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2. No 2 No 3 No 4 No 5 No 6 SC 106 eae ens 9 K MT cb a J a dct Ins ER 1 e Sa ac 0 7 LL d AE e Processor Drive e zx 1 OX Xo gt SZ Ee M PS1 PS2 PS3 PS4 c o eh n Processing Rack RQ RAD P1 P2 eo OOOOOO O OOO WEE Chan Tensioner EZ1468 3 34 Distributed by www minilablaser com 3 3 Processor Section LP1500SC LP2000SC 3 3 2 Piping Diagram for Solution Circulation System LP1500SC Processing Tanks Overflow Hoses Processing Solution Temperature Sensors TS700 to TS703 Processing Solution Level Sensors FS700 to FS705 Circulation Filters gt 59 Sub tanks Processing Solution Heaters H710 to H713 Waste Solution Level Sensor Circulation Pumps FS749 PU710 to PU715 Y Overflow Waste Solution Tank Drain Valves PS4 Waste Solution Hose EZ241 3 35 Distributed by www minilablaser com 3 3 Processor Section LP1500SC LP2000SC LP2000SC Processing Tanks Overflow Hoses PS1 to PS4 Processing Solution Temperature sensors TS700 to TS703 P1 to PS4 Processing Solution Level Sensors FS700 to FS705 2 Circulation Filters PE P1 to PS4 Processing Solution Heaters H710 to
3. Start up auto cleaning pump E E Subtraction count for replenisher Wait 1s cartridge cleaning valve P2 RB open time fixed Wait for pressure rise Replenisher cartridge cleaning Subtraction count for replenisher valve P1 R open cartridge cleaning valve P2 RB open time fluctuation gt Subtraction count for replenisher cartridge cleaning valve P1 R No open time Remaining time 0 Yes No RN Remaining time 0 Replenisher cartridge cleaning valve P2 RB close Yes Y Replenisher cartridge cleaning E Replenisher stirrin valve P1 R close P1 R opem 4 5 17 gt Y Ge Subtraction count for replenisher valve op cartridge cleaning valve P1 R open time fixed gt Subtraction count for replenisher cartridge cleaning valve P2 RA Subtraction count for replenisher open time fixed cartridge cleaning valve P1 R open time fluctuation Subtraction count for replenisher cartridge cleaning valve P2 RA No open time fluctuation Remaining time 0 Yes No Remaining time 0 Replenisher cartridge cleaning valve P1 R close Yes Replenisher cartridge cleaning valve P2 RA close To next page 4 60 Distributed by www minilabla
4. D547 Yes No Stops move Does nip turn 1 5 times Yes Waits 500ms Stops move 4 3 1 Moves 1 pulse to clear home position D547 Yes n No Moves specified pulses Does M545 move 50 pulses Is home position cleared No Moves 708 pulses nip ON position p END Error message 4 20 Distributed by www minilablaser com 4 3 Paper Feed Soft nip It detects the home position then moves to the nip start 1st nip ON 2nd nip OFF position START Yes Is home position detected D566 No Moves to the home position M565 4 Is home position detected No D566 Stops move Has motor driven No n e time out pulses pe Waits 500ms Stops move 4 3 1 Moves 1 pulse to clear home position 15 home position cleared No D566 Yes No Moves specified pulses Does M566 move 50 pulses Yes Moves 386 pulses CCW 1st ON 2nd OFF Error message imi END 4 21 Distributed by www minilablaser com 4 3 Paper Feed 6 Distribution section initialization It is initialized vertically first then horizontally D Vertical initialization It detects the
5. 10sse204d 2720 5 2290 ou 9290 Dunes jeusiuejdeu 1290 Bumes Buiss ooiq 0290 1ndino ony 790 1ndino 0r90 aded 1220 be 1lu unsn pv ouAS ureeg 1 1 8760 Du unsn pv 2446 weeg uonisoq Buluue5S 7760 jeje urere qd uonisog amp utuueog uorisog 6 9rS0 euizeDeyy aded 1220 dmes poya uonipuoo 2720 uonisog 250 1X1 ViVdud LXLTaVON NiHdWWVHVdNH3l LNOHANW ITU 0 NiHdNWVHVdNH3l LNOHAN ITU 0 NiHdVWVHVdNHal LNOHAW IT 0 Jejeureged 55 Jejeujejed nsodxg Jejeurejed uonisod yua 1noeid 9250 iueunsn py Jud 1960 Du unsn lpv fue 0290 euizeDeyy aded 220 1X1 VHVdON LNOtHdANN IT 0 Jejuud 81545 80 7 nue jeueg 3 1 11 1X1 VHVddO eureuo J fe dsip
6. GMB23 GIE23 Main Control Unit Printer GDM23 DIMM 3 21 Distributed by www minilablaser com 3 1 Scanner SP 3000 Calibration Printing 421 Paper Condition Setup Test Pattern Printing 453 FMB20 FMB20 Coaxial Coaxial Coaxial Coaxial Cable Cable Cable Cable AOM Driver Laser Unit AOM Driver Laser Unit CTL20 CTL20 Printer Printer DI Writing GPA23 CIA23 GPA23 Coaxial Cable CCD23 3 1 10 GMB23 GIE23 Main Control Unit HUB DI Controller GDM23 DIMM DI Print FMB20 GPA23 GIA23 GPA23 Coaxial Coaxial Coaxial Cable Cable Cable CCD23 FMA20 FMC20 AOM Driver Laser Unit N Printer p ty tq 1394 1394 GMB23 GIE23 Main Control Unit HUB DI Controller 3 22 Distributed by www minilablaser com 3000 SP 3 1 Scanner 11 Backup FD Parameter 3 1 jeoeds 8750 jenoeds ugoe jeanoeds 3 1 11 ASAGHwABYUOQ XH3AV TO LSXINTIHIPOH A G ABYAINAU xsAgDuixBjuoD 4 H3 AV 19 LSAWT
7. eur UUM Dun lu unsn py 955 L E0 nu N BelloA Bunno x s 151684 ueuM Dun o lu unsn py 955 1980 ju unsn pe qv Bunno x Jaye s 151684 ueuM uun 2VAO eiejeq dnyas qi eue 0570 DU dnyoeq au ueuw un 0 22899 1euueog 0550 nue u pexoio 62000 10 1 lt AVOOLON pue q4o pue qv 2 740 4 0560 nu N POY S 22240 10 04 eur ueuw lt 9959 Jeu v 2 22749 0 HUN 0520 nu N ul 22240 10 eu 1 uun qd 0560 nu N
8. enne nennen nnne nennen nennen 3 34 3 3 4 Processing Section Configuration r 3 34 Distributed by www minilablaser com 3 3 2 Piping Diagram for Solution Circulation System 00000 3 35 3 3 3 Replenishment Auto washing Piping System 3 37 3 3 4 Replenisher Cartridge Opening Mechanlsm 3 38 3 3 5 Dryer Section 3 39 3 3 6 Print Feeding Section Sorter Configurations 0 0 3 40 3 3 7 Processor Electrical Equipment Section Configuration 3 41 3 3 8 Input Power Supply Section Parts and Circuit Functions 3 42 3 3 9 Circuit Board Main 3 43 3 3 10 Processor Electrical Equipment Block 3 43 4 OPERATION SEQUENGES EEN 4 1 43 ne EE 4 3 4 1 1 Power Supply Control of SP 3000 a 4 3 4 1 2 Scanner Correction decere e Ue naa ute et eter 4 4 41 3 Mode inttr nnns 4 5 41 4 Multi DSP Image Processing 4 6 4 2 Film Camer EE 4 8 4 2 1 135 Two way Scanning asss 4 8 4 2 2 135 One way 5 aa 4 9 EC BE e WEE 4 10 424 Eu EE e
9. 221 2 line special The sheets are distributed on the 3rd row front and 3rd row rear positions alternately 3 line The sheets are distributed on the 3rd row front 3rd row rear and center positions in that order If the sheets are distributed in the reverse order they cannot be aligned In case of a sheet with a 254 mm length it is always placed on front position 4 37 Distributed by www minilablaser com 4 3 Paper Feed 4 3 12 Splice If the splice sensors D506 D526 detect the splice hole the paper is cut at 193mm from the leading end of the hole and is output onto the large size tray Splice Splice Hole Cut Position 193mm 4 3 13 Paper End Process If the paper end sensors D505 D525 detect the paper end the trailing paper length is detected by the splice sensors D506 D526 and paper end sensors D505 D525 the system performs as follows Trailing paper length Process Less than 130mm Stops feeding and displays the paper end processing messages W 2421 W 2422 More than 130mm Displays the paper end processing messages W 2421 W 2422 and draws the trailing paper then outputs it onto the large size tray 4 3 12 Splice Sensors 4 3 13 D506 D526 Me Q V Paper End Sensors D505 D525 Cutter 4 38 Distributed by www minilablaser com 4
10. No Replenisher upper level sensor P2 RA P2 RB Empty Yes To Error Display sequence 4 5 14 Clear total P2 RA P2 RB output amount value to 0 and resume calculation 4 next 4 54 Distributed by www minilablaser com 4 5 Processor From previous page Replenisher lower level Yes sensors P2 RA P2 RB Empty e Total P2 RA P2 RB output amount Yes value is less than 1753 2ml P2 RA P2 RB replenisher pumps abnormal Set replenisher pump P2 RA P2 RB output amount to default Replenisher pump P2 RA P2 RB 1 operation unit replenishment No P1 R P2 R synchronization control flag Requested L To Error Display sequence No Replenisher lower level sensor P2 RA P2 RB Empty Is total P2 RA output amount value less than 1168 8ml Yes No 4 5 14 Save current total P2 RA output amount C Correct output amount Replenisher pumps P2 RA P2 RB Cartridge cleaning valves P2 RA P2 RB Clear total P2 RA P2 RB replenisher value to 0 and resume calculation j No P1 R P2 R synchronization control flag Requested Replenisher pump P2 RA P2 RB 1 operation unit replenishment No Does total P2 RA P2 RB outpu
11. Question 3 Title Frontier 355 375 Ver 1 5 SERVICE MANUAL Principles of Operation Reference Number PP3 C1033E Name Company E mail Address FAX Number How would you rate this equipment related manual overall 1 Very thorough 3 Slightly substandard 2 Good 4 Substandard If you have ticked 3 or 4 please give us your reasons Have you found any technical errors errors in spelling or missing words in this manual Yes No If you have ticked Yes please let us know what these errors and missing words are How would you rate the writing language choice of words phrases etc and the illustrations diagrams etc 1 Clear and easy to follow 3 Difficult to follow 1 Illustrations etc Of adequate size 2 Illustrations etc Too small 3 Illustrations etc Difficult to follow 2 Should be simplified Wi Bl If you have ticked 2 3 or 3 please give us your reasons Additional Comments Requests Please return this questionnaire to or to this address FAX No Tokyo 81 3 5484 0454 E mail address td eigi tokyo fujifilm co jp Distributed by www minilablaser com Fi FUJIFILM 20225070 sanan Printed on Recycled Paper
12. eene nnne enne nennen nnne nennen 5 6 5 4 lee le EE 5 7 5 5 Processor Section u idee e 5 10 Distributed by www minilablaser com 1 SAFETY 1 1 Laser Radiation Safety u 1 2 1 1 1 Laser Radiation Safety I 1 2 1 1 2 Laser Warning Label u u u au 1 2 1 2 Safety et ten u R u rte SS intu u 1 3 1 2 1 Caution Label Locations on Printer Paper Processor 1 3 1 2 2 Laser Caution Label Locations on Printer 1 5 1 3 Processing Chemical CP 48S Handling Precautions 1 6 1 4 Certification and Identification 1 7 1 4 1 Certification and Identification Label Locations on Scanner Image Processor 1 7 1 4 2 Certification and Identification Label Locations on Printer Paper Processor 1 8 1 1 1 1 1 1 1 2 Distributed by www minilablaser com 1 1 Laser Radiation Safety 1 1 1 Laser Radiation Safety This product is a Class 1 laser device for which biological hazards have not been established Follow all warnings on the device label and in the Users Manual Laser Radiation Specification R G B Class HIB Laser Semi conductor Solid state Laser Wavelength 685 nm 532 nm 473 nm Output Max 10mW 7mW 300uW Z WARNING Use of controls
13. Fine scanning mE The film is fed for scanning repetition the specified frame Film is rewound into the cartridge Strip film is ejected 4 10 Distributed by www minilablaser com 4 2 Auto Film Carrier NC100AY 4 2 4 Initialization LED lights red Reading machine data Reading production and working information Y Search for remaining film 1 Search for remaining film 2 When an error occurs Feed motor initialization Door open close motor and supply motor initialization LED blinks red at initialization Sensor calibration LED goes OFF 4 11 Distributed by www minilablaser com 4 2 Auto Film Carrier NC100AY 4 2 5 Machine Data Reading Machine data of the carrier is read from the Flash ROM If the check sum is incorrect an error is notified and the sequence is continued using the default value Reading machine data starts Y Reading data from Flash ROM Y No Is check sum correct Yes Flash ROM reading error E 7078 Default value is set lt Y Creating sensor calibration table 4 2 5 4 2 6 4 2 0 Reading Production and Working Information Production and working information is read from the hard disk of the main co
14. 4 41 Distributed by www minilablaser com 4 4 5 Exposure Completion RLD Exposure Stop a 4 42 4 44 6 Feed Completion eee e T n LU Hee A as eaula 4 42 4 5 PrOCOSSOL nee ete d t a atn d apta OR 4 43 4 5 1 Heat up Operation 4 43 4 5 2 Normal Warm up Operation enne entere nnns 4 44 4 5 3 Pre heat 4 45 4 5 4 Cool down 4 45 4 5 5 Heater Cooling Fahr ciere eee te e 4 46 4 5 6 Monitoring Processing Solution Level 4 46 4 5 7 Normal Operation Drive Control nennen nnne nnne nnne nnne nnne nnns 4 47 4 5 8 Auto Intermittent Operation Control enne nenne nennen entere 4 47 4 5 9 Auto Cleaning Control ener 4 48 4 5 10 Auto Cleaning Output Measurement r 4 49 4 5 11 Replenishment Pump Control enne enne nnne entres inttr 4 50 4 5 12 Replenishment Initialization 4 50 4 5 13 P1 R Replenishment Control 4 51 4 5 14 P2 RA P2 RB Replenishment Control enne enne nnne 4 54 45715 Auto Opening Control em eint etit Trata Ee EL e
15. BunuM o paesu 5 5 5 1V uoneJjedo Buunp Ionuoo BunuM un 1 1 lt Buunp pun gt AJOWOW 5 19489 IN 4J0M uMopinus 1V o WO4 49169 dn 5 5 1 uoneJjedo Buunp jo3u02 gt 0 AJOWOW YOM uolnjie1sui IV o WO4 pejeisul UMODIDUS 15 5 o dn 5 5 5 1V uoneJjedo 031002 Bun 101002 eea uoneuuojul uonisod 401 P98 AVOOLON uoneuuojul 10149 AVOOLON eyep
16. 5 11 Distributed by www minilablaser com 5 5 Processor Section Processing Solution Replenisher Auto Washing System Cartridge Setting Sensor Photo Interrupter Cartridge Box Upper Sensor Photo Interrupter Cartridge Box Lower Sensor Photo Interrupter Replenisher Port Door Detecting Interlock SW Micro Switch P1 R Upper Level Sensor P2 RA Upper Level Sensor P2 RB Upper Level Sensor PS R Upper Level Sensor P1 R Lower Level Sensor P2 RA Lower Level Sensor P2 RB Lower Level Sensor PS R Lower Level Sensor Internal Waste Solution Level Sensor Cartridge Opening Motor Pulse Motor Auto Washing Pump P1 R Replenisher Pump P2 RA Replenisher Pump P2 RB Replenisher Pump PS R Replenisher Pump Rack Front Side Washing Valve P1 Rack Rear Side Washing Valve P1 Rack Front Side Washing Valve P2 Rack Rear Side Washing Valve P2 Rack Front Side Washing Valve PS1 PS2 Rack Rear Side Washing Valve PS1 PS2 Rack Front Side Washing Valve PS3 PS4 Rack Rear Side Washing Valve PS3 PS4 Cartridge Washing Valve P1 R Cartridge Washing Valve P2 RA Cartridge Washing Valve P2 RB P1 R Stirring Valve B Dryer Section Remark Safety Thermostat To monitor the dryer heater abnormality Dryer Section Front Cover Detecting Interlock Switch Micro Switch Dryer Fan Dr
17. A To Cleaning Dilution sequence Status flag Cap cleaning ws Status flag Replenish To Replenishment sequence 5 Status flag Error Error Display sequence 4 5 19 4 63 Distributed by www minilablaser com 4 5 Processor 4 5 20 Error Display Control SC Status flag Error P1 R P2 RA P2 RB PS R replenishment status flag Not operated Error occurred in replenishment section About 380 sheets of 3R size printing still possible without replenishment 4 Cartridge box upper sensor Yes interrupted E Rotate replenisher cartridge opening drive motor CW Yes 4 5 20 Time out 13s passed Cartridge box upper sensor interrupted Yes Wait for motor stop 3 33s m Stop replenisher cartridge opening drive motor 4 64 Distributed by www minilablaser com 4 5 Processor 4 5 21 Error Restore Control No Status flag Error Yes Y P1 R P2 RA P2 RB Does replenisher level lower sensor detect empty Status To Opening sequence No Y Does replenisher level upper sensorN Yes 1 P2 RA P2 RB gt Status flag Replenish detect solu
18. AYOO LON ASEN 0270 Du unsn pv uonisog 1904 260 lu uulsn pe xselw uonisod snooj FONS IN gep 111 uoiseAuoo Alisu q NISL YTPMS jexid ec GOO 1920 eyep jaxid Idas Du unsn lpe 040 099 1920 040 qv 1u unsnfpy A00 1560 qv Qv 0620 1467 G37 6750 1010 1ueujeoe dsip oui ejeozeld 1461 q31 uzd uno qan snoo4 2720 Ljep uomneJgi eo snoo4 avo 004 uoneuqie peondo eyep eondo sue pre ejep sue al N31 4 uoneuuoju uononpoug 7210 uoneuuoju 0210 uomeuuojui OU Cd AWW Wd AsO UO uin d eyep uonounj ASOJepJO
