Service manual WheelDrive (English)
Contents
1. t 5 Z T LU O gt CC LUI T LLI gt or O IT LI I le MRNAS LIN EC ENI 98 SS nandicare WheelDrive WheelDrive 2014 Handicare All rights reserved The information provided herein may not be reproduced and or published in any form by print photo print microfilm or any other means whatsoever electronically or mechanically without the prior written authorisation of Handicare The information provided is based on general data concerning the constructions known at the time of the publication of this manual Handicare executes a policy of continuous improvement and reserves the right to changes and modifications The information provided is valid for the product in its standard version Handicare cannot be held liable for possible damage resulting from specifications of the product deviating from the standard configuration The available information has been prepared with all possible diligence but Handicare cannot be held liable for possible errors in the information or the consequences thereof Handicare accepts no liability for loss resulting from work executed by third parties Names trade names etc used by Handicare may not as per the legislation concerning the protection of trade names be considered as being available 3 WheelDrive WheelDrive Table of content 1 FV pe te Ee el PRI ANN O RE RE RR NI RR RARI RR IRA2. Batteries charged Check battery contacts at both sides WheelDrive no function WheelDrive has no support by the Assist rim Is the Assist rim undamaged Are batteries placed in sensor box Are batteries sufficient to power the sensor box e The use of rechargeable batteries this is not allowed Atstart up of the system the Assist rim is not in center position This results in warning beeps by the system Refer to user manual for warning beeps Is the Drive rim bend in any way e At start up of the system the Drive rim is not in center position This results in warning beeps by the system Refer to user manual for warning beeps Check center position of Assist rim Check center position of Drive rim e Check for damages both rims WheelDrive is driving by itself no input is given by user and the WheelDrive starts to move e Check if plug is in wall outlet e Check if plug is firmly placed in charger e Check if plug is placed firmly in battery Checkif the green indicator light is working on the charger e When charging the indicator changes to red e f indicator is red flashing an error is detected WheelDrive has no support by the Drive rim sthe Drive rim damaged WheelDrive does not charge WheelDrive is beeping e Refer to user manual WheelDrive installation problems Check correct installation Press lock button for installing and releasing wheel e Remove wheel in a straight line outwar
3. Product labels The following sticker label can be found on the product WHeEeCLDRIVE Distributor Handicare BV Vossenbeemd 104 5705 CL Helmond The Netherlands Manufacturer t Indes Production Management Pantheon 28 7521 PR Enschede The Netherlands BMS SW xx yy eo lt E i d i le n n o o 17 o o o ber o 1 lt I 2 L NiMH Battery a WHeeLDRIVe e Charge only with supplied charger Output 24V 3 8Ah REF E0706 3000 e Do not open battery pack Distributor Handicare BV Vossenbeemd 104 5705 CL Helmond The Netherlands 1234567 o MIU Il Manufacturer iil 12115N123456 mae Producion Management HHH TINET Pantheon 28 7521 PR Enschede The Netherlands C d y Manufacturing date XXXX XX m 2 6 Technical specifications No changes may be made to the technical specifications 2 Modifications Adaptations Max use weight 130kg WHeeLDRIVeE INDES E0706 5500 R 1234567 1211SN123456 Manufacturing date XXXX XX M Modifications not executed by Handicare to components and electronics of this product are not permitted 10 Parts in box and tools to use WheelDrive 3 3 1 Parts in box and tools to use Parts in box The Wheeldrive set left and right is packed into 2 boxes Each box contains the following
4. Clean all 4 contacts refer to manual on cleaner Relevant article numbers e 9009885 Contact cleaner 26 Service instructions 5 6 4 Anti tip Preparation e Unlock the Wheeldrive and remove from frame To prevent the risk of injury always turn off the Power assist and remove the battery Instructions The following operations are required to replace the anti tip e Remove the 3 screws Mount the Anti tip in the desired position Note Anti tip are right and left oriented WheelDrive Relevant article numbers e 9007961 Anti tip arm right e 9007963 Anti tip arm left Tools used Allen key 4 e Loctite 243 a AN LA In WheelDrive 5 6 5 Parameter setting Preparation Computer and USB connection Instructions Switch on the WheelDrive Remove the rubber cap on the WheelDrive controller Make connection between the computer and the WheelDrive Startup the WheelDrive parameter program Select the desired COM connection Note Make sure both wheels left and right always use the same parameter settings Apply setting by clicking the desired parmeter and click button load parameter Press disconnect Replace the rubber cap Service instructions 27 Relevant article numbers e 9007941 USB cover Tools used e Indes WheelDrive program e Computer USB cable 28 Troubleshooting WheelDrive 6 Troubleshooting Possible cause Check Batteries placed Batteries placed correctly
