DC Vibrator Service Manual
Contents
1. 12 8 24 Volt Battery Operated Specifications Mounting Instructions Operating Instructions Parts List Dimensions Maintenance Technical Data HQ amp Factory Canada 75 Stilson Road 2215 Dunwin Drive Wyoming RI 02898 Mississauga ONT L5L 1X1 E mail vibrators vibco com E mail vibrators vibco com Phone 800 633 0032 Phone 800 465 9709 401 539 2392 905 828 4191 We re ThejVibrator Guys Fax 401 539 2584 905 828 5015 WARNING Failure to read and follow these installation instructions and safety precautions could result in personal injury equipment damage shortened service or unsatisfactory equipment performance All information this document is vital to the proper installation and operation of the equipment It is important that all personnel who will be coming in contact with this product thoroughly read and understand this manual Thank you for choosing VIBCO Inc for your vibration needs You are now the owner of the finest 12 volt DC battery operated vibrator available today backed by complete manufacturer confidence in its quality and dependability For reference please complete the information below about your new VIBCO vibrator Model Number Serial Number Date of Purchase TABLE OF CONTENTS Warning Labels and Serial Number Tags 3 DC 3500 Mounting EE 4 92. 1 PV14 56R M Ring Terminal Refer to Wiring Diagram 2 DC 3500 The DC 3500 requires a master current circuit and a pilot circuit The DC 3500 is a body grounded unit Only one power lead is necessary The vibrator comes complete with the wiring and mounting hardware needed for installation which includes 1 CB12V Circuit Breaker 1 1500PF56 Solenoid 1 1500PF55 Push Button Switch 34 ft 4 AWG Wire 3 P4 56R Ring Terminals 1 PV14 56R M Ring Terminal 20 ft 16 MTW Wire 2 3 4LW Lock Washers 3 PV14 10R M Ring Terminals 1 aye Mounting Plate 2 3 4 10X2 1 4HH Mounting Bolts 2 Nylon Cable Brackets 1 10 24X3 8RH Round Head Screw 1 10 Hex Nut 12 ft 4AWGX12 Wire Assembly Note For battery to vibrator distances greater than 50 ft use 2 AWG Wire PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 16 ELECTRICAL INSTALLATION PROCEDURE The electrical hook up consists of two circuits a master circuit and a pilot circuit except DC 20 see previous page The master circuit supplies the motor with current and must be able to carry the vibrators rated amperage The pilot circuit is the controlling circuit and carries only a small current between the switch on the dashboard and the solenoid connecting or disconnecting the master circuit The supplies needed for hooking up each model are listed on the previous page Mount the solenoid in a convenient location Note that
3. 1 2 IN SEALING RING 1 6 BEARING 8 32 1 25 5 SCREW RD HD MACHINE W LW amp PATCH 875375 GROMMET 9600K47 DS DUCT SEAL 1 401 539 2584 VIBRATORS VIBCO COM FAX 1 800 633 0032 WWW VIBCO COM PHONE 29 REV295 13 Model DC 450T NOT SHOWN 1 WASH IS WASHERKT 71 7 2 000506 1 PLASTIC COVER 1 58 584 GASKET _________ a 9000535 ECCENTRIC 2 5 300US03 1 1 6 sePz0t 4 1 BEARNG 7 3000916 2 ARMATURE 1 30009482 FELD i 10 200SCRO1 12 DOUBLE ENDED STUD 2 11 300055915 BK 009 30005605 2 CAPS 2BRUSHES 12 58565 30 FAX 1 401 539 2584 VIBRATORS VIBCO COM PHONE 1 800 633 0032 WWW VIBCO COM REV295 13 LE o 2 e Model INO2 O2S8IAOSMHOLV SIA V8S7 6ES LOV L XV3 2200 229 008 1 ANOHd Gmm 0 6 Model 993985858 65552525 5 5020 3 DC 500 1 4 20LN 1 4 20X5 1 4SH 1 45 1 4 20X1 4SS 100SCR10 110 1996 100 5331 140 875375 33DC003 33DC026 33DC014 330 016 330 025 400 03 400 04 400 06 1 1 4 20X6 1 2HH 400 11 156 620111 8 7 16FW 7 16LW 7 16 14HN 7 16 14X2 1 2SH 1 4BW 5000 125 100SCRO5 6 400 11 5 030593 Description LOCK NUT SCREW SOCKET HEAD CAP SEAL WASH
4. 2 CAPS 2 BRUSHES 675375 3000559 21 BRUSH HOLDER 2 GROMMET 9600K47 1 WASHER 3000559 22 3000559 23 023 SPRING WASHER SOLID WASHER O RING 3000559 24 SET 15 BPIOSN SNAP RING MOUNTING HARDWARE PARALLEL BUTT CONNECTOR 1 1 1 1 1 1 105W SEAL WASHER 1 1 401 539 2584 FAX VIBRATORS VIBCO COM 1 800 633 0032 PHONE WWW VIBCO COM 33 REV295 13 Model DC 900 ITEM QTY DESCRIPTION ASKET RUBB CARET RER UUU e NTR NUMBERED e 9 a sew ocws 8 SCREW SOCKETSET TT l2l SHAFT BUSHING ARMATURE ASSEMBLY 4 10 24X1 2SEMS 4 1 4 20 3 8 A m m m gt oo 2 10 32 1 455 SCEW SOCKET SET RUSH HOLDER BRACKET ABLE CONNECTOR REW ROUND HEAD MACHINE NDUIT BOX COVER NDUIT GASKET LD DC 900 REW ROUND HEAD MACHINE USH HOLDER USH RMATURE ASSEMBLY 900US28 ROD 3 8 24X7HH 42VM109 ROD 5 16 24X9HH REV295 13 1 401 539 2584 FAX VIBRATORS VIBCO COM 1 800 633 0032 PHONE WWW VIBCO COM 34 Model DC 1600 DESCRIPTION CREW ROUND HEAD MACHINE OVER ASKET RUBBER CREW SOCKET HEAD CAP OCK WASHER CCENTRIC ADJUSTABLE 8 10 24X1SEMSV 48VM23 3 56VM
