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CUTTING PLOTTER FC8000-60/75/100/130/160

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1. J3 20FMZ BT KEY 7 0 20 GND KEY 0 9 KEYO 1 8 Ev 7 KEY2 6 4 5 KEYA 4 KEYS 3 EY 7 LAN BOARD CONNECT 4 ET J62 FX2CA2 52P 1 27DSAL_74 lt 25 0 Vs lt 11 GND 1 0201 wl wl mo Ala 1 HOLDKEY lt 9 HOLDZ Al2 Al2 2 a ox e Se eooo MENUKEY lt 1 47 9 MENUZ A 3 Town 9 Dp LE 3 oQOO000m nm I xz 5452 C164 C165 C166 C161 C162 P_LEDOUT e 8 LED3 4 Sy ee 55 1000 1000p 1000 80 1Q00p 1608 4 4 I C 7 MENULED X 6860 860 16800 95090 5 i08 P asoa 1508 C L DOUT ANY 6 LED1 A 6 1608 A 6 5 2 R3 470 Re 470 5 GND
2. 41 3V TT TT Dm t3 3V e gt x x x x x x x 3 3V 3 3V 3 t3 3V uer C438 aaa 43 3 3 3V 3 3 3V 3 3y 13 3 C440 137 C439 0D 1D D I Vu 2 TECATE e wo aN x lt gt 815121618 N DG DG ON 146 12 0099956 555586566 po 5 z 06 06 DG DG DG DG DG DG DG DG DG TS iae vcc eLLe 9 gt gt gt gt gt gt gt gt gt 0 04 5 19 21 45 47 69 71 95 97 161 163 205 208 149 02 D 1 N 147 CAP 03148 D 33 35 57 59 83 85 109 111 181 183 _ VSS PLL4 4 28 C110 C111 C112 C113 C114 6115 C116 y Gos B eo s 44 5 0 1u 0 1u O tu O lu 0 tu 0 19 0 41u m mo 1 498 7 8 0 8 155 42 D 4608 1608 1608 1608 1608 1608 1608 at 11 XTAL ae 41 9t 5 EXTAL2 040 D C117 6148 C119 C129 06 axta D11 O 1u O lu 0 40 Q du CLK lt CKIO D 1608 1608 1608 3 ae POINTERIN 130 oRAKL PTDLO 014 ee 1ga ORAKO PTDI 1 015 B 41 8V 1 8V 1 120 121 122 123 124 p SERIE L P LEDIN 1565 RESETOUT PTOL2 046 B 4 4 BV 0 1u O 100 100 1u O 1u ES MENULEDIN 19 0 WAKEUP PTD 3 D17 PTAL 4 1608 1608 1608 1608 1608 u TPO k a 08 11 DREGO PTD 4
3. 3 u Q x ny A3953SLB 6 ce a sz Esa PER PES r g tj E 8 H tem 3 ASA SSA BRAKE AC Ld D 11 O ENABLE ENABLE SENSE 14 10 MODE OUTA gt TOMBOMC 7 15 PHASE PHASE OUTB gt gt R74 2 x T REF ANN REF Hu _ 10K x er P S RE ox C133 6 6 6 55 NS4 1000 1608 5 1 679 s m 2 gt C73 D ma C7 0 tu u B8B0p 4608 e e 777 1508 1004 NA 0G DG e e e e DG 1 6 12 35 EEE1CA101WP lt lt 0115 01 gt gt DIO 23 R93 R131 Do 55 88 Troe NW 1 vous 06 014 24 EBK 1598 D1 2 o 0 2 25 02 3 013 26 0 4 Bos 03 3 3 3 4 oND D 4 27 EN 9 i T i l RES mo D 5 a 5 D ANN REX as J20 D 6 29 ie P m D XM7B 0442 06 a 017 30 07 e D 8 31 3 DIS 3e DS P 1 Xin 14 JUSBCLK A DI 10 33 D10 P2 0 11 34 p11 P3 Xout 4 0112 37 D42 PA 67 0113 38 013 54 u30 0 55 6 J417 i608 XM3B 2542 502L 0114 39 044 662916 2 4 27 968 4 SHIELD 6 1 0115 40 D15 PAO HWEVBYTE 1 X 1508 25 C1 v 4 a mm 11 17 1 2 C68 C65 Ale 18 Ao 6685 alc oe scu 19 1608 19 4 HTS INTO 2 gt gt USBINT 2 L a2
4. rennen 6 4 615 How to Replace the Front Guide uia coi Conti cei ici oc cb b 6 5 616 How to Replace the Rear Guide l U UU E Rc v on Pn 6 6 6 1 7 Howto Replace the Rear Writing Panel nnne 6 7 6 1 8 How to Replace the Front Writing Panel Assembly nnn 6 8 6 2 Mechanical ccu aa usaha 6 9 6 2 1 How to Replace the Rear Media Sensor enne 6 9 6 2 2 How to Replace the Front Media Sensor nnns 6 10 6 2 3 How to Replace the Pinch Roller l J U redi cr ER 6 11 6 24 How to Replace the Control Panel Board and the LCD nns 6 12 6 25 How to Replace the Pen Block eere 6 13 FC8000 UM 251 9370 626 Howto Replace the etica Hb c d ai 6 15 6 2 Howto Replace the Pinch Roller Sensor 6 17 6 2 8 Howto Replace the Y relay 6 19 6 2 9 How to Replace the Cam Sensor seeenennnrenennenen nennen 6 20 6 2 10 How to Replace the Y motor 6 21 0 2 1 TDowtoReplace the uuu uu ua 6 22 6 2 12 How to Replace the 0 c dicare cd cito ccc d cu d 6 23 6 2 13 How to Replace the Vacuum 6 24 6 2 14 How to Replace the D
5. 8 15 9 9 SOPVICGINO e 8 16 8 5 1 Sensor Test Mode amp Panel Switch Test I Q 8 16 8 5 2 Printing the Setting of the 0 18 8 5 3 Printing the Test Pattern nennen nnne nennen nens 0 19 854 Confirm the Cutting Data l I U mer nne unn Pn vier ncn d nf nr 0 20 022 SEIN Dia PMOSUIC TES u Cb EON ERR eR 0 21 9 PARIS GIS R 9 1 91 GaSING bp ap REED oW f civ ob Pr d 9 9 2 GOMU OVP ANG RU II DDR GUN 9 3 99 PONBIOCK 9 4 94 Registration Mark Sensor 9 6 9 9 GrOSS CUNEN m 9 7 20 Mali sinio 9 8 EE 9 10 JA A qaqa qawaykuna wihwamaqayai an 9 12 9 9 WINNE Harness ca cei D 9 13 9 14 9 11 Media Stocker Stand 9 15 BN lc 9 16 A OEF a naan 9 16 FC8000 UM 251 9370 IV 10 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 10 1 TTD 10 1 10 2 Circuit DIa BraS 10 2 10 2 Board CPU u uu auqa 10 2 10 2 2 Board CONNECTOR icti u u bcn cb and d b e
6. amp E 621264330 Label Label w LAN port M ur E __ 621264410 Push Roller Positioning Label S 8 FC8000 60 6 FC8000 75 C FC8000 100 FC8000 130 FC8000 160 621264420 Push Roller Positioning Label L 0 FC8000 UM 251 9370 9 14 9 PARTS LIST 9 11 Media Stocker Stand 1 621269215 Right Media StockerBracket 17 2 621269225 Left Media Stocker Bracket 4 Stock Roller 130 6 621400930 Foot BaseAssembly 2 C j 7 HexagonalWrech M5 1 2 8 7 JlSocktHeadCapSrew 50 7 Media Stocker Stand FC8000 160 F _ ___ FC8000 UM 251 9370 9 15 9 PARTS LIST 9 10 Basket 772140920 Basket Assy PG0039 FC8000 60 9 11 Other Parts Standard Accessories 1 500052533 USB Cable CBL1112 3 0M 2 42055 6210910 621409910 CD ROM FC8000 CDMO1M FC8000 621313413 CD ROM VinylEXCDMO4M 89seies JIC 3 621520420 Setup Manual 89 89series Regarding the rank of spare parts Rank A This rank of part will be stocked always until product discontinued Rank B This rank of part will not be stocked always This parts will need a lead time maximumly 3 month Rank C This rank of part will not be stocked always This parts will need a lead time at least 3 month Rank D This rank of part will not be supplied as spare parts The parts wil
7. DG DG DG DG DG n n CO 0 CO CO DG c0000090 0 000 000 0 0 0 0 q 3 3V gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt X LO S Nm BIBT e e e s CN 5 1 1106 C44 682140013 10 gt 3 u3 L EE x0 iu OUT C RESETP cigg 3 3v DN7074 04C GND bod CPU BLOCK UPCBAAG2 2 M62742ML CFOS 1 5 e B CC TT BECET gt _ A 8 3 4 c 0 0 Y gt ET RESETOUT T RESETP O x DG l 1 10 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 10 2 2 Main Board CONNECTOR 10 3
8. 192 165 B 3SUBMET MASE 255 255 255 8 4GATEMAY L m m 6l SET CANCEL COMMAND in ENABLED EDISABLED COMMAND TOOL LP INTERFACE Setting Screen 3 3 343 RESOLUTION CIRCLE RESOLUTION 3 5 FC8000 UM 251 9370 Default Screen Continued MENU Screen End 13 ADVANCE Setting STEEP SIEHE Screen 1 3 ADVANCE Screen 2 3 ADVANCE Screen 3 3 des STE SLANGUAGE SELECTION LEMGTH UNIT MEDIA SENSOR Setting HPUSH ROLLER SENSOR WER EBEEP FOR KEY Setting MESSAGES TEST Screen CONDITION LIST 5 TEST DUMP ADIAGNOSTICS 3 8 MOVE STEF LENGTH UNIT METRE I MEDIA SENSOR EN EIDISABLED PUSH ROLLER SENSOR ENABLED DISABLED EIDISHBLED SET CANCEL FAN POWER E HERI FOR KEY OFF TOOL CHECK ENABLED EIDISHBLED ERROR MESSAGES i i 6 06 11 Wee 08 11 8 88 44 eeu 4 8 88 11 mMOUNT THE FEN E FI DONE SELF TEST n ating a EITEST AMOUNT THE FEN e FI DONE PATA DUMP erp ma PIAGNOUSTICS DONE E Di
9. The front sensor is used to sense the leading edge of the media The rear sensor is used to sense the trailing edge of the media Tool carriage Moves the cutter pen or plotting pen across the media during cutting or plotting Tool holder Holds the cutter pen or plotting pen and moves it up or down Pen station installed on 2 pen models only The second pen is mounted here Factory installed option SAN Used to make the plotter more portable and to free up counter space Grit roller position guide Stickers on the front of the Y rail and the rear side of the top cover that show the position of each grit roller Use these alignment marks as an aid in locating the pinch rollers Cutting mat Cutter blade moved on this mat preventing wears of the blade Cutting groove Used when cross cutting is performed Cross cutter unit Used to perform cross cutting of media so that the cut length can be removed from the roll FC8000 UM 251 9370 2 1 2 PARTS NAMES FUNCTIONS Rear View AC line inlet lt Media stocker Stock rollers Media lock x ex m USBinterface 4 BN di interface Network interface Factory installed option Media set lever Used to raise or lower the pinch rollers during the loading or unloading of media Pinch roller h
10. 3mm Four notches of the Y belt fit into the Y slider 4 Attach the pen block see Subsection 6 2 5 5 Reattach the other parts in the reverse order in which they were detached 6 Perform the Y belt tension adjustment see Subsection 7 2 1 FC8000 UM 251 9370 6 16 6 DISASSEMBLY AND REASSEMBLY 6 2 7 How to Replace the Pinch Roller Sensor How to detach the pinch roller sensor 1 Detach the center cover see Subsection 6 1 4 2 Detach the pen block see Subsection 6 2 5 3 Disconnect the pinch roller flexible cable from the Y relay board 4 Remove the pinch roller flexible cable that is attached with double sided adhesive tape to the Y slider 5 Remove the M3L6 binding head screw attaching the pinch roller sensor bracket to the slider M3L6 binding head screw r ks Pinch roller sensor bracket S Pinch roller sensor board 6 Remove the two M3L6 binding head screws attaching the pinch roller sensor guard Pinch roller sensor guard Pinch roller sensor board Pinch roller sensor bracket M3L6 binding head screw 7 Remove the M3L6 binding head screw attaching the pinch roller sensor board M3L6 binding head screw Pinch roller sensor board Pinch roller sensor bracket 8 Disconnect the pinch roller flexible cable from the pinch roller sensor board FC8000 UM 251 9370 6 17 6 DISASSEMBLY AND REASSEMBLY How to reinstall the pinch roller sensor 1 Atta
11. a TEA POSITION key FEEL SPEED B pet d FORZE age number Example of moving page and operation button FC8000 UM 251 9370 3 9 3 5 Icon of the corresponding operation button is displayed in the screen to change the setting values FIPREV IOUS Increase or decrease the setting Select the setting by value using POSITION key number keys 1 2 3 4 or Select the change unit by FAST POSITION A V gt keys key Example of screen to change the settings value Contents of Operation from Menu Screen 2 EELA 1 TEA MENU screen Contents of the operation and settings that is displayed in MENU screen with MENU key is as following 1 TOOL Make the setting for the operation of the tool 2 ARMS Make the settings and operation to position the tool and media such as automatic scanning of the registration marks by the ARMS 3 AREA Make the settings for area magnification rotation reverse etc of the cutting 4 MEDIA Make the setting of the condition for the media A I F Make the settings of the condition for the interfacing with the control computer ADV Make the settings of the conditions for the basic operation of the plotter such as display language unit of the measurements sensor
12. 9 5 FC8000 UM 251 9370 9 PARTS LIST 9 4 Registration Mark Sensor Assy 621403200 Spring Cover Down 17 621263340 Spring RMS Up EP XE Eos ce 5 621263312 Bracket RMS sensor 117 6 792800704 Registration Sensor Board 17 C rr L A 7 621263322 Paper Hold DownA J1 gt J C 8 621263331 Paper Hold Down B BE GC Registration Mark Sensor Assy FC8000 UM 251 9370 9 6 9 Cross Cutter No 621263453 Shaft Cross Cutter 1 621263460 Latch 11 294 1 1 621403120 Arm Catch tC 621403100 Cross CutterBase 11 380265331 Spring 523 11 7 621113591 Thumb Screw 110 11 Cross Cutter Blade Standard Type 9 PARTS LIST CTO2U Cross Cutter Blade High durability Type Cross Cutter FC8000 UM 251 9370 9 7 9 PARTS LIST 9 6 Main Frame 621390010 Main Chassis 60 Part No 621401052 RightSidePlate 17 C 378413041 X Drive Belt 130TN15 10W 1 010012022 XMotorPuley 24 117 A 621401131 Cable Bracket 621401081 Right Side Sub Plate Pulley X Drive Shaft TN15 85Z _ Bush D8L21 UE Pillow Block 5 FC8000 60 FC8000 75 D Pillow Block 7 jFC800 100 Pillow Block 9 FC8000 130 D 621260011 Pillow Block 621260132 Medi
13. Al4 20 24A TAIN Tout 5 36 06 AA INT4 SOF ii _ ToC D1 5 DSR A 5 5 07 3 e3 Tel 200 5 7 GND A 6 22 a6 DTR DZE S 7 al 3 3V 19 TAIN T40UT 40 9 5V 48 Dacko 47 17 T5I T50UT 12 ean 8 1 1 9__ 16 R10UT 11 K e1 R10UT R4IN 8 ES 43 RD S TEE o am 20 R20UT R IN 9 HS 44 LWR 3 3 4 LWR ii 08207 lt lt 18 R30UT 11 EET TC4 0 14 SHUTDOWN RESETP 46 AST 13 ONLINE Hag 45 65 STATUS USB CS cs vbus B 1 15 STATUS gas 57 GND 2 C144 DG 5 18 TEST 1 EE4HAO108R 19 a 98 20 6 6 NZ 2 15 36 i 121 22 DG 24 DG 2 25 682140013 10 7074 014 ZF BLOCK FC8000 UM 251 9370 10 2 6 Board MEMORY 10 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 3 3V A 21 0 e ml ol viv lt UO lt U
14. 4 PENBP 0 22 6 7 5 0 22 28 3Y Hio VCC PENBM 5 PENBM 0 21 15 0 24 29 ce ANN 316 GND p 20 10 9 470 vue 0 20 4Y _ 14 YHOME 7 YHOME D 19 A 0 12 11 04 EINEN 0119 31 5A 5Y 3 3V PINCH 1 8 PINCH 0118 14 13 H8 150 0118 32 9 8 GND SY FMSLEDOUT ANN g TOMBO D F 8 37 1608 01171 33 U3 10 TOMBO CATH 0116 _ 192 3 0 46 34 2 20 44 TC7S32FU F ANN s pao U3 POINTEROUT ANN 41 L POINTER D 5 4 5 1608 1 5 1608 0 15 35 B AAN e 12 0114 2 NEG TOK 7 1000p D 44 35 DG A 7 10K TOMBO 1608 13 VCC 0113 3 4 0113 37 cir 2LCD ON OFF cet UPCBA4G2 A lt e 14 9 D 12 J5 Y 4700p D 12 38 B3B PH K S 100p 1608 II a UPCBA4G2 A T C5 MCT 15 D 11 39 21 p 1 vcc X 4 100 229 49 ig MCP D 0 1608 isos 1608 MC e MCM 0110 40 Sm 2 650 Y R13 7 R12 2 0 9 41 CAM 3 ANN 2299 ANN i de bis 1608 1608 NA lt 42 4 2 68K Tg 06 06 19 SND D 7 100 8 5 D 71 43 CH nos amp amp TOMBONCH TOMBOMCt DI6 1608 6 44 ADB400ARZ10 0 5 0 5 45 DG 22 FG 014 0 4 46 3 S WZ D 3 47 06 DG FG 0 2 0 2 48 VDD 11 5 8 141 49 PMCLK TK m 6821
15. VCC GND 1 cs 2 NC7 7 ncs 6 3V Q DG C907 909 1 BV 1K E Sex 93LC4BAT I SN 928 B fo QU 1 R305 eoe 2 S3 0902 T 1 910 R908 AK R921 Z W yy 682140023 10 PDN70O71 02C LAN BOARD 10 9 FC8000 UM 251 9370 10 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 10 2 9 Light Pointer ANODE 1 CATHODE 2 TLSH180P LED501 682140040 11 74 LIGHT POINTER FC8000 UM 251 9370 10 10 10 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 10 2 10 Pen Relay Board J501 J506 FH12 228 18 S2B EH A LF SN FG 4 TMCt TOMBOMC 2 2 TMC TOMBOMCT 3 GND 4 J505 MCM 5 S2B PH SM4 TB MCM 6 1 ANODE MCP 7 2 CATHODE MCP 8 J504 GND 9 S3B PH K S vec 0 VCC VCC 1 2 LEDDRV L POINTER 2 TOMBOSNS TOMBO CATH 3 TOMBO 4 0501 5 e AM26LS31CNSR J503 PINCH 5 8 O4FMN STHK A TF
16. 123 45 6 7 8 FC8000 UM 251 9370 6 Return the SW1 setting to the normal mode as shown below FC8000 60 2 Pen Model i SW1 Ad E P 12345678 FC8000 75 2 Pen Model e Sl SW1 123 45 6 7 8 FC8000 100 2 Pen Model SW1 12345678 FC8000 130 2 Pen Model 9 a a S ION SW1 OFF 1234567 8 FC8000 160 2 Pen Model SW1 PPP HH P 123 45 6 7 8 7 11 7 ADJUSTMENT 7 ADJUSTMENT 7 3 4 How to Enter the Adjustment Menu 1 Turn on the power while pressing the FAST and ENTER keys Or After turning on the power press the FAST key and the ENTER key simultaneously within 2 seconds 2 Load a sheet of paper in the plotter 3 The plotter displays the menu shown below L tondition Ho 1 3B 14 USER 4 5 Press the Left Position key to display the adjustment menu shown below ddr SENSOR KEY TEST FORCE ADJ EF GAIN ROLLER SETTING FC8000 UM 251 9370 7 12 7 ADJUSTMENT Adjustment Menu List EIMANUFACTURING 4 8 MSENSOR KEY TEST FORCE ABS E GAIN A SETTING Sensor test Key test Pen pressure adjustment Gain adjustment Not used ME 228 M1 2 3 TOOL ALI 1 and 2 pen position adjustment for the 2 pen model Distan
17. 21 DO no 01 D D3 D4 D5 D6 J802 16FMN BTK A LF SN 3 3V 1 LCD_A 0 2 LCD_D 0 3 LCD_D 4 4 LCD_D 5 LCD_DI3 6 LCD_D 4 7 LCD D 5 8 LCD D 6 g LCD_D 7 0 LCD E 1 LCD RD WR 2 LCD LCD CS1 13 LCD RESETP 4 GND 15 GND 31 lg 8 DG SWBO1 5 809 1 3 1 3 NT FO Q4 F1 FO Q4 y e 2 4 2 4 1 05 1 05 SW802 5810 D ELA MN FO Q4 F2 O o FAST e 2 4 2 4 1 05 1 05 SW803 SW811 FOE k FO Q4 F3 O o CROSS CUT e 2 4 2 4 EVGP14Y05M 1 05 SWB804 LH FO C F4 2a 4 vec Jebi EVGP1YO5M 20FMN BTK A LE SN 0 16 GND 1 9 50805 SWB13 SE oW KEYO 2 LO O o CONDITION A 2 4 2 4 KEY1 3 EVGP1YO5M EVOP4Y05M KEY2 4 KEY3 5 SWB44 gt 4 5 O Y gt 2 4 KEYS 7 1 05 8 KEY7 9 SW807
