LANCER SERIES 4500 IBD25 - Soda
Contents
1. model for proper air intake exhaust n ventilation with Lancer units E E O 9 3 4 248 Mm DISPENSE HEIGHT F 30 1 2 775 Mm MINIMUM of 6 152 mm MINIMUM of 6 152 mm clearance above ice maker clearance above ice maker KI 7 lt lt AIR lt x r N E N N DE m g E E oo e G S g E e 28 o S z E a 2 E N N 5 lt 22 559 mm 301 2 775 mm Figure 1 C Location must insure sufficient clearance on sides top and back of unit is provided for ventilation and air circulation see Figure 1 D Additionally if an ice maker is not top mounted on the unit sufficient clearance should be provided a minimum of 16 inches 406 mm is recommended to allow filling the unit with ice 2 1 4 1 5 from a five 5 gallon 19 liter container see Figure 1 INSTALLING THE DISPENSER A Remove Cup Rest Drip Tray Splash Plate and Top Cover B Remove Cover Plate at rear of unit if not a through the counter installation C Connect soda and water supply lines to 3 8 inch barb fittings at the front of the unit Check for leaks If dispenser is to operate with all soda valves connect water line into one of the soda supply lines D Connect syrup supply lines to the 3 8 inch barb inlet fittings at the front of2. X O O gt lt NOLWLIDW Om sa nNiwos O O O gt SALNNINOL gt lt gt lt gt wdWIL 440 NOILVIIDV 8 6 SIHDLIMS sunniwoa O gt lt gt O JWIL NO NOLLVLIDV 7 SIHDLIMS sunwwos x olxlo WYVIY 321 MOT Z HOLIMS SALNNIN Ob O YOLVDIGNI Q31 32l MOT L HDLIMS SALANIWOE xlo NIA OSE 3WIL 440 salnninoz OAS v 3INIL NO NOILVLIOV SALANINOL gt X O O O ONILL3S JOI LE3TT3d N N NIW 09 3WIL 440 NOILVLIDV ON OJOIOIO AINO SAISNAASIA 23S T IWIL NO NOILVLIDY AWILdIO 915 JA 1AVAVO 19 13 DNILLAS 321 3802 NOILYLIDV YAWN HOLIMS S TOHLNOO JO MIIA NO SI HOLOIN N3HM 6 N3dO SI GION31OS dOOG dV4LNIHM NO 8q MOT 51321 N3HM SIHSVII ZA JIIVIVAV SI DAATE NAHM NO 9A 318V IIVAV SI DGAS NAHM NO SA a3sOD SI Aal NIHM NO ra 350710 SI HOLIMS 3SN3dSIG 321 NAHM NO Ed S4OLVIIANI Please refer to the Lancer web site www lancercorp com for information relating to Lancer Installation and Service Manuals Instruction Sheets Technical Bulletins Service 19 Bulletins etc LANCER
3. 32 x 0 187 PHD D Part No 82 2704 30 6145 10 0364 04 0529 10 0732 05 0359 03 0113 05 0546 03 0205 12 0244 ADADADADADADAAD D 11 30 5876 01 Description Trim Assy IBD25 Round Cover Electrical Box IBD Lock Drip Tray IBD Spacer Drip Tray Lock IBD Screw 8 32 x 0 750 PH Shaft ice Chute Door Bushing Shaft Ring Retaining 5144 12 Lever Door Ring Retaining 5304 25 Ice Door Switch R in margin indicates change or revision K v N E Pla c D la olo olo YLL o 9 y N 15 16 17 19 b q 0 7 14 6 5 ELECTRICAL BOX AND GEAR MOTOR SUB ASSEMBLY POST MIX IBD25 6 5 ELECTRICAL BOX AND GEAR MOTOR SUB ASSEMBLY POST MIX IBD25 CONTINUED Ite 0 Description 85 4528H IBD25H Series 4500 115V 60Hz 8 Valve 85 4538H IBD25H Series 4500 230V 50 60Hz 8 Valve 1 30 7153 Wrapper Assy IBD25 Round Before December 30 2003 30 8628 Wrapper Assy IBD25 Round After December 30 2003 2 82 2701H Tank Assy Foamed IBD25 R 3 02 0155 O Ring 2 015 4 05 1858 Body Emitter Sensor Plug 5 05 1859 Body Detector Sensor Plug 6 52 2352 Emitter Assy Sensor 7 52 2353 Detector Assy Sensor 8 02 0406 Seal Shaft Motor IBD 9 06 2488 Label Ice Link Tag IBD 10 52 2450 Harness Assy Detector IBD 1
4. Extended lengths of product lines may reguire that an additional volume of cleaning solution be prepared Sanitizing solutions should be prepared in accordance with the manufacturer s written recommendations and safety guidelines The solution must provide 200 parts per million PPM available chlorine A minimum of five 5 gallons of sanitizing solution should be prepared Any sanitizing solution may be used as long as it is prepared in accordance with the manufacturer s written recommendations and safety guidelines and provides 200 parts per million PPM available chlorine Sanitizing solution is to be purged from line s and eguipment by flushing with product only until there is no after taste Do not rinse with water NOTE Please note that a fresh water rinse cannot follow sanitization of eguipment Purge only with the end use product until there is no after taste in the product This is an NSF reguirement Extended lengths of product lines may reguire that an additional volume of sanitizing solution be prepared Other 1 Clean cloth towels 2 Bucket 3 Small brush PN 22 0017 included with installation kit 4 Extra nozzle 5 Sanitary gloves 23 DAILY CLEANING 2 4 2 5 A Using a mild detergent solution clean Top Cover and all exterior stainless steel surfaces Clean exterior of dispensing valves and ice chute Remove Cup Rest clean Drip Tray and Cup Rest and replace Cup Rest Wipe clean all splash area
