About My Go-Ped® Model
Contents
1. About My Go Ped Dealer Service Center Patmont Motor Werks Brand Products Electric Powered Operator s Manual Contains IMPORTANT and VITAL User Information Read Entire Operator s Manual Before Operation of Your Electric Powered Go Ped 2009 Patmont Motor Werks All Rights Reserved WHAT WE GUARANTEE AND WHAT YOU PROMISE US Patmont Motor Werks a Nevada Corporation hereinafter referred to as P M W expressly warrants that each of its products is free from defects in material and workmanship under normal operating conditions and according to proper use for a period of 90 days from the date of original purchase Normal operating conditions require adequate fuel oil ratio and or routine care and maintenance by the purchaser of the product Proper use means that the P M W transportation product is to be used only in the manner intended for personal transportation of a single rider with proper safety equipment described on the RED SAFETY WARNING LABEL affixed to the product P M W Transportation Products are intended for use only with the proper safety equipment on smoothly paved safe dry non oily surfaces in accordance with local regulations during daylight hours In express consideration for purchasers execution of the limited warranty and liability agreement P M W will repair or replace any part or component other than tires of the P M W transpor tation product free of charge to the original2. Night Riding Never ride your scooter kart at night or in conditions of poor visibility WARNING Riding at dawn dusk or at times of poor visibility without a lighting system which meets local regional laws and without approved reflectors is illegal dangerous and can result in serious injury or death Section 3 Assembly 3 1 Pre Assembled Scooters S7 Some models come completely and fully assembled so there is no assembly en At requirement other than an inspection of all components to insure that nothing was damaged during shipment If you see any damage or stressed compo nents then contact your local authorized Go Ped dealer for replacements or repairs to those components 3 2 Some Assembly Required Some models are shipped in the box partially assembled for shipping pur poses Before doing any final assembly do an inspection of all components to insure that nothing was damaged during shipment If you see any damage or stressed components then contact your local authorized dealer for replace ments or repairs to those components A Front Wheel 1 Inspect all components for damage 2 Remove bolt and washers from end of front axle A1 3 Remove front axle from front fork or bag A1 4 Insert brake disc into front brake caliper and align wheel with axle bushing A2 5 Insert axle through steering arm bushing and into wheel hub It may be necessary to align inner wheel spacer between bearings to allow axle insertion
3. t swerve when looking over your shoulder Always go with traffic flow and keep to the far side of the road Never ride on sidewalks Avoid riding in bad weather wet muddy icy conditions or when visibility is obscured Do not do stunts wheelies or jumps They will increase your chances of injury and damage to your scooter kart You are sharing roads trails and riding areas with others Respect their rights and be tolerant if they inconvenience you Always yield right of way to pedestrians and animals Ride in a way that does not frighten or endanger them and avoid riding near them whenever possible Keep your speed consistent with the conditions and keep in mind that speed has a direct relation to control as well as component stress Never carry passengers Never carry anything that can obstruct vision or control of your scooter Everyone must be responsible for the environment ride accordingly Stunts Wheelies or Jumps The electronics in your ESR are sensitive to heavy vibration and shock loads These stunts can be fun but it puts incredible stress on everything Riders who insist on jumping risk serious damage to their scooter kart and themselves 2 6 Wet Weather Riding Riding in wet conditions is not recommended and must be avoided WARNING Wet weather impairs traction braking and visibility for riders and others The risk of accident dramatically increases in wet conditions and should be avoided
4. A2 6 Install axle and tighten axle bolt and nut until snug A3 7 Check wheel rotation and proper front brake actuation B Rear Wheel 1 Remove axle nut and washers from end of rear axle A4 2 Install rear wheel with valve stem on left side to prevent interference with gas tank bracket A5 3 Rotate rear fender and tank mount bracket and align with rear axle NOTE Make sure fender doesn t rub wheel or interfere with drive components A6 4 Install axle bolt with washers between bearings and bracket and nut 5 Tighten rear axle bolt 6 Check for free rotation of rear wheel 7 Check for proper operation of rear brake if applicable 8 Check for proper drive component operation C Pneumatic Tire Information e Never use tires or tubes not recommended by Go Ped or P M W or exceed the maximum P S I limits of the tire assembly in use CAUTION Replace front or rear tires when tread is worn within 1 16 tread depth A V N or if obvious tire damage has occurred D Non Pneumatic Tire Information Non pneumatic tires require no maintenance but must be replaced when normal wear and tear makes the tire diameter reach the wear limit dimple found on the side wall of the tire If split cracked or torn tires should be replaced immediately E T Handle Installation 2 1 Remove the plastic hinge pin from the bottom of the handle bar Line up holes in bar witower nings assembly et 2 Compress
