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20L-UM001 - Literature Library

1. Frame 3A and 3B Installation 3 19 Figure 3 19 Location of Frame 3B Input Filter Bay Wire Routing Dimensions are in 432 17 00 millimeters and inches 87 843 9 Cable Opening 115400 Under Cover 95 3 74 m 114 4 50 n 448 17 65 464 18 26 540 21 27 T 730 28 75 H ool oo able enin b Cover oolp B PE i Cu H I a E P D FUS TB2 Installed Vented Top Cover 647 25 46 Li L3 TE D 946 37 25 2286 90 0 Y Maximum 5 OO Installed Height Cog eog QNM N _J FU7 FUB FU9 ooo as 9 a i Lh BED 477 1877 I 504 19 84 INSTALLED VIEWS CUTAWAY VIEWS PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN
2. Magnetics R4 47 ohms 7001 Fr2 3 Line Reactor 7001 Fr2 9 Line Reactor B SE Impedance Impedance R6 47 ohms 184 uF Total each Phase L1 59 pH L2 178 uH 39A Total each Phase Through Caps 2 1 1 480V Three Phase A C Input E 3 Reactor 9 Reactor ira 4 Temp Switch 2 Temp Switch TBi b 2 i Am AT e ok A er wo 4a T K2 A2 Al R1 50K F4 5 2 MOV 125 co 1 1 28 sog K OSs ET Input Filter Stirring Fans O K R2 50K 0 a 518 C3 125A aS T paa rn Lag 2 C1 F4 F6 are 1 Contacti t 1 Ferraz Shawmut Ci AG0X125 4 fuse R3 50K TB1 1b 3 C1 TBI 1a 3 d J13 125A 4 1 Temp Switch t 7 TBI f 2 ta 1 3 Precharge Aux 4 24V Digin 5 T 1 1 9 C TB1 1b 10 7_ Precharge Coil 1 2
3. NOTES FU2 Class RK 5 5A 600V Bussman FRS R 5 Ferraz Shawmut TRS5R 1 Dashed lines indicate external components and wiring by others FUS EERO Ferraz Shawmut 10 i FUA 300A 600V Littelfuse JLLS300 _ Ferraz Shawmut A6T300 FU5 300A 600V Littelfuse JLLS300 Ferraz Shawmut A6T300 FU6 300A 600V Littelfuse JLLS300 Ferraz Shawmut A6T300 318 FU7 Class CC 1A 600V Littelfuse KLDROO1 Ferraz Shawmut ATQR1 317 PE M6 FU8 Class 1A 600V Littelfuse KLDROO1 Ferraz Shawmut ATQR1 300 11 FU9 Class CC 1A 600V Littelfuse KLDROO1 Ferraz Shawmut ATQR1 FU10 Class CC 20A 600V Littelfuse CCMRO20 Ferraz Shawmut ATDR20 Power Module FU11 Class CC 20A 600V Littelfuse COMRO20 Ferraz Shawmut ATDR20 Bay Door FU12 Class CC 20A 600V Littelfuse 20 Ferraz Shawmut ATDR20 222A Door Mounted 301 1 DPI Signal lt HIM 302 4 Voltage Feedback 2 Optio
4. 31 8 1 25 D 117 2 sh 4 62 19 0 0 75 i bg mem WO Low E et pred 0 0 0 507 7 125 2 p 1778 dd 2__ _ __ 1778 CABLE 493 7 00 CONNECTION DETAIL 7 00 607 3 445 4 1 605 0 23 91 4 47 23 82 DO Q i g 2087 2 82 17 2001 9 Max 5 78 82 See CABLE CONNECTION 1487 0 ER DETAIL 58 54 has s 1 NE ache rena parte 267 7 Fn 054 T 15077 507 7 19 99 321 6 19 99 12 66 Y iJ Y 1252 177 8 4 93 7007 46 5 1 83 100 114 4 4 50 Approximate Weight of Frame 3A Input Filter Assembly 695 kg 1530 Ib PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 3 4 Frame 3A and 3B Installation Figure 3 3 Frame 3B Input Filter Bay Power Wiring and Installation Dimensions 535 35 5 1 40 21 1
5. For 600V and ie 690V Classes 1 Bottom 2 Lower Middle DC SHESH DC Input To Power from Converter Supply PCB T I T t Power Module J3 t DC aS a v T T For 400V and 480V Classes N di IGBT MNA IGBT Interface AC J J J J To Power Supply PCB J2 Chassis DC Testpoint DC Bus Input 1 0 Shield Bus DC Testpoint J2 J3 400V 600 120 VAC Line 1 4v egy amp Fan 1 Precharge Coil 2 120 VAC Neutral 3 Power Supply J7 amp Fan 2 424 4 A PCB Option Precharge Feedback 5 Gate Enable 6 J1 34 Pin Ribbon Cable nductor Overtemp 7 Factory Installed Gate Kill Jumper SOC_IN TB2 1 Control Cassette SOC_IN TB2 2 Cable to Ju 14 Converter Module SOC Signa PF 700 Vector 5 700 Vector Only See Note 4 or l PF 700S Ph II P6 700S Ph II Only 700 7005 Ph J2 PF 700 Vector User and l Add l Options Connections Network 7005 Ph Il Only 20 Pin Board t
6. L1 L2 L3 Sale WR Control Transformer Input Field Wiring Ref 1kVA 120V 8 5A 221A 10A gt C FUS FU1 NNN 224A 225 FU2 H x5 T1 In put 50 60 Hz Mairi Beaker 239A WHT H1 H2 380 415VAC 238A YEL H1 H3 440 480VAC 5a H1 H4 575 600VAC 2028 1 5 690VAC 201A 1A 690V IND1 202A FU7 Input 203A FU8 Inductor FUS Filter Cap Assembly 100k ohm R3 1 RED 229K ME WHT 2AM 32 Hh 2 R2 1 RED 229 Mech Jumper WHT 2AP oe R1 rH 2 3 1 RED 229M 21 WHT Mi WHT 2aR __1 m TB3 WHT 4x 140J 4 229B RN BLU 4 236A BLU 3 237A WHT 2 2 20 RED 1 229N 690V TB4 Precharge 2R4 Resistors 47 ohm 212A 234A 235A L2 T2 L3 T8 229 Precharge Contactors BLU BLU INPUT FILTER BAY PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P NOTES 1 Dashed lines indicate external components and wiring by others 318 Voltage Feedback
7. and Usar Network Connections Control and Signal 9 External HIM Option 1 0 and Network 1 Bottom 2 Lower Middle U gno POUOIT a EE Three Phase 2 AC V Output CT3 L W Source IGBT J2 J3 J2 J3 Power Interface Shield Harness Chassis DC Bus Input Fan Harness 1 DC Testpoint Fan 1 W Gate V Gate U Gate DC Testpoint J2 J3 J6 J5 E 40V 6000 6 TBS 480V 690V Inverter Drive Logix Voltage Feedback 120 VAC Line 1 Fan2 Rating Plug PCB Option PF 7005 Ph II Only Precharge Coil 2 B PCB Option P3 ower Su J5 120 VAC Neutral 3 PCB option J7 28 J2 24 VDC 4 J11 Board to Board Precharge Feedback 5 J9 Addressable Power PCB Gate Enable 6 J8 777 Inductor Overtemp 7 40 Pin MCB Cable 34 Pin Power Suppl
8. For 600V and Top Inverter IGBT Modules Option 690V classes 3 Upper Middle 4 Top DC ot UR DC Bus Three Harness Phase To Power YE Supply PCB 55 tpu J3 C DC Ww 0 For 400V and 480V Classes IGBT Interface PCB IGBT Interface PCB UL Jl J2 J3 J4 J J2 J3 J4 DC Bus Tele 1 1 Harness To Power ai Supply 1C T E pec IGBT Interface Temp Sense Shield Bus Temp Sense Harness Harness Harness Motor T Ground Chillplate m NTC Current W Gate V Gate U Gate NTC Current J Harness J6 J5 J4 Harness Inverter Voltage Feedback PCB current Plug PF 700S Ph II Only MEZ Current 2 J7 Feedback P E P3 P2 Feedback 3a 5 16 Pin J3 E TE 28 Pin J2 16 J3 Board to Board J11 Board to Board Board to Board J9 P Jumper J3 9 10 if option Jumper J3 9 10 if option Addressable Power PCB J8 E om ius A not used See Note 3 776 5 40 MCB Cable __ 20 Pin Board to Board Top Control Cassette Ses za J5 E Mj 6 Encoder Option J7 P1 PF7008 Ph Il PF 700 Vector
9. Y Y c eundi NRI rU FU9 Yu TB2 362 14 26 418 16 46 INSTALLED VIEWS CUTAWAY VIEWS PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 3 18 Frame 3A and 3B Installation Figure 3 18 Locations for Frame 3A Complete Drive Power Module Bay Control Ground Motor Output and Coolant Connections 1 I 5 5 i 24 0 94 536 21 09 7 Backplane of Power P1 amp P2 9 Module Chassis e qs See Figure 3 4 and Figure 3 20 for Inlet Outlet PE and Motor EE a Lead Depth Dim
10. Ti L1 L2 L3 TEM Control Transformer Input Field Wiring Ref 1KVA 120V 8 5A ano ip Xi 221A 10A 600V 224A 1 226A H1 FU3 VEX 225A 2 227A H2 228 FU2 3 4 5 X2 _ 2 CB1 T1 INPUT 50 60 Hz Main Breaker 239A WHT H1 H2 380 415VAC 1GND 238A YEL 1 3 440 480VAC H1 H4 575VAC 600VAC Not Used H1 H5 690VAC 201A 1A 600V FU7 IND1 202A Input 203A FU8 CA1 Indicator FU Filter Cap Assembly 1 RED 229J M4 WHT 2AL R3 2 T1 32 UF ea 1 RED 229K i Re Mech Jumper 4 31 RED 2 1 TB3 WHT 2 229 BLU 4 236A BLU 3 237A 5 5 2 20 7 Futo RED 229N 600V 1 211A TB4 oR4A Precharge Resistors 23 ohm 212A 235A L2 T2 L3 T3 1 A2 229C Precharge Contactors 231A BLU 230A BLU INPUT FILTER BAY PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Frame 3A and 3B Schematics C 11 FUSE TABLE DRIVE INPUT Ref Fuse Description Supplier A and P N Supplier B and P N FU1 Class RK 5 5A 600V Bussman FRS R 5 Ferraz Shawmut TRS5R
11. Dimensions millimeters and inches jo 9 9 1 INPUT POWER FILTER BAY MODULE BAY 38 1 50 G a H 65 2 56 J 035 01 38 61 2 39 af i J 4 E D Max 5 5 5 OUTLET 4 1 T 1 E m A F Frame Dimensions mm in Approximate Weight Size B C D E F G H J of Complete Drive 3A 1200 2000 600 2078 1500 233 542 542 535 950 kg 2090 Ib 47 2 78 7 23 6 81 9 59 1 92 21 3 21 3 21 1 3B 1600 2200 800 2278 1500 233 542 942 735 1361 kg 3000 Ib 63 0 86 6 31 5 89 8 59 1 9 2 21 3 37 1 28 9 Recommended Air Flow Clearances for Complete Drive Verify that there is adequate clearance for air circulation around the drive enclosures A 15 cm 6 in minimum clearance is required wherever vents in the cabinet are located PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Frame 3A and 3B Installation 3 3 Figure 3 2 Frame 3A Input Filter Bay Power Wiring and Installation Dimensions Dimensions are in millimeters and inches
12. 1 800 62 6 3 25 31 5 Dimensions are in millimeters and inches T L3 L S L2 m R L1 up 1 F i 76 4 3 01 82 6 3 25 735 E 28 9 34 8 1 37 o 26 8 1 05 2256 88 8 4 7 Max 2200 86 6 is 44 5 1 75 014 3 1500 P i 0056 59 1 Lam P Typ 615 0 24 23 600 233 236 157 7 6 21 9 2 Approximate Weight of Frame 3B Input Filter Assembly 861 8 kg 1900 Ib PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 028 6 01 13 Frame 3A and 3B Installation 3 5 Figure 3 4 Frame 3A Converter Inverter Power Module Installation Dimensions 21 0 81 21 0 81 44 1 75 44 1 75 23 0 90 25 38 1 50 9079 lt i X E 014 00 56 51 2 00 014 00 56
13. oo oo Tel 1 I ST nid A aH M6 Power Module Bay Fan Door Mounted eo J ru 0 000000 DC TESTPOINT DC TESTPOINT 1 120 VAC 2 PRECHARGE COIL 3 120 VAC NEUTRAL 4 24 VDC 5 PRECHARGE F B 6 GATE ENABLE 7 IND OVERTEMP 9 9 9 cjsis s WIRE RANGE STRIP LENGTH 0 31 IN 8 MM 8 8 8 6 PE PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 3 34 Frame 3A and 3B Installation Synchronization Connections for Frame 3A Control Cassette P1 Terminal Block on Active Converter Control Cassette Coupled Power Modules Frame 3A combined Converter Inverter Power Modules are configured only as coupled
14. ald 5 9 9 w ep el ep ep el eye ry eH oO 6 oale Sl st alelo a a 2 2 2 OSS aae 2 22528 PE1PE2 Customer Connection Side TB1 When 4 is Not Present PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 2 20 Frame 2 Installation Synchronization Coupled Power Modules Connections Frame 2 combined Converter Inverter Power Modules are configured only as coupled power modules Coupling the Converter and Inverter is achieved by using two factory installed cables a control synchronization cable and an inverter to converter DPI communication cable The two cables are described in the next two subsections Control Synchronization Cable To enable synchronization between the Inverter control board and the Converter control board a factory installed control synchronization cable connects each board No user connection is required However the connection method is different for PowerFlex 700L drives with 700 Vector Control than for 700S Phase II Control The 700 Vector Control synchronization cable connection is shown in Figure 2 17 The 700 Phase II Control synchronizati
15. Contactors Motor Shield 7001 Fr2 Contactor K2 RA 100 d420ed11 p 1 an Contactor K1 RA 100 c60d10 1 876 80 W SMPS CT Part LEM HAL 600 S CT Part LEM HAL 600 S A07 7 J3 M M M M M M le QA OI OLE CT2 DC Test Point CT4 CT5 CT6 Each Cap C6 C11 9 000 DC Test Point T S R Cap Total 13 500 pF 4DC U V w Conv Invert Snubber 7 15K Snubber Te Te L L L 7 a gt Switch cs ce Swich a C5 n p onverter 0 4 UF 0 4 nverter Module El Conv 010 on inverter Module Snubber Snubber 5204 L _ a A Direct Liquid a 2 2 Direct Liquid a Cooled Power NTC 8 15K Cooled Power NTC Module Module 99 94 20000 i a GATE DRIVER PCB IGBT GATE DRIVER PCB CONVERTER NVERTER TB1 1b 4 4 Gate J12 Gate 7005 Ph II Drive LEM Drive Option From J7 J7 Gate Drive J12 Voltage Feedback PCB 19 LEM For Inv Corwv Drive PF 7005 Ph 1 Only This is a power Feed forthe Conv 4 POWER INTERFACE SMPS CONVERTER POWER i PCB J10 J11 Con INTERFACE PCB Also carries the Vector Option Jumper between 9 amp 10 J3 4 1 Inverter Gate Enable 7008 Ph II Option Voltage Feedback Board 5 L bee 22252 1 J6 J8 INVERTER POWER INTERFACE PCB o SMPS PCB Power Power
16. Ti Hi L2 L3 input Field Wiring Ref TIED 8 6A 690V 10A 600V GND lt TBI X1 221A 224A 1 226A H1 FU3 5 H2 3 H3 225A 227A H4 TG 5 1 228A H5 X2 2C CB1 2 T1 INPUT 50 60 Hz Main Breaker 239A WHT H1 H2 380 415VAC 1GND 1 238A YEL H1 H3 440 480VAC H1 H4 575 600VAC 202B H1 H5 690VAC 201B 1 V 201A A 600 FU7 IND1 202A Input 203A FU8 CA1 Indicator FU9 Filter Cap Assembly 1 RED 229J M4 WHT 2AL R3 2 HT 32 ea 1 RED 229K R2 7 WHT 2AM H1 d Ri 1 RED 2291 21 RED 7 A M2 WHT2AP m 2 HT 14 1 RED 229M TB3 1 UF M1 WHT2AR WHT E ITI 2 2AE 229B BLU 4 236A BLU 3 237A WHT 2 2AT 229N 010 RED 7 211A TB4 oR4A Precharge on4p Resistors 23 ohm 212A 235A Precharge Contactors 231A
17. b ee o ww POWER MODULE BAY PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P C 14 Frame 3A and 3B Schematics Frame 3B Active Converter Power Module Schematic 400 690V 3 Phase Converter IGBT Modules Option 1 Bottom 2 Lower Middle e m 14
18. 3 6 Frame 3A and 3B Installation Figure 3 5 Frame 3A Dual Inverter Power Module Installation Dimensions gt 21 0 81 21 0 81 76 2 98 44 1 75 44 1 75 7 44 1 75 23 0 90 4 25 a 38 1 50 Md 16 0 63 16 0 63 1 d 0 i 1 S T i i 014 00 56 51 2 00 014 00 56 38 1 50 44 1 75 Sr T DETAIL A DETAIL B DETAIL C Dimensions are in millimeters and inches I 255 10 05 368 14 50 57 2 24 14 175 6 89 39 1 56 55 2 16 97 3 82 P 57 2 24 51 1 99 E CE DC Pos See DETAIL DC ollo ani Neg fo ol Ws See 0 GRD 5 gt 37 1 46 See 2 77 i DETAIL A re E 1 E do UTi s 9 2 119 4 67 100 3 95 goat C 3 wre 555 362 14 25 119 4 67 86 3 39 H 2 8 5 5 9 9 1 WT3 55 3 4 119 4 67 72 2 83 1 899 1 z UTi e 9 119 467 100 3 95 nee 9 9 1 B w Bot VT2 e 9 8 119 4 67 86 3 39 ig x o ej WIT3 s 9 72 2 83 700 27 58 1326 52 20 T 396 15 59 AIRFLOW 24 0 94 15 0 60 265 10 44 m 567 22 32 51 1 99 39 1 56 402 15 82 175 6 89 BACK VIEW LEFT SIDE VIEW FRONT VIEW Approximate Weight Power Module 113 9 kg 251 Ib
19. 39A Total each Phase Through Caps 480V Three Phase A C Input ss doocLls TB1 1b 1 3 g He 4 Reactor 5 Reador TBi ib 2 kt Aux Sn ete Temp Temp ro 4 425 224 Switch Switch amp K2 5 2 A1 A R1 50K F4 xd n Fani g co MOV C 125A PUE az 29 1 2 1 2 ol 28 7 C1 e 293 t 5 8 g Input Filter Stirring Fans 3 Ki R2 50K w Q Ci 19 1 SE TB4 4a 8 apu BL F4 F6 are iar C1 Ferraz Shawmut A60X125 4 fuse rm em R3 50K E F 1 1 3 3 4 4 ns S 1 1 3 1 4 ue 9 6 TBT 1_ Temp Switch C1 125A 1 1 2 ta 1 2 1 Precharge Aux 4 24V 4 5 C4 TB1 1b 10 mE 7 Precharge Coil 2 gx 1 8 120V p TB1 1b 11 5 2 12V from Cooling Loop 51 Surge 2 Cooling Loop Return 28 Gato Enable Allen Bradley T1 200VA Bussmann Ei Ed FNQ R 2 600 E B Hot Red T SAR d 2 5A PhR 1 Blue Ph S 4 Red F2 2 183 7 White H TB1 1b 12 Voltage Feedback PCB 3 4A Pa F1 F2 are Bussmann FNQ R 34 Outto 6 External HIM N To Customer TB 12 24V Cooling Loop 5 Cooling Loop Return TBi Ib 6 24V Digin Gate Enable TBi Ib 8 TB2 TB2 1 PS PS PowerFlex 700L Frames 2 3A and 3B Liqui
20. SET LU 69 ist FU7 FU8 FU9 FU1 FU2 HIOJOIO OCIO H q 1 0 H1 H2 H3 H4 H5 123456GG 91011 TB1 TB2 eo aT EEE ok ok 0000000 oo DC TESTPOINT DC TESTPOINT 120 VAC 2 PRECHARGE COIL 3 120 VAC NEUTRAL 4 24 VDC 5 PRECHARGE F B 6 GATE ENABLE 7 IND OVERTEMP WIRE RANGE 24 10 AWG 0 2 4 STRIP LENGTH 0 31 IN 8 MM
21. Frame 3A and 3B Installation 3 31 Table 3 D Power Module Control Wiring Terminal Specifications Wire Size Range Recommended we os Item Name Description SD Tightening dia ips inal Maximum Minimum Torque 10 1909 ermina 400 480V Line Voltage Input filter AC power 211mm 2 1mm 4Nem 2 2 Fuses FU7 FU8 and FU9 4 AWG 14 AWG 35 Ibein 600 690V Line Voltage 21 1mm 2 1mm 4Nem 6mm not Fuses FU7 FU8 and FU9 4 AWG 14 AWG 35 Ibein 0 25 applicable Terminal Blocks TB2 Input filter control signals 3 3 mm 0 3 mm 1 5 Nem 13 mm not 12 AWG 22 AWG 13 0 51 in applicable Active Converter Cassette Active Converter AC power and 3 3mm 0 3mm 0 8 8mm not Terminal Blocks P1 and P2 control wiring 12 AWG 22 AWG 7 Ibein 0 31 in applicable SHLD Terminal Terminating point for control 2 1 mm 0 3 mm 1 4Nem 10 mm not wiring shields on Power Module 14 AWG 22 AWG 12 Ibein 0 39 in applicable Terminal Blocks TB5 and Power Module control wiring 4 0 mm 0 2 mm 1 4 Nem 8 mm not TB6 10 AWG 24 AWG 12 Ibein 0 31 in applicable Fan M6 Power Module Bay cooling fan 4 0 mm 0 3 mm 0 8 Nem 8 mm not 10 AWG 22 AWG 7 Ibein 0 31 in applicable 1 Maximum minimum sizes that the terminals will accept these are not recommendations 2 For 400 480V application
22. M5 Power Module Bay Fan Door Mounted PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Frame 3A and 3B Installation 3 33 Figure 3 30 Frame 3B Complete Drive Control Wiring Terminal Locations 11 nm TET TELE Sle FU8 FU9 FUS FU1 lololelololololololo 4 4 HIololololoH oloooooJobooislr xeu ose is Hi Ho H3 H4 H5 123456GG 91011 TB1 TB2
23. et Control Cassette e i t Eu Control Synchronization Cable Factory Installed J9 Header on Active Converter Control Cassette o Inverter to Converter DPI Communication Cable To enable the Inverter and Converter section of the Frame 3A Power Module to communicate with each other a factory installed DPI communication cable is used No user connection is required Coupled or Stand Alone Inverter Power Modules Frame 3B Inverter Power Modules may be configured in two ways One way is an Inverter Power Module coupled with a Converter Power Module The coupling is achieved by using two cables a control synchronization cable and an inverter to converter DPI connection cable The other way is a stand alone Inverter Power Module In this case synchronization and DPI connection cables are not needed to connect the Inverter Power Module to the Converter Power Module The two cables for coupling are described in the next two subsections PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 3 36 Frame 3A and 3B Installation Active Converter Control Synchronization Cable To enable synchronization between the Inverter control board and the Converter control board you must connect a synch
24. 480V Classes IGBT Interface PCB IGBT Interface PCB A DCB cc Ji J2 J3 J4 Ji J2 J3 J4 us ae 2 Harness C 1 To Power ail Supply PCB 1 T Je aren 0 Shield Bus 5 1 a a ee M 9 W Gate V Gate U Gate NTC J6 J5 J4 5 Inverter Voltage Feedback PCB 5 Rating Plug PF 700S Ph II Only pE o PCB Option P3 P2 J7 Current J5 Feedback 16 Pin A A ia Board to Board J9 Jn 28 Pin 16 n ia Board to Board Board to Board J3 Jumper J3 9 10 if option Jumper J3 9 10 always Addressable Power PCB J8 not used See Note 3 used See Note 3 77 64 40 Pin Shielded Cable 20 Pin Board to Board Top Control Cassette Motor Ground C 7 eee 41 J5 8 Encoder Option J7 P1 PF 700S Ph II PF 700 Vector Only J2 PF 700 Vector Main Control Add l Options PCB Option 7005 Ph II Only See Catalog String J9 SOC Signal PF 7008 Ph Il P6 PF 7005 Ph Il Only SOC Signal PF 700 Vector 3 TB2 700 Vector Only SOC
25. AD Input Terminals 59 Lifting Feet o i Skid The PowerFlex700L Frame 2 drive is a single integrated assembly consisting of a filter section and a power section The filter section provides the mounting feet and represents greater than 50 of the approximate 186 kg 410 Ib total weight Follow these mounting requirement guidelines 1 Mount the Frame 2 drive into an enclosure that is designed according to Electrical Equipment Pollution Degree 2 requirements 2 Size and fasten any enclosure mounting panel appropriately to accommodate for the weight of the drive 3 The Frame 2 drive is designed to use eight M8 x 1 25 fasteners in mounting slots shown in Detail A and Detail B of Figure 2 1 4 The M8 x 1 25 fasteners must be class 5 8 or greater 5 Use a lock washer or similar mechanism to prevent the fasteners from loosening after mounting 6 All M8 x 1 25 fastener threads must engage a steel panel with 6 to 7 full threads or a permanent backing nut such as a weld nut or a self clinching nut with 4 full threads 7 Tighten the M8 x 1 25 fasteners to 11 3 2 8 Nem 100 25 Ibein unless the lock washer mechanism requires a different torque If this is the case the holding force must be equivalent PEMisa registered trademark of PennEngineering PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM00
26. P 1 PowerFlex 7005 Phase II Control Information optional P 1 HIM Human Interface Module P 2 PowerFlex 7 Class Network Communication Adapter Information P 2 PowerFlex 700L Service P 2 Additional pne PUN PEST P 2 Manual 1 4 1 P 3 General Precautions fe eta ua denm Ea Ro Ra hed Ra ROO REUS a P 4 Catalog Number Explanation P 5 Complete Drive Data Nameplate P 7 Frame 2 Drives rU Ee armes de dete hed acta le edere P 7 Frames 3A and 3B Drives mise oda ex Ra ts Rea tus re es P 8 General Installation Information Enclosure Ratings nnb otn domu d tede Pets 1 1 AC Supply Source Considerations 1 1 Unbalanced Ungrounded or Resistive Grounded Distribution Systems 1 2 Input Power Conditioning 1 2 General Grounding Requirements 1 2 Wiring Requirements for the 1 3 Input Line Branch Circuit Protectio
27. Description Using a 15 mm wrench remove the hardware which secures the drive to the pallet Lift the drive off the pallet Place the drive on proper blocks on a hard level surface The blocks should be approximately 10 cm 4 inches high o ooe Using a 17 mm wrench remove the hardware which secures the pallet mounting brackets to the drive and remove the brackets Lifting the Input Filter Bay Figure 3 10 Frame 3 Input Filter Bay Lifting Instructions 4 4 l Vertical Lift Only PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Frame 3A and 3B Installation 3 11 Lifting the Power Module Figure 3 11 Frame 3 Power Module Lifting Instructions gt DC Bus Bar d o 0 iio ii Ex o oro 5 pd Ground H Bus Bar 2 2 Input and sm Output m Bus Bar 2 z 8 Zs Frame 3B Inverter bo of Power Module shown n ATTENTION Risk of equipment damage exists Do not use A input output ground or DC bus bars for lifting or handling Mechanically support conductors to minimize mechanical load on the inpu
28. 4 7 Frame or Complete Drive 4 8 Drive Coolant 1 4 10 Recommended 8 4 10 Corrosion T hibitor Ba bs Rc a bere ties E P dus 4 10 Bioeide m Ive eR EL RM ee eg bod 4 11 Drive Cooling Loop 4 11 PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P iv Table of Contents Chapter 5 Chapter 6 Appendix A Appendix B Appendix C Index Programming and Parameters Affected 700 Vector Control 5 1 Utility File Roo ERO ceni 5 1 Communication File 5 3 Affected 7005 Phase II Control Parameters 5 5 Utility File ERR E UR ae eet es 5 5 Troubleshooting Faults atid Alarms ce vr vg SUE Upper Upper ERE EVE aay URS 6 1 Drive Status vill he eee ele ee eos 6 1 Frame 2 Drive LED Indicators 6 1 Accessing Status Indicators of Powered Frame 3A and 3B Complete Drives 6 2 HIM Indication i dal oh oP eee hh A eg a bala
29. Active Converter Power Module Inverter Power Module Frame 3A and 3B Installation 3 37 Figure 3 34 Frame 3B 7005 Phase Control Synchronization Cable Connection P6 Header for Control Synchronization Cable Connection Active Converter Control Cassette 7005 Phase 25 Control Cassette vA J9 Header for Control Synchronization Cable Connection OL DPI Connections for Frame 3A and 3B Drives aM Control Synchronization Cable Factory Provided Active Converter Power Module Inverter Power Module Inverter to Converter DPI Communication Cable To enable the Frame 3B Inverter and Converter Power Modules to communicate with each other you must connect one DPI port on the bottom of the Converter to a DPI port on the bottom of the Inverter with a DPI communication cable see Figure 3 36 Drive Connection Points The PowerFlex 700L provides a number of cable connection points as shown in Figure 3 35 and Figure 3 36 If an additional external HIM is required for the application the HIM can be connected to the DPI port on the bottom of the Power Module Only one additional external HIM device may be connected Th
30. PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P File COMMUNICATION Comm Control Group Masks amp Owners No 274 276 277 278 279 280 281 282 283 284 285 288 289 290 Programming and Parameters 5 8 Communication File For the following Communication file parameters Bit 6 is available and is set when DPI port 6 is indicated Parameter Name amp Description Values DPI Port Sel Default 1 DPI Port 1 Selects which DPI port reference value will appear in DPI Port Value Options 1 6 DPI Port 1 6 Logic Mask Determines which ports can control the drive when Write Mask Act bit 15 is set to 1 If the bit for a port is set to 0 the port will have no control functions except for stop 4 3 2 1 Bt Definition Por Por Por Por 1 Control Permitted Default 0 Control Masked w DP DP Bit x Reserved Start Mask See Logic Mask Controls which adapters can issue start commands Jog Mask See Logic Mask Controls which adapters can issue jog commands Direction Mask See Logic Mask Controls which adapters can issue forward reverse commands Reference Mask See Logic Mask Controls which adapters can select an alternate reference Speed Ref A B Sel
31. Teta Tp 120v 81 1 1 5 J2 al TBi ia 6 1 from Cooling Loop St Surge TBi ia 7 2 Cooling Loop Return Suppressor TEi 1a 8 2 22 000 100 5 280 Allen Bradley T1 200VA Bussmann 5907 FNQ R 2 El ie E3 Hot Red 34 115V 2 5A P3 Ph R 1 BI F2 4 7 7 7 PhS 4 Red Ph T 7 White 3 4A TB1 1b 12 Voltage Feedback PCB F1 F2 are FTT Bussmann FNQ R 34 Out to External HIM To Customer TB 12 424V Cooling Loop iib 2 Cooling Loop Return TBi Ib 7 24V Digln TBi I 8 Gate Enable PS PS PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Frame 2 Schematics B 5 Three Phase A C Output
32. 1 2 General Installation Information The kVA of all PowerFlex 700L drives on the distribution system and the system impedance of upstream transformers should be taken into account damage caused by improper circuit breaker selection use only the ATTENTION To guard against personal injury and or equipment recommended circuit breakers specified in Table 1 A Unbalanced Ungrounded or Resistive Grounded Distribution Systems If phase to ground voltage will exceed 12596 of normal or the supply system is ungrounded see Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INOOI for more information and 3B drives contain protective MOVs and a common mode capacitor that are referenced to ground The protective MOVs and common mode capacitor in Frame 3A and 3B drives are mounted in the Input Filter Bay These devices must be disconnected if the drive is installed on a resistive grounded distribution system or an ungrounded distribution system ATTENTION PowerFlex 700L Liquid Cooled Frame 2 3A See Ungrounded or Resistive Drive Frame Size Grounded Installations on 2 Page 2 11 3A or 3B Page 3 22 Input Power Conditioning Certain events on the power system supplying a drive can cause component damage or shortened product life These events include the following e The power system has power factor correction capacitors switched in and out of the system either by the us
33. 15 5 5178 CC lt amp O lt Default 0 0 000 0000 O 0 0 0000000000 000 00 0 Bit 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 1211 109 8 7 6 5 4 83 2 1 0 Indicates the occurrence of exception events that have been configured as fault conditions for the PowerFlex 700L Liquid Cooled drive 0 False 1 True 334 420 Programming and Parameters 5 7 Name Description 700L AlarmStatus Indicates the occurrence of exception events that have been configured as alarm conditions for the PowerFlex 700L Liquid Cooled drive it 0 NonCnfgFault Not configured as alarm it 1 NonCnfgFault Not configured as alarm NonCnfgFault Not configured as alarm NonCnfgFault Not configured as alarm NonCnfgFault Not configured as alarm NonCnfgFault Not configured as alarm NonCnfgFault Not configured as alarm NonCnfgFault Not configured as alarm NonCnfgFault Not configured as alarm Not configured as alarm Values NonCnfgFault it 10 NonCnfgFault it 11 NonCnfgFault it 12 Cnv Alarm it 13 NonCnfgFault it 14 Cnv NotLogin it 15 NonCnfgFault it 16 NonCnfgFault it 17 NonCnfgFault it 18 NonCnfgFault it 19 NonCnfgFault it 20 NonCnfgFault it 21 NonCnfgFault it 22 NonCnfgFault it 23 NonCnfgFault it 24 NonCnfgFault it 25 NonCnfgFault it 26 NonCnfgFault it 27 NonCnfgFault it 28 NonCnfgFault