19. N Q40 EZVAO 01 dnies 1 AVYOOLON 1770 s h s ueuM EZVAO p eldsiq uoeu ou 1osu9S AV00 ON 5770 nu N u Dep uolinq WOH 45814 2 dnjes AVOOLON 970 NUAN u Depp s unum ep 1 22029 955 1920 nu N 1eye s 151684 ueuM N Ig OWIWIL QV 52995 ol woi jueunsnfpy 955 1980 qv Jaye p y s 1516848 ueuM EZVAO 01 e1eJeq qi 0570 nu N ul si ueuw 22099 o J9 9UJEJEd JOUUBDS 0580 nuey Depp SI 22099 10 ueuw pe ejdsig uoneuuoju 105495 AV001ON 5770 nue p y s Sunum eui 2 ejeq AVOOLON 1570 nue u Depp s
20. gt Eat gt s 4105 725 51792 ege asa E 5 asu 4 1 pa 1 N asu 4 1 gt 290 91 Wvaus aso 378 4 m d qA qA zvdo gt i preog zvdo A jeuondo zvdo 4 wengs ch gt 4 PME lt Ja ee 22 66 3331 76 1333 pueog 22310 p1eog UNDID cqOO Distributed by www minilablaser com 3 1 Scanner SP 3000 3 1 9 Image Processing Block Diagram Scannerlight _ 3 i i Source Section Image Processing Section CCD23 Circuit Board CCD drive d 2 GMB23 Board Image processing motherboard LED23 Circuit GIA23 GSR23 GPA23 GPA23 GIE23 Board Circuit Board Circuit Board Circuit Board Circuit Board Circuit Board LED light source AD converter Mechanical Image Optional IEEE1394 CCD correction control interface processing interface scanner light Source 23 Circuit interface Board Light source control CPZ23 Circuit CO lt E Board Pixel shifting control CTB23 Circuit Board Scanner mechanical control To 1 15005 LP2000SC Main Control Unit CYA23 CYB23 Ci
21. DSP2 DSP3 DSP4 o o 4 L UUDDUUDUU L L Expanded Image Processing GPA23 Circuit Board Optional DSP Digital Signal Processor 21538 1 Scanning of First Printing One GPA23 Circuit Board Standard 1 Normal Condition 2 DSP2 Failure GPA23 Circuit Board GPA23 Circuit Board DSP1 DSP2 DSP3 DSP4 DSP1 DSP2 DSP3 DSP4 D Failure 3 amp mme Qi 5220 When abnormality is occurred in a GSP on the GPA23 circuit board an error message is displayed and the DSP is disabled automatically Scanning speed may be reduced Error Message Codes E 4241 E 4242 E 4243 E 4251 E 4253 E 4271 E 4272 or E 4273 4 6 Distributed by www minilablaser com 4 1 Scanner Abnormal DSP can be checked in the Menu 0720 Image Processing Section Information screen Image Processing Section Information Display 0720 Z Display the information about the Image Processing Section Status of DIMWPCI Slot Mounting in Image Processing Box ONIOFF Ifthe status is ON exist the DIMM storage amount name and detected failure status are displayed Ifthe GPA circuit board is mounted the DSP setting status valid invalid is displayed and the DSP setting is changed between and invalid DIMM Slot Mounting Status Current Disk Free SpacelMB Status Display De 512 Normal DIMM2 512 Normal DIMM3 0 DSP Valid Inv
22. Does total P1 R output amount value exceed 4507 2ml Replenisher pump P1 R abnormal No Replenisher lower level sensor P1 R Empty Yes Set replenisher pump P1 R output amount to default Is total P1 R output amount Yes To Error Display sequence value less than 3004 8ml Save current total P1 R output amount C Correct output amount Replenisher pump P1 R P1 R stirring valve 4 5 13 Clear total P1 R output amount value to 0 and resume calculation j No Does total P1 R output amount value exceed 240ml Yes P1 R replenishment operation flag Not operated P1 R P2 R synchronization control flag Requested To next page 4 52 Distributed by www minilablaser com 4 5 Processor To previous page P2 RA replenishment No sequence completed jus P2 RB replenishment No sequence completed 5 P1 R P2 R synchronization control flag Not requested PS R replenishment operation flag Not operated Clear total P2 RA P2 RB replenisher value to 0 Status flag Open Opening sequence Condition End request END All replenishment operation flag must be Not operated 4 5 13 Rep
23. Power requirements AC200 240V 50 60Hz Single phase 25A Three phase three wire and four wire 16A approx 6KVA Dimensions 1 708 W x 830 D x 1 850 H mm 67 24 W x 32 68 D x 72 83 H in Weight LP1500SC Approx 470kg 1 036lbs 530kg 1 168lbs during actual operation LP2000SC Approx 480kg 1 058lbs 550kg 1 213lbs during actual operation Installation space Approx 1 40m 1 65sq yd 2 3 Distributed by www minilablaser com 2 2 Dimensions and Weight 2 2 1 5 SP 3000 Dimensions Length 970 mm 38 19 inches Width 770 mm 30 32 inches Height Weight When transported 82 kg 181 Ibs When operated 1 208 mm 47 56 inches 118 kg 260 1 5 Without main control unit monitor and film carriers Unit mm 2 4 71014 Distributed by www minilablaser com 2 2 Dimensions and Weight 2 2 2 Printer Processor LP1500SC LP2000SC Length 1 708 mm 67 24 inches Dimensions Width 830 mm 32 68 inches Height 1 850 mm 72 83 inches LP1500SC 470 kg 1 036 Ibs When transported LP2000SC 480 kg 1 058 16 LP1500SC 530 kg 1 168 16 LP2000SC 550 kg 1 213 Ibs When operated Unit mm Densitometer 8 Fo rE Sorter SU1100Y 1850 F L
24. 4 29 4 3 6 Distributed by www minilablaser com 4 3 Paper Feed 4 3 6 Auto Rewinding Rewinds the unexposed paper from the cutter position into the magazine START 4 Is magazine set o No magazine error e Is paper end detected No D505 D525 No paper error s Does splice sensor detect No No paper error paper exists D506 D526 Feed motor rewinds M501 M521 i No 4 Does splice sensor detect gt Jamming error paper exists D506 D526 Sets cutter to close position Feed motor rewinds M501 M521 4 END 4 30 Distributed by www minilablaser com 4 3 Paper Feed 4 37 Paper Drawing Draws the paper to the cutter position and cuts its end The paper drawing of the upper magazine is as follows Cova paper length 2 225mm Y Sets the stop positions for M501 Sets the stop positions for M501 M540 and M541 motors and M540 motors and starts drive and starts drive Is paper end detected L Yes D505 j No End process Yes Is splice detected j D506 No Splice Does motor stop No 4 3 7 Cut Starts driving motors except M501 C 4 31 4 3 8 4 3 Paper Feed Distributed 4 3 8 Back Pr
25. D585A B Exposure Section Front Cover Detecting Interlock Switch Micro Switch Distributed by www minilablaser com 5 4 Printer Section Name Remark Exposure Section Nip Motor Cooling Fan Exposure Section Cooling Fan Exposure Section Cooling Fan Exposure Section Cooling Fan Exposure Section Anti dust Pressure Fan 1 Exposure Section Anti dust Pressure Fan 2 Exposure Section Anti dust Pressure Fan 3 Pre exposure Feed Motor Pulse Motor Sub scanning Motor Pulse Motor Paper Width Guide Motor Pulse Motor Exposure Section Nip Motor Pulse Motor Ambient Temperature Sensor Distribution Section Name IC Remark Processor Entrance 1 Sensor Rear Flood LED Photo transistor Processor Entrance 2 Sensor Middle Flood LED Photo transistor Processor Entrance 3 Sensor Front Flood LED Photo transistor D575 Distribution Home Position Sensor Lowering Home Position Sensor Photo Interrupter Photo Interrupter D584A B Distribution Section Door Sensor Interlock Switch Micro Switch M570 Distribution Section Feed Motor Pulse Motor M571 Distribution Motor Pulse Motor M572 Distribution Up Down Motor Pulse Motor S570 Distribution Section Solenoid Valve A S571 Distribution Section Solenoid Valve B Printer Electrical Equipment Section Name Prin
26. END Distributed by www minilablaser com 4 3 Paper Feed Distribution Line and Position Line The following 5 distribution line types are used differently depending on the sheet s width and length Single line Sheet is not distributed Condition L 254mm or W 152mm 2 2 line high speed distribution Absorption and release are performed alternately on the 2 lines 2nd low Condition L lt 102mm and 102mm lt W lt 152mm 3 2 line low speed distribution Release is performed after absorption and distribution Condition 102mm lt L and 102mm lt W lt 152mm 4 2 line special distribution 2 line high speed distribution Absorption and release are performed alternately on the 2 lines 3rd low Condition L lt 152mm and W 102mm 5 3 line distribution Condition 82 5mm lt L lt 254mm and W lt 89mm Distribution Position Distribution position 3 line front 2 line front center 2 line rear and 3 line rear Relation between distribution lines and positions is as follows F Center 2nd row front 2nd row rear 3rd row front 3rd row EI Feed direction 4 3 11 Single line The sheets are placed on the center line position m E 2 line high speed 2 line low speed The sheets are distributed on the 2nd row front and 2nd row rear positions alternately
27. Turns ON the drive motor M700 to operate the circulation pump during the specified time so that dust cannot collect on the processing rack rollers m 4 5 8 Processor drive motor control No requested 1 Drive motor 700 Circulation pump P Specified period of time passed No Y lt s there a power ON operation Yes 8 a 2 r s rsa s n IYP Y Drive motor OFF SSC 4 47 4 5 9 4 5 Processor Distributed by www minilablaser com 4 5 9 Auto Cleaning Control Supply the PS R replenisher solution to perform the auto cleaning of the processing racks during the post operational check 4 48 w Drive processor Rotate 70s CW Drive processor CW 10s Start side auto cleaning Drive continuously 19s CW Start front side auto cleaning Drive continuously 19s CW Stop processor Stop processor Wait 1s Wait 1s Y Y Drive processor CCW 10s Drive processor CCW 10s Y Y Start front side auto cleaning Drive continuously 19s CW Start rear side auto cleaning Drive continuously 19s CW Y Y Stop processor Stop processor Y Wait 1s
28. Heat up Start Solution levels of each tank No normal Y Ye All heaters OFF Yes inp Heater OFF To No warm up operation Y To error processing No Yes No 30 minutes passed Current temperature i lt Former temperature 1 C Yes Y Former temperature is updated to To error processing current temperature 4 5 ra Y Current temperature 2 Temperature Yes setting Controlled range Error set No Current temperature lt No 4 5 1 Temperature setting Yes Heater ON Heater OFF Yes Current temperature lt Temperature setting No Y Set temperature adjustment completion Y No Heat up of all processing tank solutions completed Yes Y Error occurred Yes Y To error processing END normal operation 4 43 4 5 2 4 5 Processor Distributed by www minilablaser com 4 5 2 Normal Warm up Operation Normal warm up lt Solution levels of processing No tanks normal Current temperature is No within controlled range Yes Yes Current temperature lt No Temperature setting Yes Y Heater ON No Temperature adjustment of all
29. Laser Printer i Paper Processor EZ1090 2 5 Distributed by www minilablaser com Distributed by www minilablaser com 3 OUTLINE 5 3000 ueni aa kaa aa 3 2 311 5 Configuration 3 2 3 1 2 Scanner Light Source Section Copnfiouraiton 3 3 3 2 Auto Film Carrier NCTOOARY uiii ete qa e rre item te Pange 3 8 3 1 4 Multi film Carrier MFC10AY 3 13 3 1 5 Carrier Base Section ennemis 3 14 3 1 6 Circuit Board Location and Functions 3 15 3 1 7 Parameter Stored in Circuit 3 16 3 1 8 Scanner Block Diagram a 3 19 3 1 9 Image Processing Block 3 20 3 1 10 Image Data Transfer 3 21 3 Backup FD Parameter u nette eene 3 23 3 2 Printer Section LP1500SC LP2000SC 3 25 3 2 4 Paper Supply Section 3 25 3 2 2 Paper Supply Section Feed Roller Configuration 3 26 3 2 8 Exposure Section Confiouraiton 3 27 3 2 4 Laser Unit Confouration 3 28 3 2 5 Distribution SectiOri eae cei teenie h ea iia asb Cie eee dd 3 29 3 2 6 Processor Entrance 3 30 3 2 7 Printer Electrical Equipmen
30. Ref No PP3 C1033E TD 03 11 FG Printed in Japan
31. Variety print service software mounted prints negative sheet index soft focus cross lighting func tion red eye auto correction Monitor 17 inch CRT color monitor 800 x600 pixels 6 frame or 1 frame display Front printing Printing possible for 240 Index prints Possible for 135 and IX240 Processing capacity Scanner capacity 135 3R 1 700 prints hr First print capacity with LP 2000SC 135 1 600 sheets hr Power requirement 100 to 240V 50Hz 60Hz single phase automatic switching 100V 10A max 240V 4 2A max Dimensions 890mm 970mm with negative receiver W x770mm D x1 208mm H 35 04in 38 19in with negative receiver W x30 31in D x40 47in H Weight 118kg 260 Ibs with NC100AY and 17in CRT monitor Installation space 2 2 2 03m 2 43sq yd 1 135mm 44 68in W x 1 785mm 70 28in D Distributed by www minilablaser com 2 1 Main Specifications 2 1 2 Laser Printer Paper Processor LP1500SC LP2000SC Specifications Type Floor type normal light operation laser printer processor cutter sorter in one unit Exposure system Scanning exposure system using RGB lasers solid state G and B lasers Pixel density 300dpi Sub scanning luster density 600dpi Scanning speed Sub scanning speed 80mm sec Paper transport system Full auto sheet paper transport system Magazine Two switchable paper magazi
32. Wait 1s Y Drive processor CW 10s Y 2 sets completed Yes SSC No Distributed by www minilablaser com 4 5 Processor 4 5 10 Auto Cleaning Output Measurement Wait 10s Cleaning pump PU740 ON Water pressure adjustment 1 0s Open front side auto cleaning valves 8720 8723 during a specified time Close front side auto cleaning valves 5720 5723 Wait 1s Y Open rear side auto cleaning valves 5724 5727 during a specified time 4 5 10 Y Close rear side auto cleaning valves 5724 5727 Cleaning pump OFF Y No 4 sets completed p Yes END 4 49 4 5 Processor Distributed by www minilablaser com 4 5 11 Replenishment Pump Control Does total P1 R replenisher value exceed print stop timing No Y Cutting print cut permitted Yes Y Cutting print inhibited Y Does total P1 R replenisher value exceed 1 unit output amount Yes Y lt Replenisher operation in replenisher mode Yes Y No 1 unit replenisher pump operated Subtract 1 unit output amount from total P1 R replenisher value 4 5 11 4 5 12 No C D 4 5 12 Replenishment In
33. 3 1 7681 OZIN 104 x Dun eJeudi19g LL29H892IN HNW67 09 Tid 2 nd5 gns uoe3 DUU 218 g9lA9DX4 14 dnyoeq 104 x 19 YZ 31V9 Md S0 SV 10 1 09 NO Ave sod 919939 anso anz 91219 OLY WV 4 INOHd3 10 XH 2 90 7 01 12 Lou 125 Td ZHINGZ ule sAg 2X dS ayze ayze ayze ayze Z X SGEZ S8H NO Uz8 INVHS VHS cHS 1 Hejs 91504 3 OZIN 0 aa VIS dX3 Oul 95 INI VS 49 2 9 6 8S Oul VS 9 6127712 VS IN 8S 1534 Ndogns 992 2 98 8 Ndd ans 5562 58 V 142 815 7901 04 9185 7198 9191 sod y sod 9 Jld 10 12011 IN ZS 15 218 8N31Nn02 mE ym Wun 19919510 R Io chant dn yoeg ML 4 1 Gngeq ldd a E TE rcc d 21 1 u3e3 9ul dX3 5242 sod 6 ua 13938 X1H1N09 BuipiAiq zHIN92 E i no an ail weg Moi wasis i 1 wasis 81 9972010 105592014 uonnquisiq lud 49eg 3 33 Distributed by www minilablaser com 3 3 Processor Section LP1500SC LP2000SC 3 3 1 Processing Section Configuration No 1 Crossover Rack Dryer Entrance Rack
34. MSB23 Circuit Board D480 to D484 21211 3 13 Distributed by www minilablaser com 3 1 Scanner SP 3000 3 1 5 Carrier Base Section Plug in Connector Magnet Film Carrier Lock Release Lever Film Carrier Lock Unit N VN NIN SPER 9 9 Carrier Base Slide Guides NIA N Carrier Base 21446 3 14 Distributed by www minilablaser com 3 1 Scanner SP 3000 3 1 6 Circuit Board Location and Functions CPZ23 Circuit Board CCD23 Circuit Board 2 Monitor CTB23 Circuit Board CYA23 CYB23 Circuit Board LED23 Circuit Board CLE23 Circuit Board Full Keyboard GPA23 Circuit Board GSR23 Circuit Board GIE23 Circuit Board GIA23 Circuit Board GMB23 Circuit Board Expanded Image Processing GPA23 Cirucuit Baord Optional Power Supply Unit Main Control Unit 71438 Circuit Boards Functions CCD and CCD output amplifier LED light source control Pixel shifting control Scanner section mechanical control Auto film carrier NC100AY control Multi film carrier MFC10AY control AD converter CCD correction and scanner light source interface IEEE1394 interface Image processing section CPU circuit board Image processing Mechanical control interface 3 15 Distributed by www minilablaser com 3 1 Scanner SP 3000 it Board 3 1 7 Parameter Stored in