5. with an authorized Go Ped dealer who can further assist you with questions you might have and is an excellent source for your OEM parts If you have trouble finding your closest authorized dealer you can find them by using our online dealer finder tool at www goped com 1 Break in Period Your new Go Ped will last longer and perform better if you break it in properly before normal operation See section 4 Control cables will stretch or seat when a new Go Ped is used for the first time and may require adjustment soon after the short break in period Your Mechanical Safety Check will help you identify some of the things that may need adjustment or service It is recommended that you have an authorized Go Ped dealer perform a periodic check ups Typically a dealer will suggest you bring it back for a 30 day checkup or after the first 5 to 15 hours depending on your riding style and geographic condition 2 Before every ride Mechanical Safety Check see section 2 2 Lube adjust chain Lift the front wheel off the ground and turn from side to side and wiggle back and fourth If the steering feels loose or sloppy do not ride and have an authorized Go Ped dealer check it AN Inspect the brakes For scooters equipped with disc brakes check to see if you have sufficient brake pad life more then the thickness of a dime Are all brake caliper braking surfaces com pletely contacting the braking services of the wheel or brake disc
6. If not have an authorized Go Ped dealer perform adjustments 3 During and After a long ride exposure to water and grit or every 100 miles Clean the Go Ped and if your scooter is fitted with a chain drive inspect and replace if necessary 4 After every long ride or hard ride or after ever 10 to 20 hours of riding eCheck all the control cables to insure that they are securely attached to your Go Ped and that the levers are functioning normally If you see rust kinks and or fraying then have your authorized Go Ped dealer replace them eCheck the frame fork and t handle particularly in areas around all tube joints for any deep scratches cracks or discoloration These are signs of stress caused fatigue or overloading and indicate that a part is at the end of its useful life and needs to be replaced eCheck to make sure that all parts and accessories are still secure tighten any which are not eCheck drive components for wear adjust or replace if necessary Clean and oil chain and check chain tension 5 As required If any part fails your Mechanical Safety Check see section 2 2 have those parts serviced immediately 6 Every 25 to 50 hours Take your Go Ped to an authorized Go Ped dealer for a complete check up Brakes steering bolts bearings and drive components should all be looked at and adjusted replaced or repaired as necessary Your authorized Go Ped dealer may have a variety of attract
7. instructions in user manual before operating this P M W product _ Adults purchasing this Unit for Children inclusive but not limited to a Parent or Guardian assume direct liability for injury to the child or to third parties to whom the child entrusts the vehicle _ Homeowners Insurance may not cover either Direct or Third Party Liability Claims Arising from Use of this or any other Go Ped product _ herewith promise not to entrust this vehicle to any child under the age of 16 Sixteen years of age _ Never remove exhaust tube from manifold of engine or serious damage to your GoPed and yourself will result WE SETTLE ARGUMENTS BY ARBITRATION ANY DISPUTE HEREUNDER WILL BE RESOLVED THROUGH BINDING ARBITRATION IN THE CITY OF RENO COUNTY OF WASHOE NEVADA ACCORDING TO THE RULES GERMANE TO ARBITRATIONS CONTAINED IN REVISED NEVADA STATUTES WE AGREE TO HAVE ANY DISPUTES ARISING OUT OF THE MATTERS INCLUDED IN THE ARBITRATION OF DISPUTES PROVISION DECIDED BY NEUTRAL ARBITRATION AS PROVIDED BY NEVADA LAW AND THAT YOU ARE GIVING UP ANY RIGHTS YOU MIGHT POSSESS TO HAVE THE DISPUTE LITIGATED IN A COURT OR JURY TRIAL BY SIGNING BELOW YOU ARE GIVING UP YOUR JUDICIAL RIGHTS TO DISCOVERY AND APPEAL UNLESS THOSE RIGHTS ARE SPECIFICALLY INCLUDED IN THE ARBITRATION OF DISPUTES PROVISION IF YOU REFUSE TO SUBMIT TO ARBITRATION AFTER AGREEING TO THIS PROVISION YOU MAY BE COMPELLED TO ARBITRATE UNDER THE AUTHORITY OF THE NEVADA CODE OF CIVIL PR
8. of the electronics Hot or Cold Another weather conditions you should be aware of are extreme temperatures The hotter the temperature the less efficient your unit will be so try to avoid operation on those very hot days Also avoid allowing your scooter to sit in freezing temperature as this could cause sever battery damage Note Only use original Go Ped tires wheels Replacing the rubber tire takes some practice If you are having trouble have your authorized Go Ped dealer teach you or have them perform this task for you Replacing pneumatic tires and tubes The tires and tubes are critical components requiring precise reassembly to insure proper alignments An authorized Go Ped dealer using OEM parts should do this operation the wheel Failing to do so can result in serious injury A Warning Completely deflate wheel before wheel disassembly or any work on Chain Tension Adjustments Proper chain care and maintenance is essential to longevity and wear of the drive components on your chain drive unit e Your unit may be fitted with an auto adjusting chain guild that will automatically self adjust for proper chain tension The only maintenance required for it is to insure that it is still operating properly and still keeping tension on the chain e Make sure that the sprockets are perfectly aligned to each other Use a long straight edge or you can check this visually by lining up the rear sprocket with the front and seeing
9. purchaser who registers his her product under the warranty program Warranty service can be obtained by calling your local dealer or the Tech Line at 925 373 7827 and following the instructions given by the service representative Shipping costs will be at the purchasers expense This warranty does not apply to tire wear operation under abnormal conditions or damage to the vehicle brought on by improper use Racing competitive or commercial use or modification of the product shall void this express limited warranty All models with the G260RC engine and the GSR40i are not warranted for piston cylinder seizure due to adjustability of the carburetor that can be tampered by end user Engine crankshaft failures on spindle drive models are not covered under warranty due to varying riding styles and the adjustability of the tire to spindle pressure by end user Purchaser herewith acknowledges a P M W assumes no liability for any misuse of any of its transportation products b Under this limited warranty and liability agreement P M W shall have no obliga tion and the purchaser or user shall have no remedy against P M W its officers agents or assigns for any damages including without limitation incidental consequential special punitive damages arising from direct or indirect injury to person or property or any other loss whether or not occasioned by negligence or otherwise on the part of P M W c Purchaser acknowledges that there is an i