34. Power Module and Packaging 145 6 kg 321 Ib PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Frame 3A and 3B Installation 3 7 Figure 3 6 Frame 3B Power Module Installation Dimensions L 21 0 81 21 0 81 76 3 00 44 1 75 44 1 75 44 1 75 3 0 90 25 1 00 37 144 29 1 12 16 0 62 16 0 62 md l e m lp 44 1 75 1 PES 014 00 56 51 2 00 T 57 2 25 014 00 56 DETAIL A DETAIL B DETAIL C Dimensions are in millimeters and inches 368 14 50 gt 255 10 05 24 tel a 175 6 89 Lt 550946 57 2 24 NEN 51 1 99 39 1 56 97 3 82 57 2 24 1 99 1 56 241 E gt See DETAILC fi 12 0 45 DC Neg Els OY GRD lod 5 ae T P n See _ 275 10 83 37 146 5 DETAIL A B o DIESE T 5 of A 1 231 9 09 104 4 08 e __ S L2 DETAIL B 1 1326 5220 Ef 555 d 2 1200 47 25 2
35. SAE dash size e 1 1 16 12 UN UNF 2B external thread size The mating connection is shown in Figure 4 7 To make the mating coolant connection follow these steps 1 Assemble the mating version of the fitting with swivel nut to each fluid fitting and tighten to a wrench resistance of approximately 3 4 Nem 30 Ibein 2 Using a backup wrench on the Power Module fitting tighten the swivel nut fitting by either of the following two methods Hex flats from wrench resistance method recommended one and one quarter 1 4 hex flat from wrench resistance Torque method 69 77 Nem 51 57 Ibeft Figure 4 7 Power Module Mating Coolant Connection Wrench Flats 37 Flare Fitting f Backup Wrench use to prevent twisting Swivel Nut during swivel nut tightening PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 4 8 Cooling Loop Installation Frame 3A or 3B Complete Drive For locations of the coolant inlet and outlet connections on PowerFlex 700L Frame 3A Complete Drives see Figure 3 18 front and side views For locations on Frame 3B Complete Drives see Figure 3 21 front and side views The rated working pressure of the Frame 3A and 3B Complete Drive is 6 89 bar 100 psi Size coolant supply and return lines for 76 LPM 20 gpm 6 89 bar 100 psi service with a maximum operating temperature of 40 C 105 F The required operating flow rate is
36. 303 7 Resistor Communication I F PCB C 2 7 R 7 J8 COMM Cassette Active Converter HIM Control PCB Option Option P1 Y 2 J3 PF 700 Vector Only RED Ed N P2 PF 700S Phase Only 2 Wir 1 320 Aux Out NO 13 Aux Out COM Main Control PCB WHT 5 RED 311 Safety HW EN ple LAU In jg J2 PF 700 Vector Only 7 GRN Factory Installed Jumper Le P1 PF 700S Phase II Only 18 40 Pin Ribbon SOC Signal 0 40 Pin Ribbon 9 PF 700 Vector A 10 J8 Only J8 11 Addressable Addressable Power PCB SOC Signal Power PCB TB2 PF 7008 Ph II Only TB5 3 15 120 VAC Line Replaces Factory Installed 310 Precharge Coil Jumper on TB6 4 and TB6 6 ETC 120 VAC Neutral 5685 24VDC 24VDC Stop Circuit 5 Precharge Feedback Gate Enable Gate Enable il meee lee Sut 22 BLU 316 Inductor Overtemp Factory Installed Jumper Factory Installed Jumper E EM External m 3 5 T2 T4 m T1 T6 eo 777 te 1 2 IGBT Converter Power Module IGBT Inverter Power Module GRD 1 For additional details see Power Module schematic POWER MODULE BAY PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P C 12 Frame 3A and 3B Schematics Frame 3B Regenerative Drive Wiring Diagram 600 690V 3 Phase
37. BD 40 Pin 34 Pin Ribbon Cable Shielded Cable Factory Installed Gate Kill Jumper L1 P241 20 Pin Board to Board i Bottom x7 Control Cassette I 1 L2 P2 4 41 Voltage Feedback 1 9 1 5 P2 7 7 8 P2 Resistor PCB Option I 7 Shunt Trip Out P1 9 SOC IN P1 7 Active Converter 1 SOC IN 1 8 5 Control PCB Option Shunt Trip Return P1 10 8 l lt lt lt SOC Signal PF700 Vector 8 P1 Control 1 5 DPI and Signal Factory Installed Gate 7B 15 J2 J4 Kill Jumper P1 13 14 Flange Mount 8 Pin L Female Mini DIN External HM Option Shielded Cable Grounded Both Ends 1 0 and Network Power and Signal and Network Publication 20L UM001E EN P For 600V and 690V Classes DC Bus Harness To Power Supply PCB _ J3 Inverter IGBT Modules Option 3 Upper Middle CT4 Frame 3A and 3B Schematics Three Phase A C Output Motor Shield For 400V and
38. Control Cassette optional Figure 3 16 shows the location and removal of the Inverter Power Module s optional PowerFlex 700S Phase II Control cassette to access its terminal blocks for control wiring See the PowerFlex 700S High Performance AC Drive Phase II Control User Manual publication 20D UM006 for control wiring details Figure 3 16 Removing the Optional PowerFlex 700S Phase Il Control Cassette TB1 Terminals TB2 Terminals Communications Adapter Option PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 3 16 Frame 3A and 3B Installation Verifying the Drive s Watts Loss Rating Installing the Vented Top Cover Determining Wire Routing for Control Ground Drive Input and Motor Output When mounting the drive inside of an enclosure determine the watts loss rating of the drive from Table A E on page A 6 This table lists the typical full load power loss watts value at 4 kHz rated carrier frequency Make sure that the enclosure is adequately ventilated with 0 40 C 32 105 F ambient air based on the drive s watts loss rating Important Install the vented top cover for PowerFlex 700L Frame 3A and 3B complete drives before routing input wiring See the vented top cover installation instructions publication 20L INOO2 for more information All wiring should be installed in conformance with the applicable local national and international codes f
39. PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Anixter 7VFD xxxx or equivalent aluminum armor e Black sunlight resistant PVC jacket overall e Three copper grounds CE Conformity General Installation Information 1 7 Cable Trays and Conduit If cable trays or large conduits are to be used see the guidelines in Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INOO1 induced voltages unused wires in the conduit must be grounded at both ends For the same reason if a drive sharing a conduit is being serviced or installed all drives using this conduit should be disabled This helps to minimize the possible shock hazard from cross coupled motor leads ATTENTION To avoid a possible shock hazard caused by Compliance with the Low Voltage LV Directive and Electromagnetic Compatibility Directive EMC has been demonstrated using harmonized European Norm EN standards published in the Official Journal of the European Communities PowerFlex 700L Liquid Cooled AC drives comply with the EN standards listed below when installed according to this PowerFlex 700L Liquid Cooled AC Drive User Manual PowerFlex 700 Active Converter User Manual PowerFlex 70 700 Reference Manual and depending on the equipped drive control option either the PowerFlex 700 Series B User Manual or PowerFlex 700S Phase II Control User Manual CE
40. aaah das 3 16 3B Dives ede bre ben Re o orn Sta 3 17 Grounding the Power 1 3 22 Ungrounded or Resistive Grounded 3 22 Disconnecting the Input Filter Common Mode 3 22 Disconnecting the MOV from Ground 3 22 Installing Input Power 3 23 Installing Transformers and Reactors Not 3 23 Selecting and Verifying Control Transformer Voltage 3 23 Installing an External Separate Input 3 25 Installing Power Wiring from Input Filter Bay to the Power Module 3 25 Installing Output Power Wiring 1 3 29 Installing Mechanical Motor Overload Protection Optional 3 29 Installing Output Wiring from the Drive Output Terminals to the Motor 3 29 Installing Control Wiring from the Input Filter Bay to the Power Module Bay 3 30 Frame 3A Drives 2 Pea Seba ry end terris 3 30 Frame 3B Drives v e soa eg EU IRE ea Aa IAM 3 30 Synchronization Connections for Frame 3 3 34 Coupled Power 3 34 Contr
41. 38 DeviceNet Twisted Pair Must operate at 2 KHZ PWM only and only as a stand alone inverter module in position 13 c4 ND Rating t 690V 60 Hz Input Code Amps Hp KW Frame 380 380 475 355 3A 705 705 881 657 3B 1 0 1050 1310 980 3 Must operate at 2 KHZ PWM only and only as a stand alone inverter module in position 13 lt gt For 7005 Phase Control with DriveLogix5730 comm slot option selections are mutually exclusive For two communication adapters DPI and DriveLogix select the DriveLogix comm slot option and order the DPI user installed kit catalog number separately 700 Vector Control uses DPI comm slot options only DriveLogix comm slot options require 700S Phase II Control with DriveLogix5730 PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P P 6 Overview Position 1 3 4 5 7 8 9 10 11 12 13 14 15 16 18 20L E 800 A 0 E N N A N 1 0 W A a b g h i J k l m n k l m Control Option Feedback Additional 700S Configuration Logic Synch Control Embedded Code Control Cassette Expansion Link Code Option Type Code Logix Option Comm 1 PNE Base N A N A 0 All None None 1 700VC Encoder 5V 12V E Phase Control No 2 N A N A A 7005 Ph Resolver 9 Phase II Control No B 7005 Ph Hi
42. NFE 50 1 50 50 premix of ethylene glycol and distilled water contact htm Koolant Koolers Dimplex Thermal K Kool E ethylene glycol available premixed with distilled water Solutions http www koolantkoolers com index php nic contact e Propylene glycol also available Dow Chemical Dowtherm SR 1 02 ethylene glycol http www dow com Dowtrost 2 propylene glycol Dowtherm and Dowfrost are registered trademarks of the Dow Chemical Company 1 Available in 5 gallon pails Not premixed with distilled water and may not be available in 5 gallon quantities Non premixed coolants require a coolant to water mix ratio of 50 by volume Important Since coolant performance slowly degrades over time we recommend replacing the drive loop coolant every two years and or whenever the loop is drained for servicing Corrosion Inhibitor If an approved coolant is not used the drive coolant must consist of clean water with a corrosion inhibitor An approved corrosion inhibitor is Chemtool Inc www chemtool com part number Watertool 4435 C The recommended concentration of the inhibitor is 8 10 by volume Deionized water is prohibited Use distilled water or water with less than 50 ppm concentrations of these chemical compounds e Sulfate and chloride e Hard water ions such as Mg and Ca inhibited and silicate free Use of common silicate containing automotive type ethylene glycol sol
43. Resistor PCB Frame 3A and 3B Schematics C 5 FUSE TABLE INPUT FILTER BAY Ref Fuse Description Supplier and P N FU1 Euro IEC gl gG 6A 690V Ferraz Shawmut 18023 G FU2 Euro IEC gl gG 6A 690V Ferraz Shawmut 18023 G FU3 Class CC 10A 600V Ferraz Shawmut ATQR10 FU4 Style QS 150A 700V Ferraz Shawmut A70QS150 4 FU5 Style QS 150A 700V Ferraz Shawmut A70QS150 4 FU6 Style QS 150A 700V Ferraz Shawmut A70QS150 4 FU7 Euro IEC gl gG 1A 690V Ferraz Shawmut 17011 G FU8 Euro IEC gl gG 1A 690V Ferraz Shawmut 17011 G FU9 Euro IEC gl gG 1A 690V Ferraz Shawmut 17011 G FU10 Euro IEC gl gG 20A 690V Ferraz Shawmut 17037 G FU11 Euro IEC gl gG 20A 690V Ferraz Shawmut 17037 G FU12 Euro IEC gl gG 20A 690V Ferraz Shawmut 17037 G DPI Signal eene 7 Communication I F PCB Door Mounted HIM Option J8 Active Converter Control PCB J4 P1 SOC In 30 Pin Ribbon 7 A Cassette HIM Option SOC In Aux Out NO N 317 PE M6 300 Power Module Bay Door 301 302 303 m RED 42 43 WHT 320 WHT 5 RED 311 6 RED l 77 GRN 8 9 10 11 TB2 312 313 310 BLU_ 314 BLU_ 315 BLU_ 316 Aux_Out_COM Safety HW EN Aux In 24
44. Write Mask Act Read Only Status of write access for DPI ports When bit 15 is set network security is controlling the write mask instead of Write Mask Cfg 1 Write Permitted 0 Read Only x Reserved Default Bit a DP DP m DP x DP e DP 4 3 2 Bit Defintion 8 1 Write Permitted DP m DP Default 0 Read Only Bit x Reserved Logic Mask Act Read Only Indicates status of the logic mask for DPI ports When bit 15 is set network security is controlling the logic mask instead of Logic Mask 4 3 2 1 Bit 5 5 5 Definition 3 jeje 1 Control Permitted 0 Control Masked x Reserved Default Bit DP DP DP PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Programming and Parameters 5 5 Affected 700S Phase Il When a PowerFlex 700L Liquid Cooled drive is present the following Control Parameters 700S Phase II Control functions are affected 332 e Supports DPI communication ports 1 through 6 Supports DPI Type III communication with an active converter e Supports the power structure fault latch and
45. kW ND 20LF380 475 355 350 260 20LF705 3B 4 881 657 650 485 520 780 1060 201 1 0 3B 2 1315 980 965 720 770 1155 1575 1 Frame and 3B ratings are based on 40 C ambient and 40 C coolant Must operate at only 2 kHz PWM and only as a stand alone inverter module K in catalog string position 13 Watts Loss Frame Size 3A Table A E Watts Loss Rated Load Speed and PWM Carrier Frequency Watts Loss Voltage Aa Filter Section Power Section Complete Drive Into Air Into Air Into Liquid Total Total Air Total Liquid 400V 4 kHz Not Applicable 1500 7900 480V 4 kHz Not Applicable 1500 7900 400V 4kHz 4000 1000 10 500 11 500 5000 10 500 480V 4kHz 4000 1000 11 500 12 500 5000 11 500 600V 4kHz 4000 1200 10 500 11 700 5200 10 500 690V 4kHz 4000 1200 12 000 13 200 5200 12 000 400V 4kHz 7800 2000 21 000 23 000 9800 21 000 480V 4kHz 7800 2000 23 000 25 000 9800 23 000 600V 4kHz 7800 2400 21 000 23 400 10 200 21 000 690V 4kHz 7800 2400 24 000 26 400 10 200 24 000 Frame 3B power section consists of two power modules Each module dissipates half 12 of the watts shown in this table Fuse and Circuit Breaker Ratings The tables on the following pages provide recommended AC line input fuse and circuit breaker information See below for UL and IEC requirements Sizes lis
46. or Preset Speed 1 7 Accel Mask See Logic Mask Controls which adapters can select Accel Time 1 2 Decel Mask See Logic Mask Controls which adapters can select Decel Time 1 2 Fault Clr Mask See Logic Mask Controls which adapters can clear a fault MOP Mask See Logic Mask Controls which adapters can issue MOP commands to the drive Local Mask See Logic Mask Controls which adapters are allowed to take exclusive control of drive logic commands except stop Exclusive local control can only be taken while the drive is stopped Stop Owner Read Only Adapters that are presently issuing a valid stop command 2 1 ele le le le Bit o6 Definition le le CIS IS Default x x x x 1 1 ERO Command Bit 15 14 13 12 2 1 x Reserved Start Owner See Stop Owner Adapters that are presently issuing a valid start command Jog Owner See Stop Owner Adapters that are presently issuing a valid jog command PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 5 4 Programming and Parameters a 2 8 No Parameter Name amp Description Values 291 Direction Owner See Stop Owner Adapter that presently has exclusive control of direction changes 292 Reference Owner See Stop Owner Adapter that has the exclusive control of the command frequency source selection 293 Ac
47. 3 M manual conventions P 3 Masks amp Owners Parameter Group 700 Vector Control 5 3 MOP Mask parameter 700 Vector Control 5 3 MOP Owner parameter 700 Vector Control 5 4 motor lead lengths Frame 2 2 17 A 2 Frames 3A and 3B 3 29 A 2 overload protection installing Frame 2 2 16 Frames 3A and 3B 3 29 N network communication adapter information reference P 2 0 output contactors start stop 1 9 power wiring installing Frame 2 2 17 Frames 3A and 3B 3 29 PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P P Parameters 700 Vector Control Accel Mask 5 3 Accel Owner 5 4 Alarm 1 Fault 5 2 Alarm Config 1 5 2 Decel Mask 5 3 Decel Owner 5 4 Direction Mask 5 3 Direction Owner 5 4 DPI Port Sel 5 3 Drive Alarm 1 5 1 Fault Clr Mask 5 3 Fault Clr Owner 5 4 Jog Mask 5 3 Jog Owner 5 3 Local Mask 5 3 Local Owner 5 4 Logic Mask 5 3 Logic Mask Act 5 4 MOP Mask 5 3 MOP Owner 5 4 Port Mask Act 5 4 Reference Mask 5 3 Reference Owner 5 4 Start Mask 5 3 Start Owner 5 3 Stop Owner 5 3 Write Mask Act 5 4 Write Mask Cfg 5 4 7005 Phase Control 700L AlarmStatus 5 7 700L EventStatus 5 5 700L FaultStatus 5 6 PwrStrct Mode 5 7 Port Mask Act parameter 700 Vector Control 5 4 power cables wiring general information 1 4 conditioning input 1 2 terminal block wire sizes Frame 2 2 15 Frames 3A and 3B 3 25 watts l
48. 3 Cut the lug off the disconnected ground wire and apply a wire nut to its end 4 Tie wrap the disconnected ground wire to keep it away from any electrical connections For more information on ungrounded distribution systems see Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INOOI Note Removing the Common Mode capacitor and input MOVs makes the drive more vulnerable to high voltage line spikes Figure 3 22 Removing Common Mode Capacitor and MOV MOV location for drives manufactured before May 2008 1 uF Common Mode Capacitor drives manufactured after May 2008 have this device mounted on the back of the panel oue Capacitor Lug Screw 0 M6 x 16 mm Lg 2 n 10 mm P 2 5 1 45 bein Capacitor Receptacle Faston This section describes incoming line components and how to install them Installing Transformers and Reactors Not Recommended Frame 3A and 3B drives may be used on distribution systems with 200 000 amps or less symmetrical fault curr
49. 5 40 Pin MCB Cable 1 MOV s must be installed in the input filter section of the drive J1 2 Corner grounding is A Permitted for 400V 480V and 600V Classes B Not permitted for 690V Class 3 Jumper J3 9 10 is provided with Addressable Power PCB 4 Product software supports only one external Do not connect Swi external if one is also connected to the Inverter Power Module A splitter box is required for multiple external HIM devices Se 5 DPI Cable and SW1 Options A Use with Active Converter Power Module Catalog String position 13 mE B Use with Active Converter Power Module Stand Alone Catalog String position 13 P See DETAIL A swt DPI Peripheral OFF See 5 A ON DPI Master ON See Note 5 B DETAIL 15 PowerFlex 7001 Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P C 16 Frame 3A and 3B Schematics Frame 3B Inverter Power Module Schematic 400 690V 3 Phase Inverter IGBT Modules Option
50. 551150 Dimensions are in millimeters and inches DETAIL A DETAIL B 175 6 89 39 1 56 368 14 50 EI I 255 10 05 51 1 99 12 0 45 wc 5 3 es i gu D 4 GRD 1 T 37 1 46 1227 48 30 5 9 97 924 U T1 o o Kr 119 4 67 100 3 95 We 2 1 V T2 9 7 a 119 4 67 86 3 39 gt BE See _ wis 5 5 3 DETAIL B 119 4 67 72 2 83 iN gt ET d R L1 655 1200 47 25 119 4 67 100 3 95 F Tum a 82 s s 8 119 4 67 86 3 39 k 8 NNI eT e 9 5 72 2 83 396 15 59 3 1 155 4 4 4 i F EA AIRFLOW 24 0 94 15 0 60 265 10 44 I 567 22 32 51 1 99 39 1 56 402 15 82 175 6 89 BACK VIEW LEFT SIDE VIEW FRONT VIEW Approximate Weight Power Module Power Module and Packaging 112 kg 247 6 144 kg 317 Ib PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P
51. 62 Nem 550 Ibein M12 O lt 512 2 Terminals DC DC Inverter Power Module Frame 3B only Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt to avoid damage to the terminal These connections are bus bar type terminations and require the use of lug connectors Use only to verify that DC bus capacitors are discharged before servicing the Power Module No other external use is permitted Size DC power conductors for current carrying capacity as follows 400 480V 1000 Amps 600 690V 800 Amps Figure 3 25 Frame 3A Converter Inverter Power Module Terminal Locations PowerFlex 7001 Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P DC TESTPOINT DC TESTPOINT Frame 3A and 3B Installation 3 27 Figure 3 26 Frame 3A Dual Inverter Power Module Terminal Locations U T1 Top Inverter 604 vm UTI DC TESTPOINT Bottom Inverter V T2 DC TESTPOINT WT3 PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 3 28 Frame 3A and 3B Installation Figure 3 27 Frame 3B Active Converter Po
52. 700L Cnv Faulted Time Since Fault 00000 00 01 For a complete listing of Converter faults descriptions and actions see the PowerFlex 700L Active Converter User Manual publication PFLEX UMO002 PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Troubleshooting 6 5 700 Vector Control Fault Descriptions Table 6 B 700 Vector Control Fault Types Descriptions and Actions Fault No Type Description Action Port 6 Adapter F76 Communication adapter on DPI port 6 reported Check communication cable and check adapter fault queue a fault for information about the fault Port 6 DPI Loss F86 DPI Communications to port 6 was lost If adapter was not intentionally disconnected check wiring Replace wiring port expander or Main Control Board as needed Check HIM connection 700L Dsat U F170 Phase U Dsat fault on 700L power structure Contact Technical Support 700L Dsat V F171 Phase V Dsat fault on 700L power structure Contact Technical Support 700L Dsat W F172 Phase W fault on 700L power structure Contact Technical Support 700L OvrCurnt F173 Over current on 700L power structure Check programming Check for cause of excessive current 700L OvrVolt F174 Over voltage on 700L power structure Check programming Check for cause of excessive voltage 700L Asym Vdc F175 Asymmetrical voltage on the 700L power Verify load balance resistors structure dc link 700L
53. Compact I O Connection Up to 30 modules Cable 20D DL2 CL3 or 20D DL2 CR3 Derating Guidelines Altitude Above 1000 m 3280 ft derate the output current by 1 for every 100 additional meters 328 additional feet This is applicable to filters and power modules PowerFlex 700L 600 690V drives cannot be used in altitudes above 2000 m 6562 ft due to voltage spacing requirements Ambient Frame 2 drives have a maximum ambient of 50 C 122 F Frame 3A and 3B drives have a maximum ambient of 40 C 104 F PowerFlex 700L drives cannot be derated to operate at higher temperatures PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Supplemental Drive Information A 5 Carrier Frequency For Frame 2 drives see the carrier frequency derating table below PowerFlex 700L Frame 3A and 3B drives cannot be run above 4 kHz 360 293 Amps Output 80 Amps 0 2 4 6 8 Carrier Frequency kHz Horsepower Current The following tables provide normal duty and heavy duty drive ratings Ratings including continuous 1 minute and 3 second Table A A 400V AC Ratings AC Input AC Output Output Power Output Current with 400V AC Induction Motor Cont 150 200 1min 3secs Drive Catalog Number HP kW Frame ND 20LC360 268 200 200 150 20LC650 4 500 370 365 270 475 715 975 20LC1K2 3B 4 960 715 700 525 915 1375
54. EPOR 6 3 Manually Clearing 8 2 6 4 Converter Faults mees a dee netic eee UR ARUP ORL E E E 6 4 700 Vector Control Fault Descriptions 6 5 7005 Phase II Control Fault 6 6 Clearing Alarms hacen Sh ee EL ied be E ea 6 6 Alarm Descriptions only 7005 Phase II 6 7 Replacement of Door Filter of the Input Filter Cabinet Frames and 3B 6 7 Supplemental Drive Information 8 2 nha ERI PAR ee nas ered ee 1 M 1 Derating 1 4 Al tude zc eb pepe e eA del RT ad A 4 Ambient ee ete E Ri pets A 4 Carnet Frequency 0 5 sgt tated eed baec A 5 Horsepower Current A 5 Watts LOSS ng Wee eee Wet de ette ES A 6 Fuse and Circuit Breaker Ratings A 6 FUSING 1 HIE A 6 Circuit Breakers 2E wel eee ea ere goed A 7 Frame 2 Schematics Regenerative Drive Wiring Diagram with TB4 Connections 400 480V 3 Phase
55. Ea DUE Gee heal e 2 12 Installing Transformers and Reactors Not 2 12 Selecting and Verifying Control Transformer Voltage 2 12 Installing Input Power Wiring to the 2 15 Installing Mechanical Motor Overload Protection Optional 2 16 Installing Output Wiring from the Drive Output Terminals to the Motor 2 17 Control Wiring he TQ Ve pice S 2 18 Synchronization Connections 2 20 Coupled Power Modules ace eee ee eee e a 2 20 Control Synchronization 2 20 Inverter to Converter DPI Communication 2 21 DPI Connections for Frame 2 2 22 Drive Connection Points 2 22 External Door Mounted HIM Connection optional 2 22 Coolant Loop Connections 2 22 Frame 3A and 3B Installation Drive Components meet tee iE ELA D eine 3 1 Total Area Required for Drive Installation 3 1 Recommended Air Flow Clearances for Complete 3 2 Recommended Mounting Clearances for Power Modules 3 7 Verifying Power Module
56. Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Mounting Considerations Frame 2 Installation Chapter 2 Topic Page Mounting Considerations 2 1 Equipment Lifting 2 3 Mounting Requirements 2 6 Verifying the Drive s Watts Loss Rating 2 7 Removing the Drive Cover 2 7 Removing the Active Converter Control Cassette 2 7 Removing the Inverter Control Cassette 2 8 Determining Wire Routing for Control Ground Drive Input and Motor Output 2 9 Grounding the Drive 2 11 Ungrounded or Resistive Grounded Installations 2 11 Power Wiring 2 12 Control Wiring 2 18 Synchronization Connections 2 20 DPI Connections for Frame 2 Drives 2 22 Coolant Loop Connections 2 22 Because most start up difficulties are the result of incorrect wiring take every precaution to verify that the wiring is completed as instructed Read and understand all items before starting actual installation proper installation Rockwell Automation does not assume ATTENTION The following information is merely a guide for responsibility or liability for the compliance or noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation Total Area Required for Drive Installation Overall drive dimensions
57. Input Ratings Match Supplied 3 8 Equipment eR ene Pid Ea bie Sed ERE 3 8 Lifting the Complete Drive ti ione ID PLE 3 8 Lifting the Input Filter 3 10 Lifting the Power 3 11 Supporting the Power 3 12 Removing the Power Module Covers 3 12 Removing the Active Converter Power Module Control Cassette 3 13 Frame 3A Drives cose ee MR IE ERAS NER EPA 3 13 Frame 3B Drivess ous deer ere e CORRER IRR IURI ee HU ge e cag 3 13 PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Chapter 4 Table of Contents iii Removing the Inverter Power Module Control 3 14 PowerFlex 700 Vector Control Cassette standard 3 14 PowerFlex 7005 Phase II Control Cassette optional 3 15 Verifying the Drive s Watts Loss 3 16 Installing the Vented Top 3 16 Determining Wire Routing for Control Ground Drive Input and Motor Output 3 16 3A Drives pret edet
