Parts / Service Manual - Chief Automotive Technologies
Contents
1. A Po 607380 Locking Collar 606686 Height Adjusting Pin 702068 Stand Base Standard Size G Series 606855 Fastener Bar 770092 Tie Down Plate 010079 Bolt G Series 3 4 10NC x 6 A 325 601738 Washer 3 4 A 325 ZP 7 CHIEF UTOMOTIVE SYSTEMS G SERIES PARTS SERVICE MANUAL Machine Maintenance Check and Inspect These components should be checked prior to use and anytime a problem is suspected Ay CAUTION To avoid personal injury when performing any maintenance function always wear Safety glasses and safety shoes Tower Chains 1 Clean chain before inspecting 2 Inspect each link for wear stretched or bent links Zi To avoid personal injury or dam age to property DO NOT Heat chain or hook while repairing vehicle Tip load chain hook Pull with twisted chain links nicks gouges Air Hoses Hydraulic Lines Inspect air hoses hydraulic lines and all couplers for damage and replace as needed Cleaning and Lubricating Tower Heads Grease tower heads every six months 1 Remove tower chain from tower head 2 Remove tower head from tower pipe 3 Clean dirt from tower head rub pads and where tower head pipe rubs on inside of tower pipe 4 Apply grease to tower head pipe and rub pads 5 Reinstall tower head and tower chain Swing Arm Track Clean tower arm pivot pins and housings of dirt and debris DO NOT2. refill foot pump reservoir with hydraulic fluid as per man ufacturer s recommendations packaged with foot pump Bleeding Air Beyond Quick Coupler Contact Chief Automotive Service representative Spe 16 184 Length Length with Towers Extended Width Width with Towers Extended Width of Treadway Width between Treadways Tower Height 5 Ton Tower Height 10Ton Work Height Weight Lifting Capacity Power Required Hydraulics Hydraulic Fluid Q TE 6 10 2 1m 22 1 2 571mm 36 1 2 927mm 73 2 2m 8 2 2 5m 25 635mm 3 450 Ibs 1 565 kg 6 500 Ibs 2 950 kg 100 PSI Air Supply 7 0 Bar 10 Ton 88kN Hydraulic Rams 1 7L SUS 215 Viscosity 100 F 10w Hyd Fluid G SERIES PARTS SERVICE MANUAL cifications G Series Systems G16 18 8 5 5 20 h 6 27m m m 610 2 1m 97 2 92m 22 1 2 671mm 36 1 2 927mm 4 88m 5 58m 2 92m 7 3 2 2m 8 2 2 5m 25 685mm 4 150 Ibs 1 882 kg 6 500 Ibs 2 950 kg 100 PSI Air Supply 7 0 Bar 10 Ton 88 kN Hydraulic Rams 1 7L SUS 215 Viscosity 100 F 10w Hydraulic Fluid Radius of Pull Controls Sound Pressure Level At Control Positions Optional Removable Crossmembers Down Pull Attachment Air Over Hydraulic Foot Pump 82dB A 360 360 Air Ov
3. replacement of products which are defective and which have not been misused carelessly handled or defaced by repair or repairs made or attempted by others CHIEF AUTOMOTIVE SYSTEMS INC DOES NOT ASSUME RESPONSI BILITY FOR ANY DEATH INJ URY OR PROPERTY DAMAGE RESULTING FROM THE OPERATOR S NEGLIGENCE OR MISUSE OF THIS PRODUCT OR ITS ATTACHMENTS CHIEF MAKES NO WRITTEN EXPRESS OR IMPLIED WARRANTY WHATSOEVER OF MERCHANTABILITY OR FIT NESS FOR A PARTICULAR PURPOSE OR OTHERWISE REGARDING THE EQUIPMENT OR ANY PART OF THE PRODUCT OTHER THAN THE LIM ITED ONE YEAR WARRANTY STATED ABOVE Returned merchandise requires a RETURNED GOODS AUTHORIZATION NUMBER on the package Authorization numbers can be obtained by calling or writing the Customer Service Department Chief Automotive Systems Inc No returned merchandise will be accepted without an authorization number All returned merchandise must be shipped freight prepaid and may be subject to a 15 percent handling and restocking charge to Chief Automotive Systems Inc Attn Returned Goods Dept Your Authorized 1924 E Fourth St or Chief Automotive Systems I nc P O Box 1368 Representative Grand Island Ne 68802 800 445 9262 PF CHIEF G SERIES PARTS SERVICE MANUAL AUTOMOTIVE SYSTEMS Parts Numbers Descriptions Ret Part No Description _ 1 690611 Tower Head 5 Ton 2 772182 Tower Pipe Assembly 5 Ton 3 772181 Tower Swing Arm Assembly 5 Ton 4
