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Brake fluid exchanger gs-432

1. During the fluid transfer press in quickly on the brake pedal in the vehicle and release slowly do this few times 14 When the two Used Fluid Bottles are full or the fluid color has changed form dark to light as seen through the Clear Rubber tubes the transfer process is complete for the rear two brake cylinders 15 Remove the Used Fluid Bottles or Clear Rubber Tubes connected to the brake cylinder and return screws to the drain holes 16 Empty the Used Fluid Bottles into a fluid recycle tank or in other bottles for proper disposal 17 Repeat steps 8 through 15 the front brake cylinders 18 When the fluid transfer of the front brake cylinders is complete turn the ball valve 9 on the master cylinder to the Off sideways position and remove the Fluid Hose 16 from the master cylinder lid ADDING NEW FLUID TO VEHICLES WITH ABS BRAKE SYSTEMS 1 Follow all the previous steps staring on page 6 with these exceptions 2 Remove the drain screw for only one brake cylinder at a time and drain that brake cylinder 3 Place the vehicle transmission in Park and start the engine during this process When adding new fluid is complete turn the engine off 4 Remove the Used Fluid Bottle or Clear Rubber Tube connected to that brake cylinder and return screw to the drain hole 5 Repeat for each brake cylinder individually STEPS WHEN FINISHED BLEEDING BRAKES AND ADDING NEW FLUID 1 Replace the original Ma
2. at the rate for which it was intended Do not modify this tool and do not use this tool for a purpose for which it was not intended 6 Dress properly Do not wear loose clothing or jewelry as they can be caught in moving parts Protective electrically non conductive clothes and non skid footwear are recommended when working Wear restrictive hair covering to contain long hair 7 Use eye and ear protection Always wear ANSL approved impact safety goggles Wear an ANSI approved dust mask or respirator when working around chemical dusts and mists 8 Do not overreach Keep proper footing and balance at times Do not reach over or across running machines 9 Maintain tools with care Inspect tool cords and hoses periodically and if damaged have them replaced or repaired by an authorized technician The handles must be kept clean dry and free from oil and grease at all times 10 Remove adjusting keys and wrenches Check that keys and adjusting wrenches are removed from the tool or machine work surface before operating 11 Avoid unintentional starting Be sure the air pressure is in the off position when not in use and before making hose connections 12 Stay alert Watch what you are doing use common sense Do not operate any tool when you are tired 13 Check for damaged parts Before using any tool any part that appears damaged should be carefully checked to determine that it will operate properly and perform its inten
3. MANNOL OPERATION MANUAL FOR BRAKE FLUID EXCHANGER PRODUCT AND COMPANY IDENTIFICATION Product Name Brake Fluid Exchanger GS 432 Product Use Brake fluid exchanger Date of issue 27 05 2012 Revision Date 05 09 2013 Company Information Sudheimer Car Technik Vertriebs GmbH Adress Feldstrasse 154 22880 Wedel Germany Information telephone 49 0 4103 1211 118 Emergency telephone 49 0 4103 1211 0 E mail info amp sct germany de Fax 49 0 4103 1211 116 SPECIFICATIONS Item Description Remove and replace fluid from most types Functions and models of vehicle brake systems Also removes trapped air Working Air Pressure 10 to 40 PSI Consumption 4 5CFM at 30PSI Air Inlet 1 4 male quick couple Tank Fluid Capacity 1 32 Gallons 5 25 quarts Pressure Regulator Manual control dial locking Pressure Gauges 0 140PSL20PSI increments within 20 PSI increments marked in 2 increment Drain Tubes 2 12 1 2 L x0 316 dia inches clear polyurethane with rubber bleeder adapter tip Brake Fluid Filler 10 feet 3 inches L x 1 2 inch dia Hose reinforced polyurethane with ball valve and quick coupler at one end Collection Bottles 2 9 H x4 3 4 L x 2 1 4 W inches 0 26 gallon one quart Collection Bottles 2 9 H x4 3 4 L x 2 1 4 W inches 0 26 gallon one quart Weight 19 6Lbs Master Cylinder Adapters kit 11 domestic Accessories and import vehi
4. cle in plastic tool box See Parts List at the end of this manual for details Save This Manual You will need the manual for the safety warnings and precautions assembly instructions operating and maintenance procedures parts list and diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep the manual and invoice in a safe and dry place for future reference SAFETY WARNINGS AND PRECAUTIONS WARNING When using tool basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment Read all instructions before using this tool 1 Keep work area clean Cluttered areas invite injuries 2 Observe work area conditions Do not use machines or power tools in damp or wet locations Don t expose to rain Keep work area well lighted Do not use electrically powered tools in the presence of flammable gases or liquids 3 Keep children away Children must never be allowed in the work area Do not let them handle machines tools or extension cords 4 Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Always lock up tools and keep out of reach of children 5 Use the right tool for the job Do not attempt to force a small tool or attachment to do the work of a larger industrial tool There are certain applications for which this tool was designed It will do the job better and more safely
