VitalNet Co-Processor Daughter PCB With PTC
Contents
1. 0000000 0000000 o o M H o 114 H 0000 17 Figure 2 2 Installation SM 1D1 0031 Rev 1 February 2010 2 5 2 General Description 4 AnsaldoSTS 2 3 2 Reinstalling the Microlok CPU PCB Proceed as follows to reinstall the Microlok CPU PCB into the cardfile CAUTION When installing any Microlok II circuit board into the card file do not attempt to force the board into the slot Damage to the circuit board and motherboard 96 pin connectors may result If resistance is encountered when installing a board gently rock the board to engage the male and female connectors If the board still cannot be fully inserted into the card slot remove the board from the cardfile and attempt to determine the source of the resistance 1 Insert the CPU with Co Processor PCB into the plastic card guides inside the Microlok II cardfile 2 Gently push on the top and bottom corners of the PCB and slide it into the cardfile until the PCB and cardfile connectors are fully engaged 3 Tighten the two retaining screws on the faceplate of the CPU PCB CAUTION Before applying power to the Microlok II cardfile make certain that Rail traffic is prohibited from entering the associated Interlocking 4 Apply 12 VDC battery power to the Microlok II cardfile Verify that the SV ON LED on the cardfile power supply board is illuminated2. preti ettet n t ro urget tede e pen bere gta 4 1 Figure 4 2 Software Firmware Upload Screen sees 4 2 Figure 4 3 System mp fima n ipd e ese Cun 4 3 List of Tables Table 2 1 Switch SW1 0 ceccceeeseceeeeceeaceeeeeeeeeseeeeaaeeaaessaeeesaaeeeeaaeseaaesnaeeeeaaeeneeaeseeneees 2 3 Table 2 2 Switch SW2 Settings i du tie f aa ara dcl peto ORE ideas 2 3 Table 3 1 Default Device IP Address Settings ccccccceceesseeeeececeeeeeceaeeeeaaesteneeseeeesaeeeeaaeeseneesaas 3 2 Table 3 2 Default Device Username and Password Settings 3 2 iv SM 1D1 0031 Rev 1 February 2010 AnsaldoSTS General Information 1 GENERAL INFORMATION This document provides a description of the PTC VitalNet Co Processor PCB that handles Positive Train control PTC functionality 1 1 Abbreviations and Acronyms The following are abbreviations and acronyms used in this manual along with their associated meanings 2002 ASTS USA ATP CPU EMC FPGA GUI PCB PTC SNMP TMC WCM WIU WSM Two out of two Ansaldo STS USA Inc formerly known as Union Switch amp Signal Inc Automatic Train Protection Central Processing Unit Electromagnetic compatibility Field Programmable Gate Array Graphical User Interface Printed Circuit Board Positive Train Control
3. 5 Allow the PCB to re boot and verify that the Microlok II CPU enters into on line mode NOTE The PTC indicator light on the faceplate will not become active unless the Microlok Executive 8 60 or above software has been loaded onto the unit Refer to section UPLOADING MICROLOK EXECUTIVE in the Microlok II SM 6800C Service Manual and update the Executive to the latest revision 2 6 SM 1D1 0031 Rev 1 February 2010 A AnsaldoSTS Software Installation 3 SOFTWARE INSTALLATION After a Co Processor PCB is installed on a Microlok II CPU PCB the following software must be loaded onto the unit e Microlok Executive revision 8 6 or above e Location Specific Microlok Application e Location Specific PTC Application e Location Specific PTC Configuration NOTE Information regarding the building of PTC Applications and full description of software screens and configuration settings are described in detail in the VitalNet Microlok II PTC Application Logic Programming Guide and Software User Manual SM 1D1 0034 3 1 1 Updating Microlok Executive Software Proceed as follows to update the Microlok II executive software 1 Connect a null modem RS 232 cable from a laptop PC to the Microlok II CPU RS 232 connection on the faceplate of the CPU 2 Refer to section UPLOADING MICROLOK EXECUTIVE in the Microlok SM 6800C Service Manual and update the Executive to revision 8 6 or above 3 Once