5. INS rUCHONS e tL 9 12 aluo memet P 13 Adjusting ECOSUN e 13 15 Electrical IEEE dU 16 Electrical Installation 1 i e 17 Br sh Kit RE I TU m 17 Wiring RE MT t 18 20 a e 21 22 23 Parts Lists and Breakdown EH 24 25 842 REPRE n 26 27 DO 200 cr 28 p ein P 29 DG 450 2 s aa quid 30 ee ana ae 31 32 P Oran TP 33 CER 34 DC OO CE 35 pe cs 128 VOR 36 37 P8257 a e 38 Warranty and General Information 39 PHONE 1 800 633 0032 FAX 1 401 5
6. of the bin to the top of the slope Long Bin Stitch weld 4 in channel 1 3 up the length of the bin side stopping welds 1 in from ends Weld vibrator mounting plate to top of channel 1 3 of the overall length of the bin from the front If 2 vibrators are used mount second vibrator to opposite side as first and 1 3 of the overall length of the bin from the back Do not run back vibrator until front of bin is empty and front vibrator is turned off Figure 18 PHONE 1 800 633 0032 FAX 1 401 539 2584 REV WWW VIBCO COM VIBRATORS VIBCO COM 11 OTHER DC MOUNTING INSTRUCTIONS Figure 19 Screw Feeder Feeds from front Stitch weld 4 in channel 1 3 up the length of the bin side stopping welds 1 in from ends Weld vibrator mounting plate to top of channel 1 3 of the overall length of the bin from the back If 2 vibrators are used mount second vibrator to opposite side as first and 1 3 of the overall length of the bin from the front Do not run front vibrator until back of bin is empty and back vibrator is turned off CUSTOM MOUNTING APPLICATIONS VIBCO s application specialists provide general instructions and guidelines for the installation of our vibrators on customer equipment These instructions and guidelines are based on the industries best practices and years of experience in applying vibrators VIBCO specialists are available to review a customer s individual application to verify installation and make recommenda
7. and VIBCO s liability under the warranty does not cover duty cycles longer than those stated above Models DC 3500 and DC 5000 are rated for limited intermittent duty only Maximum continuous running time should not exceed 30 seconds with a minimum of one 1 minute off time Total running time in any 60 minute period is 20 minutes Lubrication All DC vibrator bearings are pre lubricated to last for the life of the vibrator ADJUSTING ECCENTRICS Models DC 20 50 60 450 500 700 have a fixed force settings and cannot be adjusted DC 100 has a single end for adjustment as shown below DC 200 DC 300 DC 900 and DC 1600 have eccentrics on both ends of the motor Setting 3 is the maximum and is the rated force output Setting 2 is the standard and is approximately 2 3 of the maximum force output Setting 1 is approximately 1 2 of the maximum force output Setting 3 Setting 2 Setting 1 To change the eccentric setting remove both end covers and the eccentric screws place the eccentrics at the desired setting and replace the screws and end covers see example Be sure to set the eccentric on both sides of the vibrator to the same setting see Figures 20 amp 21 PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 13 ADJUSTING ECCENTRICS Example DC 100 CHANGING ADJUSTING ECCENTRICS DC 3500 amp DC 5000 Model DC 3500 also has adjustable eccentrics For reference turn t
8. s 5 beso fase reme 15 7 556 162 5 56400 s 125 558 10 2 6 s 105 2450715341 88 512 wee 2 15 210 ne 851 11051 275195 Bolt Size Note Data and dimensions subject to change without notice 5 3 3 3 2 3 3 3 5 5 5 0 DC 450 DC 700 PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 22 TECHNICAL DATA Force Fores impact Volt VPM Weight Duty Cvcl pez m 1 45 covr 5590 ss 38 az oc 60 27 56900 69 2662 126266 600 20 wz 8 563506 3600 16672 126206 4000 350 155 SPECIAL Amps shown for 12 Volt DC 24 volt amps 1 2 of 12 volts except DC 3500 amp 5000 Decibel on A scale at 3 1 meter Note Data and dimensions subject to change without notice NOTE For more information visit VIBCO online at www vibco com PHONE 1 800 633 0032 FAX 1 401 539 2584 ee WWW VIBCO COM VIBRATORS VIBCO COM 23 Model DC 20 A Pd ITEM PART DESCRIPTION 10 24X1 5 8RH SCREW ROUND HEAD MACH
