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1. FRONT REAR battery air filter throttle adjuster maintenance joint oil drain pipe cap cont d Servicing Your Honda 111 Component Locations flushing connector bilge drain plugs 112 Servicing Your Honda Refer to Safety Precautions on page 104 The rear cover must be removed for battery fuse and engine maintenance and for access to the tool kit Removal 1 Remove the seat page 117 2 Turn the knobs 1 to OPEN position and remove the rear cover 2 Installation Install the rear cover and turn the knobs to CLOSE position Make sure the rear cover is installed securely Rear Cover Removal REAR Gi er P Ae 1 knobs 3 OPEN position 2 rear cover 4 CLOSE position Servicing Your Honda 113 Rear Tray Removal Refer to Safety Precautions on page 104 The rear tray must be removed for battery fuse and engine maintenance Removal 1 Remove the seat page 117 and the rear cover page 113 2 3 the knob 1 and remove the rear tray Installation 1 Pull the knob install the rear tray and release the knob 2 Push the knob until it locks 3 Make sure the rear tray securely latched NOTICE Install the rear tray securely or water may enter the compartment and possibly cause severe engine damage 114 Servicing Your Hon
2. 6 PWC Safety Safety Labels A WARNING Collisions result in more INJURIES AND DEATHS than any other type of accident for personal watercraft PWC TO AVOID COLLISIONS SCAN CONSTANTLY for people objects and other watercraft Be alert for l 7 q conditions that limit your visibility or block your vision of others Ae S 2 ee OPERATE DEFENSIVELY at safe speeds and keep a safe distance away from people objects and other watercraft a Do not follow directly behind PWCs or other boats e Do not go near others to spray or splash them with water e Avoid sharp turns or other maneuvers that make it hard for others to avoid you or understand where you are going e Avoid areas with submerged objects or shallow water TAKE EARLY ACTION to avoid collisions Remember PWCs and other boats do not have brakes DO NOT RELEASE THROTTLE WHEN TRYING TO STEER away from objects you need throttle to steer Always check throttle and steering controls for proper operation before starting PWC Follow navigation rules and state and local laws that apply to PWCs See Owner s Manual for more information cont d PWC Safety 7 Safety Labels A WARNING Overloading or improperly loading the PWC can make it difficult to control and could result in an accident See Owner s Manual for loading information A WARNING Starting the engine w
3. Engine Cooling Water Temperature TCA i 4 dtc ee he EER Low Battery Voltage Indicator Fuel Gauge and Low Fuel Indicator itil Neck og ia er hie PAS Controls amp Features M Lock Systemi ood cen eeceesasawe di 230 Table of Contents Limit Mode cei ciuavecue he eves Reed 39 De ISUNON vata de Saen eee ade es 40 Engine Stop Button Switch 40 Safety Lanyard amp Lock Clip 41 Handlebar ok cia dwkds Phe oie RRS 42 Throttle Lever o c40 o 9yedaade sean 42 Ti LAE dec cte are ee oR a See ReS 43 Reverse Lever i cas cigie veda ae dade 45 Jet Pump Water Intake 46 Cooling Water Bypass Outlet 46 Bilge Drain Plugs js oe ives as gad 47 Flushing Connector 47 Jet Pump Steering Nozzle 48 Bow amp Stern Eyelets 49 ta Ra car Leeder peerage 50 BEFORE RIDING 51 Are You Ready to Ride 6 4 32 Protective Apparel 44 4 4idadaeasadeds 52 Operator Training 55 Is Your PWC Ready to Ride 56 Pre ride Inspection 24 40ssasia0ss 56 Load Limits amp Guidelines 61 Load Limits os oss eres s eee ee ee ctir 61 Loading Guidelines 62 Cargo Compartments 63 GSO BK essere Eben ese esen 63 Front Storage Compartment 64 Fire Extinguisher Compartment 66 BASIC OPERATION amp RIDING 67 Safe Riding Precautio
4. 45 119 tanke capacity ces con Tosa ees 120 TSO e pace OE Lad oo PERE L A EENT PE 188 Index 235 Index G gap park PIU ccagvesdeawterdat uses 152 PASO 6 oe PSA HA EPR ES RRR RES 216 SEO 2b E ber epe tees eee ke 119 PONCE THE Giwxak EEEE PP 31 HOVE DOS spina EKLE hater en 63 H Honda COMME CUNE o or aK EEREN Rae ayers 225 Pee soars en Erer 226 Rider s OUD lt cet cannot nucade nes 221 service manual ssrin yeh eaee eee S 220 236 Index I ID lock AVSIM prerie dereat eas 34 Noe DINOD cei wdeateeednar ge tesdies ae SET GUON 20430440905 400 EER ENE 27 identification hull 206 idle speed NING 004s saws nidra 148 indicator engine cooling water temperature 22 29 Ht GS cp kb 44 Madea 22 39 low battery voltage 21 30 low fuel 5 s dawv S Sas wv dba eves pa ee al low oil pressure 0 22 28 PN vate awa ntcteeav eed seod 23 inspection preride 4 i4 40 0h sey eww aas 56 intake propulsion system cleaning 198 J jet pump seorng NOZZE o 2 cagbesbenGhes heen 48 WOE INMEE i snd ecw awa Kh ee Roan 46 K kutoo store ere iae ee 115 L lapels salbiy serra ponten deren cain 6 launching amp boarding your PWC 80 launching from aramp 80 E E E EE E 39 iti WRI 66 ius he pee A es 61 load DWE 43 9 DEA ed 61 loading guidelines 44 4044044050045 62 locations
5. Before starting remove the seat and front storage box to ventilate the engine compartment Storing Your Honda A WARNING Starting the engine without ventilating the engine compartment can cause a fire or explosion and you or others could be seriously injured or killed Always vent the engine compartment before starting the engine contd Tips 175 Storing Your Honda 10 Perform the engine flushing procedure page 154 Check all hoses for cracking and looseness e Continue flushing until the antifreeze solution stops coming out e Use containers to collect the solution and dispose of it in an approved manner page 178 Install the bilge drain plugs Check they are secure Check the fire extinguisher is not beyond its expiration date and charge or replace if necessary 176 Tips Transporting Your PWC Your PWC should be carried on a trailer designed for its hull design and weight Check that the trailer meets all local regulations Before transporting your PWC make sure all compartments covers and the seat are secure and the reverse bucket is up Use tie downs on the bow and stern eyelets to secure your PWC to the trailer Do not route a tie down or rope over the seat or wrap them around the handlebar Do not use the grab rail Use padding wherever a tiedown or rope contacts the hull or deck Use a PWC cover especiall
6. your PWC trailer and your tow vehicle and that the launch area is clear of people and other boats Attach a bow line to your PWC Release the tie downs Back your trailer into the water until the rear of the hull begins to lift Unlock the winch Slowly push your PWC into the water and remove the bow line Slowly move your PWC to a docking area and moor it securely Move your tow vehicle away from the ramp l 2 3 Launching amp Boarding Your PWC Boarding from a Dock Place one foot on the footboard nearest the dock Hold the handlebar Transfer your weight to balance the PWC as you place your other foot on the footboard Start the engine page 75 Push your PWC away from the dock or apply slight throttle and steer at a slight angle away from the dock until the rear of your PWC clears Basic Operation amp Riding 81 Launching amp Boarding Your PWC Boarding in Shallow Water 2 Board from the rear Balance your PWC as you climb aboard 1 Make sure the engine is off and your PWC is in at least 3 feet 90 cm of water NOTICE Starting or stopping the engine in less than three feet of water can damage the jet pump if debris or weeds are drawn in 82 Basic Operation amp Riding Launching amp Boarding Your PWC Boarding in Deep Water 2 Grasp the grab rail and reboarding groove an
7. 210 Technical Information Tampering and Altering Tampering with or altering the emission control system may increase emissions beyond the legal limit Among those acts that constitute tampering are e Removal or alteration of any part of the intake fuel or exhaust systems e Alterations that would cause the engine to operate outside its design parameters Warranty Compliance Compliance with the terms of the Distributor s Warranties for Honda Personal Watercraft Emission Control Systems is necessary in order to keep the emissions system warranty in effect Ten LO At Ta 2 NH T e A QL oh WEINOKIW Ox 1 vehicle emission control information label The vehicle emission control information label 1 is attached on the cylinder head Emission Control Systems Source of Exhaust Emissions The combustion process produces carbon monoxide CO oxides of nitrogen NOx and hydrocarbons HC Control of oxides of nitrogen and hydrocarbons is very important because under certain conditions they react to form photochemical smog when subjected to sunlight Carbon monoxide does not react in the same way but it is toxic Honda Motor Co Ltd utilizes various systems to reduce carbon monoxide oxides of nitrogen and hydrocarbons Technical Information 211 Emission Control Systems Exhaust Emission Control System Th
8. 30 Fuel Gauge and Low Fuel Indicator 31 Dinal COCK ook cota kok eethe apie ox 32 cont d Instruments amp Controls 11 Instruments amp Controls Controls amp Features 4 34 ID Lock System 0005 34 Limit Mode 02 0005 39 Start Button 2 2 eee eee eee 40 Engine Stop Button Switch 40 Safety Lanyard amp Lock Clip 4 Handlebar 2 000 42 Throttle Lever 2 000 42 Trimi Lever spense tae tte rhea pista 43 Reverse Leyers sceccu ciugo eeke 45 Jet Pump Water Intake 46 Cooling Water Bypass Outlet 46 Bilge Drain Plugs 47 Flushing Connector 47 Jet Pump Steering Nozzle 48 Bow amp Stern Eyelets 49 Grab Raili erh pnb eis ee ends 50 12 Instruments amp Controls Component Locations front hood latch multi function display indicators trim lock lever display control buttons trim lever throttle lever ane start button ZO ip sat safety lanyard lock clip Instruments amp Controls 13 Component Locations front storage compartment handlebar reverse lever fire extinguisher compartment seat hood tool kit compartment sponson bow eyelet 14 Instruments amp Controls Component Locations grab rail 7h TO Se eee glove box owner s manual storage fuel
9. see Battery Storage page 162 If your battery seems weak and or is leaking electrolyte causing slow starting or other electrical problems see your Honda PWC dealer WARNING Battery posts terminals and related accessories contain lead and lead compounds Wash hands after handling Servicing Your Honda 161 Battery A WARNING The battery gives off explosive hydrogen gas during normal operation Battery Storage Refer to Safety Precautions on page 104 If you plan to store your PWC we recommend you remove the battery and store it where it can be charged at least every 30 ere aes A spark or flame can cause the days to maintain its service life battery to explode with enough force to kill or seriously hurt you If you do not remove the battery we recommend disconnecting the battery cables i Wear protective clothing and a face negative cable first shield or have a skilled mechanic do the battery maintenance You will get the best storage results from removing the battery and slow trickle charging it every 30 days see Battery Charging page 164 Before you remove the battery for the first time be sure to read all the information that follows After removing the battery be sure to read the information on the battery label 162 Servicing Your Honda The battery is located in a battery tray in the engine compartment below the rear tray 1 Remove the seat page 117 rear cover
10. 2 the low fuel indicator 3 and WARNING lamp flash and the warning beeper sounds you should refill the tank as soon as possible The amount of fuel remaining when the flashing starts is approximately 3 41 US gal 12 9 2 To stop the warning beeper press and hold any one of the four control buttons SET MODE ID SET or ID No for about 2 seconds Multi function Display j FUEL 2 segment E 3 low fuel indicator Instruments amp Controls 31 Multi function Display Digital Clock Shows hour and minute To adjust the time proceed as follows 1 Insert the lock clip in the engine stop button switch to turn on the display If necessary enter the ID number after this operation page 37 2 Switch the multi function meter 1 to the digital clock mode by pushing the MODE button 2 3 Press and hold the SET button 3 for at least 2 seconds The clock will be set in the adjust mode with the hour display flashing 1 multi function meter 2 MODE button 3 SET button 32 Instruments amp Controls Multi function Display 4 To set the hour push the MODE button 2 until the desired hour appears Quick setting press and hold the MODE button until the desired hour appears 5 Push the SET button The minute display will start flashing 6 To set the minute push the MODE button until the desired minute appears Quick setting press and hold the MODE button until the desired
11. 205 Break in Guidelines 209 Emission Control Systems 210 bier Lael 213405 si eae AeA AST 213 Oxygenated Fuels 4 446 404es0 0a ues 216 Table of Contents CONSUMER INFORMATION 219 Authorized Manuals 220 Warranty COVEARE cicnsciuwe rene eee 223 Warranty Service ceiovcceeiardave ds 224 Contacting Honda csc eioiewharwds 225 Your Honda PWC Dealer 226 The Honda Rider s Club USA only 227 Reporting Safety Defects USA only 228 TABLE OF CONTENTS 230 INDEX isenisuasssteenteeniwaies 234 QUICK REFERENCE Table of Contents 233 Index A APE gn 2h cke Ce ReKeeHET ERS eee s 135 American Honda contacting 225 apparel proteciiYe sceriseniernkie tates 52 appedranee CANS sori ee irria inr 166 authorized manuals 220 B EL o s aE E PEENE Se a E E Oe 161 PEE year EREINA ERLEA ERN 94 bilge dram DINER greagrridrid kria kaa es 47 E 255 ceca EE oes 137 boarding Homa dock 20 dens seve es bias benki 81 i deep WEE escroissir dee kawieeweds 83 in shallow water 2 0 0 82 With passenger 25d iciwdsiawsee we os 85 234 Index break in puidelineS onc eek eae aches dee 209 button TY NG keto whee e Kine eObee eS 27 ID SET g2 oie wrieete eves eria ae MODE S2tehe waeeeee vine tevee iad 26 BEL sacs Seis vasa EE eran ve Ges 26 C Pape Mol whi ica onetako 120 Pasi 26 VOW 4 cia d
12. Always follow the proper starting procedure described below For your safety avoid starting or operating the engine in an enclosed area such as a garage Your PWC s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death Running the engine when your PWC is not in the water can also damage the engine 74 Basic Operation amp Riding Preparation Before starting confirm the following e Make sure your PWC is in at least 3 feet 90 cm of water that is free of debris and weeds 3 feet 90cm e Push up and down on the rear of your PWC several times to flush out any sand e Check that there are no swimmers boats or obstacles in the area Starting Procedure A WARNING When the engine is running long hair PFD straps or loose clothing can be sucked into the intake grate and become entangled in the impeller A person can be held under the water and drown e Do not start the engine if anyone is in the water near the personal watercraft e Make sure people stay away from the intake grate when the engine is running Starting amp Stopping the Engine 1 Board your PWC place your feet on the footboard Make sure your passenger is on board and no one is behind the PWC cont d Basic Operation amp Riding 75 Starting amp Stopping the Engine 2 Attach the safety lanyard 1 to your left wrist
13. MICHIGAN 48207 222 Consumer Information Your new Honda is covered by these watranties e Personal Watercraft Limited Warranty e Emission Warranty e Replacement Parts Warranty e Accessories Warranty There are responsibilities restrictions and exclusions which apply to these warranties Please read the Warranties Booklet given to you by your Honda PWC dealer at the time of purchase Be sure to keep your Honda owner s card with your Warranties Booklet It is important to realize that your warranty applies to defects in material or workmanship of your Honda Your warranty coverage does not apply to normal wear or deterioration associated with using the PWC Warranty Coverage Your warranty coverage will not be voided if you choose to perform your own maintenance However you should have the proper tools and service information and be mechanically qualified Failures that occur due directly to improper maintenance are not covered Almost all of your warranty coverage can be extended through the Honda Protection Plan For more information see your Honda PWC dealer Consumer Information 223 Warranty Service Please remember that recommended maintenance interval servicing is not included in your warranty coverage Additionally your warranty does not apply to the normal wear of items If you believe you have a problem with your PWC call the service department of your Honda PWC dealer Make an appointment for an ins
14. SET button Instruments amp Controls 35 Controls amp Features To Activate the Lock System 1 With the engine OFF press and hold the ID SET button for at least 2 seconds when the multi function display goes on The key mark 4 will start flashing 2 Push the ID SET button once The key mark will go on and the first digit of the ID number will start flashing and the beeper sounds once 3 Pull the lock clip out of the engine stop button switch 36 Instruments amp Controls Ox m 4 4 key mark amp ID SET Controls amp Features iE No amp ID SET To Deactivate the Lock System 1 Insert the lock clip in the engine stop button switch to turn on the display 2 Follow steps 3 6 under To Create an ID Number page 35 If the number you entered is correct the beeper will sound twice and the engine may be started If you enter the wrong number you are allowed two more attempts After three failures to enter the correct number the display will turn off In order to try again remove and insert the lock clip If you forget the ID number and have not recorded it elsewhere contact your Honda PWC dealer Instruments amp Controls 37 Controls amp Features To Change the ID Number 1 Insert the lock clip in the engine stop button switch to turn on the display 2 Press and hold the ID No button for at least 2 seconds The display will switch to t
15. Servicing Your Honda 127 Engine Oil amp Filter 3 Stop the flushing NOTICE Avoid running the engine without water flow for more than 15 seconds to prevent severe engine and exhaust system damage 4 Stop the engine and wait a few minutes 5 Remove the seat page 117 This procedure continues with Step 6 on page 129 128 Servicing Your Honda To check the oil level on calm water 1 Start the engine 2 Warm up the engine at approximately 4 000 rpm for 5 minutes If the air temperature is below 10 C 50 F let the engine idle for an additional 5 minutes a total of 10 minutes 3 Let the engine idle for a minute 4 Stop the engine and get off your PWC 5 Remove the seat page 117 6 Remove the oil filler cap dipstick 5 and wipe it clean 7 Insert the oil filler cap dipstick until it seats but don t screw it in 8 Remove the oil filler cap dipstick 5 and check the oil level e If the oil is at or near the upper level mark 6 you do not have to add oil e If the oil is below or near the lower level mark 7 remove the oil filler cap dipstick 5 and add the recommended oil until it reaches the upper level mark Do not overfill Wipe up any spilled oil immediately 9 Reinstall the oil filler cap dipstick 10 Check for oil leaks 11 Install the seat Engine Oil amp Filter ENGINE COMPARTMENT 5 oil filler cap dipstick 6 upper level mark 7 lo
16. at the address shown on the back of this order form Canada See your Honda PWC dealer to order authorized manuals Publication item No Item Description Qty Price Each Total Price Prices are subject to change without notice and without Sub total incurring obligation Mich Purchasers Add 6 Sales Tax Orders are mailed within 10 days Please allow adequate time Handling Charge 4 00 for delivery Grand total Consumer Information 221 Authorized Manuals NOTE Dealers and Companies please provide dealer or company name and also the name of the S person to whose attention the shipment should be sent H l Customer Name Attention H Street Address No P O Box Number Apartment Number sme City State Zip Code 0 Daytime Telephone Number Check or money order enclosed payable to Helm Inc Check here if your billing address is different P U S funds only Do not send cash from the shipping address shown above A Y MasterCard Account Number Expiration Mo Yr UE visa E N Discover T Customer Signature Date These Publications cannot be returned for credit without receiving advance authorization within 14 days of delivery On returns a restocking fee may be applied against the original order HELM P O BOX 07280 DETROIT
