Home

Vactor • Guzzler - FS ESG Safety > Home

1. 24 HIGH PRESSURE WATER 25 SEWER SYSTEMS 26 GLYCOL RECOVERY en 27 STATIC ELECTRICITY RS eski les blank enbe 28 DUST HANDLING SAFETY 29 DUST RESOURCES 30 CONFINED SPACE en 34 e e ee eme A E rannan r nennen 35 RENCHING e een 36 FALL PROTECT ON 3 LOCKOUT TAGOUT mn 38 PERSONAL PROTECTION EQUIPMENT PPE 39 SYMBOLS oases neces epee cen sets VE AN sete ees secs YENE YY tenets tence eee 40 INDICATORS amp SWITCHBEHAV OR 43 DECALS COMMON NN 44 DECALS NDUSTRALUNI S een 46 DECALS SEWER N TS mn 47 Effective Date December 2 2013 Rev F 500646 Cover and operation Vactor Guzzler HicH PRESSURE WATER SAFETY IMPORTANT MEDICAL INFORMATION An injury caused by high pressure waterjets can be serious In the event of any waterjet injury Seek medical attention immediately Do not delay Inform the doctor of the cause of the injury Tell the physician what type of waterjet pr
2. Vactor Guzzler OPERATIONS Proper operation Besides being knowledgeable of the truck s controls the operator must always be alert when traveling at high speeds steering and dumping Remember this truck is very heavy and will not stop in a short distance Tipping can occur because of improper steering or dumping Below are some important operational techniques e Task train all employees before allowing them to operate the equipment e Equipment cabs must be kept neat and clean free of loose objects and trash e Equipment operators must obey all traffic safety regulations and operate equipment at a safe speed according to the various road and field conditions e Operators must assess the field conditions and recognize the capability of the equipment and determine the safest most efficient operating manner e Apply parking brake before operating unit and use wheel chocks e Before starting the operation of equipment be aware of existing work conditions 1 Where fellow employees are located 2 Degree of slopes 3 Field and road conditions examples soil stability slick muddy or dusty Sump holes in work areas 5 Traffic patterns of your equipment as well as other equipment working in the area e Always operate the equipment with its lights on Never drive over power trailing cables Follow the requirements for operating near electrical power lines Example raising dump bed near overhea
3. Vactor Guzzler LocKOUT TAGOUT Follow all requirements for lockout tagout when servicing The Occupational Safety and Health Administration OSHA requirements apply to most workers The following information is from OSHA 3120 2002 revised The full document can be obtained from www osha gov Lockout tagout refers to specific practices and procedures to safeguard employees from the unexpected energization or startup of machinery and equipment or the release of hazardous energy during service or maintenance activities 1 This requires in part that a designated individual turns off and disconnects the machinery or equipment from its energy source s before performing service or maintenance and that the authorized employee s either lock or tag the energy isolating device s prevent the release of hazardous energy and take steps to verify that the energy has been isolated effectively If the potential exists for the release of hazardous stored energy or for the reaccumulation of stored energy to a hazardous level the employer must ensure that the employee s take steps to prevent injury that may result from the release of the stored energy Lockout devices hold energy isolation devices in a safe or off position They provide protection by preventing machines or equipment from becoming energized because they are positive restraints that no one can remove without a key or other unlocking mechanism or through extraordinary
4. Copyright 1999 American Institute of Chemical Engineers 3 Park Avenue New York New York 10016 5901 All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior permission of the copyright owner Library of Congress Cataloging in Publication Data Britton Laurence G 1951 Avoiding static ignition hazards in chemical operations Laurence C Britton p cm A CCPS concept book Includes bibliographical references and index ISBN 0 8169 0800 1 1 Electrostatics 2 Chemical plants Safety measures Title Series TP155 5 B75 1999 99 35855 660 2804 dc21 Effective Date December 2 2013 28 Information about API Publications Programs and Services is available on the World Wide Web at http Avww api org 1220 L Street Northwest Washington D C 20005 4070 202 682 8000 Typical static reel The American Petroleum Institute provides additional resources and programs to industry which are based on API Standards For more information contact Training Workshops Ph 202 682 8490 Fax 202 682 8222 Inspector Certification Programs Ph 202 682 8161 Fax 202 962 4739 American Petroleum Institute Ph 202 682 8130 Quality Registrar Fax 202 682 8070 Monogram Program Ph 202 962 4701 Fax 202 682 8070 Engine Oil Licensing and Ph 2
5. Guzzler HicH PRESSURE WATER When setting up for rodding operations use the appropriate guide fin and hose guard tiger tail to prevent the nozzle from turning in the pipe and returning toward the operator The ee Dio length of the assembled nozzle and guide fin must be greater than the diameter of the pipe to be cleaned Correct Inspect the minimum rodder hose length often for indications of damage or wear Check the hose before each use for movement in hose fittings exposed hose reinforcement kinking or collapsing blisters or bubbles and fittings that are improperly installed or cutting into the hose When splicing hoses read the me maintenance section of the m manual for instructions on hose repair All hose manufacturers have instituted a color code system for identification of the hose fittings and tools When repairing a rodder hose the inside color of the hose the color of the fitting and the die colors must match Fittings from one manufacturer will not properly crimp onto hose from another manufacturer The outside color of rodder hose indicates the pressure rating of the hose and Sun Out of control hose can cause severe injury or death The rodder hose creates tremendous pressure and must not be fitted with a reducer or hand held nozzle or operated outside of the sewer pipe The back pressure created by such action will cause loss of control and violent movement of the hose and
6. Reel Speed x E A lt ADVERTENCIA Agua a presi n alta El escape de agua presion alta puede causar lesiones graves o mortales Al utilizar la pistola Accione la bomba en MODO DE PRESI N BAJA si lo tiene o el motor una aceleraci n que no exceda la capacidad nominal de la pistola Nunca ajuste la s valvula s de alivio Nunca exceda la capacidad de nominal de la pistola Nunca lave usando m s de 600 psi y 20 gal min Reel Control 48969 48969 High Pressure Water Serious injury or death can result from release of high pressure water When using handgun Operate pump at LOW MODE setting if equipped or at engine RPM that does not exceed the handgun rating Never adjust relief 5 Never exceed pressure rating of handgun Never wash down above 600psi amp 20gpm 47047HC rA Rev F 500646 Decals rO ENVIRONMENTAL PRODUCTS GROUP VACTOR Manufacturing Inc 1621 S Illinois St Subsidiary of Streator IL 61364 Federal Signal Ph 815 672 3171 Corporation Fax 815 672 2779 2013 Vactor Manufacturing Inc This manual may be downloaded and or printed for private internal use provided that you do not remove any attributions copyright notices or other proprietary notices from them or otherwise modify them Vactor customers may also make a reasonably limited number of photocopies of the manual as needed for inte
7. or to a belt loop Never place lanyard on the ground or tied to the pipe 3 Adjust the lanyard to a proper length to allow freedom of movement but still allow for easy tripping of the relief valve Effective Date December 2 2013 Testing Instructions 1 Install the vacuum relief valve as described above 2 Start the vacuum truck and engage the blower Be sure to follow the proper engagement instructions for the particular unit being used 3 With the vacuum hoses in place and the vacuum relief valve installed adjust the engine speed to a mid range RPM 4 Allow the nozzle inlet to become attached to a solid surface such as the ground asphalt or cement 5 Pull the lanyard to verify that the top plug of the valve will unseat 6 Once you have verified that the valve will unseat properly shut the vacuum system down and reset the vacuum relief valve Now you are ready to go to work DANGER Vacuum Hazard NEVER operate the vacuum system without the Vacuum Relief Valve being installed Failure to install and operate the Vacuum Relief Valve properly may result in serious injury and or death The INLINE VACUUM RELIEF VALVE must be INLINE within 50 feet from the end of the hose or pipe for proper operation Rev F 500646 Cover and operation Vactor Guzzler VACUUM RELIEF VALVE SAFETY Operating Instructions Inline Vacuum Relief Never use a bare open hose end for vacuuming
8. rodder hose nozzle and secure the hose end to adjacent hose loop so reel rotate Point the hose end towards the ground as ice may be ejected while running rodder pump Both pressure side water valves must be open prior operating pump Refer to manual for details HH 53695A rC WARNING Do not engine with inspection cover removed CAUTION Driveline can be damaged A WARNING Out of control hose can cause severe injury or death gt 2 el motor en marcha con cubierta de inspecci n retirada Open vacuum relief valve The rodder hose creates tremendous ressure and must not be fitted with reducer hand held nozzle before turning off throttle or operated outside of the sewer pipe engaging disengaging The back pressure created by such blower action will cause loss of control and violent movement of the hose and fittings and the release of high pressure water Lower engine RPM to idle Failure to open vacuum relief valve and lower engine RPM to idle before turning off throttle engaging disengaging blower SAFETY INSTRUCTIONS If fans cause excess INSTRUCCIONES DE SEGURIDAD Si los ventiladores causan M ibrations shut engine off vibraciones excesivas ee dupl yout i i i M g out of sewer pipe Refer to manual may result in serious engine and follow procedure as apagar el motor y seguir los for details trans
9. V W It is possible to overload the unit capacity just as well as the family car or pick up truck Know your Gross Vehicle Weight Rating G V W R Know your axle capacities The following procedures should be adhered to 1 Load your vehicle to stay within the G V W R while traveling on the highway 2 Load your water supply at or near the job site 3 Regulate your work to maintain minimum water storage when leaving the work location 4 If in off road applications and industrial usage the G V W is exceeded operate the unit at 15mph or less Speed limits are estimates and conditions such as rough terrain may require much lower speeds 5 Maintain proper brake adjustment at all times Check brakes daily Note In operation on public highways the combined weight of the chassis body and payload must not exceed the Gross Vehicle Weight Rating of the chassis as rated by the Chassis Manufacturer Rev F 500646 Cover and operation Vactor Guzzler SAFETY STANDARDS These standards apply to the operation and maintenance of Vactor Mfg equipment both old and new units The following definitions apply to all terms used throughout this manual unless otherwise stated DISTRIBUTOR A person that distributes Vactor amp equipment to a person or employer EMPLOYER A person that hires one or more persons to work in the business of maintaining or operating equipment HAZARD Description of a physical or
10. any circumstances 471 Always operate equipment with lights on Never wear loose clothing or jewelry that can catch on controls or other parts of the machine The wearing of finger rings is prohibited Effective Date December 2 2013 13 SAFETY Ensure that all protective guards and covers are in place Keep the machine especially the walkways and steps free of foreign materials Loose items such as lunch boxes and tools must be secured The operator compartment must be kept clean Keep windows clean for good visibility Know hand signals and who is to give them Accept signals from only one person with the exception of the STOP signal which must be accepted from anyone Never put maintenance fluids in glass containers Only properly labelled and approved containers should be used Pressurized air can cause personal injury When using pressurized air for cleaning wear a protective face shield and protective clothing Approved ANSI Z89 standard hard hats ANSI Z87 standard safety glasses with permanent side shields and approved hearing protection Protective boots or shoes should be worn at all times OSHA says protective footwear must O comply with the ASTM standards F2412 05 and F2413 05 American E Society for Testing and Materials Formerly was ANSI 241 American National Standard Institute P standard for Personal Protection Protective Footwear A hazard assessment should be m
11. areas A suitable working fire extinguisher must be unit at all times Rev F 500646 Cover and operation Vactor Guzzler HicH PRESSURE ELECTRICAL Lines Tubes And Hoses Never bend or strike high pressure lines Report loose or damaged fuel GER lines tubes or hoses to mechanics so repairs can be made Leaks can cause fires Replace if any of the following exist 1 Damaged displaced or leaking end fittings 2 Outer hose covering rubbed through or cut and wire reinforcement exposed 3 Outer hose covering ballooning 4 Flexible part of the hose kinked or crushed Armoring embedded in the outer hose cover Make sure that all clamps guards and heat shields are installed correctly to prevent vibration rubbing against other parts and excessive heat during operation Stay clear of the vacuum hose openings The suction is high enough to suck in a limb and cause serious bodily injury Never use a bare open hose end for vacuuming A variety of hose end attachments are available to keep the operator clear of the hose opening Never try to open any hatches or doors while the unit is still pressurized doors could fly open and cause injury or death Release pressure before attempting to open any door or hatch Merely shutting off the pressurizing pump or the power source does not relieve the pressure it has to be released manually High Voltage Electrical Hazards A potenti