10. that the chain is straight Pe NG e For non self adjusting chain tensioners loosen the 6mm nut which retains the 2S chain tensioner Push the chain tensioner down to take up slack in the chain A lt N Rotate the rear wheel and test the tension in several different places You may find 4 Mis that the chain gets slightly tighter when the wheel is in a certain position With the NLN o vs wheel in the tight spot leave about of chain play in the chain as shown Retighten the nut to lock the tensioner in place A e The chain should be lubricated before each ride e Your chain should be clean and free of debris Use a safe cleaning solvent but the chain must be re oiled once it is dry e Sprockets should be periodically checked for damage and wear If you notice that there is any damage to the sprockets or a tooth missing it should be replaced immediately e A small setscrew holds the small tooth sprocket in place on the motor shaft Periodically check to make sure this setscrew is tight If the setscrew loosens or falls out the motor will spin but will not turn the rear wheel clothing and other objects clear of any rotating chain or wheel T WARNING Never lubricate chain while motor is running Always keep fingers Suspension e Your suspension comes pre adjusted and ready to ride from the factory e The nut in the middle of the suspension knuckle is for the disassembly of the suspension It
11. For Storage Do not leave unit on a charge for more then 1 week Any longer and over charging can end up damaging the batteries or even create an potential fire hazard If you plan to store the unit for more than a week you should first charge the unit fully then disconnect the charger to store and put the unit on a charge for a few hours once a month to insure the batteries stay topped off amp Riding surfaces to avoid Your unit incorporates some very sophisticated and sensitive electronic components that do not like heavy vibrations or shock loads that is typically associated with riding on an unpaved uneven surface or hopping down street curbing The occasional unavoidable bumps are OK but try to avoid rough terrain whenever possible Weather Conditions to Avoid Although some water resistance measures have been made your Electric Vehicle is not completely sealed from the elements so driving the unit through standing water wet or muddy conditions runs the risk of severely damaging it The ideal solution to riding any 2 wheel vehicle in wet muddy conditions is to just not do it Clean is good This does not mean you cannot wash or clean your unit They like being shiny and clean as it helps prevent dirt from getting into the electronics Therefore when it is time to get the sparkle back in your unit you can do so with a mild soapy damp dish towel and wipe it down Just avoid heavy amounts of water that can end up finding its way to any
12. Lead Acid SLA models Your Unit has an onboard charger built inside In order to charge it all you need to do is plug the provided cord into the receptacle on the right side of the battery pan It is recommended that you charge your ESR immediately after each use Avoid letting your ESR sit unused for long periods of time with depleted batteries as this can damage the chemical make up of the batteries that will shorten the usable life span of the batteries The Flux Capacitor on the handlebar indicates when the scooter is charging Plug the scooter in and the LEDs on the Flux Capacitor will begin to strobe Red Yellow Green Repeat This indicates that the batteries are charging When a full charge is achieved all three LEDs on the Flux Capacitor will begin flashing simultaneously After the Flux Capacitor begins flashing the charger automatically switches to a trickle charge and will continue to charge the batteries at a safe level It is a good idea to leave the scooter charging even after the Flux Capacitor indicates a full charge The trickle charge will slowly top off the battery charge over the next few hours It is safe to leave the scooter plugged in for up to a week When the unit is not in use for long periods of time have the batteries topped off by placing back on a charger for a few hours once a month to help preserve battery integrity 4 2 Charging Lithium lon Li lon models Your Li lon mod
13. OCEDURE YOUR AGREEMENT TO THIS ARBITRATION PROVISION IS VOLUNTARY You should feel free to consult an attorney before signing this limited warranty and liability agreement have read understood and agreed to be bound by the limited warranty and liability agreement above and agree to submit disputes arising out of matters included in the arbitration of disputes provision to neutral arbitration Section 8 Operator Tips to Improve Performance There are a lot of little things that an operator should do to unlock the full potential of the Electric Vehicle In this section you will find some tips and advise intended to help you achieve that goal amp Keep Your Motor Cool The most common method of damaging the unit is by over heating the motor Motors can be over worked and eventually this will burn out the brush card inside the motor Replacing a brush card is simple and straight forward but can be avoided Avoid frequent accelerations burnouts towing heavy loads long steep hill climbs and the likes that require the motor to work harder If you have been working the motor hard reach down and carefully feel the temperature of it The best place is at one of the 2 power terminals and if it is too hot to hold your hand finger against then stop riding and give it a chance to cool down before continuing These heavy loads also exert huge power draws from the batteries that drastically shorten your usable range and battery life With that in mind get
