Europe BillAcceptor EB-100 EB-20 00 Service Manual
Contents
1. 146 94 uolsesu 061 140d 001960 6 15 Japan Cash Machine Germany GmbH 2002 G L O B A L AICM Operation Specific 2 Copyright 9009 Japan Cash Machine Germany GmbH 100 200 Service Manual Operation Specifications 5 6 0 aka unu at aa b aa 1 Appearance OO ee pA 2 lt Appearance Ol 3 2 1 and meaning of warning 5 3 ZZ NET T TETTE 4 Japan Cash Machine Germany GmbH 2002 Contents Qucm 100 200 Service Manual Operation Specifications This manual describes note in use of this unit Read this manual carefully before work for using the systems safely Japan Cash Machine Germany GmbH 9009 1 AJCM EB 100 200 Service Manual Operation Specifications T Appearance of body Up guide cover Front of body DIP Switch 1 1234567 8 123245567 8 LED Lamp Upper PCU board Lock lever Box cover 1 Push when opening the up guide2. W W w w w z x 1 In use by bi directional serial I F ID 003 EDP No for external Connection cable 078379 Connector pin arrangement FRONT VIEW Pin No Signal Active Explanation Wire Size AWG 26 UL1007 AWG 26 0 AWG 26 AWG 26 UL1007 AWG 26 HE F GND ef Connected to frame ground UL 1007 AWG 26 UL1007 It shall be unconnected Signal receiving line of acceptor Power supply 12V 45 GND for power supply 12V 11 NC It shall be unconnected Japan Cash Machine Germany GmbH 9009 8 Qucm EB 100 200 Operation Manual Specifications 2 Inuse by pulse I F Connector pin arrangement FRONT VIEW Pin No Signal Active Explanation Wire Size E E e T to AWG 26 VEND Bill acceptance denomination signal UL1007 AWG 26 0 5V output 8596 Max 20mA UL1007 AWG 26 SCOM GND for signal line UL1007 AWG 26 0 It shall be unconnected AWG 26 AWG 26 Signal to be output when acceptor is AWG 26 operating UL1007 AWG 26 Bill acceptance inhibition signal 1 UL1007 Signal to be output when any failure AWG 26 Signal to be output when bill stacker is AWG 26 full UL1007 1 When INH signal line is open acceptor is inhibited from accepting a bill When INH signal is out of service connect the pin 10 to SCOM Japan Cash Machine Germany GmbH 9009 9 AJCM E
3. 2 jo de en 2 O 2 System is in serial mode 3 System is in test mode 3 Others system code check 20 2 2 2 7 7 7 72 2 2 2 12 2 3 zii 5 Bill is NOt accepted at all 6 2 Remedies against errors 7 OS de ce 7 8 0 l 3 Work Procedure for JAMMING error 0 2 2 202 2 02 2 2222 2 9 Japan Cash Machine Germany GmbH 9009 Contents Qucm EB 100 200 Service Manual Troubleshooting Wa This manual describes how to find the cause of troubles on this unit If any trouble should occur refer to this manual for solving as soon as possible In order to make full and effective use of the capabilities of this unit read the instruction manual and related material as well and bear in mind to handle the unit properly inspect and clean the unit on a routine basis Japan Cash Machine Germany GmbH 9009 1 AJCM EB 100 200 Service Manual
4. 072355 045120 072374 070788 072014 07 1928 072385 072373 072375 072347 074395 072391 006371 034851 072392 072012 072348 071183 075183 074315 067412 066085 072349 067465 072354 072344 072397 072393 072384 119052 062438 072381 072353 072382 072383 078379 5 Switch Plate Push Rivet P3055 Side Guide R Door Full Sensor Board CPU LED Harness LED2 Sens Board Lock Lever Side Guide L Turn Guide Turn Guide Shaft Flat Spacer Stacker Lever 3 Grooved Washer Roller Pusher Lever Power Harness Stacker Lever Shaft M2 3x4 Pan with Washer Pusher Spring UP Guide Ass y Voltage Regulator O Ring P5 Roller Shaft ROM Cover Wide Up Guide Cover Lock Shaft Lock Guide LED Cover Box Cover 2 CPU Substrate Unit Rom Down Plate Box Spring Box Plate Box Cover 1 External Connector Japan Cash Machine Germany GmbH 9009 Qucm Parts List Japan Cash Machine Acceptors Service Manual 100 200 First release 2009 Technical bulletins will be added to ourweb site for any technical and or manual updates Japan Cash Machine Germany GmbH Mundelheimer Weg 60 40472 Dusseldorf Germany Tel 49 911 530645 91 Fax 49 911 530645 65 e mail info jcm germany com Web Site www jcm sermany com Qucm
