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Eclipse Service Manual - E

1. 15 i E NIDA Ignition 12 AAEN VI2VDC EEE 12VDC 9 8 7 6 2 4 p 12VDC 3 2 Ground N e To C8 Power ON OFF i I Lock Out Sensor To C9 DR Sensor OEM switch Motor Windspeed Switch Patio Switch 12VDC OEM switch OEM switch Connector C1 Pin Out Carefree Harness 12VDC s gs Ground From To Description C1 pin 1 C2 pin 2 12VDC Power C1 pin 2 C2 pin 1 12VDC Ground C1 pin 3 C4 pin 1 Patio Switch Input for Retract C1 pin 4 C4 pin 2 Patio Switch Common DC Ground C1 pin 5 C4 pin 3 Patio Switch Input for Extend C1 pin 6 C5 pin 1 Wind Speed Low C1 pin 7 C5 pin 2 Wind Speed Common DC Ground C1 pin 8 C5 pin 3 Wind Speed High C1 pin 9 C15 pin 4 Motion Sensor Data Signal C1 pin 10 C15 pin 3 Motion Sensor 12VDC power etr to Detail B C1 pin 11 C15 pin 2 Motion Sensor Common DC Ground C1 pin 12 C6 pin 1 Ignition Lockout Signal Input 1 C1 pin 13 C6 pin 2 Ignition Lockout Signal Input 2 C1 pin 14 C3 pin 2 Motor A Input C1 pin 15 C3 pin 1 Motor B Input NET IM UE 192 i i 9 l Ios Qs IZ l IDO Ime 10 2 oe ee Cim Ele Tyr O x au ini VR agp Ce cx al nn Nn E WS wl Xm 1 y WO n E igs M Se F l meke d c jl l pe m ef conma pin 2 Blackt
2. E Phone Cable 2 RF Receiver n HE 1 EG 2 0 DD A BLACK HU do ISA 6 BLUE COM m8 TE es GROUND RED LOW 74D 9 2 10 POWER ON C z WINDSMARTON OR Mode Switch voc RED Wind Speed Switch GRAY EXT WITCH 1 12VDC YELLOW COM 4 we j BRN L ELLA 1 LRET 7 L Lol 1 d c E L l 1 Patio Switch Ground i SE sa sas sie l i pL E Eclipse RED I Exterior Switch I i i 1 EXT 4 Awning Motor Anemometer L T6087 NOTES BER E A Coe oS Early versions of the Eclipse Exterior Switch cable may have different wire colors i Current Color Previous Color Jacket Color Black or White Gray Brown Black1 Additional Wire Colors Gray Black2 Patio Switch Yellow Yellow Green E Early versions of the Patio Switch harness may have different wire colors Current Color Previous Color Brown Black Gray Red Yellow Blue d Wire colors for anemometer are not pin specific WS006a 052547 301r10 23 ECLIPSE Service Manual Carefree of Colorado WIRING DIAGRAM DIRECT RESPONSE PRIOR TO JULY 2010 This
3. CTO3 TESTING THE BATTERY AND CHARGER This test applies only to battery installations NOTE for safety and shipping new batteries are shipped without a charge A Test Battery 1 Using a volt meter test the battery voltage YES Voltage measures between 14 5 to 17 0 Volts return to system diagnostic DO1 NO Voltage mesures less than 14 5V Chage battery and retest If voltage is still less than 14 5 V go to B B Test Charger 1 Observe the red and green LEDson the charger Does YES If battery still measures below 14 5V the Green LED flash charging then stay on steady battery pack defective replace charge complete NO Red LED is on go to step 2 2 Jiggle the charger connector in the end cap Does the YES End cap connector is faulty replace green led flash end cap assembly NO Check wires wires OK charger defective replace 20 052547 301r10 Carefree of Colorado Service Manual ECLIPSE WIRING DIAGRAM SINGLE SWITCH PRIOR TO JULY 2010 This switch hardware has been discontinued For wiring replacement switches use instructions provided with the Single Switch Kit EXTEND a Front View of Carefree of Colorado Switch Panel Rear View of Switch Panel 12VDC Vehicle Ground E Rear View of Connectors Shown NOTE fi Wire color from the motor may deviate on some models Standard Color Deviation
4. Unscrew the shaft from the clevis in the arm joint Set old shock aside NOTE It may be necessary to use vice grips or pliers on the old shock to unscrew the shock from the clevis DO NOT use vice grips or pliers on the new shock Damage to the surface of the shaft or damage to the barrel can cause the new shock to not work Unpack the new shock and carefully allow it to extend to its maximum length Insert the new shock between the upright struts Coat the threads of the shaft of the new shock with a non permanent thread lock i e loctite then screw the rod into the clevis of the arm elbow Hand tighten only Lift and hold the arm up in the area indicated in Figure 9 The arm should be unfolded and extended as far as possible Coat the threads of the barrel of the new shock with a non permanent thread lock i e loctite then screw the barrel into the clevis in the mounting channel Hand tighten only It will be necessary to grip and hold the shaft while turning the barrel Align the roll bar with the end cap on the arm assembly Rotate the end cap until the slot in the cap aligns with the empty slot in the roller assembly and then press the roller assembly fully into the cap The end cap must seat squarely over the end of the roller assembly when complete Secure the end cap to the roller assembly using two 10 x 5 8 square drive screws Partially retract the awning It may be necessary to lightly pull down on the lower arm at th
5. 9 EE d Bern Wall Plug ry OB ref pin 1 Red aoe o TT Zr 2 Green na I Black not used Phone Cable Adaptor DETAIL A 052547 301r10 DRO31b 27 ECLIPSE Service Manual Carefree Harness Carefree of Colorado C1 RED GREEN C1 LLLLLL OO OO OS Xo RO BROWN YELLOW GREY zz jo YELLOW uu V Zi Ji 4 Patio Switch RF Reciever TO Program Mode Press to Learn Transmitter 8 UP C5 Windspeed Switch DR Sensor 6 x 1 2 Screw EYE PORT on RP24 oo aol N Cable ies m di Splitter ref LA I Lock Out Sensor ref qty 2 Jo C15 Ullce y Lock Out Sensor
6. If power source OK check continuity to power plug and repair as required B Test Control Box Function For these tests e Refer to the appropriate wiring diagram e Remove all plugs from the control box except for the power connector e Place the positive lead of a voltmeter on pin B motor and the negative lead of voltmeter on pin A motor 1 Measure the Power On Setting YES Voltage OK go to step B1 4 1 1 Place a jumper between pins 6 and 8 this will NO Control box is defective replace simulate power ON 1 2 Place a second jumper between pins 11 and 12 this will simulate the Retract Function 3 Does voltage equal 10V to 14V 4 Move the second jumper between pins 12 and 13 YES Voltage OK go to step B2 this will simulate the Extend Function NO Control box is defective replace 1 5 Does voltage equal 10V to 14V 2 Measure the Auto Retract On Setting YES Voltage OK YES Voltage OK goto step B2 4 go to step B2 4 NO Control box is defective replace 2 1 Place a jumper between pins 7 and 8 this will simulate Auto Retract On 2 2 Place a second jumper between pins 11 and 12 this will simulate the Retract Function 2 3 Does voltage equal 10V to 14V 2 4 Move the second jumper between pins 12 and 13 YES Voltage OK reconnect plugs and return this will simulate the Extend Function to diagnostic 2 5 Does voltage equal 10V to 14V NO Control box is defective replace
7. VYY Service Manual Rear View of Connectors Shown a sk ue a ms as as a gr Phone Cable Detail A Optional Wall Mount 9 Pin Connector To Patio Switch Connector To Motor Connector To Control Box ECLIPSE Cables are 4 wire RJ11 123 terminated phone cord straight no twist Detail B Phone Cable DROO5b Splitter is used only when the optional Lock Out Sensor is installed Connect the RF receiver directly to the control box if Lock Out is not installed The optional Lock Out Sensor can only be used with control boxes marked p n 060574 003 Wires for the sensor are not pin specific Early versions of the Eclipse Exterior Switch cable may have different wire colors Current Color Black or White Gray Brown Jacket Color Wire Colors Gray Yellow Previous Color Black1 Black2 Yellow Green Early versions of the Patio Switch harness may have different wire colors Current Color Brown Gray Yellow 052547 301r10 Previous Color Black Red Blue 25 ECLIPSE Service Manual Carefree of Colorado WIRING DIAGRAM DIRECT RESPONSE AFTER JULY 2010 Ignition Switched 12VDC us FC RR A Ignition Version 5 2 z Lockout E Optional ow RP da UP B TI E i Raia FUE Y Y 33 O
8. Extend Motion Retract On Off U D Control Box 12VDC E t Red m a E White 3 j Ground dq te gt TO Red m x White TH Black Yellow Motion Sensor NOTES mi L Exta BIWA n Com Yellow a Additional Extend Retract Switch DR005c Splitter is used only when the optional Lock Out Sensor is installed Connect the RF receiver directly to the control box if Lock Out is not installed 2 The optional Lock Out Sensor can only be used with control boxes marked 060574 003 Wires for the sensor are not pin specific 26 052547 301r10 Carefree of Colorado WIRING DIAGRAM DIRECT RESPONSE W PRE WIRED HARNESS Service Manual OEM Harness Simplified ECLIPSE refer to OEM literature for specific harness configuration and details
9. Motor C16 RF Receiver amp Lock Out Sensor Cx z ix A vellow Cables are 4 wire RJ11 terminated phone cord straight no twist Phone Cable DETAIL B 6 x 1 2 Screw qty 2 Control Box DRO31b 052547 301r10 Carefree of Colorado Service Manual ECLIPSE LED LIGHTING SWITCH INSTALLATION NOTE Installers may choose to furnish the control switch The installation requires that the power line 12VDC be attached to a dedicated 2A circuit breaker or a 2A in line fuse must be installed between the switch and power source For easy access locate the fuse close to the switch 1 Determine the location of the switch At the switch location cut a 1 1 8 x 1 1 2 hole Wire the switch as shown below 1 13 2A In line Fuse m 12VDC Line Wire terminals at the switch are 187 18 24 awg female disconnects NOTE Allow adequate slack in the 12VDC power line so that the in line fuse installed in step 4 can be accessed from behind the switch 4 Install the in line fuse 4 1 Near the switch cut the red 12VDC power line to the switch Do not strip the insulation 4 2 Insert a wire end into one of the wire channels until it butts up against the stop 4 3 Fold that half of the connector body over until the element contacts the wire Use pliers to crimp the connector closed uc m 18 24awg 5 Female Disconnect x2 4 4 Repeat for the second wire
