Film Processor Operation Manual
Contents
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5. r ai 2 age a K J BO ea j j A 0200 q to z Eg q o N 5 Onn ol_ lt 6 d Drainage and collecting tee E d containers elelelelelelele 11FFI Water connection Fit water inlet hose grey at the rear of the machine and connect to the prepared fresh water supply Water overflow The water overflow hose 16 mm will be mounted at the back side of the ma chine Mount the hose as described in the next paragraph Remark It is also possible to mount the overflow connection at the front side of the unit For that the enclosed pre mounted hose must be assembled inside the unit and con nected to the overflow angle at the front side At delivery this overflow angle con nection is only a dummy see illustration All other hoses see diagram page 8 Connect the enclosed hoses according to colour system onto the front of the machine Put hose clip enclosed in accessory bag over hose end before attaching to connection Warm up hose end with hot water or lighter and push onto the respective connection Finally push clip over hose and connection Cut hoses to required length Then integrate the stop cocks into the three drainage hoses in such a position that they are easy to rea
6. Pos Order No Description 20 0202 1 0008 Replenishment pump 2KBA 220 240 V 50 60 Hz 0202 6 0008 Replenishment pump 2KBA 115 V 50 60 Hz 20a 0002 1 0008 Valve insertion f pos 20 20b 0202 5 0002 Replenishment pump KBR 3X 220 240 V 50 60 Hz 0202 6 0002 Replenishment pump KBR 3 115 V 50 60 Hz 21 2002 1 0016 Circulation pump 220 240 V 50 60 Hz 2002 6 0016 Circulation pump 110 V 50 60 Hz 22 2028 0 0023 Main switch 220 240 V 23 2010 0 0004 Fuse holder 2010 0 0010 Fuse slow blow in gold T 10A 250V 2007 0 0004 Safety cover for fuse holder 22 23 2028 0 0036 Main switch 110 120 V 24 1160 0 0702 Angle connection alu 25 0160 5 1300 Electronic 220 240 V 0160 6 1300 Electronic 110 120 V 1160 0 0705 PVC plate PCB 26 0170 0 2400 Micro switch cover 230 V 0170 4 2400 Micro switch cover 115 V 27 2007 0 0010 Operator for micro switch 28 2021 0 0001 Screw in connector 34 OPTIMAX 2010 Spare Parts 34 38 33 32 30 Pos Order No Description 30 2001 1 0004 Main drive motor 220 240 V 50 Hz 2001 2 0004 Main drive motor 220 240 V 60 Hz 2001 6 0004 Main drive motor 120 V 50 60 Hz 31 1170 0 1101 Motor bracket 32 1170 0 1501 Drive shaft worm gear 33 1170 0 1503 Worm gear 34 1170 0 1502 Bearing block 35 1170 0 1506 Chain wheel t 12 1170 0 1504 Chain wheel t 14 1170 0 1505 Chain wheel
7. ka zay pice ee 16 SLOP Film TRANS POM Ab 16 Rollfilms and Paper Films 444444444H ner Eka kak edak dek aa nennen 17 Use of Memory Function 17 Care 18 Weekly Care ay a d nak zan da V na MEVA MA VERA beta Va He R 18 Thorough CIC ANINO iyi ici kalan nd kann d na xak dada 19 Problems and Solutions Advise on Film Defects yi enschede key n bad 20 Advice on Machine 5 21 Emor Messages 22 P CCOSSOMES iy san m n aa Ha ua na 23 Service Manual as appendix see page 25 OPTIMAX 2010 with two pumps see page 45 Copyright 2002 by PROTEC Medizintechnik All rights reserved Any reproduction out of the limitation by the copyright law needs written authorization by PROTEC Mediz intechnik Information on Liability This manual has been checked for correctness The instructions and specifications were correct at the time it was published Future models may have modifications without prior notice PROTEC Medizintechnik does not take responsibility for dam age caused direct or indirect by error omission or non conformity of the manual Introduction You are the proud owner of a modern automatic processor Due t
8. made in Germany Film Processor Operation Manual Machine No Type 4 a Date of installation PROTEC Medizintechnik GmbH amp Co KG le Wed April 2008774 Lichtenberger Strasse 35 D 71720 Oberstenfeld Germany April 2003 1 Telephone 49 7062 9255 0 e mail service protec med com Subject to technical alterations EU Declaration of Conformity PROTEGE EU Declaration of Conformity PROTEC Medizintechnik declares that the product Description OPTIMAX 2010 Machine type X Ray Film Processor Model no 116x y 0000 x is anumber between 0 and 9 y is anumber between 1 and 9 conforms to the following harmonized standards Safety IEC 61010 1 1990 A1 92 A2 95 DIN 1988 T4 12 1988 UL 3101 1 CSA 22 2 1010 1 EMC EN 50081 Part 1 03 1993 EN 50082 Part 1 03 1993 according to the regulations of e the Medical Device Directive 93 42 EEC class 1 e the Low Voltage Directive 73 23 EEC and the e EMC Directive 89 336 EG PROTEC Medizintechnik GmbH amp Co KG Lichtenberger Strasse 35 D 71720 Oberstenfeld Germany Aal 2 Place and date of issue c Oberstenfeld 8 February 2002 Frank Baisch Manager Research and Development MANAGEMENT SERVICE Die Zertifizierungsstelle der TUV Management Service GmbH bescheinigt da das Unternehmen PROTEC Medizintechnik GmbH amp Co KG Lichtenberger Stra e 35 D 71720 Oberstenfeld f r den Geltungsbereich Filmentwicklungsmaschine
9. 3 Ss ws x B LOY gza a S LSAJOUDEN jhr So jg 5 FEN 8555 SOLU LI ela Ne ED al kam y a EOL Fr A Na N z FE ne zo uD Aw 108 T ea zZn zo T ws LZ z x eal 4 adund 51 iz EY 4 T y PETE J3U gt 20J 1 3 Ne zg I l era A J WUNS 18 7 fe gt 8 5 x Df r gt ra ms A ws LA adung D Hx gt E j 9 u 2 zy ZaUpeg s a a SS AOL 4 VIERI 7 1 TEL r afr Flea E anc li eye gt r ja A rh 3 ab Am p amp yey F j alt 20 T f 9 EX w bot nab la e la Ws gt li 5 85 Mm m amp ma j N D pa N Osu 7 8 2 20 4 oz 4 y 2 2 gt ha Me N N Ast OPTIMAX 2010 Electric Diagrams 42 Electric Diagrams L 0 E00 090 87 ON Gumeug JN SGunuysez 48345 4219 UOISIAay ek LEO C56 IN BOd JN d1 9 oud MWA 2S ZOLOLE pano ddy uaga abla Ws 2S ZOLOLE Pawan ynsdaq MW4 ZOLOOE 5 3
10. ueemssnnssenessnnnennnnennnnnnernnnn ernennen nn ernennen r O en 4 1 No circulation nenne 4 2 Developer temperature too high 4 3 Developer temperature too low 4 4 Developer temperature too low fixer temperature too higph 30 4 5 Developer bath temperature too high or too low display shows values of 21 C 40 32 2 6 Switch OVEr TOM C fo Fe een are 30 4 7 Calibration of bath temperature actual bath temperature is different firohmdiSsplay d V allll c 32 4 8 Developer level switch constantly displays UU E EE L E j 31 5 Film def tS kra di 31 5 1 Films Will mt My kc teed i kla Hei 31 5 2 The film does not transport correctly unneesessnneeessnnnennnnnnnnnnnn ernennen nen 31 5 3 Scratches pressure marks dirt on film EU 31 Replenishment c 32 6 1 Replenishment pump does not work or works insufficiently 32 32 7 1 Dryer fan does not function or runs with reduced speed 32 8n Or nao a Eaa EE araea aa reaa vudeedeanatecaaatstavuaastan 32 8 1 Rinsing water does not flOW Eii kek kk kek 32 8 2 Water tank overflows ax yas
11. Arrow button Down decrease parameter Mode Buttons Processing time in minutes Developer temperature in C Dryer power in Replenishment time in seconds Important Safety function stops film transportation when cover is re moved Therefore keep cover placed on the machine when processing films When processing roll films in cassettes pull approx 15 cm of film out of the cas sette and fold the corners see page 17 Place cassette into cassette box and feed film into the infeed Only machines with cassette box Light protection cover Film input Roll film cassette Replenishment Developer 10 OPTIMAX 2010 Operation Before use 1 Close water drainage stop cock 2 Open water tap 3 Switch processor on 4 Check liquid level in replenishment and drainage collecting containers 5 Wait until the start cycle has been completed or until Developer temperature is reached 6 Run cleaning films through processor Working procedure 7 Processing films Open light protection cover insert film on left side of infeed tray and feed in during infeed please watch the Infeeding film display After work 8 Switch processor off 9 Close water tap 10 Open water drainage stop cock Stand by mode When no film is being processed the machine switches to Stand by The chemicals remain at a constant temperature The film transport and water in
