing and linear bearing retainer block forward and off Remove the Phillips screw attaching the linear bearing to the linear bearing retainer block and replace it Install in reverse order To replace the rear bearings Disconnect the molex plug at the tray motor and move the frame to be worked on to the rear Remove light block guide mount from the frame using a Allen wrench Remove the remaining linear bearing retainer block screw using a Allen wrench Lift the frame and slide the linear bearing and linear bearing retainer block back and off Remove the Phillips screw attaching the linear bearing to the linear bearing re
115. ed on by the integrator through the outlet Only a signal Power is always present on the PC Board Continued on next page 94MS36 Rev F2 S W Ver 2 06 S7 High Switch Switch to select high power level Low 0V for high S8 Low Med Switch Switch to select power level when high switch is off Low OV for medium power High 12VDC for low power S9 Manual Switch Manual expose switch Low 0V to cause exposure 510 Interlock External interlock outlet Line must be connected to DC common to allow an exposure Outlet is normally shorted when plug in not inserted S11 Not currently used 12 12V Output for internal accessories Not used in most equipment DIN Connection Expose High expose when connected to a compatible integrator High D1 Medium Low expose depending on the unit switches when connected to an older style integrator or other manufacturer s equipment D2 DC Common Common for all signals D3 Low Exp Low expose input D4 Power Signal from integrator to turn on the power D5 Medium Exp Medium expose input LEDs The LEDs are an indicator of an acting command that you are asking the control board to do For a list of which commands activate which LEDs look at the chart above labeled LED indicators The LEDs light when they detect a ground or negative going pulse 94MS36 Rev F2 S W Ver 2 06 13 29 64MV407 60Hz t Diagram
116. ell 1 EA 31MOT06 Motor AC Gear Positive 1 39BLO23 Blower mdl ball bearing 2EA 45 05 Knob Glass Carriage 2EA 555W02 Switch Shutter Timing 1 EA 55SW03 Switch GlassInterlock 1 56THMOI Thermostat model K 2EA 62SASE SW 5K Supper Wide Shutter 1EA 63D3669B00 Idler arm ass y 1EA 94MS36 Rev F2 S W Ver 2 06 16 7 Part Number Description Qty per unit 1103605 6210 Bracket Idler Shutter Ay EA 12D700 Sprocket 10 Tooth 250 EA 41 06NHX NSI 6 32 Hex Nut Zinc 1 EA 41 06SBL 62 NSI 6 32x5 8 Shoulder Bolt 1 EA 41B10WFR NSI 10 Flat Washer Black 1 EA 43BLB15 Bearing Flanged 187 I D 2EA 64TR408V00 PCB Trigger 1EA 62CL84 8kW 60Hz 208 240V Power Supply 2EA 16D1045A00 Harness Beau Plug OEM 1EA 16D1585 Interlock Harness 1EA 16D2617A00 Power Cable AL54 8K P S 1EA 16D2629A00 Harness 8K B P S MAIN 1EA 32BAL01 Ballast 4EA 32 08 Autoformer 208 225 240V 1 EA 33RLYO2 Contactor 2 pole NO 30 1 33RLY04 Relay Sealed 2EA 39BLO23 Blower mdl ball bearing 1EA AARUBII Grommet Continuous 085 1 25 FT 52FUH04 Fuse Holder 3AG 3AB EA 56 0515 Fuse 3A 250V 3AG Slow Blow 1 6201047 Voltage Selector 60 Hz AL EA 558W26 Switch 3PDT 250V 10A 1 EA 64VS409 HA Voltage Selection Board 1EA 62D2652A00 Assembly Capacitor 1EA 64MV407V 24 Prnt Light Ctrl PCB w Min 1EA 62CL84 480 8kW 60Hz 480V Power Supply 2EA
117. en the lamp has warmed to operating temperatures The lamp fans are held off and the unit goes to high power Due to the technology of the power supply the units do not draw large amounts of current during warm up Due to the restrictive cooling the lamps warm up rapidly without surge current The shutter will not open until the unit reaches temperature 13 25 13 26 Idle Between exposures the lamp is held in idle During this period the lamp fans vary in speed to maintain the proper lamp temperature This allows the unit to consume less power on idle and provides a wider range of exposure capabilities since this same low power level is available for exposures The lower idle saves power generates less heat and extends the lamp life Expose The units allow exposures at three levels At high power the high and medium relays are activated At medium power the medium relay is activated Cool Down When the unit is switched off all fans are turned on to cool the equipment After the cooling period the unit disables all of its functions until it is started again Trigger If the lamp is turned on before the unit has fully cooled the fans will run at full power and a trigger pulse is created This mode will release itself when the lamp strikes The unit is responding to conditions to provide these functions It is therefore not possible to confuse the unit If there is a momentary loss of power the unit will cool the lamp unti
118. er 2 06 USED W CLSD LOOP ONLY THERMOSTAT USED W CLSD LOOP ONLY CONTROL BOX LOCATION CLSD LOOP ONLY Unit Wiring and Tubing Diagram CONTROL OUTPUT INPUT MOTOR USED W CLSD LOOP ONLY 94MS36 Rev F2 S W Ver 2 06 USED W CLSD LOOP ONLY J SL N TO LEFT DOOR SWITCH ITRAY ASSY HARNESS gt ANDTUBING UPR E WIRING DIAGRAM FOR ASSEMBL USED W CLSD LOOP ONLY P EVAP HARNESS CLSD LOOP ONLY TO TRAY ASSY UPR UPPER VACUUM TUBING _ FROM AIR CONDITIONER NOT USED W CLSD LOOP LAE NOT USED W CLSD LOOP TO RIGHT DOOR SWITCH wood UPPER VACUUM TUBING a E 0 2 e m e 2 4 RIGHT amp LEFT DOOR SWITCH WIRES PHOTOCELL CONNECTOR CABLE SITE REMOTE _7 TO LOWER TRAY N 2 ACCESSORY C
119. ew frame flat on the tray line up and insert the Allen head 94MS36 Rev F2 S W Ver 2 06 9 1 9 2 screws through the hinge into the frame make sure the frame is to above the top of the hinge to avoid the possibility of damaging the glass then tighten them down 1 32 to IS Allen sd H Frame ATN Hinge Bar End View Loosen all the Allen head screws in the corners of the inner and outer frames shown in the diagram Tighten the outer frame Allen head screws in the order shown in the diagram 2 per corner Tighten the inner frame Allen head screws in the order shown in the diagram 4 per corner Lift the frame and push the gas shocks back onto the ball joints Reinstall the safety clips into the ends of the gas shocks 94MS36 Rev F2 S W Ver 2 06 Tray Assembly Drawing VIEW AA D VIEW AA x VIEW AA P b 2PL 2PL E BA 39 Z 7 56 99 38 38 gt 42 87 36 DETAIL xe FRONT BEARING ASSY 221 89 N SEE DETAIL D DETAIL C gt FRONT WHEEL lt 08 REAR WHEEL ASSY V7 ASSY 22 W CONNECTOR RY RY w A S lt 0 1185 1 X gt er 29 26 33 43 3PL 35 33 19 NEU 9 PL 2PL Continued
120. gh power exposure after approximately 10 seconds the lamp extinguishes and requires 2 to 4 minutes to restart One blower will speed up to compensate for the defective unit or low power When the unit switches to high power the additional heat causes one of the lamp thermostats to open See also Interlock System for information on the thermostats To test the blowers turn the power supply main switch on then off During the cool down cycle place a piece of paper over each intake vent located on the lamp end The paper should be drawn to the lamp end If one lamp end does not draw that blower is suspect To replace the blower in the lamp head see section 14 9 Opening Lamp Head Blown Fuse on PC Board If the fuse blows on the printed circuit board check if the fuse is a 5 amp fuse e The printed circuit board drives five or six circuits the lamp head blowers shutter motor power supply blower and the relays To find the cause unplug the unit and replace the fuse then disconnect the wires to the lamp head on terminals 5 and 6 and disconnect one of the wire nuts connecting the blower in the power supply The relay coils rarely cause any problem Plugin the unit and turn on the power switch for 10 seconds If the fuse blows the problem is either the power supply blower the p c board or in one of the relay coils Unplug the unit and reconnect the red wire to the terminal strip Plug in the unit and turn on then off