5. 43 1 7 Total weight without batteries kg Ibs 9 7 1 5 Weight of the batteries set kg Ibs 3 6 0 6 Wheel diameter inch 22 24 Distance range approx ISO 7176 4 Assist rim km mi 20 12 4 Drive rim km mi 1217 5 Climbing capacity for obstacles outdoor driving backwards mm inch 50 2 Maximum speed forward support until km mi 6 3 7 Operating temperature C 10 and 40 Ingress Protection Rating Splashing water proof IPX4 Battery NiMH 24V 3 8Ah Battery charge temperature C O till 40 Battery storage temperature C 20 till 40 Battery service life 500 load cycles Maximum load capacity kg Ibs 130 20 5 Battery charger N100 24 reference number Indes SUPO12 Charging time full charge approx hours 2 AA batteries sensor box A brand Alkaline AA LR6 battery 2700mAh Range dependent on user weight condition of tyres type of terrain condition of battery and weather conditions Driving faster than 15 km h is not allowed with a fully charged battery pack a potential overvoltage will result in a shut down 30 Warranty 8 Warranty 8 1 Definitions of terms Definitions of terms used in this warranty e Consumable part Part that is subjected to natural wear and tear or natural contamination during normal operation within the lifetime of the product section 9 of Handicare s general terms and conditions of sale Client Those who purchase the product directly from Handicare Corrective ac
6. are a serious health hazard If the capacity of the batteries is continually decreasing so that the wheelchair can only be used for short trips this means that the batteries are reaching the end of their lifespan The batteries then need to be replaced Anti tip The anti tip can be positioned upwards or downwards Be sure to put the anti tip in the downwards position before re use Rims The rim safety feature prevents using the WheelDrive when rims are operated during startup Be sure to leave the rims in idle and untouched condition about 3 seconds after switching on the WheelDrive A Warning At all time the rims must be able to move clearly from other objects Any disturbance from burrs or bends will affect the drive experience Overall Tires must perform well under normal conditions Insufficient inflation or over inflation will reduce the drive experience Cracks bumps or lack of profile may increase the risk of a flat tire Badly installed WheelDrive will reduce the drive experience Refer to 5 4 and 5 5 to check the support blocks and axle setting A Warning Support blocks and axles subject to wear must be replaced If ignored hazardous events can occur Risk of serious injury WheelDrive Service instructions 15 5 3 Quick release axle QRA Determine the QRA Two types of quick release axles are provided e Quick release axle for receivers of 25 75 mm Quick release axle short for a receiver of 37 mm Each type
7. N DR meats COP A RR RIN RI IPN NI ANRE 1 1 This manual 1 2 Identification of the product 1 38 Symbols used in this manual 1 4 Remarks before use 2 1 Personnel qualification 2 2 Identification on the product 2 3 Temperature 2 4 Electromagnetic radiation and interference 2 5 Markings on the WheelDrive 2 6 Technical specifications 2 Modifications Adaptations Parts in box and tools Io LISE uice ana iile atata ii ii ua m du eod bcd a Fab Ses zweite Da ai crate ia ti 3 1 Parts in box 3 2 Tools to use SD T SI Scand oi boi kes And EEUU RUE vats ie iat UP OO at IA STO a atei 4 1 Use of the parts lists 01 WheelDrive exploded view Service instructions ENERO ate a aia aliat d i Dalila i a ca arta 5 1 Glossary 5 2 Maintenance plan 5 3 Quick release axle QRA 5 4 Quick release axle instructions 5 4 1 Mounting the variable quick release axle QRA 5 4 2 Releasing the QRA balls 5 4 3 Setting the QRA balls 5 4 4 Setting adjustment screw 5 5 Support block instructions 5 5 1 Mounting the support blocks on the WheelDrive 5 5 2 Mounting the wheels on the chair and adjust the support blocks 5 5 3 Mounting additional extender brackets 5 6 Maintenance instructions 5 6 1 Mounting the tyres 5 6 2 Charger connector cover 5 6 3 Battery contacts cleaning 5 6 4 Anti tip 5 6 5 Parameter setting TOUDE a le edu e eee ete ee eee en IE Technical product informatiON RR x 7 1 CE Declarati