12. a oes 525 TELAT Tej Kam gt N a Ez J fap n 5 n SESTE a zI ma C sA EA aA HA pa tn tm fn 9 a Ze ZZ 3 ERIC In lem Kal hu Reonontan E D ey H is SSSSSSESS Ey 64 cel O 56 ee 1 om Be 19368 y L 388 mn 5 na rei 991 oa CAML ZEN ALEA 1 z S N E EZA su H amp gt gt 084 199 698 SSN Gee A ddcg Ekge ERAS BEE Ez ji o m NNE 2 en 30 Le eed 82 FEM oz ra j j U E1 N a lt 4 8H l L m Da au EH E oo l ANA N ux ux ax aX aa 503 era LX IX LX O 2 3 OPTIMAX 2010
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14. In the standard version the OPTIMAX 2010 is delivered as a tabletop processor with a three part floorplate If the machine is upgraded with the optional stand or cabinet both small side parts have to be removed Table top installation In the event that the processor is to be installed on a work top or table the adjust able feet should be unscrewed and levelled Attention Machine should not be installed on table top without adjusta ble feet as this would block the ventilation openings under the machine and cause overheating Installing on processor stand or base cabinet In the event that the processor is to be installed on the stand or cabinet optional accessory the processor will be mounted directly to it Mount processor according to manual included with stand or cabinet the adjustable feet inside the accessory bag are not required First dismantle both small side parts of floorplate Finally the processor needs to be levelled Place spirit level across the sidewalls of processor and adjust the levelling feet ac cordingly Replace the racks into the processor and close the latches 6 OPTIMAX 2010 Installation 3 Connecting the processor
15. Power lead should be equipped with Earth Leakage Switch 25 A 30 mA nominal error current In addition a power control switch can be installed Fresh water connection 3 4 with stop cock permissible pressure 2 10 bar water tem perature 5 25 C Drainage plastic pipe PVC 50 mm 2 incl syphon Drainage resp collecting con tainers for used developer Drainage resp collecting con tainers for used fixer Storing space for replenish ment tanks Below machine or externally Ventilation of darkroom is nec essary Sink with freshwater and flexi ble hose Inner dimensions minimum LxWxH 60x40x30 cm 24x16x12 59cm 23 2 Darkroom 8 Sink 60 x 40cm 24 x 16 130cm 513 20cm 8 Measures and positions are recommendations PRQTEGA 50cm 20 5 P o OPTIMAX 2010 Installation Data Through the wall mounting film output Film output to the light room for OPTIMAX 2010 type 116x y 6000 Blind plate 2 r 1266 0 0001 9 Dimensions in mm B 1 Height dimensions refer to PROTEC base table 1267 0 0030 5 I Counter plate 1266 0 0002 op A Screw M4x12 i 3079 8 5033 Detail X N 653 25 6 _ 553 21 7 min 100 3 9 553 21 7 50 1 96 a r if ON 7 7 1 T
16. and after a film processing the machine auto matically goes into the stand by mode In the stand by mode the processor can be started at any time by placing a film into infeed tray Note that films can only be proc essed when the developer temperature is reached When the display shows two bars no films can be fed into the machine The temperature in the bath is too high or too low However when a film was fed into the machine two bars with dec imal points To avoid a jamming of films wait before feeding the next film in until this display disappears which is also signaled by an acoustic sound A film in the infeed tray is registered by two film detection switches and the machine starts up The film is pulled into the machine and transported through the developer fixer and water baths The remaining time of processing i e until the film finally leaves the machine is displayed when no more film is in the infeed tray and the processing time button was pressed Each working parameter can be called up on the display by pressing the respective mode button however during processing parameters cannot be altered The temperature of the developer is automatically regulated The replenishment rate of developer and fixer chemicals is activated ac cording to the processed film surface film surface measurement The dryer is heated up to the adjusted value The film is then dried in the dryer before passing out of the machin
17. isher rate per m film surface The standard setting is 40 sec with 600 ml replen isher rate per m film surface The replenisher rate has to be adjusted depending on film material chemicals and film throughput Replenishment time and Repl rate relation Replenisher rate Replenisher time s Replenisher rate ml m ml per cycle 150 10 37 5 300 20 75 450 30 112 5 600 40 150 750 50 187 5 900 60 225 1050 70 262 5 1200 80 300 1350 90 337 5 1485 99 371 3 Values when pump is set at 100 pump capacity or for 60 Hz power connection and setting at 85 Machine Cover Safety Disconnection The machine cover may only be removed for service and maintenance purposes The processor cannot be started without the cover In the event that the machine cover is removed during film throughput the film transport will be stopped On the display the error message E71 will be displayed The processed film will be useless by that The error will be reset when the machine cover has been replaced After wards it could happen that the motor runs faster for a short period Autofill Function In case new chemicals have to be filled into the processor after installation tank cleaning the tanks can be filled automatically by means of the autofill function Herewith the tank is filled for a fixed period of 20 minutes e g chemicals are pumped up from the replenisher tanks into the machine Also the water bath will _ be
18. replenishment pump at the power PCB If no voltage can be registered exchange power PCB Remark At 2 pump version Developer replenishment pump is connected to X6 and fixer pump to X5 7 Dryer 7 1 Dryer fan does not function or runs with reduced speed Check the correct connecting of the fan cables b blue bk black br brown Ifthe fan is connected improperly then the fan runs only half power 8 Water 8 1 Rinsing water does not flow e Water pressure in the water system is too low Minimum pressure 2 bar 29 psi e Valve activates no flow passage filter at inflow is blocked e Check green water inlet hose inside the machine e Water level switch is not in the correct position switch point is to low below overflow no fresh water inflow e Level switch is defective e g permanently closed e Start machine in manual mode and measure voltage of connection If no voltage can be registered exchange power PCB 8 2 Water tank overflows Water drainage hose overflow should have a constant fall The hose end should be positioned above the drainage level in the syphon e Check water drainage in the tank and hose for blockage and pollution When extreme algae growth is noticed the overflow can be connected directly at the back of the water tank 8 3 Rinsing water constantly switches on and off e In periodical intervals approx 1 minute on and 1 minute off Water save mode is activated
19. 8 A 50 Hz Type 116x 2 y000 220 240 V 8 8 A 60 Hz Machine tested for overvoltage category accord ing to IEC 1010 EN 61010 VDE 0411 Type 116x 4 0000 110 120 V 10 12 A 60 Hz Machine tested for overvoltage category Il according to UL 3101 and CSA 22 2 1010 Power consumption Stand by 0 12 kWh Processing 1 4 kWh Weight processor Empty 35 kg 77 Ibs Filled 50 kg 110 Ibs Dimensions LxWxH 77x59x42 112 cm 30 3x23 2x16 5 44 1 Floor space required 0 45 m 4 8 sqft Height incl optional working table resp base cabinet Safety Instructions To ensure the safe operation of this processor installation and use should always conform to the instructions contained in this manual The developer and fixer chemicals used in the processor should be handled according to the manufacturers instructions In general Non diluted chemicals are caustic For this reason chemicals should be handled very carefully Avoid contact with skin always wear protective clothing gloves and glasses when han dling the chemicals for example when mixing and refilling Also when taking the racks out for cleaning or servicing In case of chemicals getting into the eyes rinse eyes immediately with cold running water for approximately 15 minutes and contact a doctor afterwards Inhalation of chemicals can be dangerous to your health and should be avoided For this reason always ensure that the room in whic