5. o yovig DI UIT JU S BJ ej ej ly W s EMI B E m Eu YILLIWI u015313d YOSNAS JII MOT L TE YOSNAS IDI MOT ana 3LIHM w osas sss gt gt HA gdy WUVIV x IDI mm yovia l H 4 EI i Jt a gt gt N A gt gt R s Q I aay E 9 C 3AWA O Oy EL NDVI 1HDN JIIHM qaq MOT 17 6 7 WIRING DIAGRAM 230V 50 60HZ SERIES 4500 IBD SYASNAdSIC XIIN3Hd NO dasn LON
6. 210 310 7000 FAX SALES NORTH AMERICA 210 310 7245 INTERNATIONAL SALES 210 310 7242 CUSTOMER SERVICE 210 310 7242 LATIN AMERICA 210 310 7245 EUROPE 32 2 755 2399 PACIFIC 61 8 8268 1978 FAX ENGINEERING 210 310 7096 Lancer is the registered trademark of Lancer Copyright 2006 by Lancer all rights reserved P N 28 0417 02 DATE 02 15 06 TABLE OF CONTENTS ern n inibi c eri Fi a a D aa t D a EID ARR TEC D DO KE XU ERE LX RE E RR E Cover TABLE OF CONTENTS iscing e e ee Y Fo Ke RR IR EE RE HX EE CERA XE XE ER LOL Do ER EXE TX REA KAKA UN Aa 1 T INSTALLATION PE 1 1 4 RECEIVING mrenmen a aa AEE a E T a EEA AA 1 12 UNPACKING uuu UM 1 1 3 SELECTING COUNTER LOCATION 1 14 INSTALLING THE DISPENGSER itr tte tr tern eee teca nacen enun ee eerie eda 2 1 5 ADJUSTING THE ICE FLOW REGULATOR 230 VOLT UNITS 3 2 CLEANING AND SANITIZING 5 4 2 1 GENERAL INFORMATION tnn inet er suu SER aa nA ANI saat 3 2 2 REQUIRED CLEANING EQUIPMENIT 4 29 DAILY CLEANING uu a TE 5 2 4 ICE BIN CLEANING START UP AND MONTHLY eee ee rete naa 4 2 5 CLEANING AND SANITIZING BEV
7. A These switches control the OFF time for automatic agitation By referring to the table and setting the switches as shown OFF times from 10 minutes to 150 minutes in 10 minute increments can be obtained EXAMPLE For 40 minute OFF time switch 5 should be in the OFF position switch 6 should be in the ON position switch 7 should be in the OFF position and switch 8 should be in the OFF position The unit is shipped with 60 minute OFF time B To turn the agitation completely off set switches 5 through 8 all OFF NOTES 6 ILLUSTRATIONS PARTS LISTINGS AND WIRING DIAGRAMS IBD25 DECALS AND LABELS IBD25 6 1 Fi 3 A O N 6 1 DECALS AND LABELS IBD25 CONTINUED W art No Description 85 4528H 100 IBD25H Series 4500 115V 60Hz 8 85 4538H 100 IBD25H Series 4500 06 1139 06 2117 01 06 1184 01 06 1182 04 06 1521 02 230V 50 60Hz 8 LEV amp Label Warning Lid IBD Panel Graphic IBD25 Round Label Cleaning Merchandiser Label Wiring Diagram 115V IBD See Section 6 6 Label Wiring Diagram 230V IBD See Section 6 7 6 2 Plumbing Diagram Item Pa No Description 5 06 2226 Label Plumbing Diagram IBD25 See Section 6 2 06 1522 Label Low Ice IBD 06 1207 Label Cold Plate Cleaning IBD 06 2058 01 Decal Wrapper Side IBD Round 06 1183 Label Cleaning Hopper IBD 0 06 2118 01 Decal Wrapper Back IBD25 Round 12 0193 Ice O
8. the unit Check for leaks Uncoil drain hose from Cold Plate drain and extend to an open type drain Install Drip Tray and extend hose to open type drain Both drain lines must be insulated with a closed cell insulation Insulation must cover the entire length of the drain hose including fittings The drain should be installed in such a manner that water does not collect in sags or other low points as condensation will form Install Cup Rest and Splash Plate Connect Power Cord to grounded electrical outlet Test Motor operation by pushing Ice Chute Clean and sanitize dispenser see Section 2 Fill unit approximately half full with ice Push Chute and check for ice delivery Finish filling unit with ice Install Top Cover omm z rx NOTE Lancer does not recommend the use of shaved flake nugget or pellet ice in the dispenser Dispenser will only operate with cube ice O Set brix ratio for beverage dispensing valves according to manufacturer s instructions IMPORTANT NOTICE WHEN INSTALLING AN ICEMAKER ON AN IBD UNIT A BIN THERMOSTAT OR OTHER MEANS OF CONTROLLING THE ICE LEVEL MUST BE INSTALLED FAILURE TO DO SO COULD RESULT IN DAMAGE TO THE DISPENSING MECHANISM AND VOID THE WARRANTY DURING THE AUTOMATIC AGITATION CYCLE AND OR WHILE DISPENSING ICE THERE MUST BE ADEQUATE ROOM BETWEEN THE TOP OF THE ICE LEVEL AND THE BOTTOM OF THE ICEMAKER SO THAT THE ICE CAN MOVE WITHOUT OBSTRUCTION CONTACT YOUR ICEMAKER SUPPLIER
