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1. Blade Replacement Replace the blade when all the 16 positions of the blade have been used 33 Vil Menu 1 Splice menu The most optimized splice settings for the accurate combination of fibers consists of following factors for splicing Here the splice factors depend on the combination of and differences between fibers ha actim T lacc QC C5UIIIdlCU LOSS ca a d 1 n arrangement and sp Tia ar S TS Vert a a O o aaa O o o o Y c o randa LM d Ajy ERA N a CO The types of the optimized splicing factors for the best combination of fibers have already been saved in the splicer These information saved as database can be used by copying to the user program part These factors can be amended for a better combination of fibers 34 Splice mode AUTO Z N DS lt ATI AT2 Others The key profiles of fibers are observed and the fibers are automatically spliced Users are not allowed adjusting the discharge amount Key points of auto mode The basic NZDS splice mode is used for splicing NZDS fibers However it recommends the most optimized splice mode selected for the NZDS fiber in question to ensure the best result It is because the changes in the nature of the fiber The most optimized splice factor is the difference between the types of NZDS fiber The fibers placed at right and left respectively are separately identified If one of the fibers is ident2. 64 8 CORE BUBBLE It is displayed when bubbles or dots exist in the spliced part after completing the splice OD 1S E O c3 c O a E un e O e 3 S dae gt E O 3 9 o C of E T 5 un oO o o a oO o p O DN a un po S rdi P 39 aL a K v 2 z ie E 8 E Cc Jd O z O 5 E gt z F p lt N O A o a S e poa oO ome y o s 2 2 E gt C J O z d ou z e D oO vemm D O 5 9 D Q D 3 C m D N EE O o O Bi T e p as Z 2 oO N o0 c3 0 gt yo T O D 3 2 a oS ME S 3 5 S le t E 2 4 D 2 Mr T z o ki 3 an e Ka c3 o o L O D s 5 a x lt d o O N Sz y A d 86 2 Abnormal operation of arc fusion splice The arrangement activity is repeated o o D o ST ss o Us o p i v v 9 V9 O e cera ee 30 D SS V I Al a a a a a a a a a o a o o a a a a a a a a a a a a D a v C v p S E S E d E p Ps sao o a o o cod 1 a q Ns E a i L i Luton ierroroccurs bv c e DE ao To a a c o od o a oa a oe a a od da OR OVET 1 Wer and contac Meca y y yY v V V bs d i F j i The error message of Too Long Fiber appears repeatedly mm 6 it oo ce SEEN 87 h Press
3. Error message list If the fiber is twisted or bent place the bent direction down The splice loss will vary depending on the cut angle discharge conditions and the contamination condition of fiber If you cannot fix the high spice loss problem after performing abovementioned methods contact Ilsintech It is recommended to conduct a regular maintenance of the machine once per year to ensure good splice quality Refer to Splice procedure Press key and check the power saving menu Turn on the splicer again and check the power saving menu Refer to Editing splice modes 69 proper discharge amount can be maintained in these modes by performing Discharge calibration The discharge amount and time will set automatically to prevent from being changed in other mode e estimated splice loss is just a result from computation so it has to be used for information only The fiber parts of the splicer have to be maintained clean at all times When splicing special fibers adjust MFD left and MFD right When splicing different kinds of fibers minimum loss and MFD difference have to be adjusted Refer to parameter settings of the other splice modes saved in the database sector for setting parameters Set Discharge 2 ON time and Discharge 2 OFF time to 500 and OFF respectively Refer to Editing splice modes 90 3 Operation of the tube heater Increase the duration of heatin
4. L Splice modes from 1 to 16 on the list cannot be deleted L Mode number 1 is automatically selected when a splice mode is deleted 38 Editing reference or splice modes m ore L cn A a qg a aa a po o cO o UO _ ee a p i I qo vq i ei i factors discharge and time an be amended as follow o Press the right direction arrow to display the splice mode edit on the splice mode setting Or tap Edit Model AUTO SM NZ DS MM Splice r 13 AT2 DS Attenu2DSM Replace 14 AT2 MM Attenuatel YEN 15 SMO80 SM80O0m 16 SM125 80 SM125 1 Edit 17 SM SM ITU TG652 elect 48 SM SM ITU TO652 E Close Splice mode setting o Move the cursor to the element that needs to be changed by pressing the up and down keys or tapping the screen o Press right arrow or tap Edit to select an element The values can be adjusted using right or left direction key or tapping the screen in each element edit screen Press ENTER to save the amended value Edit Arc1Power 01 FiberType AUTO O2 ModeTitle1 SM NZ DS O bit O3 ModeTitle2 SM NZ DS O4 Cleave imit 2 0 05 LossLimit 0 20dB e O6 Arc Power Obit OK Close Splice mode setting Changing the value 39 The list of the splice factors for splice modes including AUTO SM DS MM and NZ is presented below Only some elements as shown below are displayed on the screen in the Auto SM DS MM and NZ modes for the sake of
5. Press ENTER key to save the settings 68 Power saving The function to save power is an important function in terms of energy efficiency When the device is power by the batter pack operating the device without setting the power saving mode will result in the decrease of available splice times It is recommended to use the power saving function Specifically you can set following functions Power Save e 8 9 8 a s le b e 9 Turning off the monitor The LCD will be automatically turned off if the splicer is not used for a specific period of time When run by the battery pack make sure to activate this function Monitor 69 Turning off the splicer The splicer will be automatically turned off if the splicer is not used for a specific period of time Splicer Splicer 199 Sec Changing password The password of the splicer can be changed Password current Pasword e Se ie SOS ESSI Ve 456789le2 9 5 amp Del Done dd F1 fr NL md 2o Ae o Enter the current password using up down left and right keys and tapping the characters by a finger and press ENTER key Current Pasword ABS Eee soared aN TAREN O POTES Seley AS Oe oes 5 cim uo MESES UD SPAM MUN M amp C The password was xu Del Done HUNE E ecd set to 12345678 in Close the factory 70 o Enter new password New Password A ESCALA O JKLMNO PO sla Nee come ces ab eyo fe Te
6. and down keys to select a heater mode and press ENTER to confirm the selection Or select a heater mode by tapping it and tap Select to confirm it Mode1 60mm 140 Heat 01 60mm Replace 02 40mm New Edit Select Close Setting a heater mode 47 Modifying heater mode Select the edit mode in the Heater mode selection menu using the cursor Click it to display Heater mode edit Edit O1 Sleeve Type 40mm O2 Mode Title 1 O3 Mode Title 2 Mode1 60mm 140 Heat 01 Gom Replace 02 AOmm New EJE Select 04 Heat Control Middle em O5 Heat Time 30sec E O6 Heat Temp 150 C OK O7 Finish Temp 120 CFI Close Close Setting heater mode Editing each element o Move the cursor to a desired location by using up and down keys or tapping the screen o Press right arrow key or tap Edit to select an item The value of each item can be adjusted by using left and right keys or tapping the screen Press ENTER to save the modified value S x uc p x utl Y A ana a LEaiung ol each Item ana gener 1 ICc JOD OF nec UCI mod n 1n A c BnB c 8 c QS bl b b L GG 5 SN D a SS S S S i QU V o A a B ao o o o o a o a ne Splice mode see page o M rr ducc mdi i o o o i o Qu o i ST E M o I Parameters Descriptio
7. discharge until the electrode in the case 1s stabilized When the measuring is completed Test Finish message appears which indicates that Discharge calibration has been properly completed PISCEROde stabilize JM i a Please take off fiber from splicer o Remove the fibers in the splicer to perform splicing O Press ENTER key to activate the process for the stabilization of the electrode o The stabilization process is completed when Discharge calibration ends 66 7 Locking menu Menus of the splicer can be locked Menulock Menulock 4 Heat Lock Clear Memory Lock p Password Query Splice Lock If this item is checked you will be asked to enter password when entering the lock menu 8 Settings You can modify the detailed settings of the splicer in this menu which contains 8 sub menus Settings Se LIV tes re APE Ea 67 Language It is used to set the language display Language KOREAN Date It is used to set the date and time that is saved in the splicer Timestamp Timestamp Year Mont Ju Ofelia T mE bd Hour Min m tom o Select the menu for Setting date Day 30 a bf ME o When the screen for setting Year Month Date appears enter appropriate date and time information using left and right direction key to move the cursor and up and down keys to change the figure Or you can enter them by tapping the screen o
