2850 Service
Contents
1. 0 8 DRAW 1600 0 injector 1 24 4 DRAW 1600 4 injector 0 7 RINSE 1 RINSE 0 6 A TOTAL ATOTAL 0 5 0 8 204 0 6 90 4 02 n 0 1 0 2 0 T T T T 0 T T T T 20 40 60 PSI 80 100 120 20 40 60 PSI 80 100 120 2 5 DRAW 2 5 DRAW ERINSE 1600 2 injector ERINSE 1600 3 injector 2 ATOTAL 2 TOTAL 1 5 1 5 5 1 5 1 TT 60 PSI 80 100 120 0 i i 0 T T T T T 20 40 60 PSI 80 100 120 20 40 60 PSI 80 100 120 3 5 DRAW 3 5 DRAW 3 JE RINSE 1600 4 injector 3 RINSE 1700 3C injector 25 JA TOTAL 2 5 TOTAL 2 2 2 1 1 0 5 0 5 J 0 T T T T T 0 I 20 40 90 Pe 109 120 20 40 60 PSI 80 100 120 in 1 1700 5C inject 1700 4C injector 7 mRINSE injector 6 A TOTAL E O4 2 3 k 2 40 00 1 0 0 T T T 20 40 60 PSI 80 100 120 20 40 60 PSI 80 100 120 10 19 DRAW RINSE 1700 6C injector A TOTAL 2 6 O 4 TR20391_REVA FLECK 2850 Control Valve Service Manual 39 DIMENSIONS 6 60 167 5 11 90 302 3 61500 2850 LNE Rev C 40 FLECK 2850 Control Valve Service Manual SYSTEM 4 Typical Single Tank Installa2. 61420 42 Program Wheel Gear Assy Ts 19659 1 Motor 24V 60Hz 1 30 RPM Filter Immed 2 Min Per Pin iw 19660 1 Motor 230V 60Hz 1 30 RPM Call your distributor for Part Number dose 13278 cone Screw Sltd Fillister Hd 6 32 x 156 15424 Spring Detent Timer Oa E 15066 Ball 1 4 inch Delrin loss 1528 Ye Label Caution Stee 1 19210 sn Program Wheel Assy Zisa y ECH W Gear Main Drive Timer 17 41754 Pin Spring 1 16 x 5 8 SS Timer 2 ege 13011 Arm Cycle Actuator 2 M le LOGO S Ring Skipper Wheel Pia Di EE Spring Detent Timer 26s 2 s 13300 Ball 1 4 inch SS FLECK 2850 Control Valve Service Manual e 7 3210 METER DELAYED TIMER ASSEMBLY 61502 3210 Rev A U 24 25 40 27 26 28 29 8 e FLECK 2850 Control Valve Service Manual 3210 METER DELAYED TIMER ASSEMBLY CONTINUED Item No QTY PartNo Description Item No QTY Part Description ag 138705 s Housing Timer 3200 34 Ti 13902 Harness 3200 13807 Gear Cycle Actuator 35 2 40422 Nut Wire Tan 1 40096 02 Dial 2 AM Regen Assy DO cinis 1 15354 01 Wire Ground 4 inches Black 1 19210 Program Wheel Assy 5 1 13886 Kno
3. Meter Assy 1 1 2 inch Inline NPT EXT Nickel Plated Paddlewheel Sleeve to 1 inch Meter Assy 1 1 2 inch Inline BSP EXT Brass Body Paddlewheel Sleeve to 1 inch Meter Assy 1 1 2 inch Inline BSP EXT Nickel Paddlewheel Sleeve to 1 inch Sleeve Meter 1 1 2 inch x 1 inch Meter Cap Assy STD Range Brass Hot Water Meter Cap Assy EXT Range Brass Hot Water Sleeve Meter 1 5 inch x 1 inch Control Valve Service Manual e 31 2300 SAFETY BRINE VALVE Item No QTY Part No 11 Description Item No Safety Brine Valve 2300 Less Elbow Ball 3 8 inch Brass Ball Stop Slow Fill Fitting Elbow 90 Deg 1 4 NPT x 3 8 Tube Fitting Insert 3 8 Fitting Sleeve 3 8 Celcon Fitting Tube 3 8 Nut Brass Nut Hex 10 32 Air Check 500 American 11 Hydro Air Check 500 11 38 inches Long Air Check 500 24 inches Long Air Check 500 27 inches Long Air Check 500 32 inches Long 32 e FLECK 2850 Control Valve Service Manual QTY Part No 60027 Rev D Description Air Check 500 34 inches Long Air Check 500 36 inches Long Air Check 500 48 inches Long Air Check 500 26 25 inches Long Air Check 500 33 25 inches Long Rod Float 30 inch Float Assy White Grommet 30 Dia Float Assy 2300 30 inch White Safety Brine Valve 2300 Fitting Facing Arm Safety Br
4. 19559 1 Qut 9660 1 Osis E 9278 hus Lea 4502 xac zs es APT diss DOs 4253 ans DN sis 6 1384 escas 22 1 388 2 4087 2 245 cu Meses 5414 00 aes 210710 E DO ees D 1413 27 12 amp 198 28 5465 2 Tan 4007 5148 40617 IZ a 2 40422 Description Housing Timer Gear Cycle Actuator System 5 Knob 3200 Screw Hex Wsh 6 20 x 1 2 Label Button Gear Program Drive Wheel Retainer Program Wheel Screw Flt Hd St 6 20 x 1 2 Spring Clip Pinion Idler Idler Shaft Spring Gear Idler Drive Gear Plate Motor Mounting Motor 120V 60 Hz 1 30 RPM Motor 100V 50Hz 1 30 RPM Motor 230V 50Hz 1 30 RPM Motor 24V 50Hz 1 30 RPM Motor 24V 60Hz 1 30 RPM Motor 230V 60Hz 1 30 RPM Screw Sltd Fillister Hd Pinion Program Wheel Clutch Drive Pinion Meter Clutch Spring Retainer Clutch Spring Screw Phil 6 32 x 1 4 Zinc Bracket Hinge Timer Insulator Micro Switch Switch Micro Timer Screw Pan Hd Mach 4 40 x 1 1 8 Label Indicator Label Caution Label Time of Day Label Instruction Harness 3220 Nut Wire Tan Item No QTY PartNo Pia 15354 01 Ilio Tas 19210 05 el 17 44754 iine 15055 eg
5. Nozzle Injector 3 PVC 2973 4 Nozzle Injector 4 PVC FLECK 2850 Control Valve Service Manual 23 1650 BRINE SYSTEM ASSEMBLY CONTINUED Item QTY Part No Description M 10225 0 Nozzle Injector 0 Item No QTY Part No Description Stainless Steel 7 1 14805 Gasket Injector Body vg 10225 1 Nozzle Injector 1 1600 1700 Stainless Steel 25 E 1 12098 Retainer Flow Control ee 10225 2 Nozzle Injector 2 26 1 12095 Washer Flow Control 50 Stainless Steel GPM ee 10225 3 Nozzle Injector 3 1 12094 Washer Flow Control 25 Stainless Steel GPM ee 10225 4 Nozzle Injector 4 1 12097 Washer Flow Control 1 0 Stainless Steel GPM A la 10914 000 bis Injector 000 u 1 12550 Quad Ring 009 Ee See 1 12550 01 Quad Ring 009 560CD NE s n 0 28 1 17908 Sleeve Brine Valve Stem E eg e Lana Se 29 1 16508 01 Tube Brine Valve 2850 1600 n 4 1 40027 Tube Brine Valve 2510 RES ii Geen 1 42184 Tube Brine Valve 28505 ret de E i 1 12774 Tube Brine Valve 1500 SS i o 1 15221 Tube Brine Valve
6. LEAD INTERLOCK CABLE RECEPTACLE TB1 777 METER IMMEDIATE REGENERATION TIMER WHITE BLUE WHITE WHITE WHITE WHITE RED YELLOW YELLOW YELLOW BROWN BROWN BLUE BS BLACK RED RED GR YEL BLACK BLACK lt GR YEL BLACK BROWN BLACK BLACK N C RED BROWN YELLOW N O 5 WHITE BLACK SWI Sw2 BLACK YELLOW RED N C TB1 7 POSITION TERMINAL BLOCK TM TIMER MOTOR VDM VALVE DRIVE MOTOR gt SW1 TIMER HOMING SWITCH VDM SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VAE HONING 1 BOTH VALVES IN SERVICE ONLY ONE VALVE IN REGENERATION AT A TIME 2 INDIVIDUAL LOCAL METER REGENERATION SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM 3 VALVE SHOWN IN SERVICE 40502 01 Rev C BLACK TINO YELLOW N C BROWN FINO Sw5 SW3 SW4 NOTE BLACK YELLOW LAG WHITE INTERLOCK CABLE d METER IMMEDIATE REGENERATION TIMER 1 WHITE Ca WHITE WHITE ZT WHITE RED YELLOW YELLOW YELLOW BROWN BROWN ES BLUE
7. 61420 06 Program Wheel Gear Assy 1 30 RPM Soft Immed 2 Min Per Pin dre 132785 x Screw Fillister Hd 61520 42 Program Wheel Gear Assy 6 32 x 156 Filter Immed 2 Min Per Pin 20 9 Misco 13830 Pinion Program Wheel Brive Call your distributor for Part Number lle Ee Clutch Drive Pinion 22 lia Spring Meter Clutch Retainer Clutch Spring aen Fiat MBA usse Screw Phil 6 32 x 1 4 PASEO PPI 13881 iii Bracket Hinge Timer 26 xen 142087 nas Insulator Ded 10896 13 Switch Micro 2 se 1532022222 Switch Micro Timer A 21 Screw Pan Hd Mach 4 40 x 1 1 8 DO sans 14198 Label Indicator alza E 15465 Label Caution 1 UE VIR Label Time of Day cc EE UE 1 Label Instruction FLECK 2850 Control Valve Service Manual 9 3220 METER IMMEDIATE TIMER ASSEMBLY 61502 3220 Rev B 10 e FLECK 2850 Control Valve Service Manual 3220 METER IMMEDIATE TIMER ASSEMBLY CONTINUED Item No QTY Part No en Dis daas E PRSTE 3886 sns Horse 3296 uuu 2 1999 5 Or Le SOO E 3806 3748 Dans 4265 iui l O gt 3018282 8563 asss 3017 ac 1 lle j m TN loss ls 8743 1 EE 8752 1 525555 18824 1 18826 1
8. E PE 14265 tinci Clip Sping ls 14860 Skipper Wheel Assy 7 Day Dm Juste 140871 Insulator 28 55 T stus 13014 Pointer Regeneration D 1 10896 5 2 Switch Micro 29 ences JE 40096 24 Dial 12 Assy AM 1 15320 Switch Micro Timer Black 2 11813 Screw Pan Hd Mach 1 40096 02 Dial 2 AM Regen Assy Black 4 40 x 1 1 8 los 13881 Bracket Hinger eege E 13886 s Knob 3200 2 5 11384 Screw Phil 6 32 x 1 4 Zinc 13296 Screw Hex Wsh 6 20 x 1 2 T osos 13902 Harness 3200 119995 Label Button 40422 Nut Wire Tan 10 us Laag 13018 Pinion Idler 1 15354 01 Wire Ground 4 inches UE 1 12 Spring Idler Shaft LR 14007 Label Time of Day 12 265 1 13017 Gear Idler JO B HIIS Complete 3200 Time Clock RM 13164 Gear Drive Timer Assembly 14 ans 1 13887 Plate Motor Mounting 60320 02 Switch Kit 3200 9000 Timer Motor 120V 60Hz 1 30 dn dete RPM i 61420 03 Assy kas SE ee raum eee ASSy 4 oftener in Per Pin 00 e 61420 06 Program Wheel Gear Assy Soft Immed 2 Min Per Pin 18826 1 Motor 24V 50Hz 1 30RPM
