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MAQUET Blueline Exam Light Service Manual

1. mobile surgical light BLUELINE BLUE LC ANCHORAGE WITHOUT POWER SUPPLY PARTS LIST 4 Ref Part number Description Quantity 1 5 607 76 44 Anchor ring for DUO version 1 5 607 76 53 Anchor plate for single version 1 2 FHc M12 x 80 screw 6 3 5 665 20 38 M12 hex nut DIN 934 8 A4E 18 4 5 665 30 19 13 mm flat washer DIN 125 ST A4E 12 5 5 601 05 10 Sleeve 15 16x13x21 6 6 5 601 05 11 Plastic washer 30x15x7 12 7 5 690 15 001 BLUE 30 80 LCH anchor tube 1 8 5 608 01 33 Rail 1 9 5 665 31 02 4 3 mm star washer DIN 6797 FD ST A4E 2 10 5 665 05 88 M4 x 8 screw DIN 965 4 8 A4E 2 11 5 665 30 31 12 mm Grower washer DIN 127 FD ST A4E 6 12 5 665 30 71 A shape 4 3 mm star washer DIN 6797 A4E 2 13 5 665 09 07 nut DIN 934 A4E 2 14 6 881 00 025 Diode bridge 15 6 590 00 014 Silicone thermal heatsink paste 16 5 690 05 608 Ceiling mounting cover height 115 mm 2 17 CHc M3 x 25 white zinc plated steel screw DIN 912 2 18 5 690 10 105 BLUE 30 80 ceiling cover half ring 2 19 5 665 30 71 A shape 4 3 mm star washer DIN 6797 A4E 2 20 5 665 07 30 4 8 DIN 7985 1 21 6 005 10 516 5 16 screw 1 22 5 665 04 70 23 5 600 41 29 Lighthead flange cable 2 24 5 602 00 01 Earth terminal 1 25 6 890 10 013 Grey junction block 2 26 6 890 39 302 Blue junction block 2 27 6 89010 014 Yellow green junction block 2 28 5 600 44 16 Earth cable 1 29 5 690 03 035 Diode bridge cable 2 Technical manual 0136201 55 BLUELINE Ceiling wal
2. Part number Description Quantity 5 690 03 039 BLUE 80 30 single 850 cable 1 5 690 03 040 BLUE 80 30 duo 1000 cable 1 5 690 10 106 BLUE 30 80 wall mounting cover 1 5 690 03 038 BLUE 80 30 850 cable 1 5 690 10 102 BLUE 30 spring arm cap 1 5 605 17 82 50 ZIO x 35 5 caster with brake set of 2 2 5 605 17 84 Assembly kit for 3 5 legs M8 x 35 CHc screw DIN 912 5 8 4 mm star washer DIN 6797 5 M8 x 22 CHc screw DIN 912 1 8 nut DIN 934 5 5 690 14 026 BLUE 30 stand star section 1 3 690 57 555 Set of 10 5x20 3 15 A quick blow fuses 10 5 607 52 05 Mains cable Europe 1 5 607 52 05 Mains cable US 1 5 690 05 624 BLUE 30 body 1 3 690 03 997 BLUE 30 reflector S A 5 690 05 004 BLUE 30 Reflector 1 5 690 05 021 Spring blanking plate machined 1 6 000 80 306 Pan head cross head screw 6 lobes zinc plated steel M3 x 6 4 5 690 05 024 BLUE 30 glass tube 1 5 690 05 020 Spring blanking plate 1 6 566 00 011 Spring bush hex socket stainless steel M4 x 9 4 6 014 10 402 H 0 8 nut stainless steel 1 5 690 05 070 Bracket 1 3 690 40 555 BLUE 30 spacer kit 5 690 05 060 BLUE 30 spacer 6 009 90 040 Plastic raised countersunk head screw Pozidriv L 20 04 6 023 70 043 Flat washer 08 04 3 thickness 0 5 mm zinc plated steel 3 690 50 555 BLUE 30 underside replacement kit 5 690 05 002 Underside 1 5 665 31 87 Plastic washer 1 5 607 72 72 Clip 1 6 000 80 306 Pan head cross head screw 6 lobes zinc plated steel M3 x
3. Technical manual 0136201 40 Ceiling wall mounted or mobile surgical light BLUELINE Ceiling mounted BLUE 80 6 3 yous 1 i aym pieoq Buds qing 820 0 069 S 0 0 0 069 S uoisuedsns 41 0136201 Technical manual Ceiling wall mounted or mobile surgical light BLUELINE BLUE 30 MOBILE 6 4 lighthead 13H 4311 spring arm 4 REF 589003019 IDA 1 CT 30154 4 IDA 1 1 1 m 3H1 305 30 NO UMOJq Technical manual 0136201 42 Ceiling wall mounted mobile surgical light BLUELINE BLUE 80 MOBILE 6 5 eium pieoq M Kab LJ 1 oqn 69 qing aseds 10 pe yzys white 1 eniq N UMOJq TA 022 A OLL 9sn v GLE yun Jawsojsuel 43 0136201 Technical manual Ceiling wall mounted or mobile surgical light BLUELINE BLUE 30 HOSPITAL 6 6 i i i Buds 5 BE aym re ee E i i peeguBi 1 Aen ee es NE esn v S seloyeq EI
4. 7 6 POWER SUPPLY BOXES Technical manual 0136201 105 BLUELINE Ceiling wall mounted or mobile surgical light BLUE 80 BLUE 80 POWER SUPPLY BOX DIAGRAM 25 5 690 25 999 w 2 Ww Ex i I 5 1 6 D E 3 lt le 11 d 1 12 e au 13 SO DT D 4 5 6 BLUE 80 BLUE 30 POWER SUPPLY BOX DIAGRAM 26 106 0136201 Technical manual Ceiling wall mounted mobile surgical light BLUELINE BLUE 80 BLUE 80 POWER SUPPLY BOX PARTS LIST 25 Ref Part number Description Quantity 1 5 690 10 091 Power supply box shell 1 2 A shape 3 2 mm star washer DIN 6797 4 3 ST 3 5x10 C panel screw 4 4 6 013 21 210 HM 12 stainless steel nut 4 5 6 023 22 412 Z12 A2 stainless steel washer E 27611 8 6 6 004 51 220 TH M12x20 stainless steel screw 4 7 5 690 10 090 power supply box cover 1 8 Housing for BLUE 80 power supply 2 9 5 690 03 052 Power supply box bracket 1 10 150 mm earth wire 1 11 M4 hex nut 8 ISO 4032 2 12 A shape 4 3 mm star washer DIN 6798 2 13 4 round eyelet 2 14 M4 solder stud 2 BLUE 80 BLUE 30 POWER SUPPLY BOX PARTS LIST 26 Ref Part number Desc
5. 80 0136201 Technical manual Ceiling wall mounted BLUELINE mobile surgical light BLUE 30 MOBILE STAND PARTS LIST 15 Ref Part number Description Quantity 1 4 x 8 CHc screw DIN 7984 1 2 5 690 14 023 BLUE 30 MOBILE stand tube 1 3 5 690 14 025 Plastic star section 1 4 5 690 14 022 BLUE 30 short stand section 3 5 5 690 14 021 BLUE 30 long stand section 2 6 5 690 14 024 BLUE 30 cap 5 7 5 605 17 83 50 ZIO x 35 5 caster 3 8 5 605 17 82 50 ZIO x 35 5 caster with brake set of 2 2 5 605 17 84 Assembly kit for 3 5 legs 9 M8 x 35 CHc screw DIN 912 5 10 8 4 mm star washer DIN 6797 6 11 M8 x 22 CHc screw DIN 912 1 12 8 nut DIN 934 5 13 5 690 14 026 BLUE 30 stand star section 1 Technical manual 0136201 81 BLUELINE Ceiling wall mounted or mobile surgical light BLUE 30 MOBILE SPRING ARM DIAGRAM 16 5 690 40 999 82 0136201 Technical manual Ceiling wall mounted mobile surgical light BLUELINE BLUE 30 MOBILE SPRING ARM PARTS LIST 16 Ref Part number Description Quantity 1 FHc M5 x 16 screw 2 2 5 690 13 001 Spring arm shaft 3 56019704 40x20 4x2 25 mm spring washer DIN 2093 1 8159 14 4 56653178 22 30 0 5 mm washer DIN 988 A4E 2 5 5 690 10 102 BLUE 30 spring arm cap 1 6 5690 13 210 BLUE 30 spring arm cam 1 7 5 690 14 003 BLUE 30 MOBILE spri
6. fe Ea 67 recu zie 79 7 4 I R SE eX HERR RE DXX ER De EE UICE AER EH So Pete Eug 87 Z S iLighth ads 99 7 6 Power SUPPIV BOXES SH 105 8 2 aw suwa 111 2 0136201 Technical manual Ceiling wall mounted BLUELINE mobile surgical light QUALITY STANDARDS COMPLIANCE Certification of MAQUET SA s quality system LNE G MED certifies that the quality system developed by MAQUET SA for design implementation sales installation and after sales service of surgical lights complies with the requirements of the following interna tional standards 150 9001 2000 NF EN ISO 13485 2004 Reference standards The BLUE 30 80 surgical light was designed to comply with the following standards EN ISO 14971 2000 Medical devices Application of risk management to medical devices ISO 14971 2000 EN ISO 14971 2000 A1 2003 EN 60601 1 1990 Medical electrical equipment Part 1 General requirements for safety Amendment A1 1993 to EN 60601 1 1990 Amendment A2 1995 to EN 60601 1 1990 Amendment A13 1996 to EN 60601 1 1990 EN 60601 1 2 2001 Medical electrical equipment Part 1 2 General requirements for safety Collateral standard Electromagnetic compatibility Requirements and tests EN 60
7. 19 5 690 03 038 Wiring 1 20 5 690 10 106 BLUE 30 80 wall mounting cover right and left 1 21 Stainless steel L4 washer 2 22 M3x8 T15 plastic screw 2 23 6 005 30 416 M4x16 stainless steel screw 1 3 690 08 998 Diode bridge kit 24 6 881 00 025 Diode bridge 1 25 5 690 03 035 Diode bridge cable 1 26 Thermal paste 27 5 665 30 06 3 2 mm flat washer DIN 125 1 28 5 665 04 70 Bz M4x8 screw 1 29 5 665 30 71 A shape 4 3 mm star washer DIN 6797 A4E 3 Technical manual 0136201 73 BLUELINE Ceiling wall mounted or mobile surgical light BLUE 30 WALL CEILING MOUNTED SPRING ARM DIAGRAM 13 5 690 41 999 74 0136201 Technical manual Ceiling wall mounted or mobile surgical light BLUELINE BLUE 30 WALL CEILING MOUNTED SPRING ARM PARTS LIST 13 Ref Part number Description Quantity 1 5 x 16 screw 2 2 5 690 13 001 Spring arm shaft 3 5 601 97 04 40x20 4x2 25 mm spring washer DIN 2093 1 8159 14 4 5 665 31 78 22x30x0 5 mm washer DIN 988 A4E 2 5 M3 x 10 screw 1 6 5 690 13 210 BLUE 30 spring arm cam 1 7 5 69013 004 BLUE 30 spring arm interface 1 8 8M6x20 cylindrical pin 2 9 5 668 00 50 NK 8 12 TN needle bearing 2 10 5 690 10 073 BLUE 30 spring arm painted angled tube 1 11 5 668 00 55 5 1226 stop washer 1 12 5 668 00 54 Axial needle bearing cage AXK 1226 1 13 5 668 00 56 LS 1226 stop washer 1 14 5 665 20 08 Nylstop nut DIN 985 A4E 1 15 5 690 10
8. Check that the limit stop screw brake screw and nut are in place on the new fork bracket 30 Tighten the four screws holding the fork bracket to the base Position the fork bracket correctly in the fork Tighten the limit stop screw 0136201 Technical manual Ceiling wall mounted BLUELINE mobile surgical light Right side Remove the switcher board from its slot Disconnect the wires from the board Remove the four screws Remove the fork bracket from the base of the fork Install the new fork bracket Check that the brake screw and nutare in place on the new fork bracket Tighten the four screws holding the fork bracket to the base Ensure that all cables are in place before tightening Connect the wires to the switcher board Place the switcher board in its slot Reinstall the underside Reinstall the flap Reinstall the lens Reinstall the reflector subassembly Reinstall the BLUE 80 cover 4 2 10 Replacing the switcher board Remove the BLUE 80 cover Remove the underside Remove the switcher board from its slot Disconnect the wires Connect the wires to the new switcher board Place the switcher board in its slot Reinstall the underside Reinstall the BLUE 80 cover Technical manual 0136201 31 BLUELINE Ceiling wall mounted or mobile surgical light 4 2 11 Replacing the l