10. Uniguard a 4 Uniguard lt 3 Dimensions are approximate CA006a 22 Roll the awning in and out several times to make sure that the fabric rolls squarely on the roller tube 23 Secure the canopy to the awning rail using one 6 x 3 8 hex head screw at both sides of the awning 4 a Awning ai 7 VERUS Awning p o Awning dan apeiron E E EE eU Ed oe m ee ea UU mar f 6 x 3 8 eo oa 6 x 3 8 Y on x 3 8 Screw Screw Alumaguard Screw Uniguard e Fabric E0014 23 1 For vinyl awnings place screw through awning rail polyrod and canopy approximately 1 in from the end of the fabric 23 2 For Uniguard awnings place screw through awning rail polyrod and the soft connect material approximately 1 in from the end of the fabric 23 3 For Alumaguard awnings place screw on the outer edge of the Alumaguard not through the Alumaguard 4 052547 301r10 Carefree of Colorado Service Manual ECLIPSE 24 For awnings with LEDs in the roller tube 24 1 Connect the canopy harness connector and LED connector Then carefully push the connectors into the roller tube 24 2 Place the split grommet over the canopy harness and press the grommet into the hole of the roller tube 24 3 If the canopy has a metal wrap attach the wire to the inside of the wrap see page 31 then proceed with the next step 24 4 Atthe vehicle wall route the new canopy harness through th
11. 10 x 5 8 Screw aty 2 Front Cover E0049 Figure 1 Motor Replacement Awning Extended 1 For convenience lower the awning to the maximum pitch setting 2 On the motorized side remove the two square drive screws attaching the end cap to the roll bar then separate the roll bar from the end cap It will be necessary to hold the roll bar and both arms in position NCAUTION The arms are under tension from the gas shocks When the motor is disengaged from the gears the roller tube will be able to free spin and both arms will extend from the gas shock tension Use extreme care and hold the arms in position t will be necessary to have at least one other person holding the idler arm Hold on to the motor arm and allow it to extend to its maximum position Hold on to the idler arm and roll bar and allow the arm to extend to its maximum position while allowing the fabric to unroll from the roll bar 5 Use a ladder or other device support the roll bar NCAUTION Do not allow the roll bar to drop toward the ground The twisting motion can cause serious damage to the idler arm 6 On the right hand arm remove the front cover by removing the six 6 smaller screws from the back of the motor head Save cover and screws 7 Disconnect the motor and cable wires from inside the rear cover Carefully note the location of each wire 8 Remove the rear cover by removing the one 1 large screw from the back of the motor head Save cover and scre
12. Color Red Yellow Black Brown Detail A Be Terminals 1 and 4 are capped with insulated connectors Optional Wall Mount Connector These terminals must remain capped at all times E0008 WIRING DIAGRAM SINGLE SWITCH JULY 2010 AND ON To Ground RED Motor Wire WHITE BLACK Motor Wire lI m RED To 12VDC SK005a NOTES 1 If connector block is oriented with wires to the left reverse the motor wires WHITE connector block wire goes to RED motor wire BLUE connector wire goes to BLACK motor wire 2 For first time replacement installation refer to installation instructions furnished with replacement switch kit 052547 301r10 21 ECLIPSE Service Manual Carefree of Colorado WIRING DIAGRAM MULTIPLE SWITCH PRIOR TO JULY 2010 This switch hardware has been discontinued For wiring replacement switches use the schematic below Brown Relay Module rs Shown Exterior Switch Butt Splice 5 plcs Gray Brown Yellow Gray Brown Yellow PAIS POWER Detail A Alternate Wire Connection Carefree of Colorado Rear View of Connectors Shown o Front View of Switch Panel NOTE Wire color fr
13. Ground pin 1 Touch 2nd lead to the other pins one at a time 2c Place one lead of tester other pins one at a time Ground 1 Retract 2 12 14 Series Ill Switch N no continuity Y continuity N no continuity Y continuity N no continuity Y continuity Service Manual Carefree of Colorado Test Switch Function Single Switch Installation this test requires a continuity tester The Patio Switch used in the Single Switch Installation is a center on that is internally cross wired to short in the center position to provide dynamic braking for the motor to prevent drift when the awning is stopped Test 1 is for Series amp Il switches Use Test 2 for Series III switches Observe continuity for switch in center position extend position and retract position Series Il Switch All other pins should be NO in all switch positions Test 2 is for Series Ill switches Use Test 1 for Series amp Il switches Observe continuity for switch in center position extend position and retract position YES NO Pin Center Extend Retract YES Test OK all checks pass go to step 3 N Y N 1b 6 Y N Y 5B Y N N NO Test failed switch defective replace N no continuity Y continuity Pin Center Extend Retract YES Test OK all checks pass Revaluate 3 N N Y problem cause is not electrical 6 Y Y N
14. NO Test failed switch defective replace N no continuity Y continuity A Retract Note 6 ae The Series Il switch terminals are not labeled 5B w ce 2B Center The illustrations are labeled for identification purposes ERA Extend in the procedures above Travelr019 Test OK all checks pass go to step 2b Test failed switch defective replace Pin Center Extend Retract LY p Y N All other pins should be NO in all switch positions YES NO Test OK all checks pass go to step 2c Test failed switch defective replace Pin Center Extend Retract All other pins should be NO in all switch positions YES NO Test OK all checks pass Revaluate problem cause is not electrical Test failed switch defective replace Retract Note 4 Extend Center 5 Ground Extend The Series III switch terminals are not labeled The illustration is labeled for identification purposes in the procedures above Travelr019a 052547 301r10 Carefree of Colorado Service Manual ECLIPSE D03 ARM DOES NOT EXTEND OR DOES NOT EXTEND COMPLETELY A Visually confirm motor is working when control switch is pressed YES Gototest B NO Go to test D02 Awning Does Not Extend and or Retract page 14 B Confirm that the arm channels pivot points and contact points YES Go to test C are clean and clear of obstructions NO Clean and Lubricate then
15. al 1 4 Gap 7 N A Place Screw Between Slots on Roller View A A Uniguard EUDES 1 Partially extend the awning until the Alumaguard Uniguard is extended with the edge on the roll bar as shown 2 Unlock the keeper and wrap the tractioner around the roller tube 3 Position the tractioner under the Alumaguard Uniguard with a 1 4 gap between the metal wrap and tractioner Lock the keeper 4 Repeat for the other end of the roller tube 5 Extend the awning to verify that the tractioners are lifting the metal wrap up and over the roller assembly 6 To secure the tractioner drill a 1 8 hole through the tractioner and roller tube roughly center the hole between two slots of the roller tube 7 Secure with one 1 10 square drive screw 052547 301r10 5 ECLIPSE Service Manual Carefree of Colorado MOTOR REPLACEMENT 4AWARNING To AVOID SHOCK HAZARD AND OR ACCIDENTAL SYSTEM SHORTING ALWAYS DISCONNECT THE VEHICLE BATTERY AND ELECTRICAL SOURCES BEFORE WORKING WITH ELECTRICAL WIRING AND COMPONENTS Two methods are used for replacing the Eclipse motor 1 Replacing the motor if the awning is extended fully or partially and 2 Replacing the motor if the awning is fully closed REPLACING THE MOTOR AWNING EXTENDED Motor Black Wire Cable Black Wire lt j Motor Red Wire Cable Red Wire al BP wire color from the cable may deviate on some models Standard Color Deviation Color Red Yellow Black Brown
16. motor overheats the circuit will shut off the motor Wait approximately 15 minutes operation will return to normal As an example this may occur if the awning is fully closed and retract switch pushed repeatedly then the awning does not extend 2 The awning seems to extend and retract slowly The operational range is 28 35 seconds to extend or retract If the power supply is on the low side of the range 10V the awning will move slower 3 The awning may appear to move jerkily When the fabric is rolled out the Alumaguard or Uniguard may bounce creating a wave like motion in the canopy fabric This will create the appearance of moving jerkily 4 With Uniguard the awning sticks or hangs up When Uniguard is installed with a vinyl canopy the vinyl will have a tendency to cling to the Uniguard when not used over an extended period Open and close the awning in short bursts 2 or 3 times the awning will then open normally Refer to the appropriate wiring diagram for the system being tested STANDARD ELECTRICAL Wiring diagram single switch page 21 Wiring diagram multiple switch page 21 AUTO RETRACT SYSTEMS Wiring diagram Windsmart page 23 Wiring diagram Direct Response page 24 Procedures in this section Page STANDARD ELECTRICAL wcscscessecccnscnsecescnssneccnscnesenecnssneccnscnssececuscnnecscnsuseseussnsacusenssnescusenesenscusscaccuansne 13 D01 THE AWNING OPERATES IN REVERSE OF THE SWITCH PLATE cern