9. 1 401 539 2584 VIBRATORS VIBCO COM PHONE 1 800 633 0032 WWW VIBCO COM REV295 13 Model DC 100 PART WASH 42 300US06 1P 56VM38 1 40SP028 520013 330 021 DESCRIPTION WASHER KIT COVER PLASTIC GASKET HOUSING ECCENTRIC FIXED 33VM01 6 330 003 1 330 026 1 BEARING ARMATURE an ECCENTRIC OUTSIDE 1 1 1 1 33DC025 33DC014 ARMATURE 1 FIELD DC 1 BK 006 8 33DC016 2 CAPS 2 BRUSHES 024 1005 04 O RING BACK COVER 1 10060804 TOOSCRO5 5 SOLID FLAT WASHER 1 27 1 401 539 2584 VIBRATORS VIBCO COM PHONE 1 800 633 0032 WWW VIBCO COM REV295 13 Model DC 200 NOT SHOWN DESCRIPTION lt SE 1740 CABLE CONNECTOR 1 4 20X1 2SH SCREW SOCKET HEAD CAP 1 4 20X1 2SS SCREW SOCKET SET 1 4LW LOCKWASHER 55 10 24 1 25 5 SCREW ROUND HEAD MACHINE W LW amp PATCH 10 24X1 2SS SCREW SOCKET SET 100SCR10 SPACER 16 3 SO CORD A LW 3M Y WIRE NUTS 33DC003 ARMATURE 12V 330 011 HOUSING 330 012 ECCENTRIC INSIDE 33DC013 ECCENTRIC OUTSIDE 330 014 BRUSHES 33DC016 BRUSH CAPS 330 017 BRUSH CAP PROTECTOR 330 021 FIXED ECCENTRIC 33DC025 FIELD DC 33VM20 CONDUIT BOX 33VM21 1 COVER GASKET 33
10. QTY PART NO DESCRIPTION 1 1500 52 3 HOUSING DC 5000 5100 137 SNAP RING 1500PF32 ECCENTRIC 3 8 16X1 2SS SCREW SOCKET SET 1 MOUNTINGCOVER 5 BELLEVILLE WASHER 1 1500681 MOTOR ASSEMBLY DC 5000 24V 4 1500274 4 OPF _BRUSH 1 2 150042 PLASTICBRUSHHOLDER j 2 fPF5 SPRNG 2 150043 METALBRUSHHOLDER j 2 PN 1 1500256 DUST COVER WITH BEARING INCLUDED WITH 1500PF64 1 MOTOR ASSEMBLY 1 401 539 2584 FAX VIBRATORS VIBCO COM 1 800 633 0032 WWW VIBCO COM PHONE 38 REV295 13 WARRANTY AND GENERAL INFORMATION Warranty All warranty claims must be submitted to VIBCO for approval prior to any repairs being done Failure to do so will void any and all warranty coverage All repairs will be done at the VIBCO factory Errors Shortages amp Complaints Complaints concerning goods received or errors should be made at once Claims must be made within five days after receipt of goods Clerical errors are subject to correction Damage during shipping must be reported to the carrier not VIBCO Returning Parts Parts should not be returned to VIBCO without prior authorization Call VIBCO s customer service department at 800 633 0032 800 465 9709 in Canada for a Return Goods Authorization RGA number A return authorization will be faxed to you Use this as your packing slip Return shipping must be p
11. 1 in from the e ends and welding 37 6 leaving 3 between welds see Figure 9 Doghouse Cylinder Doghouse Cylinder S lt 2 AI g Tailgate Figure 10 Tailgate Figure 11 Heated Truck Body Weld the mounting channel between the sills and to the skin of the heated body Stop welds 1 in from ends of channel Hopper Trucks For Spreading Salt Sand Lime etc Locate the vibrator approximately 1 3 1 2 the overall length from the rear and 1 4 of the overall height of the bin Add 4 in channel to the side of the existing stiffener see Figure 7 Weld mounting plate to the top of channel legs Or skip weld 1 4 x 2 1 2 in x 2 1 2 in angle iron between the existing stiffeners and weld mounting plate on top see Figure 8 PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 9 OTHER MOUNTING INSTRUCTIONS The Length of the Channel Iron is determined by the thickness of the bin plate For 3 16 in to 3 8 in thick plate use 3 ft to 5 ft long channel If the bin plate is under 3 16 in thick use channel equal to the length of the bin or at least 6 ft to 7 ft long If bin plate is over 3 8 in thick use 2 ft to 3 ft long channel Figure 12 Trucks With Bottom Dump Hoppers Between two bays use 4 in or 6 in channel long enough to cover at least 3 4 of each bay Skip weld the channel in place stopping weld 1 in from ends Weld the vibr