14. e snagged on other objects E Eye protection Any kind of riding can involve airborne debris dust and bugs so common sense dictates that you should wear protective eyewear with protective lenses F Reflectors Reflectors are important safety devices designed to reflect light in a way that helps to be seen The reflectors are intended to enhance the visibility of the scooter but may not meet reflector requirements for your area WARNING Do not remove the reflectors from your scooter Removing reflectors may reduce visibility to others Reflectors are not suitable for use as lights Riding at dawn dusk or night is not recommended A 2 2 Mechanical Safety Check Here is a simple procedure you should get in the habit of before you get on your scooter A Nuts bolts and structural Due to vibration nuts and bolts can become loose Make sure that all fasteners are securely fastened and tighten if necessary Pick your scooter off the ground a few inches and bounce it off the ground Do a quick visual and tactile inspection of the whole scooter kart Make sure you look at all visible nuts bolts and structural welds If anything sounds feels or looks loose or shows signs of stress then replace or secure them If you re not sure ask someone with experience to check or ask an authorized dealer to show you what to look for in a mechanical safety check B Tires and Wheels Check that pneumatic tires are properly inflated Refer to
15. el may have 2 chargers One charger is On Board the unit at all times and should be used for general charging wherever the second Off Board charger is not available A On Board Charger is a general use charger capable of putting a full charge back into the Li lon battery packs Refer to section 4 1 B Off Board Charger works in conjunction with the Battery Management System BMS for proper battery maintenance and will keep batteries properly conditioned and balanced for maximum battery cycle life Use the off board charger as often as possible or at least once a week
16. et the BMS fault The onboard charger cannot reset BMS faults LE amp Power Switch The power switch is a Red push button marked ON OFF on the right side of the handlebar Push the button once to the IN position to turn the scooter on and again to the OUT position to turn the scooter off When the scooter is turned on the Flux Capacitor LEDs on the handlebar will be illuminated 4 5 Auto Off Feature Your unit has an Auto Off feature If you accidentally leave your scooter on when you are done riding it will shut off automatically after 30 minutes This helps to keep the batteries from being drained when not in use To restart your scooter simply turn the scooter off and then on again The 30 minute setting can be changed or turned off by your authorized Go Ped Dealer 4 6 Economy Turbo Modes Your unit is equipped with two modes of operation Economy and Turbo Economy mode is intended for lower speeds and maximizing the range you can travel on one charge Turbo mode is intended for higher speed and faster acceleration Your range will be lower in this mode The Economy Turbo switch is a black rocker style switch on the throttle control Do NOT confuse it with the Red Round Power Switch see photo The Economy Turbo switch can be changed while stopped or while moving Be very cautious about switching into Turbo mode while in motion Economy mode limits power drawn to operate the motor This has a direct effect on maximum
17. handled by adults only The battery is heavy and contains hazardous materials Dropping the battery could result in serious injury or harmful spill e Never allow children to charge the battery Battery charging must be done by adults only A child could be injured by the electricity involved in charging the battery e Read the safety instructions on the battery before handling e Examine the power cord and connectors for excessive wear or damage each time you charge the battery If damage or excessive wear is detected do not use until you have replaced the worn or damaged part e The motor may be hot Handle carefully e Keep batteries away from heat or open flames and always recycle at a proper recycling facility Recycle 97 of alead acid battery can be recycled so please find a proper recycling facility when it is time to replace expired ones Some retail stores that sell lead acid car batteries and your local public solid waste facility will accept recyclable lead acid batteries Caution Charge you vehicle only in dry locations Batteries Your unit uses sealed lead acid 12V batteries which are wired to create a 24 volt system The internal Li lon polymer battery packs are 25 9V nominal at 16Ah from two packs 24Ah from three packs or 32 AH from the four pack model The battery pan is a Factory sealed unit and should only be serviced by an authorized Go Ped dealer The batteries will last a long time when properly maintained These bat
18. id SLA models 4 2 Charging Lithium lon Li lon models 4 3 Fuel Gauge Flux Capacitor 4 4 Power Switch 4 5 Auto Off Feature 4 6 Economy Turbo Modes 4 7 Batteries Thank you for your recent acquisition of a California Go Ped brand product We are very happy and proud to welcome you to California Go Ped the World s Best in Extreme Fun Innovation and Quality By choosing California Go Ped you have selected the highest quality scooter products in the World which have been handcrafted in the USA since 1985 using aircraft grade materials and the highest quality compo nents As the leader in innovation design and performance California Go Ped has paved the way for personal transportation by producing lightweight fuel efficient durable perfor mance minded and well balanced machines As a new Go Ped owner and User you now have access to the widest dealer network thousands of parts for your Go Ped complete warranty coverage and instant access to service You are now part of the fastest growing community of scooter enthusiasts in the world A technical hot line is available for further assistance 925 373 6309 You can also find technical help videos and replacement parts by visiting the FAQ and Products pages at www goped com Attention To find more information news replacement parts accessories and support on California Go Ped Brand Products please visit us on line at www goped c