58. L3 J Installing Mechanical Motor Overload Protection Optional To provide the motor with overload protection local national and international codes for example NEC CEC may require one of the following items e A motor thermostat be installed internal to the motor e A mechanical thermal motor overload relay sized to protect the motor be installed between the motor and the drive s output terminals In multiple motor applications only V Hz regulation each motor must have its own user supplied overload and branch circuit protection PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Frame 2 Installation 2 17 Installing Output Wiring from the Drive Output Terminals to the Motor Important See the PowerFlex 700L Technical Data publication 20L TD001 for motor lead length restrictions Follow these steps to connect the AC output power wiring from the drive to the motor 1 Route the three phase AC output power motor leads to the drive power module Do not route more than three sets of motor leads through a single conduit This minimizes cross talk that can reduce the effectiveness of noise reduction methods If more than three drive motor connections per conduit are required shielded cable must be used If possible each conduit should contain only one set of motor leads with drive operation Failure to observe these precautions can result in damage to or
59. Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 6 4 Troubleshooting Manually Clearing Faults Converter Faults To manually clear faults follow these steps 1 Press the Escape key to acknowledge the fault The fault information is removed so that you can use the HIM 2 Address the condition that caused the fault The cause must be corrected before the fault can be cleared 3 After corrective action has been taken clear the fault by using one of these methods Press the Stop key Cycle drive power Set parameter 239 Fault Clear to 1 Clear Faults Clear Faults on the HIM Diagnostic menu When a fault is generated in the Converter that fault is passed to the Inverter so all the faults are recorded in the Inverter fault queue Faults in the converter are numbered 1 to 99 When using PowerFlex 700 Vector Control the fault from the Converter is added to a base number of 300 so all the Converter faults are numbered 301 to 399 The pop up window on the HIM alerts the user to look at the fault log in the PF700AC to get the specific fault text Fault 340 F340 See PF700AC Time Since Fault 00000 00 01 When using PowerFlex 700 Phase II Control the faults from the Converter are all combined into one fault code F110 in the Inverter The pop up window on the HIM alerts the user to look at the fault log in the PF700AC to get the specific fault text Fault F 110
60. Module D 480V AC 3 J Coupled Version 3B only E 600V AC 3 HIM Inverter Power Module 3B only 690V 3 Common DC Bus Version opea L Dual Inverter Power Module 3A only o ank Cover cl Active Converter Power 3 Full Numeric LCD P Module StandAlone Version 38 only ND Rating Door Mounted Full Numeric LCD X Spare Power Module and 3B 400V 60 Hz Input Frame 2 and Frame power modules No control cassettes Code Amps Hp KW Frame t Frame 3 complete drive only 360 360 268 200 2 J 650 650 500 370 3A f Comm Slot 1K2 1250 960 715 3B Documentation DPI Code Documents Ship Carton Code Communication Option User nstalled c2 E English Doc Set Yes ND Rating N No Documentation Yes ContralN pe DPIi 20 cO C Q No OM 200 00 Hz Input D DeviceNet DPI 20 Code Amps Hp KW Frame g E EtherNet IP DPI 20 COMM E 360 360 300 224 2 1 DriveLogix Comm Option _ 650 650 600 445 3A Brake ControlNet Coax 1K2 1250 1150 860 3B Code w Brake IGBT 2 DriveLogix Comm Option E N No ControlNet Redundant Coax 3 3 DriveLogix Comm Option _ ControlNet Fiber ND Rating h 4 DriveLogix Comm Option 600 60 Hz Input Brake Resistor ControlNet Redundant Fiber DriveLogix Comm Option Code Amps Hp KW Frame Code w Resistor 5 DeviceNet Open 425 425 465 345 3A N No Connection 2 800 800 870 650 3B 6 DriveLogix Comm Option B 1 1 1175 1275 950
61. Only J2 PF 700 Vector Options Main Control PCB Option PF 7005 Ph Only See Catalog String P6 PF 700S Ph II Only 1 T82 PF 700 Vector Only 5 Ted P2 PF 7008 Ph g TB2 PF7008 J3 PF 700 Vector 7 S Ph llonly 4 77 7 Communication I F 2 30 Pin Comm Interface PCB cate HIM Cable Option 2 Option Bezel T Comm Adapter Cable Notes 1 MOV s must be installed in the Input Filter section of the drive 2 Corner grounding is A Permitted for 400V 480V and 600V Classes B Not permitted for 690V Class 3 Jumper J3 9 10 is provided with the Addressable Power PCB PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P C 10 Frame 3A and 3B Schematics Frame 3B Regenerative Drive Wiring Diagram 400 480V 3 Phase
62. PwrSply F176 Power supply failed on 700L power structure Replace power supply if problem persists 700L HW Disable 177 Hardware disable asserted on 700L power Verify drive enable is present structure 700L Latch Err F178 Fault reporting failure on 700L power structure Contact Technical Support 700L Fan Loss F179 Fan failure on 700L power structure Verify internal circulating fans are turning 700L Dsat U F180 Phase U Dsat fault on secondary 700L power Contact Technical Support structure 700L Dsat V F181 Phase V Dsat fault on secondary 700L power Contact Technical Support structure 700L Dsat W F182 Phase W Dsat fault on secondary 700L power Contact Technical Support structure 700L OvrCurnt F183 Over current on secondary 700L power Check programming Check for cause of excessive current structure 700L OvrVolt F184 Over voltage on secondary 700L power Check programming Check for cause of excessive voltage structure 700L Asym Vdc F185 Asymmetrical voltage on secondary 700L Verify load balance resistors power structure dc link 700L PwrSply F186 Power supply failed on secondary 700L power Replace power supply if problem persists structure 700L HW Disable F187 Hardware disable asserted on secondary 700L Verify drive enable is present power structure 700L Latch Err F188 Fault reporting failure on secondary 700L power Contact Technical Support structure 700L Fan Loss F189 Fan failure on secondary
63. Res Stegmann Encoder 49 with DriveLogix5730 7005 Ph Expanded No No C 7008 Ph Il Multi Device Interface 49 Phase II Control 7008Ph ll Expanded No Yes ee L with DriveLogix5730 EtherNev IP E 7005 Ph 2nd Encoder 9 ME Co o Yes 105 S 700S Ph Il Safe Off w 2nd Encoder e D 700SPh ll Yes Yes er n W None N A N A N A Requires expanded cassette Multi Device Interface allows the connection of Coolant Type Frame 3 input filter Active Converter Power Modules and spare power modules A Requires DriveLogix5730 PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P the Stegmann and Temposonics linear sensors The Temposonics sensor cannot be used to close motor control or speed loops N None Frame 3 Input Filter only A Water Complete Drive Data Nameplate Locations Overview P 7 Frame 2 Drives Figure P 1 shows multiple data nameplate locations for Frame 2 drives The data and agency markings are different for equipment type For example the complete drive is UL listed component and the Power Modules are UL recognized Figure P 1 Frame 2 Drive Data Nameplate Locations 20LC360N3ENNAN10WA ym Compl Regenerate eve Series A Nominal Voltage Original Firmware V x xxx Normal Duty Power Input 3 Phase 47 63 Hz AC Vollage Range
64. Three Phase 1 A C Input CT3 L3 Interface PC BT Interfac J2 A J2 A IGBT Interface Source Power Shield Harness Earth Ground PE Chassis DC Bus Input VO Shield Bus DC Testpoint J2 J3 DC Testpoint 400V 600V 480V 690V J6 Fan 1 TBS 120 VAC Line 1 Precharge Coil 2 Power Supply j7 D Fan 2 120 VAC Neutral 3 PCB Option 24V 4 J4 Pi recharge Feedback J 34 Pin Ribbon Cable Gate Enable 6 nductor Overtemp 7 Input Filter TB5 Wire Harness Factory Installed 7 Position Gate Kill Jumper 1 L1 P24 20 Pin Board to Board Control Cassette 1 1 N P P24 Hh 418 Voltage Feedback J8 9 052 L3 P27 7 8 Resistor PCB Option Connections Factory Installed Gate 2171115 Shunt Trip Return P1 10 Kill Jumper 1 13 14 48 SHIT mm 8 Active Converter unt Trip Ou E SOC IN P1 8 i P1 Control PCB SOC IN P1 7 3 814 Cable to PF 700 Vector _ Inverter Module h Synch Cable or PF 7005 Ph II J9 DPI L J4 J2 E Flange Mount 8 Pin Female Mini DIN i cana h DPI Cable inverter Module F Nus 30 Pin Comm 2 Shielded Cable Grounded Both Ends Interface Cable External lt HIM Option L Cable Option HIM Bezel Sec Note 4 See Note 5 A Comm I F T Board 7 Flange Mount 8 Pin Female Mini DIN External H DPI Cable Comm DPI Option Adapt Cassette See Note 5 Shielded Cable Grounded Both Ends
65. To disconnect the MOV from ground see Figure 2 11 and perform the following steps 1 Unbolt the ground wire lug from the MOV s ground connection point 2 Screw the bolt back into the panel 3 Cutthe lug off the disconnected ground wire and apply a wire nut to its end 4 Tie wrap the disconnected ground wire to keep it away from any electrical connections For more information on ungrounded distribution systems see Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INOOI Note Removing the Common Mode capacitor and input MOVs makes the drive more vulnerable to high voltage line spikes PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 2 12 Frame 2 Installation Power Wiring Figure 2 11 Removing Common Mode Capacitor and MOV Common Mode Capacitor Removal o ee Side View of Drive MOV Removal This section describes incoming line components and how to install them and provides instructions on wiring input power output contactors motor overload protection and output wiring to the motor Installing Transformers and Reactors Not Recommended Frame 2 drives may be used on distribution systems wit
66. are shown in Figure 2 1 as an aid in calculating the total area required for installing Frame 2 drives PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 2 2 Frame 2 Installation Figure 2 1 Frame 2 Drive Installation Dimensions m Ground Terminal Dimensions are in millimeters and inches with 2 Clearance Holes for M8 Stud 389 6 66 6 See 566 1 2 62 3510 ___ DETAIL 22 29 13 82 1 11 622 K i 5 1538 i 6 06 3 5 Motor 2 0 0 9 z Output V T2 Terminals B _ o 5 591 2 HI 23 28 x 5 3x Clearance 730 2 10 Hole for 28 75 DN M8 0000200000000 0000200000000 955 7 0 m 678 X 469 N Bs WD 1 85 9 9 See he z SOF j a Br Cool
67. circuitry See Appendix A for input power rating specifications Make sure input power to the drive corresponds to the drive nameplate voltage and frequency This section explains how to lift the equipment ATTENTION To guard against possible personal injury and or A equipment damage observe the following e Do not allow any part of the drive or lifting mechanism to make contact with electrically charged conductors or components e Atno time should a person or their limbs be directly underneath the items being lifted e Do not subject the load to high rates of acceleration or deceleration e Inspect all lifting hardware for proper attachment before lifting any drive unit Lifting the Complete Drive For the complete drive equipment always hoist the cabinet using the lifting angles provided with the equipment see Figure 3 8 Prior to placing the complete drive equipment at its installation site remove both the pallet and PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Frame 3A and 3B Installation 3 9 the pallet mounting brackets For safety when removing the pallet mounting brackets place blocks under the hoisted cabinet Figure 3 9 The blocks provide a measure of safety while the six M12 screws are unfastened under the cabinet to remove the pallet mounting brackets After the complete drive equipment is placed at its installation position remove the lifting angles t
68. electrical codes Shield Termination SHLD The Shield terminal provides a grounding point for the motor cable shield It must be connected to an earth ground by a separate continuous lead The motor cable shield should be connected to this terminal on the drive drive end and the motor frame motor end Use a shield terminating or EMI clamp to connect shield to this terminal When shielded cable is used for control and signal wiring the shield should be grounded at the source end only not at the drive end Wiring Requirements for the Drive Certain drive requirements should be checked before continuing with the drive installation Wire sizes branch circuit protection encoder feedback for FVC regulation and wiring to disable the drive are all areas that need to be evaluated Operation of the drive can be disabled in two locations The Gate Enable terminal block on the front of the power structure can be used to disable the firing of inverter IGBTs When the Gate Enable signal is opened inverter IGBTs are disabled independent of any software control This action also generates fault 207 in the Inverter Power Module to enunciate this condition As a result of this fault the Active Converter Power Module is also turned off but this is done via software operation The firing of IGBTs in the Active Converter Power Module can be disabled independently of any software control by opening the connection between terminals 13 and 14 on Po
69. it 29 NonCnfgFault it 30 NonCnfgFault Not configured as alarm Not configured as alarm Not configured as alarm Not configured as alarm Not configured as alarm Not configured as alarm Not configured as alarm Not configured as alarm Not configured as alarm Not configured as alarm Not configured as alarm Not configured as alarm Not configured as alarm Not configured as alarm Not configured as alarm Not configured as alarm Not configured as alarm Not configured as alarm Not configured as alarm it 31 NonCnfgFault 2 UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UU UJ UJ UJ UJ UJ UJ UJ UJ UJ GJ UJ Not configured as alarm ote This parameter was added for firmware version 2 03 j j j j j j j j j j Bit Definition NonCn NonCn Default 0 0 NonCn NonCn NonCn NonCn NonCn NonCn NonCn INonCn NonCn INonCn NonCn NonCn INonCn INonCn INonCn lt ee lt 0 False B 2 Bit 5 e Pwr Strct Mode M mo mo A N O N O 20 19 18 17 16 15 14 13 12 2 B EEPESEUTIEET E2292 cc foe foe fer cc 9 Default 0 o jo jo o o jo jo p jo jo p jo 0 0 0
70. of 30 3 LPM 8 gpm at 0 35 bar 5 psi Pressure drop does not include any system connections such as hoses or piping Cooling systems must be sized to provide minimum flow considering entire system pressure drop 9 WEGSO equals good quality or distilled water with approved inhibited ethylene glycol 50 glycol by volume 4 WPG50 equals good quality or distilled water with approved inhibited propylene glycol 50 glycol by volume Inhibited ethylene glycol or propylene gylcol must contain a corrosion inhibitor See Corrosion Inhibitor on page 4 10 for an approved source Table 4 D lists the estimated amount of coolant needed for the drive loop based on the drive frame size For recommended drive loop coolants see Table 4 B Table 4 D Estimated Coolant Amount for the Drive Loop Drive Size Estimated Amount of Coolant Frame 2 15 1 liters 4 gal Frame 3A 19 liters 5 gal Frame 3B 19 liters 5 gal 1 The estimated amount of coolant is based on the heat exchanger using 1 2 m 4 ft hoses Longer hoses require more coolant The maximum hose length of 9 1 m 30 ft would require up to an additional 2 8 liters 3 4 gal PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 4 12 Cooling Loop Installation Notes PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Chapter 5 Programming and Parameters This chapter
71. of Power Module No Connection Bottom Inverter Top Inverter Permitted Active Converter Power Module DPI Port DPI Port Figure 3 36 Frame 3B DPI Connection Points Inverter Power Module o o ojjo o ojjo H _ Blank HIM s Porto E 1 Power Module No Connections HIM Option 1 Permitted p Active O Converter H xa Ext rmal 5 2 Communications i 2 Adapter Option PIM Option a a No Communications rae perp e 4 Adapter Permitted Is External Inverter to Converter DPI Cable o o 99 DPI Cable 8 Go 90 2 Internal gd Internal DPI Cable _ DPI Cable D D n Inverter to Converter F DPI Cable a o No Connection Bottom of Modules Permitted Item Connector Description DPI Port 1 HIM connection when installed in Power Module DPI Port 2 Cable connection for handheld and remote options e
72. op Bit 15 14 13 12 11 109 8 7 6 5 4 3 2 1 0 1 True 2 NonCn 9 NonCn 9 INonCn NonCn 9 NonCn 9 NonCn 9 NonCn INonCn 9 S 9 NonCn 1 True Displays the power structure used in the drive This is an identifier to the firmware for power structure control Bit 0 PowerFlex 700S Frame 1 to 6 Lo Pwr Strct Bit 1 PowerFlex 700S above Frame 6 Hi Pwr Strct Bit 2 PowerFlex 700L Bit 3 PowerFlex 700S Frame 12 NOTE Bit 3 Parallel Drv was added for firmware version 3 01 PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 5 8 Programming and Parameters Notes PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Chapter 6 Troubleshooting This chapter provides information to guide you in troubleshooting the PowerFlex 700L Liquid Cooled AC drive Included is a listing and description of faults with possible solutions when applicable and alarms Topic Page Faults and Alarms 6 1 Drive Status 6 1 Manually Clearing Faults 6 4 700 Vector Control Fault Descriptions 6 5 700S Phase II Control Fault Descriptions 6 6 Clearing Alarms 6 6 Alarm Descriptions only 7005 Phase Control 6 7 Replacement of Door Filter of the Input Filter Cabinet Frames and 6 7 Faults and Alarms A fault is a condition that stops
73. provides information about specific 700 Vector Control parameters and specific 700S Phase II Control parameters that are affected when used in a PowerFlex 700L Liquid Cooled drive power structure Topic Page Affected 700 Vector Control Parameters 5 1 Affected 7005 Phase Control Parameters 5 5 Affected 700 Vector Control Utility File Parameters For the following Utility file parameters Bit 20 is set when there is an alarm present in the Active Converter No Parameter amp Description Values Group 211 Drive Alarm 1 Read Only Displays alarm conditions that presently exist in the drive Prof will be set if the alarm is configured in Alarm Config 1 Prof Indexer is configured in Speed Torque Mod and the homing routine has not been successfully completed ale oz 255 98 8283 it o E amp 2 gt Definition 5 8 5 10 2 55 e sj r s ele l 5 5 5 m 2 1 Condition True c Default 0 010 01010 010100 0 0 0 Condition False c 5 Bit 15 14 13 12111 9 8 7 5 4132 1 0 Bit Definition 1 Condition True Default x xi x x x x x x x 0 0 Condition False Bit 31 30 29 28127 26 25 24 23 22 21 20 x Reserved Active Cnvtr Prof SetHome Adj Volt Ref PowerFlex 700L Frames 2 3A and 3B Liquid
74. route signal and control wiring with 1 Connect the three phase AC input power leads three wire 380 480V AC or three wire 600 690V AC depending on drive nameplate voltage rating to the R L1 S L2 and T L3 input power terminals on the drive Frame 3A Combined Converter Inverter Power Module for terminal locations see Figure 3 2 Figure 3 18 and Figure 3 25 Frame 3A Dual Inverter Power Module for terminal locations see Figure 3 2 Figure 3 18 and Figure 3 26 Frame 3B Separate Converter Power Module for terminal locations see Figure 3 3 Figure 3 21 and Figure 3 27 2 Tighten the AC input power terminal connections to the recommended torque as shown in Table 3 C PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 3 26 Frame 3A and 3B Installation Table 3 C Power Module Terminal Specifications Recommended Tightening Terminal Item Name Description Torque 10 Bolt Size 1 Input Power Bus Bar 2 Input power 62 Nem 550 Ibein M12 5 12 T L3 Output Power Bus Bar 2 Motor connections 62 Nem 550 Ibein M12 U T1 V T2 W T3 Motor Ground Bus Bar 2 Terminating point for wiring shields 11 Nem 100 Ibein M8 Q DC Bus Test Point Socket 4 mm socket for DC bus voltage 2 Terminals DC DC measurement only DC Power Bus Bar 2 4 DC power from Converter Power Module to
75. tee e CE Es 2 3 Attaching the Lifting Feet the 2 4 Attaching the Lifting Hardware to the 2 4 Connecting Lifting Hooks to Proper 2 5 Applying Strap 1 2 5 Rotating the Drive About the Board 2 6 Mounting Requirements 2 6 Verifying the Drive s Watts Loss 2 7 Removing the Drive Cover 2 7 Removing the Active Converter Control 2 7 Removing the Inverter Control Cassette 2 8 PowerFlex 700 Vector Control Cassette 2 8 PowerFlex 7005 Phase II Control Cassette 2 8 Determining Wire Routing for Control Ground Drive Input and Motor Output 2 9 Grounding the Drive celsus RR RH E EH Rete 2 11 Ungrounded or Resistive Grounded Installations 2 11 Disconnecting the Common Mode 2 11 Disconnecting the MOV from Ground 2 11 POWer i sis nd tobe e
76. the installation It can also be directly buried or embedded in concrete Because noise containment can be affected by incidental grounding of the armor to building steel when the cable is mounted we recommend that the armor cable have an overall PVC jacket For details see Chapter 2 Wire Types in Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INOOI Interlocked armor is acceptable for shorter cable runs but continuous welded armor is preferred Best performance is achieved with three spaced ground conductors but acceptable performance for drives below 200 HP is provided by way of a single ground conductor Table 18 Recommended Shielded or Armored Wire Location Rating Type Description Standard 1000V 90 C 194 F e Four tinned copper conductors with XLPE insulation tion 1 XHHW2 RHW 2 Anixt m opion t eae Copper braid aluminum foil combination shield and 29528 29532 or tinned copper drain wire equivalent PVC jacket Standard Tray rated 1000V 90 C Three tinned copper conductors with insulation Option 2 194 F RHH RHW 2 Anixter e corrugated copper tape with three bare copper OLFLEX 76xxx03 or grounds in contact with shield equivalent PVC jacket Class amp Il Tray rated 1000V 90 C Three bare copper conductors with XLPE insulation Division amp 11 194 F RHH RHW 2 and impervious corrugated continuously welded
77. 001E EN P 3 40 Frame 3A and 3B Installation Notes PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Explanation of Cooling Loop Types PowerFlex 700L Drive Drive Inlet Outlet Chapter 4 Cooling Loop Installation Proper liquid cooling is critical to drive operation and reliability This chapter provides information about the types of drive cooling loops drive coolant requirements and cooling loop connections for the PowerFlex 700L Liquid Cooled drive power structure Topic Page Explanation of Cooling Loop Types 4400 Cooling Loop Application Guidelines 4 6 Drive Coolant Connections 4 7 Drive Coolant Requirements 4 10 Liquid to Liquid Heat Exchanger The liquid to liquid heat exchanger uses a heat transfer plate to transfer heat from one liquid to another This method requires a stable water supply from the user Figure 4 1 Drive and Liquid to Liquid Heat Exchanger Plumbing Arrangement Liquid to Liquid Heat Exchanger From To Return In Drive Drive To From Outlet Inlet Supply Supply Customer Hose Kit Supplied Piping 7 E MES To Facility Water i wu n n hose or pipe connection Figure 4 2 shows a cooling loop diagram for a typical liquid to liquid heat exchanger PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publicat
78. 1875 Frame 2 ratings are based on 50 C ambient and 50 C coolant Frame 3A and 3B ratings are based on 40 C ambient and 40 C coolant Table 480V AC Ratings AC Input AC Output Output Power Output Current with 480V AC Induction Motor 7 HP kW ND 20LD360 300 224 235 175 2010650 4 600 445 440 325 475 715 975 20LD1K2 3B 4 1150 860 845 630 915 1375 1875 Frame 2 ratings are based on 50 C ambient and 50 C coolant Frame 3A and 3B ratings are based on 40 C ambient and 40 C coolant Table 600V AC Ratings AC Input AC Output Output Power Output Current with 600V AC Induction Motor Cont 150 200 1min 3secs Drive Catalog Number HP kW Frame ND 201 425 465 345 345 255 20LE800 3B 4 870 650 640 480 590 885 1200 20LE1K1 3B 20 1275 955 935 695 860 1295 1765 1 Frame and 3B ratings are based on 40 C ambient and 40 C coolant Must operate at only 2 kHz PWM and only as a stand alone inverter module K in catalog string position 13 PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P A 6 Supplemental Drive Information Table A D 690V AC Ratings AC Input AC Output Output Power Output Current with 690V AC Induction Motor HP
79. 1E EN P Frame 2 Installation 2 7 Verifying the Drive s Watts When mounting the drive inside of an enclosure determine the watts loss Loss Rating rating of the drive from Table A E on page A 6 This table lists the typical full load power loss watts value at 4 kHz rated carrier frequency Make sure that the enclosure is adequately ventilated with 0 50 C 32 122 F ambient air based on the drive s watts loss rating Removing the Drive Cover o o o Oole o 5 Captive Screws Removing the Active The Frame 2 regenerative type drive is equipped with an Active Converter Converter Control Cassette control cassette Figure 2 7 shows the location and removal of this cassette to access its terminal blocks for control wiring See the PowerFlex 700 Active Converter Power Module User Manual publication PFLEX UMO002 for control wiring details Figure 2 7 Removing the Frame 2 Active Converter Control Cassette Synchronization Cable 40 Pin For use with 7005 Phase ll Control only Ribbon Cable Internal Cable 2 Synchronization Cable For use with 700 Vector Control only Communications Adapter Option PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 2 8 Frame 2 Installation Removing the Inverter Control Cassett
80. 250 2000 170 6621 1 Only the Dual Inverter for PowerFlex 700L Frame 3A is available as a DC input inverter Two 1000A Bussmann 170M6614 fuses per phase can also be used Table A J 810 Volt DC Input Fusing Drive HP kW Rating A Bussmann Fuse Catalog E Number ic ND HD Amps Amps Catalog No 20LE425 465 345 345 255 850 1400 170 6701 2 20LE800 3 870 650 640 480 800 1250 170M6700 9 20LE1K1 3B 1275 955 935 695 1175 900 2 per phase 170M6697 1 Only the Dual Inverter for PowerFlex 7001 Frame is available as a DC input inverter 2 Two 700A Bussmann 170M6695 fuses per phase can also be used 8 Two 630A Bussmann 170M6694 fuses per phase can also be used Table A K 932 Volt DC Input Fusing Drive 9 HP kW Rating rai Bussmann Fuse Catalog E Number ND HD Amps Amps Catalog No 20LF380 475 355 350 260 760 7 1250 170M6700 2 20LF705 3B 881 657 650 485 705 1100 170M6699 9 20LF1KO 3B 1315 980 965 720 1050 800 2 per phase 170M6696 1 Only the Dual Inverter for PowerFlex 700L Frame 3A is available as a DC input inverter 2 Two 630A Bussmann 170M6694 fuses per phase can also be used 8 Two 550A Bussmann 170M6693 fuses per phase can also be used PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Appendix B F
81. 31 9 09 89 3 51 yp L Es or 90 PH WIT3 75 295 461 18 16 mu LS 9 r5 AIRFLOW i 24 0 94 15 0 60 265 10 44 567 22 32 51 1 99 39 1 56 402 15 81 175 6 89 BACK VIEW LEFT SIDE VIEW FRONT VIEW Approximate Weight Power Module Power Module and Packaging 132 kg 290 Ib 166 kg 365 Ib Recommended Mounting Clearances for Power Modules Specified vertical clearance requirements Figure 3 7 are intended to be from power module to cabinet surface Other objects can occupy this space however reduced air flow can cause protection circuits to fault the module In addition inlet air temperature must not exceed the product specification PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 3 8 Frame 3A and 3B Installation Equipment Lifting Figure 3 7 Frame and 3B Power Module Minimum Mounting Clearances Cabinet Surface 101 6 101 6 4 0 in 4 0 in no n Eales b 157 spere 5212 50 8 mm Qoi ME e 75 8 7 8 SU 152 4 152 4 6 0 in 6 0 in v v Cabinet Surface Verifying Power Module Input Ratings Match Supplied Power It is important to verify that plant power will meet the input power requirements of the PowerFlex 700L drive s Power Module