20. can be taken out upwards Remark The left stop bolt will remain completely assembled OPTIMAX 2010 Spare Parts Attention Heat sink is not ground ed After the control PCB is removed the power PCB can be taken out Please do not take out the connected power PCB more than shown in the diagramm For easy handling there is a guided slot in the upper part of the body In case of service the board can be inserted there Pos Order No Description 130 1160 0 3103 Stop bolt 131 1160 0 3106 Cover for ligh protection cover 132 2011 0 0137 Control panel foil 2011 0 0139 Control panel foil 2 pumps 133 0160 9 1200 Control panel Tips and Tricks Removal of Control PCB To reach the screws of the control PCB remove the film over the keyboard in the front area about 20 mm lift up see left diagram at the top Stop start cycle The start cycle after switching the machine on can be manually interrupted To stop start cycle press both arrow buttons 2 3 simultaneously The start cycle may only be interrupted for service purposes Display of machine information When during the start up cycle one of the arrow buttons is pressed then various machine information will be displayed Arrow button Up As long as the button is pressed the software version will be displayed Arrow button Down As long as the button is pressed the quantity of processed films
21. checked e Fixer solution is exhausted or diluted Film has a yellow green surface e fixed correctly Check the film type and fixer chemistry e Fixer solution is exhausted or diluted Replenishment rate of fixer is too low Scratches pressure marks dirt on film e Prior to processing films run cleaner films through the processor e Pressure marks caused by careless handling finger nails etc e Rollers are polluted Clean tanks and roller racks Cloudy film e Level in developer is too low e First guide bar of fixer rack is dirty condensate or crystals Clean roller racks e Developer is old or circulation not working Try processing films by infeeding them with emulsion side up 20 OPTIMAX 2010 Problems and Solutions Advice on Machine Errors Machine does not switch on e Ensure that electrical plug is firmly inserted into socket Ensure that electrical socket has power supply by testing with an appliance e g tablelight Rinsing water does not flow Open water inflow tap Water pressure in the water system is too low Pressure in the plumping sys tem too low Minimum pressure has to be 2 bar 29 psi Replenishment rate too high e Check the programmed times of replenishment cycle and replenishment time Replenishment rate too low e Check the programmed times of replenishment cycle and replenishment time e Check whether the machine can be started by each of the b
22. e In irregular and short intervals Level sensor is not correctly positioned excact at the height of the overflow Insert roller rack If error continuously appears adapt the height of the level switch 32 OPTIMAX 2010 Spare Parts len DA Order No Description 1160 0 0200 Cover complete 2006 0 0005 Drain stop cock 10 mm 1170 0 2000 Replenishment tank 12 dev 1170 0 2100 Replenishment tank 12 fix 1170 0 1750 Suction pipe w filter f 12 tank 2004 0 0010 Electrical power lead 220 240 V 2004 0 0021 Electrical power lead 110 120 V 2018 0 0001 Water inlet tube 1267 0 0030 Processor stand 1267 0 0040 Closed base cabinet 1101 0 2000 Replenishment tank 25 dev 1101 0 2100 Replenishment tank 25 fix 1101 0 1700 Suction pipe w filter f 25 tank 1101 0 4100 Floating cover developer 2018 0 0012 Hose 10 x 2 mm celar reinforced 2018 0 0009 Hose 10 x 2 mm blue reinforced 2018 0 0008 Hose 10 x 2 mm red reinforced 2018 0 0005 Hose 4 x 1 mm green 2018 0 0003 Hose 9 x 2 mm clear 2022 0 0004 Tube clamp 2022 0 0019 Wire tube clamp 2015 0 0001 Floating balls OPTIMAX 2010 Spare Parts co 20 23 22
23. filled 3 min period The display will show two symbolized tanks see right When the autofill function has been completed the machine enters the stand by mode In the event of the baths being full before the time is up the autofill func tion will be stopped The level sensor in the developer bath recognize a full bath and switch off the pump The Autofill function can also be manually stopped Starting up the autofill function 1 Switch processor off 2 Keep replenishment button 7 pressed down and switch the machine on Manual cancellation of the Autofill function 1 Keep replenishment button pressed down and press arrow down button 3 OPTIMAX 2010 15 Operation Manual Mode In the manual mode the processor work without the film detection switches The film transport has to be started and stopped manually All the set values in the manual mode are also valid in the automatic mode Please note that the Infeeding film dis play is deactivated In the manual mode the replenishment function continue working after the principle of film surface measurement Only in the case the film detection switches are pressed the film surface measuremnt is carried out In the manual mode a replenishment cycle can also be activated manually Switching to manual mode Switch machine on During stand by press arrow buttons up and down 2 and 3 simultaneously When in manual mode the display
24. on selected process time Tank capacities Developer fixer and washing 5 litres each gal Circulation system Developer and fixer are continiuously circulated by a circulation pump Replenishment Automatic by film surface measurement in relation to processed film replenishment can be deacti vated time replenishment can be activated Developer temperature Adjustable 28 37 C 82 4 98 6 F Fixer temperature Adjusted to developer temperature by heat exchanger Water connection Permissible water pressure 2 10 bar 29 145 psi permissible water temperature 5 30 C 41 86 F Water consumption 1 9 litre per minute when processing Water save mode 0 9 litre per minute Drain capacity 7 litres per minute Noise level Less than 58 dB A Heat emission During processing approx 1 4 Kj s Environmental condi tions 1 Temperature 5 40 C 41 104 F ventilated room room temperature should be lower than set bath temperature 2 Relative humidity lower than 80 up to 31 C 88 F linearly decreasing to 50 at 40 C 104 F 3 Height above sea level less than 2000 m 6666 ft 4 Indoor use Pollution degree 2 System protection IP 20 4 OPTIMAX 2010 Technical Specifications Electrical connections Electrical specifications are indicated on model nameplate Type 116x 1 y000 220 240 V 8
25. t 16 1170 0 1102 Chain wheel t 17 1170 0 1507 Chain wheel t 18 37 2037 0 0002 Chain 6 mm with coupler link 38 3000 9 4013 Split pin 2 0x20 mm inox 39 2012 0 0013 Level switch 40 1120 0 1502 Bracket for level switch OPTIMAX 2010 35 Spare Parts Casing Pos Order No Description 50 1170 0 1301 Air channel 51 2003 5 0006 Heating elment 230 V 1100 W 2003 6 0007 Heating element 110 V 900 W 52 2008 5 0007 Dryer fan 220 240 V 50 60 Hz 2008 6 0007 Dryer fan 115 V 50 60 Hz 53 1160 5 1900 Solenoid valve 220 240 V 50 60 Hz 1160 6 1900 Solenoid valve 115 V 50 60 Hz 54 2007 0 0015 Film detection switch 55 1160 0 0105 Film feed tray 56 2003 5 0002 Heating element 230 V 800 W 2003 6 0002 Heating element 120 V 400 W 57 1130 0 2101 Heat exchanger 58 2005 0 0005 Temperature safety switch mounted on heat exchanger 59 0190 0 2200 Temperature sensor 60 1170 0 1303 Plate for air channel 61 1170 0 1302 Channel dryer heating 62 1160 0 0801 Bracket for film detection 63 2027 0 0012 Traction relief 64 1160 0 0710 Angle fitting rubber 36 OPTIMAX 2010 Spare Parts Standard roller racks 37 OPTIMAX 2010 Spare Parts Pos Order No Description Standard Processor 1170 0 0300 Roller rack developer 1170
26. the error cannot be corrected then the cover switch may be broken UU Level in the developer bath is too low Check the bath and pump manually or fill up by hand if necessary 22 OPTIMAX 2010 Accessories The PROMIX A40 is a fully automatic chemical mixing machine for preparing developer and fixer bath chemicals of either powder form or liquid concentrates All stages are guided and controlled by means of a microprocessor Thanks to a large reserve tank up to 3 machines can be connected and continue to operate without having to interrupt the working process Due to its patented construction the PROMIX A40 is easy to operate reliable fast and virtually service free The PROMIX A40 replaces the usual replenishment tanks in the darkroom Ask your local dealer for more information Technical Specifications Tank capacities each 20 25 30 or 40 litres Reserve tank each 13 litres Water connection 3 4 2 10 bar 29 145 psi Pump capacity 38 l min Mixing times variable 2 3 5 10 15 20 25 30 minutes Power source 220 240 VAC 200 W 50 60 Hz Fuse sb 2 A 250 V Weight 28 kg empty 108 kg full Dimensions WxHxD 65 x 93 x 44 cm OPTIMAX 2010 23 Accessories At last you can breathe again AIRCLEAN 200 cleans the air from your processor Unpleasant chemical odours are absorbed through the large active charcoal filter Allergies are prevented and y