35. 1 Density measurement l l 1 1 1 1 1 1 1 1 1 1 1 1 1 2 Error ERROR LED lights ENER gt Reversed density order of patches 4 75 Distributed by www minilablaser com 4 6 Densitometer From density measurement 5 Magazine ID s measurement 1 Error gt ERROR LED lights gP 9 Paper sensor detects paper feed error more than L Data sending Normal completion Wait for START 4 6 2 4 76 Distributed by www minilablaser com 4 6 Densitometer Calibration Chart 8mm 2mm 4 6 2 4 77 Distributed by www minilablaser com 5 1 5 2 5 3 5 4 5 5 Distributed by www minilablaser com 5 PARTS DIAGRAM Scanner CP 3006 coco aito esos usa ia Soto ue Roane nt ee 5 2 Auto Film Carrier NO TODAY osito etaed rete ttd 5 4 Multi film Carrier MFC10AY 5 6 Printer Section eelerer 5 7 Processor SOCOM 5 10 5 1 Distributed by www minilablaser com 5 1 Scanner SP 3000 F211 D204 F212 D205 D206 PZ201 PZ202 F311 D303 69 Micro Switch Motor Temperature Sensor Photo interrupter Fan Displacement Sensor 4 Switch JlILlr Heater 71217 5 2 Distributed by
36. No solution is notified while Full detected Yes Stop replenishment Waste solution Completely full is notified 5 than 300ml replenished No END 4 5 26 Dryer Section Heat up Control START 4 5 25 4 5 26 No Current temperature lt Setting temperature Yes Dryer heater Setting fan output Set status change Upper limit temperature Current temperature gt gt e Dryer heater OFF More than 1 C rise Yes during 1 minute a Error processing 4 68 C END Distributed by www minilablaser com 4 5 Processor 4 5 27 Dryer Section Temperature Does current temperature exceed No the 15 TS760 Adjustment Yes Error processing Current temperature lt Setting temperature Heater H760 ON Setting Dryer fan F760 ON output END 4 5 28 Dryer Section Pre heat Control Y No Pre heat set Yes Y Set temperature to 40 Heater H760 ON Setting Dryer fan F760 ON output Upper limit temperature No More than 1 C rise Yes during 1 minute No Error processing Dryer heater O
37. SP 3000 IQON LSNI 2Otud N31SAS nue NiHdWWVHVdNHal LNOHAW TIPO VG 10 990 fjoajag uonound 8250 dnl S 1210 perepdn Ajeoneuoiny 1X1d n13SON LXL OSIHLOSS NiHdNNVHVdNH3l LNOHANW TI3IPO 3VG NiHdWWVHVdNHal LNOHAW IT 0 dnies 1 uoneuuojul Jeu Ajeoneuoiny dnies eundo DHS jese1 8 O 2290 1X1 SHSGd1 LNOtHdANN ITU 0 IT 0 uogejedo 21 10615 polN LXLWId1 LXL OSINNYOW NiHdWWVHVdNHal LNOHANW TIHIPO3 VG NiHdWWVHVdNHal LNOHAW TIAIPOVG 19561 uie1s As uoneJedo uoreuuoju uone eisu OF LO 2 1 uonnoexe uodn jeoneuojne jueujeJnseeu Ado9 1511 dies 9290 dn18S poul lN uonipuo 1edeg 6290 IXL Od3INQHSS UI LNOtHdJNN ITU 0 LNOtHAVN IT 0 uomeuuojur Buneiedo 10 990 4 0560
38. Sets the exposure section paper guide to the paper width to be used START Yes Current position Set position D563 No Calculates move pulses Decides turn direction lt Move pulses Accelerated No reduced pulses Ke Moves to set position with Moves to set position with accelerated constant speed D563 reduced speed 563 lt END 4 3 4 4 26 Distributed by www minilablaser com 4 3 Paper Feed 4 3 5 Auto Loading The auto loading draws the paper from the magazine and sets its leading end to the cutter position It has two steps drawing and pre cutting The paper leading end is fed to the cutter drawing then is cut and fed until it reaches the processor entrance pre cutting Splice detection D506 D526 Cutter End detection 37 0505 0525 69 62 117 4 3 5 4 27 4 3 5 4 3 Paper Feed D Drawing Distributed by www minilablaser com START Is paper end detected Yes D505 D525 No Yes Is there paper ps Is back printer set Yes Is cutter home position detected N Yes D507 D527 pe Sets to cutter home open position Ge P S TI No paper error Paper exist error Back printer set error p Does splice sensor detect Yes b d paper
39. W 7055 Film remains at IX240 perforation sensor D117 W 7055 1 240 cartridge and sensor D123 is setting position END 4 13 Distributed by www minilablaser com 4 2 Auto Film Carrier NC100AY 4 228 Search for Remaining Film 2 Remaining film in the NC100AY is searched while turning the feed motor This sequence is performed in parallel with the feed motor initialization Search for remaining film 2 starts The feed motor is driven for 273 pulses 80mm with 400pps clockwise and Search for remaining film 1 is performed every one pulse If an error is detected the motor is stopped Yes Is error detected An error is displayed 4 2 9 Feed Motor Initialization The feed motor is turned for specified pulses to make sure the encoder output changes the prescribed number of times 428 This sequence is performed in parallel with the remaining film search 2 Feed motor initialization starts 4 2 9 The feed motor is driven clockwise 400 pulses 44mm with 400pps of 1 2 phase excitation Is the D135 ON OFF operation N No count more than 22 times Yes Is the attempt repeated three times Feed motor initialization Y error E 7023 END 4 14 Distributed by www minilablaser com 4 2 Auto Film Carrier NC100AY 4 2 10 Door Open Close Motor and Supply Motor Initialization The
40. wua AV00LON uononpoud AYOOLON ojuo2 2 VAO dnyas qi eue 0970 nue ui Depu dnyoeq eui ueuw uoneuuojul Buom AV00LON Ka Distributed by www minilablaser com 3 1 Scanner SP 3000 Scanner Main Circuit Control Carrier Main Circuit Control Board Unit Board Unit GMB23 Circuit Board Displayed Data Setup data or measured values displayed in the Setup and Maintenance menu screen Work Memory RAM used by software operated in the GMB23 circuit board FDD Parameter floppy disk attached to the replacement CCD unit 3 18 21090 3 19 3 1 Scanner SP 3000 Distributed by www minilablaser com 3 1 8 Scanner Block Diagram
41. 1 5 121 9 1 5 82 5 1 5 4 74 Distributed by www minilablaser com 4 6 Densitometer 4 6 2 Densitometer AD200 RESET Power ON Genee rS U EEPROM parameter defective kaca puq M mapa at SS Ca C ERROR LED lights l l Initialization Density measurement head start point detection error White board density measurement error amplifier offset maladjusted orlamp burnt out 1 e TT TS rx AA S vc 1 Em ERROR LED lights SESCH Paper is not detected D uyay M al A Is the START button pressed No Yes pa aya eka Kad Error ERROR LED lights mores ed seit Insertion direction check Patch is not black or the blank next to it is not white Width narrow or wide check 4 6 2 Calibration White board is read Insertion direction image position offset correction Density measurement Density measurement head is moved to the measurement point 1 1 1 1 1 1 1 1 1 1 1 1
42. 15 pue anses 94 NIgO N31 52919 01 sue nuey 15 eui Eca10 0 iun J9 9UJEJEd JOUUBDS 0580 nuey Depp S 62810 10 ueuw pjeog ered uun pe eljdsiq UOHEIQIED 5 204 2720 nu l pexor 15 pue ajqe 972319 u uAA uonejqie o eon dO 9750 NUAN ur suonnq 15 pue anses eui pe ejdsig uoneusiDeu sue nuej 181669 eui 03000 22819 Jejeurejeg 1 uup5Ss 0580 nuey u Dep SI 22810 10 uoyng 5 5 erea pue eondo e20 q sue Distributed by www minilablaser com 3000 SP 3 1
43. 4 11 4 2 5 Machine Data 4 12 4 2 6 Reading Production and Working Information 4 12 4 2 7 Search for Remaining Film 1 nennen nennt enne 4 13 4 2 8 Search for Remaining Film 2 ennemis 4 14 4 2 9 Feed Motor Iommaltzatnon 4 14 4 2 10 Door Open Close Motor and Supply Motor 4 15 4 2 11 Sensor Calibration at Initialization 4 17 4 3 Paper E A A A 4 18 4 3 Wu EE re TEE 4 18 4 3 2 Shut down Process 4 23 4 33 Cutter Sequencoe T a 4 24 4 34 Width Guide Position Seting eism teinn a aeaa nennen nnne nennen entren 4 26 Hu E 4 27 4 3 6 iier ein ede deel 4 30 4 3 7 Paper Drawing u hapa Rn dett pe e 4 31 4 3 8 Back Printing niin oti Pe E e t Un e HUI Eed SEET 4 32 4 9 9 Speed Adjustment deed ie ti eo ee 4 33 43 10 SOT r He EE 4 34 kupata EE eb 4 35 Ee 4 38 daie 4 38 4 4 eege ee aem ue 4 39 44A Start up le TEE 4 39 44 2 Wee 4 40 443 ER EE 4 40 4 4 4 Exposure 2
44. 4 Photo Interrupter Front Mask Table Slider Position Sensor Photo Interrupter Solenoid 5 6 Distributed by www minilablaser com 5 4 Printer Section CO 0583 W 05838 0547 45 O 05874 Y 05828 F569 F590 25 rsen 58 1 0588 0526 0527 0528 Micro Switch Photo transistor Motor Solenoid v gt D Temperature Sensor Photo interrupter Fan EZ1198 5 Distributed by www minilablaser com 5 4 Printer Section B Paper Feeding Section Symbol Name D500 D504 Upper Magazine ID Sensor Photo Interrupter D505 Upper Paper End Sensor Photo Interrupter D506 Upper Splice Sensor Flood LED Photo transistor D507 Upper Cutter Home Position Sensor Open Photo Interrupter D508 Upper Cutter Home Position Sensor Close Photo Interrupter D520 D524 Lower Magazine ID Sensor Photo Interrupter D525 Lower Paper End Sensor Photo Interrupter D526 Lower Splice Sensor Flood LED Photo transistor D527 Lower Cutter Home Position Sensor Open Photo Interrupter D528 D541 Lower Cutter Home Position Sensor Close Middle Side Door Section Paper Sensor Photo Interrupter Photo Interrupter D544 Back Printer Sensor Micro Switch D547 Upper Side Door Section Nip Release Sensor Pho
45. 42 405 PTOCOSSOL CU Du 4 43 4 5 1 Heat up Operation 4 43 4 5 2 Normal Warm up 4 44 4 5 3 Operation 4 45 4 5 4 Cool down Operation 4 45 Distributed by www minilablaser com 4 5 5 Heater Cooling Fan 4 46 4 5 6 Monitoring Processing Solution 4 46 4 5 7 Normal Operation Drive 4 47 4 5 8 Auto Intermittent Operation Control 4 47 4 5 9 Auto Cleaning Control 4 48 4 5 10 Auto Cleaning Output Measurement 4 49 4 5 11 Replenishment Pump Control 4 50 4 5 12 Replenishment Initialization Control 4 50 4 5 13 P1 R Replenishment Control 4 51 4 5 14 P2 RA P2 RB Replenishment Control 4 54 4 5 15 Auto Opening Control 4 57 4 5 16 Replenisher Level 4 59 4 5 17 Cleaning Dilution 4 60 4 5 18 Replenisher Cartridge Cap Cleaning Control 4 62 4 5 19 Power Supply Restore Control 4 63 4 5 20 Error Display Control 4 64 4 5 21 Error Restore Control 4 65 4 5 22 Pump Output 4 65 4 5 23 Auto Replenishment Control at installation 4 66 4 5 24 Intermittent PIOCOSS et e cete EERSTEN 4 67 4 5 25 Waste Solution ProCeSs n 4 68 4 5 26 Dryer Section Heat up Control 4 68 4 5 27 Dryer Section Tempera
46. LD exposure Yes lt No Stop exposure Y Abnormal complete Normally completed SOS detect check Normally completed Yes Yes Exposing No Set size position info Set counter sub scanning start position Exposure Waiting exposure completion oma complete SHG initialization check at feed start L No ege tes 4 4 4 Same as Exposure Completion OY 4 41 Distributed by www minilablaser com 4 4 Exposure Section 4 4 5 Exposure Completion RLD Exposure Stop START No completion gt EE Y Timer Start up Set size position info r Set counter sub scanning Same as Exposure start position Y n lt Count gt Exposure OK 2 Yes 77 Y Turn OFF R LD Normally completed 4 4 6 Feed Completion 4 4 5 4 4 6 START Y Stop R LD turn OFF timer Y Turn OFF R LD Y Turn OFF B SHG OFF G SHG Exposure C 4 42 Distributed by www minilablaser com 4 5 Processor 4 5 1 Heat up Operation
47. Perforation Sensor LED Phototransistor D118 240 Rear Unexposed Frame Sensor LED PSD D119 240 Front Unexposed Frame Sensor LED PSD D120 Door Open Close Sensor Photo Interrupter SSB22 D121 IPI Sensor Photo Interrupter SSA23 D122 Supply Motor Home Position Sensor Photo Interrupter SSD23 D123 Cartridge Set Sensor Photo Interrupter SSB22 D124 Magnetic Reading Head D128 Pressure Cover Open Close Sensor Micro Switch D129 135 Feed Lane Position Sensor Photo Interrupter D130 240 Feed Lane Position Sensor Photo Interrupter D131 Left Frame Adjustment Key lt D132 Frame Return Key lt D133 Frame Feed Key gt D134 Right Frame Adjustment Key gt D135 Feed Roller Rotation Sensor Photo Interrupter SSE23 L P101 Indicator Lamp LED Green Red M101 Feed Motor Pulse Motor M102 Supply Motor Pulse Motor M104 Door Motor Pulse Motor MG101 Magnetic Writing Head 5101 Solenoid Distributed by www minilablaser com 5 3 Multi film Carrier MFC10AY Optional E Photo interrupter Solenoid 21215 Remarks Film Mask Sensor 0 Photo Interrupter Rear Film Mask Sensor 1 Photo Interrupter Film Mask Sensor 2 Photo Interrupter Film Mask Sensor 3 Photo Interrupter Film Mask Sensor
48. Washing Water Hoses Opening Nozzles EZ1173 3 38 Distributed by www minilablaser com 3 3 Processor Section LP1500SC LP2000SC 3 3 5 Dryer Section Configuration Drying Rack Dryer Belt Dryer Heater H760 Dryer Fan F760 Dryer Air Filter EZ1038 3 39 Distributed by www minilablaser com 3 3 Processor Section LP1500SC LP2000SC 3 3 6 Print Feeding Section Sorter Configurations Dryer Section Drive Motor M770 Dryer Section Drive Unit Path Switch Solenoid S770 Print Exit Unit Dryer Exit Unit Sorter Drive Motor Large size Exit Unit M771 SWA20 Circuit Board Large size Tray Sorter Chain A Sorter SU1100Y EZ1039 3 40 Distributed by www minilablaser com 3 3 Processor Section LP1500SC LP2000SC 3 3 7 Processor Electrical Equipment Section Configuration Processor Drive Motor Driver Circuit Board Processor Exhaust Fans 1 2 F790 F791 SSR1 to SSR3 Relays K1 to K3 Noise Filters NF1 tp NF3 Terminal Block TB2 Circuit Breaker NFB1 Terminal Block TB1 Leakage Breakers NFB2 to NFB4 0 H SS lt A 20 Circuit Board Transformer T1 Circuit Protectors CB1 tp CB4 Processor Control Section Cooling Fan F792 3 3 7 CTP20 Circuit Board Circuit Protector CB15 E
49. door driver shaft and spool are positioned as prescribed Door open close motor and supply motor initialization starts Does the door open close No sensor D120 detect close Yes The door open close motor is driven counterclockwise 120 pulses with 500pps of 2 phase excitation l sensor D120 detect open 4 Does the door open close No lt Is motor driven 120 pulses Yes Yes The door open close motor is driven for the remaining L2 pulses Door motor drive 0050 A 4 2 10 Supply motor initialization See next page The door open close motor is driven clockwise L2 20 pulses with 500pps of 2 phase excitation t Does the door open close No N No sensor D120 detect close gt Is motor driven L2 20 pulses Yes Yes Door motor initialization error The door motor is E 7056 driven for the remaining L1 pulses L1 and L2 Machine data 4 15 Distributed by www minilablaser com 4 2 Auto Film Carrier NC100AY Supply Motor Initialization supply motor is driven 600 pulses clockwise with 600 to 2550pps of 2 phase excitation lt 15 the motor driven 600 pulses Is the supply motor home No position sensor D122 blocked T Yes
50. exists 0506 0526 Si Drives paper feed motor No Is paper end detected D505 D525 ps Does splice sensor detect Yes 1 No Is jammed paper process completed gt Jamming error To next page 4 28 paper exists 0506 0526 Stops paper feed motor M501 M521 Paper leading is fed to cutter position M501 M521 Sx To next page To next page Paper feed motor rewinds 25mm M501 M521 Does splice sensor detect paper exists 0506 0526 9 Paper feed motor rewinds 20mm M501 M521 Jamming error Y Y To next page Distributed by www minilablaser com 4 3 Paper Feed From previous page 2 Pre cutting From previous page From previous page From previous page No Is paper end detected D505 D525 Yos Paper end process __ Is splice detected Yes d D506 D526 g Splice Is feeding completed Yes lt t END START Starts paper feed motor M501 M521 4 3 5 Is paper end detected Yes D505 D525 Paper end process Is splice detected Yes 0506 0526 Splice i 15 feeding completed Yes Cut Feeds sheet s leading end