18. Verify item 3 Check the interface cable or move the plotter to another location Set the correct model name Configure your software application menu to permit Graphtec plotter control Re specify the software application s interface conditions FC8000 UM 251 9370 8 8 03002 1503002 HP GL ERROR 2 WRONG NUMBER OF PARAMETES E CONFIRM E03003 fE03003 HP GL ERROR 3 OUT OF RANGE PARAMETES E CONFIRM E03005 93905 HP GL ERROR 5 UNKNOWN CHARACTER SET E CONFIRM E03006 f 93906 HP GL ERROR 6 POSITION OVERFLOW E CONFIRM E03007 f 93907 HP GL ERROR 7 BUFFER OVERFLOW E CONFIRM E03010 f 93910 HP GL ERROR 10 INVALID 1 0 OUTPUT REQUEST E CONFIRM 03011 If 93911 HP GL ERROR 11 INVALID BYTE FOLLOWING ESC E CONFIRM 03012 If 93912 HP GL ERROR 12 INVALID BYTE IN 1 0 CONTROL E CONFIRM E03013 If 93913 HP GL ERROR 13 OUT OF RANGE I 0 PARAMETERS E CONFIRM 03014 03014 HP GL ERROR 14 TOO MANY 1 0 PARAMETERS E CONFIRM FC8000 UM 251 9370 8 TROUBLESHOOTING Error Error Display Cause Verification item code A command was the command Configure your software executed with the with the correct number application menu to permit Graphtec plotter control Re specify the Execute the command software application s with its parameters interface conditions specified within their Set the correct model permissible ranges name if it was incorrect T
19. OY CUTTING PLOTTER Y om 60 75 100 130 160 SERVICE MANUAL GRAPHTEC HISTORY REVISIONS LO N O A 0 LL c 0 O 4 A c 2 gt gt c dm O o 29 v 2 Q 2 FC8000 UM 251 9370 CONTENTS 1 INTRODUCTION 1 1 Vide Man OPE CIIC QUORS u 1 1 12 External 0 6 1 2 2 PARTS NAMES and 5 2 1 24 Parts Names and Functions iioii U n edet Dc 2 20 2 3 24 Replacing the Cross Cutter Unit 2 11 3 OPERATIONS 2 1 3 1 21 3 1 32 Reading the Screen 3 3 4 RECOMMENDED PARTS 5 4 1 9 BISI OF TODLES crer 5 1 S 5 1 52 Gr asing ANG Gluing Points lll Il U U U 5 1 6 DISASSEMBLY AND REASSEMBLY 6 1 bl Exterior Parts uu LTD POI DIR 6 1 6 11 How to Replace the Right Side Cover l l I U U U U U U ranra 6 1 6 1 2 How to Replace the Left Side 6 2 6 11 3 How to Replace the Control Panel Assembly 6 3 6 1 4 How to Replace the Center
20. SW1 n H i OFF 123 45 6 7 8 FC8000 160 2 Pen Model DE DB SW1 HH P 123 45 6 7 8 FC8000 UM 251 9370 1 29 7 ADJUSTMENT 7 ADJUSTMENT 7 3 14 Adjusting the Pen Exchange Y Direction Value 2 pen model This adjustment will set the pen exchange Y direction value This value is used for the 2nd pen pen exchange If you replace the main board use the following procedure to input the recorded adjustment values 1 Confirm that the DIP switch 7 of SW1 is OFF 2 pen model mode 2 Enter the adjustment menu see Section 7 3 4 3 Press the Up or the Down position key until the menu shown below is displayed WMANUF AS TUR ING cz M23 TOOL STOOLS EXCHANGE ADJ SENSOR LEVEL 4 Press the F3 key to display the menu shown below ERCHAMGE ADJ This gap should be 1 1 mm 6 Press the F3 key to display the following menu to adjust the gap TAAL raTa T TOOLS ALJ 5 FC8000 UM 251 9370 7 30 7 ADJUSTMENT 7 Adjust gap using the up or the down position key 8 Measure the gap between the 2nd pen holder and the 2nd pen station 9 Press the ENTER key when the gap became to 1 1 mm lt D a A 7 This should be 1 1 mm 10 Mount a fiber tip pen in the 2nd pen station TOOL Ex CHANGE ADT BE CHANGE mi POS SADIUST LENG
21. TEST E I 25 If the plotted cross marks are the correct positions press the ENTER key to store the setting and complete the adjustment FC8000 UM 251 9370 7 35 7 ADJUSTMENT 7 4 Upgrading the System Firmware To upgrade the system firmware you need to have the following files In addition you need to use a computer and USB cable 8000 V X FC8000 firmware SEND EXE Utility to transfer files using Windows e OPS662 USB Driver software for the FC8000 Preparation Install the USB Driver software to your computer before upgrading the system firmware How to upgrade the system firmware 1 Connect the computer and the plotter via the USB interface 2 Load a sheet of paper in the plotter 3 Turn on the power while pressing the LEFT ARROW and RIGHT ARROW keys Or After turning on the power press the LEFT ARROW key and the RIGHT ARROW key simultaneously within 2 seconds 4 The plotter displays the menu shown below UPDATE No 5 Select Yes using the UP ARROW or DOWN ARROW key UPDATE Yes 6 Press the ENTER key to display the menu shown below PLEASE SEND PRG 7 Send firmware to the plotter from the computer Execute SEND EXE Select the system firmware file from the SEND EXE menu Output the system firmware file to the FC8000 8 The following menu is displayed while data is being received KB RECEIVED FC8000 UM 251 9370 7
22. 1 1 1 1 1 FC8000 UM 251 9370 4 1 5 LIST OF TOOLS 9 LIST OF TOOLS 5 1 Tools 2 Distance adjustment Glesscale 10 mm height block 2222 U ES 7 22222 PC USB IF cable X drive belt tension adjustment Push pul gauge 2 kg Y drive belt tension adjustment Push pul gauge 2 kg 5 2 Greasing And Gluing Points No Grease or Glue name X drive motorpulley Shinetu silicon grease G501 Y drive motor pulley Shinetu silicon grease G501 X drive pulley 7 Shinetu silicon grease G501 Y drive pulley 7 Shinetu silicon grease G50 S 2 021021010 tension pulley hinetu silicon grease G501 uitable quantity W uitable quantity 7 rail pinch roller assy sliding area Shinetu silicon grease G501 motor drive pulley set screws Loctite 222 mall quantity motor drive pulley set screws Loctite 222 mall quantity 10 X drive pulley set screws Loctite 222 mall quantity 6 Y Y Y Y Y X 2 KA 8 ER 10 FC8000 UM 251 9370 5 1 6 DISASSEMBLY AND REASSEMBLY 6 DISASSEMBLY AND REASSEMBLY 6 1 Exterior Parts 6 1 1 How to Replace the Right Side Cover How to detach the right side cover 1 Remove the four 416 binding head screws from the right side cover 2 Detach the the right side cover Left side cover M4L6 binding head screw How to reinstall the right side cover 1 Reattach the right cover in the r
23. Dici ee 3 OPERATIONS 4 RECOMMENDED PARTS LIST I RECOMMENDED PARTS LIST No Description Main Board Switching Power Supply Unit Cam Sensor LG 217D 3 Media Sensor PS 117ND 1 Motor X Motor X Motor Y 7 Pen Relay Board Pinch Roller Sensor Board Registration Mark Sensor Board Cam Sensor Board Control Panel Board LAN Board Flexible Printed Cable FPC707102 Y Flexible Printed Cable FPC707103 60 75 Y Flexible Printed Cable FPC707105 Y Flexible Printed Cable 707105 Y Flexible Printed Cable 707106 5 Flexible Printed Cable FPC707101A Pen Block Assembly Pen Carriage 7 Light Pointer Assembl Fan KLDC12B4 940 LCD JMS12864 15ABAYD Control Panel Baord Cross Cutter Ass 2 Y Belt 60 15052 1000 Y Belt 75 150S2M 1150 Y Belt 100 30052 1450 Y Belt 130 30082M 1750 Y Belt 160 30052 2010 23 Drive Roller set 60 Drive Roller Set 75 Drive Roller Set 100 Drive Roller Set 130 Drive Roller Set 160 Push Roller 5 130TN15 10W Motor Belt 6 Roller BB13 Y Slider Roller 27 Cutting Mat 20 m roll 75 100 130 160 Remarks __ 2 21 T N LU pu po I S 7 8000 160 Control Panel Flexible Cable 16 Pin O gt cO NEN 6 9 15 NO NO NO 1 NINI N e N JIN IGO N e
24. SWB45 gt Le GND 10 FO OF ORIGIN O x 2 4 2 4 HOLDZ 4 EVGP4Y05M EVOP1YO5M MENUZ 12 LED3 3 SW808 SWB16 Ip 2 MENULED 14 FO OF ENTER pO C i i e 4 2 4 LED1 5 EVGP1YO5M EVGP1YO5M GND 16 e KCONTO 7 KCONT1 18 GND 19 9 vec 20 SWB417 k FO OF HOLD 2 4 EVGP 1Y05M 06 9 D ES age Sud BRA SW818 J ti MENU gt gt a wo 2 4 EVGP1YO5M 06 NER MT D7 VDD TO CO IO VSS 0 CAP3 Ig CAP1 3216 1 900 3216 2 CAP2 V1 ve v3 M Jw A 4 VCC gt V5 J804 SeB PH SM4 TB 1 GNO 2 T5V 682140083710 O71 08C KEY LCD BOARD 10 13 FC8000 UM 251 9370 10 2 14 Cam Sensor Board FC8000 UM 251 9370 J901 S3B PH SM4 TB 10 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS R901 2032 470 62070 0901 3 1 4 6821400982 10 PDN7O71 0O9B CAM SENSOR BOARD 10 14
25. ircuit Diagrams 10 2 1 Main Board CPU 10 2 C
26. lt c 5 lt VDD A O 8 D 2 gt Ze LED 3 C903 pj 026 LEDS cu 6 du cu _ LED 2 dx ld ep gn L voD 1028 LED D 914 ead 0111 cu 9 S lt a usss 025 VDD 1097 x JET RESETOUT m 80 D i9 80 E AVR M1608COBOM 4902 Gd A D22 cs D lt X ET CS x TLA 6T718 aere 6906 51 021 D lt Iban Tot B m ie e 940 1034 ADP z lt JRD VDD_A e 2 TD m 1608 5992 VDD_I035 NC4 z E 58095 tect 0142 m gt igo Hos ep 7 NET D 019 VDD A89 018 VSS_A88 1608 6 fact 0 9 m 0801 0 1608 5800 m D17 51 O 10 7 pM p16 VSS_A86 2 ee 6904 GND Wu GND_1041 VDD AB85 VDD 1042 NCB4 FG 0123 d 014 Q il 4 043 VDD AB1 L a R 10 HF70ACC322513 905 1042 VSS ABO 4 6210 GND 1047 m 6911 b VDD_1048 is 0 tu TPO 0119 3 Boi 3 011 VSS_A77 e 1 DG FG n10 B 6 FIFO_SEL C919 0 610 m a 0 100 L 8988 1 1005 Bo CU n ze o Z e Z a 6 gt gt gt 0 44 P305 716085121 T lt gt IO Nx i Oo Kh a m wo pa C928 O 1 wy O wo OF DI OF 3 0 49 x M uq 2 1 1 i 8 5 128bit Bbit a o DG 3 DG
27. 1162 D i 20 20 0 nn 1219 8000 60 1120 8000 75 1270 8000 100 1570 8000 130 1870 8000 160 2130 715 Units mm Dimensional accuracy 5 mm FC8000 UM 251 9370 1 2 2 PARTS NAMES FUNCTIONS 2 PARTS NAMES and FUNCTIONS 2 1 Parts Names and Functions Front View Push roller Mo Cross cutter unit Power switch ss Tool carriage Tool holder Grit roller position guide Push roller Cutting mat lt Cutting groove Stand Ro X lt Pen station Optional SS Power switch Used to turn the plotter on and off Control panel Used to access various plotter functions Pinch rollers Rollers that push the media against the grit rollers Grit rollers Metallic rollers with a file like surface that feed the media back and forth Media sensors
28. 12 4 YHOME 6 _ 6510 G G 4 ANODE 0 01u e GND 7 i608 1Y GND 3 1 PENBM 8 e 17 1 PINCH lt 2 PINCH R 5 PENBP 9 27 5V 6 UZ 6591 20 2 O du C509 B PENAP 21 llu 2271 34 T 1608 10 9 GND 22 3Y 14 DG m 4Y e 13 15 2 es 47 C C e e D Es 4502 OBFE ST VK N 1 CP 2 MCM 3 FG e 4 GND e 5 GND 6 PENB 7 FG 8 PENA R501 ay LG207D 28 0502 3 1 2 E1Ch100SR 5 7 DG qo 682140052 10 PDN7O71 05B JUNCTION BOARD 10 11 FC8000 UM 251 9370 10 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 10 2 11 Pinch Roller Sensor Board J601 OAFMN SMT A TF 10 2 12 RMS Board LEDDAV Q5 TOMBOSNS FC8000 UM 251 9370 162070 0601 3 1 4 JA 5 2 ANODE COLLECTOR 3 1 NIS VN 4 a CATHODE EMITTE 0701 KR1228 AA 10 12 682140062 10 7074 06 2 T NCH 1 682140072 10 PDN7O71 0O RMS SENSOR BOARD 10 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 10 2 13 Conrol Panel Board 3 3V J803 12 265 0 55 55 26 CS 25 24 23 22
29. 36 7 ADJUSTMENT 9 The plotter will start the initialization routine when all the data has been received The firmware version is displayed during the initialization routine Check the firmware version that you upgraded 10 Turn off the power FC8000 UM 251 9370 7 37 8 TROUBLESHOOTING 8 TROUBLESHOOTING 8 1 The Plotter is Turned On But Doesn t Operate Symptom Verificationitem 022 Both USER1 and USER2 lamp on the control panel does not light Nothing is displayed on the LCD panel FC8000 UM 251 9370 1 Is the plotter being supplied with No 2 securely connected to the main board and the control panel 3 broken 4 Is the AC line electrical output correct 5 Does the power supply unit have a 40 V output Check that the power cord is securely connected to the plotter s AC line inlet Verify item 2 Connect the flexible cable securely Verify item 3 Verify item 4 Replace the FFC707102 flexible cable Change the AC line Verify item 5 Replace the power supply unit Replace the main board 8 TROUBLESHOOTING 8 2 Media Loading Operations Symptom Verificationitem Solution 2 The media drops to the 1 ls the front edge of the media the media front of the plotter curled Verify item 2 2 ls the front media sensor dirty Yes Clean the front media sensor Verify item
30. A 7 m 05 MENULEDOUT zm ANN 1608 A 7 7 iva ese 4 CONTO ET_CS 8 JET_CS KCONT 4 un E 15 50 EXCCET102U HD c JRD L e e e 0 0 0 9 0 0 9 0 De GND P TC74HC245 F 20 6108 YYY on olo J22 gt 155352 FL2 lt KEYCONT1 RD WR 10 1508 uox 233253223233 16FMZ BT EE VCC ET RESETOUT 11 amp LCD_ON OFF Ge 1065 pb lt 9 16 43 3V RT 1 caa ET INT 12 ET INT D 31701 75 DIR 15 LCD_A O C171 C172 C173 DIO 2 18 1000p 1000p 1000p ET ON 13 _ 2 gt 0 A1 B1 14 LCD_D O x ico 1608 1508 D 1 3 17 DG 8 GND 14 A2 B2 13 LCD_D 1 ple 4 16 wy 43 3V 15 3 3V 83 12 LCD D 2 DG vec T D 3 5 15 43 3V 16 A4 B4 14 LCD D 3 D 4 5 14 7 5 10 LCD_D 4 D 5 7 13 GND 18 B6 9 LCD_DI5 lt 0131 DIS 8 12 01311 19 7 B7 LCD D 6 D 30 DI7 9 11 0 30 20 AB GND BB 7 LCD Dl7 0 29 E 0 29 21 1 6 LCD WEO 0128 3 3V 22 TUN 5 LCD_RD WR 0 27 pe i Ji D 27 23 UAT 4 LCD_LCD_cs1 22FMZ BT 0126 1694 0126 24 TC74HC367AF 16 mp 3 LCD RESETP 1 GND 0 25 0125 25 oei Y 2 54 PENAP amp 1 2 0 24 0 24 26 LCD E EA tY 3 1 PENAM amp 1 3 PENAM 0 23 0 23 27 LCD_CS1 4 2A 2Y 5 ed PENBP
31. IS CANCELD E04019 EQ4019 ARMS There was cancel operation by the CANCEL IS SELECTED luser AT MOVE DISTANCE E04020 EQ4020 ARMS There is a defect in the detection Check the settings value MARK SCAN ERROR settings value DETECTION ERROR JOB IS CANCELED E04021 EQ4021 ARMS Registration mark was not Check the media Check the MARK SCAN ERROR detected in the auto detection print position of the registration MARK IS NOT FOUND IN EFFECTIVE AREA area mark E04022 EQ4022 ARMS There was cancel operation by the JOB IS CANCELED user E04023 EQ4023 ARMS Registration mark was not Readjust the sensor level MARK SCAN ERROR detected Change the color of the MARK WAS NOT FOUND registration mark Check the media Check the print position of the registration mark FC8000 UM 251 9370 8 12 8 TROUBLESHOOTING Error Error Display Cause code E04024 E04025 FQ4024 ARMS Registration mark was not MARK SCAN ERROR MARK SENSOR LEVEL WAS NOT ENOUGH detected FQ4025 ARMS Registration mark was not MARK SCAN ERROR MARK WAS NOT FOUND IN HIGH SPEED MODE detected FC8000 UM 251 9370 8 13 Readjust the sensor level Change the color of the registration mark Check the media Check the print position of the registration mark Readjust the sensor level Change the color of the registration mark Check the media Check the print position of the registration mark 8 4 5 Other Error Messages 8 TROU
32. Isplay Ing Iti Command HP GL GP GL d condition Ho 1 Bm i Ei FEIT step size 0 1 mm 50 um 25 um 10 um 1 EFAE SFT Rotate mirror Rotate 90 degrees mirror MEDIA EICHE Priority Manual priority program priority Sort Display when sort is on Prefeed Display when automatic media feed is on Corresponding button name of control panel Set condition of media READY status It will display READY when the media is loaded Valid button is displayed in reverse 1 Condition 1 CBASU H 238 14 Display of Default Screen Screen to set the corresponding conditions is displayed when the MENU key or CONDITION key are pressed MENU CONDITION TOOL 2 ERUH It will return to default 7I HE 1m m It will return to ondition Ho 1 3 default screen when E Laar key is pressed while ECPEED coms CONDITIONE displaying MENU A EFI Y TUN 44 pressed while displaying screen CONDITION screen CUT TEST La S TS TS MENU screen CONDITION screen MENU screen displayed by button operation Page number is displayed in the upper right corner of the screen if there are too many settings or selection that will need multiple pages to display Press the position W key to move different page POSITION key P Page number CN 4 key 1
33. Pulley Assy 1 B 4 378413041 Y Motor Belt 130TN15 10W 1 C B 5 621401100 CamShaftHolderBase 1 C 6 621401120 CamSensorDog C C 1 Y C 7 621261250 Spring Lever 1 C 8 621400310 Y Drive Bracket 1 C 9 621263120 Y Drive Adjustment Plate 1 C 10 792800705 Sensor 1 A 11 621260202 YHomeDog se 2 C 12 621400390 CamLever 1 C 13 621400380 Cam Lever 1 Y C 14 C 15 621352000 Pinch Roller FC8000 60 75 A FC8000 100 130 FC8000 160 16 092002041 Pinch Roller Shaft FC8000 60 75 C FC8000 100 130 FC8000 160 17 621112100 Pinch Roller Arm FC8000 60 75 C FC8000 100 130 FC8000 160 18 621112120 Pinch Roller Arm Shaft FC8000 60 75 6 FC8000 100 130 8 FC8000 160 19 621230111 FC8000 60 75 C FC8000 100 130 FC8000 160 20 621401301 Pinch Roller Base FC8000 60 75 FC8000 100 130 FC8000 160 21 621263052 StopperPlate C C 2 C 621401351 8000 160 28 621400330 Reinforcement Bracket Y Rail 1 C 29 A 30 621400320 IdlerBracket 1 S C 31 792700702 IdlerPulleyAssy 1 B 32 621401110 Cam ShaftHolder 1 S C 33 621400300 YRail60 X