8. comes in 2 diameters 12 and 12 7 mm Be sure to determine the right axle size before installing the WheelDrive To determine the difference between 12 or 12 7 mm look at the rib in the middle of the QRA Without a rib is the 12 7 mm QRA and with a rib is the 12 mm Determine which QRA you want to use based on the receiver applied on the wheelchair frame If you are not in the position of a proper measuring device to determine the diameter of your axle receiver you can also determine the required axle diameter by trial and error the axle has to be a tight fit so there should be no play and the axle can only be moved along the length of the axle If the wheelchair frame consist a longer receiver replace it with a shorter one If you want to apply the short QRA use it for a receiver of 37 mm This might be useful for wheelchairs with a tilting mechanism See the next paragraph how to mount and adjust the QRA 12 7 mm 12 mm 16 Service instructions WheelDrive 5 4 Quick release axle instructions 5 4 1 Mounting the variable quick release axle QRA Preparation Relevant article numbers To prevent the risk of injury always turn off the Power assist e 9007953 Quick release axle 312 mm and remove the battery e 9007951 Quick release axle 012 7 mm 9007967 Quick release axle short 312 mm Instructions 9007965 Quick release axle short 312 7 mm The following operations are required to mount the QRA Screw the adjustment screw comp
9. ds WheelDrive Technical product information 29 7 Technical product information 7 1 CE Declaration and standards This product complies with the COUNCIL DIRECTIVE 93 42 EEC of 14 June 1993 concerning medical devices The product also meets the following requirements and standards This has been verified by independent test organizations Standard Definition description EU guideline 93 42 EEC Requirements as stated in Appendix 1 apply EN 12183 2009 Class B Manual wheelchairs Requirements and test methods EN 12184 2009 Class B Electrically powered wheelchairs scooters and their chargers Requirements and test methods Power and control systems for electrically powered wheelchairs and scooters Requirements ISO 7176 14 2008 and test methods EN 62304 2006 Medical device software Software life cycle processes Requirements and test mothods for electromagnetic compatibility of electrically powered ISO 7176 21 2009 wheelchairs and scooters and battery chargers 7 2 Technical specifications Product Model WheelDrive right wheel E0706 5500 WheelDrive left wheel E0706 5501 WheelbDrive Class Indoor and outdoor use EN12184 class B Description Unit Additional width in reference with manual wheel per side mm inch 21 5 0 9 Total additional width in reference with manual wheel mm inch
10. e WheelbDrive is a product of Indes Production Management BV and is in conformity with the provisions of the medical devices directive concerning class medical devices NS handicare Handicare B V Vossenbeemd 104 5705 CL Helmond The Netherlands T 31 0 492 593 888 F 31 0 492 537 931 www handicare com
11. e use 8 Safety WheelDrive 2 Safety 2 1 Personnel qualification Repairs may only be carried out by trained and authorised service technicians During the execution of their work they are at all times fully responsible for the fulfilment of locally applicable safety guidelines and standards Temporary employees and persons in training may only carry out repair and replacement work under the supervision of an authorised service technician 2 2 Identification on the product Safety Safety information is indicated with the warning symbol Warning Follow the instructions carefully next to these warning symbols Not paying careful attention to these instructions could result in physical injury or damage to the Power assist or the environment Wherever possible safety information is also provided in this manual in the relevant chapter 2 3 Temperature Warning Avoid physical contact with the WheelDrive motor The motor is continuously in motion during use and can reach high temperatures After use the motor will cool down slowly Physical contact may cause burns Ensure that the WheelDrive is not exposed to direct sunlight for extended periods of time Certain parts of the WheelDrive become hot if exposed to the sun for too long This may cause burns or skin irritation 2 4 Electromagnetic radiation and interference The Power assist has been tested for compliance with the applicable requirements regarding electromagnetic radiatio
