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PGM 22 Technical Manual

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Contents

1. p I Fuel R 2 yrs Spark 00 A R ci GG A Grease Locations Figure 7C 2 Height Adj iS H 3 RT Reel Shaft H 4 Traction Roller 5 Clutch Shaft Bearing A H 7 7 nennen rnnt rnnt nnns nn nnns cs HI 7 Glutch Needle L Lu Ix 8 Traction Hub EEA EE AE A HI 9 Wheel Bearings 2i E E a aci tnt rase UE M II 10 Reel Clutch Eq II A akanunua S ries means ete RS IV A Add or Adjust C Clean l Inspect L Lubricate Replace Lubricants SAE 10W 30 Classified API SF or SG II Lithium Grease NLGI Grade 2 III Lubriplate grease Jacobsen Part No 5001581 IV SAE EP 140 Oil Drain and Refill Apply a light coat 33 9 NOTES 34 10 1 HOW TO USE THE PARTS CATALOG Abbreviations N S Not serviced separately can only be obtained by ordering main component or kit AR Variable quantity or measurement is required to obtain correct adjustment Symbols such as next to the item number indicate that a note exists which contai
2. Garantovany akusticky vykon Garanteret lydstyrkeniveau Gegarandeerd geluidsniveau Garanteeritud heliv imsuse tase Taattu nitehotaso Niveau de puissance sonore garanti Garantierter Schalldruckpegel Eyyunp vo etrirredo nxntikns iox o Szavatolt hangteljes tm nyszint Livello di potenza sonora garantito Garant tais ska as jaudas l menis Garantuotas garso stiprumo lygis Livell tal Qawwa tal Hoss Iggarantit Moc akustyczna gwarantowana N vel sonoro farantido Nivelul garantat al puterii acustice Garantovan hladina akustick ho v konu Zajam ena raven zvo ne mo i Nivel de potencia sonora garantizado Garanterad ljudeffektsniva Hlj aflsstig sem byrg er tekin Garanter lydeffektniva REF WER Trygg ur hlj styrkur FHIREELAJL BHA SY DA aH Garantili Ses G c D zeyi 97 dB A LWA 10 SPECIFICATIONS 2 Conformity Assessment Procedure Noise Ha Postup hodnocen pln n podminek hluk Procedure for overensstemmelsesvurdering St j Procedure van de conformiteitsbeoordeling geluid Vastavushindamismenetlus m ra Vaatimustenmukaisuuden arviointimenettely Melu Proc dure d valuation de conformit bruit Konformit tsbeurteilungsverfahren Ger usch
3. G pn v Denominazione della macchina lekartas nosaukums Ma inos pavadinimas Isem tal Magna Nazwa urzadzenia Nome da M quina Numele echipamentului N zov stroja Naziv stroja Nombre de la m quina Maskinens namn Heiti t kis Maskinnavn Nafn v lar 4 212 BS Makine Adi PGM 22 11 Blade PGM 22 15 Blade Designation Ozna en Betegnelse Benaming Nimetus Tyyppimerkint Pa ym jimas Bezeichnung Megnevez s Funzione Apz m jums Lithuanian Denominazzjoni Oznaczenie Designa o Specificatie Ozna enie Namen stroja Descripci n Beteckning Merking Konstruksjon 6 tnefning XI8 Tan m Lawnmower Article 12 32 Serial Number S riov slo Serienummer Serienummer Seerianumber Valmistusnumero Num ro de s rie Seriennummer 2 amp piak g api8i s Sorozatsz m Numero di serie S rijas numurs Serijos numeris Numru Serjali Numer seryjny N mero de S rie Num r de serie S riov slo Serijska tevilka N mero de serie Serienummer Ra n mer Serienummer 15 Ra n mer UTILES A HS Seri Numaras 6328003000 6328004500 6328601601 6328602500 Engine Motor
4. 24 teense seal a 25 tbe 25 Cutting Height 26 26 Torque Specification 27 Maintenance Generali 28 e 28 Engine o gre avai 29 29 Bedknife Shoe Removal 30 Backlapping And Grinding 30 Transport Tires Option 30 Wheel Bearing 31 96 31 Troubleshooting 32 LubriGation 33 Maintenance Chart 33 Notes Parts Catalog How To Use The Parts Catalog 35 To Order Parts 35 Parts Catalog Table of Contents 35 Change from previous revision 1 SAFETY 1 1 HOW TO OPERATE SAFELY EQUIPMENT OPERATED INCORRECTLY OR WITHOUT TRAINING CAN BE DANGEROUS Know the location and correct operation of controls Operators without experience must receive instruction from another person that knows the correct operation of the equipment before you operate the mower Only use parts accessories and attachments approved by Jacobsen SAFE OPERATION d Inspect the mower before you operate
5. 52 5 Send or bring the order to an authorized Jacobsen Distributor 6 Inspect all shipments on receipt If any parts are damaged or missing file a claim with the carrier before accepting 7 Do not return material without a letter of explanation listing the parts being returned Transportation charges must be prepaid 35 PGM Serial No All 1 1 Decals AACAUTION BE SURE THE TRACTION CLUTCH LEVER IS IN NEUTRAL BEFORE STARTING THE ENGINE A CAUTION ALLOW ENGINE TO COOL FOR 2 MINUTES BEFORE REFUELING 36 PRECAUCION 1 No opere esta maquina sin previo entrenamiento instruccion y sin haber leido el manual de operacion 2 Tenga todas las guardas en su lugar y plezas bien aseguradas PGM CAUTION 1 Read operators manual before operating machine 2 Keep shields in place and hardware securely fastened 3 Neutralice todas las velocidades y 3 apague el motor antes de vaciar los recolectores de pasto darie servicio Before you clean adjust or repair this equipment disengage all drives engage parking brake and stop engine limplar ajustar y destrabar la maquina 4 Mantenga las manos los ples y ropa suelta lejos de plezas en movimiento 5 No deberan transportar pasajeros si no existe un asiento para ellos 6 Si no sabe
6. 51 3004621 53 3005692 47 3006511 2 41 3008437 47 3008439 47 3009138 47 303490 43 303566 41 BOI 7 etes 49 304569 51 304718 43 3017305 43 304740 47 BOAT AG RES 43 304745 43 304746 43 304747 41 45 304758 41 304757 41 BOATS Owain 41 54 306369 49 306828 43 307360 47 30110135 47 COENE 43 45 307456 47 307959 43 308028 51 308030 51 308033 51 309756 49 SUE rc PCM RC 41 820714 49 395654 25256 43 0 51 47 336962 43 45 337870 2 43 45 bite ia 51 338766 53 339910 41 340830 37 343616 ne 47 0 cA 45 343732 anus 47 344745 ue ra metida 51 348847 45 348849 47 49 350626 47 352737 47 UNE
7. A ioAdynons Xupp pouong O pufoc Megfelel s g rt kel si elj r s Zaj Procedura di valutazione della conformit rumore Atbilstibas nov rt juma proced ra troksnis Atitikties vertinimo proced ra garsas Procedura tal Valutazzjoni tal Konformit Hoss Procedura oceny zgodno ci poziom ha asu Processo de avalia o de conformidade nivel sonoro Procedura de evaluare a conformit ii zgomot Postup vyhodnocovania zhodnosti hluk Postopek za ugotavljanje skladnosti hrup Procedimiento de evaluaci n de conformidad ruido Procedur f r bed mning av verensst mmelse buller Samr mismatsa fer h va i Prosedyre for konformitetsvurdering stay REEE RE A ger fyrir samreemismat H va i 8656780 FIR RB BEA 7 8 45 Uygunluk Degerlendirme Prosed r G r lt 2000 14 EC Annex VI Part 1 UK Notified Body for 2000 14 EC 2000 14 EO ad certifikovan podle sm rnice 2000 14 EC Det britiske bemyndigede organ for 2001 14 EF Engels adviesorgaan voor 2000 14 EG Uhendkuningriigi teavitatud asutus direktiivi 2000 14 EU m istes Direktiivin 2000 14 EY mukainen ilmoitettu tarkastuslaitos Isossa Britanniassa Organisme notifi concernant la directive 2000 14 CE Britische benannte Stelle f r 200
8. 4 Always disengage reel clutch lever E prior to transporting the mower more than a few feet Figure 6D 5 Push the mower forward off the kickstand start the engine and engage the O P C bail C 6 6 GRASS CATCHER 1 When the basket is about two thirds 2 3 full of grass clippings move mower off the green 2 Stop on a flat surface disengage all drives and stop the engine To prevent serious injury always stop the engine and disengage all drives before emptying grass 3 Remove and empty the grass catcher Use a long catcher handle brush to remove grass clippings from the mower 21 6 OPERATION 6 7 MOWING 1 Stop engine Place mower on kickstand and remove the transport wheels if installed See Section 6 5 2 Engage the reel lever E and push mower off the kickstand Start the engine To prevent bodily injury or property damage never engage the reel clutch lever while the engine is running or the O P C bail is engaged 3 Position mower slightly off the green a Adjust engine speed B to provide a safe comfortable walking speed b Push handle down to lift the mower head above the grass then engage the O P C bail C c As the mower crosses the edge of the green lower the mower head to the ground and proceed across the green in a straight line While mowing support the handle so the handle tubes do not contact the handle stops Allowing the handle to rest on the handle st
9. rka z beru irina reza Anchura de corte Klippbredd Skur breidd Klippebredde 82 Breidd sl ttar XIV WHR YE Kesme Geni li i Conforms to Directives Spl uje podminky sm rnic gt Er i overensstemmelse med direktiver Voldoet aan de richtlijnen Vastab direktiividele Direktiivien mukainen Conforme aux directives Entspricht Richtlinien 2004 108 EC ric Megfelel az ir nyelveknek Conforme alle Direttive Atbilst direktivam Atitinka direktyv reikalavimus 2006 42 EC Valutazzjoni tal Konformit Dyrektywy zwiazane Cumpre as Directivas Respect Directivele Je v s lade so smernicami Skladnost z direktivami 2000 14 EC 2005 88 EC Cumple con las Directivas Uppfyller direktiv Samraemist tilskipunum samsvar med direktiv 445 samr mi vi regluger ir 50184 2006 66 EC TH E Su Y nergelere Uymaktadir Conformity Assessment Hodnocen podm nek Overensstemmelsesvurdering Conformiteitsbeoordeling Vastavushindamine Vaatimustenmukaisuuden arviointi Evaluation de conformit Konformit tsbeurteilung Alatriorwon Zuup pquong Megfelel s g rt kel s Valutazione della conformit Atbilstibas nov rt jums Atitikties
10. 39 43 454017 47 454020 39 454025 39 455010 linia 39 458006 39 ADS OTS se am tones 43 461165 ccs 43 46113 ua aus 43 461181 a 39 47 461389 53 463003 49 463017 son totam eos 43 463113 43 470503 43 471214 43 45 51 471909 qas 51 leo A asua u 45 472005 43 217290 eec 41 473130 41 43 45 473194 41 43 47 473198 a 41 47 5002605 2 47 5002887 2 500326 43 500534 43 45 500627 47 41 503448 43 Ones 2 2 503479 tin 2 0 49 02293 di 53 INDEX 55 Europe amp Rest of The World Except North amp South America Ransomes Jacobsen Limited West Road Ransomes Europark Ipswich IP3 9TT English Company Registration No 1070731 www ransomesjacobsen com North amp South America Jacobsen A Textron Company 11108 Quality Drive Charlotte NC 28273 USA www Jacobsen com JACOBSEN A Textron Company When Performance Matters
11. Motor Motor Mootor Moottori Moteur Motor Mnxov Moduln v Motore Dzin js Variklis Sa a Netta Installata Silnik Motor Motor Motor Motor Motor Motor V l Motor Aflv l LY YY 20181 Motor Honda GX 120 Gas L222 Net Installed Power ist instalovan v kon Installeret nettoeffekt Netto ge nstalleerd vermogen Installeeritud netov imsus Asennettu nettoteho Puissance nominale nette Installierte Nettoleistung KaBaph eykateornu vn 9 Nett be p tett teljes tm ny Potenza netta installata Paredz t t kla jauda Grynoji galia Wisa tal Qtug Moc zainstalowana netto Pot ncia instalada Puterea instalat neta Cisty in talovany vykon Neto vgrajena Potencia instalada neta Nettoeffekt Nett afl v lar Netto installert kraft 31 9 Netuppsetningarorka 68 d gt ERED SO 553 Net Kurulu G 2 98 kW 3300 RPM Cutting Width ka ezu Sk rebredde Maaibreedte L ikelaius Leikkuuleveys Largeur de coupe Schnittbreite V g si sz less g Larghezza di taglio GrieSanas platums Pjovimo plotis Tikkonforma mad Direttivi Szeroko ci cia Largura de Corte L imea de t iere