8. frequencies may result in serious electric shock injury death or damage to the equipment it is important to regularly check the operation status of the generator before use DO NOT excessively pull amend misuse or apply heat to the AC power cable provided by the company Using a damaged power cable may result in fire or injury Connect 3 core Ac power cord DO NOT use 2 core cable and plug DO NOT touch the AC plug AC power cable or the arc fusion splicer with wet hands It may cause an electric shock DO NOT disassemble the AC adapter battery or the arc fusion splicer Any amendment or changes of S3 may cause fire electric shock or injury When using an external battery pack follow instructions below Using improper external battery may cause fumes damage to the device burn serious injury or even death L DO NOT throw the battery into fire or a trash incinerator L DO NOT charge the battery near flame or fire DO NOT excessively or apply physical shock to the battery If the batter is not fully charged or green LED is not turned on in about six hours stop charging immediately and contact Ilsintech co ltd DO NOT put any object on the AC adapter while it is being charged Use the adapter S311 and battery pack S313 that are provided by the company at all times Using a different type of battery pack may cause fumes fire damage to the device injury and death Warnings Use the battery adapter
9. function should be activated after replacing the electrode OO Splicing result image The slicing status of fiber during splicing can be saved and checked later Display Image Display Image Image 01 1999 11 30 01 29 View Close Deleting splicing result image A part of or the entire images that have been saved can be deleted Clear Image Clear Partial Image 06 5 Calibration The calibration menu consists of 7 sub menus and is used for checking the basic matters that can be troubled during the operation of the splicer and the condition of the device It includes discharge calibration self diagnosis and dust inspection Calibration Arc Calibration Ee 35 7 fel HETERO Discharge calibration The changes of surrounding temperature humidity and air pressure that have been detected by relevant sensors affect the calibration of discharge But the changes in discharge due to the abrasion of the electrode and splice are not automatically calibrated Also the center axis can be moved to left or right while performing splice resulting in the change of the spliced position of the fiber For this reason discharge calibration 1s required Arc Calibration m a 8 EH Discharge calibration is a function to change the element value of the discharged voltage The value is used for the computation program O for splicing In addition the calibration value of discharge canno
10. message to recommend the replacement of the electrode appears Electrode Caution Electrode Caution ae E 5 s Use count of electrode The use count of electrode is displayed 64 Electrode Used Electrode Used 000028 Electrode replacement The recommended replacement cycle of an electrode is 3 000 times use When the set cycle completes a message to recommend the replacement of the electrode appears For the replacement of the electrode you have to turn off the power of the device If you continue operating the splicer without replacing the worn electrode the splice loss rate increases and the spliced point becomes weaker Cm Turn off the splicer power Open the electrode cover and unscrew the bolt Remove the electrode cover and take out the used electrode Carefully clean the new electrode with a cotton swab soaked in alcohol and install it in the splicer Electrode 65 L Make sure that no damage to the splicer occurs Place the electrode cover at the precise position and fasten the bolt pressing the cover o Turn on the power Perform the stabilization of the electrode from the Electrode menu Electrode stabilization Sometimes surrounding environment may cause the occurrence of irregular discharges or splice loss increase In particular since it takes a while until discharge is stabilized when the splicer 1s in lower or higher location you have to keep adjusting the
11. on the screen 19 l 3 Installing the protective sleeve loader cooling tray Pull out the protection sleeve loader and inset it into the right or left groove Insert the cooling tray into the groove at the rear side of the heater 14 Cleaning optic fiber Clean carefully the optic fiber with a piece of soft cloth or cotton swab soaked in alcohol Fine dust on the coated surface of the fiber can cause the break off or decrease once the fiber is set inside the protection sleeve 20 5 Inserting fiber into the protection sleeve Insert the fiber into the protection sleeve Sleeve 6 Cleaning and removing the skin of fiber Remove the skin of the fiber about 4 cm from the tip using a stripper and then carefully clean the fiber with a piece of soft cloth or gauze soaked in alcohol y Use high quality ethyl alcohol with higher than 96 purity 7 Cutting an optic fiber 21 o Place the stripped fiber on the cutter and check the desired length to cut G Pull down and press the cutting level to cut the fiber Lift the cutting lever and take out the cut fiber Remove the cut fiber fragment and dispose it in a proper container Please refer to the user s manual of the cutter for more detailed information about the operation of the cutter 8 Placing the fiber on the splicer Open the windshield and holder of the fixer o Place the fiber between the V groove and t
12. sets the error range of estimated loss Loss rate An error message appears when the estimated loss is greater than the maximum range D An error message appears when the bending value of the spliced two Fiber angle limit D fibers exceeds the set limit A short period of discharge is performed to remove the fine dust on the Discharge time for fiber surface as setting the distance between the cross sections of cleaning fibers The duration of the discharge is set here Dist It sets the distance between the left and right cross sections during the istance arrangement and initial discharge time 4 Center position Initial discharge Initial discharge time Duplication Discharge 1 Discharge time 1 Discharge 2 Discharge time 2 Discharge time ON Discharge time OFF Re discharge time Attraction splice It sets the position of the fibers to the center of discharge When the MFD of the left and right fibers are inconsistent the MFD can be spliced by melting the fiber with smaller MFD The splice loss can be improved by moving the set distance position toward the fiber with larger MFD from the center of discharge so that more heat is given to the fiber with smaller MFD It is set by the initial discharge amount from the beginning of discharge to the moment before the fibers start moving forward At this moment if the initial value is too low the axis offset can occur due to bad cross se
13. transferred to FTP server E 7 aude ir rarai yara ALL aia qur E Pa aS oor TU E 1 j o A LL E 0 P hee Bp MODE Hg FOR Cs PITT MALO A a MODE TOR PET R Imp Imam TA T Un Tte Tr Tai T Ti T I Le i a i ri 5 Setting MOTOR OFFSET 0 gt Oo JZ A AA K K K Select MOTOR OFFSET 2 Press View after selecting Get File to display the result 3 If you select FTP Transfer the result can be transferred to FTP server 6 Memory SPLICE RESULT A Select SPLICE RESULT Press View after selecting Get File to display the result If you select FTP Transfer the result can be transferred to FTP server 78 7 Memory SPLICE IMAGE up Select SPLICE IMAGE Display image list by choosing Get List X The images that were saved by the operator after completing splicing will be on the list 3 Image files can be transferred to your PC by selecting the list and Get File The images can be transferred to FTP server if you select FTP Transfer 8 Production Serial Number E D Select Serial Number Select READ to display Serial Number 3 Serial Number can be amended by selecting Write Z MEMORY SETTING FIRMWARE Update PRODUCTION EE we Serial Number Production Date A S Data Total Electrode Electrode Data Syne Ver 1 0 65 Copyrights by ii AER SC
14. 2000 06 07 19 9 Production Production Date i M Select Production Date 2 Select READ to display Production Date 3 Production Date can be amended by selecting Write 10 Production A S Date ial M M D Select A S Date Select READ to display A S Date 3 A S Date can be amended by selecting Write 80 11 Production Total Electrode eo MM M MMM Select Total Electrode 2 Select READ to display Total Electrode 3 Total Electrode can be amended by selecting Write Total Electrode MEMORY SETTING FIRMWARE Update PRODUCTION o Serial Number Production Data A S Date Total Electrode Electrode Data Syne Ver 1 0 66 Copyrigh by ii AER SCS eL 0607 12 Production Total Electrode 1185 M MSS Select Electrode 2 Select READ to display Total Electrode 3 Electrode can be amended by selecting Write Electrode MEMORY SETTING FIRMWARE Update PRODUCTION EE Serial Humber Production Date A S Date Total Electrode Electrode F Data Syne Ver 1 0 6 Copyright s by gi AER StS ern LOL 07 ol 13 Firmware Update ii M Select Firmware Update It automatically connects to FTP server to check the version date and size Select DOWNLOAD And INSTALL or INSTALL to update the latest version of Fir