4. boot using default maintainer login password Maintainer Login AE Password Reset OFF boot using specific user configured maintainer login password 4 through 10 Factory Use Only Must be set to OFF Table 2 2 Switch SW2 Settings Switch Reference 1 through 10 Factory Use Only Must be set to OFF Description Setting 2 3 VitalNet Co Processor PCB Installation The Microlok II CPU PCB ASTS USA part number N17067601 can be purchased separately from the MicroLok II VitalNet CPU ASTS USA part number N17067602 The Microlok II CPU PCB can be upgraded to the Microlok II VitalNet CPU with the addition of an installation kit ASTS USA part number X17000001 which contains the VitalNet Co Processor daughter PCB and all of the necessary screws washers and lock washers to attach the PCB See Table 2 3 for the kit s parts list The Item Numbers in Table 2 3 are keyed to the callouts shown in Figure 2 2 Refer to for Section 2 3 1 for the installation procedure Table 2 3 PCB installation Kit Parts List Item Number Description Part Number 45072970104 Screw 4 40X1 4 Pan SS 2 J4751200106 Washer 4 Flat SS J4751210105 Washer SST Lock 4 SM 1D1 0031 Rev 1 February 2010 2 3 AM General Description 7 AnsaldoSTS 2 3 1 Installation Procedure CAUTION When handling any Microlok II circuit board or board component observe all electrostatic discharge
5. ESD precautions Improper handling of boards or components may result in damage to static sensitive circuitry If the CPU PCB needs to be removed from the Microlok Cardfile begin with Step 1 If the CPU PCB is already removed from the Microlok cardfile begin with step 5 CAUTION Before removing power from the Microlok II cardfile make certain that Rail traffic is prohibited from entering the associated Interlocking Remove Power from the Microlok II Cardfile 2 Un screw the two retaining screws on the faceplate of CPU PCB 3 Press upward and downward on the respective top and bottom card ejectors on the CPU PCB until the card releases from its position in the cardfile 4 Remove the CPU PCB from the cardfile by gently sliding the board out along its plastic card guides inside the cardfile 5 Place the Microlok II CPU PCB on a flat stable surface with the component side facing upwards 6 Align the five mating connectors on the Co Processor PCB with the five mating connectors on the Microlok CPU PCB Gently press the two PCBs together until the connectors mate tightly with one another 7 Secure the Co Processor PCB to the six standoffs 1 using a flat washer 3 lock washer 4 and screw 2 See Figure 2 1 2 4 SM 1D1 0031 Rev 1 February 2010 N y AnsaldoSTS STANDOFF c ui LOCATIONS bs H General Description H e fiad o D o o 0000000
6. e 1000 Technology Drive Pittsburgh PA 15219 AnsaldoSTS Russell Steet 29006 SM 1D1 0031 VitalNet Co Processor Daughter PCB With PTC Capability ASTS USA Part No N12301102 Operation Description Copyright 2010 SM 1D1 0031 Rev 1 Ansaldo STS USA Inc February 2010 EY AnsaldoSTS Notices Proprietary Notice This document and its contents are the property of Ansaldo STS USA Inc formerly known as Union Switch amp Signal Inc and hereinafter referred to as ASTS USA This document is furnished to you on the following conditions 1 That no proprietary or intellectual property right or interest of ASTS USA is given or waived in supplying this document and its contents to you and 2 That this document and its contents are not to be used or treated in any manner inconsistent with the rights of ASTS USA or to its detriment and are not to be copied reproduced disclosed or transferred to others or improperly disposed of without the prior written consent of ASTS USA Important Notice ASTS USA constantly strives to improve our products and keep our customers apprised of changes in technology Following the recommendations contained in the attached service manual will provide our customers with optimum operational reliability The data contained herein purports solely to describe the product and does not create any warranties Within the scope of the attached manual it is i