12. 1 2811558 1 Frame 2 337677 1 Seal Oil 3 336962 1 Seal Oil 4 500534 2 Bearing Cup and Cone 5 2811124 1 Stud Handle 6 2500759 1 Bushing 7 307377 1 Spacer Shaft 8 471223 1 Fitting Grease 9 471214 1 Fitting Grease 10 363047 1 Spring Tension 11 453020 1 Flat Washer 5 8 12 444713 1 Locknut 5 8 16 Center Jam 13 304747 2 Gasket 14 348847 1 Cover Reel Bearing 15 446130 4 Lockwasher 1 4 Heavy 16 434028 4 Screw 1 4 20 x 3 4 Socket Hd 17 434041 4 Screw 1 4 20 x 3 4 Flat Socket Hd 18 1001308 1 Bracket R H Brake Mounting 19 3002907 7 1 Housing Bearing 20 343667 1 Bearing Ball 21 367029 1 Locknut 3 4 16 Hex Jam 473130 AR Loctite 242 Blue gt Change from previous revision 45 PGM 6 1 Cross Bars Reel and BedKnife Serial No All Standard Bedknife Options 503477 22 High Profile 503478 22 Low Profile 503479 22 Tournament 5002887 22 Special Tournament Optional MagKnife Bedknife 4131369 22 High Profile 4131001 22 Low Profile 4131370 22 Tournament 4131003 22 Special Tournament 4131005 22 Medium Section 46 PGM Item Part No Qty Description Serial Numbers Notes 1 122544 1 Cross Bar Front 2 122545 1 Cross Bar Rear 3 400266 8 Screw 3 8 16 x 1 1 2 4 446142 8 Lockwasher 3 8 Heavy 5 304740 1 Tie Rod Front 6 443114 2 Nut 7 16 14
13. 108 61 0 45 M14 Nm ft lb 40 8 30 54 3 40 105 77 140 103 150 110 200 147 175 129 234 172 94 9 70 27 8 MAINTENANCE 8 1 GENERAL Before you clean adjust or repair this equipment disengage all drives engage parking brake and stop engine to prevent injuries Whenever performing maintenance other than carburetor adjustments remove the spark plug wire and place the wire away from the plug to prevent accidental starting and bodily injury Adjustment and maintenance should always be performed by a qualified technician proper adjustments cannot be made contact an Authorized Jacobsen D Inspect the equipment on a regular basis establish a maintenance schedule and keep detailed records a Keep the equipment clean b Keep all moving parts properly adjusted and lubricated 8 2 ENGINE IMPORTANT A separate Engine Manual prepared by the engine manufacturer is supplied with this machine Read the engine manual carefully until you are familiar with the operation and maintenance of the engine Proper attention to the engine manufacturer s directions will assure maximum service life of the engine To order replacement engine manuals contact the engine manufacturer The proper break in of a new engine can make a considerable difference to the performance and life of the engine The mower is designed to operate and cut most efficiently at the preset governo
14. 32 348849 AR Shim 0 01 gt Change from previous revision 49 PGM i Serial No All 8 1 Traction Rollers erial No 50 PGM 22 Item Part No Qty Description Serial Numbers Notes 1 3004026 1 Shaft Roller 2 163801 2 Gear Differential 3 325656 2 Bushing 4 344745 2 Washer Thrust 5 202947 2 Pinion 6 308030 2 Washer Pinion Thrust 7 103862 2 Housing Differential 8 308033 2 Bushing 9 400059 6 Screw 10 24 x 5 8 Hex Socket 10 444782 6 Locknut 10 24 Center 11 338394 2 Hub Roller 12 471214 2 Fitting Grease 13 400190 6 Screw 5 16 18 x 1 1 4 Hex Head 14 446136 6 Lockwasher 5 16 Heavy 15 163523 2 Roller Traction 16 471222 2 Fitting Grease 17 304569 2 Bushing 18 366648 2 Seal Grease 19 364171 8 Bolt Special 20 308028 1 Shaft Pinion 21 365307 1 Hub gt Change from previous revision 51 PGM 9 1 Transport Wheels Serial No All 52 PGM Item Part No Qty Description Serial Numbers Notes 1 1000477 1 Hub L H Wheel 2 338766 1 Bearing 3 366705 2 Seal 4 1000476 1 Hub R H Wheel Includes 2 and 3 5 366697 4 Bushing 6 366718 1 Collar Latching 7 445801 1 Nut 5 8 18 Hex Jam Lock 8 361451 1 Washer 9 164056 2 Band Brake 10 366742 2 Pin Brake Band 11 415513 2 Screw 1 4 20 x 1 2 Socket Set 12 461389 2 Pin 7 32 x 1 1 4 Roll 13 3004621 2 Sleeve
15. leer ingles pida que aiguien le lea las calcomanias de avisos y los manuales de instruccion y operacion 4 Keep hands feet and clothing away from moving parts 5 Never carry passengers 6 Keep bystanders away DANGER 6 mower or emptying baskets To avoid serious bodily injury stop engine and disengage reels before working on PGM 22 11 Vehicle Mass Model PGM 19 84 0 kg WARNING WARNING Model 518A 8 kg Keep Bystanders Away Do TO PREVENT INJURY AND ACCIDENTAL Model 522TA 100 7 k CLUTCH ENGAGEMENT DO NOT ADJUST Model 522A 1012 kg Without Guards ENGINE SPEED USING THROTTLE LEVER Model 526A 1234 kg 266 ON ENGINE ALWAYS ADJUST ENGINE Model TC22 101 1 kg ne SPEED USING THE OPC HANDLE AND 4 THROTTLE PADDLE 15 Item Part No Qty Description Serial Numbers Notes 1 362764 1 Decal Caution 2 3001790 1 Decal Caution 3 4125685 1 Decal PGM 22 4 2811102 1 Decal EU 5 340830 1 Decal Spanish 6 361854 1 Decal Caution 7 4127335 1 Decal Danger 8 4131528 1 Decal Noise 98 dB 9 3002753 1 Decal Parking Brake 10 3001792 1 Decal Reel Clutch 11 3001235 1 Decal Danger 12 4182386 1 Decal Jacobsen Emblem 13 NS 1 Plate Serial 14 4139678 1 Decal Bail Operation 15 4146636 1 Decal Throttle Warning 16 4147495 1 Decal E Stop gt Change from previous revision 37
16. or side to side adjust or replace components 6 as needed To prevent personal injury and damage to the cutting edges handle the reel with extreme care Do not change governor settings or overspeed the engine The reel must be parallel to the bedknife An improperly adjusted reel will lose its sharp edges prematurely and may result in serious damage to the reel and bedknife Grass conditions will also affect the adjustment a Dry sparse conditions will require a wider gap to prevent heat buildup and damage to the reel and bedknife b High quality grass with a good moisture content requires a closer gap near zero 2 Inspect the reel blades and bedknife to insure good sharp edges without bends or nicks a The cutting edges of the reel blades and bedknife must be sharp free of burrs and show no signs of rounding off F 1 32 in 0 08 cm 90 b The bedknife and bedknife backing must be securely tightened The bedknife must be straight and sharp c A flat surface of 1 32 in 0 08 cm minimum must be maintained on the front face of the bedknife Use a standard flat file to dress the bedknife 3 If wear or damage is beyond the point where the reel or bedknife can be corrected by the lapping process they must be reground 4 Proper reel to bedknife adjustment is critical A gap of 0 001 to 0 003 in 0 0025 to 0 0076 cm must be maintained across the entire length of the r
17. perform the initial inspection operating checks and test the Operator Presence Control OPC The initial inspection should be performed only when the engine is off and all fluids are cold Disengage all drives engage parking brake stop engine and disconnect spark plug wire 1 Perform a visual inspection of the entire unit look for signs of wear loose hardware and components that may have been damaged during transport 2 Inspect paint and decals for damage or scratches Decals provide important operating and safety information Replace all missing or hard to read decals 3 Check that the engine oil level is at the full level mark with the engine cold Mower is shipped without oil in the engine To prevent permanent damage oil must be added before starting engine See Section 8 3 for oil specifications 4 Visually check for fuel or oil leaks 5 Inspect lube points for proper lubrication 5 CONTROLS 5 1 ICONS Operator Presence Control Unlock o Lock Engine 5 Engine Off Engine Run Throttle Fast Slow a Engaged Parking Brake Disengaged CR Fuel choke gos 4 Never attempt to operate the machine unless you have read the Technical Manual the engine manual and know how to operate all controls correctly Familiarize yourself with the icons shown above and what they represent Learn the location and purpose of all the controls before op
18. serial number is 2 2 ENGINE Engine HondaGX 120K1Q JG2 4 Cycle 4 HP 2 98 kW at 4000 RPM Speed High Idle 3300 100 RPM Low Idle 1700 100 RPM FUEL Regular Grade Unleaded Fuel Tank 0 66 Gallon 2 5 liter 2 3 MOWER Height of cut 5 64 to 7 16 in 0 2 to 1 1 cm Bedknives Hardened carbon steel High profile yields 5 32 in 0 4 cm cut Low profile yields 7 64 in 0 28 cm cut Tournament yields 5 64 in 0 2 cm cut Super Tournament Yields 1 16 in 0 16 cm cut 2 4 TRACTION AND DIFFERENTIAL Drive Clutch Centifugal Engages at 2000 RPM Traction Reduction Ratio 24 1 Traction and Reel Drive Chain drive Transport Wheels 2 bidirectional pneumatic 11 x 4 Goodyear Softrac Tire Pressure 6 to 8 psi 0 41 to 0 55 BAR Differential Full automotive type housed in traction drum attached to the right side frame Always provide the serial number of the unit when ordering replacement parts or requesting service information 11524WLMARBIVD CHARLOTTE NC 28273 1 800 848 1636 US res 26 6 JACO PRODUCT OF U S A 62380001651 Use clean fresh regular unleaded gasoline 85
19. standarti Panaudoti suderinti standartai Standards armonizzati u ati Normy sp jne powi zane Normas harmonizadas usadas Standardele armonizate utilizate Pou it harmonizovan normy Uporabljeni usklajeni standardi Est ndares armonizados utilizados Harmoniserade standarder som anv nds wi Samstilltir sta lar nota ir BAM ES EZ Kullan lan uyumlu standartlar BS EN ISO 20643 BS EN ISO 5349 1 BS EN ISO 5349 2 BS EN ISO 5395 3 Technical standards and specifications used Pou it technick normy a specifikace Brugte tekniske standarder og specifikationer Gebruikte technische standaards en specificaties Kasutatud tehnilised standardid spetsifikatsioonid K ytetyt tekniset standardit ja eritelmat Sp cifications et normes techniques utilis es Angewandte technische Normen und Spezifikationen TEXVIKG KAI Trou M szaki szabv nyok s specifik ci k Standard tecnici e specifiche applicati Izmantotie tehniskie standarti un specifik cijas Panaudoti techniniai standartai ir technin informacija Standards spe ifikazzjonijiet tekni i u ati Normy i specyfikacje techniczne powi zane Normas t cnicas e especifica es
20. the mower E Check the tire pressure engine oil level the a Read the Operators Manual and other training radiator coolant level and the air cleaner indicator material If the operator or technician can not read Fuel is flammable Use caution when you add the this manual the owner is responsible to describe fuel to the mower this material to the operators and technicians Manuals in additional languages may be available Operate the mower in daylight or in good artificial on the Jacobsen or RansomesJacobsen website light Use caution when you operate the mower during bad weather Never operate the mower with a Read all of the instructions for this mower carefully lightning in the area Know the controls and the correct operation of the equipment f Inspect the area to select the accessories and attachments that are needed to correctly and safely b Children or persons who do not understand these do the job Only use parts accessories and instructions must not use the mower The local attachments approved by Jacobsen regulations can limit the age of the operator 0 Be careful of holes in the terrain and other hazards 0 Never use a mower near persons including that are not visible children or animals Inspect the area where the equipment is operated d Remember that the operator or owner is Remove all objects you can find before you responsible for accidents or hazards that occur to operate Be careful of obstructions above the oth