5. 5 off Turn 7 off Turn 7 off on ENCORDER on off Turn 7 off off Turn 7 off Japan Cash Machine Germany GmbH 9009 Qucm 100 200 Service Manual Adjustment Manual Lever1 there is a bill DOOR door is open green LED will be on green LED will be on Lever2 there is a bill Full micro SW is on green LED will be on green LED will be on Pusher pusher is home position Encoder turning encoder Green LED will be on green LED will be on Sensor location D PSI Lev 1 2 PSO Lev 2 3 HOME Pusher 4 DOOR 5 FULL Stacker B sensor M sensor 6 Encoder Motor sensor board Japan Cash Machine Germany GmbH 9009 7 Qucm EB 100 200 Service Manual Adjustment Manual 1 2 3 4 8on Power up Turn 8 off Ready 3 4 5 6 7 2 Acceptance test Dipswitch test Step 1 1 to 8 on Power up Turn 8 off Go to step 2 2 3 4 5 6 7 DIP Switch 1 DIP Switch 2 Step 2 Step 3 2250 5 6 7 8 1 5 6 7 8 When all DIP Switches the green LED will flash after Step 4 Step 4 all off Japan Cash Machine Germany GmbH 9009 8 AJCM hb P 1 Troubleshooting Copyright 9009 Japan Cash Machine Germany GmbH EB 100 200 Service Manual Troubleshooting OCTO __ _________ __ 1 1 Reference for errors
6. arrors LED indication is on the front of acceptor over the bill insertion port Type of errors Acceptor is not in stand by mode Power is off In serial mode In test mode Others system code check Bill is returned Bill is not accepted Power is off yes Investigate another item Power no Check if power supply is connected yes Connect power Turn power Troubleshooting LED indication of EB 100 200 Condition of LEDs Japan Cash Machine Germany GmbH 9009 9 AJCM EB 100 200 Service Manual Troubleshooting System is in serial mode System is in serial mode m Obtain acceptance permission from host Check the position of DSW 2 no 1 Turn on DSW 2 no 1 still does not work in serial mode Investigate another item System is in test mode System is in test mode DSW 1 no 8 is on yes Turn power on again Check the position of DSW 1 no 8 Turn on DSW 1 no 8 still does not work in test mode Investigate another item Others System code check System code c
7. 5 L3UGR e pacar MAG Back Front R3URD Code Sensor Sensor Name EDP Number Dt ir L3UPT L3DIR TPK 302 IRL 3025 067394 067395 Dt gn L3UGR L3DPT GPL 300 TPK 302 067397 067394 34 ir L3DIR IRL 3025 067395 184 rd L3DRD RPL 302 067396 ir L3UIR IRL 3025 067395 gn L3UGR GPL 300 067397 cOt ir COUPT CODIR TPK 302 IRL 3025 067394 067395 cOt rd COURD CODPT RPL 302 TPK 302 067396 067394 04 ir CODIR IRL 3025 067395 04 rd CODRD RPL 302 067396 ir COUIR IRL 3025 067395 rd COURD RPL 302 067396 r3t ir R3UPT R3DIR TPK 302 IRL 3025 067394 067395 r3t rd R3URD R3DPT RPL 302 TPK 302 067396 067394 r3d ir R3DIR IRL 3025 067395 r3d gn R3DGR GPL 300 067397 ir R3UIR IRL 3025 067395 r3u rd R3URD RPL 302 067396 rd LIURD LIDPT RPL 302 TPK 302 067396 067394 rlt rd RIUPT RIRD TPK 302 RPL 302 067394 067396 Dt gn L2UPT L2DGR TPK 302 GPL 300 067394 067397 121 gn R2UGR R2DPT GPL 300 TPK 302 067397 067394 bOt ir BODIR BACKPT IRL 3025 TPK 302 067395 067394 f t ir R IR IRL 3025 067395 0 mg MAG BS 5TIHGAB 063391 801 ir SIEDPT SIEDIR TPK 302 IRL 3025 067394 067395 Japan Cash Machine Germany GmbH 2002 EB 100 200 Service Manual Adjustment Manual LL Selection of test mode 1 enable test mode
8. When bi directional serial I F 10 003 is used oet to ON Bi directional serial I F 10 003 off 566 the software description for setting detail When bi directional serial I F ID 003 is not used on W off N 1 2 3 4 5 Set to OFF Setting of pulse width and pulse value Pulse I F Pulse value depends on a country See the software description for setting detail Japan Cash Machine Germany GmbH 9009 19 Qucm EB 100 200 Service Manual Specifications Mi am 1 Bi directional serial interface ID 003 POWER ON INITIAL TEST STOP STAND BY ENABLE es GREEN LED ON no BILL INSERTED GREEN LED OFF MOTOR FWD DATA SAMPLING D MOTOR STOP BILL VALIDATION NG CREDIT OUTPUT O 5 BILL BILL FEED FEED COMPLETE no JAM C yes STACK 1 STACK 2 Japan Cash Machine Germany GmbH 9009 13 EB 100 200 Service Manual Specifications 2 Pulse interface POWER ON ne STAND BY ENABLE no es GREEN LED ON no BILL INSERTED GREEN LED OFF MOTOR FWD DATA SAMPLING MOTOR STOP BILL VALIDATION NG OK INHIBIT yes no D BILL EJECT BILL FEED FEED COMPLETE no JAM es VEND OUPTUP BILL STACK STACKER FULL yes no FULL OUTPUT ABN REMOVED STA