9. 00 IBD SYASNAdSIC XIWI34d NO Q3Sf LON 31ON ONISNAS JOI MOT 3I3SN3dSIG JII YJONVI 304 WYYDVIA ONIUIM AHVANNOI XO8 121919313 3LIHA Jovis 2 2 ssi ja E E C 2 5 mim r yoron INOUS JLIHM d 3ovig yova aay ie Non ana GION310S N u AVIS dvuL vi8 U N3399 fe FR fa 3LIHM HOLIMS nin H E b asNadsid o lellejlo lo o
10. 1 52 2122 Ballast Assy Long Lead 230V IBD 12 04 0504 Screw 8 18 x 0 375 13 30 6153 Bracket Left Light IBD 14 04 0237 Screw 8 32 x 0 250 15 52 1584 Harness Assy Light Black 16 52 1583 Harness Assy Light White 17 11 0295 Socket 660W 600V MAX 18 30 6152 Bracket Right Light IBD 19 82 1529 02 Electrical Box Assy IBD 115V 82 2017 02 Electrical Box Assy IBD 230V 52 1527 Power Cord Assy 115V 52 2006 Power Cord Assy 230V 20 04 0069 Screw 10 16 X 0 500 21 30 6147 Cover Motor IBD 22 82 3688 Drive Assy Motor HEX IBD 115V 82 2018 Drive Assy Motor IBD 230V 23 04 0203 Screw 3 8 16 X 1 00 FHD 24 07 0211 Washer Shipping Base 25 90 0985 Shipping Board IBD 25 Inch Wide 26 52 2449 Harness Assy Emitter IBD 27 06 1580 Label Patent xxx R 28 12 0097 Switch Key Lock 29 30 7113 Cover Cutout Wrapper IBD R 05 1555 Rear Bearing Not Shown R REF Ballast Assy Components Not Shown R 12 0104 Starter 115VAC 14 20 WA R 12 0194 Starter Base R REF Electrical Box Assy Components Not Shown R 52 1436 05 PCB Assy Available as Spare Part R 25 0039 120V 24V Transformer Available as Spare Part R 25 0047 75VA 24V Transformer Available as Spare Part R 25 0040 220V 24V Transformer Available as Spare Part R 81 0126 Key Available as Spare Part R in margin indicates new or revised data 16 6 6 WIRING DIAGRAM 115V 60HZ SERIES 45
11. 310N ama ama 5 A aay 2 b GUHM B Bi uH EE N d 3ovi8 Fm 1 qaq Od OO US D mi HOLOW ale ja 3 D q I ov18 1 E 1 ca lt ama Cor AO b GION31OS s yood vi8 1 XDV19 3 EL JUHA HOLIMS nin in s b HasNadsiq ollell el lollellel vis g eee g E gt i j dix 5 I 7 m HILLIWI uo12313Q YOSNAS 301 I 3LUHM paitsi ssa suse e e ee a 1 BA aay wavy C 321 I I N vd E gt l 2 T 1 1 T OY cm I er i 3AWA O om Al i Hi YDVI9 1HDN N n DI Tid TVDIY19373 dAL ONISNAS JII MOT 33SN3dSIG JOI YSONV1 303 ONIUIM 18 6 8 AGITATION CONTROLS EXPANDED VIEW SERIES 4500 IBD 330 OL NMOG HOLIMS 34115 OL dN HILIMS JANNS S3LNNIW OSL lt gt lt gt lt SAHDLIMS JANIS SALANIWObL O gt gt gt lt SLOSS ve cl 5 gt SALNNIWOEL x O gt gt lt OI O O O O O O O 998888 9 SALNNIW OZL OJO gt lt gt lt NO QNOO3S O SALANINOLL gt SALNNIW O gt IO gt AWILNO lt 1
12. ABLE USE AN APPROVED METHOD OF INSURING A PROPER GROUND TO THE DISPENSER A Select a location close to a properly grounded electrical outlet convenient to an open type drain and access for soda water and syrup lines 1 If at all possible location should be away from direct sunlight or other heat sources 2 Connecting lines may be run through access in back of the unit or extend down through a counter cut out 3 The counter must support the weight of the dispenser ice and possibly an ice maker Total weight may exceed 800 pounds 363 6 kg B Unit may be installed directly on the countertop or on legs supplied with the unit If installed directly on the counter the unit must be sealed to the countertop If an ice maker is to be mounted on top of dispenser do not install dispenser on legs NOTE Water pipe connections and fixtures directly connected to a potable water supply must all be sized installed and maintained according to Federal State and Local laws The water supply must be protected by means of an air gap a backflow prevention device located upstream of the CO2 injection system or another approved method to comply with NSF standards A backflow prevention device must comply with ASSE and local standards It is the responsibility of the installer to ensure compliance SUFFICIENT FOR FILLING MANUALLY WITH ICE WHEN ICE E NOT Please refer to specific icemaker P da