12. environmental condition that creates the potential for injury MAINTENANCE PERSON A person who cares for inspects cleans maintains and repairs Vactor Mfg equipment OPERATOR A person who controls the use and operation of Vactor amp Mfg equipment other than in the course of servicing or repair PERSON An individual corporation partnership legal entity or business Crushing Hazard NEVER leave body raised or partly raised while vehicle is unattended or while performing maintenance or service under body unless body is propped to prevent accidental lowering Always disengage PTO when hoist is not in use or when moving vehicle The debris body MUST BE empty for service work NEVER attempt to raise body when vehicle is on unlevel ground Rear door controls MUST BE released before the front of the body is 2 feet above the chassis frame Operator must remain at controls during all operations OPERATION It shall be the responsibility of the Employer to e INSTRUCT EMPLOYEES NEVER TO GO UNDER A RAISED LOADED BODY INSTRUCT EMPLOYEES NEVER TO GO UNDER A RAISED BODY WITHOUT SECURELY PROPPING IT BODY MUST BE EMPTY Effective Date December 2 2013 10 SAFETY INSTRUCT EMPLOYEES NEVER TO USE ACCESS LADDERS OR GO ON THE UNIT WHILE THE UNIT IS RUNNING THE UNIT MUST BE SHUT DOWN Provide properly maintained equipment that meets all applicable codes local state and federal ordinances and safety stan
13. means such as bolt cutters Tagout devices by contrast are prominent warning devices that an authorized employee fastens to energy isolating devices to warn employees not to reenergize the machine while he or she services or maintains it Tagout devices are easier to remove and by themselves provide employees with less protection than do lockout devices Why do need to be concerned about lockout tagout Employees can be seriously or fatally injured if machinery they service or maintain unexpectedly energizes starts up or releases stored energy OSHA s standard on the Control of Hazardous Energy Lockout Tagout found in Title 29 of the Code of Federal Regulations CFR Part 1910 147 spells out the steps employers must take to prevent accidents associated with hazardous energy The standard addresses practices and procedures necessary to disable machinery and prevent the release of potentially hazardous energy while maintenance or servicing activities are performed Effective Date December 2 2013 38 SAFETY Reference to OSHA regulations are for informational purposes only and not intended as legal advice Control of Hazardous Energy Lockout Tagout OSHA 3T20 2002 Ravi Rev 500646 Specific issues rO Vactor Guzzler PERSONAL PROTECTION EQUIPMENT PPE Follow all requirements for PPE when operating and servicing The Occupational Safety and Health Administration OSHA requirements apply to m
14. of approval for publication We are constantly improving our products and therefore reserve the right to make changes at any time without notice If a question arises concerning your Vactor product or this publication please contact your Vactor Manufacturing Inc distributor This manual is for use only with units meeting Vactor Guzzler Mfg standards If your unit does not meet these standards contact your Vactor Guzzler representative to have your unit retrofit to meet these standards Scan the QR Code with your mobile device or visit http www fsesgsafety com for the latest FSESG product and application safety information 507048 YESG Environmental Solutions Group VACTOR Manufacturing Inc 1621 S Illinois St Subsidiary of Streator IL 61364 Federal Signal Ph 815 672 3171 Corporation Fax 815 672 2779 Please keep Vactor Guzzler Mfg Informed of any change of vehicle ownership or address This operator s manual should be considered a permanent part of the your unit and should be with the vehicle at all times for ready reference 2013 Vactor Manufacturing Inc This manual may be downloaded and or printed for private internal use provided that you do not remove any attributions copyright notices or other proprietary notices from them or otherwise modify them Vactor customers may also make a reasonably limited number of photocopies of the manual as needed for internal emplo
15. some operate automatically under various conditions and some are operated manually These are provided for personnel safety and safety of the equipment Keep all relief valves in good working condition diio Relieve all system pressures before service work Rev F 500646 Cover and operation Vactor Guzzler VALVES SAFETY A variety of air and hydraulic actuated butterfly knife gate and other style valves from a number of different manufacturers are used A butterfly valve shown at right rotates a disc in the material flow a ID cean to open and closed positions shown in closed position A knife gate valve pushes or pulls a sliding gate in the material flow to open and closed positions When the gate is retracted the valve is open and material can flow The valves are normally actuated by switches or automatically by the system controls During servicing or use an inadvertent actuation could result in an injury from the moving parts For example the butterfly valve at the cone bottom shown at right may automatically actuate while someone is unplugging the cone through the clean out door The valves can still remain active when not installed unless the air or hydraulic lines are disconnected and all safety precautions followed Knife gate valves have external pinch points during operation as the gate is moving Additionally inside the material flow path the gate acts as a guillotine when cl
16. the sake of production jeopardize everyone s safety and should not be done Doing a job well is doing it in a safe efficient timely and economical manner Safety of the operator and other personnel involved is of the primary concern and overrides everything else Safe operation requires well maintained equipment Constantly monitor the condition of your equipment not only before operating it but also during and after the end of operations Before Operation inspect the equipment prior to using it Check the operating locale for overhead or surrounding obstructions Is there any other equipment or personnel working in the vicinity of your loader which might interfere in your safe operation or theirs During Operations constantly look out for any situation that may develop during operations which might compromise the safety of men and machine Train your eyes and ears to the sights and sounds of the equipment learn to distinguish between the normal and abnormal sounds of the unit in operation Look for any movement in an area where none is expected After Operation Make sure that the equipment is properly shut down and everything is properly stowed and secured Any unintended movement of the machine should be blocked and all switches turned off General Safety Procedures Inspect the cab for warning tags indicating a possible problem with the equipment If warning tags are present equipment must not be operated under
17. they are simply a starting point to help prevent electrocutions from overhead power lines For further information please refer to the Code of Federal Regulations CFR Part 1926 You may also contact your local OSHA Area Office at Kansas Toll Free 1 800 362 2896 KS only Nebraska Toll Free 1 800 642 8963 NE only Western Missouri Toll Free 1 800 892 2674 MO only Eastern Missouri Toll Free 1 800 392 7743 MO only Occupational Safety and Health Administration OSHA Region VII 5 99 Rev 500646 Cover and operation Vactor Guzzler SAFETY SYSTEMS Several safety systems featured in the units They are in place for the safety and protection of the operator These systems are to be used when needed Body Support When any maintenance is performed that requires working under a raised body for however short a duration the raised EMPTY body should be supported by the safety stand The safety stand is not a lifting device and must be used in conjunction with the hoist cylinder Never raise a loaded body unless you intend emptying it Never support a loaded body with the safety stand Never remove a hoist cylinder leaving it supported by the safety stand To use the safety stand a Raise EMPTY body high enough to clear the safety stand in its support position b Raise the safety stand c Slowly lower the body so that the safety stand rests in the receptacle for it under the body Rear
18. you or persons nearby Always wear protective glasses when striking a retainer pin chisel or drift pin Pieces of metal could fly off possibly causing an eye injury or enter your body causing internal injury Stay clear of turning drive lines belts or chains All such components are clearly marked with decals on your units If the decals are damaged peeling or missing replace them No modifications should be made without contacting the manufacturer Contact factory service before making any modifications to ensure that such changes do not compromise the safety or void the warranty of the equipment Burn Prevention Engine coolant is hot and under pressure at operating temperature The radiator and all lines to heaters or the engine contain hot water or steam and any contact could cause severe burns Check coolant level before heating occurs and if necessary only after the engine has been stopped and the filler cap is cool enough to remove with your bare hand Remove filler cap slowly to relieve Effective Date December 2 2013 14 SAFETY pressure Cooling system conditioner contains alkali that can cause personal injury Avoid contact with the skin and eyes Allow cooling system components to cool before draining Do not allow hot oil or components to contact skin as they can cause personal injury At operating temperature the oil in the hydraulic tank is hot and can be under pressure Remove the filler cap only afte
19. 02 682 8233 Certification System Fax 202 962 4739 Petroleum Test Laboratory Ph 202 682 8129 Accreditation Program Fax 202 682 8070 In addition petroleum industry technical patent and business information is available online through API EnCompass Call 1 888 604 1880 toll free or 212 366 4040 or fax 212 366 4298 grounding to discover more To obtain a free copy of the API Publications Programs and Services Petroleum Catalog call 202 682 8375 or fax your Institute request to 202 962 4776 Or see the online interactive version of the catalog on our web site at www api org cat Done Right Available from the WJTA IMCA Recommended Practices for the Use of Industrial Vacuum Equipment Familiarize yourself with the Recommended Practices particularly Section 2 0 Accidents amp Section 5 5 Grounding Bonding Avoiding Static Ignition Hazards in Chemical Operations 5 CONCEPT BOOK LAURENCE G BRITTON AMERICAN INSTITUTE OF us CHEMICAL ENGINEERS CENTER POR CHEMICAL PROCESS SAFETY CENTER FOR CHEMICAL PROCESS SAFETY of the American Institute of Chemical Engineers 3 Park Avenue New York New York 10016 5901 USA Dust control Vactor Guzzler DUST HANDLING SAFETY SAFETY Materials that are or could produce combustible dusts must be handled in such a way as to prevent combustible dust explosions and deflagrations fires Combustible dusts consist of the fo
20. 100 Series Freezing Weather Drain Procedure Drain Checklist Purge System Empty all water tanks 1 Open handgun and rodder ball valves s 2 REMOVE rodder nozzle and SECURE hose end to an Remove all Y strainers at fill water pump amp other options adjacent hose loop so reel can rotate Point the hose end Remove hand gun outlet s recirc amp HXX drain plugs towards the ground as ice and water may be ejected while Remove accumulator valve drain plug running rodder pump Drain water guns 3 Start engine and engage water pump for two minutes at R Slow speed to expel any water rm Remove optional debris body washout system plug A qoin Ole ets ESTIS Remove plug from under the front hose reel 5 Remove drain plugs from water pump or open optional drain rm Open optional water valve to rodder pump valves and engage water pump for one minute at slow 9 Open heat exchanger s drain s speed to expel any water 6 OFF water pump PONOVE PUG azl DURO 7 Rotate hosereel in a clockwise direction to expel any water Open all cyclones and allow to drain in hose A WARNING PD units Open silencer drain High pressure water 1800149 CAUTION Open accumulator ball valve PRIOR to removing accumulator ball valve drain plug Fan units Open the fan housing s drain Leave all drains open until next use Serious injury or death can result from sudden release of high pressure water Remove the
21. 877 342 5374 Outside the USA or Canada call 847 741 4330 1800146 revA High pressure Can cause severe injury or death Failure to follow will High pressure lead to explosion Can cause severe injury or death Do not pressurize with inlet hose Relieve tank connected pressure before opening any covers Remove inlet hose or unlocking the rear f and install camlock door cap before This truck is equipped pressurizing with a tank pressurization system Untrained operators shall not operate 1800144 CAUTION Overheating water tank can damage tank insulation Water must not be heated above 100 F Consult the factory for additional information CAUTION Water Pump can be damaged Charge Pump PTO MUST be ON when using water pump Refer to manual for details NR 49936 AWARNING Do not stand or ride on AWARNING T Mi cyclone Electrocution hazard Explosion and fire hazard NEVER operate an engine where there are combustible vapors Combustible vapor can enter air vacuum intake system and cause the engine to over speed This can result in units extensive engine damage flying only parts and severe injury or death 1321111 rev A Liquid NOTICE Seatbelt use required 1800168 EL 2mm ZA 4 Flying Debris Debris may be expelled when activates To avoid injury shut down unit and
