INSTALLATION, OPERATION AND SERVICE MANUAL
Contents
1. 7 2 1 2 poe 8 2 2 dt p OC m en 8 2 93 8 24 E 8 2 0 DETUR 8 20 LH a 9 3 uhaq uapa ev 10 Ol OAV SIONAL Words EE 10 CN U 10 922 55 Uere 11 SA AVC MNCS EA 11 9257 LC 12 3 0 13 3r Label 13 3 7 1 Supertitan Label co t tab don Doe 13 3 7 2 MOC AUTON SSE i a a a 14 3 7 3 Sa ly c 14 4 Installalieiiu ete a 17 4 1 COM 17 4 2 Shimming And Anchoring Lift To 22 4 3 Remote Power Unit Installation x u uu u uu u u u ole bov2. TINA LY 133HM 0 44 OL 318V 38 LSNW LNOHO SWIHS 124417 30989 IV HDOH2 133 1404405 OL 31V 1d 2 1 3 HJON Q32V Td 38 LSAW SWIHS S319N 9902 dOL 13 38 TINOHS dOl M2OH2 133HM dH L 40013 NI 346 HOLLY 1 SLOTS X 91 6 C 6 31415 133 1vV2INVYH23W 2LINWOLPIV 303 31v 1d 434 1 w HL43G 1 8 17 NMOHS SV E 2 JHL 1 44 5 OL 991 3QIAONd LSNW Ld JHL T amp dAL E gt amp gt 51411903 W 22 C e ub L Z r wtf l 8 NVHLH31V3HO HLAJOI SV N 321583 3SV38ONI AVW 3k rt AT XS j V M W N 5 3 X Io o B 303 NOLNYHd NI 5 190355 2 133HM 31V 1d 8 30 WOLLOS NO SYINYOD SNIOVY 38 LHOISMYSLNNOD 20 2 133HM WOLNWHd NI NMOHS NOILISOd G444M01 NI WHOA 14 434 T LON SYM X20H2 133HM NOLLIOGV X ALNIWNOLPIV NV 3l 38 TIMOM Ld OH 343H A SI SIHL TIVAA 15 NOLLISOd G3H3 AO1 M20H2
3. Zl A AYVSSAIAN 3l LSNOUV 14 ONY 1531 NOLLVTIVISNI Lv HO AISWASSY TYNI4 Lv LHOISH JIS 4 90341534 OL HOLIMS 30 Wa 15 12 NI NAAOHS NOILISOd Q3SIv 931 0 O31 H3NNI SIA312O 3S v8 3578 y 9810 16 Limit Switch Wiring Diagram 44 7 TROUBLESHOOTING Prevent serious injury or death Disconnect and or lock out electrical supply to power unit prior to any maintenance being performed Prevent serious injury or death e Never go under lift platform until load is removed and scissors mechanism is securely blocked in open position Follow OSHA lock out tag out procedure See Maintenance Devices section Pressurized fluids can penetrate the skin Hydraulic hoses can fail from age damage and exposure Do not search for hydraulic leaks without body and face protection A tiny almost invisible leak can penetrate the skin thereby requiring immediate medical attention Use wood or cardboard to detect hydraulic leaks never your hands Spilled hydraulic fluid is slippery and may also present a fire hazard Clean up spilled hydraulic fluid 45 POSSIBLE CAUSE AND SOLUTION Lift Raises Then Lowers Down solenoid may not be seating Remove solenoid coil and Slowly check If lift does not hold with solenoid coil removed remove and clean down valve cartridge or replaced
4. 40 45 PARS ct a a 49 INTRODUCTION AND WARRANTY Introduction Please read and understand this manual prior to installation or operation of this lift Failure to do so could lead to property damage and or serious personal injury If you have any questions call a local dealer or Autoquip Corporation at 1 888 811 9876 or 405 282 5200 Please record the following information and refer to it when calling your dealer or Autoquip Model Number Serial Number Installation Date 1 1 1 Identification When ordering parts or requesting information or service on this lift PLEASE REFER TO THE MODEL AND SERIAL NUMBER This information is on a nameplate attached to the leg assembly Replacement parts are available from a local distributor 1 1 2 Inspection Upon receipt of lift perform a visual inspection to determine whether the lift has been damaged in transit Any damage found must be noted on delivery receipt In addition to this preliminary inspection carefully inspect lift for concealed damage Any concealed damage found that was not noted on delivery receipt must be reported in writing to the delivering carrier within 48 hours Use the following checklist for inspection of lift 1 Examine entire unit for any signs of mishandling Carefully check power unit and controls 2 Thoroughly examine all connections mak
5. N3dO NO 30 ONS MOOH 31001 NOILISOd 3H1 NI 3501989 LYOddNS OL LON NOILISOd Q3SIvH JHL NI 3901498 SAVSIHI135S 30048 30 SNV3IN OL SI NIVH2 JHL 30 50 SNOLLONYLSNI NOLLVTIVLSNT H3JNvH2 St x 010 4003 amp Sad ONY Ol XXX 3214 33HH1 ED Ue XX Lcx 4514 INO 8 AISI 1 03141234 38 3HLO SS33 INN S39NYvH3TOL 4 ILON 335 Enn wJ SIL AL 01 3HL LON 390148 3HL 40 3903 3HL NO S NIVHO JHL 319201 5390144 UV 714 0103 081 W 3GIS SIHL NO 4319507 SAVH ATTYWHON INOM NIYHO ONILSIN 1 AINO S390138 W SLIM NIVHO 2 SSYINDSY WWW 97051 H3AO SHOISM SSS INN LIM NIVHO 1 SSHINODSY 390139 393ld 1 v NOIL23S 434d 1 SLIM 2 390138 323ld 2 v J LON SLIM z GYON 9 81021 S39GlH8 LIM NIVHO 1 AINO ATIVWHON 399138 323ld 1 V NMOHS SLIM NIVHO2 2 M 3290144 3AO MOHHL ings 31ON 26 350138 WATY HONIM 404 901 NOIHONVIS 013149530 A39 09 SNWW30 ZASI TO4LNO 30W sued de 1334503009 z Soto 3W 310N 32018 OLW NLS 039133 7210008 N23 Yad 3i St A8 ZIE
6. 22 AAs VV ING UU Mme 23 4 4 1 Heavy Duty Remote Power v h 23 4 5 SKIMEINStAN ANON 23 4 6 Throw Over Bridge Installation and Wheel Chock Details 25 5 Opera UO 30 5 1 M i roga Ra 30 6 a UL TM 31 6 1 Maintenance Devi CO n 31 5 2 33 6 2 1 Every Day Or 10 Hours 34 6 2 2 Every Month Or 100 Hours 34 6 2 3 Every Year Or 000 Hours 34 6 2 4 ie una acter E cd Dea ate a 34 6 2 5 OIG AD ACY 35 63 erc 35 6 3 1 Hydraulic m thie ns 35 6 3 2 Bleeding Air From o 37 6 3 3 Hydraulic Velocity Fuse HVF 37 6 3 4 Sa aba 38 6 3 5 Stop Valve AdjUS MEN e 38 6 3 6 Schematics and Field Wiring
7. NOILINS 1133 Lu 4117174 32 nap co lt JANA 23H29 NDLLVBLL TL AK 010 370 WALNOD ADTI 03 44055344 431733 DIHI 40 NOTLONA4 Hydraulic Schemat door gaboy O pasa ouwes puo dnbowy tay I C IIIA S lt 6 015 305902 BHOIMSIUUS Eh DMO 30551 1OMINOO 429018 3111 02 0300Y J38M N SOF v 1NOHLIM Q3NSS 41 HO 03533 31 A131VIQ3ANI 534 144 15 NOILINGOYd AJILON ONY 201 ONIMYSO INSSI 0371081105 03 0 434 SIHOLIMSLOOJ JO SY3AOD 401 HLIM MIIA 401 6 18 1355 HOLIMSLOOJ GYVONVLS 0 7500 19 Ody SY 3 09 30 901 OL 5138 1 uNMOG OL YSTIVISNI 4 SNOILONYLSNI S 439 0 HOLIMSLOOJ TIVISNI 9 SYJHLO 53002 1 201 AJSILYS OL 213 LINGNOD SHIM 31ViMdONddv 351 g SNOILONNS NMOG ONY df HOLIMS OL 0341530 S38IM ONY 349718 JONVHOX3 f HOLIMSLOOJ 58 1 9 ISN 1311 NO 0409 10 1 02 OS 7 91 DNILSIXJ OL SONOdSJYYOD NMOHS
8. 133HM 1VDINVH23W 2LLYWNOLNY 334 gt 133HM TY 2INVH24W DLLYNOLNY dO SM3IA IVNOILVH3dO IWANYW 32IAH3S ONY NOLLVTIVLSNI HO ONY ONIMVYEG A19W3SSV 335 11049 SWIHS 29 5 OPERATION 5 1 Raise And Lower Lift Prevent serious injury or death Before operating lift all personnel interacting with lift must read understand and follow instructions and safety warnings in this manual NOTICE Adjusting safety relief valve may result in premature motor failure Do not adjust safety relief valve Raising loads exceeding rated capacity of lift may result in excessive wear and damage to lift Prevent serious injury or death Personnel must maintain a safe operating distance of at least 36 any time lift is operated 1 Verify all personnel are away from lift 2 Press UP button to raise lift Release button when lift reaches desired position NOTICE Do not operate lift on relief for more than a few seconds When on relief valve will make a squealing sound 3 Press DOWN button to lower lift Release button when lift reaches desired position 4 For lifts supplied with throw over bridges make sure bridges are in the stored raised position prior to raising or lowering the lift and when backing up trucks for loading unloading to ensure that the bridges will clear all possible obstructions and contact with a moving truck 30 6 MAINTENANCE 6 1 Maintenance