21. vertinimas Livell tal Qawwa tal Hoss Imkejjel 2006 42 EC Annex VIII Ocena zgodno ci Avalia o de Conformidade Evaluarea conformitatii Vyhodnotenie zhodnosti Ocena skladnosti Evaluaci n de conformidad Bed mning av verensst mmelse Samraemismat Konformitetsvurdering 145111715 Samr mismat HEY 7 Uygunluk De erlendirmesi Measured Sound Power Level Ha Nam reny akustick v kon Malte lydstyrkeniveau Gemeten geluidsniveau M detud heliv imsuse tase Mitattu nitehotaso Niveau de puissance sonore mesur Gemessener Schalldruckpegel 2raBuigu vo errirredo nxnTiK 6 M rt hangteljes tm nyszint Livello di potenza sonora misurato Izm ritais ska as jaudas l menis ISmatuotas garso stiprumo lygis Livell tal Qawwa tal Hoss Iggarantit Moc akustyczna mierzona N vel sonoro medido Nivelul m surat al puterii acustice Nameran hladina akustick ho vykonu Izmerjena raven zvo ne mo i Nivel de potencia sonora medido Uppm tt Ijudeffektsniv M lt hlj aflsstig Malt lydeffektniva 45252056 Meeldur hlj styrkur SSE 28 19 aH lc len Ses G c D zeyi 95 dB A 1 70 LWA Guaranteed Sound Power Level Ha
22. while in operation Do not operate the mower with damaged guards or without safety devices in position Do not change the engine governor setting or over speed the engine Never change or tamper with adjusters that are closed with a seal for the engine speed control Before you leave the operator compartment for any reason Disengage all the drives and lower attachments to the ground Engage the parking brake Stop the engine and remove the key When you hit an object or mower starts to cause the vibration that is not normal inspect the mower for damage and make repairs q r SAFETY 1 Decrease the throttle setting before you stop the engine Do not use this equipment for uses that the mower was not made for SAFE HANDLING OF FUELS a The fuel and the fuel vapors are flammable Use caution when you add the fuel to the mower The fuel vapors can cause an explosion Never use the containers that are not approved to keep or transfer fuel Never keep the mower or fuel containers near an open flame or any device that can cause the ignition of fuel or fuel vapors Never fill the fuel containers inside a vehicle or on a truck or trailer with a plastic liner Always put the fuel container on the ground away from your vehicle before you fill the container Refuel the mower before you start the engine When the engine is in operation or while the engine is hot never remove the fuel cap or add fuel to the
23. 0 14 EG Koivorromu vos Opyoviou Hvwp vou yia 2000 14 EK 2000 14 EK egyes lt kir lys gbeli bejelentett szervezet Organismo Notificato in GB per 2000 14 CE 2000 14 EK AK registr ta organiz cija JK notifikuotosios jstaigos 2000 14 EC Korp Notifikat tar Renju Unit g al 2000 14 KE Dopuszczona jednostka badawcza w Wielkiej Brytanii wg 2000 14 WE Entidade notificada no Reino Unido para 2000 14 CE Organism notificat in Marea Britanie pentru 2000 14 CE Notifikovany organ Spojen ho kr lovstva pre smernicu 2000 14 ES Britanski priglaSeni organ za 2000 14 ES Cuerpo notificado en el Reino Unido para 2000 14 CE Anm lt organ f r 2000 14 EG i Storbritannien Tilkynntur a ili Bretlandi fyrir 2000 14 EC Britisk teknisk for 2000 14 EF El 2000 14 EC Bretland Uppl singar fyrir 2000 14 EB UK RE ARB 2000 14 EC 2000 14 EC 01 Chet SS 015 7 2000 14 EC i in BK Onayl Kurulu 2000 14 EC Number 1088 Sound Research Laboratories Limited Holbrook House Little Waldingfield Sudbury Suffolk CO10 OTH Operator Ear Noise Level Ha Ha Hladina hluku v oblasti u oper tora St jniveau i forers erehgjde Geluidsniveau oor bestuurder M ratase operaatori k rvas Melutaso kayttajan korvan kohdalla Niveau de bruit hau
24. 4131595 GB Rev A JACOBSEN A Textron Company Technical Manual PGM 22 InCommand 63280 PGM 22 11 Blade Reel 63286 PGM 22 15 Blade Reel A WARNING WARNING If incorrectly used this machine can cause severe injury Those who use and maintain this machine should be trained in its proper use warned of its dangers and should read the entire manual before attempting to set up operate adjust or service the machine JACOBSEN A Textron Company When Performance Matters RJL 100 August 2014 United Kingdom FOREWORD This manual contains safety operating adjustment maintenance troubleshooting instructions and parts list for your new Jacobsen machine This manual should be stored with the equipment for reference during operation Before you operate your machine you and each operator you employ should read the manual carefully in its entirety By following the safety operating and maintenance instructions you will prolong the life of your equipment and maintain its maximum efficiency If additional information is needed contact Jacobsen Dealer your Suggested Stocking Guide The serial plate is located on the rear crossbar of the frame Jacobsen recommends you record these numbers below for easy reference 11524WLMARBIVD CHARLOTTE NC 28273 6 6 JACOBSE A Textron Company PRODUCT OF U S A e kw To Keep your Equipment fully operational and productive Jac
25. 53 361451 aaa 53 361854 37 362724 37 363047 45 Sor 47 364079 43 51 365307 51 365501 47 365502 47 365658 49 365753 43 366648 2 51 366697 53 366704 53 366705 53 366708 39 366716 aaa 53 53 366719 53 366742 53 400102 41 400106 47 400108 49 400184 a 47 400190 a 51 400194 49 400218 49 400262 39 400266 47 400268 39 eee 41 ANG OT a c 43 4108643 49 4117380 39 MITE omes 39 4125685 37 21270515 52 2 aos 39 11292935 sura 37 D 39 4128662 39 7128933 39 4130298 47 4130762 39 39 25 56 37 4135990 49 24136323 39 4136325 39 4130398 39 4136539 39 4136549 49 865517 39 4136552 m
26. 6 8 DAILY MAINTENANCE 1 Park the mower on a flat level surface engage parking brake and stop the engine Grease and lubricate all points if required To prevent fires wash the mower after each use Clean all grass clippings and debris off reel drives engine and muffler fresh water for cleaning your a Use only equipment Use of salt water or affluent water will encourage rust and corrosion of metal parts resulting in premature deterioration or failure Damage of this nature is not covered by the factory warranty b Do not use high pressure spray c Do not spray water into the cooling fins or the engine air intake Do not wash a hot or running engine Use compressed air to clean the engine 4 Fill fuel tank at the end of each operating day Do not fill above the fuel strainer shoulder Close fuel valve G when unit is not in use Use clean fresh unleaded gasoline 86 octane minimum Refer to the engine s operator manual for fuel recommendations when using blended fuel Handle fuel with care it is highly flammable Use an approved container the spout must fit inside the fuel filler neck Avoid using cans and funnels to transfer fuel Never remove the fuel cap from the fuel tank or add fuel when the engine is running or while the engine is hot Do not smoke when handling fuel Never fill or drain the fuel tank indoors Do not spill fuel and clean spilled fuel immediately Never han
27. B Remove shaft cover and gasket from left side of reel Assemble a 3 8 24 bolt and locknut to the end of the shaft and attach to lapping machine a Apply lapping compound with a long handle brush along the entire length of the reel 120 grit is recommended Section 2 6 b Continue lapping and at the same time make a fine adjustment on the reel and bedknife until there is a uniform clearance along the full length of the cutting edges Carefully and thoroughly remove all lapping compound from reel and bedknife before running the reel in forward direction Unless you have the proper training tools and experience DO NOT attempt to mount a tire on a rim Improper mounting can produce an explosion that may result in serious injury MAINTENANCE 8 8 8 WHEEL BEARING The bearing has the word LOCK and an arrow stamped on the face When replacing the bearing make absolutely certain that the bearing is installed in the proper direction of rotation For the Right wheel install the bearing with the LOCK arrow to the Outside of the housing For the Left wheel install the bearing with the LOCK arrow to the Inside of the housing 8 9 STORAGE General 1 Clean the mower thoroughly and lubricate Whenever possible use compressed air to clean mower Repair and paint damaged or exposed metal Inspect the mower tighten all hardware replace worn or damaged components Refurbish the reel and bedknife 4 Back
28. Clutch 62293 1 Pneumatic Transport Tires Optional Kit 14 4256478 21 Rim5x3 15 360111 2 Valve 16 4256477 2 Tire 11x4 5 17 434049 6 Screw 5 16 18 x 2 Socket Head 18 271920 2 Spacer Wheel 19 366719 2 Latch 20 366716 6 Spacer 21 366704 2 Spring 22 453009 12 Flat Washer 5 16 23 444718 6 Locknut 5 16 18 Center gt Change from previous revision 53 INDEX 1000476 53 1000477 53 1001308 45 1001309 41 1004944 43 103399 52 47 103862 51 106790 43 190540 e dan 47 123549 tiam 47 AA 43 16352 N 51 16380 aaa 51 164056 2 53 2000067 39 OA al 51 207480 41 2500020 43 0500024 a 43 2500463 43 2500759 43 45 OE OP uoo motos mt 53 2809900 39 2809901 39 2811102 37 2811124 43 45 2811557 43 A D Ee 45 2811846 49 3001938 37 3001790 37 3001792 37 3002753 37 3002906 7 41 3002907 7 45 3004026
29. Guards 362764 4127335 Model 522A 101 2 kg 4 los Model 526A 123 4 kg In Place suelta lejos de plezas en movimiento Model TC22 101 1 kg 5 No deberan transportar pasajeros si no 2811102 existe un asiento para ellos 6 Si no sabe leer ingles pida que aiguien le lea las calcomanias de avisos y los WARNING manuales de instruccion y operacion TO PREVENT INJURY AND ACCIDENTAL CLUTCH ENGAGEMENT DO NOT ADJUST ENGINE SPEED USING THROTTLE LEVER ON ENGINE ALWAYS ADJUST ENGINE SPEED USING THE OPC HANDLE AND THROTTLE PADDLE 340830 4146636 14 INITIAL INSPECTION 4 4 1 GENERAL The set up and testing of the unit should always be performed by a trained technician familiar with the operation of the equipment Read each instruction completely and make sure you understand it before proceeding with the assembly Stay alert for potential hazards and obey all safety precautions The RIGHT LEFT FRONT and REAR of the machine are referenced from the operators position facing forward 4 2 INITIAL INSPECTION Accessories not included with this product must be ordered separately See instructions provided with accessory for installation and parts Do not attempt to operate the machine unless you are familiar with this type of equipment and know how to operate all controls correctly This machine is shipped assembled After unpacking