12. ear after invoice Repaired 90 days after invoice 40 days after invoice Brakes Wheels push handles etc Options Accessories 2 years Mirror mudguards etc Not being service part or consumable part Handicare will only accept shipment costs and corrective costs related to warranty on equipment during the warranty period WheelDrive Warranty 31 This warranty will void in case of e The product and or its parts being modified or items having been added by others than Handicare e Changes in cosmetic appearance by use Failure to observe the instructions for use and maintenance use other than normal use wear and tear negligence collateral damage by neglect of earlier symptoms overloading third party accidents non original parts used and defects not caused by the product Circumstances beyond our control flood fire etc This warranty does not cover Tyres and inner tubes e Batteries covered by the battery manufacturer s warranty Clients and or Users have legal statutory rights under applicable national laws relating to the sale of consumer products This warranty does not affect statutory rights you may have nor those rights that cannot be excluded or limited nor rights against the entity from whom the product was purchased Clients may assert any rights they have at their sole discretion INDES b v PO box 265 7500 AG ENSCHEDE The Netherlands info indes eu www indes eu Th
13. forth in this warranty For the duration of the warranty period Handicare guarantees that the product is without defects In case of any defects the User is required within two weeks after discovery of the defect to contact the dealer He has to complete a return form and return the product or part via the RMA process Handicare will at its sole discretion take the corrective action it seems fit under the given circumstances within a reasonable period of time depends on nature of claim from receipt of the completed return form The warranty period will not be extended after a corrective action 8 2 Warranty period table Manual wheelchairs Description Warranty period Examples include but are not limited to the parts mentioned below Frame Service Parts 2 years New 1 year after invoice Repaired 90 days after invoice Weldment frame Brakes Consumable parts 40 days after invoice Seat and back textiles wheels griphandles etc Options Accessories 2 years Headrests legrests drum brake etc Not being service part or consumable part Power wheelchairs Description Warranty period Examples include but are not limited to the parts mentioned below Frame 2 years Weldment frame Drive system 1 year Transaxle motor motor brake Electronics 1 year Controller controlling mechanism wiring harness electronic components Service Parts Consumable parts New 1 y
14. he maintenance plan is a reference guide for maintenance and inspection of the WheelDrive Below we have indicated what needs to be checked how often this should be done and by whom To be carried out by Time span Description User Dealer Daily Charge batteries after each use X Weekly Check tire pressure X Monthly Inspect tire wear X Inspect support blocks fixture X Every 6 months Change batteries Sensor both X Inspect the drive X Inspect the electrical system X Service appointment Ms pee ine BANET a Inspect the safety tip feature X Inspect the rims X Overall inspection X However there is a signaling to warn the user at low battery status it is recommended to change the batteries of the SensorBox every 6 months A Warning Do not use rechargeable batteries Maintenance plan should be carried out by the dealer every time the WheelDrive is presented for service related matters Maintenance requirement for re use Clean battery contacts with special cleaner to prevent extraordinary wear of contacts Cleaner is available at Handicare A Warning Do not use other cleaners than provided by Handicare The following points most be carried out before re use Annual inspection 1 2 3 4 5 6 7 Inspect the drive Use assist rim to drive forwards Use assist rim to drive backwards Use Drive rim to drive forwards Use Drive rim to drive backwards Inspect electr
15. ical system Check all status LEDS Check for BEEP signaling Check function of all buttons Check handle safety feature Inspect the battery Check for damages Check locking in the WheelDrive Check charger connector cover 14 Service instructions WheelDrive Annual inspection 1 2 3 4 5 6 7 Inspect anti tip Check movement anti tip leg Check anti tip wheel Check fixture anti tip Inspect Assist rim Check for damages Check movement Check centre position Inspect Drive rim Check for damages Check movement Check center position Overall Check for tire wear Check the support block installation List of necessary repairs Handle safety feature Handle safety feature prevents switching on the system with the handle in open position Be sure to put the handle in close position when operating the WheelDrive Batteries The battery is fitted with gold plated contacts Make sure contacts are clean and undamaged A Warning Ensure the batteries are always fully charged Not using the batteries for an extended period of time can damage them Do not use the WheelDrive if the batteries are almost run down and never if the batteries are completely empty This can seriously damage the batteries and you may run the risk of coming to an unintended standstill Batteries contain acids Damaged batteries