13. E CHUTE SUB ASSEMBLY POST MIX IBD25 13 14 6 5 ELECTRICAL BOX AND GEAR MOTOR SUB ASSEMBLY POST MIX IBD25 15 16 6 6 WIRING DIAGRAM 115V 60HZ SERIES 4500 IBD sse 17 6 7 WIRING DIAGRAM 230V 50 60HZ SERIES 4500 18 6 8 AGITATION CONTROLS EXPANDED VIEW sse enne 19 1 INSTALLATION 1 4 RECEIVING Each unit is completely tested under operating conditions and thoroughly inspected before shipment At time of shipment the carrier accepts the unit and any claim for damage must be made with the carrier Upon receiving units from the delivering carrier carefully inspect carton for visible indication of damage If damage exists have carrier note same on bill of lading and file claim with carrier 1 2 UNPACKING Set shipping carton upright on the floor Cut band and remove Open top of carton and remove interior packing Lift carton up and off of the dispenser Remove wood shipping base from the bottom of the dispenser Support dispenser while removing shipping base to prevent damage to the dispenser 1 3 SELECTING COUNTER LOCATION MOO W gt WARNING THIS APPLIANCE MUST BE EARTHED THIS DISPENSER MUST BE ELECTRICALLY GROUNDED TO AVOID DANGER TO THE OPERATOR THE POWER CORD PROVIDED HAS A THREE PRONG GROUNDED PLUG IF A THREE HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAIL
14. ERAGE COMPONENTS FIGAL SYSTEMS 4 2 6 CLEANING AND SANITIZING BEVERAGE COMPONENTS BAG IN BOX SYSTEMS 6 3 TROUBLESHOOTING eno n o s ccn erc nc e bn d Fr Fia a D i e na E D da 6 3 1 PUSH CHUTE AND NOTHING HAPPENS 7 3 2 PUSH CHUTE TRAP DOOR OPENS BUT MOTOR DOES NOT RUN 7 3 3 PUSH CHUTE MOTOR RUNS BUT TRAP DOOR DOES NOT OPEN 7 3 4 PUSH CHUTE TRAP DOOR OPENS MOTOR RUNS BUT NO ICE DISPENSES 7 3 5 VALVES DO NOT OPER ATE 1i rtt aa ana Aaa naa HAUTAA Rak mA MA Aya laqaspa asan Kaa HAKAN 6 3 6 WATERINIGE BIN u dan VERANNAN SR ANKAN 7 4 LIGHT EMITTING DIODES nir in ir co eati e rr da i d o n a Dc c le D EE EC T RE 6 5 AUTOMATIC AGITATION AND LOW ICE ALARM CONTROL u u 8 6 ILLUSTRATIONS PARTS LISTINGS AND WIRING DIAGRAMS 25 9 6 1 DECALS AND LABELS IBD25 e ierit ike ehe ha den aga de dena Re e th dace 9 10 6 2 PLUMBING DIAGRAM R u nananana naa astaga rends a aa n daran edin assqa qq 10 6 3 FINAL ASSEMBLY POST MIX IBD AND ICE DISPENSER 025 11 12 6 4 FAUCET PLATE AND IC
15. FOR INFORMATION ON PROPER BIN THERMOSTAT ADJUSTING THE ICE FLOW REGULATOR 230 VOLT UNITS ONLY SEE FIGURE 2 The Regulator Door Assembly PN 82 2904 can a na Shroud regulate the dispensed ice flow Installation of an Ice Flow Regulator is NOT necessary for the Um Screw to Adjust dispensing of ice This IBD unit will dispense ice Counter Clockwise to Open If necessary bend unrestricted E slightly forward for C easier installation A Remove Bin Lids q Use the access slot B Adjust Ice Regulator to desired position by Adjustment for adjustment turning the nut screw clockwise to close or counter clockwise to open with the use of a nut driver or a socket wrench see Figure 2 To Ice NOTE Dispensing Chute ICE NM Total adjustment 1 2 inch SIDE Wheel Shroud C Reinstall bin lids rou aN CUT AWAY VIEW Figure 2 2 CLEANING AND SANITIZING INSTRUCTIONS 2 4 GENERAL INFORMATION A E F Lancer eguipment new or reconditioned is shipped from the factory cleaned and sanitized in accordance with NSF guidelines This eguipment must be cleaned and sanitized after installation is complete and the operator of the eguipment must provide continuous maintenance as reguired by this manual and or state and local health department guidelines to ensure proper operation and sanitation reguirements are maintained NOTE The cleaning and sanitizing procedures provided herein pert
