Service Manual - MyBinding.com
Contents
1. Required 115V AC 10 60 Hz 15 230V AC 10 50 Hz Electrical AMP 10 AMP Service Electrical 115V AC 230V AC Rating 3 4A 60Hz 1 19A 50Hz Motor 1 8 Hp 1 8 Hp Thermally Protected Thermally Protected Duty Cycle 30 Min on 20 Min off 30 Min on 20 Min off Power 317 Watts 12 Sheets 268 Watts 12 Sheets Nominal Consumption Nominal Line Line Dimensions 26 75 x 16 75 x 15 67 9 x 42 5 x 38 1 cm HxWxD Weight W 40 Pounds 18 Kg Cabinet Shredding 30 FPM 1 sheet 7 8 MPM Q 1 sheet Speed Shred Size 5 32 4 mm Throat 9 1 4 23 5 cm Width Capacity 12 sheets of 20 Bond 12 sheets of 70gm Paper Noise Level 68 dB No Load 68 dB No Load Shipping Box 32 06 x 22 5 x 20 81 4 x 57 15 x 50 8 cm Dimensions HxWxD 2 0 2230S 2250X SPECIFICATIONS 2250X Required 115V AC 10 60 Hz 15 230V AC 10 50 Hz Electrical AMP 10 AMP Service Electrical 115V AC 230V AC Rating 2 38A 60Hz 1 5A 50Hz Motor 1 8 Hp 1 8 Hp Thermally Protected Thermally Protected Duty Cycle 30 Min on 20 min off 30 Min on 20 Min off Power 257 Watts 8 Sheets Nominal 258 5 Watts 8 Sheets Nominal Consumption Line Line Dimensions 26 75 x 16 75 x 15 67 9 x 42 5 x 38 1 cm HxWxD Weight W 41 Pounds 19 Kg Cabinet Shredding 202. Lea s INDUCTOR ur E i wa i P E 5 Jo si su2 Sum 250 y cna TRIGGER R29 P2 ea BBR SUA Doo AuaR BIN FULL E ane Ei 267 wre zo pura Som 7 6 5 see d 14007 36 i 5 26 in27 as 1 120K 28 i anm o2 R24 4 b E dNAQ0 47K Noor SMM sal stop T va 12 i RS 2av 470K gba 5 i zo EJ i cs R22 R23 i Ris x t scusov 3R 9 i Rio T ES a Sk mme 5 iav Uis Fem k n 2 5 30K p t H tiz em i Mise ma39 i 2 pis i i tae i T 00 0 6 220k RE 3 i 4 4 1 5 0 10 50V i cr r3 c4 87107s0V i 2 20 S0v 105 s0v 5 7 2250X 230V Wiring Schematic 14 6 0 2230S 2250X DISASSEMBLY ASSEMBLY ADJUSTMENTS 6 1 Necessary Tools The following specialty tool list is necessary for disassembly assembly adjustments 1 Snap ring pliers 2 Volt ohm multimeter 6 2 Upper Cover Removal Disassembly of the shredder is described in the following steps Referencing Section 8 0 will help you understand the text A CAUTION Disconnect the unit from the receptacle before performing any disassembly procedures 1 Pull the shredder head out from the cabinet and place the head upside down on a secure area 2 Remove the four phillips head screws from the bottom housing 3 After noting the wiring sequence on the P C board disconect all six leads 4 Remove and carefully place the cover to the right side 6 3 Cutter Head Remova
3. Based On One Hundred Machines Issued 11 97 Assembly 2230S 1751700 U S 2250X 1751760 U S GBC One GBC Plaza Northbrook Illinois 60062 http www generalbinding com Printed in the U S A 33
4. Defective Capacitor Motor Defective Allow Motor To Cool Test Section 5 4 And Replace If Necessary Test Section 5 4 And Replace If Necessary Replace Capacitor Check Motor Input Voltage Replace Motor If Necessary Shredder Does Not Operate Automatic Mode Only Actuator Broken Actuator Micro Switch Defective Inspect And Replace If Necessary Test Section 5 4 And Replace If Necessary Shredder Runs Continuously Actuator Locked In The Forward Position Defective Or Incorrectly Wired Actuator Micro Switch Inspect And Replace If Necessary Test Section 5 4 And Replace If Necessary Sheet Capacity Diminished Dull Cutters Worn Bearings Damaged Drive Gears Replace Cutters Replace Bearings Inspect And Replace If Necessary 5 0 2230S 2250X Troubleshooting AC 115V 60HZ a 7R 250V oci i 22305 25UF 250VRC p 2SUF 250 Tine DOOR AJAR BIN FULL vasa se ace 5 1 iie AMBAS H 250 E ur P j REVERSE 34 aa i MM 250 B eee o JPS spot SMAM zeo sua ans are T Os 187 peel 9 auto TRIGGER SH E Lez I UPS ior oodd kuar BIN FULL 5 5 LPL 187 RED NC JP2 Sh POWER T LAMP i are Sh