16. ification of the product Available documentation This manual will help you to service the Power assist Other relevant document available required to service the Power assist is the user manual Service and technical support For information concerning specific settings maintenance or repair works please contact the Handicare Customer Service department They are always prepared to help you Ensure you have at hand Model Year of manufacture D number 1 2 Identification of the product The identification plate contains the following data WFIOCCEPLDrEIVe A Article number Date of manufacture EE s ZZ B A A NDES E0706 5500 R C E Left or right wheel Identification number 1234567 Ill IIl See for the location of the identification plate markings on the WheelDrive 1211 SN12345 amp D Manufacturing date XXXX XX C1 WheelDrive Introduction 7 1 3 Symbols used in this manual Note Pointing out possible problems to the user A Caution Aavice for the user to prevent damage to the produci A Warning Warnings for the user to prevent personal in jury Not following these instructions may result in physical injury damage to the product or damage to the environment 1 4 Remarks before use Note Pull of the rubber caps from the main battery contact otherwise you do not have power for the system Charge the battery first befor
17. k Instructions The following operations are required to mount the tyres Tools used e Note Do not remove or change the rim protection Normal tyre levers The rim protection is custom designed to bear the high pressure tires e Unlock the WheelDrive and remove from frame e Removal of the outside tire only in inwards direction Do not remove the outside tire to the front damage to rims is possible Replacement tyres provided by Handicare come in 2 models Schwalbe Right Run and Schwalbe Marathon Plus Evo Both are designed for indoor and outdoor use The Marathon Plus Evo tyre has a pre defined rolling direction Please pay attention when this type of tyre is replaced or removed for any service e Remove tire like normal wheelchair tyres Marathon Plus Evo Right Run 24 Service instructions WheelDrive 5 6 2 Charger connector cover Preparation Relevant article numbers To prevent the risk of injury always turn off the Power assist e 9007938 Charger connector cover and remove the battery Tools used Instructions e Philips head screwdriver The following operations are required to replace the charger connector cover e Unscrew the 2 bolts REMFORM M3x6 e Remove the charger connector cover Mount the connector cover in reverse order WheelDrive Service instructions 25 5 6 3 Battery contacts cleaning Preparation To prevent the risk of injury always turn off the Power assist and remove the battery Instructions
18. lDrive Service instructions 21 5 5 2 Mounting the wheels on the chair and adjusting the support blocks Preparation To prevent the risk of injury always turn off the Power assist and remove the battery Instructions The following operations are required to mount and set the support blocks on the wheel Position the anti tip wheel 6 cm above the ground by using th supplied carton triangle Determine the position for the first support block close to the frame that counters the rearward rotation of the motor and the anti tip plate Tighten the support block bolt finger tigh so the block can still rotate around the bolt Determine the position for the second support block close torque Tighten the support block bolt finger tight so the block can still rotate around the bolt Place the plastic film on the support block to create a proper play for taking off the wheel Rotate the support blocks one after another towards the frame and tighten the bolt Remove the plastic film from the block by pulling the pull tab It is important to remove the film smoothly to make sure the block and film are not too tight to the frame Note The support blocks may not mount too lose When the blocks are loose along the frame the anti tip plate rotates with the motor to the frame that counters the forwards rotation of the Relevant article numbers motor and the anti tip plate 9007955 Support blocks assy Note Make sure that both blocks st