7. 2010 2 1 gt General Description 4 AnsaldoSTS 2 2 2 Co Processor Reset Pushbutton The PTC Reset pushbutton is located below the Ethernet Ports on the faceplate of the MicroLok II VitalNet CPU assembly This reset pushbutton is used to e Authorize vital configuration access requests when pressed less than 3 seconds e Resets the Co Processor PCB when held for more than 3 seconds The timing of the pushbutton is software configurable 2 2 3 Co Processor Jumper Switches There are two series of DIP Switches on the VitalNet Co Processor Daughter PCB Each series of DIP switch contains 10 switches that can be set to either an ON or OFF position These switches can be used to reset default IP and login passwords on the device The SW1 switch corresponds to the Altera FPGA device and SW2 corresponds to the Xilinx FPGA device 3 RRHHERRREBH 2 9 2 06849971 0682 99 6 1 Figure 2 1 Co Processor Daughter Switches 2 2 SM 1D1 0031 Rev 1 February 2010 AnsaldoSTS General Description Table 2 1 Switch SW1 Settings Switch aay F Referente Description Setting ine ON boot using default network configuration and password etwor 1 Configuration OFF boot using application specific network configuration and password Factory Use Only Must be set to OFF ON
8. Simple Network Management Protocol Train Management Computer Wayside Communications Module Wayside Interface Unit Wayside Status Message SM 1D1 0031 Rev 1 February 2010 1 1 AV RET General Information AnsaldoSTS 25 y AnsaldoSTS 1 2 SM 1D1 0031 Rev 1 February 2010 AV AnsaldoSTS General Description 2 GENERAL DESCRIPTION The VitalNet Co Processor Daughter PCB mounts directly on the Microlok II Central Processor Unit CPU ASTS USA part number N17067601 motherboard PCB The combined assembly is referred to as the MicroLok II VitalNet CPU ASTS USA part number N17067602 The addition of the Co Processor daughter PCB enables integrated Positive Train Control PTC Wayside Interface Unit WIU functionality directly within the ASTS Microlok II interlocking control system Refer to ASTS USA Service Manual SM 1D1 0028 for information on the motherboard PCB 2 1 CAPABILITIES The MicroLok II VitalNet CPU transfers vital interlocking data messages containing Wayside signal indications switch positions and hazard indicator statuses to a radio that forwards it to the carborne ATP equipment of approaching vehicles NOTE Wireless media could be data radio 802 11x cell phone or satellite phone 2 2 System Functional Description The Microlok II VitalNet CPU monitors the states of the wayside devices and vitally constructs a message that depicts those states The message is delivered
9. the device has finished updating and re boots verify that the front panel display indicates that PTC Executive 8 60 or above is loaded The upper four character display will display ASTS USA MICROLOK in place of the US amp S MICROLOK 4 The PTC indicator light on the faceplate of the CPU should now be active 3 1 2 Accessing the PTC Co processor Proceed as follows to access the PTC Co processor device 1 Connect a standard Cat5e Ethernet cable from the network connection on a laptop PC to the RJ 45 connector on front panel of the CPU Straight through or crossover cables can be used The Ethernet ports on the device are configured as DHCP servers by default and will serve an IP address to the laptop SM 1D1 0031 Rev 1 February 2010 3 1 EN Software Installation AnsaldoSTS NOTE Third party PC firewall software or internet browser proxy server settings may prevent connectivity to the device If you are having difficulty connecting to the device verify your IP address and proxy settings and disable any firewall software If you have verified the settings above and you are still having difficulty connecting contact your network administrator 2 Launch any internet browser running on the laptop PC and type the IP Address or device name http myasts into the address bar on the browser The factory default IP addresses are as follows Table 3 1 Default Device IP Address Settings Por
10. to a Wayside Communications Module WCM that chooses the most appropriate media to send the message to a train The VitalNet Co Processor daughter PCB communicates to the Microlok II CPU through a vital communications protocol over the Ansaldo STS G96 bus The Co processor utilizes two diverse FPGAs to implement a 2 out of 2 voting architecture which provides vital reception of Microlok input and output states and vital generation and transmission of PTC messages to the data radio or back office 2 2 1 Ethernet Communication The system contains two independent and isolated Ethernet connections through RJ 45 connectors on the front panel of the N17067602 assembly The two Ethernet ports may be used simultaneously The ports are intende for use