19. ill Shut Down all power to the unit in order to protect the cells from possible harm If this occurs simply plug the Off Board charger into your unit and charge The Off Board charger will communicate with the BMS systems correct the fault and bring the batteries back to safe operation parameters Note The onboard charger does not communicate with the BMS needed to correct potential faults Note Do not operate your unit with the Off Board charger connected to your unit 4 3 Fuel Gauge Flux Capacitor There are three LED s on the throttle control which indicate the level of charge in the batteries When the scooter is turned on and batteries are fully charged all three LED s will illuminate green yellow red After some riding when the batteries are only partially charged the green LED will turn off leaving only the yellow and red LED s illuminated After more riding when the batteries are low the yellow LED will turn off and the red LED will begin flashing This indicates that you are nearly out of power and time to recharger the batteries If you continue riding after the red LED begins to flash the scooter will slow and may eventually turn itself off automatically This is a safety feature intended to protect the batteries from damage If this occurs fully charge the batteries and then the scooter will be ready to resume operation Note Li lon models will need to be charged by the Off Board charger to res
20. into the practice of pushing off with the unit from a standing start to get some forward momentum before applying the throttle A simple push off from all your dead stops can squeeze out another mile or more range as well as reduce the load and heat on the motor In addition keeping your speed relatively constant will also help maximizes available range Don t get dragged down Brakes and chain should not be dragging or preventing the wheel from spinning freely There is a small amount of natural drag created by the drive components but making sure they are in working order properly lubricated adjusted and in alignment will help ensure you are not losing any performance Rolling Make sure you have the proper pressure in the tires There is a PSI tire pressure rating on the side wall on the tire and you should try to keep your ESR tires at that pressure at all times We have found it is safe to go as high as 10 PSI above the rating on the sidewall This will further reduce the rolling resistance of the tires and increase the usable range acceleration and speed WARNING DO NOT over inflate wheels more than 10 PSI above recommended levels market on the sidewall of the tire amp Battery Care Letting the batteries sit in the unit with a depleted charge is harsh on the chemistry that makes them functional and will greatly reduce their usable life So it is best to get in the practice of keeping them charged whenever possible Charge
21. itted with side pull calipers operate much like a standard bicycle side pull caliper brakes with the exception that the wearing surfaces are incorporated into the tire rather brake pads Fine Adjustment 1 Loosen the adjustment barrel locknut 2 Turn the adjustment barrel clockwise if brake rubs against the wheel and counter clockwise if they are too far away Each side should have 1 16 to 3 16 spacing between caliper and wheel 3 Retighten the locknut Major Adjustment 1 Loosen the adjusting barrel clockwise until it bottoms out then back it off 1 1 2 or 2 turns 2 Loosen the cable anchor nut 3 Squeeze the brake arms together and hold them so the brake remains against the tire 3 hands make a big deference 4 Pull out all the slack on the cable using pliers While maintaining cable tension with the pliers and still squeezing the brake arms together tighten the cable anchor nut NOTE It is not critical to have both sides of brake calipers strike the wheel at the same time It is possible for one side to reach the tire first The other side will eventually strike the tire and the caliper will then squeeze the braking surface to slow the Go Ped If one side of your caliper drags the wheel then adjust by using a 10mm deep socket to loosen the 10mm nut used to attach the brakes from the back side of the calipers Hold the brakes straight and retighten in place to maintain proper braking WARNING The brake mounting bolts and n
22. ity D Turning New riders tend to have more trouble turning than experienced riders do The only way to make good safe turns is to practice Always approach turns very carefully E Braking Front brakes provide most of your stopping power but you will need to learn to adjust your center of gravity to maintain stability Again practice this at a safe speed until you are comfortable with this action F Areas to Ride Ride in a safe place free of cars in an area which will not disturb other people or animals and has a clean dry surface 2 4 Rules to Scoot By Always wear your safety gear Never ride under the influence of alcohol or drugs Learn the local laws and regulations Ride defensively Wear bright colored and or reflective clothing Never ride your scooter kart at night or in conditions of poor visibility Observe and yield the right of way Do not dart out of driveways or from between parked cars Rules To Scoot By continued on next page NOTE Econo Turbo parameters are fully programmable by your authorized Go Ped Dealer and can be tailored to your specific riding needs ELECTRICAL HAZARD Never modify the electrical system Alterations could cause a fire resulting in serious injury or property damage or loss Use of the wrong type battery or charger could cause a fire or explosion resulting in serious injury Do Not Use PMW components in other products Battery Handling e The battery must be
23. ive approved helmets and can recommend one to suit your needs Make sure that it fits correctly is worn correctly and is properly secured Refer to the owner s manual provided with the helmet Buckle Up WARNING Always wear an approved helmet when riding your scooter The helmet should be worn correctly as outlined in the owner s manual Failure to wear an approved helmet can result in a serious injury B Protective pads Elbow pads knee pads and wrist guards are not required by most states or regions Again common sense dictates that you should wear protective pads to help protect against injury Your authorized Go Ped dealer may have a variety of protective pads and can recommend one to suit your needs A good set of pads should fit comfortably stay in position at all times and not have any excess strapping Velcro or other protrusions to catch on anything that can cause you to lose control of your scooter kart C Shoes Your shoes should have good grip protection and support Your shoes should have adequate strapping or laces so they stay on your feet Make sure that laces or other strapping can not catch or hang up on any part of the scooter or other objects Never ride barefoot or wear sandals when operating the scooter D Clothing Being seen is very important Brightly colored reflective helmets and clothing will help make riders more noticeable Clothing should not be so loose that it can catch on moving parts or b