19. letely into the QRA Tools used This can be done by hand Open ended or ring spanner 10 mm Put the QRA in the motor housing and tighten with your hand until you feel resistance Tighten the axle completely into the housing You need to turn the axle many times until the axle is fully secured A Warning When the axle is not properly secured in the motor it may come loose may come loose WheelDrive Service instructions 17 5 4 2 Releasing the QRA balls Preparation Tools used To prevent the risk of injury always turn off the Power assist e Screwdriver and remove the battery Instructions The following operations are required release the QRA balls The QRA is locked if the slider is aligned with a ball Before you mount the WheelDrive to the wheelchair the QRA balls need to be released unlocked The side of the axle with the adjustment bolt is visible at the front side of the wheel Unlock the axle by turning the slider with a screwdriver at the end of the axle The slider indicator will become unaligned with the balls You can mount the WheelbDrive to the wheelchair locked unlocked 18 Service instructions 5 4 3 Setting the QRA balls Preparation To prevent the risk of injury always turn off the Power assist and remove the battery Instructions The following operations are required to set the QRA balls e Put the WheelDrive with anti tip and the QRA completely in the axle receiver The anti tip
20. n EMC requirements Note It cannot be excluded that electromagnetic radiation emanating from mobile telephones medical apparatus and other sources may have an influence on the Power assist It cannot be excluded that the Power assist will interfere with the electromagnetic fields of for example shop doors burglar alarm systems and or garage door openers In the unlikely event that such problems do occur you are requested to notify your dealer immediately The Power assist can be affected by sources of radio waves such as radio and TV transmitters amateur radio stations lifts transmitting equipment stereo radios and mobile telephones If the Power assist electronics are not well shielded sensitive electrical devices such as shop alarm systems and garage door openers can be affected The WheelDrive has been tested for such interference Please report any problems of this nature to your dealer immediately Note There is no easy way of testing the effects of radio waves on the general immunity of the Power assist WheelDrive 2 5 Markings on the WheelDrive Safety Never remove or cover up the markings symbols and instructions affixed to the Power assist These safety measures must remain present and clearly legible throughout the entire lifestam of the Power assist 9 Replace or repair any markings symbols or instructions that have become illegible or damaged immediately Please contact your dealer for assistance
21. n too hard the slider will unlock and the wheel may come loose Note When the adjustment screw touches the release button do not continue Tip you can turn the adjustment screw 1 or 2 mm before the button End check remove the wheel and put the wheel back on When you hear a distinct click the QRA is properly adjusted When you do not hear a distinct click it means Service instructions 19 the balls cannot protrude from the QRA The QRA will not lock the axle in the receiver Repeat the previous steps to fine tune the sttting of the QRA Tools used Open ended or ring spanner 6 mm 20 Service instructions WheelDrive 5 5 Support block instructions 5 5 1 Mounting the support blocks on the WheelDrive In order to fixate the WheelDrive system to your frame two Relevant article numbers support blocks must be mounted on the anti tip plate both e 9007955 Support blocks assy rotated closely to the frame in order to counter rotational e 9008200 Support blocks assy short movement from the motor Tools used Preparation Allen key 6 mm To prevent the risk of injury always turn off the Power assist and remove the battery Instructions The following operations are required to assemble the support blocks e Assemble the 4 parts e Screw the support blocks onto the anti tip plate with the gripping bolt The protrusion on the support block fits in a hole next to the hole in which the gripping bolt will be screwed Whee