12. 242 or equal and lock washer Shim opposite foot overshim slightly then tighten other bolt WARPED PLATE Note A loose vibrator can cause damage to the bin and may also get electrically overloaded which could cause motor burnout Be sure to install a safety chain or cable to vibrator Adhere to any other local state or federal safety codes that may apply For no weld bolt on installations contact the technical service department at VIBCO at 1 800 633 0032 PHONE 1 800 633 0032 FAX 1 401 539 2584 ee WWW VIBCO COM VIBRATORS VIBCO COM 4 DC 3500 5000 MOUNTING INSTRUCTIONS Saftey Cable Push Button On panel Battery Positive Terminal Solenoid Switch Cdble Figure 1 Flat Bed Dump Trucks and Tandem Trailers The vibrator should be located underneath the body preferably 1 4 the body length from the front or as close to this as possible and centered between sills or main beams see Figures 1 8 2 Check to make sure the vibrator clears hydraulic tanks gas tanks etc when the body is in the down position It is important to reinforce the truck body so it will be able to take the vibration created without causing damage For large dump body trucks the easiest and most effective way to mount the vibrator is to weld a 4 in channel iron over at least three cross members Weld vibrator mounting plate onto the channel iron positioning the mounting plate on the channel iron over a stiffener see Figure
13. 3 For small dump body trucks weld a 6 in channel between cross members and to body skip weld to body and weld the vibrator mounting plate to the middle of the channel iron see Figure 5 For aluminum body trucks use an aluminum channel and weld it over at least three cross members and weld an aluminum vibrator mounting plate to the middle of the channel iron over the middle of a stiffener see Figures 2 amp 3 On front mounted telescopic hoist bodies locate vibrator just outside either one of the long members Weld sides and underneath channel to dump body stiffener Place channel as close to the doghouse as possible PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 5 DC 3500 5000 MOUNTING INSTRUCTIONS REV295 13 Doghouse Cylinder Tailgate Figure 3 Weld 4 in channel over at least 3 stiffeners Then weld vibrator mounting plate to channel Doghouse Cylinder N LES Weld 4 in or 6 in channel between main beams Then weld sides and underneath of 5 8 in x 4 in or 6 in x 12 in long mounting plate If channel is turned with legs to dump body weld in threaded studs If channel is turned as shown use standard bolts PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM DC 3500 5000 MOUNTING INSTRUCTIONS Figure 5 For smaller dump bodies stitch weld a 6 in channel between cross members amp to bod
14. 38 2R 2 9 62 22 6 CCENTRIC OUTSIDE mir PART CREW SOCKET SET OCK WASHER OUSING END BELL EARING NAP RING CCENTRIC INSIDE CC TSHAFT BUSHING ARMATURE ASSEMBLY IELD DC 1600 ABLE CONNECTOR 10 24X1 28EMS SCEW ROUND HEAD MACHINE ONDUIT BOX COVER OVER GASKET RMATURE ASSEMBLY CREW SOCKET SET RUSH HOLDER BRACKET 4 10 24X3 8RH SCREW ROUND HEAD MACHINE RUSH HOLDER RUSH RUSH CAP RT 1 401 539 2584 FAX VIBRATORS VIBCO COM 1 800 633 0032 WWW VIBCO COM PHONE 35 REV295 13 Model DC 3500 BIG BERTHA DESCRIPTION 2 iscoerat BRUSH 215668 INCLUDED WITH PART NO 1500PF64 MOTOR ASSEMBLY 1 401 539 2584 FAX VIBRATORS VIBCO COM 1 800 633 0032 WWW VIBCO COM PHONE 36 REV295 13 Model DC 3500 24V BIG BERTHA 24Volt 37 PART NO 1500PF38 1500PF82 5100 137 1500PF32 DESCRIPTION MOUNTING PLATE HOUSING AND BEARING SNAP RING ECCENTRIC 3 8 16X1 2SS 1500PF33 3 8BW SCREW SOCKET SET MTG COVER WITH BEARING BELLEVILLE WASHER CO O BY co N 3 8 16 1 1 4 SCREW HEX HEAD ala 1500 50 1500PF36 4 3 8 16 6 1 2 MOTOR ASSEMBLY DUST COVER 24 VOLT SCREW HEX HEAD CAP FAX 1 401 539 2584 VIBRATORS VIBCO COM o lt 1 800 633 0032 WWW VIBCO COM REV295 13 Model DC 5000 XL BERTHA 12Volt
15. 39 2584 ee WWW VIBCO COM VIBRATORS VIBCO COM 2 WARNING LABELS AND SERIAL NUMBER TAGS WARNING Do not operate with counterweight guards removed Whenever the covers are removed make sure that the power is turned off and locked so it cannot be turned on accidentally Location On body of vibrator Do not operate with counterweight guards removed No Opere Con El Contrapest De Protecci n Removido Ne pas faire fonctionner si les dispositifs de protection de contrepoids sont enlev s WARNING Make sure ground connections are completed Before working on unit disconnect electric supply ol Location Wrapped around end of cord w Make sure ground connections are completed Disconnect electric supply before working on unit Asegurese Que La Conexion A Tierra Esta Hecha Antes De Abrur La Unidad Desconecte La Energia El ctrica S assurer se les mises la masse sont bien effectu es Avant de travailler sur l appareil d brancher la source d alimentation Please have the information on this tag ready when ordering parts or contacting the technical service department at VIBCO Location On top of conduit box DC 3500 Sticker on round motor WYOMING 02898 USA MISSISSAUGA ONT L5L1X1 CANADA PHONE 1 800 633 0032 FAX 1 401 539 2584 REVS WWW VIBCO COM VIBRATORS VIBCO COM 3 MOUNTING INSTRUCTIONS CHECKLIST The warranty is void if vibrator is not properly installed During