15. 5 EDFA EI980 possible to splice different kinds of fibers SM MM ITU T G 657 Applicable diameters of fib Clad 804m 150ym Coating 100um 1000um Single iber Cut length 250um Coat 8 16mm 900ym 16mm SMF 0 02dB MME 0 01dB DSF 0 04dB NZDSF Splice loss Typical j A 0 04dB Splice reflection loss gt 60dB Splice time about 9 seconds heating time about 26 seconds Operation time l when using a S 160 60mm tube Operation programs Splice mode 100 Heater mode 50 Splice result count Up to 2 000 times Recommend temperature and humidity range for 10 C to 50 C humidity 95 non condensing operation Recommended temperature 40 C to 80 C 0 to 95 RH range for storage 15m s 138Wx160L including the monitor 2 3Kg including the Wind protection Specification battery pack Connection terminals for l USB RCA external power external device Power DC 14 8V battery 5600mAh pack 100 240V AC adapter External power Vehicle cigar jack DC 12V Running times when using l About 200 times S313 the battery pack Replacement cycle of l o After 2 000 times of splicing electrodes Tension stress test 2N 4 4N OPTION Two CMOS cameras and 4 3 color LCD monitor with touch panel X Y 300X 170X BATTERY PACK MOL han EES arwi a 007 veri F ILSINTECH TT Ira rmn S313 Battery Pack AC Cord S311 AC Adapter Other
16. AM Tolo No bar Jm 5 or less Nothing displayed O The battery must be charged when the remaining battery is as low as one bar 16 V Menu Description Function buttons To turn the power on and off When the switch is pressed and held for about 0 5 second the power and monitor are turned on and the indicator next to the switch is changed to green When the switch is pressed and held for about one second the indicator and power are turned off o move the cursor to lett The monitor becomes darker if it is pressed on the initial screen In addition it is used to control the movement of fiber and adjust the camera focus in manual mode Refer to the manual mode instruction for more detailed information To move the cursor to right The monitor becomes brighter if it 1s pressed on the initial screen In addition it is used to control the movement of fiber and adjust the camera focus in manual mode Refer to the manual mode instruction for more detailed information To move the cursor upward In manual mode it 1s used to select each motor Refer to the manual mode instruction for more detailed information To move the cursor downward In manual mode it 1s used to select each motor Refer to the manual mode instruction for more detailed information To open the menu screen To cancel a selection command and return it To move to previous level on menu screen or canc
17. Core irregularity and Inconsistent MFD proceed affect the measurement of splice loss If the estimated mode is set to OFF or Clad the core step core irregularity and MFD defect are automatically set to OFF If the splice estimation that is considered Inconsistent MED to be certain is required to be amended it is modified using Core arrangement proceed Core irregularity and Inconsistent MFD 43 Enterina mode title notes password list OL char Ho An Word Select desired characters using up down left and right keys or tapping each character on the screen Then press ENTER to confirm the selections Fiber ype DAA SOC DISSE A O O AA A A E 789 amp a ee Del Done Close o Confirm the selection of characters by pressing ENTER or tapping Done on the screen 44 o oO O o Q Q p c po md 49 o t One of ATI SM ATI DS AT2 SM AT2 DS and AT2 MM has been selected by default SM NZ DS MM AUTO ade Mc De Replat 2 CO c D t Cp A b S E t 10 14 New IT ATID Attenuatk 12 AT2 SM Attenu2SM Edit AT2 DS Attenu2DS 14 AT2 MM Attenuatel AT1 Mode AT1 performs fiber splice intentionally using the core axis deviation AT1 displays the estimated splice loss value But this data is not an accurate lo
18. User Manual Optical Fiber Arc Fusion Splicer Read this service manual carefully before running S3 ILSINTECH DO HIGH PRECISION TECHNOLOGY Table of Contents 1 Specifications 2 Components 3 Preparations for splicing 1 External appearance of S3 2 Arc fusion splicing assembly 1 Supplying power O oo JJ DD 4 BW NY Function buttons Turning on S3 Installing the protective sleeve loader cooling tray Cleaning optic fibers Inserting fiber into the protection sleeve Cleaning and removing the skin of fiber Cutting an optic fiber Placing the fiber in the splicer Splice procedure 10 Removing spliced fiber 11 Installing the sleeve on the sleeve heater 12 Heating the protection sleeve 1 Cleaning and examination prior to splicing 2 Regular maintenance and cleaning Splice menu Heater menu Additional functions for splice Checking splicing result Calibration Electrode Locking menu Settings Information CH o 11 11 13 14 14 17 17 19 20 20 21 21 21 22 23 27 27 28 29 29 31 34 34 46 50 54 57 64 67 67 74 VIII Data Sync l 2 D 4 3 6 T 8 9 Running Data Sync Setting COM PORT Setting Splice Mode Setting HEAT Mode Setting MOTOR OFFSET Memory SPLICE RESULT Memory SPLICE IMAGE Production Serial Number Production Production Date 10 Produ
19. ances are not removed after cleaning the object lenses it is possible that there is a problem in the optic transfer path In this case contact Ilsintech Perform dust test and LED test from Calibration menu Dust test The arc fusion splicer observes fibers through after processing the image visually Dusts or dirt on the camera lenses or windshield mirror may interrupt normal observation of fibers causing a wrong splice result This function checks the optic fiber path if it 1s contaminated so it can result in a splice problem Dust Test s 4 8 6 G5 61 o Remove any fibers placed in the splicer and press ENTER key to start the test o If an error message appears on the screen after checking clean the windshield mirror and the objective lenses and perform Dust test again Refer to Maintaining splice quality for the instructions on how to clean o Press Esc to end dust test If the foreign substances are not removed after cleaning the windshield mirror or the object lenses contact Ilsintech LED Test The arc fusion splicer observes fibers after processing the 1mage visually Dusts or dirt on the camera lenses or windshield mirror may interrupt normal observation of fibers causing a wrong splice result This function checks the optic fiber path if it is contaminated so it can result in a splice problem Led Check o Remove any fibers placed in the splicer and press ENTER key to start the tes
20. ast screen 26 10 Removing the spliced fiber o Open the sleeve heater cover o Open the windshield cover o Hold the left fiber with your left hand from the edge of the windshield and open the left fixer cover Keep holding the fiber until transporting it to the tube heater e Open the right fixer cover o Hold the right fiber and remove the spliced fiber from the splicer 11 Installing the sleeve on the sleeve heater Place the arrow of the sleeve heater to the center of the protection sleeve Slowly move the spliced fiber from the light until it reaches to the left hand at the edge of the tube heater Place the protection sleeve in the middle of the tube heater Make sure that the splice area is placed in the middle of the protection sleeve 21 12 Heating the protection sleeve Move the fiber inserted into the protection sleeve to the middle of the tube heater Place the fiber covered by the protection sleeve on the tube heater Apply tension to the fiber downward so that the tube heater cover is closed automatically when placing it on the tube heater it applies to only the heater 1 Make sure that the spliced area is placed in the middle of the protection sleeve Place the supporting part inside the protection sleeve toward bottom Press HEAT key to start tube heating LED of HEAT red is turned off when tube heating is completed Tube heating stops if the HEAT key is press
21. components Carrying case Service manual 3 Preparations for splicing Basic sleeve Fiber protection 40 mm long sleeve Micro Sleeve 20 mm 25 mm 34 mm 45 mm Fiber Stripper Fiber stripper Fiber cutter CI 03 Fiber cutter Fiber holder Standard Fiber holder FTTH Cut length 16 mm fixed Cut length 10 mm Fixed Cut length 5 20 mm Variable Cut length 5 20 mm Variable Use cotton or gauze with alcohol dispenser Ethyl alcohol 9696 Fiber cleaning tools 10 Ill Product Description Optical fiber arc fusion splicer Swift S3 has been designed for splicing various types of optical fiber using IPS system technology In order to meet the work conditions of both inside and outside it is small light and easy to operate maintaining very low rate in splice loss and fast splice capacity Users have to read carefully the service manual for the maximum use of 3 l 1 External appearance of S3 Windshield Cover Monitor Touch panel Battery 11 External monitor output PC connection terminal A S terminal Battery disengagement button Upgrade USB Port Remaining battery display button Heater 1 operation indicator Power lamp yy Heater 2 operation indicator Power switch Arc discharge key Menu key Screen change key Perform arc fusion Touch Return amp cancel key Cursor 12 2 Arc fu