9. M3 x 8 screw DIN 966 EN ISO 7047 12 25 5 606 77 42 AMP 9041 S12V 45Ah battery 2 26 5 690 10 082 BLUE 80 hospital transformer unit grille 1 27 5 690 03 026 BLUE 80 battery charger cable 28 6 060 12 525 Flat anti static caster 0443 01A 2 29 56014247 BLUE 80 75 mm caster 3 30 68870002 Ferrite 1 31 5 690 03 032 BLUE 80 power supply cable outlet 1 32 5 690 03 036 BLUE power supply charger cable outlet 1 3 690 10 997 BLUE 80 mains cable loom S A 33 5 690 03 031 BLUE charger mains power supply cable 1 34 6 890 04 520 2 pole fuse drawer without mains cut out 1 3 690 57 555 Set of 10 5x20 3 15 A quick blow fuses 35 6 936 00 020 5x20 3 15 A quick blow fuse 2 36 5 601 6289 Rubber bush 2 37 5 665 30 08 4 3 mm flat washer DIN 125 5 A4E 2 38 5 665 07 50 M4 x 12 Z type cross head screw DIN 7985 2 39 5 607 58 31 Captive nut 2 40 5 601 81 90 Ring 1 41 5 665 08 23 CHc low profile M5 x 8 screw DIN 7984 A2 1 42 5 600 43 69 Earth cable 1 43 56075205 Mains cable Europe 1 44 5 607 5203 Mains cable US 1 6 936 00 050 Pack of 10 miniature 7 5 32 V quick blow fuses 45 6 936 00 050 Miniature 7 5A 32V quick blow fuse Technical manual 0136201 93 94 BLUELINE Ceiling wall mounted or mobile surgical light BLUE 30 HOSPITAL SPRING ARM 5 690 44 999 DIAGRAM 21 12 10 S CAN O 5 Orn 9 SE up u gt R O gt 3 o A l l l l ip 9 cb 01
10. 2 22 M3x8 plastic screw T15 2 23 5 665 04 70 Bz M4x8 screw 1 24 5 665 30 71 A shape 4 3 mm star washer DIN 6797 A4E 3 Technical manual 0136201 71 Ceiling wall mounted or BLUELINE mobile surgical light WALL MOUNTED BLUE 30 80 SUSPENSION ARM DIAGRAM 12 WITHOUT POWER SUPPLY 5 690 94 999 1 ff 8 qP D 72 0136201 Technical manual Ceiling wall mounted mobile surgical light BLUELINE WALL MOUNTED BLUE 30 80 SUSPENSION ARM PARTS LIST 12 WITHOUT POWER SUPPLY Ref Part number Description Quantity 1 5 608 00 16 Wall mounted BLUE 30 80 mounting point 1 5 601 96 38 4 connection strip 1 3 5 665 04 67 BZ M3 x 16 screw DIN 7985 4 8 A4E 2 5 693 02 555 BLUE plastic ring with bearing 4 5 690 10 011 Suspension shaft plastic ring 2 5 5 668 00 39 HK 32x39x24 needle bush 2 6 5 601 72 05 Set ring 2 7 5 607 74 83 Ring 2 8 5 601 97 30 Circlip for shaft 232 2 9 5 601 64 00 ONDAL 3 way rotating contact 2 10 5 690 12 103 B30 80 850 mm wall mounted extension arm 1 11 FHc M6 x 12 screw DIN 7991 8 8 A4E 4 12 5 690 10 282 BLUE 30 80 single suspension arm cap 2 13 FZ M4 x 25 screw 2 14 Hm M4 nut 1 15 16 18 AWG M4 eyelet contact 3 16 M4 serrated washer 1 17 FHc M4 x 8 screw 1 18 5 690 41 999 BLUE 30 spring arm 1 5 690 42 999 BLUE 80 spring arm 1
11. 20 38 M12 hex nut DIN 934 8 A4E 18 4 5 665 30 19 13 mm flat washer DIN 125 ST A4E 12 5 5 601 05 10 Sleeve 15 16x13x21 6 6 5 601 05 11 Plastic washer 30x15x7 12 7 5 608 00 05 BLUE 30 80 flange 1 8 5 608 01 33 Rail 1 9 5 665 31 02 4 3 mm star washer DIN 6797 FD ST A4E 2 10 5 665 05 88 FHc 4 x 8 screw DIN 965 4 8 A4E 2 11 5 665 30 31 12 mm Grower washer DIN 127 FD ST A4E 6 12 5 690 11 000 10 200 mm to 1200 mm extension tube 1 13 CHc M12 x 80 screw 2 14 13 mm flat washer DIN 125 4 15 M12 nylstop nut 2 16 5 690 05 609 Ceiling mounting cover height 250 mm 2 17 CHc M3 x 25 white zinc plated steel screw DIN 912 2 18 5 690 10 105 BLUE 30 80 ceiling cover half ring 2 19 5 665 30 71 A shape 4 3 mm star washer DIN 6797 A4E 2 20 5 665 07 30 4 8 DIN 7985 1 21 6 881 00 025 Diode bridge 1 22 6 590 00 014 Silicone thermal heatsink paste 23 6 005 10 516 CHc M5x16 screw 1 24 5 602 00 01 Earth terminal 1 25 6 890 10 013 Grey junction block 2 26 6 890 39 302 Blue junction block 2 27 6 89010 014 Yellow green junction block 2 28 5 600 44 16 Earth cable 1 29 5 690 03 035 Diode bridge cable 2 30 5 600 41 29 Lighthead flange cable 2 Technical manual 0136201 53 BLUELINE Ceiling wall mounted or mobile surgical light BLUE LC ANCHORAGE WITHOUT POWER SUPPLY DIAGRAM 4 54 0136201 Technical manual Ceiling wall mounted or
12. 665 20 68 Square nut 10x10 M6 thickness 5 mm 1 5 607 73 04 Modified screw 1 5 665 04 70 Raised countersunk head screw Pozidriv M4 x 8 1 3 690 52 555 Set of BLUE 80 safety screws pack of 5 6 012 40 510 Low profile pan head Torx screw M5 x 10 stainless steel x5 1 3 690 55 555 BLUE 80 handle bracket kit 5 690 05 621 BLUE 80 sterilisable handle bracket assembled 1 6 009 50 430 Pan head screw 6 lobes stainless steel M4 x 30 2 3 690 08 999 Fork S A 5 690 03 015 BLUE 80 fork cable kit 5 607 78 57 BLUE 80 fork ring 1 6 005 80 504 Hex socket set screw M5 x 4 stainless steel 1 6 012 40 510 Low profile pan head Torx screw M5 x 10 stainless steel x5 1 5 690 05 515 Fork 1 3 690 05 999 Spare bulb holder 5 690 03 012 B80 halogen socket wired 1 5 690 05 082 Socket bracket 80 2 1 6 012 50 312 Pan head screw 6 lobes M3x12 stainless steel 2 3 690 06 997 Main bulb holder 5 690 03 012 B80 halogen socket wired 1 5 690 05 081 Socket bracket 80 1 1 6 012 50 312 Pan head screw 6 lobes M3x12 stainless steel 2 5 605 31 53 3 track brushes 1 5 690 10 104 Bumper 1 3 693 01 555 Pack of 10 miniature 7 5 A 32 V quick blow fuses 10 3 643 02 555 BLUE plastic ring with bearings 1 3 690 08 998 Diode bridge kit 3 693 05 555 BLUE 80 wall ceiling mounted power supply 3 693 04 555 BLUE 80 MOBILE power supply 3 693 03 555 BLUE 30 80 HOSPITAL power supply 3 693 07 555 Pack of 5 x 6 3 A fuses for B80 circuit board Technical manual 0136
13. 80 wall mounting cover 1 24 M3x8 plastic screw T15 2 25 Stainless steel L4 washer 2 26 5 665 04 70 Bz M4x8 screw 1 27 5 665 30 71 A shape 4 3 mm star washer DIN 6797 A4E 2 Technical manual 0136201 69 BLUELINE Ceiling wall mounted or mobile surgical light WALL MOUNTED BLUE 80 SUSPENSION ARM DIAGRAM 11 5 690 87 999 70 0136201 Technical manual Ceiling wall mounted mobile surgical light BLUELINE WALL MOUNTED BLUE 80 SUSPENSION ARM PARTS LIST 11 Ref Part number Description Quantity 5 608 00 16 Wall mounted BLUE 30 80 mounting point 1 2 5 601 96 38 4 way connection strip 1 3 5 665 04 67 BZ M3 x 16 screw DIN 7985 4 8 A4E 2 5 693 02 555 BLUE plastic ring with bearing 4 5 690 10 011 Suspension shaft plastic ring 2 5 5 668 00 39 HK 32x39x24 needle bush 2 6 5 601 72 05 Set ring 2 7 5 607 74 83 Ring 2 8 5 601 97 30 Circlip for shaft 232 2 9 5 601 64 00 ONDAL 3 way rotating contact 1 10 5 690 12 103 B30 80 850 mm wall mounted extension arm 1 11 FHc M6 x 12 screw DIN 7991 8 8 A4E 4 12 5 690 10 282 BLUE 30 80 single suspension arm cap 2 13 FZ M4 x 25 screw 2 14 Hm M4 nut 1 15 16 18 AWG M4 eyelet contact 2 16 M4 serrated washer 1 17 FHc M4 x 8 screw 1 18 5 690 42 999 BLUE 80 spring arm 1 19 5 690 03 038 Wiring 1 20 5 690 10 106 BLUE 30 80 wall mounting cover 1 21 Stainless steel L4 washer
14. BLUE 80 fork bracket 2 24 5 665 20 68 Square nut 10x10 M6 thickness 5 mm 2 25 5 607 73 04 Modified screw 2 26 5 665 04 70 Raised countersunk head screw Pozidriv M4 x 8 1 27 5 601 95 20 Plastic countersunk head screw L 18 06 8 3 690 52 555 Pack of safety screws 28 6 012 40 510 Low profile pan head Torx screw M5 x 10 stainless steel x5 1 3 690 55 555 Handle bracket kit 29 5 690 05 621 BLUE 80 sterilisable handle bracket assembled 1 30 6 009 50 430 Pan head screw 6 lobes stainless steel M4 x 30 2 3 690 08 999 Fork S A 31 5 690 03 015 BLUE 80 fork cable kit 32 5 607 78 57 BLUE 80 fork ring 1 33 6 005 80 504 Hex socket set screw 5 x 4 stainless steel 1 28 6 012 40 510 Low profile pan head Torx screw M5 x 10 stainless steel x5 1 34 5 690 05 515 Fork 1 3 690 05 999 Spare bulb holder 35 5 690 03 012 B80 halogen socket wired 2 36 5 690 05 082 Socket bracket 80 2 1 37 6 012 50 312 Pan head screw 6 lobes M3x12 stainless steel 4 3 690 06 997 Main bulb holder 35 5 690 03 012 B80 halogen socket wired 2 38 5 690 05 081 Socket bracket 80 1 1 37 6 012 50 312 Pan head screw 6 lobes M3x12 stainless steel 4 3 693 07 555 Pack of 5 x 6 3 A fuses for B80 circuit board 39 6 936 00 028 6 3 A fuse 1 Technical manual 0136201 103 BLUELINE Ceiling wall mounted or mobile surgical light 104 0136201 Technical manual Ceiling wall mounted BLUELINE mobile surgical light
15. Lj J3uuojsuen pel Ajddns c 021 Sd T 1 eniq N 34 UMOJq AOCZ A OLL esn y GLE Technical manual 0136201 44 Ceiling wall mounted or mobile surgical light BLUE 80 HOSPITAL 6 7 Buds NUA E pieoq qing 1961eu9 eqn 2914181 gt 1 FF d all 1 qi moja Audi eniq TGT 9sn y GLE 7 esnivg 1 A 0ZZ A OLL 45 0136201 Technical manual BLUELINE Ceiling wall mounted or mobile surgical light 46 0136201 Technical manual Ceiling wall mounted BLUELINE mobile surgical light 7 DIAGRAMS AND PARTS LISTS 7 1 CEILING MOUNTED BLUELINE Technical manual 0136201 47 BLUELINE Ceiling wall mounted or mobile surgical light BLUE ANCHORAGE WITH POWER SUPPLY DIAGRAM 1 Gr QG T 48 0136201 Technical manual Ceiling wall mounted mobile surgical light BLUELINE BLUE ANCHORAGE WITH POWER SUPPLY PARTS LIST 1 Ref Part number Description Qu
16. bracket Tighten the screws holding the sterilisable han dle Tighten the six visible screws on the underside Ensure that the two short screws are placed at the join with the ends of the fork Reinstall the BLUE 80 cover 4 2 7 Replacing the switch Remove the BLUE 80 cover Remove the switch separating the pivoting head from the rest of the switch Disconnect the connectors from the switch Connect the new switch Separate the pivoting head to put the switch in place Reinstall the BLUE 80 cover Technical manual 0136201 29 BLUELINE Ceiling wall mounted or mobile surgical light 4 2 8 Replacing the flap Remove the BLUE 80 cover Remove the reflector subassembly A Take care not to let the lens fall Left side Unscrew the two screws holding the flap Check the flap Put the new flap in place Tighten the two screws holding the flap Reinstall the reflector subassembly Reinstall the BLUE 80 cover Replacing the fork bracket Remove the BLUE 80 cover Remove the reflector subassembly Remove the flap Remove the lens to avoid it falling by ac cident Remove the underside If both fork brackets are to be replaced remove and reinstall one fork at a time Unscrew but do not remove the screw from the limit stop Remove the four screws Remove the fork bracket from the base and from the fork Install the new fork bracket
17. the compatibility of active agents to be used contact the local Maquet customer service department 2 1 Cleaning and disinfecting the surgical light ce Check that the power is switched off and the light is cool before cleaning 2 1 4 General instructions concerning cleaning disinfection and safety Remove the sterilisable handles Clean the system using a cloth soaked in surface detergent in line with the manufacturer s recom mended dilution application time and temperature Use a cloth to rinse the unit with clean water and wipe dry Disinfect uniformly using a cloth soaked in a disinfectant in line with the manufacturer s recommenda tions Use a cloth to rinse with clean water in order to remove residues in particular products containing al dehydes quaternary ammonium or surfactants Wipe with a dry cloth 2 1 2 Examples of recommended products Getinge USA product TEC QUAT 256 Anios products SURFA SAFE 0 5 HEXANIOS G R ammonium IV polyhexanide ANIOSYME P L A quaternary ammonium enzymes SALVANIOS pH10 quaternary ammonium guanidinium ANIOS DDSH quaternary ammonium guanidinium Sch lke amp Mayr products Antifect Plus Glyoxal Terralin Benzyl C12 18 alkyldimethyl ammonium phe noxypropan and phenoxypropanol 2 1 3 Examples of prohibited products Solutions containing glutaraldehyde phenol iodine bleach alcohol chloride ions must not be used N Fumiga