16. ER SCREW SOCKET SET SPACER PLASTIC CORD COVER 12V 24V CABLE CONN STRGT LIQUIDTITE HOSE CLAMP DIXON GROMMET 9600K47 ARMATURE 12V ARMATURE 24V BRUSHES BRUSH CAPS FIELD DC HOUSING MACHINING MALE HOUSING MACHINING FEMALE ECCENTRIC DC 500 SCREW HEX HEAD CAP FLANGE COVER WITH MOTOR O RING VITON BEARING WASHER FLAT LOCKWASHER HEX NUT SCREW SOCKET HEAD CAP BELLVELLE WASHER SNAP RING SPACER FLANGE COVER W CORD RELIEF AN hh HA KHANNA REV295 13 PHONE 1 800 633 0032 WWW VIBCO COM FAX 1 401 539 2584 VIBRATORS VIBCO COM 32 Model DC 700 PART 10 24 7 85 5 48 23 3 CA 4 lt S TEM NOT SHOWN DESCRIPTION MACHINE SCREW WI LW amp PATCH PLASTIC COVER o 5 2 GASKET 7000 002 5160 OUTSIDE ECCENTRIC HEAVY LOCKWASHERS 1 2 3 4 5 6 5 16 18X1 1 4HH 425 15 16000537 HEAD SCREW SPACER END BELL HOUSING 39P201 14 1 900US35 1 4 20 3 855 BEARING ECCENTRIC 1 7000004 3 700DC04 4 3000518 2 300US18 4 10 24 3 1 2 SOCKET SET SCREW ARMATURE COMPLETE DC 700 ARMATURE DC 700 24V FIELD 700 FIELD DC 700 24V RND MACHINE SCREW n 700DC012 THRU RODS WOUSSS 13S 300US60 15 3000559 14 BRUSH W O RING SEAL
17. INE 10 24X3 3 4RH SCREW ROUND HEAD MACHINE 10 24X1 2SS SCREW SOCKET SET 10 LOCKWASHER 205 06 1 HOUSING SPR 20 20SPRO7 ECCENTRIC 505 MOTOR PLATE 2 3 4 5 7 8 600 07 1 2 1 401 539 2584 VIBRATORS VIBCO COM PHONE 1 800 633 0032 WWW VIBCO COM 24 REV295 13 Model DC 50 A A A ITEM PART DESCRIPTION i 10 24X1 5 8RH SCREW ROUND HEAD MACHINE 10 24X3 3 4RH SCREW ROUND HEAD MACHINE 1 4 20X3 1 6SSK SCREW SOCKET SET KNURLED 10 LOCKWASHER 20SPRO6 1 HOUSING SPR 20 405 035 5 40 20 505 MOTOR PLATE 600 07 1 2 MOTOR DC 20 50 12V 2 3 4 5 6 9 6OCE12 BEARING COVER FAX 1 401 539 2584 VIBRATORS VIBCO COM PHONE 1 800 633 0032 WWW VIBCO COM 25 REV295 13 Model DC 60 PART DESCRIPTION 60CE04P HOUSING PLASTIC NN HOUSING TAPPED PLASTIC 1 600 07 1 1 MOTOR 12 V 605072 MOTOR 24 V 40DC06 4 ECCENTRIC 20SPR14 ECCENTRIC 174 20 4 112 5 SCREW HEX HEAD S STL 1 4 20X1HHS SCREW HEXHEAD S STL IOCKNUT 8 85 3281 455 SCREW SOCKET SET NYLON SCREW SOCKET 8 3254 CABLE CONNECTOR 3 8 NPT FLEX 26 FAX
18. VM21 2 CONDUIT BOX COVER DS DUCT SEAL N UJ 33VM22P COVER PLASTIC 33VM23R RUBBER GASKET 5 16 18LN LOCKNUT 5 16 18X6 1 2HH SCREW HEX HEAD CAP 1 4 20X7HH SCREW HEX HEAD CAP 5262 1 2 IN SEALING RING 33 01 6 BEARING 875375 GROMMET 9600K47 ml Nj Co 1 401 539 2584 FAX VIBRATORS VIBCO COM 1 800 633 0032 PHONE WWW VIBCO COM 28 REV295 13 Model DC 300 NOT SHOWN DESCRIPTION SE 1740 CABLE CONNECTOR 041 O RING 1 4 20LN LOCKNUT 1 4 20X1 2SH SCREW SOCKET HEAD CAP 1 4 20 1 255 SCREW SOCKET SET 1 4 20X7HH SCREW HEX HEAD CAP 10 24X9 16RH SCREW ROUND HEAD MACHINE 100SCR10 SPACER 3M Y WIRE NUTS 330 003 ARMATURE 12 33DC004 HOUSING 330 007 END COVER 330 012 ECCENTRIC INSIDE 330 014 BRUSHES 330 015 BRUSH HOLDERS 330 016 BRUSH CAPS 330 017 BRUSH PROTECTOR 33DC020 ADJ ECCENTRIC 33DC021 FIXED ECCENTRIC 531 51 5 515 33DC025 FIELD DC 33VM20 CONDUIT BOX 33VM21 1 COVER GASKET 33VM21 2 CONDUIT BOX COVER 5 16 18LN LOCKNUT 5 16 18X6 1 2HH SCREW HEX HEAD CAP 5262
19. ator mounting plate to the center of the channel between the two bays Figure 13 Figure 14 Location of Vibrator on Rectangular Bins Location of Vibrator on Conical Bins Skip weld 4 in channel onto sloping side of bin Skip weld 4 in channel onto side of bin stopping weld 1 in from ends Weld vibrator stopping weld 1 in from ends Weld mounting plate to channel 1 4 1 3 of the vibrator mounting plate to channel 1 4 distance from the bottom of the bin to the top of 1 3 of the distance from the bottom of the slope the bin to the top of the slope PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 10 OTHER DC MOUNTING INSTRUCTIONS 4 CHANNEL 3 8 GUSSETS 4 x 4 TUBING MOUNTING PLATE VIBRATOR Figure 15 Double Hopper Weld 4 in channel to inside slopes of hoppers Stop welds 1 in from ends Weld a 4 in square piece of tubing between channel Weld mounting plate to the center of the tubing and add 3 8 in thick gussets for added strength AS CLOSE AS POSSIBLE Figure 17 Angle Stiffeners Stitch weld 1 4 in x 1 1 4 in x 1 1 4 in angle iron to hopper stopping welds 1 in from ends Weld vibrator mounting plate to angle iron 1 4 1 3the distance from the bottom Short Screw Feeder Stitch weld 4 in channel to back or side of bin stopping welds 1 in from ends Weld vibrator mounting plate as close as possible to feeder