9. Upflow Only Item 14 includes Items 25 and 26 24 e FLECK 2850 Control Valve Service Manual 1700 BRINE SYSTEM ASSEMBLY 60034 Rev D FLECK 2850 Control Valve Service Manual 25 1700 BRINE SYSTEM ASSEMBLY CONTINUED Item No QTY e 1 Part No 17777 02 14802 03c 14802 04c 14802 05c 14802 06c 14801 03c Description Plug End Brine Valve Quad Ring 020 Washer 1 2 GPM Washer 1 5 GPM Washer 2 0 GPM Washer 2 4 GPM Washer 3 0 GPM Washer 3 5 GPM Washer 4 0 GPM Washer 5 0 GPM Retainer Flow Control O ring 210 560CD Brine Spacer 1700 Brine Flow Flow Flow Flow Flow Flow Flow Flow Piston Brine Valve Brine Valve Stem Brine Valve Body Quad Ring 009 Spring Brine Valve Retaining Ring Guide Stem Fitting Insert 1 2 inch Tube Nut 2900 w Sleeve Fitting Elbow Male 1 2T x 3 8 NPT Tube Brine 2900 2750 Tube Brine 2850 2900s Tube Brine 2900s U F Tube Brine 1700 2850s Gasket Injector Body 1600 1700 Body Injector 1700 Body Injector 1700 U F Throat Injector 3c Yellow Throat Injector 4c Green Throat Injector 5c White Throat Injector 6c Red Nozzle Injector 3c Yellow Nozzle Injector 4c Green Nozzle Injector 5c White Nozzle Injector 6c Red Gasket Injector Cap 1600 Cap Injector Stainless Steel Cap Injector 26 FLECK 2850 Control Valve Service Manual Item No QTY
10. BLACK RED RED 0 Op GR YEL BLACK BLACK lage BLACK 81 7 POSITION TERMINAL BLOCK TM TIMER MOTOR VALVE DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SWS BRINE CAM SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM N C RED N C YELLOW 218 0 BROWN WHITE BLACK BLACK SW1 Sw2 N C RED N O N C N C TINO RED BLACK TINO YELLOW BROWN VDM SW5 SW3 SW4 NOTE 1 BOTH VALVES IN SERVICE ONLY ONE VALVE IN REGENERATION AT TIME 2 INDIVIDUAL LOCAL METER REGENERATION 3 VALVE SHOWN IN SERVICE 40502 02 Rev C 2850 Control Valve Service Manual 45 SYSTEM 6 WIRING Series Regeneration Valve Wiring REMOTE METER WIRING FLECK RM IMMEDIATE FLECK RM DELAYED FLECK ET RM BADGER AR 1 2 4 5 1 3 4 56 12 8 4 5 6 12 45 5 oo 12346567 112534567 11 254 5 5 7 11234567 LEAD VALVE T B LEAD VALVE T B LEAD VALVE T B
11. Tube Brine Valve 2850s 0913 4 Nozzle Injector 4 Green dei 41683 Tube Brine Valve UF 1600 16580 2200 Injector 0 re Licosa 0250 Ring Retaining y gt 2973 1 Nozzle Injector 1 PVC END AE Guide Brine Valve Stem Grey DE 0249_ Spring Brine Valve 0000000000 2973 2 Nozzle Injector 2 PVC 10 22 18 2650 indian Quad Ring 009 Grey 2748 Brine Valve Body Assy 1600 u 2973 3 oss Nozzle Injector 3 PVC w Quad Ring Grey Re es 2552 02 Brine Valve Stem 1400 2973 4 Nozzle Injector 4 PVC with seat Grey es 2626 Seat Brine ues 0225 0 Nozzle Injector 0 lasse 1982 suis O ring 016 bla 60020 25 BLFC 25 1600 2850 Control Valve Service Manual 21 1600 SERIES BRINE SYSTEM CONTINUED Item No QTY Part No Description Stainless Steel Nozzle Stainless Steel Nozzle Stainless Steel Nozzle Stainless Steel Nozzle Stainless Steel Throat Injector 000 Brown Throat Throat Throat Throat Throat Throat Throat Grey Throat Grey Throat Grey Throat Grey Throat Grey Throat Injector Stainless Steel 00 Violet 0 Red 1 White 2
12. 2 28 1 29 d Not Shown Upflow Only Part No Description Screw Hex Hd Mach 10 24 x 2 3 4 inch 18 8 Stainless Steel Brine Valve 1700 Blank 1700 1 0 gpm 1700 1 2 gpm 1700 1 5 gpm 1700 2 0 gpm 1700 2 4 gpm 1700 3 0 gpm 1700 4 0 gpm 1700 5 0 gpm 1700 3c Brine Valve Brine Valve Brine Valve Brine Valve Brine Valve Brine Valve Brine Valve Brine Valve Injector Assy Complete Injector Assy 1700 4c Complete Injector Assy 1700 5c Complete Injector Assy 1700 66 Complete Fitting Plastic Female 3 4 x 3 4 Slip Disperser Air Injector NOTE Item number 26 11893 is used on injector sizes 2 through 5C Part number 10228 is used on injector sizes 6C 1710 BRINE SYSTEM ASSEMBLY 20 Item QTY PartNo Description Item No QTY PA hh La le cle 41202 ic Brine Valve 1700 Plastic Top 2 Ms De DES 14785 01 Retainer Flow Control 4696 14811 O Ring 210 560CD Brine M EEN Spacer 1700 Brine Dal 14795522 Piston Brine Valve tt 41203 Stem Brine 1710 Plastic 2900 7 41201 Brine Valve 1700 Plastic Bottom w O Sayay De 17908 Sleeve Brine Valve Stem 12550 QuadRing 009 TT AISAT geren O Ring 2mmx35mm lle spi La Spring Brine Valve Ares 10250 sn Ring Retaining e
13. FLECK 2850 Control Valve Service Manual e 15 POWERHEAD ASSEMBLY ENVIRONMENTAL BR61501 1500 Rev C 16 FLECK 2850 Control Valve Service Manual POWERHEAD ASSEMBLY ENVIRONMENTAL CONTINUED Part No Item No QTY se 2n y E y UE Berea y PE een EE Desa T anis desees TIA eun m ZANE 155 dnm 1 55 17 18 D ni cha EE 20 diem Zina las 22 u im hi 1 Description Backplate Hinged Power Cord 6 foot North American Flat Power Cord 6 foot Austrailian Power Cord foot Japanese Power Cord 6 foot European Strain Relief Cord Harness Drive Designr Envirmtl Screw Slot Hex 1 4 20 x 1 2 35 in lbs 20 Switch Micro Pin Connecting Rod Spring Drive Cam Assy STF Blue 2900 Pin Roll 3 32 x 7 8 Screw Pan Hd MACH 4 40 in lbs 10 5 0 1 Motor Drive 115V 60 Hz Motor Drive 220V 50 60Hz SP Fam 1 Motor Drive 24 VAC DC 50 60 Hz Fam 1 Cam Shut off Valve Screw Hx Wash Head 8 3 8 20 in lbs 20 Timer Assy 3200 7 or 12 Day 3210 Meter Delay 3220 Meter Immediate Hole Plug HeyCo Plug Hole HeyCo 88 Dia Plug 1 20 Hole Plug 750 Dia Hole Flush Plug Hole Size Dia 140 Plug Dia 190 Fitting Brine Valve Used on Filter V
14. hes de 60405 10 60405 20 60405 11 ree 60405 21 60405 70 m D p 60320 02 REN 61420 03 ius 61420 04 61420 06 61420 42 Description Wire Ground 4 inches Program Wheel Assembly 9000 3230 Pin Spring 1 16 x 5 8 Stainless Steel Timer Gear Main Drive Complete 3220 Meter Immediate Timer Assy Program Wheel w 3 4 inch STD Label 0 2 100 gal Program Wheel w 3 4 inch EXT Label 0 10 000 gal Program Wheel w 3 4 inch STD Metric Label 0 8 m Program Wheel w 3 4 inch EXT Range 0 40 m Program Wheel w 1 1 2 inch STD Range Label 0 10 500 Program Wheel w 1 1 2 inch EXT Range Label 0 50 000 Program Wheel w 40 m STD Range 1 1 2 inch Meter Label Switch Kit 3200 9000 Timer Auxiliary Optional Program Wheel Gear Assy Filter 2 Min Per Pin Program Wheel Gear Assy Softener 2 Min Per Pin Program Wheel Gear Assy Softener Immediate 2 Min Per Pin Program Wheel Gear Assy Filter Immediate 2 Min Per Pin Call your distributor for Part Number Call your distributor for Part Number FLECK 2850 Control Valve Service Manual 11 3230 REMOTE START TIMER ASSEMBLY E 61502 3230R REV A 12 FLECK 2850 Control Valve Service Manual 3230 REMOTE START TIMER ASSEMBLY CONTINUED Description Housing Timer Spring Cli
15. Blue 3 Yellow 4 0 Injector Injector Injector Injector Injector Green PVC Injector Injector Injector 1 PVC Injector 2 PVC Injector 3 PVC Injector 4 PVC 0 Throat Injector 1 Stainless Steel Throat Injector 2 Stainless Steel Throat Injector 3 Stainless Steel Throat Injector 4 Stainless Steel Body Injector 1600 Body Injector 1600 Upflow Disperser Air Gasket Injector Body 1600 1700 22 e FLECK 2850 Control Valve Service Manual Injector Assy 60480 01 60480 02 Injector Assy 60480 03 Injector Assy EM 60480 04 Injector Assy een 60481 21 Injector Assy Brass m 60481 22 Injector Assy Brass S 60481 23 Injector Assy Brass METE 60080 11 Injector Assy ms 60080 12 Injector Assy Upflow Only 60080 14 Injector Assy 60029 010 Brine Valve 1600 0 25 gpm 60029 020 Brine Valve 1600 0 50 gpm 60029 030 Brine Valve 1600 1 0 gpm 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1 Plastic 2 Plastic 3 Plastic 4 Plastic H1 S S 2 S S 3 S S 1 PVC 2 PVC 4 PVC 60036 Rev C 1650 BRINE SYSTEM ASSEMBLY Item No QTY PartNo asas dom 0329 sas loas 0330 dE KE DG as 2767 isi 0328 Osiris EEN 7885 nes EE