17. retest If the arm still hangs up go to test C C If the awning has Alumaguard check that the tractioners are YES Tractioners OK Go to test D installed and positioned correctly refer to page 6 NO Reposition and attach the tractioners according to the directions on page 6 and retest D 1 Open the awning If the awning arm does not extend YES Shock is defective replace See carefully pull the arm out as the fabric is unrolling procedure on page 12 2 Does the fabric sag when the awning is extended NO Shock extends with arm and is 3 Inspect the shock Is there evidence of dirt build up and oil solid Shock pressure is leaks on the rod approximately 85 lbs Go to test E 4 Hand close and open the arm Is the tension from the shock mushy weak or missing NOTE To close the awning by hand push the head of the arm toward the coach Pulling down on the head or roll bar WILL NOT close the awning E This step only applies to new Uniguard and Alumaguard installations that do not extend correctly Check that the centerline of the roll bar is 3 4 1 4 above the centerline of the awning rail Refer to 052547 001 Eclipse Arms and Canopy After Market Installation Manual or 052547 021 Eclipse Arms and Canopy OEM Installation Manual and reposition the arms as necessary 052547 301r10 15 ECLIPSE Service Manual Carefree of Colorado AUTO RETRACT SYSTEMS The following procedures are in
18. rivet is trapped and cannot come out Service Manual sa NS Remove Roller From Extrusions o age Standoff Rivet EM ECLIPSE Drill Out Rivet Holding Roller 2 plcs E E0061a Drill Out and Remove Bracket Rivets 4 plcs E0061b Insert Rollers into Channel 2 plcs Slide Arm Onto Rivet E0061c 10 Position the new tie bracket between the arm channels 11 Attach using four 4 each 1 4 20 x 1 truss head screws and nylock nuts Use the existing rivet holes in the channels Before tightening make sure that the front of the bracket is parallel with the front face of the channels 12 Clean the surface of the bracket then attach the warning label to the front of the bracket 13 Remove the roller tube supports and reconnect power to the awning 052547 301r10 Tie Bracket 1 4 20 Screw E0061d 11 ECLIPSE Service Manual Carefree of Colorado DIAGNOSTICS The following procedures are intended to aid the service technician to logically resolve operational issues with the mechanical and standard electronics installations Common Operational Items The following items are operational items that may come up as questions during normal operation These are also given in the operator s manual 1 The motor has a thermal protection circuit If the
19. switch hardware shown has been discontinued For wiring replacement switches use the schematic on the page 26 Wiring Diagram Direct Response after July 2010 Ignition Switched 12VDC RF Reciever Ignition Lockout ER Ede Sensor 32 Optional Bs K BOTER Li oe a piis EXE Vd Splitter Mode Switch p 1 cel ch BLACK HI 4 Da E een i ema sd BLUE COM 7 DICE 8 Nm RED LOW 5 9 Aho GROUND GRN EH m DIR RES ON OR U 12VDC RED Wind Speed E Switch E T 141516 pp 12VDC weer EXT He F i YELLOW COM E i eR PE EE Sy GROUND Ls KUMI p E SE REL ESTO gt LACA ce E 7 a eb 3 Pad e e e 11 Patio Switch Ground ET oe In tid EXT ERE a 65 18 Maio 2 Fetilep EE E 3 1r Additional Ea Patio Switch Exterior 1 Vehicle Switch WU DR005a 24 052547 301r10 Carefree of Colorado From Exterior Switch From Motor From Sensor NOTES
20. the tester leads on the connector pins The pins are not marked on the connector e Steps 1 through 5 are for the Extend Retract and Wind Speed Switches Refer to step 6 for the Series Mode Switch 1 Using a continuity tester place one lead on common pin YES Circuit s are open go to step 2 8 for Extend Retract 5 for Windspeed Place the second NO Circuits are closed continuity exists lead on pin 1 Put the switch in the center position and switch assy is defective replace measure the continuity Move the second lead to pin 7 measure the continuity Circit should be open 2 Place the second lead on pin 1 Press the switch down YES Circuit closed go to step 3 Extend for Extend Retract Lo for sensitivity Is circuit NO Circuit open switch defective replace closed 3 Leave the leads in position of step 2 Press the switch up YES Circuitopen go to step 4 Retract for Extend Retract Hi for sensitivity Is the NO Circuit closed switch defective replace circuit open 4 Move the second lead to pin 7 Press the switch down YES Circuit open go to step 5 Extend for Extend Retract Lo for sensitivity Is the NO Circuit closed switch defective replace circuit open 5 Leave the leads in position of step 4 Press the switch up YES Circuit closed go to step 6 Retract for Extend Retract Hi for sensitivity Is the NO Circuit open switch defective replace circuit closed 6 For Series Mode Switc
21. 22 Wiring Diagram Multiple Switch After July 2010 usi i dicus rie titt tes piena Ebo de Eres etate iren 22 Minna Diagram VVindomarbias suisse iini ebll bab EEbi E pK iN pU o EPA PREDA EA De iG eE 23 Wiring Diagram Direct Response prior t July BUTD uisus eie orte piro Rob edle Fllbika ra rU LE IR Ret dP raras I bIIOE 24 Wiring Diagram Direct Response After July 2010 cinere tocum rmenn nut nnne 26 Wiring Diagram Direct Response w Pre Wired Harness ccccccceesessseeceeeeeeeeeseeseeeeeeeeeeeeensees 27 LEE EHE ERRER RR RERO AERA EEN PARAINEN ANENE ANEREN ATT 29 E cs E gc 0 A RR E STR E E E E E E E TE 29 RSS te LEDI code recti Eanes ere aA LAO DEL TALI KL ON LER Terre TnrT err 30 Ganopy Hamess Se BCS Slax susinss cw FE opRM RTI RR Dari p LAT RETE H AR HE OR D tta HR FRI 31 PA Rg elec aiu o sds dg cete nM m 31 Standard Servic Procedures ci aa X X A 33 Frogramming the Remote ECOS TRADITO LIE 33 DIN NOTES os o aae 33 Bater RG 34 DG harming fie BOIBPE iani dd ETHER mA ME AKI Md bx Mi dI AB MM EUM EEE 34 Standard ttis 35 DER Sd O O eiie 35 RR 35 PON un luu LI AR E qa ee ere 35 PUG O Oe APRE NPR NR POR DAP E a 35 s puc Msc ud M TET TT TIU T I UT TT Tm 35 Kator rino ios e pa 35 Emergency ert mmm 36 Pan Number LISTNO ia a dis AONANE ENEKIN 37 Pan Number a Number EU c ne i are ee dee ec eee elceas 37 Arms Far Number LO
22. 5 At the awning rail clip the harness close to the canopy Clamp the harness going into the vehicle to prevent it from falling in the vehicle wall 6 For acrylic canopies only Remove the rivet from the canopy This is a soft rivet and can be cut off with side cutters At the roller tube cutoff the connector from the old canopy harness Securely tape the new harness to the old harness Carefully use the old harness to pull the new harness through the hem of the canopy 10 After the new harness has been routed in the canopy hem 10 1 Connect the canopy harness connector and LED connector Then carefully push the connectors into the roller tube 10 2 Place the split grommet over the canopy harness and press the grommet into the hole of the roller tube 11 At the vehicle wall 11 1 Foracrylic canopies only Attach the new harness terminal ring to the canopy using a new rivet 11 2 If the canopy has a metal wrap attach the wire to the inside of the wrap see page Error Bookmark not defined then proceed with the next step 11 3 Atthe vehicle wall route the new canopy harness through the wall to the switch Tip Tie the new harness to the old harness that was cut previously Use the old harness to pull the new harness through the wall to the desired location 11 4 Atthe vehicle wall provide a 3 loop of harness between the canopy and wall Seal the wall entrance hole and harness with a quality silicone sealant 11 5 Connect the n
23. DBSLIPSEDEL s iaope iara ay eiae hb lk be RE bi n xo ln ea NEE EEOAE EEEE 37 Roller Part Number LOBO Lscakpdo ba pb bak bb aE EERE 37 dissi Rm AD B ene res i E Pan ae eda me e ee ee NR 38 nl NM n Hm 38 PROPRIETARY STATEMENT The Eclipse Patio Awning is a product of Carefree of Colorado located in Broomfield Colorado USA The information contained in or disclosed in this document is considered proprietary to Carefree of Colorado Every effort has been made to ensure that the information presented in the document is accurate and complete However Carefree of Colorado assumes no liability for errors or for any damages that result from the use of this document The information contained in this manual pertains to the current configuration of the models listed on the title page Earlier model configurations may differ from the information given Carefree of Colorado reserves the right to cancel change alter or add any parts and assemblies described in this manual without prior notice Carefree of Colorado agrees to allow the reproduction of this document for use with Carefree of Colorado products only Any other reproduction or translation of this document in whole or part is strictly prohibited without prior written approval from Carefree of Colorado SAFETY INFORMATION WARNING A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY AND OR MAJOR PROPERT