17. can help you out of trouble page 70 Keep a safe distance away from people objects and other watercraft Remember that if you are on a collision course it s your responsibility to avoid the collision For other riding tips see the Personal Watercraft Rider s Handbook that came with your PWC Important Safety Information Wear a PFD and Protective Clothing When you ride your PWC you must wear a Coast Guard approved Type I II or HI PFD personal flotation device It s the law in all states and it could save your life In addition you should wear appropriate protective clothing including a wet suit bottom or equivalent footwear gloves and eye protection page 53 PWC Safety 3 Important Safety Information Get Training According to the Coast Guard more than 85 of all fatalities involved people who did not have boating instruction You can receive boating and PWC instruction from a number of different agencies page 55 Even if you have ridden other PWCs take time to become familiar with how this PWC works and handles Practice in a safe area away from boats and swimmers until you build your skills and get accustomed to the PWC s size and handling 4 PWC Safety Ride within Your Limits Pushing limits can increase the risk of loss of control and collision Never ride beyond your personal abilities or faster than conditions permit Remember that alcohol drugs fatigue and inattention can significan
18. classified as a Class A inboard boat Because of this you need to know and obey the rules of the waterway They re like traffic rules and establish who has the right of way on the water These rules are used internationally and are enforced by the U S Coast Guard and other local agencies 70 Basic Operation amp Riding The information in this section provides the basic rules We highly recommend that you get more information about navigation from your state when you register your personal watercraft Take a boat handling and seamanship course from the Coast Guard Auxiliary the U S Power Squadron or a volunteer organization These groups can provide you with detailed training on navigation rules and other important information On to the basics When two boats are on the water one boat has the right of way and is called the stand on vessel the other boat must yield or give way and is called the give way vessel In the illustration you are the larger PWC in the center You must yield to any vessel shown in the white area you are the give way vessel Any vessels in the shaded area must yield to you you are the stand on vessel If you meet head on you must both give way Navigation Rules Sg The illustrations on the following pages show stand on and give way responsibilities Basic Operation amp Riding 71 Navigation Rules Meeting If you are approaching another vessel head on and are
19. drowning if you fall overboard Be sure you and your passenger always wear a PFD and other protective apparel when you ride Are You Ready To Ride Additional Riding Gear In addition to a PFD we also recommend e A wet suit bottom to protect yourself against severe internal injuries caused by strong streams of water from the jet nozzle forced into body cavities e Eye protection to keep water spray and wind out of your eyes e Foot protection to give better grip on the floorboards e Neoprene gloves to give better grip on the handlebar Before Riding 53 Are You Ready To Ride Helmets A helmet can offer some head protection in a collision or impact but it can also cause severe injuries in other situations PWC helmets are designed to provide some head protection and could reduce your risk of injury if you collide with another vessel or object while riding However if you fall into water while riding and the helmet catches the water s surface as you fall that helmet could cause choking severe neck injuries or death 54 Before Riding You should decide for yourself whether or not to wear a helmet when riding your PWC Think about the conditions and environment in which you ll be riding Will the water be crowded or open Smooth or choppy Shallow and rocky or deep Each time you ride you ll need to decide if a helmet is necessary Operator Training Developing your riding skills i
20. following information may help you If you can t correct the problem see your Honda PWC dealer While some checks and procedures can be performed on the water most require returning to land Taking Care of the Unexpected 183 If Your Engine Quits or Won t Start SYMPTOM Starter motor doesn t operate POSSIBLE CAUSE WHAT TO DO blown fuse Replace with a new fuse of the same rating page 188 battery lead loose Tighten the battery lead dead batter Charge the battery page 164 If charging doesn t help see your Ponda AA J 7 ae p faulty starter motor If all possible causes are n a the starter motor may be faulty See your Honda PWC dealer lock clip not inserted Insert the lock clip in the engine stop button switch ID lock system not Enter the ID number If you forget the ID number see your deactivated Honda PWC dealer SYMPTOM Starter motor works but the engine won t start POSSIBLE CAUSE WHAT TO DO out of fuel Fill the fuel tank flooded engine See Flooded Engine page 77 loose or unconnected ignition coil Install the ignition coil connectors and ignition coils securely If connectors and ignition coils the engine still won t start see your Honda PWC dealer loose battery cables Tighten the battery terminal bolts weak battery Charge the battery page 164 If charging doesn t help see your Honda PWC dealer 184 Taking Care of the Unexpected If Y
21. isda ccc 5 45nd eas ox iy Service Procedures Fluids Filters amp Lubricants ar 4 cic 7 titted Dia ST ETE 119 Engine Onl amp Filter d caescvsauwss 122 o a E a ae TTT 135 MESON iid lie eh Or es 138 Engine Vigne sorniera tekinin eeklke ees 145 Engine Idle Speed saccaccceacias ives 148 DOINGS cen E E eee TOTT 149 Engine Cooling System 153 232 Table of Contents Hull Bilge Drain System seek ede 157 Steering amp Propulsion System Off throttle Steering System 139 Electrical Bate lt s cnio Jes oye een ide setae 161 APPSAAHCO LAS caivviaidaseee deen 166 TIES 1 tA etcnia cies ever caw 169 Storing Your Honda 170 Transporting YourPWC 177 You amp the Environment 178 TAKING CARE OF THE UNEXPECTED 2 cence en gecwnde ves 181 General Guidelines 2 054cs ee sei u one 182 If Your Engine Quits or Won t Start 183 If Your Engine Overheats 186 If the Low Oil Pressure Indicator Lights 187 Ira Fuse BLOWS ccueiacusewen oie ti 188 If You Have a Collision sscc0e4 aces 192 If Your PWC Must Be Towed 193 LE OW EAI AG ok BSS eee Se heen 194 If Your PWC Is Submerged 196 If the Intake or Propulsion System Bo lopie na eh ee hed oe he hee 198 If Your Battery Is Low or Dead 200 TECHNICAL INFORMATION 201 Vehicle Identification 2 44 0048445 202 BPCCHICHIONS yi icad ered eden kika
22. than 4 000 rpm for less than 15 seconds e Engine rpm can increase rapidly when the watercraft is out of water Post ride Maintenance NOTICE Operating the engine out of water at high rpm or for longer than 15 seconds at a time may cause severe engine and or exhaust system damage 3 Wash the hull deck handlebar and intake propulsion system with fresh water 4 Flush the cooling system with fresh water page 154 5 Remove the lock clip from the engine stop button switch cont d Basic Operation amp Riding 97 Post ride Maintenance 6 Use fresh water to rinse out the engine compartment Avoid spraying water on the electrical components NOTICE High pressure water or air can damage certain parts of your personal watercraft 7 Remove the bilge drain plugs to drain any water Raise the bow front of your PWC about foot to allow complete draining 8 Wipe the engine compartment dry with dry clean rags 9 Confirm the engine and the exhaust system is cool then spray a water displacement corrosion proof lubricant without Teflon or molybdenum additives such as CRC 6 56 or equivalent on the engine electrical wiring and jet pump assembly 98 Basic Operation amp Riding If you won t be riding for more than one week perform the following e Spray a water displacement corrosion proof lubricant without Teflon or molybdenum additives such as CRC 6 56 or an equival
23. to maintain and repair it If you decide to do your own maintenance use only genuine Honda parts or their equivalents for repair or replacement to ensure the best quality and reliability Perform the pre ride inspection page 56 and owner maintenance page 107 at each scheduled maintenance period 106 Servicing Your Honda Each item on the maintenance schedule requires some mechanical knowledge Certain items particularly those marked and may require more technical information and tools Consult your Honda PWC dealer Should be serviced by your Honda PWC dealer unless you have the proper tools and service data and are mechanically qualified Refer to the official Honda Service Manual page 220 Tn the interest of safety we recommend these items be serviced only by your Honda PWC dealer Maintenance Schedule WHICHEVER INITIAL REGULAR FREQUENCY COMES FIRST MAINTENANCE MAINTENANCE INTERVAL Refer res MONTH a 6 12 nx A HOURS 10 100 200 FUEL TANK FUEL LINE Inspect O O g THROTTLE CABLE Inspect Lubricate O O a THROTTLE BODY Inspect Lubricate Oo O O 139 140 8 SPARK PLUGS Inspect Replace O 149 g o VALVE CLEARANCE Inspect Adjust EVERY 200 hours gt AIR FILTER Replace O 134 5 ENGINE OIL Replace EVERY 50 hours or every year 122 a ENGINE OIL FILTER Replace O 129 amp ENGINE IDLE SPEED Adjust O O O 148 COOLING SYSTEM Inspect
24. used to stop the engine To operate push the button See How to Stop the Engine page 78 40 Instruments amp Controls LEFT HANDLEBAR 1 start button 2 engine stop button switch Safety Lanyard amp Lock Clip The safety lanyard 1 should be worn around the operator s left wrist Before starting the engine insert the lock clip 2 in the engine stop button switch If the operator falls overboard or away from the controls the engine will stop immediately when the lock clip is pulled away from the engine stop button switch To prevent theft or accidental starting remove the lock clip from the engine stop button switch and take the safety lanyard with you when you leave your PWC Controls amp Features LEFT HANDLEBAR 1 safety lanyard 2 lock clip Instruments amp Controls 41 Controls amp Features Handlebar The handlebar is used to steer your PWC Turning the PWC also requires applying some throttle Throttle Lever The throttle lever 1 is used to control engine rpm speed To go faster pull the lever toward you To go slower reduce pressure to allow the lever to move away from you The throttle lever will automatically return to the closed position engine idle when you let go off the lever 42 Instruments amp Controls RIGHT HANDLEBAR 1 throttle lever Trim Lever The trim lever 1 adjusts the front rear planing attitude of your PWC Pulling the trim lever l
25. voltage indicator Flashes when the battery voltage is below approx 11 5 V If the indicator flashes immediately take the shortest route to land This indicator is usually off Instruments amp Controls 21 Multi function Display 4 engine cooling water temperature indicator Flashes when the engine cooling water temperature is high enough to cause engine damage If the indicator flashes immediately take the shortest route to land then see page 186 for instructions and precautions This indicator is usually off 5 LIMIT MODE indicator Comes on when the limit mode is activated and continues to flash while the mode is active page 39 This indicator is usually off 6 low oil pressure indicator Flashes when the engine oil pressure is low enough to cause engine damage If the indicator flashes immediately take the shortest route to land then see page 187 for instructions and cautions This indicator is usually off 22 Instruments amp Controls Multi function Display PGM FI malfunction indicator lamp MIL Flashes when there is some abnormality in the PGM FI Programmed Fuel Injection system Occasionally depending on the abnormality engine revs may be limited to less than 3 000 rpm In extreme cases the engine will stop If the indicator flashes immediately take the shortest route to land If the engine stops tow your PWC to land This indicator is usuall
26. 2005 Honda ARX1200T2 N2 AQUATRAX R 12X R 12 OWNER S MANUAL Introduction Congratulations on choosing your Honda personal watercraft PWC When you own a Honda you re part of a worldwide family of satisfied customers people who appreciate Honda s reputation for building quality into every product Your Honda was designed as a recreational PWC for use by one operator and one passenger Before riding take time to get acquainted with your PWC and how it works To protect your investment we urge you to take responsibility for keeping your PWC well maintained Scheduled service is a must of course But it s just as important to observe the break in guidelines and perform all pre ride checks and post ride maintenance detailed in this manual Introduction We also recommend that you read this owner s manual before you ride It s full of facts instructions safety information and helpful tips To make it easy to use the manual contains a table of contents a detailed list of topics at the beginning of each section and an index at the back of the book As you read this manual you will find information that is preceded by a NOTICE symbol This information is intended to help you avoid damage to your Honda other property or the environment Read the Warranties Booklet page 223 thoroughly so you understand the coverages that protect your new Honda and are aware of your rights and re
27. 3 Insert the lock clip 2 in the engine stop button switch 3 Be sure the lanyard is not caught or tangled on anything 4 Punch in your ID number to cancel the ID lock system page 37 if necessary 5 Keep the throttle closed to prevent unexpected movement of the PWC then push the start button 1 safety lanyard 3 engine stop button switch 2 lock clip 4 start button 76 Basic Operation amp Riding 6 Immediately after the engine starts release the engine start button The jet pump will be producing thrust and the PWC will move slowly 7 If the engine does not start within 5 seconds release the start button and wait 30 seconds before trying again to avoid discharging the battery or damaging the starter motor The starter motor can operate while the display is indicated 10 seconds even if the lock clip is pulled out from the engine stop button switch Starting amp Stopping the Engine Flooded Engine If the engine fails to start after repeated attempts it may be flooded with excess fuel To clear a flooded engine BRWNR Open the throttle fully Press the start button for 5 seconds Follow the normal starting procedure If the engine starts then open the throttle slightly if idling is unstable If the engine does not start wait 10 seconds then follow steps 1 3 again If the engine still won t start refer to If Your Engine Quits or Won t Start page 183 Basic Operatio
28. 9 cont d Servicing Your Honda 99 Servicing Your Honda Service Preparations Component Locations Rear Cover Removal 2 ii ess edie es Rear Tray Removal vets wis caeveae es TOLEN serrer ei ebe iam ve hams Owner s Manual Storage Sea ROO class st KIRKEE EA Service Procedures Fluids Filters amp Lubricants GG EPEE E E ETE T E POER Engine Oil amp Pilter resiste ee poner Ped Ae Pe oc na ex ber adan dd evade ates LUbMCaIOn ererat ei ors xy oes Engine TOGE cnc gad kde eee Engine Idle Speed ccna gee pees DOINGS ccc cestusnvedecen dace s Engine Cooling System 100 Servicing Your Honda Hull Bilge Drain Systemi oe aeeie ede 157 Steering amp Propulsion System Off throttle Steering System 139 Electrical Bata sayy TE E Seater 161 Apporones ae ogrir epee nde 166 Servicing Your Honda The following table summarizes the three types of inspections and servicing recommendations for your PWC Both the pre ride inspection and the scheduled maintenance at the recommended intervals are necessary to assure safe and dependable performance Type of Inspection Service Refer to page When Performed Who Performs Pre ride Inspection 56 before every ride you Post ride Maintenance 97 after every ride you Maintenance Schedule 105 interval on schedule your Honda PWC dealer unless you have the proper tools and service data a
29. G your iiSi 5 oink cud dan vows caeaae 87 Ter WANES op cievcuweeeccreeeane ws 55 Rider s Club Honda oou6 cecce wa danas 227 riding basic operation 2 00005 67 POU hex dvenvewtne ober T Sores eyes 53 S kkk Gah eee eae Ree a PR ES 2 safety precautions 68 with a passenger and cargo 95 PUES NAVI ANON s arrere sirti V ROSA 70 S Siete WN ee whee SR ees 41 safety important precautions 104 ree Pe err rere ee ree cree 6 reporting defects v 41 c0hcan dee ge das 228 riding precautions 5 44 sers iiris 68 schedule maintenance 105 geat TOMOVE serri Faniki En EK 117 geral HOMOL iach cen nih beers sled 202 service CNN Ady iia who eedte wenden 229 MANUALS 66 2464 466 eREe Lee ETE Res 220 WAA 6554450605592 2E 2 RRS SERS 224 SPACE INGE cdc eeG ice teed Wee des dees 149 specifications c 226 heey ke ahi syne eens 205 Speedometer coy cee a PRs awe PEER ew 25 Gr MOE co nero eee teehee 213 sart GURON da eee eee a ies eee Reh ee 40 starting Cie ah eee Has aoe 74 troubleshooting 183 steering off throttle system 90 stop button switch engine 40 MORONS so ccd teaekes ee kes Beek etes 93 Blopping npe 4 cok eee eh es ee eee es 78 storage compartment TONE j 24sc055d4400055 64 owner s manual 67 00 4564 eh psaxan 116 personal watercraft 170 submerged if your PWC is 196 Inde
30. Ibf ft 26 N m 2 7 kgf m 208 Technical Information Help assure your PWC s future reliability and performance by paying extra attention to how you ride during the first tank full of fuel During the first 5 minutes e Use the lowest possible speed slightly above idle speed During the next 15 minutes e Run at varying rpm never exceeding 3 000 rpm During the following 15 minutes e Run at varying rpm never exceeding 4 000 rpm Break in Guidelines During the remainder of the first full fuel tank e Vary the operating speed often do not continue running for a long time at any one speed e Avoid full throttle starts and rapid acceleration e Use no more than 5 000 rpm Do not carry a passenger Technical Information 209 Emission Control Systems Exhaust Emission Requirements The U S Environmental Protection Agency EPA the California Air Resources Board CARB and Environment Canada require that your PWC comply with applicable exhaust emissions standards during its useful life when operated and maintained according to the instructions provided The U S and California Clean Air Acts EPA and California regulations require all manufacturers to furnish written instructions describing the operation and maintenance of emission control systems The following instructions and procedures must be followed in order to keep the emissions from your Honda engine within the emission standards
31. If you replace a blown fuse with a spare fuse that has a lower rating replace the fuse with the correct rating as soon as you can Also remember to replace any spare fuses that were installed If the replacement fuse of the same rating burns out in a short time there is probably a serious electrical problem on your PWC Leave the blown fuse in that circuit and have your PWC checked by your Honda PWC dealer If a Fuse Blows Taking Care of the Unexpected 191 If You Have a Collision Personal safety is your first priority after any accident If you or anyone else has been injured take time to assess the severity of the injuries Call for emergency assistance if needed and head for shore Also follow applicable laws and regulations if another person or vehicle is involved in the accident If you decide it is possible to ride safely carefully inspect your PWC for damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar throttle lever and jet pump steering nozzle Also check the operation of these parts 192 Taking Care of the Unexpected No matter how much damage there is ride slowly and cautiously toward shore Depending on how severe the damage is you may need to be towed to shore Sometimes collision damage is hidden or not immediately apparent so you should have your PWC thoroughly checked by a Honda PWC dealer as soon as possible If you run o
32. Load Limits amp Guidelines Loading Guidelines Your PWC is primarily intended for transporting you and a passenger Do not carry more cargo than the maximum weight capacity allows Improperly loading your PWC can affect its stability and handling A WARNING Overloading or improper loading can make the personal watercraft difficult to control and could result in an accident Follow all load limits and other loading guidelines in this manual 62 Before Riding Follow these guidelines whenever you carry a passenger or cargo Do not place cargo on the seat deck or any where else other than the storage compartment or a glove box e Do not attach any items to the handlebar Glove Box The glove box 1 is used for storing the owner s manual and small light articles Don t store breakable objects in this compartment To open lower the tab 2 and pull the glove box lid 3 To close the glove box push the glove box lid Make sure the lid is closed securely Cargo in the glove box should not exceed 1 Ib 0 5 kg If the compartment is flooded remove the rubber grommet 4 on the bottom of the compartment to drain the water Cargo Compartments FRONT 1 glove box 2 tab 3 glove box lid 4 rubber grommet Before Riding 63 Cargo Compartments Front Storage Compartment The front storage compartment may be used to store safety equipment su