27. under warm running water and then leave to drain off Use a soft sponge do not use scouring pad as this would scratch the roll ers and remove the pollution from the rollers During this procedure the roll ers can be turned by turning the drive shaft 4 Wipe the infeed roller pair first roller pair of developer rack dry Replace the racks Red Developer Blue Fixer Beige Washing Drying Ensure that the racks are firmly installed and do not forget to close the secur ing latches on the drive shafts 6 Replace machine cover and ensure it is securely closed Clean processor outer casing with damp cloth Do not use aggressive clean ers or solvents Please note When removing the Rinsing Drying roller rack ensure that no water gets into the film dryer air channel 18 OPTIMAX 2010 Care Thorough Cleaning Depending on the quantity of films processed a thorough cleaning is necessary every 3 6 months Tank cleaners are available for developer and water baths The fixer bath is cleaned with water When preparing chemical tank cleaners follow manufacturers instructions explicitly How to proceed 1 Switch the machine off and empty all tanks by opening the stop cocks Attention Machine will not drain off if it is swichted on 2 Remove machine cover When all tanks are emptied close stop cocks again Now fill the fixer tank with water Prepare cleaner solutions for developer and water baths and fi
28. 0 0400 Roller rack fixer 1170 0 0600 Roller rack dryer Mammography Processor 1171 0 0600 Roller rack dryer Graphic Arts Processor 1172 0 0300 Roller rack developer 1172 0 0600 Roller rack dryer 100 0170 0 0301 Dryer side plate left w shafts 1170 0 0301 Side plate dev right 0170 0 0401 Dryer side plate left w shafts left 1170 0 0401 Side plate fix right 102 1140 0 3800 Guide bar straight short 103 1140 0 4500 Guide bar with nose 104 1140 0 3700 Guide bar curved 105 1170 0 0304 Flat spring 55 106 3079 8 5013 Screw M4x10 A4 107 3009 3 4023 Hexagon nut M4 A4 108 1140 0 0301 PU roller 35 ground 109 1170 0 0310 Drive shaft rack 110 1101 0 0302 Gear t 16 D hole 111 1101 0 0304 Gear t 32 round hole 112 1101 0 0303 Gear t 32 D hole 113 1170 0 0302 Worm wheel 114 1101 0 0305 Bearing bush 115 1101 0 0317 Bearing bush black 116 2014 0 0001 Circlip 117 0170 0 0601 Dryer side plate left w shafts 1170 0 0602 Dryer side plate right 119 1140 0 0302 Rubber roller 35 120 1140 0 0605 Air jet 35 121 1170 0 0604 Dryer plate large 122 1170 0 0603 Dryer plate small 123 1170 0 0303 Flat spring 35 131 38 The light protection cover can be dismantled It is necessary to take it apart to have access to the film detection switches and the developer level sensor For dismantling take out the circlip 131 on the right side of the cover and then pull the stop bolt 130 inwards out of the mounting Now the cover
29. Fr amp S w TT Yo ed ooa rB F m l 60 1315 N a z LX Hz 3 ZON Re Kejdsig 39 LP 158 559 S lt a OXY x NaSd z Nd T paads S j Af im a Od can vase PJP ad Yid NiSd_ wh WV w u E AM z YDUAS zZ mv l amp u lt lt 1JOM OV z2 12 EW WA ZW OY Sa saq je A Uy z w iy ay EV Ivy a LN 7 SLY 02 We ey 2 W an am z av a u wiz LLY oy m ta i Old uy Wiz OLV 0v_ 0 ma axa lt gt aig WY ST 8Y K li u vt A MEN Var lS T TIYN Gr s ax e kzp amp WE IV E2 EEE IN a a 3 3JSJJIUU7S Jes n w8 sv 8 ZEN Kain tot UV n 5 LUV e oy LV coy a sig y y al YUV bi Haj We gy 2 al a ga a EN DEREN a iN SE ate 5 S L pe TE cov toy aH bej xaz le 7ju mel raya Ziv E W L Zy W eV gy ov La m o EY na as nr N WAP 0v al 24_ lt 00V zy av by O amp rn 5 z Wie iV Ody 90 o OV L LO 30 mi ia Ld rl ae oa ov In OND a a 80 ovy un wa o Be u amp T Po OA WOT E T 5 A SEJ L rm lt gt 5 gt 1 TTS o N u E mn m 8 AE DJON LOY 0QY OPTIMAX 2010 Electric Diagrams 44 Differences of OPTIMAX 2010 Standard 1160 1 0000 and OPTIMAX 2010 with two pumps 1160 1 2000 1 Control pa
30. These regulations may differ from information in this manual but they should be complied with If the machine is installed table top ensure that the table is stable enough and does not wobble gt 8 OPTIMAX 2010 Initial Operation Initial Operation Test run Important Processor should not be run dry a Close the three drainage stop cocks and fill the tanks and replenishment con tainers with water Open water inflow tap Connect electrical socket and switch the machine on Water now flows into water tank The circulation pump activates however the hosing of the machine must be ventilated b Ventilation of the replenishment pump Enter the Manual mode and start there the replenishment pump Keep run ning the pump as long as no more air bubbles rise in the tanks c Ventilation of the circulation pump The circulation pump runs after switching on the machine and ventilates itself If this does not occur a loud running noise can be heard Switch the machine off again Open the stop cocks of the developer and fixer for five seconds and switch machine on again Repeat this procedure until no more air bubbles are visible in the developer and fixer baths and until the circulation pump runs qui etly d Check all hose connections for leakage Switch machine off and drain water out Fill processor with chemicals Prepare chemicals inside the replenishment containers according to manufacturers instructio
31. activated 5 For saving switch machine off again Working Parameters The processing machine develops fixes rinses and dries the film materials auto matically The film and chemical requirements can be adjusted accordingly and stored in the control unit Display of working parameters 1 Switch processor on 2 Press the respective mode button 4 7 and keep pressed to display the required working parameter Press the respective mode button 4 7 and release to display the momentary val ue Setting the working parameters 1 Switch processor on 2 Machine must be in the stand by mode and no film must be in the processor 3 Press the respective mode button 4 7 and keep pressed The display shows the set working parameter 4 Change value by means of the arrow buttons 2 and 3 until required value appears on the display The upward arrow button 2 increases and the down ward arrow button 3 decreases the value 5 Release the mode button Processing Time The processing time is the time it takes the front end of a film from the infeed of the processor until it reaches the film exit The processing time is set by the speed with which the film is transported through the machine Depending on the require ments this time can be varied from 1 5 minutes 90 seconds to 3 minutes adjusted in 0 1 minute steps Adjusting processing time see Working Parameters on page 13 Processing and developer time relati
32. ae al 5 qo N gao g j NH 9 o yo Wall cut out for film i ae a s output N N Eg dot S a3 3 82 2 5 3 Oo zal Li 1 Wall opening according to drawing Fasten wallplate with enclosed eight screws note markings Fix blind plate with screws and straps on the film outlet Detail X Bon Push processor up against wallplate and place foam rubber light protection between processor and wallplate Hang in film catch basket at wallplate from the backside 6 Check mounting set for light im permeability and function Please note 9 J Pull sealing wedge off before removing machine cover OPTIMAX 2010 27 Trouble Shooting PRAGI Trouble Shooting Summary 1 PQ AC AEA A A ETT 28 1 1 Excessive algae growth in water tanK uE E 28 29 2 1 Machine NaS NO POW lc sanik ika dka v kan n er n MEKE kd av s ka W na KARE sn 29 2 2 No display but circulation PUMPS ru li eke ekke 29 9 DILIVE Heci el eren aah Ve av BER DENE N N EM eV D n ni W 29 3 1 Film feed does not run film processing started 29 3 2 Machine does not start automatically EEE 29 3 3 Machine doesn t stop automatically motor and fan run continuously 29 3 4 Drive motor does not PUN