82. 5 2 X1 221A 10A 600V FU1 224A 225 FU2 a AC CB1 2 239A WHT T1 Input 50 60 Hz GND Main Breaker H1 H2 380 415 H1 H3 440 480VAC 1 238A YEL H1 H4 575 600VAC Used 222A 1A 600V IND1 202A FU7 Input 203A FU8 1 Inductor FU9 Filter Cap Assembly 1 RED 229K 2 2 Mech Jumper 4 2 RED 1 1 RED 229J TB we WHT 2AL 3 1 ps WHT WHT 4x 140J 2AE 229 4 GRN BLU 4 236A BLU 3 237A WHT 2 2AT 20A RED 4 229N 600V TB4 Precharge Resistors 47 ohm 212A 13 14 235A L2 T2 L3 T3 1 2 I 229C Precharge Contactors 231A BLU 230A BLU PowerFlex 7001 Frames 2 and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P INPUT FILTER BAY NOTES 1 Dashed lines indicate external components and wiring by others 318 N 317 300 PE M6 L1 301 Power Module Bay Door Frame 3A and 3B Schematics C 3 FUSE TABLE DRIVE INPUT Ref Fuse Description Supplier A and P N Supplier B and P N FU1 Class RK 5 5A 600V Bussman FRS R 5 Ferraz Shawmut TRS5R FU2 Class RK 5 5A 600V Bussman FRS R 5 Ferraz Shawmut TRS5R FU3 Class CC 10A 600V Littelfuse KLDRO10 Ferraz Shawmut ATQR10 FU4 150A 600V Bussman FWH 1508 Ferraz Shawmut A50P150 4 FU5 150A 600V Bussman FWH 1508 F
83. 5 C 40 185 F Atmosphere Important Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the drive is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere Relative Humidity 5 95 non condensing Shock 10G peak for 11 milliseconds duration 1 0 ms Vibration 0 152 mm 0 006 in displacement 1G peak 5 5 Hz Sound Frame 2 Not available at time of publication Frame 3A 78 dB Frame 3B 76 dB Voltage Tolerance Vector Control 7005 Phase Control Note Sound pressure level is measured at 1 meter For full power and operating range see the PowerFlex 700 Adjustable Frequency AC Drive Series B User Manual publication 20B UM002 Appendix C For full power and operating range see the PowerFlex 700S High Performance AC Drive Phase Control User Manual publication 20D UM006 Appendix Input Frequency Tolerance 27 93 Hz Input Phases Three phase input provides full rating for all drives Displacement Power Factor 0 98 across entire speed range Efficiency 96 2 at rated amps nominal line volts 97 5 at rated amps nominal line volts Maximum Short Circuit Current Rating To match specified circuit breaker capability lt 200 000 Amps Actual Short Circuit Rating Determined by AIC rating of instal
84. 5 36 44 e m 8 36 X 706 27 80 zm 7 1 391 15 38 Right Wall Cutaway I d 51 2 00 Bottom Anti sway Inlet 157 6 19 Knockout Size 1 2 inch 132 5 18 in Right Wall for Cooling Loop Equipment Wiring PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 3 22 Frame 3A and 3B Installation Grounding the Power Module Ungrounded or Resistive Grounded Installations applicable local national and international codes Failure to observe this precaution could result in damage to or destruction of the equipment ATTENTION The user is responsible for conforming with all Complete drives consist of an Input Filter Bay and a Power Module Bay see Figure 3 1 Complete drives purchased from Rockwell Automation are furnished with a grounding conductor between the ground lug of the Inverter Power Module and the ground lug in the Input Filter Bay However when power modules are purchased separately and mounted in a customer s cabinet the customer must supply a grounding conductor as follows e Frame 3A between the ground lug of the combined Converter Inverter Power Module or the ground lug of the Dual Inverter Power Module and the ground lug in the Input Filter Bay see Figure 3 23 e Frame 3B between the ground lugs of each separate Power Module a
85. 5 2 Alarm Config 1 parameter 700 Vector Control 5 2 Alarms Parameter Group 700 Vector Control 5 2 altitude derating guidelines A 4 ambient derating guidelines A 4 armored cable 1 6 biocide use in coolant 4 11 bus capacitors discharging P 4 C cables power armored 1 6 insulation 1 4 separation 1 4 shielded 1 5 unshielded 1 5 capacitors bus discharging P 4 carrier frequency derating guidelines A 5 catalog number explanation P 5 CE conformity 1 7 clearance for air flow Frame 2 2 2 Frames 3A and 3B 3 2 3 7 clearing alarms 6 6 faults 6 4 Comm Control Parameter Group 700 Vector Control 5 3 PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Index 2 communication adapter information reference P 2 Communication File 700 Vector Control 5 3 components for Frame 3A and 3B drives 3 1 contactors input output 1 9 control synchronization cable connections Frame 2 2 20 Frame 3A 3 34 Frame 3B 3 36 control terminal block wire sizes Frame 2 2 18 Frames 3A and 3B 3 31 conventions used in this manual P 3 coolant biocide treatment 4 11 connections to Frame 2 drive or Frame 3A or 3B power module 4 7 Frame 3A or 3B complete drive 4 8 corrosion inhibitor 4 10 requirements 4 10 cooling loop application guidelines 4 6 types 4 1 C Tick Conformity 1 9 D data nameplate locations Frame 2 P 7 Frames 3A and 3B P 8 D
86. 700L power structure Verify internal circulating fans are turning Cnvtr Not Login F190 Active converter did not begin communication Check DPI connection Check for proper versions Cnvtr Not Start F191 Active converter did not start when requested Check start inhibits Check parameter 214 Start Inhibit 700L NTC Open F192 Thermal sensor failed on 700L power structure Contact Technical Support 1 See page 6 1 for a description of fault types PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 6 6 Troubleshooting 7005 Phase Control Fault Descriptions Fault No Type 1 Table 6 C 7005 Phase Control Fault Types Descriptions and Actions Action Description 700L Dsat Phs U1 F097 Phase U Dsat fault on 700L power structure 700L Dsat Phs V1 700L Dsat Phs W1 700L Ovr 1 700L Ovr Volt 700L AsymDcLink1 700L Pwr Suply1 700L HW Disable1 700L Latch Err1 700L Fan Fail1 700L Cnv Faulted Cnv NotLogin Cnv NotStart 700L Dsat Phs U2 700L Dsat Phs V2 700L Dsat Phs W2 700L Ovr Current2 700L Ovr Volt2 700L AsymDcLink2 700L Pwr Suply2 700L HW Disable2 700L Latch Err2 700L Fan Fail2 F098 F099 F100 F101 F102 F103 F104 F105 F106 F110 F111 F112 F113 F114 F115 F116 F117 F118 F119 F120 F121 F122 Phase V Dsat fault on 700L power structure Phase W Dsat fault on 700L p
87. 8 nN 9 68 Bottom View of Drive R L1 S L2 T L3 bo J L 199 9 257 1 7 87 Al 10 12 PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Grounding the Drive Ungrounded or Resistive Grounded Installations Frame 2 Installation 2 11 applicable local national and international codes Failure to observe this precaution can result in damage to or destruction of the equipment ATTENTION The user is responsible for conforming with all The customer must supply a grounding conductor between the ground lug of the drive and the ground lug in the cabinet For PE ground terminal location see Figure 2 15 Tighten the ground connection to the recommended torque shown in Table 2 B PowerFlex 700L Frame 2 drives are equipped with a common mode input filter capacitor and MOV that are referenced to ground If the drive is installed on a resistive ground or ungrounded distribution system disconnect this capacitor and MOV to prevent drive damage Disconnecting the Common Mode Capacitor To disconnect the 1 common mode capacitor from the circuit see Figure 2 11 and perform the following steps 1 Disconnect the Faston wire from the 1 uF common mode capacitor 2 Insulate the wire end by applying a wire nut or electrical tape 3 Tie wrap the disconnected wire to keep it away from any electrical connections Disconnecting the MOV from Ground
88. A 690V Ferraz Shawmut 17037 G je FU11 g gG 20A 690V Ferraz Shawmut 17037 0 T 2012 Euro lEC 01 00 20A 690V Ferraz Shawmut 17037 G Door Mounted 301 1 DPI Signal gts HIM 302 4 Voltage Feedback Option 303 Resistor PCB u LN 7 Communication I F PCB N 2 7 5 d S CTY Bes COMM Cassette Active Converter n HIM Control PCB Option Option P1 Y J3 PF 700 Vector Only Soo Ni N P2 700S Phase Il Only 41 RED 320 Aux Out NO adi 0 Aux Out COM Main Control PCB 14 WHT Safety HW EN RED 311 j 24V J2 PF 700 Vector Only PED i Factory Installed Jumper P1 PF 7005 Phase II Only GRN GRN 5 2 Q J 17 40 Pin Ribbon 17 SOC Signal 40 Pin Ribbon 8 PF 700 Vector 9 J8 Only J8 10 Addressable Addressable 11 Power PCB SOC Signal Power PCB PF 7008 Ph TB2 Only TB5 ag 120 VAC Line Replaces Factory Installed 310 Precharge Coil Jumper on TB6 4 and TB6 6 BLU 314 120 VAC Neutral 8 BLU 315 PDC a Stop Circuit recharge Feedback Connection B 1 Gate Enable Gate Enable 6 1 lt __ LU 316 Inductor Overtemp Factory Installed Jumper Factory Installed Jumper a External s T3 T5 17 T2 T4 peo PMC 11 PMI IGBT Converter Power Module IGBT Inverter Power Module GRDL 2 For additional details see Power Module schematic
89. A F 400 Volt AC Input Protection Devices Drive Input Dual Element Non Time Delay Circuit Motor Circuit Catalog g HP kW Rating Rating Time Delay Fuse Fuse Breaker Protector Number 15 ND HD Amps Min Max Min Max 2 20LC360 268 200 360 500 750 500 900 900 600 200 150 264 400 650 450 900 900 400 Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping 2 Maximum protection device size is the highest rated device that supplies drive protection For US NEC minimum size is 125 of motor FLA Ratings shown are maximum 3 Circuit Breaker inverse time breaker For US NEC minimum size is 125 of motor FLA Ratings shown are maximum 4 Maximum allowable rating by US NEC Exact size must be chosen for each installation 5 Motor Circuit Protector instantaneous trip circuit breaker For US NEC minimum size is 12596 of motor FLA Ratings shown are maximum Table A G 480 Volt AC Input Protection Devices Drive Input Dual Element Non Time Delay Circuit Motor Circuit Catalog amp HP kW Rating Rating Time Delay Fuse Fuse Breaker Protector Number 15 ND HD Amps Min Max Min Max 2 20LD360 300 224 360 500 750 500 900 900 600 235 175 1 Minimum protection
90. Amps Output 3 Phase 40082 AC Voltage Range Base Hz deal Continuous Amps Rated Coolant Nom Coolant Pressure WERT on UL Frame 2 Serial Number MEAE2WJO le o e o e LIT SIDE VIEW A Cato 20LC360N3ENNAN10WA NENA PE Complete Regenerative Drive Series A Nominal Voltage Original Firmware Voox Normal Duty Power Input 3 Phase 47 69 Hz AC Voltage Range Amps Output 3 Phase 04404 AAC Voltage Range Base Hz defaut Continuous Amps Rated Coolant Nom Coolant Pressure n L i N o 2007 on JUL 05 Frame Ser 1e 2 H rial Number MEAE2WJO an Aemsredey h a 0 J g i L sl 8 J ier O Ol ij 5 5 FRONT VIE
91. B 2 Regenerative Drive Wiring Diagram without TB4 Connections 400 480V 3 Phase B 4 Frame 3A and 3B Schematics Frame Regenerative Drive Wiring Diagram 400 480V 3 Phase C 2 Frame 3A Regenerative Drive Wiring Diagram 600 690V 3 Phase C 4 Frame Converter Inverter Power Module Wiring Diagram 400 690V 3 Phase C 6 Frame 3A Dual Inverter Power Module Wiring Diagram 400 690V 3 Phase C 8 Frame 3B Regenerative Drive Wiring Diagram 400 480V 3 C 10 Frame Regenerative Drive Wiring Diagram 600 690V 3 C 12 Frame Active Converter Power Module Schematic 400 690V 3 Phase C 14 Frame Inverter Power Module Schematic 400 690V 3 Phase C 16 PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Who Should Use this Manual What Not in this Manual Preface Overview This manual provides the basic information needed to install start up and troubleshoot the PowerFlex 700L Liquid Cooled AC Drive Topic Page Who Should Use this Manual P 1 What 15 Not in this Manual 1 Additional Resources P 2 Manual Conventions P 3 General Precautions P 4 Catalog Number Explanation P 5 Complete Drive Data Nameplate Locations P 7 This manual is intended for qualified personnel You must be able to in
92. B Frame 3 Power Terminal Specifications re Gi 1 8 e Frame Wire Size Range Recommended Tightening Item Name Description Size Maximum Minimum Torque 10 Input Power Wire Lugs Input power 3A 400MCM 3 0 42 Nem 375 Ibein R L1 S L2 T L3 connections on drive 3B 1000 500 62 Nem 550 Ibein PEWire Lug Terminating point for 600 2 AWG 34 Nem 300 Ibein ground wires 3B 1 Maximum minimum sizes that the terminals will accept these are not recommendations Installing an External Separate Input Disconnect An input disconnect can be installed in the line before the drive input terminals in accordance with local national and international codes for example NEC CEC Size the disconnect according to the in rush current as well as any additional loads the disconnect might supply Coordinate the trip rating for the inrush current 10 12 times full load current with that of the input isolation transformer if used See Installing Transformers and Reactors Not Recommended on page 3 23 for additional information Installing Power Wiring from Input Filter Bay to the Power Module Bay Use the following steps to connect AC input power to the drive power wiring in the same conduit This can cause interference with drive operation Failure to observe this precaution can result in damage to or destruction of the equipment ATTENTION Do not
93. B Installation Figure 3 14 Removing the Frame Active Converter Control Cassette Synchronization Cable For use with coupled Inverter Power Bn c Modules with 700S Phase II Control only Internal DPI Cable due Synchronization Cable Ap 2 For use with coupled Inverter Power Modules with 700 Vector Control only Removing the Inverter Power Module Control Cassette 40 Pin Ribbon Cable Pin 1 Detail For Frame 3A drives with a combined Active Converter Inverter Power Module or Frame 3B drives with a separate Inverter Power Module the Inverter is equipped with either the standard PowerFlex 700 Vector Control cassette or an optional PowerFlex 700S Phase II Control cassette In either case the cassette is removed in the same way PowerFlex 700 Vector Control Cassette standard Figure 3 15 shows the location and removal of the Inverter Power Module s standard PowerFlex 700 Vector Control cassette to access its terminal blocks for control wiring See the PowerFlex 700 Adjustable Frequency AC Drive User Manual Series B publication 20B UM002 for control wiring details PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Frame 3A and 3B Installation 3 15 Figure 3 15 Removing the Standard PowerFlex 700 Vector Control Cassette Frame 3B Inverter Power Module shown Detail Communications Adapter Option PowerFlex 7005 Phase
94. BLU 230A BLU INPUT FILTER BAY PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Frame 3A and 3B Schematics C 13 FUSE TABLE INPUT FILTER BAY Ref Fuse Description Supplier and P N FU1 Euro IEC gl gG 6A 690V Ferraz Shawmut 18023 G FU2 Euro IEC gl gG 6A 690V Ferraz Shawmut 18023 G 1 Dashed lines indicate external components and wiring by others FU3 Class CC 10A 600V Ferraz Shawmut ATQR10 NOTES FU4 Style QS 300A 700V Ferraz Shawmut A70QS300 4 FU5 Style QS 300A 700V Ferraz Shawmut A70QS300 4 FU6 Style QS 300A 700V Ferraz Shawmut A70QS300 4 218 N 9 00 1A 690V Ferraz Shawmut 17011 G 300 PE M6 FU8 0 00 1A 690V Ferraz Shawmut 17011 G FU9 0 99 1A 690V Ferraz Shawmut 17011 0 FU10 Euro IEC gl gG 20
95. C 340V AC 340 340 340 Bus Overvoltage Trip 815V DC 815V DC 815VDC 815 1168V DC 1168V DC Bus Undervoltage Shutoff Fault 300V DC 300V DC 300V DC 300V DC 300VDC 300V DC Nominal Bus Voltage 600V DC 700V DC 600V DC 700V 900V DC 1000V DC Heat Sink Thermistor Monitored by microprocessor overtemp trip Drive Overcurrent Trip Software Overcurrent Trip 200 of rated current typical Hardware Overcurrent Trip 220 300 of rated current dependent on drive rating Line Transients Up to 6000 volts peak per IEEE C62 41 1991 Control Logic Noise Immunity Showering arc transients up to 1500V peak PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P A 2 Supplemental Drive Information Specification Category Frame 2 Frames 3A and 3B Protection continued Environment Electrical Control Logic Control Ride Thru Vector Control 0 5 seconds minimum 2 seconds typical 7005 Phase II Control 0 25 seconds drive not running Ground Fault Trip Phase to ground on drive output Short Circuit Trip Phase to phase on drive output Altitude 1000 m 3280 ft at rated current See Derating Guidelines on page A 4 for operation above 1000 m 3280 ft Maximum Surrounding Air Temperature w o Derating IP20 NEMA UL Type 1 0 50 C 32 122 F 0 40 C 32 104 F Storage Temperature all constructions 40 8
96. C bus capacitor discharge Frame 2 2 15 Frames 3A and 3B 3 26 Decel Mask parameter 700 Vector Control 5 3 Decel Owner parameter 700 Vector Control 5 4 derating guidelines A 4 Diagnostic Parameter Group 700 Vector Control 5 1 Direction Mask parameter 700 Vector Control 5 3 Direction Owner parameter 700 Vector Control 5 4 distribution systems unbalanced ungrounded or resistive grounded 1 2 Dowtherm 4 10 DPI connections for Frame 2 drives 2 22 for Frame 3A and 3B drives 3 37 PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P DPI Port Sel parameter 700 Vector Control 5 3 drive components for Frames 3A and 3B 3 1 cover removing Frame 2 2 7 derating guidelines A 4 door filter replacement on input filter cabinet Frames 3A and 3B 6 7 enclosure ratings 1 1 grounding Frame 2 2 11 Frames 3A and 3B 3 22 lifting Frame 2 2 3 Frames 3A and 3B 3 8 power watts loss rating A 6 Drive Alarm 1 parameter 700 Vector Control 5 1 drive lifting instructions Frame 2 2 4 Frame 3A and 3B complete drives 3 9 E earthing see grounding Electrostatic Discharge ESD P 4 enclosure ratings for drive 1 1 equipment lifting Frame 2 2 3 Frames 3A and 3B 3 8 external door mounted HIM connection optional Frame 2 2 22 Frames 3A and 3B 3 39 F fault clearing 6 4 descriptions 700 Vector Control 6 5 7005 Phase II Control 6 6 Fault Clr Mask pa
97. Cooled AC Drives User Manual Publication 20L UM001E EN P 5 2 Programming and Parameters a 8 Parameter Name amp Description Values 229 Alarm 1 Fault Read Only Captures and displays Drive Alarm 1 at the time of the last fault E alg s N 5 o Sz 522 20215 3 355 Definition 212 8 2 66 55 ezle gt 528 e 2 lt 1H ja 5 i e Condition Tr s Condit x Default 0 010 01010 010100 0 0 0 Condition False a Bit 15 14 13 12111 9 8 7 5 413 2 1 0 x Reserved 2 S a Bit Definition Active Cnvtr 1 Condition True 0 Condition False x Reserved Adj Volt Ref Default x X X X X x x X x 0 Bit 31 30 29 28 27 26 25 24 23 22 21 20 259 Alarm Config 1 Enables disables alarm conditions that will initiate an active drive alarm E Ble alaj Sz Ex em Bit 28g 8 55 Definition S o o 5 5 5 eigas glzl Q EIIIEES EE 1 Condition True Default 0 0 0 01010 0 0 0 0 Condition False e Bit 15 14 13 12111 9 8 7 5 413 2 1 0 x hReserved 5 lt Bit Definition 1 Condition True 0 Condition False x Reserved Active Cnvtr Prof SetHome Adj Volt Ref Default xi xi x x X x x 0 Bit 31 30 29 28127 26 25 24123 22 21 20
98. DPI Port3or2 Splitter cable connected to DPI Port 2 provides an additional port 4 DPI Port 5 Cable connection for communications adapter e DPI Port 6 Internal DPI connection to Active Converter PCB PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Frame 3A and 3B Installation 3 39 Coolant Loop Connections External Door Mounted HIM Connection optional For complete drives the door mounted HIM is standard equipment Figure 3 37 shows the location for the door mount bezel in the door of the Power Module Bay For power modules installed in user supplied enclosures an optional external door mounted HIM may be connected as an alternative to the external HIM option The cable supplied with the door mount HIM option kit connects to the DPI port on the bottom of the Power Module see Figure 3 35 for Frame 3A or Figure 3 36 for Frame 3B For additional installation information see the instructions provided with the door mount HIM option kit Figure 3 37 Complete Drive External Door Mounted HIM Location Dimensions are in millimeters and inches L Tel 116 4 57 Dimensions mm in Frame Size A 3A 1206 47 49 3B 1301 51 21 See Chapter 4 Cooling Loop Installation for details PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM
99. Declarations of Conformity are available online at www ab com certification ce docs Low Voltage Directive 2006 95 EC EN50178 Electronic equipment for use in power installations EMC Directive 2004 108 EC EN61800 3 Adjustable speed electrical power drive systems Part 3 EMC requirements and specific test methods General Notes e Without additional external filtering PowerFlex 700L Liquid Cooled AC drives satisfy the 2nd Environment high frequency emission limits of EN61800 3 Without external mitigation PowerFlex 700L Liquid Cooled drives are not intended to be used on a low voltage public network which supplies residential or office premises radio frequency interference is expected if used in such an environment e The drive motor cabling should be kept as short as possible to minimize electromagnetic emission and capacitive currents PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 1 8 General Installation Information Use of line filters in ungrounded systems is not recommended Conformity of the drive with CE EMC requirements does not guarantee an entire machine or installation complies with CE EMC requirements Many factors can influence total machine installation compliance Non regenerative PowerFlex 700L Liquid Cooled AC drives generate conducted low frequency disturbances harmonic emissions on the AC supply system which may require mitigation in some appl
100. Diagram 600 690V 3 Phase C4 Frame 3A Converter Inverter Power Module Wiring Diagram 400 690V 3 Phase C 6 Frame 3A Dual Inverter Power Module Wiring Diagram 400 690V 3 Phase C 8 Frame 3B Regenerative Drive Wiring Diagram 400 480V 3 Phase C 10 Frame 3B Regenerative Drive Wiring Diagram 600 690V 3 Phase C 12 Frame 3B Active Converter Power Module Schematic 400 690V 3 Phase C 14 Frame 3B Inverter Power Module Schematic 400 690V 3 Phase C 16 PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P C 2 Frame 3A and 3B Schematics Frame 3A Regenerative Drive Wiring Diagram 400 480V 3 Phase Ti Input Field Wiring Ref 1 RED 222 Control Transformer putea L1 L2 L3 WE WEE CB 1kVA 120V 8
101. J2 405 Jumper to Jumper to J6 Ji 2nd Power 2nd Power Ji SMPS J4 40 pin Interface Interface 40 pin Con Ps Ps PCB PCB gt 5 7008 Ph Il Option SOC Signa g 1 CONVERTER 40 4 10 Pin T Board Comm Interface pg jojp4 40 Pin INV CONTROL PCB TB1 P1 CONTROL 4 2 TB2 See Catalog String Control J an 20 9 10 13 1415 7 8 30 Pin 9 Pin 9 Pin 20 Pin 30 Pin 30 Pin 2 1 J7 20 pin 7006 Ph Il Only TB2 TTT Aux Aux SafetyAux 500 SOC 20 Pin Out Out HW In in g i In NO Com En 24V soc 8 soc Encoder PCB J5 20 pin Additional 1 ptions ha Int Vector Option 7005 Ph II TB1 ta 12 In 10 Vector Option SOC Signal Power and and Signal Network Note P1 P2 P6 connectors on PF700S Ph II control board J2 J3 J7 connectors on PF700 Vector control board PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P B 6 Frame 2 Schematics Notes PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Appendix C Frame 3A and 3B Schematics Schematics on the following pages illustrate the PowerFlex 700L Frame 3A and Frame 3B Liquid Cooled drives and power modules Topic Page Frame 3A Regenerative Drive Wiring Diagram 400 480V 3 Phase C2 Frame 3A Regenerative Drive Wiring
102. M001E EN P 2 14 Frame 2 Installation Pull the faston from the present tap and push it onto the appropriate tap Verify that the faston is fully seated on the tap TIP Do not bend the faston A straight blade screwdriver helps to remove the faston by carefully prying on the bottom edge of the faston Figure 2 14 Control Transformer Voltage Taps Reinstall the power section stirring fan Before fastening the two bracket screws connect power to the fan power leads Reinstall the bottom drive cover by fastening the six screws PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Frame 2 Installation 2 15 Installing Input Power Wiring to the Drive Use the following steps to connect AC input power to the drive power wiring in the same conduit This can cause interference with drive operation Failure to observe this precaution can result in damage to or destruction of the equipment ATTENTION Do not route signal and control wiring with 1 Connect the three phase AC input power leads three wire 380 480V AC to the R L1 S L2 and T L3 input power terminals on the Frame 2 drive For terminal locations see Figure 2 15 2 Tighten the AC input power terminal connections to the recommended torque as shown in Table 2 B Table 2 B Frame 2 Drive Power Terminal Specifications Recommended Item Name Description Tightening Terminal 1 o Bolt S
103. P 3 20 Frame 3A and 3B Installation Figure 3 20 Frame 3A and 3B Power Module Locations for Control Wire Routing DPI Communication Ports Cable Routing and Coolant Connections Fluid Inlet E Sd Outlet Dimensions are in o Cn o millimeters and inches S 23 9 0 94 N f 28 0 1 10 39 5 1 56 236 4 9 31 225 7 8 89 DPI Communications Port for module interconnection 203 6 8 02 and external HIM 2 Places m 171 9 6 77 Note For Active Converter Power Modules connect m 138 1 5 44 the cable to only one port Operation of two cables from the Active Converter Power Module is not supported 108 1 4 26 78 2 3 08 Communications Cable 48 2 1 90 EN a Routing Grommet Control Wire Routing Grommets 18 5 0 73 Dia 4 Places Coolant __ Inlet 559 5 22 03 __ Coolant Outlet 549 0 21 61 E et 107 6 4 24 SA d oO 66 3 2 61 Y Y 91 1 106 5 8 58 4 19 __675 2 66 Bottom View of Power Module PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Frame 3A and 3B Installation 3 21 Figure 3 21 Locations for Frame 3B Complete Drive Co
104. PCB HIM VO amp Option Option Network Cable Option L 4 See Note 5 B Comm Adapter Cable PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Converter IGBT Modules Option For 600V and 3 Upper Middle 690V Classes 4 DC Bus Harness To Power Supply PCB 03 DC Frame 3A and 3B Schematics DC Output to Inverter Power Module 400 x IGBT Interface PCB IGBT Interface PCB 480V Classes Ji J2 J3 J4 J2 J3 A 28 DC Bus m v Harness E 1 y To Power f Supply PCB c 1 2 PE _ Temp Sense Harness Chillplate NTC 1 L3 Gate 12 L1 Gate NTC Current Harness J6 J5 J4 J1 Addressable Power PCB H Converter r Current Rating Plug J7 4 Feedback PCB Option J5 28 Pin 16 Pin E Board to Board Board to Board F J11 7 J2 J3 J9 Jumper J3 9 10 always used See Note 3 J8 777
105. User Manual Allen Bradley PowerFlex 700L Liquid Cooled Adjustable Frequency AC Drive Frames 2 3A and 3B 1 2 ET M i a T T Allen Bradley Rockwell Software Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http www rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use
106. V PN Factory In 40 Ribbon E 7 n 3 Addressable Power PCB J8 stalled Jumper 7 SOC Signal PF 700 Vector Only SOC Signal PF 7005 Phase Only TB5 J3 PF 700 Vector Only P2 PF 7005 Phase II Only P6 Main Control PCB J2 PF 700 Vector Only P1 PF 700S Phase II Only N y 40 Pin Ribbon 4 J8 Addressable Power PCB Replaces Factory Installed Jumper on TB5 4 and TB5 6 _ eI La 120 VAC Line Precharge Coil 120 VAC Neutral 24VDC Precharge Feedback Gate Enable Inductor Overtemp ory Installed Jumper L2 L1 PM For additional detail see Power Module schematic IGBT Converter IGBT Inverter Power Module POWER MODULE BAY Stop Circuit Connection External GRD PowerFlex 7001 Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P C 6 Frame 3A and 3B Schematics Frame 3A Converter Inverter Power Module Wiring Diagram 400 690V 3 Phase Three Phase A C Input Power Source Shield CT2 CT3 Conver