24. make adjustments as necessary or take to an authorized Go Ped dealer for service Do not ride the scooter until the control levers and cables are properly adjusted Control levers are originally positioned where they work best for most people The angle of the controls can be changed to better suit you Ask your dealer to show you how or learn how to make the adjustments yourself A WARNING Never ride with improperly adjusted controls and cables 2 3 Scooting Safety A See Scooting can be an environmentally useful safe and fun way of reducing traffic congestion used on streets T WARNING Karts are designed for recreational use only They should never be A Know Your Scooter Kart Familiarize yourself with the scooter before you ride Check the controls Ride very cautiously until you become familiar with the way the scooter kart handles Take turns slowly and give yourself extra stopping distance B Ride Within Your Abilities To control your scooter you need to keep it upright and make it go where you want it to go This section cannot teach you how to control direction speed or balance Only a lot of practice will do that Below are a few things to help you C Body Position Stand firm but relaxed Keep weight between the wheels Don t stand too close to the front or lean too far back Shift your weight to the rear when applying brakes and lean towards the front when accelerating Keep feet apart for more stabil
25. nherent risk in the operation of motorcycles bicycles mopeds and all P M W transportation products and herewith assumes the risk of any injury arising from operation of any P M W transportation product Original owner will indemnify and hold P M W harmless and will take full responsibility for conveying all safety warnings instructions and limited warranty if unit is sold lent or otherwise transferred to other persons and will indemnify P M W from any claims against it for original owners failure to do so THE EXPRESS LIMITED WARRANTY DESCRIBED ABOVE SHALL BE EXCLUSIVE AND THERE IS NO OTHER WARRANTY OR LIABILITY EXPRESS OR IMPLIED ARISING BY LAW OR OTHERWISE AND WHETHER OR NOT OCCASIONED BY SELLER S NEGLIGENCE THERE IS NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FORAPARTICULAR PURPOSE THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSLY STATED HEREIN NOTICE Some states do not allow the exclusion or limitation of incidental or consequential damages and some states do not allow limitation on how long an implied warranty lasts therefore some of the above limitations may not apply to you NOTICE Your Homeowners Insurance may not cover either Direct or Third Party Liability Claims arising from use of this or any other Go Ped product PLEASE ACKNOWLEDGE THAT YOU HAVE READ AND UNDERSTAND EACH WARNING _ This device does not conform to Federal Motor Vehicle Safety standards and is not intended for operation on public street
26. om You can also become a Go Ped Brand Products fan on FaceBook follow us on Twitter Go_Ped and or connect have discussions or just see what other Go Ped owners and fans are saying at www gopednatiion com Section 1 Important Information C About this Manual Why you should read this manual This manual was written to help you understand the operation and maintenance of your vehicle It s important for you to understand your new scooter kart its features and operations so that from your first ride you will get the most from your new scooter kart and form proper habits to keep it maintained for optimum performance and safety for many years to come Keep this manual Refer to it often and use it to instruct other users If you loan out your Go Ped also loan them this manual It is also important that your first ride on a new scooter is taken in a controlled environment away from vehicles obstacles and other hazards Even if you have previous experience with motorized scooters vehicles bikes and the likes you probably need an update of your scooting habits knowledge and assumptions There are many changes in technologies and construction which can affect function handling performance and safety of your scooter kart General Warning Scooting karting can be a hazardous activity even under the best of circumstances Proper maintenance of your scooter kart is your respon sibility as it helps reduce the risk of inj
27. s roads or highways _ Safety helmet goggles gloves elbow and knee pads appropriate shoes and bright clothing must be worn while operating this device to reduce potential of injury _ Do not operate this device in traffic or on wet frozen oily or unpaved surfaces Avoid uneven surfaces chuckholes surface cracks obstacles and night or conditions of darkness _ Never carry passengers and objects that can hinder your abilities to safely operate your vehicle _ Pregnant persons should not use this product _ Never use alcohol or drugs before or while operating this device They slow reaction time and impair judgment _ This product should not be used by minors without adult supervision High speeds jumps and trick maneuvers are dangerous and could result in loss of control and other accidents _ When accelerating or climbing hills you will need to lean forward under braking conditions you will need to lean back to keep wheels in contact with the ground _ Never permit a guest to use this device unless the guest has read the user manual and all labels _ agree to provide my guest with helmet safety goggles elbow pads and knee pads _ Engine shut off switch is available for rear wheel braking or for use in the event of throttle failure or other emergency when engine shut off is desired _ This product should not be used by persons unwilling or unable to take responsibility for their own actions _ Read all additional warnings and