24. SERVICE MANUAL Carele ECLIPSE 2015 amp ON Colorado THIS PUBLICATION COVERS THE FOLLOWING MODELS e Universal Eclipse e Eclipse w Direct Response Electronics The information contained in the publication applies to all models listed Details and procedures unique to a specific model are labeled appropriately Adjustable Pitch E0069 LED Lighting 052547 301r10 Printed in USA March 2015 TABLE OF CONTENTS Product OVV a DU 1 Eclipse Palo Awning SB DOM audien esie cen devel a nd 1 m sui eir Pt A 9 2 stalling the Toetan c Pc 5 Motor Har COIN IAD Lieeuocasesisuia GERE casaria IEEE bEnEPCEAREKQRARE E MM MGME FER ROKKUE RUE EPA DERI DAE cia unida di aa 6 Replacing the Motor Awning Extended 6 Replacing the Motor ning CHEESE daa 8 Replacing the Gas SPOCK queer 10 hiuc foil A 11 vcn TeM O 12 Sandan EBONE o asn a 13 Pute CRM rT e o Do a E 16 Gammon Test PIBCOO BEL iii at pde PH XE MEC Ep CLAN E TREE E M DIR 19 Wiring Diagram Single Switch Prior to July 2010 ai ii ten ran tnt ban metae km htm ttm hene t nha rata 21 Wiring Diagram Single Switch July 2010 and an eere earn rante trn 21 Wiring Diagram Multiple Switch Prior to July 2010 iiie tkt rtu ntm rtt Ri item irri ia ti nmt nine
25. Y DAMAGE N CAUTION A caution indicates a potentially hazardous situation that may cause minor to moderate personal injury and or property damage It may also be used to alert against unsafe practices NOTE A note indicates further information about a product part or step Tip A tip provides helpful suggestions Safety Notes To avoid shock hazard and or accidental system shorting always disconnect battery or power source before working on or around the electrical system Always wear appropriate safety equipment i e goggles Awnings have significant weight Always use appropriate lifting devices and or helpers when lifting or holding heavy objects When using fasteners use care to not over tighten Soft materials such as fiberglass and aluminum can be stripped out and lose the ability to grip and hold Reference Publications located O www carefreeofcolorado com 052547 031 Eclipse Arms and Canopy OEM Installation Manual Winnebago 052547 101 Eclipse Arms Upgrade for One Touch 052547 211 Eclipse Owner s Manual Winnebago 052568 001 Eclipse Arms and Canopy Installation Manual 052568 201 Eclipse Owner s Manual 052547 301 Eclipse Service Manual 052526 001 Direct Response Installation Manual Upgrade Kit Carefree of Colorado 2145 W 6 Avenue Broomfield CO 80020 a Scott Fetzer company 052547 301r10 Printed in USA March 2015 Carefree of Colorado Service Manual ECLIPSE PRODUCT OVERVIEW The Eclipse Pat
26. acket OEM Original Equipment Manufacturer STYLE CODE SIZE CANOPY COLOR FABRIC WRAP TYPE COLOR QJ 18 79 79 Vinyl Roller Assy 18 LG Ocean Blue Vinyl Ocean Blue Cream Weatherguard QJ Vinyl or Polyweave 12 VINYL VINYL Weatherquard QL Acrylic w Alumaguard 13 CUSTOM GRAPHICS ALUMAGUARD UNIGUARD QK Vinyl or Polyweave 14 POLYWEAVE CUSTOM w Alumaguard 15 ACRYLIC ALUMAGUARD UNIGUARD WA 9 XL vinyl or Polyweave 16 Available In Horizontal Or WB 9 XL Vinyl or Polyweave w 17 Vertical Stripe Or Solid Alumaguard 1g CUSTOM ACRYLIC WC 9 XL Acrylic w Alumaguard 19 Custom Colors Are Available OU Acryylic w Uniguard 20 OT Polyweave w Uniguard 21 Refer to sales order information for specific codes and colors available 052547 301r10 37 ECLIPSE Service Manual Carefree of Colorado ILLUSTRATED PARTS LIST Arms 21 22 23 Ea 9 Alumaguard Uniguard Detail B 9 Detail C 24 Standard Utility 1 Roll Bar Roll Bar of ri Detail A After Market Top Bracket E0501sm 38 052547 301r10 2 Cover kits include front cover rear cover and attaching screws 3 After 01 01 2011 all replacement arms will have a 60 7 8 rear extrusion Aftermarket arms will include item 5 top extension kit This
27. arked RR and have a red band around the antenna Key FOBs marked version 4 must be used with receivers marked version 4 Remote Receiver marked Version 5 is compatible with all remotes marked Version 2 thru 5 6 The optional Ignition Lockout Sensor can only be used with controller boxes item 11 that are marked with 060574 003 Sensor does not work with boxes marked with 001 or 002 7 The controller box item 11 marked with 060574 003 is backward compatible and can be used for replacement of all previous versions marked with 001 and 002 8 LED strip items 17 18 is sent on a roll and cut to length during installation 9 White and RGB LED strips are not interchangeable 10 RGB LEDs item 18 are only available for awning rail adaptor installations 11 Remote and controller kit item 19 are used with RGB installations only 12 Awning rail adaptor item 22 requires the canopy to have a 3 16 polyrod instead of the standard 1 4 polyrod at the awning rail 052547 301r10 41
28. change does not affect existing mounting hole locations 4 Top extension kit item 5 includes top mounting bracket item 5a 052547 301r10 Carefree of Colorado Service Manual ECLIPSE Item Part Number Description Notes 1 Contact Carefree 1 2 Set Hardware Arm Assy Motorized RH Standard 3 2 for Order 1 2 Set Hardware Arm Assy Idler RH Standard 3 Information NOTE 1 2 Set Arm Assemblies for XL are no longer available 3 R001099 Gas Shock 42 5 extended length clevis to clevis R001253 Shock Hardware Kit 4 R001100XXX Cap Rail Top 5 R014635 251 Top Extension Kit aftermarket installations only White 4 R014635 JV1 Top Extension Kit aftermarket installations only Black 4 5a R001094XXX Top Mounting Bracket aftermarket installation only 6 R001102XXX Fascia R001102XXX XL Fascia for XL 7 R001103XXX Fascia Cap No Switch 8 R001101 Hinge Bracket Kit 9 R019291 005 Arm Roller Kit White R019291 006 Arm Roller Kit Black 10 901008 Rubber Bumper 11 R001110XXX Cap Channel Bottom 12 R001111XXX Cap Channel Top 13 R001104XXX Motor Assy 14 R001323 Kit Head Attach Hardware 15 R060414 00X Motor Cable 16 R001324XXX Kit Motor Cover 2 17 R001107XXX Idler Assy Standard 18 R001325XXX Kit Idler Cover 2 19a 19xx00 Roller Tube 4 Slot No LED 3 1 2 Dia 19xx00RB Roller Tube 4 Slot w White LED 3 1 2 Dia 19b 15xx00A Roller Tube w Utility Slot 3 1 2 Dia 20 Canopy Refer to Canopy Order Form 21 20xxx36XXX Alumaguard Assembl
29. d previously 13 1 3 Allow the fabric to hang down the side of the coach 13 2 For canopies with LEDs at the awning rail 13 2 1 Carefully remove the staples from the rail adaptor and old canopy l C 13 2 2 Slide the rail adaptor with LEDS onto the new fabric and secure with staples Y Ensure that the staples are flush on the top and bottom m 13 2 3 Slide the canopy and rail adaptor into the awning rail Center the fabric and Adaptor install any fabric retaining screws removed previously LED ron NOTE While the awning fabric is fairly robust care must be taken not to snag it on the awning rail 14 If removed install the upper mounting bracket Trim Polycord 1 From Fabric Trim Polycord 1 From Fabric Feeder 15 Position the fabric feeders on the roller tube Be sure to use the same slots as the old canopy 16 Slide the roller tube on to the new fabric Feeder 1 Piece Fabric 2 Piece Fabric Travelr014c 18 Lift and align the roller assembly with the end cap on the motorized arm assembly Rotate the end cap until the slot in the cap aligns with the empty slot in the roller tube press the roller assembly fully into the cap The end cap must seat squarely over the end of the roller tube 17 Remove the feeders NOTE The roller assembly must be oriented with 10 x 5 8 Screw x4 the fabric going over the roller toward the vehicle wall 19 Secure the end cap to the roller tube using t
30. e mounting channel until the rollers are past the location of the stop bolts Always pull down from the bottom of the arm to avoid pinching Reinstall the stop bolts removed in step 2 052547 301r10 Carefree of Colorado REPLACING THE ARM ROLLERS Use Kit number R019291 005 for white or R019251 006 for black 1 Open the awning completely Use a ladder or scaffold to support the roller tube Disconnect power to the awning Cut the tie bracket in half Drill out the roll rivets from the roller on both sides of the arm Drill only the rivet do not drill into the roller mount at the bottom of the channel ar wh 6 Spread the arm channels and hold slightly skewed From inside the channels drill out the 4 rivets that hold the tie bracket halves Remove and discard parts 7 Pull out the roller from the channel It may be necessary to use a flat blade screwdriver or similar tool to pop out the roller NCAUTION USE A RAG OR SIMILAR PROTECTION BETWEEN ANY TOOLS AND THE SURFACES OF THE ARMS THIS IS TO PREVENT SCRATCHING OR DAMAGING THE SURFACE 8 Assemble the new roller standoff and rivet as shown then insert the roller into the channel of the extrusion It may be useful to use a clamp or wide mouth pair of pliers to squeeze the new roller into the channel of the extrusion 9 Slide the arm channels onto the rivets NOTE It is not necessary to crimp or roll the new roller rivet When the assembly is complete the