18. 0136201 19 BLUELINE Ceiling wall mounted or mobile surgical light Figure 9 Figure 10 20 0136201 Technical manual Ceiling wall mounted BLUELINE mobile surgical light 3 8 Removing and installing the BLUE 80 lighthead The order of disassembly is important If the spring arm is not disabled when disassembling the BLUE 80 lighthead the arm may spring up abruptly and present a hazard The first step is therefore to disable the spring arm Disabling the BLUE 80 spring arm Figure 9 Remove the bezel 1 from the mobile side of the spring arm 2 Pivot the spring arm down to the floor and insert the locking pin 3 in hole 4 AN If the locking pin is not inserted deeply enough in the hole the spring arm may spring up abruptly and present a hazard Check that the spring arm correctly locked in place before releasing it Only use the supplied locking pin Removing the BLUE 80 lighthead Figure 10 socket screw 5 is a safety screw that must be replaced each time the unit is reassem bled Unscrew the hexagon socket screw 5 Unscrew the brake screw 6 Remove the fork 7 from the spring arm and separate the connectors 8 Reinstalling the BLUE 80 lighthead Figure 10 Secure the connectors 8 hex socket screw 5 is a safety screw that must be replaced each time the unit is rea
19. 102 BLUE 30 spring arm cap 1 Technical manual 0136201 75 BLUELINE Ceiling wall mounted or mobile surgical light BLUE 80 WALL CEILING MOUNTED SPRING ARM DIAGRAM 14 5 690 42 999 76 0136201 Technical manua Ceiling wall mounted mobile surgical light BLUELINE BLUE 80 WALL CEILING MOUNTED SPRING ARM PARTS LIST 14 Ref Part number Description Quantity 1 5 690 10 100 BLUE 80 spring arm cap 2 2 5 665 08 93 CHc M12x90 screw DIN 912 8 8 A4E 1 3 M3 x 10 screw 1 4 5690 13 005 BLUE 80 spring arm interface 1 5 5 601 97 31 70 x 30 5 x 3 mm spring washer 13 6 5 607 73 55 BLUE 80 cam 1 7 5 668 00 52 NATV 10 axial guide cam roller 2 8 5 665 52 81 1808734 10H8x28 A ST cam 2 9 5 690 10 071 BLUE 80 spring arm painted angled tube 1 10 5 668 00 55 5 1226 stop washer 1 11 5 668 00 54 Axial needle bearing cage AXK 1226 1 12 5 665 02 95 Hc M6 x 30 screw DIN 913 45H A4E 2 13 5 668 00 56 LS 1226 stop washer 1 14 5 665 20 08 Nylstop nut DIN 985 A4E 1 Technical manual 0136201 TT BLUELINE Ceiling wall mounted or mobile surgical light 78 0136201 Technical manual Ceiling wall mounted BLUELINE mobile surgical light 7 3 BLUELINE MOBILE Technical manual 0136201 79 BLUELINE Ceiling wall mounted or mobile surgical light BLUE 30 MOBILE STAND DIAGRAM 15 5 690 72 999 A
20. 13 21 210 HM 12 stainless steel nut 2 8 5 690 10 090 Power supply box cover 1 9 M4 hex nut 8 ISO 4032 2 10 A shape 4 3 mm star washer DIN 6798 2 11 4 round eyelet 2 12 M4 solder stud 2 13 150 mm earth wire 1 14 M5 Onduflex washer 4 15 CHc M5 x 6 screw 4 16 5 690 03 018 BLUE 30 wall ceiling mounted adjustable power supply 2 Technical manual 0136201 109 BLUELINE Ceiling wall mounted or mobile surgical light 110 0136201 Technical manual Ceiling wall mounted or mobile surgical light BLUELINE 8 TROUBLESHOOTING Anomaly Likely cause Corrective action Lighthead does not turn on Faulty or missing bulb Cut off the power supply and replace the bulb s Power cut Check if other devices on the same supply network are operating Other reason Call Maquet technical department Light flickers Contact problem Call Maquet technical department Illumination too bright too dim Supply voltage incorrect Have an electrician check the power supply Check the bulb and replace if necessary Bulb service life too short Non compliant bulbs used or voltage surges occur Check that the bulbs recommended by Maquet are used Have an electrician check the power supply Unnatural colours Unsuitable bulb s used Replace the bulb s Light spot is not round Unsuitable bulb s used Check the b
21. 2 00 01 Earth terminal 1 31 6 890 10 013 Grey junction block 2 32 6 890 39 302 Blue junction block 2 33 6 89010 014 Yellow green junction block 2 34 5 690 03 030 BLUE flange power cable 1 35 5 690 03 028 BLUE 30 80 power supply terminal strip outlet cable 1 36 5 665 30 31 12 mm Grower washer DIN 127 FD ST A4E 6 37 5 665 07 30 M4x8 raised countersunk head screw DIN 7985 1 38 5 665 30 71 A shape 4 3 mm star washer DIN 6797 A4E 2 39 5 600 41 29 Lighthead flange cable 1 40 5 600 44 16 Flange earth cable 1 Technical manual 0136201 49 BLUELINE Ceiling wall mounted or mobile surgical light BLUE 30 ANCHORAGE WITHOUT POWER SUPPLY 50 0136201 DIAGRAM 2 Technical manual Ceiling wall mounted mobile surgical light BLUELINE BLUE 30 ANCHORAGE WITHOUT POWER SUPPLY PARTS LIST 2 Ref Part number Description Quantity 1 5 607 76 44 Anchor ring for DUO version 1 5 607 76 53 Anchor plate for single version 1 2 FHc M12 x 80 screw 6 3 5 665 20 38 M12 hex nut DIN 934 8 A4E 18 4 5 665 30 19 13 mm flat washer DIN 125 ST A4E 12 5 5 601 05 10 Sleeve 15 16x13x21 6 6 5 601 05 11 Plastic washer 30x15x7 12 7 5 608 00 05 BLUE 30 80 flange 1 8 5 608 01 33 Rail 1 9 5 665 3102 4 3 mm star washer DIN 6797 FD ST A4E 2 10 5 665 05
22. 201 37 BLUELINE Ceiling wall mounted or mobile surgical light 6 ELECTRICAL INSTALLATION 6 1 Suggested electrical installation Installation components E1M BLUE 30 or BLUE 80 lighthead F1F Fuse for indicators Voltage control relay K2N Q1M Main switch T1M power supply H1H Red LED backup supply operating H2H Green LED main power supply operating Technical characteristics of components Component Technical characteristics Part number K1N K2N Measurement relays 24 V DC ARD 6 886 00 220 Su BLUE 30 100 230 V 50 60 Hz 70 VA ARD 5 690 03 018 BLUE 80 100 230 V 50 60 Hz 120 VA ARD 5 690 39 999 38 0136201 Technical manual Ceiling wall mounted or mobile surgical light BLUELINE L1 24 e N e m PE PA I 24V dc K2N E1M Technical manual 0136201 39 Ceiling wall mounted or mobile surgical light BLUELINE Ceiling mounted BLUE 30 6 2 6 0 069 S IL eee we wue Buds peeujuBi uoisuedsng 5 600 41 27 62 Ly 009 S 4 2 MAQUET ALM BLUE 20 509002019 10 8 3015350 Lor 38V1 441 NOI Vd31 fi IHL 40 5501
23. 36201 Technical manual Ceiling wall mounted or mobile surgical light BLUELINE BLUE 30 HOSPITAL SPRING ARM PARTS LIST 21 Ref Part number Description Quantity 1 M5 x 16 screw 2 2 5 690 13 001 Spring arm shaft 3 5 601 97 04 40x20 4x2 25 mm spring washer DIN 2093 1 8159 14 4 5 665 31 78 22x30x0 5 mm washer DIN 988 A4E 2 5 5 690 10 102 BLUE 30 spring arm cap 1 6 5 690 13 210 BLUE 30 spring arm cam 1 7 5 690 10 074 BLUE 30 spring arm vertical tube 1 8 8M6x20 cylindrical pin 2 9 5 668 00 50 8 12 TN needle bearing 2 10 5 690 10 073 BLUE 30 spring arm painted angled tube 1 11 5 668 00 55 AS 1226 stop washer 1 12 5 668 00 54 Axial needle bearing cage AXK 1226 1 13 5 668 0056 15 1226 stop washer 1 14 5 665 20 08 Nylstop nut DIN 985 1 15 5 690 03 048 Spring arm ergodisc cable Technical manual 0136201 95 BLUELINE Ceiling wall mounted or mobile surgical light BLUE 80 MOBILE HOSPITAL SPRING ARM DIAGRAM 22 5 690 43 999 96 0136201 Technical manua Ceiling wall mounted BLUELINE mobile surgical light BLUE 80 MOBILE HOSPITAL SPRING ARM PARTS LIST 22 Ref Part number Description Quantity 1 5 690 10 100 BLUE 80 spring arm cap 2 2 5 665 0893 CHc M12x90 screw DIN 912 8 8 A4E 1 3 5 665 2008 Nylstop nut DIN 985 1 4 5690 14 004 BLUE 80 MOBILE spring arm i
24. 5 MES LINA Ca rx ze x ZR TS Ca el ku u Technical manual Ceiling wall mounted mobile surgical light BLUELINE BLUE 80 HOSPITAL STAND PARTS LIST 20 Ref Part number Description Quantity 1 5 69 10 070 BLUE 80 HOSPITAL stand straight tube 1 2 5 690 14 008 BLUE hospital label 1 3 5 690 10 072 BLUE 80 MOBILE transformer unit 1 4 56018921 Sleeve 1 5 69140095 Mains connector 1 6 M3 x 20 solder stud 4 7 5 690 03 022 BLUE 30 80 charger board 1 8 5 601 97 21 7 x 3 6 x 12 mm spacer 4 9 56653006 3 2 mm A shape flat washer DIN 125 8 10 5 665 20 21 Nut DIN 934 5 A4E 4 11 5 665 30 77 A shape 6 4 mm star washer DIN 6797 FD ST A4E 6 12 56650282 CHc M6 x 40 screw DIN 912 8 8 A4E 6 13 6013 20 432 Hu M4 stainless steel nut A2 DIN 934 3 14 56653071 A shape 4 3 mm star washer DIN 6797 A4E 6 15 5 3 mm eyelet UL 3 16 M4 x 10 solder stud 3 17 6 005 30 306 CHc M3 x 6 2 stainless steel screw 4 18 5 690 14 001 BLUE 80 MOBILE five legged stand 1 19 5 690 03 042 MPS 120 15 power supply for BLUE hospital 1 20 595110310 M3 x 10 stainless steel cylindrical spacer 4 21 5 690 14 031 power supply bracket 1 22 5 665 07 62 Low profile CHc M5x10 screw DIN 6912 8 8 A4E 2 23 5 665 30 75 A shape 5 3 mm star washer DIN 6797 A4E 2 24 5 665 07 33
25. 6 1 6 024 20 306 Flat washer 06 03 2 thickness 0 5 mm zinc plated steel 1 34 0136201 Technical manual Ceiling wall mounted or mobile surgical light BLUELINE 3 690 51 555 Set of BLUE 30 safety screws pack of 5 6 007 70 410 Low profile pan head Torx screw M4 x 10 stainless steel 5 5 690 05 034 BLUE 30 lens 1 5 605 17 83 Caster 50 210 35 5 pack of 2 2 5 605 31 53 3 track brushes 1 5 690 10 104 Bumper 1 3 693 01 555 Pack of 10 miniature 7 5 32 quick blow fuses 10 3 643 02 555 BLUE plastic ring with bearings 1 3 690 08 998 Diode bridge kit 3 693 06 555 BLUE 30 wall ceiling mounted adjustable power supply 3 693 07 555 BLUE 30 MOBILE adjustable power supply Europe 3 693 08 555 BLUE 30 MOBILE adjustable power supply US 3 693 03 555 BLUE 30 80 HOSPITAL power supply 3 690 09 997 New B30 fork S A Technical manual 0136201 35 BLUELINE Ceiling wall mounted or mobile surgical light 5 2 BLUE 80 spare parts and maintenance kits Part number Description Quantity 5 690 03 039 BLUE 80 30 single 850 cable 1 5 690 03 040 BLUE 80 30 duo 1000 cable 2 5 690 10 106 BLUE 30 80 wall mounting cover 1 5 690 42 999 BLUE 80 wall ceiling mounted spring arm 1 5 690 03 038 BLUE 80 30 850 cable 1 3 690 10 997 BLUE 80 MOBILE mains cable loom S A 5 690 03 031 Wiring 1 6 914 00 095 KE