33. Lubrication 2 Disconnect the maintenance joint 1 ENGINE COMPARTMENT Wy Ley Uy ON CG 1 maintenance joint 2 joint hole A 3 joint hole B cont d Servicing Your Honda 139 Lubrication 3 Insert the spray nozzle of a water displacement corrosion proof lubricant without Teflon or molybdenum additives such as CRC 6 56 or an equivalent into joint hole A 2 4 Open the throttle fully 5 Spray the lubricant into joint hole A 2 for 3 seconds 6 Operate the throttle lever slowly from fully ON to fully OFF 3 times 7 Repeat the step 2 6 again 8 Perform the same lubrication procedure for joint hole B 3 9 Spray the lubricant to the maintenance joint threads and the O ring 10 Reconnect the maintenance joint and make sure it tightened securely 11 Install the seat 140 Servicing Your Honda Lubrication Lubricate the trim lever link and trim handle cable as shown in the following illustration LEFT HANDLEBAR Servicing Your Honda 141 Lubrication Lubricate the steering cable cable ball joint shift cable ball joint trim cable ball joint and shift guide roller as shown in the following illustrations ABOVE FUEL TANK REAR Sp O 142 Servicing Your Honda Lubrication Lubricate the steering pivot shaft as shown in the following illustrations To remove the handle cover remove
34. O O O 153 Should be serviced by your Honda PWC dealer unless you have the proper tools and service data and are mechanically qualified Refer to the official Honda Service Manual page 220 xx In the interest of safety we recommend these items be serviced only by your Honda PWC dealer NOTE Some items will need more frequent service if you ride in salt water or at full throttle Consult your Honda PWC dealer for recommendations applicable to your individual needs and use cont d Servicing Your Honda 107 Maintenance Schedule WHICHEVER FREQUENCY Co ae MAINTENANCE huis era Refer MONTH 6 12 to ITEMS HOURS 10 100 200 Piet IMPELLER Inspect O O COUPLING RUBBER Inspect O O O 2 TURBO Lubricate ARX1200T2 O O O 144 ANODE Turbo Inspect Replace ARX1200T2 O Z BILGE STRAINER Clean O O 157 E DRAIN PLUG nspect Replace O 157 5 w BEARING HOUSING Grease Inspection O O a TRIM SYSTEM nspect Adjust Lubricate a REVERSE SYSTEM nspect Adjust Lubricate O O NUTS BOLTS FASTENERS Inspect O O O STEERING SYSTEM nspect Adjust Lubricate oO O O 20K Should be serviced by your Honda PWC dealer unless you have the proper tools and service data and are mechanically qualified Refer to the official Honda Service Manual page 220 In the interest of safety we recommend these items be serviced on
35. Operation amp Riding 93 Stopping Docking Beaching Stop your PWC e Check that there are no other boats swimmers or obstacles in your path e Slow the PWC by releasing the throttle lever as you approach the stopping area NOTICE Starting or stopping the engine in less than three feet of water can damage the jet pump if debris or weeds are drawn in Dock your PWC e With the engine idling ride to the stopping area Keep your engine running so you have jet thrust to maneuver Open the throttle slightly in case you need power to steer away from an obstacle You and your passenger should keep all feet arms and hands inside the PWC as it approaches a dock or another object in the water 94 Basic Operation amp Riding e Push the engine stop button or pull the lock clip and moor your PWC to the dock securely Do not run your PWC onto a beach with the engine running Sand or other debris can enter the jet pump and the hull may be damaged Stop the engine with at least three feet of water under the hull Beach your PWC e Get off your PWC guide it in and pull it up on the beach Riding with a Passenger or Cargo Your PWC is designed to carry you and one passenger Whenever you add a passenger or cargo you must be careful not to exceed the total load limits Load Limits page 61 Make sure your cargo is properly secured Loading Guidelines page 62 Be aware that carrying a passenger or hea
36. PWC check for 2 Remove the lock clip from the engine stop leaks in the engine compartment button switch 3 Disconnect the battery cables 4 If possible use a protective pad or cardboard to prevent scratching when you turn your PWC on its side for cleaning 5 Rotate your PWC clockwise from the rear 90 max to its right side Do not push the engine start button NOTICE Rotating the personal watercraft counterclockwise to its left side and maintaining this position while cleaning the intake system could allow a substantial amount of oil to leak from the engine 90 MAX Taking Care of the Unexpected 199 If Your Battery Is Low or Dead Jump starting is not recommended especially if you use an automobile battery The greater amperage of an automobile battery when the car engine is running can damage your PWC s electrical system Do not charge the battery while it is installed in the PWC If you can t charge the battery or it appears unable to hold a charge contact your Honda PWC dealer 200 Taking Care of the Unexpected This section contains dimensions capacities and other technical data plus information on government requirements and how to break in your PWC Technical Information Vehicle Identification 22 4264 cee 9 cess 202 Specifications 14 ep4d4 ces eines sae 205 Break in Guidelines 0 000 005 209 Emission Control Systems 210 mat Label ofa oe
37. The Environment e Recycle Wastes It s illegal and thoughtless to put used engine oil in the trash down a drain or on the ground Used oil gasoline coolant and cleaning solvents contain poisons that can hurt refuse workers and contaminate our drinking water lakes rivers and oceans Before changing your oil make sure you have the proper containers Put oil and other toxic wastes in separate sealed containers and take them to a recycling center Call your local or state office of public works or environmental services to find a recycling center in your area and to get instructions on how to dispose of non recyclable wastes Tips 179 180 Tips This section discusses the more common problems that can occur with your PWC while you re riding It tells you how to evaluate each problem and what actions you can take to try to resume riding Taking Care of the Unexpected General Guidelines 64 46 cee cee 182 If Your Engine Quits or Won t Start 183 If Your Engine Overheats 186 If the Low Oil Pressure Indicator Lights 187 Ii a Puse BIGWE lt 6 eu weeded renuwds 188 If You Have a Collision o 444esc0045 192 If Your PWC Must Be Towed 193 M Yon CAPSIZE oie eee Bekele reeks 194 If Your PWC Is Submerged 196 If the Intake or Propulsion System WS COGS cs sK Vie ee awe tah we 198 If Your Battery Is Low or Dead 200 Taking Care of the Unexpected 181 Taking Care of the Unexpect
38. The grab rail 1 is used to assist boarding The grab rail should not be used for towing lifting the PWC or for attaching tie downs NN ae Lae 1 1 grab rail 50 Instruments amp Controls Before each ride you need to make sure you your passenger and your Honda are all ready to ride To help get you prepared this section discusses how to evaluate your riding readiness what items you should check on your PWC and adjustments to make for your comfort convenience or safety This section also includes important information about loading Before Riding Are You Ready to Ride 32 Protective Apparel 2 1s cesces cues es 32 Operator Training sc 13 54 toe ene eke es 55 Is Your PWC Ready to Ride 56 Pre ride Inspection 2 4ieave vere 56 Load Limits amp Guidelines 61 Load LIMU snk ee ec kee Re kaha 61 Loading Guidelines 62 Cargo Compartments 63 Clove Bax cas ciekeseeiwi wee cree es 63 Front Storage Compartment 64 Fire Extinguisher Compartment 66 Before Riding 51 Are You Ready To Ride Before you ride your PWC for the first time we urge you to e Read this owner s manual e Make sure you understand all the safety messages e Know how to operate all the controls e Know local boating and PWC laws Before each ride be sure e You feel well and are in good physical and mental condition e You are wearin
39. are tight 2 Check for smooth operation of the throttle lever from fully ON to fully OFF in all steering positions If there is a problem see your Honda PWC dealer Servicing Your Honda 147 Engine Idle Speed Remember idle speed adjustment is not a cure all for other problems in your engine s fuel delivery system Adjusting the idle will not compensate for a fault elsewhere The engine must be at normal operating temperature and your PWC must be in the water for accurate idle speed adjustment If the idle speed differs from the following value see your Honda PWC dealer Idle speed 1 200 100 rom 148 Servicing Your Honda Spark Plugs Spark Plug Recommendation This PWC uses spark plugs that have an iridium coated center electrode Be sure to observe the following when servicing the IMR9D 9H NGk spark plugs standard spark plug e Do not clean the spark plugs If an electrode is contaminated with accumulated Use only the recommended type of spark objects or dirt replace the spark plug with a plugs in the recommended heat range It new one should not be necessary to use spark plugs in e Use only a wire type feeler gauge to a different heat range because the engine is check the spark plug gap water cooled To prevent damaging the iridium coating of the center electrode never use a leaf type NOTICE feeler gauge Using spark plugs with an improper heat rang
40. ater may cause severe engine damage If a Honda PWC dealer is not available 1 Change the engine oil and filter page 130 2 Using the flushing procedure page 154 run the engine for at least 10 minutes to remove any moisture left in the combustion chamber 3 After stopping the engine check the oil If it appears milky indicating water contamination change the oil and filter again If Your PWC Is Submerged Taking Care of the Unexpected 197 If the Intake or Propulsion System Is Clogged If riding over water heavy with weeds is Before attempting to clean the intake unavoidable vary throttle input to reduce the propulsion system always remove the lock chances of clogging the intake system clip from the engine stop button switch to prevent accidental engine starting If the intake propulsion system is clogged by weeds or other debris you may experience one or two problems Reduced water jet thrust may slow your water speed even as you increase engine rpm with the throttle lever The reduction of water flow may also cause the engine to overheat 198 Taking Care of the Unexpected If the Intake or Propulsion System Is Clogged Cleaning the Intake Propulsion 6 Check and if necessary clean all System on the Shore components intake grate driveshaft impeller jet pump steering nozzle of the 1 After shutting the engine off remove your water intake propulsion system PWC from the water 7 After uprighting your
41. avoid severe engine damage 1 2 3 Remove your PWC from the water Remove the bilge drain plugs to drain the water out of the engine compartment Check the transparent section of the air box drain tube If you can see water pull the plug on the end of the tube to drain the air box Disconnect the ignition coil connectors and ignition coils from the spark plugs Remove the spark plugs from the engine and store them in a safe place and put the soft cloths on the plug holes Do not connect the ignition coils to the ignition coil connectors Disconnect the injector connectors Open the throttle fully 196 Taking Care of the Unexpected 10 11 12 13 14 Press the start button for 15 seconds Continue this procedure until water stops coming out Remove the soft cloths and pour a tablespoon 15 20cc of clean engine oil into each cylinder Push the start button several times to crank the engine and distribute the oil After cleaning the spark plug holes reinstall the spark plugs and the ignition coils Remove the air box cover and check the air filter If the filter is wet remove the filter and dry it Do not use compressed air to dry the air filter Reconnect the ignition coil connectors and the injector connectors Take your PWC to your Honda PWC dealer as soon as possible Letting your PWC sit overnight with water in the engine especially with more corrosive salt w
42. by Volume You may use gasoline containing methanol containing up to 5 methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system Gasoline containing more than 5 methanol by volume may cause starting and or performance problems It may also damage metal rubber and plastic parts of your fuel system If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline Oxygenated Fuels Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty Oxygenated fuels can damage paint and plastic Be careful not to spill fuel when filling the fuel tank Wipe up any spills immediately NOTICE Oxygenated fuels can damage paint and plastic Damage caused by spilled fuel is not covered by warranty Technical Information 217 218 Technical Information This section contains information on your warranty and how to get an official Honda service manual Consumer Information Authorized Manuals 220 Warranty Coverage 004 223 Warranty Service 2 2 005 224 Contacting Honda 225 Your Honda PWC Dealer 226 The Honda Rider s Club USA only 227 Reporting Safety Defects USA only an n ornare wel eo ees 228 Consumer I
43. ch as towing rope signal flares or other small articles Don t store breakable objects in this compartment Fuel and other flammable liquids should never be stored in this compartment 64 Before Riding A WARNING Storing fuel in the front storage compartment can cause a fire or explosion that can result in injury or death Do not store fuel or other flammable liquids in this unventilated compartment Cargo Compartments To open the front storage compartment 1 FRONT 2 pull the hood latch 2 and lift the hood 3 To close the storage compartment lower the hood Check that the latch is secure Cargo in the front storage compartment should not exceed 6 6 Ibs 3 kg If the compartment is flooded remove the rubber grommet 4 on the bottom of the compartment to drain the water Before Riding 65 Cargo Compartments Fire Extinguisher Compartment The fire extinguisher compartment 1 is located in the front storage compartment page 64 Your PWC is classified as a Class A inboard boat The Coast Guard requires that you carry a B 1 classification fire extinguisher Many local and state boating laws also requre a U S Coast Guard approved fire extinguisher Your PWC is not delivered with a fire extinguisher as standard equipment To obtain a suitable fire extinguisher consult your Honda PWC dealer a marine supply store or a fire extinguisher manufacturer in your area To open the l
44. close enough to risk collision neither of you has the right of way Both of you should change course to avoid a collision Keep the other vessel to your left port side This rule does not apply if both of you will clear of one another if you continue on your set course and speed 72 Basic Operation amp Riding Crossing If you and another vessel are crossing paths close enough to risk collision and the other vessel is on your right starboard you should yield or stay out of the way If the other vessel is on your left port side you must maintain your course and speed as long as the other vessel gives you the right of way as it should Overtaking or Passing If you are passing another vessel you are the give way vessel The other vessel is expected to maintain its course and speed You must stay out of its way until you are clear of it If another vessel is passing you you should maintain your course and speed so that the other vessel can steer around you Navigation Rules Non motorized Vessels Non motorized vessels such as sailboats and canoes always have the right of way except 1 When the sailing vessel is overtaking a power vessel the power vessel has the right of way 2 Sailing vessels should keep clear of fishing vessels 3 Ina narrow channel non motorized vessels cannot interfere with the safe passage of a power vessel Basic Operation amp Riding 73 Starting amp Stopping the Engine
45. component instuments and controls 13 MAINTENANCE ain ako cae eter eeere 110 lubricahion 6 Ske a GicR BOERS ROE REKS 138 M maintenance IMPONA occa hen eee seks 102 Postridie oc die tatie eRe cae keen DF TOON oe cee teh eee ieee eee 109 OMe cared etek cose week 103 skole udu g2i ae Rear iu sens 105 manual service kk as dese dees wes 220 maximum weight limit 61 multi function Spey ATA ida EE E E 19 RCI EENET EETA ET EA EE EE 24 Index 237 Index N PAVIGMION TUNES 5 ees dene herd ies ees 70 numbers serial occ 6 cu eee e ene vwee 202 O off throttle steering system 90 oil PHOS cok eae a awa eee A 124 low PIOSSUFe rpartkiuri irin rtis 22 28 operating controls sisrssisisresire 34 overheat egine 0 6 cca ieee 186 owner s manual storage 116 oxygenated fuels cicacvaicadsavwrs 216 P PINES SOME pond ceed edenwediancaces 149 238 Index post ride maintenance 97 pre ride iispeclon se 2 es irks nien ea es 56 problems unexpected 2 cceieedexades 181 propulsion PWC gsc 0cieivewpe ne gexs 69 protective apparel orc vas wana veec evans 52 R removal TAU COVE fice a tpieeadeanavedee 113 PGA AI oraa CERTAN EELEE 114 SOHO AEE EA A E LE TETA 117 reporting safety defects 228 reverse DUKE joy cay iierdy bid gece EESE T 45 o AEE TEE EE TETEE 45 OPEO ea or ce eee ees 91 T
46. crash in which you can be seriously hurt or killed Always perform a pre ride inspection before every ride and correct any problems Before inspection make sure the lock clip is not inserted in the engine stop button switch Check the following items before putting your PWC in the water 56 Before Riding Pre ride Inspection Check the following items before starting the engine Engine Remove the seat and the front Compartment storage box to vent gasoline fumes Reinstall the seat and the front storage box before launching A WARNING Starting the engine without ventilating the engine compartment can cause a fire or explosion and you or others could be seriously injured or killed Always vent the engine compartment before starting the engine Bilge Leaks Fire Extinguisher Is Your PWC Ready To Ride Look for water oil or fuel in Steering the engine compartment Drain if necessary Look for signs of leaking fuel Throttle or oil in the engine compartment Check the fire extinguisher is properly secured in its compartment Check for damage Make sure the locking pin and sealing wire are in place Check the pressure gauge and expiration date Check that there is no sticking or looseness when turning the handlebar Check the freeplay and adjust if necessary Pull the throttle lever to make sure it moves smoothly without sticking and snaps shut automatically when it is releas
47. cross events Contact your Honda dealer for more information or call 1 800 847 HRCA or log on to www hrca honda com Consumer Information 227 Reporting Safety Defects USA only If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the U S Coast Guard U S C G in addition to notifying American Honda Motor Co Inc If the U S C G receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However the U S C G cannot become involved in individual problems between you your Honda PWC dealer or American Honda Motor Co Inc 228 Consumer Information To contact the U S Coast Guard write to Office of Boating Safety Product Assurance Division OPB 3 United States Coast Guard 2100 Second Street SW Washington DC 20593 0001 Consumer Information 229 Table of Contents The following presents the contents of each section of your owner s manual PWC SAFETY saciuxisvcieisavaie es Important Safety Information Saey LAGE os cake nan enone ee ees INSTRUMENTS amp CONTROLS Component Locations Multi function Display SET BORO gys tirare T EEIEIEE MODE Button tuck teaver asiaveres ID SET Butea 0cccundfewisiav ee cs IONO Button ccs dyed veeapeedee ss Low Oil Pressure Indicator
48. d pull yourself up until you can place Practice in shallow water before attempting to one knee on the rear deck board in deeper water 3 Bring your other knee onto the rear deck Make sure the engine is off 1 Move to the rear of the PWC cont d Basic Operation amp Riding 83 Launching amp Boarding Your PWC 4 Move forward being careful to balance 6 Place your feet on the footboards your PWC 7 Sit on the seat 5 When possible grasp the handlebar for support 84 Basic Operation amp Riding Launching amp Boarding Your PWC 1 The passenger should hold the PWC to Boarding with a Passenger gt 8 steady it as the operator climbs on For more information on riding with a 2 The operator should get in position on the passenger see page 95 seat but not start the engine 3 The passenger should move to the rear of A WARNING the PWC If a passenger falls off the back of a personal watercraft after the operator opens the throttle water can be forced into lower body cavities causing severe internal injuries Do not start the engine until the passenger is seated properly and holding on All riders should wear a wet suit bottom or equivalent cont d Basic Operation amp Riding 85 Launching amp Boarding Your PWC 4 The operator sho
