5F & 5FLR Series Service Manual - Tool
Contents
1. Cable 3 ft Over Hang Cable 5 ft Over Hang Cable Over Hang Cable 10 ft 15 ft Over Hang Cable 20 ft Over Hang Cable 25 ft Over Hang Cable 30 ft Over Hang Cable 35 ft 1 Housing Assembly includes all ratchet components 1 Ratchet Spring Kit From Kit F Woodhead Connectivity LTD W A Woodhead Industries Inc Subsidiary Factory No 9 Rassau Industrial Estate Ebbw Vale Gwent NP23 5SD United Kingdom 44 1495 356300 FAX 44 1495 356301 sales wdhd co uk Page 5 of 5 Woodhead Asia PTE LTD W A Woodhead Industries Inc Subsidiary No 4 Toh Tuck Link Level 3 Mezzanine Markono Logisitics Bldg Singapore 596226 65 6 261 6533 FAX 65 6 261 3588 sales wasia com sg Woodhead Canada LTD W A Woodhead Industries Inc Subsidiary 1090 Brevik Place Mississauga Ontario L4W 3Y5 Canada 905 624 1079 FAX 905 624 9151 www woodhead ca Aero Motive Company Dec 022. 00 00002P0200 1361300000 0983300000 0989300001 01146P0015 AQ NNa aja N nj n 8 Description Ring Retaining 625 Hanger Mounting Bracket Clevis Screw Machine Spacer Spacer Cable Drum Assembly Drum 5FLR Assembly Drum 5F Bearing Main Shaft Assembly Main Shaft Hub Spring Spring Cover Spacer Ring Retaining 625 Housing Main Lock Spring Tension Screw 6 32 X 14 Guide Cable Outlet Stop Adjustable Cable Cable 8ft Clip Tool Page 4 of 5 Aero Motive Company Dec 02 J 0988800000 0985800000 25 00101P0017 26 00151P0015 Optional Items and Kits KIT A H16510008 KIT B 0985700001 0988200000 n 0988300000 KIT D 4963800000 4965000009 4965000001 4965000002 4965000003 KIT E 4965000004 4965000005 4965000006 4965000007 4965000008 KIT F 0985800000 Misc H05040010 Recommended Spare Parts Aero Motive Company W A Woodhead Industries Inc Subsidiary PO Box 2678 Kalamazoo MI 49003 2678 269 337 7700 800 999 8559 FAX 800 333 6119 www aeromotive com techhelp aeromotive com SM111004D Assembly STD Housing 5F Assembly Housing w Ratchet 5FLR KS wech sesch Chain Safety Washer Lock 6 Nut Hex 6 32 Kit Hanger Includes 2 3 amp 4 Complete cable Includes 19 20 amp 21 Assembly Shaft amp Drum 5F Includes 7 14 Assembly Shaft amp Drum 5FLR Includes 7 14 Over Hang Cable 2 ft Over Hang
3. 5F amp 5FLR Series Service Manual AERO MOTIVE COMPANY Way A Woodhead Industries Inc Subsidiary IMPORTANT SAFETY INSTRUCTIONS Please read this manual carefully and follow its instructions Improper use or failure to follow these instructions could result in serious injury death or property damage Operators should be instructed in the safe and proper use and maintenance of this product Keep this manual for future reference The following safety precautions call attention to potentially dangerous conditions A DANGER Immediate hazards which WILL result in severe personal injury or death A WARNING Hazards or unsafe practices which COULD result in severe personal injury or death Hazards or unsafe practices which MAY result in minor personal injury or product or CAUTION property damage NOTE Instruct operators in the safe proper use and maintenance Keep this manual for future reference INSTALLATION Failure to read understand or follow these instructions could lead to hazards or unsafe practices COULD result in severe personal injury or death A WARNING Operators need to be instructed on the safe proper use and maintenance of this product A CAUTION Keep this manual for future references Hazards or unsafe practices MAY result in minor personal injury or product or property damage SWINGING MOUNTING Hang retractor reel in desired location by clevis provided at top Reel should be suspended directly over wo
4. hook If the hook is A WARNING accidentally released when it is extended it will snap back Hazards or unsafe practices which COULD result in severe personal injury or death Retractor reel is furnished with a tool clip Attach tool complete with hose or cable and fittings If after installation it is determined the cable overhang is not sufficient an overhang extension cable can be used to extend overhang without reducing active travel This is available as an optional item To adjust length of overhang remove all tension then pull down and position hook at desired height Loosen cable stop then slide cable stop upward to roller guide and tighten Move cable stop upward and lengthen overhang of cable to reduce active travel distance For every foot more of overhang adjusted on retractor cable there is an equal reduction in cable travel SPRING TENSIONING When releasing tension always do so slowly and with wrench held firmly on shaft flats Gloves should be worn when using tension release lever Hazards or unsafe practices which MAY result in minor personal injury or product or property damage Tool including all attachments and connections must be in place before adjusting spring tension e f load exceeds spring tension tool will drop and tension must be increased e If tool is fully retracted but spring tension seems excessive rapid retraction decrease tension Tension should always be enough to retract tool and to kee