121. he Vacuum window will read 5 7 This places you in select mode Press the ex key once and press the key to clear then key then the key to activate the vacuum after being turned off earlier in this procedure Changing the Calibration Number L Press the key on the integrator The Memory window will read the Exposure window will show the existing calibration number for the top surface of the upper frame at the selected intensity 711 Press the 2 key to select frame surface LA k r F lt n Remember For top frame calibration use and 5 and for bottom frame calibration and Also the larger the calibration number the faster that surface will count and the less accumulated energy will result on the frame Enter the new calibration number on the desired surface by pressing key to open the program then use numerical keypad from 500 to 650 simply press 5 J 5 J Example To change 4 Press the key to close the program Press the key twice to return to the operating mode 94MS36 Rev F2 S W Ver 2 06 Matching Exposure Surfaces Doatest exposure in the frame being calibrated to the reference frame Determine the correction necessary to make each surface the same at the reference surface If th
122. he air conditioner from the cabinet or enclosure to replace the blower The condenser blower is mounted on its own and is easily accessible by removing the front access panel Refrigerant Loss Your air conditioner was thoroughly tested to ensure against refrigeration leaks Shipping damage or microscopic leaks not found with sensitive electronic refrigerant leak detection equipment during manufacture may require repair and recharging of the system This work should be performed by qualified professionals only generally available through an air conditioning repair or service company in your local area Refer to the data on the air conditioner nameplate which specifies the type of refrigerant and the charge size in ounces Before recharging make sure there are no leaks and that the system has been properly evacuated by deep vacuum 94MS36 Rev F2 S W Ver 2 06 11 3 94MS36 Rev F2 S W Ver 2 06 12 Diagrams Control Box Front View FAST MOTOR 5 STOP 6 ING e SLOW PEED si ow OUT BIk Red 60 00 3000 Wht Red BIk MOTOR L SWT POWER SUP PLY IN 2 4 5 COMMUNICATION PR zw 12VDC l BIk Red E C L U e e e e OO OO 1 OOO 220 120 Wht Org Wht Blk Blk Red Blk Red ACC pirami VACUUM PUMPS 672747 ENT GTOOL optional 1 BLOWER
123. her the door switches or e emergency button Indicates upper frame in position magnetic frame switches closed and does not have the correct reading from either the door switches or emergency button Indicates lower frame in position magnetic frame switches closed and does not have the correct reading from either the door switches or e emergency button Q button is pressed switch is bad Whatever the switch value display reads when the 2 and the value does not increase by a value of 128 the Whatever the switch value display reads when the switch is pressed and the value does not increase by a value of 16 the 2 switch is bad 4 94MS36 Rev F2 S W Ver 2 06 T 5 Lamp Changing Instructions N The lamps and safety glass may be very hot and cause burns Prior to changing the lamp ensure the lamp head is turned off and allowed to complete its cooldown cycle OLEC recomends that every year you unplug your light remove the safety glass and clean the glass and reflector with denatured alcohol and a soft cloth Lamps should be checked for excessive exposure times and should be replaced if exposure time has become too long Support the safety glass on the lamp head and loosen the two thumbscrews to release the glass Carefully slide the holding brackets up or down The safety glass will slide from either side of the lamp head Loosen the thu
124. ic motor through bolts The vanes could be worn or only require further cleaning The top clearance between rotor and body may be adjusted by Loosening the body bolts Lightly tapping on the pump body and turning the rotor while setting this clearance to assure that all points on the rotor clear the body Pump Checkout o If the pump does not activate when the Diagnostics section then button is pressed see the Ensure that the exposure frame is in its full outward position Check for 52 switch continuity at the switch connector The switch harness connector is under the nose assembly where it meets the front bulkhead Check if the vacuum pump LED is lit at the control box If so check for voltage at the pump If voltage is present at the pump connector but the pump fails to operate replace the pump If the control box LED is not on check the wiring and connections from the switch to the control box 94MS36 Rev F2 S W Ver 2 06 Pump Replacement Vacuum pump replacement is straightforward The left hand pump controls the lower frame the right hand pump controls the upper frame Left and right as viewed by the operator Open either the left or right side cabinet door depending on which pump is to be replaced Disconnect the vacuum tubing from the pump Push the outer ring on the connector and pull the vacuum tubing out Disconnect the in line electrical pump conne
125. ilter has been cleaned or replaced It is recommended that power to the air conditioner be manually interrupted when abnormally high compressor operating temperatures cause automatic shutdown of the unit CAUTION Y Continued operation under the above conditions will damage the compressor and shorten its life The air conditioner features an easily removable inlet filter to facilitate necessary cleaning There should be no reason to neglect this necessary maintenance 94MS36 Rev F2 S W Ver 2 06 11 1 Intake Filter Removal And Installation Note Orient the filter according to AIR FLOW arrow on filter frame RETAINER The filter is located on the back of the exposure unit Lift the filter high enough for the bottom to clear the lower filter retainer Pull the bottom of the filter toward you pressing downward until the top of the filter clears the upper filter retainer Remove CAREFULLY if the air conditioning unit is operating to assure that no dirt from the filter enters the air intake opening If the filter is to be cleaned see Intake Filter Cleaning Install the cleaned or new filter by sliding the top of the filter into upper retainer Push the filter against it and slide the filter bottom into lower retainer Intake Filter Cleaning CAUTION Y Do not run the air conditioner for extended periods of time with the inlet filter removed A buildup of dirt can plug the fins of the condenser coil which will
126. insuring the safety glass is in place before operation This glass filters short UV radiation and covers the high voltage lamp terminals This interlock also protects from overheating by traveling through two thermostats in the lamp head There is also an outlet on some equipment marked interlock and is not used in this equipment The internal interlock is a loop that travels through the light head passing through the glass switch and two thermostats This interlock is in series with the control circuit of the large relays in the power supply When the interlock is opened the relays will open and cut the power to the lamp terminals The PC board senses the drop in voltage and closes the shutter The first place to check is the glass switch The switch lever is located near the edge of the glass on the end of the lamp where the cable enters By releasing the glass the lever can be seen If the lever can slip past the glass it should be bent slightly toward the reflector If the switch is closed the loop can be traced First measure the voltage between lamp wires 4 AC Common and wire 10 Interlock The presence of voltage between these terminals indicates an open loop This loop travels to the lamp head on wire 10 then to the glass switch the far end thermostat the near end thermostat and terminates on wire 4 The thermostats are mounted in the air tubes leading to the lamp There are no splices in the air tubes 94MS36 Rev F