9. Back of body Turn guide Power harness Nylon rivet Remove when opening the box cover Box cover Japan Cash Machine Germany GmbH 9009 2 EB 100 200 Service Manual Operation Specifications Z OT SATATV 2 1 Type and meaning of warnings Warning is classified and described in the text depending on greatness of danger and scale of danger and scale of assumed accident Understand the meaning of warning terms below and follow the direction of warning terms described on this manual in working D r Neglecting this warning may result in major injuries or great damage to property It is used only in the most dangerous situation 9 Neglecting this warning may result in major injuries or great damage to property Read this manual carefully and take enough care in handling 6 n Neglecting this warning may result in minor injury or damage to property Most of all is injury and property damage caused by familiarization Always take precautions Important Used for information which requires special attention or emphasis used for information to be referred to in working Japan Cash Machine Germany GmbH 9009 3 Qucm EB 100 200 Service Manual Operation Specifications 2 2 Note in handling General warning in operation this unit is described below 9 Do not touch switch button with wet hand It may result in electric shock if grounding wire is defective Do no
10. DOS V6 0 a MIB 232 Test Adapter Parts 500176 Tools required for adjustment Connecting cable Parti G00055 Adjustment Software eM B Software ask KS 304 KS 305 Mag Tool MG 03 Support jcm germany com 081308 081309 G 00179 2 C OCLLUTIIGQ OF D TUU After the setting the DIP switch of EB 100 power ON the devices When the test mode starts the red and green LEDs on the front face of acceptor will both light This is the test standby state Sensor adjustment and selection of various performance test are also performed in this state the red and green LEDs both do not light check the DIP Switch setting If the DIP Switches are set correctly check the ROM and CPU board see Troubleshooting Chapter 6 DIP SW 1 1 to8 all on Japan Cash Machine Germany GmbH 9009 1 Qucm 100 200 Service Manual Adjustment Manual 3 Sensor Adjustment Tools required for adjustment 1 Environment for running the adjustment software Personal computer Must have at least one RS 232C communication port Dusb 9 pin OS Windows 95 98 or 2000 2 Operation the adjustment software 1 Start up the adjustment software EB 100 EXE 2 The main screen will appear E 100 Adjustmenu Software x to PC ath 100 the Accepter Test Made set Dip sw 1 8 to ON the power Press start button then check the Adjustment Item 2 3 4
11. discriminating part Problem solved no yes I Replace CPU board Problem solved no yes Replace LED board Problem solved yes End Contact JCMG treat separately for following rejection codes once 5times insert the bill again 9 times Check setting 10 times Returned by order from host Refer to Rejection code Japan Cash Machine Germany GmbH 9009 Qucm EB 100 200 Service Manual Troubleshooting Bill is not accepted at all Bill is not accepted at all no Check the number of red LED flashings on the bill insertion port and solve problem with reference to system code list no check if power supply is connected no yes Check the acceptance INHIBIT setting of dipswitch Setting is correct no Check the acceptance INHIBIT setting again Check the acceptance permission from host Replace CPU board Problem solved no Installation mistake Or wire is cut Red LED off yes Power on yes Check the status of voltage regulator no Check the status of power harness Installation mistake no Check the status of or harness is cut CPU LED harness correct voltage regulator Correct power harness Installation mistake no or harness is cut Correct CPU LED harness End Contact JCMG 6 Power harness EDP No 072012 Japan Cash Machine Germany GmbH 9009 Qucm EB 100 200 Serv
