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1. 800 746 2255 1 561 391 7200 W BAY X TEK LUBRICATION amp PREVENTIVE MAINTENANCE SECTION Maintenance Chart Use the following maintenance chart as a guide only Actual maintenance will depend on usage and environmental conditions at the location of IMPORTANT Do not use denatured alcohol lacquer thinner or similar solvents to clean the conveyor belt as they will cause damage to the belt surface IMPORTANT 7he game should be shut OFF for the game Keep a log of all inspections even if no problem exists with date and time of inspection action taken cleaning and maintenance CAUTION Use of flammable substances can cause severe burns or personal injury Always use non flammable solvents for cleaning parts and surfaces of this game Do not use flammable substances such as gasoline kerosene or thinners IMPORTANT Do not use cleaning solvents on game graphics Use only a mild soap solution and ary with a clean lint free cloth Daily Weekly Monthly Quarterly Fill ticket tray X LM necessary Inspect game lighting and replace lamps as necessary Test to insure game is working properly BX 1d EX Clean outside surfaces and glass X ld qq T Empty cash box 2060 05 NQX05 Open game and clean playfield and inner surfaces with a clean soft cloth and glass cleaner ox o Lubricate all four conveyor bushings with one to two 0 drops of super l
2. 2 RCO Be c2 sak n B bee PORT C 5VDC HV KARI m Clos coma cea cra luF T 1uFA7 luF T luF spe pi R m iz Giz C29 a iu LS RD4 ph Y C27 luF Yl pone pp2 pl Y Y SG 800206 4g C25 OluF s zi RDO D Y Wonder Wheel To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 WV BAY A TEK SPARE PARTS WONDER WHEEL Always use genuine Bay Tek replacement parts For 24 hour pricing and ordering visit our web site at VVVVVV bay tek com Description Part WHEEL FACE RED 5 9 I5 H PE aaa A5AC5033 WHEEL FACE YELLOW v TO E EE A5AC5034 WHEEL FACE BLUE 7 12 PER aaa 2 au ala A5AC5035 WHEEL FACE BLUE 4 2 PER nnne nnne rennes A5AC5036 WHEEL FACE GREEN 4 14 16 1 PEH s ss nnn nnne A5AC5037 WHEEL FACE GREEN 3 2 PER l l u u u Kk A5AC5038 LEFT SIDE OF WHEEL arti alm aa NADA qusqa A5AC5031 RIGHT SIDE OF WHEEL W TAB m III etRtetmttttetetrtretetetttre tiis A5AC5032 GRAPHICS SIDE DECAL WW R A5AC5037 CRADLE SIDE DECAL WW s aa aban aaa daaa a ad na A5DC5038 FERONT DECA s b b a sin A5DC5039 MARQUEE SCORE GLASS AA A5FP5020 FRONT TOF PANI D W A5FP5021 OVAL SET OF NUMBERS FOR WHEEL a AADC5020 BONUS LABEL 3 4 N A5DC5020 BONUS
3. 9 BNG PAGE 1 d Ak 005 15 19 ek LT DLE RFD9024 P DE x pa 26 E FUSE Op i Hil L lage 5 17 DATA BUS 1 L D z l BFD30z4 Ir 0 T i YTT TT 07 F7 1 2 E FUSE 94 n Ni 1 1997 5 15 a _ _ YT Ha P Ze D l EFD9074 A dL 2e E L uo P co pui 03 m QUIC SEL UTC SEL a FUSE 9 al M 1ggg 15 13 9024 9 pa 2 5 n FUSE 34 l 2 1 d ME 4409 5 9 024 010 ae 3 T n FUSE 3 E 1 2 Jonn 5 7 ak n BFD30z4 011 TT 2 F D FUSE 34 l z 1 d SR 1411 5 5 024 012 m 3 3 FUSE 3 D l 2 1 d A lugiz J5 3 024 Wonder Wheel 31 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY A TEK Power Section eel IER J3 4 3 21 13 22 J4 3 4 7 4 10 4 14 5 1 5 21 10 5 10 7 J11 3 J3 IER 3 23 13 24 J4 2 4 5 4 17 44 18 J5 2 J5 11 J5 12 J5 22 32 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY TEK Processor Section Input RD SUDC _ M Hu z no LELE ATR EUS PAGE 3 taa J4 1 npeDpl 7 cu p 15 J4 9 ppzpi J4 13 ppopl H ul 10k 04 11 ppipi ES 24 J4 8 Di t zi 1 st 4 DUTA LE 2 5 DUTC LE gt E Paas d4 4 RD5D PIC176756 Ca ec An c o IN13 470 zl 124 Lal PORT E _
4. ARROW LABELS aaa a nka A5DC5036 BELTS BELT 2 1 2 X 35 7 8 WW EE A EE A5BE5022 BELTIDRIVEGREENI WW SE A5BE5021 BELT KEVLAR STP MIP WW u aaa DAGA BEAN AA Gap AGA A5BE5020 MISC PARTS 652 007 II LL E A5CB2700 ANTI COIN TRIANGLE a A5BU5021 W EL LOW TICKET maa AABANG AA pla ida ilme AN A5SW0003 SWITCH INTERLOCK E A5SW5020 SOFTWARE PROGRAM a AAMC WW 5 COIN MEGHSLIDE ASSY ONW E AACM5020 HAS THE WOOD AND BRACKETS WITHOUT COIN MECH BRAOKEF BELT ORIVE NA A5BK5029 COVERS THE GREEN BELT COIN ENTRY CHROME Ul MN YY A5EN5020 PLUNGER W7 SPRING BANAAG unas a sS ua EM CUPIMUS MEE AAPL1000 Bi LE A5FU0001 BOARDS LIGHT BULB BOARD Aa aka ad AABD2705 COUNTER DISPLAY BOAR D GN AA AABD5027 TICKETS DISPLAY BOARD u uu u inta u 585 AADB2603 CONVEYOR CHASELIGHTS een AACL9095 Wonder Wheel 34 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY Z TEK WHEEL PARTS TUBE SPACERS I teet tette ttt tette ret ld AATU5020 POSTS FOR WUER A5PO5020 SENSOR COIN CUP ASSY WW emen ananas AACC5020 PCB COIN SENSOR EMMITER AABD5022 PCB COIN SENSOR DETECTOR Mies amaaan AABD5023 DIODE