30. Hex 7 446148 2 Lockwasher 7 16 8 363328 1 Strap Grass Shield 9 343732 1 Bracket Support 10 5002605 1 Reel 22 11 Blade 10 4284053 1 Reel 22 15 Blade 11 400106 1 Screw 1 4 20 x 5 8 Hex Head 12 348849 AR Shim 13 446130 1 Lockwasher 1 4 Heavy 14 4139463 1 Shield Grass 15 500627 1 Shoe Bedknife 15 4130298 1 Bedknife Backing PGM MagKnife Optional MagKnife 16 446136 4 Lockwasher 5 16 Heavy 17 443112 2 Nut 3 8 24 Hex 18 See Chart 1 Bedknife 19 3009138 13 Screw 1 4 20 x 1 2 Flat Head 20 365502 1 Screw L H Bedknife Mounting Apply Never Sieze to bolt 21 365501 1 Screw R H Bedknife Mounting Apply Never Sieze to bolt 22 454017 2 Washer Shakeproof Cone 23 332516 2 Rod Bedknife Adjusting 24 307456 4 Cup Bedknife Adjusting Spring 25 307360 2 Spring Bedknife Adjusting 26 350626 4 Nut Bedknife Adjusting 27 307373 1 Support Spring 28 343616 2 Stud 29 3005692 2 Nut Roller Adjusting 30 400184 2 Screw 5 16 18 x 3 4 Hex Head 31 3008438 1 Bracket R H Roller 32 103399 1 Support Rod and Foot Rest 33 3008439 1 Bracket L H Roller 34 441677 2 Bolt 5 16 18 x 1 1 2 Carriage 35 452006 2 Washer 5 16 Flat 36 NS 1 Plate Serial 37 443106 2 Nut 5 16 18 Hex 38 352737 2 Screw 1 4 20 x 7 8 Set Sq Head 39 443102 3 Nut 1 4 20 Hex 40 461181 1 Pin 3 16 x 3 4 Groove Required for proper sealing of Left Side Frame 473194 AR Loctite Primer 6 oz Aeros
31. ONFORMITEITSVERKLARING VASTAVUSDEKLARATSIOON VAATIMUSTENMUKAISUUSVAKUUTUS DECLARATION DE CONFORMITE KONFORMITATSERKLARUNG ZYMMOP QSHE MEGFELEL S GI NYILATKOZAT DICHIARAZIONE DI CONFORMIT ATBILSTIBAS DEKLAR CIJA ATITIKTIES DEKLARACIJA DIKJARAZZJONI TAL KONFORMIT DEKLARACJA ZGODNOSCI DECLARAC O DE CONFORMIDADE DECLARATIE DE CONFORMITATE VYHL SENIE O ZHODE IZJAVA O SKLADNOSTI DECLARACI N DE CONFORMIDAD DEKLARATION OM VERENSST MMELSE SAMRAEMISYFIRLYSING KONFORMITETSERKL RING 558 SAMR EMISYFIRLYSING 38 amp amp amp ES 4914 UYGUNLUK BEYANI Business name and full address of the manufacturer Ha Obchodn jm no adresa vyrobce Producentens firmanavn og fulde adresse Bedrijfsnaam en volledig adres van de fabrikant Tootja rinimi ja t ielik aadress Valmistajan toiminimi ja t ydellinen osoite Nom commercial et adresse compl te du fabricant Firmenname und vollst ndige Adresse des Herstellers Errwvupia SieUOuvon 6 A gy rt zleti neve s teljes cime Ragione sociale e indirizzo completo del fabbricante Uzn muma nosaukums un pilna raZot ja adrese Verslo pavadinimas ir pilnas gamintojo adresas Isem kummer jali u indirizz shih tal fabbrikant Nazwa f
32. PGM Serial No All 2 1 Handle and Controls 38 PGM Item Part No Qty Description Serial Numbers Notes 1 366708 2 Flanged Bearing 2 400262 2 Screw 3 8 16 x 1 Hex Head 3 400268 1 Screw 3 8 16 x 1 3 4 Hex Head 4 434029 4 Screw 1 4 20 x 1 Socket Head 5 443102 7 Nut 1 4 20 Hex 6 443110 2 Nut 3 8 16 Hex 7 444718 5 Locknut 5 16 18 Center 8 446142 3 Lockwasher 3 8 Heavy 9 453011 2 Flat Washer 3 8 10 453023 4 Flat Washer 1 4 11 454020 1 Washer 1 2 Spring 12 454025 AR Washer 1 2 Spring 13 455012 2 Flat Washer 3 4 14 458006 2 Retaining Ring 1 2 Truarc 15 461181 1 Groove Pin 3 16 x 3 4 16 2000067 1 Lever Brake 17 2809900 1 Left Side Torsion Spring 18 2809901 1 Right Side Torsion Spring 19 4117380 1 Right Side Handle Stop 20 4117381 1 Left Side Handle Stop 21 446130 4 Lockwasher 1 4 Heavy 22 4147697 1 Cover Front 23 4127051 1 Cover Back 24 4127340 1 Knob 25 4128662 4 Screw 10 32 x 3 8 Socket Head 26 4128933 4 Screw 5 16 18 x 1 1 2 Socket Head 27 4130762 2 Brake Cable PGM 28 4131414 1 Lever Brake 29 4136323 1 Plate Throttle 30 4136325 1 Bail Lever 31 4147696 1 Handle Overmolded 32 4136328 1 Plate Tilt 33 4136539 1 Handle PGM 34 4136551 1 Cable Paddle Throttle See 7 1 for Engine Connection 35 4136552 1 Cable Bail Throttle See 7 1 for Engine Connection 36 434054 2 Screw 1 4 20 x 1 3 4 Socket Head 37 434032 1 Screw 5 16 18 x 1 3 4 Socket Head 38 4147835 1 E Stop Switc
33. a ia tehnic este autorizat s compileze dosarul tehnic i este stabilit n Comunitate Podpis osoby poverenej vystaven m vyhl senia v mene v robcu ktor m technick dokument ciu a je opr vnen spracova technick podklady a ktor je umiestnen v Spolo enstve Podpis osebe poobla ene za izdelavo izjave v imenu proizvajalca ki ima tehni no dokumentacijo in lahko sestavlja spis tehni ne dokumentacije ter ima sede v Skupnosti Firma de la persona responsable de la declaraci n en nombre del fabricante que posee la documentaci n t cnica y est autorizada para recopilar el archivo t cnico y que est establecido en la Comunidad Undertecknas av den som bemyndigad att uppr tta deklarationen tillverkarens v gnar innehar den tekniska dokumentationen och r bemyndigad att sammanst lla den tekniska informationen och som r etablerad i gemenskapen Undirskrift a ilans sem hefur umbo til a gera yfirl singuna fyrir h nd framlei andans hefur undir h ndum t knig gnin og hefur leyfi til a taka saman t knisk rsluna og er vi urkenndur innan evr pska efnahagssv isins Signaturen til personen som har fullmakt til utferdige erkl ringen p vegne av produsenten er i besittelse av den tekniske dokumentasjonen har autorisasjon til utarbeide den tekniske filen og som har tilhold EU Undirskrift starfsmanns sem hefur heimild t
34. and can carry the weight of the mower Use a full width ramp to load or unload the mower on a trailer Use straps chains cables or ropes to fasten the mower to the trailer Both front and rear straps must be sent down and toward sides of trailer Make sure that all latches are correctly fastened SAFETY 1 1 2 IMPORTANT SAFETY NOTES This safety alert symbol is used to alert you to potential hazards DANGER Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury and property damage It may also be used to alert against unsafe practices op 0 3 Indicates a potentially hazardous situation which if not avoided MAY result in property damage It may also be used to alert against unsafe practices For pictorial clarity some illustrations in this manual may show shields guards or plates open or removed Under no circumstances should this equipment be operated without these devices securely fastened in place The Operator Presence Control OPC on this machine will shut off the reel and traction drive if the operator releases the OPC bail To protect the operator and others from injury never operate equipment with the OPC system disconnec
35. ans 39 49 4137299 49 4139463 47 4139678 37 4146636 37 39 4147495 37 4147695 49 4147696 39 4147697 39 1147835 e 39 4148539 49 415007 43 A551 53 4182386 37 4245695 49 53 4256478 53 43 434028 43 45 434029 39 49 434032 39 434041 41 45 434042 41 434043 41 434049 53 434054 39 441677 47 49 443102 39 47 443106 47 49 39 47 443114 47 A PT NN cases 49 444708 49 AA sitire 45 444718 39 53 444782 51 445801 53 41 446116 43 49 446136 47 49 51 446142 39 47 446148 47 446154 aaa 49 452006 47 453009 49 53 45301 one 39 453020 45 453023
36. any switch 2 test the system 18 a Place mower on the kickstand Check the fuel supply and crankcase oil level All fluids must be at the full level mark Make sure the mower is adjusted to the required cutting height Make sure the machine is lubricated and the transport tires are properly inflated Check the O P C system Section 6 2 b Disengage the reel clutch lever E Start the engine a Slide bail to the left and engage OPC Bail b Engine speed will increase the drive mechanism will engage and the wheels will begin to turn c Release the O P C bail The bail must disengage engine speed return to idle and drive mechanism must stop d Push E Stop switch down Engine must stop immediately If the drive mechanism engages before the O P C bail is engaged or the drive mechanism continue to turn after the O P C bail is released stop the engine immediately and have the system repaired 6 3 OPERATING PROCEDURES OPERATION 6 To help prevent injury always wear safety glasses leather work shoes or boots a hard hat and ear protection Long hair loose clothing or jewelry may get tangled in moving parts Under no circumstances should the engine be started with operator or bystanders standing in front of the reel Never run the engine in an enclosed area Keep hands and feet away from moving parts and cutting units If possible do not make adjustments with the engine runni
37. ase 8 303490 1 Bearing 9 307959 1 gt Washer 10 446116 1 Lockwasher 10 Medium 11 403912 1 Screw 10 24 x 5 8 Truss Head 12 2500463 1 Gear Internal 13 461165 3 Pin 5 32 x 1 2 Groove Type 1 14 472005 1 Plug 3 8 Pipe Headless 15 434028 1 Screw 1 4 20 x 3 4 Soc Head 16 446130 1 Lockwasher 1 4 Heavy 17 106790 1 Guide Chain 18 325654 1 Collar 19 461173 1 Pin 5 32 x 1 Groove Type 1 20 503448 1 Sprocket Reel 21 304743 1 Bushing 22 304745 1 Washer 23 304746 1 Clutch Reel 24 463113 2 Key 3 4 x 3 16 Morton 25 1004944 1 Guide Chain 26 2500020 1 Planetary Gear Set Spider 27 463017 1 Key Woodruff 9 28 415007 1 Screw 5 16 18 x 3 8 Set Soc Hd 29 428511 1 Screw 5 16 18 x 5 16 Set Soc Hd 30 2500024 3 Pinion Idler 31 304718 3 Bushing 32 131832 1 Drive Pinion and Socket 33 304730 1 Bushing 34 307374 AR Washer Thrust 35 458013 1 Ring Retaining 36 364079 1 Chain Reel to Traction Shaft 37 500326 1 Chain PTO to Reel 470503 1 Link Chain 38 453023 1 Washer 1 4 Flat 39 306828 AR Washer Thrust 40 471214 1 Fitting Grease Required for proper sealing of Left Side Frame 473194 AR Loctite Primer 6 oz Aerosol Can 473130 AR Loctite 242 Blue gt Change from previous revision 43 PGM 5 1 Right Side Frame Serial No All 44 PGM Item Part No Qty Description Serial Numbers Notes
38. dknife is properly adjusted the reel will spin freely and will cut a piece of newspaper along the full length of the reel when the paper is held at 90 to the bedknife Figure 7C Brake Band Figure 7D 25 7 ADJUSTMENTS 7 5 CUTTING HEIGHT Note Make sure the bedknife is properly adjusted before setting the cutting height Section 7 3 1 Tip mower back on traction drum or tires Do not leave the mower tipped back for an extended length of time or oil may migrate into the combustion chamber Loosen nuts M on both sides just enough to allow knob L to raise the front roller or Turf Groomer Raise both sides an equal amount Set gauge screw P to the desired cutting height O Measure from the gauge bar N to the underside of the screw head P then tighten wing nut to lock the adjustment Place gauge bar between front roller and traction roller near the outer end of the rollers Slide screw head over bedknife Q and adjust knob L so roller just contacts the gauge bar Tighten nut M 7 6 HANDLE 1 26 To adjust the angle of the handle bar Y loosen screw W on both sides of the mower and adjust the handle bar to the desired position After adjusting handle bar adjust bracket X so that the handle bar just rests on the bottom of the slot in bracket Tighten screw W 6 Repeat Steps 4 and 5
39. dle or store fuel containers near an open flame or any device that may create sparks and ignite the fuel or fuel vapors Be sure to reinstall and tighten fuel cap securely 5 Store fuel according to local state or federal ordinances and recommendations from your fuel supplier 6 Check the engine oil at the start and end of each day before starting the engine If the oil level is low remove the oil filler cap and add oil as required Do not overfill 23 7 ADJUSTMENTS 7 1 GENERAL ANWARNNG Before you adjust clean or repair this equipment always disengage all drives engage parking brake and stop engine to prevent serious injury Whenever performing maintenance other than carburetor adjustments remove the spark plug wire and place the wire away from the plug to prevent accidental starting and bodily injury Replace do not adjust worn or damaged components Long hair jewelry or loose fitting clothing may get tangled in moving parts Be careful to prevent entrapment of the hands and fingers between moving and fixed components of the machine 1 Adjustments and maintenance should always be 4 performed by a qualified technician If proper adjustment cannot be made contact an authorized Jacobsen dealer 7 2 REEL TO BEDKNIFE Pre adjustment Check 5 1 Check the reel bearings for end play or radial play If there is any abnormal movement of the reel up and down