26. 601 1 4 1996 Medical electrical equipment Part 1 4 General requirements for safety Collateral standard Programmable electrical medical systems Amendment A1 1999 to EN 60601 1 4 1996 EN 60601 1 6 2004 Medical electrical equipment Part 1 6 General requirements for safety Collateral standard Usability EN 60601 2 41 2000 Medical electrical equipment Part 2 41 Particular requirements for the safety of surgical luminaires and luminaires for diagnosis This product has been verified for compliance with the following additional standards CAN CSA C22 2 No 601 1 M90 R2005 includes national differences for Canada EN 60601 1 1990 A1 1993 2 1995 A13 1996 UL 60601 1 first edition 2006 04 26 includes national differences for the USA This product only meets FCC UL requirements when equipped with a MAQUET SA power supply CE labelling intended use Compliance with the requirements of Directive 93 42 EEC on medical devices has been assessed and approved by LNE G MED BLUE 30 80 surgical lights belong to Class as described in Annex IX of Directive 93 42 This range includes single or dual ceiling mounted single wall mounted and mobile light units with or without battery backed power supply Technical manual 0136201 3 BLUELINE Ceiling wall mounted or mobile surgical light SYMBOLS USED IN THE MANUAL Symbol Meaning Mandatory may affect patient or user safety Recomme
27. 88 FHc 4 x 8 screw DIN 965 4 8 A4E 2 11 5 665 30 31 12 mm Grower washer DIN 127 FD ST A4E 6 12 5 690 11 000 10 200 mm to 1200 mm extension tube 1 13 CHc M12 x 80 screw 2 14 13 mm flat washer DIN 125 4 15 M12 nylstop nut 2 16 5 690 05 609 mounting cover height 250 mm 2 17 CHc M3 x 25 white zinc plated steel screw DIN 912 2 18 5 690 10 105 BLUE 30 80 ceiling cover half ring 2 19 5 665 30 71 A shape 4 3 mm star washer DIN 6797 A4E 2 20 5 665 07 30 M4x8 DIN 7985 1 21 6 881 00 025 Diode bridge 1 22 6 590 00 014 Silicone thermal heatsink paste 23 6 005 10 516 5 16 screw 1 24 5 602 00 01 Earth terminal 1 25 6 890 10 013 Grey junction block 1 26 6 890 39 302 Blue junction block 1 27 6 89010 014 Yellow green junction block 1 28 5 600 44 16 Earth cable 1 29 5 690 03 035 Diode bridge cable 1 30 5 600 41 29 Lighthead flange cable 1 Technical manual 0136201 51 BLUELINE Ceiling wall mounted or mobile surgical light BLUE 80 DUO ANCHORAGE WITHOUT POWER SUPPLY DIAGRAM 3 52 0136201 Technical manual Ceiling wall mounted mobile surgical light BLUELINE BLUE 80 DUO ANCHORAGE WITHOUT POWER SUPPLY PARTS LIST 3 Ref Part number Description Quantity 1 5 607 76 44 Anchor ring for DUO version 1 2 FHc M12 x 80 screw 6 3 5 665
28. 9 102 0136201 Technical manual Ceiling wall mounted mobile surgical light BLUELINE BLUE 80 LIGHTHEAD PARTS LIST 24 Ref Part number Description Quantity 1 5 690 05 628 BLUE 80 base assembly 1 2 5690 05 035 BLUE 80 lens 1 3 5690 05 611 BLUE 80 shell 1 4 5 690 05 051 BLUE 80 underside 1 5 5 601 95 09 Plastic countersunk head screw L 8 4 2 6 5 665 00 31 Plastic countersunk head screw L 25 4 4 7 5607 72 70 Sterilisable handle 1 8 56019705 Switch assembly 1 9 5 690 03 016 Circuit board 1 10 6 950 00 066 80W SWIR bulb 2 3 690 04 997 BLUE 80 reflector S A 11 5 690 05 042 Painted bezel 1 12 5 690 05 041 Bezel bracket 3 13 6 000 80 306 Pan head cross head screw 6 lobes zinc plated steel M3x 6 3 14 5 690 05 005 BLUE 80 reflector 1 15 5 690 05 080 Bracket 1 16 6 566 00 011 Spring bush hex socket stainless steel M4 x 9 1 17 6 014 10 402 0 8 nut stainless steel 1 3 690 42 555 BLUE 80 spacer kit 18 5 690 05 061 BLUE 80 spacer 4 19 6 009 90 041 Plastic raised countersunk head screw Pozidriv L 20 05 4 20 6 021 81 652 Flat washer 16 05 3 thickness 1 mm stainless steel 4 3 690 54 555 BLUE 80 flap kit 21 5 601 95 21 Plastic raised countersunk head screw Pozidriv L 8 5 2 22 5 690 05 630 BLUE 80 flap assembly 1 3 690 53 555 Fork bracket kit 23 5 690 05 616
29. BLUELINE mobile surgical light 7 4 BLUELINE HOSPITAL Technical manual 0136201 87 Ceiling wall mounted or BLU ELINE mobile surgical light BLUE 30 HOSPITAL DIAGRAM 18 5 690 77 999 28 Two way switch BLUE 30 HOSPITAL position 82 lo Em C CX a Cu CX cB Au Cx an L a lt LI amp e ss 1 lt 16 13 44 22 88 0136201 Technical manual Ceiling wall mounted mobile surgical light BLUELINE BLUE 30 HOSPITAL PARTS LIST 18 Ref Part number Description Quantity 1 5 69 14027 BLUE 30 HOSPITAL stand tube 1 2 5 690 14 008 BLUE hospital label 1 3 5 690 10 075 BLUE 30 MOBILE transformer unit 1 4 56018921 Sleeve 1 5 69140095 Mains connector 1 6 M3 x 20 solder stud 4 7 5 690 03 022 BLUE 30 80 charger board 1 8 5 601 97 21 7 x 3 6 x 12 mm spacer 4 9 56653006 3 2 mm A shape flat washer DIN 125 8 10 56652021 Nut DIN 934 5 A4E 4 11 68870002 Ferrite 1 12 56077897 Battery 2 13 6013 20 432 Hu M4 stainless steel nut A2 DIN 934 5 14 5 665 3071 A shape 4 3 mm star washer DIN 6797 A4E 6 15 CEMBRE eyelet UL RP M4 2 16 M4 x 10 solde
30. C mains connector BLUE 30 80 1 6 890 04 520 2 pole fuse drawer without mains cut out 1 5 601 89 21 Sleeve 1 6 936 00 020 5x20 3 15 A quick blow fuse 2 3 690 57 555 Set of 10 5x20 3 15 quick blow fuses 3 690 11 997 BLUE 80 MOBILE power supply cable outlet loom 6 887 00 02 Ferrite 1 5 690 03 029 BLUE 80 power supply cable outlet 1 5 607 52 05 Mains cable Europe 1 5 607 52 05 Mains cable US 1 5 690 10 100 BLUE 80 spring arm cap 1 5 690 05 035 BLUE 80 lens 1 5 601 97 05 Switch assembly 1 5 690 03 016 Circuit board 1 3 690 04 997 BLUE 80 reflector S A 5 690 05 042 Painted bezel 1 5 690 05 041 Bezel bracket 3 6 000 80 306 Pan head cross head screw 6 lobes zinc plated steel M3 x 6 3 5 690 05 005 BLUE 80 reflector 1 5 690 05 080 Bracket 1 6 566 00 011 Spring bush hex socket stainless steel M4 x 9 1 6 014 10 402 H 0 8 nut stainless steel 1 3 690 42 555 BLUE 80 spacer kit 5 690 05 061 BLUE 80 spacer 6 009 90 041 Plastic raised countersunk head screw Pozidriv L 20 05 6 021 81 652 Flat washer 016 25 3 thickness 1 mm stainless steel 3 690 54 555 BLUE 80 flap kit 5 601 95 21 Plastic raised countersunk head screw Pozidriv L 8 2 5 2 5 690 05 630 BLUE 80 assembly 1 36 0136201 Technical manual Ceiling wall mounted mobile surgical light BLUELINE 3 690 53 555 Fork bracket kit 5 690 05 616 BLUE 80 fork bracket 1 5
31. E mobile surgical light 7 2 WALL MOUNTED BLUELINE Technical manual 0136201 67 BLUELINE Ceiling wall mounted or mobile surgical light WALL MOUNTED BLUE 30 SUSPENSION ARM DIAGRAM 10 5 690 88 999 68 0136201 Technical manual Ceiling wall mounted mobile surgical light BLUELINE WALL MOUNTED BLUE 30 SUSPENSION ARM PARTS LIST 10 Ref Part number Description Quantity 5 608 00 16 Wall mounted BLUE 30 80 mounting point 1 2 5 601 96 38 4 way connection strip 1 3 5 665 04 67 BZ M3 x 16 screw DIN 7985 4 8 A4E 2 5 693 02 555 BLUE plastic ring with bearing 4 5 690 10 011 Suspension shaft plastic ring 2 5 5 668 00 39 HK 32x39x24 needle bush 2 6 5 601 72 05 Set ring 2 7 5 607 74 83 Ring 2 8 5 601 97 30 Circlip for shaft 232 2 9 5 601 64 00 ONDAL 3 way rotating contact 1 10 5 690 12 103 B30 80 850 mm wall mounted extension arm 1 11 FHc M6 x 12 screw DIN 7991 8 8 A4E 4 12 5 690 10 282 BLUE 30 80 single suspension arm cap 2 13 FZ 4 x 25 screw 2 14 Hm M4 nut 1 15 16 18 AWG M4 eyelet contact 2 16 M4 serrated washer 1 17 M4 x 8 screw 1 18 5 690 41 999 BLUE 30 spring arm 1 19 5 690 03 038 Wiring 1 3 693 06 555 BLUE 30 wall ceiling mounted adjustable power supply 20 5 690 03 018 BLUE 30 wall ceiling mounted adjustable power supply 1 21 M5 Onduflex washer 2 22 CHc M5 x 6 screw 2 23 5 690 10 106 BLUE 30
32. MAQUET BLUELINE Ceiling wall mounted or mobile surgical light Technical manual EN BLUELINE NT 0136201 EN Ed1A 01 08 BLUELINE Ceiling wall mounted or mohitlsb l rsjur kdizjHtgicf CONTENTS QUALITY STANDARDS CONMPLIANCE u u 3 SYMBOLS USED IN THESE INSTRUCTIONS U U u uu uuu u 4 1 GENERAL CHARACTERISTICS III u kk 5 2 CLEANING DISINFECTION STERILISATION anaamua naamua mzaa enne nnne nenne nnne nnne 6 2 1 Cleaning and disinfecting the surgical m 6 2 2 Cleaning and sterilising the handles inei nett ence c c dc en 6 3 cz CeIMSuinud 8 3 1 Preventive maintenance stunt RR 8 3 2 First level malnterari E oc oie Ee E IER EON BE 8 3 9 Ghanging the Dbulb 1 uu u uuu Fate us baa husaqa cy da nt virus 11 3 4 Adjustirig tlie balance entente u reap aee esp ter e 15 3 5 Adjusting the top limit stop of the BLUE 80 lighthead 3 6 Adjusting the lighithead brake repr ERO ure 17 3 7 Removing and installing the BLUE 30 lighthead 19 3 8 Removing and installing the BLUE 80 lighthead
33. N DIAGRAM 9 5 690 84 999 64 0136201 Technical manual Ceiling wall mounted mobile surgical light BLUELINE BLUE 80 80 DOUBLE SUSPENSION PARTS LIST 9 Ref Part number Description Quantity 1 5 607 7257 BLUE 30 80 double shaft 1 2 5 665 07 71 CHc M5x8 screw DIN 912 8 8 A4E 2 3 5 607 71 80 Needle bearing ring 4 4 5 607 73 13 BLUE 30 80 top shaft ring 2 5 5 607 73 15 Rotating contact 2 6 5 607 73 14 BLUE 30 80 bottom shaft ring 2 7 FHc M6x12 screw 4 8 5 690 10 104 Bumper 1 9 5 690 12 101 BLUE 30 80 1000 mm duo extension arm 1 10 5 690 12 100 BLUE 30 80 850 mm duo extension arm 1 11 FZ M4 x 25 screw 4 12 5 690 10 282 BLUE 30 80 single suspension arm cap 2 13 Hm M4 nut 2 14 16 18 AWG M4 eyelet contact 2 15 M4 serrated washer 2 16 FHc M4 x 8 screw 2 17 FHc M6 x 12 screw DIN 7991 8 8 A4E 4 18 5 690 03 040 BLUE 30 80 duo 1000 cable 2 19 5 601 64 00 ONDAL 3 way rotating contact 2 20 5 690 42 999 BLUE 80 spring arm 2 21 5 605 31 53 3 track brushes 2 5 693 02 555 BLUE plastic ring with bearing 22 5 690 10 011 Suspension shaft plastic ring 2 23 5 668 00 39 Needle bearing bush HK 32x39x24 4 24 5 601 72 05 Set ring 4 25 5 607 74 83 Ring 2 26 5 601 97 30 Circlip for shaft 232 4 Technical manual 0136201 65 BLUELINE Ceiling wall mounted or mobile surgical light 66 0136201 Technical manual Ceiling wall mounted BLUELIN