5. belt over enough to gain access to the setscrews on the two belt rollers Loosen the setscrews 7 Slide the shaft out toward the belt side of the assembly while lifting the rollers 8 Slide the old belt off and install the new belt Inspect the shaft bearings before re assembly and replace if necessary 9 Position the roller between the frames and insert the shaft Tighten the setscrew Be sure the setscrew is recessed in the screw hole so that it does not touch the bottom of the belt 10 Lubricate the bearings and then tension the conveyor belt as described above 11 Re install the light covers and test the game before putting back into operation Wonder Wheel Drive Belt Tensioning and Motor Replacement 1 Remove the sheet metal screws holding the belt guard in place 2 lf replacing the motor remove the wire clip and disconnect the fuse and power wiring at the connectors Disconnect the green ground wire Figure 12 Conveyor Drive Belt Tensioning 3 Loosen the motor mounting carriage bolts from underneath the mounting board 4 Slide the motor toward the front of the game to replace the belt or motor Slide the motor toward the back of the game to tighten the belt tension NOTE A spare green belt was included in the maintenance package shipped with the game 5 If the motor was replaced re connect the wiring connectors and green ground wire 6 Reinstall the belt guard 17 To Purchase This
6. sensor Coin not tripping switch in coin mechanism Disconnected loose or broken wiring Faulty main circuit board Remedy Check for proper connection to main board Check continuity Replace grey cable Replace burned out lamps Replace main board with a spare Gen 5 board if possible to isolate the problem to the main circuit board Check in line fuse and replace if blown Tension green belt or replace if broken Remove coins jammed near bearings or drive belt Reconnect motor wiring or replace drive motor Check for loose or broken wiring at connectors for motor and main circuit board Check continuity Tension flat belt or replace if broken Reconnect motor wiring or replace drive motor Check for loose or broken wiring at connectors for motor and main circuit board Check continuity from plug to crimped ends Replace main board with a spare Gen 5 board if possible to isolate the problem to the main circuit board Check for loose or broken wiring at connectors Check continuity Check operation of the coin mechanism and switch Replace if necessary Check connectors Check for continuity Replace main board with a spare Gen 5 board if possible to isolate the problem to the main circuit board 12 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY X TEK Troubleshooting Strategy Use common sense and a systematic method of trouble
7. 5024 PULLEY SDRIVESSHAFT WAITE Ra oia creo aps Susa A5PU5025 Wonder Wheel 35 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY X TEK WARRANTY INFORMATION Bay Tek Inc warrants to the original purchaser that the game will be free of defects in workmanship and materials for a period of six months from the date of installation Bay Tek Inc will without charge repair or replace at its option defective product or component parts upon notification to the factory service department Serial number identification will be required for warranty consideration Warranty replacement part s will be shipped immediately via ground service along with a Return Material Authorization RMA number for the return of the defective part s Defective parts must be shipped back to Bay Tek Inc unless otherwise instructed This warranty does not apply in the event of any misuse or abuse of the product or as a result of any unauthorized repairs or alterations This warranty does not apply if the serial number is altered defaced or removed from its original position Should your game need servicing determine the serial number from the logic unit of the game and call 920 822 3951 or email service bay tek com REPAIR OF NON WARRANTY UNITS Should your game need servicing determine the serial number from the logic and call 920 822 3951 or email service bay tek com An estimate of r
8. 6 2255 1 561 391 7200 W BAY X TEK Input Section A Configuration Switches PAGE 1 KUD C ENE TW l k 1 2112 SEL DATA BUZ cu E em Es 62 a LAU ili l 2 Ls TT T 3 1111 4 EBEN 5 5 Wonder Wheel 27 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY X TEK Input Section B Inputs RE RC 3 15 J3 15 J3 17 J3 14 J3 20 d3 18 J3 16 J3 14 J3 5 J3 7 J3 9 J3 11 J3 12 J3 10 3 3 BUDU TV p RAS pi RD 7 C REL CA RES D BEZ C REO ot Bad D pes pi SULU ECE D pra D poz pi ele DCL D RC3 D RCS D pe D ENS PN14 10k 470 IU U 1 PORTE EER TI 11 MA L t ik m E PH1S 470 ENS 10k Hum 16 470 HEHE AH ae MA aes non THE PN17 470 Wonder Wheel 28 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY 5 TEK Output Section A Chase Lights Q13 Q16 Q1 sb z MILE IRLD024 PAGE 6 RD6 PD 02 DE 4 NIE IRLDO24 Q3 RN4 DE sypc cue 10k boa Al T luF 12 10 E51 IRLD024 Qa ob A IRLDOZA POOO bj J Ou Qn f 0 N DATA BUS l IRLDOZA 015 3 D bal HIE IRLDO24 016 3 D 4 SIE IRLD024 up Wonder Wheel Fl FUSE 1 35A lc CHASEA 15 CHASEA CHASEA L s CHASEA FUSE 1 35A lt