22. ction A S Date 11 Production Total Electrode 12 Production Electrode 13 Firmware Update IX Error Messages l oO QN tA A W WN FIBER DIRTY REPLACE POSITION TOO LONG FIBER FIBER OVER ANGLE LOSS LIMIT OVER FIBER THIN ERROR FIBER THICK ERROR CORE BUBBLE How to deal with splicing problems When the splice loss is too high 2 Abnormal operation of arc fusion splice XI un bh NO e Q amp A Power Splice operation Operation of the tube heater Maintenance Other settings XII Warranty Period and Contact Information l Warranty period and services 76 76 76 77 77 78 78 79 79 80 80 81 81 82 83 83 83 83 84 84 84 84 85 86 86 87 88 88 89 91 91 92 93 93 2 Before sending the arc fusion splicer to us 3 Information required for repair 4 Transport 5 Repair 93 94 94 94 95 Swift S3 has been designed and produced to maximize the user s convenience for both outdoor and indoor works so its operation is easy and simple However we strongly recommend our customers to read this service manual carefully prior to running the device in order to prevent any accident and breakdown because improper handling of Swift S3 may cause serious danger This service manual provides all the necessary information to ensure splicing safely Keep this service manual with the device at all times Ilsintech co ltd is not
23. ction angle of the fiber On the other hand if the initial value is too high the fiber can be burned out or shaped round resulting in aggravating the splice loss It is set by the initial discharge time beginning of discharge to the moment before the fibers start moving forward The meaning of long discharge time indicates greater amount of initial discharge It sets the duplication amount of the fifers from the forward amount If the initial discharge is weak or initial discharge time is not long enough the duplication needs to be smaller On the other hand it should be set to bigger if the discharge is strong or the time 1s longer The discharge can be adjusted by two steps The first step 1s discharge l and second is discharge 2 Discharge is set here It sets the time of discharge 1 It is the second step of discharge Discharge 2 is set here It sets the time of discharge 2 In general Discharge time 2 is set to OFF It is possible to set a very long discharge time however if the discharge time 1 and 2 is longer than 30 seconds the discharge unit can be damaged It sets discharge to ON and OFF alternatively while the discharge 2 is performing discharge The duration of discharge 2 s operation is set here The discharge time ON has to be set always in order to conduct re discharge It is used to set the duration of discharge 2 s off time When the discharge 2 stops working the re discharge stops as well someti
24. d occurs before the sleeve cools down If the temperature is higher than 1 000 C the fiber remaining in the splice point could be compressed and transformed when removing the sleeve from the tube heater C Set the temperature below 200 C when heating the standard sleeve O DO NOT set the heating time longer than 120 seconds at high temperature higher than 150 C 49 1 3 Additional functions for splice There are 6 sub menus within the additional functions for splice menu Basic matters General settings for the entire modes of splice and tube heater operation can be done Default Default PAUSE 1 4PAUSE2 Alone Setting menu Parameters Description The splice process is performed automatically if Auto splice is set to ON The splice process is carried out automatically when the windshield is Auto splice closed after preparing fibers inside the splicer The splice work stops after completing the adjustment of the distance between fibers when Pause 1 is set to ON ause The splice process is continued when pressing SET button The cut angle is displayed on the screen during the pause 90 The splice work stops after completing the arrangement of fibers when Pause 2 Pause 2 is sent to ON Discharge splice process is activated when pressing ARC button Data display When it is set to ON the cut angles of left and right are measured and Cut angle l displayed on th
25. e memory including splice results and splice modes may be deleted as a result of repair 94 Product Warranty Name of product Swift S3 Date of purchase Customer M es General Product Limited Warrant 1 This product is manufactured under strict quality management and inspection processes 2 Ilsintech Co Ltd warrants this product against defective materials and workmanship for a period of one year from the date of purchase However this warranty does not cover a damage or failure caused by or attributable to a reason for Exclusion and Limitations even if the equipment is still under warranty 3 This warranty card has to be presented when the product is repaired 4 The arc fusion splicer is high precision equipment so it 1s required to transport after keeping it in a case to protect it from humidity vibration and physical shock Exclusion and Limitations This warranty will not cover a damage or failure and charges repairing charge part travel expenses will apply even if the equipment is still under warranty if such damage or failure has occurred due to or when Natural disaster 2 Applying over voltage 3 Customer s mishandling 4 Customer s misuse without following instructions or operation procedures provided by this service manual or 5 The stamped seal is broken or damaged Contact the service center or the dealer you purchased the machine when you require maintenance or repair se
26. e or clad to clad The measured values of clad axis deviation and core axis deviation can be displayed on the screen It is possible to set the fibers not to be arranged after checking the cut angles The maximum limit of cut angle can be changed Press SET key to proceed to the next step ignoring the error message about the cut angle It is possible not to display the cut angle and the deviations of clad axis and core axis during arc fusion 23 Discharge is carried out to perform splicing the fibers after completing the arrangement of the fibers The discharge is initiated when the ARC key is pressed after completing the arrangement in non continuous operation mode The splice loss value is measured after COMPLETE completing arc fusion and displayed on the screen The loss value is affected by error elements And these elements also influence the estimation and computation of the value ISS 0 001dB The computation of the loss value is based on such clear measurement factors as MFD If the measured cut angle or computed loss value is greater than the preset limit an error message appears on the screen Also an alarm can be triggered by the discovery of an abnormal condition of the spliced part including too thick or thin area or bubbles Even if an error message does not occur it is recommended to perform the arc fusion process again if the result on the screen does not look good enough when examining it wi
27. e screen l o When it is set to ON the result of measuring the arrangement deviation Axis deviation o of core and clad is displayed on the screen Displaying data The user can choose whether to display the cut angle and axis deviation on the screen during splicing Data Display Data Display AXIS OFFSET ol Ignoring a splice error The user is allowed to choose whether an error is detected or not while the splice is in progress or it is completed lanore Splicing Error Ignore Splicing Error Thickness Loss Bubble FiberDirty Fibertoolong Setting menu Parameters Description CI If it is set to ON an error message appears when the cut angle set for eave each mode is exceeded E If 1t 1s set to ON an error message appears when the loss limit for each OSS mode is exceeded If it is set to ON an error message appears if the surface of the fibers Fiber Dirty EM placed in the splicer is not clean SA If 1t 1s set to ON an error message appears when the spliced area of the ickness fiber whose splice is done 1s too thick or thick Bubbl If it is set to ON an error message appears when bubbles are generated ubble in the core of the priced area If it is set to ON an error message appears when too long fibers are Fiber too long placed in the V groove 52 Compensating discharge Air pressure and temperature are crucial factors for discharging when performing splice Therefore the user is allowed t
28. easy operation Other factors that are not shown on the screen have been set to the most appropriate values in the factory The splice modes saved in the database are displayed The mode Fiber type selected by the user is copied to the splice mode in the user side program Splice method 1 The titles of splice ways are displayed as 11 characters l Detailed description of the splice ways are described as 11 characters Splice method 2 l l l l The titles are presented in the splice edit mode An error message appears if the cut angle of either left or right end of Cut angle l o fiber exceeds the limit An error message appears if the estimated splice loss value exceeds the Loss rate is 1mit The discharge amount is set differently for each mode l l The discharge time is set differently for each mode and automatically Discharge time EN mE l decided in accordance with fiber type when the auto mode is selected The discharge for cleaning occurs for short time for burning the fine Cleaning duration l oe dust on the fiber surface It can be modified in this factor Recharge tine In some cases the splice loss can be improved by applying additional Re discharge time discharge And the duration of the re discharge can be modified here 40 Editing splice mode This function allows you to set multiple splice modes that meet the work environment Description of various parameters and their uses are explained below Para