40. ee Engine Manual Tighten fuel hose clamps Refill with proper grade clean fuel Check spark plug wire Clean air intake and air cleaner Clean fuel cap Mower does not react to O P C lever Parking brake engaged Reel clutch disengaged Disengage brake See Section 5 2 Reel does not cut cuts unevenly Misadjusted Position of reel clutch lever Adjust see Section 7 2 Section 7 3 and Section 7 5 Engage lever 32 MAINTENANCE 8 8 11 LUBRICATION The mower was designed for minimum lubrication Over greasing will produce high loads on the bearings and engine thereby reducing the performance of the machine 4 11 All maintenance intervals must be performed more frequently when operating in extremely dusty P conditions 11 1 Always clean the grease fitting before and after lubricating 9 8 5 2 Apply grease with a manual grease gun and fill LE slowly until grease begins to seep out DO NOT use 10 compressed air guns 3 For smooth operation of pivot points and other 2 1 9 9 1 2 friction points apply several drops of SAE 30W oil Figure 8D 8 12 MAINTENANCE CHART Recommended Inspection and Lubrication Intervals Daily 20 50 100 300 Yearly Lubricant Air Cleaner 114458 0 Combustion Chamber sise C Engine Oil
41. eel and bedknife 24 Figure 7A 7 3 BEDKNIFE 1 Read Section 7 2 before making the adjustment 2 Start adjustment at the leading end of the reel followed by the trailing end The leading end of the reel blade is the end that passes over the bedknife first during normal reel rotation Rotation Leading Edge Figure 7B To prevent personal injury and damage to the cutting edges handle the reel with extreme care 3 Loosen nut A and turn nut B clockwise to bring the bedknife closer to the reel or counterclockwise to back the bedknife away from the reel a Slide a feeler gauge or shim stock 0 001 0 003 in 0 0025 0 0075 cm between the reel blade and the bedknife Do not turn the reel 7 4 BRAKE A properly adjusted brake requires 10 lb pull at top of brake lever to engage and must have 1 50 in 3 8 cm center to center when released 1 Minor adjustments are made at the handle Loosen nut H turn nut J to adjust the brake cable then tighten nut H 2 If adjustments cannot be made at the handle remove the transport wheel and make the adjustment at the brake band 3 Loosen screw K and pull cable to obtain desired brake tension Tighten screw K Readjust H and 9 ADJUSTMENTS 7 b Adjust the trailing end of the reel in the same manner then recheck the adjustment at the leading end 4 Tighten nut A Recheck adjustment When the reel to be
42. eproductive harm 2 LITHO IN U S A 9 2014 1 Safety 1 1How to Operate Safely 4 1 2 Important Safety Notes 7 2 Specifications 2 1 Product Identification 8 2 2 ENNO ans tan 8 23 A MOWE 8 2 4 Traction and Differential 8 2 5 inertes 9 2 6 9 2 7 Declaration of Conformity 10 28 Vibration Level 13 3 Decals 0 14 4 Initial Inspection A4 15 4 2 Initial Inspection 15 5 Controls 7 16 ci edi 16 6 Operation 6 1 Daily Inspection 18 6 2 Operator Presence Control 18 6 3 Operating Procedures 19 6 4 Starting Stopping Engine 20 6 5 Transport Wheels Optional Kit 62293 21 6 6 Grass Catcher 21 6 7 MOWING een a 22 6 8 Daily Maintenance 23 10 3 Table of Contents Adjustments Gerieral i d ade ead 24 Reel To Bedknife
43. er persons or their property ground low tree limbs electrical wires and also e Never carry passengers underground obstacles sprinklers pipes tree roots Enter a new area carefully Look for possible f Never allow persons to operate or service the hazards mower or its attachments without correct instructions i Inspect the cutting system before you start the mower Make sure the blades are free to rotate g Do not operate equipment while tired sick or after When you rotate one blade other blades can you use alcohol or drugs rotate PREPARATION OPERATION a When you operate the mower wear correct Never operate the engine without enough clothing slip resistant work shoes or boots work ventilation or in an enclosed area The carbon gloves hard hat safety glasses and hearing monoxide in the exhaust fumes can increase to protection Long hair loose clothing or jewelry can dangerous levels be caught in moving parts b Never carry passengers Keep other persons or b Do not operate the equipment with the Interlock animals away from the mower System disconnected or the system does not operate correctly Do not disconnect or prevent the Disengage all drives and engage the parking brake operation of any switch before you start the engine Only start the engine with the operator in the seat Never start the engine 0 Never operate equipment that is not with persons near the mower order or without decals guards shields de
44. erating this mower 5 2 CONTROLS A 16 Parking Brake Used whenever the mower is left unattended or as a service brake while transporting Paddle Throttle Controls the speed of the engine when OPC Bail is engaged Push side of lever to increase engine speed Push side of lever to decrease engine speed O P C Bail Engaging bail increases engine speed which engages the centrifugal clutch Release bail to return engine to idle The bail must be disengaged to start the engine Engine Switch The engine switch enables and disables the ignition system The engine switch must be in the ON position for the engine to run Turning the engine switch to the OFF position stops the engine Figure 5A Figure 5B E Reel Clutch Lever To disengage turn handle E to point downwards Always disengage clutch when mower is being transported To prevent bodily injury or property damage never engage the reel clutch lever while the engine is running or the O P C bail is engaged Keep hands and feet away from the cutting unit to prevent serious cuts F Choke Lever The choke lever opens and closes the choke valve in the carburetor The CLOSED position enriches the fuel mixture for starting a cold engine The OPEN position provides the correct fuel mixture for operation after starting and for restarting a warm engine G Fuel Valve Lever The fuel valve ope
45. flectors or other protective devices fastened d Keep your legs arms and body inside the operator compartment while the mower is in operation Keep your hands and feet away from the cutting units Do not use on the slopes greater than the safe slope limit for the equipment To guard against over turning or loss of control Operate the mower across the face horizontally but not up and down on the face of slopes vertically Do not start or stop suddenly on slopes Decrease the speed when you operate on slopes or when you must turn Use caution when you change direction Turf condition can change the mower stability Use caution when you operate the mower near drop offs ditches or embankments Be careful of holes in the terrain and other hazards that are not visible Always operate at speeds that allow you to have complete control of the machine Make sure of your footing keep a tight grip the handle and walk Never run when you operate the mower Use caution when you go near corners trees or other objects that can prevent a clear view Equipment must meet the current regulations to be driven on the public roads Before you move across or operate on the paths or roads turn off the PTO switch lift the mowers and travel at decreased speed Look for traffic Stop the blades when the mower is on any surface that is not grass Do not release the cut grass in the direction of persons or allow persons near the mower
46. gage the reel clutch when crossing paths or 11 roadways Look out for traffic Stop and inspect the equipment for damage immediately after striking an obstruction or if the machine begins to vibrate abnormally Have the equipment repaired before resuming operation Before you clean adjust or repair this equipment always disengage all drives engage parking brake stop engine and remove spark plug wire to prevent injuries 12 Slow down and use extra care on hillsides Use caution when operating near drop offs 13 Look behind and down before backing up to be sure of a clear path Use care when approaching blind corners shrubs trees or other objects that may obscure vision 14 Never use your hands to clean cutting units Use a brush to remove grass clippings from blades Blades are extremely sharp and can cause serious injuries 19 6 OPERATION 6 4 STARTING STOPPING ENGINE Always start and stop the engine when the mower is on level ground Keep feet away from blade when starting engine Starting 1 Check oil level and fuel supply then open fuel valve lever G 2 Move the choke lever F to the CLOSED position Set engine switch D to ON 4 Make certain the O P C bail C is disengaged and the parking brake A is engaged 5 Select desired position for reel clutch lever E To cut engage reel clutch B To transport disengage reel clutch B To prevent bodily inju
47. h 39 4147215 1 Harness E Stop gt Change from previous revision 39 PGM 3 1 Left Chain Cover Serial No All 40 PGM Item Part No Qty Description Serial Numbers Notes 207480 1 Cover Chain 2 472201 1 Plug 1 8 Pipe Square Head 3 400102 1 Screw 1 4 20 x 3 8 Hex Head 4 446130 4 Lockwasher 1 4 Heavy 5 304756 1 Retainer 6 503438 1 Lever Shift 7 339910 1 O Ring 4 8 403528 2 Screw 88 32 x 3 8 Hex Head 9 446110 2 Lockwasher 8 Medium 10 304758 1 Cover 11 304757 1 Gasket 12 434041 4 Screw 1 4 20 x 3 4 Flat Soc Hd 13 1001309 1 Bracket L H Brake Mounting 14 313777 1 Seal Oil 15 3002906 7 1 Housing Bearing 16 303566 1 Bearing 17 304747 1 Gasket 18 434043 3 Screw 1 4 20 x 2 1 4 Socket Head 19 434042 5 Screw 1 4 20 x 1 1 2 Socket Head 20 3006511 5 Washer Required for proper sealing of Left Side Frame e 473194 AR Loctite Primer 6 oz Aerosol Can 473195 AR Loctite 518 Gasket Eliminator 15 oz cartridge 473130 AR Loctite 242 Blue gt Change from previous revision 41 PGM 4 1 Left Side Frame Serial No All 40 42 PGM Item Part No Qty Description Serial Numbers Notes 1 2811557 1 Frame L H 2 337677 11 Seal Oil 3 2811124 1 Stud Handle 4 336962 1 Seal Oil 5 500534 2 Bearing Cup and Cone 6 2500759 2 Bushing 7 365753 1 Seal Gre
48. he notch on the starter pulley aligns with the hole on the recoil starter At this point the intake and exhaust valves are closed After Storage 1 Check or service the fuel filter and air cleaner 2 Check oil level in the engine crankcase 3 Fill the fuel tank with fresh fuel Open fuel shut off valve 4 Remove all oil from the cutting edges Readjust reel to bedknife and cutting height 5 Support mower so traction drum is off the ground and disengage reel clutch Start the engine and operate at 1 2 throttle Allow enough time for the engine to become properly warmed and lubricated The traction drum will rotate with engine running at 1 2 throttle Never operate the engine without proper ventilation Exhaust fumes can be fatal if inhaled 31 8 MAINTENANCE 8 10 TROUBLESHOOTING Before making any adjustments or performing maintenance read maintenance section for procedures and warnings Symptoms Probable Causes Solution Engines does not start Choke in wrong position Empty fuel tank or dirty fuel Fuel shut off valve Engine Spark Plug Engine switch off See Engine Manual Drain and refill with fresh clean fuel Open valve See Engine Manual Turn on switch Engine hard to start or runs erratically stalls looses power or stops Choke in wrong position Fuel leaks Dirty or incorrect fuel Loose wiring Air intake plugged Vent in fuel cap plugged S