22. CE Re F o0 Ez Remove safety support s before closing 89384CA rev C Crushing Hazard Can cause severe injury or death Before servicing lock out electrical switches and hydraulic valves before working on unit CAUTION Driveline can be damaged Open vacuum relief valves Lower engine RPM to idle before turning off throttle or engaging disengaging blower Failure to open vacuum relief valve and lower engine RPM to idle before turning off throttle or engaging disengaging blower may result in serious engine transmission or blower damage AWARNING California Proposition 65 Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer birth defects and other reproductive harm CAUTION Electrical system be damaged Do not weld on unit Disconnect all chassis and unit ECU s and batteries before welding on unit Electrical systems may be damaged by welding S Read Service manuals for details CAUTION Wear protective equipment including footwear and gloves when using or servicing this machine Read SAFETY section for details LL NOTICE No one shall operate or service this equipment until they read understand the operation and maintenance manuals Additional copies can be obtained calling the Ll 24 hour day service hotline In the USA or Canada Call 877 DIAL EPG or
23. Door Support Always use the rear door support working inside a body or on or near an open rear door Your unit has either a safety pin or a safety prop FT Remove and store the safety prop before closing the rear door Closing the rear door with the prop still in place can cause extensive damage to the rear door Effective Date December 2 2013 SAFETY Drive line guard a If a removable drive line guard is provided to cover the upper drive line from the transfer case to the blower it is to remain in place unless it is necessary to service the drive line If a latched hinged door is provided for easy access to the drive line for greasing it must be closed and latched when the blower is running Safety Decals Safety caution and warning decals are located at various points which require attention while in the close proximity of the unit These should be noted and heeded for safety Never by pass any safety device Prevent battery explosions Batteries can explode Keep sparks and flames away from batteries Use a flashlight to check battery electrolyte level a Never check battery charge by placing a metal object across the posts Use a voltmeter or hydrometer Always remove the grounded battery cable first and replace it last Never charge a frozen battery it may explode Warm the battery to 60 F 16 C Vacuum and pressure relief valves All units have safety relief valves
24. Extended A variety of hose end attachments are available to keep the operator clear of the hose opening o Perform all operations with at least two operators Install and test the inline vacuum relief valve as previously described Should a problem arise with the suction end of the hose such as a foreign object blocking the end of the hose give a quick jerk of the lanyard This will pull the top plug from its seat which will relieve the vacuum at the end of the hose or nozzle A RE JETER RS ae air CA hel M vay 4 DE 26 o Clear the obstruction from the end of the hose 2 or nozzle KE e Turn off the vacuum system and verify that gt T at VE PNN via 3 s LAM all objects and personnel are clear before resetting the vacuum relief valve and turning on the vacuum system Once you are certain that the hose or nozzle is clear reset the vacuum relief valve top plug and engage the blower and return to work The pendant is a remote control device used for activating the vacuum release valve It is also used to control booms and other options installed on the unit Optional wireless pendants are also available Pendant Varies with options SAFETY INSTRUCTIONS Unit operator must hold the pendant remote during vacuum operations and stay within line of sight of the hose end operation In an emergency use the pendant remote to disable A DANGER the vacuum Maintain cle
25. Ja ey Sulasidlanmohkedera Sigma Corporaion R Subsidiary of Federal Signal Corporation 877 342 5374 Outside the USA or Canada call 847 741 4330 Vactor Guzzler FORWARD Welcome to the our growing family of Vactor and Guzzler customers The current series of units reflect the latest developments from the continuous research program of our engineering staff Our research brings you the latest and most efficient pneumatic cleaning and jet rodding equipment available in the world today This Safety Manual contains information on all aspects of the safe operation of a Vactor Guzzler unit We describe uses of the product to assist with the many unique jobs you will encounter We also include representative samples of typically used safety and instruction decals Because all Vactor Guzzler units are custom decals may vary A guide listing decals is available for each specific model We encourage you to replace decals when they become worn or illegible SAFETY Proper operation and maintenance of your unit is critical to protect the safety of operators and others and to maximize performance and product life Each person should familiarize himself with this manual as well as proper operating procedures before operating unit or maintaining the unit The information specifications illustrations and parts numbers in these publications are based on the information in effect at the time
26. NG Vacuum hazard Stay clear of the suction hose inlet end Failure to so could result in serious injury or death Keep fingers clear when attaching pipes and closing clamps Keep suction hose inlet end near ground level Read SAFETY section for details L CAUTION Door lock mechanism can be damaged Completely lock or unlock rear door locks prior to reversal or damage can result 48944 Use detent when in WORK ROAD mode AWARNING California Proposition 65 Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer birth defects and other reproductive harm CAUTION Electrical system can be damaged Do not weld on unit Disconnect all chassis and unit ECU s and batteries before welding on unit Electrical systems may be damaged by welding Read Service manuals for details Neutral Valve Operation Effective Date December 2 2013 Rear Door CAUTION Wear protective equipment including footwear and gloves when using or servicing this machine Read SAFETY section for details LL NOTICE No one shall operate or service this equipment until they read understand the operation and maintenance manuals Additional copies can be obtained by calling the LL 24 hour a day service hotline the USA or Canada Call 877 DIAL EPG or 877 342 5374 Outside the USA or Canada call 847 741 4330 1800159 48 Debris Body
27. NGER Vacuum Hazard NEVER operate the vacuum system without the Vacuum Relief Valve being installed Failure to install and operate the Vacuum Relief Valve properly may result in serious injury and or death The INLINE VACUUM RELIEF VALVE must be INLINE within 50 feet from the end of the hose or pipe for proper operation Rev F 500646 Cover and operation Vactor Guzzler VACUUM RELIEF VALVE Place the IN LINE VACUUM RELIEF VALVE also referred to as a safety Tee as close as possible to the working end of the vacuum hose whenever the hose is manipulated by hand Use the appropriate size Tee for the size hose or pipe being used The vacuum relief valve is designed to open the vacuum hose in the case of an emergency When opened it creates an immediate vacuum loss at the end of the vacuum hose It is simple to operate but does require proper installation and testing in order to be effective in the system A The in line vacuum relief valve must be tested before each use Shut down the vacuum system when assembling or moving the piping system Installation Instructions 1 Install the valve on level ground between two sections of hard pipe or vacuum hose close to the vacuum nozzle Be sure to use the proper size Tee for the hose or have the proper adapters if the pipe being used is different than the Tee size 2 Connect the lanyard to the operator s person This can be attached to the operator s wrist
28. Prevention Systems NFPA 70 National Electrical Code 2014 Edition NFPA 91 Standard for Exhaust Systems for Air Conveying of Vapors Gases Mists and Noncombustible Particulate Solids NFPA 120 Standard for Fire Prevention and Control in Metal Nonmetal Mining and Metal Mineral Processing Facilities 2007 Edition NFPA 432 Code for the Storage of Organic Peroxide Formulations NFPA 480 Standard for the Storage Handling and Processing of Magnesium Solids and Powders NFPA 481 Standard for the Production Processing Handling and Storage of Titanium NFPA 482 Standard for the Production Processing Handling and Storage of Zirconium NFPA 484 Standard for Combustible Metals Metal Powders and Metal Dusts NFPA 485 Standard for the Storage Handling Processing and Use of Lithium Metal NFPA 495 Explosive Materials Code NFPA 499 Recommended Practice for the Classification of Combustible Dusts and of Hazardous Classified Locations for Electrical Installations in Chemical Process Areas NFPA 505 Fire Safety Standard for Powered Industrial Trucks Including Type Designations Areas of Use Conversions Maintenance and Operation NFPA 560 Standard for the Storage Handling and Use of Ethylene Oxide for NFPA 654 Sterilization and Fumigat Standard for the NFPA 654 Standard for the Prevention of Fire and Dust Explosions from the Prevention of Fire and Manufacturing Processing and Handling of Combustible Particul
29. R 4 NOTICE Decal NOTICE These indicate No one shall operate or service information this equipment until they read considered understand the operation and maintenance manuals Additional copies can be obtained by calling the 24 hour a day service hotline the USA or Canada Call important but not hazard related e g messages 877 DIAL EPG or 877 342 5374 relating to Outside the USA or Canada call 847 741 4330 property 1800146 rev A damage Effective Date December 2 2013 SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS Decal m These indicate specific safety related instructions or procedures 12 vibrations shut engine off follow procedure as described in the maintenance section of the operator s guide S Rev F 500646 Cover and operation Vactor Guzzler GENERAL Safety is the primary concern in all operations and is everybody s responsibility All vacuum truck operations must be performed with at least two operators The operators of any equipment must always be aware and alert to any potentially unsafe condition due to its size weight operating capabilities or maneuverability If a question or concern in this regard exists the matter should be discussed with the supervisor before operating the machine Remember safety first and always is a good motto Constantly evaluate the safety concerns as you go Short cuts bypassing safety devices for
30. Unload any items stored in debris body before using machine Refer to manual for details Lu Effective Date December 2 2013 45 Serious injury or death can result from falling rear door Never go under the rear door when open Use door or safety to secure door before entering body working under around the door Open the rear door to just clear the prop s and lower door until it just rests on the prop s On units that use a safety pin s open the door until the pin holes are aligned and insert pin Use all props or pins Shut down and lock out the entire system and chassis before servicing Unload any items stored in debris body before using machine Electrocution hazard Serious injury or death can result from electrocution Check for overhead wires and obstructions before raising debris body opening rear door or raising optional equipment Never leave debris body rear door or optional equipment raised or partly raised while vehicle is unattended Never move vehicle with debris body rear door or optional equipment raised Be aware of the vehicle s surroundings before operating any of the hydraulic functions to prevent death injury or equipment damage 1800128 rE Rev F 500646 Decals rO Vactor Guzzler DECALS INDUSTRIAL UNITS SAFETY Typical labels and decals found on units Actual decals used will vary with options Rear Door Can Damaged NOTI
31. ade to determine the correct level of footwear safety protection ge gt Recommended Safety Apparel ANSI Z89 Hard Hat e Hearing protection D one piece Protective Suit Protective Handwear TF Protective Footwear Rev F 500646 Cover and operation Vactor Guzzler CRUSHING AND CUTTING PREVENTION Crushing and Cutting Prevention Unless otherwise specified never make adjustments while the machine is moving the blower is engaged or the engine is running x Equipment and components and attachments should be properly supported when working beneath them Any attachment can fall if a control is moved or if a hydraulic line fails Everyone must be clear of the unit before any engine is started Stay clear of all rotating and moving parts Be aware of pinch points Where there are attachment linkages or articulating equipment the clearance in the linkage area will increase or decrease with movement of the attachment or articulation Never be on the rear door platform while the rear door is being operated Keep objects away from moving fan blades Tools or other objects which fall into moving blades might be thrown out possibly causing injury to you or anyone nearby All fans should be properly guarded Never use kinked or broken wire rope cable Always wear gloves when handling any wire rope cable Striking retaining pins with force can cause them to fly out and injure