16. SPACER TOOLS amp REPLACEMENT 35 GENERAL SERVICE HINTS FOR METER CONTROL 36 50 37 WATER CONDITIONER FLOW DIAGRAMS 38 FLOW amp INJECTOR DRAW RATES 39 DIMENSIONS 40 41 SYSTEM 5 tnnt 41 SYS TEMO ia 42 SYSTEM uu 42 SYSTEM 4 WIRING nett tette 43 SYSTEM 5 WIRING 45 SYSTEM 26 WIRING rires 46 SYSTEM 7 47 SERVICE ASSEMBLIES sisisi u e tires 48 CALIFORNIA PROPOSITION 65 WARNING This product contains chemicals known to the State of California to cause cancer or birth defects or other reproductive harm 2 e FLECK 2850 Control Valve Service Manual JOB SPECIFICATION SHEET Job Number Model Number Water Hardness Capacity Per Unit Mineral Tank Size Salt Setting per Regeneration ppm Diameter Height 1 Type of Timer 2 3 Downflow A 7 Day or 12 Day B Meter Initiated Upflow Upflow Variable Meter Size 3 4 inch Std Range 125 2 100 gallon setting 3 A inch Ext Range 625 10 625 gallon setting 1 inch Std Range 310 5 270 gallon setting 1 inch Ext Range 1 150 26 350 gallon setting 1 1 2 inch Std Range 625 10 625 gallon setting 1 1 2 inch Ext Range 3 125 53 125 gallon setting 2 inch Std Range
17. 1 250 21 250 gallon setting 2 inch Ext Range 6 250 106 250 gallon setting 3 inch Std Range 3 750 63 750 gallon setting J 3 inch Ext Range 18 750 318 750 gallon setting K Electronic Pulse Count Meter Size c O m 4 System Type A System 4 1 Tank 1 Meter Immediate or Delayed Regeneration B System 4 Time Clock C System 4 Twin Tank D System 5 2 5 Tanks Interlock Mechanical 2 4 Tanks Interlock Electronic Meter per unit for Mechanical and Electronic E System 6 2 5 Tanks 1 Meter Series Regeneration Mechanical 2 4 Tanks 1 Meter Series Regeneration Electronic F System 7 2 5 Tanks 1 Meter Alternating Regeneration Mechanical 2 Tanks only 1 Meter Alternating Regeneration Electronic G System 9 Electronic Only 2 4 Tanks Meter per Valve Alternating H System 14 Electronic Only 2 4 Tanks Meter per Valve Brings units on and offline based on flow Timer Program Settings A Backwash Minutes B Brine and Slow Rinse Minutes C Rapid Rinse Minutes D Brine Tank Refill Minutes E Pause Time Minutes F Second Backwash Minutes Drain Line Flow Control gpm Brine Line Flow Controller gpm Injector Size Piston Type A Hard Water Bypass B No Hard Water Bypass INSTALLATION Water Pressure A minimum of 20 pounds 1 4 bar of water pressure is required for regeneration valve to operate effectively Ele
18. 2850 RES 3200 Timer 7 or 12 Day Optional Bees Tos 11838 Power Cord North 22 1 60160 15 Drive Cam Assy STF Blue America 23 en Powerhead ina 19303 01 Austrailian Cord Not Shown eem 19885 01 Japanese Cord 2 10300 Screw Timer Mounting 11545 01 European Cord 1 13741 Hole Plug E as Strain Relief 1 17904 Hole Plug 40400 Harness Drive Designer Di OT Screw Thumb Snimana Cable Guide Assy 2850 1023 cca Screw Drive Mounting 1 TIA Meter able 16 50 inch KEE Zita 10302 Insulator 1 40232 110 Cover Designer 1 Pc Black 10 52 Dons 10218 Switch Bracket is integrated into the motor 115 58 les Connecting Link Pin Bracket is integrated into the motor and picture may not reflect 12 555 1 10250 Retaining Ring actual component lisi Connecting Link distributor for Number EU M Drive Cam STF Black DU For Service Assembly Numbers See the Back of this Manual Dons 10398 Roll Pin 16 ns 1 13366 Drive Bearing je Zizzi 14923 ns Screw Switch Mounting 18 1 41543 Motor Drive 115V 50 60Hz 41545 Motor Drive 230V 50 60Hz 18A dq 4251955 as Motor Drive 24VAC VDC 50 60Hz
19. 33 2350 SAFETY BRINE VALVE 42303_REVA Item QTY Part No Description pem 60038 Safety Brine Valve 2350 Are 61024 Actuator Assy 2350 Brine 2 14 5 60028 30 Float Assy 2350 30 inch Wht 1 60026 30SAN Float Assy 2350 30 inch Hot Water KEE Taas 60009 00 Air Check 900 Commercial Less Fittings 1 60009 01 Air Check 900 Commercial Hot Water Less Fittings Not Shown 1 18603 Fitting Assy 900 Air Check 2350 1 18602 Fitting Assy 900 Air Check 34 e FLECK 2850 Control Valve Service Manual SEAL amp SPACER T00LS amp REPLACEMENT Nut Driver em Adapter Socket uec Seal Hook XL EN Puller 58 Figure 5 Tools Used in the Seal and Spacer Replacement Description Part No Nut Driver 12664 Socket Adapter 16906 Socket 7 16 inch 12665 Seal Hook 12874 Puller 13061 1500 2510 5600 4650 TER 17623 2850 9500 12082 2900 3180 Stuffer 11098 1500 2510 2750 12763 5600 9000 9100 4650 TEE 12683 2100 3150 TUE 16516 2850 9500 NOTE Photos shown are for reference only for replacing the seal and spacer Actual valve may be different 1 Turn off water supply to valve Next cycle valve
20. Shown 1 10909 Pin Link 18 FLECK 2850 Control Valve Service Manual CONTROL VALVE WITH 1700 INJECTOR ASSEMBLY wr 61500 2850 REV D FLECK 2850 Control Valve Service Manual 19 CONTROL VALVE WITH 1700 INJECTOR ASSEMBLY CONTINUED Item No QTY PartNo Tie Wie 6250 01 6 E 6638 9606 6436 6395 6395 01 Ta anqas WE ASOD ess 6455 s RE OOO 9300 sana 0909 2 40 ME 9389 EE KEEN SET 6395 02 9298 01 ls cle 203 E a 18 E 40368 prom 40372 s 2 eene 40310 PAR dass 19768 22 40375 DD a GO OD outen TE 60105 01 EE 60114 00 M 600114 02 ni 60114 03 25 anis O2P s T 60129 20 Description Item No QTY Valve Body 2850 Machd Seal 2850 Spacer 9500 2850 Piston 2850 Piston 2850 End Plug Assy 2850 End Plug Assy 2850 Hot Not Shown Water 1 Gasket Injector Body 1600 1700 O ring 347 O ring 226 Piston 2850 Rod Piston 2850 Pin Link Spacer 2850 NHWBP Screw Hex Hd Mach 1 4 20x1 End Plug Assy 2850 NHWBP Piston Assy 2850 NHWBP O ring Adapter Sidemount O ring 160 Sidemoun
21. WIRE BLUE TO TB1 6 WHITE TO TB1 1 SCAM VALVE STEP CAM 6 VALVE SHOWN IN SERVICE POSITION 13632 01 Rev L BLACK LAG INTERLOCK CABLE GRN Me REMOTE SIGNAL START REGENERATION TIMER WHITE WHITE YELLOW YELLOW YELLOW BROWN BROWN BLUE BLUE BLACK RED RED BLACK BLACK N C YELLOW 1 WHITE BLACK 1 BLACK YELLOW YELLOW N C BROWN 7 POSITION TERMINAL BLOCK TM TIMER MOTOR VDM VALVE DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH NOTE SW4 SW4 VALVE STEP SWITCH 1 TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION SW5 BRINE CAM SWITCH 2 BOTH TANKS NORMALLY IN SERVICE THCAM TIMER HOMING CAM 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE TPCAM TIMER PROGRAM 4 LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE HCAM VALVE HOMING CAM 5 WITH 24V VALVES THE POWER CORD IS REPLACED WITH BLUE AND WHITE SCAM VALVE STEP CAM WIRES WIRE BLUE TO TB1 6 WHITE TO TB1 1 BVCAM BRINE VALVE CAM 6 VALVE SHOWN IN SERVICE POSITION 13632 02 Rev L 46 FLECK 2850 Control Valve Service Manual SYSTEM 7
22. WIRING Alternating Regeneration 24V 120V 3 Way Solenoid Output Valve Wiring REMOTE METER WIRING FLECK RM DELAYED FLECK RM IMMEDIATE FLECK ET RM BADGER AR 183838 88688 28 888 83 38 20909boc0 oso 0000 o 00000 o o o oo SY o 9 990 1112 345678918 1112345 B 7 8 9 16 1112545678 9 111 2 3 4 5 6 7 8 9 10g LEAD VALVE T B LEAD VALVE T B LEAD VALVE T B LEAD VALVE T B BLACK YELLOW RED WHITE BLUE LEAD rte 9 INTERLOCK CABLE RECEPTA GRN ECEPTACEE WHITE BLUE id e REMOTE SIGNAL START REGENERATION TIMER WHITE WHITE WHITE GR YEL RED YELLOW YELLOW YEL BROWN BROWN LT BL BLUE BLUE BLACK RED RED BLACK BROWN BLACK BLACK BLACK a BLUI BLUE Se LUE LU OR PURPLE GR YEL x 5 um E SIE 482 i 3 lt sis 2125 OOO 8 3 5 2 8 5 a a 5 a B 5 9 9 99 49 dd 2 2 as LATCHING lt gt 9 RELAY o VOM si E 55 PINK EN E x3 EL lag BLACK 9 5 5 ONE PIN SET TRIP SW6 TWO MINUTES BI 9 9 3 9 WHITE RED TB1 13 POSITION TERMINAL BLOCK BLUE TM TIMER MOTOR VALVE DRIVE MOTOR 9 K1 12 V DUAL COIL LATCHING RELAY P N 16807 230V 120V TRANSFORMER P N 40112 TIMER HOMIN