5. FPM 1 sheet 5 1 MPM 1 sheet Speed Shred Size 5 32 X 2 5 32 4 x 55 mm Throat 9 1 4 23 5 cm Width Capacity 8 sheets of 20 Bond Paper 8 sheets of 70gm Noise Level 68 dB No Load 68 dB No Load Shipping Box 32 06 x 22 5 x 20 81 4 x 57 15 x 50 8 cm Dimensions HxWxD 3 0 4 0 2230S 2250X INSTALLATION OPERATING PROCEDURES FIGURE 1 FIGURE 3 SET UP To insure proper installation and avoid injury GBC recommends that two people set up this unit To protect against damage your shredder has been shipped in two parts the shredder head A the cabinet B FIGURE 1 Lock the casters A before using the machine to pre vent any moving or sliding Open the cabinet door Lift the shredder head by the outside edges and place onto the cabinet FIGURE 2 Remove the wire bag rim from the cabinet Place one of the starter bags onto the rim Slide the rim with bag back into the cabinet Close the cabinet door Your shredder ready for use OPERATION FIGURE 3 Connect power cord to an appropriate power source Press the rocker switch A to the on I position When the shredder is properly set up with cabinet door fully closed the Power On light B will illuminate You are now ready to shred To shred simply insert paper into the throat of the unit Once your document has activated the Automatic On switch the unit will start and t
6. Gear Washer REF X99800000X Spacer 1751708 PV860D7XXX Spur Gear 45T 1751709 PV850H5XXX Gear A 47T 13T 1751922 PV300XXXXX Flap 1751716 PV290XXXXX Auto Parts 6180021 PH820HOXXX Auto Gear 32T 1751921 PH810HOXXX Rev Cam 1750713 MM0600000X Knife Shaft Pin 1751920 ML6500000X Gear Shaft 1751919 ML6200000X Gear Holder 1751918 ML6100000X Plate D 1751917 ML5000000X Plate C 1751916 MIA4800000X Side Plate Support REF MC5000000X 15 C Ring REF MC4700000X 5 E Ring REF MC4600000X 12 E Ring 1751915 MC3400000X Knife Pin 6180029 MC1000000X Spur Gear A 20T 1751914 ASYMO5841X Plate A Ass y 1751913 PV260XXXXX Paper Guide Front 1751912 PV250XXXXX Paper Guide Rear 1750714 MC2300000X Bushing 1751911 MM0900000X Bearing 6002 1751910 ML6600000X Bearing Holder 1751909 ASYMO5840X 4mm Knife Shaft B Ass y 1751908 ASYM04839X 4mm Knife Shaft A Ass y 1751729 EMTRO01040A 2P AC Motor 1751718 EMTRO01010X 2P AC Motor 1751735 ASYMO7045A Plate B 1751907 ML7300000X Plate B IM POON O A z PRT NO REF NO DESCRIPTION x O1 Sec
7. XF2500000A Name Plate N REF S1VKF00000 Screw 5X16 Tapping REF S1DJNOOOOF 3X8 With Washer wlo 00 O REF S1RYN00000 Screw 3X8 Tap co REF S1VGFO0000E Screw M4X8 P Gear Washer oO oO 6202038 ESWC02270X Micro Switch Door 1751726 ASYMO7421A Fuse PCB 1751901 ASYMO7149X Fuse PCB 1751727 ASYMO7148A PCB Control 1751717 ASYMO736X PCB Control 1751902 XF0400000X Strain Relief Bushing 1751903 EACC0351SA AC Power Cord 1751904 PWO040A068A Switch Cap 4 OO B 0109 O 1751905 PV241A18ZA Bottom Housing es 1751906 PV230A1E1B Housing Top ITEM PRT NO REF NO DESCRIPTION 115V 230V Not shown located on the bottom cover 21 Section 8 0 2230S 2250X Parts List 2230S Exploded View Figure 8 2 Section 8 0 2230S 2250X Parts List 2230S Parts List Figure 8 2 1751926 PW240XXXXX Knife Cover Front 1751925 PW250XXXXX Knife Cover Rear 1751924 ML6300000X Paper Guide Bracket 1751728 ECAP606600 Capacitor 9uf A00VAC 1751923 ECAP60310X Capacitor 30uf 250VAC REF S1VHFOOOOE Screw M3X8 P Gear Washer REF S1VFFOOO0E Screw M5X10 B