31. e wall to the switch Tip Tie the new harness to the old harness that was cut previously Use the old harness to pull the new harness through the wall to the desired location 24 5 Atthe vehicle wall provide a 3 loop of harness between the canopy and wall Seal the wall entrance hole and harness with a quality silicone sealant 24 6 Connect the new harness to the switch Two 2 187 18 24 awg female disconnects are provided if connecting to a switch 24 7 Alternate method At the wall splice the new harness to the existing harness using 24 awg butt connectors Push the connectors into the vehicle wall Seal the wall entrance hole and wires with a quality silicone sealant NOTE Be sure to allow enough harness from the canopy to provide a 3 loop of harness and adequate length for the connectors to be pushed inside the wall before sealing the hole and harness with a quality silicone sealant 25 For canopies with LEDs at the awning rail Connect the LED strip to the harness for white LEDS or to the controller for RGB applications For Alumaguard Uniguard installations go to Installing the Tractioners INSTALLING THE TRACTIONERS The tractioners are used with the alumaguard metal fabric wrap and uniguard with vinyl fabrics 1 4 eat A a Position Tractioner under Place Screw Between Alumaguard or Alumaguard Uniguard Slots on Roller View A A Alumaguard Uniguard 2 a X
32. each wire Firmly hold the motor and idler arms up while removing the three 3 motor attach bolts and nuts Remove the motor from the motor mounting frame NCAUTION The arms are under tension from the gas shocks When the motor is disengaged from the gears the roller tube will be able to free spin and both arms will extend from the gas shock tension Use extreme care and hold the arms in position It will be necessary to have at least one other person holding the idler arm 5 While holding on to the arms and roll bar allow the awning to extend to the maximum position the fabric will unroll from the roll bar 6 On the right hand arm remove any pieces of the front and rear covers Remove the cover s attaching screws and save 7 Remove the two square drive screws attaching the end cap to the roll bar separate the roll bar and end cap It will be necessary to hold the roll bar and motor arm Allow the arm to extend out 8 Use a ladder or other device support the roll bar NCAUTION Do not allow the roller tube to drop toward the ground The twisting motion can cause serious damage to the idler arm 9 Loosen and remove the 3 8 16 lock nut from the mounting bolt Make note of the number and order of the spacer washers between the arm mounting block and the motor head 8 052547 301r10 Carefree of Colorado Service Manual ECLIPSE 10 11 12 13 14 15 16 17 18 Tip When the nut is removed the bolt will slide
33. ective NO System does not work Reinstall 1st receiver go to step E E Replace Auto Retract control box 18 052547 301r10 Carefree of Colorado Service Manual COMMON TEST PROCEDURES ECLIPSE These common tests are referred to in the diagnostics procedures CTO1 TESTING A SWITCH AND HARNESS Disconnect the switch harness connectors from the control box and remove the plate and switches from the mounting surface A Series Confirm switch is mounted in correct position and YES Switch mounted OK go to test B correctly oriented The lens or lens caps should be on the NO Carefully remove the switch rotate bottom of the switch as indicated by the shaded area 180 and reinstall in panel Reconnect harnesses and retest B Confirm switch is wired correctly Use the wiring diagram and YES Switch wired OK go to test C sae Mu from the switch to the connector are NO Rewire the Switch according to the wiring diagram C Test the Switch function this test requires a continuity tester e Do not remove the wires from the back of the switch From the numbered terminal of the switch trace the wire to the connector place
34. end 4 5 Slide the fuse into the fuse port 18awg Wir Ensure that is firmly seated minimum Single Pole Single Throw Switch GND 5 Press the in line fuse wires and Vehicle Wall switch into the mounting hole Secure the switch using two 2 46 x 1 2 screws LED Strip in Roller Tube 6 Snap the switch bezel over the switch q EE gt MM e frame FOROS TT Connector in jut o Roller Tube Wire Sewn in Canopy Hem Red LEDO02b 052547 301r10 29 ECLIPSE Service Manual Carefree of Colorado REPLACING THE LED STRIP 1 2 3 10 11 12 13 30 Extend the awning out completely Clamp the Canopy Disconnect power Harness in this locaion Use a non permanent marker to mark the location of the ends of the LED strip Clamp the canopy harness in the canopy to prevent the wire from pulling up into the seam of the canopy AN 5 This can be done with a paper clip or similar device 9 NL LED Strip that will not damage the wires or canopy EE Remove the slot covers from the ends of the LED strip and set aside Canopy Harness N Carefully pull the wires and connectors out of the pm Cover roller tube through the hole that is located behind the slot cover location Disconnect the connectors B eet 08030 D D Remove the existing LED strip TER Pads Clean the slot to remove any dirt and tape residue to Adjust Length 7 LEDOOSa Start
35. eparately ECLIPSE Service Manual Carefree of Colorado BATTERY REPLACEMENT This procedure only applies to the Universal Eclipse with battery The Eclipse battery configuration uses one exterior switch and one rechargeable 14 4V NiCd battery pack mounted in the right arm assembly This system has been discontinued Limited parts availability NOTE For safety and shipping new batteries are shipped without a charge It will be necessary to charge the battery before using Refer to Charging the Battery below 1 Remove the two socket head cap screws holding the bottom cover EE oes Upper and set aside Allow the bottom cover to hang down on the wires igi Bracket Remove the fascia Disconnect the battery connector from the switch in the bottom Facia a cover 4 Pull out the battery and connector The mounting brackets are d spring clips use care to not bend or distort the brackets Lower Bracket Battery Connector 5 Thread the connector and wires down along the inside of the channel behind the springs and pins NOTE Orient the battery with the wires starting at the top of the battery pack 6 Spread the wires apart and route to each side of the lower bracket j i i 8 x 7 Place the top of the battery into the top bracket Socket Head S 8 Snap the bottom of the battery into the bottom bracket i atieR Exo 9 Connect the battery and motor connectors to the end cover wi
36. er leads to a 12V source If the awning does not begin to move reverse the leads 5 Maintain contact throughout the retraction process A CAUTION Use care when retracting the awning as the it may move abruptly Disconnect Wires from Arm Channel Front Cover Eai 36 052547 301r10 Carefree of Colorado PART NUMBER LISTING PART NUMBER SERIAL NUMBER LOCATION Left Arm Service Manual ARMS PART NUMBER CONFIGURATION Example Part Number V X JE 5 0 HW ECLIPSE Arm part and serial numbers are located on the inside of the lower arm channel O Roll bar part and serial numbers are located on the roller tube and valance care label E0048 STYLE CODE COLOR ARM TYPE ARM CONFIGURATION CONTROLS VX JE 50 HW Eclipse Black Universal AM Interior and Exterior Switches VX All Eclipse Refer to sales order 50 Universal BT AM Battery Powered information for specific 54 Short Discontinued codes and colors 52 XL HW AM Interior and Exterior Switches available ROLLER PART NUMBER CONFIGURATION Example Part Number QJ187979 RF AM Exterior Wall Plug and Single Interior Switch Used for One Touch Upgrade CS OEM Interior and Exterior Switches DR OEM Direct Response EP OEM Exterior Wall Plug and Single Interior Switch SP OEM Exterior Wall Plug with Interior and Exterior Switches AM Aftermarket or Retrofit uses extended mounting channel amp top mounting br
37. ere rennen nnne nanus 13 D02 THE AWNING DOES NOT EXTEND AND OR RETRACT eere rhnnerhnn rna nar namen ann rans rans ar namen 13 D03 ARM DOES NOT EXTEND OR DOES NOT EXTEND COMPLETELY eene rne rnnn rn nnmernnnn 15 AUTO RETRACT SYSTEMS dove ceux vui inu lr cx gn Gran T a V idu cu V CR c Eaa 16 D04 THE AWNING OPERATES IN REVERSE OF THE SWITCH PLATE MARKINGS erre 16 D05 THE AWNING DOES NOT EXTEND AND OR RETRACT USING THE PATIO SWITCH 16 DO6A AWNING DOES NOT AUTO RETRACT DURING WINDY CONDITIONS WINDSMART 17 DO6B AWNING DOES Nor AUTO RETRACT DURING WINDY CONDITIONS DIRECT RESPONSE 17 DO7 AWNING DOES Nor MOVE WHEN KEY FOB BUTTONS ARE PUSHED cesecceeeccceececeececeseeneeseees 18 COMMON TEST PROCEDURES ju ecceeceeccneceecenscneceeccneceeceuseueceaseueceeceuseueceeseuseueseusensceeseuseussenseuscesseusenees 19 CTO1 TESTING A SWITCH AND HARNESS cccccececceeeccceececeeseceseeeneeseneeeeceseeeuseseueeseneuseceseseneeseueeseneees 19 CTO2 TESTING THE CONTROL BOX ceccsseccseececeeeseneescneeeenensecueeseeeseueeseneusecueeseeeseneusecesseeeseseneesanenes 20 CTO3 TESTING THE BATTERY AND CHARGER isceiesccevicccececeeeccaedscusasccassacusezenateccarsccersiedesstessseceassteass 20 12 052547 301r10 Carefree of Colorado Service Manual STANDARD ELECTRICAL The following procedures are intended to aid the service technician to logically resol