9. CHASEB 19 CHASEB CHASEB 1 FA CHASEB FUSE 1 35A CHASEC 19 CHASEC 19 CHASEC 19 CHASEC 4 CHASED 19 CHASED CHASED 19 CHASED J6 1 7 1 J8 1 9 1 J6 2 J7 2 J8 2 9 2 J6 3 J7 3 J8 3 J9 3 J6 4 4 J8 4 9 4 13 FUSE 1 35A BEE aa J4 19 F14 FUSE 1 35A 1 2_ lqjqia 4 20 F15 FU 1 35A r 24015 24 15 F16 FUSE 1 35A 1 14916 J4 16 29 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY A TEK Output Section B Q17 Q24 j USt uis SUDC pia 8 FUSE 1 35A j a lygi 5 20 n si IBLD024 USE Mum FIS FUSE 1 354 l B 5 18 E D 18 0024 013 S L 2 Pa Mi d m D I E zl F19 FUSE 1 354 l 2 1 Zog El a R We x QU a e 1 luF j D DATA BUS H IDBLDD24 1 4 USA 020 1 20 z P FUSE 1 352 n di M 79020 J5 14 222 D mE 1810024 m m zl F 1 2 P FUSE 1 354 D E l 2 14971 5 10 dk 1 D OUTE SEL IDLD Z4 022 Fez 3 n FUSE 1 354 E 1 2 lagzz 5 8 a IPLDOZ4 023 23 2 n FUSE 1 35 5 E 12 9923 J5 6 a IRLD Z4 024 24 FUSE 1 354 1 lt 141024 5 4 E D 1810024 JE Wonder Wheel 30 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY A TEK Output Section C Q5 Q12 17UDC TV m 05 ey 3 DE FUSE
10. Green LED Light power ON dims A related component such as a solenoid is causing an overload See Jumper Cable Green LED Light That cable is OK Pin Outs beginning on page comes ON 16 to see which component might be at fault Wonder Wheel 14 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY X TEK SERVICE AND REPAIR SECTION CAUTION Electrical Shock Hazard Do not perform maintenance or repair of this equipment with power ON Unplug the unit from the wall outlet or shut off power at the power strip inside the cabinet Playfield Access 1 Turn power OFF at the power strip located inside the back door of the game 2 Unlock and open the coin slot service panel 3 Unplug the coin mechanism and lift straight up and out of the game Figure 7 Glass Removal 4 Rotate the two holding tabs that hold the black aluminum glass retainer and remove the retainer 5 Slide the glass downward and out of the game to gain access to the conveyor belt 6 There are two acrylic covers over the playfield These covers can be removed as follows Wonder Wheel a Open the rear access panel Pull down on the upper two corners of the acrylic to release the acrylic from the groove in the upper frame Fold slightly and pull the cover straight out the back of the game To replace the cover be sure the lower corners are tucked down and under the front cover Also insur
11. INFRARED EMMITTER meme A5DI1300 DIODE INFRARED DETECTOR Mies saa A5DI1310 RAINBOW WHEEL PLASTIC ONLY AAVVH5025 ASSY VV WHEEL ASSY WOOD MOTOR Mesan AAVVH5020 WHEEL MOTOR ASSY VV SENSOR mermere retenta ss tea ananas anana AAMO5025 WHEEL MOTOR REPLACEMENT Meme AAMO5020 SENSOR WHEEL WW amenna rna anan aa s s s serrata aaa AASE5020 BLUE COVERS FOR SIDES OF THE WHEEL iie A5CO5025 SMALL PULLEY ON MOTOR A5PU5021 LARGE PULLEY ON WHEEL uuu anu a au aq anan ann ul sa aaa Ga qali qasaq A5PU5022 BELT PARTS CONV BOX 120 V COMPLETE citta no lada male ml 0 AACC5025 INCLUDS MOTOR GREEN BELT AND PULLEYS WHITE BELT ON THE ROLLERS BRACKET HARDWARE CHASELIGHTS AND COVERS REPAIR KIT WW CONVEYER BUSHINGS AARE5020 INCLUDES 1 GREEN BELT 4 BUSHINGS SUPER LUBE 2 SHAFTS SHAT FOR DEL G A NA ua uu saus aa e la S eee ise aa A5RO5020 SHAFT FOR BEL 4534214 u S e aaa d A5RO5021 SITAFT FOPY WHEEL TANG mana ma D e A5SH5020 BUSHINOGUINONSSTATIE BULEON paaa Ga bi bl a ma a dk alk aa A5BU5020 ROLLERS 4IPER GAME a e e e A5RO5022 MOTOR 120V CONVEYER una al la aaa A5MO5022 RED COVER FOR LEFT S DE OF E A5AC5040 RED COVER FOR RIGHT SIDE OFBEDT uu u ren aaa enini odam plesk sola m A5AC5041 UPPER BRACKET FOR WHITE BELT Ra la ala aa yl ai A5BK5027 LOWER BRAGKET EO WAITE BEE Take le ANA DAA AA A5BK5028 PULLEY COMES OFF MOTOR mangan GANG A5PU
12. Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY X TEK Color Wheel Drive Belt and Motor Replacement 1 Disconnect the black cable to the circuit board under the wheel Disconnect the wheel position wiring and the coin detection sensor at their respective wire connectors and wire clips 2 Remove the four square head wood screws holding the wheel assembly in the game Two screws are accessed from the front of the game and two are accessed from the rear Remove the wheel assembly to a clean work surface 3 Remove the four wood screws holding the left side panel side opposite the belt onto the base panels Remove the single shaft screw Figure 13 Wheel Disassembly 4 Remove the four small machine screws and washers holding the wheel brackets to the side panel bracket See above and Figure 14 Pull the side panel from the shaft Wonder Wheel 5 Loosen the setscrew on the shaft collar and remove the shaft collar and nylon washer See Figure 14 6 Remove the three machine screws holding the wheel assembly to the large belt pulley Slide the wheel assembly off the shaft Figure 14 Wheel brackets 7 Loosen the four hex head bolts used for belt tension adjustment Slide the motor toward the large pulley to loosen or remove the belt Figure 15 Belt Replacement 8 H replacing the drive motor completely remove the four tensioning bolts and remove the belt Unscrew the sing