34. RIESI ESENSUR GAIN 14 gt USE THE POSITION KEY Move the pen tip position to this area 15 Press the ENTER key to start the registration mark sensor gain adjustment The plotter immediately adjusts the registration mark sensor gain automatically The plotter displays the menu shown below RM SENSOR LEVEL ESENSUR GAIN H 2d Confirm that the output level is between 50 to 60 FC8000 UM 251 9370 7 20 7 ADJUSTMENT 16 Press the ENTER key to store the setting JI T HLUIF AC TURING zuo 12 23 TOOL ALJ STOOLS EXCHANGE ALJ meh SENSOR LEVEL 17 Turn off the power to exit from the adjustment menu FC8000 UM 251 9370 7 21 7 ADJUSTMENT 7 3 10 Adjusting the Offset of the Auto Registration Mark Sensor If you replace the Auto registration mark sensor or the main board you need to adjust the offset How to adjust the auto registration mark sensor 1 Enter the adjustment menu see Section 7 3 4 2 Load an A2 or larger size sheet of paper in the plotter The paper color must be white and it is recommended that high quality paper made for ink jet printers be used 3 Mount a fiber tip pen in the pen holder 4 Press the UP arrow or Down arrow key until the menu shown below is displayed TEE ING oz SELECT FEM FOR SHOME SENSOR AJD 5 Press the F1 key to display the me
35. a brush roller Verify item 3 3 Do the pinch rollers have the Replace the pinch roller spring s correct pressure Verify item 4 4 Is the drive roller worn down Replace the drive roller Verify item 5 5 Is the drive roller attached Replace the bearing of the drive correctly roller Attach the drive roller correctly FC8000 UM 251 9370 8 2 8 TROUBLESHOOTING 8 3 Cutting Operations Symptom Verificationitem Solution The cut line is crooked 1 Does the blade turn well in the Replace the blade holder blade holder Yes Verify item 2 2 Do the X and Y drive motor belts No Adjust the tension have the correct tension Verify item 3 3 Is the Y belt attached correctly Attach it correctly Yes Verify item 4 4 Is the pen block attached No Attach it correctly correctly Yes Verify item 5 5 Is the pen arm shaky Yes Adjust the pen arm shaft slider tension The blade skips and 1 The blade is extended too far Adjust the blade length does not completely 2 The cutting SPEED is too high Adjust the SPEED setting 3 Verify the pen force Adjust the pen force cut lines that should 4 Verify the pen block height Adjust the pen block height solid The cutting position is 1 media is skewing Confirm the position of the pinch roller s shifted 2 The X or Y belt tension is Adjust the belt tension in
36. adjusted as necessary Note The main board must have the latest version of firmware unless otherwise specified FC8000 UM 251 9370 7 1 7 ADJUSTMENT 7 2 Mechanical Adjustments 7 2 1 Y Belt Tension Adjustment How to adjust the Y belt tension Belt tension adjustment is required to set proper tension of the belt to maintain machine performance reduce overshoot and correct any out of phase condition in the Y axis 1 Detach the right side cover see Subsection 6 1 1 2 With the Y slider on the Y rail and the belt attached adjust the Y tension pulley adjustment screws that hold the Y tension pulley onto the left side plate in order to tighten the Y slider belt Do not over tighten Move the Y slider from left to right several times to verify that the tension is set correctly 3 Move the Y slider all the way to the right and pull the belt 20 mm towards the center using a force gauge Adjust the Y tension pulley adjustment screws evenly until the tension reads as follows Specification of the Belt Tension Force gauge reading specification FC8000 60 700 9 50 FC8000 75 700 9 50 FC8000 100 700 g 50 FC8000 130 700 g 50 FC8000 160 700 g 50 Y idler pulley m pei m 20 mm Y belt 700 g 50g 4 Verify that the Y slider belt is centered and does not move up and down when the Y slider is moved from left to right several times The Y slider belt should not move up and down more than 1 5 mm Y tension pulley adj
37. data is performed correctly Operation 1 Seta media larger than A4 size 2 Setthe pen tool to the tool carriage and select the condition where the pen tool is set 3 Press the MENU key to display the menu below 1 2119 pn 13 THE PEN zl IE DONE SISCANCEL SELF TEST 4 sk l i W K wl 6 Confirm that the pen tool is set 7 Press the 1 key DONE to print the test pattern 8 Turn the power off to stop the printing FC8000 UM 251 9370 8 20 8 TROUBLESHOOTING 8 5 5 Self Diagnostic Test Operation status can be tested by self diagnostic test by operating the sensors and switches following the instruction on the screen Operation 1 Confirm that the power is turned off 2 Turn the power on without loading the media 3 Press the MENU key to display the menu below 1 2119 pn 13 LIST eoELF TEST 3DRTR DUMP 16 5 5 Press the 4 key DIAGNOSTICS to display the menu below cf DIAGNOSTICS DONE sk l i W 6 Press the 1 key DONE The first testing menu is displayed And follow the instructions on the menu LEVER SENSOR TEST LIFT SET LEVER m HNHCEL 7 Press the 1 key to continue to the next test after you check the CAM lever sensor 8 The testing items are shown belo
38. gt 06 258 33V 0 6 TA48025F 2 e Iro e o When the LAN is connected GND lt eon 3 C102 gt 77 100 o EEE 1CA 10 1WP s 40 5 lt Ei 9 5 CU U42 LM2576HVT ADJ F a o 2 1 4 oy X Ld VIN FEEDBACK 2 L5 OUT A an 3304 C100 GND ON OFF ot SL12157331KP91 PF C105 1oy 7 7 1004 3 5 ups 22000 8 EEE1HA101P EEVTG1A222M EN 5 e DG 682140012 10 PN7074 01B SUPPLY FC8000 UM 251 9370 10 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 10 2 8 LAN Board Option 2901 2 2 525 1 27DSAL 71 Alt Alt 4 2 Al2 2 3 Al4 Al4 4 5 A 5 5 A 6 Al6 6 7 7 7 ET_CS 8 ET CS RD 9 RD RD WR 10 RD WR ET RESETOUT 1 ET RESETOUT ET_INT 12 ET_ON 3 3 3V GND 3 3V 15 901 3 3V 6 777 100 GND 7 EEE1CA4 GND 8 D 31 D 31 19 D 30 D 30 20 0 29 0 29 21 0 28 0 28 22 D 27 D 27 23 D 26 D 26 24 0 25 0 25 25 D 24 D 24 26 0 23 0 23 27 0 22 0 22 28 0 24 D 21 29 0 20 0 20
39. into both ends and center of the basket Attach the joints to the end of the 2 outside basket tubes cS Kz FX Joint Joint RS SS Basket tube long J Cloth basket oint FC8000 UM 251 9370 2 6 2 PARTS NAMES FUNCTIONS 2 Insert 2 basket tubes short into the mount from the side without the cap Assemble 2 sets as shown Basket tube short Mount Cap below 3 Connect the basket tubes short to the joints inserted on the basket tubes long at the end of the basket attached in step 1 Mounting position of the center basket pipe long depends on the loading direction For front loading 222 loading Cloth basket Basket tube long 4 Fix the part assembled in 3 to the stand using the socket head cap screws Assembly is completed by separating basket to front and back of the center bar Center bar Socket head 22 scre IN Socke thead cap screw FC8000 UM 251 9370 2 7 2 PARTS NAMES FUNCTIONS 2 3 Attaching a Tool Attach a tool cutter pen plotter pen to the plotter Attaching a Tool When mounting the tool in the tool holder push the tool all the way into the holder until its flange contacts the upper part of the holder and then tighten the screw firmly To prevent injury avoid touching the tool immediately after the cutting plotter is turned on or whenever the tool is moving It is explained here us
40. shown below _ Yhomesensor__ PROL__ Pinchrollersensor CAM____ Camsensor_ XFRONT Frontmedia sensor XREAR Rear media sensor o STOP STOPKey MENU Menukey Copykey CCUT Cross FAST Fastkey JOrginkey COND Conditionkey 02 6 Cover the front media sensor with a piece of paper The status of XFRONT changes from L to H 7 Cover the rear media sensor with a piece of paper The status of XREAR changes from L to 8 Move the pen block to the far right When the pen block reaches the home position flag the status of YHME changes from L to H 9 Lower the media set lever to raise the pinch rollers The status of CAM changes from L to H 10 Move the pen block to the left and right When the pen block crosses the pinch roller the status of PROL changes from L to FC8000 UM 251 9370 8 16 8 TROUBLESHOOTING 11 Press each key on the control panel the status will change from L to H 12 When testing is completed turn off the power to the plotter FC8000 UM 251 9370 8 17 8 TROUBLESHOOTING 8 5 2 Printing the Setting of the Plotter Condition setting list can be printed when you need to check the current setting of the plotter Operation 1 Seta paper larger than A3 size 2 Setthe pen tool to the tool carriage and select the condition
41. where the pen tool is set 3 Press the MENU key to display the menu below 1 2 2119 2101921 5 Press the 1 key CONDITION LIST to display the menu below MOUNT THE FEN DONE 1 2 2 2 E CANCEL CONDITION 6 Press the 1 key DONE 1 2 or the 2 key DONE 2 2 Message to confirm tool position is displayed USE THE POSITION KEY 7 Move the tool carriage to print start position by using the POSITION key 8 Press the ENTER key to start printing the condition list It will return to READY status when the printing is completed FC8000 UM 251 9370 8 18 8 TROUBLESHOOTING 8 5 3 Printing the Test Pattern Print a self test pattern to check the operation of the plotter Operation 1 Seta paper larger than A3 size 2 Setthe pen tool to the tool carriage and select the condition where the pen tool is set 3 Press the MENU key to display the menu below 1 ERE 214191 k L 1 1 r APERUIT nm MOUNT THE zl I DONE SELF TEST 4 j 0 RK 6 Confirm that the pen tool is set 7 Press the 1 key DONE to print the test pattern 8 Turn the power off to stop the printing FC8000 UM 251 9370 8 19 8 TROUBLESHOOTING 8 5 4 Confirm the Cutting Data Output of the dump list of the cutting data received by the plotter is possible It is used to check if the transmission of cutting
42. 00 60 SW1 PAPA as 123 45 6 7 8 FC8000 75 ON SW1 Ls 12345678 FC8000 100 e i9 i ON SW1 1234656 78 8000 100 ll e S ON SW1 12345678 FC8000 160 Sl G G ON SW1 PAP EE AA A 123 45 6 7 8 FC8000 UM 251 9370 FC8000 60 2 Pen Model SW1 HU RH P 123 45 6 7 8 FC8000 75 2 Pen Model 1234656 78 FC8000 2 Pen Model ON SW1 12345678 FC8000 130 2 Pen Model e Sl la la amp ON SW1 el 12345678 FC8000 160 2 Pen Model ei iei ea a 7 gj 9 SW1 PRP EG I 123 45 6 7 8 7 ADJUSTMENT NOV RAM Clear FC8000 60 a BO 123 45 6 7 8 FC8000 75 WM AL AA EL 123 45 6 7 8 FC8000 100 e e ON SW1 PAPA AL 123 45 6 7 8 FC8000 130 Rhin 12345678 FC8000 160 manm us 123 45 6 7 8 FC8000 UM 251 9370 7 8 7 ADJUSTMENT 7 3 2 Explanation of the Values of the Main Board Settings Default factory settings The default factory settings are recorded in the location shown below The contents of an example record are shown below 25 47 100 228 346 X 0 X280 X 4 Y 50 Y Explanation of the values 40g 120 g 300 g 450 g 400g Distance adjustment values Gain adjustment values Auto registration mark position adjustment values Y Y You can input the same va
43. 1 FC8000 60 B 621410300 YRail75 711 FC800 75 B 621420300 YRail100 X 1 00 50 C B 621430300 130 X 1 00 30 621440300 160 1 1 8000 160 B FC8000 UM 251 9370 9 10 Description Y Flexible Cable FPC707103 Y Flexible Cable FPC707104 Y Flexible Cable FRC707105 Y Flexible Cable FPC707106 Flexible Cable Reinforcement Bracket 100 Flexible Cable Reinforcement Bracket 130 Flexible Cable Reinforcement Bracket 160 792800702 Pen Relay Board 34 692140330 35 621271250 E 621263140 Pen Carriage Cover 1 Y Rail 9 PARTS LIST FC8000 100 1 FC8000460 TEM 1 FC8000 UM 251 9370 9 11 9 PARTS LIST 9 8 Y Slider ot 627173160 Y Sensor 2 792800703 Pinch RollerSensorBoard 3 621173150 Y Sensor BracketB 1 1 4 095013010 Roller B133 8 J C 5 821183403 Y Slider L FC5 JC 6 621183410 Roller Tension Plate L 7 692123350 Spacer CL 310N 8 792800702 Pen Relay Board 9 692123320 Y Belt Fixing Plate L 51 Spacer CE302 Y Slider FC8000 UM 251 9370 9 12 9 PARTS LIST 9 9 Wiring Harness No Part No Q t Remarks R 692140080 Cable CA707108 Media Sensor to Main Board 692
44. 140090 Cable CA707109 Fan to Main Board 1 FC8000 692140100 Cable CA707110 Fan to Main Board FC8000 100 692140110 Cable CA707111 Fan to Main Board 1 FC8000 130 160 692140011 Cable CA707101A Power Supply Switch to Main Board 1 FC8000 60 75 692140021 Cable CA707102A Power Supply Switch to Main Board FC8000 100 692140031 Cable CA707103A Power Supply Switch to Main Board FC8000 130 692140044 Cable CA707104A Power Supply Switch to Main Board FC8000 160 692140120 692140310 E 2 gt 692140321 692140371 FC8000 100 130 160 FC8000 60 75 FC8000 60 75 692140181 1 692140240 692140250 1 692140240 692140250 692140330 692140340 692140350 16 692140360 1 FC8000 60 75 FC8000 100 FC8000 130 FC8000 160 A FC8000 UM 251 9370 9 13 9 PARTS LIST 9 10 Labels No PartNo Description Remaks 1 621404590 Emblem FC8000 1 800 C 621524500 Emblem 8924 1 84 621534500 Emblem 8930 1 855 621544500 Emblem 8942 1 8902 621554500 894 7 1 8954 621564500 Emblem 8964 1 8 2 621264370 Caution Label 17 3 621264430 Pinch RollerPressureLable 17 S J C 1 1 821264380 Caution Label Cross Cutter 1 35 85 621404510 Model Label60 1 jFC800 0 C 621554590 Model Label 8954 11 8954 C 621564590 Model Label 8964 _ _1 6964
45. 1B 4P 2 5DSA 0 1 21 am o PINCH 4 S4PINCH 3 4 YHOME e 55 YHOME LCD_E 53 PSS lene 4 aaga PONS 56 XSNS PLUS LCD CS497 LCD CS1 470 XSNS 57 XSNS MINUS L Gps rega 1608 HOLDKEY DG 2 zi MENUKEY 4 65 MENUKEY C53 C54 C55 C56 alarm s 1000p 1000p 1000p 1000p 7a xENIO VCC PENAM 4 Z XEN 1 gigg 0 70 8a YENLO 67 67 74 vEN 4 28 1 1 29 29_ 2 3 4 1 Y eO PNEN O 5 69 h Q 2 CI E Bu 3 7 5 6 6 6 6 6 6 855 2B 2 FPGA RES 682140013 10 10 6483 1 48 64 aeo 5 1808 7074 04 6 I x FPGA C184 15 u49 5 2 14 13 Gnd 8 NZ 10 5 FC8000 UM 251 9370 10 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 10 2 5 Main Board 10 6
46. 200 m m 201 ANLLI PTLL4 2 o AN 2 PTL 2 CSO 4MCS O e FLASH CS nnn 202 gt u B 4 4 503 ANI3I PTL 3 CS2 PTKIO 55 e EPGA_CSO aa ee Sog 1 CS3 PTKL 11 655 SDBAM CS 1K 506 ANISI PTLIS ___ CS4 PTk 22 e EI CS 43 3V TOMBO 1508 AN 6 DA 4 PTL 6 CS5 CE1A PTKI31 D e EPGA CS1 207 31 402 1K ANI7 DA O PTL 71 _CS6 CE1B 05 bd USB CS J61 PEN BL aeos 3V taal Do BSIK Hios l gt gt eke i XMFB ANN iK i MD4 WE2 DQMUL ICIORD PTKI6 2 2 BxD4 R119 3498 3 R 1851 MD WES DGMUU ICIOWR PTKI7 55 YMFB AAN WE1 DGMLU WE e ouod 0 MD4 WEO DOMLL M B4B PH K S 54 MD5 RD e 13 124 o 93 lt RD WR LE Q Q QJ QJ QJ A e 155 RESET FEN e 06 Use for the debug monitor CIO e wwe RESETP AXDO SCPT Oleg d Ta om om 5 TXDo sceT 0 les This connector is not mounted i608 CE CEP oe 153 MI SCKO SCPT 1 155 5114 dL Aon as 158 WAIT RXD1 SCPT 2 he BREQ BREG 4 5 2 8119 ES DG CA SCK1 SCPTI3 I gt ee U3 10 16 RXDe ScPT 4 e RXDO N C150 129198007 TXDe SCPT 4 15 TXDO 0 1 z 9 BACK SCK2 8CPT 570 1608 c g CTS2 IRGS SCPT 7 ATS2 CTSOZ O lt 4462 NA
47. 3 3 Replace the front media sensor Connect the cable securely The media drops to the 1 Is the rear edge of the media Replace the media rear of the plotter curled Verify item 2 2 ls the rear media sensor dirty Yes Clean the rear media sensor Verify item 3 3 Replace the rear media sensor Connect the cable securely The plotter displays 1 Does the cam sensor plate Check the cam sensor plate and LOAD MEDIA when block the cam sensor attach it at the correct position media has been loaded Verify item 2 2 Connect the cable securely Replace the cam sensor board The plotter can t 1 Is there dust on the pinch Clean the pinch roller sensor recognize the Y direction roller sensor Verify item 2 Replace the pinch roller sensor of the media size 2 cable securely connected to Connect the cable securely each connector The plotter can t 1 ls there any dust on the front Clean the front media sensor and recognize the X direction media sensor and the rear the rear media sensor of the media size media sensor Verify item 2 Connect the cables securely Replace the sensor s securely connected to each connector The media is fed 1 Are the pinch rollers worn Replace the pinch roller s angle down Verify item 2 2 15 there anything on the drive Clean the drive roller with