29. ed again during heating Open the heater cover and remove the fiber that has been protected from the heater Apply tensile force to the fiber while removing it from the heater The protection sleeve may have been attached to the floor of the T heater Use a cotton swab when removing the sleeve from the heater Check to ensure there is no bubble fragments or dust in the sleeve at all times 28 groove The V strength when cleaning the V ity o0 gt n soaked in Make sure not to touch the tip of the electrode DO NOT apply too much groove may be damaged V groove are not removed by the the tip of the cut fiber And then cotton swab soaked in alcohol use repeat step 2 again D lt O Q N E e N oD O c e N JO N c ON O C ome O lt Ca Len alcohol and remove the remaining alcohol inside the V groove with a with a cotton swab clean and dry cotton swab O D 2 o o O E E iq E 4 e Open the windshield cover o Clean the bottom of the V 1 Cleaning and examination prior to splicing Cleaning the V groove VI For cleaning and maintaining of important parts follow below instructions 29 Cleaning the fiber holder o Open the windshield cover Q Clean the surface of the fiber holder with a cotton ball soaked in alcohol and remove the remaining alcohol with a clean and dry cotton swab Clea
30. el a setting in edit mode To confirm a setting and enter function To move to next level on menu screen or confirm a setting in edit mode 17 To execute splicing command To activate next action when the separated performance med is in use To cancel splicing command or initialize the splicing function To change the splicing screens X screen Y screen and both screens appear whenever the key is pressed To activate arc during splicing in manual and separated performance mode In addition it is used to perform additional discharge To activate the sleeve heater 1 When it is on the left red indicator is turned on and heater is turned if the key is pressed one more time To activate the sleeve heater 2 18 2 Turn on S3 Monitor angle The angle of the monitor can be adjusted to provide better view Monitor ON Press the power key for about 0 5 second without opening the windshield cover The initial screen is displayed after resetting all the motors to their respective initial position Initial Screen It is important to choose a right splice mode to ensure an accurate splicing result The current splice mode is displayed on the initial page A right heater mode must be selected to heat the protection sleeve The current heater mode is displayed on the initial page a e e E Press MENU key to change splice mode on the initial page The splice mode and heater mode are displayed
31. eue amp C Del Done f Sk Se Close o Enter the new password again to check if it is correctly set Confirm Pasword ACA IES A JKLMNO pe OM meas TE TUE AU SE WU as abe sy Fe D Del Done IK EET ex Close When changing the password if an incorrect password is entered or you press a wrong button the screen moves to upper level You have to remember the password If you lose the password the device has to be brought to the factory to repair it Information Password changed d idill Se 71 Information Password was wrong D y I x m Lo co S S aS UUU o iQ o antered the nracecc c ta atar CIL LC red the process has to stari ooo a X C LU V o ss Buzzer The buzzer can be turned on or off Buzzer Volume Buzzer Volume CIIM E Theme The screen theme can be changed Theme Theme Monitor display The position of the swivel monitor can be changed depending on work situation Display Type Display Type e B T2 Adjusting monitor brightness The brightness of LCD can be adjusted LCD Brightness Led brightness 73 9 Information Information e LIV lel re 2 24 19 Maintenance information When Maintenance information is selected following information is displayed Maintenace Info 8 The date when equipment was manufactured yea
32. g Refer to Modifying heater mode for more information Stop the operation of the heater by pressing the heater key Turn off the power and contact Ilsintech yyy s o o ea d I a cona dal Eum tha Lotus alata Bu hos ihe ber p ON S VO 15 FE HOM uic Fr QU CO Ro v a JU JU OU X U S pU a J SS You cannot cancel the heating process by pressing RESET key Press HEAT key one more time to cancel it 4 Maintenance V heck 11 you can p p o o Refer to Locking menu on d ot a tar i or v a mod i S x A ALAN NA i HOW TO li y a we 5 d a SS SS H4 d t A V QU I Y 7 p 0 0 UU S UO A UU y U UU i v ae Jil Ge SSS SS SA AM A Mi woe SS So NOR NER RUN NOR NR RA RR NN RUN OR NOR RR ORE a oY SS iS iS iS SS a B O O U b UU UU UU UU SS o O O Contact Ilsintech 91 5 Other settings Adjustment in various levels has to be done after replacing the electrode or surrounding conditions are changed much Activate the stabilization of the electrode in Maintenance menu If Test Finish is not displayed after then replace the electrode using electrode replacement function Internal factors are calibrated The discharge amount displayed on each splice mode is not changed The calibration result affects entire
33. he electrode V Groove Electrod If the coated part of the fiber is bent place the bent part downward Make sure that the tip of the prepared fiber does not contact other object o Hold the fiber with a hand so that 1t does not move and close the fixer holder O Place the other fiber in the same way as o o Close the windshield cover 22 9 Splice procedure The condition of the fiber can be observed via the image processing system installed in Swift S3 However an examination with operator s naked eyes is necessary to ensure better splice result The fibers installed in the splicer move toward each other The moving fibers can stop at precise positions at which point splicing can be carried out after completing a discharge for cleaning Then the cut angle physical condition of the tip area and dust existence need to be Co molete Al mn checked If the measured cut angle is bigger than the preset limit value or any damage to the fiber is discovered an error message appears on the screen and the splice process stops If no error message appears on the screen examine the condition of the cross sections with your eyes based on following figures Any fiber that has similar condition to any of below figures has to be removed and a new fiber must be placed These general defects can cause a wrong splice Cracked Broken Tilted P o PL oa JV g The fibers whose examination has completed are arranged core to cor
34. ice mode How to generate a splice mode Tap New on the screen Move to the type of fiber that is about to use and press ENTER Or tap the mode and OK on the LCD Model AUTO SM NZ DS MM New Splice 01 SM SM 12 AT2 SM Attenu2SN Replace O2 NZ NZ G ICD NAS 03 DS DS 14 AT2 MM Attenuatel 04 MM MM 15 SM080 SM80 m s OK d 05 6657 16 SM125 80 SM125 2E EEE ER algae 17 SM SM ITU TG652 F ds xii Close O7Z EDF EDF Splice mode settin j E Selection of the to be generated mode Model AUTO SM NZ DS MM Splice 13 AT2 DS Attenu2DS Replace 14 AT2 MM Attenuatel 15 SMO80 SM80 m USP RS Hs IE ES SIBI EST ODDO 18 SVI SM TITU TODSDZE The generated splice mode Sfi How to change the splice mode Tap Replace on the screen Move to the type of fiber that is about to use and press ENTER Or tap the mode and OK on the LCD Model AUTO SM NZ DS MM Replace Splice 01 SM SM 13 AT2 DS Attenu2DS Replace O2 NZ NZ 14 AT2 MM Attenuatel ety O3 DS DS 15 SMO80 SM amp 0 m 04 MM MM 16 SM125 80 SM125 Edit 056657 18 SM SM ITU TG652B s s lined gt GURI 07 EDESEDE 4 Splice mode setting o Select the desired splice mode and press the right arrow key to open the splice mode edit menu Press ENTER key to select the fiber type Select O BLANK and press ENTER to activate it
35. ified differently an error message appears In order to cancel it press SET key Then the splice of the fibers is carried out For splicing basic single mode fibers MFD is 9 10um at the frequency of 1310nm For splicing NZDS fibers MFD is 9 10um at the frequency of 1550nm WDM fibers can be spliced in this mode as well For splicing DS fibers MFD is 7 9um at near 550nm For splicing multi mode fibers Core diameter 50 0 62 5um Attenuation splice Splice modes other than presented above are saved in the arc fusion splicer database New splice modes will be continuously added to the database Please contact Ilsintech for the latest available splice modes 30 Selection of a splice mode In ready status press MENU or touch MENU icon on the screen to call menu The splice mode appears when the splice menu is selected or clicked using the cursor Splice 55 v eR HETERO Ready status Menu screen o Move the selection bar up and down using arrows and enter to select Or simply tap the desired mode on the screen and tap Select again Mode2 SM ITU TG6652 Splice 01 AUTO SM NZ DS MM Replace ets Gis his New A 03 NZ ITU TG652 04 DS ITU TG653 Edit 05 MM1 ITU TG651 Select 06 MM2 ITU TG651 Close Splice mode setting Press ESC key or tap Close on the screen to end the splice mode selection menu 36 Generation and deletion of a spl