32. al electrical shock hazard exists with the operation of mobile equipment near high voltage power lines Follow all OSHA and site rules and regulations Equipment includes radio antennas crane booms and masts and load heights Effective Date December 2 2013 SAFETY Never dump under power lines End dumps with raised beds will violate the 10 rule Dump the load to the side and let a dozer push it into place Contact the local electrical utilities for identification of the power rating and proper procedures for working near the lines High Voltage Power Line Exceptions are permitted for travel under or work near a power line only if 1 The electrical department is notified for a qualified electrical person to de energize the power line and implement their Tag Lock Try procedures Or 2 An electrician properly grounds the mobile equipment High Voltage Trailing Cables Electrical equipment near mining pits is supplied power by trailing cables In most cases the cables run along the service roads If a trailing cable blocks your desired route go back to the main road and find another route to your destination Rev F 500646 Cover and operation Vactor Guzzler ELECTRICAL PowER LINES Follow all requirements for using mobile equipment when working around power lines The Occupational Safety and Health Administration OSHA requirements apply to most workers The followi
33. also provided to help in the decision making process General Safety Procedures 1 Perform all operations with at least two operators 2 Only trained personnel should operate perform maintenance or repair the unit 3 Work area must be clear and clean for good visibility and footing 4 All operators must wear safety apparel hard hat visor and or goggles ear protection rain suit safety toe shoes or boots with non skid soles and water proof gloves are recommended Never alter system components or reprogram System components must be used only as intended If a malfunction occurs immediately stop and follow repair instructions In case of freezing conditions drain water from all components The unit must be thoroughly cleaned between jobs to prevent cross contamination or chemical reactions Never use this unit in any type of rescue operation where the vacuum is used for the rescue D O pe 4 e p 0 Operating the unit inside a building or confined areas can create additional risks to the unit operators and building occupants Engine exhaust gas can reach deadly levels Heat build up from the engine and blower discharge can overheat people and equipment 11 Never use an air mover machine for vacuuming hydrocarbon or flammable materials unless the flash point of the material is 140 or higher Pressurized or pump off loading is not permitted unless the flash point of the material is 140 or higher unless nitrogen i
34. andards related to this hazard are NFPA 654 Standard for the Prevention of Fire and Dust Explosions from the Manufacturing Processing and Handling of Combustible Particulate Solids NFPA 61 Standard for the Prevention of Fires and Dust Explosions in Agricultural and Food Processing Facilities NFPA 484 Standard for Combustible Metals NFPA 664 Standard for the Prevention of Fires and Explosions in Wood Processing and Woodworking Facilities NFPA 655 Standard for the Prevention of Sulfur Fires and Explosions See www nfpa org to view NFPA standards This is one in a series of informational fact sheets highlighting OSHA programs policies or standards It does not impose any new compliance requirements For a comprehensive list of compliance requirements of OSHA standards or regulations refer to Title 29 of the Code of Federal Regulations This information will be made available to sensory impaired individuals upon request The voice phone is 202 693 1999 teletypewriter TTY number 877 889 5627 For more complete information Occupational OSHA Safety and Health Administration U S Department of Labor www osha gov 800 321 OSHA DSG 3 2008 Effective Date December 2 2013 33 Dust control Vactor Guzzler CONFINED SPACE Follow all requirements for confined space when servicing All debris body large waterbodys and vessels that can be entered are to be considered permit required confined spa
35. ar access to all E stops and place an operator near one Vacuum Hazard NEVER operate the vacuum system without the Vacuum Relief Valve being installed Failure to install and operate the Vacuum Relief Valve properly may result in serious injury and or death The INLINE VACUUM RELIEF VALVE must be INLINE within 50 feet from the end of the hose or pipe for proper operation Effective Date December 2 2013 23 Rev F 500646 Cover and operation Vactor Guzzler EMERGENCY SHUTDOWN SAFETY Refer to the Operations section of the manual for specific details on the unit This material is intended as an overall guide for Vactor Guzzler trucks in general Throttle gm E H a m A SAFETY INSTRUCTIONS ON position to stop airflow and in the OFF position to resume air flow Some units are equipped with an emergency stop switch that will open the vacuum relief and lower the engine to idle Actual functions will vary with the model Get to know the throttle controls associated with the vehicle In many situations disengaging the throttle may prevent an accident or damage to the vehicle Study this manual for information related to equipment operation and safety procedures Guzzler unit emergency stop procedures Know the procedures for shutting down the various components and options available on the unit The VACUUM RELIEF switch can be used to vent the vacuum system and i
36. around high pressure water systems need to take additional precautions including specialized personal protection equipment Additional information on high pressure water safety and this information is provided by and available as a wallet card from WaterJet Technology Association Also available from the WJTA IMCA WJTA IMCA 906 Olive Street Suite 1200 Recommended Practices for the Use of High Saint Louis MO 63101 Pressure Waterjetting Equipment Recommended Practices for the Use of 314 241 1445 Industrial Vacuum Equipment fax 314 241 1449 e mail wjta wijta org website www wjta org Effective Date December 2 2013 6 Rev F 500646 Cover and operation rO Vactor Guzzler SERVICE HOTLINE OAFETY The Vactor Guzzler Service Team provides assistance to all Vactor Guzzler dealers and customers via remote telephone e mail fax etc and on site dealer customer visits field training etc support operations Toll Free Telephone 1 877 DIAL ESG 877 342 5374 Fax 815 673 1621 Website www vactor com Outside the USA or Canada call 01 847 741 4330 Technical Support 24 hours Day 7 Days Week You will be asked for specific information pertaining to the type of unit you are calling about Vactor Elgin Guzzler etc You will be asked for the zip code you are calling from Your call will then automatically be transferred to the Vactor dealer closest to you If it is after normal business hours and the closes
37. ate Dust Explosions from the Solids Manufacturing Processing and Handling of Combustible NFPA 655 Standard for Prevention of Sulfur Fires and Explosions Particulate Solids NFPA 664 Standard for the Prevention of Fires and Explosions in Wood Processing and Woodworking Facilities NFPA 1124 Code for the Manufacture Transportation Storage and Retail Sales of Fireworks and Pyrotechnic Articles NFPA 1125 Code for the Manufacture of Model Rocket and High Power Rocket Motors 2013 Edition IA RHENTI imu Effective Date December 2 2013 31 Dust control rO Vactor Guzzler DusT RESOURCES SAFETY OSHA Factsheet Hazard Alert Combustible Dust Explosions Combustible dusts are fine particles that present an explosion hazard when sus pended in air in certain conditions A dust explosion can be catastrophic and cause employee deaths injuries and destruction of entire buildings In many combustible dust accidents employers and employees were unaware that a haz ard even existed t is important to determine if your company has this hazard and if you do you must take action now to prevent tragic consequences How Dust Explosions Occur In addition to the familiar fire triangle of oxygen heat and fuel the dust dispersion of dust par ticles in sufficient quantity and concentration can cause rapid combustion known as a defla gration If the event is confined by an enclosure such as a
38. building room vessel or process equipment the resulting pressure rise may cause an explosion These five factors oxygen heat fuel dispersion and confinement are known as the Dust Explosion Pentagon If one element of the pentagon is missing an explo sion cannot occur Catastrophic Secondary Explosions An initial primary explosion in processing equipment or in an area where fugitive dust has accumulated may dislodge more accumulated dust into the air or damage a containment sys tem such as a duct vessel or collector As a result if ignited the additional dust dispersed into the air may cause one or more secondary explosions These can be far more destructive than a primary explosion due to the increased quantity and concentration of dispersed com bustible dust Many deaths in past accidents as well as other damage have been caused by sec ondary explosions Initial Explosion Secondary Explosion Effective Date December 2 2013 A pharmaceutical plant after a dust explosion Industries at Risk Combustible dust explosion hazards exist in a variety of industries including agriculture chemicals food e g candy sugar spice starch flour feed grain fertilizer tobacco plastics wood forest paper pulp rubber furniture tex tiles pesticides pharmaceuticals tire and rub ber manufacturing dyes coal metal processing e g aluminum chromium iron magnesium and zinc recycling ope
39. ce as defined by the Occupational Safety and Health Administration OSHA The following information is from OSHA 3138 01R 2004 The full document can be obtained from www osha gov Many workplaces contain spaces that are considered to be confined because their configurations hinder the activities of employees who must enter into work in or exit from them In many instances employees who work in confined spaces also face increased risk of exposure to serious physical injury from hazards such as entrapment engulfment and hazardous atmospheric conditions Confinement itself may pose entrapment hazards and work in confined spaces may keep employees closer to hazards such as machinery components than they would be otherwise For example confinement limited access and restricted airflow can result in hazardous conditions that would not normally arise in an open workplace The terms permit required confined space and permit space refer to spaces that meet OSHA s definition of a confined space and contain health or safety hazards For this reason OSHA requires workers to have a permit to enter these spaces Throughout this publication the term permit space will be used to describe a permit required confined space Definitions By definition a confined space e Is large enough for an employee to enter fully and perform assigned work e Is not designed for continuous occupancy by the employee and e Has a limited or
40. conductive ladders when working on or near overhead power lines Employees shall not be permitted to approach or carry any conductive object closer than 10 feet to an energized line The only exception is for trained and qualified employees using insulated tools designed for high voltage lines OVER Occupational Safety and Health Administration Region VII 5 99 Effective Date December 2 2013 16 SAFETY Reference to OSHA regulations are for informational purposes only and not intended as legal advice OVERHEAD POWER LINE TIPS FOR CONSTRUCTION WORKERS CRANES EQUIPMENT If using a crane equipment near lines rated at 50 000 volts 50 kv or less minimum distance between the energized lines and any part of the crane boom load line etc shall be at least 10 feet If using a crane equipment near energized lines rated at 50 000 volts 50 kv or more minimum distance between the energized lines and any part of the crane shall be at least 10 feet plus 0 4 inch for each 1 000 volts over 50 000 volts Where it is difficult for the operator to maintain the desired clearance by visible means an employee shall be designated to observe the distance between the crane equipment and the line so as to give timely warning to the operator This should be the ONLY job the monitor is performing when this hazardous condition is present FOR FURTHER INFORMATION The safety tips on this card are not intended to be all inclusive
41. d power cables e Never operate equipment under the influence of alcohol or illegal drugs If you are taking prescription drugs know the side effects e When stopping feather the brake pedal to keep from having brakes fade because of heat e If a dashboard warning light comes on stop and determine the cause Operating a truck with a warning light on can compromise the safe operation of the truck Effective Date December 2 2013 20 SAFETY Maintain a safe distance approximately four truck lengths between all vehicles and or equipment to insure a safe stop in the event of an emergency Distance should be increased when road becomes wet braking distance lengthens Dusty conditions 1 When following another truck remain far enough back so you have enough time to react to an adverse condition 2 In the loading area when the excavator creates a dusty condition stay back until itis your turn to get loaded to keep from drawing dust into the engine air system Be sure you are aware of other operators locations B Contact your supervisor about dust control Making a sharp turn too fast can result in a tip over Always use caution when making turns Use an observer for blind spots when maneuvering the unit Collision Avoidance To avoid serious injury or death wear a safety vest with the appropriate safety symbols when working on job sites in traffic areas Many accidents occur due to inattentive drive