48. 30 0 49 D 19 31 D 18 D 18 32 0 47 0 47 33 D 16 D 16 34 D 15 D 15 35 D 14 D 14 36 D 13 D 13 37 0 42 D 12 38 D 41 D 11 39 D 40 D 10 40 pig 019 41 bis 018 42 017 017 43 DIS 016 44 D 5 D 5 45 D 4 D 4 46 D 3 D 3 47 ple 2 48 D 4 014 49 DIO Dio 50 GND 51 GND 52 DG 11 13 Lo ig E i 160 x90 160 DG 25 OMHZ o_o T 4 BV R902 39 LEDSO R912 SML 210LTT86 Full Duplex Indicator LEDI 1 am C917 AVV R901 1588 ANN _Lgste 5283 F LED902 908 imm R913 SML 210MTT86 Link Activity Indicator 0240 5988 1608 9 I 6214 1608 22u LED 2 AN 4 i i ivity i Bie s 25 1 2205 98 LEDS03 e LA e e R914 SML 210LTTB86 Speed Indicator e e AW 5 4 DG 330 LED904 R915 SML 210MTT86 Power EM c e AAA a a lt lt 550 gt e 520 C918 1608 221777 a8 m F o oO is a OF WO ays SB EEE 1CA220SR m sx IO 0 I e lt lt lt lt lt
49. 40013 10 DIO 4 3 lcs wil 7 0 50 vi PMCS 2 gt 2 0 7071 01 L Q107 4 SDI Bil 1 GND 51 0 u PMDATA 2 gt CONNECTOR BLOCK GND GND biag 11 UPC844G2 A 2 5148 CT 1608 d 57 06 NA NG FC8000 UM 251 9370 10 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 10 2 3 Main Board MOTOR DRIVER VCC U45 e E L6203 40V 31 14 40 045 s 40 JG V TE B 186 ES 5566 02 coa 1 1608 UPC844G2 A nd axe Pao B i zt 2 11 UPC844G2 A 2 EIL ye ox DE S EN e BOOT4 F gt gt XCOMA IN1 OUT1 7 1 XCOMB e IN2 OUT2 8 29 BOOT2 7 CT 1608 11 9 sFR ENABLE VREF 10 Say SENSE E35 GND 1 634 5 du D On gt gt Oo c32 49 R108 SESS 041 c33 S 155352 q 2 i 22 2201 XMFB amp 4 im EEE1HA221P m TE 48 e e C176 q 0 oN 1u q UPC844G2 A bd A ib x J7 EEE1HAO10SR gt S TAON F5 ET 06 P410 amp lt SQ RXEF150 1 DG D
50. AMES FUNCTIONS 4 Mount the plotter on the stand by inserting the positioning pins on the stand into the positioning holes on the underside of the plotter Fasten with four socket head cap screws two on each side using the Allen wrench The cutting plotter mounting direction is different for the front loading and the rear loading models Front loading Socket head Rear loading cap screw Positioning Socket head Positioning screw J 8 Caster stoppers 5 Tighten the socket head cap screws loosely fastened in Step 2 Mounting the stock rollers Insert the stock rollers into the slots on the media stocker brackets lt Front loading gt lt Rear loading gt Stock rollers K FC8000 UM 251 9370 2 5 2 PARTS NAMES FUNCTIONS Attaching the Basket The basket is attached directly to the plotter The basket is made up of the following parts Basket x 1 basket tubes long x 3 basket tubes short x 4 joints x 4 mounts x 2 socket cap head screws 4 use Allen wrench to assemble the basket Be sure to use the basket when cutting long axis media of more than 1 meter is to be produced Cloth basket Basket tube long x 3 Socket head cap screw M5 x 4 Basket tube short x 4 D Joint x 4 Mount x 2 Assembly 1 Insert the basket tubes long
51. BLESHOOTING Error Error Display Cause Verification item code E05001 E05002 E05003 E05004 E05005 E05006 E05007 05001 ERROR COPY MODE BUFFER FULL E CONFIRM 05002 ERROR NO DATA FOR COPY IN BUFFER E CONFIRM 05003 ERROR CANNOT COPY CUT AREA TOO SMALL E CONFIRM 05004 ERROR REALIGN ROLLERS E CONFIRM 05005 ERROR CROSS CUT ERROR E CONFIRM 05006 ERROR ILLEGAL PLOT AREA E CONFIRM 05007 ERROR ILLEGAL PLOT AREA E CONFIRM FC8000 UM 251 9370 Check the madia size Check the push roller position Check the blade for the cross cut Check the media on the writing panel 8 14 Perform normal cutting by sending the data then use the copy mode Use larger media Set the push roller on the grit roller Replace the cross cutter blade if the cross cutter blade is defective Perform the AREA setting again Set the start position inside the media 8 4 6 Warning Messages Error Error Display Cause code W06001 W06002 W06003 06004 06005 W06006 W06001 WARNING CROSS CUT SHEET W06002 WARNING CROSS CUT FRONT E CONFIRM W06003 WARNING CROSS CUT LOAD MEDIA W06004 WARNING CROSS CUT PUSH ROLLER SENSOR DISABLED W06005 WARNING CROSS CUT MEDIA SENSOR DISABLED W06006 WARNING TOOL POUNCE FC8000 UM 251 9370 8 TROUBLESHOOTING Cross cut function cannot be used Use roll media for sheet media Cross cut fun
52. C CUTTER POS ADJ value 11 Press the ENTER key to store the setting 12 Turn off the power to exit from the adjustment menu FC8000 UM 251 9370 7 25 7 ADJUSTMENT 7 3 12 Adjusting the Offset of the Light Pointer Position If you replace the light pointer or the main board you need to adjust the offset How to adjust the offset of the light pointer position 1 Enter the adjustment menu see Section 7 3 4 2 Load an A2 or larger size sheet of paper in the plotter 3 Mount a fiber tip pen in the pen holder 4 Press the UP arrow or Down arrow key until the menu shown below is displayed ATTOR ING oz SELECT FEM FOR SHOME SENSOR AJD 5 Press the F1 key to display the menu shown below SELECT FOR CERMIC FIBER 7 Press the ENTER key to set the fiber tip pen 8 Press the UP arrow or Down arrow key until the menu shown below is displayed Ill HUF AS TUR ING IGHI F POS STOOL SETTING SENSOR LEVEL als DEBUG 9 Press the ENTER key to display the menu shown below MOVE THE CARRIAGE THEN PRESS EHTEE 10 Use the POSITION keys to move the pen to an open area to plot the adjustment pattern FC8000 UM 251 9370 7 26 7 ADJUSTMENT 11 Press the ENTER key to plot the adjustment pattern shown below 12 Move the light pointer to the center of the adjustment pattern using the POSITI
53. CEL CUT TEST HFORCE McUTTER OFFSET CANCEL KEY MENU Screen FC8000 UM 251 9370 2 Condition S Condition Mo 8 SET CANCEL Wi Condition 1 STOOL AG CONDITION No SPEED B Ed CONDITION Ho FORCE B 2 3 4 5 e T 8 ACCEL 9443324 No UP ACCEL Wi Condition 1 OFF 25145 6 78 moo 91111444 CONDITION No TOOL SET CANCEL _ 2 3 4 5 5 8 mre 9 CISCONPITIDOM Ho Hi MODE CANCEL Wi Condition 1 OWERCUT B Bm BEND CANCEL 4 21345 678 p CONDITION No HDH OFF SET CANCEL 841 2 3 4 FORCE S al aj Ed CONDITION No FORCE B T B H B Brn ACHIEVED T THE TARGET LENGTH Ae i143 saTOOL UP DONM STOOL OFFSET ADJ WOFFSET ao TOOLS SETTING Screen 2 3 170015 SETTING OFFSET ANGLE SORTING TOOL LP SPEED TOOLS SETTING Screen3 3 3 5 3 OPERATIONS TOOL OFFSET ALJ TOOL 1 3 BTEST PATTERN emm CANCEL STEF PASS TOOL UP SPEED n AUTO CANCEL CONDITION PRIORITY 2 PROGRAM Default Screen Continued MENU Screen ABEL TOOLS SETTING Scree
54. CONTO pig T LOCALINT 66 gt gt LOCALINT bie pis ant DG DG DG DG 3 SRVINT 3 SRVINT 42 48 61 64 85 78 92 89 Dos 10017 SAF 70 gt 58 016 13016 015 7 19515 gt gt xcoma 014 18 0 4 11 86 gt gt gt gt usBCLK 171013 01 98 gt gt YCOMA e Die 18 2 YCOMP 1 1 93 gt EE D 4 N e yis 2E 83011 o 96 gt PNCOMA vec u13 7 01 84010 PNCOMP 1 25 PNC0MB SN74LVC2GUO4DCKR SN74LVC GUO04DCKER 7 22 7 1 3 4 Ev 6 30 6 J16 EYI5 31 CS 80 B6B PH K S 2 2K R47 n EY14 32 4 CFG_WAITE 81 9 11 VCC 34 kEvI3 XSNS 2 xsNS 2 e Lon 40 2 405 75 48 OMHZ 043 EYI1 41 KEY 4 XC2815 5Va6100C 5 DIN 73 IDIN 8 ae 1VCC Ev O 43 52 ae XSNS lt I 5 XSNS 1508 T C62 1808 15p 33p 4GND PGALCSO 44 FPGA_CSO PROGRAM 51 PROGRAM 18 GND vec 2 FPGA CS1 45 FPGA_CS1 DONE 49 DONE T 46 READ L 06 dts WEG 47 WRITE TMS 2 85 SN74LVC2GU04DCKR VCC 91 99 TPM 2555 4444444 88 GCK2 TDO 77 27 m J12 X D 36 TDI 79 4 2 505 _0 lt ES 39 2 4 8 4 5 23M1 343 25 DF
55. D1 amp PTA 2 D 192 5 19 B DREG1 PTDI6 D20 PTAL4 C_LEDIN lt 17 21 5 FANN 150 022 PTAI6 B MO ud n TDO PTELO 023 PTAI7 B 119 BUZZER f rPGA HES 119 BASSU PTE 5 gt PHASE m 5 Tero oe ee 103 PTELS 26 2 D a ENABLE e o CE2A PTE 4 D27 PTB 3 B 5 028 PTBI 4 B DG DG DG DG DG 11 3 DSROZ PTE 6 029 5 D e oe RE 145 147 DTR DZ S AUDSYNC PTE 7 D30 PTBI6 D Al25 0 150 148 D31 PTBl7 18 MCS 0 PTC O ZPINT O 53 A 0 18 MCS I1 T PTC 1 1 PINTI 4 AO 5a VE 2 2 Ate U38 MUS 1 A 6 sta 2 d MES WZ 17 A4 5 C LEDIN 4 11 01 15 C LEDOUT less EE i DG 42 9 MCSI6I PTCI6 PINTI6 xt POINTERIN e 515 02H POINTEROUT GERE Pals ral Forel obe RY_BY e 149 MCSU7 PTC L7 PINT 7 ES RMSLEDIN 2113 OS3H3 HMSLEDOUT VCC IG IRLS PTFLOL PINTIBI ATES A BUZZEH 5 14 04 12 21 P_LEDIN P_LEDOUT a RX DX IPLS1 PTFI 1 PINT S A8 6 15 05 11 j gh oS 12 5 1 110 A MENULEDIN 7116 0610 MENULEDOUT VCC XGBW 1441 CN ON 43 IR cans ated 1 17 07 Jr CN ICK 1 TCK PTF 4 PINT 1 A11 1852 Ki E 3 o I GND 2 e 138 TDI P
56. G ANN C34 mi 2 i E 0 015u SR D a VS 4 T 1608 e e 222 gt 05 BOOT4 5 3 IN4 QUT4 7 1 YCOMB IN2 OUT2 8 C35 BOOT2 drm CT 1608 11 9 ENABLE VREF 10 uas R113 c29 Ses uum t1ev p42 ANN 639 2200 GND 155352 7 1608 EEE1HA221P 6 m YMFB Z i 179 e gt a nr A 1u o 1508 4 R36 C177 P u x x gt m o o FANLOW ANN 1u 4462 w 5 e EEE1HAO10SR 4 D S Eg R45 asx DG e fo e FANON 9116 4 s E OSA 0G DG K ag ieee v gt OK MG MG 06 R78 40V AAA e a ys En gam 9f RXEFO75 4 Te o 2 5 o 0150 a VS 4 T 1608 BOOT 1 C40 a 3 5 3 en zu M SD1286 Z AZ PNCOMB INO OUT Mc X 8 5 BOOT2 2 4 0 0150 1 m ENABLE VREF FA 10 AWW 5 SENSE GND 2501286 2 2 6 43 fagu lt 6203 i ER MG g C45 U45 2204 585 Th s ZA 155352 A oB lt lt 5 K 5 i iis 044 10 UPC844G2 A MG 1HAO 10SR d 5 T Sais lt gt qu De 06 DG ANN S N 15K lt J8 BeB PH K S J9 BeB PH K S 68214400 13 10 PN7071 01C RIVER 10 4 FC8000 UM 251 9370 10 BLOCK D
57. IAGRAMS AND CIRCUIT DIAGRAMS 10 2 4 Main Board FPGA 2 3V 2 5 42 5V 2 5V 2 5 6145 sd 1541 61521 01831 6194 VCC 210 0 1 0 Td 0 iu 12 26 37 50 e3 76 90 100 14 33 B5 42 61 85 92 94 1608 1608 1608 1508 al m D TU TU sun 0 0 S 90 505855958 S lt ESEREEE y DG DG DG DG 21 19 gt gt gt gt 5 gt gt gt a S weno gt gt gt gt gt gt gt e 94 1 14 11 33 24 35 38 121 21 9 z RTI d 20 4 20 v 2 5V 42 5V t2 5v 2 5 TUER 0111 0 5 19 KEYCONT 21 58 4 KEYCONT 01411 60111 KEYCONT 1 29 e gt 1 5156 1 61571 cise eite Qind Lt 7101101 KEYCONT 0 50 kKEY
58. ING AREA DURING DETECTION E04011 ARMS MARK SCAN ERROR NOT ENOUGH LENGTH IN X DIRECTION E04012 ARMS MARK SCAN ERROR EXCEED CUTTING AREA DURING X DETECTION FC8000 UM 251 9370 Tilt to adjust with AXIS ALIGNMENT is too large It is over the setting range of the distance adjust Failed to adjust the sensor level It is over the setting range of the distance adjust Could not scan the registration marks Amount of data has exceeded the I O buffer size for the segment area registration mark Test pattern plotting position is not within the plotting area for sensor position adjustment Media end was detected while detecting the registration mark It has exceeded detection area while detecting the registration mark It has exceeded detection area while detecting the registration mark It has exceeded detection area while detecting the registration mark It has exceeded detection area while detecting the registration mark 8 11 8 TROUBLESHOOTING Reload the media Set to smaller value This media cannot be used Use other media possible to detect the registration mark Set to smaller value Check the registration mark scanning position Decrease the data Move the media toward center and plot the test pattern Check the media Check the print position of the registration mark Check the media Check the print position of the registration mark Chec
59. L an BLIGHT POINTER SET CANCEL SENSING SPEED 3 5 Default Screen Continued MENU Screen 4 AREAPARAMETERS Screen 1 2 PARAMETERS SET EXPAND LIMIT n DEFAULT Y CANCEL ROTATE MON MIRROR MON AREAPARAMETERS Screen 2 2 PARAMETERS HAREA SET LOWER LEFT 4 4 EB WPEFAULT SET EICANCEL anis POSITION MEDIA SETTING Screen 1 2 FEED LENGTH SETTING MIPRE FEED SAUTO PRE FEED PAGE LENGTH dius nn AUTO PRE FEED HOFF EIFEED LENGTH 1 8m SET CANCEL PAGE LENGTH INITIAL FEED MON MEDIA SETTING Screen 2 2 MEDIA SETTING MFEED SPEED ACROSS CUT FORCE E SET FEED SPEED SLOW R LL SET FRONT 2TIME OUT SEPARATOR 3GP GLC 4HP GLE J SPACE REAR T SET EICANCEL Hzec INTERFACE Setting Screen 1 3 Al COMMAND COMMAND FC8000 UM 251 9370 SOR TGIN POINT EMODPEL EMULATED 5 ud HF GL ORIGIN POINT HILOMER LEFT EICENTER HF GL MODEL EMULATED 7558 E586 BP GL STEP SIZE 6 188 mm mm 925 mm INTERFACE Setting Screen 20 018 mm 2 3 SET 85 2327 Nod HERAUD RATE 9666 8 SPARITY MONE EIHARDHIRE HANDSHAKE SET INTERFACE EICOMMAND 5 EICOMMAND
60. Nd 10 3 10 2 3 Main Board MOTOR DRIVER erret 10 4 1024 Mam Board FPGA vu uuu E 10 5 10 29 Man Board F 10 6 10 2 6 Main Board MEMORY 10 7 10 27 Main Board u uu unas 10 8 1028 DANBoardIOpielt 10 9 102 9 Light 10 10 10 2 10 PON Relay BOO icon 10 11 10 2 11 Pinch Roller Sensor Board rennen 10 12 10 2 RMS BOR 10 12 10 2 13 Conrol Panel Board eene nnne nnne nnne tenerent 10 13 10 2 14 Cali Sensor Board nd dc RS DR rec nd meg codon e in a ER n ea n 10 14 FC8000 UM 251 9370 V 1 INTRODUCTION 1 INTRODUCTION 1 1 Main Specifications FCc8000 60 Fc8000 75 8000 100 FC8000 130 FC8000 160 CPU 325 UL Configuration rolling plotter Drive Digital servo expanded mode b 10m x 894 mm 10m x 894 mm 10m x 894 mm Min 50 mm Min mm Min 50 mm Min 50 mm Min 50 mm 122 3 4 5 6 8 9 15 20 25 30 35 40 45 50 55 60 70 80 90 100 105 cm sec lt steps 0 196 5 88N 20 600gf Min character size 0 125 alphanumeric Helvetica med Font Mechanical resolution 7 0 005mm Programmable resolution GP GL 0 01 0 05 0 025 0 01 mm HP GL 0 025 mm Max 0 1 mm 2 m unit excluding media shrinkage Number of cutters pens 1 2 for the optio
61. O Gv CX CY OQ 2622 62 CS SSSR BEE Alt 23 gt gt gt gt 2 DIO AO DQO Al2 24 4 DL 4 A1 DQ1 A 3 25 5 ple A2 092 4 26 7 D 3 093 5 29 8 D 4 4 004 6 30 10 005 7 31 11 DIS 006 8 32 13 017 7 007 ALS 33 42 D 8 A8 A 10 34 s pag Al 11 22 45 1 0910 Alte 35 xi U25 MN 47 1 452816321 0 75 A 13 48 2 __ gt 13 0042 A 14 50 2 Al14 0943 51 4 0914 53 5 DG15 20 BAO 21 BA1 37 CKE 38 CLK du cs O 39 UDQ lt 5 LDQ WEO 46 We O lt 36 7 NC1 CAS 40 48 NC AFU to de mST lt eu mM C Ce Ce C 0 52 2 0 gt gt gt gt gt gt gt SEI LO EC IIO x DG 3 3V gt m 1 25 29 D AO DQO 2 24 31 D A1 091 A 3 23 33 D 2 A2 Al4 22 35 D 3 093 A 5 21 38 0 4 A4 094 Al6 20 40 D 5 095 Al 19 42 016 096 ALB 18 44 D 7 A7 DQ7 ALG 8 30 bis 10 7 32 D 9 9 Dag Al 1 6 34 D 10 A10 0010 Al12 5 36 D 11 11 0011 1 4 39 D 12 A12 0942 14 3 41 D 13 A13 0013 15 2 43 D 14 A14 0614 16 1 45 D 15 A15 DG15 A 1 17 48 16 3 3V AL18 7 oe 17 19 5 47 18 BYTE 20 9 26 Tm A19 CE 5 FLASH_CS Al21 0 28 ed is 682140013 10 3 2 20 4 EF eser lt JRESETP DN7074 04C 3 44 NC WE EMORY BLOCK 4 __ 145 WP ACC RY B
62. ON keys MOVE THE POINTER THE CENTER OF CROSS USING POSITION THEN PRESS ENTER 4 CANCEL gt 13 Press the ENTER key to register the position JI T HLIF TURING d BLIGHT F POS ADJ SOUL MODEL SETTING eh SENSOR LEVEL als DEBUG ki 14 Turn off the power to exit from the adjustment menu FC8000 UM 251 9370 7 27 7 ADJUSTMENT 7 3 13 Confirming the 2 Pen Model 2 model This setting will confirm that the plotter is a 2 pen model If you replace the main board use the following procedure to make the 2 pen model setting 1 Load an A2 or larger size sheet of paper in the plotter 2 Enter the adjustment menu see Section 7 3 4 3 Press the Up or Down position key until the menu shown below is displayed Ill HUF AS TUR ING 4 IGHI FOS ALJ STOOL SETTING SENSOR LEVEL als DEBUG 4 Press the F2 key to display the menu shown below TOOL MODEL SETTING 6 Press the ENTER key to set the DIPSW 7 Turn off the power to exit from the adjustment menu FC8000 UM 251 9370 7 28 8 Confirm the DIP switch 7 of SW1 is OFF if the 2 pen system FC8000 60 2 Pen Model SW1 PAI AG P 123 45 6 7 8 FC8000 75 2 Pen Model e le le amp ON SW1 Mh Al 123 45 6 7 8 FC8000 100 2 Pen Model e E el iei je E ON SW1 APPAR A 123 45 6 7 8 FC8000 130 2 Pen Model if ei iei iO iO ie D em ON