12. for system in assembling and disassembling work High voltage current is flowing inside the system and may cause electric sock Japan Cash Machine Germany GmbH 9009 1 AJCM 100 200 Service Manual Assembly and Disassembly Procedure Disassembiv orCru M 1 Open the up guide with locking lever held down at the front of body 2 Slide and remove the up guide cover with up guide opened Important Open the up guide to an angle where lock of up guide cover can be released Up guide cover Up guide Lock 3 Remove all harness from connector of CPU board Harness to be removed is four items shown below Connector pin10 Connector pin 3 Connector pin 8 Connector pin12 Japan Cash Machine Germany GmbH 9009 9 Qucm EB 100 200 Service Manual Assembly and cleaning process Maintenance It is important to keep the bill path rollers and belts clean The sensor lenses are transparent and made of polymer material Handle them with care Use a soft lint free cloth or cotton bud to wipe out dirt and stain on the surface of magnetic and optical sensors rollers and belts Repeat the cleaning process as needed until the transport path is free of contaminants Do not use alcohol or thinner for cleaning Up guide cover Up guide Please clean the lenses inside and in the transport unit included the belts carefully with none alcoholic fluides Dirty roller Dirty lenses After cleaning After cleaning
13. turn DSW1 8 on and DSW1 1 to DSW1 7 off then power up 2 Red LED will be on Green LED will flash on the face plate of unit 3 Select a test mode 4 To enable and disable test mode DSW1 8 on Test Disabled DSW1 8 off Test Enabled Test mode settings DIP Switch 1 Motor forward test on 1 and 8 on Power up Turn 8 off Ready off 2 3 4 5 6 7 Motor reverse test on 2 and 8 Power up Turn 8 off Ready off 2 3 4 5 6 7 Stacker test on 3 and 8 on Power up Turn 8 off Ready off 2 3 4 5 6 7 Aging test on 4 and 8 on Power up Turn 8 off Ready off 2 3 4 5 6 7 Japan Cash Machine Germany GmbH 9009 5 AJCM on then off EB 100 200 Service Manual Sensor F IR F PT BODIR BACKPT R1DRD L1URD Stacker sensor test Sensor PSI Vend Lever PSO Stack Lever HOME Pusher Adjustment Manual DIP Switch 1 A t test cceptor sensor tes N Step 1 6 and 8 on Power up Turn 8 off Go to step 2 Step 2 Sensor Step 2 COURD Turn 1 on CODPT Turn 5 on Turn 6 off Turn 6 off on R3URD off Turn 6 off off on L3UGR on LI d Turn 3 on L3DPT Turn 7 off Turn 6 off off Turn 6 off dus d 4 on off Turn 6 off Step 1 7 and 8 Power Turn 8 off Go to step 2 Step 2 Sensor Step 2 DOOR Turn 1 on Turn 4 on Turn 7 off Turn 7 off on FULL 2
14. 066078 MAG Roller 106 072389 Roller Guide 107 072407 Motor Ass y 108 072334 Gear 2 A 109 072399 Encoder 110 072335 Gear3 111 072388 Gear 3 112 072398 Rotor Plate Arm e 113 072339 Rotor Plate Gear 114 072352 Coller 115 072333 Gear 116 072338 Gear6 200417 072387 Gear Box 2 118 005332 M3x5 Flat Head Screw 2 119 072336 Gear 4 gt 120 072386 Gear Box 1 121 072340 Idler Pulley 1 122 066086 Ring 6 123 072356 Timing Belt 88 MXL 124 071182 2 6x10P Tite Bin Screw 125 072390 Conveying Lever 22 126 072359 Tension Spring E501 127 072346 Pulley Shaft 2 5 128 072357 Timing Belt 110 MXL 129 072343 Pulley Shaft 130 038938 2x20 Parallel Pin 131 072337 Gear5 132 072411 Driving Pulley 1 133 072412 Driving Pulley 2 134 050646 Bearing 135 003708 Etype clip 4 Japan Cash Machine Germany GmbH 2009 AJCM Parts List EB 100 200 Service Manual Back to the Diagram i 2 e 0 e Oo e Ke Aa EDP No 136 137 138 139 140 144 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 072410 072360 052502 072351 072379 072380 072342 072341 072332 052561 070787 06