4. 092443 Caster Swivel 5 5 090507 Foot Pump Hydraulic 6 770191 Decal Chief 5 Ton Tower 770203 Decal Ind Hd Arrow 5 Ton left 770204 Decal Ind Hd Arrow 5 Ton right 693337 Decal Warning DO NOT Position 682770 Decal DO NOT Exceed 6 500 PSI 10 610001 Tower Head 10 Ton 11 772152 Tower Pipe Assembly 10 Ton 12 772141 Tower Swing Arm Assembly 10 Ton 13 770176 Decal Chief 10 Ton Tower 2x 770179 Decal Ind Hd Arrow left 10 Ton 14 770166 Decal Ind Hd Arrow right 10 Ton e 770158 Decal CAUTION Always Push i 689859 Ram Assembly 5 Ton y 772160 Ram Assembly 10 Ton ig 349014 Hose Assembly 15 602870 Chain Tower 1 2 w hook tt 782053 Tower Stop Assembly zr 770132 Plate Spacer 1 8 zt 770133 Plate Spacer 3 16 i 772159 Handle Assembly 10 Ton 772022 Handle Assembly 5 Ton y 610386 Tower Collar Assembly 10 Ton 690793 Tower Collar Assembly 5 Ton 7R 770150 Decal CAUTION To Avoid 16 604656 Bolt 1 2 13NC x 1 1 4 5 ton tower 17 770193 Lock Nut 1 2 13NC 5 ton tower 18 606045 Bolt 3 4 10NC x 5 10 ton tower 4 19 772163 Hydraulic Pressure Gauge Ass y NI See illustration below or on next pages Not shown Part No Description 610
5. 386 Tower Collar Assembly 10Ton 690793 Cast Collar Assembly 5 Ton Le 1 601201 Roller 5 x 1 2 Chain Collar 10Ton Ref Part No Description 2 707487 Flat Washer 1 1 4 ID x 1 7 8 OD x 772163 Hyd Pressure Gauge Ass y 388747 m d cas col in Grooved Cast Collar Teo oa ODE CUu SEE 4 602829 Clamp Knob For Idler Collar 2 649286 Hose 181 2 x 3 8 x 3 8 SWVLM 5 607161 Collar Drilled amp Tapped 10 Ton 3 682726 Tee 3 8 x 3 8 x 3 8 Female 6 693468 Retaining Ri H Duty Ext 4 604939 Quick Coupler Female E er eavy Duty Ext WE E a Eaupler 7 680755 Roller 4 x 3 8 Chain Collar 5 Ton m 8 684975 Cast Collar 3 93 Part No Description 349014 Hose Assembly 2 1 090023 120 Hose 3 8 NPT 3 1 090023CE 120 Hose 3 8 NPTF CE 2 602407 Quick Coupler Male End PARTS SERVICE MANUAL EZ CHIEF G SERIES UTOMOTIVE SYSTEMS inu 11 Ref Part No Description 7 8 9 4 772160 Ram Assembly Tower 10 Ton es te 689861 Ram Assembly Tower 5 Ton qo 1 602619 Ram Bolt T lk 2 601237 Flange Tower 10 3 602378 Ram Tower 10 Stroke 10 Ton 1 4 602547 Elbow 90 degree Female Male NPT 5 610407 Ram Base Flange Tower Ram 10T 2 4 6 6 602520 Hos
6. G Series For G16 G18 Machines Parts Service Manual CHIEF UTOMOTIVE SYSTEMS AH DOVER INDUSTRIES COMPANY 2000 Chief Automotive Systems Inc EZ CHIEF PARTS sea ANDE UTOMOTIVE SYSTEMS Parts Ordering Information To order basic parts and assemblies for the G Series repair system or to request assistance from a Chief Service Representative contact the Chief Automotive Systems Inc toll fee hotline answering service in Nebraska 800 445 9262 and leave a message If located outside the United States contact nearest Chief Automotive Systems Inc rep resentative When contacting Chief Automotive by telephone 800 445 9262 or mail provide the following information name name of shop shop telephone number and shop address Additional information needed when ordering includes description of part s part number s and method of payment and shipping When ordering refer to listing of basic parts and assemblies and related illustrations presented in this manual NOTE Chief Automotive Systems Inc reserves the right to alter product specifications and or package components without notice CHIEF S LIMITED ONE YEAR WARRANTY amp LIABILITY Chief Automotive Systems Inc warrants for one year from date of installation and or purchase any of its products which do not perform satisfactorily due to defect caused by faulty material or workmanship Chief s obligation under this warranty is limit ed to the repair or