9. EL s Same oen l133HS 0346 HO QNV A18W3SSV 33S P A s IVNOLL4O TVNSIS 318l n V SV lt o 21 VNOILdO LH917 ONIHSVIJ 0347 4 L e LL X T o A L1 SHALVSH 610 1 pom QVOTH3AO HOLOVINOO SH3HLO A8 YALYVLS HOLOIN LOANNOOSIG 3 3 01800259 208 230 460V 3Ph Electric Schematic 40 LI on XO HID divd SNOISIA JA N PAJ Ada ASNA ALUT AD l lan lt s A Y iy O Lh KA N A 11 417 DN INDO TILVSNIdNOI JANSSIAJ S 3GNI1A3 DN b 2 LJ il IC 41
10. 620 ss 18 000 so 800 42x150 1512 56 6500 Model Axle Load Axle Axle Platform Base in Number Capacity Capacity Load Load Lowered Speed 16 Over Capacity Capacity Bridge Opposite Over End lbs Bridge Sides End Ibs lbs 10500 fero 7x12 62x18 9 30 15600 72x120 25 8 13000 10200 aooo 74x118 155 9 8250 20000 16500 5000 96120 74x118 25 8150 aso aeoo 72x144 62x118 155 9 2000 15500 72x144 62x118 215 e 8850 12500 aoo 8300 8000 96x144 74x118 155 9 asto NOTE All TSL models have a travel of 60 have 2 rams and have a standard remote 5 HP 230 60 3 motor 2 2 Lift Specifications There are many custom designs whose specifications may vary from those published for standard models Please consult the specific General Arrangement GA Drawing to obtain the specifications for application specific designs 2 3 Load Capacity Load capacity rating is stamped on a metal nameplate attached to lift This figure is a net capacity rating for a lift furnished with a standard platform If optional items are installed on lift after leaving manufacturer deduct weight of these from load rating to obtain net capacity Do not excee
11. 6 3 6 Schematics and Field W MAGWAN ONIMYYC 3014 2044 310 01900199 1301 OC M 31VNIXOSdav NMORANIM 3105 9 TILA GLS 803 HOS ILL ONMYYG 39343334 ON 43080 3AVN Q 7700772p 5 N3HM ONIHSV14 Nua N A D 6 8 SHSHLO lt ONIHIM _ dINDOLNY A9 lOS LOVLNOO O 0 9 9 ma DHO Z di qasn dariddns N3HM NOLLNEHSNd LN3QN3d HOLIMS NMOG 15 30 3009 40709 gt T SY 1 e NY 9 9 1OVINOO 5 NAHM 5 d 18lanv 1109 LOVLNOO HOLOV INOO AVI3H TO 20 j E ODO e S 7 YHALYVLS HOLOW LHM AAAS H3INHOJSNVH L E ISNA AHYGNOD3S 391440 NO HO H3AOO LNOYS ACISNI NO G3 1V907 SWVHOVIG m NOLLO3NNOO AHVIAIHd H3INHOJSNVHI S S asnd AYYNIHd 301 3 1O1ld TWOIdAL SY NMOHS NOLLNEHSNd NOILVANOIJNOD ANY 03114915 E E 4 2 S104LNOO HO SADVLIOA 21412995 a e1 A
12. WIC 319718300 TIWHH 9 3015 3118 3H1 N33M138 HLOIM BSE IHL Ld OL 31v 1d IN HONIS 000108654 0351139 60 190 ALAF SALON 300148 OL 5 3LON 0300 ANI 1 318INIH L 318 2 bil 3 18v2 br 40018 DLW 15 ICE LN3AHOvLIV 350197 SHSHSYM 43201 p SHIHSYM P SOHH SIL X L IL 1108 OLIN NOIHONVIS OLS 220144 OS Z L A13W3SSY 18 511401 X F LO L 34A SH3HSVM 4201 8 E E SH3HSVM LY 14 8 E X 8L 8 E SHVANOHVH ONILNNOW A THWNSSSY AIMO 30N382334 NANOHS 300144 STIvHONYH NHSoO31v1d 1311 3404 SHIM 40 42v1S SAOWSY OL HANIM JO 310NvYH Jll 32w1d LNI 3404 SHIM dINW1D HANIM NO 7003 40 3013 JHL NI 310H HLNOHHL 3d03 SHIM 40 ONS HIHLO 19354 S 3Hno3as si q18v2 Q3ssasdi oo SI SNIMH O T LNO LON 3182 N31H9ILL LOIN 318v2 ZHL HONOHHL HOYA 3dO SHIM Ov3HHL 3AOO09 318WIHL NO M31N32 9 HNIT HDNOHHL 3dO3 31M Qv3Hl 3dO HIM LON 318v2 bl 30173 320148 NO HNN Hd 1 3T8 NTH L S T8v2 LH3SNI S LON 1 ONY H3HSYM 4201 SLS L gHS vM L S2H3 X L ONISN 39018 OL HNN Hd NIYHD SH3HSVM 1v713 8 9 SH3HSVA HOOT A SOHH 57 L X 8L 8 ONISN AISWASSY NOIHONvIS OL A18N38SSYv
13. hold DOWN button for approximately 60 seconds to bleed air from system This step may need to be repeated several times to fully remove air in system by raising the lift to 5096 of its travel and lowering If above steps do not correct problem contact Autoquip to obtain instruction for further action 47 Lower lift to collapsed position and continue to hold DOWN button an additional 10 30 seconds to bleed air from cylinder Do not confuse spongy or jerky operation with small surges that may occur when Lift Seems Bouncy During Operation Motor Labors Or Heats Excessively operating on rough or uneven floors Check for oil starvation Voltage may be low Check voltage at motor terminals while pump is running under load not at line source or while pump is idling Inadequate wiring can starve motor even when source voltage is ample Most of Autoguip s standard motors are rated for intermittent duty If a single phase motor is being run more than 15 20 motor starts per hour or a 3 phase motor more than 200 starts per hour the problem may be motor over heating Running against relief pressure unnecessarily due to over loaded lift or hitting physical stops Failure to observe wiring diagram on nameplate for proper voltage connections Pump may be binding from oil starvation which develops high internal heat Check for low oil level or clogged breather holes in fill plug Pump be
14. 313130 310N 0914910 2018 12 G3AOWSY S Vw 4417 300144 3171038 1 AMOOHdVNS NI 3INI 1 ONINDO3S ONY LHOLL 32v Id NI 4201 44 391935 14ONYH JHL LSNIVOYV LI NOILISOd OL 39 uird8 TINA NOILISOd Q3SIVH NI 350138 SYNGAS OL vy 03418720 dl GANSLYOHS YAWOLSNO A8 5501 1N3A3ud 38 NYO NIVHO JHL AHL NI LI 450 T9 HOOH Nad ONY HOOH dvNS JHL INOSH43 NIYHO LOANNOOSIO SINH EON N NV NOLLOSS NI NMOHS SV 390144 OLISINIVHO HOVLIY HOCHAYNS 30 ONS MOOH 319201 0381281730 Sv 4NISH31NnOO ONY S 31OH JOOHdVvNS JHL JO ONS dYNS JHL NI Q3Gl OHd NIYH2 ONJ NOH 3HL 30Y d Z Y34130 al MO vL 135019 L3 1343 N3dO DMIANY TO NO MOOHdVNS TIVLSNI L NOI LISOd 0348 JHL 1HOddns OL LON NOILISOd 2519 94 935 ONY 420114 40 5 Y 3dl OHd OL SI JHL JO 3SOdfd JHL SNOLLOfTH LSNI NOLLY TTYLSNI FX ACLOVI 31 95 uv V NOILOAS 4 6 Throw Over Bridge Installation and Wheel Chock Details POILIS NOISIAJY 310N 0300Y 434 4015 390148 WO 8 OL dYNS us ka 310N 3SIA3Y IV E t 3LON 33S XX EXE 3015 NO Q31v2071 NIVHO ATIVINHON ONILSAIT H AINO S390148 SLIM 2
15. DNIGOD 401002 Z 055320 SIHL SNIMIM 3403438 43MOd 123 02510 quvn9 HOLIMNS1004 OLNO O4VZVH 1 21812313 9NINJVM vt 9NISIN ALIJV 19 112 NMOH SILON 0 9 00 196 dov Qavn9 21 51003 CHA UA U A OA A A CUN U3JFVH2 0107 w w COR Rc 0409 10 1 09 Guarded Footswitch Assembly 42 OVO 593 10 AG 53902 19291 A35105 Ol 313 LINGNOD 3i1BlHdOHddU 350 g NO 0802 71081409 OS k 9 SNILSIXS 01 SONOdS 34409 NMOHS 9 02 890705 2 AH0SS322U SIHL 9 380338 H3MOd 12358052510 QHBZUH 71821812313 9NINHUM 5310 Q3A0N3H H3A02 MJA 1 HILIMS NOLLNGHSNd LNNOW 1188 0960 815 Pushbutton Assembly 43 v 79810 16 4A 1 1200 0r SYM niodo wa 6 WALI HO3 ON LYYd HOD 6150008 ar L SZO0 OrE SYM S WILI 8 1000 0PE SYM WALI 0018 NO ET 31551109109 YDOLNY NI YJHSYMMDOT 0L 2 MIHIS 971 b L L X 01 9 HOLIMS 1IWI1 HO 318visnrav S HOLIMS MWe 91 X b 1358 9 2 X IEE 31v1d L S IvidalviN 39 343334 9 9 NOILOAS NYHA 3Svg 0 FIL 937 H3NNI FF m po WY SIAM 190 3S v8