34. amp brackets Remove the BLUE 80 cover Remove the underside Disconnect the connectors from the lamp brack ets Unscrew but do not remove the screws holding the fork bracket to release the cables to the new lamp brackets on the switcher board Connect the new lamp bracket connectors to the switcher board Place the switcher board in its slot Reinstall the underside Reinstall the BLUE 80 cover 4 2 12 Replacing the fork Remove the lighthead from the spring arm N Take care as the spring arm may spring up Remove the BLUE 80 cover Remove the underside Remove the reflector subassembly Remove the lens and spacers Remove the flap Remove the fork brackets Remove the fork Take the new fork Reinstall the fork brackets and fork on the base of the lighthead Reinstall the underside Reinstall the lens Reinstall the flap Reinstall the reflector subassembly Reinstall the BLUE 80 cover N Ensure that the limit stop screw fits properly into the slit Do not overtighten 32 Reinstall the lighthead on the spring arm 0136201 Technical manual Ceiling wall mounted BLUELINE mobile surgical light Technical manual 0136201 33 BLUELINE Ceiling wall mounted or mobile surgical light 5 SPARE PARTS AND MAINTENANCE KITS 5 1 BLUE 30 spare parts and maintenance kits The quantities listed are those included in the kit
35. antity 1 5 607 76 44 Anchor ring for DUO version 1 5 607 76 53 Anchor plate for single version 1 2 FHc M12 x 80 screw 6 3 5 665 20 38 M12 hex nut DIN 934 8 A4E 18 4 5 665 30 19 13 mm flat washer DIN 125 ST A4E 12 5 5 601 05 10 Sleeve 15 16x13x21 6 6 5 601 05 11 Plastic washer 30x15x7 12 7 5 608 00 05 BLUE 30 80 flange 1 8 5 608 01 33 Rail 1 3 693 05 555 BLUE 80 wall ceiling mounted power supply 9 6 005 30 320 CHc M3 x 20 stainless steel screw A2 NFE27161 4 10 6 023 70 032 M3 white zinc plated washer DIN 433 8 11 5 690 03 044 Bracket for BLUE 80 MPS power supply 1 12 5 690 03 045 Plate for BLUE 80 MPS power supply 1 13 6 951 50 010 Round spacer 23 2 x 6 x 10 4 14 5 690 03 021 MPS 120 228 power supply for BLUE 80 1 15 6 951 00 555 Hexagonal spacer FF M3 x 55 4 16 5 690 03 046 Housing for BLUE 80 MPS power supply 1 17 6 005 30 310 CHc M3 x 10 stainless steel screw 5 18 5 690 11 000 10 200 mm to 1200 mm extension tube 1 19 5 690 05 609 Ceiling mounting cover height 250 mm 2 20 5 690 10 105 BLUE 30 80 ceiling cover half ring 2 21 CHc M3 x 25 white zinc plated steel screw DIN 912 2 3 693 06 555 BLUE 30 wall ceiling mounted adjustable power supply 22 5 690 03 018 BLUE 30 wall ceiling mounted adjustable power supply 1 23 M5 Onduflex washer 2 24 CHc M5 x 6 screw 2 25 13 mm flat washer DIN 125 4 26 CHc M12 x 80 screw 2 27 M12 nylstop nut 2 28 5 665 3102 4 3 mm star washer DIN 6797 FD ST A4E 2 29 5 665 05 88 FHc M4 x 8 screw DIN 965 4 8 A4E 2 30 5 60
36. ash ers Remove the reflector subassembly reflector slightly The spacers and lens may adhere to the Install the new reflector subassembly on the spacers Put the screws in place Tighten the screws Connect and position the lamp bracket Reinstall the BLUE 30 lighthead cover 4 1 4 Replacing the lens Remove the BLUE 30 lighthead cover Remove the reflector subassembly Remove the lens Remove the four spacers from the lens 7 Take the new lens and place the four spacers 90 apart Place this assembly on the base of the BLUE 30 lighthead Reinstall the reflector subassembly Reinstall the lamp bracket Reinstall the BLUE 30 lighthead cover 24 0136201 Technical manual Ceiling wall mounted BLUELINE mobile surgical light 4 1 5 Replacing the spacers N Always change the four spacers at the same time Remove the BLUE 30 lighthead cover Remove the reflector subassembly Remove the lens Remove the four spacers Place the four new spacers 90 apart on the lens Place this assembly on the base of the BLUE 30 lighthead Reinstall the reflector subassembly Reinstall the lamp bracket Reinstall the BLUE 30 lighthead cover 4 1 66 Replacing the underside Remove the BLUE 30 lighthead cover Loosen the brake screw Loosen the screw to allow the fork to slide Unscr
37. ce work Check Mains Batteries Charging Comment LED 1 LED 2 LEDs 3 to 8 Turn off the light LED green LED off LEDs 3 to 8 Batteries charging and charge the scrolling batteries for at least 14 hours LED 8 flashes Batteries completely charged Turning on the light LED green LED off LEDs 3 to 8 Batteries charging scrolling LED 8 flashes Batteries completely charged Disconnect the LED off LED yellow One of LEDs to Operation on power outlet the 8 lit batteries light should remain battery charge on level BLUE 30 LED off LED yellow One of LEDs to Operation on After 1 hour s bat 8 lit batteries tery operation battery charge BLUE 80 level After 4 hours bat tery operation Connect the power LED green LED off LEDs 3 to 8 Batteries charging outlet scrolling 22 0136201 Technical manual Ceiling wall mounted or mobile surgical light BLUELINE Anomalies Operation Anomaly Likely cause Corrective action On power outlet light on LED 1 not lit green Electronic fault Call Maquet technical department LED 2 lit yellow Mains fuse missing or blown Change the fuse LED 1 flashes red Charging circuit safety fuse fault Change the fuse quick blow automotive type 7 5 A 32 V LEDs 3 to 8 not scrolling LED 8 not lit Electronic fault Call Maquet technical department On batteries light LED 2 n
38. d a total failure of the surgical light change the main bulb as soon as possible We recom mended changing the spare bulb at the same time Figures 1 and 2 Push the cover in slightly 1 and slide it sideways Figures 3 and 4 First remove the main bulb holder 3 then the spare bulb holder 4 taking care not to knock the hot bulb against any surfaces Figure 5 Take the failed bulb 5 and remove it from the holder Take the new bulb and remove it from its packaging Insert the bulb pins into the bulb holder as far as they can go ce If the bulb cannot be inserted fully do not force it beyond the limit stop Figure 6 Check that the bulb is correctly seated Figure 7 Replace the spare bulb holder first then the main bulb holder checking that the locking tab clicks audi bly into place in each case Figure 8 Close the cover 1 and check that it is correctly in place Technical manual 0136201 13 BLUELINE Ceiling wall mounted or mobile surgical light Figure 33 1 Bezel on mobile arm of spring arm 2 Bezel on fixed arm of spring arm 3 Adjustment nut Figure 34 1 Bezel on mobile arm of spring arm 2 Setscrew 14 0136201 Technical manual Ceiling wall mounted BLUELINE mobile surgical light 3 4 Adjusting the balance Figure 33 Ifthe spring arm does not remain steady in all positions the force of the spring in the arm can be increased or dec
39. e n 62 0136201 Technical manual Ceiling wall mounted mobile surgical light BLUELINE BLUE 30 80 DOUBLE SUSPENSION PARTS LIST 8 Ref Part number Description Quantity 1 5 607 7257 BLUE 30 80 double shaft 1 2 5 665 07 71 CHc M5x8 screw DIN 912 8 8 A4E 2 3 5 607 71 80 Needle bearing ring 4 4 5 607 73 13 BLUE 30 80 top shaft ring 2 5 5 607 73 15 Rotating contact 2 6 5 607 73 14 BLUE 30 80 bottom shaft ring 2 7 FHc M6x12 screw 4 8 5 690 10 104 Bumper 1 9 5 690 12 101 BLUE 30 80 1000 mm duo extension arm 1 10 5 690 12 100 BLUE 30 80 850 mm duo extension arm 1 11 FZ M4 x 25 screw 4 12 5 690 10 282 BLUE 30 80 single suspension arm cap 2 13 Hm M4 nut 2 14 16 18 AWG M4 eyelet contact 2 15 M4 serrated washer 2 16 FHc M4 x 8 screw 2 17 FHc M6 x 12 screw DIN 7991 8 8 A4E 4 18 5 690 03 040 BLUE 30 80 duo 1000 cable 2 19 5 601 64 00 ONDAL 3 way rotating contact 2 20 5 690 41 999 BLUE 30 wall ceiling mounted spring arm 1 21 5 690 42 999 BLUE 80 spring arm 1 22 5 605 31 53 3 track brushes 2 5 693 02 555 BLUE plastic ring with bearing 23 5 690 10 011 Suspension shaft plastic ring 2 24 5 668 00 39 Needle bearing bush HK 32x39x24 4 25 5 601 72 05 Set ring 4 26 5 607 74 83 Ring 2 27 5 601 97 30 Circlip for shaft 232 4 Technical manual 0136201 63 BLUELINE Ceiling wall mounted or mobile surgical light BLUE 80 80 DOUBLE SUSPENSIO
40. ew the screw Remove the sterilisable handle bracket N The handle bracket may fall Remove the screw Remove the underside with plastic washer and clip N The underside may fall Put the new underside in place Re attach the side with the clip Install the sterilisable handle bracket Tighten the screw holding the sterilisable handle bracket Reposition the fork in the base of the BLUE 30 lighthead Tighten the limit stop screw N Check that it is correctly in place Tighten the brake screw Reinstall the BLUE 30 lighthead cover Technical manual 0136201 25 BLUELINE Ceiling wall mounted or mobile surgical light 4 1 7 Replacing the switch Remove the BLUE 30 lighthead cover Remove the switch separating the pivoting head from the rest of the switch Disconnect the switch from the connectors Connect the new switch N The wires are colour coded 4 1 8 Separate the pivoting head to put the switch in place Reinstall the BLUE 30 lighthead cover Replacing the fork N The spring arm may spring up sharply Remove the lighthead from the spring arm Remove the BLUE 30 lighthead cover Disconnect the connector connected to the lamp bracket Disconnect the connectors from the switch Unscrew the brake screw to release the fork Unscrew the limit stop screw Remove the fork from the base of the BLUE 30
41. h 2 24 28 30 Rinse 92 93 C 600 sec Dry 20 min After cleaning the handles must be steam sterilised as set out below Countries Sterilisation cycle Temperature C Time min Drying min USA amp Canada Prevacuum 132 135 10 16 France ATNC Prion 134 18 Prevacuum Other countries Prevacuum Comply with national regulations Check that each handle is clean before continuing the process Wrap the handles with sterilisation wrapper material double wrapper or equivalent Handles may also be placed in paper or plastic sterilisation bags for easier identification and reuse Place the handles on steriliser trays with the opening downwards 4 Package with biological and or chemical indicators for monitoring the sterilisation process in accord ance with applicable regulations Run the sterilisation cycle according to the steriliser manufacturer s instructions ensure correct sterilisation do not allow soiling to penetrate inside the handle CERT Handles are not guaranteed beyond 350 sterilisation cycles with the above sterilisation param eters Dispose of sterilisable handles in the same way as other hazardous products in a hospital environ ment 2 This handle is made of a porous material 3 Possible sterilisation bag suppliers Medical Action Industries SBW Medical Baxter International 4 For air removal and faster drying Tech