127. is is done with a step scale the correction is as follows 15 Density Scale 05 Density Scale Step Correction Step Correction 2 00 0 50 2 00 0 79 1 75 0 55 1 75 0 82 1 50 0 60 1 50 0 84 1 25 0 65 1 25 0 87 1 00 0 71 1 00 0 89 0 75 0 77 0 75 0 92 0 50 0 84 0 50 0 94 0 25 0 92 0 25 0 97 0 00 1 00 0 00 1 00 0 25 1 09 0 25 1 03 0 50 1 19 0 50 1 06 0 75 1 30 0 75 1 09 1 00 1 41 1 00 1 12 1 25 1 54 1 25 1 15 1 50 1 68 1 50 1 19 1 75 1 83 1 75 1 22 2 00 2 00 2 00 1 26 Press 1 2 then Jon the numerical keypad The Vacuum window will read _ 222 This places you in select mode Then press the key and the exposure window will show previous calibration number There is a separate number for each intensity Select the intensity to be adjusted with the 27 key Read the current calibration number and multiply it times the correction For example if you double the calibration number the integrator will count twice as fast consequently the exposure energy will be cut in half Press 1 2 then Jon the numerical keypad The Vacuum window will read 222 This places you in select mode Then press the key and the exposure window will show previous calibration number for example 4 4 3
128. is places you in the select mode Press the 7 key five 5 times 7 Press the key once to exit this mode To Clear Memory and Exposure Statistics A CAUTION This step clears all information stored in the memory Note You can abort clearing the memory by pressing the key before the display counts down 522 and you will not change any memory and exposure statistics 94MS36 Rev F2 S W Ver 2 06 3 3 3 4 Press the OJ key on the integrator to power up the light the front remote switches and the exposure unit s computer system Press 1112 3 then in sequence The Vacuum window will read This places you in the select mode Press the key five 5 times 9 Press the key once to exit this mode Two Value Exposure Mode Note Thetwo value mode enables the operator to run a different job or resist on each frame With this feature turned ON a value entered in the Vacuum window becomes an exposure value For instance if you enter 800 in the Vacuum window and 450 in the Exposure window during an exposure both surfaces on the upper frame will receive 800 mj while both surfaces on the lower frame will receive 450 mj To activate this option Press the key on the integrator to power up the light the front remote switches and the exposure unit s computer system Press 1112
129. ive will be too slow and a transport error may occur Use the following procedure to set the clutch at the minimum setting for operation 94MS36 Rev F2 S W Ver 2 06 10 3 Open the left side sliding door on the printer and locate the drive motor at the left rear corner of the cabinet Loosen the two set screws which lock the hex nut to the motor shaft Adjust the hex nut until the minimum setting is found that provides frame movement with no slippage Retighten the set screws in the hex nut Close the sliding door Frame Speed Adjustment Note Frame speed is set at the factory and normally does not require adjustment Note An adjustment of the frame speed must be preformed whenever the Control Box PCB part 64CT464 or the Motor Speed Control Board part 31MSC02 is replaced This adjustment is critical failure to do so can damage the board and or hardware e Locate the FAST and SLOW potentiometers in the upper lefthand corner of the Control Box The frame speed adjustments will be made from these pots COMMUNICATION 2 VACUUM ACCESSORY PUMPS Activate the Diagnostics Mode through the keypad Press the 1 2 then 4 keys the center display will read 24 Press the 6 key this will activate the diagnostic mode Press the J key this will reset the Vacuum
130. l be over 500V Now when you go to medium intensity you should see two capacitors at about 230V and two capacitors at over 500V NOTE the number of capacitors at the lower voltage i e in the circuit and the voltage increase from the previous intensity 200V at low 230V at medium At low power manual expose on check voltage from terminal 3 to the capacitor outputs yellow brown and blue wires on top of the capacitors At medium power manual expose on check voltage from terminal 3 to the capacitor outputs yellow brown and blue wires on top of the capacitors Athigh power manual expose on check voltage from terminal 3 to the capacitor outputs yellow brown and blue wires on top of the capacitors SEE CHART FOR PROPER VOLTAGE READINGS ALL VOLTAGES ARE READ TO TERMINAL 3 94MS36 Rev F2 S W Ver 2 06 14 3 14 4 5kW with L1250 LAMP ORANGE YELLOW BROWN BLUE 1 BLUE 42 IDLE LOW 5004 200 500 500 500 MEDIUM 500 225 225 500 500 HIGH 500 270 270 270 270 5kW with L1252 or L1261 LAMP ORANGE YELLOW BROWN BLUE 1 BLUE 2 IDLE LOW 500 200 500 500 500 MEDIUM 500 230 230 500 500 HIGH 500 270 270 270 270 8kW with L1280 LAMP ORANGE YELLOW BROWN BLUE 1 BLUE 2 IDLE 700 360 700 700 700 LOW 700 360 700 700 700
131. l it strikes It is recommended that the unit be shut off and allowed to cool rather than turning off the power supplied to the unit 94MS36 Rev F2 S W Ver 2 06 Printed Circuit Board Layout This is a description of the signals and voltages present on the pins of the printed circuit board 64MV407V03 Control Board layout Used on all BUT 8kW light sources 64MV407V24 Control Board layout Used on all 8kW light sources Note Graphic of the new style p c board is shown Relay style p c board has the same connector hookups and pin outs however the LEDs are on the component side of the p c board not on the solder side as on the new style The old style board is replaced by the new style and is interchangeable H 4 M Ge eU A X E ve eli Front View of Control Board cu ooo M eee i 995 27 um I um M Cd nid d laco 2 Mt Triacs amp Rela
132. l not to damage or scratch the glass It is VERY IMPORTANT to not stretch the seal as it is being placed onto the frame glass 5 Fon 0 N KATI N 11 50 12 50 CUT SEAL ENDS FLUSH AND BOND ENDS TOGETHER USING A THIN COAT OF GASKET ADHESIVE CLEAN ANY EXCESS NO ALLOWED FROM y SEAL SURFACE EIS poi 10 10 REF Sct gt 12 REF NH 4 wi 5 N REF TEXTURE NEARSIDE 9 1 ITEM QTY DESCRIPTION PART NO ITEM QTY DESCRIPTION PART NO 1 1 GLASS AP30D 18D1734A00 8 1 TAPE TEFLON SEALANT SITAPI2 2 2 VACUUM BLOCK 12D1738A71 9 2 STRIP FRONT amp REAR 13D2213A99 3 2 INTAKE PORT 12D1728A62 10 2 STRIP R H amp L H SIDE 13D2214A99 4 4 O RING 6 50 LD 44ORNGO1 11 1 GASKET ADHESIVE 82ADHII 5 11 SEAL WAVE SHAPE 44GKT13 12 11 TRANSFER 81TAPO9 6 2 HOSE ADAPTER 44ADTO3 13 2 STRIP CORNER 13D3006A00 7 TUBING CLEAR VINYL 49DCT24 94MS36 Rev F2 S W Ver 2 06 Vacuum Seal Replacement cont Unless otherwise specified Dimensions are in inches Dwg per ANSIY14 5 Tolerances are Angles 5 deg X 1 03 XXX 010 XXXX 0030 Clean glass perimeter Press transfer tape onto glass as shown
133. lamp intensity frame surface has not been calibrated Solution Ensure the unit has been completely calibrated 94MS36 Rev F2 S W Ver 2 06 4 Diagnostics Output Diagnostics One of the many advancements OLEC has introduced to the field is the ability of its equipment to run a self diagnostic check All computer activated functions and all internal and external switches can be checked out on the integrator display by using the numerical keypad Output Functions Check Press the key on the integrator to power up the light the front remote switches and the exposure unit s computer system Press 2 3 then 4 in sequence The Vacuum window will read This places you in select mode Press the 5 key to enter the Diagnostics mode The number in the Vacuum window will be the sum of all values for peripherals that are turned On Press the 9 key to reset the Diagnostics mode This turns Off all peripherals Therefore the Vacuum window will indicate 2 7727 Refer to the Functions Table Press the number key to actuate the desired function The numerical value shown in the table should appear in the Vacuum window Press the function key number again to turn off the function Press the 9 J key to turn off all functions Press the key twice to return to normal operation 94MS36 Rev F2 S W Ver 2 06 4 1 Functions Ta
