Service Manual 03/2008
Contents
1. tap open 5 Feed dairy based product delivery tube through slot into correct location release lever to lock 6 Cut off delivery tube flush with lower face of tap body 2008 IMI Cornelius Inc 6 890419404 C inel Product Loading 1 Open box by depressing with thumb p 4 Place carton in machine 7 Close valve door and tighten thumbscrew 890419404 2 Remove tube from carton Focus Service Manual 3 Unscrew thumbscrew to open Valve door 5 Align bag fitment inside box pointing down 6 Align tubing inside valve 8 Place cup below tubing and cut tubing 44 below valve with clean scissors 2008 IMI Cornelius Inc Focus Service Manual C CHANGING ILLUMINATED UNITS Changing the light should be done by a qualified person 1 take off the lens D TUS 17 RSR E 2 turn the tube let the pin out of the slot 3 take off the tube 2008 IMI Cornelius Inc 8 890419404 Focus Service Manual Wiring Diagram ELECTRICAL DIAGRAM FOR CD210IB DOOR CONDENSER PRESSURE SWITCH FAN MOTOR THERMOSTAT 400 5 TO SLE 7 COMPRESSOR e ee m OVERLOAD TERMINAL BOX T FV N US PLUG 890419404 9 2008 IMI Cornelius Inc Focus Service Manual WARRANTY CONDITIONS EXCLUSIONS The goods described under2. this contract All other warranties or conditions as to shall be of normal industrial quality unless quality and conditions statutory or specifically stated to the contrary and shall otherwise are excluded meet any specification laid down in the contract 2 It is for the purchaser to satisfy himself that the goods are fit for the purpose for which they are required For a period of TWELVE MONTHS from the date of delivery the company will repair or replace free of charge any component parts proven to be defective as a result of faulty materials or workmanship 4 The company will carry out repairs or replacement either through its own engineers or through approved contractors 5 This warranty is applicable only to the original purchaser of the unit or in the case of multiple purchases to the FIRST customer of the original purchaser at the FIRST site location 2008 IMI Cornelius Inc The Company gives no warranty as to fitness for purpose unless specifically stated in writing to the contrary The Company will not be liable for the cost or repairs to the unit arising from i Wilful damage or neglect li Disregard of Company s installation and operating instructions including inadequate ventilation or blocking of air vents failure to provide a suitably rated and safe electrical supply or failure to install the unit on an even level surface Damage to exterior or interior casing of the unit due t
3. C inet FOCUS PREMIX BEVERAGE DISPENSER SERVICE MANUAL 5 IMI CORNELIUS TIANJIN CO LTD CONTACT INFORMATION The products technical information and instructions contained in this manual are subject to change without notice These instructions are not intended to cover all details or variations of the eguipment nor to provide for every possible contingency in the installation operation or maintenance of this equipment This manual assumes that the person s working on the equipment have been trained and are skilled in working with electrical plumbing pneumatic and mechanical equipment Appropriate safety precautions should be followed and all local safety and construction requirements should be met To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact yw IMI Cornelius Inc In the U S A In the Ph 800 238 3600 Ph 86 22 2529 0858 163 488 4298 Fax 86 22 2529 0865 Add 101 Broadway Street West Add No 12 Xintai Road Osseo MN 55369 TEDA Tianjin 300457 Internet www cornelius com E mail customerservice cornelius com AWWW WWW WW SQN i gt NMNN SOON yw NS Trademarks and copyrights Aurora Cornelius Decade Focus Hydro Boost Olympus Impulse Sitco Spirit UF 1 Vanguard Venture and Vista are registered trademarks of IMI Cornelius Optifill trademark is pending