42. kes are adjusted during installation Brakes like all mechanical parts are subject to wear If the lighthead no longer remains steady in all positions the brake must be readjusted The light unit becomes hot during operation Allow it to cool down before adjusting the brake BLUE 30 lighthead Figure 35 Turn off the BLUE 30 lighthead and allow it to cool down Press the locking tab 1 to remove the bezel Adjust the lighthead braking by tightening or loosening the brake screw 2 The retaining screw 3 holds the lighthead in place and must not be loosened Close the cover and check that the locking tab clicks audibly into place Check that the cover is correctly in place BLUE 80 lighthead Figure 36 Turn off the BLUE 80 lighthead and allow it to cool down Adjust the lighthead braking by tightening or loosening the brake screw 1 above the lighthead fork 2 Technical manual 0136201 17 BLUELINE Ceiling wall mounted or mobile surgical light Figure 4 N Figure 5 18 0136201 Technical manual Ceiling wall mounted BLUELINE mobile surgical light 3 7 Removing and installing the BLUE 80 lighthead N If the spring arm is not disabled when removing the lighthead the arm may spring up abruptly and present a hazard Lower the spring arm and lock it in a safe position when installing the lighthead Assemble in the correct order first install the lighthead the
43. l 1 10 5 690 05 071 Socket bracket 1 11 5 690 03 013 B30 halogen socket wired 1 12 6 012 50 312 Pan head screw 6 lobes M3x12 stainless steel 2 13 5 690 03 014 Fork cable 3 690 03 997 BLUE 30 reflector S A 14 5 690 05 004 BLUE 30 Reflector 1 15 5 690 05 021 Spring blanking plate machined 1 16 6 000 80 306 Pan head cross head screw 6 lobes zinc plated steel M3 x 6 3 17 5 690 05 024 BLUE 30 glass tube 1 18 5 690 05 020 Spring blanking plate 1 19 6 566 00 011 Spring bush hex socket stainless steel M4 x 9 1 20 6 014 10 402 H 0 8 nut stainless steel 1 21 5 690 05 070 Bracket 1 3 690 40 555 BLUE 30 spacer kit 22 5 690 05 060 BLUE 30 spacer 23 6 009 90 040 Plastic raised countersunk head screw Pozidriv L 20 04 24 6 023 70 043 Flat washer 08 04 3 thickness 0 5 mm zinc plated steel 3 690 50 555 BLUE 30 underside replacement kit 25 5 690 05 002 Underside 1 26 5 665 31 87 Plastic washer 1 27 5 607 72 72 Clip 1 16 6 000 80 306 Pan head cross head screw 6 lobes zinc plated steel M3 x 6 1 28 6 024 20 306 Flat washer 06 23 2 thickness 0 5 mm zinc plated steel 1 3 690 51 555 Set of BLUE 30 safety screws pack of 5 29 6 007 70 410 Low profile pan head Torx screw M4 x 10 stainless steel 1 30 5 690 05 601 BLUE 30 shell 1 31 5 690 05 604 BLUE 30 base Technical manual 0136201 101 BLUELINE Ceiling wall mounted or mobile surgical light BLUE 80 LIGHTHEAD DIAGRAM 24 5 690 51 99
44. l mounted or mobile surgical light BLUE 30 SINGLE SUSPENSION ARM DIAGRAM 5 5 690 80 999 o 56 0136201 Technical manual Ceiling wall mounted or mobile surgical light BLUELINE BLUE 30 SINGLE SUSPENSION ARM PARTS LIST 5 Ref Part number Description Quantity 1 5 607 63 45 BLUE 30 80 single shaft 1 2 5 690 12 102 B30 80 850 mm single extension arm 1 3 Hm M4 nut 1 4 16 18 AWG M4 eyelet contact 1 5 M4 serrated washer 1 6 FHc M4 x 8 screw 1 7 FZ M4 x 25 screw 4 8 5 690 10 282 BLUE 30 80 single suspension arm cap 2 9 FHc M6 x 12 screw 4 10 5 601 64 00 ONDAL 3 way rotating contact 2 11 5 601 97 30 Circlips for 32 mm shaft 2 12 5 607 74 83 Ring 2 13 5 601 72 05 Set ring 2 14 HK 32x39x24 needle bush 2 15 5 690 10 011 Suspension shaft plastic ring 2 16 5 690 13 004 BLUE 30 spring arm interface 1 17 M3 x 10 screw 1 18 FHc M5 x 16 screw 2 19 5 690 13 001 Spring arm shaft 1 20 5 665 31 78 22x30x0 5 mm washer DIN 988 A4E 2 21 5 601 97 04 40x20 4x2 25 mm spring washer DIN 2093 1 8159 14 22 5 690 13 210 BLUE 30 spring arm cam 1 23 5 690 13 004 BLUE 30 spring arm interface 1 24 5 668 00 50 NK 8 12 TN needle bearing 2 25 8M6x20 cylindrical pin 2 26 5 668 00 55 5 1226 stop washer 1 27 5 668 0054 Axial needle bearing cage AXK 1226 1 28 5 668 00 56 LS 1226 stop washer 1 29 5 665 20 08 Nyl
45. lb cannot be inserted fully do not force it beyond the limit stop Figure 6 Replace the bulb holder 3 and check that the locking tab clicks audibly into place Figure 7 Close the cover and check that the locking tab clicks audibly into place ce Check that the cover is correctly in place Technical manual 0136201 11 BLUELINE Ceiling wall mounted or mobile surgical light BLUE 80 1 Figure 1 4 3 Spare bulb Main bulb Figure 3 Figure 7 12 0136201 Figure 2 Figure 4 Figure 6 Figure 8 Technical manual Ceiling wall mounted BLUELINE mobile surgical light BLUE 80 lighthead When changing a blown bulb Switch off the power supply and leave the lighthead to cool for 20 minutes Only use MAQUET bulbs Handle bulbs carefully through a cloth or wearing gloves Never touch bulbs with bare hands Grease on bulbs can shorten their life N Do not change bulbs during an operation The unit is designed to operate with the cover closed When conducting maintenance take pre cautions to avoid touching surfaces marked as hot with the following symbol S ce To avoid failures during operations we recommend changing the main and spare bulbs on a pre ventive basis every 750 hours QU IOS The yellow indicator on the underside of the BLUE 80 lighthead is lit if the spare bulb is activated 7 UN To avoi
46. lighthead along with the wiring Slide the wiring through first Position the fork in the base of the BLUE 30 body Tighten the limit stop screw N Check that it is correctly in place Tighten and adjust the brake screw Connect the connectors to the switch N The wires are colour coded 26 Connect the connector to the lamp bracket Reinstall the BLUE 30 lighthead cover 0136201 Technical manual Ceiling wall mounted BLUELINE mobile surgical light 4 1 9 Replacing the lamp bracket Remove the BLUE 30 lighthead cover Disconnect the lamp bracket Remove the lamp bracket from the reflector subassembly Connect the new lamp bracket Place the lamp bracket on the reflector Reinstall the BLUE 30 lighthead cover Technical manual 0136201 27 BLUELINE Ceiling wall mounted or mobile surgical light 4 2 BLUE 80 4 2 1 Removing the BLUE 80 lighthead cover Remove the four central screws from the underside Remove the BLUE 80 cover 4 2 2 Reinstalling the BLUE 80 lighthead cover Put the BLUE 80 cover in place Tighten the four screws 4 2 3 Replacing the reflector subassembly Remove the BLUE 80 cover Remove the lamp brackets from the reflector Unscrew and remove the four screws and washers Remove the reflector subassembly Avoid touching the inside of the reflector Install the new reflector subassembly
47. ls and covers in position 3 2 2 Annual inspection must be performed by authorised technician Check that the limit stops are in place and in good condition Check and tighten the brakes Check the bulb holder and replace if necessary Check that the lighthead limit stops are in place and in good condition For the BLUE HOSPITAL check the battery autonomy and the backup supply changeover system see section 5 4 Check that the underside is in good condition and replace it if necessary Safety items Check the following points Attachment screws on suspension tube correctly tightened seals in position Arm s correctly mounted All covers and caps installed Other checks Nominal illumination see technical data Earth continuity 0 1 Ohm maximum Suspension tube vertical Balancing system adjusted correctly Sterilisable handle locking mechanism Voltage 8 0136201 Technical manual Ceiling wall mounted BLUELINE mobile surgical light N Dismantling certain elements may affect operation and safety For example Servicing the electrical power supply Servicing the suspension arm and balance system Servicing the optical system of lightheads equipped with filters designed to eliminate radiation not visible to the patient Surgical lights must never be used without these filters Contact the authorised Maquet after sales service department f
48. n enable the arm Place the arm in the topmost position when removing the lighthead Keep clear of the spring arm when enabling it Removing the BLUE 30 lighthead Figure 4 Place the spring arm 2 in the top position Remove the two taper head hex socket screws 1 to disable the spring arm Figure 5 hex socket screw 5 is a safety screw that must be replaced each time the unit is reassembled Unscrew the hexagon socket screw 5 Unscrew the brake screw 7 Remove the fork 6 from the spring arm and separate the connectors 4 Reinstalling the BLUE 30 lighthead Figure 4 The spring arm must be disabled before installing the BLUE 30 lighthead To disable the spring arm unscrew the two taper head hex socket screws 1 Figure 5 Secure the connectors 4 hex socket screw 5 is a safety screw that must be replaced each time the unit is reassembled Insert the fork 6 in the spring arm 2 such that the hole in the spring arm lines up with the hole in the fork Lock the fork in place with the hex socket safety screw 5 Use a flat screwdriver to tighten the brake screw 7 Figure 4 To enable the spring arm tilt the lighthead and spring arm 2 upwards until the holes 3 line up with the tappings 3 Install the two taper head hex socket screws 1 Safety screws are available in packs of 5 3 690 51 555 Technical manual
49. ndation risk of damage to device or accessories CE CE mark The device complies with the requirements of European Directive 93 42 on Medical Devices De This device complies with Canadian and US safety requirements 0136201 Technical manual Ceiling wall mounted or mobile surgical light BLUELINE 1 GENERAL CHARACTERISTICS IN ACCORDANCE WITH STANDARD IEC 60 601 2 41 Specifications Unit BLUE 30 BLUE 80 m SNP Ix Nominal illumination 10 35 000 90 000 Nominal voltage V DC 22 8 22 8 Maximum power W 40 80 K Colour temperature 2600 4609 6 Colour rendering index gt 85 gt 85 Illumination depth cm inch 175 69 140 67 cm inch 17 6 7 1 Diameter d10 J 10 6 7 6 6 3 cm inch 1 10 3 9 Diameter d50 10 0 3 9 3 9 With one mask 0 6 5 With two masks 62 49 5 of tube 100 100 3 E 9 With one mask at base of tube 96 0 6 With two masks at base of tube 62 49 Irradiance Ee W m 140 360 Values measured during certification BLUE 30 38 400 Ix 139 W m BLUE 80 85 500 Ix 305 W m Technical manual 0136201 BLUELINE Ceiling wall mounted or mobile surgical light 2 CLEANING DISINFECTION STERILISATION Users must contact their hospital s sanitary specialists The recommended products and procedures must be applied Should there be any doubt concerning