134. led properly When the safety glass is properly installed it will be able to move slightly If the safety glass is installed too tight it may be damaged during use Note OLITE Lamps are specifically designed for OLEC and undergo careful testing and preperation before shipment They carry the OLEC Warranty of Satisfaction Substitutes and copies of lamps are not approved by OLEC nor do they carry our Warranty Use approved OLEC replacement parts ONLY 94MS36 Rev F2 S W Ver 2 06 6 Preventive Maintenance Preventive Maintenance Daily Approximately 15 minutes required Clean exposure frame glass and Mylar The exposure frame glass and Mylar should be kept meticulously clean Dirt and resist flakes on these surfaces will cause exposure defects Inspect Mylar for cuts and tears Check the condition of the Mylar on both exposure frames The film should be clear and free of holes creases and scratches Replace the Mylar whenever necessary Replacement procedures are in the Service section of this manual Inspect exposure frame vacuum seals for cracks Check the condition of the inner and outer rubber seals on the frame glass Cuts or nicks in the seals could cause vacuum leaks and slow frame evacuation Replace the seals as necessary Replacement procedures are in the Service section of this manual Preventive Maintenance Monthly Approximately 1 hour required m Perform daily maintenance steps plus the followi
135. lt button once when the frame has not been opened To activate this option Press the key on the integrator to power up the light the front remote switches and the exposure unit s computer system Press 2 then 4 in sequence The Vacuum window will read This places you in the select mode Lh Press the 27 key once The Memory window will read 94MS36 Rev F2 S W Ver 2 06 LOLLI Press and release the e key until 72 7 appears in the Exposure window J IIJ IF This places you in the automatic vacuum option Press the 77 key to cycle the automatic vacuum mode ON or OFF e Press the key twice to exit this mode Auto Step Mode Note This feature allows you to run a series of exposures in sequence Note If Auto Step is selected the LED over the key will indicate if the feature is ON or OFF If ON press the key to turn it OFF Press the DJ key on the integrator to power up the light the front remote switches and the exposure unit s computer system L J Press 11121 then 4 in sequence The Vacuum window will read ALL SEL_ This places you in the select mode Press the key once The Memory window will read 5 I Lt J Lr N Press and release the key until 5 appears in the Exposure window
136. mbscrews for both lamp wire spade lugs Disconnect and remove the lamp by removing the spade lugs and wires from under the thumscrews Carefully lift each end of the lamp one end at a time out of the holders and remove the lamp from the lamp head gt Shutter e 0 Clean the reflector with a mild solvent such as denatured alcohol and clean soft cloth Use glass cleaner to clean the safety glass Dirty 94MS36 Rev F2 S W Ver 2 06 5 1 5 2 reflectors and glass can substantially reduce light output Wear the white lightweight fabric gloves that are provided and unpack the new lamp Clean the lamp with the alcohol wipe included Place each end of the new OLITE lamp one end at a time on the holders DO NOT touch the lamp with your hands Contamination of the quartz tube of the lamp with skin oils will shorten the life considerably and may lead to failure Reconnect the lamp by fully inserting the spade lugs on the connecting wires under BOTH thumbscrews and tighten Ensure the wires are positioned so they do not touch the lamp body or the reflector and cooling tube Insert the safety glass into the holders and push against the housing Ensure the safety interlock lever is positioned firmly underneath the glass towards the lamp and not squeezed to the side Also ensure the safety glass is loose enough to allow for heat expansion during an exposure The light will not operate unless the safety glass is instal
137. me more efficient and dissipate more energy making them hotter still This becomes stable and is commonly done in conventional light sources but will shorten the life of the lamp and wastes energy We have chosen to servo the cooling by sensing the lamp condition and adjusting the cooling to regulate the idle temperature The idle setting is done at the factory and is rarely necessary in the field Always check all other causes of problems before changing the setting If the lamp becomes too cool during operation the board will sense this level and initiate a warm up cycle During warm up the shutter will close and will not open until the unit is sufficiently warm A symptom of this is after an exposure is started the shutter will open then close again for several seconds before finishing the exposure This should only happen if the unit is left for a period of time Successive rapid exposures would not fail since it takes many minutes for the unit to over cool This over cooling situation could also be due to a bad idle capacitor which would not allow sufficient energy to the lamp to keep it warm After checking the capacitors mark the factory setting of the trimpot that is located on the back side of the PC board The trimpot sets the power level that the lamp idles at Turning the trimpot counterclockwise will first slow the lamp blowers As the lamp reaches the new idle setting the blowers will speed up to hold the new level Setting wi
138. ment will stop Press the button once more the frame will return at slow speed to the original position and vacuum will turn off Press the s button twice to cancel an exposure Holding the button down then pressing the lt button starts a blank cycle no vacuum or exposure GO Button Press the 25 button once to initiate vacuum drawdown on the exposure frame Press the button a second time to move the frame into the unit and start an exposure If frame switch FrZ and auto vacuum are turned on press the button once to move the frame into the unit and start an exposure If frame switch and auto turned on press the button once without opening the upper or lower frame will start a blank frame cycle no vacuum or exposure Note If a vacuum delay zur 18 used the exposure will not begin until the vacuum delay time has counted down Table Showing the 12 Calibration Positions mamam car Upper Frame Surface lst 5th 9th Lih Upper Frame Bottom Surface 2nd 6th 10th LE Lower Frame Top Surface 3rd 7th 11th Lh Lower Frame Bottom Surface 4th 8th 12th Calibration Procedures Note The AP30 high resolution printer h
139. ng Do not use silicone spray lubricants in the printer Lightly oil frame tracks Lightly oil the upper and the lower exposure frame tracks every month Wet a small piece of cloth or paper towel with alightweight machine oil and rub it on the linear bearing surface Keeping the linear bearings oiled will ensure smooth and quiet operation Do not use silicone spray lubricants in the printer Lubricate gas strut mounts Apply a light coat of oil on the retaining ball mountings for the gas struts that support the upper half of each exposure frame Preventive Maintenance Semi Annually Approximately 2 hours required Perform daily and monthly maintenance steps plus the following Clean unit and power supplies The inner cabinet and power supply areas should be cleaned to prevent dust buildup Turn the printer off and allow the internal blowers to run through their cool down cycle Disconnect the power and lock it out Open both side cabinet doors Remove both power supply covers by removing the two top forward screws and lift the covers up and forward Using a vacuum or compressed air remove all accumulated dust and debris from the cabinet and the power supplies Clean reflectors and lamp head safety glass Clean the lamp reflectors and the safety glass on the upper and lower lamp heads Refer to the lamp replacement procedures in the Service section of this manual for disassembly information 94MS36 Rev F2 S W Ver 2 06 6 1 6 2