63. Reattach the rear guide in the reverse order in which it was detached FC8000 UM 251 9370 6 6 6 DISASSEMBLY AND REASSEMBLY 6 1 7 How to Replace the Rear Writing Panel How to detach the rear writing panel 1 Detach the rear guide see Subsection 6 1 6 2 Remove the M3L6 binding head screw from the top of the rear writing panel 3 Remove the five M3L6 binding head screws from the rear of the rear writing panel for the FC8000 60 75 Remove the five M3L6 binding head screws from the rear of the rear writing panel for the FC8000 100 Remove the six M3L6 binding head screws from the rear of the rear writing panel for the FC8000 130 Remove the seven M3L6 binding head screws from the rear of the rear writing panel for the FC7000 160 4 Detach the rear writing panel Rear writing panel M3L6 binding head screw How to reinstall the rear writing panel 1 Reattach the rear writing panel in the reverse order in which it was detached FC8000 UM 251 9370 6 7 6 DISASSEMBLY AND REASSEMBLY 6 1 8 How to Replace the Front Writing Panel Assembly How to detach the front writing panel assembly 1 2 3 4 5 Detach the front guide see Subsection 6 1 5 Detach the rear writing panel see Subsection 6 1 7 Remove the five M3L6 binding head screws from the front writing panel ass
64. ST Outer Casing FC8000 UM 251 9370 9 2 9 PARTS LIST 9 2 Control Panel 1 621400091 Cover Control Panel 621524900 Cover Control Panel 89 1 825658 2 621400062 Control PanelSheet 3 621400081 Key Top Cursor 117 7 C 4 621400071 Key Function 4 J C 5 792800706 Control Panel Board 6 682140130 LCD JMS12864 15ABAYD 1 T A 7 692140320 Flexible Cable 707102_ 11 20 4801 3 B 8 692140370 Flexible Cable FPC707107 1 16P J802 to J22 LCD Cont B Control Panel FC8000 UM 251 9370 9 3 9 PARTS LIST 9 Pen Block No Q t Remarks Rank For 2 pen model 0 Registration Mark Sensor Stopper Ring CS 2 mm 27 QJ N 683ZZMC3PS2S See Reqistration Mark Sensor Assy Part For 2 pen model For 2 pen model For 2 pen model For 2 pen model For 2 pen model For 2 pen model For 2 pen model For 2 pen model For 2 pen model N 9 Eru 8 E10 Eo A FC8000 UM 251 9370 9 4 9 PARTS LIST Pen Block G T a SU 2 5 4 em 0 Te ONE DAE gt is S
65. TF 5 PINT 186417 708sF 138v A12 67 SR 55 3 MEB 12C 5 3 136 IMS PTF 6 PINT 14 A13 A DER E 0 GND 4 e S TRST PTF 7 PINTI 15 A14 cc o 0 of ol Alo 191 x rno 5 bd A15 Ly mn 133 AUDATA 0 PTGLO A16 08 52 ASEBRM 7 INIT 131 AUDATA 4 PTG 1 17 NC ar e AUDATA 2 PTG 2 A18 s 130 AUDATA 3 PTG 3 A19 43 3y DS vd GND 10 9 e 128 16141 A20 06 11 JP2 15 ASEBRKAK PTG 5 21 GND 12 99 gt 6 22 BESETE 2 0 1130 126 IOIS16 PTGI7 A23 A Reads 98 69 in hn ip hin ota ele cc dda hn i hin i hn iy ci incl hla ce GND 44 EE A24 aaaaaa NAN ARR LOCALINT reo TEES ETH OI p DUO SHVINT e IRG1 IBL1 PTHI 1 awe 3L EBINI 11 IRae IRL2 PTHI21 RASSL PTJLO 525 HAS DG 3 3V ET INT 15 IRG3 IRL3 PTH 3 LL Hog IN o o AM 155 IRQ4 PTHI 4 CASL PTUL2 898 CAS 2 1 1K 1608 9999 iem ADTRG PTHI5S CASU PTJI3 pa _ 155 AUDCK PTHIS PTJ 4 995 e DG 22 1130 EX SEE a iM o o o ET RESET e TCLK PTH 7 PTJ 5 Hs UE cya E ul STATUSO PTUI6 uaa GQ A Numen 199 INLOT PTL LO STATUS1 PTJL 71 158 e ROGRAM O ID ID ID ID
66. TH 1 aE CHANG TEST SEI k 11 Press the F4 key to confirm that the pen exchanging is performed correctly 12 If the pen exchanging is performed correctly press the ENTER key to store the setting and complete the adjustment FC8000 UM 251 9370 7 31 7 ADJUSTMENT 7 3 15 Adjusting the Spacing Between Pen 1 and Pen 2 2 pen model This adjustment will set the spacing between pen 1 and pen 2 If you replace the main board use the following procedure to input the recorded adjustment values If you replace the pen block you must adjust this value using the following procedure 1 Enter the adjustment menu see Section 7 3 4 2 Load an A2 or larger size sheet of paper in the plotter 3 Mount the fiber tip pens in the 1 pen holder and 2 pen station 4 Press the UP arrow or Down arrow key until the menu shown below is displayed TEE ING oz SELECT FEM FOR SHOME SENSOR AJD 5 Press the F1 key to display the menu shown below SELECT FEM FOR SCERMIC AFIBER 7 Press the ENTER key to set the fiber tip pen 8 Press the UP arrow or Down arrow key until the menu shown below is displayed WMANUF TEE ING TOOL WIPTH 2 EXCHANGE ADJ SENSOR LEVEL 9 Press the F1 key to display the menu shown below 1 z 3 TOOL WIPTH ALJ FC8000 UM 251 9370 1 32 7 ADJUSTMENT 10 Press
67. Y gt gt RY_BY VSS27VSS46 C72 oO 24 u Y 529 1 2 7 2 32MBit Flash 7 FC8000 UM 251 9370 10 7 10 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 10 8 10 2 7 Main Board Power 40V J4 056 B4P VH CMHO1 F 40V 1 40V 2 32 3925 GND 3 33K GND 4 SZ tiay DG iS lt MEE 12V 1 T40V 4 ec EI E UA1 SE LM2576HVT ADJ_F_LB03 P lt ae m 80 1 4 VIN FEEDBACK Y FOR ouTLe A 2 5 3304 Z EEEAHAA01P GND ON OFF SL41245 334KkR94 pF C103 uD 470u ID 3 5 Bo 470uH 7 E4EA471P Spy O e e 2007 11 08 MGA gt 06 CZE vec 06 3 1 3 3 1 8 NS LL U43 a TA48018F 085 5V 0 1 2 Q e w GND 40V 40 3 C131 5 6110 100 040 D lt T EEE1CA 10 1WP LM2576HVT ADJ F LBO3 59 1 1 4 VIN FEEDBACK 5 L4 OUT AU DG GND ON OFF i 6814 z SL1215 681KR58 PF C104 co 77 1004 3 5 gu 1000u 10V D T EEE 1HA 101P 29 EEE 1AA102P 5 3 3v 2 5V 3 3V 944 2007 11 08 MG7
68. a Sensor Bracket 1 _ SS Bearing MR148ZZMC3PS2S Bearing MR148ZZMC3PS2S Eo 1 Bearing MR148ZZMC3PS2S 9 FC800 130 C 1 310014820 Bearing MR148ZZMC3PS2S 392040140 Bush D4L 14 FC8000 160 _ 6 FC8000 130 6 8000 0 792800705 Sensor 17 621401031 Left Side Sub Plate 621401003 Left Side Plate Fan KLDC12B4 940 Fan KLDC12B4 940 om NE 500052515 Media Sensor 117 01 FC8000 UM 251 9370 9 8 9 PARTS LIST Main Frame FC8000 UM 251 9370 9 9 9 PARTS LIST NO FC8000 60 75 FC8000 100 130 FC8000 160 2 621401310 Lever Spring 23 621401690 Spring Pinch Roller FC8000 60 75 FC8000 100 130 FC8000 160 24 621401370 Spring Hook Base Bracket FC8000 60 75 FC8000 100 130 FC8000 160 25 621401331 Spring Hook FC8000 60 75 FC8000 100 130 FC8000 160 621401351 2020 j 9 7 YRail Q t Rank 1 682126200 Y Motor DMN37HE 003 1 2 010012022 YMotorPulley Z24 O 1 B 3 792700705 Y Drive
69. ce accuracy If you replace the main board use the following procedure to input the recorded adjustment values If you replace the drive roller you must adjust the distance accuracy using the following procedure How to adjust the distance accuracy 1 Enter the adjustment menu see Section 7 3 4 2 Load an A2 or larger size sheet of paper in the plotter 3 Mount a fiber tip pen in the pen holder 4 Press the UP arrow or Down arrow key until the menu shown below is displayed ATTOR ING SELECT FOR SHOME SENSOR AJD 5 Press the F1 key to display the menu shown below SELECT FOR 1 EFMIC FIBEF 7 Press the ENTER key to set the fiber tip pen 8 Press the UP arrow or Down arrow key until the menu shown below is displayed TUR ING 1 52 5 TOOL WIDTH SISTANCE ADJUST STOOL Es HANGE SENSOR LEVEL 9 Press the F2 key to display the menu shown below DISTANCE ABIUST FC8000 UM 251 9370 1 16 7 ADJUSTMENT 10 Press the F1 key to start to draw the adjustment pattern The plotter immediately plots the adjustment pattern and the following menu appears DISTANCE ADJUST DRAW PATTERN X 300 mm Y 300 mm 11 Remove the paper and measure the Y axis distance If you have replaced the main board only use the recorded values 12 Pr
70. ce adjustment 2 exchange adjustment for the 2 pen model Registration mark sensor level adjustment EXCHANGE ALS SENSOR LEVEL ADT AIMaNUF ACTUR ING 248 UEM SENSOR POS Abd CUTTER FOS ADJ STOOLS THRESHOLD a CUTTER THRESHOLD Registration mark sensor position adjustment Cross cutter position adjustment 2 pen height position adjustment Not used Cross cutter height position adjustment Not used SIHANUFRC TIRING 4 8 SLIGHT POS ADJ TOOL gt H DEL SETTING SENSOR LEVEL SRS DEBUG Light pointer position adjustment 2 pen type confirmation Registration sensor level adjustment Debug menu Not used adeo ING 2 8 MMEDIG DEFAULT Not used EINE RTT ACROSS CUT TEST e FIMSaHUFACTUR ING 6 5 DOWN SPEED Not used OPTION Not used BELT RUNNING Not used FIGELECT SUFFIX Not used TRING TAS NK AHJII Not used AR S23e0 RTS Not used E CD BRIGHTNESS 4 used HPS CURVE Not used EIMGNUF ACTURING n FEM FOR Not used SENSOR AJP Not used FC8000 UM 251 9370 7 13 7 3 7 Adjusting the Pen Force This adjustment will set the pen force 7 ADJUSTMENT If you replace the main board use the following procedure to input the recorde
71. ch the pinch roller bracket to the pinch roller sensor board 2 Connect the pinch roller flexible cable to the pinch roller sensor board 3 Attach the pinch roller sensor guard to the pinch roller sensor board bracket 4 Attach the pinch roller bracket to the Y slider Fit the top and left edges of the pinch roller bracket to the Y slider as shown in the figure below M3L6 binding head screw Pinch roller sensor bracket 5 Attach the pen block see Subsection 6 2 5 6 Reattach the other parts in the reverse order in which they were detached FC8000 UM 251 9370 6 18 6 DISASSEMBLY AND REASSEMBLY 6 2 8 How to Replace the Y relay Board How to detach the Y relay board 1 Detach the center cover see Subsection 6 1 4 2 Remove the two plastic rivets attaching the flexible cable holding plate Plastic rivet Flexible cable holding plate 3 Disconnect all the cables from the Y relay board 4 Remove the two M3L6 binding head screws attaching the Y relay board 4 M3L6 binding head screw 2 a Yrelay board 5 Detach the Y relay board from the Y slider How to reinstall the Y relay board 1 Reattach the Y relay board in the reverse order in which it was detached FC8000 UM 251 9370 6 19 6 DISASSEMBLY AND REASSEMBLY 6 2 9 How to Replace the Cam Sensor How to detach the cam sensor 1 Detach the right side cover see Subsection 6 1 1 2 Disconnect the cable from the cam sensor Cam s
72. correct 3 Is the Y belt installed correctly Install the Y belt correctly Is there any play in the Y drive Replace the Y drive pulley pulley FC8000 UM 251 9370 8 3 8 TROUBLESHOOTING 8 4 Error Messages 4 1 Error Display Cause Verification item code E0100X HARDWARE Replace the main board TLB ERROR 00000000 H 01001 01002 01003 01004 01005 E01006 HARDWARE ADDRESS LOAD ERROR 00000000 H E01007 HARDWARE ADDRESS STORE ERROR 00000000 H E01008 HARDWARE ILLEGAL TRAPA 00000000 H E01009 HARDWARE ILLEGAL CODE 00000000 H E01010 HARDWARE ILLEGAL SLOT 00000000 H E01011 HARDWARE ILLEGAL VECTOR 00000000 H E01012 HARDWARE RAM ERROR 00000000 H E01013 HARDWARE BUFFER RAM ERROR 00000000 H 01014 HARDWARE X or Y motor is SPEED ALARM deterius 01015 HARDWARE Or the main OVER CURRENT TI TT TI TI T ITI A N x O cO Co O FC8000 UM 251 9370 8 4 8 TROUBLESHOOTING Error Error Display Cause Verification item code E01017 HARDWARE Check the madia Do not use heavy media X POSITION ALARM Use the prefeed POWER OFF THEN ON function Lower the cutting SPEED and or the cutting FORCE Cutting conditions Is there a
73. ction cannot be used Load the media from the rear because the media is loaded from the front Cross cut function cannot be used Load the media until the media size is detected Cross cut function cannot be used Enable the push roller sensor when the push roller sensor is disabled Cross cut function cannot be Enable the media sensor used when the media sensor is disabled CONDITION No that has selected Select TOOL 1 pouncing tool as the tool number setting can only set TOOL 1 8 15 8 TROUBLESHOOTING 8 5 Service mode 8 5 1 Sensor Test Mode amp Panel Switch Test Mode This mode checks the sensor status and the control panel switch status If there is a bad sensor you will observe one of the symptoms in the table below Please check the relevant sensor s Sensor Symptom Y home sensor The pen block hits the right side plate Cam sensor The plotter displays LOAD MEDIA when media is already loaded Pinch roller sensor The pen block hits the left side plate Media drops out of the plotter How to test the sensors 1 Load an A2 or larger size sheet of paper in the plotter 2 Enter the adjustment menu see Section 7 3 4 3 Press the MENU key to display the menu shown below kI HLIF AC TURING l1 KEY TEST FORCE ADJ SPM GAIN ROLLER SETTING Each short forms are corresponding to the sensors and the control panel switches as
74. d adjustment values If you replace the moving coil and or the pen block assembly you must adjust the pen force using the following procedure How to adjust the pen force 1 2 3 4 5 6 FC8000 UM 251 9370 Mount a 0 9 mm diameter cutter pen in the pen holder Load a sheet of paper in the plotter Enter the adjustment menu see Section 7 3 6 diede 16 KEY TEST FORCE GAILH FUSH RULLER SETTING Press the F2 key to display the menu shown below PEH FORCE ADJ Press the F2 key to display the menu shown below Don t select AUTO FORCE 104 n zB T The pen is lowered If you have replaced the moving coil and or the pen block assembly use the force gauge to measure the actual force If you have only replaced the main board input the adjustment values that were recorded Use the UP ARROW key or DOWN ARROW key to change the force setting The number on the LCD will increase or decrease If you have replaced the moving coil and or the pen block assembly measure the actual pen force again If you replaced the moving coil and or the pen block assembly adjust the 10g pen force If the measured value is within the specification range 10x29 or if you have input the recorded value press the ENTER key to store the setting The next specified pen force appears 7 14 7 ADJUSTMENT 7 Adjust the 40g pen force If the meas
75. ed FC8000 UM 251 9370 6 21 6 DISASSEMBLY AND REASSEMBLY 6 2 11 How to Replace the X motor How to detach the X motor 1 Detach the right side cover see Subsection 6 1 1 2 Detach the main board see Subsection 6 2 12 3 Loosen the two M3L4WP set screws holding the X motor pulley then detach the X motor pulley 4 TB B3 mm gt M3L6 binding head screw mum i s n yi M3LAWP set screw Fo X motor pulle Es Remove the three M3L6 binding head screws holding the X motor then detach the X motor How to reinstall the X motor 1 2 3 4 5 6 7 8 9 Attach the X motor to the right side plate Hang the X drive belt on the X drive pulley Attach the X motor pulley to the X motor Tighten the two M3L4WP set screws that hold the X motor pulley Spread a suitable quantity of Loctite 222 on the two M3LAWP set screws that hold the X motor pulley Perform the X drive belt tension adjustment see Subsection 7 2 3 Tighten the mounting screws that hold the X motor Spread a suitable quantity of the Shinetu silicon grease 5501 on the X motor pulley Move the X drive pulley and check the tension of the X drive belt 10 Reattach the other parts in the reverse order in which they were detached FC8000 UM 251 9370 6 22 6 DISASSEMBLY AND REASSEMBLY 6 2 12 How to Replace the Main Boa
76. embly for the FC8000 60 75 Remove the six M3L6 binding head screws from the front writing panel assembly for the FC8000 100 Remove the seven M3L6 binding head screws from the front writing panel assembly for the FC8000 130 Remove the eight M3L6 binding head screws from the front writing panel assembly for the FC8000 160 Loosen the five M3L6 binding head screws at the top of the front writing panel assembly for the FC8000 60 75 Loosen the six M3L6 binding head screws at the top of the front writing panel assembly for the FC8000 100 Loosen the seven M3L6 binding head screws at the top of the front writing panel assembly for the FC8000 130 Loosen the eight M3L6 binding head screws at the top of the front writing panel assembly for the FC8000 160 Detach the front writing panel assembly Loosen these M3L6 binding head screws Front writing panel M3L6 binding head screw How to reinstall the front writing panel assembly 1 Reattach the front writing panel in the reverse order in which it was detached FC8000 UM 251 9370 6 8 6 DISASSEMBLY AND REASSEMBLY 6 2 Mechanical Parts 6 2 1 How to Replace the Rear Media Sensor How to detach the rear media sensor 1 Detach the rear guide see Subsection 6 1 6 2 Remove the M3L 10 binding head screw attaching the rear media sensor 3 Disconnect the sensor from the connector ERU M3L 10 binding head screw Rear media sensor How to reinsta