42. dards Instruct and train operator in safe and correct methods of operation before assigning any person to operate unit Such instructions and training shall include all operational and safety data furnished by the manufacturer Prohibit operator from operating unit unless trained and qualified All employees should be properly trained All personnel operating or in the vicinity of the equipment need to be trained on the hazards and precautions of vacuum high pressure water and compressed air All decals are in place and legible Be sure the in line vacuum relief safety is properly installed It shall be the responsibility of the Employee to NEVER GO UNDER A RAISED LOADED BODY NEVER GO UNDER A RAISED BODY WITHOUT SECURELY PROPPING IT BODY MUST BE EMPTY Use all safety features provided on the unit and abide by all safety instructions Operate unit only after being instructed and trained in accordance with instructions given in Employer Responsibility Report any damage or malfunction of the unit or components to your employer either at occurrence or at end of working day depending on the extent of damage or malfunction NEVER ride or let any other person ride on ANY part of the vehicle other than in the cab when the vehicle or hoist is in motion Be certain that all individuals and obstructions are clear to the hoist and body before operating the controls and be ready to stop operation at any time that a
43. ective equipment including footwear and gloves when using or servicing this machine Read SAFETY section for details Ll NOTICE No one shall operate or service this equipment until they read and understand the operation and maintenance manuals Additional copies obtained calling the 24 hour a day service hotline In the USA or Canada Call 877 DIAL EPG or 877 342 5374 Outside the USA or Canada call 847 741 4330 1800159A Rotating hose reel can cause severe injury Engage hose reel safety latch before servicing 47047KW 1st letter Hose dia in A 1 1 4 B 1 3 4 D 1 1 2 1850 2000 2500 D 3000 Made in USA bsidiary of Federal Signal Corporation Sut VACTOR v z oz 2nd letter a BAL WARNING 40 C 45 High pressure D 50 Operating tool outside of 255 sewer line may result in 60 serious injury or death G 65 Sewer maintenance tools 70 operate at high pressure 75 Position tool two feet into J 80 sewer line before operating K 90 Build pressure slowly to ion ensure tool is positioned correctly Turn off pressure source before removing tool from sewer line 48902 Combination units Crushing hazard Can cause severe injury or death Before servicing lock out electrical switches and hydraulic valves before working on unit AWARNI
44. eparate heating systems from dusts Select and use industrial trucks properly Use cartridge activated tools properly and Use an equipment preventive maintenance program Injury and Damage Control Methods Separation of the hazard isolate with distance Segregation of the hazard isolate with a barrier Deflagration isolation venting Pressure relief venting for equipment Direct vents away from work areas Specialized fire suppression systems Explosion protection systems e Spark ember detection for suppression activation Develop an emergency action plan and Maintain emergency exit routes Applicable OSHA Requirements Include 31910 22 Housekeeping 1910 307 Hazardous Locations 1910 1200 Hazard Communication 1910 269 Electric Power Generation Transmission and Distribution coal handling 81910 272 Grain Handling Facilities General Duty Clause Section 5 a 1 of the Occupational Safety and Health Act Employers must keep workplaces free from recognized hazards likely to cause death or serious physical harm Resources Readily available from www osha gov are Combustible Dust National Emphasis Program e Safety and Health Information Bulletin SHIB 07 31 2005 Combustible Dust in Industry Preventing and Mitigating the Effects of Fires and Explosions See the SHIB or www osha gov for other applicable standards The primary National Fire Protection Association NFPA consensus st
45. fittings and the release of high pressure water Never use improper fittings or use out of sewer pipe Refer to manual for details Effective Date December 2 2013 SAFETY Hose guard extended Guide a End of nozzle Start of Hose zt 4 must match during splicing operations Be aware of the operating pressures associated with the vehicle and the proper hose specifications for safe operation Waste Equipment Technology Association publishes a variety of industry related recommended practice guides It is recommended that owners and operators obtain Specification and repair inspection procedures for high pressure hose used in connection with sewer catch basin cleaning equipment Waste Equipment Technology Association 4301 Connecticut Avenue NW Suite 300 Washington DC 20008 2304 Phone 202 244 4700 Fax 202 966 4824 E mail wastecinfo WASTEC org Web http www wastec org High pressure water High pressure water can cause serious injury or death The handgun operates under high pressure Never point the handgun at another individual Severe injury can result from the high pressure water Special safety equipment is required when operating the high pressure handgun Always wear safety toe shoes or boots waterproof shoes or boots preferred coveralls face shield and safety goggles and gloves waterproof gloves preferred Rev F 500646 Cover and opera
46. furnish instructions with the reconstruction or modification These instructions shall include operating maintenance and safety precautions associated with the reconstruction or modification Rev F 500646 Cover and operation Vactor Guzzler WARNING DECALS SAFETY Vactor uses several different types of warning decals on their units These decals come in a variety of colors shapes and sizes Not all decals are used different Vactor models Each unit will have it s own set of warning decals Each warning decal has a number located in the lower right corner Contact the factory with that particular number for replacement decals Even though Vactor uses many different decals on their units the decals fall into five 5 different categories danger warning caution machine caution and notice Machine caution is being phased out and replaced with notice due to updates to industry decal standards DANGER Decal These warn the operator of an imminently hazardous situation which if not avoided will result in death or serious injury MACHINE CAUTION Decal CAUTION without the safety alert symbol indicates a POTENTIALLY hazardous situation which if not avoided may result in equipment or property damage Note MACHINE CAUTION is being phased out and replaced with NOTICE per changes in the ANSI Z535 industry standard WARNING Decal These warn the operator of a potentially hazardous si
47. ght glass at each end of the blower Depending on blower configuration the sight glasses may be located on either side or the end of the blower at each end and there may also be upper and lower sight glasses The oil level must be checked at both ends of the blower while the unit is off and on level ground Refer to the maintenance section 239 the manual and the blower 1800167 manufacturer s manual Confined space Enter by permit only Open vacuum relief valve Lower engine RPM to idle before turning off throttle or engaging disengaging blower aO E Failure to open vacuum relief valve and lower engine RPM to idle before turning off throttle or engaging disengaging blower may result in serious engine transmission or blower damage Keep clear when valve or mechanism is operating Hydraulic oil only Read manual for fluid details 1800121A WARNING 50 Feet SAFETY RELIEF VALVE Palm Vacuum hazard Safety relief valve must be installed within 50 feet of Never operate at the hose end hose length of the working end Relief valve tether without a properly installed safety line must be within line of sight of valve and attached lief val to operator Adjust tether line to have minimal slack PEET VAE so the relief valve can readily be opened Consult the OPERATOR s LL 1800132 manual for complete details Failure to do so could result in serious injury o
48. group com Training OnlineCourses tabid 115 Default aspx Ebidat Vahid Is Your Dust Collection System an Explosion Hazard Chemical Engineering Progress vol 99 no 10 October 2003 pp 44 49 Center for Chemical Process Safety CCPS Guidelines for Safe Handling of Powders and Bulk Solids CCPS American Institute for Chemical Process Safety New York New York January 2005 Code of Federal Regulations CFR Standards U S Government Printing Office 732 N Capitol Street NW Washington DC 20401 Telephone 1 866 512 1800 toll free OSHA Standards Interpretations and Publications U S Department of Labor OSHA OSHA Publications Office 200 Constitution Ave NW N 3101 Washington DC 20210 Telephone 202 693 1888 or by Fax 202 693 2498 Related OSHA standards found in 29 CFR 1910 22 General Requirements Housekeeping 1910 94 Ventilation 1910 107 Spray Finishing Using Flammable and Combustible Materials Effective Date December 2 2013 30 Dust control rO Vactor Guzzler DUST RESOURCES SAFETY National Fire Protection Association NFPA 1 Batterymarch Park NFPA 68 Quincy MA 02169 7471 Telephone 800 344 3555 Standard on Explosion Protection by Related NFPA Standards Deflagration Venting NFPA 61 Standard for the Prevention of Fires and Dust Explosions in Agricultural and Food Processing Facilities NFPA 68 Guide for Venting of Deflagrations NFPA 69 Standard on Explosion
49. hazardous condition might occur NEVER leave raised or partly raised body while vehicle is unattended or while performing maintenance or service under the body unless body is propped to prevent accidental lowering Rev F 500646 Cover and operation Vactor Guzzler SAFETY STANDARDS Shut off chassis engine and remove ignition keys under the above conditions e Jewelry should not be worn during operation and maintenance of the vehicle This includes but is not limited to watches rings ear rings and necklaces e Be sure the in line vacuum relief safety is properly installed e All personnel operating or in the vicinity of the equipment need to be trained on the hazards and precautions of vacuum high pressure water and compressed air MAINTENANCE It shall be the responsibility of the Employer to instruct maintenance personnel NEVER GO UNDER RAISED LOADED BODY NEVER GO UNDER RAISED BODY WITHOUT SECURELY PROPPING IT BODY MUST BE EMPTY e Ensure adequate care for cleaning inspecting and maintaining the entire unit e Establish and follow a program of regular maintenance to ensure that the complete unit is in a safe operating condition and in accordance with the manufacturer s recommended specifications A record of these inspections and of any maintenance work shall be kept e See that all maintenance personnel are competent personnel trained for this purpose e Provide an adeq
50. ising or moving leave boom raised while vehicle is unattended Do move vehicle unless boom is in travel mode Do not allow boom to contact the vehicle or any obstruction WARNING High pressure water Serious injury or death can result from sudden release of high pressure water The hose end and water discharge direction may become uncontrolled One pressure side water valve must be open prior to operating rodder pump The rodder hose must be properly in place before running rodder pump Refer to manual for details NR 1800151 SAFETY A WARNING Do not operate jet rodder with damaged hose rodder hose that is authorized by Vactor Mfg Inc Serious injury or death can result from rodder hose or fittings failing Frequently inspect hoses and fittings Install fittings properly Vactor Mfg Inc accepts responsibility for this equipment while operated with any other hose than that hose furnished A WARNING Loose hose nozzle Serious injury or death can result from high pressure water or impact from hose nozzle Use rigid nozzle support guard of proper length Refer to SAFETY section in manual for details Lati by Vactor Mfg Inc Be aware of the vehicle s surroundings before operating any of the boom functions to prevent death injury or equipment damage Refer to SAFETY LL section in manual 2
51. it is properly mounted bare metal bottom of the grounding reel to bare metal mounting surface on either the frame or bed of the unit and that the grounding reel and clamp are in good condition 8 Ground the unit to an approved grounding point or grounding rod If using a grounding Effective Date December 2 2013 10 11 12 13 14 15 16 17 18 29 rod it must be designed for grounding and driven firmly into the soil 4 6 feet The grounding point should be wire brushed to remove oxidation or other materials that might prevent the free flow of electricity For rear loading air movers a rubber baffle placed over the diverter plate is strongly recommended to prevent any potential metal to metal contact during vacuuming This is essential when vacuuming metal combustible dusts All components of the vacuum line must be bondable This includes nozzle hoses pipes fittings safety tee trunk hose Never use any non conductive materials in any part of the vacuum line PVC Pipe or Plastic Hose Never use bare copper wire inside or outside of the vacuum line as a jumper across non conductive components Rubber hoses must include a continuous wire helical stiffener The wire should be stripped 4 6 on each end of the hose the bared wire pushed into the hose opening and then the metal hose shanks pressed in to the hoses and clamped together All bonds and grounds must be tested with a sui
52. llowing dust types as per NFPA 70 National Electrical Code 2014 Edition e Group E Metallic Dusts e Group F Carbonaceous Dusts e Group G Organic Dusts It is the responsibility of the owner to insure that all of the following steps are taken before using any air mover unit on combustible dust materials 1 All employees involved in handling combustible dusts must be trained as to the combustible dust hazards as part of their HAZCOM training See OSHA 3371 08 2009 Hazard Communication Guidance for Combustible Dusts 2 Consult the SDS s of the material s for the recommended Safe Handling Procedures and Fire and Explosion potentials 3 Dry materials and low relative humidity increase the dangers of handling combustible dusts 4 Never dry sweep of Blow Down the dusts with compressed air to form piles for easier vacuum removal Both of these methods can create conditions for a dust explosion to Occur Position the air mover so that the top baghouse doors which are the emergency relief vent in the event of an explosion do not create a greater hazard should an explosion occur within the unit Keep all personnel clear of the baghouse and cyclone clean out doors which may also vent should an explosion Occur 6 The air mover itself contains many possible exterior ignition sources electrical and heat Never operate the unit in an area containing airborne combustible dust Insure the grounding reel on the un