33. an still be used in the manual mode see page 16 e is possibly faulty then exchange 3 4 Drive motor does not run Display E1 see Error Messages on page 22 Cover switch has no current passage when activated Replace Check drive motor If voltage can be detected on motor then motor is defec tive OPTIMAX 2010 29 Trouble Shooting 4 1 4 6 Baths No circulation in bath Circulation pump works but no circulation in bath Air lock in heating and cir culation system Ventilate pump Particles in the pump chamber The pump chamber can be easily opened by removing the four clips When closing again ensure that the rubber seal is positioned correctly and not damaged Check connection of pump circulation pump possibly defective Developer temperature too high Check attachment of temperature sensor This should be firmly posi tioned on tube and completely covered with foam rubber Check sensor Check voltage between pin 3 brown and pin 2 white At ambient temperature the voltage must be approx 0 3 V If the sensor has no fault then electronic is defective Developer temperature too low Check circulation pump Air lock in the circulation pump Ventilate pump see page 9 If no circulationcan be detected Check wiring of circulation pump pump possibly defective Bath is not heated Check temperature safety switch on heat exchanger Check heating element Current flow res
34. ay will show developer temperature in 1 degree steps measured by sensor Measure actual temperature inside developer bath using a calibrated ther mometer At first adjust displayed value in 1 degree steps using the arrow buttons 2 and 3 To activate the display of the decimal place press developer tempera ture button 5 Do the fine calibration with the arrow buttons by adjusting this value Switch machine off to store the calibration Developer level switch constantly displays UU Follow tips at 6 1 Replenishment pump does not work or works insufficiently page 32 Developer level sensor is not correctly positioned Switch point is below the developer overflow Adapt the height of the level switch Level switch is defective e g permanently closed If all mentioned things are correct exchange power PCB Film defects Films will not dry Check adjusted value for the dryer power 99 means maximum dryer power No air comes out of air channel Check wiring of dryer fan fan is possibly defective Cold air comes out of air channel Check wiring of heating element in the air channel heating element possibly defective resistance should read approx 45 Q Hot air comes out of air channel but the film is still not dried to satisfaction Check chemicals and film type If this leads to no solution then the transport speed of the machine can be reduced The film does not transport correctly Check the po
35. ch Connect the suction pipes to the hose ends for the replenishment tanks using hose clips Put suction pipes through cover opening into respective replenishment tanks and snap them in The overflow and drainage hoses from the developer and fixer should be guided into their respective collecting containers The overflow and the drainage of the wa ter can either be guided into the drainage syphon or into respective collection con tainers OPTIMAX 2010 7 Installation PRAGI Hose connections Overflow Overflow a Overflow Outlet Outlet Outlet Replenishment tanks Replenishment tanks Optional Pay attention to the correct colour connections f Replenishment Developer red Fixer blue I Overflow Water clear Ji Outlet Danger of Overflow Use the included cable binders accessory bag to secure the Al hoses Fix all hose ends which guide into syphon or collecting i container so that they do not drop into the liquid Very important The hose piping should be straight without the hoses going up and down with a constant fall The hoses should be as short as possible and without bends and kinks This is very im portant for the water overflow hose Bad piping work will cause the machine to overflow Inform yourself of the local water board regulations regarding drainage
36. e and falling onto the cover The machine then goes into the stand by mode To keep the machine in working condition during the stand by mode the electronics have been furnished with two specialities The Anticrystalisation Func tion and the Time Replenishment Anticrystalisation Function During the stand by mode the film transport the dryer ventilation the dryer heating and the water inflow are activated every 20 minutes for a period of 20 seconds This prevents the build up of crystals on the rollers This function cannot be switched off Time Replenishment Anti oxidation function Flood replishment Also during the stand by the developer chemicals are subject to change which causes their deterioration By means of the time replenishment a replenishment cy cle is activated after 60 minutes without replenishment With this function the qual ity of the developer chemicals are maintained even when standing idle for long periods The time replenishment can be deactivated 12 OPTIMAX 2010 Operation Deactivation of time replenishment 1 Switch processor off 2 Press the buttons processing speed 4 and replenishment time 7 simultani ously and keep pressed Switch the machine on again and release the pressed buttons Activate and deactivate the time replenishment by pressing the arrow buttons 2 and 3 When 0 is set the time replenishment is deactivated when 1 is set the time replenishment is
37. emptied out of the tanks In case you don t want to do a complete tank cleaning at once then fill the tanks after emptying with water Attention Do not use alcohol containing solvents to clean the machine Colour changes in the containers are caused by the properties of the chemicals and no cause for concern OPTIMAX 2010 19 Problems and Solutions Pag za Problems and Solutions Advise on Film Defects Your processor has been constructed for long term use If however irregularities might occur you will find help to locate the problem below Please check the listed points before calling your service technician Films do not have enough density e Bath temperature is too low e Developing time too short Replenishment rate of developer too low e Exposure time is too short Developer chemicals are exhausted Renew Fixer solution has been mixed into developer Renew Clean and rinse bath well before refilling e Circulation system is not operating properly Too high a density e Bath temperature too high e Developing time too long e Exposure time is too long e Replenishment rate of developer too high e Developer chemicals are too concentrated mix with new developer e After renewing chemicals Starter is missing e Circulation system is not operating properly Films will not dry If warm air comes out of air channel in the dryer chemicals and film type should be
38. ess button 6 Exit Choose the same bath temperature for all stored programmes Of course differ ent bath temperatures can be stored too but when changing the programme you always have to wait until the changed bath temperature is reached OPTIMAX 2010 17 Care Pag za Care Daily Care Before use 1 Remove dirt and dust from film infeed with soft cloth 2 Run 2 3 cleaner films through processor to remove all accumulated dirt and dust from the rollers 3 Check the liquid level in the replenishment containers and if necessary refill After use When working has been completed at the end of the day the water must be drained out of the machine This reduces the growth of algae in the water bath For that pur pose open the water drainage stop cock see page 8 bottom sor or contact the control panel Fluids may damage the proc Attention Do not allow fluids to enter the inside of the proces essor Weekly Care The developer chemicals cause residue build up in the machine This residue has a negative effect on the developing process of the film material For this reason the processor has to be regularly cleaned of this residue Do a weekly clean of the roller racks which only takes a few minutes 1 Switch machine off and remove cover 2 Loosen the securing latches red blue and beige of the drive shafts of each roller rack at the right side 3 Rinse all racks thoroughly