23. change the length of rapid rinse time add or remove pins atthe higher numbered end of this section as required The number of pins times two equals the rapid rinse time in minutes How To Change The Length Of Brine Tank Refill Time 1 The second group of holes in the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per hole 2 To change the length of refill time move the two pins at the end of the second group of holes as required 3 The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section 4 The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel PROGRAM WHEEL FOR REGENERATION CYCLE RAPID RINSE SECTION 2 MIN PER PIN BRINE amp RINSE SECTION 2 MIN PER HOLE KOM STORAGE BRINE TANK L BACKWASH SECTION 2 MIN PER PIN 61502 3210 Rev A Figure 4 FLECK 2850 Control Valve Service Manual e 5 3200 TIME CLOCK TIMER ASSEMBLY RRON 36 6 e FLECK 2850 Control Valve Service Manual 615023200 Rev A 3200 TIME CLOCK TIMER ASSEMBLY CONTINUED Item No QTY Part No Description No QTY Part Description EE ee 13870 Housing Timer 3200 QI 14381 Skipper Wheel Assy 12
24. to backwash position then to service Now remove electrical plug from outlet Remove control box cover Disconnect the brine line from the injector housing to the brine valve if your unit has timed brine tank fill 4 Remove the two capscrews that hold the back plate to the valve 5 Grasp the back plate on both sides and slowly pull end plug and piston assembly out of the valve body see Figure 6 and lay aside Back Plate Line to Injector Brine Valve Piston Valve Assembly Figure 6 6 Remove the seal first using the wire hook with the finger Loop see Figure 7 Injector Figure 7 7 The spacer tool use only for removing the spacers has three retractable pins retained by a rubber ring at one end They are retracted or pushed out by pulling or pushing the center button the opposite end 8 Insert the pin end of the spacer tool into the valve body with the pins retracted button pulled back Push the tool tight against the spacer and push the button in When the button is pushed in the pins are pushed out to engage the 1 4 dia holes in the spacer Remove the tool from the valve body The spacer will be on the end Pull the center button back the pins will be retracted and the spacer can be removed from the spacer tool FLECK 2850 Control Valve Service Manual 35 SEAL amp SPACER TOOLS amp REPLACEMENT GENERAL SERVICE HINTS FOR METER CONTINUED In
25. 0009 01 Air Check 900 Commercial HW Less Fittings Auxiliary Micro Switch 60320 02 Switch Kit 3200 9000 Timer Auxiliary 60320207 runs Switch Assy 2850 Aux w Self Tapping Screws 60320 12 i Switch Assy 1500 through 2850 Brine Line Flow Control BLFC 60020 25 BLFC 25 GPM 1600 60020 50 BLFC 50 GPM 1600 60020 100 BLFC 1 0 GPM 1600 60010 25 nue BLFC 1650 25 GPM Plastic 60010 50_ dani BLFC 1650 50 GPM Plastic 60010 100 BLFC 1650 1 0 GPM Plastic Brine Valves 60011 Brine Valve 1650 Less BLFC 60020 NEE Brine Valve 1600 Short Stem Brass Std 0 rings 60029 HW ses u aaa araras Brine Valve 1600 Short Stem Hot Water 4 1700 Brine Valve Assy Specify flow control 1 0 5 0 60604 XX Model 1710 Valve Assy Specify flow control 1 0 5 0 Cam Assemblies 60160 15 Drive Cam Assy STF Blue Covers 60219 Environmental 6023206 d Designer 2 Piece 60232 110 nu Cover Designer 1 Pc Black 48 FLECK 2850 Control Valve Service Manual Drain Line Flow Controls 60366 1 inch FNPT x 3 4 inch FNPT Specify flow control 6 7 0 1 inch ENPT 1 inch FNPT Specify flow control 8 0 25 0 60702 ene 1 inch FNPT x 1 inch M
26. 2 inch NPT 45 gpm Disperser Air Injector Disperser Commercial 1 1 2 inch 2850 2900 9500 Do not use O ring if control 15 side mounted 1600 SERIES BRINE SYSTEM 16 1 25 24 60029 Rev C Item No QTY PartNo Description Item QTY Part No Description JE 2 0332 Fitting Insert 3 8 ds 60020 50 BLFC 50 GPM 1600 VM lips 2767 Screen dass 60020 100 BLFC 1 0 GPM 1600 SIDE 0328 Fitting Elbow 90 Deg Toute 0692 s Screw Slot Hex Hd 10 24X 1 4 PT x 3 8Tube 18 8 Stainless Steel DE MERE 3 0329 Fitting Tube 3 8 Nut Brass E Vasa 1893 2 55 Cap Injector SS C 03930 Fitting Sleeve 3 8 Celcon USE U22 am Gasket Injector Cap 1600 OSE doe 6508 ns Tube Brine 1600 PVC 19 isis d asas 0227 uns Screen Injector 6508 01 Tube Brine Valve 20 1 10913 000 Nozzle Injector 000 Brown 2850 2900 0 V 0913 00 Nozzle Injector 00 Violet 558855 2774 Tube Brine Valve 1500 10913 0 102218 Injector 0 Red 40027 Tube Brine Valve 2510 10913 1 Nozzle Injector 1 White 9221 Tube Brine Valve 10913 2 Nozzle Injector 2 Blue 2750 2900 0913 32 Nozzle Injector 3 Yellow S 42184
27. 2750 a dava 1 t Inject ci SER 1 41683 Tube Brine Valve UF 2974 1 Throat 1 PVC 1 e assesses t Inject E 30 60480 01 Injector Assy 1600 1 2974 2 Throat 2 PVC 1 2 t Inject Se 60480 02 Injector Assy 1600 2 2974 3 Throat 3 PVC 1 AO t Inject Gre 60480 03 Injector Assy 1600 3 2974 4 Throat 4 PVC 1 P eseu t Inject ci ss 60480 04 Injector Assy 1600 4 0226 0 Throat 0 dea 1 0 Throat Injector 0 1 60481 21 Injector Assy 1600 1 S S 10226 1 Throat Injector 1 Stainless Steel 0000 60481 22 Injector Assy 1600 2 S S 10226 2 Throat Injector 2 Stainless Steel ee 60481 23 Injector Assy 1600 3 S S 10226 3 Throat Injector 3 ni Stainless Steel 7 60080 11 West Assy 1600 1 PVC n 10226 4 Throat Injector 4 60080 12 Injector Assy 1600 2 PVC Stainless Steel 60080 14 Injector 55 1600 4 PVC 2 EE Body Injector 1600 uere 60011 010 Brine Valve 1650 0 25 gpm 1 17776 02 Body Injector 1600 Upflow 60011 020 Brine Valve 1650 0 50 gpm Zaria ss 16221 Disperser Air 60011 030 Brine Valve 1650 1 0 gpm
28. 9 PENTAIR FLECK 2850 CONTROL VALVE SERVICE MANUAL www pentairaqua com TABLE OF CONTENTS JOB SPECIFICATION SHEET in rte 2 INSTALLATION i i ttt ia 3 START UP INSTRUCTIONS i 3 3200 TIMER SETTING 4 3210 TIMER SETTING 4 3200 3210 3220 3230 REGENERATION CYCLE SETTING PROCEDURE rtt tette te quan 5 3200 TIME CLOCK TIMER ASSEMBLY 6 3210 METER DELAYED TIMER ASSEMBLY 8 3220 METER IMMEDIATE TIMER ASSEMBLY 10 3230 REMOTE START TIMER ASSEMBLY 12 POWERHEAD ASSEMBLY 14 POWERHEAD ASSEMBLY ENVIRONMENTAL 16 MANUAL POWERHEAD 18 CONTROL VALVE WITH 1700 INJECTOR ASSEMBLY 19 1600 SERIES BRINE SYSTEM 21 1650 BRINE SYSTEM ASSEMBLY ees 23 1700 BRINE SYSTEM ASSEMBLY issus 25 1710 BRINE SYSTEM ASSEMBLY nnns 27 1600 SERVICE VALVE OPERATOR ASSEMBLY OLD SIV EE 28 1 METER ASSEMBLY u 29 1 1 2 INCH METER ASSEMBLY 30 1 1 2 INCH METER ASSEMBLY 31 2300 SAFETY BRINE VALVE ss tires 32 2310 SAFETN BRINE VALVE iet 33 2350 SAFETY BRINE VALVE 34 SEAL
29. EP CAM BVCAM BRINE VALVE CAM NOTE 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT 3 VALVE SHOWN IN SERVICE POSITION INTERLOCK CABLE BROWN 17727 01 Rev E BROWN N C YELLOW 17727 02 Rev E FLECK 2850 Control Valve Service Manual 47 SERVICE ASSEMBLIES 24 Hour Gear Assemblies Gear Assy 24 Hour Silver 5600 12 A M 60519 02 Gear Assy 3200 24 Hour 2 Times Day w Silver Label 60519 03 Gear Assy 3200 24 Hour 3 Times Day w Silver Label 60519 04 Gear Assy 3200 24 Hour 4 Times Day w Silver Label 60519 06 Gear Assy 3200 24 Hour 12 00 Times Day w Silver Label Adapters 14 Adapter Assy Sidemount 2850 2900 2930 61415NP Adapter Assy Sidemount NP 2850 2900 2930 61415220 E Adapter Assy Sidemount BSP MTC 2850 2900 2930 61415 20NP Adapter Assy Sidemount BSP NP 2850 2900 2930 Air Checks 60002 34 Air Check 500 34 inches Long 60003234 ies Air Check 500 HW 34 inch Tube 60009 00 Air Check 900 Commercial Less Fittings 6
30. G SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 TIMER AUXILIARY SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM EVCAM BRINE VALVE CAM NOTE RELAY TERMINAL BLOCK PINOUT SHOWN IN RESET POSITION 9 RESET h SET 18 if 5 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT 3 VALVE SHOWN IN SERVICE POSITION BLACK YELLOW RED LAG WHITE BLUE PURPLE INC YELLOW TB1 8 POSITION TERMINAL BLOCK TM TIMER MOTOR 23 V 120V TRANSFORMER P N 40112 VDM VALVE DRIVE MOTOR SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 TIMER AUXILIARY SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE ST