51. front side PS3 4 ON 10s Rack cleaning valve rear side PS3 4 ON 10s Stop cleaning pump C D Distributed by www minilablaser com 4 5 Processor 4 5 24 Intermittent Process Prevent the performance deterioration of the processing solution when the paper processing amount does not reach the setting value Perform the intermittent process when the paper processing amount of the previous day is less than the setting value when the paper processing amount of the last 7 days is less than the setting value Minimum paper processing amount Minimum paper processing amount of the previous day Minimum paper processing amount of the last 7 days LP1500SC 6 8m2 47 6m2 LP2000SC 9 6m START No Is processing amount less than setting value Yes 2 Intermittent process amount calculated PS R exists lt 67 22 Perform intermittent process PU744 4 5 24 No solution error 4 67 Distributed by www minilablaser com 4 5 Processor 4 5 25 Waste Solution Process hanged to No solution FS749 el Yes Has waste tank solution level Has waste tank solution level Yes changed to FS749 Waste tank solution level No changed to No solution Resume replenishment
52. heater cooling fans of processing tanks F710 F13 are ON Yes Current temperature gt Temperaire setting Yes lt Turn OFF solution heater cooling fans of processing tanks 4 5 6 Monitoring Processing Solution Level Cm 7 No Are heater cooling fans ON Are heater cooling fans OFF Yes Yes Y Y Heater cooling fans ON output Heater cooling fans OFF output Y lt Y Solution levels of processing Yes tanks normal No Y To heat up operation Normal solution level is notified Solution levels of processing No tanks abnormal Yes To No warm up operation Processor entry inhibition is notified Processor tank levels lowered is notified Is there stop operation gt C D No 4 46 Distributed by www minilablaser com 4 5 Processor 4 5 7 Normal Operation Drive Control Co Processor drive motor ON No requested Y Yes Processor drive motor No M700 OFF requested Processor cover Dryer entrance rack No Yos cover Dryer front cover closed Y 98 Drive motor OFF Y Drive motor M700 ON Dryer heater OFF 4 Y 4 5 8 Auto Intermittent Operation Control
53. or adjustments or performance of procedures other than those specified herein may result in haz ardous radiation exposure The exposure section front cover and upper side door of this device are provided with safety interlocks which work to stop laser radiation being emitted when the covers are opened Do not press the safety interlocks when they are opened Otherwise radiation emissions may occur resulting in serious hazards 1 1 2 Laser Warning Label Protective Housing Label and its position required by Section J of Chapter 1 of 21 CFR issued by the U S FDA are shown in subsections 1 2 3 and 1 4 1 REFERENCE FDA Food and Drug Administration is the U S government agency which retains authority over major high energy radiating product safety 1 2 Distributed by www minilablaser com 1 2 Safety Indications On the machine each location shown below is provided with a caution label concerning safety In the case of operation or maintenance of the machine take good care when doing work so that burns or other personal injury may be avoided 1 2 1 Caution Label Locations on Printer Paper Processor RER Sy VCL ve bol F SAN BUCKS May cause personal injury Do not touch moving parts ANERS CAUTION RITCORNDHVIETD UlZo 82C ACcD05 CC Ge May cause burns Wait until cooling down When cleaning the cartridge section always wear eye protecti
54. s Nip ON M545 4 33 Distributed by www minilablaser com 4 3 Paper Feed 4 3 10 Soft Nip Nips the papers passing through the exposure section Y paper leading end detected No D562 Yes Y Waits 190ms 2nd nip ON Is paper trailing end detected No D561 ig Waits 310ms 1st OFF P s paper leading end detected No 4 3 10 D562 i Waits 80ms 1st nip ON 2nd nip OFF SSC 4 34 4 3 11 Distribution Distributes the papers D Sheet s leading end detection Distributed by www minilablaser com D562 Yes Is paper s leading end SS Y Waits specified period of time Y Goes down from waiting position to distribution position 572 Waits specified period of time Distribution left right movement M571 4 3 Paper Feed 2 Sheet s trailing end detection Y s paper s trailing end ii D562 Yes Y Waits specified period of time Y Stops feed M570 Waits specified period of time To next page D 4 3 11 From next page Y Waits specified period of time Y Goes down to dis
55. u pexol S 22240 10 04 ay Wun GOO gt un o 2749 1 uueoS 0560 nu N POYI SI 22249 10 5 ay ueuM jueuujsn pe pue jueuieoe dsip oujoejeozeld 22310 01 pefejdsig junowy 14611 q31 pexoro 15 ueuM 22310 0 Hun erepd 3 429eu2 1 5 0560 nue Depp 22370 10 uolinq ueuM pe ejdsig junowy 1467 q31 6 0 pexoro 15 ueuM 22310 W014 erepd 3 9eu2 5 0560 NU W S 22370 10 5 ueuM 1 pue jueunsnfpe uonisod pue Buriuueos junoure 346 q31 N 204 2819 elep pe ejdsig Sn204 2750 nue N u Dou suonnq 15 663 pue 372319 ueuw NI SVN 28120 oi pefejdsig uoneiqie eondo 9t 0 nu N
56. uoljounj edoxiNvuvdienuoAtulin3x q jeuueu jeroeds 6220 HO wy eroeds 10 Tep uouu xp ui jeuueu jeroeds 6220 HO eroeds 10 1 jeuueu jeroeds 6220 HO eroeds 40 HO ull eioeds epoo xq 10 pexi4 05005 2123 dOWIXINVHVdXenuoHAulin3x a we G4 dnyoeg 6 3 23 geq 5 8 4 a 9750 eead DHS 5 16527 5 790 qu 4ese1 5790 euizeDeui jo JO euim 1e 10 1 04 JO 1215 eui Je uoneJqieo SAA JO 195 SI uonoeuuoo ejqeue 941 ueuM Zy pepi o4d eui Ajuo peaiJ ON INOHd33 SOY Jo Adoo jo eui jo esneoeq Aen Aew sjuejuoo eui pue rso0 2 60 40 ue 3 21 dnyoeg geq 0045 1504 JO JO y 1e si jeuueos y ui pe es eu perepdn jejuud u Distributed by www minilablaser com 3 1 Scanner
57. usil6u3 s ueder jaued dnyoeg C Distributed by www minilablaser com 3 2 Printer Section LP1500SC LP2000SC 3 2 4 Paper Supply Section Configuration Upper Side Door Section Feed Motor M542 Upper Side Door Section Nip Release Motor M545 Back Printer Upper Paper Supply Motor M501 Middle Side Door Section Feed Motor M541 Middle Side Door Turn Section Feed Motor M540 Upper Cutter Upper Cutter Motor M500 Lower Side Door Section Feed Motor M551 Lower Side Door Turn Section Feed Motor M550 Lower Cutter Upper Paper Magazine Upper Magazine Table Lower Paper Magazine Lower Magazine Table Lower Cutter Motor M520 EZ189 3 25 3 2 2 Distributed by www minilablaser com 3 2 Printer Section LP1500SC LP2000SC 3 2 2 Paper Supply Section Feed Roller Configuration Upper Side Door Section Feed Motor M542 Upper Side Door Section Nip Release Motor M545 p C I Aen 2228 Lau Middle Side Door Section Feed Motor M541 Middle Side Door Turn Section Feed Motor M540 di 8d ESSE d Lower Side Door Section Feed Motor M551 Lower Side Door Turn Feed Motor M550 ij One way Gear EZ1040 3 26 Distributed by www minilablaser com
58. vertical home lower limit position then moves to the waiting position START No Is home position detected D575 Yes Moves 50 pulses to clear home position M572 Is home position detected Yes D575 Waits 500ms Moves 1 pulse 4 3 1 M572 4 Is home position detected No D575 Yes M Has motor driven No Moves specified pulses time out pulses Moves 80 pulses waiting position Error message 4 22 Distributed by www minilablaser com 4 3 Paper Feed Horizontal initialization It detects the horizontal home position then moves to the waiting position START p Moves 50 pulses CW M572 lt Is home position detected D575 ps No Is home position detected D575 Yes Waits 500ms Moves 1 pulse to home position CCW M572 lt Is home position detected D575 S No Moves specified pulses motor driven time out pulses Yes at Moves 80 pulses CW rear line position Error message END 7 Auto loading Draws the paper from magazine and sets its leading end to the cutter position 4 3 2 Shut down Process At the system shut down the paper is r
59. www minilablaser com 5 1 Scanner SP 3000 Remarks Conjugate Length Variable Section Home Position Sensor Photo Interrupter Lens Home Position Sensor Photo Interrupter Shutter Home Position Sensor Photo Interrupter Scanner Section Exhaust Fan Sensor Scanner Section Cooling Fan Sensor Displacement Sensor 1 Displacement Sensor 2 Carrier Lock Sensor Micro Switch 135 Diffusion box Sensor Micro Switch 120 Diffusion Box Sensor Micro Switch LED Light Source Temperature Sensor Start Switch Light Source Section Exhaust Fan Sensor Scanner Section Exhaust Fan DC24V 0 07A Scanner Section Cooling Fan DC24V 0 07A Light Source Section Exhaust Fan DC24V 0 04A Image Processing Section Cooling Fan DC12V 0 14A R LED Light Source G LED Light Source B LED Light Source IR LED Light Source LED Heater 1 LED Heater 2 Conjugate Length Variable Motor Pulse Motor Lens Drive Motor Pulse Motor Shutter Drive Motor Pulse Motor Piezoelectric Actuator 1 Pixel Shifting Piezoelectric Actuator 2 Pixel Shifting Distributed by www minilablaser com 5 2 Auto Film Carrier NC100AY ka D120 ee M104 L P101 IX240 w v e M 1i z was A A A D116 D118 D117 D119 D106 D
60. 0 lower Dust SSE23 Circuit Board D135 Removal Roller 71445 135 Leading End Sensor 135 Rear Panorama Sensor 135 Upstream Perforation Sensor 135 Front Panorama Sensor 135 Downstream Perforation Sensor 1 240 Leading End Trailing End Bar Code Sensor 135 Check Tape Sensor 240 Perforation Sensor 135 Rear Bar Code Sensor 1 240 Front Unexposed Frame Sensor 135 Rear Outer Bar Code Sensor IX240 Rear Unexposed Frame Sensor 135 Front Bar Code Sensor Door Open Close Sensor 135 Front Outer Bar Code Sensor IPI Sensor 135 Rear Outer Frame Sensor Supply Motor Home Position Sensor 135 Rear Inner Frame Sensor Cartridge Set Sensor 135 Front Inner Frame Sensor Feed Roller Rotation Sensor 135 Front Outer Frame Sensor 3 11 Distributed by www minilablaser com 3 1 Scanner SP 3000 Carrier Bottom view CYA23 Circuit Board 71444 3 12 Distributed by www minilablaser com 3 1 Scanner SP 3000 3 1 4 Multi film Carrier MFC10AY Optional Film Feeding Manual feeding Film Type Negative and reversal 110 IX240 135F 135P 135 135FP Film Masks 120 220 6 x4 5 6 x6 6 x7 6 x8 6 x9 135 iX240 reversal mount Solenoid CYB23 Circuit Board Mask Table Slider Plug in Connector Position Sensor D486 Mask Cover Buffer Gear Box
61. 104 D108 D102 D103 135 4 fu 11 1 pp jp 4 I mee 1 1 1 UU A 0101 D109 D114 D110 0115 D111 D112 Micro Switch gt Photo interrupter Motor Solenoid LLED gt 4 LED Photosensitive device 711216 Distributed by www minilablaser com 5 2 Auto Film Carrier NC100AY Symbol Remarks D101 135 Leading End Sensor LED Phototransistor D102 135 Upstream Perforation Sensor LED Phototransistor D103 135 Downstream Perforation Sensor LED Phototransistor D104 135 Check Tape Sensor LED Phototransistor D106 A 135 Rear Inner Bar Code Sensor LED PSD D106 B 135 Rear Outer Bar Code Sensor LED PSD D108 A 135 Front Inner Bar Code Sensor LED PSD D108 B 135 Front Outer Bar Code Sensor LED PSD D109 135 Rear Outer Frame Sensor LED PSD D110 135 Rear Inner Frame Sensor LED PSD D111 135 Front Inner Frame Sensor LED PSD D112 135 Front Outer Frame Sensor LED PSD D114 A 135 Rear Inner Panorama Sensor LED PSD D114 B 135 Rear Outer Panorama Sensor LED PSD D115 A 135 Front Inner Panorama Sensor LED PSD D115 B 135 Front Outer Panorama Sensor LED PSD D116 A 240 Inner Leading End Trailing End Bar Code Sensor LED PSD D116 B 240 Outer Leading End Trailing End Bar Code Sensor LED PSD D117 240
62. 3 3 1 8 Auto Film Carrier 100 3 8 3 1 4 Multi film Carrier MFC10AY Optional 3 13 3 1 5 Carrier Base Section inestable Horaris ce ritu eire ge 3 14 3 1 6 Circuit Board Location and Functions enne 3 15 3 1 7 Parameter Stored in Circuit Board 3 16 3 1 8 Scanner Block Diagram tiec eee eI er ee 3 19 3 1 9 Image Processing Block Diagram 3 20 3 1 10 Image Data WR 3 21 3 1 11 Backup FD Parameter 3 23 3 2 Printer Section LP1500SC LP2000SC 3 25 3 2 4 Paper Supply Section Configuration 3 25 3 2 2 Paper Supply Section Feed Roller Configuration 3 26 3 2 8 Exposure Section Configuration 3 27 3 24 Laser Unit Configuration entem e epe er rid betreten e P deabus 3 28 3 2 5 Distribution SectiOFi u nk ENN ANERER Supa ae Pan ea Rae 3 29 3 2 6 Processor Entrance 0224 enne nemen nennen nennen 3 30 3 2 7 Printer Electrical Equipment Section Configurations 3 31 3 2 8 Circuit Board Functions n 3 31 3 2 9 Printer Electrical Equipment Block nnn 3 32 3 2 10 CTL20 Circuit Board Block Diagram a 3 33 3 3 Processor Section LP1500SC LP2000SC
63. 3 2 Printer Section LP1500SC LP2000SC 3 2 3 Exposure Section Configuration Sub scanning Motor M561 Laser Unit Exposure Section Anti dust Pressure Fans 1 2 and 3 F620 to F622 Pre exposure Feed Motor M560 3 2 3 Exposure Section Nip Motor M565 Paper Width Guide Motor M563 Nip Motor Cooling Fan F565 Sub scanning Belt EZ190 3 27 Distributed by www minilablaser com 3 2 Printer Section LP1500SC LP2000SC 3 2 4 Laser Unit Configuration Laser beams pass through the polygon scanner mirror lens and mirror and reach the paper The polygonal scanner mirror rotates at a con stant speed and always turns the reflecting light in the main scanning direction The sub scanning motor M561 feeds the paper at a speed of 80mm s equivalent to 600dpi Polygonal Scanner Mirror B SHG G SHG R Laser Lenses 3 2 4 Mirrors Paper Sheet EZ1170 __ R LD Infrared Laser G SHG Infrared Laser B SHG Output level is changed in Green blue lasers are accordance with the digitized generated by the modulation color level of infrared laser Red laser Semiconductor laser Laser diode is used as light source Blue green lasers are generated based on the infrared laser SHG Second Harmonic Generator Blue green lasers are generated based on the infrared laser AOM Acousto Optic Modulator Each laser has o
64. 4 Exposure Section 4 4 1 Start up Initialization Machine initialization Warming up initialization in normal operation START Initialize serial connection Read parameters from EEPROM Polygon initialization Mechanism lt Fan initialization control 4 4 Shutter initialization V Start warming up Warming up start Warming up lt Ge control AOM temperature G SHG temperature warming up warming up R LD warming up B SHG warming up R LD exposure initialization SOS check LD exposure lt control G SHG exposure initialization B SHG exposure initialization 4 39 Distributed by www minilablaser com 4 4 Exposure Section 4 4 22 End Process 4 4 3 Feed Start Light source deterioration Stop temperature monitor detection Read total exposure time B SHG exposure 1 END G SHG exposure Environment method calibration 4 4 2 4 4 3 4 40 Distributed by www minilablaser com 4 4 Exposure Section 4 4 4 Exposure Preparation Yes Sensor status error No Initializing SHG Yes No Within specified current Yes Exposing R LD 5 R
65. 5s Replenisher cartridge cleaning valve P2 RA 0 55 Replenisher cartridge cleaning valve P2 RB open 0 5s Stop auto cleaning pump Stop replenisher cartridge opening drive motor Rotate replenisher cartridge opening drive motor CCW V c Yes lt Time out 13s passed No Cartridge setting 4 62 No lower sensor interrupted Wait for motor stop 1 455 Stop replenisher cartridge opening drive motor Wait 305 for water draining Y Rotate replenisher cartridge opening drive motor CW A Y Time out 13s passed Yes n Cartridge setting No upper sensor interrupted s Wait for motor stop 3 33s Stop replenisher cartridge opening drive motor Status Replenish To Replenishment sequence END Driving motor for opening replenisher cartridge abNormal Distributed by www minilablaser com 4 5 Processor 4 5 19 Power Supply Restore Control Status flag Replenish yes EP Yes Status flag Opening s Yes tatus flag Cleaning Dilution Replenishment sequence To Opening sequence