5. ded function Check for alignment and binding of moving parts any broken parts or mounting fixtures and any other condition that may affect proper operation Any part that is damaged should be properly repaired or replaced by qualified technician Do not use the tool if any control or switch does operate properly 14 Replacement parts and accessories When servicing use only identical replacement parts Use of any other parts will void the warranty Only use accessories intended for use with this tool Approved accessories are available from Harbor Freight Tools 15 Do not operate tool if under the influence of alcohol or drugs Read warning labels if taking prescription medicine to determine if your judgment or reflexes are impaired while taking drugs If there is any doubt do not operate the tool 16 Pacemaker safety warning People with pacemakers should consult their physician s before using this produce Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker In addition people with pacemakers should adhere to the following Caution is necessary when near the coil spark plug cables or distributor of a running engine The engine should always be off if adjustments are to be made to the distributor 17 Maintenance For your safety service and maintenance should be performed regularly by a qualified technician Note Performance of this tool may vary depending on
6. e and block the tires with chocks 12 Use the Brake Fluid Exchanger only with brake fluid Do not attempt to use the tool to siphon any other liquids Contamination of brake fluid and possible brake system failure may result 13 Follow guidelines for proper brake fluid disposal Used brake fluid should be properly disposed of or recycled Many states require recycling Contact your local solid liquid waste authority for information on recycling Do not reuse old brake fluid 14 Do not use pressurized air to blow off brake dust Only use brake parts cleaner to clean dust off of the brake calipers 15 Be alert for hot brake components and other hot vehicle components to avoid accidental burns 16 Some brake pads contain asbestos Asbestosis a chronic lung inflammation can result from prolonged inhalation of asbestos particles Accordingly wear appropriate ANSI approved respiratory devices and proper protective clothing when working near any brake pads 17 Always keep brake fluid form contacting the vehicle s paint finish Brake fluid will damage the paint finish on vehicles Warning The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be under stood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator UNPACKING When unpacking check to ma
7. it the rubber connector of the used fluid bottles into the other end of the clear rubber tube Note The Used Fluid Bottles can be connected directly to the brake cylinders drain but you will not be able to see the color of the fluid filling the bottles darker is old lighter is new Clear Rubber Tube not supplied Master Cylinder Used Fluid Bottle Clear Rubber Tube not supplied Air Line from Compressor Brake Fluid Fluid Hose 16 Used Fluid Bottle 9 Connect the air line hose not supplied to the Air Quick Connector 8 on the Brake Fluid Exchanger 10 Set the Air Connector Ball Valve 9 to the ON vertical position The Tank is now pressurized No fluid is flowing however because the Fluid Hose 16 Ball Valve 9 is still in the OFF position 11 Pull out on the Pressure Adjust Valve 10 knob and while viewing the Pressure Gauge 19 turn the knob to adjust the Tank pressure to between 20 to 40 PSI Caution Never exceed 40 PSI or damage may occur to equipment and connection hoses 12 Slowing open in line with hose the Fluid Hose 16 Ball Valve 9 on top of the master cylinder This begins the process of forcing the new fluid in and while oil fluid out and into the used fluid bottles Check for leaks at all connection Points If leaks are found turn the Ball valve 9 on the Master Cylinder to the OFF sideways position Correct the leaks and continue 13
8. ke sure the following parts are included If any parts are missing or broken please call Harbor Freight Tools at the number on the cover of this manual as soon as possible Handle Bar 1 a J ag I tt Used Fluid ne Collection Bottles Fluid Hose 16 4 _ Adapter Kit 1 N Namn SP20 Quick Gonnector 15 Plastic Rubber Squeaza Dropper Funnel OPERATION Preparation 1 Place vehicle on hoist or on secure vehicle stands in well ventilated area 2 Set vehicle emergency brake and turn engine off 3 Remove the wheels and locate the drain connection on the brake cylinders Refer to the vehicle manufacturer s maintenance manual for their location 4 Turn on the air compressor not supplied and place its hose next to the Brake Fluid Exchanger The air compressor should have moisture filter installed on it See illustration on the top of page 6 QUICK QUICK aan Hd COUPLER CONNECT TO THE COMPRESSOR QUICK CONNECTOR 8 ON THE BRAKE FLUID EXCHANGER REGULATOR CONTROLS AND INDICATORS Air Hose Air Connector Ball Quick Gonnector 8 Valve 9 Add Brake Fluid Here Air Release Air Release Safety Bail Valve 9 Valve 12 BLEEDING BRAKES AND ADDING NEW FLUIDS WARNING The vehicle engine must never be started in closed garage or any other sealed structure Carbon monoxide is produced during operation and is deadly closed environment Ea