31. GE 15 5 12550 Quad Ring 009 Dunes 1078 22 SV0 Body Assy Brass Valves Lis 12552 02 Brine Valve Stem 1600 w Seat 1 12626 Seat Brine Valve 3 10332 Fitting Insert 3 8 pres doo 10330 Fitting Sleeve 3 8 Celcon Des 10329 Fitting Tube 3 8 Nut Brass lla m 10331 Fitting Compression 1 4 inch x 3 8 inch Dad 60150 Service Valve Operator Assy 1600 Old Style Complete 28 FLECK 2850 Control Valve Service Manual 60150 Rev 1 INCH METER ASSEMBLY 60391 Rev D Item No QTY PartNo Description Item No QTY Part Description bi 12112 Screw Slotted Hex Head UE 6039 luna Meter Assy 1 inch NPT STD 10 24 x 50 Range Brass Paddlewheel sa EE 14038 Cap Meter STD Range 60391NP Meter Assy 1 inch Inline Plastic NPT STD Nickel Plated RE 0 ring 137 iaia 60391HW Meter Assy 1 inch Inline 3609 12 Impeller Meter STD Brass Hot Water 13509 01 Impeller Celcon Hot Water Paddlewheel D 1 13882 Post Meter Impeller 60392 Meter Assy 1 inch Inline bre KUNE 14959 Meter 27550 Wes cece 60628 Meter Assy l in
32. LEAD VALVE T B BLACK YELLOW INTERLOCK CABLE RECEPTACLI GRN SEE TBI 77 WHITE BLUE REMOTE SIGNAL START REGENERATION TIMER 4 WHITE WHITE GRAVE YELLOW YELLOW 1 BROWN BROWN BLUE BLUE RED E BLACK BROWN BLACK BLACK t a lt 1 5 gt 59 GR YEL BLUE SE V ai J 5 z z 5 i m 5 a 5 L 9 zz i 9 POSITION TERMINAL BLOCK i TM TIMER MOTOR 9 i VDM VALVE DRIVE MOTOR BLUE SW1 TIMER HOMING SWITCH BLACK 0 SW2 TIMER PROGRAM SWITCH NOTE L SWS SET TO TRIP FOR SIX MINUTES AFTER BRINE TANK FILL SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 AUXILIARY TIMER SWITCH TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION BOTH TANKS NORMALLY IN SERVICE 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE THCAM TIMER HOMING CAM 4 LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE TPCAM TIMER PROGRAM CAM 5 WITH 24V VALVES THE POWER CORD IS REPLACED WITH BLUE AND WHITE HCAM VALVE HOMING CAM WIRES
33. N EEN EE EG 45456 0250 7906 10 n 155656 2625 snos 2552 02 2 oss 2626 T3 Tonus 6924 ne TA WEE 60010 25 si 60010 50 60010 100 Tess 129625 is UE 10672 Description Fitting Tube 3 8 Nut Brass Fitting Sleeve 3 8 Celcon Fitting Insert 3 8 Screen Brine Fitting Elbow 90 Deg 1 4 NPT x 3 8T Brine Valve Body Assy 1650 Spring Brine Valve Ring Retaining Guide Brine Valve Stem Nut Assy 3 8 inch Plastic Brine Valve Stem 1600 Seat Brine Valve O ring 018 BLFC 1650 25 GPM Plastic BLFC 1650 50 GPM Plastic BLFC 1650 1 0 GPM Plastic Nut Assy 3 8 inch Plastic Screw Slot Hex Hd 10 24X 18 8 Stainless Steel Item No QTY loi UE 9 20 5 j NE 24 ca 60011 Rev D Part No Description 11893 Cap Injector Stainless Steel 10229 Gasket Injector 1600 10227 Screen Injector 0913 000 Nozzle Injector 000 Brown 0913 00 Nozzle Injector 00 Violet 0913 0 Nozzle Injector 0 Red Nozzle Injector 1 White 0913 2 Nozzle Injector 2 Blue Nozzle Injector 83 Yellow 0913 4 Nozzle Injector 4 Green 2973 0 Nozzle Injector 0 PVC Grey 297351 nes Nozzle Injector 1 PVC Grey 2973 2 Nozzle Injector 2 PVC Grey 2973 3
34. NPT Specify flow control 8 0 25 0 60708 1 inch FNPT 3 4 inch FNPT Specify flow control 8 0 25 0 1 inch FNPT Specify flow 1 inch FNPT control 7 0 Drive Assemblies 60050 21 a s Drive Assy 2750 STF 120V Softener Injector Assemblies Complete Injector Assy Specify size of 1700 Injector 60480 1600 3 8 inch Brine Specify size of injector 60481 1600 Brass 3 8 inch Brine Specify size of injector Meters 50613 EEN Meter Assy 2750 Electronic 1 inch 60610 01 Meter 2850 9500 1 1 2 inches Std 60610 02 Meter 2850 9500 1 1 2 inches Ext ee Meter Assy 2750 00397 Meter Assy 2750 1 inch Ext 60614 Meter Assy 2850 9500 Electronic 1 1 2 inches Meter Brass 61560 01 Meter Assy In Line w 1 inch NPT Plstc Connector Meter Assy In Line w 1 inch Brass Connector 61560 09 Meter Assy In Line w 1 1 2 inches NPT Brass Connector 60105 pues a E Piston Assy 2850 60105 001 n Piston Assy 2850 560CD 60105 01 5 Piston Assy 2850 Hot Water 60114 00 Piston Filter 2850 Conversion NHWBP Piston 2850 NHWBP 60114 02 iens Piston Assy 2850 1600 C
35. TION RED TIME SET BUTTON 3200 ADJUSTABLE REGENERATION TIMER IMPORTANT SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK 61502 3200 Rev A Figure 2 3210 TIMER SETTING PROCEDURE Typical Programming Procedure Calculate the gallon capacity of the system subtract the necessary reserve requirement and set the gallons available opposite the small white dot on the program wheel gear Figure 3 NOTE Drawing shows 8 750 gallon setting The capacity gallons arrow 15 shows zero gallons remaining The unit will regenerate tonight at the set regeneration time How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is opposite the time of day pointer 3 Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3210 TIMER SETTING PROCEDURE CONTINUED 3 The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time 5 In any event conditioned water ma
36. alves Nut Jam 3 4 16 Used Item No QTY 29 siis 25i deem 2B esses 1 DO 2T asas pem DB adia 1226 p ES Not Shown USS Part No Description on Fllter Valves Wrench Tighten Plug Hole 125 Dia White Screw Hex WSH 8 32 x 5 16 20 in lbs 20 Screw Hex Washer 8 32 x 5 16 Hand Tighten Cover Assy Environmental Black Clear Window Cover Assy Environmental Black Black Window Powerhead Assembly Drive Motor Assy 24 VAC DC 50 60 Hz FAM 1 Drive Motor Assy 115V 60 Hz Drive Motor Assy 220V 50 60 Hz SP FAM1 Switch Kit 1500 2850 Drive Motor Cable Guide Assy 2850 Meter Cable 16 50 inch Call your distributor for Part Number FLECK 2850 Control Valve Service Manual 17 MANUAL POWERHEAD ASSEMBLY 60409 Rev A Item No QTY Part No Description 1 1259 cts Backplate Manual 12592525 Bracket Lever Position 1 12596 Screw Spec Mach 1 4 20 x 1 2 d 12707 Washer Spring 11235 Nut Hex 1 4 20 Screw Zinc 12594 Lever Valve Position NAR 2 10231 asa Screw Slot Hex 1 4 20 x 1 2 18 8 SS doses 60224 32 Cover Assy Manual Filter dor 60224 33 Cover Assy Manual Softener A oni 1030 0 2 5 ass Screw Slot Hex Wsh 8 18 x 3 8 Type B RC44 47 60409 Powerhead Assy Manual Not
37. b 3200 38 17 amp 1754 Pin Spring 1 16 x 5 8 SS Bisi bisi 13296 Screw Hex Wsh 6 20 x 1 2 Timer 2 11999 Label Button PEN 139 AN Gear Main Drive Timer Tini To 13803 Gear Program Drive Wheel 0 Ti E Complete 3210 Meter E 13806 Retainer Program Wheel Delayed Timer Assembly o 1 13748 Hedd St HS 60405 10 Program Wheel w 3 4 inch 6 20 x 1 2 STD Label 0 2 100 gal 10 lisa 14265 Clip Spring Ge Tine ds 154245 Spring Detent Timer 80405 11 Program Wheel EE SOOO ie Ball 1 4 inch Delrin STD Metric Label 0 8 m3 Tonne 13048 Pinion Idler 1 60405 21 Program Wheel w 3 4 inch 14522 dua 13312 5x52 Spring Idler Shaft EXT Range 0 40 m3 logi E SOL Gear Idler ne Program Wheel w 1 1 2 inch assa Wem TE Gear Drive ST rl Plate Motor Mounting 0 0 0 UU 60405 70 GE Pope lise asd Program Wheel w 40M STD Range 1 1 2 inch Meter Label ES i 42 60320 02 Switch Kit 3200 9000 Timer Auxiliary Optional ER SECH GE aba AO MINORE 61420 03 Program Wheel Gear Assy Filter 2 Min Per Pin UT O 61420 04 Program Wheel Gear Assy yusa 19659 1 Motor 24V 60Hz 1 30 RPM Softener 2 Min Pin Vai 19660 1 Motor 230V 60Hz