50. ng arm vertical tube 1 8 8M6x20 cylindrical pin 2 9 5 668 0050 8 12 TN needle bearing 2 10 5 690 10073 BLUE 30 spring arm painted angled tube 1 11 5 668 00 55 AS 1226 stop washer 1 12 5 668 00 54 Axial needle bearing cage AXK 1226 1 13 5 668 0056 15 1226 stop washer 1 14 5 665 20 08 Nylstop nut DIN 985 1 15 5 690 10 103 BLUE 30 MOBILE spring arm complete power supply cover 1 3 693 07 555 BLUE 30 MOBILE adjustable power supply RAL Europe 16 5 690 03 017 BLUE 30 MOBILE adjustable power supply RAL Europe 1 3 693 08 555 BLUE 30 MOBILE adjustable power supply US 16 5 690 03 019 BLUE 30 MOBILE adjustable power supply US 1 17 56004482 Wiring 1 Technical manual 0136201 83 BLUELINE Ceiling wall mounted or mobile surgical light BLUE 80 MOBILE STAND DIAGRAM 17 5 690 75 999 Nt 20088 6 9 iG 4 4 A 2 SS 5 INS FE C 9 5 VA NO AN Ras RAW Y 84 0136201 Technical manual Ceiling wall mounted mobile surgical light BLUELINE BLUE 80 MOBILE STAND PARTS LIST 17 Ref Part number Description Quantity 1 5 690 14 000 BLUE 80 MOBILE stand straight tube 1 2 5 690 14 001 BLUE 80 MOBILE five legged stand 1 3 5690 14 032 BLUE 80 MOBILE transformer u
51. nical manual 0136201 7 BLUELINE Ceiling wall mounted or mobile surgical light 3 GENERAL MAINTENANCE Isolate the surgical light from all electrical power sources and or check that it is connected to an isolating transformer at very low voltage If the spring arm is not disabled when dismantling the lighthead the arm may spring up abruptly and present a hazard The first step is therefore to disable the spring arm The light unit becomes hot during operation Allow it to cool down before any maintenance or repair work 3 1 Preventive maintenance To preserve your surgical light s original performance and reliability annual maintenance and inspections should be performed as follows By Maquet technician or Maquet approved distributor during the guarantee period By a Maquet technician or Maquet approved distributor or by the hospital s technical maintenance de partment outside the guarantee period contact your dealer to arrange the required technical training 3 2 First level maintenance 3 2 1 Daily inspection user Check that the bulbs operate correctly Check that the sterilisable handle locks correctly in place and replace it if not Check the arm position If a backup power supply is installed check that the light would operate correctly if a power cut were to occur Check the overall condition of the unit paintwork in good condition screws fastened tightly beze
52. nit 1 4 5 690 14 031 power supply bracket 1 5 56650733 M3 x 8 screw DIN 966 EN ISO 7047 8 6 6 951 10 310 M3 x 10 stainless steel cylindrical spacer 4 7 5 690 03 021 MPS 120 228 power supply 1 8 56653006 3 2 A shape flat washer DIN 125 4 9 6 005 30 306 CHc M3 x 6 A2 stainless steel screw 4 10 5 665 07 62 Low profile CHc M5x10 screw DIN 6912 8 8 A4E 3 11 5 665 30 75 5 3 mm A shape star washer DIN 6797 A4E 10 12 5 6014247 BLUE 80 75 mm caster 3 13 6 060 12 525 Flat anti static caster 0443 01A 2 14 5 690 14 005 BLUE 80 MOBILE spring arm vertical tube 1 15 5 665 08 23 Low profile CHc M5 x 8 screw with guide hole DIN 7984 2 1 16 5 600 44 88 BLUE stand cable 1 3 690 10 997 BLUE 80 MOBILE mains cable loom S A 17 5 690 03 031 Wiring 1 18 6 914 00 095 KEC mains connector BLUE 30 80 1 19 6 890 04 520 2 pole fuse drawer without mains cut out 1 20 5 601 89 21 Sleeve 1 3 690 57 555 Set of 10 5 20 3 15 quick blow fuses 21 6 936 00 020 5x20 3 15 quick blow fuse 2 3 690 11 997 BLUE 80 MOBILE power supply cable outlet loom 22 6 887 00 02 Ferrite 1 23 5 690 03 029 BLUE 80 power supply cable outlet 1 24 5 690 03 050 Earth cable 2 25 6 013 90 525 Hm 5 stainless steel nut A2 NF 27 411 2 26 5 607 5205 Mains cable Europe 27 5 607 5203 Mains cable US Technical manual 0136201 85 BLUELINE Ceiling wall mounted or mobile surgical light 86 0136201 Technical manual Ceiling wall mounted
53. nted or mobile surgical light BLUE 30 HOSPITAL STAND DIAGRAM 19 5 690 14 200 90 0136201 Technical manual Ceiling wall mounted BLUELINE mobile surgical light BLUE 30 HOSPITAL STAND PARTS LIST 19 Ref Part number Description Quantity 1 M4 x 8 CHc screw DIN 7984 1 2 5 690 14 027 BLUE 30 HOSPITAL stand tube 1 4 5690 14 025 Plastic star section 1 5 8 nut DIN 934 5 6 5 690 14 022 BLUE 30 short stand section 3 7 5 690 14 021 BLUE 30 long stand section 2 8 5 690 14 024 BLUE 30 cap 5 56051784 Assembly kit for 8 5 legs 9 5 690 14 026 BLUE 30 stand star section 1 10 8 4 mm star washer DIN 6797 6 11 M8 x 35 CHc screw DIN 912 5 3 M8 x 22 CHc screw DIN 912 1 12 5 605 17 83 50 ZIO x 35 5 caster 3 13 5 605 17 82 50 410 x 35 5 caster with brake 2 Technical manual 0136201 91 BLUELINE Ceiling wall mounted or mobile surgical light BLUE 80 HOSPITAL STAND 5 690 76 999 Two way switch BLUE 80 HOSPITAL position 92 0136201 DIAGRAM 20 27 nya cC 24 3 p C DO 4 Wa dc pas 7 Dto CH OS CLE a co A E X i Ca a _ D T 13049
54. nterface 1 5 5 601 97 31 70 x 30 5 x 3 mm spring washer 13 6 56077355 BLUE 80 cam 1 7 5 668 0052 10 axial guide cam roller 2 8 5 665 52 81 10H8x28 A ST cam ISO 8734 2 9 5 690 10 071 BLUE 80 spring arm painted angled tube 1 10 5 668 00 55 AS 1226 stop washer 1 11 5 668 00 541 Axial needle bearing cage AXK 1226 1 12 5 665 0295 Hc M6 x 30 screw DIN 913 45H A4E 2 13 5 668 0056 15 1226 stop washer 1 Technical manual 0136201 97 BLUELINE Ceiling wall mounted or mobile surgical light 98 0136201 Technical manual Ceiling wall mounted BLUELINE mobile surgical light 7 5 LIGHTHEADS Technical manual 0136201 99 BLUELINE Ceiling wall mounted or mobile surgical light BLUE 30 LIGHTHEAD DIAGRAM 23 5 690 50 999 B 100 0136201 Technical manual Ceiling wall mounted or mobile surgical light BLUELINE BLUE 30 LIGHTHEAD PARTS LIST 23 Ref Part number Description Quantity 1 5 690 05 624 BLUE 30 body 1 2 6 000 80 416 Pan head cross head screw 6 lobes zinc plated steel M4 x 16 1 3 5607 7270 Sterilisable handle 1 4 5 690 05 034 BLUE 30 lens 1 5 5 690 05 620 BLUE 30 sterilisable handle bracket assembled 1 6 5 690 05 504 fork 1 7 5 607 7858 BLUE 30 fork ring 1 8 5 679 01 014 SWIR bulb XIROO1 1 9 6 005 80 504 Hex socket set screw M5 x 4 stainless stee
55. on the spacers Ensure that it is correctly oriented relative to the fork Put the screws in place and tighten them Put the lamp brackets back in position Reinstall the BLUE 80 cover 4 24 Replacing the lens Remove the BLUE 80 cover Remove the reflector subassembly Remove the lens Remove the four spacers from the lens Take the new lens and put the four spacers in place Place the assembly on the base of the BLUE 80 Reinstall the reflector subassembly Reinstall the lamp brackets Reinstall the BLUE 80 cover 28 0136201 Technical manual Ceiling wall mounted BLUELINE mobile surgical light 4 2 5 Replacing the spacers Always change the four spacers at the same time Remove the BLUE 80 cover Remove the reflector subassembly Remove the lens Remove the four spacers from the lens Put the four new spacers in place Place the assembly on the base of the BLUE 80 Reinstall the reflector subassembly Reinstall the lamp brackets Reinstall the BLUE 80 cover 4 2 6 Replacing the underside Remove the six visible screws from the under side Four of these six screws hold the cover in place It may fall after they are removed Remove the two screws from the sterilisable han dle bracket A The underside may fall Put the new underside in place Install the sterilisable handle
56. or this type of inspection Technical manual 0136201 9 Ceiling wall mounted or mobile surgical light BLUELINE BLUE 30 Figure 3 Figure 6 Figure 5 Figure 7 0136201 Technical manual 10 Ceiling wall mounted BLUELINE mobile surgical light 3 3 Changing the bulb BLUE 30 lighthead When changing a blown bulb Switch off the power supply and leave the lighthead to cool for 25 minutes Only use MAQUET bulbs Handle bulbs carefully through a cloth or wearing gloves Never touch bulbs with bare hands Grease on bulbs can shorten their life A Do not change bulbs during an operation The unit is designed to operate with the cover closed When conducting maintenance take pre cautions to avoid touching surfaces marked as hot with the following symbol A ce To avoid failures during operations we recommend changing the bulbs on a preventive basis every 600 hours Figures 1 and 2 Press the locking tab 1 and raise the casing of the failed bulb 2 Figure 3 Remove the bulb holder 3 taking care not to knock the hot bulb against any surfaces Figure 4 Take the failed bulb 4 and remove it from the holder Take the new bulb and remove it from its packaging Figure 5 Insert the bulb pins into the bulb holder as far as they can go Check that the bulb is correctly seated ce If the bu
57. ot lit yellow on Electronic fault Call Maquet technical department None of LEDs 3 to 8 lit Electronic fault Call Maquet technical department The light goes out when the power outlet is disconnected Batteries faulty or incorrectly connected Check the connections and change the batteries if necessary Charging circuit safety fuse fault Change the fuse quick blow automotive type 7 5 A 32 V Electronic fault charger board Call Maquet technical department LED 4 flashes Batteries discharged Recharge batteries LED 3 lit red Batteries close to deep Recharge batteries LED 1 lit red discharge urgently e No warning is provided if the batteries are completely discharged or out of order The fault may be checked by disconnecting the power outlet No indicators are lit in this case Technical manual 0136201 23 BLUELINE Ceiling wall mounted or mobile surgical light 4 MAINTENANCE PROCEDURES Required tools Cross head screwdriver Torx screwdriver Allen wrench 4 1 BLUE 30 4 1 1 Removing the BLUE 30 lighthead cover Press the tab Lift the cover 41 2 Reinstalling the BLUE 30 lighthead cover Proceed in reverse order N Check that the tab is correctly located 4 1 3 Replacing the reflector subassembly Remove the BLUE 30 lighthead cover Disconnect and remove the lamp bracket Unscrew and remove the four screws and w