16. Device NEVER go under a raised lift platform until load is removed and lift is securely blocked raised position with maintenance device Lock out tag out power source This procedure describes the only factory approved method of working under a lift Follow these instructions EVERY time you plan to reach or crawl beneath the lift to perform service or maintenance no matter how momentary that might be If the factory provided maintenance leg is damaged or missing stop immediately and consult the factory for assistance The manufacturer is not liable for your failure to use the approved maintenance leg and procedures that have been provided 1 Allloads must be removed from the lift prior to engaging the maintenance leg The maintenance leg is designed to support an unloaded lift only Failure to remove the load from the lift prior to blocking could cause the failure of the maintenance leg and allow the lift to fall unexpectedly This can result in personal injury or death 2 Raise the lift to its fully raised position If you do not the maintenance leg may not be able to be placed properly in the designed blocking position 3 The lift will be provided with one 1 maintenance leg stored on the outside of the base frame The leg must be securely inserted into the leg sockets on top frame and bottom frame of lift See Figure 6 1 4 Lower the lift platform until the leg is fully seated in both sockets Re check to ensu
17. HANIM 1108 O301404d SYSHSYM 1973 2 1 9 SH3HSYM HOOT S2HH 1 X INN L Z L ONISN 42018 SLN NOIHONYV LS JHL OL AISWSSSV NOIHONYLS 1108 Z 1191930 Hd NHOJLY d OL dOls 4001 44 ONY 42018 SLN NOIHONYLIS 39drnm1ag NNNINNTY SALON NOILVTIVLSNI 1N3NWG1T3M ONY NOIIV201 9082565 DMO 00010865 1130 91 8 X F L 20 18 15 1906059 27 CAREA SOM HHO 3147 48 NOlLdIu2353d A34 poole WM 30551108102 30V df Z 133HS 0300 2 seo 3LON M2018 OLN NLS gasna 710008 N23 834 Sf A8 SYM ZILE WIC 31v 189009 3015 3119 IHL N33M138 HLOIM 819 SHI Lid OL 31V1d DLN HONLS 000108654 09533 60 90 S3ION IO 390148 WnNiWnTv OL 03001 ANI SI vada 100718 OLN NOIH 1 37189 2018 SLN NOIHONYLS jos at SYJHSYM 201 ZIL p 4 SH3HSVM ZL p SOHH X ANN 1108 51W HOIHONYvIS 2015 320144 OS Z L AT8N3SSv NOIHONVIS 97 4304 X L ddod JHM SH3HSVA 42071 amp E SH3HSVM 8 5 SOHH OLE X 8L 8 JMVANOHVH ONILNNOW IM A18N3SS v HONIM 334343334 NMOHS 390 49 5 NYOJLY LAT JjdOM JO 42v 1S 3AONW3 OL HANIM 40 310NvYH ow LNI 3404 9 HANIM NO 7004 10 3015 3HL
18. NI 310H HONOHHL 3dO 331A 40 ONS H3HLO LH3SNI 5 Hn23S SI 318v2 99 934 05 SI 9NIM O LON 318v2 N31H9ILL LON 318 9 JHL HONOSHL HOYE 3dO3 SHIM JO ONS Ov 3H AOONO9 NO 431435 Hivd33 HONOHHL SdOMW HIM 3dOs SHIM HAO LON 318v2 SONS 320148 NO HNIT HONOHHL 3T8ANIHI S18v2 LH3SNI t SH3HSVM lv14 8 E SH3HSVMAA HOOT 57 ak X ZNN 8L 8 E E ONISN AIBW3SSV NOIHONYIS Jdid OL ATSW3SS SH3HSVM 174 9 SHY3HSYM HOOT SOHH 97 ak X 432018 SLN NOIHONvIS JHL Ol A18W3SS vY NOIHONvIS JHL 1108 Z JAOSV WHOS Td OL ONY 901 3020144 42018 NOIHONYIS OTAM 1 SALON NOILVTIVLSNI 1331S 281M 30 M2v IS SAOWSY OL H2NIM 40 3 TONYH 31v10 407 Td OLNI JHM Z ONY HONIM 100d5 30 34915 NI 3 OH 3d0 MIM 30 ONS H3HIO LY3SNI sia Tgvo ONY Oga3ssasdioo SI ONI O TILN LON 3189 NILHSIL LON 3182 JHL HOVE 3dO dO ONI Uv3HHL SA008D NO H31N32 ONY NIFT HONOSHL SHIM 3dOW HIM H3A AO LNN 318v2 SONS 39 88 NO H a HONOSHL 3T8NIHL 37895 LH3SNI aadiAOHd SH3HSVM 1v 14 8 5 ONY SH3HSVM 4201 B E SOHH X 81 8 ONISN A18N3SSv NOIHONYLS Jdid OL HONIM Q
19. SSYINODSY LI 97051 H3A AO SHSM LI SSSINN NO LIM 1 833111033 926 01 28 390 44 323ld L v MNISHILNNOD FIO St NOLL23S 1 SLIM 5 490 44 3oald Z v ALON 0 800 5 V 25 0 9800 159 177 IRAE T STE PR T 8 3LON 0300 OL dvNS 0300 31ON 35 33 NOS ADOH 31 5130 NOISNIMIO OL 0317 207 38 OHS LY 5 IHY SNIVH2 SNIVH2 GATIVLSNI 07314 OL S3rlddv ILON MOOHAEYNS NI YNT 235 ONY LHOLL ONITINd 32714 NI 32018 3811235 JHL LSMIVOV NY3I ONY NOLLISOd LHH Hd OL 350148 71714 NOIUSOd Q35 v3 NI 350148 34235 OL 331853 4l Q3N318OHS 38 NYO NIYHO JHL HNIT ONA ZHL NI LI MOOH 38 HOOH dYNS JHL NIYHO lO3NNO2OSIQ 390148 CL ONI JHL N KOHS sv 4003 SLI HON SNO 42044 JHL 30 901 NO LNIOd V OL LHOLL JHL 30 ONS 3344 JHL TINA SdOLS SLING 1534 OL Q383A01 4001 44 ONY 13 31 30014 3408Y Q3SIviH LAT A30O0HdVvNS AO ONS d NS JHL NI 380 NOH ONODSAS JHL 39 1d Q3s8is3 HDL 0138012 131343 N3dO 9NIdWy TO A8 TvHONYH NO d3di OSd ANN NO HOOHdYNS TIVLSNI 4v31 Q33ino39 1 334 dOLS 350148 3301515 450 LN3A3Hd OL 043507173
20. damaged by oil starvation 48 8 PARTS LISTS 5 HP MOTOR HEAVY DUTY FAN COOLED OIL FILL CAP WITH STRAINER MOTOR JUNCTION BOX MOTOR PUMP BRACKET OIL RESERVOIR 9 GALLON CAPACITY 16 X 16 X 10 RESERVOIR WITH HINGED LID DOWN SOLENOID COIL DELTATROL VALVE PRESSURE HOSE ORIFICE PIPE RPU V EXPLODED VIEW 5HP Heavy Duty Power Unit SUCTION FILTER 49 Roller Assembly Ram Seal Kit Top Frame Platform Clevis Pin Ram Assembly Ram Trunion Pin Scissors Assembly Ram Foot Retainer Clevis Pin Maintenance Assembly Leg Lift Parts Diagram 90 Pin 1 1 2 x 3 5 16 L 2 Ring Groove Base Platf Pin 81 1 2 x 3 3 8 L 1 Ring Groove Roller Pin 81 1 2 x 10 L 2 Ring Groove Trunnion Pin 81 1 2 x 26 1 2L 2 Ring Groove Trunnion Pin 22 3 4 x 7 1 4 L 2 Ring Groove Leg Axle Roller Assembly 5 3 4 x 1 1 2 Thick With Bushing Bushing 24DU24 Pressed into Ram Case for 1 1 2 Pin Washer 1 64 Thick for 1 1 2 Pin Washer 1 16 Thick for 1 1 2 Pin Washer 1 8 Thick for 1 3 4 Pin Washer 1 32 Thick for 2 1 4 Pin Washer 3 32 Thick for 2 1 4 Pin Washer 1 32 Thick for 2 3 4 Pin Washer 3 32 Thick for 2 3 4 Pin Retaining Ring for 81 1 2 Pin Retaining Ring for 2 1 4 Pin Retaining Ring for 2 3 4 Pin Cylinder assembly 4 diameter bore x 122 stroke Cylinder assembly 4 diameter bore x 19 stroke Cylinder assembly 4
21. diameter bore x 2112 stroke Cylinder assembly 4 diameter bore x 24 stroke Cylinder assembly 4 diameter bore x 261 stroke Hose 3 8 x 12 with fittings Hose 3 8 x 18 with fittings Hose 3 8 x 24 with fittings Hose 3 8 x 30 with fittings Hose 3 8 x 36 with fittings Hose 3 8 x 48 with fittings Hose 3 8 x 60 with fittings Hose 3 8 x 72 with fittings Hose 3 8 x 84 with fittings Hose 3 8 x 96 with fittings Hose 1 2 x 60 with fittings Hose 1 2 x 72 with fittings Hose 1 2 x 84 with fittings Hose 1 2 x 96 with fittings Hose 1 2 x 120 with fittings Hose 1 2 x 144 with fittings Hose 1 2 x 240 with fittings Hose 1 2 x 360 with fittings 51 Pat Description 00 34100388 Limit Switch 1 NO amp 1 Part Remote Shp Heavy Duty Power Unit Gasket 8 5 8 OD x 6 1 4 ID x 1 16 Thick With 4 Holes Reservoir Steel 16 x 16 x 10 Jaw Coupling 7 16 Bore Jaw Coupling 1 1 8 Bore Gasket for Deltatrol Block 4 x 6 x 1 8 Thick Large Hole Pat Universal Power Unit Components 1 2 ID x 3 4 OD Push On Hose Specify Length Spring Clamp for 1 2 OD Hose Spring Clamp for 3 4 OD Hose Wall Mount UP DN Pushbutton With Magnet on 20 Cord 32701391 Down Solenoid Coil 24 VDC Down Valve on Deltatrol Block w Din Connector 52
22. pump is running under load Inadequate or incorrect wiring can starve motor when source voltage is ample Correct as necessary Down valve may be energized by faulty wiring or stuck open Remove solenoid and check Motor may be single phasing Check wiring fuses etc Pump may be seized if motor is humming or blowing fuses on overload protection devices Remove pump Pump can be rotated by hand unless seized Check for cracks in housing Down solenoid valve stem may be bent causing valve to stick open Replace down solenoid valve PROBLEM POSSIBLE CAUSE AND SOLUTION Lift Won t Lower Solenoid coil may be incorrectly wired burned out not rated for the voltage or line voltage may be excessively low Check voltage near coil Velocity fuse may be locked Do not attempt to remove the velocity fuse The following steps should be followed 1 Remove load from lift Inspect all fittings hoses and other hydraulic components for leaks or damage 2 If no leak or damage is noticed attempt to pressurize lifting cylinder by pressing UP button on controller for a few seconds Immediately release UP button and press DOWN button If lift starts to lower continue pressing DOWN button until lift is fully lowered 3 If lift does not lower after trying Step 2 wait approximately 10 15 minutes for pressure in hydraulic system to equalize Then press DOWN button until lift is fully lowered 4 Once lift is fully lowered