28. slide tube locking spring and hold in place 3 Insert the handle bar assembly in the slot of the lower hinge assembly found on the body of the frame assembly at the front fork 4 Hold the slide tube in the up position and insert the plastic hinge pin y 5 Use a hammer and a spare bolt not provided to get the plastic hinge pin centered in the hole so that the slide tube can slide over it and sit flush with the bearing race Note Refer to 3 3 Folding Feature for proper operation Hammer Press Plastic pin in place 3 3 Folding Feature Your Scooter is equipped with a folding feature for easy carrying and stowage To fold pull up against the spring tension on the slide tube found on the base of the t handle until it completely exposes the hinge assembly and fold to the latching mechanism found next to the motor Reverse process to lock handle bar in the riding position CAUTION Before you ride Be certain the handle lock tube is in its full down FaN position locking the handle bar upright AAE Section 4 Operations Break In Period Like a gasoline powered vehicle your EV does have a short and simple Break In period Break in is best done by operating your ESR in the Econo mode for the first complete charge Note Your unit uses Smart Charger technology and can be plugged into any standard 110v or the European standard 220V wall outlets 4 1 Charging Sealed
29. speed and power but will give your ESR the best range and keep the ESR operating efficiently Turbo Mode should be used with caution In this mode the motor can draw power from the batteries at an extremely high rate creating tremendous heat in the motor in a very short time This is to give the user all of the potential power to achieve greater speeds hill climbing capability and improved acceleration In this mode your usable range is greatly limited It is important for the operator to be aware that heavy loads on the motor is what creates over heating Avoiding frequent accelerations burnouts wheelies towing heavy loads long steep hill climbs and the likes that require the motor to work extra hard is highly advised If riden beyond normal work load to the motor do periodic motor temperature checks by carefully feeling the temperature of the motor The best place is at one of the 2 power terminals and if it is too hot to hold your hand finger against then stop riding and give it a chance to cool down before continuing A motor that has excess over heating will typically burn through it s internal brush card before further damage to the motor and require a new brush card to repair Replacing a brush card is relatively simple but in most cases replacing a card could have been avoided with a little user understanding and care Rules to Scoot By Continued Stop at all stop signs lights Be careful when checking traffic and don
30. takes special tools to assemble the suspension properly so consult an authorized Go Ped Dealer before attempting any replacement of internal suspension parts However tightening and or loosening this center nut also stiffens and loosens the suspension you can tighten CW this center nut for a stiffer feel or loosen CCW for a softer one You just need to make sure that the nut does not come off and liquid thread lock like Locktite is recommended if loosening for a softer feel e It may take a bit of riding for the suspension to adapt completely to the adjustments made Adjustments should be made in small increments and a light thread lock fluid may be needed to secure center nut setting Section 1 Important Information Section 5 Controls 1 1 About this Manual 1 2 ASPECIAL NOTE FOR PARENTS Section 6 Maintenance and Parts 6 1 Service and Maintenance Schedule Section 2 Operator Safety 2 1 Safety Equipment 2 2 Mechanical Safety Check 2 3 Scooting Safety 2 4 Rules to Scoot By 2 5 Stunts Wheelies or Jumps 2 6 Wet Weather Riding 2 7 Night Riding Section 7 Adjustment 7 1 Brakes 7 2 Wheels 7 3 Chain tension adjustments 7 4 Suspension Section 8 Operator Tips to Optimize Performance 8 1 Keep Your Motor Cool 8 2 Battery Care 8 3 Riding surfaces to avoid Section 3 Assembly 3 1 Pre assembled scooters 3 2 Some assembly required 3 3 Folding Feature Section 4 Operations 4 1 Charging Sealed Lead Ac
31. teries do not have memory so it is OK to only partially discharge them before recharging them Section 5 Controls IA CAUTON Before you rido Familiarize youre with how your Go Ped works e Familiarize yourself with which levers operate the brakes and throttle Your new scooter or kart may be different than other Motorcycles ATV s bicycles watercraft etc which you may have ridden before e The red button is the power On Off switch e The handle bar or steering wheel supports the rider and steers the Go Ped e Always use both hands on the handle bar when riding WARNING The scooters and kart outlined in this manual use a friction and or a chain drive system Keep clear of rear wheel and its drive components when the engine is running or severe injury may occur Section 6 Maintenance and Parts E Just as important is that your individual maintenance requirements will be determined by every thing from your riding style to geographic location Consult your authorized Go Ped dealer for help with determining your individual maintenance requirements The Off Board charger has its own LED charging status lights Please read any instructions that accompanied your Off Board charger Note The Battery Management System BMS that accompanies each Li lon battery will protect the battery cells from over discharging and damaging the cell s Before the battery level can drop near damaging levels the BMS w
32. the sidewall of the tire for recommended PSI Checking PSI using a tire pressure gauge is recommended but you can also bounce your weight on the scooter and compare tire deflection to how it looks when you know the tires are properly inflated Spin the wheels and check that the tires have not yet reached the wear marks on the tires have ripped torn or show any signs of distress and replace as neces sary Make sure the wheels spin freely and true If wheels wobble and or rub the brakes then make proper adjustments before proceeding with the Mechanical Safety Check WARNING Inspect unit before each use Make any required adjustments and replace or repair any item that may need it C Brakes Squeeze the brake levers and check that they are getting proper contact with the disc Full braking force is applied when you squeeze the lever and the lever cannot touch the handle bar or grip The brakes should not interfere with the rotation of the wheel when not applied Make sure that the brake caliper gets full contact with the disc Make sure that all brake surfaces are clean and free of debris Do not ride the scooter until the brakes are properly adjusted A WARNING Never ride with improperly adjusted brakes D Control levers and cables Familiarize yourself with the levers and controls Squeeze and or twist all levers controls and make sure they are functioning properly If they stick move at the base or do not get full range of motion
