360/361 Filter Valve Service (4002447)
Contents
1. arrow is lined up with 2 Water will flow to drain Turn the control knob counter clockwise to line up the indicator arrow with 0 to return the system back to normal operation Semi Automatic Cleaning Cycle 361 Valve T To start a cleaning cycle turn the control knob counter clockwise until the indicator arrow is lined up with the 49 Recycle icon amp The system will automatically cycle through a backwash 20 minutes and rinse 6 minutes and return to normal operation NOTE The indicator light on the front valve cover will illuminate during regeneration 361 Remote Regeneration An optional remote regeneration kit P N 4002561 is available for the 361 valve to enable fully automatic regeneration When the kit is installed a remote switch such as a differential pressure switch can be connected to the valve to control cleaning cycle initiation AUTOTROL 360 361 Filter Valves 7 FLOW DIAGRAMS SERVICE BACKWASH Untreated Water untreated water Treated Water Backwash Control Drain i Drain Valve No Valve No Y I 1 Closed 1 Open 2 Open 2 Closed 3 Closed 3 Open 4 Closed Media Tank Media Tank FAST RINSE Untreated Water Rinse Outlet 2 1 7 2 Drain Control Vf Valve No 1 Closed 2 Open 3 Closed 4 Open Media Tank 8 AUTOTROL 360 361 Filter Valves VALVE AS2. gt PENTAIR AUTOTROL 360 MANUAL amp 361 SEMI AUTOMATIC FILTER VALVES SERVICE MANUAL D PENTAIR waterpurification pentair com TABLE CONTENTS MANUAL OVERVIEW rrt nente 2 SAFETY INFORMATION are c terrena tee treten 2 TYPICAL TOOLS AND FITTINGS REQUIRED 3 VABVE DIMENSIONS itii rtt b niet teet tr Pet nen 3 VALVE LAYOUT i ies tor cocta d d ich ke te tr bee 4 SPECIFICATIONS si cr ce aaa cani tette te nete 4 EQUIPMENT INSTALLATION cic nata tnt aa a t 4 STARTUP 360 cca cae casa ca na cent a a at i 6 STARTUP GGT eredera tet ba e i a i ta ctn tds 6 INSTALLATION CHECHKLIST eee nenea 6 CONTROL OPERATION AND LAYOUT 7 INITIATING CLEANING CYCLE eens 7 FLOW 5 8 VALVE ASSEMBLY 360 361 ht tene 9 TROUBLESHOOTING scisti c cea etras 10 FLOW PERFORMANCE DATA CHARTS 11 MANUAL OVERVIEW How To Use This Manual This manual is designed to guide the installer through the process of installing and starting the filter This manual is a reference and will not include every system installation situation The person installing this equipment should have Knowledge in water filter installation Basic plumbing skills Icons That Appear In This Manual PSI Failure to follow this instruction can result in personal injury or damage to the equipme
3. use sealants on the threads Use plumber tape PTFE on all threads General Observe all warnings that appear in this manual This system is not intended to be used for treating water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system Keep the unit in the upright position Do not turn on side upside down or drop Turning the tank upside down will cause media to enter the valve Operating ambient temperature is between 34 1 and 120 F 49 C e Operating water temperature is between 34 F 1 and 100 F 38 Working water pressure range is 20 to 125 psi 1 38 to 8 61 bar Follow state and local codes for water testing When filling media tank do not open water valve completely Fill tank slowly to prevent media from exiting the tank Always make modifications to house plumbing first Connect to valve last Plastic parts and O rings may be damaged by heat and solvents When constructing plumbing connections allow heated parts to cool and protect parts from solvents Location Selection Location of a water treatment system is important The following conditions are required Level platform or floor e Constant electrical supply to operate the controller Total minimum pipe run to water heater of ten feet three meters to prevent backup of hot water into system Local drain or tub for discharge as close as pos
4. 002469 DLFC 20GPM NPT 360 Fltr se 4002558 Assembly Cover World 361 Valve 221224002476 DLFC 4 0GPM BSP 360 Fltr 400255 Assembly Cover North American 4002477 DLFC 4 56PM BSP 360 Fltr 4002478 Kit DLFC 5 06 BSP 360 Fltr qe p mem sd 4002479 Kit DLFC 6 0GPM BSP 360 Fltr 12 Volt Motor Assembly DLFC 7 0GPM BSP 360 Fltr Valve O ring Kit DLFC 8 0GPM BSP 360 Fltr AC Wall Mount Adapters enna 4002482 Kit DLFC 9 0GPM BSP 360 Fltr Australian Wall Trans 240V 0 uuu 4002483 Kit DLFC 10GPM BSP 360 Fltr British Wall Trans 240V 0 2 4002484 Kit DLFC 12GPM BSP 360 Fltr din CC 4002485 DLFC 15GPM BSP 360 Fltr urope Wa rans pou isa 100V DLFC 20GPM BSP 360 Fltr AUTOTROL 360 361 Filter Valves e 9 TROUBLESHOOTING System Problem Possible Cause Solution Flowing or dripping water at drain after cleaning cycle Debris is preventing 3 or 4 valve disc from closing Remove debris Worn 3 or 4 valve disc Replace valve discs 361 control will not complete a cleaning cycle automatically AC adapter or motor not connected Connect power Debris is preventing camshaft from rotating Remove debris Defective motor Replace motor Backwashes or purges at excessively low or high rate No drai