13. LIGHT BOARD RIGHT THREE BULBS GREEN UPPER LIGHT BOARD LEFT THREE BULBS WHITE LOWER LIGHT BOARD LEFT THREE BULBS BLACK LOWER LIGHT BOARD RIGHT THREE BULBS BLUE Wonder Wheel WHEEL STEP SIGNAL GREEN WHEEL STEP SIGNAL WHITE WHEEL STEP SIGNAL BLACK WHELL STEP SIGNAL BLUE WHEEL POWER 12 ORANGE WHEEL POWER LW RED 24 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY amp TEK Gen 5 Main Board Schematics Audio Section SUDC a tv z i a luF IZ g an 018 i 4 15 an 113 f G 22 ap zE9 4 1 AD J ADLE 124 ap at S S AD 7 E 5 168 a 178 V Alb sc eoozpc Y am Ba E i 15 15 sne V M G I ac i d l L ADLE 12V V Me UlA 1552 p OUTPUT AF J2 1 Ag RIGHT J2 2 Pg RIGHT J2 3 Apr LEFT J2 4 iy LEFT Wonder Wheel 25 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY X TEK Communications Serial EEprom 5Vdc V Cll LuF 24202 E 1 UccE l 2 2 SOLE Zuse DA P 2 RE 1 b i gt E yac 6 V 10k 1 J11 2 25 HENNE HPH TT uu qn s lj J10 4 1 MOS H 1 08 zii 10 2 RET 14 RB P 2 p RAS 2 i BET go Wlas Ke ili d HEH HBD Wonder Wheel 26 To Purchase This Item Visit BMI Gaming www bmigaming com 800 74
14. To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 BAY A EK ede r W4 gt OWNER S MANUAL Version WW 2 01 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 OPERATION AND SETUP SECT ON mma anana ennenen 3 ez A m e eg YAR e e 3 Bow teatime WONK Siir a aaa ala dax l adas ademi 3 SEM CE ONNE animal Co n daa TO m a eni 4 Unpacking Assembly arid TE Ee uu uuu batan eee ope Posee e Poe ua peto seus bates ceo rotopedu petens 4 Za e Le Le TTE TETTE 5 COLMUU ii M MM MMC PASA IA GANG PAA NG PA BAG 9 PROGRAMMING SECTION seste ekini b k gla al nas 6 Programmable ele le E 6 CD B vg ECCE 6 11000 n n 7 Ne gg End aaa lab r a bl 9 LUBRICATION 8 PREVENTIVE MAINTENANCE SECTION 10 NG AA 10 TROUBLESHOOTING amp DIAGNOSTICS SECTION 11 Troubleshooting Slate o u a C n E a diu 13 Diagnose Power te NAA AA 14 SERVICE AND REPAIR SECTION a isisa dava I s x has 15 ayl Ree 15 Gonvevor Belt Maintenan 6 sias corse e Co Qi s s 16 erc i ale M eem 16 RES Gate Be RE ET EE 16 sil 8 1216112101 REED T MEET 16 Drive Belt Tensioning and Motor Replacement 17 Color Wheel Drive Bel
15. ards The Tickets Owed Ticket Multiplier and Bonus Countdown display circuit boards are replaced as follows Wonder Wheel 1 Open the rear door panel and shut off power to the game by turning the power strip OFF 2 Unplug the white phone cord from the display circuit boards as needed Figure 16 Display Boards 3 Remove the screws holding the display circuit board to its mounting board 4 Install the new board in the reverse manner 5 est after re assembly to insure proper operation Coin Detector Sensor on Color Wheel 1 Gain access to the playfield See Page 15 2 Disconnect the black cable to the circuit board under the wheel Disconnect the wheel position wiring and the coin detection sensor at their respective wire connectors and wire clips 19 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY TEK 3 Remove the four sguare head wood screws holding the wheel assembly in the game Two screws are accessed from the front of the game and two are accessed from the rear Remove the wheel assembly to a clean work surface 4 Rotate the wheel for access to the sensor mounting screws Remove the two Phillips head screws holding the sensor board to the black plastic frame The two grey nylon spacers under the screws are glued to the board but the three spacers around the diodes are loose Figure 17 Coin Sensor Board 5 To ease reasse
16. dipswitches IMPORTANT Power must be OFF to the game when setting dipswitches Turn OFF the power strip inside the cabinet Set the dipswitches to the desired settings wait 30 seconds and then turn ON power at the power strip Figure 4 Dipswitch location on Gen 5 Main Board Group 1 S1 X Closed or ON position indicates the default setting O Open or OFF position TICKET PATTERN SELECT DIPSWITCHES Dipswitches 1 2 and 3 S1 are used to set the ticket pattern number for ticket payout per win The drawing to the left shows the default factory setting of five Match this setting to the Ticket Tables on page 9 Wonder Wheel 6 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY TEK BONUS TICKET TABLE DIPSWITCHES SWITCH PATTERN BEEN DESCRIPTION 4 56 Dipswitches 4 5 and 6 S1 are used to set the bonus ticket pattern number for bonus ticket payout per win The drawing to the left shows the default factory setting of five Match this setting to the Bonus Ticket Tables on page 9 BONUS COUNTDOWN TIMER DIPSWITCHES DESCRIPTION Dipswitches 7 and 8 S1 are used to set the 7 seconds SI length of time the player has to make consecutive 8 seconds bonus shots to qualify for increased bonus payout 9 seconds The drawing to the left shows the default factory 10 seconds setting of ten seconds This time shows on the Bonus Countdown display du