140. nit s computer system m I J Press 2 3 then 4 in sequence The Vacuum window will read ALL BEL This places you in the select mode Lock Level Feature The lock levels are provided to keep operators from accessing any features and functions that should be left alone There are five different lock levels available Lock levels 1 3 allow the locking of individual memory locations while lock levels 0 and 4 apply to all of the memory locations Level 0 No locks Most of the features and functions can be accessed by any operator Level 1 Locks functions per memory seconds exposure vacuum intensity filter diffuser to prevent accidental changes to these settings Locks on individual memories may be turned ON and OFF without the need to enter a code Level 2 amp 3 Locks functions per memory similar to lock level 1 except once lock is turned ON for a particular memory it may not be turned OFF again without entering the lock code Also locks the parameters on the set up menu so they cannot be changed without entering the lock code Level 4 Locks all functions A code is required to change any operating parameters Note You must ensure the lock level is set to 0 before continuing with the Integrator Program Set Up Features and the exposure memory options detailed below in Lock Level Description and Operation When programming is completed return to Lock Level Featur
141. o 3 NOSE 11D2438A08 35 16 NSI 8 32 X3 8 PFMS 100 ZINC 41 08PFO 37 6 1 AIR DIRECTOR No 2 NOSE 11D2433A08 34 14 NSI 6 32 X 3 8 PHIL PAN MS BLK 41 06PFO 37 5 1 AIR DIRECTOR No 1 NOSE 11D2427A08 33 6 1 4 20 X 5 8 SOCKET BTN HD BLK 41BFOSHC 62 4 1 DIVIDER NOSE AP30 RIGHT 11D2426B62 32 4 ADHESIVE SQUARE 4026 44PAD02 3 1 DIVIDER NOSE AP30 LEFT 11D2426A62 31 2 CONNECTOR TUBE 3 8 TO 1 4 OD 43FIT14 2 1 REFLECTOR WORK LT AP30 11D3255A07 30 1 HARNESS EMERGENCY SWITCH 16D2412A00 1 1 RAIL COVER AP30 11D2425A00 ITEM QTY DESCRIPTION PART NO ITEM QTY DESCRIPTION PART NO Continued on next page 94MS36 Rev F2 S W Ver 2 06 Nose Assembly Drawings cont RAO BANA uv PL ed Continued on next page 94MS36 Rev F2 S W Ver 2 06 8 5 Nose Assembly Drawings cont onere 20 5310 5j10PL 1 A 2 sss BRS am th INS 5810 x T L E DETAIL A ___ DETAIL B EI A 52 F Gi y S272 PL I 19 2 DETAIL 2PLACES 8 6 DETAIL B STOP GO VIEW C C 94MS36 Rev F2 S
142. ook up the number below for a description of the condition Description Frames did not reach intended position after the maximum amount of time Solution Determine why Were the frames moving at all Did they get close Is something obstructing their movement See I O test mode for instructions on how to test motors and switches Not used Internal error Please call your service rep Solution Cycle the power switch Please note the circumstances under which this error occurred was the machine exposing Calibrating Idle Were new exposure values being entered What was the last button pressed How long ago Frames not in position at start of exposure Solution Put the frames in position by cycling the power switch If the frames don t move check the wiring to the frame motor and the frame position sensing switches If everything is OK and this error still occurs call your service representative See also the I O test mode description Switch error The machine thinks both frames are at the exposure position Possible causes are Bad cable between master board and memory board switches have failed bad or no connection to switches Communication error Remote board is not communicating with the master board Possible causes are no power to remote board bad or disconnected communication cable Remote board has reset or temporarily lost power After clearing the error normal function should continue At least one
143. peed is set at the factory to 5 seconds OLEC does not recommend changing this setting without consulting the OLEC factory Damage to the transport can occur Press the key on the integrator to power up the light the front remote switches and the exposure unit s computer system Press 2 then 4 in sequence The Vacuum window will read This places you in the select mode Ln Press the 27 key once The Memory window will read Lt Press the 4 key until appears in the Exposure window Press the key once The Vacuum window will read and the Exposure window will read i a z If lock mode was turned ON enter your code now then press the 77 key If the lock code has never been changed section 4 3 the default code is 000 Enter the time you wish to have the tray speed set for For example for a 5 0 second travel time press 5 and then press the key again the Memory window and Exposure window will return to normal brightness Press the key twice to exit this mode Type Mode The type has been set at the factory and should not be changed Proper operation of the unit will be affected if changed Press the 0 key on the integrator to power up the light the front remote switches and the exposure unit s computer system Press 1112 3 then in
144. pper frame bottom surface Lower frame top surface Lower frame bottom surface Note Preset all 12 calibration factor numbers to 500 units Place a slim UV meter facing up on the center of the top frame below the Mylar Enter a 500 unit exposure into the integrator Be sure the seconds mode is off Press the button twice This will send the frame into the unit and start the exposure After the exposure retrieve your frame by holding down the button and press 2 button When the frames start to move release both buttons Record the resulting mj reading from the meter 94MS36 Rev F2 S W Ver 2 06 2 5 2 6 Lm i gt Example Let s say our 500 unit exposure gave us 600 mj That means we got 1 2 mj per unit or a 1 2 1 ratio The objective is to get a 1 1 ratio To get that we would multiply our current calibration number of 500 by 1 2 500 x 1 2 600 Since we are working with the Upper Tray Top Surface we have to change the preset 500 to 600 Change to 600 as described earlier in Calibration Procedures Section Remember The lower the CAL number the longer the exposure and the higher the mj reading Now make a 500 0 unit exposure with the UV meter and record the resulting mj reading It should be 500 3 Perform this procedure on the remaining three surfaces Press 1 2 then Jon the numerical keypad T
145. r lamps are selected If you have top lamp only the left memory digit displays upper segment only and means only the upper lamp is selected If the left memory digit displays lower segment only it means only the lower lamp is selected Board Count Display Mode The printer will constantly display all the exposure information With the board count display option turned ON the Vacuum window will show a running total of the number of exposures that have taken place This can be very useful in verifying that all exposures were made for a particular job Note It is recommended to leave this feature OFF when the two value or split features are activated To activate the board count display option Press the DJ key on the integrator to power up the light the front remote switches and the exposure unit s computer system 94MS36 Rev F2 S W Ver 2 06 3 5 wae u N 3 6 Press 1 2 then 4 in sequence The Vacuum window will read This places you in the select mode Ln Press the 27 key once The Memory window will read Lt Press and release the e key until l5 appears in the Exposure window This places you in the board count option Press the key to cycle the board count ON or OFF Press the key twice to exit this mode Frame Control Interface Mode The frame control interface works