38. est E procedure CT01 Testing a Switch and Harness on page 19 NO Repair or replace as recommended in procedure and retest E Confirm Operation of EXTEND RETRACT Switch Use test YES Switch and harness OK go to test F procedure CT01 Testing a Switch and Harness on page 19 NO Repair or replace as recommended in procedure and retest F Is the control box operating correctly Use procedure CTO2 YES Control box OK Testing the Control Box on page 20 NO Repair as recommended in procedure and retest 16 052547 301r10 Carefree of Colorado Service Manual ECLIPSE DO6A AWNING DOES NOT AUTO RETRACT DURING WINDY CONDITIONS WINDSMART NOTE The mode switch must be set to Auto Retract ON A Confirm that the retract function works using the YES Function works using the switch go EXTEND RETRACT switch to test B NO Function does not work with switch go to procedure DO1 on page 17 B Test Anemometer 1 Do the anemometer cups spin freely YES Goto step B2 NO Anemometer defective replace 2 Test signal from anemometer YES Plug the connector into the control 2 1 Remove anemometer connector from control box box Go to Testing The Control Box 2 2 Place an ohmmeter between pins of connector NO The circuit stays open or stays closed 2 3 Have a helper SLOWLY turn the anemometer Does or the ohmmeter reads more that the circuit open and close It should open and clo
39. ew harness to the switch Two 2 187 18 24 awg female disconnects are provided if connecting to a switch 11 6 Alternate method At the wall splice the new harness to the existing harness using 24 awg butt connectors Push the connectors into the vehicle wall Seal the wall entrance hole and wires with a quality silicone sealant NOTE Be sure to allow enough harness from the canopy to provide a 3 loop of harness and adequate length for the connectors to be pushed inside the wall before sealing the hole and harness with a quality silicone sealant 052547 301r10 31 ECLIPSE Service Manual ATTACHING THE HARNESS TO FABRIC WRAP Carefree of Colorado When replacing the canopy only or replacing the canopy harness it is necessary to attach the cable to the inside of the wrap For vinyl canopies with Weatherguard the harness is routed in the seam of the Weatherguard no additional attachment is necessary For other wraps follow the directions below 1 Open the awning to access the inside surface of the wrap 2 Clean the inside surface of the wrap 1 x 2 Velcro Loop ALUMAGUARD UNIGUARD 3 Attach the harness to the inside surface 1 x 6 Clear Tape Position Wire 3 8 From Edge 9 ELXquard eos 3 1 For Alumaquard Use 1 by 2 pieces of Velcro loop taping the harness on each slat between the joints 3 2 For Uniguard Tape the harness to the inside sur
40. face using a 2 x 8 piece of Velcro loop 3 3 For FLXguard Position the harness approximately 3 8 from the edge of the material Attach using a 1 x 6 piece of clear tape the tape is a special bond tape available from Carefree 32 052547 301r10 Carefree of Colorado Service Manual ECLIPSE STANDARD SERVICE PROCEDURES PROGRAMMING THE REMOTE RECEIVER Early transmitters amp receivers operate on a frequency of 418MHz i Models for 2007 amp on operate on 433MHz The transmitter and receiver frequencies must match Identifying the transmitter frequency is described under the operational notes below 1 2 5 Power to the control box must be on Stop Press and release the Press to Learn Transmitter button on the bottom of the receiver box The receiver is in program mode when 115 the red light comes on i Indicator Program For Gray Button Key FOBS Press and release ANY button on the Light Button remote It is recommended to use the STOP button The red light will go out after the receiver learns the remote signal NCAUTION When the receiver learns the transmitter signal the system will perform the operation of the button pressed Example pressing an extend button during the learning phase will cause the awning to extend when the receiver learns the signal Use caution to avoid unexpected movement by the awning For Key FOBS w Antenna Press and release the STOP button on the remote The red lig
41. ge to the vehicle wall For canopy only replacement for units with Alumaguard The fabric is crimped into the aluminum slat Use a large flat screw driver or similar tool to spread open the crimp on both sides of the fabric For canopy only replacement for units with Uniguard Remove the retaining screws from both sides of the Uniguard For canopies with LEDs at the awning rail Disconnect the LED strip from the harness for white LEDS or from the controller for RGB applications Slide the fabric out of the awning rail or metal wrap For canopies with LEDS at the awning rail Slide the canopy and LED rail adaptor out of the awning rail Upper Bracket After Market Installations Uniguard raveiro14b 052547 301r10 Carefree of Colorado Service Manual ECLIPSE 12 Clean and deburr the roller tube slots and awning rail Alumaguard Uniguard as required If not previously done spread open the awning rail track to facilitate inserting the new fabric Tip Lightly spraying the slots with a dry silicone lubricant will help the fabric slide into the slot without staining the material 13 Unfold the replacement fabric 13 1 Slide the new fabric into the awning rail Alumaguard Uniguard 13 1 1 For Alumaguard Center the fabric use a pair of side cutters or similar tool and crimp the aluminum Use care to not bend or distort the aluminum slats 13 1 2 For Uniguard Center the fabric and install the fabric retaining screws remove
42. h an external plug Disconnect plug NO Motor is defective replace 2 Forinstallations with a single switch Remove switch plate and disconnect the motor wires from the switch 3 For installations with multiple switches disconnect the connector from the relay to the motor If no connector remove the butt splices on the red and black wires from the motor Cap the wires to prevent shorting 4 Attach jumper leads to the emergency terminals located on the back of the motor head 5 Connect the other ends of the jumpers to a 12 18VDC power source i e drill battery It may be necessary to try then reverse the leads on the battery and try again 6 Does the motor run D Test wire continuity between motor and wire ends YES Wire continuity good reconnect the wires disconnected in the previous test then go to test E NO Repair as required then reconnect the wires disconnected in the previous test DO2 continued on next page 052547 301r10 13 ECLIPSE D02 CONT E ta Place one lead of tester on pin 2B Touch 2nd lead to the other pins one at a time Place one lead of tester on pin 5B Touch 2nd lead to the other pins one at a time 3 Retract 2B 1 Center iu WEST ili O 1991 Series Switch 2a Place one lead of tester on 12V pin 3 Touch 2nd lead to the other pins one at a time on Grounds pin 5 Touch 2nd lead to the 2b Place one lead of tester on
43. h only Follow steps 1 through 5 YES Switch tests OK return to diagnostic using pins 5 2 and 8 respectively NO Test Failed switch defective 7 For Series Ill On Off Switch only Place on lead on each YES Switch tests OK return to diagnostic terminal With switch in OFF is the circuit open With the NO Test Failed switch defective switch in ON is the circuit closed e a B d ij 1 The Series IIl switch terminals s 5 e 8 aps ara e e 7 TL T 8 mii RA E in the procedures above 9 I I ho Motion S On Off Wind Speed Patio Mode Series Series III DRO42 052547 301r10 19 ECLIPSE Service Manual Carefree of Colorado CTO2 TESTING THE CONTROL BOX This test had been developed as a bench test of the control box A Test Power 1 Check Fuse YES Fuse OK go to step A2 NO Replace fuse If the fuse continues to blow this may be an indication of a situation with the power lines to the control box or with the control box If so replace fuse and go to step A2 2 Confirm power to the control box YES Voltage and Polarity is correct go to B 2 1 Remove the power connector at control box 2 2 Test voltage across terminal Value should be between 10V and 14V Polarity must match symbols on control box YES Voltage is correct but polarity is reversed Reverse wires and retest NO Voltage is less than 10V Check vehicle power sources and correct as required
44. hed Battery OFF Flashing PN 060511 001 V Vehicle Auxiliary Power Outlet E0035 34 052547 301r10 Carefree of Colorado Service Manual ECLIPSE STANDARD MAINTENANCE Maintaining a Carefree Awning is easy Just follow these basic steps e Always operate the awning according to the instructions e Periodically check that the fasteners are tight Tighten if necessary e Keep the awning fabric and arms clean FABRIC CARE NCAUTION Do not use oil based cleaners or any caustic granulated or abrasive type cleaners on your Carefree product 1 One of the best ways to keep the fabric looking good and to delay the need for deep or vigorous cleanings is to hose fabrics off on a monthly basis with clear water This practice will help prevent dirt from becoming deeply imbedded in the fabric In most environments a thorough cleaning will be needed every two to three years 2 When it s time for a thorough cleaning the fabric can be cleaned while still on the awning frame e For Vinyl Fabric Use a soft brush and warm water with soap e For Acrylic Fabric Use a stiff brush and warm water with soap 3 When cleaning the fabric it is important to observe the following e Always use a natural soap never detergent e Water should be cold to lukewarm never more than 100 F e Air dry only Never apply heat to the fabric e Always allow the fabric to dry thoroughly before rolling up the awning Mildew Milde