15. 10 Technical Support Europe Russia Middle East Africa Japan Cash Machine Germany GmbH Phone 49 211 53064560 Fax 49 211 53064585 M ndelheimer Weg 60 e mail info jcm germany com Website www jcm germany com D 40472 D sseldorf Germany UK amp Ireland JCM United Kingdom Ltd Phone 44 0 870 770 2863 Fax 44 0 190 837 7834 Unit B Third Avenue e mail info jcm uk com Website www jcm uk com Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire 1 Japan Cash Machine Germany GmbH 9009 Qucm EB 100 200 Service Manual Assembly and Disassembly Procedure 4 Remove 2 screws of CPU board release pawl at 4 positions and remove CPU board CPU board Pawl C on In installing up guide cover beware that harness is not pinched by cover Japan Cash Machine Germany GmbH 9009 3a Qucm Adjustment Manual L Ww 1 4 Copyright 2009 Japan Cash Machine Germany GmbH EB 100 200 Service Manual Adjustment Manual Page Connecuhg BB 200 10 PG ns ANANE KANG iri nta beati Eb pA eine 1 2 DIP Switch Settings of EB 200 and VM 450 20200 00 7 7 7 7 1 1 3 Sensor Adjustment 2 2 2 XN dno 5 Japan Cash Machine Germany GmbH 2002 Contents Qucm 100 200 Service Manual Adjustment Manual CD U OTO 0 IBM PC MS
16. 3250 057186 072013 072376 034864 072377 072378 072350 003705 072362 072409 072345 072358 072401 072403 072405 072331 072400 072402 072404 072406 075967 005763 086076 072308 072307 088189 088190 Parts Idler Pulley 2 Tension Spring E561 V Roller 1 Arm Stud Pusher Arm 3 Pusher 4 Gear Shaft Roller Clutch Gear Bush 068 LED Substrate Unit 2 6x6 P Tight Bind Screw Photo Interrupter Unit Encoder Harness Pusher Plate O Ring P11 Pusher Arm 1 Pusher Arm 2 Arm Shaft 2 E type clip 22 3x25 Parallel Pin Pusher Spring Arm Shaft 1 C304 Spacer Side Block 67 L Side Block 711 Side Block 73 L Side Block 77 L Side Block 67 R Side Block 71 R Side Block 73 R Side Block 77 R 02x10 Spring Pin Pulley Shaft Spacer 3x5 Pulley Shaft Spacer 3x22 Sensor Spacer 2 Sensor Spacer Side Block EUR R Side Block EUR L Japan Cash Machine Germany GmbH 9009 Qucm Parts List EB 100 200 Service Manual Reader s Upper Section No EDP No 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 e 0 re 6 qu 2 e o 2 65 e xX 6
17. B 100 200 Operation Manual Specifications O Plug housing ELP 12V JST Material Nylon 6 UL94 VO white Socket contact SLF 01T P1 3E Connector pin arrangement FRONT VIEW Recommended receptacle housing ELP 12V JST Material Nylon 6 UL94 VO white Pin contact 51 01 1 AWG 26 20 SLM 41T P1 3E AWG 20 16 Recommended wire material Bulk wire UL 1007 AWG 20 26 Japan Cash Machine Germany GmbH 9009 10 Qucm EB 100 200 Operation Manual Specifications f JQAACHKTINTIONON OTF There are 2 DIP switches side by side on EB 200 CPU board DIP switch 1 is used for setting ACCEPT INHIBIT of respective acceptance denomination DIP switch 2 is used for choice of I F and setting detail of I F 1 Setting of DIP switch 1 Acceptable denomination can be set by setting DIP switch INHIBIT INHIBIT INHIBIT Denomi 2 Denomi 4 Denomi 6 Test mode INHIBIT INHIBIT INHIBIT INHIBIT 1 Denomi 3 Denomi 5 Denomi 7 ess on off ACCEPT ACCEPT ACCEPT ACCEPT Denomi 2 Denomi 4 Denomi 6 Denomi 8 ACCEPT ACCEPT ACCEPT ACCEPT Denomi 1 Denomi 3 Denomi 5 Denomi 7 See the Software description for setting detail Japan Cash Machine Germany GmbH 9009 11 Qucm EB 100 200 Operation Manual Specifications 2 Setting of DIP switch 2 Choice of I F pulse width pulse value security or the like can be set by setting DIP switch
18. CK COMPLETE no yes Japan Cash Machine Germany GmbH 9009 14 Specifications EB 100 200 Service Manual HSvO 0000000000 J 0150218 9900 INTLNO eq ued Ig 6 1 081 Srl SI o ie A LJ UI 5 16 58 8 ay V C3 V Uf zu f U ES J P 61 7 8 9 OD 4505 Auedoid eu si ui 1u6uAdo O Dye Al 81615350 D 0 0 0 V 40 0190 D ee HAN
19. Europe Acceptor Service Manual Copyright 9009 JAPAN CASH MACHINE GERMANY GmbH AJCM XN CYNE III NV V JI Chapter 1 opecifications Operation Specifications Chapter 0 Assembly and Disassembly Procedure Chapter Adjustment Manuel Chapter 5 Chapt Parts Us 6 Copyright 9009 Japan Cash Machine Germany GmbH GLOBAL 2 5 Copyright 2009 Japan Cash Machine Germany GmbH EB 100 200 Service Manual Adjustment Manual 1 General Specification 0 000 1 2 3 Menace a 7 S ur 8 3 10 11 6 Operation MERE 13 12482172 15 Japan Cash Machine Germany GmbH 2002 Contents Qucm EB 100 200 Operation Manual Specifications SNACITICATION 1 Type of currency accepted See relevant specification 2 Direction of insertion 3 Acceptance ratio 4 Discrimination time 5 Interface 6 Stacking function 7 Escrow 8 Display 9 Power supply 10 Power consumption 11 Operating environment 12 Outside dimensions 13 Weight 14 Installation See relevant specification 9596 or more in high ac