77. ensor M3L6 binding head screw 3 Remove the M3L6 binding head screw attaching the cam sensor How to reinstall the cam sensor 1 Reattach the cam sensor in the reverse order in which it was detached FC8000 UM 251 9370 6 20 6 DISASSEMBLY AND REASSEMBLY 6 2 10 How to Replace the Y motor How to detach the Y motor 1 Detach the right side cover see Subsection 6 1 1 2 Disconnect the Y motor cables from connector J7 and J13 on the main board 3 Loosen the two M3L4WP set screws to detach the Y motor pulley M3L6 binding head screw wy Y motor pulley A Y motor M3L4WP set screw 4 Remove the four M3L6 binding head screws holding the Y motor 5 Detach the Y motor pulley then detach the Y motor How to reinstall the Y motor 1 Attach the Y motor to the Y motor bracket 2 Hang the Y drive belt on the Y motor pulley and the Y idler pulley 3 Attach the Y motor pulley to the Y motor 4 Tighten the two M3L4WP set screws that hold the Y motor pulley 5 Spread a suitable quantity of Loctite 222 on the two M3L4WP set screws that hold the Y motor pulley 6 Spread a suitable quantity of the Shinetu silicon grease G501 on the Y motor pulley and Y idler pulley 7 8 8 Perform the Y drive belt tension adjustment see Subsection 7 2 2 Reattach the other parts in the reverse order in which they were detach
78. ess the F3 key to display the menu shown below and then input the value for the Y axis distance ToT ST SRO rT DISTANCE m FIFFEW IOUS 13 Input the values using the POSITION keys The UP and DOWN ARROW keys are used to change the Y axis or X axis adjustment value If you input the measured value use the following formula to calculate the input value The formula of the input value is as follows Input value for X axis 300 mm measured X distance Input value for Y axis 300 mm measured Y distance For example If you measured 299 0 mm for the Y axis then input 0 10 mm for the adjustment value Adjustable range 9 9 mm to 9 9 mm 14 Press the left arrow key to display the menu shown below Adjusted value will be displayed DISTANCE ABIUST PATTERN FC8000 UM 251 9370 7 17 7 ADJUSTMENT 15 Press the ENTER key to store the setting DISTAHCE ADJUST PATTERN Es EJ tmm Em zisT tTdzd z265mm SEI OE 16 Press the down arrow key to draw the adjusted pattern and then confirm the distance adjustment 17 If you wish to complete this adjustment press the left arrow key TUR ING cz ibl 2 3 TOOL ADJUST STOOL EXCHANGE meh SENSOR LEVEL 18 Turn off the power to exit from the adjustment menu FC8000 UM 251 9370 7 18 7 ADJUSTMENT 7 3 9 Adjusting t
79. etc 4 5 Does the operation necessary for maintenance such as self diagnostic test or printout of the condition settings list MENU It will close the MENU screen and return to default screen Contents of Operation from CONDITION Key n condition 1 SISTANCE nDJILIST SH EINITIAL FORCE id F TANSENT meLAPE ADJUST Y Y CUT TEST dI lares CUT TEST eee CUT TEST dI Lars CONDITION screen 1 3 Tool conditions are set in the setting screens displayed by the CONDITION key Up to 8 CONDITION settings can be saved with different settings in numbers 1 through 8 CONDITION It will clear the CONDITION screen and return to default screen FC8000 UM 251 9370 3 4 Menu tree WA d CROSS CUT DE 7 EGF POSITION MODE OF COPIES SPACE 1 8mm SET CANCEL Bere USER Default Screen 1 Sondition 1 S38 14 HPITIOM Ho CONDITION Setting Screen 1 3 A MCondition 1 STOOL ESFEED SA cms 14 CUT TEST El CONDITION Setting Screen 2 3 273 HACCEL 4 LINE PATTERN ASSIGN TOOL EITANGENT EMULATION CUT TEST El CONDITION Setting Screen 3 3 BOVERCLIT ADJUST FORCE CUT TEST ALOE USE THE POSITION KEY TO THE TOOL ANT THEN PRESS ENTER EICAN
80. everse order in which it was detached FC8000 UM 251 9370 6 1 6 DISASSEMBLY AND REASSEMBLY 6 1 2 How to Replace the Left Side Cover How to detach the left side cover 1 Remove the four 416 binding head screws from the left side cover 2 Detach the the left side cover Right side cover M4L6 binding head screw How to reinstall the left side cover 1 Reattach the left cover in the reverse order in which it was detached FC8000 UM 251 9370 6 2 6 DISASSEMBLY AND REASSEMBLY 6 1 3 How to Replace the Control Panel Assembly How to detach the control panel assembly 1 Detach the right side cover see Subsection 6 1 1 2 Remove the three M3L6 binding head screws holding the control panel assembly from the top of the center cover M3L6 binding head screw Control panel assembly T LI cx EM 7 Em B E y b s v a MN C c 3 Disconnect the two flexible cables from the control panel board Flexible cable How to reinstall the control panel assembly 1 Reattach the control panel assembly in the reverse order in which it was detached FC8000 UM 251 9370 6 3 6 DISASSEMBLY AND REASSEMBLY 6 1 4 How to Replace the Center Cover How to detach the center cover 1 Detach the right side cover see Subsection 6 1 1 2 Detach the control panel assembly see Subsection 6 1 3 3 Remove the six M3L6 bindi
81. he Registration Mark Sensor Sensitivity If you replace the main board you need to adjust the sensitivity How to adjust the registration mark sensor sensitivity 1 2 5 Enter the adjustment menu see Section 7 3 4 Load an A2 or larger size sheet of paper in the plotter The paper color must be white and it is recommended that high quality paper made for ink jet printers be used Mount a fiber tip pen in the pen holder Press the UP arrow or Down arrow key until the menu shown below is displayed TEE ING oz SELECT FEM FOR SHOME SENSOR AJD Press the F1 key to display the menu shown below SELECT FEM FOR SCERMIC AFIBER Press the ENTER key to set the fiber tip pen Press the UP arrow or Down arrow key until the menu shown below is displayed WMANUF TEE ING TOOL WIPTH 2 EXCHANGE ADJ SENSOR LEVEL Press the F4 key to display the menu shown below iE SENSOR Br ADJ SENSOR GAIN FC8000 UM 251 9370 7 19 7 ADJUSTMENT 10 Press the F1 key to draw the cross pattern AWG USE THE POSITION KEY TO MOVE THE TOOL PRESS ENTER EICAHCEL 11 Use the ARROW keys to move the pen to an open area to plot the cross pattern 12 Press the ENTER key to plot the cross pattern 13 Press the F2 key to start the registration mark sensor gain adjustment RM SENSOR LEVEL
82. he data being Execute coordinates input exceeds the within the cutting area Coordinates of Adjust the buffer size command specified out of cutting area Other output Check the program command was executed while received after ESC code received within device control A parameter outside of the permissible range was specified in the I O related parameters in the related 8 9 8 TROUBLESHOOTING Error Error Display Cause Verification item code E03015 EQ3015 HP GL Framing error parity Set the RS 232C ERROR 15 error or overrun transmission ERROR IN I O TRANSMISSION error has occurred condition E CONFIRM E03016 HP GL Interface buffer Set the RS 222C ERROR 16 memory has transmission OVERFLOW overflowed condition FC8000 UM 251 9370 8 10 8 4 4 Error Messages ARMS Error Error Display Cause code E04001 E04002 E04003 E04004 E04005 E04006 E04007 E04008 E04009 E04010 E04011 E04012 E04001 ARMS AXIS SET ERROR SET AGAIN E04002 ARMS ADJUSTMENT ERROR DISTANCE SET AGAIN E04003 ARMS IT IS NOT POSSIBLE TO ADJUST IT 04004 ARMS DISTANCE ADJUSTMENT ERROR SET AGAIN E04005 ARMS MARK SCAN ERROR E04006 ARMS BUFFER OVERFLOW E04007 ARMS ILLEGAL PLOT AREA E04008 ARMS MARK SCAN ERROR MEDIA END DURING MEDIA DETECTION E04009 ARMS MARK SCAN ERROR NOT ENOUGH LENGTH IN X DIRECTION E04010 ARMS MARK SCAN ERROR EXCEED CUTT
83. ing cutter pen as anexample 1 Loosen the pen holder screw 2 While pushing the tool holder in the upward direction push the tool all the way into the holder until its flange contacts the upper part of the holder CHECKPOINT 1 e When pushing the tool holder with your fingers the blade tip may be protruding Take care not to cut your fingers Upper part of tool holder For half cutting backward For cutting out forward FC8000 UM 251 9370 2 8 2 PARTS NAMES FUNCTIONS Attaching a Pen to the Two Pen Holder Option The two pen holder is a factory installed option and cannot be retrofitted 1 Loosen the pen holder screw 2 While pushing the pen holder in the upward direction push the pen all the way into the holder until its flange contacts the upper part of the holder CHECKPOINT When you push the pen holder with your fingers the blade tip may be protruding Take care not to cut your fingers Flange 0 Upper part of pen holder 2 ahs a O li 3 Make sure that the pen bracket is engaged on the pen s flange and then tighten the screw Flange Bracket to hold pen FC8000 UM 251 9370 2 9 2 PARTS NAMES and FUNCTIONS Attaching a Plotting Pen to the Pen Station 1 Open the pen hold mechanism on the pen station and then attach a pen 2 Make sure that the bracket of the pen
84. ion 6 1 3 2 Detach the control panel board from the control panel cover assembly Release the hooks holding the control panel board and then detach the control panel board from the control panel cover Control panel board Control panel cover 3 Remove the four nylon rivets holding the LCD from the contrl panel board Control panel board Nylon rivet LCD 4 Detach the LCD from the control panel board How to reinstall the control panel board and the LCD 1 Reattach the control panel board and the LCD in the reverse order in which they were detached FC8000 UM 251 9370 6 12 6 DISASSEMBLY AND REASSEMBLY 6 2 5 How to Replace the Pen Block How to detach the pen block 1 Detach the right side cover see Subsection 6 1 1 2 Detach the center cover see Subsection 6 1 4 3 Loosen the two M3L6 binding head screws attaching the pen block cover M3L6 binding head screw x gt 4 Detach the block cover 5 Disconnect the cables from connector J502 J504 J505 and J506 on the Y relay board Y relay board M4L6 binding head screw FC8000 UM 251 9370 6 13 6 DISASSEMBLY AND REASSEMBLY How to reinstall the pen block 1 Attach the pen block to the Y slider 2 Fasten the two M4L6 binding head screws to attach the pen block so that there is a gap of 10 mm between the bottom of the pen block and the cutting mat Perform a visual check to make sure that the pen block i
85. is set as rear loading It is recommended to use as rear loading If you desire to load the material from the front it is also possible to use the front loading Use the plotter with enough space behind in this case Also be aware that continuous cutting with cross cut is not possible Assembling the Stand The mounting direction is different for the front loading and the rear loading models FC8000 UM 251 9370 2 3 2 PARTS NAMES and FUNCTIONS Assembly 1 Assemble the left and right stand sides Fasten base assembly to each of the stand side bars with four socket head cap screws using the Allen wrench Socket head cap screw 2 Loosely fasten the center bar to the left and right stand sides with four socket head cap screws two on each side using the Allen wrench Socket head screw locket head Cap screw Stand sides 3 Attach a media stocker to each of the left and right stand sides with two socket head cap screws using the Allen wrench Mount the media stockers so that each one protrudes directly above the longer of the two base assembly lengths J Media stocker Socket head cap screw Media stocker Base assembly X lt Stand sides 9 FC8000 UM 251 9370 2 4 2 PARTS N
86. k Check and adjust the Y belt tension and Y motor belt tension Verify item 2 Connect it securely Replace the Y flexible cable if defective Check and adjust the X home sensor position Replace the X home sensor if defective Check and adjust the X home sensor position Replace the X home sensor if defective Replace the X motor if defective Replace the main board if defective Turn off the plotter remove the obstacle then turn the plotter back Error code E02001 E02005 02001 GP GL 1 CONFIRM 4 PARAMETER OVERFLOW E02004 GP GL E CONFIRM E02005 GP GL ERROR 5 0 ERROR E CONFIRM FC8000 UM 251 9370 Cause The plotter received an unrecognizable command The software configuration regarding the output device has been changed The plotter s interface conditions have been changed Error Messages in GP GL Command Mode Verification item 1 Did the plotter The numeric parameter receive an unrecognizable command Is there any noise on the line Has the correct model name been set for the plotter of an input command exceeds its permissible range An error related to the receipt of data occurred within the interface 8 TROUBLESHOOTING Verify item 2 Send correct data t
87. k the media Check the print position of the registration mark Check the media Check the print position of the registration mark Check the media Check the print position of the registration mark 8 TROUBLESHOOTING Error code E04013 EQ4013 ARMS It has exceeded detection area Check the media MARK SCAN ERROR while detecting the registration Check the print position of the NOT ENOUGH LENGTH mark registration mark E04014 EQ4014 ARMS It has exceeded detection area Check the media MARK SCAN ERROR while detecting the registration Check the print position of the EXCEED CUTTING DURING mark registration mark DETECTION E04015 EQ4015 ARMS It has exceeded detection area Check the media MARK SCAN ERROR while detecting the registration Check the print position of the NOT ENOUGH LENGTH mark registration mark E04016 EQ4016 ARMS It has exceeded detection area Check the media MARK SCAN ERROR while detecting the registration Check the print position of the EXCEED CUTTING DURING mark registration mark Y DETECTION E04017 EQ4017 ARMS It has exceeded detection area Check the media MARK SCAN ERROR while detecting the registration Check the print position of the MOVING DESTINATION IS OUT OF AREA mark registration mark E04018 EQ4018 ARMS Media set lever was lowered Reload the media and try MEDIA SET LEVER IS LOWERD JOB
88. k the tension of the X drive belt 7 Reattach the right side cover FC8000 UM 251 9370 7 4 7 ADJUSTMENT 7 2 4 Pinch Roller Pressure Adjustment How to adjust the pinch roller pressure 1 Detach the center cover see Subsection 6 1 3 2 Change the hold down force switching lever to the Strong position Strong hold down force 3 Place the pinch roller on the grit roller 4 Sandwich the stainless steel plate jig as shown in the figure below and catch the push pressure wire jig on the pinch roller shaft 5 Pull the wire of the push pressure wire jig in the direction of the arrow with the 10 kgf push pull gauge Note sure to pull in the correct direction eee Be sure to pull at the angle shown in the figure above the angle at which the wire jig is almost touching the Y rail 6 Read out the value at which the stainless steel plate jig slips out The pinch roller pressure should be 6 5 kg 0 25 force The pressure difference between each pinch roller should be less than 0 4 kg FC8000 UM 251 9370 7 5 7 7 ADJUSTMENT If the measurement does not match this value adjust the pinch roller pressure adjustment screw check again Pinch roller pressure adjustment screw Reattach the center cover FC8000 UM 251 9370 7 6 7 ADJUSTMENT 7 3 Electrical Adjustments 7 3 1 DIP Switch Settings The black circles indicate the position of each switch Factory presets Normal Mode FC80