with the WCM to send and receive messages from the train and to respond to inquiries from the central office Additionally the Ethernet ports are to be used for maintenance functions The Ethernet ports may be configured as DHCP clients for connection to a WCM or existing IP network or may be configured to serve as DHCP hosts for maintenance functions without the need to change Network settings on the maintainer s PC The VitalNet Co processor contains an embedded web server interface so that a user can connect a laptop PC to the Ethernet port to configure the device modify the PTC application settings upload and download software and view diagnostic and event data SM 1D1 0031 Rev 1 February
11. 5 RAIL TEAM AND TECHNICAL SUPPORT The Rapid Action Information Link Team RAIL Team is a group of experienced product and application engineers ready to assist you to resolve any technical issues concerning this product Contact the RAIL Team in the United States at 1 800 652 7276 or by e mail at railteam ansaldo sts us SM 1D1 0031 Rev 1 February 2010 5 1 5 y 3 RAIL Team and Technical Support AnsaldoSTS 0 AnsaldoSTS End of Manual 5 2 SM 1D1 0031 Rev 1 February 2010
12. EM INFORMATION SCREEN The System Information screen provides information about a particular system including hardware part numbers serial numbers Application CRC values current device time and software and firmware part numbers After uploading the latest software and firmware to the device verify that the version numbers match the version of software uploaded in Section 4 2 Device Status Mozilla Firefox File Edit History Bookmarks Tools Help e R Q X 1 1 htpifft72 25 2 153fsystem html z Googte P Most Visited fij Getting Started 5 Latest Headlines a ClearCase On Line a ClearQuest On Line eBay a Home Process Impro a Insight Home a Logon Dimensions RM MICROLOK II POSITIVE TRAIN CONTROL INTERFACE Home Device Status System Information Application Builder Device Configuration Event Logs SYSTEM INFORMATION System Information Model Number Serial Number Hardware Revision System Executive Revision System Executive CRC PTC Application CRC Microlok Application CRC Current Device Time Service Manual 0000 DEMO 0000 0 0 1 0 0 1 Link to manual Figure 4 3 System Screen SM 1D1 0031 Rev 1 February 2010 Last updated Fri ET DEMO_DEVICE1 at DEMO LOCATION 4 3 AM y B PTC CONFIGURATION TOOL AnsaldoSTS A y AnsaldoSTS 4 4 SM 1D1 0031 Rev 1 February 2010 A 7 AnsaldoSTS RAIL Team and Technical Support
13. ennen nennen nnne nenas 2 1 2 2 2 Co Processor Reset Pushbutton 2 2 2 2 3 Co Processor Jumper 2 2 2 3 VitalNet Co Processor Installation 2 3 2 9 4 edet edere 2 4 2 3 2 Reinstalling the Microlok CPU PCB sss neret 2 6 3 SOFTWARE INSTALLATION 22 cucine ccce cane n secca cosets cate cesses nado indat enet paana ai npe ape cL redo Ca Dac Deeper 3 1 3 1 1 Updating Microlok Executive Software 3 1 3 1 2 Accessing the PTC Co processor ssssssssssssssssee eene 3 1 4 PTC CONFIGURATION TOQL 4 1 4 1 HOME DEVICE STATUS SCREEN essent innert etre nnn intent 4 1 4 2 SOFTWARE FIRMWARE sn nennen rennen sins entren en 4 2 4 3 SYSTEM INFORMATION 1 nnnm intense rennen sins sn nnne en 4 3 5 RAIL TEAM AND TECHNICAL SUPPORT 5 1 SM 1D1 0031 Rev 1 February 2010 iii EN Table of Contents AnsaldoSTS List of Figures Figure 2 1 Co Processor Daughter PCB Switches sess 2 2 Figure 2 2 PCB Instalati ON sorserien erre addc rea HERE da cgo 2 5 Figure 4 1
14. ent logged in user level will be displayed in the top right corner of the screen next to the user icon Once logged in additional configuration options will be made available within the displayed menu bar relative to the access level granted to the user Device Status Microsoft Internet Explorer provided by Ansaldo STS USA le 0 172 25 2 159 v 4 x vo ej File Edit Favorites Tools Favorites Status gt El dA Page Safety Tos EE NE English v M RO L e K Last updated Mon Dec 7 15 02 57 EST 2009 Device DEMO DEVICE1 at DEMO LOCATION POSITIVE TRAIN CONTROL INTERFACE Home Device Status System Information Application Builder Device Configuration Event Logs DEVICE STATUS WIU Message Value Figure 4 1 Home Page SM 1D1 0031 Rev 1 February 2010 4 1 PTC CONFIGURATION TOOL AnsaldoSTS 4 2 SOFTWARE FIRMWARE UPLOAD The VitalNet Co processor CPU will ship from the Ansaldo STS manufacturing facility pre loaded with the latest PTC Executive software available at the time of release As updates occur to the PTC WIU Specification due to interoperability requirements changes in protocol specifications or new feature releases from ASTS it will be necessary to update the PTC software and firmware running on the device To update the Software Firmware on the device perform the following steps after loggin