17. e volume control at the inside of the front door panel Check audio cable connections to speaker volume control and main circuit board Check continuity Replace main board with board from another Gen 5 game if possible to isolate the problem to the main circuit board Check for proper connection to main board Check continuity Replace grey cable Replace main board with a spare Gen 5 board if possible to isolate the problem to the main circuit board Replace burned fluorescent tubes Plug power cable into power strip Check for proper connection to main board Check continuity Replace white cable Replace faulty board Replace main board with a spare Gen 5 board if possible to isolate the problem to the main circuit board 11 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY X TEK Troubleshooting Chart Problem Upper backlighting not functioning properly Conveyor belt not rotating Color Wheel not rotating Game doesn t score Tickets do not dispense Wonder Wheel Probable Cause Cable problem Lamp out Lamp circuit board faulty Main circuit board malfunction Blown fuse Drive belt loose or broken Conveyor belt jammed with coins debris Motor bad or unplugged Loose wires Drive belt loose or broken Motor bad or unplugged Loose or broken wires Faulty main circuit board Loose or broken wiring to the coin cup
18. e hits within a preset period of time Consecutive misses will also increase the ticket multiplier increasing the ticket payout for the next winner The owner can easily set ticket value for each segment number of misses for each increment of the ticket multiplier change the multiplier limits bonus ticket amounts countdown timer and wheel speed The Tickets Owed amount increases as they are won and decrease as they are paid out If the ticket dispenser runs out of tickets the payout will continue after the dispenser is refilled Figure 1 Wonder Wheel Playfield zi m P a d 4 Lol d L A p P MI adi a a a 1 ww ar EA ni ee a 1 la maang k l A To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY TEK Service Connections All Bay Tek games are 110V or 220V optional and draw 2 3 amps at startup Outlets should be rated for 20 amps or higher IMPORTANT Be sure that the electrical power outlets match the game requirements See outlet labeling at rear bottom of game cabinet Unpacking Assembly and Installation 1 Inspect the game for any damaged loose or missing parts lf damage is found please contact the carrier first Then contact Bay tek at service bay tek com or phone 920 822 3951 to order replacement parts CAUTION Lifting Hazard Lifting heavy objec
19. e that the cutout in the cover is positioned under the wedge blocks at the back of the wheel frame K m REAR COVER TUCKED UNDER FRONT COVER Figure 8 Removing Playfield Covers b To remove the rear cover remove the four wood screws at the lower edge of the cover At the top edge of the cover push downward while pulling away from the mounting frame and lift out of the game To replace the cover insure that 15 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY TEK the lovver cutout in the cover is under the vvedge blocks at the front of the vvheel 7 Perform maintenance or cleaning CAUTION Use of flammable substances can cause severe burns or personal iniury Always use non flammable solvents for cleaning parts and surfaces of this game Do not use flammable substances such as gasoline kerosene or thinners 8 After performing maintenance or cleaning replace the glass and secure with the black aluminum retainer 9 Insert the coin mechanism in the slots at the front of the game Connect the wire connector 10 Close and lock the access door Allow the conveyor to dry before operating the game Conveyor Belt Maintenance Cleaning With power to the game OFF clean with damp cloth or sponge IMPORTANT Do not use denatured alcohol lacquer thinner or similar solvents to clean the conveyor belt as they will cause damage to the belt s
20. ean the game decal surfaces The game is now ready to play Note he coin box lock is provided with a different set of keys allowing operators to hand out maintenance keys without compromising security to the coin box Note f ticket credits are displayed which must be cleared a Ticket Clear button is provided inside the front door of the game to clear those values See Figure 3 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY ATEK Alarm Sounds A voice chip enhances the visual effects of the game during normal play and during Attract mode of operation A volume control is located near the prize counter Figure 3 Counters Volume Control Ticket Clear Counters Counters are mounted inside the front cabinet door next to the ticket dispenser The counters tracks the number of games played and tickets dispensed The counters cannot be reset Wonder Wheel To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY X TEK PROGRAMMING SECTION Programmable Options The owner can easily set ticket value for each segment number of misses for each increment of the ticket multiplier change the multiplier limits bonus ticket amounts countdown timer wheel speed and more See default settings below The main circuit board is located on the inside sidewall of the cabinet Be sure power is off before setting these