89. l be supplied during five years unless the part run out after discontinued product Some of outer parts may not be supplied after production was discontinued FC8000 UM 251 9370 9 16 10 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 10 1 Block Diagrams 10 091 01207 v9 0 1 01207 v9 001 201207 v9 84 09 1 01202 VO GLLZOZVO HA dv8 85 305 Ld31 1 00 02 LZVMf 0 1 111202vO AlddNS YAMOd 001 011207VO ONIHOLIMS O MS H3MOd 09 06 00 AINO 90LZ0ZY2 mv pdclod im ul a a z a o On xo u OW zx ZZ o 4 95 2 ot 2 ml ui lt I zt su wx E ic 55 zu gt 5 e o 2 423 Em 2859 lt gt X 00 3HZENIAG 2985 89 09 0 400DveMOr v 3awron 8229 22 11 52858809 6 109 500 892 8 2 er N e QN lt N O O Q O 2 O S O SSESEREESRS lt lt lt gt lt gt x x X gt gt HOSN3S QHvos YOSNAS NYO GuvOd HOSN3S H3JTIOS HONId 20 9 OW 109 OW 10S Tom anony AON WVYOVIG 09 05 001 4 09 00099 FC8000 UM 251 9370 10 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
90. l off the cutting mat from the cutting mat base How to reinstall the cutting mat 1 Clean the surface of the cutting mat base with alcohol where the cutting mat was attached 2 Attach the new cutting mat to the cutting mat base 3 Make sure that there is no air between the cutting mat and the cutting mat base FC8000 UM 251 9370 6 27 6 DISASSEMBLY AND REASSEMBLY 6 2 16 Home Dog Position Home dog position Adjust the home dog position when you remove or replace the dog as shown below If you have an error about the pinch roller position confirm position of this dog 6 2 17 Cross Cutter Dog Position Cross cutter dog position Adjust the cross cutter position dog when you remove or replace the dog as shown below Cross cutter position dog FC8000 UM 251 9370 6 28 7 ADJUSTMENT 7 ADJUSTMENTS 7 1 List of Items Requiring Readjustment If you replaced any of the units listed in the table below or altered their sensor positions be sure to readjust the corresponding items Auto Pinch roller Main board Pen block sensor NOV RAM clear Pen force adjustment Distance adjustment Light pointer Auto registration mark sensor adjustment ight pointer adjustment po Belt tension adjustment inch roller pressure adjustment ie option adjustment 2 1 IP switch setting 5 1 ervo adjustment N No mark Unnecessary M Must always be adjusted N To be
91. ll the rear media sensor 1 Reattach the rear media sensor in the reverse order in which it was detached FC8000 UM 251 9370 6 9 6 DISASSEMBLY AND REASSEMBLY 6 2 2 How to Replace the Front Media Sensor How to detach the front media sensor 1 Detach the front writing panel see Subsection 6 1 8 2 Remove the M3L6 binding head screw attaching the front media sensor bracket F M3L6 binding head screw Front media sensor Gi Front media sensor 3 Remove the M3L 10 binding head screw attaching the front media sensor 4 Disconnect the sensor from the connector How to reinstall the front media sensor 1 Reattach the front media sensor in the reverse order in which it was detached FC8000 UM 251 9370 6 10 6 DISASSEMBLY AND REASSEMBLY 6 2 3 How to Replace the Pinch Roller How to detach the pinch roller 1 Detach the right side of the E ring from the pinch roller shaft F qm F Bo I Pinch roller shaft Pinch roller 2 Detach the pinch roller shaft from the pinch roller arm from the left side 3 Detach the pinch roller How to reinstall the pinch roller 1 Reattach the pinch roller in the reverse order in which it was detached FC8000 UM 251 9370 6 11 6 DISASSEMBLY AND REASSEMBLY 6 2 4 How to Replace the Control Panel Board and the LCD How to detach the control panel board ant the LCD 1 Detach the control panel assembly see Subsect
92. lues when you have replaced the main board without making any adjustments If you have changed any values by making adjustments record those values for the next maintenance check FC8000 UM 251 9370 7 9 7 ADJUSTMENT 7 3 3 Clearing the Non Volatile RAM When you replace the main board you must clear the Non Volatile RAM NOV RAM If you clear the Non Volatile RAM you will lose the setup parameters for each adjustment Input the adjustment values to the main board after you clear the Non Volatile RAM How to clear the Non Volatile RAM 1 Set SW1 to the NOV RAM clear mode as shown below FC8000 60 ON OFF 12345678 FC8000 75 ON OFF 12345678 FC8000 100 ON OFF 12345678 FC8000 130 ON OFF 12345678 FC8000 160 ON OFF 12345678 2 Turn on the power to the plotter 3 The NOVRAM CLEAR START menu appears The plotter immediately starts to clear the parameters on the NOV RAM and then sets the default values NOVRAM CLEAR START 4 When the programming is complete the NOVRAM CLEAR COMPLERE menu appears HOVRAM COMPLETE 5 Turn off the power to the plotter FC8000 UM 251 9370 7 10 FC8000 60 SW1 dp as 12345678 FC8000 75 TIAA Aa a P ON SW1 JOPPA AG 123 45 67 8 FC8000 100 e S ON SW1 123456768 FC8000 130 6 6 SW1 Mid as 12345678 FC8000 160 E E E E OE DEDE ON SW1 FRPP HH as
93. n 2 EGE gt ues 3 3 13 kus ARMS SETTING Screen EITOOLS SETTING n SELECT COMMAND BLADE TOOL UP HARMS SETTING MAJUTO MARE FC8000 UM 251 9370 ARMS SETTING Screen 2 4 ARMS SETTING Screen 3 4 ARMS SETTING Screen 4 4 MANUAL READ MARE SCAM MODE PITANCE EARNS tia MAMARK TYPE SISTANCE ADJUST MARE SIZE OFFSET HARMS SETTING SENSORE OFFSET ADJ SSEMWSOR ADJUST MARE AUTO SCAM EIARMS SETTING MASIS ALIGNMENT TOOL WSEHSIHG SPEED ESEMSIMG LEVEL MIEST ji SENSOR 3 6 TOOLS SETTING Screen 2 3 TOOL SELECT COMMAND EN EIDISABLED INITIAL BLADE CONTROL POSITION TOOL MENOELED AXIS POINT 1 USE THE POSITION KEY AXIS POINT 1 USE THE POSITION KEY TO THE TOOL ANT MARK SCAN MODE SCAN MODE OFF BNUMBER OF POINTS 2POINTS SET CANCEL MARE DISTANCE W TYPE 1 2 2 DISTANCE ADJUST ANODE USER EICUSTOM UNIT Smm SET CANCEL MARE SIZE AXIS ORIGIN OFFSET 8mm 8 SENSOR OFFSET ADJ PATTERN EISCAN Amm E28 SENSOR ADJUST HETAN T CANCEL POSITION Conon OCCOCT T T SENSOR TR ADJ PAPER HE IGHT OFF amp XIS ALIGNMENT TOO
94. nal 2 pen models Pen types Water based fiber tip oil based ballpoint and disposable ink pens Pouncing tool type Pouncing tool PPA33 TP12 1 2 mm pin diameter Compatible media Mono vinyl chloride media fluorescent media and reflective media up to 0 25 mm thick high reflective media Compatible paper for pouncing Regular paper from 0 06 to 0 13 mm thick Interfaces USB2 0 Full Speed Network Ethernet 10BASE T 100BASE TX RS 232C Auto switching Buffer memory 2 Resident command sets GP GL HP GL Control panel switching LCD Panel Graphic type Yellow backlight Power 100 240VAC 50 60 Hz Auto switching Power Power consumption 160VA max Operating environment Temperature 10 C to 35 C Humidity 3596 to 75 non condensing Guaranteed accuracy environment Temperature 16 to 32 Humidity 35 to 70 non condensing External dimensions 1120 x 1219x 1270 1219 1570 1219 1870 1219 2130 x 1219x W x H x D gt mm a mm mm mm mm Weight 20 4 When the optional basket and media are used 2 HP GL is a registered trademark of Hewlett Packard Company 3 The 2 pen unit is a factory installed option It cannot be retrofitted 4 The PPA32 TP12 pouncing pen cannot be used 5 The CB15UA cutter blade and a reinforced backing sheet must be used when cutting high intensity reflective film FC8000 UM 251 9370 1 1 1 INTRODUCTION 1 2 External Dimensions
95. nel 75 621271044 Rear Writing Panel 100 621281044 Rear Writing Panel 130 621291045 Rear Writing Panel 160 792800700 Main Board for FC8000 792800770 Main Board for 89 series 500052449 Power Supply Board PS3122 363024101 Foot NT24 500052449 Fan TDS 05B DC12V 621390470 Cutting Mat 60 621261470 Cutting Mat 75 621271073 Cutting Mat 100 621281073 Cutting Mat 130 621291073 Cutting Mat 160 621390060 Base Cutting Mat 60 621261060 Base Cutting Mat 75 621271060 Base Cutting Mat 100 621281060 Base Cutting Mat 130 621291060 Base Cutting Mat 160 2 ZU x 1 89 series 2 89 series FC8000 60 FC8000 75 FC8000 100 FC8000 130 FC8000 160 8924 8930 8942 8954 8964 FC8000 60 FC8000 75 FC8000 100 FC8000 130 FC8000 160 FC8000 60 FC8000 75 FC8000 100 FC8000 130 FC8000 160 FC8000 60 FC8000 75 FC8000 100 FC8000 130 FC8000 160 FC8000 60 FC8000 75 FC8000 100 FC8000 130 FC8000 160 FC8000 8924 8930 8942 8954 8964 5 7 N FC8000 60 8924 FC8000 75 8930 FC8000 100 8942 FC8000 130 8954 FC8000 160 8964 FC8000 60 8924 FC8000 75 8930 FC8000 100 8942 FC8000 130 8954 FC8000 160 8964 13 14 792800707 LAN Board Option 15 621260152 I F Panel STD With Main Board 621401710 I F Panel LAN 1 With LAN Board Option 16 621404021 Cap Cover 621524020 Cap Cover 89 89 series FC8000 UM 251 9370 9 1 9 PARTS LI
96. ng head screws holdong the center cover M3L6 binding head screw Center cover 4 Detach the center cover How to reinstall the center cover assembly 1 Reattach the center cover in the reverse order in which it was detached FC8000 UM 251 9370 6 4 6 DISASSEMBLY AND REASSEMBLY 6 1 5 How to Replace the Front Guide How to detach the front guide 1 Remove the four M3L6 binding head screws from the front guide for the FC8000 60 75 Remove the five M3L6 binding head screws from the front guide for the FC8000 100 Remove the six M3L6 binding head screws from the front guide for the FC8000 130 Remove the seven M3L6 binding head screws from the front guide for the FC8000 160 2 Detach the front guide Front guide M3L6 binding head screw How to reinstall the front guide 1 Reattach the front guide in the reverse order in which it was detached FC8000 UM 251 9370 6 5 6 DISASSEMBLY AND REASSEMBLY 6 1 6 How to Replace the Rear Guide How to detach the rear guide 1 Remove the four M3L6 binding head screws from the rear guide for the FC8000 60 75 Remove the five M3L6 binding head screws from the rear guide for the FC8000 100 Remove the six M3L6 binding head screws from the rear guide for the FC8000 130 Remove the seven M3L6 binding head screws from the rear guide for the FC8000 160 2 Detach the rear guide Rear guide M3L6 binding head screw How to reinstall the rear guide 1
97. nu shown below SELECT FEM FOR TJEALL SCERMIC AFIBER 7 Press the ENTER key to set the fiber tip pen 8 Press the UP arrow or Down arrow key until the menu shown below is displayed WMANUF AS TUR ING 1 SENSOR FS ADJ STOOLS THEESH LT a CUTTER THRESHOLD 9 Press the F1 key to display the menu shown below SENSOR POS ADJ FC8000 UM 251 9370 7 22 7 ADJUSTMENT 10 Press the F1 key to display the menu shown below 11 Use the ARROW keys to move the pen to an open area to plot the adjustment pattern USE THE POSITION KE T MOVE THE TOOL THEN PRESS ENTER EICAHCEL 11 Use the ARROW keys to move the pen to an open area to plot the adjustment pattern 12 Press the ENTER key to plot the adjustment pattern shown below Plotted target mark 1 lines ee 13 The plotter immediately adjusts the registration mark sensor position automatically and adds a vertical line and a horizontal line to the scanned plotted pattern 14 Measure the offset between the lines and confirm that they are within 0 25 mm a SENSOR POS ALJ 15 Press the ENTER key to store the setting 16 Turn off the power to exit from the adjustment menu FC8000 UM 251 9370 7 23 7 ADJUSTMENT 7 3 11 Adjusting the Cross Cutter Home Position This adjustment will set the cross cutter home position value If you replace the main board use the foll
98. nything Turn off the plotter blocking the X movement remove the obstacle then turn the plotter back Check and adjust the X belt tension 1 Does the X move Excessive load is causing the smoothly current to the and X motor belt tension Verify item 2 motor to exceed the rated value Is the X flexible cable securely connected Or Is the X flexible cable broken Does the X motor turn smoothly Connect it securely Replace the X flexible cable if defective Replace the X motor if defective Replace the main board if defective FC8000 UM 251 9370 8 5 01018 01019 E01018 HARDWARE Y POSITION ALARM POWER OFF THEN ON E01019 HARDWARE XY POSITION ALARM POWER OFF THEN ON FC8000 UM 251 9370 Movement of the pen carriage is being obstructed Excessive load is causing the current to the motor to exceed the rated value Home sensor 8 6 Is there anything blocking the Y slider Does the Y slider move smoothly Is the Y flexible cable securely connected Or Is the Y flexible cable broken Is the Y home sensor plate position correct Is the Y home sensor position correct Does the X motor turn smoothly Is there anything blocking the X or Y movement 8 TROUBLESHOOTING Lower the cutting SPEED and or the cutting FORCE Turn off the plotter remove the obstacle then turn the plotter bac
99. o plotter Verify item 3 Check the interface cable or move the plotter to another location Set the correct model name Configure your software application menu to permit Graphtec plotter control Re specify the software application s interface conditions Configure your software application menu to permit Graphtec plotter control Re specify the software application s interface conditions Set the correct model name if it was incorrect 8 TROUBLESHOOTING 8 4 3 Error Messages in HP GL Emulation Mode If any of the following command errors occur they are nearly always caused by one of the reasons below 1 The software configuration regarding the output device has been changed or 2 The plotter s interface conditions have been changed When a command error occurs in HP GL emulation mode therefore first check the two corresponding points below 1 Configure the software to drive your plotter and ensure that the software s interface conditions are correctly set and Ensure that the plotter s interface conditions are set to match those of the software E Error Display Cause Verification item code ERROR 1 receive an Send correct data INSTRUCTION NOT RECOGNIZED unrecognizable to plotter E CONFIRM command Is there any noise Verify item 3 on the line Check the interface cable or move the plotter to another location Has the correct model name been set for the plotter
100. old down force switching lever T Used to switch between the three pinch roller forces outside push rollers only has 2 forces of strong and medium AC line inlet Inlet where the power cord is connected Media stocker Used to carry roll media and ensure its proper rotation Stock rollers A media roll is placed on these rollers Media lock Used to prevent the stock rollers from rotating when the media roll has been placed on top of them The media lock ensures that the media is pulled straight out from the roll USB interface connector M M Used to connect the plotter to the computer with a USB interface cable Network interface connector Used to connect the plotter to the computer with a network interface cable Factory installed option RS 232C interface connector Used to connect the plotter to the computer with an RS 232 serial interface cable FC8000 UM 251 9370 2 2 2 PARTS NAMES FUNCTIONS 2 2 Assembling Assemble the stand Stand side bar x 2 Base assembly x 2 Center bar x 1 Allen wrench Socket head cap screw for M5 screws x 1 M5 x 20 Stock roller x 2 Front Loading and Rear Loading It is necessary to set the loading settings from the plotter control panel depending on the attachment direction Default factory setup
101. or Sensitivity 7 19 7 3 10 Adjusting the Offset of the Auto Registration Mark Sensor ne 7 22 7 3 11 Adjusting the Cross Cutter Home Position nennen 7 24 7 3 12 Adjusting the Offset of the Light Pointer Position nenne 7 26 7 3 13 Confirming the 2 Pen Model 2 pen 4 nnne 7 08 7 3 14 Adjusting the Pen Exchange Y Direction Value 2 pen model 7 30 7 3 15 Adjusting the Spacing Between Pen 1 and Pen 2 2 pen model 1 32 74 Upgrading the System Firmware nnns 7 36 FC8000 UM 251 9370 Bs TROUBLESHOOTING uuu 8 1 81 The Plotter is Turned On But Doesn t 8 1 82 Media Loading Operations l l Dir 8 2 8 3 Error e ti teme ia Cv idee Loa HC Leuten tss 8 4 Hardware Error Message u uuu 8 4 842 Error Messages in GP GL Command Mode Il U U U U U UU U Ul nn 8 7 843 Error Messages in HP GL Emulation Mode lll U Ul U U U nn 8 8 844 Error Messages on ARNS I I I I U Q T 8 11 845 Other Error Messages a IU Ul nrnna inana aasma 8 14 940 Warning 55 65 5 Saa sma o
