APSWRX-CID01_install..
Contents
1. e tem 3 for stock or near stock compressor inlet connections e tem 4 for 3 High Flow compressor inlet connections Disconnect Stock Breather Hoses ho n GA oF E ZS ae a J Hose Clamp Cut Remove and Retain Bolt Loosely Positioned for Reinsertion Later Position second hose clamp loosely over the silicon compressor inlet hose orientated as shown above Remove the stock breather line and cut the mounting brackets as indicated above Discard the breather line Note this is an STI only component and therefore not relevant if installing on a WRX model Reinstall bolt that was used to support the stock breather tube that has now been discarded The previously removed stock STI breather line is replaced by a combination of stock and new molded hoses Install tee piece Item 14 in the stock rubber elbow as shown Install molded hoses Item 12 on LHS of tee piece Item 14 and molded hose Item 13 on RHS of tee as shown Install joiners Item 15 between these hoses and stock breather hoses at either outboard end Retain all hoses using hose clamps Item 22 hos oe i a i t APS Fuel Hose Under Stoc k Water Pipe The entire stock intake manifold assembly with new APS compressor inlet duct can be re installed in accordance with the Factory Service Manual instructions whilst paying particular attention to the fuel return hose Item 18 previously installed This fuel return hose must be2. to the stock fuel pressure regulator as shown Retain with hose clamp Item 21 Install fuel return hose Item 19 from the stock regulator to the stock metal line returning to the fuel tank at a point immediately adjacent to the front left shock tower Retain with hose clamp Item 21 and support with hose support clamp Item 26 to the brake master cylinder as shown Install new vacuum sensing hose Item 20 between the relocated stock fuel pressure regulator and the stock sensor port barb in the stock intake manifold Blank Off Cap for Stock Fuel Return Line Stock Fuel Supply Hose i F Stock Fuel See Went Hose APS Fuel Return Line from Regulator 16 17 Detail of fuel hose connections including blank off cap Item 27 installation onto stock fuel return line Refit Breather Hoses a me Evie BANDE EPKIN n hice a E S FE a a r P APS Silicon Mounting Bolt Inlet Hose amp Clamps Tighten bolt mounting compressor inlet duct Item 2 to the stock intake manifold Install new silicon air intake hose Item 1 between the air cleaner or cold air intake and compressor inlet duct Item 2 Retain silicon hose with hose clamps Item 5 as shown Check back over all connections and hose routing to ensure that all components are secure Check any other accessories that may have been disturbed during this installation
3. 11 023 CLAMP HOSE SPRING 5 8 HOSE 7 000 911 027 CLAMP HOSE SPRING 3 4 HOSE 5 000 992 150 SPACER 18mm O D x 8 5mm I D x 7mm 1 000 987 178 TIE STRAP NYLON 4 8mm x 178mm 4 000 931 CLAMP HOSE SUPPORT 15 20mm 1 000 939 822 CAP BLANKING 8mm I D x 22mm 2 Installation Guide Release 1 0 The installation of the APS Compressor Inlet Duct requires the removal of the intake manifold assembly including the TGV assemblies This is not a difficult operation when performed in accordance with the Factory Service Manual instructions relevant to your Subaru WRX or STI model APS strongly recommends that you follow the Factory Service Manual The following images and written guide are based around the 04 05 U S specification STI The APS Compressor Inlet Duct can be installed on 01 onwards WRX or STI U S or International specification however detail variations in the crankcase breather line configuration and modifications will be required Some of these are referenced however in all cases they are very simple and straightforward when the stock configuration is used as a guide Remove the stock intake manifold assembly includes the TGV units and stock compressor inlet duct in accordance with the Factory Service Manual Remove Bolts Remove the stock fuel line retaining bolts Remove the stock fuel rail retaining bolts and rotate the fuel line as shown above Lift to Remove Stock Intake Duct Remove Stock Fuel Pres