8. troubleshooting procedures and contains an illustrated parts list for the GBC Shredmaster 2230S 2250X shredders The GBC Shredmaster 2230S 2250X straight cut and cross cut models are designed for small offices and low volume requirements Innovative engineering has provided this shredder with the following operating and safety features 1 Automatic Operation The unit begins to operate when paper actuates the trigger in the shredder throat area The motor stops running when the paper has cleared the cutting head and after the shredder has timed out 2 Overload Warning Whenever the capacity of the shredder is exceeded the unit will stop shredding and the Reverse icon will illuminate 3 Bin Full When the shred bag becomes full the motor automatically turns off and the Bin full icon will illuminate The shredder will not operate until the shredded material is either compacted or emptied 4 Door Ajar When the door of the shredder is not fully closed the Door Ajar icon will illuminate This is a safety feature that will only allow the shredder to operate when the cabinet door is in the closed position Before using your GBC Shredmaster shredder carefully read the operating instructions in this manual Once you have gained experience and familiarity with its operation you will be better equipped to use the remaining sections of this manual to troubleshoot and repair the shredder 2 0 2230S 2250X SPECIFICATIONS
9. 5 REF MC4600000X 12 E Ring 2 2 14 1751915 MC3400000X Knife Pin 2 2 13 6180029 MC1000000X Spur Gear A 20T 2 2 12 1751939 ASYMOB833X Plate A Ass y 1 1 11 1751937 PV280XXXXX Paper Guide Bottom 1 1 10 1751936 PV270XXXXX Paper Guide Top 1 1 9 1750714 MC2300000X Bushing 1 1 8 1751911 MM0900000X Bearing 6002 2 2 7 1751910 ML6600000X Bearing Holder 1 1 6 1751935 ASYMOB831X Cross Cutter B Ass y 1 1 5 1751934 ASYMOB830X Cross Cutter A Ass y 1 1 4 1751737 EMTRO1030A 2P AC Motor 1 4 1751767 EMTROO990X 2P AC Motor 3 1751738 ASYMO7044A Plate B 1 3 1751933 ML7400000X Plate B ITEM PRT NO REF NO DESCRIPTION Section 8 0 2230S 2250X Parts List 2250X Exploded View Figure 8 6 10 REF S1VGF0000X Screw M4X8P Gear Washer 1 1 9 REF S1CFNOOOOX M3 X 14 2 2 8 REF MA8400000X 1 5 E Ring 2 2 7 1751930 ESWCO2280X Micro Switch 1 1 6 1750294 ESWC03000X Trigger Switch 1 1 5 1751929 XF1400000X Snap Bushings 1 1 4 1751736 ECAP606700 Capacitor 7 5uF 400VAC 1 4 1751947 ECAP60300X Capacitor 20uF 250VAC 1 3 1750308 PC370HOXXX Gear A 1 2 1751928 ASYMO2755X Auto Cam Ass y 1 1 1751927 ML7500000X Plate A ITEM PRT NO REF NO DESCRIPTION 29 Section 8 0 2230S 2250X Parts List 2230S 2250X Cabinet Exploded View Figure 8 7 S