107. W Cover Removed PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P P 8 Overview Frames 3A and 3B Drives Figure P 2 shows multiple data nameplate locations for complete Frame 3A 3B drives The data and agency markings are different for equipment type For example except for 690V AC input the complete drive is UL listed component and the Input Filter and Power Modules are UL recognized Base Power Module catalog numbers do not reflect the position 14 and position 16 options actually installed inside the Inverter Power Module When ordering a replacement Inverter Power Module for use in a complete drive inform Rockwell Customer Service of both the Inverter Power Module catalog string and the position 14 and position 16 factory installed options shown on the Factory Installed Options label Figure 2 Complete Frame and 3B Drive Data Nameplate Locations a Input Filter Assembly Complete Regenerative Drive Label on inside front of door Labe
108. _IN 2 1 SOC IN TB2 2 P2 PF 7008 NA 8 TB2 PF 7008 Ph II Only J3 PF 700 Vector 7 1 30 Pin T Communications I F T BOARD PCB p Shielded See DETAIL A Cable ig Cassette HM HIM Support Option Option ad NOTES 91 1 DPI Master ON 1 MOV s must be installed in the input filter section of the drive DPI Slave OFF ON lt 2 Corner grounding is Factory Setting A Permitted for 400V 480V and 600V Classes B Not permitted for 690V Class DETAIL A 3 Jumper J3 9 10 is provided with the Addressable Power PCB 4 Product software supports only one external HIM A splitter box is required for multiple external HIM devices PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P C 8 Frame 3A and 3B Schematics Frame 3A Dual Inverter Power Module Wiring Diagram 400 690V 3 Phase Input Filter Power and Signal Bottom Inverter IGBT Modules Option
109. accepts 12V DC or 5V DC square wave with a minimum high state of 7 0V DC 12 volt encoder or 3 1V DC 5 volt encoder Maximum low state voltage is 0 4V DC Feedback Encoder Input Dual Channel Plus Marker Isolated with differential transmitter Output Line Drive Incremental 700S Phase Dual Channel Quadrature type Control only Encoder Voltage Supply 5V DC or 12V DC 5V DC requires an external power supply 320 mA channel Maximum Input Freq 400 kHz Stegmann Hi Resolution Option Encoder Voltage Supply 11 5V DC 130 mA Hi Resolution Feedback Sine Cosine 1V P P Offset 2 5 Maximum Cable Length 182 m 600 ft RS 485 Interface Hi Resolution Feedback Option card obtains the following information via the Hiperface RS 485 interface shortly after power up Address Command Number Mode Number of Turns Number of Sine Cos cycles and Checksum Customer I O Plug P1 Allen Bradley PN 594262912 Res Weidmuller PN BL3 50 90 12BK Resolver Option Excitation Frequency 2400 Hz Excitation Voltage 4 25 26V rms Operating Freq Range 1 10 kHz Resolver Fdbk Voltage 2V 300 mV Maximum Cable Length 304 8 m 1000 ft DriveLogix User Available Memory Base 1 5 megabytes 7005 Phase Control only Battery 1756 BA1 Allen Bradley P N 94194801 0 59g lithium Serial Cable 1761 CBLPM02 to 1761 NET AIC 1761 CBLPAOO to 1761 NET AIC 1756 CP3 directly to controller 1747 CP3 directly to controller Category 3 2
110. and 3B Drives 0 40 C 32 105 F When using coolant at a temperature below the dew point of the surrounding air condensation can accumulate on the drive heatsink and or circuit boards which can damage the drive In this situation install a coolant flow regulating device and tube hose insulation A flow regulating device modulates the coolant flow rate to a level that permits the drive heatsink temperature to rise above the dew point Insulation for customer side tube or hose can be closed cell foam insulation with a minimum 12 7 mm 0 50 in wall thickness Include a flow switch in the cooling loop on the connection to the drive inlet to turn off the drive if coolant flow drops below the minimum flow required by the drive see Table 4 C Circulate coolant through the drive only when the drive is also powered Failure to do this can result in condensation accumulating on the drive heatsink and or circuit boards which could damage the drive Use an interlock from the cooling loop to stop the drive when the cooling loop is faulted For applications requiring a closed loop coolant system vent the system to remove air that can otherwise degrade the performance of the drive heatsink Install a flow measuring device at the inlet of each Converter and each Inverter Power Module Note that flow measuring devices are included in the PF700L Frame 3A and 3B Complete Drive cabinets 13th position in catalog number A The coolant flow r
111. ant Inlet ITE i P RES 37 Deg Flare 12 5 3x Clearance 5 12 T L3 oolant Outlet Hole for Stirring 37 Deg Flare 12 M8 Stud AC Input Terminals Fan Housing BACK VIEW SIDE VIEW FRONT VIEW 0 _ 8 6 0 34 4x 8 5 0 33 Pd 16 0 0 63 14 9 0 59 4x 4x 4x0 X 15 0 0 59 m V 43 DETAIL A DETAIL B Approximate Weight 186 kg 410 Ib Recommended Mounting Clearances Specified vertical clearance requirements Figure 2 2 are intended to be from drive to drive Other objects can occupy this space however reduced air flow may cause protection circuits to fault the drive In addition inlet air temperature must not exceed the product specification PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Equipment Lifting Frame 2 Installation 2 3 Figure 2 2 Frame 2 Drive Minimum Mounting Clearances dl oop 101 6 101 6 4 0 in 4 0 in y Hs H ay 0141016 i 4 4 0 Y bat a ej wo 5 5 D 5 Dj 101 6 mm 101 6 mm 4 0 in 4 0 in Verifying Drive Input Ratings Match Supplied Power Itis important to verify that plant power meets the input power r
112. ate GPM must meet the requirements in Table 4 C We recommend the following types of pipe for cooling loop connections e Copper tubing type L e Brass pipe e Stainless steel 300 series Important Do not use galvanized pipe Provide a method in the cooling loop for draining and replacing the coolant PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Drive Coolant Connections Cooling Loop Installation 4 7 Frame 2 Drive or Frame 3A or 3B Power Module For locations of the coolant inlet and outlet connections on PowerFlex 700L Frame 2 drives see Figure 2 10 For locations on Frame 3A and 3B Power Modules see Figure 3 20 The rated working pressure of the Frame 2 drive is 6 89 bar 100 psi Size coolant supply and return lines for 76 LPM 20 gpm 6 89 bar 100 psi service with a maximum operating temperature of 50 C 122 F The required operating flow rate and pressure drop is specified in Table 4 C The rated working pressure of the Frame 3A or 3B Power Module is 12 76 bar 185 psi Size coolant supply and return lines for 38 LPM 10 gpm 12 76 bar 185 psi service with a maximum operating temperature of 40 C 105 F The required operating flow rate and pressure drop is specified in Table 4 C Coolant connections for Frame 2 drives and Frame 3A and 3B Power Modules are made using 37 degree flare fittings which have a e 3 4 inch nominal size e 2
113. ation see the PowerFlex 700 Adjustable Frequency AC Drive User Manual Series B publication 20B UMO002 the PowerFlex 700 High Performance AC Drive Phase II Control User Manual publication 20D UMO006 PowerFlex 7 Class Network Communication Adapter Information For PowerFlex 700L drives equipped with a network communication adapter see the adapter User Manual publication 20C0OMM UMXxxx for information on configuring and using I O and explicit messaging over the network PowerFlex 700L Service Information For Frame 2 drive service information see the PowerFlex 700L Liquid Cooled Adjustable Frequency AC Drive Frame 2 Hardware Service Manual publication 20L TG002 For Frame 3A and 3B drive service information see the PowerFlex 700L Liquid Cooled Adjustable Frequency AC Drive Frames 3A and 3B Hardware Service Manual publication 20L TG001 Documentation can be obtained online at http literature rockwellautomation com To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative To find your local Rockwell Automation distributor or sales representative visit http www rockwellautomation com locations For information such as firmware updates or answers to drive related questions go to the Drives Service amp Support website at http www ab com support abdrives and click on the Downloads or Knowledgebase link The following publications provide ge
114. bbon L 71 d Y J8 Addressable Power PCB SOC Signal PF 700 Vector Only PF 7008 Phase I Only TB5 313 120 VAC Line 310 Precharge Coil 120 VAC Neutral BLU 314 BLU 315 24VDC BLU 316 Precharge Feedback Gate Enable nductor Overtemp P1 PF 7005 Phase II Only 2 40 Pin Ribbon J8 Addressable Power PCB SOC Signal Replaces Factory Installed Jumper on TB5 4 and TB5 6 4 1 Stop Circuit Connection Factory Installed Jumper IGBT Converter IGBT Inverter For additional detail see Power Module schematic PM Power Module POWER MODULE BAY NES QUNM External PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P C4 Frame 3A and 3B Schematics Frame Regenerative Drive Wiring Diagram 600 690V 3 Phase Ti
115. ble 2 C Figure 2 16 and the Frame 2 drive schematic on page B 2 Table 2 C Frame 2 Drive Control Wiring Terminal Specifications 1 Wire Size Range Recommended Wire Strip Item Name Description Tightenin Maximum Minimum 210 Length Active Converter Cassette Active Converter AC power and control wiring 3 3 mm 0 3 mm 0 8 Nem 8mm Terminal Blocks P1 and P2 12 AWG 22 AWG 7 Ibein 0 31 in SHLD Terminal Terminating point for control wiring shields on 2 1 mm 0 3 mm 1 4Nem 10 mm the drive 14 AWG 22 AWG 12 Ibein 0 39 in Terminal Block TB1 Drive control wiring 4 0 mm 0 2 mm 0 9 Nem 8mm 1b 5 12 24V Cooling Loop Output dry contact 12V DC 24V DC 2 10 AWG 24 AWG 8 0 31 in 1b 6 Cooling Loop Return Amps max indicating the drive is powered and has completed precharge 1b 7 24V digin Drive supplied 24V DC 1b 8 Gate Enable Enables the firing of the IGBTs Factory installed jumper from terminal 1b 7 to terminal 1b 8 allows firing of the IGBTs PS Terminal 300V DC Auxiliary Control voltage 4 0 mm 0 5 mm 0 6 Nem 10mm PS Terminal 12 AWG 22 AWG 5 3 Ibein 0 39 in 1 Maximum minimum sizes that the terminals will accept these are not recommendations PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Frame 2 Installation 2 19 Fig
116. ble to do something May Permitted allowed Must Unavoidable you must do this Shall Required and necessary Should Recommended Should Not Not recommended PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P P 4 Overview General Precautions gt gt ATTENTION This drive contains electrostatic discharge ESD sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures see Guarding Against Electrostatic Damage publication 8000 4 5 2 or any other applicable ESD protection handbook ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the system ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servici
117. cal A 2 environment A 2 protection A 1 stand alone inverter power modules Frame 3B only 3 35 Start Mask parameter 700 Vector Control 5 3 Start Owner parameter 700 Vector Control 5 3 start stop repeated 1 9 static discharge ESD P 4 status indicators accessing on powered Frame 3A and 3B complete drive 6 2 descriptions of indications 6 3 Stop Owner parameter 700 Vector Control 5 3 synchronization cable connections Frame 2 2 20 Frame 3A 3 34 Frame 3B 3 36 System grounding Frame 2 2 11 Frames 3A and 3B 3 22 T terminal block control wire sizes Frame 2 2 18 Frames 3A and 3B 3 31 power wire sizes Frame 2 2 15 Frames 3A and 3B 3 25 transformers and reactors installation not recommended Frame 2 2 12 Frames 3A and 3B 3 23 troubleshooting 6 1 U unbalanced ungrounded or resistive grounded supply 1 2 unshielded power cables 1 5 Utility File 700 Vector Control 5 1 7005 Phase Control 5 5 Index 5 V Vector Control standard removing control cassette Frame 2 2 8 Frames 3A and 3B 3 14 verifying DC bus capacitor discharge Frame 2 2 15 Frames 3A and 3B 3 26 drive s watts loss Frame 2 2 7 Frames 3A and 3B 3 16 W web site ControlNet installation references P 3 drive reference materials P 2 DriveLogix5730 Controller P 3 feedback devices P 2 SynchLink Design Guide P 3 wire routing information Frame 2 2 9 Frames 3A and 3B 3 16 wiring power general informati
118. cation 20L UM001E EN P Numerics 700 Active Converter regenerative drive only removing control cassette Frame 2 2 7 Frame 3A 3 13 Frame 3B 3 13 700 Vector Control standard fault descriptions 6 5 information reference P 1 removing control cassette Frame 2 2 8 Frames 3A and 3B 3 14 700L Active Converter regenerative drive only information reference P 1 700L AlarmStatus parameter 700S Phase Control 5 7 700L EventStatus parameter 700S Phase Il Control 5 5 700L FaultStatus parameter 700S Phase II Control 5 6 700L service information reference P 2 7005 Phase Control optional alarm descriptions 6 7 fault descriptions 6 6 information reference P 1 removing control cassette Frame 2 2 8 Frames 3A and 3B 3 15 A AC input general grounding requirements 1 2 ground Frame 2 2 11 Frames 3A and 3B 3 22 power conditioning 1 2 wiring Frame 2 2 12 Frames 3A and 3B 3 23 AC supply source considerations 1 1 unbalanced ungrounded or resistive grounded systems 1 2 Accel Mask parameter 700 Vector Control 5 3 Accel Owner parameter 700 Vector Control 5 4 Index active converter regenerative drive only information reference P 1 removing control cassette Frame 2 2 7 Frame 3A 3 13 Frame 3B 3 13 agency certification A 1 air flow clearance requirements Frame 2 2 2 Frames 3A and 3B 3 2 3 7 alarm clearing 6 6 descriptions 6 7 Alarm 1 Fault parameter 700 Vector Control
119. ce with the applicable local national and international codes for example NEC CEC Signal wiring control wiring and power wiring must be routed in separate conduits to prevent interference with drive operation When hubs are not provided use grommets to guard against wire chafing power wiring in the same conduit This can cause interference with drive operation Failure to observe this precaution can result in damage to or destruction of the equipment ATTENTION Do not route signal and control wiring with Do not route more than three sets of motor leads through a single conduit This minimizes cross talk that can reduce the effectiveness of noise reduction methods If more than three drive motor connections per conduit are required shielded cable must be used If possible each conduit should contain only one set of motor leads both ends to avoid a possible shock hazard caused by induced voltages Also if a drive sharing a conduit is being serviced or installed disable all drives using this conduit to eliminate the possible shock hazard from cross coupled motor leads Failure to observe these precautions can result in bodily injury ATTENTION Unused wires in conduit must be grounded at Figure 2 10 shows locations for Frame 2 control wire routing ground drive input motor output DPI communication ports cable routing and coolant connections PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Pub
120. cel Owner See Stop Owner Ls Adapter that has exclusive control selecting Accel Time 1 2 294 Decel Owner See Stop Owner Adapter that has exclusive control selecting Decel Time 1 2 52 295 Fault Clr Owner See Stop Owner 2 Adapter that is presently clearing a fault 296 Owner See Stop Owner Adapters that are presently issuing increases or decreases in MOP command frequency Local Owner See Stop Owner Adapter that has requested exclusive control of all drive logic functions If an adapter is in local lockout all other functions except stop on all other adapters are locked out and non functional Local control can only be obtained when the drive is not running Port Mask Act Read Only Bits 0 6 indicate status for DPI port communications Bit 15 indicates when security software is controlling the parameter IN Bit 5155 5 Definition 1 E E 1 Active Defauit 1 1 1 0 Not Active Bit 3 2 1 x Reserved Write Mask Cfg Enables disables write access parameters links etc for DPI ports Changes to this parameter only become effective when power is cycled the drive is reset or bit 15 of Write Mask Actv transitions from 1 to 0 6 4 3 2 1 Bt 1515 5 5 15 5 Definition Por Por Por Por Por X x x x xX X x X X 15 14 13 1211110 9 8 7
121. circulating fans are turning Check active converter fault log Check DPI connection Check for proper versions Check start inhibits Check parameter 214 Start Inhibits Contact Technical Support Contact Technical Support Contact Technical Support Check programming Check for cause of excessive current Check programming Check for cause of excessive voltage Verify load balance resistors Replace power supply if problem persists Verify drive enable is present Contact Technical Support Verify internal circulating fans are turning Alarms are automatically cleared when the condition that caused the alarm is no longer present PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Alarm Descriptions only 7005 Phase II Control Replacement of Door Filter of the Input Filter Cabinet Frames 3A and 3B Troubleshooting 6 7 The following alarm can occur when the PowerFlex 700L Liquid Cooled AC drive is equipped with the optional 700S Phase II Control cassette Table 6 0 7005 Phase Control Alarm Descriptions Description Indicates an alarm in the Active Converter control has occurred See the Active Converter User Manual for alarm descriptions Alarm 700L Cnv Alarm 1 See page 6 1 for description of alarm types frequency AC drives and associated machinery should plan or implement the installation start up and subsequent maintenance of the sy
122. d Cable THHN THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and or conduit fill rate limits are used Do not use THHN or similarly coated wire in wet areas Any wire chosen must have a minimum insulation thickness of 15 mils 0 4mm 0 015 in and should not have large variations in insulation concentricity Shielded Cable Shielded cable contains all of the general benefits of multi conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC Drive Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh scales capacitive proximity switches and other devices that may be affected by electrical noise in the distribution system Applications with large numbers of drives in a similar location imposed EMC regulations or a high degree of communication networking are also good candidates for shielded cable Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications In addition the increased impedance of shielded cable may help extend the distance the motor can be located from the drive without the addition of motor protective devices such as terminator networks See Chapter 5 Reflected Wave in Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INOOI Consideration shoul
123. d Cooled AC Drives User Manual Publication 20L UM001E EN P Frame 2 Schematics B 3 Three Phase A C Output Contactors Motor Shield 7001 Fr2 ContactorK2RA 100 d420ed14 LL Lssslcll Contactor K1 RA 100 c60d10 CT Part LEM HAL 600 S CT Part LEM HAL 600 S i i n Dit DE DE Ok DE 0 DC Test Point CTs CTs Bn ie 0 DC Test Point Each Cap C6 C11 9 000 uF T S R Cap Total 13 500 DC U V Ww Conv Inverter Snubber 7 15K Snubber Temp Temp a a a Switch ce ener Switch _ IC a a 2 c5 n E i Converter i 0 4 pF alg 5 Inverter Module g UM C9 1010 1011 i Module a Direct Liquid a E Aa X Direct Liquid a Cooled Power NTC jg R8 15K Cooled Po
124. d across 120 1 speed range 1000 1 operating range 250 rad sec bandwidth Speed Regulation without feedback 0 196 of base speed across 120 1 speed range 120 1 operating range 50 rad sec bandwidth Speed Regulation with feedback 0 00196 of base speed across 120 1 speed range 1000 1 operating range 740 rad sec bandwidth Torque Regulation Vector Control 7005 Phase Control Torque regulation without Feedback 5 600 rad sec bandwidth Torque regulation with Feedback 296 2500 rad sec bandwidth Torque regulation without Feedback 10 600 rad sec bandwidth Torque regulation with Feedback 5 4400 rad sec bandwidth Selectable Motor Control Vector Control 7005 Phase Control Sensorless Vector with full tuning Standard V Hz with full custom capability and Vector Control with Force Technology with and without feedback Vector Control with Force Technology with and without feedback V Hz Control and permanent magnet motor control Stop Modes Vector Control 7005 Ph I Control Multiple programmable stop modes including Ramp Coast DC Brake Ramp to Hold and S curve Multiple programmable stop modes including Ramp Coast and Current Limit Accel Decel Vector Control 7005 Phase Control Two independently programmable accel and decel times Each time may be programmed from 0 3600 seconds in 0 1 second increments Independently programmable accel and decel times adjustabl
125. d be given to all of the general specifications dictated by the environment of the installation including temperature flexibility moisture characteristics and chemical resistance Additionally a braided shield should be included and specified by the cable manufacturer as having coverage of at least 7596 An additional foil shield can greatly improve noise containment A good example of recommended cable is Belden 29528 29532 AWG 1 through AWG 410 This cable has three XLPE insulated conductors plus ground with a spiral copper shield surrounded by a PVC jacket Other types of shielded cable are available but the selection of these types may limit the allowable cable length Particularly some of the newer cables twist 4 conductors of THHN wire and wrap them tightly with a foil shield This construction can greatly increase the cable charging current required PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 1 6 General Installation Information and reduce the overall drive performance These cables are not recommended Armored Cable Cable with continuous aluminum armor is often recommended in drive system applications or specific industries It offers most of the advantages of standard shielded cable and also combines considerable mechanical strength and resistance to moisture It can be installed in concealed and exposed manners and removes the requirement for conduit EMT in
126. destruction of the equipment ATTENTION Unused wires in conduit must be grounded at both ends to avoid a possible shock hazard caused by induced ATTENTION Do not route signal and control wiring with AN power wiring in the same conduit This can cause interference voltages Also if a drive sharing a conduit is being serviced or installed disable all drives using this conduit to eliminate the possible shock hazard from cross coupled motor leads Failure to observe these precautions can result in bodily injury Connect the three phase AC power motor leads to the U T1 V T2 and W T3 output power terminals For terminal locations see Figure 2 15 Tighten the AC output power terminal connections to the proper torque as shown in Table 2 B PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 2 18 Frame 2 Installation Control Wiring This section provides details on control wiring to the drive ATTENTION Risk of equipment damage exists Do not use A drive terminal blocks TB5 1 and TB5 3 to connect any type of power wiring for auxiliary equipment These terminals are only for low amperage control wiring ATTENTION Do not route signal and control wiring with power wiring in the same conduit This can cause interference with drive operation Failure to observe this precaution can result in damage to or destruction of the equipment Connect wiring to terminals in accordance with Ta
127. device size is the lowest rated device that supplies maximum protection without nuisance tripping 2 Maximum protection device size is the highest rated device that supplies drive protection For US NEC minimum size is 125 of motor FLA Ratings shown are maximum 3 Circuit Breaker inverse time breaker For US NEC minimum size is 125 of motor FLA Ratings shown are maximum 4 Maximum allowable rating by US NEC Exact size must be chosen for each installation 5 Motor Circuit Protector instantaneous trip circuit breaker For US NEC minimum size is 125 of motor FLA Ratings shown are maximum Table A H 540 Volt DC Input Fusing DC Input Drive Catalog HP kW Rating Rating Bussmann Fuse Number ND HD Amps Amps Catalog No 20LC650 500 370 365 270 1250 2000 170M6621 9 20LC1K2 960 715 700 525 1250 2000 170 6621 1 Only the Dual Inverter for PowerFlex 7001 Frame is available as a DC input inverter 2 Two 10004 Bussmann 170M6614 fuses per phase can also be used PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P A 8 Supplemental Drive Information Table 650 Volt DC Input Fusing Drive DC Input Catalog HP kW Rating Rating Bussmann Fuse Number ND HD Amps Amps Catalog No 20LD650 600 445 440 325 1250 2000 170 6621 20LD1K2 3B 1150 860 845 630 1
128. drive input motor output and coolant connections PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Frame 3A and 3B Installation 3 17 Frame 3B Drives Figure 3 19 shows the location of Frame 3B Input Filter Bay wire routing Figure 3 20 shows locations for Frame 3B Power Module control wire routing DPI communication ports cable routing and coolant connections Figure 3 21 shows locations of Frame 3B complete drive control ground drive input motor output and coolant connections Figure 3 17 Location of Frame 3A Input Filter Bay Wire Routing Dimensions are in millimeters and inches 436 17 18 432 17 00 87 3 43 9 Cable Opening 146 5 74 70 2 75 Under Cover 2 Places 15 on A 473 18 64 152 6 00 Cable Opening Under Cover A o o Qu L1 L2 L3 PE E Field Installed PUEYS FUS TBZ Vented Top Cover iin iin y Tim if 413 16 25 Ed 1027 40 43 E 1150 45 27 2092 82 35 Installed Height
129. e For Frame 2 drives the Inverter is equipped with either the standard PowerFlex 700 Vector Control cassette or an optional PowerFlex 700S Phase II Control cassette In either case the cassette is removed in the same way PowerFlex 700 Vector Control Cassette standard Figure 2 8 shows the location and removal of the drive s standard PowerFlex 700 Vector Control cassette to access its terminal blocks for control wiring See the PowerFlex 700 Adjustable Frequency AC Drive User Manual Series B publication 20B UM002 for control wiring details Figure 2 8 Removing the Standard PowerFlex 700 Vector Control Cassette Communications Adapter Option PowerFlex 700 Phase Control Cassette optional Figure 2 9 shows the location and removal of the drive s optional PowerFlex 7005 Phase II Control cassette to access its terminal blocks for control wiring See the PowerFlex 700S High Performance AC Drive Phase II Control User Manual publication 20D UM006 for control wiring details PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Determining Wire Routing for Control Ground Drive Input and Motor Output Frame 2 Installation 2 9 Figure 2 9 Removing the Optional PowerFlex 7005 Phase Control Cassette Detail L5 ANN D XS TB1 Terminals TB2 Terminals Communications Adapter Option All wiring should be installed in conforman