4. APS Turbo inlet Duct Installation Guide Release 1 0 Model No APSWRX CID 01 Description COMPRESSOR INLET DUCT Application WRX STI 01 ONWARDS Components Release 1 0 9 231023238 238 11 3or4 20 24 16 1721 27 26 6or pa BF 22 A f k 4a 14 22 T 5 1 5 224 24 5 27 13 22 22 12 22 22 15 24 The above diagram shows APS components in the approximate location and orientation when installed ItemNo PartNo Description Qty 1 995 222 000 DUCT SILICON AIR INTAKE 1 2 995 022 500 DUCT S S AIR INTAKE 1 3 995 222 800 HOSE SILICON COMP INLET 55 60mm 1 4 995 222 900 HOSE SILICON COMP INLET 3 0 1 5 000 928 CLAMP HOSE 70 90 3 6 000 907 CLAMP HOSE 60 80 9mm wide 1 7 000 908 CLAMP HOSE 70 90 9mm wide 1 8 995 994 100 HOSE BREATHER 3 4 0 5 1 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 2 995 994 200 HOSE BREATHER 3 4 STI 1 000 947 200 TEE PIECE 3 4 BARB STI 1 995 102 200 ADAPTOR SENSOR VENT 1 995 994 300 HOSE BREATHER 5 8 STI LHS 1 995 994 400 HOSE BREATHER 5 8 STI RHS 1 000 947 TEE PIECE 5 8 BARB STI 1 995 994 500 JOINER ST 5 8 STI 2 995 073 850 BRACKET REGULATOR MTG 1 000 011 100 BOLT HEX 8mm x 1 25 x 16mm SEMS 1 000 853 062 HOSE PUSHLOC 5 x 620mm 1 000 853 113 HOSE PUSHLOC 5 x 1130mm 1 000 827 045 HOSE RUBBER VACUUM 3 00mm x 450mm 1 000 916 CLAMP HOSE FUEL INJECTION 14 4 000 9
5. routed as shown above 11 APS Hose Clamp Note Orientation Tighten hose clamp Item 5 previously loosely positioned over the silicon compressor inlet hose as shown 12 STI ONLY Cut to Remove Bend a h a Qiz hA i F nc 3i I BAND ae ee i E i al rf For WRX install 3 4 1 2 breather hose Item 8 between the large 3 4 barb on the front of the compressor inlet duct Item 2 and the breather tube connected across the front of the top mount intercooler For STI the breather hose Item 8 must be cut as shown above The tee piece Item 10 is then installed as shown This delivers provision for STI only breather hose Item 8 to be installed as shown Retain all hoses with clamps Item 23 13 Stock Sensor Vent APS Adaptor STI only breather hose Item 9 is connected to the stock sensor vent immediately in front of the turbocharger compressor housing using adaptor Item 11 as shown 14 Hose Support Clamp Vacuum Line Fuel Line Relocated Stock Relocateq Fuel Pressure Regulator Fuel Line Earth Lead Regulator Mounting Bracket and Regulator Mounting Bolt Relocate the stock engine earth lead as shown in the following detail Install new fuel pressure regulator mounting bracket Item 16 as shown Install the stock fuel pressure regulator to the new bracket using 8mm hex bolt Item 17 15 Connect fuel return hose Item 18 previously installed
6. sure Regulator Remove and discard the stock rubber fuel lines connected to the stock fuel pressure regulator Remove the stock fuel pressure regulator from its stock mounting bracket Cut the stock fuel pressure regulator mounting bracket as shown and discard the cut piece Whilst lifting the fuel line shown above for clearance remove the stock plastic compressor inlet Fit APS Air Intake Duct i TH Install the new APS Compressor Inlet Duct as shown but DO NOT tighten the attaching bolt at the front of the stock inlet manifold Install Spacer amp Stock Bolt Install Reinstall Fuel Line Injector Install Blank Off Cap Reinstall Stock Bolts Reinstall the modified stock fuel line assembly ensuring that the spacer Item 24 is installed between the modified fuel line bracket and intake manifold as detailed above Install new fuel line Item 18 and blank off cap Item 27 as shown 6 Stock Vacuum Hose BOV Hose a APS Air Intake Duct Re Install the stock compressor by pass B O V hose and the stock small vacuum hose at the front of the intake manifold Note Orientation of APS Hose Relative to Stock Breather Tube Install the silicon compressor inlet hose Item 3 or Item 4 depending upon your turbocharger inlet size Item 4 shown Note orientation of silicon hose relative to stock breather tube Note hose clamp position to facilitate clamp adjustment after completion of installation
Download Pdf Manuals
Related Search
APSWRX CID01_install..