20. body lengths 11 12 ft Force 1500 Ibs Dump body lengths up to 10 ft PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 15 ELECTRICAL INSTALLATION DC 20 DC 50 DC 60 JUNIOR The DC 20 vibrator is a low amperage unit that can be wired directly through a toggle switch One lead connects to positive the other to negative One of the leads can be connected to the body on body grounded applications To simplify installation wiring kit number WK 3 is available and consists of 1 SPST On Off Toggle Switch 30 ft 16 MTW Wire 2 BSV14X L 16 Butt Splices 2 PV14 10R M Ring Terminal Refer to Wiring Diagram 1 DC 100 DC 200 DC 300 DC 450 DC 500 BULLDOG DC 700 DC 900 amp DC 1600 These vibrators require a master current circuit rated for the vibrators operating current and pilot circuit One lead connects to positive the other to negative One of the leads can be connected to the body on body grounded applications To simplify installation two wiring kits are available WK 1 includes a maintained contact toggle switch and WK 2 includes a momentary contact push button switch The wiring kits consist of 1 SPST On Off Toggle Switch WK 1 only 1 1500PF55 Push Button Switch WK 2 only 1 1500PF56 Solenoid 30 ft 10 MTW Wire 2 PV10 56R M Ring Terminals 2 BSV10X L 10 Butt Splices 20 ft 16 MTW Wire 4 PV14 10R M Ring Terminals
21. ections are properly secured New installations should insure that the vibrator is properly grounded to the frame If the vibrator is not mounted to the main frame such as on a pivoted truck body make sure the body is grounded to the main frame The vibrator is designed to ground through the foot For more positive grounding use the grounding strap provided in the wiring kit Make sure push button or on off switch and solenoid are in proper working order If damaged or non functioning replace 2 Vibrator is running slow loss of RPM Measure motor voltage If less than 12 volts DC wire size should be increased Check the brushes and change if necessary The life of the brushes is approximately 1 000 hours The brush life is dependent on the duty cycle 3 An unusual sound banging coming from the vibrator This usually means that the mounting is cracked or the vibrator is loose Check the vibrator mounting bolts for tightness Check the mounting structure New installations may be too weak Reinforce mount area immediately by adding stiffeners angle iron or channel iron In existing installations look for cracks in mounting angle iron or plates Also look for fatigued or cracked welds Repair and reinforce immediately PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 21 DIMENSIONAL DATA puc i cms 38 me s e 5250 4 102 enne 123 10 555
22. installation follow and check off the following steps and your vibrator should provide you with years of trouble free service Determine the length of the channel iron Select thickness of vibrator mounting plate and method of mounting STITCH Weld mounting plate to channel iron Determine where vibrator should be placed on the bin STITCH Weld channel iron to bin Place vibrator on mounting plate It is important that you check the mounting plate for any warping Secure vibrator firmly Install safety chain or wire Connect electrical wiring FILL OUT WARRANTY CARD Important Safety Instructions When installing vibrator make sure that the rotary motion of the vibrator is in the direction of flow the length of the vibrators body should be 90 degrees or perpendicular to the direction of flow Secure one end of vibrator to the mounting plate using one or two bolts depending on the model If mounting plate is warped or bent due to welding shim the opposite end of vibrator over shim slightly and tighten remaining mounting bolt s to 260 ft lbs Remove end cover on vibrator and spin shaft with finger it should spin freely if not re shim vibrator does not apply to DC 60 DC 500 or DC 3500 Retighten the bolts after the first 10 15 minutes of running then check them periodically for tightness When mounting the DC 3500 secure vibrator with one bolt use Loctite