49. ificato Sertifikata numurs Sertifikato numeris Numru ta ertifikat Numer certyfikatu N mero do Certificado Num r certificat slo osved enia tevilka certifikata N mero de certificado Certifikatsnummer Numer skirteinis Sertifikatnummer 15285 Sk rteinisn mer RIES 015 HE Sertifika Numaras 4131595 RevB GD GD CO COCO GD GO ED ES GO FR GD GD CD D United Belgium Bulgaria Switzerland China Cyprus Czech Germany Denmark Estonia Spain Finland France Greece Hungary Iceland ltaly Kingdom Republic Qe CD CT GD GD GD 040 CD CD 805 RU GE GD GO GR UA Japan Korea Liechenstein Lithuania Latvia Malta Netherlands Norway Poland Portugal Romania Russia Sweden Slovenia Slovakia Turkey Ukrain 12 SPECIFICATIONS 2 28 VIBRATION LEVEL When the machine was tested for hand arm vibration levels the operator was standing in the normal operating position with both hands on the handle The engine was running and the cutting device was rotating with the machine stationary The Machinery Safety Directive 2006 42 EC By compliance to The Lawnmower Standard EN836 1997 Referenced to Hand Arm BS EN 15020643 2008 Information Supplied for Physical Agents Directive 2002 44 EC By reference to Hand Arm Standards BS EN ISO 5349 1 2001 BS EN ISO 5349 2 2001 63280 PGM 22 11 Blade PGM 22 63286 PGM 22 15 Blade anim Ma
50. il rita yfirlysinguna fyrir hendi framlei andans hefur umsj n med teeknig gnum og hefur heimild til a setja saman t knilega sk rslu og sem er tengdur inn samf lagi AH EMRRUTE REE EEL BIE ERA U t 7 7 4 5853 AEREA HAS LT E Z SHER 5 MORA AAAS MAME 2555 QUE MBAE 7E EME ER 7 5 PEO 517 LOCO 101 55551 1101 SH malat beyan haz rlama yetkisi olan teknik dok mantasyonu elinde bulunduran ve teknik dosyay derleme yetkisine sahip Topluluk i inde yerle ik ki inin imzas i 2006 42 EC Annex 1 2 Christian D Clifford Senior Engineering Manager Ransomes Jacobsen Limited West Road Ransomes Europark Ipswich 9TT England 2006 42 EC Annex 1 10 Derek Mookhoek Director of Engineering Jacobsen A Textron Company 11524 Wilmar Blvd Charlotte NC 28273 USA Certificate Number Ha slo osv d en Certifikatnummer Certificaatnummer Sertifikaadi number Hyv ksynt numero Num ro de certificat Bescheinigungsnummer l liororroinrikoU Hitelesit si sz m Numero del cert
51. irmy i adres producenta Nome da empresa e endereco completo do fabricante Denumirea comercial si adresa complet a produc torului Obchodny n zov a pln adresa vyrobcu Naziv podjetja in polni naslov proizvajalca Nombre de la empresa y direcci n completa del fabricante Tillverkarens f retagsnamn och kompletta adress Fyrirt kisheiti og fullt heimilisfang framlei anda Firmanavn og full adresse for produsenten H ROE 5 MA BH Nafn fyrirt kis og fullt heimilisfang framlei anda BE d3 K 0 X 7 D MERO ASB 8 imalatcinin ticari nvan ve a k adresi i anpeca Jacobsen A Textron Company 11524 Wilmar Blvd Charlotte NC 28273 USA Product Code K d v robku Produktkode Productcode Toote kood Tuotekoodi Code produit Produktcode Trpol vTOG Term kk d Codice prodotto Produkta kods Produkto kodas Kodi i tal Prodott Kod produktu C digo do Produto Cod produs K d v robku Oznaka proizvoda C digo de producto Produktkod V run mer Produktkode 44 Framlei slun mer mo k AS SE r n Kodu 63280 63286 Machine Name Ha N zev stroje Maskinnavn Machinenaam Masina nimi Laitteen nimi Nom de la machine Maschinenbezeichnung
52. m 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in Ib Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ftlb Nm 113 153 151 204 159 215 211 286 5 16 18 in lb Nm 157 17 7 210 237 220 24 8 305 34 4 5 8 18 felb Nm 128 173 170 230 180 244 240 325 5 16 24 in lb Nm 173 19 5 230 26 0 245 27 6 325 36 7 3 4 10 ft Ib Nm 200 271 266 360 282 382 376 509 3 8 16 ft lb Nm 23 31 1 31 42 0 32 43 3 44 59 6 3 4 16 116 Nm 223 302 298404 315 427 420 569 3 8 24 ft Ib Nm 26 35 2 35 47 4 37 50 1 50 67 8 7 8 14 ft lb Nm 355 481 473 641 500 678 668 905 o into SIZE UNITS Aluminum Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry M4 Nm in Ib 3 83 34 5 11 45 2 0 18 M5 Nm in lb 1 80 16 2 40 21 4 63 41 6 18 54 6 63 59 8 84 78 7 75 68 10 3 910 4 0 35 M6 Nm in lb 3 05 27 4 07 36 7 87 69 10 5 93 11 3 102 15 0 133 13 2 117 17 6 156 6 8 60 M8 Nm in Ib 7 41 65 9 98 88 19 1 69 25 5 226 27 3 241 36 5 323 32 0 283 42 6 377 17 0 150 M10 Nm ft Ib 147 11 19 6 14 37 8 29 50 5 37 54 1 40 72 2 53 63 3 46 84 4 62 33 9 25 M12 Nm ft lb 25 6 19 34 1 25 66 0 48 88 0 65 94 5 70 125 92 110 81 147
53. m szaki f jl ssze ll t s hoz s aki a k z ss gben letelepedett szem ly Firma della persona autorizzata a redigere la dichiarazione a nome del fabbricante in possesso Della documentazione tecnica ed autorizzata a costituire il fascicolo tecnico che deve essere stabilita nella Comunit T s personas paraksts kura ir pilnvarota deklar cijas sast d anai ra ot ja v rd kurai ir tehnisk dokument cija kura ir pilnvarota sagatavot tehnisko re istru un kura ir apstiprin ta Kopien Asmuo kuris yra gana inomas kuriam gamintojas suteik galiojimus sudaryti i deklaracij ir kuris j pasira turi vis technin informacij ir yra galiotas sudaryti technin s informacijos dokument Il firma tal persuna awtorizzata li tfassal id dikjarazzjoni f isem il fabbrikant g andha d dokumentazzjoni teknika u hija awtorizzata li tikkompila l fajl tekniku u li hija stabbilita fil Komunit Podpis osoby upowa nionej do sporz dzenia deklaracji w imieniu producenta przechowuj cej dokumentacj techniczn upowa nion do stworzenia dokumentacji technicznej oraz wyznaczonej ds wsp lnotowych Assinatura da pessoa com poderes para emitir a declara o em nome do fabricante que possui a documenta o t cnica que est autorizada a compilar o processo t cnico e que est estabelecida na Comunidade Semn tura persoanei mputernicite s elaboreze declara ia n numele produc torului care de ine document
54. mower Refuel outdoors only and do not smoke when you add fuel Extinguish all types of ignition The fuel nozzle must touch the rim of the fuel tank when you add fuel to the mower Do not use a device to lock the fuel nozzle in the open position Do not over fill the fuel tank Leave at least 1 inch 2 5 cm below the filler neck Always tighten the fuel tank cap and container cap after you add fuel If the fuel spills on your clothing change your clothing immediately MAINTENANCE AND STORAGE a Before you clean adjust or repair this equipment stop the engine and disconnect the spark plug wire Keep the wire away from the plug to prevent the engine to start Make sure the mower is parked on a solid and level surface Never work on a mower that is lifted only by the jack Always use the jack stands Never allow persons to service the mower or ts attachments without correct instructions When the mower is parked put into storage or left without an operator lower the cutting device unless a positive mechanical lock is used 1 SAFETY When you put the mower on a trailer or put the mower in storage close the fuel valve Do not keep fuel near flames or drain the fuel inside a building Disconnect the battery before you service the mower Always disconnect the negative battery cable before the positive battery cable Always connect the positive battery cable before the negative battery cable Charge the batte
55. n additional information important in ordering that part PARTS CATALOG 10 Indented ltems Indented items indicate component parts that are included as part of an assembly or another component These parts can be ordered separately or as part of the main component Part No Qty Description Serial Numbers Notes e 1 123456 1 Mount Valve Indicates a piece part 2 789012 1 Valve Lift Includes ltems 2 and 3 3 345678 1 Handle Serviced part included with ltem 2 4 N S 1 Seal Kit Non serviced part included with ltem 2 5 901234 1 Screw 1 4 20 x 2 Hex Head 10 2 TO ORDER PARTS 1 Write your full name and complete address on the order 2 Explain where and how to make shipment 3 Give product number name and serial number that is stamped on the name plate or serial plate of your product 4 Order by the quantity desired the part number and description of the part as given in the parts list 10 3 PARTS CATALOG TABLE OF CONTENTS Ts Decal Sree us rs Su 36 2 1 Handle and Controls 38 3 1 Left Chain Cover 40 4 1 beftSide Frame usu oa ccce 42 5 1 Right Side Frame 44 6 1 Cross Bars Reel and BedkKnife 46 7 1 Engine and Clutch 48 8 1 Traction Rollers 50 9 1 Transport Wheels
56. ng Do not operate mower or attachments with loose damaged missing components Whenever possible mow when grass is dry First mow in a test area to become thoroughly familiar with the operation of the mower and control levers To prevent damage to the reel and bedknife never operate the reels when they are not cutting grass Excessive friction and heat will develop between the bedknife and reel and damage the cutting edge Study the area to determine the best and safest operating procedure Consider the height of the grass type of terrain and condition of the surface Each condition will require certain adjustments or precautions Only use accessories and attachments approved by Jacobsen Be aware of mower discharge direction and never direct discharge of material toward bystanders Never allow anyone near the machine while in operation The owner operator is responsible for injuries inflicted to bystanders and or damage to their property Before mowing pick up all debris such as rocks toys and wire which can be thrown by the machine Enter a new area cautiously Always operate at speeds that allow you to have complete control of the mower 8 Use discretion when mowing near gravel areas roadway parking areas cart paths etc Stones discharged from the mower may cause serious injuries to bystanders and or damage the equipment Disengage the reel clutch to stop blades when not mowing 10 Disen
57. nge oil every 100 hours thereafter See the engine manufacturer s Owners s Manual for detailed service information After adding or changing oil start and run engine at idle with all drives disengaged for 30 seconds Shut engine off Wait 30 seconds and check oil level Add oil to bring up to FULL mark on dipstick Use only SAE 10W30 engine oils with API classification SG SF CC CD Oil Filler Cap Upper Oil Level Figure 8A 8 4 FUEL Handle fuel with care it is highly flammable Use an Never overfill or allow the tank to become empty approved container the spout must fit inside the fuel filler neck Avoid using cans and funnels to transfer fuel Use clean fresh regular grade unleaded gasoline minimum 86 Octane Refer to the engine s operator A WARNING fuel Never remove the fuel cap from the fuel tank or add See engine manual before using oxygenated blended fuel when the engine is running or while the engine is fuel hot Do not fill above the fuel filler neck Do not smoke when handling fuel Never fill or drain the fuel tank indoors Do not spill fuel and clean spilled fuel immediately Never handle or store fuel containers near an open flame or any device that may create sparks and ignite the fuel or fuel vapors Be sure to reinstall and tighten fuel cap securely Store fuel according to local state or federal ordinances and recommendations from your fuel su