36. indicating test success is displayed Even if no message indicating test success is presented after several times of re discharge it could be considered to have been almost completed Setting cut angle limit It indicates the cut angle that is measured during the discharge calibration Therefore it does not affect the cut angle set for each splice mode and the set angle will be applied only during the calibration Arc Calibration Cleave Limit m amp 8 8 GV 59 Self diagnosis Swift S3 is designed to check its entire functions by simple self diagnosis tests It is useful to check the functional condition of the arc fusion splicer Diagnositc Test o The self diagnosis can start by pressing ENTER or tapping the screen after removing fibers from the device See the table below Diagnositc Test mg Please take off fiber from splicer LED Test Check the brightness of LED Check the performance of each motor Observe fibers to find if there is any dust or foreign 3 Dust Test substances 60 o Place properly fibers in the V groove of splicer after completing dust test The process of calibrating motors is initiated when pressing ENTER or tapping the screen Motor Calibration Replace and Load the Left and right SM Fiber intro the splicer gt xl o The result will be displayed on the screen when the tests are completed If necessary clean the object lenses If the foreign subst
37. liable for any personal injury physical loss and damage to device caused by inappropriate use or remodeling of the equipment Warnings Please turn off the power of the device immediately and contact Ilsintech co ltd 1f any of below mentioned incidents occurs while operating the machine Fumes bad odor noise or overheating Liquid or foreign substances falls into the device The arc fusion splicer is dropped or damaged Use the power cord provided with the device Using an inappropriate AC power cord may cause fire electric shock or injury DO NOT touch the electrode when the power of S3 is ON The high voltage and temperature may cause electric shock or burn Connect the AC power cord to the battery charger provided with the device and wall outlet Check to ensure no dust or foreign substance on the AC plug electrode before connecting it Unsafe connection may cause the occurrence of fumes fire or damage to the device resulting in fire or serious injury or death Warnings Apply correct voltage The correct input AC power to the adapter is AC 100 240V and 50 60Hz Examine the input AC power before applying Applying incorrect AC power could result in electric shock equipment breakdown serious injury or even death Abnormally high AC voltage or irregular frequencies are often generated by AC generator hence it is necessary to check the AC output power with a circuit tester Since abnormal high voltage and
38. mes Set this parameter to OFF if a continuous re discharge is required It sets the re discharge time It automatically sets the re discharge to discharge the same amount as Discharge 2 in Splice Mode Edit If discharge 2 1s set to ON and OFF the re discharge is automatically set to ON and OFF as well The splice loss rate increases sometimes when the fiber becomes 42 MEM thinner The attraction splice is set to ON The three factors of the attraction are decided by following three parameters It sets the time between the last moment of fiber s moving forward and time the initiation of attraction Attraction speed It sets the speed of fiber attraction Attraction time It sets the time of attraction OFF Core or Clad Estimation modes Clad is selected during the MMF splicing One of these can be chosen as a method to estimate the splice loss Left MFD The MED of left and right is set The estimated splice loss for left and Right MFD right MFDs has to be computed respectively It refers to the sum of the initially measured splice loss value and increased loss value When splicing special types of fiber or different kinds of fiber a high splice loss can occur even under an optimized Deviation N T E discharge condition The minimum value of the actual splice loss has to be set in order to accord the actual splice loss value with estimated splice loss value Core arrangement proceed
39. meters Description l The user can select appropriate modes from the default splice modes Fiber type and edit the copy of the splice modes saved in the database Mode title 1 The title can be composed of 1 to 11 characters It consists of up to 11 characters and is used to provide more detailed Mode title 2 information It can be found in the Splice Mode menu It is used to set the fiber arrangement methods Arrangement Core Fibers are arranged to the core positions of both fibers Clad Fibers are arranged to the center position of clad It allows focusing during the observation of fibers The focal plane Left f moves to near core and away from the core by increasing and reducing eft focus the figure respectively Auto focusing is recommended Fibers in the Right focus left and right position are focused independently It works when different types of fibers are spliced Eccentricity It is used to set the offset ratio of axes when arranging fibers adjustment The effect of discharged amount is maximized as the fibers have been Auto power arranged the most closely to the core center and fewer errors occur If Tensile force is set to ON a test is carried out during the Tensile force test opening the windshield after splicing or pressing SET It sets the tolerance range of cut angle Cut angle range An error message appears when a measured right left or both angles exceed the range It
40. mware 3m MEMORY SETTING FIRMWARE Update PRODUCTION DOWNLAOD And INSTALU INSTALL A pl AA Data Syne Ver 1 066 Comyrightis by ii AER SC 2010 06 07 82 IX Error Messages 1 FIBER DIRTY iil M M M It is displayed when the fiber prepared for splice is contaminated more than normal status 2 REPLACE POSITION iil M M M M It is displayed when the fiber is not placed in the middle of the electrode and V groove or the object lenses or reflection mirror is contaminated 3 Too Long Fiber EE It is displayed when the fiber is placed too close to the electrode the lenses or reflection mirror is dirty or LED light is not bright enough 83 4 FIBER OVER ANGLE ub 7 It is displayed when the measured cut angle of the fiber is greater than the limit 5 LOSS LIMIT OVER i M It is displayed when the estimated splice loss is greater than the limit 6 FIBER THIN ERROR It 1s displayed when the spliced part becomes thinner after completing the splice 7 FIBER THICK ERROR It is displayed when the spliced part becomes unnecessarily thicker after completing the splice
41. n To set the proper sleeve type Entire heater mode list is displayed Sleeve type l l e The program mode that the user intends to use can be copied or selected from the list Method name 1 e A heater mode title is displayed at the right bottom on the screen 48 Method name 2 Heater adjustment Heating time Heater temperature Ending temperature while splice and heating are in operation Up to 5 characters The heater mode is described in the Sleeve type screen Up to 13 characters e t sets heater adjustment sequence LONG 1 use of 60mm protection sleeve LONG 2 The 60 mm protection sleeve is also used for a fiber cut by 8 mm and coated with Ny MIDDLE The 40 mm protection sleeve is used e MICRO 1 The micro sleeve is used for a fiber with 900um in external diameter Mircro 2 The 34mm micro sleeve or a little longer sleeve e Mircro 3 The 34mm micro sleeve or a little shorter sleeve t sets the heating time The heating time is automatically adjusted depending on the surrounding temperature The actual heating time could be longer or shorter than the set Heating time t sets the heating temperature Ny coated fibers are used by cutting them by 8 mm and Heating temperature has to be higher than 190 C t sets the ending temperature The sleeve can be removed after completing heating e Caution If the ending temperature is higher a buzzer soun
42. n the below figures push out the mirror case hook until you hear a click sound Lift the mirror lock and detach the mirror Mirror lock Mirror hook o Insert a new mirror into the mirror lock and assemble the parts in reverse manner of disassembling Make sure that the surface of the mirror has been properly inserted If it 1s not properly placed the central line of the fiber cannot be observed accurately e Clean the mirror Turn on the power and examine 1f there is any line scratch or stains on the surface via the monitor screen The condition of the lens surface must be examined on the X and Y screens changing the screen by pressing X and Y keys 32 Rotation of the cutter s blade If the cutter does not properly cut the fiber rotate the blade by 1 16 point so that the sharp area is placed at the cutting position Follow the instructions o Loosen slightly the right wrench bolt on the cutter using the hexagonal wrench attached at the bottom of the cutter o Rotate the blade with a cotton swab adjust the blade number to face the top position o Fasten the right wrench bolt on the cutter Be careful not to touch the edge of the blade when rotating it Use a thin cotton swab to move the blade to ensure easier and safer replacement o Return the hexagonal wrench to its original position Please refer to the user s manual of the cutter for the information about blade replacement