16. GAL SYSTEMS NOTE Extended lengths of product lines may require more time for flushing and rinsing lines than stated below Disconnect syrup lines from syrup containers for example quick disconnects figal containers etc Connect hose half of syrup line to a syrup tank filled with clean potable room temperature water Connect CO2 supply hose to tank and pressurize Activate valve until water is dispensed Flush and rinse line and fittings for a minimum of 60 seconds to remove all traces of residual product WARNING TO AVOID POSSIBLE PERSONAL INJURY OR PROPERTY DAMAGE DO NOT ATTEMPT TO REMOVE SYRUP TANK COVER UNTIL CO2 PRESSURE HAS BEEN RELEASED FROM TANK Disconnect CO2 supply hose from the water filled syrup tank Following the instructions as described in Section 2 2 above mix appropriate amount of cleaning solution Fill a tank with this solution Connect hose half of syrup line to the tank Connect CO2 supply hose to tank and pressurize Activate valve and draw cleaning solution through lines for a minimum of 60 seconds This will ensure line is flushed and filled with cleaning solution Allow line to stand for at least 30 minutes Disconnect CO2 supply hose from the tank Connect hose half of syrup line to a tank filled with clean potable water at a temperature of 90 to 110 F Connect CO2 supply hose to tank and pressurize Activate valve to flush and rinse line and fittings for a minimum of 60 seconds to remove a
17. Please refer to the Lancer web site www lancercorp com for ER information relating to Lancer Installation and Service Manuals Instruction Sheets Technical Bulletins Service Bulletins etc INSTALLATION AND SERVICE MANUAL LANCER SERIES 4500 IBD25 PART NO DESCRIPTION 85 4528H ICE BEVERAGE DISPENSER 25 INCH WIDE 8V 115V 60Hz 85 4538H ICE BEVERAGE DISPENSER 25 INCH WIDE 8V 230V 50 60Hz 85 4425H ICE DISPENSER 25 INCH WIDE 115V 60Hz 85 4435H ICE DISPENSER 25 INCH WIDE 230V 50 60Hz SPECIFICATIONS DIMENSIONS HEIGHT 34 0 Inches 864 mm WIDTH 25 0 Inches 685 mm DEPTH 30 5 Inches 775 mm TOTAL ICE CAPACITY 210 Pounds 95 45 kg DISPENSABLE ICE CAPACITY 170 Pounds 77 27 kg COUNTER WEIGHT WITHOUT ICE 250 Pounds 113 64 kg SHIPPING WEIGHT 285 Pounds 129 55 kg ELECTRICAL VOLTAGE 115 230 AMPS 3 6 1 8 Hz 60 50 60 WARNING THIS UNIT IS EQUIPPED WITH AUTOMATIC AGITATION IT MAY ACTIVATE UNEXPECTEDLY DO NOT PLACE HANDS OR FOREIGN OBJECTS IN THE ICE STORAGE COMPARTMENT WHEN UNIT IS BEING SERVICED CLEANED OR SANITIZED UNPLUG DISPENSER FROM THE POWER SOURCE NOTE Lancer does not recommend the use of shaved flake nugget or pellet ice in the dispenser Dispenser will only operate with cube ice This manual supersedes Installation and Service Manual 28 0417 01 Dated 03 10 04 and is being published on the Lancer Web Site only LANCER 6655 LANCER BLVD SAN ANTONIO TEXAS 78219 USA
18. RTMENT WHEN UNIT IS BEING SERVICED CLEANED OR SANITIZED UNPLUG DISPENSER FROM THE POWER SOURCE Each Series 4500 ice beverage dispenser is equipped with automatic agitation for the ice bin The unit is shipped with timing set at two 2 seconds ON every 60 minutes Referring to the tables on the wiring diagram included in this manual also affixed to the electrical box cover the automatic agitation timing can be changed as follows A set of DIP switches is provided to control the timing and low ice control 5 1 DIP 1 This switch controls the low ice indicator light With the switch in the ON position the light operates when a low ice condition exists In the OFF position the light is turned off The unit is shipped with the light switch in the ON position 5 2 DIP 2 This switch controls the low ice audible alarm With the switch in the ON position the alarm operates when a low ice condition exists In the OFF position the alarm is turned off The unit is shipped with the alarm switch in the OFF position 5 3 DIP 3 amp 4 These switches control the ON time for automatic agitation By referring to the table and setting the switches as shown ON times from one 1 second to four 4 seconds in one 1 second increments can be obtained EXAMPLE For three 3 second ON time switch 3 should be in the ON position and switch 4 should be in the OFF position The unit is shipped with two 2 seconds ON time 5 4 DIP 5 through 8