7. Jam Gr B 10 602570 Spring Stiff Leg 105 Wire 6 7 EHE Ref CHIEF G SERIES PARTS SERVICE MANUAL UTOMOTIVE SYSTEMS Part No 409023 Description Ref Part No Description Lift Assembly 8 092094 Wheel 6 Lift 770105 Retainer Ring 1 Bar 9 602545 Elbow 90 Fem Male NPTF 016 602378 Ram Tower 10 Stroke 10 Ton 10 408016 Lift Cylinder Pivot Assembly Bottom 604939 Quick Coupler Female End 11 770124 Pin Grooved 1 00 x 8 685100 Hose 49 x 3 8 NPT Coupling 12 408001 Lift Frame Assembly 685100CE Hose 49 x 3 8 NPTF Coupling CE 13 707479 Washer 1 Thrust Plated 610124 Jack T Assembly 14 707487 Washer 1 1 4 Flat Plated 019010 Wrought Washer 1 ZP 15 693468 Retaining Ring 5160 Heavy Duty NO O1 B B Oo PO Re 770139 Part No 702077 Pin Grooved 1 00 x 6 813 16 770083 Pin Grooved 1 1 4 x 4 7 16 Description Universal Anchoring System G Series one stand complete 010630 Bolt 1 2 13 x 2 1 2 Gr 8 498102 Pinchweld Clamp Jaw 092110 Spring Compression 720 x 1 019095 Washer 1 2 A 325 ZP 620736 Nut 1 2 13NC Gr 8 601682 Nut 5 8 11NC Gr 8 601666 Bolt 5 8 11NC x 2 25 Gr 5 508281 Adapter Tube UMS Chief Clamp PI CO NI OF
8. e 59 x 3 8 NPT 7 3 7 770147 Washer 1 Int Tooth Lock Type A 8 680617 Flange Tower EI 9 693847 Ram 5 Ton 8 Stroke Aux Tower 1 A 10 690160 Ram Base Flange Tower Ram 11 685100 Hose 49 x 3 8 NPT Couplings 5 1 1 2 3 are Ref Part No Description P 772159 Handle Assembly 10 Ton Send File tithe AMR a oleh 772022 Handle Assembly 5 Ton 1 772158 Bar Handle 10 Ton 2 5 2 770104 Bushing Handle 3 657782 Grip 4 770103 Bar Handle 5 Ton a Wen 1 5 770105 Retaining Ring 1 Bar Description fa 772011 Roller Assembly Stiff Leg Rer PRAPANQE qa Se CR Puen so 1 692254 Nut 1 8NC Hex Jam PI Mainframe Related 2 657889 Roller 3 OD x 1 1 4 Wide 1 772161 Ramp 3 772010 Bolt Bracket Assembly 2 772000 Stiff Leg 4 629431 Bolt 3 8 16 x 2 1 2 Lg Gr 2 Hex PI 3 1770148 Pin Locking 3 4 5 629440 Nut Lock 3 8 16NC PI 4 685100 Hose 49 x 3 8 NPT Coupling 4 685100CE Hose 49 x 3 8 NPTF Coupling CE 1 5 1782092 Roller Assembly 770059 Plate Rear Crossmember 770187 Chief Mainframe Decal 692107 Decal Serial Number MF 6 770178 Chief G16 Decal 7 770177 Chief G18 Decal 8 772047 Ready Rod Pad Assembly Le 9 629095 Nut 1 1 2 6NC Hex
9. er Hydraulic Foot Pump 82dB A Portable Wheel Package Electric Winch G Series machines are compatible with Genesis UMS and UGMS for the ultimate in measuring precision Hyd NOTE For clarity the above valves are shown as three posi tion valves when in actuality they are two position valves with a three position actuator raulic Pneumatic Diagram G Series Machines Scissor System 690 BAR Maximum gt Pressure Lift Cylinder Safety Relief Valve 10 000 P S I 0 000 P S sk l Tower Cylinders P O Box 1368 Grand Island Nebraska 68802 1368 Phone 308 384 9747 Fax 308 384 8966 INTAIRCO S A R L CA de TREMBLAY CHARLES DE GAULLE 18 rue Henri FARMAN 93297 TREMBLAY EN FRANCE CEDEX TEL 01 41 51 16 80 FAX 01 48 60 09 88 www chiefautomotive com Chief reserves the right to alter product specifications and or package components without notice FORM GS PM Rev 7 00 Part No 770171
10. lubricate Collars Clean and lubricate collars monthly 1 Use compressed air to blow out dirt or dust that collects between collar ears and rollers CAUTION Wear safety glasses while using compressed air to blow out dirt and dust 2 Lubricate roller pin and collar ears each side Then turn roller a few times Roller must turn freely Lift Assembly Stiff Leg Assemblies Clean dirt and grease from all pivot points and lubricate every two months Air in Hydraulic System All air has been removed from hydraulic system at the factory but if hydraulic system is opened to replace one of the system components it is nec essary to bleed air from system prior to using it Bleeding Air From System At Quick Coupler 1 Separate quick coupler 2 Place male end of quick coupler in a container and hold a rag over container and quick cou pler A CAUTION To avoid personal injury or damage to property wear safety glasses to protect eyes from hydraulic oil in the event it squirts out of con tainer and past rag 3 Press ball check at end of quick coupler against bottom of container A TO To avoid personal injury or damage to property DO NOT have any pressure on the system when pressing the ball check on quick coupler 4 Press forward on foot pump to pump air out of the system and continue until only hydraulic oil is being pumped out 5 Reconnect the quick coupler 6 With pressure released from system
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