20. achine Germany GmbH 9009 5 scm EB 100 200 Operation Manual Specifications 5 STACKER FULL INH BUSY 505 55 VEND ABN jon 5 FULL STAND BY STACKING RETRY STACKING BILL FEED BILL DRAWIN BILL and VALIDATION STAND BY INSERT BILL CARRY BILL 6 DOOR OPEN CLOSE DOOR BUSY VEND ABN FULL DOOR CLOSE DOOR OPEN DOOR CLOSE INITIAL Japan Cash Machine Germany GmbH 2009 Qucm EB 100 200 Service Manual 1 4 1 Bi directional serial interface ID 003 IO 40mA MAX 471 1Pin 741507 100 2Pin 74VHC14 102 2 Pulse interface 40mA MAX V 1Pin 741807 40 9Pin 74LSO7 40 11 1 00 741507 I 40mA MAX 12Pin 741807 1 5V 22K O 2Pin 100 74VHC14 102 Specifications Vec Vcc DC 5V 14 User side IOL 1mA MAX ER Vcc DC 5V TXD 14 e 74VHC14 gt User side gt 14 RXD IOL 1mA MAX NPN IX Japan Cash Machine Germany GmbH 9009 7 EB 100 200 Service Manual CCTalk interface cc Talk Japan Cash Machine Germany GmbH 9009 scm Specifications EB 100 200 Operation Manual Specifications EE am am W
21. and 5 in that order 3 Make sure that EB 200 is in the test mode standby state the red and green LEDs on CPU board are lit Also make sure that the tray of EB 200 is empty since adjustment starts from the motor speed check 4 Click Start The EB 200 motor starts running and adjustment start 5 After the adjustment of each item is completed the following instruction will appear in the message area Perform adjustment sequentially in the order of the items displayed Japan Cash Machine Germany GmbH 9009 9 Qucm GLOBAL 100 200 Service Manual Adjustment Manual 6 When all adjustment are done Complete will appear in the message area Adjustment Data To return to the main screen click 7 If an adjustment is not performed successfully Error will appear in the message area together with the location of sensor where the trouble is 2 White Paper Adjustment X White Paper djusting Check Register Check GAIN sBlectmg GAIN Adjusting DA rat rd Click OK to return to main screen and adjust again from the beginning Japan Cash Machine Germany GmbH 9009 Adjustment Manual EB 100 200 Service Manual EB 200 Sensor error code and part numbers E B 100 200 Upper CPU Boad Lower CPU Boad Front rir L a a amp os L3UPTUB counT B x
22. ceptance mode 9096 or more in normal acceptance mode Including returning first time and accepting second time Here bills below are excluded 1 Dirty worn wet torn and badly wrinkled bills 2 Bill with corner or edge folded and overlapped 3 Bills with cutting size or printing deviated Approx 2 seconds Time from insertion of bill until credit pulse or credit signals is output Output TTL 741507 Open collector Input TTL 74VHC14 22Kohms pull up Available Approx 400 circulating bills stacked 1 Bills can be taken out from back and front 2 Doors open and close is detected Both for back and front 3 Full stacking is detected See specifications by type on the separate sheet Located 1 LED ON signal output 2 lines during bill reception enabled status 2 LED ON signal output 2 lines during error detection and trouble status DC 12V 5 1 Standby status 5VA 3 Operation status 10VA max 19VA 1 Operating temperature 5 to 50 6 3 Humidity 30 to 85 without condensation 4 5 Installation Indoors 2 Storage temperature 20 to 60 6 Light disturbance Do not expose the unit to direct sunlight See the attached drawing Main unit with cassette box Approx 1 1kg Horizontal installation Japan Cash Machine Germany GmbH 009 1 AJCM EB 100 200 Operation Manual Specifications 0 This discriminatior is provided with optional items Contac