146. ress the key to turn the lock for this memory ON or OFF then press the key When the lock is turned ON a decimal point will be displayed after each digit in the Memory window Lock Level 2 3 The Vacuum window will read WA or 1717177 Locks functions for seconds enter vacuum and intensity per memory and Integrator Program Set Up Features Before this mode is turned ON enter all needed information into a memory location Then press the L key the Memory window will read the Vacuum window will read and the Exposure window will oc Z Press the 22 key to turn the lock ON or OFF for this memory When the lock is turned ON a decimal point will be displayed after each digit in the Memory window Once this level is turned ON you will not be able to unlock the features described above without the Lock Code See Setting or Changing your Lock Code Feature Lock Level 4 The Vacuum window will read This locks all functions When the lock is turned ON a decimal point will be displayed after each digit in the Memory window Once this level is turned ON and the set up programing has been completed before you can change any programed features or the exposure statistics you must use the Lock Code to set the Lock Level back to 0 see Setting or Changing your Lock Code Feature 94MS36 Rev F2 S W Ver 2 06 Setting or Changing your
147. rfaces 2 7 Splitting feta dens bes anes foo Dreher Pure 2 8 Matching with a meler aus tutt et n POR 2 8 3 Integrator Program Set Up To Enter the Select Mode aiii ted 3 1 Lock bevel Feature un nee a 3 1 Lock Level Description and Operation 3 2 Setting or Changing your Lock Code feature 3 3 To Cleat lamp Stausucs 3 3 To Clear Memory and Exposure Statistics 3 3 Two Value Exposure Mode un ae 3 4 Spht Exposure Mod uuu l a ng 3 4 SInglecSurfac e Mode zz sonuna eene eto ease 3 5 Board Count Display Mode 3 5 Frame Control Interface Mode 3 6 Automatic Vacuum Mode a 3 6 Auto Step Modesta nanka au ode ia usaba a 3 7 Set Default Vacuum Delay ann us 3 7 Tray MODO nee nee 3 8 Type Modes ee 3 8 Exposure Statistics Elapsed Hours 3 9 Exposure Statistics Total Exposures 3 9 94MS36 Rev F2 S W Ver 2 06 0 2 Selecting a Memory Location 3 10 Quick Keypad uu Sam mm h a 3 10 Entering an Exposure Time
148. ry the power to the lamp If the lamp is hot or fails to start the voltage should be 600 to 950V During this time there are voltage pulses that may damage a sensitive voltmeter Immediately after the lamp strikes the voltage will drop as low as 20V then rise as the lamp warms to the operating voltage between 180 and 240 4 V common terminal is the V return for the lamp fans the shutter motor and the interlock switch On 120V equipment this is the V common from the power line This potential is generated on 208 240V equipment and may be 60V from the line common 5 The voltage applied to the lamp fan varies as cooling is required The voltage is measured referenced to terminal 4 and terminal 5 This voltage starts at OV during unit warm up and when the lamp temperature rises it increases As the lamp reaches temperature the fans speed 13 24 94MS36 Rev F2 S W Ver 2 06 increases to regulate the lamp At idle this voltage is typically 45 90V and depends on the lamp age and ambient temperature When an exposure at high power is initiated the lamp voltage rises to the maximum The voltage remains there after the lamp returns to low power until the lamp temperature again stabilizes 6 The shutter voltage is present during the rotation of the shutter The shutter motor runs on 120V measured to terminal 4 7 Shutter position DC common see terminal 9 8 Not presently used 9 The shutter position switch report
149. s in the lamp head P4 Shutter V output to drive the shutter motor P5 High V Output to drive the high relay which engages the high power capacitor bank during warm up and high power exposures P6 Medium V Output to drive the medium relay which engages the medium capacitor bank during warm up and both high and medium level exposures P7 Unit Fan V Output to drive the power supply blower or fans P8 Power Relay V Output to drive the main relay This provides power to the lamp circuit P9 Not currently used P10 Aux Terminal connects to the signal connector for accessories Not used in most equipment P11 DC Common Circuit common for low voltage signals from the lamp this may not be the same potential as V Common connection and should never be interchanged P12 Position Shutter switch active signal from the lamp head Low voltage when the shutter is open and 12VDC when closed Switch Connection 51 V Hot Output supply for internal accessories 52 V Common Output V common for internal Accessories 83 Not currently used 54 Aux Terminal connects to the power connector for accessories Not used in most equipment S5 DC common DC circuit common for switches Not the same as V Common S6 Power Switch Switch to turn on power Low 0V for power on The power can also be turn
150. s of the light source Just to make sure everything is back together 27 Reconnect all wires to the integrator and then Check the remote operations of the light source from the integrator 94MS36 Rev F2 S W Ver 2 06 15 Fault Trees No Strike Fault Tree Does shutter rotate when light turned on Check wiring from ballasts and voltage set switch to terminal switch and cap pac Go to test 2 after checking wires on voltage set switch 94MS36 Rev F2 S W Ver 2 06 Yes No Check Safety Glass No Are any LED s and Lever Good lit on the PC Board Good Reinstall safety glass Ng Test 1 Is power relay pulling in No Go to test 1 Go to test 2 after checking PC Board fuse Yes Test 2 Check wires and Lamp Lamp vlotages on 12 red amp 14 Repair or old new black 200 245 VAC to top No good replace of power relay wires Repl
151. s the position of the shutter to the printed circuit board This switch is open when the shutter is closed and closes when the shutter opens This signal is low voltage DC and can be measured on terminal 9 on terminal 7 The meter will read 12 VDC when the shutter is closed and 0 VDC when the shutter is opened 10 Interlock and thermostat switching During normal operation terminal 10 is shorted to terminal 4 V common An V voltage present would indicate the glass switch or one of the two thermostat switches open 11 12 14 Incoming voltage To get load voltage meter between terminals 12 amp 14 while power is on On 208 240V equipment set voltage selection switch accordingly low 219V or below high 220V or above Not presently used 13 Autoformer Light Function States Model Warm Up Idle Low Exp Med Exp High Exp Cool Down Trigger Unit Fans On On On On On On On On On On On On On On Power Relay On On On On On On On On On On Off Off Off Off Shutter Closed Off Closed Off Open Off Open Off Open Off Open Off Off Lamp Fans Off Off Var Slow Slow Med On Med Fast On Fast On Fast On Off Off High Relay On On Off Off Off Off Off Off On On mos ua ds Medium Relay On On Off Off Off Off On On On On a 94MS36 Rev F2 S W Ver 2 06 Warm Up Occurs after the lamp ignites and ends wh
152. screws holding the air flow deflectors and remove them Then reach through the air tube and remove the thermostat then the high temp lamp lead reaching through the bottom of the light a pair of needlenose pliers to remove it from the lamp support assembly makes this easier END VIEW 0 xA ete x s N A E o d e Remove the 4 screws holding the rear reflector to the air tubes and remove the reflector and lamp from the lamphead DO NOT TOUCH THE REFLECTOR SURFACE WITH YOUR HANDS BOTTOM VIEW Remove the top screw from the cooling tube on both sides Compress the air tubes into the shutter assembly remove the chain from the motor sprocket then remove the shutter assembly END c 25 VIEW E Reassemble in reverse order DO NOT TOUCH THE REFLECTOR SURFACE WITH YOUR HANDS 13 18 94MS36 Rev F2 S W Ver 2 06 LT1 Shutter Assembly Drawing DETAIL E DETAIL G PLACES 6 REF KS _ 4 REF DETAIL DETAIL E