39. flow activate at in tervals to avoid crystalisation of the chemicals on the transport rollers Entry of the next film is possible at any time Film exit 1 Do not place any object on the proc essor Fresh water inflow W z Ss Replenishment Fixer Level adjusting screws 4 um OPTIMAX 2010 11 Operation Switching the Machine On Before switching the machine on open the fresh water tap and close the water drainage tap under control panel Then switch the machine on main switch is sit uated under the control panel Once the machine is switched on a Start cycle of three minutes duration is activated A replenishment cycle is carried out the water tank fills automatically and the chemical baths heat up During this Start cycle no films can be fed into the machine The display shows two bars when the proc essor is not ready and no films can be fed in This is the case during the start cycle and also when the baths have not reached the temperature Until the developer temperature is not reached the developer temperature button 5 is flashing It is possible that the chemical bath has not reached the required temperature even af ter the Start cycle has been completed You need to wait until the developer tem perature is reached before inserting films Wait until the bars disappear from the display Automatic Mode After completion of the Start cycle
40. g components Voltage on contact of main switch if no voltage change main switch Check input voltage at electronics If the voltage is normal exchange the electronics If no voltage is present check the cables 2 2 No display but circulation pumps run e Check entry current of 5 V on the contacts no 1 and 8 of 8 pole plug X18 from the control unit s PCB If voltage is present then exchange the control unit e Disconnect temperature sensor developer bath X15 and check display again 3 Drive 3 1 Film feed does not run film processing started Display E1 see Error Messages on page 22 e Check screwing of chain wheel on motor and driveshaft 3 2 Machine does not start automatically When machine is switched on place a film in the infeed If the display shows two bars with decimal points then at least one film detection switch is in order Check each of the two film detection switches and if required exchange them e The display shows E1 The cover switch is not actuated by the latch on the cover Cover switch has no current passage when activated Replace 3 3 Machine doesn t stop automatically motor and fan run continuously e Display is flashing Control is in the manual mode Switch back to Automatic Mode see page 16 e The display continuously shows two bars with decimal points Operator of film switch is jammed Readjust operator or exchange the switch If the switches are defective the machine c
41. h the processor is installed is adequately ventilated Environmental regulations regarding the storage and disposal of waste chemi cals should be obtained from the local water authorities and complied with Before opening the processor switch off the unit and unplug it from the electrical socket Service and repairs must be performed by trained service technicians only Use only manufacturers replacement parts OPTIMAX 2010 Installation ous Installation 1 Requirements for installation a Fresh water connection Stop cock with 3 4 outer thread diameter washing machine connection Water pressure 2 10 bar 29 145 psi b Drainage connection Plastic tube inner diameter 50 mm 2 or larger A ventilated syphon which serves as odour preventor should be included in the planning The drainage tubes should be installed with a fall of minimum 5 Local Water Authorities regulations should be complied with c Electrical connection Fused wall socket with earth connection according to electrical data see technical specifications page 5 It is also required to install an earth leakage switch with 25 A 30 mA nominal error current Electrical connections should be carried out according to reg ulations by an electrician 2 Installation of processor Unpack the Processor Remove cover and transport securing brackets on the sides of the roller racks Remove roller racks start with the dryer rack
42. is flashing Switch back to automatic mode In manual mode when in stand by press arrow buttons up 2 and down 3 si multaneously Manual starting and stopping the film transport 1 Switch to manual mode 2 Press Processing time button 4 button illuminates 3 Start film transport by pressing arrow button up 2 and stop film transport by pressing arrow button down 3 Manual replenishment 1 Switch to manual mode 2 Press replenishment button 7 button illuminates 3 Start replenishment cycle by pressing arrow button up 2 or cancel replen ishment cycle by pressing arrow button down 3 Water Save Function With the water save function the water consumption can be reduced If the water save function is activated there will be 50 less water consumed Activating the water save function 1 Switch processor off 2 Press the buttons processing speed 4 and dryer power 6 simultaniously and keep pressed Switch the machine on again and release the pressed buttons 4 Activate or deactivate the water save function by pressing the arrow buttons 2 and 3 When is set the water save function is deactivated when 1 is set the water save function is activated 5 For saving switch machine off again Stop Film Transport In a case of a film jam inside the machine the film transportation can be manually interrupted To stop the film transport press bo
43. istance should read approx 66 Q Check temperature sensor see 4 2 If no error can be found then electronic is possibly defective Developer temperature too low fixer temperature too high Air lock in the circulation pump Ventilate circulation see page 9 Developer bath temperature too high or too low display shows values of 21 C or 40 C Check temperature sensor Sensor is either not connected or defective Switch over from C to F The developer temperature can be displayed in C as well as in F Switch over of temperature unit 1 2 30 Switch processor off Keep buttons processing time 4 and developer temperature 5 pressed down and switch the machine on Set requested unit by means of the arrow buttons 2 and 3 C for Celcius and F for Fahrenheit Switch machine off to store the displayed unit Calibration of bath temperature actual bath temperature is different from displayed value Differences between displayed temperature and measured value in the devel oper bath can be adjusted An adjustment may be necessary for example after exchanging the bath temperature sensor A calibration should be carried out if the difference is higher than 0 5 C and certainly has to be done if the dif ference is higher than 1 5 C OPTIMAX 2010 Trouble Shooting Calibration process 1 Switch processor off While pressing developer temperature button 5 switch machine on Displ
44. lal kanal aa d da ak a nennen a dadan ERA 32 8 3 Rinsing water constantly switches on and 32 1 Algae 1 1 Excessive algae growth in water tank Algae growth inside the water tank is not only anoying it causes increased cleaning work and leaves residue on the films When algae growth increases countermeas ures are in demand e When work has been completed at the end of the day drain water out of the machine e Clean dryer water rack regularly Use soft sponge and soap to remove resi due from the rollers Install a particle filter system in the fresh water supply for the processor e If water tank overflows due to algae growth blocking the overflow hose then the overflow hose can directly be connected to the connection at the water tank inside the machine e If no other solutions can be found then usage of Anti Algae Agents can be a great improvement automatic dispensers work the best However it is known that cleaning agents containing chlorine may corrode rubber rollers and high grade steel in the tank area check before use 28 OPTIMAX 2010 Trouble Shooting 2 General 2 1 Machine has no power e Ensure that electrical socket has power supply e Check machine fuses 9 Pleasse use as replacement fuses only the PRO TEC gold fus es These fuses are optimized for use under existing condi tions e While power switch is on check the followin