23. heck Continues bill rejection yes Check the status when power is turned on no Check the number of red LED flashings on the bill insertion port and solve problem with reference to system code list Up guide is opened yes Close up guide 5 5 go to Japan Cash Machine Germany GmbH 9009 3 AJCM EB 100 200 Service Manual Troubleshooting A 1 Replace CPU board Problem solved yes Check the status of CPU LED harness Installation mistake or harness is cut no pinched stretched yes Replace LED board Correct CPU LED harness Problem solved yes no Contact JCMG Replace CPU board Problem solved no yes Check the status of CPU LED harness Installation mistake or harness is cut no pinched stretched Replace LEV2 sens Correct CPU LED harness Problem solved no yes End Contact JCMG CPU board EDP No 070786 CPU LED harness EDP No 072014 LED board EDP No 070787 4 EV2 sens board EDP No 071928 Refer to Parts List Japan Cash Machine Germany GmbH 9009 4 Qucm EB 100 200 Service Manual Troubleshooting Bill is returned Bill is returned Check the number of red LED flashings on the bill insertion port and solve problem with reference to system code list Clean discrimination Problem solved 5 Readjust
24. ice Manual Troubleshooting lt 9149111641 2 oystem Code LED flashing on bill insertion port shows the error when the bill is not returned Check the system code shown below and reset the error System code list Number of LED flashings Stacker full Reclaim bills in storage unit Check inside of storage unit w Check operation of stacker home sensor Description of display Description of remedy and check Transport route jammed 1 Check if bills are left in the vicinity of stacker lever Transport route jammed 2 Check if bills are left on transport route Check whether foreign substance is placed on transport route 5 Motor speed error Check operation of motor unit TER Check for bills left on transport route Check operation of motor unit 10 Storage door opened Close the box cover completely Error by fraud behaviour Sensor turned on in a timing impossible in normal operation Important LED flash timing In flashing LED flashes lt turn off flashes called flashing count hereafter then turns off interval and flashing is counted again Respective operation time is as follows Flashing time per flashing count Light on time 1 0 sec Light off time 0 4 sec Interval Light off time 2 5 sec Japan Cash Machine Germany GmbH 9009 7 AJCM EB 100 200 Service Manual Troubleshooting Rejection Code LED flashing on bill insertion port shows the error when the b
25. iguration of denomination signal etc 3 Outline of pulse I F Pulse I F outputs the denomination signal of accepted denomination by the preset number of pulses through VEND signal line Pin No 1 BUSY Pin No 9 ABN Pin No 11 and FULL Pin No 12 signal outputs the status of acceptor Also INH signal Pin No 10 is capable of prohibiting acceptance of bill by acceptor Number of pulses can be set by changing DIP switch See 8 DIP switch Also the number of pulses depends on a bill of a country Japan Cash Machine Germany GmbH 9009 3 AJCM EB 100 200 Operation Manual Specifications 4 Pulse I F sequence chart 1 POWER UP POWER BUSY VEND ABN FULL STAND BY MEMORY TEST MACHINE INITILIZE 2 ACCEPT BILL POWER BUSY 50 5 5 5 VEND ABN doms FULL STAND BY STACKING BILL DRAWIN BILL and VALIDATION FEED BILL CARRY BILL INSERT BILL Japan Cash Machine Germany GmbH 2002 4 Qucm EB 100 200 Operation Manual Specifications 3 REJECT BILL returning by INH signal INH BUSY VEND ABN FULL x INHIBIT DISABLE DRAWIN BILL and STAND BY 2 RETURN BILL STAND BY INSERT BILL 4 JAMMED BILL POWER BUSY VEND ABN FULL 4 p I n STAND BY 1 11 INITIAL VALIDATION NG JAMMED BILL STAND BY RETURN BILL BILL REMOVE INSERT BILL DRAWIN BILL Japan Cash M
26. ill is returned Check the rejection code shown below and reset the error Rejection code list Number of LED flashings Description of rejection Rejection by bill insertion trouble Rejection by magic sensor trouble Rejection by residual bill 1 Relating to transport section 4 Rejection by optical sensor trouble 1 6 Rejection by denomination determination 2 Rejection by optical sensor trouble 3 Rejection by INHIBIT acceptance inhibition Rejection by direction to return bill Only when Escrow feature is permitted 11 Rejection by stacker lever trouble 12 Rejection by residual 2 Relating stacker assembly 13 Rejection by length Rejection by optical sensor trouble 4 Rejection by optical sensor trouble 5 Important When bill rejection occurs frequently clean the transport route LED flash timing In flashing LED flashes lt turn off flashes called flashing count hereafter then turns off interval and flashing is counted again Respective operation time is as follows Flashing time per flashing count Light on time 0 4 sec Light off time 0 4 sec Interval Light off time 2 5 sec Japan Cash Machine Germany GmbH 9009 8 AJCM EB 100 200 Service Manual Troubleshooting NOTI Le When the error bill jamming occurs the following procedure can be followed 1 Watch LED lamp flashing on bill insertion por