21. ects ticket payout based on Enable l either the Standard or the New Jersey Ticket Disable Tables as shown on page 9 Wonder Wheel 8 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY X TEK Ticket Patterns STANDARD TABLE Group 1 Dip 1 2 and 3 settings Group 2 Dip 8 OFF Ticket Coin Pattern Vel Red Green Dlue Red Yelow Fed Green Blue Fed ma 1 Bonus 8 15 20 10 5 Bonus 8 10 15 5 o 2 Bonus 5 10 15 8 3 Bonus 5 8 10 3 0 3 Bonusl 8 15 20 10 5 Bonus 8 10 15 5 0 4 Bonus 5 10 15 8 3 Bonus 5 8 10 3 o 5 Bonusl 8 12 15 10 5 Bonus 8 10 i2 5 o 6 Bonus 4 8 10 5 2 Bonus 4 5 8 2 0 7 Bousl 3 8 10 5 2 Bonus 3 5 8 2 0 87 Bonusl 3 8 10 5 2 Bonus 3 5 8 2 1 BONUS VALUE TABLE Group 1 Dip 4 5 and 6 settings KS 1 30 50 150 30 50 2 20 40 80 160 320 3 10 200 30 40 50 40 30 60 120 240 480 5 5 100 200 400 800 6 75 150 30 600 1200 8 30 60 90 120 700 _ NEW JERSEY TABLE Group 1 Dip 1 2 and 3 settings Group 2 Dip 8 ON Yellow Red Blue Green Blue Red Yellow Red Green Blue Red on Wonder Wheel 9 To Purchase This Item Visit BMI Gaming www bmigaming com
22. epair charges will be quoted to you for approval Proceed in one of the two following ways Request immediate shipment of advanced replacement parts Send in the defective unit for repair and return If advanced replacement s are requested you will receive with your parts an RMA number for the return of the faulty part s You must return defective parts within 14 days to avoid additional charges Should you choose to return parts for repair include the following Name address and phone number including area code Game serial number information A purchase order number work order number or signed authorization to perform service Repair and Return parts will be shipped back using the same mode of transportation under which they were received Repairs are warranted for a period of thirty 30 days from the date installed into service For future reference Serial number Date of Installation Installed by Wonder Wheel 36 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 BAY TEK NOTES Wonder Wheel 37 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 m EK NOTES Wonder Wheel 38
23. gs are as Viewed from the pin out position DISPLAY BE amp CHASE 12 Volt Jumper Cable J1 Volume Cable J2 Connector Connector PIN OUT PIN OUT 12 VOLT INPUT WHITE 12 VOLT GROUND AUDIO AUDIO IN FROM GREEN OUTPUT GROUND POWER Positive Negative 12 VOLT SUPPLY INPUT RED BLACK BOARD 12 VOLT GROUND GREEN Wonder Wheel 2 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY A TEK Sensor Cable J3 Connector COIN CUP SENSOR POWER LV RED COIN CUP GROUND BLACK WHEEL SENSOR SIGNAL WHITE FAN GROUND BLACK FAN POWER LV RED Wonder Wheel PIN OUT WHEEL SENSOR POWER LV ORANGE WHEEL SENSOR GROUND GREEN COIN CUP SIGNAL BLUE 27 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY X TEK Jumper J4 Connector GAME COUNTER SIGNAL YELLOW TICKET COUNTER SIGNAL PINK PUSH BUTTON POWER BROWN TICKET DISPENSOR GROUND BLACK COIN SMTCH POWER RED COIN SMTCH IN BLACK TICKET ENABLE WHITE Wonder Wheel PUSH BUTTON IN TAN LO SWITCH COMMON GREEN LO SWMTCH IN GREY COUNTERS POWER LW ORANGE TICKET DISPENSER NOTCH SIGNAL BLUE TICKET DISPENSER POWER 12V RED 23 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY X TEK Jumper J5 Connector LIGHT BOARD POWER LV RED ORANGE UPPER
24. le shaft screw in the 18 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY TEK remaining side panel and lift the large pulley shaft assembly from the unit Note the position of the nylon vvasher on the end of the shaft for reassembly Unscrew the four motor mounting bracket screws and remove the motor bracket and motor Install the new motor and reassemble 9 When re tensioning the belt the belt should be tight with only a slight deflection on either side 10 Reinstall the wheel assembly and secure it to the belt pulley with the three machine SCrews 11 Install the nylon washer and shaft collar Secure the collar with the setscrew IMPORTANT The nylon washer must be loose on the shaft This will allow the wheel to rotate freely 12 Reposition the side panel and secure to the wheel brackets the single shaft screw and the four machine screws holding the wheel brackets to the side bracket 13 Install the four wood screws in the bottom of the side panel to complete the wheel assembly Re install the wheel assembly into the game 14 Re connect the motor and sensor wiring Circuit Boards and Sensors CAUTION Static electricity could harm circuit boards and processor chips Always ground yourself by cable or by touching metal surfaces prior to removing or servicing electronic equipment in this game Avoid working on carpeted surfaces Display Circuit Bo