23. to a clearance of 1 minimum around perimeter between platform and pit angle 21 NEVER go under a raised lift platform until load is removed and lift is securely blocked in raised position with maintenance devices See Maintenance Device section of this manual Lock out tag out power source 13 Base frame of lift has pre drilled holes for anchoring floor Anchor lift to floor Lifts with oversize platforms have minimum pull out requirements of 2 000 lbs for each anchor See Shimming And Anchoring Lift To Concrete 14 Make permanent electrical and hydraulic connections and operate lift through a few cycles 15 Clean up debris and spilled oil from area Dispose of oil in an environmentally safe manner 16 Touch up paint is available from Autoquip for repair of damaged paint surfaces 17 Train personnel on lift operation all safety features and procedures 4 22 Shimming And Anchoring Lift To Concrete Recommended concrete anchor bolts are HILTI Kwik Bolt Molly Parabolt or similar Verify lift is positioned correctly Drill holes in concrete as specified by anchor bolt manufacturer Install and tighten anchors as specified by anchor bolt manufacturer After lift has been aligned leveled and shimmed and anchors have been installed pour grout under entire base frame When grout has set and cured tighten nuts on anchor bolts Route hydraulic hose or electrical cord through conduit i
24. to operate lift 1 2 6 Before Operation Before using lift operator must Read and or had explained and understood manufacturer s operating instructions and safety rules e Inspect lift for proper operation and condition Any suspect item must be carefully examined and a determination made by a qualified person as to whether it constitutes a hazard All items not in conformance with Autoquip s specification must be corrected before operating lift 1 2 7 During Operation Use lift in accordance with Autoquip s O amp M manual e Do not overload lift e Verify all safety devices are operational and in place Autoquip warrants this lift for 60 000 cycles each warranty year This number of cycles represents normal single shift duty Exceeding this number of cycles shortens life of lift and length of your warranty 1 2 8 Modifications Or Alterations Modifications or alterations to this equipment may be made only with written permission of Autoquip Unauthorized modification or alteration will void warranty 1 3 Warranty The user is solely responsible for using this equipment a safe manner and observing all the safety guidelines provided in the Owner s Manual and on the warning labels provided with the lift If you are unable to locate either the manual or the warning labels please contact Autoquip or access www autoquip com for replacement downloads or information Autoquip Corporation expressly warrants that this produ
25. 3 0i OSd SS3HSYM 1v 13 SH3HSVAA HOOT SOHH 9711 X ZNN L Z L ONISN 32018 S LIN NOIHONYLIS JHL OL A 18W3SS v 18 JHL 104 lt 83d OL 4016 350188 542018 SLN NOIHONVIS OTAM I LNSWO1SM ONY 571906255 43d 00010855 17130 VE 1 8 X X ZL Y aol l G H2018 DLN NOIHONY LIS S HOLS 300148 11905059 28 1301 9 0 98 0 018 SRN PN CREE NU INC LE 1 Cary 0 OPE Sm MEA HALQIM Lid HLOIM DOH THM OL HIONTD200H2 H3HM 1 180 2 A WANYW 3233 15 HO ONV A19W3SSV 1311 33 5 Lid A18W3SSV 13 15233302303 QHVONVIS OL GAG0V 9420H2 Bd 2 13 1 1930 4007 NOLLIGOV Lid ONY 2 133HM dO NY 1d 32OHO 133HM 30 HLGIM YDOHD 133HM 303 HLAIM W C HLOIM 420H2 S XVW 8 215 GAL JAL L S3I18W3SSV 531 14 HOLYNLDV JO ALILNYNO dvd 20 133HM 30 SYJNYOD 931207 SH3H1O A8 GATIVISNI 15001 Gadd IHS 531 14 HOLYNL2V 133HM 2ILYWOLNY 303 NOLLIGOV Lid 583 15 SIHL NOILISOd 383MO1 NI ADOH2 133HM dO M3 2
26. INSTALLATION OPERATION AND SERVICE MANUAL SUPERTITAN TSL SCISSORS LIFT Atoq CORPORATION P O 1058 1058 West Industrial Avenue Guthrie 73044 1058 888 811 9876 405 282 5200 FAX 405 282 3302 www autoquip com Item 830STN TSL Version 2 0 3 2012 1 Introduction And 4 1 1 MOO ICON E ge ct ante 4 1 1 1 Idelililieal6nu o uma uu Tc 4 1 1 2 HAS DECOM I n 4 1 1 3 Planned Malntenahce PTOGESITI Env pedea edere Loue 4 1 2 WACSDONSIDINTY OhOWNGIS USCIS Usu dU tee ihid 4 1 2 1 u ss 4 1 2 2 Inspection MAINTENANCE u uuu uu aa oqa ai aaa akuy atoq 5 1 2 3 Removal FIONN 5 1 2 4 PRC DOES ND E UU 5 25 CDS IG ee ee 5 1 2 6 BESOPE AUO a 5 1 2 7 DING Operat 5 1 2 8 MNiodilicalioriS Or Allerali 5n9o aOR a 5 Waranty E 6 2 aa 7 2 1 Model 51 uu 7 2 1 1 T
27. as necessary Oil line hose or fitting may be leaking Check and repair if necessary Check valve in pump assembly may not be seating This is indicated by pump shaft and motor turning backward on their own with no power applied Generally this condition can be heard Replace pump assembly Lift Lowers Slowly Down solenoid is not operating properly due to debris or damage Check for pinched tubing or hose Where pipe is used check for obstruction in line Thick oil due to low ambient temperatures Add or replace with lower weight oil that stays thin in cold conditions 5W 15 etc If foam is visible in tank oil check for loose connection in suction line between pump and tank Tighten connections Lift Does Not Raise Motor rotation for a 3 phase motor may be reversed Reverse two motor electrical leads Check for line or hose leak Check for low oil in reservoir Add specified oil as necessary Load may exceed rating See the Specifications section Remove excess load Suction screen may be clogged starving pump Remove and clean screen Drain and replace oil Suction line may be leaking air due to a loose fitting Tighten as needed 46 POSSIBLE CAUSE AND SOLUTION Lift Does Not Raise Breather holes in reservoir fill plug may be clogged Remove and Continued clean Voltage may be too low to run pump with existing load Check by measuring voltage at motor terminals or as near as possible while
28. cal power and press UP button Loosen the bleeder plug at the top end of the ram casing and operate the pump to remove trapped air from the ram When clear oil appears tighten the plug and raise the lift slightly to remove the maintenance locks 4 Lower lift completely and hold DOWN button for 60 seconds to allow air in cylinders to bleed back into reservoir 5 Raise lift to 25 50 of full travel then lower and hold DOWN button for an additional 60 seconds Repeat procedure 8 10 times 6 Clean oil fill breather cap 36 6 3 2 Bleeding Air From System 1 Bleed air from system by raising lift to 50 of full travel then lower completely 2 Hold DOWN button for 60 seconds 3 Repeat procedure 5 6 times If this does not bleed all air from system contact Autoquip 4 Clean up any spilled oil Dispose of spilled oil in an environmentally safe manner 6 3 3 Hydraulic Velocity Fuse HVF Replacement Prevent serious injury or death Never go under lift platform until load is removed and scissors mechanism is securely blocked in raised position with maintenance devices and hydraulic pressure is relieved The HVF is attached to elbow fitting rod port of cylinder Do not use swivel fitting between HVF and cylinder If HVF is installed improperly it will not lock up in the event of a hydraulic line failure Velocity fuse is not repairable Replace velocity fuse if defective 1 Arrow on hydra