66. 8 Search for Remaining Film 2 4 14 4 2 9 Feed Motor Initialization 4 14 4 2 10 Door Open Close Motor and Supply Motor Initialization 4 15 4 2 11 Sensor Calibration at Initialization 4 17 d 3 Paper Feedu cu n a ener datae E e d LE 4 18 4 3 1 s n e ette he Det t ee 4 18 4 3 2 Shut down Process I 4 23 4 3 8 Cutter Sequence a 4 24 4 3 4 Width Guide Position 4 26 4 3 5 Auto Ee e e E 4 27 4 3 6 Auto REWINGING A aka Sasak unes 4 30 4 37 Paper Drawing e ee ete 4 31 4 3 8 Back EE A ints aici cheats etae ied 4 32 4 3 9 Speed Adjustment 4 33 4 3 10 uoces 4 34 4 3 1T ta eere e E Rue 4 35 4 3 12 SpliG8 ern tede ta pete eis 4 38 4 3 13 Paper End 4 4 38 4 4 Exposure EEN 4 39 4 4 4 Start up Initialization I 4 39 44 25 EDGIPIOCOSS n eb e t eie lei ere ie ep b loss 4 40 4437 Feed Start E 4 40 4 4 4 Exposure 4 41 4 4 5 Exposure Completion RLD Exposure Stop 4 42 446 Feed Completion n 4
67. AGRAM Distributed by www minilablaser com Contetnts acide pO T C 1 1 1 1 Laser Radiation Safety 1 2 1 1 1 Laser Radiation Safety A 1 2 1 1 2 Laser Warning Label EE 1 2 EE gll ee 1 3 1 2 1 Caution Label Locations Printer Paper Droceseor 1 3 1 2 2 Laser Caution Label Locations on Pinter 1 5 1 3 Processing Chemical CP 48S Handling Precautions 1 6 1 4 Certification and Identification Labele 1 7 1 4 1 Certification and Identification Label Locations on Scanner Image Processor 1 7 1 4 2 Certification and Identification Label Locations on Printer Paper 1 8 2 MAINES PEGIFICATMONS o quyu ae chine 2 1 2 1 Main Specifications n sa 2 2 2 1 1 Scanner and Image Processor SP 3000 a 2 2 2 1 2 Laser Printer Paper Processor 15005 1 20005 2 3 2 2 DIMENSIONS and Wegoht AAR 2 4 2 24 Scanner SP 3000 EE 2 4 2 2 2 Printer Processor LP1500SC LP2000SC a 2 5 cm 3 1 3 1 5 3000 ant SE tusun ea er ette M ceterae 3 2 3 1 1 Scanner Configuration e ec Ree n et M e 3 2 3 1 2 Scanner Light Source Section Confgouration 3
68. Board DC Load motor solenoid fan Drive Circuit Board PAC20 3 3 10 Processor Electrical Equipment Block Diagram From Printer CTL20 Circuit Board Power Supply Processor Section Solution Heaters LI LI LI Fans LI LI LI LI LI LI Temperature Sensor LI 1 Solution Level Sensors Position Sensors Electrical Equipment Sorter Sensors Section Breaker SW Dryer Heater Transformer DC3 3 5 6 12 24V Processor AC Load heater motor and DC Load dryer section drive motor processor drive motor Drive Circuit Board 3 43 3 3 9 3 3 10 Distributed by www minilablaser com Distributed by www minilablaser com 4 OPERATION SEQUENCES e E DT 4 3 4 1 1 Power Supply Control of SP3000 sse 4 3 4 1 2 Scanner Correction a 4 4 41 3 One way Two way Mode 4 5 4 1 4 Multi DSP Image 0 000000 4 6 4 2 Auto Film Carrier NC100AY EE 4 8 4 2 1 135 Two way Gcanpnimg 000000000000 4 8 4 2 2 185 One way Scanning e er aie aieiaeo ded aieeaa 4 9 4 2 9 1X240 Scanning o 4 10 ADA 4 11 4 2 5 Machine Data 4 12 4 2 0 Reading Production and Working Information 4 12 4 22 7 Search for Remaining Film 4 13 4 2
69. Control N Replenisher cartridge loaded ig Replenisher cartridge box No closed n Replenisher upper level sensor PS R solution exists No Rotate replenisher cartridge opening drive motor CW lt Time out 13s passed Yes No Cartridge setting lower uu interrupted l Wait motor stop 1 45s Stop replenisher cartridge opening drive motor Wait 40s solution lowered To next page Load the cartridge Close replenisher cartridge box Replenish PS R Driving motor for opening replenisher cartridge abnormal To Error Display sequence Opening motor starts detecting dog position just from the start up 4 5 15 4 57 Distributed by www minilablaser com 4 5 Processor From previous page Replenisher lower level No Replenisher lower level No Replenisher lower level No sensor P1 R solution exists sensor P2 RA solution exists sensor P2 RB solution exists e Yes Yes Replenisher lower level No sl Opening NC kit failed e sensor P2 RA solution exists E Replenisher lower level To Error Display sequence sensor P2 RB solution exists No Yes Set cleaning dilution timer Rotate replenisher cartridge opening drive motor CW Time ou
70. EGELUNG radiation UBERBRUCKT when open i NICHT DEM STRAHL AUSSETZEN and interlock defeated DO NOT STARE INTO BEAM CAUTION Visible laser radiation when open and interlock defeated DO NOT STARE INTO BEAM CAUTION Visible laser radiation when open DO NOT STARE INTO BEAM Distributed by www minilablaser com 1 3 Processing Chemical CP 48S Handling Precautions Processing chemicals should be handled in accordance with the precautions indicated on the boxes and labels of the respective chemicals Protective Gloves Safety Goggles ZNCAUTION Always wear protective gloves and safety goggles when handling chemicals with the above indica tions This is recommended even for chemicals without these indications For greater protection the use of a protective mask and apron is also recommended Wash hands thoroughly after handling processing chemicals or solutions Any spilled chemicals should be wiped up immediately Use caution when mixing chemicals as certain mixtures may produce toxic gases f you get any chemical on your skin or in your eyes immediately flush the affected part with a great amount of water f you swallow any chemical or get any in your eyes seek medical attention immediately and show the physician the information printed on the box or label of the chemical s involved In some countries chemicals carryi
71. FF Yes Current temperature gt gt Dryer fan OFF Set status change 4 5 27 4 5 28 4 69 Distributed by www minilablaser com 4 5 Processor 4 5 29 Dryer Section Pre heat Drive Temperature Adjustment SS current temperature exceed the ranget15 C 75760 j Yes Error processing No Current temperature Setting temperature Yes Heater H760 ON Setting Dryer fan F760 ON output 4 5 30 Dryer Section Cool down Control Stops the temperature control of the dryer section 4 5 29 4 5 30 START Dryer fan F760 OFF C Dryer heater H760 OFF 4 0 Distributed by www minilablaser com 4 6 Densitometer 4 6 1 Densitometer AD100 RESET Power ON c MM U EEPROM parameter damaged EE 4 Een Error ERROR LED lights Initialization 5 SE 4 Density measurement head start point detection error White board density measurement error amplifier offset maladjusted bn or lamp burnt out Is the START button pressed No Yes Error Chart insertion l Paper is not detected ERROR LED lights Patch P0 is not black or the
72. H713 Waste Solution Level Sensor FS749 P1 to PS4 Circulation Pumps PU710 to PU715 Waste Solution Tank PS1 Waste Solution Hose Drain Valves EZ1465 3 36 Distributed by www minilablaser com 3 3 Processor Section LP1500SC LP2000SC 3 8 8 Replenishment Auto washing Piping System P1 to PS4 Rear Side Rack Auto Washing Valves 5721 5723 5725 5727 Replenisher Cartridge P1 R P2 RA and P2 RB Cartridge Washing Valves S740 to S742 P1 R Stirring Valves S743 P1 to PS4 Front Side Rack Auto Washing Valves 5720 5722 5724 5726 Auto washing Pump PU740 1 R Stirring ne way Valve P1 R to PS R Upper Level Sensors Replenisher Pumps FS740 to FS743 PU741 to v d Replenisher Filters P1 R to PS R Lower Level Sensors FS745 to FS748 P2 RA Replenisher Tank P2 RB Replenisher Tank Drain Valves PS R Replenisher Tank P1 R Replenisher Tank EZ327 3 37 3 3 3 Distributed by www minilablaser com 3 3 Processor Section LP1500SC LP2000SC 3 3 4 Replenisher Cartridge Opening Mechanism Replenisher Box Door Detecting Interlock Switch D744 Replenisher Box Door Lock Lever Cartridge Opening Motor M740 Cartridge Setting Sensor D741 Cartridge Box Upper Sensor D742 Cartridge Box Lower Sensor D743 Replenisher Cartridge P2 RB Cartridge
73. IJICOHA O LSXINTIHICOIH A uoneuqieo Ieno ds Ieno ds 734 234 So Tuenuoduiin3 q pexi4 AV00 LON 0070 AVOOLON Bu uulsn pv 19540 sn204 AYO LOAN ev tO 1950 AVOLOAW OAW 540524 jueugsn py 1950 51204 AV00 1770 1950 S20 AVOOLON 540504 dnas ewes JolluoN AVOLOJIN 9270 ones JOWUOW AVOLOJIN OA dmes 1OlluoW AYOO LON 9270 je pexi4 AYOOLON Buiuueos 925 002 Ur NIg V3HV QuS NYOS dnyejs 5 099 10 740 312 ALO ejep qi Jjeuueos OdNIGI euonejedo 50 10 Aejdsiq uoneuuoju 2220 erep Buom 4v 2220 dnies 4v JY 4 Jejeurejed
74. Optional Film Receiver Optional Auto Film Carrier NC100AY Operation Keyboard Film Carrier Lock Release Lever Full Keyboard Film Receiver Box Main Control Unit Built in Circuit Breaker Image Processing Box Power Supply Unit START Switch 71440 Distributed by www minilablaser com 3 1 Scanner SP 3000 3 1 2 Scanner Light Source Section Configuration Scanner Section Cooling Fan F212 CPZ23 Circuit Board Scanner Section Exhaust Fan F211 Conjugate Length Variable Motor M201 CCD23 Circuit Board 1 3 1 2 Circuit Board CTB23 Lock Release Film Carrier Lever CCD Unit gt o i YA 7 on N A Lens Unit lt S Q Magnet SS 9 Auto Film Carrier NC100AY Diffusion Box LED Light Source Unit Film Carrier Lock Unit CLE23 Circuit Board 71436 1 The CCD23 circuit board cannot be removed Should be replaced as the unit as necessary 3 3 Distributed by www minilablaser com 3 1 Scanner SP 3000 CCD23 Circuit Board CCD Unit CCD Pixel Shifting Unit _ Shutter Home Position Sensor 0203 Shutter Drive Motor M203 1 Lens Drive Motor M202 Lens Unit Lens Home Position Sensor D202 LED Light Source Assembly LED23 Circuit Board 21437 1 The parts cannot be removed Should be replaced as the CCD unit as neces
75. Panorama Sensor D115L P B 135 Front Outer Panorama Sensor Orange LED PSD 2 Outputs D116L P A IX240 Rear Leading End Trailing End Bar Code Sensor D116L P B IX240 Front Leading End Trailing End Bar Code Sensor Red LED PSD 4 2 11 2 Outputs D117L P 240 Perforation Sensor Green LED Phototransistor D118L P 1 240 Rear Unexposed Frame Sensor Orange LED PSD D119L P IX240 Front Unexposed Frame Sensor Orange LED PSD 4 17 Distributed by www minilablaser com 4 3 Paper Feed 4 31 Initialization NOTE Before starting the initialization make sure that all covers are firmly closed and the power is not cut by the interlock switches 1 Sensor initialization Turns OFF the following sensors except the upper lower splice sensors D506 D526 Exposure section entrance paper sensor D561 Pre exposure paper sensor D562 Processor entrance 1 sensor D571 Processor entrance 2 sensor D572 Processor entrance 3 sensor D573 2 Feed motor initialization Turns OFF the following motors Upper paper feed motor M501 Lower paper feed motor M521 Turns ON the following motors Lower side door turn section feed motor M550 Lower side door section feed motor M551 Middle side door turn section feed motor M540 Middle side door section feed motor M541 Upper side door section feed motor M542 Pre exposure feed motor M560 Sub scannin
76. Scanner jep un UXXXXXXXXPYAQ EZGAD YOM 0 WO 6 1V 01 UJOJJ paesu aneo dn Bues uels S 1V uonejedo Bunuug zgA9 gt pieoq EZgIND papado Aq pesn o YOM 1V un UJOJ4 1v AJOWSW YJOM 14 4819 UJels S 1V pej eisur aneo dn Buraejs uels s 1V uoneuuojul uonejedo Burund 03002 gt Buom AVOLOJIN VXXXXXXXXW O pefejdsig uoneuuoju uoll lie su 010 2770 u pexorp s uolnq res ueuw y ejep ON AVOLOJIN Tep urepbu EZVAD 0 paesu Jeuueo 5 uieis S uonejedo Bunuug BunuM 3JXXXXXXXXV O EZVAD 0 YOM paesu J
77. Supply motor initialization error E 7047 Y s th ly motor h ition N No No S the supply motor home position Is the motor driven 600 pulses sensor D122 transmitted Yes Yes Supply motor initialization error E 7047 for the remaining 100 pulses 4 2 10 The supply motor is driven 4 16 Distributed by www minilablaser com 4 2 Auto Film Carrier NC100AY 4 2 11 Sensor Calibration at Initialization Calibration tables are created for the following sensors Symbol Description Remarks D101L P 135 Leading End Sensor Green LED Phototransistor D102L P 135 Upstream Perforation Sensor Green LED Phototransistor D103L P 135 Downstream Perforation Sensor Green LED Phototransistor D104L P 135 Check Tape Sensor Infrared LED Phototransistor D106L P A 135 Rear Inner Bar Code Sensor D106L P B 135 Rear Outer Bar Code Sensor Red LED PSD 2 Outputs D108L P A 135 Front Inner Bar Code Sensor D108L P B 135 Front Outer Bar Code Sensor Red LED PSD 2 Outputs D109L P 135 Frame Sensor Orange LED PSD D110L P 135 Frame Sensor Orange LED PSD D111L P 135 Frame Sensor Orange LED PSD D112L P 135 Frame Sensor Orange LED PSD D114L P A 135 Rear Inner Panorama Sensor D114L P B 135 Rear Outer Panorama Sensor Orange LED PSD 2 outputs D115L P A 135 Front Inner
78. Z1036 3 41 Distributed by www minilablaser com 3 3 Processor Section LP1500SC LP2000SC 3 3 8 Input Power Supply Section Parts and Circuit Functions Parts Circuit Breaker Processing Solution Heaters H710 H711 Dryer Heater A 1 Leakage Breaker Processing Solution Heaters H712 H713 Dryer Heater A 2 Printer DC Power Supply Dryer Heater B 1 B 2 AC100V System Load Processing Solution Heaters H710 H711 Dryer Heater A 1 Noise Filter Processing Solution Heaters H712 H713 Dryer Heater A 2 Printer DC Power Supply Dryer Heater B 1 B 2 AC100V System Load Dryer Heater A 1 Dryer Heater A 1 Processing Solution Heaters H710 H711 Processing Solution Heaters H710 H711 Printer DC Power Supply Printer DC Power Supply 3 3 8 Processing Solution Heaters H712 H713 Circuit Protector Processing Solution Heaters H712 H713 Dryer Heater A 2 Dryer Heater A 2 Dryer Heater B 1 B 2 Dryer Heater B 1 B 2 AC100V System Load AC100V System Load AC100V System Load Dryer Heater A 1 Dryer Heater A 2 Dryer Heater B 1 B 2 Dryer Heater A 1 Dryer Heater A 2 Dryer Heater B 1 B 2 3 42 3 3 9 Circuit Board Main Functions Circuit Board Distributed by www minilablaser com 3 3 Processor Section LP1500SC LP2000SC Functions CTP20 Processor Main Control Circuit
79. alid DIMM4 0 Valid Normal condition Invalid Invalid is selected 42 Abnormal condition PCI Slot Mounting Status CB name No mounted Status Display Validflnvalid SLOTI GIA23 Normal SLOT2 GIE23 Normal SLOT3 GPA23 Normal DsPi Valid 2 af weg A vaid Som SLOTS GPA23 Normal DsPi weg 2 Al weg vaid SLOTS Close 2 Large Size Scanning Example of 8 scanning pixel shifting One GPA23 Circuit Board Standard GPA23 Circuit Board DSP1 DSP2 DSP3 DSP4 C 1 2 3 Large Size Scanning Example of 8 scanning pixel shifting Two GPA23 Circuit Board Added an optional circuit board 1 Printing GPA23 Circuit Board GPA23 Circuit Board Added DSP2 DSP3 DSP4 DSP1 DSP2 DSP3 DSP4 1 D S 3 C 4 2 Printing Digitizing GPA23 Circuit Board GPA23 Circuit Board Added DSP1 DSP2 DSP3 DSP4 DSP2 DSP3 DSP4 Printing 1 Digitizing 1 C Printing 2 D Digitizing 2 D 4 7 Distributed by www minilablaser com 4 2 Auto Film Carrier NC100AY 4 2 1 135 Two way Scanning I I I Operator s action Carrier s operation 1 1 I l NC100AY is installed and 0020022 Pi changed to the 135 feed lane Initialization Selection of the 135 feed lane is recognized Two way scanni
80. blank next to it is not white Insertion direction check gt Width narrow wide check Patch P2 is read 4 6 1 Calibration White board is read Insertion direction image position offset correction Cyan density measurement Patch C11 to C0 Density measurement head is moved to the measurement point E l 1 1 1 1 1 1 1 1 1 1 1 1 Cyan density measurement l l 1 1 1 1 1 1 1 1 1 1 1 1 Error ERROR LED lights Density check Fees gt Reversed density order of patches To magenta density measurement 4 71 Distributed by www minilablaser com 4 6 Densitometer From cyan density measurement Magenta density measurement Patch M11 to M0 Density measurement head is moved to the measurement point 1 1 1 1 1 1 1 1 1 1 1 1 i l Magenta density measurement l l 1 1 1 1 1 1 1 1 1 1 1 1 Error ERROR LED lights Density check 4 gt Reversed density order of patches ve a Eee ce A Yellow density measurement Patch Y11 to Y0 Density measurement head is moved to the measurement point EE I I I I I 1 Yellow density measurement I I 1 I I I Dens