10. 948 Bag Shredder Head 1 1 ITEM PRT NO REF NO DESCRIPTION 9 0 22308 2250X Recommended Spare Parts 2230S QTY 6180029 MC1000000X Spur Gear A 20T 1751706 ML640L900A Bag Rim 1751707 ASYP07137A Castor Set 1751708 PV860D7XXX Spur Gear 45T 22305 1751709 PV850H5XXX Gear A 47T 13T 2230S 1751716 PV290XXXXX Auto Parts N 3 1751727 ASYMO7148A PCB Control N 1751717 ASYMO7367X PCB Control 1751729 EMTR01040A 2P AC Motor 2230S 1751718 EMTR01010X 2P AC Motor 2230S 1751930 ESWCO2280X Micro Switch 1750294 ESWC03000X Trigger Switch PRT NO REF NO DESCRIPTION 230V 2250X QTY 6180029 MC1000000X Spur Gear A 20T 1751706 ML640L900A Bag Rim 1751707 ASYP07137A Castor Set 1751938 PV880D7XXX Spur Gear 50T 2250X 1751766 PV870H5XXX Gear A 53T 11T 2250X 1751716 PV290XXXXX Auto Parts 1751727 ASYMO7148A PCB Control N p 1751717 ASYMO7367X PCB Control 1751737 EMTRO01030A 2P AC Motor 2250X 1751767 EMTRO00990X 2P AC Motor 2250X 1751930 ESWCO2280X Micro Switch 1750294 ESWC03000X Trigger Switch PRT NO REF NO DESCRIPTION 230V
11. Models 2230S 2250X Paper Shredders Service Manual PART 6001054 COPYRIGHT 1997 No part of this publication may be reproduced in any form without expressed written permission from General Binding Corporation Printed in the USA E 2230S 2250X TABLE OF CONTENTS Page 1 0 Introduction 4 2 0 Specifications 5 6 3 0 4 0 Installation Operation 7 5 0 Troubleshooting 8 13 5 1 Mechanical Operation 8 5 2 Electrical Operation 8 5 3 Electrical Components 8 9 5 4 Testing Electrical Components 9 5 5 General Troubleshooting 10 5 6 Troubleshooting Chart 10 11 5 7 Wiring Diagram 2230S 12 Wiring Diagram 2250X 13 6 0 Disassembly Assembly Adjustments 14 6 1 Necessary Tools 14 6 2 Upper Cover Removal 14 6 3 Bottom Cover Removal 14 6 4 Motor Removal 14 15 6 5 Cutter Shaft amp Stripper Assembly Removal 15 6 6 Assembly 16 6 7 Cutter Timing 16 7 0 Maintenance Procedures 17 7 1 External Cleaning 17 7 2 Inspection 17 8 0 Parts List 18 31 8 1 Top Bottom Cover View 2230S 19 20 8 2 Internal Exploded View 2230S 21 22 8 3 Plate A Exploded View 2230S 23 8 4 Top Bottom Cover View 2250X 24 25 8 5 Internal Exploded View 2250X 26 27 8 6 Plate A Exploded View 2250X 28 8 7 Cabinet Exploded view 2250X 29 30 8 8 Packaging Exploded View 31 9 0 Recommended Spare Parts List 32 1 0 2230S 2250X INTRODUCTION This service manual covers adjustment disassembly operation preventative maintenance
12. al actuator is triggered on power is supplied from the hot side of the circuit through the following components the fuse door ajar switch bin full switch and the motor The neutral line is fed through the control board power switch trigger switch only in the auto mode and the motor Stand by Mode When the shredder is in the stand by mode and the door of the shredder is opened the door ajar icon illuminates The normally closed door adjar micro switch is opened and prevents power to the motor until the door is closed When the bag full flap switch is opened the bag full icon will illuminate The opened switch prevents power to the motor until the shredder bag is either cleared or emptied Jam Stopper When the shredder is severely loaded the jam stopper circuitry senses the condition and illuminates the reverse icon 5 3 Electrical Components Motor The motor is a 1 8 Hp thermally protected gearmotor which is designed for intermitent operation Capacitor The purpose of the capacitor in shredders all Voltages is to assist the motor in starting and running 5 0 2230S 2250X TROUBLESHOOTING 5 3 Electrical Components P C board The P C board senses the following conditions door ajar bin full and jam state The appropriate control panel icon will illuminate when the shredder is in any one of these conditions Safety Switches The safety switches are both normally open micro switches which are ac