130. e from 0 6553 5 seconds in 0 01 second increments Intermittent Overload 110 Overload capability for up to 1 minute 150 Overload capability for up to 3 seconds Current Limit Capability Vector Control 7005 Phase Control Proactive Current Limit programmable from 20 to 16096 of rated output current Independently programmable proportional and integral gain Independent Motoring and Regenerative Power Limits programmable to 80096 of rated output current Electronic Motor Overload Protection Class 10 motor overload protection according to NEC article 430 and motor over temperature protection according to NEC article 430 126 A 2 UL File E59272 PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P A 4 Supplemental Drive Information Specification Category Frame 2 Frames 3A and 3B Encoder Type Incremental dual channel Vector Control me EU only Supply 12V or 5V 250 mA 12V or SV 10 mA minimum inputs isolated with differential transmitter 250 kHz maximum Quadrature 90 27 at 25 C Duty Cycle 50 10 Requirements Encoders must be line driver type quadrature dual channel or pulse single channel 8 15V DC output 3 5 6V DC for 5V encoder single ended or differential and capable of supplying a minimum of 10 mA per channel Maximum input frequency is 250 kHz The Encoder Interface Board
131. e is used only the drive end of the cable shield should be terminated with a low impedance connection to earth The shields of all shielded cables must be terminated with the proper shielded connectors to chassis earth Motor cables must not exceed 20 meters 65 6 feet in length Motor cabling must be separated from control and signal wiring wherever possible Review important precautions and attention statements throughout this manual before installing the drive PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P C Tick Conformity Using Input Output Contactors General Installation Information 1 9 Compliance of PowerFlex 700L Liquid Cooled AC drives with the Australian Radiocommunications Act of 1992 has been demonstrated through compliance with EN61800 3 Both the General Notes and the Essential Requirements for CE Compliance provided above apply to C Tick compliance for PowerFlex 700L Liquid Cooled AC drives C Tick Declarations of Compliance are available online at www ab com certification c tick index html Input Contactor Precautions ATTENTION A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage The drive is designed to use control input signals that will start and stop the motor If an input device is used operation must not exceed one cycle per minut
132. e or drive damage will occur ATTENTION The drive start stop enable control circuitry includes solid state components If hazards due to accidental contact with moving machinery or unintentional flow of liquid gas or solids exist an additional hard wired stop circuit may be required to remove the AC line to the drive An auxiliary braking method may be required Output Contactor Precaution ATTENTION To guard against drive damage when using output contactors the following information must be read and understood One or more output contactors may be installed between the drive and motor s for the purpose of disconnecting or isolating certain motors loads If a contactor is opened while the drive is operating power will be removed from the respective motor but the drive will continue to produce voltage at the output terminals In addition reconnecting a motor to an active drive by closing the contactor could produce excessive current that may cause the drive to fault If any of these conditions are determined to be undesirable or unsafe an auxiliary contact on the output contactor should be wired to a drive digital input that is programmed as Enable This will cause the drive to execute a coast to stop cease output whenever an output contactor is opened PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 1 10 General Installation Information Notes PowerFlex 700L
133. e use of two external HIM devices is not supported If multiple external HIM devices are required then install a user supplied splitter cable or splitter box PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 3 38 Converter oo oF PCB Frame 3A and 3B Installation Figure 3 35 Frame 3A DPI Connection Points Combined Dual Inverter Power Module Active Converter Inverter o 6 5 6 Power Module o o Power Module a Power Module HIM Option Top Main HIM Option Control PCB Option Ft 0 Top External __ Communications ss gs ___ Communications Inverter HIM o Adapter Option i pter Op Adapter Option External DPI Cable 5 Power Module Bottom Main A HIM Option Control PCB Option i O Bottom _ Communications Inverter Adapter Option o Internal Internal 5 DPI Cable DPI Cable 1 2 z Bottom
134. ee Phase i Teu i A C Output N N CS CAS M d 1 4 IGBT Interface PCB IGBT Interface PCB AL J1 J2 J3 J4 J1 J3 J4 Motor Shield PE Motor Ground fi Earth Ground i Chillplate NTC W Gate V Gate U Gate NTC J6 J5 J4 J1 Inverter i Rating Plug Voltage Feedback PCB ooo PCB Option PF 7005 Ph II Only Feedback J5 gt P3 P2 L Jn A 16 Pin bs J9 28 Pin J2 Board to Board J3 Board to Board Jumper J3 9 10 77 Addressable Power PCB if option not used See Note 3 J8 40 Pin Shielded Cable EE NOTES 1 MOV s must be installed in the input filter section of the drive 2 Corner grounding is A Permitted for 400V 480V and 600V Classes B Not permitted for 690V Class 3 Jumper J3 9 10 is provided with the Addressable Power PCB 4 SOC cable and DPI cable are used only with Inverter Power Modules coupled to Converter Power Modules These cables are not used with stand alone Inverter Modules 5 Product software supports only one external HIM Do not connect external HIM if one is also connected to the Converter Power Module A splitter box is required for multiple external HIM devices PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P C 18 Frame 3A and 3B Schematics Notes PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publi
135. efautt o o fo fo fo fo Jo fo Jo Jo fo jo fo jo fo fo Jo fo Jo fo Jo fo Jo fo Jo 0 ng Bit 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12111 109 8 7 6 5 4 32 1 0 1 PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 5 6 Programming and Parameters Name Description 333 7001 FaultStatus Values it 0 Dsat Phs U1 indicates that the primary structure detected a on phase U it 1 Dsat Phs V1 indicates that the primary structure detected a Dsat on phase V t 2 Dsat Phs W1 indicates that the primary structure detected a Dsat on phase W t 3 Ovr Current1 indicates that the primary structure detected an over current t 4 Ovr Volt1 indicates that the primary structure detected an over voltage t 5 Asym DcLink1 indicates that the primary structure detected an unbalanced DC Link t 6 Pwr Suply1 indicates that the primary structure detected a power supply failure t 7 HW Disable1 indicates that the primary structure detected a hardware disable t 8 Latch Err1 indicates that the primary structure fault was generated but no indicating bit was set t 9 Fan Fail1 indicates it 12 NonCnfgAlarm indicates it 13 Cnv Faulted indicates it 14 Cnv NotLogin indicates that the converter expected but none logged in it 15 Cnv NotStart indicates that the converter commanded to start but did not become active it 16 Dsat Phs U2 indicates that
136. ensions 4 GU sj Anti sway Bracket Dimensions are in millimeters and inches a Power Module 175 6 89 GRD Status Indicators 142 5 58 i Converter Inverter z Power Module 210 8 25 119 4 67 GRD 5 5 i M i i Cutaway of Bottom Cover e e Showing P1 and P2 119 4 67 che 187 pi EE Cutaway of Bottom Cover 1 P1 L Showing TB5 P2 1226 48 27 P1 1166 45 92 H 7 2 1 1365 53 75 mI eel Outlet 391 15 38 CN Right Wall 3 97 3 81 262 10 30 62 2 43 Inlet 174 6 87 Bottom Anti sway m 168 6 62 022 00 88 through 90 3 56 h Inlet Knockout Size 1 2 inch Bracket i 132 5 18 gt in Right Wall for Cooling PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Loop Equipment Wiring
137. ent capacity The Drive Input components consist of a 3 line reactor and a harmonic line filter Additional input inductance is not recommended Selecting and Verifying Control Transformer Voltage A control transformer in the input filter bay of the drive is used to match the input line voltage of the drive to the 115V control voltage If your line voltage is different than the voltage class specified on the drive nameplate it may be necessary to change transformer taps as described below PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 3 24 Frame 3A and 3B Installation Depending on the supplied AC line voltage used to power the drive connect and FU2 to TBI in accordance with Table 3 A See Figure 3 29 or Figure 3 30 for fuse and terminal block locations Table 3 A Input Voltage Setting for Control Transformer Supplied Input Voltage From To For all input voltages FU1 TB1 1 380 415V AC FU2 TB1 2 440 480V AC FU2 TB1 3 575 600V AC FU2 TB1 4 690V AC FU2 TB1 5 Figure 3 23 Frame 3A Regenerative Drive Input Power and PE Wiring INPUT FILTER BAY DETAIL PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Frame 3A and 3B Installation 3 25 Table 3
138. equirements of the PowerFlex 700L Frame 2 drive circuitry See Appendix A for input power rating specifications Be sure input power to the drive corresponds to the drive nameplate voltage and frequency This section explains how to lift the drive ATTENTION To guard against possible personal injury and or AN equipment damage observe the following e Do not allow any part of the drive or lifting mechanism to make contact with electrically charged conductors or components e Atno time should a person or their limbs be directly underneath the items being lifted Do not subject the load to high rates of acceleration or deceleration e Inspect all lifting hardware for proper attachment before lifting any drive unit PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 2 4 Frame 2 Installation Attaching the Lifting Feet to the Drive 1 Remove the four shipping bolts that hold the drive to the skid 2 Attach the two lifting feet provided with the drive to the bottom drive mounting holes as shown in Figure 2 3 Figure 2 3 Attaching Lifting Feet to the Drive 0111000 Attaching the Lifting Hardware to the Drive Apply lifting hooks see Figure 2 4 Take precautions to verify that there are lifting hooks secured in all four locations Figure 2 5 on the drive Figure 2 4 Attaching Lifting Hardware to the Frame 2 D
139. er this system requires surrounding air that is 5 10 C below the maximum operating temperature of the drive Figure 4 3 Drive and Liquid to Air Heat Exchanger Plumbing Arrangement PowerFlex 700L Liquid to Air Heat Exchanger From To Drive Drive Drive Drive Radiator Inlet Outlet Hose Kit Outlet Inlet Flow 7 ij Indicator jd hose or pipe connection Figure 4 4 shows a cooling loop diagram for a typical liquid to air heat exchanger Figure 44 Liquid to Air Heat Exchanger Plumbing Diagram Ambient Sensor Drive Coolant Temp Flow Switch e gt gt OUT IN Fan 5 Level Switch On Off 5 Control Reservoir OUT o Drive Pump The main components of the liquid to air heat exchanger cooling loop are listed below Part Description Fan Blows air across the radiator Radiator Transfers heat from liquid to air Ambient Sensor Senses the ambient temperature used for the dew point control Drive Coolant Temperature Sensor Senses the drive coolant temperature used for the dew point control Drive Coolant Flow Switch Measures the drive coolant flow rate Level Switch Senses the level of coolant in the reservoir Reservoir Allows for expansion of coolant Circulates drive coolant Pump and Motor PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publica
140. er or by the power company e The power source has intermittent voltage spikes in excess of 6000 volts These spikes could be caused by other equipment on the line or by events such as lightning strikes e The power source has frequent interruptions General Grounding Requirements The drive Safety Ground PE must be connected to system ground Ground impedance must conform to the requirements of national and local industrial safety regulations and or electrical codes The integrity of all ground connections should be periodically checked PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P General Installation Information 1 3 For installations within a cabinet a single safety ground point or ground bus bar connected directly to building steel should be used All circuits including the AC input ground conductor should be grounded independently and directly to this ground point or ground bus bar Figure 1 1 Typical Grounding Required Input Fusing A A A Required Circuit Disconnect ae Safety Ground PE This is the safety ground for the drive that is required by code This point must be connected to adjacent building steel girder or joist a floor ground rod or bus bar Figure 1 1 Grounding points must comply with national and local industrial safety regulations and or
141. er pcb Coolant Loop Connections External Door Mounted HIM Connection optional For a Frame 2 drive installed in a user supplied enclosure an optional external door mounted HIM may be connected as an alternative to the external HIM option The cable supplied with the door mount HIM option kit connects to the DPI port on the bottom of the drive see Figure 2 19 For additional installation information see the instructions provided with the door mount HIM option kit See Chapter 4 Cooling Loop Installation for details PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Drive Components Chapter 3 Frame 3A and 3B Installation Topic Page Drive Components 3 1 Equipment Lifting 3 8 Supporting the Power Module 3 12 Removing the Power Module Covers 3 12 Removing the Active Converter Power Module Control Cassette 3 13 Removing the Inverter Power Module Control Cassette 3 14 Verifying the Drive s Watts Loss Rating 3 16 Determining Wire Routing for Control Ground Drive Input and Motor Output 3 16 Grounding the Power Module 3 22 Ungrounded or Resistive Grounded Installations 3 22 Installing Inout Power Wiring 3 23 Installing Output Power Wiring 3 29 Installing Control Wiring from the Input Filter Bay to the Power Module Bay 3 30 Synchronization Connections for Frame 3A 3 34 Synchron
142. erraz Shawmut A50P150 4 FU6 150A 600V Bussman FWH 1508 Ferraz Shawmut A50P150 4 FU7 Class CC 1A 600V Littelfuse KLDROO1 Ferraz Shawmut ATQR1 FU8 Class CC 1A 600V Littelfuse KLDROO1 Ferraz Shawmut ATQR1 FU9 Class CC 1A 600V Littelfuse KLDROO1 Ferraz Shawmut ATQR1 FU10 Class CC 20A 600V Littelfuse CCMRO20 Ferraz Shawmut ATDR20 FU11 Class CC 20A 600V Littelfuse CCMRO20 Ferraz Shawmut ATDR20 FU12 Class CC 20A 600V Littelfuse CCMRO20 Ferraz Shawmut ATDR20 302 Voltage Feedback 303 Resistor PCB RED WHT WHT 320 Active Converter Control PCB DPI Signal c n Communication I F PCB 3 PES Jj 7 214 242 npe mE a S 1 Door Mounted HM Option COMM Cassette PCB Option HIM Option 30 Pin Ribbon P1 SOC In SOC In RED 311 Aux Out NO Aux Out COM Safety HW EN RED GRN CO A oo Po e TB2 312 Aux In 24V J3 PF 700 Vector Only P2 PF 700S Phase II Only Main Control PCB ie Factory Installed Jumper P6 2 PF 700 Vector Only L 40 Pin Ri
143. g An intermittent type 1 alarm condition is occurring Drive Running Check parameter 211 Drive Alarm 1 Steady A continuous type 1 alarm condition exists Drive Running Check parameter 211 Drive Alarm 1 Red Flashing Fault has occurred Check Fault x Code or Fault Queue Steady A non resettable fault has occurred PORT Status of DPI port internal communications if present MOD See the 20 COMM x Status of communications module when installed I Communication Adapter NETA User Manual Status of network if connected B Status of secondary network if connected HIM Indication The LCD HIM also provides visual notification of a fault or alarm condition Condition Drive is indicating a fault The LCD HIM immediately reports the fault condition by displaying the following information e Faulted appears in the status line e Fault number e Fault name e Time that has passed since fault occurred Press Esc to regain HIM control Display F Faulted Auto Fault F OverVoltage Time Since Fault 0000 23 52 Drive is indicating an alarm The LCD HIM immediately reports the alarm condition by displaying the following information e Alarm name 2 alarms only e Alarm bell graphic Power Loss Hz Main Menu Diagnostics Parameter Device Select PowerFlex 700L Frames 2 3A and 3B
144. gged in it 15 Cnv NotStart indicates the converter was commanded to start but did not become active it 16 Dsat Phs U2 indicates the second structure detected a Dsat on phase U it 17 Dsat Phs V2 indicates the second structure detected a Dsat on phase V it 18 Dsat Phs W2 indicates the second structure detected a Dsat on phase W it 19 Ovr Current2 indicates the second structure detected an over current it 20 Ovr Volt2 indicates the second structure detected an over voltage it 21 Asym DcLink2 indicates the second structure detected an unbalanced DC Link it 22 Pwr Suply2 indicates the second structure detected a power supply failure it 23 HW Disable2 indicates the second structure detected a hardware disable it 24 Latch Err2 indicates the second structure fault was generated but no indicating bit was set it 25 Fan Fail2 indicates ote This parameter was added for firmware version 2 03 Values 2 o UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UU UJ UJ UJ UJ UU UU UJ e 5 85 _ st 525 2 amp 8 lt 5 5 _ 2 2 5 255 Definition 2 2 2 2 2 2 5 5 lt lt 5 5 2 5 oloocioio gt lt gt 85855 58 gt 5 Sls B 58 CC T lt JQ JA O JO Z D
145. h 200 000 amps or less symmetrical fault current capacity The drive input components consist of a 3 line reactor and a harmonic line filter Additional input inductance is not recommended Selecting and Verifying Control Transformer Voltage A control transformer is used to match the input line voltage of the drive to the 115V control voltage If your line voltage is different than the voltage class specified on the drive nameplate it may be necessary to change transformer taps as described in the following steps 1 Unfasten seven screws and remove the bottom drive cover Figure 2 12 PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Frame 2 Installation 2 13 Figure 2 12 Removing the Bottom Drive Cover S X OON YA ju 2 Remove the power section stirring fan a Unfasten two bracket screws b Disconnect the fan power leads two fastons c Liftthe fan from the drive Figure 2 13 Figure 2 13 Removing the Power Section Stirring Fan 3 Depending on the supplied AC line voltage used to power the drive see Table 2 A to determine which transformer tap to use Table 2 A Control Transformer Tap Usage AC Line Voltage Transformer Tap To Use 380V AC 400V AC 400V 440V AC 460V AC 480V 480V AC PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L U
146. ications More information regarding harmonic emissions can be found in the PowerFlex 70 700 Reference Manual publication PFLEX RMOOI When operated on a public supply system it is the responsibility of the installer or user to make sure by consultation with the distribution network operator and Rockwell Automation if necessary that applicable requirements have been met Essential Requirements for CE Compliance Conditions 1 through 6 listed below must be accomplished for a PowerFlex 700L drive installation to meet the requirements of EN61800 3 1 Use a standard PowerFlex 700L Liquid Cooled CE compliant drive For the Frame 2 drive kit Catalog Number SK L1 CHK2 F2 which includes common mode chokes and shielded cable clamps must be installed according to its included instructions publication 20L INO11 For Frame 3A and 3B the drive must be installed in a suitable enclosure which attenuates radio frequency emissions Rittal TS 8 or equivalent System grounding as described on page 1 2 Output power wiring to the motor control I O and signal wiring must use cable with a braided shield with coverage of 75 or greater or cables must be contained in metal conduit or equivalent shielding must be provided All control I O and signal wiring to the drive must use cable with a braided shield providing 75 or greater coverage or the cables be housed in a metal conduit or equivalent shielding must be provided When shielded cabl
147. ion 20L UM001E EN P 4 2 Cooling Loop Installation Figure 4 2 Liquid to Liquid Heat Exchanger Plumbing Diagram Ambient Sensor Control Drive Coolant Temp Flow Switch Suppl Strainer i upply N Process D gt 74 pa o G p gt Water IN 5 OUT IN S Level Switch 8 i 4 PIE MC p Reservoir JOUT Drive Pump The main components of the liquid to liquid heat exchanger cooling loop are listed below Part Description Strainer Filters particles from the supply water Control Valve Controls the supply loop water flow Heat Exchanger Plate Transfers heat from the drive loop to the supply loop Ambient Sensor Senses the ambient temperature used for the dew point control Drive Coolant Temperature Sensor Senses the drive coolant temperature used for the dew point control Drive Coolant Flow Switch Measures the drive coolant flow rate Level Switch Senses the level of coolant in the reservoir Reservoir Stores drive coolant Pump and Motor Circulates drive coolant PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Cooling Loop Installation 4 3 Liquid to Air Heat Exchanger The liquid to air heat exchanger uses radiator technology to transfer heat from a liquid to surrounding air This is a simple closed loop system it does not require a water supply from the user Howev
148. ization Connections for Frame 3B 3 35 DPI Connections for Frame 3A and 3B Drives 3 37 Coolant Loop Connections 3 39 Because most start up difficulties are the result of incorrect wiring take every precaution to verify that the wiring is completed as instructed Read and understand all items before beginning actual installation proper installation Rockwell Automation does not assume responsibility or liability for the compliance or noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation ATTENTION The following information is merely a guide for Frame 3A and 3B complete drives are comprised of an Input Filter Bay and a Power Module Bay For Frame 3A drives the Power Module Bay contains a combined Converter Inverter Power Module For Frame 3B drives the Power Module Bay contains separate Converter and Inverter Power Modules Total Area Required for Drive Installation Overall drive dimensions are shown in Figure 3 1 as an aid in calculating the total area required for installing Frame 3A and 3B drives PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 3 2 Frame 3A and 3B Installation Figure 3 1 Frame 3 Complete Drive Installation Dimensions
149. ize Torque 10 Input Power Bus Bar 2 Input power 40 Nem M8 R L1 S L2 T L3 354 Ibein Output Power Bus Bar 0 Motor connections 40 Nem M8 U T1 V T2 W T3 354 Ibein PE Motor Ground Bus Bar 2 Terminating point for wiring 40 Nem M8 shields and grounds 354 Ibein Q DC Bus Test Point Socket 4 mm socket for DC bus 2 Terminals DC DC voltage measurement only 1 Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt to avoid damage to the terminal These connections are bus bar type terminations and require the use of lug connectors 8 Use only to verify that DC bus capacitors are discharged before servicing the Power Module No other external use is permitted PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 2 16 Frame 2 Installation Figure 2 15 Frame 2 Drive Power Terminal Locations jmd 9 f po De 7 WIT3 99 Testpoint Testpoint o U T1 FS Ea LJ ax gt OO Msi l Section 5 20 T
150. l on inside front of door 20LEB00ONONNNCNWOWN Cato 20LE800ACENNA6DELA UL Open pelo m NEMA pe Jeu Series pulus Toit Series A 5 Nominal Voltage Original Firmware V 2 005 Nominal Voltage endl Original Firmware V 2 005 Normal Duty Power 870 AL Normal Duty Power 870 Ms Input 3 Phase 47 63 Hz C US Input 3 Phase 47 63 Hz AC Voltage Range 518 633 AC Volage Range 518633 C E Amps 800 Amps 800 A Output 3 Phase 47 63 Hz Output 3 Phase 0 400 2 P AC Voltage Range 518 633 AC Voltage Range 0 600 Base Hz default NA Base Hz default 60Hz 4 Continuous Amps 800 Continuous Amps 800 meno Rated Coolant NA Rated Coolant Treated Water Nom Coolant Pressure NA Nom Coolant Pressure 100 psig 4 FS MED 205 n MAR S 2005 on MAR 5 Fame 38 820 Serial Number MEAE2WJO AB ree Serial Number MEAE2WJO ct LLLI TA cc MMMM 181255 A01 PIN 181255 A01 Input Power Filter Bay Module Bay A 5 S Inverter Power Module CatNo 20LE800NONNNJNDOLA UL Open ine ms Module Coupled With Converter Series A Nominal Voltage 6001 Original Firmware V 2 005 Normal Duty Power 870HP Ad Power Module hn DC US J DC Voltage R 730 900 Bay Door A Cutaway Output S Phase 04007 EMT UI AC Voltage Range 0 600 A Base Hz defaut 60Hz TU Continuous Amp
151. led circuit breaker Motor Lead Lengths Method 76 meters 250 feet total Sine coded PWM with programmable carrier frequency Carrier Frequency 2 4 or 8 kHz Drive rating based on 4 kHz Derating Guidelines on page A 4 for more information 2 or 4 kHz Drive rating based on 4 kHz Output Voltage Range 0 to rated motor voltage Output Frequency Range Vector Control 0 420 Hz 7008 Phase II Control 0 350 Hz Frequency Accuracy Vector Control only Digital Input Within 0 01 of set output frequency Analog Input Within 0 4 of maximum output frequency PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Specification Supplemental Drive Information A 3 Category Frame 2 Frames 3A and 3B Control continued Frequency Control Vector Control only Speed Regulation w Slip Compensation Volts per Hertz Mode 0 5 of base speed across 40 1 speed range 40 1 operating range 10 rad sec bandwidth Speed Regulation w Slip Compensation Sensorless Vector Mode 0 5 of base speed across 80 1 speed range 80 1 operating range 20 rad sec bandwidth Speed Control Vector Control 7005 Phase Control Speed Regulation without feedback Vector Control Mode 0 196 of base speed across 120 1 speed range 120 1 operating range 50 rad sec bandwidth Speed Regulation with feedback Vector Control Mode 0 00196 of base spee