45. ht will go out after the receiver learns the remote signal NOTE Pressing the stop button will cause the blue up arrow button to default as the close retract function If a function button is pressed to train the receiver it will be programmed as the close retract button Example Pressing the bottom button will program the bottom button for retract and the top button as extend Repeat for each additional remote Operational Notes 1 4 5 052547 301r10 33 Transmitter and receiver must match in frequency 418 MHz or 433 MHz 1 1 Key FOBS 1 1 1 The gray button key FOBS are marked with a label for Je Label 1 1 2 Key FOBS w antenna are 418 MHz 433 MHz 1 MHz 433 Mhz E E 1 2 Receivers RR 1 2 1 418 MHz receivers are version 1 marked RR24 1 2 2 433 MHz receivers marked RR Version 1 can only be used with the 483 MHz gray button Key FOB 1 2 3 433 MHz receivers marked RR Version 5 is compatible with any 433 MHz Key FOBS marked version 2 thru 5 li Version 2 418 MHz RF Receiver DRO26a The receiver exits the program mode after ten seconds If the light does not come on above the memory is full and must be cleared To clear the memory press and hold the transmitter learn button for 5 seconds While holding the button the indicator light should be off for the full 5 seconds then come on The system may be programmed for up to 5 remotes Additional remotes may be ordered s
46. in position with the drive shaft The replacement end cap no longer requires the use of the spider Secure the end cap to the roller assembly using two 10 x 5 8 square drive screws Restore power and test operation If the awning moves in the wrong direction i e extends when retract is pushed reverse only the two motor wires in the rear cover Attach the front cover using the small screws removed previously 052547 301r10 7 ECLIPSE Service Manual Carefree of Colorado REPLACING THE MOTOR AWNING CLOSED This procedure will require replacing the front and rear motor covers in addition to the motor assembly Rear C ef nd XS Motor Attach Bolts amp Nuts Motor ref ref Motor Black Wire Cable Black Wire lt j Motor Red Wire Cable Red Wire ef 10 x 5 8 Screw aty 2 BB Wire color from the cable may deviate on some models Standard Color Deviation Color Red Yellow Front Cover Black Brown E0049a Figure 2 Motor Replacement Awning Closed 1 Place a large flat blade screwdriver or similar tool in the seam between the front and rear covers Using a twisting and prying motion break the covers off It may be necessary to use a hammer and lightly tap the screwdriver into the plastic to establish a starting point Tip Start at the bottom and work around the seam until the covers are off Disconnect the motor and cable wires from inside the rear cover Carefully note the location of
47. ing at the reference mark made previously remove the release paper from the back of the new strip and press the strip into the LED slot At the end of the roller tube cut the LED strip to match the mark made previously To trim the LED strip always cut between the 4 pad cluster as shown Connect the canopy harness connector and LED connector Then carefully push the connectors into the roller tube Press the slot covers into the LED slot Restore power and test 052547 301r10 Carefree of Colorado Service Manual ECLIPSE CANOPY HARNESS REPLACEMENT NOTE Acrylic canopies uses a soft rivet in the hem next to the awning rail to hold the harness in place Dual tapered canopies do not use the rivet If replacing a harness in a tapered canopy skip steps 6 and 11 1 Split Grommet LED Wires Seal C o Harness Seal zn Route Wire With Hamess qM 3 Loop p Attach Ring Terminal Route Wire Canopy Harness with Soft Rivet With 3 Loop Vinyl Canopy Acrylic Canopy shown with Weatherguard shown with Alumaguard LEDO07 Extend the awning out completely Locate and remove the split grommet from the roller tube Carefully pull the wires and connectors out of the roller tube Disconnect the connectors Seg om o Clamp the LED harness connector outside the roller tube to prevent it from falling back into the roller tube This can be done with a paper clip or similar device that will not damage the wires
48. io Awning uses unique scissor style arms that do not require vertical ground support The arms provide easy to use pitch adjustment simply push together the pins on the arms snap into the hole set desired and the pitch is set The pitch can be left in any position and the Eclipse will roll up completely When the awning is rolled back out it rolls out to the pitch setting previously set The awning roller tube and arms are made from light weight no rust aluminum The awning fabric is offered in either heavy weight vinyl or the Sunbrella fabric one of the most durable strongest weather resistant and fade resistant fabrics on the market The Direct Response auto retract system is used for the hardwired Eclipse awning The system may be installed as part of the original motorized awning installation or as an upgrade to an existing motorized awning An auto retract system offer unique features not available with standard electronics e Full Extend Press and release the control to extend the awning extends completely It is not necessary to hold the button when opening e Full Hetract Press and release the control to retract the awning retracts completely It is not It is not necessary to hold the button when closing e Auto Hetract The awning can be set to automatically close when windy conditions occur e Remote Control The operator can conveniently operate the awning from any location with a wireless remote contr
49. motor wires in the rear cover Attach the front cover using the small screws removed previously 052547 301r10 9 ECLIPSE Service Manual Carefree of Colorado REPLACING THE GAS SHOCK NCAUTION The gas shock has approximately 85 Ibs of pressure in the closed position A pressurized shock can open rapidly when removed or released causing personal injury and property damage 1 11 12 13 14 15 16 10 Open the awning NOTE The arm may not completely open when the shock has lost pressure or it is removed It may be necessary to pull the arm out and away from the vehicle to open the awning Remove the stop bolts and save 10 x 5 8 Screw x2 Remove the two square drive screws attaching the end cap to the roller tube then separate the roller tube and end cap It will be necessary to hold the roll bar and motor arm Allow the arm to extend out Align Slots Use a scaffold or similar device to support the roller tube NCAUTION Do not allow the roller tube to drop toward the ground The twisting motion can cause serious damage to the idler arm Support the arm in the area shown gt T l A Set Arm at nbi ya Rid barrel from the clevis in the JI Loosen Minimum Pitch mountin nnel f SAUNY GANG sa Support and Lift in this area E0054 Tip Wearing a pair of rubber gloves will aid in gripping the surfaces of the shock
50. nd dried thoroughly Hardware Maintenance e Replace any parts that become damaged e Periodically check all mounting hardware screws lags etc and re tighten when necessary MoTOR MAINTENANCE e Check all wiring and connections for wear Repair when needed 052547 301r10 35 ECLIPSE Service Manual Carefree of Colorado EMERGENCY OPERATION If the original power source fails or is unavailable the Eclipse has emergency override terminals 12V The terminals can be used with a 9V 18V power source such as a cordless drill battery or car battery AAWARNING DO NOT CONNECT THE TERMINALS TO A 110V POWER SOURCE DOING SO WILL PERMANENTLY DAMAGE THE AWNING N CAUTION Do not use the emergency terminals without following the directions below The electronic circuit creates a dynamic brake for the motor by shorting and grounding the motor leads Steps 1 amp 2 remove the brake to allow the emergency override to work 1 dfthere is an external plug disconnect the plug then go to step 3 2 Awnings without an external plug 2 1 Remove the front cover from the motor head There are six 6 small screws do not remove the larger screw toward the center 2 2 Disconnect the input cable wires from the terminals DO NOT disconnect the wires to the motor 2 3 Leave the wires disconnected and reattach the front cover 3 Attach the provided jumper leads to the terminals located on the rear of the motorized head 4 Connect the other ends of the jump
51. ol Eclipse Patio Awning Specifications LENGTH 12 21 866 640cm EXTENSION 7 6 3 4 230 5cm Drop Min Pitch 12 30 5cm Drop O Max Pitch 40 102cm Values are approximate actual dimensions may vary with specific installations EXTENSION TIME 28 Seconds approx RETRACTION TIME 32 Seconds approx POWER REQUIREMENTS 12VDC operating range 10VDC to 14VDC Circuit Rating 15 amp POWER SOURCE Motor and controls are routed and hardwired into the vehicle s 12V system EMERGENCY RETRACT Electrical override system external power source COLOR Hardware White Black or Satin Fabric Heavy Duty Vinyl or Acrylic Fabric with Alumaguard or Uniguard refer to sales literature for colors Fabric Wrap Weatherguard FLXguard or Metal Wraps Alumaguard or Uniguard 052547 301r10 1 ECLIPSE Service Manual CANOPY REPLACEMENT 1 Remove the canopy retaining screws in the awning rail 2 Extend the awning out completely 3 For awnings with LEDs in the roller tube 3 1 On the motor side remove the split grommet from the roller tube 3 2 Carefully pull the wires and connectors out of the roller tube Disconnect the connectors 3 3 Clamp the LED harness connector outside the roller tube to prevent it from falling back into the roller tube This can be done with a paper clip or similar device that will not damage the wires 3 4 At the awning rail clip the harness close to the canopy Clamp