13. d Removal Complete Section 6 4 Motor Drive Gear Removal Remove the E ring from the lower cutter shaft on the L H side frame Remove reverse cam by depressing the three locking tabs on the auto gear Remove E ring and auto gear from the upper cutter gear Remove the E ring from the upper cutter shaft on the L H side frame Remove the five 1 2 phillips screws from the R H side frame Remove the four 3 8 phillips screws mounting the R H side frame and the bearing holder together 10 Cut the wire tie holding motor wires to support plate D 11 Remove cutter assembly OOS OTE 16 6 0 2230S 2250X DISASSEMBLY ASSEMBLY ADJUSTMENTS 6 7 Assembly 1 The shredder is easily assembled by following the disassembly instructions in the reverse order 6 8 Cutter Timing Cross Cut Model Only The 2250X cutters must be aligned the ensure proper chip size These spurs are shown in Figure 1 Upon reassembly slight rotation of the cutter gears may be necessary to align the teeth of the cutter gears when installing Before installing the remaining gear train test the chip size by manually shredding one sheet of paper Failure to align the cutters will result in incomplete shredding and reduced shred capacity Figure 1 17 7 0 2250X MAINTENANCE PROCEDURES 7 1 External Cleaning Make sure you disconnect the shredder from its power source before cleaning The cover and cabinet may be cleaned with a soft cloth mois
14. ection 8 0 2230S 2250X Parts List 2230S 2250X Cabinet Parts List Figure 8 7 30 QTY 1751739 KL8201200A Bag Reorder Label Bag Reorder Label 1751707 ASYP07137A Castor Set REF S1VJN0000X Screw 3X12 Washer Tapping REF S1VIF0000X Screw M4X14 REF S1VDB0000X Screw 3X12 Type P F Black 1751946 XF1100000A Cushion 1751945 MH1300000A Hinge 1751944 MM1000000A Magnet Plate 1751943 XF1500000A Magnet 1751942 MN210Z000A Support Bar 1751706 ML640L900A Bag Rim NIIA OO NO 1751941 PV830JOE1A Door Jmm nmn NINININI O Pls 1 1751940 ASYM05835A Cabinet Ass y ITEM PRT NO REF NO DESCRIPTION 115V 230V Not shown Section 8 0 2230S 2250X Parts List 2230S 2250X Packaging Exploded View Figure 8 8 11 KM3240000X Manual Consign 10 KM2390400X Warranty Card 9 Operator Manual International 9 1751955 KM2981800A Operator Manual U S 1 8 KP8390000X P E Bag 1 1 7 1751954 KP8400000X P E Bag 1 1 6 1751953 KG5190000X Gift Box 1 1 5 1751952 XG2000000A Polyfoam Bottom 1 1 4 1751951 KP8380000X P E Bag 1 1 3 1751950 XG1800000A Polyfoam LH 1 1 2 1751949 XG1900000A Polyfoam RH 1 1 1 1751
15. he malfunction occurred Malfunctions may be pinpointed to a defective electrical component or mechanical part by referring to the Principles of Operation the troubleshooting guide and the wiring diagram 5 6 Troubleshooting Chart The troubleshooting guide chart that follows is arranged in order of the normal operational sequence When a malfunction occurs read down the SYMPTOM column until you find the appropriate description for your symptom Read the corresponding PROBABLE CAUSE then perform the recommended procedure in the CORRECTIVE ACTION column When replacing electrical components that have push on terminals label the electrical leads that were removed to facilitate reconnecting them Refer to the wiring diagram in Figure 5 7 to resolve any wiring difficulties that may occur E ZA WARNING Always unplug the shredder to avoid possible electrical shock hazard before attempting to perform any repairs 11 5 0 2230S 2250X TROUBLESHOOTING SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION Shredder Does Not Operate No Indication Of Power Power Cord Disconnected Stand By Off Reverse Switch Defective Connect Power Cord Test Section 5 4 And Replace P C Board If Necessary Internal Fuse Blown Replace Fuse Shredder Does Not Cabinet Door Open Close Door Operate With Indication Of Power Present Shred Bag Full Empty Bag Motor Thermal Cut Off Triggered Door Micro Switch Defective Control Board Defective