29. ct will be free from defects in material and workmanship under normal intended use for a period of Two 2 Years for Labor and all electrical mechanical and hydraulic components parts or devices and warrants the structure of the lift against breakage or failure for a period of Five 5 years The warranty period begins from the date of shipment When making a claim immediately send your dealer or Autoquip notice of your claim All claims must be received by Autoquip within the warranty time period The maximum liability of Autoquip under this Limited Warranty is limited to the replacement of the equipment This warranty shall not apply to any Autoquip lift or parts of Autoquip lift that have been damaged or broken in transit shipping or due directly or indirectly to misuse abuse vehicle impact negligence faulty installation fire floods acts of God accidents or that have been used in a manner contrary to the manufacturer s limitations or recommendations as stated in the manual or that have been repaired altered or modified in any manner outside of Autoquip Corp s manufacturing facility or which have not been expressly authorized by Autoquip Autoquip Corporation makes no warranty or representation with respect to the compliance of any equipment with state or local safety or product standard codes and any failure to comply with such codes shall not be considered a defect of material or workmanship under this warranty Autoquip Corporatio
30. d rated capacity of lift Loading lift beyond its rated capacity is unsafe will shorten operational life of lift and will void warranty 2 4 Unbalanced Loading The stabilization provided is basically for balanced loads If special attachments extend beyond the length and or width dimensions of platform end and or side load capacity is reduced 2 for each one inch extension from center If load is rolling onto platform in any but fully lowered position end and or side load capacity is reduced by dividing the rated end side load by 1 50 to establish an available axle load 2 5 Pump Pressure This lift incorporates a unique positive displacement pump Therefore standard factory models of same manufacture cannot replace it Pump can operate efficiently at intermittent pressures up to 3200 PSI and continuous duty to 2500 PSI The factory installed safety relief valve is factory set to stay within parameters of pump and lift requirements 2 6 Lift Duty It is the responsibility of the user to notify Autoquip whenever a specific application is likely to demand above normal duty from lift Above normal duty typically requires supplemental design features to enhance serviceable life of lift and to avoid loss of warranty 3 SAFETY 3 1 Safety Signal Words This Manual covers Titan Lift models produced by Autoquip Before installing operating or servicing lift you must read understand and follow the instructions a
31. efully so that it does not drop when it clears cylinder end Lay it down in a safe clean place Some oil may drip from the end of cylinder so have waste cloth or paper beneath lift to protect floor 35 6 3 1 2 Replace Cylinder Seals 1 Remove sealing ring C 2 Use a bright light to inspect inner walls of barrel Use cylinder hone to remove any apparent nicks or scratches Clean and flush the barrel after honing 3 Inspect ram and seal groove D for nicks or scratches that could affect seal or barrel walls m gt remove as necessary 62 4 Clean seal groove D thoroughly and install new v EO seal and backup ring Make sure backup ring is toward open end of cylinder 6 3 1 3 Cylinder Ram Replacement 1 Clean ram of all foreign materials 2 Liberally lubricate the ram and seal with CLEAN grease or oil 3 Insert ram carefully back into cylinder taking precaution against pinching or tearing seal ring 4 Position cylinder foot and reinstall thrust angle clips A 5 Reconnect cylinder hose 6 3 1 4 Placing Cylinder Back Into Service Loctite PST 567 pipe thread sealant or equivalent is recommended Do not use Teflon tape Tape fragments may cause hydraulic system to malfunction 1 Check that lift anchors are tight when used Check all pins and other mechanical and hydraulic connections 2 Restore oil level See oil recommendations in Oil Requirements section 3 Turn on electri
32. en loading could result in load instability and cause serious personal injury Stay clear of lift while lift is in motion Never stand sit or ride on lift unless equipped with OSHA compliant personnel guarding on the platform Prevent serious injury or death Lifts which travel to an elevation above floor level where distance between floor and the underside of lift platform exceeds 60 must have the scissors mechanism guarded per ANSI MH29 1 3 4 Hydraulics Fluids can be hazardous Before servicing lift check Material Safety Data Sheet MSDS to understand the product safe handling procedures and first aid measures relating to product Follow this information when servicing or repairing lift Do not drain or pour any fluids or lubricants into ground Check with local environmental agencies recycling centers or your Autoquip dealer for correct disposal information Any time velocity fuses have been tripped investigate cause of trip and verify necessary corrective actions have been taken prior to operation of lift 11 Prevent serious injury or death Do not attempt to remove Hydraulic Velocity Fuse HVF until maintenance device securely supports lift and all hydraulic pressure has been relieved HVF is attached to elbow fitting in pressure port of cylinder Do not use a swivel fitting between HVF and cylinder If HVF is installed improperly it will not lock up in event of a hydraulic line failure Pressurized
33. fluids can penetrate the skin Hydraulic hoses can fail from age damage and exposure Do not search for hydraulic leaks without body and face protection A tiny almost invisible leak can penetrate the skin thereby requiring immediate medical attention Use wood or cardboard to detect hydraulic leaks never your hands Spilled fluids and lubricants may be slippery and may also present a fire hazard Clean up spilled fluids and lubricants 3 5 Maintenance Prevent serious injury or death Disconnect and or lock out electrical supply to power unit prior to any maintenance being performed Prevent serious injury or death Never go under lift platform until load is removed and scissors mechanism is securely blocked in raised position with maintenance devices 12 3 6 Modifications Prevent serious injury or death Do not modify lift Autoquip cannot foresee and is not responsible for injury or damage which results from unauthorized modifications or misuse of lift 3 7 Labels 3 7 1 Supertitan Label Locations 13 3 7 2 Label Locations 3 7 3 Safety Labels FAMILIARIZE YOURSELF WITH OPERATORS MANUAL BEFORE OPERATING THIS EQUIPMENT 1 36401487 Da not put hands p Do not work Do nol stand or feet under top under lift without M Sit ride on maintenance lift device Do not pul hands p Do not work or feet under top aa under lift without main