22. on and standards 7 2 Technical specifications V TET 8 1 Definitions of terms 8 2 Warranty period table Table of content 5 11 11 12 13 13 13 15 16 16 17 18 19 20 20 21 22 23 23 24 25 26 2 7 28 29 29 29 30 30 30 6 Introduction WheelDrive 1 Introduction 1 1 This manual This service manual explains the mounting of the WheelDrive onto a manual wheelchair frame The WheelDrive is compatible with most common wheelchair frames in the market The mounting can be done with a number of standard parts supplied with the WheelDrive wheels For each wheelchair frame model a different setting is needed Once a wheel is set for a certain frame construction it cannot be put directly onto another frame construction an adjustment to the settings is required Mechanics who do the mounting and repairs on this Power assist must be well trained and familiar with the repair methods and the maintenance of the WheelDrive Always make sure that the work is carried out safely particularly with respect to procedures requiring the Power assist to be lifted up We advise that you contact our technical helpdesk before doing repair work on a WheelDrive that has been involved in an accident The following specifications are important when ordering parts Model Year of manufacture Colour D number Part number e Name of the part concerned This information is provided on the identification plate See Ident
23. op rotational 9008200 Support blocks assy short movement in opposite directions Note Make sure that the supporting area of the wheelchair frame is stiff enough for countering the motor Tools used Allen key 6 mm 22 Service instructions WheelDrive 5 5 3 Mounting additional extender brackets Preparation e Rotate the support block against the frame and tighten the To prevent the risk of injury always turn off the Power assist bolt and remove the battery Tools used In some cases there is insuffiecient space to position the Allen key 6 mm support blocks on the anti tip plate In other cases the support blocks might interfere with other wheelchair parts or a tilting mechanism In that case additional extender brackets can be useful Instructions The bracket with three mounting holes can be used in different positions see drawings Search for a possible position for the bracket and determine which holes are used Fix the bracket with two bolts Search for a possible position for the support blocks on the bracket close to the frame Tighten the support blocks bolt finger tight so the blocks can still rotate around the bolt WheelDrive Service instructions 23 5 6 Maintenance instructions 5 6 1 Mounting the tyres Preparation To prevent the risk of injury always turn off the Power assist Relevant article numbers and remove the battery e 9007930 Rightrun Lite Grey Black e 9007932 Marathon Plus Evolution Blac
24. parts 01 WheelDrive exploded view ee ee ee ee ee ee ee ee ee ee ee ee L I Ll Article number 9007930 9007932 9007934 9007938 9007941 9007943 9007945 9007947 9007949 9007953 9007951 9007967 9007965 9007955 9008200 9007957 9007961 9007963 9007959 9008492 9009885 WheelDrive SEES Description Tyre 24 Rightrun lite grey black Tyre 24 Marathon plus evolution black Tube 24 Schrader valve Charger connector cover USB cover 10 pieces Wheel handle and bracket Cover for sensor box AA batteries 2 pieces WheelDrive charger Drive rim assy Quick release axle 312 mm Quick release axle 312 7 mm Quick release axle short 312 mm Quick release axle short 212 7 mm Support blocks assy Support blocks assy short Battery pack Anti tip arm for 24 wheel right Anti tip arm for 24 wheel left Anti tip wheel 2 pieces Spoke guard 24 Cleaner battery contacts WheelDrive WheelDrive Service instructions 13 5 Service instructions 5 1 Glossary Assist Rim Big rim located at same position of normal wheelchair Drive Rim Small rim extra rim located in the centre Handle safety feature Auto shutdown function when handle is opened Anti tip Tip over protection located at the back of the wheelchair Sensor Box Triangular shaped box located between the spokes 5 2 Maintenance plan T
25. parts e The user manual 1x left wheel or 1x right wheel e 1x Chargers Indes_SUP012 e Mounting materials 1x box with 3 2 1x Quick release axle 12 7 mm for 25 75 mm receivers E0706 4300A 1x Quick release axle 12 mm for 25 75 mm receivers E0706 4400A 1x Quick release axle 12 7 mm for 37 mm receiver AS E0706 4800 with receiver 12 7 mm 37 mm long ASE0706 4800 or 1x Quick release axle 12 0 mm for 37 mm receiver AS E0706 4800 with receiver 12 0 mm 37 mm long ASE0706 4800 2x Support Bumpers E0706 5230 1x Installation help for support bumpers PP E0706 01504 2x Extender bracket short E0706 0538A 2x Extender bracket long E0706 0539A 8x Bolts M8x10 D7984 002 080010 Tools to use The tools below are needed for various mechanical settings and maintenance Screwdriver medium 5 Screwdriver crosshead E Hammer plastic Chaser Circlip pliers Ring spanner Ve SR Se Torque wrench Socket Sr ON MEA YE Socket bit 6 Allen key 3 4 5 6 8 Locktite 243 A Ll Shock absorber adjustment key A Caution Use only high quality tools for the adjustment s described Make sure that the hexagon of the spanner is attached securely to the hexagon of the fastening article This prevents the rotation Li of hexagons of fastening articles and spanners that may affect proper adjustment The following tools are needed for various electronic settings PG pc