49. da 15 Stop the flushing NOTICE Running the engine without water flow for more than 15 seconds can cause severe engine and exhaust system damage 16 Stop the engine 17 Check that the oil level is at the upper level mark on the oil filler cap dipstick page 128 18 Check that there are no oil leaks 19 Install the rear tray rear cover and seat Refer to Safety Precautions on page 104 Service the air filter more frequently if you ride in salt water or at full throttle Your Honda PWC dealer can help you determine the correct service interval for your riding conditions Your PWC s air filter has very specific performance requirements Use a new genuine Honda air filter specified for your model or an air filter of equivalent quality NOTICE Using the wrong air filter may result in premature engine damage Air Filter Proper air filter maintenance can prevent premature engine wear or damage expensive repairs low engine power poor gas mileage and spark plug fouling NOTICE Improper or lack of proper air filter maintenance can cause poor performance and premature engine wear Servicing Your Honda 135 Air Filter Replacement ARX1200T2 UNDER SEN Remove the seat page 117 Unhook the four springs 1 Remove the air box cover 2 Remove the air filter 3 Discard the air filter Install a new air filter Install the removed parts in re
50. da UNDER REAR COVER 1 knob 2 rear tray Tool Kit The tool kit is stored under the rear cover e 10 x 12 mm open end wrench page 113 Some basic repairs minor e 14x 17 mm open end wrench adjustments and parts replacement can be e 10 x 12 mm box end wrench performed with the tools contained in the kit e 4 mm hex wrench e 5 mm hex wrench UNDER REAR COVER e Standard Phillips screwdriver e screwdriver handle e pliers e spark plug wrench tool bag e water resistant bag 1 tool kit 2 tool kit compartment Servicing Your Honda 115 Owner s Manual Storage Your PWC provides storage for the owner s manual so you ll have it with you for easy reference To avoid possible water damage store your owner s manual and other documents in the plastic storage bag 1 in the glove box 2 page 63 Be careful not to flood this area when washing your PWC 116 Servicing Your Honda FRONT 1 owner s manual storage bag 2 glove box Refer to Safety Precautions on page 104 The seat must be removed for engine maintenance Removal 1 Release the seat latch 1 2 Pull the seat 2 back and up 1 seat latch 2 seat Seat Removal 3 seat prong cont d Servicing Your Honda 117 Seat Removal Place the removed seat as shown in following Installation illustration 1 Position the seat prong 3 and press on the seat until the latch closes 2 Make sure to tighten the la
51. dequately protect against forceful water entry into lower body cavities All riders must wear a wet suit bottom or clothing that provides equivalent protection See Owner s Manual Footwear gloves and goggles glasses are recommended KNOW BOATING LAWS Honda recommends a minimum operator age of 16 years old Know the operator age and training requirements for your state A boating safety course is recommended and may be required in your state ATTACH ENGINE SHUT OFF CORD LANYARD to wrist_and keep it free from handlebars so that engine stops if operator falls off After riding remove cord from PWC to avoid unauthorized use by children or others RIDE WITHIN YOUR LIMITS AND AVOID AGGRESSIVE MANEUVERS to reduce the risk of loss of control ejection and collision This is a high performance boat not a toy Sharp turns or jumping wakes or waves can increase the risk of back spinal injury paralysis facial injuries and broken legs ankles and other bones Do not jump wakes or waves DO NOT APPLY THROTTLE WHEN ANYONE IS AT REAR OF PWC turn engine off or keep engine at idle Water and or debris exiting jet thrust nozzle can cause severe injury KEEP AWAY FROM INTAKE GRATE while engine is on Items such as long Jet Thrust Nozzle hair loose clothing or PFD straps can become entangled in moving parts resulting in Severe injury or drowning NEVER RIDE AFTER CONSUMING DRUGS OR ALCOHOL READ AND FOLLOW OWNER S MANUAL
52. drain into a suitable container Discard the oil filter in an approved manner page 178 7 Pour the drained oil into a suitable container and dispose of it in an approved manner page 178 NOTICE Improper disposal of drained fluids is harmful to the environment 132 Servicing Your Honda ENGINE COMPARTMENT 5 oil filter Engine Oil amp Filter 8 Apply a thin coat of engine oil to the 11 Install the oil drain pipe cap rubber seal 6 of a new oil filter Add Engine Oil 12 Fill the oil tank with the recommended oil slowly page 124 If the oil filter was replaced use approximately e ARX1200T2 4 5 US qt 4 3 e ARX1200N2 4 3 US qt 4 1 If the oil filter was not replaced use 6 oil filter rubber seal approximately e ARX1200T2 9 Install the new oil filter and tighten it by 4 4 US qt 4 2 hand e ARX1200N2 10 Using an oil filter wrench attachment 4 2 US qt 4 0 and a torque wrench tighten the new oil filter to the specified torque 20 Ibf ft 26 Nm 2 7 kgf m cont d Servicing Your Honda 133 Engine Oil amp Filter 13 Install the oil filler cap dipstick securely 14 Start the engine and let it idle for a few minutes while flushing the cooling system NOTICE Turning on the water before starting the engine will allow water to flow through the exhaust pipe back into the engine where it could cause severe damage 134 Servicing Your Hon
53. e can cause engine damage Servicing Your Honda 149 Spark Plugs Spark Plug Inspection amp Replacement ENGINE COMPARTEN Refer to Safety Precautions on page 104 1 Remove the seat page 117 2 Disconnect the ignition connectors 1 and remove the bolts 2 NOTICE Getting the ignition connectors wet can damage the ignition system 1 ignition connectors 2 bolts 150 Servicing Your Honda 3 Remove the ignition coils 3 from the spark plugs ENGINE COMPARTMENT 3 ignition coils Spark Plugs 4 Using the spark plug wrench 4 provided in the tool kit remove the spark plugs ENGINE COMPARTMENT 4 x S egy NI Q ED 4 spark plug wrench cont d Servicing Your Honda 151 Spark Plugs 8 Tighten each spark plug e If the old plug is good 1 8 turn after it seats 5 e If installing a new plug tighten it twice to prevent loosening a First tighten the plug NGK 1 2 turn after it seats b Then loosen the plug c Next tighten the plug again 5 spark plug gap 1 8 turn after it seats 5 Inspect the electrodes and center porcelain NOTICE for deposits corrosion or carbon fouling Improperly tightened spark plugs can damage Ifthe corrosion or deposits are heavy the engine Too loose you can burn a piston replace the plug Too tight you can damage the threads 6 Make sure that a 1 0 mm wire type feeler gauge cannot be inserted between the s
54. e exhaust emission control system includes a PGM FI system PGM FI System The PGM FI system uses sequential multiport fuel injection It has three subsystems Air Intake Engine Control and Fuel Control The Engine Control Module ECM uses various sensors to determine how much air is going into the engine It then controls how much fuel to inject under all operating conditions Ignition Timing Control System The system constantly adjusts the ignition timing reducing the amount of HC CO and NOx produced 212 Technical Information Crankcase Emission Control System The engine is equipped with a closed crankcase system to prevent discharging crankcase emissions into the atmosphere Blow by gas is returned to the combustion chamber through the air cleaner and the intake manifold Problems That May Affect PWC Exhaust Emissions If you are aware of any of the following symptoms have the vehicle inspected and repaired by your authorized Honda PWC dealer eee Hard starting or stalling after starting Rough idle Misfiring or backfiring during acceleration After burning backfiring Poor performance driveability and poor fuel economy ABRWNR Star Label A star label was applied to this PWC in accordance with the requirements of the California Air Resources Board The Star Label means Cleaner Marine Engines This engine has been certified as a EMissioN fMigsio lt The Symbol for Clean
55. e information that came with your battery charger and follow the instructions on the battery Improper charging may damage the battery Battery We recommend using a trickle charger 1 for home charging These units can be left connected for long periods without risking damage to the battery However do not intentionally leave the charger connected longer than the time period recommended in the charger s instructions Avoid using an automotive type battery charger An automotive charger can overheat a PWC battery and cause permanent damage Servicing Your Honda 165 Appearance Care Frequent cleaning and polishing will keep your Honda looking newer longer Frequent cleaning also identifies you as an owner who values your PWC A clean personal watercraft is also easier to inspect and service Periodically the engine compartment should be cleaned by your Honda PWC dealer to remove fuel oil electrolyte deposits and mildew 166 Servicing Your Honda General Recommendations Refer to Safety Precautions on page 104 e To clean your PWC you may use mild neutral detergent and fresh water marine boat wax for use on fiberglass gelcoat e We recommend the use of a garden hose to wash your PWC NOTICE High pressure water or air can damage certain parts of your personal watercraft e After cleaning inspect for damage wear and leaks fuel and oil Appearance Care Washing Your PWC wi
56. e of the four control buttons SET MODE ID SET or ID No for about 2 seconds If this occurs head for shore and turn the engine OFF See page 186 for instruction and precautions NOTICE Continuing to ride with an overheated engine can cause serious engine damage 2 1 lt gt ano ENS Ee 1 engine cooling water temperature indicator 2 WARNING lamp Instruments amp Controls 29 Multi function Display Low Battery Voltage Indicator If the battery voltage is low below approx 11 5 V the low battery voltage indicator 1 and the WARNING lamp 2 flash and the warning beeper sounds To stop the warning beeper press and hold any one of the four control buttons SET MODE ID SET or ID No for about 2 seconds If the low battery voltage indicator and the WARNING lamp flash before leaving shore charge the battery page 164 If the indicator still flashes after charging see your Honda PWC dealer If the indicator and WARNING lamp flash and the beeper sounds while riding immediately head for shore and see your Honda PWC dealer as soon as possible 30 Instruments amp Controls 2 h n Q l Na OJ 1 low battery voltage indicator 2 WARNING lamp Fuel Gauge and Low Fuel Indicator The fuel gauge liquid crystal display 1 shows the approximate fuel supply available The fuel tank capacity is 16 64 US gal 63 0 When segment E
57. eased with the service your Honda PWC dealer continues to provide after the sale as you are with the quality and dependability of your Honda The Honda Rider s Club USA only One of the best ways to get the most enjoyment from owning and riding your Honda is through the Honda Rider s Club of America Your purchase of a new motorcycle scooter ATV or PWC from a participating U S Honda dealer entitles you to a complimentary one year membership in the Club There are hundreds of HRCA Chapter sponsoring dealers across the USA with events and activities almost every weekend Membership benefits include 24 hour toll free roadside assistance for your new Honda includes roadside assistance for your transport vehicle as long as your Honda is aboard or in tow e Vehicle transport to the nearest Honda dealer or service center if necessary e An exclusive HRCA website complete with access to the official Honda Common Service Manual contests insider information and more e Reimbursement up to 75 for Motorcycle Safety Foundation training Separate free training from the Specialty Vehicle Institute of America for ATV owners One full year of the Honda Red Rider magazine or Honda Red Rider ATV for ATV purchasers Discounts from HRCA partners for experienced rider courses Discounted vehicle insurance from the HRCA s insurance partner Racing contingency programs and assistance at selected dual sport off road and moto
58. ed General Guidelines Keeping your PWC well maintained is the best way to reduce the possibility of having a problem on the water Remember to take along your owner s manual the tool kit that came with your PWC and additional tools that might help you solve a problem on your own 182 Taking Care of the Unexpected Should you ever have a problem while riding please follow these guidelines e Always put personal safety first head back to land e Take time to assess the situation and your options before deciding what to do If the problem is relatively minor and you have the tools supplies and skills to make a temporary repair be sure to have permanent repairs made as soon as possible e If you can fix the problem yourself and plan to go out again perform a pre ride inspection first Additional recommendations for specific problems follow If Your Engine Quits or Won t Start Proper operation and maintenance can If your PWC won t start listen as you push prevent starting and engine performance the start button If you don t hear the starter problems In many cases the cause of the motor turning refer to the Starter motor problem may be a simple operational doesn t operate symptom If you can hear the oversight starter motor working normally refer to the Starter motor works but the engine won t If you have a problem starting the engine or start symptom experience poor engine performance the
59. ed in all steering positions cont d Before Riding 57 Is Your PWC Ready To Ride Safety Lanyard Fuel Level Reverse System Aull Check that the lanyard is in good condition and the lock clip is securely attached Replace if necessary Insert the lock clip in the engine stop button switch and check the fuel gauge Remove the lock clip Add fuel if necessary page 120 Pull the reverse lever to make sure it moves smoothly without sticking Check that the bucket drops over the jet pump steering nozzle Inspect for cracks or damage Remove any marine growth 58 Before Riding Bilge Drain Plugs Jet Pump Water Intake Loose Parts Latches Check that the plugs are secure Check that nothing is obstructing the intake grate of the jet pump driveshaft cooling water filter or impeller Remove any debris Look for anything that appears unusual Check that all latches including the seat are secure Check these items which require starting and flushing the engine on shore see Flushing Procedure page 154 If necessary these procedures may be performed with your PWC on calm water Engine Start amp Stop Engine Cooling System Insert the lock clip in the engine stop switch Push the start button after ventilating the engine compartment Stop the engine by pushing the engine stop button Start the engine again and stop it by removing the lock clip Check that water comes
60. eedele ete ere rae 213 Oxyaenated Fuels oni cece see veee das 216 Technical Information 201 Vehicle Identification Serial Numbers The registration or primary identification number hull identification number HIN and engine number are required when you register your PWC They may also be required when ordering replacement parts You may record these numbers in the Quick Reference section at the rear of this manual Also record these identification numbers with your other important documents at home in case your PWC is stolen Federal law requires that all PWC be registered and numbered The registration number must appear on both sides of the PWC above the water line Make sure the numbering meets all local regulations 202 Technical Information The registration or primary identification number 1 is located on both sides of the PWC LEFT AND RIGHT SIDE 1 registration identification number Vehicle Identification The hull identification number HIN 2 is The engine number 3 is stamped on the top located on the hull at the right side of the of the oil tank PWC UNDER SEAT RIGHT SIDE 3 engine number 2 hull identification number HIN Technical Information 203 Vehicle Identification Color Label amp Code The color label 4 is attached behind the front hood The color code is helpful when ordering replacement parts You may record the color and code in
61. eeds bees pea 194 care SPPEAIINCE fu d vo iay ee Oana 166 color abel 2iu ec icaaT eee Lees 204 compartment lire extinguisher 25440 4544d0Ke iden 66 Siege MONE pis d4 day kieran deans 64 wale i aru sti daw ia denthad es 115 component locations instruments and controls 13 MAMENANG pg bids Sakae eed ee 110 consumer information 219 cooling water bypass outlet 46 CURLED SOTVIES oda ceay Hees ee eee 225 D MCCS BAIS ced ie cahus hee eoue eee 228 Gate CIOL gle eee Pelee eRe hea 32 display multi function 19 dotkne acai ie Sea Noa eeN oes E 94 E emission control systems 214 engine cooling System ia avvi sd deveead ces 153 Hooded 251 be ian dyes Boe EER eee T7 OE o EE E A E T 148 low oi preSSWG u sro viene nkan ana 187 DOMOS spirti dsrd PERIE ON UN 203 Oil E A Kier ae TERE T 124 OVORNGGS s c204 ke Pie bene see RE 186 start DUGD 2525 06 pean eee ee een 40 SI Shakes Veben eed cates coke 74 stop button switch 0 40 SIGUDING dae ocei eared eee cee 93 WON SHEE oo ccadier eee tee eee tee 183 CAVITE co ki ew eRe does Sheer e 178 eyelets bow anid steri oss cada sece veces 49 F fire extinguisher compartment 66 flooded SNGIe 2 cai cee bee kG eee eeedus 77 flushing COICO cot rk RIAA maak ae 47 PIICCUUTE suras eh daa cadawes 154 fuel ORVCENAIEE ya yuck A tod ork A daa oe 216 recommendation
62. ent into the throttle body pages 139 140 e ARX1200T2 only Spray a water displacement corrosion proof lubricant without Teflon or molybdenum additives such as CRC 6 56 or equivalent on the outside of the turbocharger especially the wastegate link page 144 10 Keep your PWC as level as possible and place a cover over it for storage For prolonged storage refer to Storing Your Honda on page 170 To help keep your PWC in good shape this section includes a Maintenance Schedule for required service a list of periodic checks you should perform at least once a month and step by step instructions for specific maintenance tasks You ll also find important safety precautions information on fuels and oils and tips for keeping your Honda looking great For information about the exhaust emission requirements of the U S Environmental Protection Agency EPA and the California Air Resources Board CARB see page 210 For information about replacing fuses see page 188 Servicing Your Honda Maintenance replacement or repair of emission control devices and systems may be performed by any engine repair establishment or individual using parts that are certified to EPA standards Before You Service Your Honda The Importance of Maintenance 102 Maintenance Safety 103 Important Safety Precautions 104 Maintenance Schedule 105 Maintenance Record 10
63. er Marine Engines fuigs o Cleaner Air and Water for a healthier lifestyle and environment Better Fuel Economy burns up to 30 40 percent less gas and oil than conventional carbureted two stroke engines saving money and resources Longer Emission Warranty protects consumer for worry free operation cont d Technical Information 213 Star Label Euig gio One Star Low Emission The one star label identifies engines that meet the Air Resources Board s Personal Watercraft and Outboard marine engine 2001 exhaust emission standards Engines meeting these standards have 75 lower emissions than conventional carbureted two stroke engines These engines are equivalent to the U S EPA s 2006 standards for marine engines 214 Technical Information Sissy E5 Missio Two Stars Very Low Emission The two star label identifies engines that meet the Air Resources Board s Personal Watercraft and Outboard marine engine 2004 exhaust emission standards Engines meeting these standards have 20 lower emissions than One Star Low Emission engines RAs Dame AEA EMissioN Three Stars Ultra Low Emission The three star label identifies engines that meet the Air Resources Board s Personal Watercraft and Outboard marine engine 2008 exhaust emission standards or the Sterndrive and Inboard marine engine 2003 2008 exhaust emission standards Engines meeting these standards have 65 lower emissions than O