34. gage maintenance locks see Lift Blocking Instructions section Position accordion with weight rod pocket at bottom and mounting collar at top The breathable material when provided must be positioned at top of skirt with mounting collar 2 Slip skirt over end of platform Turn skirt as required to slide over other end of platform and leg assembly The skirt should be in position under platform while enveloping base assembly 3 Select from the following mounting configurations Mounting Accordion Skirt On Platform Side Raise one side of skirt along with a skirt mounting bar 1 8 PLATFORM ASSEMBLY REF x 1 to 1 side of platform When possible center skirt mounting collar and skirt mounting bar 1 8 x 1 on platform side SKIRT MOUNTING BAR Align pre drilled holes in side of platform with skirt mounting NYLON DRIVE RIVET bar holes and punch holes in skirt mounting collar Push a nylon drive rivet through each hole in skirt mounting bar Hammer aluminum pin into rivet until flush with rivet ACCORDIAN SKIRT head Repeat mounting process for remaining sides of accordion skirt 23 Mounting Accordion Skirt Under Platform Raise one side of skirt along with a skirt mounting bar 1 8 x 1 to underside of platform skirt support bar When possible center skirt mounting collar and skirt mounting bar 1 8 x 1 on platform support bar Align pre drilled holes in skirt support bar with skirt mounting bar holes and
35. hear point may exist which can cause severe foot injury MIB Lift platforms traveling below floor levels may create a toe hazard as load passes top edge of pit This may require guarding in accordance with ANSI MH29 1 Guarding must be installed prior to operating lift 1 Check pit dimensions Pit must be 2 longer and 2 wider than lift platform to allow a 1 gap between platform and pit Pit depth should allow 12 for shims or grout 2 Conduit diameter must be a minimum of 3 for necessary hydraulic hosing and field wiring 3 Verify installation area is clean before starting Check mounting surface of pit floor with a level or straight edge If floor is not level add shims or grout under entire perimeter of base to achieve a level and flat base installation A level base is essential for proper wheel tracking and smooth lift operation 17 wa 3919 LNO 19 130 Lid QIVONVIS ji y UM ERER Ah HOLLVOCT TORLLNOD HO H3ANOd LO MOHJ N STTHVYO HO 5 HOJ 3SNYHO Jdid OL SMOSH d33AS 6 DNO HLIM 3did DAJ E NMH Z SH3HLO 013 STTONY DNidid LIGONOO HOM Lid TY L Sw SALON HO LUNN HaMOd TVNH3INI 5318 2 53234 30M ZL X 4230 3 m 9 LUNN ZLOMY ISOH 5 8 LOVINOO 301 40 3NN HLONI7
36. ing screws etc 6 2 2 Every Month Or 100 Hours Of Operation e Check quality of oil Replace if discolored oxidized cloudy or otherwise contaminated Do not overfill reservoir Always use clean fluid e Inspect lift cylinder rods for scoring and leaking wipe away any foreign material e Inspect all structural and mechanical components for cracked or broken welds and any distortion caused by collision overloading or other misuse e Inspect snap rings bolts at rollers amp pivot points for proper retention amp tightness e Inspect cylinder trunion pin for proper retention When all checks have been completed start unit and operate through all functions Inspect all components for signs of noise vibration erratic movement and any other abnormal behavior 6 2 3 Every Year Or 1000 Hours Of Operation Change oil and clean reservoir Always use clean fluid Never return fluid from drip pans pit etc back to reservoir Dispose of and handle used fluid as a hazardous material f noise or vibration has been noticed remove lift cylinder pins pivot pins and roller bearings Inspect for wear and replace as necessary e Inspect all hydraulic hoses replace that show signs of wear or leaking e Replace all filters Check for permanent mechanical deformation 6 2 4 Oil Requirements Follow recommendations below that apply to your application Environment Ambient e Recommended locations wi
37. ing sure they have not vibrated loose during transit and inspect wiring for any signs of damage 3 After installation raise lift and inspect base frame platform scissors assembly and cylinder plumbing connections 1 1 3 Planned Maintenance Program A local Autoquip representative provides a Planned Maintenance Program PMP for this equipment using factory trained personnel Call a local representative or Corporation at 1 888 811 9876 or 405 282 5200 for more information 1 2 Responsibility Of Owners Users 1 2 1 Deflection It is the responsibility of user purchaser to advise manufacturer where deflection may be critical to the application 1 2 2 Inspection amp Maintenance Lift must be inspected and maintained accordance with Autoquip s operating maintenance O amp M manual and with other applicable safe operating practices 1 2 3 Removal From Service Any lift not in safe operating condition such as but not limited to excessive leakage missing parts or fasteners any bent or cracked structural members cut or frayed electric hydraulic or pneumatic lines damaged or malfunctioning controls or safety devices etc shall be removed from service until it is repaired to the original manufacturer s standards 1 2 4 Repairs All repairs must be made by a qualified technician in conformance with Autoquip s instructions 1 2 5 Operators Only trained personnel and authorized personnel shall be permitted
38. maintenance being performed 6 2 Routine Maintenance Prevent serious injury or death Lock out tag out power source prior to any maintenance being performed Prevent serious injury or death Never go under lift platform until load is removed and scissors mechanism is securely blocked in raised position with maintenance devices See Maintenance Devices section Pressurized fluids can penetrate the skin Hydraulic hoses can fail from age damage and exposure Do not search for hydraulic leaks without body and face protection A tiny almost invisible leak can penetrate the skin requiring immediate medical attention Use wood or cardboard to detect hydraulic leaks never your hands Spilled hydraulic fluid is slippery and may also present a fire hazard Z Clean up spilled hydraulic fluid Normally scissor lifts will require very little maintenance However a routine maintenance program could prevent costly replacement of parts and or downtime 33 6 2 1 Every Day Or 10 Hours Of Operation e Check reservoir fluid level e Check for fluid leaks e Check all hoses and electrical cords for cracks abrasions twisting etc Small leaks at connections can be remedied by tightening connections or replacing faulty component e Check that oil pressure does not exceed 3 000 psi e Check all pivot joints amp roller bearings for noise and wear e Check overall condition of unit i e bends breaks loose or miss