38. ch 60392NP Meter Assy 1 inch Inline 4 NPT EXT Brass Body Nickel vm Plated Paddlewhe l ER 4961 Nipple 1 inch Quick Not Shown onnect 14982 Nut 1 inch Meter Quick 1 19218 Meter Cap Assy STD Range Brass Hot Water onnect Be EI ee Flow Straightener TaT a Meter Gop EXT Range Brass Hot Water Tr 182875 uas O ring 123 12 2 ue i ass 15150 Meter Cap Assy Ext Range Plastic c 13847 unes O ring 137 FLECK 2850 Control Valve Service Manual e 29 1 1 2 INCH METER ASSEMBLY 60610 Rev C 30 e FLECK 2850 Control Valve Service Manual 1 1 2 INCH METER ASSEMBLY Item No QTY Part No ees TOO E 2882 35095 s 3509 01 STE O Rio ARE DB ini bici 2112 P dio dons iint Pilone 15 2 7544 0 custas ici Tal 60610 01 60610 01NP MT 60610 01HW 60610 21 60610 21NP sont 60611 01 ibus 60611 01NP 60611 23 60611 23 Iii 60610 02 60610 02NP Meter Assy 1 1 Meter Assy 1 1 Meter Assy 1 1 Description Body Meter 2850 9500 Post Meter Impeller Impeller Meter Impeller Cel
39. con Hot Water O Ring 137 Std 560CD Meter Meter Cap Assy STD Range Plastic Meter Cap Assy Ext Range Plastic Screw Hex Hd Mach 10 24 x 1 2 18 8 Stainless Steel Flow Straightener 1 1 2 inch O Ring 132 Fitting 1 1 2 inch Quick Connector Nut 1 1 2 inch Q C Meter Assy 1 1 2 inch NPT STD Brass Paddlewheel 2 inch Inline NPT STD Brass Body Nickel Plated Paddlewheel Meter Assy 1 1 2 inch Inline NPT STD Brass Hot Water Paddlewheel Meter Assy 1 1 2 inch BSP STD Brass Paddlewheel 2 inch Inline BSP STD Brass Body Nickel Plated Paddlewheel Meter Assy 1 1 2 inch Inline NPT STD Brass Body Paddlewheel Sleeve to 1 inch Meter Assy 1 1 2 inch Inline NPT STD Nickel Plated Paddlewheel Sleeve to 1 inch Meter Assy 1 1 2 inch Inline BSP STD Paddlewheel Sleeve to 1 inch Meter Assy 1 1 2 inch Inline BSP MET STD Paddlewheel 1 Meter Assy 1 1 2 inch NPT STD Brass Paddlewheel inch Sleeve 2 inch Inline NPT EXT Nickel Plate Nickel Plated Item QTY Part No 10 02HW Not Shown FLECK 2850 Meter Assy 1 1 Description Paddlewheel Meter Assy 1 1 2 inch Inline NPT EXT Brass Hot Water Paddlewheel Meter Assy 1 1 2 inch BSP EXT Brass Paddlewheel 2 inch Inline BSP EXT Brass Body Nickel Plate Paddlewheel Meter Assy 1 1 2 inch Inline NPT EXT Brass Body Paddlewheel Sleeve to 1 inch
40. ctrical Facilities An uninterrupted alternating current A C supply is required NOTE Other voltages are available Please make sure your voltage supply is compatible with your unit before installation Existing Plumbing Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener Location Of Softener And Drain The softener should be located close to a drain to prevent air breaks and back flow Bypass Valves Always provide for the installation of a bypass valve if unit is not equipped with one Water pressure is not to exceed 125 psi 8 6 bar water temperature is not to exceed 110 F 43 C and the unit cannot be subjected to freezing conditions Installation Instructions 1 Place the softener tank where you want to install the unit making sure the unit is Level and on a firm base 2 During cold weather the installer should warm the valve to room temperature before operating 3 All plumbing should be done in accordance with local plumbing codes The pipe size for residential drain line should be a minimum of 1 2 inch 13 mm Backwash flow rates in excess of 7 26 5 or length in excess of 20 feet 6 m require 3 4 inch 19 mm drain line Commercial drain lines should be the same size as the drain line f
41. e Service Manual e 43 SYSTEM 4 WIRING CONTINUED iring With Remote Starter Valve W 9 Nad 8915 a 5 g NVOdI JIWIL NOLLVAINIDIY LI VIS TWNOIS 1038 NOILISOd 30 NI NMOHS E 14 191 13 5 191 3 8 JAM SIMM 3018 HUM G3OV1d32 SI 4300 HIMOd 3HLS3ATVA ARC NOILV83N3933 31 VIC3WWI C3A V3 CILVILINI 2313W 3LOW3SOINVI TIONIS WVO WWOA8 WYD d3lS WVOS WVO ONIWOH 3ATVA WWOH WYO WV3S Odd HWIL WVOdI WVO ONINOH 3WIL WVOHL HOIIMS WVO 3NI38 SMS HOLMS 4315 3A1VA YMS HOLIMS ONIWOH 3 EMS HOLIMS WV3OO3d 33WII CMS HOLIMS ONIWOH JIWIL LMS JAXA 3ATVA WGA YOLOW 33WIL WI 312018 1VNIWHL NOILISOd 1 181 TI AVA WIJATVA 12 FIJAIVA 3 1 1 srezit Oss 3 1 1 Dos 1 1 Ke 5 O oo o o 5 5 I 9 S 1 9 5 9 5 1 9 5 y amp I 181 3 8 43Oqyg 335Qva 1330313 Wa 32314 ELVIGIWWI Wa 9314 ONIAIM SIW 31OW33 44 e FLECK 2850 Control Valve Service Manual SYSTEM 5 WIRING Interlocked Regeneration Valve Wiring BLACK YELLOW 7847 1 PRODUCTION RELEASED 9726 8 ADDED SHEET 2
42. e black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time 5 any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line How to Adjust Regeneration Time 1 Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn the time plate so the desired regeneration time aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct 8 Reset the time of day and restore power to the unit 4 e FLECK 2850 Control Valve Service Manual SERVICE POSITION INDICATOR 24 HR GEAR MANUAL REGENERATION TO SET TIME OF DAY PRESS RED BUTTON AND TURN LARGE DIAL UNTIL SKIPPER WHEEL 12 DAY SHOWS EVERY OTHER DAY REGENERA
43. es 17906 Guide Brine Valve Stem dme 14202 01 Screw Wsh Mach e 8 32 X 5 16 6 Nut Assembly 1 2 inch Mor Shown Plastic Toc 15414 Nut 2900 w Sleeve 1555 19221 15415 Fitting Insert 1 2 inch 1 Tube ZO le 16460 Tube Brine 2850 2900s i 42183 Tube Brine 1700 2850s 127 15416 Tube Brine 2900 2750 o 41447 Tube Brine 29005 U F 60604 Rev F Part No Description 15413 2n Fitting Elbow Male 1 2T X 3 8 60605 00 Brine Valve 1710 2750 Blank 60605 10 Brine Valve 1710 2750 1 0 60605 12 Brine Valve 1710 2750 1 2 60605 15 Brine Valve 1710 2750 1 5 60605 20 Brine Valve 1710 2750 2 0 60605 24 Brine Valve 1710 2750 2 4 60605 30 Brine Valve 1710 2750 3 0 gpm 60605 40 Brine Valve 1710 2750 4 0 gpm 60605 50 Brine Valve 1710 2750 5 0 gpm 1915 iiL Washer Flow 1 0 gpm 17996 tice tn Disperser Air Injector 414193 00 Label Blank BLFC 1710 FLECK 2850 Control Valve Service Manual 27 1600 SERVICE VALVE OPERATOR ASSEMBLY OLD STYLE 10 7 6 8 UD Item No QTY PartNo Description lia bea 112749 Guide Brine Valve Stem 19 5 10250 Ring Retaining Tue 102496 s Spring Brine Valve
44. h the center on the brass female end to expose the pilot on the opposite end Place a spacer on this end and insert the spacer and tool into the valve 36 FLECK 2850 Control Valve Service Manual CONTROL Problem Softener delivers hard water Reason Reserve capacity has been exceeded Correction Check salt dosage requirements and reset program wheel to provide addi tional reserve Reason Program wheel is not rotating with meter output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Reason Meter is not measuring flow Correction Check meter with meter checker TROUBLESHOOTING Water conditioner fails to Electrical service to unit has been Assure permanent electrical service check fuse regenerate interrupted plug pull chain or switch Timer is defective Replace timer Hard water By pass valve is open Close by pass valve No is in brine tank Add salt to brine tank and maintain salt level above water level Injector screen plugged Clean injector screen Insufficient water flowing into brine tank Check brine tank fill time and clean brine line flow control if plugged Hot water tank hardness Repeated flushings of the hot water tank is required Leak at distributor tube Make sure distributor tube is not cracked Check o ring a
45. ine Valve 2300 Fitting Facing Stud 2310 SAFETY BRINE VALVE 11 11 0 Item No QTY PartNo Description ls 122 1 ia Body Safety Brine Valve 2310 Zina li 19803 Safety Brine Valve Assy X MER 19804 Screw Sckt Hd Set 10 24 x 75 dec 19805 Nut Hex 10 24 Nylon Black disces 19652 01 Poppet Assy SBV w O ring Omen 196495 Flow Dispenser Jens lo 11183 ue O ring 017 LP 19647 inis Elbow Safety Brine Valve Nut Assy 3 8 inch Plastic 19625 2 10 15 55 18312 us Retainer Drain 1 55 Safety Brine Valve Assy 2310 10150 iii Grommet 30 Dia le oinnes 1 60068 8 06 Float Assy 2310 w 8 06 inch Rod a 60068 10 5 Float Assy 2310 w 10 5 inch Rod 60068 11 5 Float Assy 2310 w 11 5 inch Rod 42112_REVA Description Float Assy 2310 w 20 inch Float Assy 2310 w 30 inch Rod Air Check 500 American Hydro Air Check 500 11 38 inches Long Air Check 500 24 inches Long Air Check 500 27 inches Long Air Check 500 32 inches Long Air Check 500 34 inches Long Air Check 500 36 inches Long Air Check 500 48 inches Long Air Check 500 26 25 inches Long Air Check 500 33 25 inches Long FLECK 2850 Control Valve Service Manual e