27. t and check system code or rejection code 2 Remove jammed bill Remove the jammed bill with reference to side view below D Open the up guide with lock lever held down and check for bill jamming Lift up the turn guide shaft and open the box cover to check for bill jamming Up guide Lock lever Turn guide shaft Turn guide Box cover 2 Box cover 1 Nylon rivet 3 When checking work is required check in accordance with system code or rejection code Japan Cash Machine Germany GmbH 9009 9 Qucm Copyright 9009 Japan Cash Machine Germany GmbH EB 100 200 Service Manual Parts List Conienis Page Parts Diagram Readers Lower Section 1 2 Parts List Reader s Lower Section 9 3 Readers Upper Section 5 Japan Cash Machine Germany GmbH 9009 Contents Qucm Parts List EB 100 200 Service Manual Japan Cash Machine Germany GmbH 9009 G L QO B A L AJCM Parts List EB 100 200 Service Manual Reader s Upper Section Japan Cash Machine Germany GmbH 9009 Qucm EB 100 200 Service Manual EN Reader s Lower Section No EDP No Parts Name 5 101 074322 Down Guide 55 102 066043 Sensor Guide 5 103 055128 23x20 Parallel Pin 104 066035 Conveying Roller 105
28. t our sales person for individual description Description of optional item MODEL EB 200 TYPE 03 Country code 008046 ID type D Availability of I F conversion board scheduled 0 conversion board unavailable 1 I F conversion board available 2 Bill width regulation guide Determined in plant by country in conformance with maximum width of bill to be discriminated maximum width of bill to be discriminated is described 1 wide minimum 2 fimm wide 3 3mm wide 4 7 wide 3 Front door type 0 JCM standard front door 1 standard security front door 4 Back door type 0 JCM standard back door 1 standard security back door 5 Spare Japan Cash Machine Germany GmbH 009 9 Qucm EB 100 200 Operation Manual Specifications 1 Outline of EB 200 interface EB 100 is provided with bi directional serial I F ID 003 and pulse I F ID 003 I F and pulse I F can be chosen for use by changing DIP switch 2 Outline of bi directional serial I F 10 003 Bi directional serial interface ID 003 is able to control the status and operation of acceptor or set and check its function through polling STATUS REQUEST and command OPERATION COMMAND and SETTING COMMAND from controller See Communication Specification ID 003 for communication specifications See the separate sheet ID 003 DATA setting specifications for data conf
29. t touch live part of equipment It may result in electric shock Turn off power before assembling or inspection any part unless otherwise specified When any other equipment is connected to this unit turn off power for all equipment C n Do not leave anything such as tool on equipment in operating It may fall on movable part resulting in damage to equipment In disassembling or inspecting equipment place on a stable workbench Japan Cash Machine Germany GmbH 9009 4 Qucm 4 Copyright 9009 Japan Cash Machine Germany GmbH EB 100 200 Service Manual Assembly and Disassembly Procedure Page nurereldreuer anaa wen 1 Disassembly OP CPU Board _ _ 2 ene TE H 3 Japan Cash Machine Germany GmbH 9009 Contents Qucm EB 100 200 Service Manual Assembly and Disassembly Procedure mm This manual describes disassembling procedure of this unit Disassemble the unit only when repair of trouble and adjustment are required Assembling procedure is in principle the reverse of disassembling procedure In disassembling this manual related drawing attachment to the unit and tool are required Related drawing and tool 1 Wiring diagram 2 Precision screwdriver Phillips 3 Nipper when binding of harness must be cut Wanning Be sure to turn off power
Download Pdf Manuals
Related Search