16. hen will stop once your document is shredded BIN FULL E In order to prevent shreds from backing up into the cutters and jamming your shredder this unit features an automatic bin full shut off Once the shred bin is full the unit will shut off automatically and the Bin Full light C will illuminate You can now either com pact the shreds and continue shredding or empty the shred bag DOOR AJAR LI Your shredder is equipped with a safety interlock which will not allow the unit to operate if the cabinet door is open The Door Ajar light D will illuminate if your cabinet door is not fully closed OVERLOAD R If too much paper is inserted into the throat of the unit the shredder will sense an overload and the Overload Light E will illuminate To clear the overload switch the unit to Reverse R mode until the paper is clear of the throat area Switch your unit back into the Power On position separate your pages into smaller sets and shred 5 0 22308 2250X TROUBLESHOOTING 5 1 Mechanical Operation The 2230S 2250X utilizes two rotating cutting shafts which are driven by an electrical motor to shred paper The upper and lower cutter blades are driven by a series of external double and single drive gears 5 2 Electrical Operation When the rocker Standby Off Reverse switch S1 is depressed in the I position the green control light will illuminate to indicate the shredder is in the standby mode When the mechanic
17. ief Bushing 1751903 EACC0351SA AC Power Cord 1751904 PW040A068A Switch Cap O B OO O 1751932 PV240XXXXX Bottom Housing 1751906 PV230A1E1B Housing Top ITEM PRT NO REF NO DESCRIPTION 115V 230V Not shown located on the bottom cover 25 26 Section 8 0 2230S 2250X Parts List 2250X Exploded View Figure 8 5 Section 8 0 2230S 2250X Parts List 2250X Figure 8 5 Exploded View Parts List 44 1751736 ECAP606700 Capacitor 7 5uf 400VAC 1 44 1751947 ECAP60300X Capacitor 20uf 250VAC 1 43 REF S1VKF00000 Screw 5X16 B Tapping 8 8 42 REF S1VFFOOOOE Screw 5X10 B Gear Washer 14 14 31 REF X99800000X Spacer 2 2 29 1751938 PV880D7XXX Spur Gear SOT 1 1 28 1751766 PV870H5XXX Gear A 53T 11T 1 1 27 1751922 PV300XXXXX Flap 1 1 26 1751716 PV290XXXXX Auto Parts 1 1 25 6180021 PH820HOXXX Auto Gear 32T 1 1 24 1751921 PH810HOXXX Rev Cam 1 1 23 1750713 MMO0600000X Knife Shaft Pin 1 1 22 1751920 ML6500000X Gear Shaft 1 1 21 1751919 ML6200000X Gear Holder 1 1 20 1751918 ML6100000X Plate D 1 1 19 1751917 ML5000000X Plate C 1 1 18 1751916 MIA4800000X Side Plate Support 1 1 17 REF MC5000000X 1215 C Ring 2 2 16 REF MC4700000X _ 5 E Ring 1 1 1