81. carrier already performed scanner correction is installed again the Downloading the scanner correction data message appears and brightness correction data is downloaded 4 4 Distributed by www minilablaser com 4 1 Scanner 4 1 3 One way Two way Mode 1 One way Mode One way mode is for high speed scanning of 135 first printing 82 120mm F full P panorama mix 127x89mm 152 102 Fine scanning is carried out with one film passing Pre scanning carried out for two way mode is not performed Auto setup is performed based on fine scanning data of eleven frames Images are displayed after auto setup of six frames Fine scanning Unloading E A HIDE Auto Setup Auto setup is performed based on the fine scanning data of the eleven frames 3 10 13 Auto Setup Image Display 1 Auto qata creation for z ZA in the center of the film five frames at both sides Example 2 Auto setup data creation for the frame in the end of the film less than five frames at one sides Example 1 2 ZZ 4 5 6 7 8 10 11 84 L 21529 2 Two way Mode Feed Pre scanning Return Fine scanning Pre scanning bt E i E ERU Fine scanning Auto Setup 21530 4 5 Distributed by www minilablaser com 4 1 Scanner 4 1 4 Multi DSP Image Processing GPA23 Circuit Board
82. ed by www mini Distribu minilablaser com er Minune f Fron er En FUJIFILM M DIGITAL MINILAB FRONTIER 355 375 Sp 3000 PROCESSOR LASER PRINTER PAPER PROCESSOR LP1500SC LP2000SC Principles of Operation Intelligence System Disk Ver 1 5 or later First Edition PP3 C1033E Distributed by www minilablaser com Introduction This Service Manual outlines the principles of operation for the Fujifilm Digital Minilab FRONTIER 355 375 This manual is a professional publication provided for qualified service personnel or persons fully trained in equipment service procedures All other personnel and operators are restricted from servicing the FRONTIER 355 375 When maintenance service is needed be sure to contact qualified service personnel Precautions Generally Applying to All Serving Operations Z WARNING When servicing internal machine parts make sure the power switch and the main power supply on the power distribution board are both set to the OFF position If the main power is left ON electricity will flow as far as the power switch and power supply section and this can cause electric shocks and or short circuiting If the power is left on there is also the possibility that the machine may be accidentally activated causing damage to the machine and or bodily injury Z CAUTION The dryer will be hot to the t
83. emperature Sensor D311 21447 Open For pre scanning fine scanning and real time display CCD White and black area Honeycomb CCD Pixel Shifting Section Precisely controlled with piezoelectric element actuators and displacement sensors 3 5 Distributed by www minilablaser com 3 1 Scanner SP 3000 Pixel Shifting Type Piezoelectric actuator type with two axis multi step control 1 shifting 2 shifting 4 shifting and 8 shifting Shifting Length 0 0to 8 1um 1 Displacement Control Feedback control using displacement sensors 1 When replacing the CCD unit the displacement sensor parameter should be read out from an attached FD because it is the inherent in the CCD unit Piezoelectric Actuator 2 Table Piezoelectric Z Actuator 1 Displacement Sensor Relay Circuit Board dum Direction f lt Displacement Sensor irection C Sensor 1 D206 Displacement Sensor Displacement Oscillation Frequency Vertical Direction Frequency Displacement Sensor 2 D207 dum 21348 Scanning Times Shifting Distance Number of Pixels Print Size 1 scanning 2048 x1536 Small sizes 2 scanning 2048 x3072 Middle sizes 4 scanning 4096 x3072 Middle sizes 8 scanning 8192 x6144 Large sizes 1 scanning 1 scanning Scanning H Directi
84. enc on axe 4 57 4 5 16 Replenisher Level 4 59 4 5 17 Gleaning DIlDtiS 4 60 4 5 18 Replenisher Cartridge Cap Cleaning Control 4 62 4 5 19 Power Supply Restore 4 63 4 5 20 Error Display 4 64 4 5 21 Error Restore Control ini eee ie eR e eaa edes 4 65 4 5 22 Pump Output entes 4 65 4 5 23 Auto Replenishment Control at installation a 4 66 4 5 24 ntermitterit PrOCOSS oet ete tette te tute teg i teg 4 67 4 5 25 Waste Solution Process 4 68 4 5 26 Dryer Section Heat up 4 68 4 5 27 Dryer Section Temperature Adjustment nennen 4 69 4 5 28 Dryer Section Pre heat Control 4 69 4 5 29 Dryer Section Pre heat Drive Temperature Adjustment 4 70 4 5 30 Dryer Section Cool down Control 4 70 LASEMBI lnc 4 71 4 6 00 PR RR Pate e ea edt 4 71 4 6 2 Densitometer 200 4 75 VO PARTS DIAGRAM etse tus emit uae ubata 5 1 Nenn EEN 5 2 5 2 Auto Film Carrier NO TO00AYu A 5 4 5 3 Multi film Carrier MFC10AY Optional
85. er Printer Paper Processor LP1500SC LP2000SC 2 3 2 2 Dimensions and WELL EE 2 4 2 21 Scanner 3000 et Pe ote bt dte iat ens 2 4 2 2 2 Printer Processor 0 15005 20005 2 5 2 1 Distributed by www minilablaser com 2 1 Main Specifications 2 1 1 5 and Image Processor SP 3000 Specifications Type Floor type independent scanner Scanner section Newly developed Super CCD Honeycomb Area type with precision pixel shifting system Lens system Single focus lens conjugate length variable system Light source High luminance LED type diffusion box Film carrier 1 135 1 240 automatic film carrier NC100AY standard 135F P HV Half optional Color negative black white negative color reversal piece and strip film 240 Color negative color reversal cartridge and strip film 2 Multi film carrier MFC10AY optional 110 IX240 135F 135P 135 half 135FP 120 220 6 x4 5 6 x6 6 x7 6 x8 6 x9 135 reversal mount Operation Operation keyboard mouse and full keyboard standard Image processing Optimal color reproduction processing gradation control facial expression enhancement hyper tone processing hyper sharpness processing monotone finishing retouching function dust or scratches on film can be erased automatically in printing Optional
86. es Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation This Class A digital apparatus meets all requirements of th Canadian Interference Causing Equipment Regulations Cet appareil num rique de la classe A respecte toutes les exigences du R glement sur le mat riel brouilleur du Canada Covered by one or more of U S pats 4 653 056 4 656 635 4 701 929 4 756 003 4 872 177 5 315 613 5 415 743 5 446 750 5 497 388 5 506 860 5 568 308 and 5 594 746 CLASS 1 LASER PRODUCT IEC 825 LASER KLASSE 1 NACH IEC 825 FUJI PHOTO FILM CO LTD 798 MIYANODAI KAISEI MACHI ASHIGARAKAMI GUN KANAGAWA KEN 258 8538 JAPAN MODEL LP1500SC ELECTRICAL RATING 1 8 210 220 230 240V 24 24 24 24A 50 60Hz DATE Mfg No 210 220 230 240V 24 24 24 24 365 380 400 415 3 14 14 14 14A 50 60Hz This Product complies with 21 CFR Chapter1 Subchapter J 200 210 220 230 240V 24 24 24 24 24 200 210 220 230 240V3 17 17 17 17 17 365 380 400 415V3 N 14 14 14 14A 50 60Hz Distributed by www minilablaser com 2 MAIN SPECIFICATIONS 2 1 2 2 2 1 1 5 and Image Processor 3000 2 2 2 1 2 Las
87. euueo uwopinus dnieis uieis S uonejedo Bunuug Buunp zvA2 BunuM Tepxp Tpoooooxxy o AXXXXXXXXYAQ jep un UXXXXXXXXYAD 2 2 01 uMwopinus dnieijs 5 5 1V lt Bunuug Buunp amp BunuM EZVAO 01 XJOM EZVAD 01 WO4 5 6 1V EZVAD 1 dn 5 5 1V lt Bunuug Buunp CEA gt 0 XJOM 1 IV gZVAO 091 u1044 uwopinus 15 5 IV EZVAD pejeisur 491469 dn Bues wajss 1 lt Buunp ESA gt EZVAO 01 e1ejeq AI 18142 ur 0570 Dep si ueuw pieog ered 40M paesu uwopinus dnieis uiejs S 1V lt Buunp Ionuoo
88. ewound if it remains in the printer 4 3 1 4 3 2 4 23 Distributed by www minilablaser com 4 3 Paper Feed 4 3 8 Cutter Sequence 1 Sets the cutter to the open home position 2 Sets the cutter to the close position The cutter blades move to the open home position The cutter blades move to the close position START START Yes Is open position detected Yes s close position detected D507 D527 D508 D528 No No Start cutter drive Start cutter drive M500 M520 M500 M520 Is cutter driven 600ms ps Yes 4 Error occurred Is cutter driven 600ms No Error occurred No No Error message Error message 4 3 3 i End process End process ei END END 4 24 Distributed by www minilablaser com 4 3 Paper Feed 3 Cut The cutter blades are moved to open close and open position in that order with the cutter motor drive and the paper is cut START No Is open position detected D507 D527 Start cutter drive M500 M520 m lt Is cutter driven 600ms site Malfunction 4 Error occurred No Error message End process 4 3 3 4 25 Distributed by www minilablaser com 4 3 Paper Feed 4 3 4 Width Guide Position Setting
89. g motor M561 Distribution section feed motor M570 3 Cutter initialization Moves the upper cutter then lower cutter to their close positions START 4 3 1 x Yes Is close position detected D508 D528 n Starts cutter drive M500 M520 Is cutter driven 600ms pe Yes Error occurred Error message p End process END 4 18 Distributed by www minilablaser com 4 3 Paper Feed 4 Width guide initialization START Yes Is home position detected D563 Moves to the home position M563 4 Is home position detected No D563 Yes Stops move Time out No Is pulse drive completed i Waits 500ms Stops move lt Moves 1 pulse to clear home position 4 3 1 Is home position detected No D563 Drives specified pulses 563 50 pulses 563 Malfunction END 4 19 Distributed by www minilablaser com 4 3 Paper Feed 5 Nip initialization Speed adjustment section nip It detects the home position then moves to the nip position START Yes Is home position detected D547 to the home position M545 4 Is home position detected No
90. ing the next frame Photometry scanning and fine scanning repetition The film is fed for rescanning frame position The film is fed for scanning the last frame Film is ejected Film ejection 4 9 Distributed by www minilablaser com 4 2 Auto Film Carrier NC100AY 4 2 3 1 240 Scanning l 1 Operators action Carrier s operation V e d e NC100AY is installed and 0002022 SR changed to the 1 240 feed lane Scanner s brightness Initialization correction should be carried out with the 135 feed lane Y Selection of the IX240 feed lane is recognized Y Waiting for cartridge or strip film insertion Cartridge insertion EI IPI checking Y Door opening and film loading Alternative and film insertion Strip guide installation i film is nipped 1 1 1 1 1 4 2 3 The leading end of the l l l 1 l The film is fed for scanning base density position Y The film is fed for scanning the first frame T Pre scanning The film is fed for scanning repetition the next frame The film is fed for scanning the last frame Correction and print indication
91. inter Control Section Cooling Fans 1 2 F587 F588 PDC20 Circuit Board E 20 Circuit Board FMB20 Circuit Board FMA20 Cirucuit Board CTL20 Circuit Board DC Power Supply Exhaust Fan CF595 DC Power Supply Unit EZ1035 3 2 8 Circuit Board Main Functions Circuit Board Functions CTL20 Printer main control circuit board FMA20 Circuit board interfacing to scanner receives inputted image data FMB20 Frame memory circuit board stores inputted image data FMC20 Frame memory control circuit board performs tone processing on inputted image data and outputs to a correct position PDC20 Printer load motor solenoid fan drive circuit board LDD20 Laser drive circuit board AOM20 AOM drive circuit board 3 31 Distributed by www minilablaser com 3 2 Printer Section LP1500SC LP2000SC 3 2 9 Printer Electrical Equipment Block Diagram 0041 pJeog 9 105592014 OL 19501 uonippy oca uonippy oca 15 0284 1291103007 jaued 10181900 1 Ozu 9 SHS 0291 9 DHS 0281 yoeg 1900228 A0010V 0 04 dung plouajos U04 1010W 3 32 lablaser com www mini Distributed by 3 2 Printer Section LP1500SC LP2000SC iagram t Board Block Di Ircul 3 2 10 CTL20C 3 2 10 4 vua OZOW4 yup 911500 4 leues 6nq q 104
92. inting Prints on back surface of the paper with the dot printer 4 32 C ra by www minilablaser com Y Is paper s leading end detected No D541 Yes Y Starts driving ink ribbon of back printer M542 ra No Has specified period of time passed Yes Starts back printing Has specified period time passed N i 15 papers leading end detected Yes D541 Yes Stop driving ink ribbon M542 END In case of the papers with more tha No n 273mm of feed length the back printing is started within a specified period of time after the paper loading is complete Distributed by www minilablaser com 4 3 Paper Feed 4 3 9 Speed Adjustment The paper is fed to the exposure section reducing the feed speed from 100mm sec to 78 8mm sec star ra Y Is paper s leading end detected N No D560 Yes Y Reduces feed speed to 78 8mm sec 542 Is it paper with more than Yes E 152mm of feed length 2000ms passed after paper leading end detection D560 No release 545 lt Y No Specified period of time passe after reduction is complete 4 3 9 gt Papers length mm 78 8mm sec 0 1sec Restores feed speed to 100mm sec M542 No Nip released
93. itialization Control START Processing parameters received END Y Yes e Status flag error Replenishment section error No Y Status flag replenish No gt Opening not completed normally Wait Yes To Replenishment sequence To Power Supply Restore sequence END 4 50 Distributed by www minilablaser com 4 5 Processor 4 5 13 P1 R Replenishment Control Comm Start P2 RA replenishment sequence Start P2 RB replenishment sequence P1 R replenishment operation OK Resume P1 R output amount calculation PS R replenishment operation OK sensor P1 R Empty Replenisher upper level No P1R replenisher pump or stirring valve abnormal value exceed 1 998 0ml Replenisher upper level sensor P1 R Empty pe Clear total P1 R output amount value to 0 and resume calculation gt SES total P1 R output S Set open time for replenisher stirring valve P1 R to default To Error Display sequence To next page 4 5 13 4 51 Distributed by www minilablaser com 4 5 Processor From previous page Yes Replenisher lower level sensor P1 R Empty
94. ity check Femmes d Sate e gt ERROR LED lights Reversed density order of patches ee ee S Sp 5 r l 4 6 1 AE ELE Magazine ID measurement Patch ID0 to ID5 Endi cio E ERROR LED lights processing Paper sensor detects paper feed error more than 3mm E Data sending Normal completion Refer to the Calibration Chart Dimensions for patch number 4 72 Distributed by www minilablaser com 4 6 Densitometer Calibration Chart Dimensions Narrow width paper Reference Point Allowance value for calibration m A Bs 2mm 63 5 2mm 1 5mm D 59 7 1 5mm E 167 6 1 5mm lt 5 gt lt 4 6 1 lt in the case of 3 5 in width Y3 N lt lt N lt lt Ka Cm ee pepe LN EXLAEN ELLE SST SES SES 4 73 Distributed by www minilablaser com 4 6 Densitometer Calibration Chart Dimensions Wide width paper Reference Point 4 6 1 Allowance value for calibration lt 2 C 76 2 2mm
95. la cubierta Para evitar choque el trico nao abra a AN CAUTION GES The chain is subject to sudden operation To avoid injury keep hands away from the chain Tr vIa4ZNSRE US Tr v Cz E amp AEnDnecUDA LEIDT lt lt 1 4 tampa B hh BERS 8717 x AN LEE IER Qe FTES May cause personal injury Turn off power before opening cover WARNING 8 WARNUNG DANGER ALLARME ADVERTENCIA ADVERTENCIA To avoid electric shock do not open cover RBDENRHIETOC 21 108 SL Zur Vermeidung elektrischer schlage nicht die Abdeckung offnen Ne pas ouvrir ce capot pour viter tout risque d lectrocution Non aprire questo coperchio per evitare qualsiasi rischio di scosse elettriche Para evitar descargas el ctricas no abra la cubierta Para evitar choque el trico nao abra a tampa Bite fs 8717 Distributed by www minilablaser com 1 2 Safety Indications 1 2 2 Laser Caution Label Locations on Printer CAUTION LASER RADIATION WHEN OPEN AND INTERLOCKS DEFEATED AVOID EXPOSURE TO BEAM VORSICHT LASERSTRAHLUNG WENN 1 2 2 ABDECKUNG GEOFFNET UND x SICHERHEITSVERRIEGELUNG UBERBRUCKT NICHT DEM STRAHL AUSSETZEN CAUTION LASER RADIATION WHEN OPEN AND 3 5 INTERLOCKS DEFEATED AVOID EXPOSURE CAUTION 0 TO BEAM m VORSICHT LASERSTRAHLUNG WENN ABDECKUNG Visible laser gt j GE FFNET UND SICHERHEITSVERRI