58. ns and closes the connection between the fuel tank and the carburetor The fuel valve lever must be in the ON position for the engine to run When the engine is not in use leave the fuel valve lever in the OFF position to prevent carburetor flooding and to reduce the possibility of fuel leakage Before tipping mower back for adjustments the fuel lever must be moved to the OFF position to prevent fuel from leaking into the crankcase H E Stop Used to stop the engine Push switch down to disable engine ignition pull up for normal operation CONTROLS 5 Figure 5C Figure 5D 17 6 OPERATION 6 1 DAILY INSPECTION The daily inspection should be performed only when the engine is off and all fluids are cold Disengage all drives engage parking brake stop engine and disconnect spark plug wire 1 Perform a visual inspection of the entire unit look for signs of wear loose hardware missing or damaged components Check for fuel or oil leaks 6 2 OPERATOR PRESENCE CONTROL 1 The O P C system is intended to protect the operator and others from injury by stopping the reel and drive mechanism as soon as the operator releases the O P C bail The unit is also equipped with an engine stop E Stop switch that will stop the engine from the operator s position Never operate equipment with the O P C system disconnected or malfunctioning Do not disconnect or bypass
59. obsen suggests you maintain a stock of the more commonly used maintenance items We have included part numbers for additional support materials and training aids To order any of the following material 1 Write your full name and complete address on your order form 2 Explain where and how to make shipment 3 Order by the quantity desired the part number and the description of the part 4 Send or bring the order to your authorized Jacobsen Dealer a UPS Q Regular Mail Q Overnight Q 2nd Day Service Parts Qty Part No Description Qty Part No Description 5002605 11 Blade Reel 164056 Band 503477 22 High Profile Bedknife 366648 Seal Grease 503478 22 Low Profile Bedknife 3006511 Washer 503479 22 Tournament Bedknife 337677 Seal Oil 5002887 22 Super Tournament Bedknife Service Support Material Qty Part No Description Qty Part No Description 4131595 Technical Manual 4191633 Operator Training Video These are the original instructions verified by Jacobsen A Textron Company O 2010 Jacobsen A Textron Company Textron Innovations Inc All rights reserved including the right to reproduce this material or portions thereof in any form 4171663 Service Manual Proposition 65 Warning This product contains emits chemicals known to State of California to cause cancer and birth defects or other r
60. octane minimum When using blended fuel do not use a blend with more than 10 ethanol Under no circumstances should you use a blend with methanol Engine Oil Capacity 5 8 qt 0 6 1 Type SAE 10W 30 API Classifi cation SF or SG Cutting Frequency 13 64 in 0 5 cm 11 or 15 blades 5 in 12 7 diameter hardened high manganese carbon steel Reel Clutch Separate Cog type Reel Reduction Ratio 2 25 1 Width of cut 22 in 55 9 cm Rear Drive Drum Machined aluminum alloy 2 sections 7 3 4 in O D x 10 97 in 19 7 x 27 8 cm Travel Speed 2 9 mph 4 7 km h 3000 rom 25 WEIGHT Weight Mass 11 Blade PGM 22 187 Ib 85 kg with catcher roller kickstand 2 6 ACCESSORIES SPECIFICATIONS 2 15 Blade PGM 22 194 Ib 88 kg with catcher grooved steel roller kickstand Contact your area Jacobsen Dealer for a complete listing of accessories and attachments Use of other than Jacobsen authorized parts and accessories may cause personal injury or damage to the equipment Accessories Solid Roller MagKhnife Conversion Kit 4131020 Solid tube Roller with Scraper 68641 Pneumatic Transport Tires 62293 Grooved Roller Gro
61. ol Can A 473195 AR Loctite 518 Gasket Eliminator 15 oz cartridge gt Change from previous revision 47 PGM 7 1 Engine and Clutch Serial No All 48 Part of Engine PGM Item Part No Qty Description Serial Numbers Notes 1 303873 1 Washer 2 309756 1 Sprocket 3 365658 4 Spacer Engine Mounting 4 400194 4 Screw 5 16 18 x 1 3 4 Hex Head 5 306369 1 Screw 5 16 24 x 1 Hex Head 6 434029 3 Screw 1 4 20 x 1 Socket Head 7 441677 4 Carriage Bolt 5 16 18 x 1 1 2 8 443106 4 Nut 5 16 18 Hex 9 443820 1 Nut 1 2 20 Hex Jam 10 446130 3 Lockwasher 1 4 Heavy 11 446136 8 Lockwasher 5 16 Heavy 12 446154 1 Lockwasher 1 2 Heavy 13 463003 1 Key 1 2 x 1 8 Woodruff 14 503532 1 Engine 4HP Honda 15 320774 1 Key 3 16 x1 1 2 Square 16 4108643 1 Spring Throttle Plate 17 4135990 1 Torque Clutch Engages at 2000 RPM 18 4245695 1 Clutch Shaft PGM 19 4136549 1 Guide Cable 20 4136554 1 Collar Cable Stop 21 1 Set Screw 2 22 4137299 1 Set Screw 6 32 x 3 16 Cup 23 400218 2 Screw 5 16 24 x 1 2 Hex Head 24 400108 4 Screw 1 4 20 x 3 4 Hex Head 25 444708 4 Locknut 1 4 20 Center 26 2811846 1 Engine Base Includes Decals 27 4148539 1 Cover Clutch Includes Decal 28 REF 1 Cable Bail Throttle See 2 1 29 REF 1 Cable Paddle Throttle See 2 1 30 453009 2 Flat Washer 5 16 31 4147695 1 Throttle Cover Includes Decal
62. on the opposite end of the reel then tighten nuts M Recheck and readjust the cutting height if necessary Figure 7 Figure 7 ADJUSTMENTS 7 7 7 TORQUE SPECIFICATION All torque values included in these charts are approximate and are for reference only Use of these torque values is at your sole risk Jacobsen is not responsible for any loss claim or damage arising from the use of these charts Extreme caution should always be used when using any torque value Jacobsen uses Grade 5 Plated bolts as standard unless otherwise noted When tightening plated bolts use the value given for lubricated AMERICAN NATIONAL STANDARD FASTENERS e 9 SIZE UNITS GRADE 5 GRADE 8 SIZE UNITS GRADE 5 GRADE 8 Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry 86 32 in Ib Nm 20 2 3 7 16 14 ft lb Nm 37 50 1 50 67 8 53 71 8 70 94 9 8 32 in lb Nm 24 2 7 30 3 4 7 16 20 ft lb Nm 42 56 9 55 74 6 59 80 0 78 105 10 24 in lb Nm 35 4 0 45 5 1 1 2 13 f lb Nm 57 77 2 75 101 80 108 107 145 10 32 in lb Nm 40 4 5 50 5 7 0 ft lb Nm 64 86 7 85 115 90 122 120 162 12 24 in lb Nm 50 5 7 65 7 3 9 16 12 ft lb Nm 82 111 109 148 115 156 154 209 1 4 20 in Ib N
63. ops or pushing the handle up into the stops may result in an uneven cut d When the opposite side of the green is reached push down of the handle to lift the mower head without disengaging the O P C bail and proceed off the green to turn around or simply release O P C bail and turn around e To turn to the right start by turning mower slightly to the left 2 When the mower has moved approximately 1 2 its own width to the left swing it around quickly to the right 3 and 4 guiding the mower with your right hand This method makes it possible to turn around quickly with very few steps Figure 6E To prevent damage to the reel and bedknife never operate the reels when they are not cutting grass Excessive friction and heat will develop between the bedknife and reel and damage the cutting edge 4 To assure complete even cutting overlap swaths by 1 to 2 2 5 to 5 1 cm then make one or more passes around the perimeter of the green to clean ragged edges and separate the putting green surface from the apron 22 For a more even playing surface and neater appearance alter the mowing pattern each time a green is mowed The patterns shown in Figure 6F are suggestions only the operator or course superintendant can arrange patterns to suit each green Use caution while operating on hillside and drop offs Figure 6E Figure 6F OPERATION 6
64. oved Assembled Disc Roller 68527 68557 Front Roller Brush u aa 68536 Grooved Machined Aluminum Roller 68614 Grass Catcher 68121 Grooved Machined Steel Roller 68613 Guide Wheels ss 68612 Support Literature Height of Cut Gauge 158568 Technical 4131595 Lapping Compound 120 grit 5002489 10 Pound Pail Operation Training Video 4191633 5002491 25 Pound Pail Service Manual 4171663 Light Ru 5002962 Orange Paint 12 oz spray 554598 P sh Br Sh u cuu u 68500 Smooth Roller with Scraper 68530 Soft Touch Rotary Brush Requires 68557 68560 Solid tube Roller with 68641 CS 68579 Vertical Reel 68556 2 1 2 Gallon Fuel Can 554948 5 1 4 Gallon Fuel Can 554949 Mower Caddy PGM Latch 68652 Mower Caddy 68648 2 SPECIFICATIONS 2 7 DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY PROHL EN O SHOD OVERENSSTEMMELSESERKL RING C
65. pplier 29 8 MAINTENANCE 8 5 BEDKNIFE SHOE REMOVAL 1 To remove the shoe E loosen nut A and turn nuts B counterclockwise 1 4 turn or more to bring the bedknife into light contact with the reel blades 2 Remove mounting hardware D from both sides of the shoe 3 Turn locknut C counterclockwise until the shoe ends are relieved of all spring pressure 4 Rotate shoe ends out from between spring cups F and rod G 5 To replace bedknife shoe place shoe ends between spring cups and adjusting rod ends rotate shoe into position 6 Align shoe mounting holes with frame and reassemble hardware D 7 Adjust the reel to bedknife Tighten all hardware 8 6 BACKLAPPING AND GRINDING Check for damage to the bedknife and reel blades Refer to Section 7 2 1 Determine if backlapping or grinding will restore the proper cutting edge 2 For optimum performance use a bedknife grinder to touch up the blade then reassemble and adjust the reel to bedknife as described in Section 7 3 3 Disengage reel clutch and tip machine back to rest on the handle Do not leave the mower tipped back for an extended length of time or oil may migrate into the combustion chamber 8 7 TRANSPORT TIRES OPTION 1 Keep tire properly inflated to prolong tire life Check pressure only when the tires are cool 2 Use an accurate low pressure tire gauge 6 8 psi 0 413 0 551 BAR 30 Figure 8
66. r setting Do not change the engine governor settings or overspeed the engine During the break in period Jacobsen recommends the following 1 Operate machine modestly for the first 25 hours at reduced engine speed Avoid full throttle starts and rapid acceleration Allow the engine to reach operating temperature before operating at full load 28 Replace worn or damaged parts before operating the machine d Keep all fluids at their proper levels e Keep shields in place and all hardware securely fastened f Keep tires properly inflated Long hair jewelry or loose fitting clothing may get tangled in moving parts Use the illustrations in the Parts Catalog as reference for the disassembly and reassembly of components Recycle or dispose of all hazardous materials batteries fuel lubricants anti freeze etc according to local state or federal regulations Wash the mower and accessories after each use Keep the equipment clean Repair damaged metal surfaces and use Jacobsen Orange touch up paint Change the engine oil after the first 20 hours of operation Refer to Section 8 12 and Engine Manual for specific maintenance intervals MAINTENANCE 8 8 3 ENGINE OIL Check the engine oil at the start of each day before starting the engine If the oil level is low remove oil filler cap and add oil as required Perform initial oil change after the first 20 hours of operation Cha