18. l 1 2 Complete Section 6 2 Upper Cover Removal After noting wiring sequence disconnect the bag full flap and auto on switch leads Disconnect the ground wire from the front support plate Disconnect the three motor leads Remove the four mounting bolts located on the left and right hand side frames Remove the cutter head chasis out of the bottom cover Place unit upside down to avoid damage to the bag full flap 6 4 Motor Drive Gear Removal READ SECTION 6 8 Cutter Timing BEFORE PROCEEDING 1 2 Complete Section 6 2 Upper Cover Removal Complete Section 6 3 Cutter Head Removal Remove the four phillips head screws from the double drive idler gear side support bracket Remove the snap ring from the main drive gear slide out and remove the double drive gear Slide out and remove the double drive gear Remove the four phillips screws securing the motor 15 6 0 2230S 2250X DISASSEMBLY ASSEMBLY ADJUSTMENTS 6 4 Motor Drive Gear Removal Cont Note the orientation of the cutter shaft gears for assembly purposes For best shredding quality mark both shafts for reassembly Cross Cut Model Only 7 Slide pin out from the upper cutter shaft and slide out the cutter gear 8 Remove the snap ring from lower cutter gear and slide out CAUTION Sharp Cutters 6 5 Cutter Shaft and Stripper Assembly Removal Complete Section 6 2 Upper Cover Removal Complete Section 6 3 Cutter Hea
19. n 2 R2S R26 R27 Bok 33K 933K Q680K an i E R24 187 i 10K 75H i MT LP shay JAM STOP m 20 1N4007 220K 3 3 R23 ast 247 EZ tou sov R10 ne R14 2 R16 Di 220K 220K 220K 1 47K ev n i 14007 d Riz 14 10880 b 7 05 D6 Ut M 8 BP 4 3 8 uin 5 7K t n tu M T L Seu us ER I S3sk P cs 101 50 s 538 zx ww d A Gud i Rs d i ik t o cL ca 0 1U 50V x 2 2ussoy C2 100 50v 100 S0V 5 7 22305 115V Wiring Schematic BROWN RED Ac 220V 50Hz HIE 3 SHE Nov A urre mocs spp pim 22505 surz2sovac NE Ml i Fuseia i BIN FULL j amem 2 16 2 beem Racist R 1 256 Mata c2 E i su i 35 EM INDUCTOR INDUCT yo un acs Door asar INDUCTOR ur 250 V E F 3 3 P B d se K Ray ans EZ n SA H ROGK 7 TRIGGER 829 I KY pa ere S MA pooR Avar BEN FULL ER E 30 ues Si os a wee aer E 35 i COE i 25 R26 RE 5 2 AN an i o2 Rea i i Leg aks 1N4007 SM a i 24v E m ox io AS Eo gba Bloc ne b 5 zo ECT Em a rov Ris MIC 5 Rio 220K Ria 5 ops 2i 470K ok m s ev k iav _ lt 6 i Tac Jaco un 100 7s0v i RF B uz n st 06 i 7 K pU i ino I uie 55 7 its w
20. s 8 Ph m uh oy k 383k ak ie at sex hod sov M BW A m nr mE 5 m E Sk Ed 1 3 o sov co 5 TUB 2 20 50V 100 50V 1087sov 5 7 2230S 230V Wiring Schematic 5 0 2230S 2250X Troubleshooting RC iisV oHz FUSE RED a 5 P AED 7A7250V moca vfu ON ONE ORS sua 4 2250X 17UF 250VAC Ansia P DOOR AJAR BIN F v INDUCTOR INDUCTOR LM3 INDUCTOR B a MZDOo B 0 250 2 SM M TRIGGER SW A187 38 ROCK o tei 187 EE 3A ees Y 1 PONE f JP6 is i 2 f i R25 R26 R27 R2 Egok 33K 33K 268 8 i ele E l a R BEER 24V 1N4007 POT v1 T i R4 H R30K ZDAL R23 i 1 2avZ iR is Cook E 2 i 10 Ria 1 Ri 33K Lhar dap OT uk Riz E ned 100 50v bs 8 Uia de 987 a xi der m 5 EER R9 220K 47K 0 0 l L eae 2 ca 6 10750V 60 1 5010 2 2ursoy C2 10U SOV i aroun 250 Ex WHITE ac 230v soHz sua sug i 250X 7 SUF 250VAC rusea BIN FULL AMIN 3 15A 250V 250 V INDUCTOR INDUCTOR
21. tened with a mild detergent and warm water Do not use chemical cleaners or solvents as these may have a harmful effect Use detergent sparingly to avoid contact with electronic components 7 2 Inspection Whenever the cover has been removed for corrective maintenance visually inspect for defects such as loose screws or nuts damaged wire insulation loose terminals etc Correct any defects before returning the shredder into service Periodic lubrication of the cutter gears is not required However when gears are replaced they should be lubricated with a good quality gear lubricant 