53. lock out Stand to the side when opening the door avoid any debris that may fall out S Refer to manual for details 506187 r0 507585 r0 Serious injury or death can result from electrocution Refer to manual for details Water Tank Water ONLY Check for overhead wires and obstructions before raising or moving boom Do not leave boom raised while vehicle is unattended Do move vehicle unless boom is in travel mode Do not allow boom to contact the vehicle or any obstruction NAN Drain and flush daily NOTICE Rear Bumper Extension Can Be Damaged Rear door attachments can damage the rear bumper extension Fully open the rear door or remove the rear bumper extension before raising the debris to avoid damage Be aware of the vehicle s surroundings before operating any of the boom functions to prevent death injury or equipment damage Refer to SAFETY LL section in manual 1800179 rev 0 Never allow to freeze Fully drain and purge Do not store water in tank s Refer to manual for details efe ua detai 1800149 rev Effective Date December 2 2013 46 Rev F 500646 Decals rO Vactor Guzzler DECALS SEWER UNITS Typical labels and decals found on units Actual decals used will vary with options AWARNING x Electrocution hazard Serious injury or death can result from electrocution Check for overhead wires and obstructions before ra
54. mediately treat all abrasions cuts and nicks for contamination Get medical attention for injuries associated with cleaning sewers drains and catch basins if biological contamination is suspected Serious illness may result if this procedure is not followed Trip fall and other hazards Open manholes and other access openings create risks of trips and falls Be aware of such locations and do not step in or over them Ensure that manhole cover and other covers are in place when job is completed Failing to follow these precautions may cause serious injury or death Be aware of traffic and pedestrians on the job site Use extreme caution while moving around the vehicle to avoid contact with moving vehicles When moving the boom or vehicle make sure pedestrians are clear of the area Use orange safety cones to mark the work area Rev F 500646 Cover and operation Vactor Guzzler GLYCOL RECOVERY The glycol recovery vehicle is designed for vacuuming glycol deicing fluid after it has been used on airplanes Special air separators are located at the top of a holding tank to separate the glycol from the air stream The Environmental Protection Agency EPA and the Federal Aviation Administration FAA regulate the use and recovery of deicing fluids All glycol recovery vehicle operators must follow site regulations for the safe handling and transportation of deicing fluids Additional information on deicing fluids ca
55. mission or blower described in the maintenance procedimientos descritos en damage section of the operator s la secci n de mantenimiento guide em de gula del operador ra Refer to manual RR 1800150 for details PS 1800121A Effective Date December 2 2013 47 Rev F 500646 Decals rO Vactor Guzzler DECALS SEWER UNITS SAFETY Typical labels and decals found on units Actual decals used will vary with options A WARNING Entanglement Hazard Jetter units Crushing hazard Can cause severe injury or death Before servicing lock out electrical switches and hydraulic valves before working on unit AWARNING High pressure water Serious injury or death can result from sudden release of high pressure water The hose end and water discharge direction may become uncontrolled One pressure side water valve must be open prior to operating rodder pump The rodder hose must be properly in place before running rodder pump Refer to manual for details L AWARNING California Proposition 65 Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer birth defects and other reproductive harm CAUTION Electrical system can be damaged Do not weld on unit Disconnect all chassis and unit ECU s and batteries before welding on unit Electrical systems may be damaged by welding Read Service manuals for details CAUTION Wear prot
56. mmediately stop airflow Vactor unit emergency stop procedures at the end of the vacuum hose Some units are Know the procedures for shutting down the various equipped with an emergency stop switch that will components and options available on the unit open the vacuum relief and lower the engine to idle During rodding operations placing the RODDER Actual functions will vary with the model PUMP switch in the OFF position can immediately Get to know the throttle controls associated with stop propulsion of a nozzle As a safety feature the vehicle In many situations disengaging the the switch must be pulled forward and forced up throttle may prevent an accident or damage to the to engage the rodder pump This feature prevents vehicle Study this manual for information related to accidental engagement of the pump However the equipment operation and safety procedures switch can be placed in the OFF position by simply pushing down on the toggle lever In an emergency slap or place the switch in the OFF position the rodder pump will stop immediately The VACUUM RELIEF switch can be used to vent the vacuum system and immediately stop airflow at the end of the vacuum tube Place the switch in the The in line vacuum relief valve is the primary safety to relieve vacuum at the hose end and must be used in all operations see Vacuum Relief Valve in this section Effective Date December 2 2013 24 Rev F 500646 Cover and operation rO Vactor
57. n be obtained from the manufacturer Hazards from deicing fluids can include eye irritation and serious illness or death from ingestion Prolonged breathing of fluid vapors is also harmful and fumes may also be flammable Consult the manufacturers Material Safety Data Sheet for more specific information For additional information refer to EPA at www epa gov FAA at www faa gov Effective Date December 2 2013 27 SAFETY Rev F 500646 Cover and operation Vactor Guzzler STATIC ELECTRICITY SAFETY The owner operator and user are responsible for determining if static grounding is required and what level of protection is required for the specific job Due to the possibility of static electricity build up in the system we recommend grounding the unit in all applications Additional copies available from AP Publications and Distribution 202 682 8375 American Petroleum Institute Safe Operation of Vacuum Trucks in Petroleum Service ib API RECOMMENDED PRACTICE 2219 THIRD EDITION NOVEMBER 2005 ip API American Petroleum Institute In addition NFPA 77 Recommended Practice on Static Electricity provides more detailed grounding methods This can be obtained from the National Fire Protection Association at www NFPA org 800 344 3555 These three references are recommended to help in making good decisions in the proper use of vacuum truck technology Other references are also available
58. ng information is from OSHA Additional information can be obtained from www osha gov OVERHEAD POWER LINE TIPS FOR CONSTRUCTION WORKERS BEFORE YOU BEGIN CONSTRUCTION WORK Survey the site for overhead power lines LOOK UP BEST SAFETY PRACTICE NEVER GET CLOSER THAN 10 FEET TO AN OVERHEAD POWER LINE Consider all overhead lines as energized until the electric utility indicates otherwise or an electrician verifies that the line is not energized and has been grounded In construction work an overhead power line safety component should be part of your employer s overall safety and health program and safety training If overhead lines are present call the utility company and find out what voltage is on the lines Ask if the utility company can shut off the lines while you are working near them If overhead lines cannot be shut down ask the utility company if they can install insulation over the lines during the time you will be working near them WORKING WITH TOOLS amp EQUIPMENT If the lines cannot be shut down and or insulation applied a minimum safe distance of 10 feet must be established Have a brief job site meeting to discuss the planned work as it relates to the power lines Discuss topics such as the use of long handled tools and equipment raised dump trucks back hoes etc that could come in contact with the lines Consider the need for a designated person to monitor activities around the lines Only use non
59. oject was being performed at the time of the accident and the source of the water Medical Alert Note Physician This patient may be suffering from a waterjet injury Evaluation and management should parallel that of a gunshot injury The external manifestations of the injury cannot be used to predict the extent of internal damage Initial man agement should include stabilization and a thorough neurovascular examination X rays can be used to assess subcutaneous air and foreign bodies distant from the site of injury Injuries to the extremities can involve extensive nerve muscle vessel damage as well as cause a distal compartment syndrome Injuries to the torso can involve internal organ damage Surgical consultation should be obtained Aggressive irrigation and debridement is recom mended Surgical decompression and exploration may also be necessary Angiographic studies are recommended pre operatively if arterial injury is suspected Bandages with a hygroscopic solution MgSO4 and hyperbaric oxy gen treatment have been used as adjunctive therapy to decrease pain edema and subcutaneous emphysema Unusual infections with uncommon organisms in immunocompetent patients have been seen the source of the water is important in deciding on initial empiric antibiotic treatment and broad spectrum intravenous antibiotic treatment and broad spectrum intravenous antibiotics should be administered Cultures should be obtained Operators using or working
60. osing Never allow tools arm hands etc in the gate or butterfly areas as serious Cutting and crushing hazard injury may occur Shut Moving parts can crush and cut down all systems and Keep clear when valve or de energize or disconnect mechanism is operating the air or hydraulic system to the valve before servicing Knife gate valve Effective Date December 2 2013 18 Rev F 500646 Cover and operation rO Vactor Guzzler TRUCK OPERATION A WARNING Crushing Tipping Hazard TX To avoid injury or death Position unit on level stable ground Open rear door before dumping NEVER move the unit with the debris body in the up or raised position Starting The Truck Engine Never Start the truck engine with the accelerator pedal depressed always start the engine at low idling speed These trucks have no oil at the center bearing for a short period of time and starting at high idle could cause bearing failure e Be sure that the warning lights for low engine oil pressure and battery charge go off e Check to make sure all gauges come up into operating range as truck engine warms up Let the air pressure build up to its maximum usually 120 psi Remember Never crank the engine more than 30 seconds Allow the starter to cool for 2 minutes between attempts Excessive starting fluid use will burn pistons and lock up engines Use only small amounts of starting fluid when absol
61. ost workers The following information is from OSHA 3151 12R 2003 The full document can be obtained from www osha gov Effective Date December 2 2013 39 SAFETY Reference to OSHA regulations are for informational purposes only and not intended as legal advice Occupational Safety and Health Administration www osha gov Personal Protective Equipment Rev 500646 Specific issues rO Vactor Guzzler Vactor Guzzler INDICATORS amp SWITCH BEHAVIOR OPERATION E Stop normally disables Red indicator light activated when a vacuum and water pressure condition requires immediate attention or the Refer to the controls function has been activated section for each model for the additional functions Emergency controlled by the E Stop Stop Red indicator light normally activated when condition requires immediate attention Hydraulic Oil Temperature Red indicator light normally activated when condition requires immediate attention Oil Temperature Vacuum ENABLE DISABLE Red indicator light normally activated when vacuum relief valve is set for vacuuming The vacuum relief valve works differently on PD and fan machines Refer to the control pages for details Note on many older units pre 2011 this indicator was used for the vacuum relief valve open closed position Refer to the units manual for details Note Other colors of lights be u
62. perate or service this Vactor Equipment until they have read and understand the operating manual Additional copies of the manuals may be obtained from your Vactor distributor or by contacting the factory Please specify model and serial no s ex Disconnect ECU control modules and batteries before welding on unit Jump Starting Or Welding Can Damage Electrical System To avoid damage Disconnect control modules before jump starting Consult chassis service manual for details on jump starting Never use a test light when troubleshooting Only use digital multimeter on all circuits Test lights and older analog meters can damage the electronic systems Set all ignition switches to OFF before testing CANbus system Reprogramming the chassis or engine controls Custom Machine Parameters will result in problems ranging from improper operation to complete loss of service Follow chassis manufacturer s procedures when reprogramming to avoid the loss of the custom machine parameters NOTICE ERI operation and maintenance manuals for Consult OEM chassis and engine complete details on operation Effective Date December 2 2013 SAFETY California Proposition 65 Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer birth defects and other reproductive harm Know Your Units Capacity and Rules of Operation NEVER exceed your Gross Vehicle Weight G