67. ry in an area with good airflow The battery can release hydrogen gas that is explosive To prevent an explosion keep any device that can cause sparks or flames away from the battery Disconnect the battery charger from the power supply before you connect or disconnect the battery charger to the battery Wear protective clothing and use insulated tools when you service the battery Be careful and wear gloves when you check or service the cutting unit blades Replace any damaged blades do nat try to correct a damaged blade Keep your hands and feet away from parts that move Do not adjust the mower with the engine in operation unless the adjustment needs the engine in operation Carefully release the pressure from components with stored energy Keep the mower and the engine clean Allow the engine to become cool before storage and always remove the ignition key Keep all nuts bolts and screws tight to make sure the equipment is in safe condition Replace worn or damaged parts for safety Replace damaged or worn decals Only use parts accessories and attachments approved by Jacobsen To decrease the fire hazard remove materials that burn from the engine muffler battery tray and fuel tank area Disconnect the battery and controller connectors before you weld on this mower WHEN YOU PUT THE MOWER ON A TRAILER a Be careful when you load or unload the mower on a trailer Trailer must be wider than the mower
68. ry or property damage never engage the reel clutch lever while the engine is running or the O P C bail is engaged 6 Start the engine Do not allow the cord to snap back into the starter Do not tilt the mower back when starting 7 When engine starts move choke lever F to the OPEN position Intermittent choking may be required while engine is cold 8 Allow engine to warm up gradually Stopping 1 To stop the engine release the O P C bail C and set engine switch D to OFF position Close fuel valve G 2 Engage parking brake A 20 Figure 6A Figure 6B Figure 6C OPERATION 6 6 5 TRANSPORT WHEELS OPTIONAL KIT 62293 6 When using a vehicle to transport the mower apply parking brake stop engine and close fuel shut off valve Chock or block the wheels Always stop the engine and disengage the drive 7 Keep tires inflated to 6 to 8 psi 0 41 to 0 55 BAR levers before installing or removing the transport wheels 1 Push and hold the kickstand against the ground then pull the mower handle back until the mower rests on the stand L 2 To remove wheels press retaining clip J away from the hub and pull wheel off hub 3 To install wheels set brake press retaining clip J place wheel on hub and turn the wheel backwards until studs on back of wheel line up with holes in hub K Push wheel in and release clip
69. sifikasjoner Sta ur og dagsetning yfirl singar Sted og dato for erkl ringen 588 5 Sta ur og dagsetning yfirlysingarinnar 20 0 8 Xt Beyan yeri ve tarihi i Jacobsen A Textron Company 11524 Wilmar Blvd Charlotte NC 28273 USA September 2nd 2014 11 2 SPECIFICATIONS Signature of the person empowered to draw up the declaration on behalf of the manufacturer holds the technical documentation and is authorised to compile the technical file and who is established in the Community Ha OT Podpis osoby opr vn n sestavit prohlaSeni jm nem vyrobce drzet technickou dokumentaci osoby opr vn n sestavit technick soubory a zalo en v r mci Evropsk ho spole enstv Underskrift af personen der har fuldmagt til at udarbejde erkl ringen p vegne af producenten der er indehaver af dokumentationen og er bemyndiget til at udarbejde den tekniske journal og som er baseret i n romr det Handtekening van de persoon die bevoegd is de verklaring namens de fabrikan
70. t te tekenen de technische documentatie bewaart en bevoegd is om het technische bestand samen te stellen en die is gevestigd in het Woongebied henduse registrisse kantud isiku allkiri kes on volitatud tootja nimel deklaratsiooni koostama kes omab tehnilist dokumentatsiooni ja kellel on igus koostada tehniline toimik Sen henkil n allekirjoitus jolla on valmistajan valtuutus vakuutuksen laadintaan jolla on hallussaan tekniset asiakirjat joka on valtuutettu laatimaan tekniset asiakirjat ja joka on sijoittautunut yhteis n Signature de la personne habilit e r diger la d claration au nom du fabricant d tenir la documentation technique compiler les fichiers techniques et qui est implant e dans la Communaut Unterschrift der Person die berechtigt ist die Erkl rung im Namen des Herstellers abzugeben die die technischen Unterlagen aufbewahrt und berechtigt ist die technischen Unterlagen zusammenzustellen und die in der Gemeinschaft niedergelassen ist e ouoio otnp vou yia GUVTAEN AWON H POUS TOU O OTTO O KAT XEI TNV TEXVIK KAI xel TNV EECOUTIOOOTNON va TAEIVOUNGE TOV TEXVIK PAKEAO O eivai GIOPIOU VOS oTnv A gy rt nev ben meghatalmazott szem ly akinek jog ban ll m dos tania a nyilatkozatot a m szaki dokument ci t rzi enged llyel rendelkezik a
71. ted or malfunctioning 1 Before leaving the operator s position for any reason a Disengage all drives b Engage parking brake c Stop engine 2 Keep hands feet and clothing away from moving parts Wait for all movement to stop before you clean adjust or service the machine Keep the area of operation clear of all bystanders and pets Chock or block the wheels if the machine is left on an incline Never operate mowing equipment without the discharge deflector securely fastened in place By following all instructions in this manual you will prolong the life of your machine and maintain its maximum efficiency Adjustments and maintenance should always be performed by a qualified technician If additional information or service is needed contact your Authorized Jacobsen who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service 2 SPECIFICATIONS 2 1 PRODUCT IDENTIFICATION 63280 22 in 55 9 cm 11 Blade Professional Greens Mower with InCommand control system 4 0 H P gasoline engine Honda Operator Presence Control grass catcher brakes and kickstand 63286 22 in 55 9 cm 15 Blade Professional Greens Mower with InCommand control system 4 0 H P gasoline engine Honda Operator Presence Control grass catcher brakes and kickstand Serial Number An identification plate like the one shown listing the
72. teur des oreilles de l op rateur Schallpegel am Bedienerohr Errirredo 8op Bou 06 Acrroupyia A kezel f l n l m rt zajszint Livello di potenza sonora all orecchio dell operatore Trok a l menis pie operatora auss Dirbanciojo su ma ina patiriamo triuk mo lygis Livell tal Hoss fil Widna tal Operatur Dopuszczalny poziom hatasu dla operatora N vel sonoro nos ouvidos do operador Nivelul zgomotului la urechea operatorului Hladina hluku p sobiaca na sluch oper tora Raven hrupa pri u esu upravljavca Nivel sonoro en el o do del operador Ljudniv vid f rarens H va astig fyrir stj rnanda Steyniv ved operat rens Hlj styrkur fyrir stj rnanda FNL 2285 85 L NSA AS aH Operat r Kulak G r lt D zeyi e 83 dB a Leq 82 dB a Leq 1 70 2006 42 EC 1 70 2006 42 EC Harmonised standards used Pouzit harmonizovan normy Brugte harmoniserede standarder Gebruikte geharmoniseerde standaards Kasutatud htlustatud standardid K ytetyt yhdenmukaistetut standardit Normes harmonis es utilis es Angewandte harmonisierte Normen Evappovigp va rrp rurra Harmoniz lt szabv nyok Standard armonizzati applicati Izmantotie saskanotie
73. the bedknife away from the reel and apply a light coat of rust preventative oil on the reel blades and bedknife 5 Store the mower on kickstand so the load is off the tires The front roller or Turf Groomer should be resting on a wood board 6 Keep the mower and all its accessories clean dry and protected from the elements during storage Never store equipment with fuel in the tank inside a building where fumes may reach an open flame or spark 7 Donot store near flammable debris Engine 1 While the engine is warm remove drain plug drain the oil from the crankcase Install drain plug and refill with fresh oil Torque drain plug to 22 ft 30 Nm 2 Clean exterior of engine Paint the exposed metal or apply a light coat of rust preventative oil 3 To prevent the build up of gum residues and vanish films fill the tank with stabilized fuel Use an anti oxidant fuel conditioner such STA BIL Read and follow the instructions on the container 4 Operate the engine for about 5 minutes to distribute the treated fuel Stop the engine close the fuel shut off valve and let the engine cool Drain fuel Inside Outside GK14 2 Figure 8C 5 Remove the spark plug and pour about one ounce of SAE 30 oil into the cylinder Crank engine slowly by hand to distribute oil over the cylinder wall Replace the spark plug 6 Pull the starter rope slowly until resistance is felt Continue pulling until t
74. usadas Standardele tehnice si specifica iile utilizate Pou it technick normy a pecifik cie Uporabljeni tehni ni standardi in specifikacije Est ndares y especificaciones t cnicas utilizadas Tekniska standarder och specifikationer som anv nds Samraemdir sta lar sem nota ir eru Benyttede harmoniserte standarder PRR FB T knista lar og kr fur nota ar HWRE LURE 7 5 55 172 Kullan lan teknik standartlar ve artnameler B71 4 ISO 2631 1 The place and date of the declaration Misto a datum prohl en Sted og dato for erkl ringen Plaats en datum van de verklaring Deklaratsiooni v ljastamise koht ja kuup ev Vakuutuksen paikka ja p iv m r Lieu et date de la d claration Ort und Datum der Erkl rung T rro 6 6 A nyilatkozat kelte hely s id Luogo e data della dichiarazione Deklar cijas vieta un datums Deklaracijos vieta ir data Il post u d data tad dikjarazzjoni Miejsce i data wystawienia deklaracji Local e data da declara o Locul si data declara iei Miesto a d tum vyhl senia Kraj in datum izjave Lugar y fecha de la declaraci n Plats och datum f r deklarationen Taeknista lar og teeknilysingar sem nota ar eru Benyttede tekniske standarder og spe
75. ximum Left Hand or Right Hand Accelerations m s Acceleration Level Mean Value of X Y Z Aeq 2 53 1 3 3 DECALS 3 1 DECALS Familiarize yourself with the decals they are critical to the safe operation of the mower REPLACE DAMAGED DECALS IMMEDIATELY CAUTION DANGER 1 Read operators manual before operating To avoid serious bodily injury stop engine machine and disengage reels before working on 2 Keep shields in place and hardware mower or emptying baskets securely fastened 8 Before you clean adjust or repair this equipment disengage all drives engage parking brake and stop engine 3001235 4 Keep hands feet and clothing away from CAUTION moving parts BE SURE THE TRACTION CLUTCH 2 Neo any passengers LEVER IS INNEUTRAL BEFORE 6 Keep bystanders away STARTING THE ENGINE 361854 3001790 Ah CAUTION PRECAUCION MINUTES BEFORE 1 No opere esta maquina sin previo REFUELING entrenamiento instruccion y sin haber leido el manual de operacion 2 Tenga todas las guardas en su lugar y plezas bien aseguradas Vehicle Mass 3 Neutralice todas las velocidades y Model PGM 19 84 0 kg WARNING apague el motor antes de vaciar los Model PGM 22 85 0 kg recolectores de pasto darie servicio Model 518A 95 3 kg Keep Bystanders Away Do limplar ajustar y destrabar la maquina Model 522TA 100 7 kg Not Operate Without

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