19. ain to the Lancer eguipment identified by this manual If other eguipment is being cleaned follow the guidelines established for that eguipment Cleaning and sanitizing should be accomplished only by trained personnel Sanitary gloves are to be used during cleaning and sanitizing operations Applicable safety precautions must be observed Instruction warnings on the product being used must be followed Water lines are not to be disconnected during the cleaning and sanitizing of syrup lines to avoid contamination Do NOT use strong bleaches or detergents They tend to discolor and or corrode various materials Do NOT use metal scrapers sharp objects steel wool scouring pads abrasives solvents etc on the dispenser Do NOT use hot water above 140 F 60 C This may damage certain materials 2 2 REOUIRED CLEANING EOUIPMENT A Cleansers for example Ivory Liguid Calgon etc mixed with clean potable water at a temperature of 90 to 110 degrees Fahrenheit should be used to clean eguipment The mixture ratio using Ivory Liguid is one 1 ounce of cleanser to two 2 gallons of water A minimum of five 5 gallons of cleaning mixture should be prepared Any eguivalent cleanser may be used as long as it provides a caustic based non perfumed easily rinsed mixture containing at least two 2 percent sodium hydroxide NaOH Rinsing must be thorough and use clean potable water which is also at a temperature of 90 to 110 F NOTE
20. e Solenoid C PC Board defective C Replace PC Board 3 4 Push Chute Trap Door A Dispenser is out of ice A Fill unit with ice opens Motor runs B Agitator Pin is missing or B Replace Agitator Pin but no ice dispenses damaged 3 5 Valves do not operate A Keyswitch is off A Turn Keyswitch on B Transformer tripped B Reset Transformer Unit not plugged in C Plugin Dispenser 3 6 Waterin Ice Bin A Coldplate Drain is obstructed A Remove Drain Hose and 90 degree fitting to obtain access to Drain B Drain Hose is kinked B Replace Drain Hose Light Emitting Diodes LEDs are provided on the PC Board to aid in troubleshooting electrical difficulties Referring to the wiring diagram included in this manual also affixed to the electrical box cover the following information in Section 4 can be obtained from the LEDs 4 LIGHT EMITTING DIODES LEDS 4 1 4 2 4 3 4 4 4 5 LED D3 This light is on when the ice dispense switch is activated If the chute is depressed and the light does not turn on check to see if the wire harness is connected or if the dispense switch is defective LED D4 This light is used on units with lid interlock switches On the 4500 series ice beverage dispenser this light should always be lit If it is not check the Lid Interlock Jumper black wire with 4 pin white connector LED D5 This light is on when 5VDC is present at the circuit board It should be l
21. ip Adhesive Merchandiser Assy IBD25 Clip Cord Lamp 18 Inch 15W 8 Drip Tray Assy IBD 25 Inch Wide Before December 30 2003 Drip Tray Assy IBD 25 Inch Wide After December 30 2003 Plate Splash IBD 25 Inch Wide Before December 30 2003 Plate Splash IBD 25 Inch Wide After December 30 2003 Cap Protective Vinyl VC 375 8 R in margin indicates change or revision 12 6 4 FAUCET PLATE AND ICE CHUTE SUB ASSEMBLY POST MIX IBD25 12 13 13 6 4 FAUCET PLATE AND ICE CHUTE SUB ASSEMBLY POST MIX IBD25 CONTINUED 3 v art No 85 4528H 85 4538H 04 0308 82 2703 02 0005 06 0877 04 0553 82 3538 D DDI NARUN N 05 0928 01 04 0504 82 1566 01 03 0086 04 0328 04 0327 12 0195 30 5165 23 1380 10 0496 03 0110 03 0111 10 0353 04 0320 DADDADDADADAADAADAAAD IQOTnmoour Description IBD25H Series 4500 115V 60Hz 8 Valve IBD25H Series 4500 230V 50 60Hz 8 Valve Screw 10 32 X 0 438 Faucet Plate Assy IBD25 O Ring 2 010 Label Ground Screw 10 24 X 1 75 LG Chute Assy Printed Small Dispenser IBD Trap Door IBD Screw 8 18 x 0 375 PHD Solenoid Assy Ring Retaining 5304 18 Washer Rubber Washer Flat Solenoid D 90 Bracket Solenoid Plunger Assy Pin Solenoid Assy Spring Solenoid Ring Retaining 5133 62 Linkage Door IBD Screw 8