96. lenisher pump P1 R output amount calculation Next 1 unit output amount of replenisher pump P1 R Current 1 unit output amount x P1 R replenisher tank capacity C Total P1 R output amount value C 1 unit output amount x 3756 0ml Total P1 R output amount value C Stirring valve P1 R output amount calculation Next replenisher pump stirring valve P1 R opening time fluctuation Current replenisher pump stirring valve P1 R opening time fluctuation x P1 R replenisher tank capacity B Total P1 R output amount value B Current replenisher pump stirring valve P1 R opening time fluctuation x 999 0ml Total P1 R output amount value B NOTE In case of Total P1 R output amount value B 0 set Stirring valve P1 R output amount to default B 999 0ml Replenisher upper level sensor P1 R C 3756 0ml Replenisher lower level sensor P1 R bp A 240 0ml 4 53 Distributed by www minilablaser com 4 5 Processor 4 5 14 P2 RA P2 RB Replenishment Control P2 RA P2 RB replenishment operation flag OK Resume P2 RA P2 RB output amount calculation Replenisher upper level Yes sensor P2 RA P2 RB Empty No P2 RA P2 RB replenisher pump or cartridge cleaning valve abnormal Does total P2 RA output Yes amount value exceed 777 0ml No Set open time for replenisher stirring valve P2 RA to default
97. ne Paper width 8 9 to 15 2cm length 180m Paper width 16 5 to 25 4cm length 90m Paper width 8 9 10 2 11 7 12 7 15 2 16 5 20 3 21 0 25 4cm Paper FUJICOLOR paper silver halide Print size 82 5 x 117mm to 254 x 381mm Back printing Two 40 character lines of information from Advanced Photo System cartridge film One 40 character line for 135 and other film sizes Front printing Time and date of photograph in black characters in lower right corner on prints from Advanced Photo System IX240 cartridge film Index print Color index print and normal prints can be printed from Advanced Photo System 135 negative positive black and white film in one pass Print condition setup Semi automatic calibration by AC10Y calibrator Operation panel 16 x 2 lines LCD display with 8 keys Counter Software controlled counting system Processing system Multi line sheet transport system Processing speed LP1500SC 1221mm min LP2000SC 1652mm min Processing time Dry to dry 4 min Processor capacity LP1500SC Approx 1 300 prints hr 3R LP2000SC Approx 1 600 prints hr 3R Processing chemicals New chemical system 485 NC replenisher system Rack washing Auto washing removable Waste solution tank 12L x 1 Sorter SU1100Y sorting capacity 11 orders of C H P mixed format prints optional 25 sorter also available
98. ne AOM The laser s output level is changed in accordance with the digitalized color level of the image 3 28 Distributed by www minilablaser com 3 2 Printer Section LP1500SC LP2000SC 3 2 5 Distribution Section Distribution Unit Distribution UP DOWN Motor M572 UP DOWN Timing Belt Distribution Pump ses 7 Distribution Section a a h sh Solenoid Valves A B Retaining Belt S570 S571 C Distribution Motor M571 Distribution Section Feed Motor M570 e CR Bleck ES 3 2 5 Lower Feed Belt Paper Release Roller Upper Feed Belt Suction Cup Tension Roller EZ191 3 29 Distributed by www minilablaser com 3 2 Printer Section LP1500SC LP2000SC 3 2 06 Processor Entrance Unit 02141 ee Pulley Shaft 3 30 5 gt y Gear Box Processor Entrance Feed Belts Processor Drive Chain EZ1172 Distributed by www minilablaser com 3 2 Printer Section LP1500SC LP2000SC 3 2 7 Printer Electrical Equipment Section Configurations AOM Drivers AOM20 Circuit Board LDD20 Circuit Board AOM Driver Cooling Fans F591 to F593 AOM R AOM G AOM B Electrical Equipment Section Exhaust Fans Sub scanning F582 to F584 Motor Drive Circuit Board Control Circuit Board Bracket 3 2 7 3 2 8 Pr
99. ng a poison label are required by law to be stored under lock and key You are responsible for ascertaining and complying with the regulations concerning the handling of poisonous substances that apply in your country Store chemicals in a safe place out of reach of children Waste solutions should be disposed of in accordance with the ordinances governing the handling of industrial waste products in your locale The P1 R chemical in the CP 48S replenisher cartridge and the Component A of the P1 start up chemical fall into the category of industrial waste Should you have any questions concerning these chemicals consult your service representative Special note should be taken regarding the following properties of the CP 48S chemicals A CAUTION The P1 R chemical of the Replenisher Cartridge PC and Component A of the P1 Start up Chemical These components contain P phenylenediamine and may thus cause skin and eye irritation if improp erly handled They may be injurious to the health if swallowed The P2 RA Chemical of the Replenisher Cartridge PC and Component A of the P2 Start up Chemical These components cause oxidation in metals They may produce harmful ammonia gas if mixed with a chlorine based bleach hypochlorite or an alkaline P1 R or N1 RA The P2 RB Chemical of the Replenisher Cartridge PC and Component B of the P2 Start up Chemical These components may produce harmful ammonia gas if mixed with a chlorine based bleach h
100. ng is selected gt Film insertion The leading end of the film is nipped The film is fed for scanning the first frame First frame position fine adjustment 4 2 1 First frame position fine adjustment is completed Pre scanning is started Y Pre scanning i The film is fed for scanning repetition the next frame Y The film is fed for scanning the last frame Fine scanning The film is fed for scanning repetition the specified frame 4 8 Film ejection gt Distributed by www minilablaser com 4 2 Auto Film Carrier NC100AY 4 2 2 135 One way Scanning I Operator s action Carrier s operation l l I l The NC100AY is installed and changed to the 135 feed lane Intialization Selection of the 135 feed lane is recognized One way scanning is selected Waiting for film insertion Film insertion The leading of the film is nipped Y The film is fed for scanning the first frame First frame position l fine adjustment Y First frame position fine adjustment is completed Scanning is started 422 Y The film is fed for scann
101. ntrol unit Reading production and working information starts Reading information from HDD of the main control unit No Is check sum correct Yes Carrier information in HDD failure error W 7150 Production and working information in Flash ROM is updated Production and working information in Flash ROM is set as a master 4 12 Distributed by www minilablaser com 4 2 Auto Film Carrier NC100AY 4 2 7 Search for Remaining Film 1 Remaining film in the NC100AY is searched Search for remaining film 1 starts Yes Is pressure cover open detected Carrier pressure cover open error W 7024 Is upstream perforation of Yes 135 film detected No Is downstream perforation of NYes x 135 film detected No gt Yes Is leading end of 135 film detected gt Y No Remaining film in 135 feed lane error W 7096 Film remains at 135 upstream perforation sensor D102 W 7097 Film remains at 135 downstream perforation sensor D103 W 7098 Film remains at 135 leading end sensor D101 4 2 7 Y Yes Is 240 perforation detected No Is leading end of IX240 film NYes detected No Yes Is 240 cartridge detected gt Remaining film in 240 feed lane error W 7054 Film remains at IX240 leading end sensor D116
102. on D D M Sub scanning V Direction 71427 711431 3 6 Distributed by www minilablaser com 3 1 Scanner SP 3000 2 scanning tl e 0 e qp 00 gt Main Sca g H Directio E e lt d qp amp qp e lb lt 21428 21432 4 scanning p sie e BOSO b 2 _ Main Scanning H Direction e e lb _ il 0 71429 21433 gt s O D 0 O c e 5 ees ees Sg gt 0 SS Oh ee e Distributed by www minilablaser com 3 1 Scanner SP 3000 3 1 3 Auto Film Carrier NC100AY Outline of NC100AY Film Feeding Dual use for 135 1 240 automatic feeding 135F P HV Half optional Color negative black white negative color reversal piece and strip film Film Type 240 Color negative color reversal cartridge and strip film Winding Forced winding Nest Section Upper loading Reading One head Magnetic reading Writing Heads Writing One head for verificati
103. on and rubber gloves to prevent eye and skin irritation throuqh contact with chemicals Should such contact occur flush the affected area immediately with lots of water i Dh UY RY MBIT OR REAR lt RRND EPRS KE E 210017540 9 KREE E Kate A CAUTION MNEC BOUM ERAS 58960869 REX RERBFREBALTCE Lo WAIT IE 5I May cause eyes and skin irritation Wear protective goggles and protective gloves In case of contact wash with water immediately BORIS S 519117 450 FD IR SE Ee DS Selma CCS May cause eye and skin irritat ion Wear protective goggles and rubber gloves In case of contact wash with water immidiately RerLe e E KEES D 59 5 REL ESIC May cause eye and skin irritat ion Wear protective goggles and rubber gloves In case of contact wash with water immidiately 1 2 1 2 1 Distributed by www minilablaser com 1 2 Safety Indications WARNING amp WARNUNG DANGER ALLARME ADVERTENCIA ADVERTENCIA To avoid electric shock do not open cover BEDENPHIETOC DIN BID UC lt Zur Vermeidung elektrischer schlage nicht die Abdeckung offnen Ne pas ouvrir ce capot pour viter tout risque d lectrocution Non aprire questo coperchio per evitare qualsiasi rischio di scosse elettriche Para evitar descargas el ctricas no abra
104. on only Pressure Cover Top view Magnetic Reading Head D124 Pressure Mask 240 Dust Height Adjustment Dummy Head MRH23 Circuit Board Removal Roller Screw Magnetic Writing Head MG101 LEE1 Circuit 3 1 3 Board D116L 5 mS rO Pl 240 Winding Unit MWH20 Circuit Board LEE22 Circuit Board D101L LBF23 Circuit Board D102L D104L D106L LEE22 Circuit Pressure Cover D108L D109L D110L D111L D112L D114L Board D103L Open Close Sensor D115L D117L D118L D119L Pin Position Adjusting Screw 21441 3 8 Distributed by www minilablaser com 3 1 Scanner SP 3000 Pressure Cover Bottom view D114L D102L 135 01121 D103L m D106L D119L D116L D118L Magnetic Writing Head MG101 IX240 Upper Mask Magnetic Reading Head D124 Pressure Mask Plate 240 Dust Removal Roller 71442 135 Leading End Sensor LED 135 Front Inner Frame Sensor LED 135 Upstream Perforation Sensor LED 135 Front Outer Frame Sensor LED 135 Downstream Perforation Sensor LED 135 Rear Panorama Sensor LED 135 Front Panorama Sensor LED 135 Check Tape Sensor LED 135 Rear Bar Code Sensor LED 240 Leading End Trailing End Bar Code Sensor LED 135 Front Bar Code Sensor LED 240 Perforation Sensor LED 135 Rear O
105. ouch Wait 15 minutes after turning off the power before commencing with servicing procedures Wear gloves when handling the optical system parts to keep the parts free from fingerprints When mounting machine parts take care not to sandwich any of the wires Each of the connectors is provided with a symbol indicating what it is to be connected to Make sure the connectors are connected to the connectors harness ends or parts bearing the corresponding symbols The plastic connectors have a locking catch on the plug male end To disconnect one of these connectors loosen the catch first to connect make sure the catch engages locks If the connector can not be held with fingers disconnect and reconnect it gently by holding all of its wires and releasing the lock Service Manual Appropriations 1 All rights are reserved by the Fuji Photo Film Co Ltd FUJIFILM 2 Manual usage is restricted to FUJIFILM equipment related technical and service personnel 3 This manual contains information relating to FUJIFILM equipment and is therefore proprietary Unauthorized disclosure is prohibited 4 FUJIFILM s prior consent is required in regard to the following O Manual copying in whole or in part O Disclosure of manual contents to unauthorized personnel Manual uses for purposes other than technical service Distributed by www minilablaser com P MAIN SPECIFICATIONS n cone P OPERATION UO PARTS DI
106. processing tank solutions completed 4 44 Y Error processing Yes END Distributed by www minilablaser com 4 5 Processor 4 5 3 Pre heat Operation The pre heat operation is designed to keep each solution temperature above a prescribed level when it might otherwise fall below freezing point The pre heat operation time can be set twice in units of less than two hours between 23 00 and 4 00 Heat up Y Solution levels of processing No tanks normal Yes Y Circulation pump ON Y Drive motor of processing tank ON Solution temperatures of all processing No tanks are less than 30 C Yes gt Yes Current temperature 2 gt Set heater OFF Control temperature No Current temperature lt No Control temperature Yes 4 5 3 4 5 4 Set ON Error processing C ee D 4 5 4 Cool down Operation The temperature control of the processing tanks is stopped when the power or heater is turned OFF SC Y All heater OFF Y Circulation pump OFF 4 45 4 5 5 4 5 6 Distributed by www minilablaser com 4 5 Processor 4 5 5 Heater Cooling Fan No Heater cooling fans No Current temperature 2 Temperature setting offset Yes Turn ON solution
107. rcuit Board Circuit Board Monitor Mouse Power Supply Unit Auto film carrier Optional Multi film Keyboard NC100AY control carrier MFC10AY control Film Carrier Main Control Section 3 20 Distributed by www minilablaser com 3 1 Scanner SP 3000 3 1 10 Image Data Transfer One way Mode FMB20 GPA23 op GIA23 GPA23 Coaxial Coaxial Cable Cable Coaxial Cable CCD23 FMC20 AOM Driver Laser Unit PCI D GMB23 PCI GIE28 Main Control Unit Printer GDM23 DIMM Two way Mode Pre scanning GPA23 GIA23 GPA23 Coaxial Cable CCD23 3 1 10 PCI 1394 PCI DET GMB23 GIE23 Laser Unit GDM23 DIMM Two way Mode Fine scanning FMB20 GPA23 op GIA23 GPA23 Coaxial Coaxial Cable Cable Coaxial Cable CCD23 Laser Unit FMC20 AOM Driver PCI GMB23 PCI GIE23 Main Control Unit Printer GDM23 DIMM Index Printing FMB20 GPA23 GIA23 GPA23 Coaxial Coaxial Cable Cable Coaxial Cable CCD23 Laser Unit AOM Driver FMC20 PCI
108. s Correction To adjust light shielding output of each CCD pixel to zero Brightness Correction To correct sensitivity and shading of each CCD pixel NOTE Both dark and brightness corrections are executed by performing scanner correction 2 Brightness correction table exists for each carrier mask Carrier Mask Brightness Correction Table Darkness Correction Table NC100AY 135F Q Common for all carriers masks 135 O IX240 MFC10AY 120 diffusion box 135 diffusion box Q Brightness correction for NC100AY IX240 mask is unnecessary because a 135F table is used for IX240 3 Brightness Darkness Correction Timing Timing Brightness Correction Darkness Correction Message Indication At system startup Q No message appears When Scanner Correction is Q Scanner correction screen started in Pre operational Check When printing screen is displayed Q The Setting scanner correction Only for masks not performed data message appears scanner correction in Pre operational check One order sort is completed No darkness correction message appears because correction time too short When a film is inserted after more The Darkness correction is in than ten minutes elapsed from process message appears previous darkness correction NOTE Brightness darkness correction can be performed in Menu 0340 Darkness Correction Brightness Correction When the