5. 22 5 mm BSPT male c 1 inch 22 5 mm NPT male Distributor Tube 1 050 inch 27 mm Distributor Tube Length Flush to top of tank 1 2 inch 13 mm Design Specifications Valve Glass filled Noryl Rubber Components Compounded for cold water Operating 20 125 psi 1 38 8 61 bar Water 34 100 F 1 38 C Ambient 34 120 F 1 49 Recommended for indoor use only Drain Line Flow Controls 8 20 gpm 30 76 lpm 3 4 1 9 emi Lies 4 7 gpm 15 29 lpm 4 AUTOTROL 360 361 Filter Valves EQUIPMENT INSTALLATION If you are also installing a water softener the softener should be installed downstream of this system Grounding the Plumbing It is important that the plumbing system be electrically grounded When a water treatment system is installed a nonmetallic bypass valve may interrupt the grounding To maintain continuity a grounding strap can be purchased at a hardware store When it is installed the strap will connect the plumbing into the system to the plumbing leaving the system Water Line and Bypass Connection Once you have selected your location check the direction of the water flow in the main pipe A bypass valve system should b
6. 60 361 Filter Valves STARTUP 361 The system will now need to be placed into operation Please review INITIATING A CLEANING CYCLE on page 7 before attempting startup 1 With the supply water for the system still turned off position the bypass valve to the not in bypass normal operation position 2 Turn the control knob counter clockwise until the indicator arrow on the valve body is lined up with the Recycle icon 4 to start a cleaning cycle The system will begin the backwash cycle 3 Filling the media tank with water A With the system in backwash open the water supply valve very slowly to approximately the 1 4 open position Water will begin to enter the media tank Air will begin to be purged to drain as the media tank fills with water If opened too rapidly or too far media may be lost out of the tank into the valve or the plumbing In the 1 4 open position you should hear air slowly escaping from the valve drain line B When all of the air has been purged from the media tank water begins to flow steadily from the drain line open the main supply valve all of the way This will purge the final air from the tank C Allow water to run to drain until the water runs clear from the drain line This purges any debris from the media bed D Turn off the water supply and let the system stand for above five minutes to allow any trapped air to escape from the media tank Turn on the water supply after five min
7. SEMBLY 360 361 4002437 Rev Item No QTY Part No Description Item No QTY Part No Description 5 4002555 Kit Valve Discs 360 Series Filter 13 4002561 Kit Remote Regeneration 361 1 4002211 Top Plate 360 Series Filter Filter Bie que 4002213 Spring One Piece WA a ta Drain Line Flow Control 15 1234170 Screw Head 8 18x9 16LG settee 4002459 Kit DLFC 4 0GPM 360 Fltr 4002212 Cam 3 Cycle 360 Series Filter tetas 4002440 Kit DLFC 4 5GPM NPT 360 Fltr 1000589 Cap Pillow Block 40024461 Kit DLFC 5 0GPM NPT 360 Fltr ec 4002462 DLFC 6 06PM NPT 360 Fltr m 4002214 ees Knob Manual Position 360 4002463 DLFC 7 0GPM NPT 360 Fltr Series Filter 4002464 Kit DLFC 8 0GPM NPT 360 Fltr 4002560 Assembly Knob and Label 361 _ Vave 4002465 Kit DLFC 9 0GPM NPT 360 Fltr Cover Assemblies ete 4002466 Kit DLFC 10GPM NPT 360 Fltr 4002556 Assenbly Cover World 360 Valve ess 4002467 Kit DLFC 12GPM NPT 360 Fltr 4002557 Assembly Cover North American 4002468 DLFC 15GPM NPT 360 Fltr 360 Valve 4
8. able Wrench Tube 100 Silicone Grease 75 19 05 mm VALVE DIMENSIONS 9 55 242 49 mm 4 4 22 107 21 mm 5 33 135 28 mm 8 60 218 36 mm r 7 75 196 85 mm 3 36 85 27 mm 2x 3 89 98 68 mm _ 4 00 101 60 mm 2 00 50 80 mm 2 00 50 80 mm Figure 1 AUTOTROL 360 361 Filter Valves 3 VALVE LAYOUT Inlet Outlet 4 NPT 1 NPT or BSP or BSP E Drain 1 NPT or BSP m EEA Control Knob 4 Indicator Light 361 TAG nly Remove Cover Figure 2 SPECIFICATIONS Flow Rates Valve Only Service d 15 15 20 57 76 lpm full flow Backwash d 25 17 20 64 76 lpm full flow Fast Rinse 25 5 19 lpm Valve Connections Tank 2 1 2 inches 63 5 mm 8 male Inlet Outlet Thread 1 inch 22 5 mm male a a aa a aaa ti ata 1 inch 22 5 mm NPT male Drain Line eee aaa 1 inch