4. Plug in machine to 120V 15A dedicated outlet 4 2 Check thermostat setting Dial should be set A between 3 and 4 to achieve desired temperature Adjust dial clockwise to make the cabinet colder 4 3 Turn switch ON to activate merchandiser light 890419404 3 2008 IMI Cornelius Inc Focus Service Manual D MAINTENANCE There are no user serviceable parts Repair and maintenance should only be carried out by a qualified service technician In order to maintain the efficiency of the unit and retain safe hygienic conditions of the bag in box milk a cleaning routine is essential MANUAL CLEANING INSTRUCTIONS Daily Wash Parts a Remove and wash the dispensing valve drip pan and grill in a mild detergent solu tion Rinse thoroughly b Using a clean damp cloth wipe down the exterior cabinet and splash panel Weekly Sanitize the Dispenser a Prepare the sanitizing solution by filling the 24 oz Cup with warm 80 100 F 26 7 37 8 C water and dissolving enough sanitizer detergent in the water to ensure 200 ppm of available chlorine b Remove valve from the unit by unscrewing two thumbscrews either side of the valve c Rinse the valve in hot water d Place the valve in the sanitizing solution and agitate vigorously Allow the parts to soak for two minutes and then rinse thoroughly with warm tap water CAUTION Do not soak parts in solution over night Additionally do not wash i
5. TION CD RANGE outer height 32 outer width 14 207 2 x 16 7 2 x 5 9 2 x 9 8 Clearances for maximum box size allow 1 2 10 mm clearance on both sides of the box 1 2 10 mm clearance overall for the depth Box dimensions 2X10L H 16 25 413 mm W 4 100 mm D 10 5 267 mm MODEL NUMBER 2 ave Illuminated Black CD210IB Non llluminated Black CD210NB O 2008 IMI Cornelius Inc 2 890419404 Focus Service Manual INSTALLATION 1 Always handle the unit carefully never tilt drop or place it upside down 2 The unit should be stood on a solid counter or shelf Ensure that there is adeguate ventilation around the unit In particular ensure that the top and base of the unit is clear of obstruction Allow a 1 25 mm gap around the unit and a 4 100 mm breathing space behind the unit 3 Electrical supply required is 120 VAC and 60 Hz The unit must be earthed if in doubt consult a qualified electrician DO NOT SWITCH ON unit until the installation has been completed 4 Switching on If the unit has been laying on it s side then allow at least 8 hours in the upright position before switching on The unit should be left on at all times as a domestic refrigerator The temperature within the unit is controlled by means of a thermostat Position No 7 is the coldest On the illuminated version the light ON OFF switch is located on the lower panel on the right side 4 1
6. This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius Printed in the P R C Copyright 2007 All Rights Reserved IMI Cornelius Inc CC gt Focus Service Manual TABLE OF CONTENTS INTRODUC TION 1 GENF PAN INFORMAT ON Ct d NN MEM URS 2 Specification 2 Dort ee ee CODE UIN NUM 2 7 77 7 7 7 77777 7 3 E MM 4 Manual Cleaning Instruction 4 Keeping And Using FOCUS mmm mee eee 5 Changing Bag In Box Dairy Based Product 9 Changing Illuminated Units 5 AIN DCR 6 VUA DOMUM DM MR ILLUSTRATED PARTS EE eee UE 8 890419404 2008 IMI Cornelius Inc Focus Service Manual 2008 IMI Cornelius Inc NOTE 890419404 Focus Service Manual INTRODUCTION Thank you for specifying Cornelius The Focus dispenser has been designed and engineered to high standards and if properly installed and maintained will provide a long and reliable working life You are strongly advised to read carefully the contents of this guide and then retain it for future reference Please remember the warranty can be invalidated by unauthorised tampering and all service or repairs must be carried out by gualified engineers trained t
7. is manual applies to units which have a serial number from 89A0812XAxxx IMI CORNELIUS TIANJIN CO LTD
8. lace Turn side panel switch back ON Replace graphic and cover If bulb replacement does not fix check light ballast Machine not cooling Check voltage to the compressor Check voltage to the thermostat Call in third party capable of performing refrigeration fixes Machine freezing up Turn thermostat control counter clockwise to warmer setting Was product pre chilled before added to the machine Confirm cabinet temperature is below 42 degrees Thermometer on back of door should read in highlighted zone Turn thermostat clockwise to colder setting Check ventilation louvres for restriction or blockage Clean Confirm condenser fan is running Check fan for binding or lack of operation Check for kinks in the pinch tube from the product packaging thru the dispense valve channel Turn thermostat counterclockwise to warmer setting while maintaining max 41 de gree cabinet temperature Product taste off Check use by date on product package Confirm product not past discard date Storage temperatures prior to opening should be between 40 and 81 degrees 890419404 13 2008 IMI Cornelius Inc Focus Service Manual 2008 IMI Cornelius Inc NOTE 14 890419404 890419404 15 Focus Service Manual 2008 IMI Cornelius Inc Release Date March 2008 Publication Number 890419404 Visit the IMI Cornelius Web Site at www cornelius com for all your Literature needs Th