33. these responsi bilities are to make sure that the scooter kart which your child is riding is properly fitted to the child that it is in good repair and in safe operating condition that you and your child have learned understand and obey not only the applicable local motor vehicle and traffic laws but also the common sense rules of safe and responsible scooting As a parent you should read this manual and go over all key points with your child before letting your child ride the scooter kart Section 2 Safety 2 1 Safety Equipment Warning Many States or regions require specific safety devices or equipment It 1 is your responsibility to familiarize yourself with laws of the state or region in which you ride and to comply with all applicable laws including properly equip ping yourself and your scooter kart A Helmets While not all States or regions require riders to wear approved protective head gear common sense dictates that you should wear a DOT Snell BSI or CPSC approved helmet Most serious incidences involve head injuries which might have been avoided if the rider had worn a helmet Section 7 Adjustment Brakes Brake lever and cable Make sure the cable is not frayed or kinked in any way Lever position can be adjusted for your reach on the controls Cable adjustments are available at the brake lever and you can increase or take up slack by screwing or unscrewing the adjustment barrel Side pull caliper Units f
34. und the rim 4 Place wheel on ground over a soft surface such as an old piece of carpet cardboard 5 Very A carefully but firmly compress stomp the assembly together Warning Do not use any grease oil or solvents to help install rubber tire WARNING Many Go Ped service and repair tasks require special knowledge and tools Do not begin any adjustments service or repair on your Go Ped if you have the slightest doubt about your ability to properly complete them Im proper adjustments service or repair may result in damage to the Go Ped and or an unsafe condition WARNING Any modification of this unit voids the warranty including but not limited to using either wheels or tires not recommended by PMW attempting to enhance the speed or performance of the motor and or equipping the motor with non PMW drive components Such modifications will create DANGEROUS AND HAZARDOUS conditions If you insist on doing adjustments service or repair ask your authorized Go Ped dealer if a service manual and any specialized tools are available It is also a good idea to have an autho rized Go Ped dealer check the quality of your work before you ride just to make sure you did everything correctly 6 1 Service and Maintenance Schedule Some service and maintenance can and should be performed by the owner and require no special tools or knowledge beyond what is in this manual It is always a good idea to go over key points
35. ury This manual contains many Warn ings and Cautions concerning the possible consequences of failure to fol low instructions perform maintenance or inspect your scooter Any fall can result in serious injury or even death so operating within the guidelines out lined in this manual will help reduce those risks Attention e The status of the Go Ped as a motor vehicle varies from state to state and is subject to drivers licensing insurance requirements and registration e You should check with a reliable authority in your state to see if the Go Ped must be registered as a motor vehicle Your police department or local department of motor vehicles may be able to answer your questions or direct you to a reliable authority e Your insurance policies may not provide coverage for accidents involving the use of this vehicle To determine if coverage is provided you should contact your insurance company or agent e The recommended age and minimum weight for the Go Ped is 16 years of age or older and 100 pounds but this is subject to the physical coordination of the rider the ability of the rider to wear protective gear use good decision making ability and to take responsibility for their own actions A SPECIAL NOTE FOR PARENTS It s a tragic fact that most children are more likely to have an accident As a parent or guardian you bear the responsibility for the activities and safety of your minor child Among
36. uts must be securely tightened Disc brake caliper For your unit fitted with disc brakes The brake caliper must be replaced when the pads are worn less than the thickness of a dime Adjustment 1 Adjust the gap between rotor amp outside pad with 3mm Allen driver via the center hole of caliper turn clockwise to move pad forward and counterclockwise to move pad back 2 Adjust gap between rotor amp inside pad with 5mm Allen driver via center bolt on back cover turn clockwise to move pad forward and counterclockwise to move pad back Replacement of worn pads 1 Remove the caliper from fork using 5mm Allen driver both brake lever adjustments barrels need to be screwed in all the way 2 Use pointed nose pliers or screwdriver to remove safety clip from pad guide 3 Loosen pad guide screw with 3mm Allen driver 4 Remove complete pad assembly with inner plate spring Careful not to bend or twist spring 5 Fit replacement pad onto spring plate 6 Insert pad spring combination into pad slot and relocate guide screw 7 Fasten guide screw and push safety clip back into clip gap on guide screw 8 Adjust brakes as described in the mechanical safety check section Maintenance of disk brake caliper 1 Keep all surfaces clean and free of oil and debris Wheels A Replacing the solid rubber tire 1 Use hacksaw and carefully cut off the old tire from rim 2 Take new tire and dip in body of water 3 Work one side of tire all the way aro
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