22. it whenever the unit is connected to a power source If the light is off check to see if the internal circuit breaker on the transformer has tripped If it has tripped it can be reset by depressing the switch on the top of the transformer LED D6 This light is on when 32VDC is present at the circuit board It should be lit whenever the unit is connected to a power source If the light is off check to see if the internal circuit breaker on the transformer has tripped If it has tripped it can be reset by depressing the switch on the top of the transformer LED D7 This light flashes when there is no ice between the sensors in the ice bin If the bin is empty and the light is not flashing check all wiring harnesses 46 LED De This light is on when the solenoid is activated When the chute is depressed this light should turn on If it does not check to see if the solenoid leads are connected to the PC board or damaged check continuity of solenoid Replace if defective 4 7 LED D9 This light is on when the motor is activated When the chute is depressed this light should turn on If it does not check to see if the motor harness is connected to the PC board or damaged check continuity of motor harness and motor Replace if defective AUTOMATIC AGITATION AND LOW ICE ALARM CONTROL WARNING THIS UNIT IS EQUIPPED WITH AUTOMATIC AGITATION IT MAY ACTIVATE UNEXPECTEDLY DO NOT PLACE HANDS OR FOREIGN OBJECTS IN THE ICE STORAGE COMPA
23. ll traces of cleaning solution Continue rinsing until testing with phenolphthalein shows that the 5 2 6 P Q rinse water is free of residual detergent Disconnect CO2 supply hose from the tank Following the instructions as described in 2 2 above mix appropriate amount of sanitizing solution Fill a tank with this solution Connect hose half of syrup line to the tank Connect CO2 supply hose to tank and pressurize Activate valve and draw sanitizing solution through line for a minimum of 60 seconds This will ensure line is flushed and filled with sanitizing solution Allow line to stand for at least 30 minutes Disconnect CO2 supply hose from the tank Reconnect syrup lines to syrup containers for example quick disconnects figal containers etc and ready unit for operation Draw drinks to refill lines and flush the sanitizing solution from the dispenser NOTE Please note that a fresh water rinse cannot follow sanitization of equipment Purge only with the end use product until there is no after taste in the product Test dispenser in normal manner for proper operation Taste dispensed product to ensure there is no off taste If off taste is found additional flushing of syrup system may be required Repeat cleaning rinsing and sanitizing procedures for each valve and each circuit CLEANING AND SANITIZING BEVERAGE COMPONENTS BAG IN BOX SYSTEMS NOTE Extended lengths of product lines may require more time f
24. or flushing and rinsing lines than stated below Disconnect syrup quick disconnect coupling from syrup packages and connect coupling to a bag valve removed from an empty Bag in Box BIB package Place syrup inlet line in a clean container filled with clean potable room temperature water Activate valve until water is dispensed Flush and rinse line and fittings for a minimum of 60 seconds to remove all traces of residual product Following the instructions as described in 2 2 above mix appropriate amount of cleaning solution in a clean container Place syrup inlet line in container filled with cleaning solution Activate valve and draw cleaning solution through lines for a minimum of 60 seconds This will ensure line is flushed and filled with cleaning solution Allow line to stand for at least 30 minutes Place syrup inlet line in a clean container filled with clean potable water at a temperature of 90 to 110 F Activate valve to flush and rinse line and fittings for a minimum of 60 seconds to remove all traces of cleaning solution Continue rinsing until testing with phenolphthalein shows that the rinse water is free of residual detergent Following the instructions as described in 2 2 above mix appropriate amount of sanitizing solution in a clean container Place syrup inlet line in container filled with sanitizing solution Activate valve and draw sanitizing solution through line for a minimum of 60 seconds This will ensure line is flu