43. nd aligned DO NOT allow the unit to receive a strong impact Use the supplied carrying case for its transportation and storage The carrying case protects S3 from breakage moisture shake and shock during storage and transportation Replace the electrode in a timely manner and maintain it as instructed below Use only a specified electrode Place a new electrode in the correct position Replace the electrodes as a pair If the user fails to follow the above instructions it may cause abnormal arc discharge resulting in damage to the machine or degradation in splicing performance Use no chemicals other than ethyl alcohol 96 or greater to clean the objective lens V groove windshield mirror LCD monitor and body of the machine Otherwise blurring discoloration damage or performance deterioration may occur S3 requires no lubrication The use of oil or grease may degrade its performance and damage to the equipment DO NOT store the device in a place where temperature or humidity is high Damage to the machine may occur The technical examination of S3 must be carried out by a qualified engineer otherwise fire or electric shock may occur If any problems occur contact Ilsintech co ltd for repair and maintenance Il Specifications and Componel 1 Specifications Subject Description Arrangement Core to core type SMF ITU T G 652 MMF ITU T G 651 DSF ITU T Applicable fiber types G 653 NZDSF ITU T G 65
44. ning the windshield mirror surface of the fiber holder with a thin cotton ball soaked in alcohol and remove the remaining alcohol on the mirror surface with a clean and dry cotton swab o The windshield mirror must be kept clean without a line scratch or stain Cleaning the fiber cutter 30 2 Regular maintenance and cleaning It is crucial to perform examination and cleaning in a regular manner to maintain the splice quality of the device Cleaning the object lenses o Turn off the power of the device prior to cleaning the lenses o With an alcohol soaked soft cotton swab clean the X axis and Y axis lenses drawing spiral in form from the middle to the edge of the lenses Remove remaining alcohol on the surface of the lenses with dry and clean cotton ball Make sure to remove the electrode before cleaning the object lenses Be careful not to touch the tip of the electrode when cleaning the object lenses oO O 5 surface of the lenses The scratch or kept clean without a line stain o Check to ensure there is no line scratch or stain on the surface via the monitor screen after turning on the power The condition of the lens surface must be examined on the X and Y screens changing the screen by pressing X and Y keys 31 Replacement of the windshield mirror o Turn of the power of the splicer Open the windshield cover and as shown i
45. o choose whether to compensate the discharge depending on air pressure and temperature Arc Compensation Arc Compensation 4 TEMPERATURE TV Output The contents of the splicer can be printed via external visual equipment and applicable output methods can be determined TV OUT a 8 8 8 a UD 4 Checking arc fusion splice result The splice result saved in the memory can be displayed and the saved result can be added or modified Display Memory EJERCE Displaying splice result The splice mode type fiber condition climate conditions and splice result can be verified Select a desired item among the displayed splice items and press ENTER key Display Memory Display Memor y Memory 4 01 1999 11 30 01 29 02 1999 11 30 00 06 03 1999 11 30 00 10 OA 1999 11 30 00 19 View 06 1999 11 30 01 13 OF E atata WE E LOT ATE NOAA Result Report 1999 11 30 01 29 8 Fiber Type SM SM Loss 0 01 dB Offset 0 00 Left Cleave 0 00 Right Cleave 0 01 wer 3 Pa f gt o 4 o4 Deleing a result A part of or the entire splice results can be deleted Clear Memory Clear Partial Memory Deleting discharge count The use count of the electrode in use can be deleted An error message requiring the replacement of electrode may appear if a new electrode is used without deleting the count after replacement SEES peto e Are you sure O xl This
46. or increase discharge for cleaning the discharge duration for cleaning Bubbles Bad condition of fiber s tip Cet E OPA Too low initial discharge or too Increase the initial discharge or short initial discharge time initial discharge time Separation Increase the duplicated area Too much initial discharge or too oo 1 A ae Decrease the initial discharge or ong initial discharge time d initial discharge time 20 Thick e Fiber is too long Decrease the duplicated area Thin Incorrect discharge amount Conduct discharge calibration c Some discharge elements are not Adjust initial discharge time correct and duplicated area Line Some discharge elements are not Adjust initial discharge time ER correct and duplicated area A vertical line appears on the spliced area sometimes when splicing multimode fibers or not similar fibers i e whose diameters are different However it does not affect the splice loss or the splice quality including tensile strength Saving splice results The splice result can be saved and the procedure is as follows a Total 2 000 results can be recorded and the 2001th result will be E warren on the line of the 1st result How to automatically save splice results a note cannot be entered When SET or RESET is pressed after completing splicing the result is saved automatically Or it can be recorded when the windshield is opened after completing a splice process on the l
47. provided by the company at all times DO NOT use other type of AC power cord Make sure that no short circuit is made in the terminal of the AC adapter S313 and the battery Excessive electric current may cause damage to the machine and injury DO NOT run S3 in an environment there is flammable liquid or toxic gas The electric arc of the arc fusion splicer may cause fire or explosion DO NOT clean S3 using compressed air or gas Check the condition of belt to ensure that it has no damaged or worn out parts before transporting the carrier case using the belt If the carrier case 1s dropped due to worn out belt it could damage the machine or people could get hurt Make sure to wear protective glasses while performing splicing works If fiber fragments come into contact with the eye or skin it can be extremely dangerous DO NOT operate the arc fusion splicer at a high temperature or near heat otherwise injury or damage to the device may occur Take extra caution when handling the heater part whose surface 1s extremely hot DO NOT touch it by hand and make sure nothing contact it acd amp DO NOT TOUCH DO NOT SPARY FREON GAS Cautions DO NOT touch the tube heater or the protection sleeve during or immediately after heating them The hot surface may cause injury DO NOT place S3 in an unstable or unbalanced place The machine may fall causing injury or damage to the machine S3 has to be precisely adjusted a
48. r month and date Production date Discharge count since the replacement of the electrode Discharge count It can be initialized to 0 by activating Deleting discharge count in the Sub menu Total discharge count Total discharge count since its first operation Last maintenance date The date when the device was maintained most recently Next maintenance date The date where the device will be maintained next time The unique serial number given to the device 74 Sensor information The splicer consists of various sensors including temperature pressure and humidity Sensor Value al a E Program information The version of the program in use can be checked 15 Vill Data Sync 1 Running Data Sync Connect the splicer to the PC using a cable and run on eo your PC Datasync exe SPLICE MODE HEAT MODE MOTOR OFFSET Hl 2 Setting COM PORT E M Select the cable port to use in COM PORT Itis set to COMI by default 16 3 Setting Splice Mode a CD Select Splice Mode 2 Press View after selecting Get File to display the result 3 If you select FTP Transfer the result can be transferred to FTP server EPUI MEER capul O P IC PITT 4 Setting HEAT Mode Select HEAT Mode Press View after selecting Get File to display the result If you select FTP Transfer the result can be
49. rvice 95 Tel 82 42 67 1 5600 http www ilsintech com E mail rnd ilsintech com 96