102. owing procedure to input the recorded adjustment values How to adjust the cross cutter home position 1 2 3 4 5 6 7 Enter the adjustment menu see Section 7 3 4 Load an A3 or larger size sheet of paper in the plotter The paper must cover the front and rear media sensors Lower the media set lever to raise the pinch rollers and then raise the media set lever to detect the paper size The menu shown below is displayed after the media set lever is raised TER ING 16 SENSOR KEY TEST FORCE ADJ GAM ROLLER SETTING Press the down arrow key until the menu shown below is displayed WMANUF AS TUR ING 32528 1 SENSOR POS STOOLS THEESH LT a CUTTER THRESHOLD Press the F2 key to display the menu shown below POS APJ Press the F1 key to display the menu shown below The pen head moves to the left side of the cross cutter home position Confirm the gap between the cross cutter dog and the cross cutter release plate FC8000 UM 251 9370 7 24 7 ADJUSTMENT 8 Adjust the gap to a value the range of 0 mm to 0 2 mm Press the UP or DOWN ARROW key to adjust the gap Cross cutter release plate 0 to 0 2 mm Cross cutter dog 10 Press the F4 key to confirm the gap If the cross cutter dog presses on the cutter release plate too much a position alarm error will be displayed At this time reduce the
103. plains the function of lamps and keys on the control panel USER1 lamp USER2 lamp 1 2 key CROSS CUT MENU key MENU lamp STOP key USER1 on CF USER2 CROSS CUT MENU C mat ORIGIN key ORIGIN A CA lt 1 POSITION gt NJ EN FAST lt D CONDITION COPY key Screen LCD 3 4 FAST key POSITION CONDITION ENTER key Control Keys POSITION keys ORIGIN Menu Keys FC8000 UM 251 9370 key There are following functions depending on the operation Move the tool carriage and media It will move specified distance when it is pressed once and continuously move when it is pressed down It will select the menu when UP DOWN LEFT or RIGHT arrow keys are displayed in the menu on the screen The tool carriage or the media will move faster when it is pressed simultaneously with POSITION key It will work as a menu key when it is displaying F on the screen It will cut off the media that has finished cutting Cutting operation will stop immediately when the STOP key is pressed while cutting You can reset the media by pressing the STOP key while cutting when the media has shifted It will set the current position as an origin point The plotter is reset by pressing the ENTER key and the ORIGIN key simultaneously in the first screen of the MENU mode MENU screen It will swi
104. rd How to detach the main board 1 Detach the right side cover see Subsection 6 1 1 2 Disconnect all the cables and flexible cables from their connectors on the main board 3 Remove the four M3L6 binding head screws holding the main board to the chassis 4 Detach the main board from the chassis Sy T Main board M3L6 binding head screw How to reinstall the main board 1 Reattach in the reverse order in which it was detached 2 Perform any adjustments required see Section 7 1 FC8000 UM 251 9370 6 23 6 DISASSEMBLY AND REASSEMBLY 6 2 13 How to Replace the Vacuum Fan How to detach the vacuum fan 1 Detach the front guide see Subsection 6 1 5 2 Disconnect the vacuum fan from the relay connector Vacuum fan JN Relay connector 3 Use along screwdriver to remove the two M3L35 binding head screws holding the vacuum fan as shown in the figure below Vacuum fan Ge 4 Detach the vacuum fan How to reinstall the vacuum fan 1 Reattach in the reverse order in which it was detached FC8000 UM 251 9370 6 24 6 DISASSEMBLY AND REASSEMBLY 6 2 14 How to Replace the Drive Roller How to detach the drive roller 1 Detach the right and left side covers see Subsection 6 1 1 2 Detach the front guide and rear guide see Subsection 6 1 5 and Subsection 6 1 5 3 Detach the rear and front w
105. riting panels see Subsection 6 1 7 and Subsection 6 1 7 4 Loosen the three M3L6 binding head screws holding the X motor to loosen the X drive belt 5 Remove the two M3L4WP set screws holding the X drive pulley and detach the X drive pulley from the drive roller M3LAWP setscrew _ amp 6 Remove X drive belt from the X motor pulley 7 Remove the M3L6 binding head screws holding the bearing covers and detach the bearing covers from the pillow blocks Don t remove the M3L6 binding head screws holding the pillow blocks Drive roller assembly Pillow block M3L6 binding head screw 3 8 Slide out the X drive roller to the left side and detach the X drive roller assembly from the unit FC8000 UM 251 9370 6 25 6 DISASSEMBLY AND REASSEMBLY How to reinstall the drive roller 1 Reattach in the reverse order in which it was detached Spread a suitable quantity of Loctite 222 on the two M3LAWP set screws holding the X drive pulley Perform the X drive belt tension adjustment see Subsection 7 2 3 2 3 4 Spread a suitable quantity of the Shinetu silicon grease G501 on the X motor pulley 5 Move the X drive pulley and check the tension of the X drive belt 6 Reattach the other parts in the reverse order in which they were detached FC8000 UM 251 9370 6 26 6 DISASSEMBLY AND REASSEMBLY 6 2 15 How to Replace the Cutting Mat How to detach the cutting mat 1 Pee
106. rive Roller erre 6 25 6 2 15 How to Replace the Cutting Mat 6 27 6 2 16 Dog Position lll U U U UU U UU nennen nennen rennes 6 28 6 2 17 Cross Cutter Dog POSIUOTL GG viia din gd even uan U U v FL orca a 6 28 7 ADJUSTMENTS 7 1 71 List of Items Requiring Readjustment 7 1 712 Mechanical Adjustments tcn d 7 2 7 2 1 Y Belt Tension 2 nnne nnne rtu nnns 7 2 7 2 2 Y Drive Belt Tension Adjustment eene nnns 7 3 7 2 3 X Drive Belt Tension Adjustment nnns 7 4 7 2 4 Pinch Roller Pressure Adjustment 7 5 3 Electrical 5 brc Mn n 1 1 731 DIP Switch Settings 7 7 7 3 2 Explanation of the Values of the Main Board Settings 7 9 7 3 3 Clearing the Non Volatile RAM 7 10 7 3 4 Howto Enter the Adjustment Menu l rennen rennen 7 12 Adiusu the Pen uu WO ES 7 14 73 8 Adjusting the Distance Accuracy i I U U U U nnne rennes 7 16 7 3 9 Adjusting the Registration Mark Sens
107. s not mounted at an angle Reattach the other parts in the reverse order in which they were detached 4 Perform the pen force adjustment see Section 7 3 7 Perform the auto registration mark sensor sensitivity adjustment see Section 7 3 9 6 Perform the auto registration mark sensor offset adjustment see Section 7 3 10 FC8000 UM 251 9370 6 14 6 DISASSEMBLY AND REASSEMBLY 6 2 6 How to Replace the Y belt How to detach the Y belt 1 Detach the right and left side covers see Subsection 6 1 1 and Subsection 6 1 2 2 Detach the center cover see Subsection 6 1 4 3 Detach the pen block see Subsection 6 2 5 4 Loosen the two M3L 35 binding head screws adjusting the Y belt tension 5 Remove the four M3L6 binding head screws attaching the right and left Y belt stopper plates to the slider M3L6 binding head screw Rom Ni 3 BNUE 6 Detach the Y belt from the unit FC8000 UM 251 9370 6 15 6 DISASSEMBLY AND REASSEMBLY How to reinstall the Y belt 1 Shave 2 to 3 mm off both ends of the Y belt until the wire comes out as shown below Y belt NY Shave 2 to 3 mm off both ends of the Y belt until the wire comes out 2 Hang the Y belt on both sides of the pulley 3 Attach both ends of the Y belt to the Y slider so that four notches of the Y belt fit into the Y slider then attach with the Y belt stopper plates removed in step 5 in the previous subsection M3L6 binding head screw
108. station is engaged in the upper groove of the pen e 3 Close the pen hold mechanism on the pen station to hold the pen in place Do not leave pen attached to the pen station for long period of time as the pen tip will dry up and make it unusable To store the pen remove it from the pen station and replace its protective cap FC8000 UM 251 9370 2 10 2 PARTS NAMES FUNCTIONS 2 4 Replacing the Cross Cutter Unit Follow the procedure below to replace the cross cutter unit that is used to cut the media after the plotting or cutting operation has been completed 1 Check that the power switch is turned off the O side is pressed down 2 Remove the screw holding the cross cutter unit in place and then remove the cross cutter unit p ii N Mui GA Cross cutter unit pe lt 3 Remove the protective cover from the replacement cross cutter unit Be sure to remove the protective cover while holding the part of the unit shown in the figure below Protective cover 4 Attach the replacement cross cutter unit and tighten the screw to hold it in place p si x 1 Cross cutter unit D e WARNING The cross cutter unit uses a very sharp blade Take care not to cut yourself on the blade FC8000 UM 251 9370 2 11 3 5 3 5 3 1 Control Panel This section ex
109. tch to the MENU mode MENU lamp is lit in the MENU mode It will go into MENU mode if it is pressed once and MENU mode will be turned off when it is pressed again Different function are set the MENU mode Data received while in the MENU mode will be stored in the data buffer It will display the screen to set the tool conditions Select the menu number displayed in the screen It will define the settings The plotter is reset by pressing the ORIGIN key and this key simultaneously in the first screen of the MENU mode MENU screen It will display current cutting area when the ENTER key is pressed in READY status 3 1 3 5 Indicator Lamps MENU lamp Green lamp is lit while in MENU mode USER 1 2 lamp The lamp for selected user will lit The lamp is lit when the user priority is set to Key Controller It will flash when it is set to Key only FC8000 UM 251 9370 3 2 3 OPERATIONS 3 2 Reading the Screen LCD Information reflecting the status will be displayed in the screen of the control panel Name of the button and corresponding function is displayed on the screen when a function is allocated to the button on the control panel Button name will be displayed in reverse when the button is enabled Following items are displayed in the default screen Tool condition currently using Media set lever lowered Display of setting condition Media set lever raised
110. the F1 key to display the menu shown below Tere Tl WIDTH ATT Lees WIDTH ALJ Tere Tl WIDTH Ata 13 Press the F2 key to display the menu shown below 14 Use the ARROW keys to move the pen to an open area to plot the adjustment pattern USE THE POSITION KEY 15 Press the ENTER key to plot the cross marks by pen 1 and pen 2 shown below Y Cross mark plotted by pen 1 Y 4 Media feed direction Lines plotted by pen 2 FC8000 UM 251 9370 7 33 7 ADJUSTMENT 16 When they have been plotted the menu shown below is displayed 1 z 3 TOOL HIDTH 17 Measure the offset between the pen 1 cross mark and the pen 2 lines 18 Press the F3 key to display the menu shown below US 2S2 19 Set the X offset value Press the UP ARROW key DOWN ARROW key to change the number based on the pen 1 cross mark 20 Press the left position key when the X direction is adjusted teers TOOL HIDPTIH ALJ US 22 the Y offset value Press the UP ARROW key DOWN ARROW key to change the number based on the pen 1 cross mark 23 Press the left position key when the Y direction is adjusted 1 2573 HIDTH ALJ FC8000 UM 251 9370 7 34 7 ADJUSTMENT 24 Press the F2 key Verify that the plotted pen 1 cross mark is located at the center of the plotted 2 lines 1 z 3 TOOL WIPTH
111. ured value is within the specification range 40x49 or if you have input the recorded value press the ENTER key to store the setting The next specified pen force appears FORCE 489 n 3B 8 Adjust the 120g pen force If the measured value is within the specification range 120 109 or if you have input the recorded value press the ENTER key to store the setting The next specified pen force appears 9 Adjust the 300g pen force If the measured value is within the specification range 300 200 or if you have input the recorded value press the ENTER key to store the setting The next specified pen force appears 10 Adjust the 400 g pen force If the measured value is within the specification range or if you have input the recorded value press the ENTER key to store the setting Note When adjusting the pen force it is important to do it quickly Delaying the pen force adjustment changes the temperature of the actuator and causes artificially lower readings When this happens the actual pen force may be higher than the specification This is especially true for the upper pen force adjustment 11 Press the NEXT key to complete this adjustment 12 Turn off the power to exit from the adjustment menu Specification of the actual pen force Actual force range Specified pen force FC8000 8 to 12g FC8000 UM 251 9370 7 15 7 ADJUSTMENT 7 3 8 Adjusting the Distance Accuracy This adjustment will set the distan
112. ustment screws 2 Y slider belt should not move up and down more than 1 5 mm 5 If the Y slider belt continues to move up and down or exhibits less clearance re adjust the Y tension pulley adjustment screws and check the belt tension again 6 Reattach the right side cover FC8000 UM 251 9370 7 2 7 ADJUSTMENT 7 2 2 Y Drive Tension Adjustment How to adjust the Y Drive belt tension 1 Detach the right side cover see Subsection 6 1 1 2 Loosen the four M3L6 binding head screws that hold the Y motor 3 Use the force gauge to pull the Y drive motor pulley flange with a 2 25 kg force 4 Tighten the four M3L6 binding head screws that hold the Y motor 5 Spread a suitable quantity of the Shinetu silicon grease G501 on the Y motor pulley 6 Move the pen block and check the tension of the Y drive belt 7 Reattach the right side cover FC8000 UM 251 9370 7 3 7 ADJUSTMENT 7 2 3 X Drive Belt Tension Adjustment How to adjust the X Drive belt tension 1 Detach the right side cover see Subsection 6 1 1 2 Loosen the three M3L6 binding head screws that hold the X motor 3 Use the force gauge to push the X drive motor pulley flange with a 800 g force as shown in the figure below E M3L6 binding head screw Tighten the mounting screws that hold the X motor Spread a suitable quantity of the Shinetu silicon grease G501 on the X motor pulley 6 Move the X drive pulley and chec
113. w Push roller sensor 5 Font media sensor 6 X motor signal EA motor signal 8 Tool height signal 9 1 key 10 2 key 3 key 12 4 key 13 POSITION gt key 14 POSITION 4 key 15 POSITION Y key 16 POSITION A key 17 ENTER key 18 CONDITION 19 ORIGIN key 20 FAST key 121 CROSS CUT key 22 COPY key 23 MENU key 24 STOP key FC8000 UM 251 9370 8 21 9 PARTS LIST PARTS LIST Outer Casing Part No Description Q ty Remarks 621404011 Right Side Cover 621524010 Riqht Side Cover 89 621404001 Left Side Cover 621524000 Left Side Cover 89 621404111 Center Cover 60 621414212 Center Cover 75 621424212 Center Cover 100 621434211 Center Cover 130 621444211 Center Cover 160 621524200 Center Cover 8924 621534200 Center Cover 8930 621544200 Center Cover 8942 621554200 Center Cover 8954 621564200 Center Cover 8964 363013061 Rubber Stopper 4 621390081 Front Guide 60 621261085 Front Guide 75 621271086 Front Guide 100 621281086 Front Guide 130 621291086 Front Guide 160 621390091 Rear Guide 60 621261096 Rear Guide 75 621271096 Rear Guide 100 621281096 Rear Guide 130 621291096 Rear Guide 160 621400101 Front Writing Panel 60 621410101 Front Writing Panel 75 621420101 Front Writing Panel 100 621430101 Front Writing Panel 130 621440101 Front Writing Panel 160 621390041 Rear Writing Panel 60 621261044 Rear Writing Pa

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