45. ll into respective tanks 3 Remove suction pipes from the replenishment containers and place themina water filled bucket Attention Do not add chemical cleaners here 4 Close machine cover and switch machine on Start film transport see Manual starting and stopping the film transport on page 16 and keep runngin for 10 to 20 minutes During this the installed roller racks will be cleaned 6 Important After completion of tank cleaning the tank should be rinsed thor oughly with clean water To do this fill the machine with fresh water twice and each time let the machine run for a 10 minute period Empty the tanks and re close the stop cocks 7 Take out the roller racks and rinse them thoroughly with running water Remove remaining dirt from the rollers by using a sponge and clean thor oughly Doing this the rollers can be turned by turning the drive shaft Wipe the infeed roller pair first roller pair of developer rack dry Replace the racks 8 Refill the tanks with respective chemicals This can be done by hand or auto matically see Autofill Function on page 15 Replace the suction pipes into the replenisher containers In certain circumstances the circulation system must be ventilated see Test run on page 9 item b 9 For quality check process test films Before you go on holiday or in the event that your processor will not be in use for longer than two weeks all the chemicals have to be
46. n und Zubeh r ein Qualit tsmanagementsystem eingef hrt hat und anwendet Durch ein Audit Bericht Nr QM F 95 263 wurde der Nachweis erbracht da die Forderungen der DIN EN ISO 9001 erf llt sind Zertifikat Registrier Nr 70 100 F 263 TMS Mannheim 10 November 1997 2 Bier agement TGA ZM 07 92 00 0 OPTIM 201 0 Table of Contents Table of Contents vitae since E sla aka ya kake kake d ka kak ka kak a lak a daka a aa E EN 3 Technical Specifications kka kake kaka kek nennen nenn 4 Safety Instructions unneeessnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnsnnnnnsnnnnnnnn nennen 5 Installation 6 9 Operation Short Overview and Control Panel iii E nn 10 Switching the Machine ON ow ec cence ene eeceeeeeeeeeeeeeaeeseseeeeenaeeeneneeeeenaes 12 Automatic 12 Anticrystallisaton Function Time Replenishmen 12 Working Parameters s nani ceases ima sa kan sin kek k n n k da ER 13 Machine Cover Safety Disconnection iid kk kek 15 Autofill FUNCION s xis sra delva b ka k a re kan a a a ra 15 s xun ees an ete ve ded 16 Water Save FUMCHOM
47. nel Display working parameters 2 Arrow button Up increase parameter Arrow button Down decrease parameter o Pri AY Mode Buttons Processing time in minutes Developer temperature in C Dryer power in Replenishment time fixer Replenishment time fixer 2 Replenishment time The replenishment function and the adjustment of the replenishment time follow in the same principle as the standard version 3 Spare parts list 1 In service manual page 34 pos 20 Bellow pump with one bellow 0202 5 0003 pos 20b 2 EPROM 1160 0 0001 OPTIMAX 2010 45 46 mans OPTIMAX 2010
48. ns Fill up processor manually By using a suitable container pour chemicals into the respective tanks First the fix er and then the developer Caution when filling be sure that chemicals do no splash from one bath into another When fixer solution is mixed with developer so lution the developer chemical is destroyed Caution When filling up the processor by hand take care that no chemicals are spilled into the gap of the film detection switch or the control panel These parts could be damaged Snap each suction pipe into the respective cover of it s replenishment container and close it carefully Place containers under processor Using replenishment pump Filling of processor can also be done by use of the replenishment pump this takes much more time Snap each suction pipe into the respective cover of it s replenish ment container and close it carefully Place containers under processor Start the bath filling by activating the Autofill Function The function will stop automatically if the correct bath level is reached At the latest after 20 minutes the function is can celled automatically Limitation The function may fill up tanks of developer and fixer to different levels If this happens then use a suitable container to fill up the tanks completely OPTIMAX 2010 Operation Operation Short Overview and Control Panel Display working parameters 2 Arrow button Up increase parameter
49. o the precision roller transport system both sheet and roll films can be processed The automatic film registration is activated immediately when a film is fed in The film materials are developed fixed rinsed and dried With the easy to operate micro processor the processing conditions can be adjusted to suit the various film and chemical types The developing solutions are temperature regulated circulated and automatically replenished This Operation Manual contains the most important instructions for installation op eration and servicing of this machine Please read the provided information careful ly to ensure reliable and satisfactory operation of your film processor OPTIMAX 2010 Technical Specifications Technical Specifications Film transport Continuous roller transport system Film formats In general Sheet and roll films up to 35 8 cm 14 1 width Roll films with leader from 70 mm 2 8 width Smallest film format 10x10 cm 4x4 Mammography type 1161 For processing mam mography films Graphics art type 1162 With cassette box LxWxH 35x13x12 cm 13 8x5 1x4 7 for processing roll films Processing capactiy 129 films 24x30 cm 10x12 per hour standard model film fed in crosswise at 90 s Process time 1 5 3 min in 0 1 min steps adjustable Linear speed 28 56 cm min depending on selected process time Developing time 25 49 s depending
50. on Processing time min Developer time s Infeed speed cm min 1 5 25 56 1 7 28 49 2 0 33 42 2 3 38 37 2 5 41 34 2 7 44 31 3 0 49 28 OPTIMAX 2010 13 Operation Developer Temperature The developer temperature of the different film materials depends on the develop ing time The faster a film has to be developed the higher the temperature must be The developer temperature can be set between 28 37 C according to the individual requirement Setting the developer temperature see Setting the working parame ters on page 13 If the temperature is lower or higher than the set value then the bath temperature button 5 is flashing and the display shows two bars Before feeding a film into the machine wait until the temperature has been reached and the displayed bars disappear The following chart demonstrates guide value relations between developer temper atures and processing times Variations are possible depending on the various films and chemicals Processing time and developer temperature relation Processing time Dry to Dry min Developer temperature C s 1 5 90 33 35 2 0 120 32 34 2 3 138 31 33 2 5 150 31 33 3 0 180 30 32 Dryer Temperature The dryer temperature can not be adjusted in degrees centigrade However the power of the dryer can be adjusted within a range of 10 99 100 according to the different film material
51. oth film detection switches In the case of a switch faulty call your service technician In the meantime double the programmed replenishment time Replenishment pump does not pump e Check whether the replenishment containers are full and that the end of the suction pipe is positioned under the liquid level e Check whether there is air in the replenishment pipes If this is the case then check the pipe connections Water tank overflows e Water drainage hose overflow is bent The hose end should be positioned above the drainage level in the syphon o e Check water drainage in the tank and hose for blockage and pollution The drainage hoses should have a constant fall The film does not transport correctly Film is fed in and gets caught in the machine Check the positioning of the racks in the machine and make sure that the latches are closed Film cannot be fed the display shows E1 e Close machine cover securely paying special attention that the switch on the rear of the control panel is actuated Film is in the infeed and nothing happens e Display is flashing Control is in the manual mode Switch back to Automatic Mode see page 16 Push the film over the film detection switches deep into the infeed Feed in the film to activate the switch If the machine does not start use the second switch If the processor still does not start then call your service technician In the meantime with limitations the