50. sion splicing assembly Camera light Ode cover Cover to fix left fiber Upper electrode Cover to fix right fiber X axis camer Lower electrode cover ower electrode Night light X Reflection mirror Windshield Cover V BLOCK V BLOCK Y Reflection Heater cover P am Heater 1 Heater 2 13 IV Operation i 1 Supplying power The high performance battery and its power adapter allow S3 to be operated while it is being charged D 1 onnect the adapte So da ry and the Ce i LLL LY alu S p cc s a o S hanna D 1 C ES e 14 The battery pack includes the protection circuit so that over discharge and over charge can be prevented The supply of power stops once the protection circuit is activated In order to deactivate the protection circuit and resume feeding power wait about 10 seconds and connect the DC plug to the DC jack of the battery pack and the AC cord of the charger to a wall outlet O Never use an adapter other than the one provided with the machine otherwise an incident such as fire may occur Battery capacity Ll Press the remaining battery display to display the remaining amount of battery Remaining battery amount Remaining battery amount display Percentage Monitor LED da LLL 80 100 5 bars YL a ory 60 80 4 bars a C Oe 40 60 3 bars ae sees 20 40 2 bars T
51. splice modes 92 XII Warranty Period and Contact Information 1 Warranty period and services The arc fusion splicer is warranted against defective materials and workmanship for one year from the date of shipment However the warranty will not cover any defects or damage to the machine and customers will be charged for the repair of the machine even if it within the warranty period if such defect or damage occurred as a result of o Natural disaster s o Applying over voltage Q Customer s mishandling o Customer s misuse without following instructions or operation procedures provided by this service manual or o Expendables including electrode 2 Before sending the arc fusion splicer to us It is necessary to contact Ilsintech first 3 Information required for repair o Write following information on a piece of paper and attach it to the machine Name Department Company Address Phone number Fax number and email address o Serial number of the machine o The operation condition of the splicer and error messages that have appeared by the time the machine is sent to Ilsintech 93 4 Transport The arc fusion splicer is high precision equipment so it is required to transport after keeping it in a case to protect it from humidity vibration and physical shock In case of request for repair the machine must be put in the case along with its parts before its transport 5 Repair Any data saved in th
52. ss value but just a reference It 1s recommended to use power meter to measure the accurate splice loss value 45 2 Heater menu The heater mode consists of 12 different modes The operator needs to choose the most appropriate heater mode prior to using the protection sleeve Database Description Parameters oO gt oD D N c O po e E e N D lt ae D X D Ko lt Ol Op Y I l nN DN lt p lt O O o o c c e yum e vmi N N p p D gt oD D N a y t e E e an D X ae D H 4 D lt A mode to heat the standard 34 mm macro sleeve A mode to heat the standard 25 mm macro sleeve A mode to heat the standard 20 mm macro sleeve A mode to heat the standard 40 mm macro sleeve A mode to heat the standard macro sleeve A mode to heat the standard 25 mm macro sleeve A mode to heat the standard 20 mm macro sleeve A mode to heat the standard macro 45 mm sleeve A mode to heat the standard 34 mm macro sleeve A mode to heat the standard 25 mm macro sleeve 46 Selecting a heater mode The menu appears when pressing MENU is pressed or tapping MENU icon on the screen in ready mode The heater mode is displayed when selecting the heater menu with the cursor or tapping it af es a Ready mode Menu screen O Use up
53. t o If an error message appears on the screen after checking clean the windshield mirror and the objective lenses and perform Dust test again Refer to Maintaining splice quality for the instructions on how to clean o Press Esc to end dust test 62 If the foreign substances are not removed after cleaning the windshield mirror or the object lenses contact Ilsintech Running motors The each of six motors installed in the splicer can be run manually respectively The motors can be run using this menu after activating Pause 1 or Pause 2 during splicing Motor Drive Cg Use Y buttons to select a motor The name of the selected motor is displayed at the top left on the screen Use d ee buttons to move the selected motor to a desired direction 4 4 ZL ZR ZL ZR Move forward ZL ZR Move backward Fibers are moved downward Fibers are moved upward X CAM The lenses are moved away The lenses are moved toward Y CAM from the fiber the fiber 63 6 Electrode It is necessary to regularly check and clean the splicer because the electrode is worn out and silica oxidized substances are deposited This menu is about replacing the electrode and composed of 4 sub menus Electrode Electrode Caution Se IV tes re ERSTE Electrode warning The recommended replacement cycle of an electrode is 3 000 times use You can set the replacement cycle Then when the set cycle completes a
54. t be changed in the splice mode For the purpose of discharge calibration a single mode fiber is used of o Select discharge calibration in the Splice menu to open discharge calibration screen o Place the fiber to splice on the splicer O In general SM or DS fibers are used for discharge calibration O If there is dust on the fiber used for calibration the discharge calibration may be affected o To activate it press ENTER or tap the activation icon Arc Calibration Replace and Load the Left and right SM Fiber intro the splicer xx a o o VB 9 S S B5 5 JJ V a Boa ed acrardinoja the dis hare anda oo SoS NEM ORCOS tO WE ulbeddige COMI a os o Result similar to following is displayed on the screen when measuring is completed Test Finish message This message indicates that discharge voltage calibration and splice position have been successfully completed Press Esc to end this function 08 Test again message This message indicates that the discharge voltage calibration and splice position have been completed but since the measured value after calibration has been changed a lot comparing to the set value the discharge calibration has to be carried out again The calibration can be stopped by pressing Esc even if it has not completed In some cases re discharge has to be conducted multiple times until Test Finish or a message
55. th naked eyes Sometimes the spliced area can seem fatter or larger than other part This is normal situation and does not affect the splice loss Please refer to relevant parts for more information about changing the limit values of computed splice loss or cut angle The splice loss can be corrected and improved in some cases via conducting additional arc fusion Press ARC key to conduct additional arc fusion which will perform the computation of splice loss value and check the condition of the spliced area However in some cases the splice loss can be aggravated by performing additional arc fusion splicing hence the operator can set the additional discharge off or limit the number of discharge 24 Growth of splice loss causes and corrective measures Symptoms Cause Corrective measures Core axis deviation Clean the V groove or holder Core angle Dust on the V groove or holder Clean the V groove or holder Check th f f fib cutter Dust on the V groove or holder Clean the V groove or holder o Check the performance of fiber Irregular core Bad condition of fiber s tip F cutter NA Too low initial discharge or too Increase the initial discharge or short initial discharge time initial discharge time Inconsistent MFD Dust on the V groove or holder Core deformation Too low discharge Too low discharge Check th f f fib cutter E There is still dust after cleaning or Clean carefully the fiber
56. the switch and hold it for about 1 second and release the button when the monitor is turned off If the power saving mode is not activated the battery runs out quickly Please refer to Power saving mode for more information If the battery pack has not been used for a while charge it again until it is charged fully Use a new battery pack if the battery pack in use has been used for a long time and its recommended use period has passed Since the battery works based on chemical reactions the amount of power decreases at a low temperature and in particular it runs out very quickly when the temperature is below zero Also the battery runs out fast when it is used at a high temperature because the power consumption increases If you cannot charge the battery pack fully do as instructed below Disconnect the AC power cord from the charger and connect the DC cord to the charging jack Connect the AC power cord in 10 to 15 seconds The LED of the battery pack is turned on red and charging begins Use the indicator information only for your information This issue may occur when the indicator is not working properly 88 2 Splice operation Refer to the Error message list for detailed information Cleaning the V groove fiber holder windshield mirror and object lenses referring to Maintaining splice quality Replace the electrode referring to Replacing electrode Refer to High estimated loss on the
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