25. mbly the metal bracket which is tack glued to the black plastic will have to be removed Pull the grey spacers from the old circuit board and glue them onto the new one in the same position 6 Assemble the spacers and new circuit board in the metal bracket and place in the black plastic frame Secure with the two Phillips head SCTEVVS 7 Re assemble the wheel assembly in the game reconnect the wiring and test before operation of the game Main Circuit Board Replacing the main Gen 5 circuit board Wonder Wheel 1 Carefully unplug the various connectors black chase lighting cables and the white display cable lp Figure 18 Gen 5 Main Board 2 Remove the four Phillips head screws at the four corners of the board and remove the board from the mounting panel 3 Before installing the new board check to be sure that the dipswitches are set in the same position as the old board NOTE f swapping the circuit board with a spare Gen 5 board for testing purposes be sure to also swap out the software chip Use extreme care to prevent static electricity and to prevent bending socket pins 4 Install the board and reconnect the wiring connectors black chase lighting cables and the white display cable o Re test the game to insure everything is working properly 20 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY M TEK All connector drawin
26. ring bonus play X Closed or ON position O Open or OFF position indicates the default setting To TO INCREMENT MULTIPLIER DIPSWITCHES DESCRIPTION 1 and 2 S2 are used to set the number of misses required to increment the ticket multiplier The drawing to the left shows the default factory setting of three 3 This number is shown on the Ticket Multiplier display 4 Wonder Wheel 7 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY A TEK WHEEL SPEED DIPSWITCH SWITCH SPEED 57 DESCRIPTION 34 Dipsvvitches 3 and 4 S2 are used to set the speed the color wheel The drawing to the left shows the default factory setting of 12 RPM MAXIMUM MULTIPLIER VALUE DIPSWITCHES SWITCH 4 VALUE lt sss DESCRIPTION 5 6 Dipswitches 5 and 6 S2 are used to set the maximum number of times the ticket multiplier can advance The drawing to the left shows the default factory setting of three ATTRACT MODE DIPSWITCH DESCRIPTION When dipswitch 7 S2 is enabled the game will Enable start to run in Attract mode for 2 5 minutes every 5 Disable minutes During the Attract mode the attraction lighting will light up and the audio will play select tracks from the audio bank embedded in the software The drawing to the left shows the default factory setting of enable TABLE SELECT DIPSWITCH DESCRIPTION Dipswitch 8 S2 sel
27. shooting to determine the exact problem probable cause and remedy Use the process of elimination to find the faulty component Always check for the simple and obvious causes first such as unplugged loose or broken wires and bad sensors bent pinched stuck or jammed components qe Figure 5 Conveyor Motor Fuse Use 5 amp Fast Burn fuse Wonder Wheel 13 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY 2 TEK Diagnose Power Supply Use the following procedure to check the power supply for Gen 5 games Check the small green LED light on the power supply circuit board If the light is out there is a short somewhere If the light dims there is an overload in one of the circuits such as a bad motor Turn power OFF Disconnect all 12 volt output wires only Turn power ON Green LED Light Green LED Light Figure 6 Power Supply comes ON remains OFF Replace Power Supply Turn power OFF Unplug all outputs from the Gen 5 Circuit Board Reconnect the 12 volt output wires to the Power Supply Turn power ON Green LED Light Green LED Light Short in Main Board comes ON remains OFF Replace That cable or related Turn power OFF Green LED Light component is shorted out Reconnect the outputs remains OFF See Jumper Cable Pin Outs at the Main Circuit to see which component might Board one at a time be at fault Wait 3 minutes between tests to turn
28. t and Motor Replacement 18 Circuit Boards and BENSON ea AA s 19 Display Gire unt BO en DAD s 19 MEL elc eE d 271072170 EE D 20 ELECTRICAL DRAWINGS SECTION Q T J 21 12 Volt Jumper Cable JI E ane lO ua n se aya uma i en e ue etu RA oe 21 Volume Cabl J2 CONNEC ani T 21 sensor Gable 5 CONNECTION u kus u u uu munasi 22 JUMPEE GONNCCIOR TEE eee eae 23 JUMPE JO CONE 0 n un UMS 24 Gen 5 Main Board Schematics a asar rasssrrsss aa 25 Communications Serial EEDFOIT Ln u uya di eroi cde tame lm a ea ie 26 Input Section A Configuration 27 Input Section B MPU RE RO uuu u ose meta dae dias meta due dia e dus 28 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAYATEK Output Section A Chase Lights Q13 16 29 OYDU SECOND OA 30 Ouibut S ction C le y u dalde cadit tameii NA addan 31 KON IO e 32 Processoroeetion elef I AD EE EE 33 SPARE PARTS WONDER WHEEELLL J a 34 WARRANTYINFORMATION u 36 NOTE S aa Naa a 37 Wonder Wheel 2 To P