152. ler User Manual 20D UM003 The following publications provide information that is useful when planning and installing communication networks Title Publication ControlNet Coax Tap Installation Instructions 1786 IN007 ControlNet Coax Media Planning and Installation Manual 1786 6 2 1 ControlNet Fiber Media Planning and Installation Guide 001 DeviceNet Product Overview DNET SO002 DeviceNet Media Design and Installation Guide DNET UMO72 DeviceNet Starter Kit User Manual DNET UM003 EtherNet IP Media Planning and Installation Manual ODVA Pub 148 EtherNet IP Network Infrastructure Guidelines ODVA Pub 35 EtherNet IP Performance Application Solution 001 SynchLink Design Guide 1756 TD008 1 Use this link to the ODVA EtherNet IP library for these publications http odva org Home ODVATECHNOLOGIES EtherNetIP EtherNetIPLibrary tabid 76 Default aspx e Inthis manual we also refer to the PowerFlex 700L Liquid Cooled AC Drive as drive PowerFlex 700L or PowerFlex Drive e To help differentiate parameter names and LCD display text from other text the following conventions are used Parameter Names appear in brackets example DC Bus Voltage Display Text appears in quotes example Enabled e The following words may be used in the manual to describe an action Word Meaning Can Possible able to do something Cannot Not possible not a
153. lication 20L UM001E EN P 2 10 Frame 2 Installation Figure 2 10 Frame 2 Drive Locations for Control Wire Routing Communication Port and Coolant Connections i i 12 6 28 0 0 50 1 10 223 2 Dimensions are in 8 79 gi millimeters and inches 280 5 11 04 222 0 4 a 152 0 Control Wire Conduit Plug 5 98 112 0 62 7 2 47 Dia 4 41 2 00 2 83 Control Wire Conduit Plug 22 2 0 87 Dia O amp amp DPI Communications Pot OOO00000 Bottom Drive Cover Coolant Inlet 660060006 FEM coii Coolant Outlet 1 0 0 i b olli 481 8 2 9 i 18 97 290 4 L 11 43 245
154. multiple NTCs e Supports IT Junction Temperature Calculation mode e Busregulator mode is disabled when an active converter is present e Fast Flux up current is limited to 40 of motor nameplate current instead of 70 PowerFlex 7005 Utility File In the Utility file Diagnostics group the following parameters are available when a PowerFlex 700L Liquid Cooled AC drive is present Name Description 700L EventStatus Indicates the presence of certain drive anomalies for the PowerFlex 700L Liquid Cooled drive it 0 Dsat Phs U1 indicates that the primary structure detected a on phase U it 1 Dsat Phs V1 indicates that the primary structure detected a Dsat on phase V t 2 Dsat Phs W indicates that the primary structure detected a Dsat on phase W t 3 Ovr Current indicates that the primary structure detected an over current t 4 Ovr Volt1 indicates that the primary structure detected an over voltage t 5 Asym DcLink1 indicates that the primary structure detected an unbalanced DC Link t 6 Pwr Suply1 indicates that the primary structure detected a power supply failure t 7 HW Disable1 indicates that the primary structure detected a hardware disable t 8 Latch Err1 indicates that the primary structure fault was generated but no indicating bit was set t 9 Fan Fail1 indicates it 12 NonCnfgAlarm indicates it 13 Cnv Faulted indicates it 14 Cnv NotLogin indicates the converter was expected but none lo
155. n 1 4 Power Wilt Sed s tas Ga Se a Dae tee ae ete 1 4 Cable Types Acceptable for 400 690 Volt Installations 1 4 Cable Trays and 1 7 CE Conformity 555 ee A PERRA eee Ite M Ee 1 7 Low Voltage Directive 2006 95 1 7 EMC Directive 2004 108 1 7 General Notes 2 vc ND deii db b bad 1 7 Essential Requirements for CE 1 8 C Tick _________ deed ees 1 9 Using Input Output 0 1 9 Input Contactor Precautions 1 9 Output Contactor Precaution 1 9 Frame 2 Installation Mounting Considerations 1 1 2 1 Total Area Required for Drive Installation 2 1 Recommended Mounting 1 2 2 Verifying Drive Input Ratings Match Supplied 2 3 PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P ii Table of Contents Chapter 3 Equipment ject iia tee ege v er epa
156. nd the ground lug in the Input Filter Bay see Figure 3 24 PowerFlex 700L Frame 3A and 3B drives are equipped with a common mode capacitor and MOV that are referenced to ground If the drive is installed on a resistive ground or ungrounded distribution system disconnect this capacitor and MOV to guard against drive damage has not been designed to be used on IT insulated tera or corner grounded power networks above 600V phase to phase voltage Operation on such a network can cause a hazardous failure of the insulation system of the drive ATTENTION The PowerFlex 700L Liquid Cooled AC Drive Disconnecting the Input Filter Common Mode Capacitor To disconnect the 1 common mode capacitor from the circuit see Figure 3 22 and perform the following steps 1 Disconnect the Faston wire from the 1 uF common mode capacitor 2 Insulate the wire end by applying a wire nut or electrical tape 3 Tie wrap the disconnected wire to keep it away from any electrical connections Disconnecting the MOV from Ground To disconnect the MOV from ground see Figure 3 22 and perform the following steps 1 Unbolt the ground wire lug from the MOV s ground connection point PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P MOV Lug See Capacitor Lug and Resistor Lug Installing Input Power Wiring Frame 3A and 3B Installation 3 23 2 Screw the bolt back into the panel
157. neral drive information Title Publication Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives DRIVES IN001 Preventive Maintenance of Industrial Control and Drive System Equipment DRIVES TD001 PowerFlex 70EC 700VC Reference Manual PFLEX RM004 Safety Guidelines for the Application Installation and Maintenance of Solid State Control SGI 1 1 A Global Reference Guide for Reading Schematic Diagrams 100 2 10 Guarding Against Electrostatic Damage 8000 4 5 2 The following publications provide specific feedback card information for PowerFlex 700L drives with Optional 700S Phase II Control PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Overview P 3 Title Publication Hi Resolution Stegmann Feedback Option Card Installation Instructions for PowerFlex 7005 Drives 20D IN001 Resolver Feedback Option Card Installation Instructions for PowerFlex 700S Drives 20D IN002 Multi Device Interface Option Card Installation Instructions for PowerFlex 7005 Drives 20D IN004 Second Encoder Option Card for PowerFlex 7005 Drives with Phase Control 20D IN009 DriveGuard Safe Torque Off Option for PowerFlex 700S Phase II and PowerFlex 700L Drives 20D UM007 Manual Conventions The following publication provides information that is necessary when applying the 700S Phase II Control DriveLogix 5730 Controller Title Publication DriveLogix 5730 Control
158. ng After removing power to the drive wait 5 minutes for the bus capacitors to discharge Measure the DC bus voltage at the DC and DC TESTPOINT sockets on the drive or power module See Figure 2 15 for Frame 2 Figure 3 25 for Frame 3A or Figure 3 27 for Frame 3B The voltage must be zero ATTENTION Risk of injury or equipment damage exists DPI host products must not be directly connected together via 1202 cables Unpredictable behavior can result if two or more devices are connected in this manner PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Overview P 5 Catalog Number Explanation Position 1 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 20L E 800 A 0 E N N A N 1 0 W A a b f g h i j k l m n a d 1 Drive Enclosure Equipment Type Code Type Conformal Code Description Frame 20L PowerFlex 700L code Coating A Complete Regenerative 39 and 3B A NEMA UL Type 1 IP20 t No Drive Std Interrupt Rating 2 9 b Open Chassis Style IPOO lt gt No C Input Filter 3A and 3B t Frame 3 complete drive Combined Active Converter Voltage Rating x E Inverter Power Module SA only Frame 2 drive and Frame 3 input filter and power Activa Donvorigr Volt Ph dules Code loltage modules G Power Module 3B only B LL Inverter Power
159. ntrol Ground Drive Input Motor Output and Coolant Connections 24 0 94 21 2 Backplane of Power Module Chassis See Figure 3 6 and Figure 3 20 for Inlet Outlet PE and Motor Lead Depth Dimensions 559 22 00 TB5 Top Anti sway Bracket Dimensions are in 600 2962 Power Module millimeters and inches 224 8 82 Status Indicators 117 4 59 450 17 72 Converter Power Module Inverter Power Module Cutaway of Top Cover pope Be LI Showing P1 and P2 m 1 A Em 1 ill 275 10 83 bah 215 mars 5 231 9 09 i Cutaway of 27 TL 231 9 09 Bottom Cover eo Showing TB5 k o o Y T E 1441 56 72 du P1 1 1 1378 54 27 09 4 I P2 in in 92
160. o permit the installation of the vented top cover over the input filter bay Assembly instructions are provided with the vented top cover If the complete drive equipment must be moved for any reason remove the vented top cover and then reinstall the lifting angles to hoist the cabinet Figure 3 8 Frame 3 Complete Drive Lifting Instructions Drive lifting points three front shown and three back not shown 4 4 4 Dimensions are in millimeters and inches 09 203 8 00 7 7 Blocks for safe removal of pallet mounting brackets Maximum Full depth of cabinet 4 Places Pallet mounting brackets three front shown and three back not shown equipment damage block the cabinet while removing the pallet ATTENTION To guard against possible personal injury and or mounting brackets PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 3 10 Frame 3A and 3B Installation Removing the Pallet and Pallet Mounting Brackets AN ATTENTION To guard against personal injury and equipment damage do not work under the drive unless the drive is securely mounted on appropriate blocks Figure 3 9 Frame 3 Complete Drive Pallet Mounting Bracket Removal Instructions Task
161. o Board Main Control J j N PCB Option 5 talog Stri ju ana Encoder Option 7 See Catalog String igna 700 Vector Only P2 PF 7008 Ph Il 7 Control TB2 PF 7005 Ph Il Only J3 PF 700 Vector and I O Flange Mount 8 Pin Female Mini DIN L Converter Module DPI Signal ae See Note 4 Communications I F T Board Shielded L Cable xternal HIM Option Shielded Cable Grounded Both Ends See is 5 pm Cassette HIM HIM Support and Option Option Network PowerFlex 7001 Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Frame 3A and 3B Schematics C 17 Inverter IGBT Modules Option 3 Upper Middle 4 2 __ E U 1 J 1 1 1 1 iH 11 te spe pr uis Thr
162. of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures ARC FLASH HAZARD Labels may be on or inside the equipment for example a motor control center to alert people to potential Arc Flash Arc Flash will cause severe injury or death Wear proper Personal Protective Equipment PPE Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment PPE gt gt gt gt IMPORTANT Identifies information that is critical for
163. ol Synchronization 3 34 Inverter to Converter DPI Communication Cable 3 35 Synchronization Connections for Frame 3 35 Coupled or Stand Alone Inverter Power Modules 3 35 Control Synchronization 3 36 Inverter to Converter DPI Communication Cable 3 37 DPI Connections for Frame and 3B 3 37 Drive Connection 8 1 3 37 External Door Mounted HIM Connection 3 39 Coolant Loop Connections 1 3 39 Cooling Loop Installation Explanation of Cooling Loop 4 1 Liquid to Liquid Heat 4 1 Liquid to Air Heat Exchanger 4 3 Chiller osr eae ce St eee Be ete ere Be een ies 4 4 Cooling Loop Resources 2 ues bidet I SaL 4 5 Cooling Loop Application Guidelines 4 6 Drive Coolant 4 7 Frame 2 Drive or Frame or Power
164. on 1 4 requirements for drive 1 3 Write Mask Act parameter 700 Vector Control 5 4 Write Mask Cfg parameter 700 Vector Control 5 4 PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Index 6 PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P U S Allen Bradley Drives Technical Support Tel 1 262 512 8176 Fax 1 262 512 2222 Email support drives ra rockwell com Online www ab com support abdrives www tockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core E Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 20L UMOOTE EN P 2013 P N 203462 Supersedes 20L UM001D EN P August 2008 Copyright 2013 Rockwell Automation Inc All rights reserved Printed in USA
165. on cable connection is shown in Figure 2 18 Figure 2 17 Frame 2 700 Vector Control Synchronization Cable Connection TB2 Header on 700 Vector Control Cassette er Control Synchronization Cable Factory Installed 1 Terminal Block on Active Converter 4 7 Control Cassette 7 15 EH PowerFlex 7001 Frames 2 and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Frame 2 Installation 2 21 Figure 2 18 Frame 2 7005 Phase Control Synchronization Cable Connection P6 Header on 7005 Phase II Control Cassette Control Synchronization Cable Factory Installed J9 Header on Active Converter I Control Cassette i tes A E ele Inverter to Converter DPI Communication Cable To enable the Inverter and Converter section of the Frame 2 drive to communicate with each other a factory installed DPI communication cable is used No user connection is required PowerFlex 700L Frames 2 3A and 3B Li
166. or example NEC CEC Signal wiring control wiring and power wiring must be routed in separate conduits to prevent interference with drive operation When hubs are not provided use grommets to guard against wire chafing power wiring in the same conduit This can cause interference with drive operation Failure to observe this precaution can result in damage to or destruction of the equipment ATTENTION Do not route signal and control wiring with Do not route more than three sets of motor leads through a single conduit This minimizes cross talk that can reduce the effectiveness of noise reduction methods If more than three drive motor connections per conduit are required shielded cable must be used If possible each conduit should contain only one set of motor leads both ends to avoid a possible shock hazard caused by induced voltages Also if a drive sharing a conduit is being serviced or installed disable all drives using this conduit to eliminate the possible shock hazard from cross coupled motor leads Failure to observe these precautions can result in bodily injury ATTENTION Unused wires in conduit must be grounded at Frame 3A Drives Figure 3 17 shows the location of Frame 3A Input Filter Bay wire routing Figure 3 20 shows locations for Frame 3A Power Module control wire routing DPI communication ports cable routing and coolant connections Figure 3 18 shows locations of Frame 3A complete drive control ground
167. oss rating A 6 wiring installing Frame 2 2 12 Frames 3A and 3B 3 25 power module Frames 3A and 3B lifting instructions 3 11 removing covers 3 12 PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P PowerFlex 700 Active Converter regenerative drive only removing control cassette Frame 2 2 7 Frame 3A 3 13 Frame 3B 3 13 PowerFlex 700 Vector Control standard information reference P 1 removing control cassette Frame 2 2 8 Frames 3A and 3B 3 14 PowerFlex 700L service information reference P 2 PowerFlex 700L Active Converter regenerative drive only information reference P 1 PowerFlex 700 Phase II Control optional information reference P 1 removing control cassette Frame 2 2 8 Frames 3A and 3B 3 15 PowerFlex 7 Class network communication adapter information reference P 2 precautions general P 4 PwrStrct Mode parameter 700S Phase II Control 5 7 R Reference Mask parameter 700 Vector Control 5 3 reference materials for drive P 2 Reference Owner parameter 700 Vector Control 5 4 reflected wave 1 5 removing Frame 2 drive cover 2 7 removing power module covers Frames 3A and 3B 3 12 repeated start stop 1 9 replacing drive door filter on input filter cabinet Frames 3A and 3B 6 7 S Security Parameter Group 700 Vector Control 5 4 shielded cables power 1 5 specifications agency certification A 1 control A 2 electri
168. ough a single conduit This minimizes cross talk that can reduce the effectiveness of noise reduction methods If more than three drive motor connections per conduit are required shielded cable must be used If possible each conduit should contain only one set of motor leads ATTENTION Do not route signal and control wiring with AN power wiring in the same conduit This can cause interference with drive operation Failure to observe these precautions can result in damage to or destruction of the equipment ATTENTION Unused wires in conduit must be grounded at both ends to avoid a possible shock hazard caused by induced voltages Also if a drive sharing a conduit is being serviced or installed disable all drives using this conduit to eliminate the possible shock hazard from cross coupled motor leads Failure to observe these precautions can result in bodily injury PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 3 30 Frame 3A and 3B Installation Installing Control Wiring from the Input Filter Bay to the Power Module Bay 2 Connect the three phase AC power motor leads to the U T1 V T2 and W T3 output power terminals on the drive Frame 3A Combined Converter Inverter Power Module for terminal locations see Figure 3 18 and Figure 3 25 Frame 3A Dual Inverter Power Module for terminal locations see Figure 3 18 and Figure 3 26 Frame 3B Separate Conve
169. ower structure Over current on 700L power structure Over voltage on 700L power structure Asymmetrical voltage on the 700L power structure dc link Power supply failed on 700L power structure Hardware disable asserted on 700L power structure Fault reporting failure on 700L power structure Fan failure on 700L power structure Active converter has faulted Active converter did not begin communication Active converter did not start when requested Phase U Dsat fault on secondary 700L power structure Phase V Dsat fault on secondary 700L power structure Phase W Dsat fault on secondary 700L power structure Over current on secondary 700L power structure Over voltage on secondary 700L power structure Asymmetrical voltage on secondary 700L power structure dc link Power supply failed on secondary 700L power structure Hardware disable asserted on secondary 700L power structure Fault reporting failure on secondary 700L power structure Fan failure on secondary 700L power structure 1 See page 6 1 for a description of fault types Clearing Alarms Contact Technical Support Contact Technical Support Contact Technical Support Check programming Check for cause of excessive current Check programming Check for cause of excessive voltage Verify load balance resistors Replace power supply if problem persists Verify drive enable is present Contact Technical Support Verify internal
170. power modules Coupling the Converter and Inverter is achieved by using two factory installed cables a control synchronization cable and an inverter to converter DPI communication cable The two cables are described in the next two subsections Control Synchronization Cable To enable synchronization between the Inverter control board and the Converter control board a factory installed control synchronization cable connects each board No user connection is required However the connection method is different for PowerFlex 700L drives with 700 Vector Control than for 700S Phase II Control The 700 Vector Control synchronization cable connection is shown in Figure 3 31 The 7005 Phase II Control synchronization cable connection is shown in Figure 3 32 Figure 3 31 Frame 3A 700 Vector Control Synchronization Cable Connection TB2 2 TB2 1 ccm TB2 Header on 700 Vector Control Synchronization Cable Factory Installed PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Synchronization Connections for Frame 3B Frame 3A and 3B Installation 3 35 Figure 3 32 Frame 7005 Phase II Control Synchronization Cable Connection P6 Header on 7005
171. quid Cooled AC Drives User Manual Publication 20L UM001E EN P 2 22 Frame 2 Installation DPI Connections for Frame 2 Drives External 1 HIM Option i Bases External DPI Cable Drive Connection Points The PowerFlex 700L Frame 2 drive provides a number of cable connection points as shown in Figure 2 19 If an additional external HIM is required for the application the HIM can be connected to the DPI port on the bottom of the drive Only one additional external HIM device may be connected The use of two external HIM devices is not supported If multiple external HIM devices are required then install a user supplied splitter cable or splitter box Figure 2 19 Frame 2 Drive DPI Connection Points Drive HIM Option loocco Communications Adapter Option Active 6 5 Converter 2 oo o Do Bottom View of Drive Connector Description DPI Port 1 HIM connection when installed in the drive DPI Port 2 Cable connection for handheld and remote options e DPI Port3or2 Splitter cable connection to DPI Port 2 provides additional port DPI Port 5 Cable connection for communications adapter DPI Port 6 Internal DPI connection to Active Convert
172. r proper installation Rockwell Automation cannot assume responsibility for the compliance or noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A risk of personal injury and or equipment damage exists if codes are ignored during installation Cable Types Acceptable for 400 690 Volt Installations ATTENTION National Codes and standards NEC VDE BSI and so forth and local codes outline provisions for safely installing electrical equipment Installation must comply with specifications regarding wire types conductor sizes branch circuit protection and disconnect devices Failure to do so may result in personal injury and or equipment damage PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P General Installation Information 1 5 A variety of cable types are acceptable for drive installations For many installations unshielded cable is adequate provided it can be separated from sensitive circuits As an approximate guide allow a spacing of 0 3 meters 1 foot for every 10 meters 32 8 feet of length In all cases long parallel runs must be avoided Do not use cable with an insulation thickness less than or equal to 15 mils 0 4mm 0 015 in Use Copper wire only Wire gauge requirements and recommendations are based on 75 C 167 F Do not reduce wire gauge when using higher temperature wire Unshielde
173. rame 2 Schematics The schematics on the following pages illustrate the PowerFlex 700L Frame 2 Liquid Cooled drives Topic Page Regenerative Drive Wiring Diagram with TB4 Connections 400 480V 3 Phase B 2 Regenerative Drive Wiring Diagram without TB4 Connections 400 480V 3 Phase B 4 PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P B 2 Frame 2 Schematics Regenerative Drive Wiring Diagram with TB4 Connections 400 480V 3 Phase Magnetics 7001 Fr2 3 Line Reactor 7001 Fr2 9 Line Reactor Impedance Impedance L1 259 pH L2 178 uH R4 47 ohms R6 47 ohms Filter Capacitor C4 46 yF each Fr2 300HP 184 uF Total each Phase
174. rameter 700 Vector Control 5 3 Fault Clr Owner parameter 700 Vector Control 5 4 File Communication 700 Vector Control 5 3 Utility 700 Vector Control 5 1 Utility 700S Phase II Control 5 5 G general precautions P 4 grounding the power module Frame 2 2 11 Frames 3A and 3B 3 22 Group Parameter 700 Vector Control Alarms 5 2 Comm Control 5 3 Diagnostic 5 1 Masks amp Owners 5 3 Security Status 5 4 H HIM Human Interface Module information reference P 2 notification of fault or alarm condition 6 3 horsepower current ratings A 5 input contactors start stop 1 9 line branch circuit protection 1 4 power conditioning 1 2 input filter lifting instructions Frames 3A and 3B 3 10 installation drive total area required Frame 2 2 1 Frames 3A and 3B 3 1 external separate input disconnect Frames 3A and 3B 3 25 output power wiring Frame 2 2 17 Frames 3A and 3B 3 29 inverter to converter DPI cable connection Frame 2 2 21 Frame 3A 3 35 Frame 3B 3 37 J Jog Mask parameter 700 Vector Control 5 3 Jog Owner parameter 700 Vector Control 5 3 Index 3 L lifting complete drive Frame 2 2 3 Frames 3A and 3B 3 8 input filter bay Frames 3A and 3B 3 10 power module Frames 3A and 3B 3 11 Local Mask parameter 700 Vector Control 5 3 Local Owner parameter 700 Vector Control 5 4 Logic Mask Act parameter 700 Vector Control 5 4 Logic Mask parameter 700 Vector Control 5
175. rcuit Breaker Ratings A 6 Specifications Specification Category Frame 2 Frames 3A and 3B Agency Listed to UL508C and CAN CSA C2 2 No 14 05 UL Listing for Frame 2 is applicable up to 480V AC UL Listing for Certification Frame 3A and is applicable up to 600V Marked for all applicable European Directives 1 C EMC Directive 89 336 EEC EN 61800 3 Adjustable Speed electrical power drive systems Low Voltage Directive 73 23 EEC EN 50178 Electronic Equipment for use in Power Installations Certified to AS NZS 1997 Group 1 Class N223 These drives are also designed to meet the following specifications NFPA 70 US National Electrical Code NEMA ICS 3 1 Safety standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems IEC 146 International Electrical Code CMAA Specification 70 Crane Manufacturers of America Association 1 Applied noise impulses may be counted in addition to the standard pulse train causing erroneously high Pulse Freq readings Unless otherwise noted the following specifications pertain to drives equipped with 700 Vector Control or 700S Phase II Control Specification Category Frame 2 Frames 3A and 3B Protection 400V 480V 400V 480V 600V 690V AC Input Overvoltage Trip 528V AC 528V AC 528V AC 528V AC 760VAC 760 AC Input Undervoltage Trip 340V AC 340V A
176. rive PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Frame 2 Installation 2 5 Connecting Lifting Hooks to Proper Locations Locate all four lifting features on the drive see Figure 2 5 All four locations must be used to maintain the drive center of gravity when lifting Figure 2 5 Lifting Locations on the Frame 2 Drive 000000000000 0000000001 00000000005000000000 9 ON ERUIT V Applying Strap Angles TIP To ensure that this angle is greater than 60 make the length of chain or cable between the center and the corners B longer than the distance between the opposite corners A PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 2 6 Frame 2 Installation Mounting Requirements Rotating the Drive About the Board Figure 2 6 shows the drive with the lifting feet attached on a skid To avoid damage to the drive input terminals when lifting the drive to a vertical position do the following 1 After the straps are in place see Applying Strap Angles on page 2 5 carefully lift the drive to rotate it 90 to a vertical position 2 Remove the lifting feet before installing the drive into the enclosure Figure 2 6 Frame 2 Drive on Skid E
177. ronization cable to each board The connection method is different for PowerFlex 700L drives with 700 Vector Control than for 700S Phase II Control The 700 Vector Control synchronization cable connection is shown in Figure 3 33 The 700S Phase II Control synchronization cable connection is shown in Figure 3 34 The appropriate version of the cable is provided in a plastic bag with each Inverter Power Module Only one Inverter Power Module may be coupled to a Converter Power Module Figure 3 33 Frame 3B 700 Vector Control Synchronization Cable Connection Control Cassette im P1 Terminal Block for L do Control Synchronization Cable Connection 1 15 1 7 1 8 PowerFlex 7001 Frames 2 and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P d Control Cassette Control Synchronization 00 F 0000000 SHHHHHHH lol Control Synchronization Cable Factory Provided