9. e installed on all water conditioning systems The bypass valve system isolates the filter from the water supply and provides untreated water to service during routine maintenance and servicing procedures Normal Operation Valves 1 and 3 open Valve 2 closed Bypassed Position Valve 2 open Valves 1 and 3 closed EQUIPMENT INSTALLATION continued Drain Line Flow Control The drain line flow control DLFC requires assembly Figures 4 and 5 1 Inch Drain Line Flow Control Rates 8 20 GPM Install washer with printed lettering facing the valve body 4002493 Rev A Figure 4 1 Drain Line Flow Control 3 4 Inch Drain Line Flow Control Rates 4 7 GPM Install washer with printed lettering facing the valve body 4002492 Rev A Figure 5 3 4 Drain Line Flow Control Note Install DLFC washer with printed lettering facing the valve body Drain Line Connection NOTE Standard commercial practices are expressed here Local codes may require changes to the following suggestions Check with Local authorities before installing a system 1 Use appropriate fittings to connect tubing to the DLFC connection on valve 2 The drain line may be elevated up to 6 feet 1 8 m providing the run does not exceed 15 feet 4 6 m and water pressure at the filter is not less than 40 psi 2 76 bar Elevation can increase by 2 feet 61 for each additional 10 psi 69 bar of water pressure at the drain connec
10. n line flow control Install drain line flow control Restricted drain line Remove restriction 10 AUTOTROL 360 361 Filter Valves FLOW PERFORMANCE DATA CHARTS Service Cv 5 43 30 25 2 a 2 20 a o a 15 a 2 9 10 ul a a 5 0 1 11 16 21 26 FLOW GPM BW Cv 3 74 35 30 e z 25 a 920 a 15 2 N 10 a 5 0 1 11 16 21 FLOW IN GPM AUTOTROL 360 361 Filter Valves 11 For Autotrol Product Warranties visit Autotrol para las garantias de los productos visite waterpurification pentair com Pour Autotrol garanties produit visitez le site gt PENTAIR WATER QUALITY SYSTEMS 5730 NORTH GLEN PARK ROAD MILWAUKEE WI 53209 P 262 238 4400 WATERPURIFICATION PENTAIR COM CUSTOMER CARE 800 279 9404 tech support pentair com All Pentair trademarks and logos are owned by Pentair Inc or its affiliates All other registered and unregistered trademarks and logos are the property of their respective owners Because we are continuously improving our products and services Pentair reserves the right to change specifications without prior notice Pentair is an equal opportunity employer 4002447 REV B MR15 2013 Pentair Residential Filtration LLC All Rights Reserved
11. nt NOTE This will make the process easier if followed Inspection Inspect the unit for damage or missing parts SAFETY INFORMATION Electrical 361 Only There are no user serviceable parts in the AC adapter motor or controller In the event of a failure these should be replaced e All electrical connections must be completed according to local codes Use only the power AC adapter that is supplied The power outlet must be grounded and always on To disconnect power unplug the AC adapter from its power source e Install an appropriate grounding strap across the inlet and outlet piping of the water system to ensure proper grounding is maintained 2 AUTOTROL 360 361 Filter Valves Mechanical Do not use petroleum based lubricants such as petroleum jelly oils or hydrocarbon based lubricants Use only 100 silicone lubricants All plastic connections should be hand tightened Plumber tape should be used on connections that do not use an O ring seal Do not use pliers or pipe wrenches All plumbing must be completed according to local codes Soldering of the plumbing should be done before connecting to the valve Excessive heat will cause interior damage to the valve Observe local drain line requirements Do not use lead based solder for sweat solder connections Do not support the weight of the system on the control valve fittings plumbing or the bypass tis not recommended to
12. sible Water line connections with shutoff or bypass valves Room to access equipment for maintenance CALIFORNIA PROPOSITION 65 WARNING VW This product contains chemicals known to the State of California to cause cancer or birth defects or other reproductive harm SAFETY INFORMATION continued Outdoor Locations It is recommended that the equipment be installed indoors When the water conditioning system must be installed outdoors several items must be considered TYPICAL TOOLS AND FITTINGS REQUIRED Moisture The valve and controller are rated for NEMA 3 locations Falling water should not affect performance The system is not designed to withstand extreme humidity or water spray from below Examples are constant heavy mist near corrosive environment upwards spray from sprinkler Direct Sunlight The materials used will fade or discolor over time in direct sunlight The integrity of the materials will not degrade to cause system failures Temperature Extreme hot or cold temperatures may cause damage to the valve or controller Freezing temperatures will freeze the water in the valve This will cause physical damage to the internal parts as well as the plumbing Insects The controller and valve have been designed to keep all but the smallest insects out of the critical areas Pipe Cutter Tubing Cutter File Pliers Tape Measure Soldering Tools Lead Free Solder Bucket Towel Plumber Tape Adjust