5. ing the cotter pin Next remove the retaining ring and the three 3 screws also plates and screws Remove retaining ring washer and spring lock and retaining ring The housing can now be removed Remove retaining ring and unclip spring then remove ratchet lock To reassemble reverse the above procedure PARTS REPLACEMENT Always remove all spring tension see Spring Tension Adjustment before attempting to CAUTION disassemble internal parts Always remove retractor reel from service Hazards or unsafe practices MAY result in minor personal injury or product or property damage NOTE When ordering replacement parts always include retractor reel model number and serial number All parts are replaceable in the field without special tools LUBRICATION All bearings springs etc are permanently lubricated at factory and should require no further lubrication MAINTENANCE amp INSPECTION Due to the design this reel will require little maintenance other than a periodic check of the cable safety chain and hanger for wear All worn parts or cable should be removed from service and or replaced at once EO SM111004D Page 3 of 5 Aero Motive Company Dec 02 REPLACEMENT PARTS Ref No O O AJO N gt SM111004D Part Number 00580P0035 M62730003 01240P0010 00002P0202 1409900000 0980600000 0980500001 1402800000 1316000001 0982800000 1405800001 0981100226 1400500000 0981300000 00580P0045 0986200000 13611000
6. p eS SS To Release cable stop against guide a Q S OF i Tension KS Se A f N with wrench on i shaft flats ts d ed To Increase Tension Sep Engage a wrench on flats on mainspring shaft and turn in A direction as shown in diagram To Decrease Tension Engage a wrench on flats on mainspring shaft As tension release lever on opposite side of retractor is gently pushed shaft will unwind Control unwinding with firmly held wrench After adjusting tension pull cable to fullest extension to ensure full cable travel If cable does not reach full extension some tension must be released If proper tension and extension cannot be achieved another unit may be required Please consult factory RATCHET LOCK FOR 5FLR ONLY SM111004D The ratchet lock can engage about every 6 5 of cable travel Pull cable to desired location and let cable retract slightly until lock engages If it doesn t engage pullout a further and then allow to retract To release lock pull cable out at least 6 For constant tension ratchet lock may be disengaged Turn lock release knob counter clock wise while pulling cable in and out slightly to engage lock release lever Page 2 of 5 Aero Motive Company Dec 02 CABLE STOP ADJUSTMENT NOTE Moving the cable stop will reduce the active travel distance If additional cable extension is required extension cable assemblies are offered as an acce
7. rk area see illustration using an eyebolt or similar device with a break strength exceeding 6 times the combined weight of reel and load it is Supporting Reel should be mounted in such a manner as to minimize cable contact with cable guide For proper alignment utilize three 3 mounting holes at top of reel If shackle is removed to make connections be sure nut and cotter pin are properly replaced on shackle pin SECONDARY SUPPORT CHAIN Attach a secondary safety cable or chain to all reels mounted overhead to prevent reel from falling Immediate hazards WILL result in severe personal injury or death A WARNING A hole has been provided at side of housing to permit installation of a secondary support chain All reels mounted over head must have a secondary support chain to protect personnel in case of structure or mounting component failure Attach one end of secondary support chain or cable to secondary support point shackle on reel Attach other end of secondary support chain or cable to a Support component other than that which supports the retractor reel Chain or cable should be as short as possible allowing reel to drop no more than 6 to 12 inches if the primary connection is released See Illustration above A secondary support is offered as an accessory item SSES SM111004D Page 1 of 5 Aero Motive Company Dec 02 OPERATION TOOL ATTACHMENT Never pull cable to device to be retracted Always lift object to
8. ssory Cable stop can be moved up along the cable to attain the most desirable working height SERVICE MAIN SPRING REPLACEMENT Spring is dangerous Always wear gloves Before removing broken spring weld coils A WARNING together at four 4 locations or wrap securely with wire Hazards or unsafe practices COULD result in severe personal injury or death Remove All tension from main spring See Spring Tension Adjustment Remove cotter pin and then clevis Next remove the retaining ring and the three 3 screws also plates and screws Remove housing Remove drum cover nuts and cover Carefully remove mainspring from drum Hub may come off shaft with spring If so replace hub into new spring while making sure hub engages spring coils Replace spring in drum while making sure the spring hook engages with drum outer hook To reassemble reverse the above procedure Be sure the hub engages the pin on the main shaft when reassembling CABLE REPLACEMENT Whenever a cable shows signs of deterioration it should be replaced with a new cable Remove All tension from main spring See Spring Tension Adjustment Remove clevis by removing the cotter pin Next remove the retaining ring and the three 3 screws also plates and screws Remove housing Replace with new cable while threading it through guide first when reassembling RATCHET LOCK REPLACEMENT Remove All tension from main spring See Spring Tension Adjustment Remove clevis by remov
Download Pdf Manuals
Related Search