64. er cap dipstick 4 oil filler cap hole 2 oil drain pipe cap 3 oil drain pipe 4 Remove the oil filler cap dipstick and check the oil level e If oil appears on the oil filler cap dipstick refer to To check the oil level e If oil does not appear perform step 5 5 Remove the oil drain pipe cap 2 and insert the oil filler cap dipstick in the oil drain pipe 3 until it seats but don t screw it in 6 Remove the oil filler cap dipstick if no oil appears on the dipstick do not start the engine 7 Reinstall the oil drain pipe cap and tighten it securely Before starting the engine add the specified oil into the filler cap hole 4 until it appears on the oil filler cap dipstick 8 Reinstall the oil filler cap dipstick Make sure the cap is tightened securely 9 Install the rear tray rear cover and seat Engine Oil amp Filter To check the oil level on shore 1 In a well ventilated area start the engine while flushing the cooling system page 154 NOTICE e Start the engine before turning on the water to prevent flow through the exhaust pipe back into the engine where it could cause severe damage e Avoid running the engine without water flow for more than 15 seconds to prevent severe engine and exhaust system damage 2 Let the engine idle for 5 minutes If the air temperature is below 10 C 50 F let it idle for an additional 5 minutes a total of 10 minutes cont d
65. er is circulating properly in the engine cooling system while the engine is running If you don t see water flowing out of the outlet stop the engine Check for possible causes of the problem page 198 REAR 1 1 cooling water bypass outlet Bilge Drain Plugs The two bilge drain plugs 1 are used to drain water from the engine compartment This operation should be performed with your PWC out of the water and the engine off The plugs must be secured before returning your PWC to the water to avoid possible engine damage REAR Controls amp Features Flushing Connector The flushing connector 1 is used for attaching a garden hose to flush the engine cooling system page 154 REAR 1 flushing connector Instruments amp Controls 47 Controls amp Features Jet Pump Steering Nozzle The jet pump steering nozzle 1 directs the water thrust that propels and turns your PWC Turing the handlebar 2 turns the nozzle FRONT REAR 1 jet pump steering nozzle 2 handlebar 48 Instruments amp Controls Controls amp Features Bow amp Stern Eyelets FRONT The bow front and stern rear eyelets 1 2 are used for mooring your PWC or securing it on its trailer The bow eyelet can also be used if your PWC requires towing on water 2 stern eyelets Instruments amp Controls 49 Controls amp Features Grab Rail REAR
66. f the oil pressure drops below a certain level engine revs are automatically limited to 3 000 rpm If the pressure continues dropping the engine will automatically shut off and cannot be restarted until the pressure problem is solved e Check for an oil leak e Then check the oil level If necessary add the recommended oil page 124 to the upper level mark on the land e After adding oil start the engine and check that the low oil pressure indicator goes off Check for a possible leak If the indicator goes off and there is no leak resume riding If there is a leak do not ride the PWC until the leak is repaired by a Honda PWC dealer NOTICE Continuing to ride with low oil pressure can cause serious engine damage Taking Care of the Unexpected 187 If a Fuse Blows All of the electrical circuits on your PWC have fuses to protect them from damage caused by excess current flow short circuit or overload If something electrical on your PWC stops working the first thing you should check for is a blown fuse Determine from the chart on the circuit fuse box cover which fuse or fuses control that component Check those fuses first but check all the fuses before looking elsewhere for another possible cause of the problem Replace any blown fuses and check component operation The circuit fuse box is located in the engine compartment below the rear tray 188 Taking Care of the Unexpected Recomme
67. fill cap stern eyelets reboarding groove Instruments amp Controls 15 Component Locations footboard engine compartment UNDER HULL o p e gt ride plate jet pump water intake grate drive shaft 16 Instruments amp Controls Component Locations cooling water exhaust outlet bypass outlet flushing connector reverse bucket bilge drain plug jet pump steering nozzle bilge drain plug Instruments amp Controls 17 Component Locations bilge strainer oil filter spark plugs fuse box oil filler cap dipstick battery air filter oil drain pipe cap maintenance joint throttle adjuster Instruments amp Controls 18 Multi function Display The multi function display and beeper on your PWC keep you informed alert you to possible problems and make your riding more enjoyable Refer to the display frequently Its functions are described on the following pages 15 14 13 12 11 10 1 tachometer 2 WARNING lamp 3 low battery voltage indicator 4 engine cooling water temperature indicator 5 LIMIT MODE indicator 6 low oil p
68. g a PFD personal flotation device and a wet suit bottom or clothing that provides equivalent protection e You don t have any alcohol or drugs in your system Make sure your passenger is ready to ride too and is wearing proper protective clothing and a PFD 52 Before Riding Check with local authorities to find out what local boating laws apply to the area you ll be riding in You ll want to find out things like whether it s legal to operate your PWC in a certain body of water what the minimum PWC operator age is and whether or not you need proof of training in order to operate a PWC Honda recommends that operators are at least 16 years old before operating this PWC Protective Apparel For your safety we strongly recommend that you and your passenger always wear an approved PFD eye protection footwear gloves and a wet suit bottom whenever you ride Although complete protection is not possible wearing proper gear can reduce the chance of injury when you ride Following are suggestions to help you and your passenger choose the proper gear PFDs Any time you board your PWC you should wear a Coast Guard approved Type I II or III PFD Your PFD is your most important piece of safety apparel because it offers the best protection against drowning A PFD should fit you properly and securely A bright colored PFD can make you more noticeable in the water A WARNING Not wearing a PFD increases the chance of
69. he change mode with the ID No mark and first digit of ID number appearing Enter the current number Enter the new number To register the new number press and hold the ID SET buttom Mn B amp W After the change is completed the beeper will sound once 000 cannot be used as an ID number 38 Instruments amp Controls Limit Mode The limit mode restricts the speed of your PWC approx 35 mph to allow new riders to become accustomed to its operation Anyone riding this PWC for the first time should use this mode and practice basic operation of the PWC to become familiar with the behavior of the PWC To Activate the Limit Mode e With the engine off press and hold the MODE button 1 for at least 5 seconds until the LIMIT MODE indicator 2 goes on When this mode is active while riding the LIMIT MODE indicator flashes When the indicator flashes release the throttle slightly Controls amp Features To Cancel the Limit Mode e With the engine off press and hold the MODE button for more than 5 seconds until the LIMIT MODE indicator goes off 1 MODE button 2 LIMIT MODE indicator Instruments amp Controls 39 Controls amp Features Start Button The green start button 1 is used for starting the engine See Starting Procedure page 75 The engine will not start if the ID lock system is active Engine Stop Button Switch The red engine stop button switch 2 is
70. hrottle while turning the handlebar 90 Basic Operation amp Riding Before selecting reverse look around and behind you and slow your PWC to idle speed Reverse Operation A WARNING Shifting to reverse at higher forward speeds may cause abrupt deceleration You and your passenger could be thrown forward or off of the personal watercraft and be seriously injured Shift to reverse only while the engine is idling or off Basic Operation amp Riding 91 Reverse Operation Squeeze the trigger and pull the reverse lever toward you This drops the reverse bucket over the jet pump steering nozzle diverting the thrust forward to push the PWC backward page 45 Turn the handlebar opposite the direction you want To steer the rear of your PWC to the left turn the handlebar to the right To steer to the right turn the handlebar to the left Carefully apply throttle to maintain control To return to normal operation release throttle pressure wait for your PWC to slow to idle speed then push the lever forward 92 Basic Operation amp Riding E77 GN Your PWC has no brakes Please keep this in mind whenever you are planning to stop The drag of the water will slow it to a stop after the throttle is closed Running at full speed your PWC may require up to 130 yards 120 m to stop after the throttle is released 130 yards 120 m Stopping Docking Beaching Basic
71. id 2 turn it counterclockwise 66 Before Riding To close the lid turn it clockwise FRONT 1 fire extinguisher compartment 2 lid This section gives basic riding instructions including how to start and stop your engine and how to use the throttle and trim lever It also provides navigation rules and important information on riding with a passenger or cargo To protect your new engine and enjoy optimum performance and service life refer to Break in Guidelines page 209 Basic Operation amp Riding Safe Riding Precautions 68 PWC Propulsion 04 69 Navigation Rules 04 70 Starting amp Stopping the Engine 74 PICCHU ico adn eer pes 74 Starting Procedure o a 0 wsu seed ees 75 Flooded Engine 0 c lt 1d cece eeeewe es T3 How to Stop the Engine 78 Launching amp Boarding YourPWC 80 Launching froma Ramp 80 Boarding from a Dock 81 Boarding in Shallow Water 82 Boarding in Deep Water 83 Boarding with a Passenger 85 Nour Fist Rate 2u kad cave sehen atenska 87 WTO oso ti he aoe kw treri ace mm ok k 88 Off Throttle Steering OTS 90 Reverse Operation 2544 4 0cscavacwaas 91 Stopping Docking Beaching 93 Riding with a Passenger or Cargo 95 Post ride Maintenance i Basic Operation amp Riding 67 Safe Riding Precautions Bef
72. ight after warming up Engine Oil amp Filter Engine oil quality is a major factor that Change the engine oil as specified in the affects both the performance and the service maintenance schedule on page 107 life of the engine Using the proper oil page 124 and filter and regularly checking adding and changing oil will help extend your engine s life Even the best oil wears out Changing oil helps get rid of dirt and deposits in the engine Operating the engine with old or dirty oil can damage your engine Running the engine with insufficient oil can cause serious damage to the engine Servicing Your Honda 123 Engine Oil amp Filter Oil Recommendation API SG or higher classification except oils labeled as energy conserving on the API service label viscosity SAE 10W 40 weight JASO T 903 MA or MB standard suggested oil Pro Honda GN4 HP4 without molybdenum additives or HP4M with molybdenum additives 4 stroke oil or an equivalent motorcycle oil Suggested oils are equal in performance to SJ oils that are not labeled as energy conserving on the circular API service label 124 Servicing Your Honda e Your PWC does not need oil additives Use the recommended oil Do not use non detergent vegetable or castor based racing oils Do not use API SH or higher oils labeled as energy conserving on the API service label NOT RECOMMENDED OK Other viscosi
73. inues rising the engine will automatically shut off and cannot be restarted until the temperature drops e Return to shore immediately and shut off the engine Allow it to cool e Check inside of the hull If a large amount of bilge water is found check connection of 186 Taking Care of the Unexpected the water hoses in the cooling system Inspect the jet pump water intake for clogging Inspect the impeller for clogging Flush the cooling system page 154 After taking the above mentioned measures or if there is no obvious problem start the engine and slowly ride the PWC under 3 000 rpm Monitor the engine cooling water temperature indicator If the engine still overheats shut off the engine Transport your PWC to a Honda PWC dealer page 177 NOTICE Continuing to ride with an overheated engine can cause serious engine damage If the Low Oil Pressure Indicator Lights If you check your engine oil level regularly you should never see the low oil pressure indicator while riding Low oil pressure may be caused by an oil leak a low oil level or some problem in the engine s lubrication system If the indicator and the WARNING lamp come on and hear a warning beeper while you re riding don t ignore it Return to shore and stop the engine as soon as it s safe to do so To stop the warning beeper press and hold any one of the four control buttons SET MODE ID SET or ID No for about 2 seconds I
74. ion presents some of the most Important Safety Information 2 important information and recommendations Safety Labels to help you operate your PWC safely Please take a few moments to read these pages This section also includes information about the location of safety labels on your PWC PWC Safety 1 Important Safety Information Your Honda PWC is a high performance boat not a toy Honda recommends that it be operated by someone at least 16 years old Your PWC can provide many years of service and pleasure if you take responsibility for your safety and understand the challenges you can meet while riding There is much that you can do to protect yourself when you ride You ll find many helpful recommendations throughout this manual The following are a few that we consider most important 2 PWC Safety Avoid Collisions The most common type of PWC accident is colliding with another vessel In addition collisions result in more injuries and deaths than any other type of PWC accident Understanding how your PWC operates is key to avoid collisions Your PWC does not have brakes so you must plan ahead if you are slowing to a stop Your PWC is propelled by jet thrust page 69 so the engine must be on with throttle applied to accelerate or turn Without jet thrust you will not be able to steer page 88 Ride Defensively Watching out for other water users around you and knowing the rules of the waterway
75. ithout ventilating the engine compartment can cause a fire or explosion See Owner s Manual A WARNING Storing fuel in this compartment can be a fire or explosion hazard which can result in injury or death Do not store fuel or other flammable liquids in this unventilated compartment A WARNING Shifting to reverse while moving forward can cause abrupt deceleration You and your passenger can be seriously injured See Owner s Manual 8 PWC Safety Safety Labels Lf TO TAN O Sa 7 n A Maximum capacity is 2 persons but do not wee exceed a maximum weight of 338lbs 153 5kg A gt A ARN TDA G PWC Safety 9 10 PWC Safety This section shows the location of all gauges indicators and controls you would normally use before or while riding your PWC The items listed on this page are described in this section Instructions for other components are presented in other sections of this manual where they will be most useful Instruments amp Controls Component Locations 13 Multi function Display 19 BET PUUGH errien Rose wee ewe oe 26 MODE BitOticoie is cake wane tetas 26 ID SET Dutton gcc vie vave wan enewais 2r ID No BUON ccc coe tein ae ete ie we 2r Low Oil Pressure Indicator 28 Engine Cooling Water Temperature TOAT 235 cise eI iota cakes 29 Low Battery Voltage Indicator
76. lon or molybdenum additives such as CRC 6 56 or an equivalent into joint hole A for 5 seconds Refer to the illustration of page 139 e Then immediately stop the engine e Perform the same procedure for joint hole B e Reconnect the maintenance joint and make sure it tightened securely 172 Tips 5 To prevent rusting in the cylinders perform the following e Disconnect the ignition coil connectors and ignition coils from the spark plugs e Remove the spark plugs from the engine and store them in a safe place Do not connect the ignition coils to the ignition coil connectors e Pour a tablespoon 15 20 cc of clean engine oil into each cylinder and cover the spark plug holes with a piece of cloth e Disconnect the injector connectors for each cylinder e Push the start button several times to crank the engine and distribute the oil e After cleaning the spark plug holes reinstall the spark plugs and the ignition coils e Reconnect the ignition coil connectors and injector connectors Storing Your Honda 6 Spray a water displacement corrosion proof lubricant without Teflon or molybdenum additives such as CRC 6 56 or an equivalent into the throttle body pages 139 140 7 Using a commercially available fluid evacuator drain the fuel cont d Tips 173 Storing Your Honda 8 Rinse the outside of the engine Dry with a soft clean cloth and spray with a water displacement corrosion proof lubricant wi
77. lugs standard IMR9D 9H Fuses main 30 A other 5 A 7 5 A Quick Reference
78. ly by your Honda PWC dealer NOTE Some items will need more frequent service if you ride in salt water or at full throttle Consult your Honda PWC dealer for recommendations 108 applicable to your individual needs and use Servicing Your Honda Maintenance Record Keeping an accurate maintenance record will help ensure that your PWC is properly maintained Retain detailed receipts to verify the maintenance was performed If the personal watercraft is sold these receipts should be transferred with the personal watercraft to the new owner Make sure whoever performs the maintenance completes this record All scheduled maintenance including the 10 hours initial maintenance is considered a normal owner operating cost and will be charged for by your dealer Use the space under Notes to record anything you want to remind yourself about or mention to your dealer Hours Hourmeter Date Performed By Notes or Months 100 or 6 200 or 12 300 or 18 400 or 24 500 or 30 600 or 36 700 or 42 800 or 48 900 or 54 1000 or 60 Servicing Your Honda 109 Component Locations fuel fill cap throttle owner s manual storage bag seat rear cover fuel tank trim lever handlebar reverse lever rear tray tool kit compartment 110 Servicing Your Honda Component Locations oil filler cap dipstick oil filter spark plugs bilge strainer fuse box
79. mage from water especially salt water in the engine compartment Jet pump water intake Avoid debris such as sand weeds or rocks which can damage the propulsion system Improper towing Always tow your PWC in a forward direction with bow eyelet at a slow speed under 10 mph Record important information on the following page Quick Reference Registration No Quick Reference Hull Identification No Engine Identification No Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr Quick Reference Quick Reference Scheduled Maintenance Initial 10 hours Regular every 100 hours or 6 month Pre ride Inspection Check the following items each time before you ride page 56 Jet pump water intake hull bilge drain plugs loose parts latches engine compartment engine oil fuel and oil leaks bilge reverse system start check fuel level handlebar throttle lever lock clip Fuel Capacity Unleaded premium gasoline pump octane number 91 or higher 16 64 US gal 63 0 2 Engine Oil API Service Classification SG or higher except oils labeled as energy concerving on the API service label SAE 10W 40 JASO 4T Standard MA or MB Pro Honda GN4 HP4 or HP4M 4 stroke oil or equivalent Maximum Weight 338 Ibs 153 5 kg Capacity rider passenger all cargo and accessories Spark P
80. minute appears 7 To end the adjustment press the SET button or pull the lock clip out of the engine stop button switch The display will stop flashing automatically and the adjustment will be cancelled if the button is not pressed within 30 seconds 2 MODE button Instruments amp Controls 33 Controls amp Features ID Lock System To Create an ID number 1 Insert the lock clip in the engine stop Your PWC is equipped with an ID lock button switch to turn on the display system that prevents the engine being started 2 Press and hold the ID No button 1 for at by anyone who doesn t have the ID number least 2 seconds The display will switch to the entry mode with the ID No mark 2 and the first digit of the ID number flashing The beeper sounds once 1 ID No button 2 ID No mark 34 Instruments amp Controls 3 Push the ID No button until the desired number is displayed 4 Push the ID SET button 3 the second digit of ID number display will start flashing 5 Repeat steps 3 and 4 two more times to select all three digits e To advance the number press and hold the ID No button 6 After all three digits flash press and hold the ID SET button In this time push the ID SET button once the number will cancel The beeper will sound once after entry is completed 000 cannot be used as an ID number Controls amp Features Cov ser D 3 ID