9. rly signs of carbon monoxide poisoning resemble the flu with headaches dizziness or nausea If you have any of these signs get fresh air immediately 1 Place the Brake Fluid Exchanger near the vehicle and remove the Tank Cap 2 2 Open and secure the engine hood and find the Master Cylinder 3 Remove the Master Cylinder Lid 4 Open the Adapter Kit and find the Adapter Lid that looks like and best fits the Master Cylinder Refer to the Adapter Kit Parts List at the end of this manual The temporary Adapter Lid should have the form of the Master Cylinder Lid with the addition of a connector inlet for the fluid hose 16 In some instances a universal Lid E1 F1 or F2 may need to be used where other Adapters will not fit Use the mounting loop cables and hardware provided with the Adapter to secure the universal Lid 5 Secure the Adapter Lid to the master Cylinder 6 Unscrew and remove the Tank Cap 2 then pour in the appropriate amount of new brake fluid Refer to the vehicle manufacturer s service manual for the correct amount and type of fluid Screw in the Tank Cap 2 tightly 7 Insert the Fluid Hose 16 Quick Connector 15 onto the temporary Master Cylinder Adapter Lid Make sure that it s Ball valve 9 is in the closed position sideways to the direction of the Fluid Hose 8 Remove the Drain Screws form the rear left and right brake cylinder and insert clear rubber tube not supplied into the drain holes Press f
10. ster Cylinder Lid 2 Remove the air input line from Air Hose Quick Connector 8 on the Tank 3 Open the Air release Ball Valve 9 on the Tank and pull on the Air Release Safety Valve 12 to depressurize the Tank 4 Empty the Used Fluid Bottles into fluid recycle tank or in other bottles for proper disposal WARNING Before driving the vehicle depress the brake pedal repeatedly until the brake pedal fells firm Check the brake calipers for leaks Then test the brakes thoroughly at slow speed before operating the vehicle under normal conditions MAINTENANCE Caution Before performing any maintenance on the Brake Fluid Exchanger verify that the Brake Fluid Exchanger is depressurized 1 Clean up any brake fluid oil that may have spilled 2 Wipe down the Brake Fluid Exchanger components with a cloth 3 Store the unit clean and dry location BRAKE FLUID EXCHANGER PART LIST Item Description Qty Item Description Qty 1 Handle bar 1 11 Connector 2 2 Cap Tank 1 12 Valve Safety Air Release 1 3 Tank Upper Half 1 13 Connector l 4 Rubber membrane 1 14 Tube 1 5 Tank Lower Half 1 15 Connector Quick Fluid 1 6 Connector PL802L 1 16 Hose Fluid 1 7 Hose Air Inlet 1 17 Strain Relief Hose 1 8 Connector Quick 1 18 Coupler 1 9 Valve Ball 3 19 Gauge Pressure 1 10 Valve Pressure Adjust 1 20 Coupler Pressure Gauge 1 NOTE Some parts are listed and shown for ill
11. ustration purposes only and are not available individually as replacement parts FLUID EXCHANGER ASSEMBLY DRAWING lt Q 7 7 Ne A a ls F Loy i SAAD lt 2 7 4 7 po Si cr ADAPTER KIT PARTS LIST PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS REFERENCE TOOL ONLY NEITHER THE MANUFATURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TOP MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF THIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO 10
12. variations in air pressure and compressor capability BRAKE FLUID EXCHANGER SAFETY PRECAUTIONS Caution This equipment is designed to be operated by qualified and trained personnel It should only be operated after reading and understanding the safety warnings and operating procedures in this instruction manual and the vehicle s service manual 1 Wear ANSI approved safety goggles 2 Do not smoke near this equipment 3 Use in a well ventilated area 4 When leaks are found in the equipment or hoses immediately turn the air pressure off and repair the leaks 5 Immediately clean up any fluid spills or leaks 6 Do not exceed the recommended operating air pressure This could damage equipment See Specifications on page 2 7 Do not use any cleaning compounds in this system 8 Keep an empty plastic bucket nearby in case of fires 9 Keep type ABC fire extinguisher nearby in case of leaks 10 Prior to using the Brake Fluid Exchanger make sure to read and understand all warnings safety precautions and instructions as outlined in the vehicle manufacturer s service manual Every vehicle has specific brake bleeding requirements It is beyond the scope of this manual to properly describe the correct procedure for each vehicle 11 Prior to using the Brake Fluid Exchanger make sure to place the vehicle s transmission in PARK if automatic or NEUTRAL if manual Then set the emergency parking brak

Brake fluid exchanger gs-432

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