25. s using a damp cloth soaked in cleaning solution Clean beverage valves as specified by the valve manufacturer ICE BIN CLEANING START UP AND MONTHLY ommo c ZTA N Disconnect Dispenser from power source Remove Top Cover Remove Agitator Pin from Agitator Shaft Slide Agitator Shaft rearward out of Motor Shaft and pull out of rear Bearing to remove Remove Dispensing Wheel from Motor Shaft by sliding rearward Remove Dispensing Wheel Shroud Remove Splash Plate Assembly by lifting it up and out from the dispenser face Using cleaning solution described in Section 2 2 and a clean cloth or soft brush clean all removable parts sides of Ice Bin Ice Chute and surface of aluminum casting Repeat Step G for all exterior surfaces of the dispenser Using hot water thoroughly rinse away the cleaning solution Wearing sanitary gloves soak a clean cloth towel in sanitizing solution described in Section 2 2 and wash all surfaces of removable parts sides of Ice Bin Ice Chute and surface of aluminum casting Repeat Step J for all metal and plastic surfaces but not labels of the dispenser exterior Wearing sanitary gloves reassemble all removable parts Fill Unit with ice and replace Top Cover NOTE Lancer does not recommend the use of shaved flake nugget or pellet ice in dispensers not properly equipped to do so Reconnect Dispenser to power source CLEANING AND SANITIZING BEVERAGE COMPONENTS FI
26. shed and filled with sanitizing solution Allow line to stand for at least 30 minutes Remove bag valve from quick disconnect coupling and reconnect syrup inlet line to syrup package Ready unit for operation Draw drinks to refill lines and to flush the chlorine sanitizing solution from the dispenser NOTE Please note that a fresh water rinse cannot follow sanitization of equipment Purge only with the end use product until there is no after taste in the product This is an NSF requirement Test dispenser in normal manner for proper operation Taste dispensed product to ensure there is no off taste If off taste is found additional flushing of syrup system may be required Repeat cleaning rinsing and sanitizing procedures for each valve and each circuit 3 TROUBLESHOOTING TROUBLE REMEDY 3 1 Push Chute and A Dispenser not connected to A Connect Dispenser to power nothing happens power source source B Microswitch defective B Replace Microswitch C Wiring Harness not plugged in C Plug in Wiring Harness D PC Board defective D Replace PC Board 3 2 Push Chute Trap Door A Wiring Harness not plugged in A Plug in Wiring Harness opens but Motor does B PC Board defective B Replace PC Board not run C Motor defective C Replace Motor 3 3 Push Chute Motor A Solenoid not connected to A Connect Solenoid to PC runs but Trap Door PC Board board does not open B Solenoid defective B Replac
27. ut Indicator 27 0068 Lens Clear Marquee 27 0071 Diffuser Marquee O 0 R in margin indicates change or revision LANCER RECOMMENDED PLUMBING 4 SODA WATER 6 7 8 N X x a n SODA WATER 4 SODA WATER 5 SYRUP LINES NOT SHOWN 3 1 1 3 CONFIGURATION SYRUP 1 SYRUP 2 SYRUP 3 SYRUP 4 SYRUP 5 SYRUP 6 SYRUP 7 SYRUP 8 FOR ASSISTANCE CALL 1 800 729 1500 PART NO 06 2226 10 6 3 FINAL ASSEMBLY POST MIX IBD AND ICE DISPENSER IBD25 TO ADJUST ICE FLOW REGULATOR SEE SECTION 1 5 230 VOLT ONLY Ite 6 3 FINAL ASSEMBLY POST MIX IBD AND ICE DISPENSER IBD25 CONTINUED A AAD AD A A Co N O gt 15 U art No 85 4528H 85 4538H 05 1658 01 82 2705 03 0368 23 1373 23 1355 10 0762 82 3556 82 3413 05 1659 05 1476 23 1038 01 03 0300 82 2706 03 0049 12 0146 01 82 2707 SP 82 3186 SP 30 7517 01 30 8625 04 0559 Description IBD25H Series 4500 115V 60Hz 8 Valve IBD25H Series 4500 230V 50 60Hz 8 Valve Wheel Shroud Assy IBD25 Mod 115V Wheel Shroud Assy IBD25 Mod 230V Only Retainer RUE 14 S Agitator Assy HEX IBD 115V Agitator Assy IBD 230V Only Pin Agitator IBD Single Retainer Dispensing Wheel Assy HEX IBD 115V Dispensing Wheel Assy IBD 230V Only Lid Back IBD25 Round Lid Front IBD Round Drain Spider IBD Wire Cl
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