58. r stud 5 17 6 005 30 306 CHc M3 x 6 2 stainless steel screw 4 18 5 690 14 200 BLUE 30 HOSPITAL light stand 1 19 5 690 03 042 MPS 120 15 power supply for BLUE hospital 1 20 5 951 10 310 M3 x 10 stainless steel cylindrical spacer 4 21 5 690 10 092 BLUE 30 HOSPITAL power supply bracket 1 22 56650733 M3 x 8 screw DIN 966 EN ISO 7047 12 23 5 690 10 086 BLUE 30 hospital transformer unit grille 1 24 5 665 0919 CHc M6 x 40 screw DIN 912 8 8 2 25 5 665 3013 6 4 mm flat washer DIN 125 ST B2E 3 26 5 665 3077 6 4 mm star washer DIN 6797 FD ST A4E 2 27 5 665 20 32 M6 nut DIN 6 934 A5E 3 28 5 690 03 031 BLUE charger mains power supply cable 1 29 5 690 03 049 BLUE 30 HOSPITAL charger board cable 1 30 56004369 Earth cable 1 31 5 690 03 027 BLUE 30 battery charger cable 1 32 5 690 03 036 BLUE 30 power supply charger cable outlet 1 33 6 890 04 520 2 pole fuse drawer without mains cut out 1 3 690 57 555 Set of 10 5x20 3 15 A quick blow fuses 1 34 6 936 00 020 5x20 3 15 A quick blow fuse 2 35 5 665 0524 Pan head cross head M3 x 10 screw DIN 7985 4 8 A4E 2 36 56019775 Bush 2 37 5 665 30 66 3 2 mm star washer DIN 6797 A4E 2 38 56019774 White mounting ring 2 39 5 607 5205 Mains cable Europe 1 40 56075203 Mains cable US 1 3 693 01 555 Pack of 10 miniature 7 5 32 V quick blow fuses 1 41 6 936 00 050 Miniature 7 5 32 V quick blow fuse 1 Technical manual 0136201 89 BLUELINE Ceiling wall mou
59. reased Remove the bezel from the mobile arm of the spring arm 1 and for the BLUE 80 the bezel from the fixed arm 2 Turn the adjustment nut 3 by no more than half a turn holding the hexagon socket screw on the op posite side in position for the BLUE 80 If the lighthead goes down turn to the right If the lighthead goes up turn to the left Check that the spring arm remains steady in each position Replace the bezel s 3 5 Adjusting the lighthead top limit stop BLUE 80 Figure 34 80 lightheads can be adjusted so that the travel cannot exceed the ceiling height Carefully remove the bezel from the mobile arm of the spring arm 1 Position the lighthead at the maximum desired height The spring arm be damaged if the socket screws not tightened evenly Tighten the socket screws uniformly Tighten the two socket screws 2 until resistance is felt Technical manual 0136201 15 BLUELINE Ceiling wall mounted or mobile surgical light BLUE 30 Figure 35 1 Locking tab 2 Brake screw 3 Retaining screw do not loosen BLUE 80 Figure 36 1 Brake screw 2 Lighthead fork 16 0136201 Technical manual Ceiling wall mounted BLUELINE mobile surgical light 3 6 Adjusting the lighthead brake The lighthead bra
60. ription Quantity 1 5 690 10 091 Power supply box shell 1 2 A shape 3 2 mm star washer DIN 6797 4 3 ST 3 5x10 C panel screw 4 4 6 013 21 210 HM 12 stainless steel nut 4 5 6 023 22 412 Z12 A2 stainless steel washer E 27611 8 6 6 004 51 220 TH M12x20 stainless steel screw 4 7 5 690 10 090 Power supply box cover 1 8 Housing for BLUE 80 power supply 1 9 5 690 03 052 Power supply box bracket 1 10 5 690 03 018 BLUE 30 wall ceiling mounted adjustable power supply 1 11 M4 hex nut 8 ISO 4032 2 12 A shape 4 3 mm star washer DIN 6798 2 13 4 round eyelet 2 14 M4 solder stud 2 15 150 mm earth wire 1 16 M5 Onduflex washer 2 17 CHc M5 x 6 screw 2 Technical manual 0136201 107 BLUELINE Ceiling wall mounted or mobile surgical light BLUE 30 BLUE 30 POWER SUPPLY BOX 5 690 25 999 108 WA 0136201 DIAGRAM 27 Technical manual Ceiling wall mounted or mobile surgical light BLUELINE BLUE 30 BLUE 30 POWER SUPPLY BOX PARTS LIST 27 Ref Part number Description Quantity 1 5 690 10 091 Power supply box shell 1 2 3 2 mm star washer DIN 6797 4 3 ST 3 5x10 C panel screw 4 4 5 690 03 052 Power supply box bracket 1 5 6 023 22 412 212 A2 stainless steel washer 27611 4 6 6 004 51 220 12 20 stainless steel screw 2 7 6 0
61. senem 21 3 9 Checking the BLUE 30 80 FIOSPITAL ee eO deanna 22 4 MAINTENANCE PROCEDURES nnnnemnnrnnnnnnnnnneneennneensneennennse 24 4 BLUE ES 24 4 2 ch Le Lb eee eut 27 5 SPARE PARTS AND MAINTENANCE 8 4 444400 0 nnne nennen nnn 34 e Re dd ee E M 34 5 5 c OR 36 6 ELECTRICAL INSTALLATION u L tnu RC a a Dana kann can ere ee SS se tin 38 6 1 Suggested electrical installation inest rante 38 6 2 Celling mo nted BLUE 30 RA den Eno hne 40 6 3 Celling mo nted BLUE 80 de ce Ten ef ee 41 m dciBizscenuscRc 42 6 5 BLUE 80 MOBILE init tbe knee unten 43 G 6 BLUE 30 HOSPITAL e SE CE Ye EI ERE CRY ER FR ga 44 6 7 BLUE S0TIOSPITALu m 45 7 8 8 8 lt 2 47 7 1 Ceiling m nted ier ie laits 47 1 2 Wallsmounted BEUELINE 2 2 an Ab
62. ssembled Insert the fork in the spring arm such that the hole in the fork lines up with the hole in the ring Lock the fork in place using the shakeproof hex socket screw 5 and the brake screw 6 Enabling the BLUE 80 spring arm Figure 9 Lower the spring arm 2 and lighthead slightly by pressing on it Remove the locking 3 Install the bezel 1 and check that it is correctly in place Safety screws are available in packs of 5 3 690 52 555 Technical manual 0136201 21 BLUELINE Ceiling wall mounted or mobile surgical light 3 9 Checking the BLUE 30 80 HOSPITAL CER To ensure that the surgical light will operate correctly in the event of a power failure it must be checked before each use LED 2 LED 1 Labs d LEDs 3 to 8 Check Mains Batteries Charging Comment LED 1 LED 2 LEDs 3 to 8 Plug the light into LED green LED off LEDs 3 to 8 Batteries charging the power outlet scrolling and turn it LED 8 flashes Batteries completely charged Disconnect the LED off LED yellow One of LEDs 3 to Operation on power outlet the 8 lit batteries light should remain battery charge on level Testing the autonomy of the batteries in the BLUE 30 80 HOSPITAL light CE To guarantee that the light will operate correctly in the event of a power cut the battery autonomy must be checked at least once a year as part of preventive maintenan
63. stop nut DIN 985 A4E 1 30 5 690 10 102 BLUE 30 spring arm cap 1 31 5 690 03 039 BLUE 80 30 single 850 cable 1 Technical manual 0136201 57 BLUELINE Ceiling wall mounted or mobile surgical light BLUE 80 SINGLE SUSPENSION ARM DIAGRAM 6 5 690 81 999 Go C DO fi DS U AAA TUUU T 58 0136201 Technical manual Ceiling wall mounted BLUELINE mobile surgical light BLUE 80 SINGLE SUSPENSION ARM PARTS LIST 6 Ref Part number Description Quantity 1 5 607 63 45 BLUE 30 80 single shaft 1 2 5 690 12 102 B30 80 850 mm single extension arm 1 3 Hm 4 nut 1 4 16 18 AWG eyelet contact 1 5 M4 serrated washer 1 6 4 x 8 screw 1 7 FZ M4 x 25 screw 4 8 5 690 10 282 BLUE 30 80 single suspension arm cap 2 9 FHc M6 x 12 screw DIN 7991 8 8 A4E 4 10 5 601 64 00 ONDAL 3 way rotating contact 2 11 5 601 97 30 Circlip for shaft 232 2 12 5 607 74 83 Ring 2 13 5 601 72 05 Set ring 2 14 HK 32x39x24 needle bush 2 15 5 690 10 011 Suspension shaft plastic ring 2 16 5 690 42 999 BLUE 80 spring arm 1 17 5 690 03 039 BLUE 80 30 single 850 cable 1 Technical manual 0136201 59 BLUELINE Ceiling wall mounted or mobile surgical light BLUE 30 30 DOUBLE SUSPENSION DIAGRAM 7 5 690 86 999 60 0136201 Technical manual Ceiling
64. tion methods are unsuitable for disinfecting the unit and must not be used 2 2 Cleaning and sterilising the handles 2 2 1 Before cleaning Use a soft cloth immediately after use to wipe away soiling from the handle surface Store handles in a place that keeps them moist to make further cleaning easier Take care to store them in such a way that the inside does not get soiled 22 2 Cleaning Soak the handles in a detergent solution Soak for 15 minutes to allow the solution to act then clean by hand with a soft brush and a lint free cloth During cleaning check regularly that the handles are fully clean and that no soiling remains on the inside or outside If any soiling remains repeat cleaning or use an ultrasonic cleaning process Rinsing Rinse thoroughly in clean water to completely eliminate the detergent solution Drying Wipe with a clean lint free cloth 1 Never soak the handles in enzyme based detergents as they may damage the material used rinse thoroughly if these detergents are used 6 0136201 Technical manual Ceiling wall mounted or mobile surgical light BLUELINE 2 2 3 Washing and disinfection Handles may be disinfected by machine Clean Maquet and rinsed at a maximum temperature of 93 C Typical recommended cycles 2 2 4 Sterilisation Step Temperature Time Pre wash 18 35 C 60 sec Wash 46 50 C 300 sec Neutralisation 41 43 30 sec Was
65. ulb and replace if necessary Incorrect bulb position Check bulb position Main bulb faulty Check the bulb and replace if necessary Sterilisable handle does not fit properly in its mount Sterilisation parameters temperature time exceeded Check the operation of the handle and in particular the locking mechanism audible Click Maximum service life exceeded handle deformed Replace the handle Lighthead drifts Suspension tube not vertical Check tube verticality and ceiling structure Ceiling structure unstable Call Maquet technical department Lighthead too flexible or too rigid to manoeuvre Brake incorrectly adjusted Adjust the balancer Insufficient lubrication Call Maquet technical department Technical manual 0136201 111 Our network is at your disposal if you have queries 6 De C US 4 3 Manufactured by MAQUET SA Parc de Lim re Avenue de la Pomme de Pin CS 10008 ARDON 45074 ORL ANS CEDEX 2 FRANCE Tel 33 0 2 38 25 88 88 Fax 33 0 2 38 25 88 00 Internet www MAQUET sa fr
66. wall mounted mobile surgical light BLUELINE BLUE 30 30 DOUBLE SUSPENSION PARTS LIST 7 Ref Part number Description Quantity 1 5 607 7257 BLUE 30 80 double shaft 1 2 5 665 07 71 CHc 5 8 screw DIN 912 8 8 A4E 2 3 5 607 71 80 Needle bearing ring 4 4 5 607 73 13 BLUE 30 80 top shaft ring 2 5 5 607 73 15 Rotating contact 2 6 5 607 73 14 BLUE 30 80 bottom shaft ring 2 7 FHc M6x12 screw 4 8 5 690 10 104 Bumper 1 9 5 690 12 101 BLUE 30 80 1000 mm duo extension arm 1 10 5 690 12 100 BLUE 30 80 850 mm duo extension arm 1 11 FZ M4 x 25 screw 4 12 5 690 10 282 BLUE 30 80 single suspension arm cap 2 13 Hm M4 nut 2 14 16 18 AWG M4 eyelet contact 2 15 M4 serrated washer 2 16 FHc M4 x 8 screw 2 17 FHc M6 x 12 screw DIN 7991 8 8 A4E 4 18 5 690 03 040 BLUE 30 80 duo 1000 cable 2 19 5 601 64 00 ONDAL 3 way rotating contact 2 20 5 690 41 999 BLUE 30 wall ceiling mounted spring arm 2 21 5 605 31 53 3 track brushes 2 5 605 34 53 BLUE plastic ring with bearing 22 5 690 10 011 Suspension shaft plastic ring 2 23 5 668 00 39 Needle bearing bush HK 32x39x24 4 24 5 601 72 05 Set ring 4 25 5 607 74 83 Ring 2 26 5 601 97 30 Circlip for shaft 32 4 Technical manual 0136201 61 BLUELINE Ceiling wall mounted or mobile surgical light BLUE 30 80 DOUBLE SUSPENSION DIAGRAM 8 5 690 85 999 B ra D 8E ONE o a s

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