81. mments to the following address Contacting Honda Motorcycle Division American Honda Motor Co Inc P O Box 2220 Torrance CA 90509 2220 mailstop 100 4W 5B telephone 310 532 9811 Please include the following information in your letter e name address and telephone number e Product model year and HIN serial number e date of purchase e dealer name and address We will likely ask your Honda PWC dealer to respond or possibly acknowledge your comments directly Consumer Information 225 Your Honda PWC Dealer Once you purchase your new Honda get familiar with the organization of your Honda PWC dealer so you can utilize the full range of services available The service department is there to perform regular maintenance and unexpected repairs It has the latest available service information from Honda The service department will also handle warranty inspections and repairs The parts department offers Genuine Honda parts Pro Honda products Honda Genuine accessories The same quality that went into your Honda can be found in Genuine Honda replacement parts You ll also find comparable quality in the accessories and products available from the parts department 226 Consumer Information The sales department offers the Honda Protection Plan to extend almost all of your warranty coverage Your Honda PWC dealer can inform you about competition and other events in your area We re sure you ll be as pl
82. move the bilge drain plugs to drain any water Raise the bow front of your PWC about 1 foot to allow complete draining When storing the PWC in an area where the temperature drops below freezing perform the following e Attach a funnel onto an end of a garden hose and connect the other end to the flushing connector e Prepare approx 5 liters of a 50 50 solution of antifreeze Use Pro Honda HP coolant or an equivalent e Following the flushing procedures for the engine cooling system funnel the antifreeze solution into the engine page 154 e Keep the funnel approximately 51 2 inches 130 cm above the deck 51 2 inches 130 cm Storing Your Honda e Check that the antifreeze solution is coming out of the cooling water bypass outlet and the jet pump Use containers to collect the solution and dispose of it in an approved manner page 178 Do not remove any containers until all storage procedures have been completed A Tips 171 Storing Your Honda 4 To prevent rusting the inlet valves proceed NOTICE as follows after confirming the engine is cool Avoid running the engine without water flow e Remove the seat page 117 for more than 15 seconds to prevent severe e Disconnect the maintenance joint page engine and exhaust system damage 138 e Start the engine at idle speed without pulling the throttle lever and spray a water displacement corrosion proof lubricant without Tef
83. n amp Riding 77 Starting amp Stopping the Engine How to Stop the Engine To stop the engine be sure there is at least 3 feet 90 cm of water so that debris or weeds can t be drawn into the water inlet system 3 feet 90cm 78 Basic Operation amp Riding NOTICE Starting or stopping the engine in less than three feet of water can damage the jet pump if debris or weeds are drawn in Release the throttle lever and turn off the engine when you no longer need jet thrust to maintain directional control Starting amp Stopping the Engine Wait until the engine is idling then press the engine stop button switch 1 Once the engine stops you will have no directional control If you are leaving the PWC activate the ID lock system remove the lock clip 2 from the engine stop button switch and take the safety lanyard with you 1 engine stop button switch 2 lock clip Basic Operation amp Riding 79 Launching amp Boarding Your PWC How you board your PWC is affected by water depth and whether or not you plan to carry a passenger Once you and your passenger are on board check that your path is clear of other boats swimmers or obstacles Slowly increase throttle as you head toward open water 80 Basic Operation amp Riding Launching from a Ramp l Complete the pre ride inspection page 56 Check that the ramp is suitable for both
84. n is lower than the bow 1 Pull the reverse lever to lower the reverse bucket page 45 154 Servicing Your Honda 2 Attach a garden hose 1 to the flushing connector 2 but do not turn on the water If your hose has a male threaded end attach a commercially available female hose adapter 3 or use a section about two feet long cut from the female threaded end of a second hose REAR 1 garden hose 2 flushing connector 3 hose adapter 3 Start the engine NOTICE Start the engine before turning on the water to prevent flow through the exhaust pipe back into the engine where it could cause severe damage 4 Immediately after starting the engine turn on the water flow NOTICE Running the engine without water flow for more than 15 seconds can cause severe engine and exhaust system damage Engine Cooling System 5 Check that water flows out of the cooling water bypass outlet If you don t see water flowing out of the outlet turn off the water and the engine Contact your Honda PWC dealer 6 Let the engine idle for about 10 minutes while continuing the water flow If the engine stops during this procedure immediately stop the water flow and resume from step 3 cont d Servicing Your Honda 155 Engine Cooling System 7 Turn off the water while leaving the engine idling 8 Check the tachometer while running the engine for less than 15 seconds to rev
85. nd are mechanically qualified Servicing Your Honda 101 The Importance of Maintenance absolutely essential to your safety It s also a A WARNING good way to protect your investment get Improperly maintaining this maximum performance avoid breakdowns personal watercraft or failing to and have more fun A properly maintained correct a problem before you ride PWC will also help to reduce air and water can cause a crash in which you can pollution be seriously hurt or killed Remember proper maintenance is the Always follow the inspection and owner s responsibility Be sure to Inspect maintenance recommendations and your PWC before each ride service it after schedules in this owner s manual every ride and follow the Maintenance Schedule in this section If your PWC submerges or is involved in a crash be sure your Honda PWC dealer inspects all major parts even if you are able to make some repairs 102 Servicing Your Honda This section includes instructions on how to perform some important maintenance tasks If you have basic mechanical skills you can perform many of these tasks with the tools provided with your PWC Other tasks that are more difficult and require special tools are best performed by professionals Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should
86. nded Fuses main fuse 30 A other fuses 5A 7 5A To prevent an accidental short circuit remove the lock clip before checking or replacing the fuses Main Fuse Access 1 To access the main fuse 1 remove the seat page 117 rear cover page 113 and the rear tray page 114 2 Remove the fuse box cover 2 ENGINE COMPARTMENT 1 main fuse 4 2 fuse box cover 4 spare main fuse If a Fuse Blows 3 Pull the main fuse out If it is blown 3 install the spare main fuse 4 f 3l f e 3 blown fuse cont d Taking Care of the Unexpected 189 If a Fuse Blows Circuit Fuse Access 4 To check or replace a circuit fuse pull the old fuse out of its retaining clips Look for a burned wire inside the fuse If the fuse is blown 3 replace it with a spare fuse 5 of the same rating or lower 5 Install the fuse box cover 6 Install the rear tray page 114 rear cover page 113 and the seat page 117 If you do not have a spare fuse and you cannot ride the PWC without fixing the problem take a fuse of the same rating or a lower rating from one of the other circuits that you can do without temporarily NOTICE Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system 190 Taking Care of the Unexpected ENGINE COMPARTMENT 5 spare fuses
87. ne Star Low Emission engines Star Label Four Stars Super Ultra Low Emission The four star label identifies engines that meet the Air Resources Board s Sterndrive and Inboard marine engine 2009 exhaust emission standards Personal Watercraft and Outboard marine engines may also comply with these standards Engines meeting these standards have 90 lower emissions than One Star Low Emission engines Cleaner Watercraft Get the Facts 1 800 END SMOG www arb ca gov Technical Information 215 Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound These gasolines are collectively referred to as oxygenated fuels To meet clean air standard some areas of United States and Canada use oxygenated fuels to help reduce emissions If you use an oxygenated fuel be sure it is unleaded and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump 216 Technical Information The following are the EPA approved percentages of oxygenates ETHANOL ethyl or grain alcohol 10 by Volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE Methyl Tertiary Butyl Ether 15 by Volume You may use gasoline containing up to 15 MTBE by volume METHANOL methyl or wood alcohol 5
88. nformation 219 Authorized Manuals There are two sources of reference that are available to properly service this PWC A CD ROM which contains the Service Manual Owner s Manual videos color wire diagrams and other related information as well as a high quality photocopy of the Service Manual Also available but not necessary to service your PWC is the Honda Common Service Manual which explains theory of operation and basic service information for various systems on this PWC These Honda manuals are written for the professional technician but most mechanically capable owners should find them easy to use if they have the proper tools and observe proper safety standards Special Honda tools are necessary for some procedures Publication item No Description Price Each 61HW3C02 2005 ARX1200T2 N2 54 00 Service Manual CD ROM 61HW302 2005 ARX1200T2 N2 Service Manual 60 00 61CM002 Common Service Manual 48 00 31HW3620 2005 ARX1200T2 N2 Owner s Manual 16 00 Prices are subject to change without notice and without incurring obligation 220 Consumer Information Authorized Manuals Order On Line www helminc com Order Toll Free 1 888 CYCLE 93 1 888 292 5393 NOTE For Credit Card Orders Only Monday Friday 8 00 AM 6 00 PM EST OR By completing this form you can order the materials desired You can pay by check or money order or charge to your credit card Mail to Helm Inc
89. nformation alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining a PWC You must use your own good judgment You will find important safety information in a variety of forms including e Safety Labels on the PWC e Safety Messages preceded by a safety alert symbol A and one of three signal words DANGER WARNING or CAUTION These signal words mean Safety Messages A Few Words About Safety A DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions A WARNING You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions A CAUTION You CAN be HURT if you don t follow instructions Safety Headings such as Important Safety Reminders or Important Safety Precautions e Safety Section such as PWC Safety Instructions how to use this PWC correctly and safely This entire manual is filled with important safety information please read it carefully Safety Messages Contents These pages give an overview of the contents of your owner s manual The first page of each section lists the topics covered in that section PWC Safety errr eee eee ee 1 Important safety information you should know plus a look at the safety related labels on your PWC Instruments amp Controls 11 The location and function of indicators and controls on
90. ng to the instructions on the container If the fiberglass is damaged see your Honda PWC dealer Here s a few helpful tips on how to store and transport your Honda and how to be an environmentally responsible PWC owner Storing Your Honda Transporting Your PWC You amp the Environment Tips 169 Storing Your Honda Your PWC should not be left in the water for extended periods If you won t be riding for an extended period such as during the winter or any period longer than one month thoroughly inspect your PWC and correct any problem before storing it That way needed repairs won t be forgotten and it will be easier to get your PWC running again We suggest you perform the following procedures to keep your PWC in top condition These storage procedures will reduce the deterioration that can occur during storage We recommend that the following storage procedures be performed by your Honda PWC dealer 170 Tips Preparation for Storage Refer to Safety Precautions on page 104 This procedure requires a means for disposing of drained fuel page 178 A WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel e Stop the engine and keep heat sparks and flame away e Handle fuel only outdoors e Wipe up spills immediately Flush the engine cooling system page 154 After flushing disconnect the garden hose Re
91. ns 68 PWC Propulsion cccedesaceauions cs 69 Navigation Rules cciausssds eves ede es 70 Starting amp Stopping the Engine 74 Preparati 22h iri Glee de eneicde cs 74 Starting Procedure ssrisicrissrisrds T3 Flooded Engine 4 2 5 00 ic000000d005 TI How to Stop the Engine 78 Launching amp Boarding YourPWC 80 Launching froma Ramp 80 Boarding froma Dock 81 Boarding in Shallow Water 82 Boarding in Deep Water 83 Table of Contents Boarding with a Passenger 85 Your First Resa cic iatseseeennee sa 87 WN ee kin he teehee keke ees ees 88 Off Throttle Steering OTS 90 Reverse Operation csericesricrirertes 91 Stopping Docking Beaching 93 Riding with a Passenger or Cargo 95 Post ride Maintenance 97 SERVICING YOUR HONDA 99 Before You Service Your Honda The Importance of Maintenance 102 Maintenance Safety 103 Important Safety Precautions 104 Maintenance Schedule 105 Maintenance Record 109 Table of Contents 231 Table of Contents SERVICING YOUR HONDA cont d Service Preparations Component Locations 110 Rear Cover Removal sie lt c00ess 005505 113 Rear Tray Removal ccicescveds rans es 114 TOG BG f2scc0gtadete eaceva rane ts 115 Owner s Manual Storage 116 Seat Removal
92. of your PWC 1 uprighting procedure label 2 grate 3 outside bumper Look for the uprighting procedure label 1 on the left side when capsized viewed from the rear Make sure the area is clear of people and passenger then grab the intake grate 2 with both hands and pull the PWC over toward you while pushing down on the side of the hull nearest you As your PWC rolls over remove your hands from the intake grate and grab the outside bumper 3 Get out of the way as the PWC completes its rotation Remove the seat page 117 rear cover page 113 and the rear tray page 114 and check for flooding of engine compartment oo 10 11 If You Capsize If the engine compartment is badly flooded do not start the engine and have someone tow your PWC to land Drain water from the engine compartment then take your PWC to your Honda PWC dealer If the engine compartment is not badly flooded go to step 8 Insert the lock clip in the engine stop button switch Push the start button If the engine starts you can continue riding If the engine does not start do not attempt repeated starts Get towed to shore Refer to If Your PWC Is Submerged page 196 See your Honda PWC dealer immediately to avoid possible severe engine damage Taking Care of the Unexpected 195 If Your PWC Is Submerged Your PWC will not sink but if it is submerged or flooded with water act quickly to
93. ore riding your PWC for the first time please review the PWC Safety section beginning on page 1 and the Before Riding section beginning on page 51 Even if you have ridden other PWCs take time to become familiar with how your PWC works and handles Practice in a safe area away from boats and swimmers until you build your skills and get accustomed to the PWC s size and handling Your PWC is not equipped with lights Do not ride at night 68 Basic Operation amp Riding Your PWC is water jet propelled The engine is connected to a driveshaft that rotates an impeller located within the jet pump housing underneath the PWC Water drawn through the intake grate by the spinning impeller reaches a venturi in the jet pump steering nozzle which accelerates its flow to increase thrust Because of this direct drive design when the engine is on your PWC will move slowly Pulling the throttle lever increases thrust which increases speed Turning the handlebar turns the jet pump steering nozzle and allows you to turn Releasing pressure on the throttle lever slows the PWC Without the engine running and without the throttle there is no propulsion and you cannot steer Your PWC does not have brakes PWC Propulsion Pulling the trim lever lowers the jet pump steering nozzle As a result the bow is lowered and your ride is made more stable Basic Operation amp Riding 69 Navigation Rules Your PWC is
94. our Engine Quits or Won t Start SYMPTOM Engine starts but runs poorly POSSIBLE CAUSE WHAT TO DO idles roughly too fast stalls See your Honda PWC dealer overheating Check the cooling water bypass outlet If water is not flowing shut off the engine Refer to f Your Engine Overheats page 186 low oil pressure Check the low oil pressure indicator Refer to f the Low Oil Pressure Indicator Lights page 187 runs erratically misfires See your Honda PWC dealer blubbers rich fuel mixture See your Honda PWC dealer sooty exhaust rich fuel mixture See your Honda PWC dealer detonates or pings under load If applicable switch to the recommended octane gasoline page 119 or change your brand of gasoline If the problem persists see your Honda PWC dealer afterfires backfires See your Honda PWC dealer Taking Care of the Unexpected 185 If Your Engine Overheats If your engine overheats the multi function display will show a warning message the engine cooling water temperature indicator and the WARNING lamp will flash and you will hear a warning beeper To stop the warning beeper press and hold any one of the four control buttons SET MODE ID SET or ID No for about 2 seconds If the engine cooling water temperature reaches a certain level engine revs are automatically limited to 3 000 rpm to prevent damage If the temperature cont
95. out from the cooling water bypass outlet Is Your PWC Ready To Ride Engine Oil Off throttle Steering System OTS Check the level and add oil if needed page 126 Check that the OTS activates properly page 159 Before Riding 59 Is Your PWC Ready To Ride If you are carrying a passenger or cargo also Remember be sure to take care of any check the following problem you find or have your Honda PWC dealer correct it before you ride Load Limits Make sure you do not exceed the load limits page 61 Cargo Check that all cargo is secured in compartments 60 Before Riding Load Limits amp Guidelines Your PWC has been designed to carry you and one passenger When you carry a passenger you may feel some difference during acceleration turning and slowing But so long as you keep your PWC well maintained you can safely carry loads within the given limits and guidelines However exceeding the weight limit can seriously impair your PWC s handling and stability Non Honda accessories improper modifications and poor maintenance can also reduce your safety margin Load Limits Following are the load limits for your PWC maximum number of people onboard 2 persons maximum weight capacity 338 Ibs 153 5 kg includes the weight of the operator passenger all cargo maximum storage compartment weights Front storage compartment 6 6 lbs 3 kg Glove box 1 Ibs 0 5 kg Before Riding 61
96. owers the bow and improves e acceleration from a standing start turning performance e riding stability with a passenger aboard There is no clutch or brake function in the trim lever Controls amp Features LEFT HANDLEBAR 1 trim lever Instruments amp Controls 43 Controls amp Features The trim lever 1 can be locked LEFT HANDLEBAR To lock pull the trim lever and push the trim lock lever 2 forward To unlock the trim lever pull the trim lock lever 1 trim lever 2 trim lock lever 44 Instruments amp Controls Reverse Lever The reverse lever 1 is used to select reverse operation Squeeze the trigger 2 and pull the reverse lever toward you to lower the reverse bucket 3 over the jet pump steering nozzle This reverses the direction of the water thrust To cancel reverse operation push the lever forward until the trigger locks See Reverse Operation page 91 Controls amp Features LEFT SIDE 1 reverse lever 2 trigger REAR 3 reverse bucket Instruments amp Controls 45 Controls amp Features Jet Pump Water Intake The jet pump water intake 1 draws water into the propulsion system A grate 2 helps to screen out debris UNDER HULL 1 jet pump water intake 2 grate 46 Instruments amp Controls Cooling Water Bypass Outlet The cooling water bypass outlet 1 is used to check that wat