153. se Gast AH 255 flushing solvent or its equivalent If excessive dirt foreign particles moisture or oil enter the pump the vanes will act sluggish or may even break Flushing the pump should remove these materials There are two options for flushing the pump 94MS36 Rev F2 S W Ver 2 06 7 1 7 2 Am Flushing Option 1 This option requires two pipe nipples at least 4 102 mm long with NPT threads on one end Remove the filter elements from the front of the muffler box and screw the nipples into the same holes With the pump running allow about 2 tbsp of flushing solvent to be ingested into the vacuum side of the unit Repeat the flushing procedure If it does not correct and clear the pump remove the end plate for further examination Flushing Option 2 Remove the filter elements from the front of the muffler box Carefully remove the five bolts that hold the muffler box in place be careful not to damage the gaskets Tap the box with a small hammer to break it loose Prying with a screwdriver will damage the gasket This will allow access to the intake and exhaust ports Follow through with steps 2 and 3 for Flushing Option 1 Pump Disassembly Pump disassembly is required if flushing does not remove the foreign materials Disconnect the power to the pump motor Remove the six bolts holding the end plate to the body Remove the end plate and the four vanes do not remove the rotor or loosen any electr
154. sequence The Vacuum window will read 5 i This places you in the select mode Li Lt Press the 5 key once The Memory window will read 5 Press the key untill in the exposure window This places you in the System Type option Press the key once The Vacuum window will read and the Exposure window will read ic a z 1 If lock mode was turned ON enter your code now then press the key If the lock code has never been changed the default code is 000 Press the V key to cycle the Vacuum window to read AP30 This setting applies to both the AP30 5kW and AP30 8kW air conditioned and closed loop models Press the key twice to exit this mode 94MS36 Rev F2 S W Ver 2 06 Exposure Statistics Elapsed Hours 1 ku d m IT F lt N N a Le N I v m Note The exposure statistics should be reset to zero when the lamps are changed Note This provides the operating hours on the lamps in total and at each intensity since the last reset This function should be used whenever the exposure lamps are replaced Press the 0 key on the integrator to power up the light the front remote switches and the exposure unit s computer system Press 2 then 4 in sequence The Vacuum window will
155. some disassembly of the power supply If the tap switch is set 208V and you have 240V coming in the p c board and the blowers are usually the two items to get damaged Over voltage to the blowers will burn them out and are usually the first to component damaged the p c board will also be damaged under extended usage in an over voltage condition If the voltage fluctuates there is a line that you can not cross 219V 220V the voltage must always stay 220V or above or always stay 219V or below If the switch itself is bad with no external signs of burning make sure that the user is not flipping the switch with the power supply on Flipping the switch with the light source turned on will cause damage to the switch that may take time to show up 3 Check the safety glass for proper installation The long dimension of the glass goes parallel with the long dimension of the lamphead Improper installation can cause the glass to shatter and or an open in the safety interlock circuit 94MS36 Rev F2 S W Ver 2 06 14 1 14 2 4 5 7 You must be able to reach up place your fingers against the safety glass and there must be play front to back and side to side Otherwise the glass does not have room for expansion and will more than likely shatter under use NEVER operate the light source without the safety glass in place Check the beau plug at the lamphead Make sure it is pushed in all the way The mos
156. switch and the bracket if replacement is necessary to return to the same position The switch roller should be centered on the cam and closed when the cam pushes the wheel on the switch halfway Shutter Brake The motor that drives the shutter has a brake that is magnetically operated When the motor core magnetizes it pulls a lever to release the brake If the shutter coasts or rotates continuously look at the shutter LED on the PC board On early boards where there are three LEDs in a row near the front of the power supply it is the third from the front of the power supply On the newer models there are five in a row it is the fourth from the front of the power supply When this light goes out the shutter brake should engage If the shutter coasts the brake may have failed The shutter may coast to the point where the switch will switch again to cause the motor to energize The LED on the board will flash if this occurs 94MS36 Rev F2 S W Ver 2 06 Shutter Motor The shutter motor is located in the lamp head on the side with the shutter drive chain We recommend checking the power and signals from the switch and to the motor coil before entering the lamp head These items are covered in the preceding sections Changing the shutter motor requires aPhillips screw driverand a VS Allen wrench Remove the glass and outer reflector from the light head Open the end of the light head where the drive chain and the sprocket are located
157. t likely problem caused by a loose beau plug is an erratic shutter operation or an open safety interlock circuit Just push in on the beau plug while rocking it up and down to make sure it is in all the way Check the lamphead interlock circuit Remove or lower the safety glass Turn the power supply on Check for 120V from terminal 4 to terminal 10 when the glass is reinstalled the voltage should go low See Interlock System for operation With the interlock open what should happen is the shutter should close and the power supply blower should come on that s all After you remove the glass and you turn on the power supply if the light source comes on turn power off immediately and determine what is shorting out and bypassing the safety interlock circuit If this does happen it is possible that the safety interlock circuit is shorting to ground On older light sources this condition would burn up the autoformer On newer light sources this condition will blow the 3A slow blow fuse on the dividing wall below the wiring harness Check input voltage with the power off at terminals 12 amp 14 Then with power on intensity level on high and manual expose set on check the voltage again If the voltage drops more than 6 V the incoming power is most likely a problem You can do checks 6 and 7 at the same time Write down the voltage that you get before turning power on and after turning power on but before the light source completes the w
158. tainer block and replace it Install in reverse order 94MS36 Rev F2 S W Ver 2 06 9 7 9 8 Frame Glass Replacement Note Wear leather gloves and safety glasses when performing this procedure Open the frame to be changed Remove the two glass retaining screws on the front edge of the glass frame Push up on the glass from under the frame Hold it up about 12 inches 305 mm off of the frame Disconnect both vacuum hoses and lift out the glass Install new glass in the reverse order Gas Strut Replacement Each frame assembly has two gas struts to support the top coversheet frame when it is opened Open the frame with the strut to be replaced Remove the retainer from both ends of the strut Pull the strut from the retaining ball mounts Install the new strut in the reverse order 94MS36 Rev F2 S W Ver 2 06 10 Center Drive Assembly Center Drive Assembly Diagram _ 43 23 4 2 PL LAN CHAIN TENSIONER ASSY DETAIL B TIMING SWITCH ASSY DRIVE MOTOR ASSY DETAIL A DETAIL C BLK RED Bes NA OS B 2 2 g DETAIL C 2 PLACES UPPER LOWER DETAIL D 94MS36 Rev F2 S W Ver 2 06 Continued on next page 10 1 10 2 Center Drive Assembly Diagram cont