39. manently welded near the end of the scissors leg on the clevis end of the lift A mechanical plunger is located on the end of the valve which when depressed blocks the flow of oil until physically released An adjustable striker bolt is mounted to a plate that is welded to the base frame which is also at the clevis end of the lift As the lift travels upward the scissors leg and up stop valve assembly swings into the adjustable striker bolt until the up stop plunger is depressed and thereby blocking the flow of oil to the lifting rams Once blocked any further oil pumped from the power unit will pass over the relief valve back to the tank Do not operate the power unit on relief for more than a few seconds When on relief the valve will make an audible squealing sound The up stop system can be adjusted to modify vertical travel by 1 Loosen holding nuts on either side of adjustable striker bolt 2 Screw agjustable striker bolt in towards plunger to raise travel or out to shorten travel 3 Retighten the holding nuts Setting the up stop valve for travel beyond catalog limits will cause the lift to fully raise against physical stops and if the pump is allowed to continue to run cause irreversible damage to the lift structure 38 UP STOP VALVE MOUNTING PLATE OUTPUT PRESSURE HOSE TO CYLINDERS UP STOP VALVE MOUNTING SCREW 39 UP STOP VALVE PLUNGER ADJUSTABLE STRIKER BOLT BAR BASE CLEVIS Details irin
40. n pit wall 4 3 Remote Power Unit Installation The remote power unit is to be located in an area protected from the elements and should be installed prior to the lift to facilitate lift operation during installation into the pit 22 2 The remote contractor power unit is equipped with power unit mounting brackets and be wall floor mounted using these brackets If equipped with a vertical power unit optional power unit mounting brackets must be used for wall mounting 3 The electrical work is to be done in accordance with local codes by a qualified electrician See the Maintenance section for the standard wiring diagram 4 f permanent electrical work is not complete some means of temporary power with an on off device for the motor will be required 5 Fill the reservoir with oil per instructions in the Maintenance section 4 4 Power Unit Wiring 4 4 1 Heavy Duty Remote Power Unit 1 The Vertical HD Power unit utilizes a 5 HP 208 230 460 Volt 60 hertz 3 phase Heavy Duty motor with a 30 minute continuous duty rating The power unit is coupled with a high pressure positive displacement gear pump and Autoquip Corporation s patented Deltatrol valve assembly 2 The motor connection diagram should be referenced in connecting the motors to a power source Hemember that heavy wire must be used all the way to the power source 4 5 Accordion Skirt Installation 1 Position platform in raised position En
41. n shall not be liable for any direct or consequential damages resulting from such noncompliance Autoquip Corporation s obligation under this warranty is limited to the replacement or repair of defective components at its factory or another location at Autoquip Corp s discretion at no cost to the owner This is owner s sole remedy Replacement parts with exception of electrical components will be warranted for a period of ninety 90 days Except as stated herein Autoquip Corporation will not be liable for any loss injury or damage to persons or property nor for direct indirect or consequential damage of any kind resulting from failure or defective operation of said equipment All parts used to replace defective material must be genuine Autoquip parts in order to be covered by this Limited Warranty AUTOQUIP CORP P O Box 1058 Guthrie OK 73044 1058 AL 100 UD Telephone 888 811 9876 405 282 5200 CORPORA TION Fax 405 282 3302 2 SPECIFICATIONS 2 1 Model Specifications 2 1 1 Supertitan oe ien Base Minimum Maximu Model Travel Lifting Load re and Min Lowered m Number in Capacity Canad l Capaci Platform Height Platform lbs y lbs Y Size in in Size in ex m tao 12000 1242 3750 feo teo 12000 242 feo 19000 tesa 57 5480 foe so 5 2 72x160
42. nd safety warnings in this manual Your lift may not be equipped with some optional equipment shown in this manual The safety information in this manual is denoted by the safety alert symbol 4A The level of risk is indicated by the following signal words DANGER DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates a situation that could result in damage to the lift or other property 3 2 Installation Do not install lift in a pit unless pit has a bevel toe guard or other approved toe protection A shear point can exist which can cause severe foot injury Lift platforms traveling below floor levels may create a toe hazard as load passes top edge of pit This may require guarding in accordance with Federal Regulations Guarding must be installed prior to operating lift 10 Prevent serious injury or death Depending on model weight of lift ranges from 7 000 10 000 Ibs Use a properly rated lifting device to move and install lift 3 3 Operation Prevent serious injury or death Scissor lifts are designed for a specific load and application Do not change load or application from original design Overloading or unev
43. o NI ATHW3SSV MHOA31V d SHIHLO S319NY guno 334 AT8N3SSY JSVY 07161108 273 ta 27977 24 asinos 553934 5390148 13315 dins HO NIHO 11 130 559939 350134 3N TO 553934 3920144 390141 _ 9 394141 9 553034 39014 HL9N37 593934 390148 HOLONHLNOO A8 HOLOVHINOO Lid Ad 6315NV eno guno 05161108 19 Prevent serious injury or death Depending on model weight of lift ranges from 7 000 10 000 Ibs Use a properly rated lifting device to move and install lift _ LIFTING CHAIN WITH SPREADER BAR BY INSTALLER 1 2 NPT FEMALE FITTING IS PROVIDED ON CLEVIS END OF BASE ASSEMBLY FOR CONNECTION OF HOSE 4 3 4 10 UNC LIFTING gt EYES BY INSTALLER s FIT IN TAPPED HOLES Wo FRAME IS PRE DRILLED IN PLATFORM e _ d M LAI Pa WITH HOLES FOR LAGGING LIFT SECURELY TO PIT FLOOR TEMPORARY HYDRAULIC HOSE DO NOT PINCH OR CRUSH WHEN INSTALLING LIFT ws 4 Lower lift into pit and check for proper height Lift must be solid and flush with pit curb angle framing D If needed shim to desired height DO NOT spot shim Shim along full length of frame This will prevent frame from sagging under load 5 Remove the shi
44. pping bolt and eye bolts from the lift and hydraulically raise the platform Failing to remove the shipping bolts before operation will cause permanent damage to the lift Prevent serious injury or death Electrical service installation must be performed by a licensed electrician and conform to all local and national electrical codes 20 NOTE For larger horsepower motors consult factory HP and Voltage Full Load Amperages 5 HP 208 230 60 CY 3 PH Heavy Duty Motor 5 HP 460 V 60 CY 3 PH Heavy Duty Motor 460 V 7 6 Amps 1 1 2HP THRU SHP MOTORS 208 230VAC 3 PHASE 460VAC 2 3 CONNECT TO LINE CONNECT TO LINE 6 Temporarily connect electrical service and hydraulic hoses The hose connection on the end of the base frame is 1 2 female NPT Hydraulic Piping Hose Size Up to 25 feet 26 feet to 50 feet Over 50 feet 7 Check the routing of the temporary hydraulic lines to assure that the hose 1 clear of legs bas frame and platform when lift is in the lowered position 8 Fill hydraulic reservoir with proper type and volume of fluid Oil level should be 1 to 1 1 2 below the top of the reservoir tank 9 Press UP button and raise lift one foot 10 Press DOWN buiton to fully lower lift Continue to hold down button for 60 seconds Repeat procedure five to seven times to bleed air out of hydraulic system 11 Raise and lower lift as needed to make positioning adjustments 12 Adjust platform