63. protected trench Each employee in a trench shall be protected E from a cave in by an adequate protective Excavations system 2002 Revised Some of the protective systems for trenches are Sloped for stability or A Cut to create stepped benched grades or Supported by a system made with posts beams shores or planking and hydraulic jacks or Supported by a trench box to protect workers in a trench Additionally excavated or other materials must be at least 2 feet back from the edge of a trench and A safe means of egress shall be provided within 25 feet of workers In a trench wenw osha gov 800 oL A TTY 877 889 5627 OSHA 3243 03R 05 Effective Date December 2 2013 36 Rev F 500646 Specific issues rO Vactor Guzzler FALL PROTECTION Some service steps require being on top of the unit Follow all requirements for fall protection when working around mobile equipment The Occupational Safety and Health Administration OSHA requirements apply to most workers The following information is from OSHA 3146 1998 revised The full document can be obtained from www osha gov In the construction industry in the U S falls are the leading cause of worker fatalities Each year on average between 150 and 200 workers are killed and more than 100 000 are injured as a result of falls at construction sites OSHA recognizes that accidents involving falls are generally complex events freq
64. r death A WARNING Tf AWARNING Il AWARNING FS may lt Crushing hazard A WARNING Vacuum Hazard Cutting crushing suffocation or body rupture from the forces of vacuum could result in serious injury or death Stay clear of the suction hose inlet end Turn vacuum off before attaching hose pipe or accessories Keep suction hose inlet end near ground level when vacuum is operating Refer to SAFETY manual for details Li ADVERTENCIA Riesgo Altovacio Trituraci n asfixia amputacion o desgarre corporal por las fuerzas altovacio pudieran resultar lesiones serias mortales Mantengase lejos de la boguilla de la manguera de succi n Apague el compresor de altovac o antes de conectar la manguera tubos o accesorios Mantenga el extremo de manguera de succi n cerca del nivel del suelo cuando est funcionando el compresor de altovac o Refi rase a la secci n de SEGURIDAD en el manual EL para detalles 1800174 Crushing hazard Serious injury or death can result from falling debris body Never go under a raised debris body without the safety place Debris body must be clean and empty for service work On firm level ground raise the body above the height of the props Tilt the prop s in place Lower debris body until it just rests on the prop s Use all props Shut down and lock out the entire system and chassis before servicing
65. r the engine has been stopped and the filler cap is cool enough to remove with your bare hand Remove slowly to relieve pressure Relieve all pressure in air oil fuel or cooling systems before any lines fittings or related items are disconnected or removed Battery electrolyte contains acid that can cause injury Avoid contact with skin and eyes Fire and Explosion Prevention All fuels most lubricants and some coolant mixtures are flammable Never smoking in fueling and lubricating areas or where batteries are charged or where other flammable materials are stored Batteries in series may be located in separate compartments When using jumper cables always connect positive cable to positive terminal of battery connected to starter solenoid and negative cable from external source to starter negative terminal Connect to the block if there is no starter negative terminal Always wear eye protection when working with batteries Battery electrolyte contains acid that could produce an explosion and possibly cause injury Clean and tighten all electrical connections Check for frayed or loose electrical wires daily and have them repaired or tightened if needed Keep all fuels and lubricants stored in properly marked containers and away from unauthorized personnel Store oily rags and other flammable material in a protective container Ether is flammable Never smoke when using ether and use only in well ventilated
66. rations and fossil fuel power generation coal Prevention of Dust Explosions To identify factors that may contribute to a explosion OSHA recommends a thorough hazard assessment of All materials handled All operations conducted including by products All spaces including hidden ones and All potential ignition sources 32 Dust control rO Vactor Guzzler DusT RESOURCES SAFETY Dust Control Recommendations Implement a hazardous dust inspection testing housekeeping and control program Use proper dust collection systems and filters Minimize the escape of dust from process equip ment or ventilation systems Use surfaces that minimize dust accumulation and facilitate cleaning Provide access to all hidden areas to permit inspection Inspect for dust residues in open and hidden areas at regular intervals If ignition sources are present use cleaning meth ods that do not generate dust clouds Use only vacuum cleaners approved for dust col lection and Locate relief valves away from dust deposits Ignition Control Recommendations Use appropriate electrical equipment and wiring methods Control static electricity including bonding of equipment to ground Control smoking open flames and sparks Control mechanical sparks and friction Use separator devices to remove foreign materials capable of igniting combustibles from process materials Separate heated surfaces from dusts S
67. restricted means of entry or exit SAFETY Reference to OSHA regulations are for informational purposes only and not intended as legal advice Permit Required Confined Spaces By definition a permit required confined space has one or more of these characteristics e Contains or has the potential to contain a hazardous atmosphere e Contains a material with the potential to engulf someone who enters the space e Has an internal configuration that might cause an entrant to be trapped or asphyxiated by inwardly converging walls or by a floor that slopes downward and tapers to a smaller cross section and or e Contains any other recognized serious safety or health hazards These spaces may include underground vaults bodys storage bins pits and diked areas vessels silos and other similar starting work TIE OFF POINT Tie Off Point To avoid injury or death NEVER use tie off point for work that is not on or in areas the debris body Shut down and lock out the entire system and chassis before Attach fall protection or confined space safety line here All units are equipped with a tie off point for entering the debris body It is normally located on the driver side next to the rear door Effective Date December 2 2013 Rev F 500646 Specific issues rO Vactor Guzzler TRENCHING DIGGING SAFETY ALWAYS CALL BEFORE YOU Know what s below Call before yo
68. rnal employee use only Otherwise without Vactor s written permission you may not download print reproduce distribute or use any portions of this manual for public or commercial purposes and you may not modify sell offer to sell or prepare derivative works of any pages of this manual Vactor retains all right title and interest in and to all copyrights and other intellectual property rights in or relating to this manual
69. roduct safety will be jeopardized by the methods he shall select Vactor Guzzler vacuum systems are designed to user specifications The owner operator user is responsible for the safe use and application of this equipment and proper waste disposal Transportation and disposal of waste may be subject to local state or federal laws There is an increased risk of fire and or explosion from combustible dust The following section provides resources will assist in solving those issues General Information An online refresher course OSHA s Combustible Dust National Compliance Directive is available through Federal Signal The course can be FM Global Prevention and Mitigation of Combustible Dust Explosions and Fire Data Sheet No 7 76 January 20095 Eckhoff Rolf K Dust Explosions in the Process Industries 3rd Edition Gulf Professional Publishing 2003 Bartknecht W Dust Explosions Course Prevention and Protection Springer Verlag 1989 Hatwig M and Steen H eds Handbook of Explosion Prevention and Protection Wiley VCH 2004 Frank Walter Dust Explosion Prevention and the Critical Importance of Housekeeping Process Safety Progress vol 23 no 3 September 2004 pp 175 184 Amyotte P Kahn F and Dastidar A Reduce Dust Explosions the Inherently Safer Way Chemical Engineering Progress vol 99 no 10 October 2003 pp 36 43 accessed at the following web address www fssolutions
70. rs and collision with cars and trucks Rev F 500646 Cover and operation Vactor Guzzler VACUUM SAFETY An injury caused by vacuum can be serious The vacuum action must be stopped as quickly as possible Seconds matter when the body is subjected to the forces of vacuum The inline vacuum relief valve must always be used when operating near end of the hose or pipe In the event of any vacuum injury e Seek medical attention immediately Never delay e Tell the physician of the cause of the injury e Tell the physician what type of material was being vacuumed at the time of the accident as material may have entered the wound Vacuum hazards to avoid when operating include e Rupture keep vacuum tools and hoses away from face and body Concentrated vacuum on the body such as through a hose end in full contact can result in evisceration of organs or the avulsion of limbs Serious injury or death will result from vacuum e Suffocation keep vacuum tools and hoses away from face and body Serious injury or death will result from vacuum suffocation e Crushing and cutting never attach hose pipe or accessories with the vacuum on Forces from the vacuum can trap fingers hands and feet in the joint with enough force or impact to crush and cut Material flow in system will increase the severity of the injury by physical damage and contamination of the wound Effective Date December 2 2013 21 DA
71. s present 12 Never operate engines where there are or can be combustible vapors Vapors pulled in to an engine air intake can cause engine acceleration and over speeding This can result in death injury and property damage 13 Reference to OSHA regulations are for informational purposes only and not intended as legal advice 14 The use of this equipment in the removal or handling of any regulated substance or material must be performed in strict accordance with all applicable federal state and local laws and regulations and approved safety and personal protection equipment and clothing must be used and worn at all times 15 Never use an air mover machine to vacuum dusty materials until the Safety Data Sheet s SDS have been consulted to determine if the dust s haves an explosive potential Combustible Dusts Only air mover units that are part of a verified assured grounding system that have bags doors and any other non welded debris body components grounded to the debris body can be used if the materials contain combustible dusts Effective Date December 2 2013 8 Rev F 500646 Cover and operation Vactor Guzzler GENERAL WARNING Everyone associated in any way with a Vactor Mfg product must thoroughly understand and apply the contents of this manual It is the responsibility of the owner to train his employees in the operation and safety procedures while operating or repairing this equipment No one shall o
72. sed on water level indicators and vendor supplied components like lighting cameras scales etc Displays use a variety of colors and message boxes to indicate function status and alerts Refer to the display information in the unit manual for the specific use when enable switch button F3 equipped vacuum request check lockup Effective Date December 2 2013 43 System indicators rO DECALS COMMON Vactor Guzzler Typical labels and decals found on units Actual decals used will vary with options NOTICE Hydraulic System can be damaged Loose hydraulic couplings prevent oil flow Hydraulic guick couplings must be fully tightened to avoid hydraulic system damage LJ Refer to manual for details 50701810 NOTICE Cabinet Heater System When temperatures 327 F below units equipped with cabinet heaters are reguired to use winter fronts in order to maintain the proper chassis engine operating temperature L Refer to manual for details 507044 r0 Explosion and fire hazard Static electricity build up can result in electrical shocks fire and or an explosion when vacuuming dry and or combustible materials A static electricity charge may build up as material moves through the vacuum system Grounding and or bonding the unit may be required Follow site procedures for static electricity Refer to manual for details LL 1800170 Explosion and fire hazard To a
73. t FSESG product and application safety information 507048 r0 NOTICE Custom Machine Parameters Reprogramming the chassis or engine controls will result in problems ranging from improper operation to complete loss of service Follow chassis manufacturer s procedures when reprogramming to avoid the loss of the custom machine parameters Refer to manual for details 507047 Noise outside cause permanent hearing loss Always wear approved hearing protection when operating equipment Se puede perder el poder de audici n Protecci n de orejas se requiere cuendo este equipo esta en uso para evitar p rdida de audici n 1800173 Parts in debris box Unload parts in debris box before using vacuum system Machine and parts can be damaged if parts are not removed before using Repuestos dentro de la caja Quite los repuestos dentro de la caja antes de prender el sistema de vac o La m quina y las piezas pueden ser da adas si no las quiten antes de usar 61724 Rev F 500646 Decals rO Vactor Guzzler DECALS COMMON SAFETY Typical labels and decals found on units Actual Blower Oil Service decals used will vary with options Sit Check blower oil daily or the start of each shift AWARNING Cutting and crushing hazard Moving parts can crush and cut A CAUTION CAUTION Driveline can be damaged All vacuum blowers are equipped with at least one si