109. sary 3 4 Distributed by www minilablaser com 3 1 Scanner SP 3000 Light Source Section Light Source Type Four color LED chip array arrangement compact high durability and supports retouch function Temperature is controlled to 40 C by means of temperature sensor D311 and two heaters LH311 LH312 Temperature Control System Diffusion Box Diffusion plate 135 and 120 boxes If film is scanned with infrared radiation that is cut out visible light only scratch abnormal refrac tion or dust vignetting absorption information is obtained without the film image By using this information the scratch or dust area of the RGB image information is automatically corrected Retouching Function LED23 Circuit Board Rear t P Bile WAL HCP TEM TEE 9c UU Cut Filters 0 LED23 Circuit Board EE sea e e oe tals Front LED Heater 1 21172 LH311 3 R LED 8x8 64 G LED 5 8 40 B LED 5 10 50 0 IR LED 12x12 144 Lens Unit Type Single focus floating lens Focal Length f 46 36 to 47 12 mm CCD Unit CCD Unit Configuration Shutter Close For dark correction LED Heater 2 LED Light Source LH312 T
110. ser com 4 5 Processor From previous page Stop auto cleaning pump ensor 1 solution exists valve abnormal Yes To Error Display sequence Replenisher upper level No gt P1 R replenisher pump or stirring s Y Replenisher upper level sensor P2 RA solution exists No P2 RA replenisher cartridge cleaning valve abnormal To Error Display sequence Replenisher upper level No P2 RB replenisher cartridge sensor P2 RB solution exists cleaning valve abnormal Yes 4 5 17 Y Stop replenisher cartridge open drive motor Clear total P1 R P2 RA P2 RB output amount value to 0 and resume calculation Status flag Cap cleaning Cleaning sequence Error Display sequence 4 61 4 5 18 Distributed by www minilablaser com 4 5 Processor 4 5 18 Replenisher Cartridge Cap Cleaning Control Rotate replenisher cartridge opening drive motor CW to D 4 Time out 135 passed e gt Cartridge setting upper No sensor interrupted Yes Wait for motor stop 0 36s Stop replenisher cartridge opening drive motor Start up auto cleaning pump Replenisher cartridge cleaning valve P1 R open 0
111. t amount value exceed 93 0ml Yes To next page 4 55 Distributed by www minilablaser com 4 5 Processor From previous page P2 RA replenishment operation flag Not operated Status flag Open Condition End request END replenishment operation flags must be Not operated Replenisher pump P2 RA P2 RB output amount calculation Next 1 unit output amount of replenisher pump P2 RA P2 RB Current 1 unit output amount x P2 RA P2 RB replenisher tank capacity C Total P2 RA P2 RB output amount value C Current 1 unit output amount x 1461 0ml Total P2 RA P2 RB output amount value C Cartridge cleaning valve P2 RA P2 RB output amount calculation Next cartridge cleaning valve P2 RA P2 RB open time fluctuation Current cartridge cleaning valve P2 RA P2 RB open time fluctuation x P2 RA P2 RB replenisher tank capacity B Total P2 RA P2 RB output amount value B Current cartridge cleaning valve P2 RA P2 RB open time fluctuation x 388 5ml Total P2 RA P2 RB output amount value B NOTE In case of Total P2 RA P2 RB output amount value B 0 set Cartridge cleaning valve P2 RA P2 RB output amount to default B 388 5ml 4544 Replenisher upper level sensor P2 RA P2 RB gt C 1461 0ml Replenisher lower level sensor P2 RA P2 RB gt A 93 0ml 4 56 Distributed by www minilablaser com 4 5 Processor 4 5 15 Auto Opening
112. t 135 passed Status flag cleaning dilution Yes Driving motor for opening replenisher cartridge abnormal T END Cartridge setting upper SE To Error Display sequence Y To Cleaning Dilution sequence No interrupted Yes Wait motor stop 3 33s Stop replenisher cartridge opening drive motor This replenisher cartridge empty Load a new cartridge Cs the replenisher box door No been opened and closed Yes Go to START of Auto Opening Control 4 58 Distributed by www minilablaser com 4 5 Processor 4 5 16 Replenisher Level Adjustment Priority P1 R empty Stop replenish Operation Q Operate until P2 RA RB lower limit detected Priority 2 Priority P1 R empty P2 RA empty Continue with P1 R P2 RB All replenishers exist Priority 4 P2 RB empty Priority 3 Priority P1 R empty P2 RB empty Continue with P1 R P2 RA Priority 4 P2 RA empty Operation 2 Operate until P2 RB lower limit detected Operate until P2 RA lower limit detected To opening cartridge c 4 5 16 4 59 Distributed by www minilablaser com 4 5 Processor 4 5 17 Cleaning Dilution
113. t Section Configurations 3 31 3 2 8 Circuit Board Main FUNCIONS 3 31 3 2 9 Printer Electrical Equipment Block 3 32 3 2 10 CTL20 Circuit Board Block 3 33 3 3 Processor Section _ 15005 20005 3 34 3 3 4 Processing Section Configuration 2 3 34 3 3 2 Piping Diagram for Solution Circulation System 3 35 3 3 8 Replenishment Auto washing Piping System 3 37 3 3 4 Replenisher Cartridge Opening Mechanism 3 38 3 3 5 Dryer Section Configuration 3 39 3 3 6 Print Feeding Section Sorter Configurations 3 40 3 3 7 Processor Electrical Equipment Section Configuration 3 41 3 3 8 Input Power Supply Section Parts and Circuit Functions 3 42 3 3 9 Circuit Board Main 3 43 3 3 10 Processor Electrical Equipment Block Diagram 3 43 3 1 Distributed by www minilablaser com 3 1 Scanner SP 3000 311 Scanner Configuration Monitor Scanner Section Light Box
114. ter Control Section Cooling Exhaust Fan 1 Printer Control Section Cooling Exhaust Fan 2 Printer Control Section Cooling Exhaust Fan 3 Printer Control Section Cooling Suction Fan 1 Printer Control Section Cooling Suction Fan 2 FMC2OCircuit Board Cooling Fan 1 Fan 1 has been eliminated FMC20Circuit Board Cooling Fan 2 AOM Driver Cooling Fan 1 Fan 2 has been eliminated AOM Driver Cooling Fan 2 AOM Driver Cooling Fan 3 DC Power Supply Unit Exhaust Fan 5 9 Distributed by www minilablaser com 5 5 Processor Section SU1100Y 0771 0772 0773 529 gt lt gt lt 40775 gt lt 0775 raf ra TS700 75704 TS102 070 07 c C C9 spo 9124 1 HD HI H712 Toug 140 142 Micro Switch 741 5743 Motor Solenoid F710 F711 F712 F3 FS743 FSTM Temperature Sensor 721 5725 M700 eee 0000 FSM2 FS740 Safety Thermostat S123 5727 PuT12 P Heater Solution Lebel Sensor r1s2 Puna B eure runs e e FS141 Pump Switch FS745 PU144 PU141 743 P P Pruno PUT 2 Photo interrupter EZ1198 5 10 Distributed by www minilablaser com Processor Section Name 5 5 Processor Section Processor Cover Detecting Interlock Switch Micro Switch Dryer Entrance Rack Co
115. tion exists j gt END 4 5 22 Pump Output Measurement Measure the output amount of the processing tank replenisher pump following standard value is common to all processing methods Replenisher pump Standard value Measure the output amount for each unit operation Specified replenisher pump 30s ON SSC PU741 PU742 PU743 PU744 Clear total P1 R P2 RA P2 RB output amount value to 0 and resume calculation To Replenishment sequence 4 5 21 4 5 22 4 65 4 5 23 4 5 Processor 4 5 23 Auto Replenishment Control at installation 4 66 Distributed by www minilablaser com ED Supply water Drive PS R replenisher pump 60s Drive cleaning pump Wait 15 Rack cleaning front side PS3 4 ON 10s Rack cleaning rear side PS3 4 ON 10s Stop cleaning pump Drive PS R replenisher pump 305 cleaning pump Wait 15 Rack cleaning valve front side PS3 4 ON 10s rear side PS3 4 ON 10s Stop cleaning pump Drive PS R replenisher pump 305 Drive cleaning pump Rack cleaning Rack cleaning valve
116. to Interrupter D552 Lower Side Door Section Paper Sensor Photo Interrupter D580 Magazine Section Door Sensor Interlock Switch Micro Switch D581A B Lower Side Door Sensor Interlock Switch Micro Switch D582A B Middle Side Door Sensor Interlock Switch Micro Switch D583A B Upper Side Door Sensor Interlock Switch Micro Switch F594 Magazine Section Cooling Fan M500 Upper Cutter Motor DC Motor M501 Upper Paper Supply Motor Pulse Motor M520 Lower Cutter Motor Lower Side Paper Feed Motor DC Motor Pulse Motor Middle Side Door Turn Section Feed Motor Pulse Motor Middle Side Door Section Feed Motor Pulse Motor Upper Side Door Section Feed Motor Pulse Motor Upper Side Door Section Nip Release Motor Pulse Motor Lower Side Door Turn Section Feed Motor Pulse Motor Lower Side Door Section Feed Motor Pulse Motor Ambient Temperature Sensor Exposure Section Symbol Name IC Remark D560 Exposure Section Feed Unit Paper Sensor Photo Interrupter D561 Exposure Section Entrance Paper Sensor Flood LED Photo transistor D562 Pre exposure Paper Sensor Flood LED Photo transistor D563 Paper Width Guide Home Position Sensor Photo Interrupter D564 Fork Position Sensor Photo Interrupter D566 Exposure Section Nip Release Sensor Photo Interrupter
117. tribution position M572 eed Waits specified period of time To next page 4 35 4 3 11 4 3 Paper Feed Distributed by www minilablaser com From previous page To previous page Y Switches bulb to go down suction position M572 Y Waits specified period of time Y Switches bulb 8570 8571 Y Waits specified period of time Y Starts going up to suction section waiting position M572 Y Yes Specified period of time Y passed after going up is started Drives feed motor No M570 4 36 Le Going up is complete is No Feeding M570 je Continue release working No Yes From previous page Y Left right movement M571 Y Waits specified period of time Stops feed M570 Y Waits specified period of time Y Switches bulb to go down suction position M572 Y Waits specified period of time Switches bulb S570 S571 Waits specified period of Starts going up to suction section waiting position M571 Yes Y Y Specified period of time passed after going up is started Starts driving feed motor M570 No No Y No Going up is complete Yes Y Feeding M570 Yes
118. ture Adjustment 4 69 4 5 28 Dryer Section Pre heat Control 4 69 4 5 29 Dryer Section Pre heat Drive Temperature Adjustment 4 70 4 5 30 Dryer Section Cool down Control 4 70 4253 tDensmomelef u r suu Tu iata 4 71 4 6 1 Densitometer 100 4 71 4 6 2 Densitometer AD200 4 75 Distributed by www minilablaser com 4 1 Scanner 411 Power Supply Control of SP 3000 Power Supply Unit Main Control Unit AC Input for SP3000 AC Input IEEE1394 START Switch C System Startup gt The START switch is pressed AC power supply of the main control unit is turned ON 12V is supplied to the IEEE 1394 line relay is turned ON to supply power continuously System Shutdown gt The main control unit is shut down 12V to the IEEE1394 line is turned OFF The relay is turned OFF to shut down power supply NOTE Wait 12 seconds or more when restarting the system The LP1500SC LP2000SC be started up by the clock timer however the SP 3000 has no timer function Always start up the LP1500SC LP2000SC first then the SP3000 If the SP 3000 has been started up first it will enter stand alone function mode 4 3 Distributed by www minilablaser com 4 1 Scanner 4 1 2 Scanner Correction 1 Function Item Function Darknes
119. uter Frame Sensor LED 240 Front Unexposed Frame Sensor LED 135 Rear Inner Frame Sensor LED 240 Rear Unexposed Frame Sensor LED 3 9 Distributed by www minilablaser com 3 1 Scanner SP 3000 Lower Feed Section Top view SSD23 Circuit JNC23 Circuit Board Board D122 Plug in Connector Solenoid S101 Feed Motor M101 Supply Motor M102 ta 10 i ee be FEE Feed Lane pns e TT vo SSA23 Circuit p f Lever 3 1 3 Board D121 SSB22 Circuit Board D120 D123 IX240 Feed Lane 135 Feed Lane Door Motor M104 135 Lower Mask Position Sensor Position Sensor D130 D129 71443 3 10 Distributed by www minilablaser com 3 1 Scanner SP 3000 Lower Feed Section Bottom view DTE22 Circuit Board D103P MSA01 Circuit Board D128 DBF23 Circuit Board D106P D108P D109P D110P D111P D112P D114P D115P DTG23 Circuit Board D101P DTF23 Circuit Board D102PD104P DTE23 Circuit Board D116P MN r mec ea l c4 28 8 y um SR ToS eleng s LAM WEE Ee DTB23 Circuit 3 Board D117P D118P e pall Dummy Head Writing Head Opposite Roller Reading Head Roller 1X24
120. ver Detecting Interlock Switch Micro Switch Processor Exhaust Fan 1 Processor Exhaust Fan 2 Processor Control Section Cooling Fan Processor Drive Motor DC Motor Processing Solution Circulation System Remark Safety Thermostat P1 To monitor the abnormality of the heater temperature Safety Thermostat P2 To monitor the abnormality of the heater temperature Safety Thermostat PS1 PS2 To monitor the abnormality of the heater temperature Safety Thermostat PS3 PS4 To monitor the abnormality of the heater temperature Heater Cooling Fan P1 Heater Cooling Fan P2 Heater Cooling Fan PS1 PS2 Heater Cooling Fan PS3 PS4 Processing Solution Level Sensor Processing Solution Level Sensor Processing Solution Level Sensor Processing Solution Level Sensor Processing Solution Level Sensor Processing Solution Level Sensor Processing Solution Heater P1 Processing Solution Heater P2 Processing Solution Heater PS1 PS2 Processing Solution Heater PS3 PS4 Circulation Pump P1 Circulation Pump P2 Circulation Pump PS1 Circulation Pump PS2 Circulation Pump PS3 Circulation Pump PS4 Processing Solution Temperature Sensor P1 Processing Solution Temperature Sensor P2 Processing Solution Temperature Sensor PS1 PS2 Processing Solution Temperature Sensor PS3 PS4
121. yer Heater Dryer Temperature Sensor Thermistor 5 12 Distributed by www minilablaser com 5 5 Processor Section Print Exit Section Paper Front line Sensor Photo Interrupter Paper Middle line Sensor Photo Interrupter Paper Rear line Sensor Photo Interrupter Dryer Section Drive Motor Pulse Motor Path Switching Solenoid Sorter SU1100Y Tray Stop Position Sensor Photo Interrupter Full last 2 Sensor Photo Interrupter Full complete Sensor Photo Interrupter Sorter Drive Motor DC Motor 1 order Feeding Switch 5 13 Distributed by www minilablaser com FAX Distributed by www minilablaser com 81 3 5484 0454 E mail td eigi tokyo fujifilm co jp Request for Feedback Fujifilm s Technical Division Photo Products Marketing would be most grateful if you would take copies of this form one for each manual being used then complete and send them to us by FAX or E mail Your opinions will contribute greatly to an accurate assessment of the overall quality of each manual questions can be answered by ticking V the appropriate box es but in addition to these answers please provide us with your written comments in the lined spaces following each block of questions Questionnaire Manual Title and Reference Number Your Name and Company Your E mail Address and FAX Number Question1 Question2 e
122. ypochlorite or an alkaline P1 R or N1 RA They may also produce harmful sulfur trioxide gas when mixed with an acid FSC100 Fuji Super Conditioner This component contains dichloroisocyanurate and may thus produce harmful chlorine gas if mixed with an acid It could be injurious to the health if swallowed 1 6 1 4 Certification and Identification Labels Distributed by www minilablaser com 1 4 1 Certification and Identification Label Locations on Scanner Image Processor FUJI PHOTO FILM CO LTD MADE IN JAPAN MODEL SP 3000 ELECTRICAL RATING 100 240V 10 4 2 50 60Hz PHOTOGRAPHIC DATE C Mfg NO LISTED OFK This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation This Class A digital apparatus meets all requirements of th Canadian Interference Causing Equipment Regulations Cet appareil num rique de la classe A respecte toutes les exigences du R glement sur le mat riel brouilleur du Canada 71099 1 Distributed by www minilablaser com 1 4 Certification and Identification Labels 1 4 2 Certification and Identification Label Locations Printer Paper Processor 1 4 2 This device complies with Part 15 of the FCC Rul

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