9. n a dishwasher e Reinstall the valve 2008 IMI Cornelius Inc 4 890419404 C gt Focus Service Manual Reinstall the valves e 1 Slide the valve body over the aluminum block e 2 Insert the thumb screws and thread them in 1 2 turns but do not tighten e 3 close the valve door and tighten the front thumb screw 4 Tighten the bottom 2 thumb screws f Dispense a small amount of product to prime the system and prepare it for operation g Wipe all internal and external surfaces of the cabinet with a clean damp cloth 890419404 5 2008 IMI Cornelius Inc Focus Service Manual C KEEPING AND USING FOCUS 1 Make sure the package is in good condition upon arrival and check date code stamp Contact suppler if any problems with the package 2 Dairy based product and MUST BE KEPT UNDER REFRIGERATION AT ALL TIMES If dispenser is already full store extra pack in normal refrigerator 3 Ensure proper stock control use oldest pack first FIRST IN FIRST OUT 4 Do not use dairy based product that has been allowed to stand in the dispenser over the weekend 5 Do not allow dairy based product to freeze Adjust thermostat to ensure product is dis pensed between 32 and 41 6 Keep equipment clean at all times CHANGING BAG IN BOX PRODUCT 1 Ensure the box is empty 2 Remove box and tube from tap 3 Insert new box 4 Push back operating lever and hold to keep
10. o but not limited to corrosion scratching denting etc iv Failure of light bulbs tubes or starter assemblies v Damage arising from dismantling transit or reinstallation The company will not be liable for the cost of repairs effected by third parties without the company s prior consent and approval No transfer of warranty is possible beyond the FIRST customer or the FIRST location 10 890419404 Focus Service Manual ILLUSTRATED PARTS LIST 2008 IMI Cornelius Inc s 1 11 rir 890419404 Focus Service Manual ILLUSTRATED PARTS LIST Black Description 2 Valve hinge cover top right 890417620 hinge top right 890411236 hinge cover bottom right 890417620 thermostat cover 890417619 7 Clip thermostat 890415702 a OO tap push type 890416713 32682 hinge bottom 856029426 ic a wf NTO Oy NO E O O C2 IVO Co P2 hB 0 N N 2008 IMI Cornelius Inc 12 890419404 gt Focus Service Manual Trouble Shooting 1 Product too warm Product not dispensing properly freeze up Light bulb has burnt out change the graphic Turn side panel switch OFF Remove graphic and cover Twist to remove bulb Rep
11. o Cornelius stan dards of competence Please read the warranty carefully and note the exclusions listed Should any claims become necessary make them through the Cornelius Service Centre on 800 238 3600 A warranty and customer questionnaire card has been enclosed with your unit Please return this card to ensure the validity of your warranty and to help us improve our cus tomer service The Focus dispenser is only one product from a complete range of drinks dispense refrigeration and catering equipment Simply mark the warranty card and return postage paid for information on any of our products manufactured for use in the leisure industry While every effort has been made to ensure accuracy in this guide Cornelius is unable to be held responsible for any loss consequential loss or damage resulting from any action you may take Cornelius policy is one of constant product development and improvement and some details and specifications of your unit may differ from that de scribed here In the event of any query please telephone the Cornelius Service Centre for latest infor mation 890419404 1 2008 IMI Cornelius Inc Focus Service Manual GENERAL INFORMATION Focus can be used to dispense cold milk in cafeterias schools hospitals hotels kitch ens etc Any BIB Pre Mix products such as flavored milks e g chocolate strawberry soy milk ice tea juices wine can be dispensed as well SPECIFICA
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