74. t dealer to you does not have a 24 hour line your call will be transferred to a factory service technician When the dealer or the technician answers you will be asked for the model and serial number of the Vactor unit you are working on Please have that number available It will definitely help to expedite our being able to help you with any questions or problems you have Our plan is to service our customers to the best of our ability 24 hours a day seven days a week no matter where you are in the world Effective Date December 2 2013 7 Rev F 500646 Cover and operation Vactor Guzzler GENERAL WARNING SAFETY Vactor Guzzler could not possibly know evaluate and advise the service trade of all conceivable ways in which operation or service might be done or the possible hazardous consequences of each way Anyone who uses operational procedures service procedures or tools whether recommended by Vactor Guzzler or not must first satisfy himself thoroughly that neither his safety nor the product safety will be jeopardized by the methods he shall select Vactor Guzzler vacuum systems are designed to user specifications The owner operator user is responsible for the safe use and application of this equipment and proper waste disposal Transportation and disposal of waste may be subject to local state or federal laws Read and follow the safety practices described in this manual and in the common industry references that are
75. table Ohm meter to prove the bond and or ground There should be zero Ohms of resistance across a valid bond ground Always use maximum air flow to the unit to prevent overheating of the blower Restricting the air flow could cause the blower to become an ignition source for dusts Use multiple smaller hoses if a larger hose is not practical Run the unit at the lowest RPM that moves the material Excess RPM s create excess heat in the blower If the unit begins to blow dust from the discharge silencer immediately shut the unit down disconnect the vacuum line repair any broken or unseated bags in the bag house rinse any dust out of the silencer clean or purge any dust remaining in the unit between the top of the bag house and the blower and finally reconnect the vacuum line and resume work Failure to do so could result in a dust explosion Upon completion of the job insure the air mover has been cleaned of any combustible dust residue Dust control Vactor Guzzler DusT RESOURCES SAFETY Vactor Guzzler could not possibly know evaluate and advise the http www dustexplosion info service trade of all conceivable ways in which operation or service might be done or the possible hazardous consequences of each way a Anyone who uses operational procedures service procedures or tools T whether recommended by Vactor Guzzler or not must first satisfy himself thoroughly that neither his safety nor the p
76. tion Vactor Guzzler SEWER SYSTEMS Sewer gas hazard Sewer lines often contain poisonous or explosive gas such as methane NEVER enter or bend over a sewer without proper ventilation and personal protective equipment If another person needs help in a sewer immediately call for emergency assistance NEVER enter the sewer to help unless you have been trained to do so and have proper personal protective equipment NEVER smoke in or around sewer lines drains or catch basins Failure to follow these instructions may result in death or serious injury Chemical waste hazard 08 Many chemicals are illegally dumped in storm drains catch basins and sewers To prevent contamination and injury wear chemical resistant gloves long sleeves trousers and safety glasses or face shields Seek immediate medical attention if exposure or contamination is suspected Observe environmental protection regulations Be mindful of the environment and ecology Before draining any fluids find out the correct way to dispose of them Observe the relevant environmental protection regulations when disposing of oil fuel coolant brake fluid filters and batteries Effective Date December 2 2013 SAFETY Biological hazards ey Germs and other biological hazards AAT are common in sewers Use goggles face shield gloves long sleeves and long pants to prevent injury and contamination Im
77. tuation which if not avoided could result in death or serious injury Check unit daily making certain all decals are in place and readable Replace as needed CAUTION Decal These indicate a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against 44 DANGER Crushing Hazard Can cause severe injury or death Before servicing lock out electrical switches and hydraulic valves before working on unit Driveline can be damaged Open vacuum relief valves Lower engine RPM to idle before turning off throttle or engaging disengaging blower Failure to open vacuum relief valve and lower engine RPM to idle before turning off throttle or engaging disengaging blower may result in serious engine transmission or blower damage California Proposition 65 Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer birth defects and other reproductive harm Electrical system can be damaged Do not weld on unit Disconnect all chassis and unit ECU s and batteries before welding on unit Electrical systems may be damaged by welding Read Service manuals for details S unsafe practices which could cause damage to the equipment Wear protective equipment including footwear gloves when using or servicing this machine Read SAFETY section for details E
78. u dig One free easy call gets your utility lines marked AND helps protect you from injury and expense gg iac Safe Digging Is No Accident dix Always Call 811 Before You Dig JOHN DEERE TRAVELERS J Know what s below Always call 811 before you dig God n Visit call811 com for more information O ot r Irench For your safety Slope or bench trench walls or Shore trench walls with supports or Shield trench walls with trench boxes Provide safe access through the use of ladders ramps or stairways Keep heavy equipment away from trench edges Know where underground utilities are prior to digging Keep excavated or other materials at least 2 feet back from the edge of trench OSHA s role is to assure the safety and health of workers by setting and enforcing standards providing training outreach and education establishing partnerships and encouraging continual improvement in workplace safety and health Occupational OSHA 232 Administration U S Department of Labor To get more information report an emergency or contact your local office www osha gov 800 321 OSHA TTY 877 889 5627 OSHA 311 04N OF Effective Date December 2 2013 35 Rev F 500646 Specific issues rO Vactor Guzzler TRENCHING SAFETY Reference to OSHA regulations are for informational purposes only and not intended as Working legal advice safely in trenches Do NOT enter an un
79. uate and safe work area for the maintenance personnel to maintain the unit Complete area to be free from all hazards e Establish procedures for mandatory use of safety equipment when working e Establish a procedure wherein the engine will be shut off the ignition key removed and a sign stating UNIT UNDER REPAIR DO NOT OPERATE be displayed on the steering wheel during repairs to unit except during maintenance testing Effective Date December 2 2013 11 SAFETY It shall be the responsibility of the Maintenance Personnel to e NEVER GO UNDER A RAISED LOADED BODY NEVER GO UNDER RAISED BODY WITHOUT SECURELY PROPPING IT BODY MUST BE EMPTY e Follow all of the employer s programs and use all the safety procedures established by the employer and manufacturer e Make all repairs in accordance with all applicable codes local state and federal ordinances and according to the design specifications as recommended by the manufacturer Part Failure Hazard To avoid serious injury or death use only Vactor Manufacturing supplied replacement parts Use only Vactor Mfg supplied hose fittings and tools to repair or replace high pressure hose RECONSTRUCTIONS OR MODIFICATIONS Any reconstruction or modification to this Vactor equipment shall be the responsibility of the person making these reconstructions or modifications e Any person reconstructing or modifying this Vactor equipment must
80. uently involving a variety of factors Consequently the standard for fall protection deals with both the human and equipment related issues in protecting workers from fall hazards For example employers and employees need to do the following e Where protection is required select fall protection systems appropriate for given situations e Use proper construction and installation of safety systems e Supervise employees properly e Use safe work procedures e Train workers in the proper selection use and maintenance of fall protection systems All units are equipped with a tie off point for entering the debris body Where needed units are equipped with additional designated tie off points Only use these tie off points for fall protection If no tie off point is marked as shown then an independent tie off system must be used Effective Date December 2 2013 SAFETY Reference to OSHA regulations are for informational purposes only and not intended as legal advice Fall Protection in Construction LS Depsirimeni of Labor Occupational Safety and Health Administration OSHA 3146 99R Revised TIE OFF Tie Off Point To avoid injury or death NEVER use tie off point for work that is not on or in the debris body Shut down and lock M Attach fall protection out the entire system or confined space anc safety line here starting work Rev F 500646 Specific issues rO
81. utely necessary and you are directed to do so by a supervisor Effective Date December 2 2013 SAFETY Before moving the truck 1 Adjust mirrors 2 Clean windows 3 Check for low hanging electric or telephone wires and power cables on the ground Recheck gauges and warning lights A visual check and warning honk of horn should be performed before moving to ensure safety of people on the ground and other equipment in use in the area Operator should have sight of all work area ground personnel before moving A spotter should be normally used to assist the driver backing up 6 NEVER release the parking brake until the air pressure comes up to operating range on the two brake system gauges and the Red warning lights go off T Select a gear position Operate the truck at low RPM until proper temperature is reached on the gauges Pedestrian Safety Conduct a visual check and warning honk of horn before moving the truck to ensure the safety of people on the ground and other equipment in the area Be aware of surveyors supervisors laborers etc who are working on the ground To avoid tipping hazards while dumping park on firm and level ground and open the rear door before raising the body so that the unit does not become top heavy Clear the area of all pedestrians and equipment before raising the body Raise the body in steps allowing material to dump out in a steady flow Rev F 500646 Cover and operation
82. void severe injury or death never use an air mover to move hydrocarbon or other materials with a flashpoint below 140 F Vacuuming or pump or pressurized off loading is not permitted unless the flashpoint of the material is 140 higher Refer to manual for details 1 1800180 MOVING PARTS 71551 rA Fire hazard Do not use water heater when unit is in motion For proper combustion air flow and to avoid fuel build up the unit must be stationary and the cabinet door must be open during operation Refer to manual for details 47954KP rA Effective Date December 2 2013 Tie Point To avoid injury or death NEVER use tie off point for work that is not on or in the debris body Shut down and lock out the entire system and chassis before starting work TIE OFF POINT Attach fall protection or confined space safety line here 1800143 rA 4 DANGER Rotating Driveline Hazard Contact with driveline may cause severe personal injury or death Never operate with covers removed Stay clear when operating 1321054 rA Service Access Never use access ladders or platforms with the unit running Shut down and lock out the unit before all service to avoid injury Refer to the unit manual and safety manual for details 44 507592 SAFETY Scan the QR Code with your mobile device or visit http www fsesgsafety com for the lates
83. yee use only Otherwise without Vactor s written permission you may not download print reproduce distribute or use any portions of this manual for public or commercial purposes and you may not modify sell offer to sell or prepare derivative works of any pages of this manual Vactor retains all right title and interest in and to all copyrights and other intellectual property rights in or relating to this manual Effective Date December 2 2013 iii Rev F 500646 Cover and operation rO Vactor Guzzler CONTENTS SAFETY Eel b A 111 HIGH PRESSURE WATER ememerir eti memereri rise eter ras 6 SERVICE HOTL NE eee T GENERAL WARNING cececececececececececececececececececececeaececececeaeaeaeneseaeseaeneseaeaeaeneaeaeaeaees 8 SAFETY STANDARDS 11111 een 10 WARNINGDECALS ee 12 GENERAL enne 13 CRUSHING AND CUTTING PREVENT ON nn 14 HIGH PRESSURE ELECTRICAL a 15 ELECTRICAL POWER LINES 16 SAFETY VS ro 17 AEN S 18 TRUCK OPERATION 19 PERATIONS een 20 VACUUM 21 VACUUM RELIEF 22 EMERGENCY SHUTDOWN

Vactor • Guzzler - FS ESG Safety > Home

Contents

Download Pdf Manuals

Related Search

Related Contents

Vactor &bull; Guzzler - FS ESG Safety &gt; Home

Contents

Download Pdf Manuals

Related Search

Related Contents

Vactor • Guzzler - FS ESG Safety > Home