46. jector Spacer Figure 8 9 Alternately remove the remaining seals and spacers in accordance with steps No and 8 10 The last or end spacer does not have any holes for the pins of the spacer tool to engage therefore if the end spacer does not come out on the first try try again using the wire hook with the finger loop 11 To replace seals spacers and end ring use special tool with the brass sleeve on one end This is a double purpose tool The male end acts as a pilot to hold the spacers as they are pushed into the valve body and the brass female end is used to insert the seals into the valve body Injector Spacer Figure 9 12 To restuff a valve body first take the end ring the plastic or brass ring without holes then with your thumb press the button on the brass sleeve end The large dia inner portion is now exposed see Figure 8 Place the end ring on this pilot with the lip on the end ring facing the tool Push the tool into the valve body bore until it bottoms While the tool is in the valve body take a seal and press it into the inside diameter of the exposed brass female end 13 Remove the tool turn it end for end and insert it into the valve body bore While holding the large dia of the tool slide it all the way into the valve body bore until it bottoms Then push the center button to push the seal of the tool and leave it in place in the valve body 14 Remove the tool from the valve body and pus
47. low control 4 Refer to the dimensional drawing for cutting height of the distributor tube If there is no dimensional drawing cut the distributor tube flush with the top of the tank 5 Lubricate the distributor o ring seal and tank o ring seal Place the main control valve on tank NOTE Only use silicone lubricant 6 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting DLFC Leave at least 6 inches 15 cm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to the DLFC 7 Plumber tape is the only sealant to be used on the drain fitting The drain from twin tank units may be run through a common line 8 Make sure that the floor is clean beneath the salt storage tank and that it is level 9 Place approximately 1 inch 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check Figure 1 in the salt tank Do not add salt to the brine tank at this time 10 On units with a by pass place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation Once clean close the water tap 11 Slowly place the by pass in service position and let water flow into the mineral tank When water flow stops slowly o
48. lve Service Manual e 3 STARTUP INSTRUCTIONS COW WUED 4 Position the valve to the rapid rinse position Check the drain line flow and run for 5 minutes or until the water runs clear 5 Position the valve to the start of the brine tank fill cycle Ensure water goes into the brine tank at the desired rate The brine valve drive cam will hold the valve in this position to fill the brine tank for the first regeneration 6 Replace control box cover 7 Put salt in the brine tank NOTE Do not use granulated or rock salt 3200 TIMER SETTING PROCEDURE How To Set Days On Which Water Conditioner Is To Regenerate Figure 2 Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from the red pointer extend or retract fingers to obtain the desired regeneration schedule How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is at the time of day pointer 3 Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 Th
49. nd tube pilot bed Increase frequency of regeneration Inlet of control plugged due to foreign Remove piston and clean control material broken loose from pipes by recent work done on plumbing system Loss of mineral through Air in water system Assure that well system has proper air eliminator drain line control Check for dry well condition Improperly sized drain line flow control Check for proper drain rate Iron in conditioned water Fouled mineral bed Check backwash brine draw and brine tank fill Increase frequency of regeneration Increase backwash time Control cycles continuously Misadjusted broken or shorted switch Determine if switch or timer is faulty and replace it or replace complete power head Drain flows continuously Valve is not programming correctly Check timer program and positioning of control Replace power head assembly if not positioning properly Foreign material in control Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration positions Internal control leak Replace seals and piston assembly FLECK 2850 Control Valve Service Manual e 37 WATER CONDITIONER FL0W DIAGRAMS 1 Service Position 4 Slow Rinse Position Hard water enters unit at valve inlet flows up into injector housing and down through nozzle and throat around the piston down through mineral enters center tube through bottom distributor flows
50. onversion NHWBP 60114 03 Piston Assy 2850 1700 Conversion NHWBP Program Wheel Assemblies 60405 20 Program Wheel w 3 4 inch Ext Label 1 1 2 inches Std Set a 100 60405 30 a Program Wheel w 1 inch Std Label Set a 50 60405 40 Program Wheel w 1 inch Ext Label 60405 70 Program Wheel w 1 inch Ext Label SERVICE ASSEMBLIES CONTINUED Safety Brine Valves 60014 rent Safety Brine Valve Assy 2310 00038 cerises Safety Brine Valve 2350 60027 Safety Brine Valve 2300 Fitting Facing Arm 60027 FFS Safety Brine Valve Body Fitting Facing Stud 60026 30 SAN Float Assy 2350 30 inch HW 60028 30 Float Assy 2350 30 inch White 60028 30 Float Assy 2300 30 inch Blue White 60068 30 Lun Float Assy 2310 w 30 inch Rod Sales and Service Aids ANI RR Literature 2850 Spec Sheet Literature 2850 S Manual ROZ TZ A Literature Catalog Assy PWT Residential Commercial Seal amp Spacer Kits Seal Spacer Kit 2850 60129 20 nues Seal amp Spacer Kit 2850 Natural 60129 30 Seal amp Spacer Kit 2850 Service Equipment Silicone 2 Tube 16586 8 Silicone Dow 7 8 Lb 16516 Stuffer Assy 2850 9500 11629 EE Puller Tool Assy 2850 9500 604610 idees Me
51. p Insulator Micro Switch Switch Micro Timer Screw Pan Hd Mach 4 40 x 1 1 8 Knob 3200 Screw Hex Wsh 6 20 x 1 2 Label Button Pinion Idler Idler Shaft Spring Gear Idler Drive Gear Plate Motor Mounting Motor 120V 60 Hz 1 30 RPM Motor 100V 50Hz 1 30 RPM Motor 23V 50Hz 1 30 RPM Motor 24V 50Hz 1 30 RPM Motor 24V 60Hz 1 30 RPM Motor 230V 60Hz 1 30 RPM Screw Sltd Fillister Hd Label Caution Program Wheel Assembly 3200 Item No Part No Description Main Drive Gear Pin Spring 1 16 x 5 8 Stainless Steel Timer Cycle Actuator Arm Bracket Hinge Timer Screw Phil 6 32 x 1 4 Zinc Harness 3230R Nut Wire Tan Wire Ground 4 inches Switch Kit 3200 9000 Timer Auxiliary Optional 3230 Timer Assy Program Wheel Gear Assy Softener Immediate 2 Min Per Pin Program Wheel Gear Assy Filter Immediate 2 Min Per Pin Call your distributor for Part Number FLECK 2850 Control Valve Service Manual 13 61502_2510 Rev B 7 POWERHEAD ASSEMBLY DESIGNER 14 FLECK 2850 Control Valve Service Manual POWERHEAD ASSEMBLY DESIGNER CONTINUED QTY PartNo Description No QTY Part No Description Lis fa Backplate SS Service 20 1 12777 Brine Valve Cam Separate Valve Operator W T Time Fill Black Screws 21 S Switch Kit 1500 thru