18 Section 8 0 2230S 2250X Parts List All parts in each illustration are keyed with an index number for reference to the respective part number part name and quantity in the parts list The quantities for the 2230S 2250X shredders are shown in the respective quantity column When ordering service parts always include the following information Machine Model Number Machine Serial Number Part Number Part Name Quantity Required NOTE The NORTHBROOK Service Parts Department does not stock all hardware To avoid delay standard hardware shown in this parts list should be procured locally whenever possible 19 Section 8 0 2230S 2250X Parts List 2230S Exploded View Figure 8 1 Section 8 0 2230S 2250X Parts List 2230S Parts List Figure 8 1 20 QTY 1751726 KL7350000A Warning Label C2 1751900
22. tion 8 0 2230S 2250X Parts List 2230S Exploded View Plate A Figure 8 3 10 REF S1VGFO0000X Screw M4X8P Gear Washer 1 1 9 REF S1CFNOOOOX M3 X 14 2 2 8 REF MA8400000X 1 5 E Ring 2 2 7 1751930 ESWCO 2280X Micro Switch 1 1 6 1750294 ESWCO3000X Trigger Switch 1 1 5 1751929 XF1400000X Snap Bushings 1 1 4 1751728 ECAP606600 Capacitor 9uF 250VAC 1 4 1751923 ECAP60310X Capacitor 30uF 250VAC 1 3 1750308 PC370HOXXX Gear A 1 2 1751928 ASYMO2755X Auto Cam Ass y 1 1 1751927 ML7500000X Plate A ITEM PRT NO REF NO DESCRIPTION Section 8 0 2230S 2250X Parts List 2250X Exploded View Figure 8 4 24 Section 8 0 2230S 2250X Parts List 2250X Figure 8 4 Exploded View Parts List QTY 1751726 KL7350000A Warning Label C2 1751931 XF2501000X Name Plate N REF S1VKF00000 Screw 5X16 Tapping REF S1DJNOOOOF 3X8 With Washer 00 wlo O REF S1RYN00000 Screw 3X8 Tap co REF S1VGFO0000E Screw M4X8 P Gear Washer oO oO 6202038 ESWCO2270X Micro Switch Door 1751726 ASYMO7421A Fuse PCB 1751901 ASYMO7149X Fuse PCB 1751727 ASYMO7148A PCB Control 1751717 ASYMO7367X PCB Control 1751902 XF0400000X Strain Rel
23. tuated by a two triggers on the cabinet door 100V only The switches are normally open when the door is closed and when the machine head is installed on the cabinet The 115V and 230V models utilize a single safefy switch actuated by a trigger on the cabinet door Flap Switch When the shred bag is full of shredded material the bag full flap switch is actuated by the flap and removes power from the motor circuit 5 4 Testing Electrical Components i ZA WARNING Always disconnect the power cord from receptacle before making continuity or resistance tests Micro Switches Set meter to read continuity Check switches for continuity from common to normally closed contacts and infinity from common to the normally open contact Actuate the switch for proper open and closed checks to common Fuse P C Board Set meter to read continuity Check the fuse between AM8 and AM9 on the fuse p c board for continuity Control Board Motor Output Voltages Set DVM to read 200VAC on the control board for the below checks Forward Mode e Check for 115VAC present across AM8 and AM5 for the forward mode Reverse Mode e Check for 115VAC present across AM8 and AMA for the reverse mode 10 5 0 22308 2250X TROUBLESHOOTING 5 5 General Troubleshooting Malfunction corrections are based on visual observations made by the operator The causes of the malfunctions are isolated by the symptom of the malfunction and noting at which point in the operating cycle t
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