52. ou can breathe again freely Simple installation directly on to the processor no breaking through the wall Filter exchange cheap and fast approx every 3 months Ask your local dealer for more information Technical Specifications Cleaning capacity approx 200 m hour Filter Active charcoal Power consumption 43 W Power source 220 240 V 50 60 Hz Weight 7 kg Casing Stainless steel plastic coated Casing dimensions WxHxD 21 x 63 x 17 cm 24 TTS oo o u onen SODADA nar AAN aU woe oe a 5 ono IN 0 0 Oe KEREK E setae KOR RENC EW RO E KON KOTEKA dec KONE OPTIMAX 2010 Service Manual Table of Contents Installation Data 20 0 i c uduk u nnakiakka danay n dkra kake kak ka k n ak kana ake ka daa ka Haa k waa Ka HE ak ARK 26 Trouble Shooting i sms ak lak ikak adaak daya akla aka dk k da daka dann nun kaka a aka K RA RIK 28 Spare Parts D SH HHHH 33 Wiring Charts an da niyas 40 OPTIMAX 2010 25 Installation Data Installation Data 26 77cm 30 3 Optional processor desk or closed cabinet accessory 59cm 23 2 42cm des 70cm 27 6 75cm 29 5 Wall socket 220 240 V 16 Aresp 110 V 15 A depending on machine model
53. pMuln o lt DIS y a RYAN ITEL A Na Kar u 5 Y z 5 A i lt sakar T 6X a a S OLIN a leq z 3 2N O ASZ s J JA Ji Er 11 y ll 2 2 y ZX Ae EZ S 3 JO 4D 2 amp gt AS JOSUaSWN La Yy 3J x 82d the Ezg ANZ O Mir JIA a En BJA 5 lt h _ gt gt T T l dw 4041 N3 I Na sa B dul9jJ8000J1 Jojo aS g N RIEF 5 m S 3 F 7 al E 9Ed 5 iv 7 al A27 al the N cu 8 r S LEN R E lt lt ae eed 608 we 4 ER 1324 ae AS BZA ie ji T T g m Ta ge He E 2 7 duojpeg N3 E 02J 4 y Ase j E SLX AS Y A 43 OPTIMAX 2010
54. processor can be worked with in the Man ual Mode see page 16 OPTIMAX 2010 21 Problems and Solutions Pag za Film is caught up in the racks e Switch machine off and remove cover e Check in which rack the film is caught up in and remove the respective rack e If possible catch hold of the film end by hand and by manually turning the drive shaft pull the film out of the rack e Replace the rack and secure with fastener Replace machine cover and switch the machine on again e Ifa film is caught up in the machine due to a power cut it can be transported out of the machine by activating the transport with a film in the infeed machine can also be started up in the manual mode see Manual starting and stopping the film transport on page 16 Important notice Ensure that the racks are firmly installed and keep the secur ing latches on the drive shafts closed Don t operate processor with empty replenishment tanks After a long machine shut down check developer and fixer lev els and refill if necessary Error Messages Machine errors are shown on the display as abbreviations The cause of error is ex plained below For service technician problem solution see Trouble shooting in service manual Display Cause and possible correction E1 Cover switch is not actuated Place cover correctly on the machine and ensure that the cover switch behind the control panel is actuated If
55. s 95 is equivalent with 95 of the maximum power of the dryer heating To avoid dryer spots on the film the power of the dryer may not be set too high Adjust the temperature so that the film just gets dry Setting the dry er temperature see Working Parameters on page 13 Remark Depending on mains voltage dryer temperatures above 65 C may under certain circumstances not be reached The information in the table below indicates guiding values only For some combinations of film materials chemicals and ambi ent conditions the dryer power may have to be set differently from these recommen dations Processing time and dryer power relation Processing time Dry to Dry min Dryer power s 1 5 90 85 99 2 0 120 75 95 2 3 138 65 85 2 5 150 55 75 3 0 180 45 65 Replenishment Time The replenishment of the developer and fixer chemicals is automatic By means of the film detection switches at the film infeed the surface of the processed films are calculated and after 0 25 m a replenishment cycle is automatically activated The replenishment quantity can be adjusted by adjusting the replenishment time The time can be varied from 10 99 seconds It is possible to deactivate the replenish ment by setting it to 0 This is only recommended in special cases 14 Breite OPTIMAX 2010 Operation The chart below shows the replenishment time to be set for the requested replen
56. sitioning of the racks in the machine and make sure that the latches are closed Check the roller racks Position of the guide elements rollers are in correct position and are not loose flat springs are not bent all gears are in place Motor runs The worm gear of the drive shaft should be secured with a splint to avoid twisting Check the screws and positioning of the chain and chain wheel Scratches pressure marks dirt on film Straight scratches in the infeed direction indicate faulty guide elements Check each rack and straighten up the guide elements If mechanically dam aged replace the guide elements Pressure marks caused due to polluted or damaged rollers Check rollers for visible damage Rubber rollers sometimes swell up Exchange defective roll ers OPTIMAX 2010 31 Trouble Shooting Eros 6 Replenishment 6 1 Replenishment pump does not work or works insufficiently Clean valve inside connection tube 3 Install valve insert correctly Pay attention to flow through di rection e Check filter in the suction pipe repl container and clean it if necessary Replenishment pump sucks air in Check hoses and connections If this is the case Check the connections e Check eccentric position Flow rate reads 240 ml min at maximum eccentric position 100 60 Hz 240 ml min at 85 e Activate replenishment in the manual mode and while on check the voltage of connection X6
57. th arrow buttons 2 and 3 simulta neously Related topics see Manual starting and stopping the film transport on page 16 see Film is caught up in the racks on page 22 16 OPTIMAX 2010 Operation Rollfilms and Paper Films Roll films with a polyester lead of at least 10 cm length can be transported The adhesion must be chemical resistant Roll films without lead and paper films must be folded on the corners as shown in the diagram before being fed into the machine Use of Memory Function In the memory two sets of parameters can be stored and be recalled into working memory Store processing parameters 1 Set machine to preferable parameters e g bath tem perature processing time etc see manual 2 Press buttons 4 and 5 Enter Memory simultaneously to enter the memory mode 3 Use buttons 2 and 3 Select to select the Parameter memory P1 or 2 Inside this the parameters will be stored old values will be overwritten 4 Press button 5 Store to store parameters and to leave the memory mode Recall processing parameters 1 Press buttons 4 and 5 Enter Memory simultaneously to enter memory mode 2 Use buttons 2 and 3 Select to select the Parameter memory P1 or P2 from which the parameters shall be recalled 3 Press button 4 Recall to recall parameters copy into working memory and to leave the memory mode To leave memory mode without change Pr
58. will be displayed Please pay attention to the decimal point the display has only two digits so the numbers must be converted XX value x 10 film quantity XX value x 100 film quantity X X value x 1 000 film quantity X X value x 10 000 film quantity 9 9 more than 990 000 films OPTIMAX 2010 39 Electric Diagrams sm med Fin 31502 MOF 14911 a8uepxa soypsnenue n uerdpnepwons B SUN 0107 xeundo EL qaw 6 D J3 p z nys La Jowunpdua Bzusdogdun Jojour 1010W dud ausw ystuppdoy adumd puua gt sa a 98 eg a 00Z1 6 0911 qDd Jonuo9 9119 915 91 9 111212111 ys i duind wow Sumesy i ystuayday 1241p i o Bunz 1 Be 1941 pupon SPD IT i Y i i j zri AA a it EEP eg as 0IX 6X 8X LX 9X X PX 00 09 1 god od 1 119 9159 61 15 9 AOSZ VOL XZ mojq mops asny AOST VOLLXT yous ure 1015155 sny ou poods 2 QEHEA Iuezqarp 100W dopaap nenu ua roppiaaug Sunssep19 NEAN pwm D5SA NENN
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