23. o page 14 for more detail To change these eccentrics Unscrew 2 3 8 16 x 6 1 2 hex head bolts Remove dust cover Pull motor field away from armature assembly Unscrew 3 8 16 x 1 1 4 socket head bolts Remove cover by unscrewing 3 10 24 x 3 8 screws amp using longer screws in 3 threaded holes in mounting cover turn screws to draw motor assembly out of housing 6 Loosen 2 3 8 16 x 1 2 set screws on outer most eccentric and adjust to desired output according to chart on page 13 To reassemble 1 Put eccentric amp armature assembly back onto housing using 3 8 16 x 1 1 4 socket head bolts with disk locks 2 Make sure motor shaft spins freely before reassembling If it doesn t tap front of the mounting cover until it does 3 Put motor field back on armature spreading brushes over commutator NOTE be sure field pin lines up with center of mounting cover holes and terminal port is in center of feet of housing 4 Put dust cover back on with 2 3 8 16 x 6 1 2 hex head bolts amp tighten evenly to draw back into place Or E IMS use Loctite 242 or equal when replacing screws PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 14 DC 3500 Eccentric Settings Factory Settings Force 3500 165 Dump body lengths 17 ft amp up Force 3000 Ibs Dump body lengths 15 16 ft Force 2500 Ibs Dump body lengths 13 14 ft Force 2000 Ibs Dump
24. ors The CB12V figure 22 thermal overload circuit breakers are designed to be used in the main circuit of VIBCO s DC 3500 dump body vibrator to prevent operators from running the vibrator in excess of its maximum continuous running time of 30 seconds which can cause premature failure By wiring a push button to a fused ignition controlled power source vibrator cannot be operated unless ignition switch is on When the CB12V is installed as shown see Wiring Diagram 4 attempting to operate the vibrator for longer than 30 seconds will cause the circuit breaker to open shutting down the vibrator The circuit breaker will automatically reset in approximately 2 minutes LE LL HOLE FOR 1 4 SCREW 1 4 28UNF 2A THREAD 2 13 32 Figure 22 NOTE WARRANTY WILL BE VOID IF CIRCUIT BREAKER IS NOT INSTALLED Wiring Diagram 4 WK 4 Push Button 16 AWG Wire Switch 16 AWG Wire E CB12V Circuit Breaker 4 DC 3500 5 Vibrator Grounds Through Foot 4 Wire gt 4 AWG Wire 4 AWG Wire T Grounds Battery Ground Through Foot 12 Volt DC For lengths exceeding 50 ft use 2 AWG wire PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 20 TROUBLESHOOTING 1 Vibrator doesn t start Make sure vibrator is getting power Check fuses and make sure all conn
25. pira pc s000 910 4 1500 44 5 16 or less 2 1500PF45 a 2 1500PF46 s Holder e PHONE 1 800 633 0032 FAX 1 401 539 2584 REVS WWW VIBCO COM VIBRATORS VIBCO COM 17 WIRING DIAGRAMS DC 20 DC 50 amp DC 60 16 MTW Wiring Diagram 1 WK 3 On Off Toggle Switch DC Vibrator Ground DC 100 DC 200 DC 300 DC 450 DC 500 DC 700 DC 900 amp DC 1600 DC Vibrator Battery 12 Volt DC Wiring Diagram 2 WK 1 WK 2 Push Button Switch or On Off Toggle Switch 16 MTW To Ignition Switch Controlled Power Source Fused Ground PHONE 1 800 633 0032 REV295 13 WWW VIBCO COM Grounds Through Foot FAX 1 401 539 2584 VIBRATORS VIBCO COM 18 lt Q lt zm lt 2 lt 0 lt Refer to Wiring Diagrams 1 amp 2 for correct wire sizes according to vibrator model Battery Ground 12 Volt DC DC Vibrator Signal from cab to Starter Motor on operate gasoline engine that spreader powers hydraulic pump Solenoid Switch that activates hydraulic Ground On Off Toggle Switch spreader motor 1 401 539 2584 VIBRATORS VIBCO COM PHONE 1 800 633 0032 WWW VIBCO COM 19 REV295 13 OVERLOAD CIRCUIT BREAKER INSTALLATION For DC 3500 Big Bertha Dump Body Vibrat
26. repaid Material returned may be subject to a 10 restocking fee All returned shipments should clearly display your name address and original invoice number to ensure proper credit Orders for custom equipment built to customer s specifications are not returnable Product Changes VIBCO reserves the right to make changes in pattern design or materials when deemed necessary without prior notice or obligation to make corresponding changes in previous models To be sure of exact mounting dimensions it is recommended that you obtain a certified dimensional drawing from the factory Ordering Spare Parts Parts can be ordered through authorized distributors or from VIBCO s Spare Parts Department The following data should be provided when placing your spare parts order From foot of housing Model of unit From spare parts list Reference number part number description and quantity required Shipping instructions Specify shipping point and method of shipping PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 39 VIBRATORS www vib