97. pacities passenger capacity operator and one passenger maximum weight 338 Ibs 153 5 kg capacity rider passenger all cargo cargo capacity front storage compartment 6 6 lbs 3 kg glove box 1 Ibs 0 5 kg 206 Technical Information Specifications Engine engine type four stroke displacement 75 3 cu in 1 235 cm bore amp stroke 3 11 x 2 48 in 79 0 x 63 0 mm spark plug IMR9D 9H valve clearance cold intake 0 006 in 0 16 mm exhaust 0 01 in 0 26 mm spark plug gap 0 031 0 035 in 0 80 0 90 mm no adjustment idle speed 1 200 100 rpm Performance maximum output ARX1200T2 121 4 kW 165 HP 6 100 rpm ARX1200N2 91 9 kW 125 HP 7 000 rpm fuel consumption ARX1200T2 13 84 US gal hour 52 4 hour at full throttle ARX1200N2 9 25 US gal hour 35 0 hour at full throttle cruising range ARX1200T2 1 2 hours at full throttle ARX1200N2 1 8 hours at full throttle Technical Information 207 Specifications Propulsion System jet pump type Axial flow single stage minimum level for 3 feet 90 cm jet pump operation impeller 3 blade stainless steel Hull hull material fiberglass reinforced plastic Electrical battery 12 V 18 AH generator 0 31 kW 5 000 rpm Fuses main 30 A other fuses 5A 7 5A Torque Specifications oil filter 20
98. page 113 rear tray page 114 and wait a few minutes for the engine to ventilate 2 Disconnect the negative terminal lead 1 from the battery first Always disconnect the negative black cable first Fuel vapors may be present in the engine compartment which a spark could ignite 3 Disconnect the positive terminal lead 2 4 Release the rings and remove the rubber bands 3 5 Pull the battery 4 out of the battery tray Battery ENGINE COMPARTMENT 1 negative terminal lead black 2 positive terminal lead red 3 rubber bands 4 battery cont d Servicing Your Honda 163 Battery 6 Charge the battery see following section unless you have been riding regularly 7 Clean the top of the battery and the terminals using a baking soda water solution 8 Scrape off the deposits with a wire brush 9 Rinse the battery with fresh water and dry it 10 Use waterproof grease to coat the terminals Store your battery in an easy to reach location off the floor in an area protected from freezing temperatures and direct sunlight 12 Clean the battery tray after removing the battery for storage Dry the battery tray and if paint is missing re paint the area 13 Slow charge the battery see following section once every 30 days 1 164 Servicing Your Honda Battery Charging Refer to Safety Precautions on page 104 1 trickle charger Be sure to read th
99. park 9 Reinstall the ignition coils bolts and plug gap 5 If the gauge fits in the gap connect the ignition connectors replace the plug with a new one 10 Install the seat 7 With the plug washers attached thread the spark plugs in by hand to prevent cross threading 152 Servicing Your Honda Always flush the engine cooling system after using your PWC Flushing the system with fresh water prevents salt water corrosion and removes silt sand and other residue If you beach your PWC be sure to flush the cooling system to avoid possible engine damage You may also use the flushing procedure to provide engine cooling when you are running the engine out of the water for maintenance purposes The flushing connector is located in the jet nozzle cavity page 154 at the rear of your PWC Engine Cooling System While flushing the system observe the following suggestions to avoid engine damage or personal injury e Do not touch any electrical parts or driveshaft components while the engine is running Servicing Your Honda 153 Engine Cooling System Flushing Procedure Refer to Safety Precautions on page 104 A CAUTION When running the engine on land hot water and steam can spurt from the cooling water bypass outlet and the exhaust outlet and may cause burns to people in the area Keep people away from the rear of the personal watercraft when the engine is running Check that the ster
100. pection and diagnosis Remember as the owner of the PWC you will be asked to authorize that inspection Your dealer will give you the results of the inspection If the problem is covered under warranty your dealer will perform the warranty repairs for you 224 Consumer Information If you have questions about warranty coverage or the nature of the repair it is best to talk to the service manager of your Honda PWC dealer Sometimes in spite of the best intentions of all concerned a misunderstanding may occur If you aren t satisfied with your dealer s handling of the situation we suggest you discuss your problem with the appropriate member of the dealership s management team If the problem has already been reviewed with the Service Manager Parts Manager Sales Manager etc contact the Owner of the dealership or their designated representative Your owner s manual was written to cover most of the questions you might ask about your Honda Any questions not answered in the owner s manual can be answered by your Honda PWC dealer If your dealer doesn t have the answer right away they will get it for you If you have a difference of opinion with your dealer please remember that each dealership is independently owned and operated That s why it s important to work to resolve any differences at the dealership level If you wish to comment on your experiences with your Honda or with your Honda PWC dealer please send your co
101. perform a given task Maintenance Safety A WARNING Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed Always follow the procedures and precautions in this owner s manual Servicing Your Honda 103 Maintenance Safety Important Safety Precautions e Make sure the engine is off and the lock clip is removed from the engine stop button switch before you begin any maintenance or repairs This will help eliminate several potential hazards Carbon monoxide poisoning from engine exhaust Be sure there is adequate ventilation whenever you operate the engine Burns from hot personal watercraft parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do so 104 Servicing Your Honda e Read the instructions before you begin and make sure you have the tools and skills required To support your PWC place it on an appropriate stand or trailer e To reduce the possibility of a fire or explosion be careful when working around gasoline Use only non flammable solvent not gasoline to clean parts Keep cigarettes sparks and flames away from all fuel related parts Remember that your Honda PWC dealer knows your PWC best and is fully equipped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair and re
102. placement If you have the tools and skills required for additional maintenance jobs you can purchase an official Honda Service Manual page 220 The required Maintenance Schedule that follows specifies how often you should have your PWC serviced and what things need attention It is essential to have your PWC serviced as scheduled to maintain safe dependable performance and proper emission control The service intervals in this Maintenance Schedule are based on average riding conditions Some items will need more frequent service if you ride in salt water or at full throttle Consult your Honda PWC dealer for recommendations applicable to your individual needs and use Maintenance Schedule Some items in the Maintenance Schedule can be performed with basic mechanical skills and hand tools Procedures for these items are provided in this manual Other items involve more extensive procedures and may require special training tools and equipment We recommend that you have your Honda PWC dealer perform these tasks unless you have advanced mechanical skills and the required tools and equipment Procedures for such items in this schedule are provided in an official Honda Service Manual available for purchase page 220 cont d Servicing Your Honda 105 Maintenance Schedule If you do not feel capable of performing a given task or need assistance remember that your Honda PWC dealer knows your PWC best and is fully equipped
103. refueling install the fuel fill cap and 3 Turn the fuel fill cap 3 counterclockwise turn it clockwise until it clicks to remove it 7 Reinstall the front storage box and close 4 Add fuel until you see the level reach the the front hood then check the latch is filler tube neck 4 secure 5 Stop refueling when fuel comes through the hole 5 in the filler neck A WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel e Stop the engine and keep heat sparks and flame away e Handle fuel only outdoors e Wipe up spills immediately 4 filler tube neck 5 hole Servicing Your Honda 121 Engine Oil amp Filter This model is equipped with a dry sump engine Do not leave the engine stopped for several hours before you check the oil level in the oil tank ah ZG VE The oil in the oil tank moves toward the engine body crankcase 122 Servicing Your Honda The engine must be warmed up page 127 and then turned off to get a correct reading of the oil level The dry sump engine oil returns from the oil tank side to the engine body side through the gap between the oil pump rotor and shaft Therefore the oil level in the oil tank does not lower immediately after warming up and stopping the engine ant Lent anf Lf Lh Oil level with the engine stopped r
104. ressure indicator 7 PGM FI malfunction indicator lamp MIL 8 SET button 9 MODE button 0 ID No button 1 ID SET button 2 multi function meter 3 low fuel indicator 4 fuel gauge 5 speedometer 1 1 1 1 1 1 Instruments amp Controls 19 Multi function Display Display Check After inserting the lock clip in the engine stop button switch or after releasing the ID lock system the beeper sounds twice and all the segments of the multi function display except the tachometer will appear Then all tachometer segments will turn on and off in sequence After the check is complete you will see the normal displays If any part of these displays does not come on when it should have your Honda PWC dealer check for problems 20 Instruments amp Controls Ca gR ee E m sao A eee r min as E E 0A HOANI 1 multi function display 2 tachometer Multi function Display tachometer Shows engine speed in revolutions per minute rpm WARNING lamp Flashes under the following conditions 1 The remaining fuel is low 2 There is a fault in the fuel system 3 The engine oil pressure is low 4 The engine cooling water temperature is high 5 There is any abnormality in the PGM FI system 6 The battery voltage is low below approx 11 5 V If the indicator flashes immediately take the shortest route to land low battery
105. s an on going process Even if you have ridden other PWCs take time to become familiar with how this PWC works and handles Practice riding the PWC in calm water close to shore to build your skills Do not ride farther out until you get accustomed to the PWC s controls and feel comfortable with the way it handles Are You Ready To Ride We urge all riders to take a certified course approved by the U S Coast Guard or U S Power Squadron or by your state For boating safety course information in your area call your nearest U S Coast Guard Auxiliary U S Power Squadron Red Cross or state boating law enforcement office or call the Boat U S Foundation Course Hotline 1 800 336 BOAT The national number for the Coast Guard Customer Info Line is 800 368 5647 You can find more boating safety information on line the U S C G Office of Boating Safety www uscgboating org the U S Power Squadron Wwww usps org Other riding tips can be found in the Personal Watercraft Rider s Handbook booklet that came with your PWC Before Riding 55 Is Your PWC Ready To Ride Before each ride it s important to inspect your PWC and make sure any problem you find is corrected A pre ride inspection is a must not only for safety but because having a problem on the water can be a major inconvenience A WARNING Improperly maintaining this personal watercraft or failing to correct a problem before riding can cause a
106. sary want to go to change your direction e Using the throttle lever to maintain thrust throttle OFF throttle ON Before turning always check to make sure you aren t turning into another PWC s path 88 Basic Operation amp Riding Turning Your PWC requires thrust to turn so you must pull on the throttle lever while you turn a the handlebar The more you pull on the N throttle lever the more thrust your PWC will gt have and the sharper your turns will be If you pull the trim lever the bow will lower and your PWC will turn more easily To turn at higher speeds you should first reduce speed by gently releasing the throttle a little Too sharp a turn at high speed may cause the PWC to slide sideways or spin and throw off the operator and passenger If you are heading toward an obstacle you want to avoid do not release the throttle lever Keep the throttle on and steer away from the object Basic Operation amp Riding 89 Turning Off Throttle Steering OTS Your PWC is equipped with an Off Throttle Steering OTS system At cruising speeds and faster your PWC s OTS will activate if you let go of the throttle and turn the handlebar all the way to the left or right OTS will provide some turning thrust but you can turn sharper if you apply the throttle OTS does not work when the engine is off For the best steering and turning performance apply t
107. sponsibilities As a PWC owner you have joined a larger community of riders who want to ensure that there are places to ride So when you ride be considerate of other boaters swimmers and people on shore Keep noise levels down don t jump wakes and only ride in areas where it s legal to ride PWCs If you have any questions about your PWC or if you ever need special service or repairs remember that your Honda PWC dealer knows your PWC best and is dedicated to your complete satisfaction Please report any change of address or ownership to your Honda PWC dealer so we will be able to contact you concerning important production information Introduction You may also want to visit our website at www honda com For a list of authorized Honda PWC dealers please refer to the following website www hondamotorcycle com or call customer service at 1 310 532 9811 Happy riding California Proposition 65 Warning WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Introduction A Few Words About Safety Your safety and the safety of others is very important And operating this PWC safely is an important responsibility To help you make informed decisions about safety we have provided operating procedures and other information on labels and in this manual This i
108. tch securely 118 Servicing Your Honda Refer to Safety Precautions on page 104 Fuel Recommendation Type premium unleaded Pump Octane 91 or higher Number This marine engine is certified to operate on premium unleaded gasoline Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life Your engine is designed to use premium gasoline that has a pump octane number of 91 or higher Gasoline pumps at service stations normally display the pump octane number Fuel If you are unable to find premium unleaded gasoline you may substitute an unleaded regular gasoline minimum unleaded gasoline 86 pump octane or higher However keep the engine under 5 000 rpm and substitute to unleaded premium gasoline as soon as possible For information on the use of oxygenated fuels see page 216 Never use stale or contaminated gasoline Avoid getting dirt dust or water in the fuel tank Servicing Your Honda 119 Fuel Fuel Capacity Fuel tank capacity 16 64 US gal 63 0 The tank should be refilled as soon as possible after the low fuel indicator and WARNING lamp flash and the beeper sounds 120 Servicing Your Honda Refueling Procedure Refer to Safety Precautions on page 104 1 front hood 3 fuel fill cap 2 front storage box 1 Pull the front hood latch and lift the front hood 1 Fuel 2 Remove the front storage box 2 6 After
109. th a Mild Detergent Refer to Safety Precautions on page 104 1 Rinse your PWC thoroughly with cool water Spray the hull deck handlebar and drive system 2 Fill a bucket with cool water Mix in a mild neutral detergent such as dish washing liquid or a product made especially for washing PWC or automobiles 3 Rinse the engine and the engine compartment with fresh water Dry with clean rags and spray a water displacement corrosion proof lubricant without Teflon or molybdenum additives such as CRC 6 56 or equivalent on the engine cont d Servicing Your Honda 167 Appearance Care e ARX1200T2 only Clean the turbocharger in the same manner Over time rust may appear on the outside of the turbocharger This rust does not affect the performance of the unit 4 Wash your PWC with a sponge or a soft towel 5 After washing rinse your PWC thoroughly with plenty of clean water to remove any residue Defergent residue can corrode alloy parts 6 Dry your PWC with a chamois or a soft towel Leaving water on the surface to air dry can cause dulling and water spots As you dry inspect for chips and scratches 168 Servicing Your Honda Finishing Touches Refer to Safety Precautions on page 104 After washing your PWC consider using a commercially available quality fiberglass marine wax to finish the job Apply only a non abrasive wax made specifically for marine use Apply the wax to the hull and deck accordi
110. the engine below approx NOTICE Operating the engine out of water at high rpm or for longer than 15 seconds at a time may cause severe engine and or exhaust system damage 9 Stop the engine 10 Disconnect the garden hose from the flushing connector 11 Push the reverse lever to pull up the reverse bucket 156 Servicing Your Honda Refer to Safety Precautions on page 104 The bilge system which drains water from the engine compartment should be flushed periodically according to the Maintenance Schedule or whenever blockage is suspected Be sure to remove the lock clip from the engine stop button switch 1 Remove the seat page 117 rear cover page 113 and the rear tray page 114 to access the engine compartment 2 Push out the bilge strainer 1 while sliding it Bilge Drain System ENGINE COMPARTMENT 1 bilge strainer cont d Servicing Your Honda 157 Bilge Drain System 3 Clean the bilge strainer in fresh water 4 Check for clogging by spraying water from the bilge strainer side Water should flow out of the bilge drain nozzle in the jet pump If the bilge strainer or other parts of the bilge drain system are clogged or damaged replace as necessary See your Honda PWC dealer 5 Remove the bilge drain plugs to drain the engine compartment page 47 158 Servicing Your Honda 6 Inspect the plugs for cracks or damage Replace if necessary Tighten the plugs sec
111. the Quick Reference section at the rear of this manual BEHIND FRONT HOOD 4 color label 204 Technical Information Specifications Dimensions overall length 120 6 in 3 062 mm overall width 45 4 in 1 154 mm overall height 40 8 in 1 036 mm Weight dry weight ARX1200T2 746 lbs 338 4 kg ARX1200N2 715 lbs 324 6 kg Fuel amp Lubricants fuel recommendation unleaded premium gasoline pump octane number of 91 or higher fuel tank capacity 16 64 US gal 63 0 engine oil capacity after disassembly 5 6 US qt 5 3 2 ARX1200T2 after draining 4 4 US qt 4 2 after draining amp oil filter change 4 5 US qt 4 3 2 after disassembly 5 3 US qt 5 0 2 ARX1200N2 after draining 4 2 US qt 4 0 after draining amp oil filter change 4 3 US qt 4 1 2 cont d Technical Information 205 Specifications Fuel amp Lubricant cont d engine oil API Service Classification SG or higher except oils labeled as energy recommendation conserving on the API service label SAE 10W 40 JASO 4T Standard MA or MB Pro Honda GN4 HP4 or HP4M 4 stroke oilit an equivalent motorcycle oil lubricant Water displacement corrosion proof lubricant without Teflon or molybdenum additives such as CRC 6 56 or equivalent cooling system Water cooled open circuit direct flow from propulsion system Ca