178. rter Power Module for terminal locations see Figure 3 21 and Figure 3 27 3 Tighten the AC output power terminal connections to the proper torque as shown in Table 3 C This section provides details on control wiring between the Input Filter Bay and the Power Module Bay When a Frame 3A or 3B Complete Drive is ordered wiring from the Input Filter Bay to the Power Module Bay is completed at the factory In this case this section can be used as verification or reference for installation or maintenance power module terminal blocks TB5 1 and TB5 3 to connect any type of power wiring for auxiliary equipment These terminals are for only low amperage control wiring ATTENTION Risk of equipment damage exists Do not use power wiring in the same conduit This can cause interference with drive operation Failure to observe this precaution can result in damage to or destruction of the equipment ATTENTION Do not route signal and control wiring with Frame 3A Drives Connect wiring to terminals in accordance with Table 3 D Table 3 A Table 3 E Figure 3 29 and the Frame 3A drive schematic on page C 2 or page C 4 Frame 3B Drives Connect wiring to terminals in accordance with Table 3 D Table 3 A Table 3 E Figure 3 30 and the Frame 3B drive schematic on page C 10 or page C 12 PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P
179. s terminate wires with 10 spade tongue terminal Maximum terminal width is 11 mm 0 43 in Wire strip manufacture s recommendation ength per termi nal Wire the Input Filter Bay to the Power Module Bay in accordance with Table 3 E and drive schematics in Appendix C Table 3 E Input Filter to Power Module Bay Wiring From To Comments FU7 PMC P2 1 PMC Power Module Converter FU8 PMC P2 4 FU9 PMC P2 7 TB2 1 PMC P1 9 TB2 1 PMC TB5 1 TB2 3 M6 N M6 Power Module Bay Door Fan TB2 4 PMC TB5 3 TB2 5 PMC P1 10 TB2 6 PMC 5 2 TB2 6 M6 L1 TB2 7 M6 PE TB2 9 PMC TB5 4 TB2 10 PMC TB5 7 TB2 11 PMC TB5 5 PMC TB5 4 PMC TB5 6 Factory installed jumper PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 3 32 Frame 3A and 3B Installation Figure 3 29 Frame 3A Complete Drive Control Wiring Terminal Locations D 2
180. s 800 Cd Rated Coolant Treated Water Non Coolant Pressure 185 psig FS MED n 2005 on MAR 05 fan mein Serial Number MEAE2WJO pall E PIN 181255 A01 Inverter Power Module Power Module Front FIELD INSTALLED OPTIONS Bottom Covers Removed Firmware Date Firmware i Date 20 HIM HIM Converter Power Module N 20 0 Vo 20 COMM COMM Module 20LEB00NONNNGNWOWA m intemal Dynamic Bi UL Open TypelIPOO ine peat Module Series A S Nominal Voltage 600V Original Firmware V 2 005 Normal Duty Power 870 P Input AC 47 63 Hz DC Voltage Range 518 033 Amps 800 Output DC DC Voltage Range 730 900 poised NOTE Power Module data nameplate labels Rad Coa Tester Wier are duplicated on the exterior left side tom Coolant Pressure wall of the Power Modules These labels ee REM may be viewed without removing the front Il bottom covers of the Power Modules INS 181255 A01 PowerFlex 7001 Frames 2 and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Enclosure Ratings AC Supply Source Considerations Chapter 1 General Installation Information This chapter provides general information on mounting and wiring PowerFlex 700L Liquid Cooled AC Drives Topic Page Enclosure Ratings 1 1 AC Supply Source Considerations 1 1 Power Wiring 1 4 CE Conformit
181. specified in Table 4 C Before connecting the coolant hoses to the Complete Drive hose fittings located at the lower right back corner of the drive enclosure see Figure 4 8 and perform these steps 1 Remove the factory installed hose fitting plugs and the enclosure wall dome plugs 2 Install the factory supplied snap bushings to the enclosure wall Figure 4 8 Frame 3A and 3B Complete Drive Coolant Connection Components Enclosure Wall Snap Bushings Hose Fitting Plugs Enclosure Wall Dome Plugs Frame 3A and Frame 3B Complete Drive coolant connections are made using 37 degree flare fittings which have a e 1 inch nominal size 16 SAE dash size e 1 5 16 12 UN UNF 2B external thread size The mating connection is shown in Figure 4 9 To make the mating coolant connection follow these steps 1 Assemble the mating version of the fitting with swivel nut to each fluid fitting and tighten to a wrench resistance of approximately 3 4 Nem 30 Ibein PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Cooling Loop Installation 4 9 2 Using a backup wrench on the Complete Drive fitting tighten the swivel nut fitting by either of the following two methods Hex flats from wrench resistance method recommended one 1 hex flat from wrench resistance Torque method 103 109 Nem 76 81 Ibeft Figure 4 9 Frame 3A and 3B Complete Drive Mating Coolan
182. stall wire and operate Adjustable Frequency AC Drive devices In addition you must have an understanding of the parameter settings and functions This manual is designed to provide only basic installation and start up information The following information is not included PowerFlex 700L Active Converter Power Module Information Regenerative PowerFlex 700L drives are equipped with a PowerFlex 700L Active Converter Power Module For details on active converter I O wiring start up programming and other related information see the PowerFlex 7001 Active Converter Power Module User Manual publication PFLEX UMO002 PowerFlex 700 Vector Control Information standard For PowerFlex 700L drives equipped with Standard Vector Control see the PowerFlex 700 Adjustable Frequency AC Drive User Manual Series B publication 20B UMO02 which provides I O wiring start up programming and vector control encoder information PowerFlex 7005 Phase II Control Information optional For PowerFlex 700L drives equipped with Optional 700S Phase II Control see the PowerFlex 700S High Performance AC Drive Phase II Control User Manual publication 20D UM006 which provides I O wiring start up programming and other related information PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P P 2 Overview Additional Resources HIM Human Interface Module Information For an overview of the HIM oper
183. stem Failure to comply can result in personal injury and or equipment damage ATTENTION Only qualified personnel familiar with adjustable voltage on the bus capacitors has discharged completely before servicing After removing power to the drive wait 5 minutes for the bus capacitors to discharge Measure the DC bus voltage at the DC and DC TESTPOINT sockets on the front of the power module Figure 3 14 or Figure 3 27 The voltage must be zero ATTENTION To avoid an electric shock hazard verify that the When the door filter of the Input Filter Cabinet requires replacement remove the dirty filter and replace it with an equivalent clean filter Important If the CE Shield Barrier has been removed for servicing it must be reinstalled to restore the casual touch protection this barrier provides Figure 6 2 Input Filter Cabinet Door Filter Replacement CE Shield Barrier Filter Filter 3 Input Filter Cabinet Input Filter Cabinet Door Closed Door Open PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 6 8 Troubleshooting Notes PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Appendix A Supplemental Drive Information Topic Page Specifications A 1 Horsepower Current Ratings 5 Watts Loss A 6 Fuse and Ci
184. successful application and understanding of the product Allen Bradley Rockwell Software Rockwell Automation and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Summary of Changes The information below summarizes the changes made to this manual since its last release August 2008 Description of Changes Page Revised and re organized information in Chapter 4 4 1 Revised information for Electronic Motor Overload Protection in the Control section of A 3 the specification Revised information in the section Fuse and Circuit Breaker Ratings A 6 PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P soc ii Summary of Changes Notes PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Preface Chapter 1 Chapter 2 Table of Contents Important User Information 1 2 Overview Who Should Use this 2 4 P 1 What Is Not in this P 1 PowerFlex 700L Active Converter Power Module Information P 1 PowerFlex 700 Vector Control Information standard
185. t Connection DRIVE SIDE CONNECTION 37 Flare Fitting Swivel Nut USER SIDE CONNECTION 1 5 8 Wrench Flats Backup Wrench use to prevent twisting during swivel nut tightening Do not use Backup Wrench on fitting locknut Depending on the location of the heat exchanger or chiller relative to the drive the following drive cooling loop hose kits are available Table 4 A Drive Cooling Loop Hose Kits gt Used Wih Co Number 3 m 10 ft 2 0 75 inch 0 75 inch Frame 2 20L GH10 B1 9 1 m 30 ft 2 0 75 inch 0 75 inch Frame 2 20L GH30 B1 10 ft 2 1 inch 1 inch with 90 elbow Frame 3A 20L GH10 A2 9 1 m 30 ft 2 1 inch 1 inch with 90 elbow Frame 3A 20L GH30 A2 3 m 10 ft 2 1 inch 1 inch Frame 3B 20L GH10 A1 9 1 m 30 ft 2 1 inch 1 inch Frame 3B 20L GH30 A1 1 All drive side hose kit fittings are 37 degree flare 2 Each hose kit contains two 2 hoses and the appropriate connectors PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 4 10 Cooling Loop Installation Drive Coolant Requirements Recommended Coolants Source Table 4 B lists approved sources and recommended coolants with appropriate corrosion inhibitors for the drive loop Table 48 Recommended Drive Loop Coolants Coolant Interstate Chemical NFP 50 50 50 premix of propylene glycol and distilled water http www interstatechemical com
186. t and output bus bars PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 3 12 Frame 3A and 3B Installation Supporting the Power Module The Frame 3 power module has features for attaching support brackets with screws The support brackets are required to prevent mechanical damage to the AC input DC and AC output bus bars The feature locations feature size and screw type are shown in Figure 3 12 Figure 3 12 Frame 3 Power Module Support Locations e fec Frame 3B Power Module shown Dimensions in millimeters inches rss o o A aes Lc Z LIRE 1107 43 59 Q 0 213 Thru Hole Suitable for M6 x 1 0 Taptite Screw 4 Places Dot VIS Clinch Nut Suitable for M6 x 1 0 Machine Screw I 515 20 26 LEFT SIDE VIEW Removing the Power Module Covers dp um 66 2 59 i 3 gv 66 2 59 K 19 0 75 Suitable for M6 x 1 0 47 1 84 15 0 58 2 Screw 236 9 28 Pen I 515 20 26 FRONT VIEW RIGHT SIDE VIEW Inverter or Converter Module SIR Frame 3B Inver
187. ted are the recommended sizes based on 40 C 104 F and the U S NEC Other country state or local codes may require different ratings Tables with DC link fuse recommendations for DC input drives are also provided Fusing The recommend fuse types are listed below If available current ratings do not match the tables provided the next higher fuse rating should be chosen IEC BS88 British Standard Parts 1 amp 2 EN60269 1 Parts 1 amp 24 type gG fuses or equivalent should be used e UL UL Class T J or L fuses should be used 1 Typical designations include but may not be limited to the following Parts 1 amp 2 AC AD BC BD CD DD ED EFS EF FF FG GF GG GH PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Supplemental Drive Information A 7 Circuit Breakers The non fuse listings in the following tables include inverse time circuit breakers instantaneous trip circuit breakers motor circuit protectors and 140M self protected combination motor controllers If one of these is chosen as the desired protection method the following requirements apply e Both types of circuit breakers and 140M self protected combination motor controllers are acceptable for IEC installations e UL Only inverse time circuit breakers and the specified 140M self protected combination motor controllers are acceptable for UL installations Table
188. ter IGBT Modules Option 1 Bottom 2 Lower Middle J2 J3 J2 J3 Input Filter User Connections PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Earth Ground PE CHASSIS DC Bus Input Chillplate NTC DC Testpoint l Fan 1 13 L2 Gate L1 Gate NTC DC Testpoint J2 J3 J6 J5 J4 400V 600 J6 480V 690V Converter 120 VAC Line 1 Rating Plug Addressable Power PCB Fan 2 i Precharge Coil 2 PCB Option Power Supply J5 28 Pin 120 VAC Neutral 3 PCB Option 7 1 Board to Board 24V 4 11 m z Precharge Feedback 5 J9 Gate Enable 6 J8 Inductor Overtemp 7
189. ter Power Module shown OE 4 Captive Screws PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Removing the Active Converter Power Module Control Cassette Synchronization Cable 40 Pin For use with 7005 Phase Controlony 0 Ribbon Cable Synchronization Cable For use with 700 Vector Control only Frame 3A and 3B Installation 3 13 Frame 3A Drives For Frame 3A regenerative type drives the combined Active Converter Inverter Power Module is equipped with an Active Converter control cassette Figure 3 13 shows the location and removal of this cassette to access its terminal blocks for control wiring See the PowerFlex 700 Active Converter Power Module User Manual publication PFLEX UMO002 for control wiring details Figure 3 13 Removing the Frame Active Converter Control Cassette P1 Communications Adapter Option Frame 3B Drives For Frame 3B regenerative type drives the separate Active Converter Power Module is equipped with a control cassette Figure 3 14 shows the location and removal of this cassette to access its terminal blocks for control wiring See the PowerFlex 700 Active Converter Power Module User Manual publication PFLEX UMO02 for control wiring details PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 3 14 Frame 3A and 3
190. the drive There are two fault types Type Fault Description Reserved for future Non Resettable This type of fault normally requires drive or motor repair The cause of the fault must be corrected before the fault can be cleared The fault will be reset on power up after repair User Configurable These faults can be enabled disabled to annunciate or ignore a fault condition An alarm is a condition that if left untreated may stop the drive There are two alarm types Type Fault Description User Configurable These alarms can be enabled disabled through Alarm Config 1 Non Configurable These alarms are always enabled Drive Status The condition or state of your drive is constantly monitored Any changes will be indicated through the LEDs and or the HIM if present Frame 2 Drive LED Indicators Status indicators for Frame 2 drives are located near the top and front of the drive see Figure 2 1 For drive status indications see Table 6 A PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 6 2 Troubleshooting Accessing Status Indicators of Powered Frame 3A and 3B Complete Drives Status indicators shown in Table 6 A for Frame 3A and 3B complete drives are inside the power module bay To access the status indicators follow the instructions below electricians should use this procedure Bypassing the interlock mechanism exposes the user to dangero
191. the refrigerant Filter Drier Filters the refrigerant Sight Glass Allows viewing of the level of drive coolant in the reservoir Thermostatic Expansion Valve Allows for expansion of the refrigerant Level Switch Senses the level of coolant in the reservoir Reservoir Allows for expansion of coolant Pump and Motor Circulates drive coolant Drive Coolant Temperature Sensor Senses the drive coolant temperature used for the dew point control Drive Coolant Flow Switch Measures the drive coolant flow rate Ambient Sensor Senses the ambient temperature used for the dew point control Cooling Loop Resources Cooling loops are available from many suppliers such as Dimplex Thermal Solutions which can be contacted as follows USA and Canada Elsewhere 1 800 968 5665 1 269 349 6800 PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 4 6 Cooling Loop Installation Cooling Loop Application Guidelines ATTENTION Risk of equipment damage exists Do not use ferrous and plated ferrous materials for pipe treated water to the power modules and drive Use of ferrous materials degrades the performance of the power module chillplate This section is intended to provide guidelines for applying the cooling loops 1 The allowable drive coolant temperature range is listed below e Frame 2 Drives 0 50 32 122 F e Frame 3A
192. the second structure detected a Dsat on phase U it 17 Dsat Phs V2 indicates that the second structure detected a Dsat on phase V it 18 Dsat Phs W2 indicates that the second structure detected a Dsat on phase W it 19 Ovr Current2 indicates that the second structure detected an over current it 20 Ovr Volt2 indicates that the second structure detected an over voltage it 21 Asym DcLink2 indicates that the second structure detected an unbalanced DC Link it 22 Pwr Suply2 indicates that the second structure detected a power supply failure t 23 HW Disable2 indicates that the second structure detected a hardware disable it 24 Latch Err2 indicates that the second structure fault was generated but no indicating bit was set it 25 Fan Fail2 indicates ote This parameter was added for firmware version 2 03 ZZ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UU UJ UJ UJ PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P lala e D O S st le 5 gt 2 2 95 5 2 22 5 209 Definition 22 2 2 2 85 5 2 55 22 4 5 2 emo 5 55555 EG 1515 S 9 De gt gt gt olala 5 5 ISIS SIS 81518 5 9555
193. tion 20L UM001E EN P 4 4 Cooling Loop Installation Chiller The chiller uses refrigerant to transfer heat from a liquid to air This is a simple closed loop system it does not require a water supply from the user A chiller can achieve almost any coolant temperature required Coolant temperature should be at or above ambient temperature to avoid condensation on drive components Figure 4 5 Drive and Chiller Plumbing Arrangement PowerFlex 700L Chiller From To Drive Drive Drive Drive Radiator Inlet Outlet Outlet Inlet Hose Kit Flow 7 Indicator i hose or pipe connection Figure 4 6 shows a cooling loop diagram for a typical chiller Figure 4 6 Chiller Plumbing Diagram Condenser Subcooler Da Fan 7 Compressor Filter Drier Thermostatic SOL Expansion Valve EJ Sight Glass Level Switch Oj o Out 1 Drive Reservoir Drive Coolant Flow Temperature Switch Ambient Sensor PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Cooling Loop Installation 4 5 The main components of the chiller cooling loop are listed below Part Description Compressor Forces the refrigerant into a smaller space Fan Blows air across the condenser subcooler Condenser Subcooler Cools
194. ure 2 16 Frame 2 Drive Control Wiring Terminal Locations o 2 229999999959 4 NOTE On drives without TB4 P there are additional terminals on TB1 ci E 10 1 12 1 11 1 10 1a9 1a8 1a7 1a6 1a5 1a4 1a3 1a2 1a1 PS PS 1612 1b 11 1b 10 1b9 1b8 1b7 1b6 1b5 1b4 1b3 1b2 1b 1 10 Customer Connection Side TB1 When is Present
195. us high voltage live components Failure to comply can result in personal injury and or death ATTENTION Risk of injury or death exists Only qualified To Open 1 Unlock the input filter bay door and the power module bay door by using the key provided with the drive 2 Turn the circuit breaker handle door locking mechanism release with a flat head screwdriver Figure 6 1 to unlatch the input filter bay door Figure 6 1 Releasing Door Locking Mechanism Circuit Breaker Handle Door Locking Mechanism Release 3 Swing open the input filter bay several inches until the door interlock mechanism unlatches from the power module bay door 4 Swing open the power module bay door to view the status indicators on the power module s To Close 1 Close and lock the power module bay door 2 Close and lock the input filter bay door PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Table 6 A Status Indications Troubleshooting 6 3 Item Name Color State Description POWER Green Steady Illuminates when power is applied to the drive 515 Green Flashing Drive ready but not running and no faults are present Status Steady Drive running no faults are present Yellow Flashing A type 2 alarm condition exists the drive cannot be Drive Stopped started Check parameter 211 Drive Alarm 2 Flashin
196. utions is prohibited as they can damage the heat exchanger and or drive and cooling module equipment ATTENTION Ethylene and propylene glycols must be PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Cooling Loop Installation 4 11 The drive coolant must be compatible with the following materials Copper Brass Aluminum Arimid fiber gasket with nitrile binder Garlock Inc Blue Gard 30009 Blue Gard 3000 is a registered trademark of Garlock Inc Synthetic rubber hose Parker Hannifan Corp 801 General Purpose Hose Viton seal only Complete Drive Biocide A biocide may be needed to control biological growth Use of a biocide is permitted For specific recommendations consult a reputable water treatment company Drive Cooling Loop Specifications Table 4 C Coolant Requirements for One Frame 2 3A or 3B Drive Drive Coolant Minimum Coolant Pressure Drop 2 From Drive Inlet to Drive Frame Size Temperature Range Flow Rate Outlet at Minimum Coolant Flow Rate 2 0 50 C 32 122 F 30 3 LPM 8 gpm 1 58 bar 23 psi 3A 0 40 C 32 104 F 30 3 LPM 8 0 35 bar 5 psi 3B 0 40 32 104 F 56 8 LPM 15 0 48 bar 7 psi Coolant Type WEG50 9 or WPG50 4 1 Frame includes separate converter and inverter power modules A single inverter or converter power module requires a minimum flow rate
197. wer Module Terminal Locations DC TESTPOINT DC TESTPOINT Figure 3 28 Frame 3B Inverter Power Module Terminal Locations DC TESTPOINT DC TESTPOINT PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Installing Output Power Wiring Frame 3A and 3B Installation 3 29 This section provides instructions on wiring output contactors motor overload protection and output wiring to the motor Installing Mechanical Motor Overload Protection Optional To provide the motor with overload protection local national and international codes for example NEC CEC may require one of the following items e A motor thermostat be installed internal to the motor e A mechanical thermal motor overload relay sized to protect the motor be installed between the motor and the drive s output terminals In multiple motor applications V Hz regulation only each motor must have its own user supplied overload and branch circuit protection Installing Output Wiring from the Drive Output Terminals to the Motor Important See the PowerFlex 700L Technical Data publication 20L TDO001 for motor lead length restrictions Follow these steps to connect the AC output power wiring from the drive to the motor 1 Route the three phase AC output power motor leads to the drive power module Do not route more than three sets of motor leads thr
198. wer NTC Poo 22993 Home 02999 TBA 4a 6 Module DC A dg L M GATE DRIVER PCB IGBT GATE DRIVER PCB CONVERTER INVERTER Gate J12 Gate 700S From Drive LEM Drive Gate Drive J7 J7 J9 e Forinv Conv Drive Thisisapower Feed forthe Conv POWER INTERFACE DC PCB Bus In CONVERTER POWER J10 Jh L4 50 carries the INTERFACE PCB Inverter Gate Enable J3 J3 Er eee E INVERTER POWER J5 80W N J6 J8 INTERFACE PCB SMPS Power Power J2 Jumper to Jumper to J6 2nd Power 2nd Power Ji t SMPS Ps Ps Interface Interface 40 Pin Con amp E 8 5 CONVERTER J1 40 Pin T Board Comm Interface INV CONTROL PCB 40 Pin J2 J8 P1 CONTROL PCB JA 43 TB2 20 9 10 13 1415 7 8 30 Pin 9 Pin 9 20 30 Pin 30 2 1 20 Ll Au Aux SafetyAux soc SOC 20 Pin Out HW In 2 n 20 Pin NO Com En 24V 8 i s COMM Encoder Aux Option TBI 1a 12 In TBi la 10 Carrier Sink Connection PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P B 4 Frame 2 Schematics Regenerative Drive Wiring Diagram without TB4 Connections 400 480V 3 Phase
199. werFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P 1 4 General Installation Information Power Wiring the Active Converter Power Module control cassette PCB assembly terminal block P1 This action also generates a fault in the Inverter Power Module to enunciate this condition Input Line Branch Circuit Protection ATTENTION Most codes require that upstream branch circuit protection be provided to protect input power wiring The PowerFlex 700L Frame 2 drive does not provide input power short circuit protection Specifications for the recommended fuse or circuit breaker to provide Frame 2 drive input power protection against short circuits are provided in Table A F and Table A G Frame 3A and 3B complete drives include an input power circuit breaker The value of the circuit breaker provided with the drive is listed in Table 1 A Table 1 A AC Input Circuit Breaker Values for Frame 3A and 3B Complete Drives Frame Circuit Breaker Shunt Trip Size Input Voltage Provided Rating 3A 400 480V AC 800 A 65 kAIC 575 690V AC 800 A 35 kAIC 3B 400 480V AC 1500 A 100 kAIC 575 690V AC 1500 A 35 kAIC Because most start up difficulties are the result of incorrect wiring take every precaution to verify that the wiring is correct Read and understand all items in this section before beginning installation ATTENTION The following information is merely a guide fo
200. y 1 7 C Tick Conformity 1 9 Using Input Output Contactors 1 9 PowerFlex 700L Liquid Cooled AC drives have the following enclosure ratings Open Chassis Style 00 Frame 2 Intended to be installed in an enclosure Frame 3 Input filter and power modules when purchased individually are intended to be mounted in an enclosure Type 1 IP20 Frame 3 Drive is mounted a separate NEMA UL 1 enclosure to obtain this rating PowerFlex 700L Liquid Cooled AC drives must be placed in an enclosure See the catalog string on page P 5 for fully assembled NEMA UL Type 1 drive options PowerFlex 700L Liquid Cooled AC drives are suitable for use on a circuit capable of delivering up to a maximum of 200 000 rms symmetrical amperes For the PowerFlex 700L Frame 3A or 3B complete drive a circuit breaker with shunt trip with the appropriate kKAIC rating must always be used upstream of the power module See Table 1 A for details PowerFlex 700L Liquid Cooled AC drives should not be used on undersized or high impedance supply systems The supply system kVA should be equal to or greater than the drive rated KW and the system impedance should be less than 10 Operation outside these limits could cause instability resulting in drive shutdown System Impedance PowerFlex 700L kVA Transformer kVA x Transformer Impedance PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P
201. y Cable Factory Installed Gate ti Jumper TB5 Wire 3 20 Pin Board to Board Bottom Control Cassette Harness 7 Pos J5 8 Encoder Option J7 P1 PF 7008 Ph II PF 700 Vector Only J2 PF 700 Vector Add l Options Main Control PCB Option 700 Ph II Only See Catalog String P6 PF 7008 Ph II Only 4 r _ 8 4 TB2 PF 700 Vector Only 8 E P2 PF 700S Ph 8 TB2 PF700S J3 PF 700 Vector 3 Ph llonly Flange Mount 8 Pin A Female Mini DIN 0 DPI Cable Communication I F T Board PCB zd 30 Pin Li Comm DPI Cable Interface Shielded Cable PCB Him Cable _ Both Ends Option 7 Option Bezel Comm Adapter Cable PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Frame 3A and 3B Schematics C 9

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