15. g in as an administrator 1 2 4 2 Click on the Device Configuration tab located on the main menu bar of the page Click on the Firmware Update link on the Device Configuration sub menu Click on the Browse button on the Firmware Update page to display a standard file open window Browse to the latest update file update files will be provided only by ASTS and will have a tar file extension Select the file and click OK to return and close the file open window Click on the Update Firmware button to begin the Firmware Update process Follow the onscreen instructions to complete the update process Upload Mozilla Firefox DER File Edit History Bookmarks Tools Help a e gt j ed x a hetp 4 172 25 2 183 confighupdate html Google Most Visited Getting Started 5 Latest Headlines a ClearCase On Line a ClearQuest On Line a eBay B3 Home Process Impro a Insight Home 4 MICROLOK II ot te 08 PD SITO aylig EMO_DEVICE1 at DEMO LOCATION POSITIVE TRAIN CONTROL INTERFACE Home Device Status System Information Application Builder Device Con General Setup Network EMP ITP ClassC Class D SNMP NTP Operating Values Firmware tarball Browse M Reset Update firmware Figure 4 2 Software Firmware Upload Screen SM 1D1 0031 Rev 1 February 2010 E 77 AnsaldoSTS PTC CONFIGURATION TOOL 4 3 SYST
16. mpossible to take into account every eventuality that may arise with technical equipment in service Please consult an ASTS USA local sales representative in the event of any irregularities with our product ASTS USA expressly disclaims liability resulting from any improper handling or use of our equipment even if these instructions contain no specific indication in this respect We strongly recommend that only approved ASTS USA spare parts are used as replacements SM 1D1 0031 Rev 1 February 2010 Revision History 4 AnsaldoSTS Revision History DATE NATURE OF REVISION February 2010 Initial release PENES dd ECKE Copyright 2010 Ansaldo STS USA Inc 1000 Technology Drive Pittsburgh PA USA 15219 3120 645 Russell Street Batesburg SC 29006 www ansaldo sts com All rights reserved ii SM 1D1 0031 Rev 1 February 2010 AnsaldoSTS Table of Contents Table of Contents 1 GENERAL INFORMATION eire reote rna come 1 1 1 1 Abbreviations and ennemis 1 1 2 GENERAL DESCA TON 2 1 2 1 ZGAPABIETBIES2 2 1 2 2 System Functional Description 1 2 1 2 2 1 Ethernet Communication esses eene n
17. t IP Address Port 1 169 254 1 10 Port 2 169 254 2 10 3 Log into the WIU device by entering the device administrator username and password The default administrator username and password are as follows Table 3 2 Default Device Username and Password Settings Username Password admin admin 3 2 SM 1D1 0031 Rev 1 February 2010 SN 7 AnsaldoSTS PTC CONFIGURATION TOOL 4 PTC CONFIGURATION TOOL The following sections describe basic software functionality required to upgrade the device software and firmware 4 1 HOME DEVICE STATUS SCREEN When the web server on the VitalNet Co Processor Daughter PCB device is first accessed with an Internet Browser the home page see Figure 4 1 will be displayed If an application is already loaded the home page shows the status of the devices that are configured within the PTC Application If no application is loaded the home page will be automatically forwarded to the Application Builder page Changes to the configuration cannot be made until a user login name and password is entered A Login User Name and Password area is located at the top right corner of the page 1 Click on the Sign Out hyperlink located in the top right corner of the page and a Log in Screen will be displayed 2 Onthe Log in screen type in a valid username and password If the username and password combination is valid the tool will return from the Log in screen and the curr
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