52. pen a cold water tap nearby and let run until the air is purged from the unit 12 Plug unit into an electrical outlet NOTE All electrical connections must be connected according to local codes Be certain the outlet is uninterrupted 60002 Rev E Figure 1 Residential Air Check Valve START UP INSTRUCTIONS The water softener should be installed with the inlet outlet and drain connections made in accordance with the manufacturer s recommendations and to meet applicable plumbing codes 1 Turn the manual regeneraton knob slowly in a clockwise direction until the program micro switch lifts on top of the first set of pins Allow the drive motor to move the piston to the first regeneration step and stop Each time the program switch position changes the valve will advance to the next regeneration step Always allow the motor to stop before moving to the next set of pins or spaces NOTE For electronic valves please refer to the manual regeneration part of the timer operation section If the valve came with a separate electronic timer service manual refer to the timer operation section of the electronic timer service manual 2 Position the valve to backwash Ensure the drain line flow remains steady for 10 minutes or until the water runs clear see above 3 Position the valve to the brine slow rinse position Ensure the unit is drawing water from the brine tank this step may need to be repeated FLECK 2850 Control Va
53. t Flange O ring 142 Base 2850 2900 3930 Rotating Screw Hex Hd 3 8 16x1 Cap 18 8 Washer Flat 3 8 Type A N SERS Piston Assy 2850 HWBP Piston Assy 2850 Hot Water Piston Assy 2850 Filter Converstion NHWBP Piston Assy 2850 Piston Assy NHWBP Replacement Piston Assy 2850 Piston Assy NHWBP 1600 Piston Assy 2850 Piston Assy NHWBP 1700 Seal and Spacer Kit 2850 Used for Cold and Hot Water Seal and Spacer Kit 2850 Plastic Spacers 20 FLECK 2850 Control Valve Service Manual Part No Description Seal and Spacer Kit 2850 Plastic Spacers 559 PE Seals Adapter Assy Sidemount 2850 2900 NPT Adapter Assy Sidemount 2850 2900 BSP DLFC 1 inch NPT Blank DLFC 1 inch F x 3 4 inch F NPT 3 5 gpm Brass DLFC 1 inch F x 3 4 inch F NPT 4 0 gpm Brass DLFC 1 inch F x 3 4 inch F NPT 4 5 gpm Brass DLFC 1 inch F x 3 4 inch F NPT 5 0 gpm Brass DLFC 1 inch F x 3 4 inch F NPT 60 gpm Brass DLFC 1 inch F x 3 4 inchF NPT 70 gpm Brass DLFC 1 inch F x 1 inch F NPT 8 0 gpm Brass DLFC 1 inch F x 1 inch F NPT 9 0 gpm Brass DLFC 1 inch F x 1 inch F NPT 10 gpm Brass DLFC 1 inch F x 1 inch F NPT 12 gpm Brass DLFC 1 inch F x 1 inch F NPT 15 gpm Brass DLFC 1 inch F x 1 inch F NPT 20 gpm Brass DLFC 1 inch F x 1 inch F NPT 25 gpm Brass 1 inch F x 1 inch F Flow Control 30 gpm DLC 2 inch NPT 35 gpm DLC 2 inch NPT 40 gpm DLC
54. ter Checker Kit Std 60461 Meter Checker Kit Ext Service Valve Operator Assemblies SVO 60150 iiie SVO Assy 1600 0 5 60150 01 SVO Assy 1600 N S Skipper Wheel Assemblies UE Skipper Wheel Assy 7 Day Em Skipper Wheel Assy 12 Day FLECK 2850 Control Valve Service Manual 49 50 e FLECK 2850 Control Valve Service Manual FLECK 2850 Control Valve Service Manual 51 For Fleck Product Warranties visit Fleck para las garantias de los productos visite www pentairaqua com pro Pour Fleck garanties produit visitez le site PENTAIR FILTRATION amp PROCESS 5730 NORTH GLEN PARK ROAD MILWAUKEE WI 53209 P 262 238 4400 WWW PENTAIRAQUA COM CUSTOMER CARE 800 279 9404 tech support pentair com All Pentair trademarks and logos are owned by Pentair Inc or its affiliates All other registered and unregistered trademarks and logos are the property of their respective owners Because we are continuously improving our products and services Pentair reserves the right to change specifications without prior notice Pentair is an equal opportunity employer 16510 REV SE14 2014 Pentair Residential Filtration LLC AU Rights Reserved
55. tion with Optional Meter Optional Meter Manual Shut Off Brine Line Out Brine Tank Resin Tank SYSTEM 5 INTERLOCK Typical Twin Tank Installation with Optional Meter Interlock and No Hard Water Bypass Diaphragm Manual Operated Valve Shutoff Brine Line Brine Tank Resin Tank Unit 2 FLECK 2850 Control Valve Service Manual 41 SYSTEM Twin Series Regeneration Installation with a Remote Meter Remote Meter Diaphragm Operated Valve Diaphragm Operated Electrical Brine Line Two tanks 1 meter series regeneration system Resin Tank Both units service at the same time Lead Unit When the meter zeroes out the lead unit regenerates Once the lead unit has returned to the service position the lag unit will regenerate 7 Twin Alternator Installation with Remote Meter Remote Meter 4 Way Solenoid Valve Diaphragm 7 Operated Valve Electrical Interlock Cord 42 e FLECK 2850 Control Valve Service Manual SYSTEM 4 WIRING Single Valve Regeneration Immediate and Delayed Valve Wiring l I 1 4 19201 Rev C MOA MOTHA METER IMMEDIATE REGENERATION TIMER RIBBED z WHITE 2 NOTA MOV iB RIBBED BLUE GR YEL FLECK 2850 Control Valv
56. up through center tube around piston and out through drain line Hard water enters unit at valve inlet and flows down through the mineral in the mineral tank Conditioned water enters center tube through the bottom distributor then flows up through the center tube around the piston and out the outlet of the valve 2 Backwash Position 5 Rapid Rinse Hard water enters unit at valve inlet flows through piston down center Hard water enters unit at valve inlet flows directly from inlet down through tube through bottom distributor and up through the mineral around the mineral into center tube bottom distributor and up through center tube piston and out the drain line around piston and out through the drain line 3 Brine Position 6 Brine Tank Refill Position Hard water enters unit at valve inlet flows up into injector housing and down through nozzle and throat to draw brine from the brine tank brine Hard water enters unit at valve inlet flows up through flows down through mineral and enters the center tube through bottom through the brine valve to refill the brine tank distributor and out through the drain line 38 FLECK 2850 Control Valve Service Manual the injector housing FL0W DATA amp INJECTOR DRAW RATES
57. ved Grasp program wheel and squeeze protruding lugs toward center lift program wheel off timer Switch arms may require movement to facilitate removal 3 Return timer to closed position engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post Timer Setting Procedure How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash For example if there are six pins in this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add or remove pins as required The number of pins times two equals the backwash time in minutes How To Change The Length Of Brine And Rinse Time 1 The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole 2 To change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes How To Change The Length Of Rapid Rinse 1 The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min per pin 2 To
58. y be drawn after rinse water stops flowing from the water conditioner drain line Immediate Regeneration Timers These timers do not have a 24 hour gear Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions The timer will regenerate as soon as the capacity gallons reaches zero NOTE The program wheel to the left may be different than the program wheel on the product NOTE To set meter capacity rotate manual knob one 360 revolution to set gallonage 24 Hour Gear Manual Regeneration Knob Servi PRESS RED SUTTON AND do CRETE STIME IS AT AROMI 1 MANUALLY Indicator some Capacity Gallons Remaining Program Wheel Red Time Set Button White Dot Gallon Capacity Gallons Label Immediate regeneration timers do not have 24 hour gear No time of day can be set 61502 3200 Rev A Figure 3 3200 3210 3220 3230 REGENERATION CYCLE SETTING PROCEDURE How To Set The Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions 3200 Series Timers Figure 4 1 expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging timer to the right 2 To change the regeneration cycle program the program wheel must be remo
Download Pdf Manuals
Related Search