29. ts can cause back neck and other injuries Be sure adequate lifting and moving devices are available when unloading unpacking and moving this game 2 Place the game near the final location and remove the keys taped to the top glass 3 Open the rear door panel and uncoil the power cord and feed it through one of the holes in the bottom board at the back of the cabinet Plug the power cord into the wall outlet 4 Remove any tape securing game lighting or other components 5 Turn the power ON at the power strip under the rear door opening Close and lock the rear door panel 6 Place the game in its final position If leveling is necessary use adequate shims and blocking to prevent tipping Wonder Wheel Figure 2 Circuit Breaker Power Strip 7 The game is set up for standard factory defaults See the Programming section on page 6 and tables on page for default values Make any dipswitch setting changes you need to make prior to operating the game 8 Fill the ticket dispenser 9 Play the game a few times to make sure that everything is working If something is not working properly review the troubleshooting section first If the problem cannot be resolved contact the Bay tek service department at service baytek com or phone 920 822 3951 10 Once everything is set and working properly use glass cleaner and a soft clean cloth to clean all the glass on the game Do not use solvents to cl
30. ube that was sent with the game Check conveyor tension Z X Check conveyor drive belt tension 7 x Clean dirt and debris from conveyor j X _ Color Wheel Assembly Check drive belt tension Test the wheel to see that it turns freely Check all hardware for tightness 60T PB See Service Procedures on page 15 for information on playfield access and steps required for service repair and adiustments VVonder VVheel 10 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY X TEK TROUBLESHOOTING amp DIAGNOSTICS SECTION Troubleshooting Chart Probable Cause Problem No power to the game No Audio Conveyor Lighting not functioning properly Fluorescent Lighting not functioning properly Upper displays not functioning properly Wonder Wheel Unplugged Blown Fuse Circuit breaker tripped Power supply unplugged Bad power supply Volume too low Loose wire Main circuit board malfunction Cable problem Main circuit board malfunction Lamp out Fixture unplugged Cable problem Circuit board faulty Main circuit board malfunction Remedy Check wall outlet Check transformer fuse 220v applications only 7 amp fast burn Reset power strip breaker switch or building circuit breaker Insure unit is plugged into power strip oee power supply diagnostic Increase the volume at th
31. urchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 WV BAY A TEK OPERATION AND SETUP SECT ON Safety Precautions CAUTION Hazard Do not perform repairs or maintenance on this game with power ON Unplug the unit from the wall outlet or shut off power at the power strip inside the cabinet Electrical Shock gt CAUTION Electrical Shock Hazard Always plug game into a grounded circuit CAUTION Cutting Hazard Always replace broken or scratched glass panels with tempered glass Never use window glass in this game CAUTION Use of flammable substances can cause severe burns or personal injury Always use non flammable solvents for cleaning parts and surfaces of this game Do not use flammable substances such as gasoline kerosene or thinners gt gt P gt How the Game Works Timing and skill reward players with tickets in this game The player drops a coin or token into the slot that then drops down a chute onto a spinning belt that propels the coin up and toward a rotating slotted wheel If the coin goes through a slot the player wins tickets based on the value of that wheel segment The rotating wheel is divided into several colored segments with different size scoring slots including a bonus slot Ticket payout is based on Wonder Wheel the ticket value of each slot The jackpot bonus slot awards additional bonus tickets with up to five 5 consecutiv
32. urface Tension Adjustment 1 Remove the four screws holding the red light covers onto the conveyor sides 2 Slightly loosen the four hex head nuts toward the upper portion of the conveyor frame assembly 3 Using a screwdriver or other adequate tool push outward on the sliding conveyor bracket Push evenly on both side brackets The belt should be snug but not over tightened If the Wonder Wheel belt is too tight the bearings will generate excess heat and wear faster Figure 9 Conveyor Adjustment 4 When the belt is tensioned properly re tighten the four hex nuts 5 Heplace the red light covers and secure with the four wood screws Belt Replacement 1 Remove the four screws holding the red light covers onto the conveyor sides 2 Loosen the four hex head belt tensioning nuts on the conveyor frame assembly and slide the assembly backward to loosen the belt 3 On the exit end of the belt roll the belt over enough to gain access to the setscrews on the two belt rollers Loosen the setscrews Figure 10 Belt Removal Exit End 16 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 W BAY X TEK 4 Slide out the shaft and raise the roller and belt up and away from the frame 5 On the drive end loosen the motor mounting bolts from underneath enough to loosen the drive belt T r DRIVE BELT Figure 11 Belt Removal Drive End 6 Roll the

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