112. the six screws 1 and two clips 2 HANDLEBAR PIVOT SHAFT 1 screws 2 clips Servicing Your Honda 143 Lubrication Lubricate the steering nozzle and reverse ARX1200T2 only Lubricate and rustproof bucket pivots as shown in the following the turbocharger especially the wastegate illustration link as shown in the following illustration after confirming the engine is cool REAR ENGINE COMPARTMENT 144 Servicing Your Honda Throttle Throttle Freeplay Inspection Check freeplay at the throttle lever 1 Refer to Safety Precautions on page 104 Freeplay 1 16 1 4 in 2 6 mm RIGHT HANDLEBAR If necessary adjust to the specified range 1 throttle lever Servicing Your Honda 145 Throttle ENGINE COMPARTMENT 2 sleeve 3 adjuster 4 lock nut 146 Servicing Your Honda Adjustment For throttle adjustments use the adjuster shown in the illustration 1 Remove the seat page 117 2 Slide the sleeve 2 back to expose the adjuster 3 3 Loosen the lock nut 4 4 Turn the adjuster 3 5 After adjustment check for smooth operation of the throttle lever from fully ON to fully OFF in all steering positions 6 Reinstall the sleeve 7 Install the seat Throttle Throttle Inspection Refer to Safety Precautions on page 104 1 Check that the throttle assembly is positioned properly and the securing bolts
113. thout Teflon or molybdenum additives such as CRC 6 56 or an equivalent ARX1200T2 only Also rinse and dry the turbocharger and spray it with the same lubricant For turbocharger lubrication see page 144 9 Remove the battery and charge it fully Store it in an area protected from freezing temperatures and direct sunlight Slow charge the battery page 164 once a month 10 Wash and dry your PWC Apply fiberglass marine wax to the hull and deck 11 Lubricate the moving parts page 138 12 Store your PWC in an unheated area free of dampness away from sunlight with a minimum of daily temperature variation 13 Remove the seat page 117 to allow the engine compartment to dry thoroughly 174 Tips 14 After the engine compartment is dry reinstall the seat page 117 15 Keep your PWC as level as possible and cover your it with a porous material Avoid using plastic or similar nonbreathing coated materials that restrict air flow and allow heat and moisture to accumulate Removal from Storage Refer to Safety Precautions on page 104 l 2 Uncover and clean your PWC If your PWC has been stored for more than four months change the engine oil page 129 Charge the battery page 164 as required Install the battery Check the throttle lever moves smoothly without sticking and snaps shut automatically when it is released in all steering positions Lubricate the moving parts page 138
114. ti function Display 13 low fuel indicator Flashes when the fuel remaining in the tank is about 3 41 US gal 12 9 2 14 fuel gauge Shows approximate fuel supply available page 31 When segment F goes on the fuel tank capacity is 16 64 US gal 63 0 2 When segment E flashes while riding fuel remaining in the tank is about 3 41 US gal 12 9 2 15 speedometer Shows approximate riding speed in miles per hour Instruments amp Controls 25 Multi function Display SET Button The MODE button is also used to select the limit mode To select the limit mode press The SET button is used to set the digital and hold the button for at least 5 seconds with clock page 32 the engine off page 39 The SET button is also used to reset zero we MafaTa the tripmeter and time meter To reset the MGAL CIOGK are tripmeter and time meter press and hold the button for about 2 seconds tachometer 2 Genin MODE Button oe time meter Te LI The MODE button is used to set the digital KET clock page 32 mile The MODE button is also used to switch tripmeter TRP 3a between 5 displays digital clock tachometer time meter tripmeter and hourmeter To switch from one display to another push the hourmeter HOUR eo button migdia 26 Instruments amp Controls Multi function Display ID SET Button The ID SET button is used to enter the ID number To enter the number push the b
115. ties shown in the following chart may be used when the average temperature in your riding area is within the indicated range E 20W 50 Engine Oil amp Filter JASO T 903 Standard JASO T 903 is the standard for classification of engine oils 4 stroke engines used in motorcycles There are two classes MA and MB Oil conforming to the standard has the following classification on the oil container PRODUCT MEETING JASO T 903 COMPANY GUARANTEEING THIS MA PERFORMANCE PRODUCT MEETING JASO T 903 COMPANY GUARANTEEING THIS MA PERFORMANCE 1 code number of the sales company of the oil 2 indication of classification of oil Servicing Your Honda 125 Engine Oil amp Filter Checking amp Adding Oil Refer to Safety Precautions on page 104 Check the engine oil level each day before operating your PWC and add oil if needed Keep your PWC as level as possible for this procedure It is preferable to check the oil on shore If necessary this procedure may be performed with your PWC on calm water Before checking the engine oil level Perform this pre check procedure on shore 1 Remove the seat page 117 rear cover page 113 and the rear tray page 114 2 Remove the oil filler cap dipstick 1 and wipe it clean 3 Insert the oil filler cap dipstick until it seats but do not screw it in 126 Servicing Your Honda ENGINE COMPARTMENT MZ Ka HL X FSSA 1 oil fill
116. tly reduce your ability to make good judgements and ride safely Don t Drink and Ride Alcohol and boating don t mix Even one drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink So don t drink and ride and don t let your friends drink and ride either Keep Your Honda in Safe Condition It s important to keep your PWC properly maintained and in safe riding condition To help avoid problems inspect your PWC before every ride and perform all recommended maintenance Never exceed load limits page 61 and do not remove any original equipment or modify your PWC in any way that would change its design or operation Important Safety Information PWC Safety 5 Safety Labels Safety labels on your PWC either warn you of potential hazards that could cause serious injury or they provide important safety information Read these labels carefully and don t remove them Ifa label comes off or becomes hard to read contact your Honda PWC dealer for a replacement A WARNING To reduce the risk of SEVERE INJURY or DEATH WEAR A PERSONAL FLOTATION DEVICE PFD All riders must wear a Coast Guard approved PFD that is suitable for personal watercraft PWC use WEAR PROTECTIVE CLOTHING Severe internal injuries can occur if water is forced into body cavities as a result of falling into water or being near jet thrust nozzle Normal swimwear does not a
117. uld slide forward to give 6 Once the passenger is seated the operator the passenger more space should check that the passenger is holding 5 The passenger should grasp the grab rail onto the waist of the operator and have and reboarding groove and climb on in the placed both feet on the footboards same manner as the operator first one 7 The operator is now ready to start the knee then the other engine 86 Basic Operation amp Riding Check your path is clear of other boats swimmers or other obstacles in the water We recommend use of the limit mode until the PWC operator is familiar with operating the PWC Get familiar with operating the throttle To go faster pull the throttle lever toward you To go slower reduce pressure on the lever to allow it to move away from you Gradually increase throttle to see how speed affects your directional control then try varying the speed Your First Ride Try turning gradually Pay attention to the connection between throttle input and the use of the handlebar Remember steering with the handlebar will not turn the PWC unless you are applying some throttle Get acquainted with the handling of your PWC Basic Operation amp Riding 87 Turning Turning your PWC requires two actions Your PWC will not turn if you are not e Turning the handlebar in the direction you applying some throttle Jet thrust is neces
118. urely 7 Install the bilge strainer 8 Install the rear tray rear cover and seat Your PWC is equipped with an off throttle steering system page 90 Checking System Operation 1 Insert the lock clip in the engine stop switch to turn on the display 2 Switch the multi function meter 1 to the tachometer mode by pushing the MODE button 2 3 Perform the flushing procedure page 154 Off throttle Steering System 1 multi function meter 2 MODE button cont d Servicing Your Honda 159 Off throttle Steering System D Open the throttle and rev the engine up to approximately 4 000 rpm for a few seconds 5 Fully close the throttle and turn the steering fully to the right or to the left and hold it 6 With the handlebar turned check that the left and right segments 3 alternate rapid flashing as illustrated and the engine is reving up 160 Servicing Your Honda 3 segments Your PWC has a maintenance free type battery You do not have to check the battery electrolyte level or add distilled water as you would with a conventional type battery NOTICE Your battery is a maintenance free type and can be permanently damaged if the cap strip is removed Battery If you do not expect to ride your PWC for at least two weeks we recommend you remove the battery or at least disconnect the battery cables negative cable first If you plan to store your PWC
119. ut of fuel have engine problems or have collision damage you can attach a tow line to the bow eyelet so your PWC may be towed to shore Do not attach a tow line anywhere on the PWC except the bow eyelet e The recommended tow rope length is three times the combined length of the towing boat and your PWC e If you use a tow line take care to keep it away from the propeller of the towing boat e The towing boat should slowly pull away from the PWC until the tow rope slack is taken up You should ride on your PWC holding the handlebar as it is towed If Your PWC Must Be Towed NOTICE Towing your personal watercraft at speeds exceeding 10 mph can cause water to flood into the engine Keep the tow speed below 10 mph Taking Care of the Unexpected 193 If You Capsize Your PWC is designed to resist capsizing However if your PWC does turn over it will remain capsized until you right it again Act quickly to turn the boat back upright If your PWC remains capsized you will probably have some problems Serious damage can be caused if the engine runs while your PWC is capsized This is another reason why it is important to always insert the lock clip in the engine stop button switch and wear the safety lanyard before you operate your PWC 194 Taking Care of the Unexpected 1 Make sure the engine is off If the lock clip is still in the engine stop button switch remove it 2 Swim to the rear
120. utton page 34 The ID SET button is also used to activate the ID lock system ID No Button The ID No button is used to select an ID number To select a number push the button page 34 The ID No button is also used to switch the display to the set up condition of the ID number To switch press and hold the button Instruments amp Controls 27 Multi function Display Low Oil Pressure Indicator The low oil pressure indicator 1 and the WARNING lamp 2 flash and the warning beeper sounds when engine oil pressure is low enough to cause engine damage The engine automatically slows to prevent damage To stop the warning beeper press and hold any one of the four control buttons SET MODE ID SET or ID No for about 2 seconds If this occurs head for shore and turn the engine OFF See page 187 for instructions and cautions 28 Instruments amp Controls NOTICE Continuing to ride with low oil pressure can cause serious engine damage 2 ee 1 K V ODS ANN Y 1 low oil pressure indicator 2 WARNING lamp Multi function Display Engine Cooling Water Temperature Indicator The engine cooling water temperature indicator 1 and the WARNING lamp 2 flash and the warning beeper sounds when the engine cooling water is over the specified temperature The engine automatically slows to prevent damage To stop the warning beeper press and hold any on
121. verse order of removal Make sure the air box cover completely atched o NAMNBWNr 1 springs 2 air box cover 3 air filter 136 Servicing Your Honda Oo NDA BWNHe Replacement ARX1200N2 Remove the seat page 117 Unhook the four springs 1 Remove the air box cover 2 Remove the air filter 3 by pulling the filter holder rods 4 Discard the air filter Install a new air filter Install the removed parts in reverse order of removal Make sure the air box cover completely latched UNDER SEAT Air Filter 1 springs 2 air box cover 3 air filter 4 filter holder rods Servicing Your Honda 137 Lubrication To keep moving parts functioning properly coat them with a water displacement corrosion proof lubricant without Teflon or molybdenum additives such as CRC 6 56 or equivalent Provide lubrication when moving parts do not work smoothly Also lubricate as per the maintenance schedule page 107 Consult your Honda PWC dealer for more information about lubrication procedures 138 Servicing Your Honda Lubrication Points Lubricate the throttle link cable and inside of throttle body as shown in following illustrations RIGHT HANDLEBAR To lubricate and rustproof the inside of the throttle body proceed as follows after confirming that the engine is stopped and cool 1 Remove the seat page 117 ENGINE COMPARTMENT
122. vy cargo can affect acceleration slowing and handling Do not carry a passenger until you become comfortable operating your PWC by yourself For a smoother ride with a passenger lock the trim lever Remember you are responsible for the safety of your passenger Be sure they are wearing PFDs and other protective apparel page 52 and are familiar with all safety information Avoid giving a ride to a passenger whose feet do not reach the footboards Basic Operation amp Riding 95 Riding with a Passenger or Cargo Tell your passenger to hold on firmly to your waist lean with you in the turns and keep both feet on the footboards at all times even when the PWC is stopped and idling The operator should let the passenger know if a sudden maneuver is planned A WARNING If a passenger falls off the back of a personal watercraft after the operator opens the throttle water can be forced into lower body cavities causing severe internal injuries Do not start the engine until the passenger is seated properly and holding on All riders should wear a wet suit bottom or equivalent 96 Basic Operation amp Riding After you finish riding your PWC always perform post ride maintenance to keep your PWC in good operating condition 1 Remove your PWC from the water 2 Purge the exhaust system of excess water by starting the engine and while checking the tachometer repeatedly rev the engine up to no more
123. wer level mark Servicing Your Honda 129 Engine Oil amp Filter Changing Engine Oil amp Filter Refer to Safety Precautions on page 104 Your PWC s oil filter has very specific performance requirements Use a new genuine Honda oil filter or a filter of equal quality specified for your model NOTICE Using the wrong oil filter may result in leaks or premature engine damage 130 Servicing Your Honda This procedure requires mechanical skill and professional tools such as a torque wrench and oil filter wrench as well as a means for disposing of the drained fluid page 178 If you do not have the skills or the tools see your Honda PWC dealer Wipe up any spilled oil immediately Drain the Engine Oil 1 Secure your PWC on a stand or trailer 2 Remove the seat page 117 rear cover page 113 and rear tray page 114 3 Remove the oil filler cap dipstick 1 and the oil drain pipe cap 2 4 Using a commercially available fluid evacuator drain the oil from the oil filler cap hole 3 and the oil drain pipe 4 Engine Oil amp Filter ENGINE COMPARTMENT 1 oil filler cap dipstick 3 oil filler cap hole 2 oil drain pipe cap 4 oil drain pipe cont d Servicing Your Honda 131 Engine Oil amp Filter Install a New Oil Filter 5 To avoid spilling the oil wrap a soft cloth around the oil filter 6 Remove the oil filter 5 with a filter wrench and let the remaining oil
124. x 239 Index T throttle lever 0 cece eee eee 42 time meter 0 cece eee eee n eee 24 TOOL soc ncn EE 115 WAU THIET E E EE 55 transporting your PWC 177 Wea a veo ky eeed an eee er eee eee 43 RSet ij ode T Bho SRE KES 24 troubleshooting starting 183 CME 6s ene 4 ie Rae eek EEE RA 88 Vv vehicle identification 4 4c00 40 80408 202 240 Index WwW warranty COMES 2 one henedoedencevncuds 223 extended 266i erie dieer aries 223 oo ET TE ETET E TE E T 224 washing your PWC 167 PWC popullsi ssurinirririneki ruris 69 WEDE WN 5 esd oak ees ene ES rre 61 Y POU MIAN cee inr REN 87 Quick Reference The following is a brief but important collection of information you need to know about your Honda You ll also find space to The engine of your Honda can be the most record important notes expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage How To Avoid Costly Repairs Frequent causes of costly repairs are Engine oil Check the level frequently Make sure you re using the recommended oil e Water cooling bypass outlet Check the outlet frequently to make sure nothing is clogging the engine s cooling system Quick Reference Quick Reference e Bilge drain plugs Check both plugs are secure before each ride to avoid possible engine da
125. y if you will be driving on dirt roads Tips 177 You amp The Environment Owning and riding a PWC can be enjoyable but you must do your part to protect nature When you show respect for the waterways wildlife and other people you also help preserve the PWC sport Following are tips on how you can be an environmentally responsible PWC owner e Ride in Approved Areas Ride responsibly only in areas approved for PWC Avoid shoreline homes wildlife areas other boats and swimmers Keep the Noise Down Loud personal watercraft can be offensive Ride as quietly as possible Don t modify the muffler or any other part of your air intake and exhaust systems Such modifications not only increase noise they also reduce engine performance and may be illegal 178 Tips e Refuel Carefully If you pump gasoline at a dock take care not to spill Gasoline in the water can poison wildlife and people If you spill gasoline immediately wipe it up with a rag and dispose of it properly A little attention on your part can do a lot to help preserve the environment and ensure that you ll have places to ride your PWC in the future e Choose Sensible Cleaners Use a biodegradable detergent when you wash your PWC Avoid aerosol spray cleaners that contain chloroflurocarbons CFCs which damage the atmosphere s protective ozone layer Don t throw cleaning solvents away see the following guidelines for proper disposal You amp
126. y off SET button Resets the tripmeter and time meter to zero 0 page 26 Also used to set the digital clock page 32 MODE button Selects the mode of the multi function meter digital clock tachometer time meter tripmeter hourmeter Selects ON or OFF for the limit mode Also used to set the digital clock page 32 Instruments amp Controls 23 Multi function Display 10 ID No button Selects or changes the ID number page 34 Also used to switch the display to the set up condition of the ID number page 34 11 ID SET button Enters or cancels the ID number Also used to activate the ID lock system 12 multi function meter The meter includes the following functions digital clock Shows hour and minute page 32 tachometer Shows engine speed in revolutions per minute rpm time meter Shows the hours and minutes of engine operation since you last reset the meter To reset the time meter to zero 0 press and hold the SET button tripmeter Shows the number of miles ridden since you last reset the meter To reset the tripmeter to zero 0 press and hold the SET button hourmeter Shows the total hours of engine operation Check the hourmeter to determine when the next scheduled maintenance is due If the battery is disconnected the digital clock tripmeter and time meter will reset 24 Instruments amp Controls Mul
127. your PWC and operating instructions for various controls and features Contents Before Riding eee eee ee ee ee ee 51 The importance of wearing a personal flotation device PFD and other protective gear how to make sure you and your PWC are ready to ride and important information about loading Basic Operation amp Riding 67 How to start and stop the engine and operate the PWC Also riding precautions and important information about launching your PWC and riding with a passenger Servicing Your Honda 99 Why your PWC needs regular maintenance what you need to know before servicing your Honda an owner maintenance schedule and instructions for specific maintenance and adjustment items Tips Cece ee Se ee ee ee ee ee ea 169 How to store and transport your PWC and how to be an environmentally responsible rider Taking Care of the Unexpected 181 What to do if you capsize your engine won t start etc Contents Technical Information 201 Serial numbers technical specifications and other technical facts Consumer Information 219 Information on warranties emission controls how to get Honda service manuals and Reporting Safety Defects 228 Table of Contents eeeees 230 Sequential listing of topics in this owner s manual Quick Reference Handy facts about fuel engine oil and spark plugs Contents PWC Safety This sect

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