45. punch holes in skirt mounting collar Push a nylon drive rivet through each hole in skirt mounting bar Hammer aluminum pin into rivet until flush with rivet head Repeat mounting process for remaining sides of accordion skirt Mounting Accordion Skirt On Bevel Toe Guard Raise one side of skirt along with a skirt mounting bar 1 8 x 1 to side of bevel toe guard When possible center skirt mounting collar and skirt mounting bar 1 8 x1 on platform bevel toe guard Align pre drilled holes in bevel toe guard with skirt mounting bar holes and punch holes in skirt mounting collar Push a nylon drive rivet through each hole in skirt mounting bar Hammer aluminum pin into rivet until flush with rivet head Repeat mounting process for remaining sides of accordion skirt PLATFORM ASSEMBLY REF ty SKIRT SUPPORT BAR SKIRT MOUNTING BAR NYLON DRIVE RIVET ACCORDIAN SKIRT WEIGHT ROD POCKET PLATFORM ASSEMBLY REF BEVEL TOE GUARDS ON END OF PLATFORM i SKIRT MOUNTING BAR NYLON DRIVE RIVET ACCORDIAN SKIRT WEIGHT ROD POCKET 4 Install weight rods into weight rod pockets at bottom of accordion skirt Install spring tempered wire rods into pocket of black convolutions 24 EMAL off T ENOTO 7 7 2 02 7 ONH a A 966 MG 887000 444 31ON 96177 OL TOSWAS 31551103109 dav Z ONY dVNS
46. re leg is fully and properly engaged in both sockets If leg is not fully engaged the lift could fall unexpectedly 31 MAINTENANCE LEG SHOWN IN STORAGE LOCATION MAINTENANCE LEG SHOWN IN PLACE ON CLEVIS END OF LIFT Figure 6 1 DANGER If for any reason you are unable to lower the lift completely onto the maintenance devices stop immediately and consult the factory Failure to properly use the factory approved maintenance devices could result in severe injury or death 5 Once the maintenance leg is properly and securely engaged continue to press the down button valve or switch for an additional 5 10 seconds to relieve all pressure in the hydraulic system it could take longer in a pneumatic system Failure to relieve operating system pressure could result in the sudden and unexpected release of high pressure fluids or air during maintenance and or repair of the lift resulting in severe injury or death 6 Follow OSHA electrical lock out tag out procedures Disconnect and tag all electrical and or other power sources to prevent an unplanned or unexpected actuation of the lift 7 Once inspection or work is complete reverse the performance of the steps above to raise the lift off the maintenance leg and place the leg back into the designated storage position 32 DANGER HIGH VOLTAGE Disconnect and or lock out the electrical supply to the power unit per OSHA regulations prior to any installation or
47. tenance device 2 36430050M If Equipped With Handrails Cut As Shown 3 36400257 DO NOT OPERATE THIS EQUIPMENT WITHOUT HANDRAILS AND SNAP CHAINS 5 36403715 If Equipped With Handrails P O Box 1058 E AINE 1058 W INDUSTRIAL 4 7771 O 7 7 Miner GUTHRIE OK 73044 1058 y wu 888 811 9876 CORPORATION WWW AUTOQUIP COM MAXIMUM LOAD MAXIMUM MODEL NUMBER AXLE LOAD DERRE 36401560 SERIAL NO OVER EDGES 6 36401560 Do NOT tamper or interfere with this device 1l Serious injury can rest 7 36405695 For Lifts Equipped With Up Stop Valves 15 zEFMU gp aw 000 LBS 7059 VF HER AVE Du i TOS 5200 FHA ZA 1 8 36401594 9 36400257 JOB NO MODEL NO MOTOR _ VOLTS CYCLE CONTROL VOLTS WIRE CODE BLACK WHITE RED BLUE GREEN TO OBTAIN PROPER ROTATION ON 3 PHASE UNITS RUN PUMP MOTOR 5 TO 10 SECONDS ONLY IF LIFT DOES NOT RISE CHANGE ROTATION PN 364 0334 3 N S 36403343 To protect against death or serious injury all labels must be on lift and must be legible If any of these labels are missing or cannot be read call Autoquip for replacement labels 16 4 INSTALLATION 4 1 Pit Installation Do not install lift in a pit unless pit has a bevel toe guard or other approved toe protection A s
48. th variable temperatures 30 100 degrees F Indoor locations with constant temperatures 60 SAE 20 Motor Oil 80 degrees F Outdoor locations 30 120 degrees F 5W 30 or 5W 40 Multiviscosity Motor Oil Outdoor locations 10 degrees F below 0 to 100 5W 20 or 5W 30 Multiviscosity Motor Oil degrees F Cold Cold Storage Warehouse 10 40 degrees Warehouse 10 40 degrees F Contact local Autoquip Service Rep Note All oils are type Note Oil level should be 1 to 1 1 2 below the top of the reservoir 34 6 2 5 Capacity Oil capacity varies between models Capacity is a minimum 10 gallons Use approved fluids only Use of unauthorized fluids may cause damage to seals and hosing Do Not Use e Automatic Transmission Fluid ATF e Hydraulic Jack Oil e Hydraulic Fluids e Brake Fluids 6 3 General Maintenance 6 3 1 Hydraulic Cylinder Repair 6 3 1 1 Cylinder Plunger Removal 1 Raise lift to its full height and engage maintenance devices See Maintenance Devices 2 Disconnect electrical power to lift Follow lock out tag out procedure 3 Disconnect cylinder hose at power unit end and insert into reservoir oil fill hole 4 Remove thrust angle clips A from ram end of cylinder and force ram slowly back to its fully closed position to push oil back into reservoir 5 Remove cylinder hose from reservoir fill hole and pull ram B all of the way out of cylinder Support it car
49. ulic velocity fuse indicates direction of oil flow restriction Hydraulic velocity fuse must be installed with arrow pointing away from cylinder Do not use Teflon tape on hydraulic threaded connections Tape fragments may damage hydraulic system 2 Apply Loctite PST 567 pipe thread sealant or equivalent to threads and install fuse to cylinder with arrow pointing away from cylinder Tighten fuse 3 Fill reservoir to full mark if necessary with proper oil 4 Check all fitting connections for hydraulic leaks and tighten as necessary 5 Bleed air from system See Bleeding Air From System in this section 37 6 3 4 Hose Orientation To prevent damage to cylinder hoses it is necessary to establish a correct hose shape and pattern of movement as follows 1 Raise lift to its full height and block securely See Maintenance Devices 2 Install one end of new hose to cylinder fitting 3 Since hose is fixed at both ends it is possible to put a twist in hose that will allow it to follow the same pattern each time lift is operated This twist will allow hose to travel about half way between cylinder on right side and inner leg on right side 4 Lower lift carefully and verify hose is free and clear of cylinder and inner leg assembly If not twist hose in direction necessary to clear any obstruction and tighten swivel fitting 6 3 5 Up Stop Valve Adjustment The up stop valve is bolted to a mounting plate assembly that is per
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