27. the solenoid grounds through its body so make sure that it is mounted to a well grounded surface Cut off enough large cable to run from the vibrator to one of the solenoids large terminals On dump bodies be sure to guide cable around the pivot so that it will not be pinched by the beds movement Run the balance of the large cable from the other large terminal to the positive battery terminal if the truck is grounded from the positive terminal connect cable to the negative battery terminal Select a convenient location on the truck dashboard for the switch Using the small cable connect one terminal on the switch to the small terminal on the solenoid on solenoids with two small terminals connect to the terminal marked 5 Run another length of small cable from the other switch terminal to a power source This cable can be connected to the ignition switch so that when the ignition is turned off the vibrator cannot be operated see figure 1 NOTE Warranty will be void if circuit breaker is not installed BRUSH KIT REPLACEMENT Model Parts in Kit Brush Brushes Caps Length Number amp Accessories Replacement DC 900 2 900 12 1B DC 1600 BK 003 2 900US10 5 16 or less DC 100 DC 200 2 33DC014 DC 300 BK 006 2 33DC016 3 8 or less DC 500 DC 450T 7 2 300US60 15 Plastic BK 009 22300055913 5 46 or less Brush Screw Holder _ 4 1500PF41 Bin 2 1500PF42 DC 3500 2 1500PF43
28. tions These recommendations should not be considered as the Welding Procedure Specifications for the installation If Welding Procedure Specifications are required they should be provided by a professional engineer who is familiar with the structure the vibrator is being mounted to as well as all of the specifications of the materials being used and any of the environmental details present at the application For more custom mounting applications call email or fax PHONE 1 800 633 0032 FAX 1 401 539 2584 REVS WWW VIBCO COM VIBRATORS VIBCO COM 12 OPERATING INSTRUCTIONS Duty Cycle VIBCO s 12 and 24 volt DC vibrators are rated for either continuous intermittent or limited intermittent duty Models DC 20 DC 60 DC 100 DC 200 DC 300 DC 450 and DC 500 are rated for continuous duty Be sure to use a continuous duty solenoid VIBCO part number 1500PF56 Models DC 700 DC 900 and DC 1600 are rated for intermittent duty Running time for these vibrators should not exceed 30 minutes in any 60 minute period Continuous duty solenoids VIBCO part number SW 266 should be used with these units Drilling holes in the end covers to provide the unit with ventilation can increase the duty cycle The duty cycle must be determined in each particular application A temperature test of the field casing can help to determine the duty cycle Temperature should not exceed 180 degrees Fahrenheit Longer duty cycles can considerably decrease brush life
29. y skip weld to body amp weld mounting plate to middle of channel iron Doghouse Cylinder Tailgate Figure 6 Weld 6 in channel between cross members and to dump body skip weld to body Weld vibrator mounting plate to center of channel Notch channel for mounting bolts or weld in bolts PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM 7 DC 3500 5000 MOUNTING INSTRUCTIONS FIT BETWEEN CROSSMEMBERS CENTER HOLES ON CHANNEL 6 x 10 5 CHANNEL STEEL OR ALUMINUM MOUNTING PLATE FULL WELD ENDS OF MOUNTING CHANNEL TO CROSSMEMBERS BOTH SIDES USE 3 4 10 x 2 1 2 GRADE 8 BOLTS KNOTCH MOUNTING CHANNEL TO FIT 2 Y CENTER OF DC 3500 5000 MOUNTED AT 1 4 BODY LENGTH FROM THE FRONT OF DUMP BODY PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORS VIBCO COM OTHER MOUNTING INSTRUCTIONS Cross Memberless Dump Body Mounting Center of vibrator should always be mounted at 1 4 of the body Plate Under Channel length from the front of the dump body Figure 8 1 Align 13 16 holes in channel with the 3 4 10 tapped holes in 1500PF38 mounting plate Stitch weld mounting plate to underside of channel iron see Figure 8 starting 1 2 in from the ends leaving approximately 2 between welds DC 3500 Mount 2 Stitch weld channel iron to dump body starting
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