13. still turned off position the bypass valve to the not in bypass normal operation position 2 Turn the control knob counter clockwise until the indicator arrow on the valve body is lined up with 1 on the control knob to start a cleaning cycle The system will be in backwash 3 Filling the media tank with water A With the system in backwash open the water supply valve very slowly to approximately the 1 4 open position Water will begin to enter the media tank Air will begin to be purged to drain as the media tank fills with water If opened too rapidly or too far media may be lost out of the tank into the valve or the plumbing In the 1 4 open position you should hear air slowly escaping from the valve drain line B When all of the air has been purged from the media tank water begins to flow steadily from the drain line open the main supply valve all of the way This will purge the final air from the tank C Allow water to run to drain until the water runs clear from the drain line This purges any debris from the media bed D Turn off the water supply and let the system stand for above five minutes to allow any trapped air to escape from the media tank Turn on the water supply after five minutes 4 Return the system to normal operation by turning the control knob counter clockwise until the indicator arrow is lined up with 0 on the control knob The system is now fully operational 6 AUTOTROL 3
14. tor 3 Where the drain line is elevated but empties into a drain below the level of the control valve form a 7 inch 18 loop at the far end of the line so that the bottom of the loop is level with the drain line connection This will provide an adequate siphon trap 4 Secure the discharge end of the drain line to prevent it from moving Right Way Figure 6 Drain Line Connection NOTE Waste connections or drain outlet shall be designed and constructed to provide for connection to the sanitary waste system through an air gap of two pipe diameters or one inch 22 mm whichever is larger Never insert drain line directly into a drain sewer line or trap Figure 6 Drain Line Connection Always allow an air gap between the drain line and the wastewater to prevent the possibility of sewage being back siphoned into the filter Electrical Connection 361 Only POTI This valve and control are for dry location use only unless used with a Listed Class 2 power supply suitable for outdoor use The 361 controller operates on 12 volt alternating current power supply This requires use of the an AC adapter with your System Make sure power source matches the rating printed on the AC adapter AUTOTROL 360 361 Filter Valves 5 STARTUP 360 The system will now need to be placed into operation Please review INITIATING A CLEANING CYCLE on page 7 before attempting startup 1 With the supply water for the system
15. utes The system is now fully operational INSTALLATION CHECKLIST ____ Read the owner s installation manual ____ Follow all safety guidelines in the manual If metal pipe was used did you restore the electrical ground ____ Securely install both drain hoses to an approved drain Perform a leak test ____ Move the bypass valve to service Starta cleaning cycle CONTROL OPERATION AND LAYOUT Simple Control Operation A simple three step cycle control knob operates the cleaning cycle for continued operation Indicator Light 361 Only A visual indicator shows when the system is in a cleaning cycle Easy Access Cover Removal No tools are required to remove cover to access valve assembly for service and repair Control Knob Indicator Light 361 nae y Remove Cover Figure 7 INITIATING A CLEANING CYCLE Under normal operation the indicator arrow on the side of the valve body points to the Service icon control knob Figure 8 361 Valve In Service Figure 9 360 Valve In Service i 361 or 0 360 on the Manual Cleaning Cycle 360 Valve 1 To start cleaning cycle turn the control knob counter clockwise until the indicator arrow is lined up with 1 The system will backwash flushing water through the filtration media in the tank Turn the control knob counter clockwise until the indicator
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