159. tem Disply 1EA 16D2656A00 Cable 15P Dip to DB 15 1EA 64MIA77V00 Quick Mem Key Bd AP30 1 EA 64MI478V00 Assembly Key Bd AP30 1 EA 81TAP12 Tape Teflon Sealant 1 2 1 RL 62D3553A00 Assy Ctrl Bx 5K 208 240V 60Hz 1EA 16D3208A00 Harness Cntrl Bx GTools 1EA 16D3455A00 Harness CT Box Closed 1EA 16D3878A00 Harness cntrl bx suppl 1EA 31 5 02 Motor speed control EA 32 5 01 Power Supply Open Frame 1 EA 32 01 Autoformer 208 240V 1 EA 33RLY20 Relay 12VDC Chassis 1 EA 44 08 Plug plastic black 1 5 3EA 44RUBO3 Grommet Continuous 06 FT 52FUH04 Fuse Holder 3AG 3AB 4EA 52FUH07 Fuse Block 13 32 x 1 5 4 1 EA 52FUH08 Fuseholder 3AG 25 Tab 2EA 52 15 Receptacle 250V 30A 2EA 52RCP21 Receptacle 250V 15A 2EA 52TS20 Pwr Dist Block 2 pole 2EA S6FUS14 Fuse 15A 250V 2EA 56FUS15 Fuse 3A 250V 3AG Slow Blow 1EA 56FUSI6 Fuse 1 2 250V 3AG Slow 1 EA 56FUS20 Fuse 20A 250V Slow Blow 3 2EA 56FUS38 Fuse 30A 500V SlowBlow 4EA 62D2483A00 Blower 50 Hz 220V 1 EA 62D331A Voltage Selector Assembly EA 558W26 Switch 3PDT 250V 10A 1 EA 64V S409 Assembled Voltage Sel EA 64CT464 PCB Assy Control AP 30 1EA 62D3202A00 Assy Ctl Bx 8K 220V 50Hz 1EA 16D2641A00 Harness Cntrl Bx 1EA 16D3208A00 Harness Cntrl Bx GTools 1EA 31MSC02 Motor speed control KB 1EA 32 5 01 Power Supply Open Frame 1 EA 94MS36 Rev F2 S W Ver 2 06 16 3 Part Number Description Qty per unit
160. th a meter is done by measuring the lamp voltage on terminals 2 and 3 See section on Lamp Voltage for proper idle voltage setting The voltage will increase with a counterclockwise and decrease with a clockwise direction This voltage change is a secondary effect after the lamp has responded to the change in cooling The changes should be done in small increments waiting between adjustment for the voltage to stabilize The idle setting affects the power that the lamp attains on warm up cycle before switching to idle and the idle temperature of the lamp If the setting is too high too far counterclockwise the unit will run at high power with no cooling until the thermostats switch the unit off The idle temperature of the lamp affects its life and reliability If the idle setting is too low too far clockwise the lamp will be slow to come to power for exposures and the unit may close the shutter after the unit has begun to expose to warm back to power For these reasons please take care when making this adjustment and check other problems first 94MS36 Rev F2 S W Ver 2 06 Lamp Head Blowers The lamp head blowers are controlled by the printed circuit board to provide the correct cooling to the lamp During warm up the blowers are off or run very slowly At idle and during low exposure the blowers vary in speed Both at high exposure and cool down the blowers run at full speed Asymptom of a defective blower would be during hi
161. until appears in the Exposure window IL This places you in the split exposure option Press the 77 key to cycle the split exposure mode ON or OFF e Press the key twice to exit this mode Single Surface Mode The printer may be programmed to use the top light only the bottom light only or both lights For exposing phototools or single sided exposures you may want to use only one light Each of the 40 memories is independent to allow for any combination you wish on a particular memory While programming Press the 0 key on the integrator to power up the light the front remote switches and the exposure unit s computer system J Press 1 12 then 4 in sequence The Vacuum window will read LL SEL This places you in the select mode I Lt Press the key once The Memory window will read L BER Press and release the e key until appears in the Exposure window LU This places you in the single surface mode Press the 2 key to turn the single surface option ON or OFF e Press the key twice to exit this mode Note Press the key to activate feature in operating mode so that the Memory display reads c and the Exposure display reads SUrF Press the key to select bottombat topta Jorbothba Now press the key If you have selected both lamps the left memory digit is complete and means upper and lowe
162. y N Ti J TR103 Is mun T Ay In Kl Unit Power b e Ak ldk TRIOI Shutter Motor uM ne 2 TR102 High Relay ER TR103 Medium Relay BE s 8 7 5 u TR104 Main Contactor lt E ded 8 dus TR105 Lamp head fans AH 9 4 Power Connector P2 Switch Connector LED s 1 AC Hot 7 Unit Fan 1 AC Hot 7 High Switch D18 Lamp head fans 2 AC Common 8 Power Relay 2 AC Common 8 Low Med Switch D13 Power Supply Fan 3 Lamp Fans 9 Not Connected 3 Not Connected 9 Manual Expose D17 Shutter Motor 4 Shutter Motor 10 Aux Terminal 4 Aux Terminal 10 Interlock D15 High Relay 5 High Relay 11 DC Common 5 DC Com Ground 11 Not Connected D16 Medium Relay 6 Medium Relay 12 Position 6 Power Switch 12 12 VDC D14 Power Relay Check Idle Voltage on Board or on Terminal Strip Lugs 2 and 3 Power Connector Switch Connector u en Idle Voltage Adjustment 94MS36 Rev F2 S W Ver 2 06 Back View of Control Board 13 27 13 28 Signal Description Power Connector P1 V Hot Supply to board approximately 125V P2 V Common Common to board is the common also for relays shutter fans and the internal lamp head interlock This may not be at ground potential and should be measured with caution P3 Lamp Fans V proportional drive output for the blower
163. y the buttons on the left front on the nose of the unit The button labeled xpump must be pressed to turn on the vacuum pump Once the pump has been turned on then the button for the upper tool or lower tool can be pressed to activate the respective solenoid in order to hold the art work to the glass tool Several different glass tools are available according to customer needs so each tool itself is going to be different however the electrical wiring and operation is the same Wiring Diagram for Glass Photo Tool Option VAC3 BROWN 18 GA GTOOL PUMP BLACK 18 GA BLUE 18 GA 240V BLACK 22 GA GRN YEL GRN YEL 18 GA 8 193 N 16D2741A00 PUMP UPPER TOOL 3 3 SW 15 48 3 SW 16 als 40 3 a ORANGE 22GA GREEN 22GA BLACK 22 GA BLACK 22 GA BLACK 22 GA RED 22 GA RED 22 GA 4 RED 22 GA 4 22 4 2 e ORANGE 22 GA WHITE 22 GA e ORANGE 22 oe 5e 3 RED 22 GA WHITE 22 GA 6 LOWER VALVE 12VDC pe GTOOL UPPER VALVE 12VDC As SOLS 5014 BLACK 22 GA P70 RED 22 GA 16D3211A00 GREEN 22 GA 16D3212A00 BLACK 22 GA 1 2 BLAC
164. ys reach the center turn the power off Lift the diffusion cover off of the light assembly Twist the lamp to disengage it from the socket and remove it Install in reverse order Nose Fans Note The nose fans are controlled by a rocker switch on the underside of the right front corner of the nose If the nose fans are not turning on check the rocker switch and power to the switch Remove the nose see section Removing the Nose Disconnect the power leads to the blower s Remove the blower s Install in reverse order Cleaning or Replacing Nose Filters Slide the filters toward the front of the unit and out of the brackets Clean metal filters with water or environmentally safe solvent 94MS36 Rev F2 S W Ver 2 06 8 3 Nose Assembly Drawings 2PL iS bs 156 7 BOTTOM VIEW 58 10 NSI 6 32 KEP NUT ZINC 41 06NKP 29 1 HARNESS SW OPERATOR OV45 16D2196A00 57 10 6 32 X 312 HEX THD SPACER 44HHS9292 28 REMOVED REMOVED 56 2 SWITCH CW 55SWO1 27 1 EMERGENCY PUSHBUTTON ACTUATOR 555 53 55 3 TRIMLOCK 44 2 26 4 BARRIER 55SW45 5 54 4 NSI 8 32 X 3 8 PPMS ZINC 41 08PPS 37 25 1 BUTTON

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