26. plate should touch the axle receiver Unscrew the QRA until a ball comes fully out of the axles receiver A Warning Do not unscrew the axle more than 10 mm WheelDrive should be aligned with the ball to lock that ball at the length of the axle receiver A Warning Make sure that the slider is absolutely in the middle of the balls If not the slider may come unlocked and loose to the wheelchair Put the wheel back on the wheelchair frame by pushing the release button located above the handle By pushing the button the slider is unaligned and unlocked Be sure the selected ball comes out of the axle receiver in a locked position Tools used outwards second pair of balls The axle will not be Open ended or ring spanner 10 mm properly secured in the motor and may come loose Screw driver The QRA is in its correct position to lock itself to the axle receiver Remove the wheel and adjust the QRA slider with a screw driver by turning the screw at the top side The slider WheelDrive 5 4 4 Setting adjustment screw Preparation To prevent the risk of injury always turn off the Power assist and remove the battery Instructions The following operations are required to set the adjustment Screw Turn the screw with a open ended or ring spanner The adjustment screw should touch the QRA button at the front side When it is not touching at all the wheel cannot be removed properly If it is touching the QRA butto
27. programmer Adaptation of the drive programs and technical settings 1 PRO0210 B version Reading out the fault history Alternative device for PC Adaptation of the drive programs PG programmer unit 1 SPIB handheld and technical settings 10237 Reading out the fault history WheelDrive Spare parts 11 4 Spare parts 4 1 Use of the parts lists This document is meant as a reference to order parts for the WheelDrive How to order When ordering parts please specify D number see the identification plate e Group to which the relevant part belongs Article number e Number of parts required Description in the relevant language Dimensions if applicable Remark e fapart does not have a position number it means that the part concerned cannot be purchased separately The part concerned is part of the assembly shown This assembly must be ordered as one piece It has to be replaced in its entirety Boxed position numbers refer to the relevant drawing Order address Please mail or fax your orders to Handicare Service technicians Repairs may only be carried out by trained and authorised service technicians During the execution of their work they are at all times fully responsible for the fulfilment of locally applicable safety guidelines and standards Temporary employees and persons in training may only carry out repair and replacement work under the supervision of an authorised service technician 12 Spare
28. tion Repair replace or refund of the product Dealer Those who re sell the product to the User WheelbDrive Defect Any circumstance due to which the product is not sound or fit to use caused by a lack of quality of the material used to manufacture the product as well as the quality of the manufacturing process Option An accessory delivered by Handicare to extend the standard product model Product Product that is delivered according to brochure or contract e g wheelchair scooter battery charger etc Part Part of product that can be exchanged or replaced This can be an option accessory service part or consumable part Returns Product or part that needs to be returned RMA process Process to return goods contact Handicare s Customer Service Service part Part that is durable and may be subjected to natural wear and tear or natural contamination during normal operation within the lifetime of the product User Those who use the product e Warranty The rights and obligations set forth in this document Warranty period The period of time during which the warranty is valid Warranty provider Handicare B V Vossenbeemd 104 5705 CL Helmond The Netherlands Notwithstanding the rights and obligations of Handicare Client and User set forth in Handicare s general terms and conditions of sale the rights of the Client and or User towards Handicare in case of defects are limited to the provisions set
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