52. om the motor may deviate on early models Standard Color Rear View of Vehicle Switch Panel Ground 12VDC Deviation Color Exterior Red Yellow Switch Detail B Black B Optional Wall Mount Connector at FONT Es WIRING DIAGRAM MULTIPLE SWITCH AFTER JULY 2010 _j 48 gt g Max Distance with ir gi d To 12VDC o o ref S Y Rear View of Relay Butt Spli i os oak Module 5 plcs Exterior Switch 25 14 1 Trim Only Blue and White Wires from Connector X NCmBlack Chassis Ground Butt Splice 2 plcs When Exterior Switch Not Used 22 Spade Terminals 1 Male 1 Female Switch Assy Brown Yellow Gray 187 14 16awg Rea Female Spade Terminals j aty 2 187 18 20awg Female Spade Terminals aty 3 6awg 052547 301r10 Carefree of Colorado Service Manual ECLIPSE WIRING DIAGRAM WINDSMART The system has been discontinued in 2007 and not available for original or upgrade installations Parts are no longer available Superseded by the 12V Direct Response System Cables are 4 wire RJ11 4 terminated phone cord straight no twist
53. out of the arm mounting block inside the arm channel Placing tape on the head of the mounting bolt and the spacers will prevent the bolt and the spacers from falling out when the nut and motor are removed Remove the rest of the motor assembly The motor assembly consists of the motor mounting frame gears shaft and roller end cap Place the new motor assembly in position over the mounting bolt Ensure that the spacer washers are all accounted for Secure using the washer and lock nut removed previously The nut should be tightened until snug but the motor head should be able to swivel by hand Attach the rear cover to the motor assembly using the large screw removed previously Attach the motor and cable wires to the terminals inside the rear cover Align the roll bar with the end cap on the motorized arm assembly Rotate the end cap until the slot in the cap aligns with the empty slot in the roller assembly and then press the roller assembly fully into the cap The end cap must seat squarely over the end of the roller assembly when complete NOTE On early units a spider gear was inside the end cap to hold the roller tube in position with the drive shaft The replacement end cap no longer requires the use of the spider Secure the end cap to the roller assembly using two 10 x 5 8 square drive screws Restore power and test operation If the awning moves in the wrong direction i e extends when retract is pushed reverse only the two
54. ration of EXTEND RETRACT Switch Use test YES Switch and Harness OK go to test D procedure CTO1 Testing a Switch and Harness on page 19 NO Repair or replace as recommended in procedure and retest D Is the control box operating correctly Use test procedure YES Power and Control Box OK CTO2 Testing the Control Box on page 20 NO Repair as recommended in procedure and retest DO5 THE AWNING DOES NOT EXTEND AND OR RETRACT USING THE EXTEND RETRACT SWITCH For series switches the Mode switch must be in the POWER ON or AUTO RETRACT ON positions for the key FOB to work For series Ill switches the On Off switch must be ON A Confirm Power Supply Is vehicle battery or power source YES Go to test B providing 10V to 14V to the control box NO Correct as required B Test Motor Function YES Motor is good go to test C 1 Disconnect Motor Plug from control box NO Motor is defective replace 2 Attach jumper leads to the emergency terminals located on the back of the motor head 3 Connect the other ends of the jumpers to a 12 18VDC power source i e drill battery It may be necessary to try then reverse the leads on the battery and try again 4 Does the awning move C Test wire continuity between motor and control box connector YES Wire continuity good go to test D NO Repair as required D Series only Confirm Operation of MODE Switch Use test YES Switch and harness OK go to t
55. se 1000ohms 2x or more go to step once for every revolution When closed the meter B3 should read approximately 10000hms 3 Test the wire continuity between the connector and the YES Continuity OK replace anemometer anemometer NO Repair or Replace wires as required DO6B AWNING DOES Nor AUTO RETRACT DURING WINDY CONDITIONS DIRECT RESPONSE NOTE For series switches the Mode switch must be in the POWER ON or AUTO RETRACT ON positions for the key FOB to work For series Ill switches the On Off switch must be ON A Confirm that the retract function works EXTEND RETRACT switch using the B Test Motion Sensor Follow the steps below YES NO Function works using the switch go to test B Function does not work with switch go to procedure DO1 NOTE A sensor tester is now available from Carefree Follow the instructions included with the tester or 3 3 Hold the second sensor vertically and gently move up and down 052547 301r10 1 Confirm cable is plugged into connector on box marked YES Goto step 2 Motion Sensor NO Correct as required and test 2 Remove cable from box and inspect connector on cable YES Wired OK go to step 3 Connector should be wired as shown in the wiring diagram NO Remove connector and replace page 23 or page 24 3 Unplug sensor from control box YES Awning retracts original sensor 3 1 Connect a second sensor into control box defecti
56. t Tool 15 R060429 002 RF Remote Receiver 433 MHz Version 5 5 16 R060622 001 Key FOB Remote 433 MHZ Version 5 5 17 1R001714 LED Strip White Short Lead Used with 18 or shorter 8 9 R001715 LED Strip White Long Lead Used with 19 and longer 8 9 18 R060733 001 LED Strip RGB Short Lead Used with 18 or shorter 8 9 10 R060733 002 LED Strip RGB Long Lead Used with 19 and longer 8 9 10 19 SRO101 Switch Kit includes item 5 Used with white LED 20 R019493 001 Fuse Kit includes in line fuse holder and 2A fuse 21 SR109 Remote and Mini Controller Kit Used with RGB LED 11 22 R060740 001 Harness LED Power 23 HR001716 Slot Cover 2 24 RO01764 xxx LED Awning Rail Adaptor 12 Notes 1 Switch kit item 1 includes switch faceplates screws and connector and replaces all previous single switch kits Components not available separately 2 Switch kit item 3 includes switches faceplate and screws and replaces all previous multi switch kits Components not available separately 3 Switch kit item 6 includes switches w harnesses faceplate and screws and replaces all previous multi switch kits for direct response Components not available separately 4 A Direct Response upgrade kit p n SR0036 is available and contains items 6 thru 11 5 Key FOB and Receiver must match in frequency 418 MHz or 433 MHz 418 MHz receivers are marked RR24 and have a blue band or no band around the antenna 433 MHz receivers are m
57. tended to aid the service technician to logically resolve operational issues with the auto retract installation NOTES 1 Refer to the appropriate wiring diagram for the system being tested 2 Inthe charts below YES is a positive response to the test NO is a negative response 3 After July 2010 the Direct Response system uses an On Off switch in place of the Mode switch The auto retract system is active when the switch is in the ON position and disabled when the switch is OFF 4 The Extend Retract switch is also referred to as the Patio switch 5 Orginal switches are labeled Series New switch configuration is labeled Series III D04 THE AWNING OPERATES IN REVERSE OF THE SWITCH PLATE MARKINGS For series switches the Mode switch must be in the POWER ON or AUTO RETRACT ON positions for the key FOB to work For series III switches the On Off switch must be ON A Series only Confirm Switch is mounted in correct position YES Switch mounted OK go to test B and correctly oriented The lens or lens caps should be on NO Carefully remove the switch rotate the bottom of the switch as indicated by the shaded area 180 and reinstall in panel Reconnect harnesses and retest B Confirm switch is wired correctly Use the wiring diagram and YES Switch wired OK go to test C confirm the wires from the switch to the connector are NO Rewire the switch according to the correctly placed wiring diagram C Confirm Ope
58. th switch 10 Reinstall the bottom cover and fascia Charging the Battery NOTES ABOUT THE BATTERY e Always discharge the battery completely by operating the awning before recharging DO NOT charge the battery after every use e Always charge the battery fully Do not partially charge the battery e Do not operate the awning while the battery is charging If it is necessary to operate the awning before the battery is fully charged first disconnect the charger to prevent possible damage e If the awning is operated while the charger is plugged in the charger will falsely report a full battery charge It will be necessary to reset the charger by unplugging the power cord wait 10 seconds then reconnect e Do not leave the charger plugged into the battery without power cord plugged in This can cause the battery to discharge through the charger Damage to the battery can occur over extended periods 14 4 V NiCd Battery Charger Operation Mode Green LED Red LED subdi Flashing OFF 1 Connect the charger to the vehicle s 12 volt auxiliary outlet cigarette lighter Carel Colorado 2 Connect the charger to the battery through the battery receptacle The receptacle is located next to the switch on the bottom of Fa dud the right arm 3 Observe the LEDs located on the side of the charger When the green LED stays steady on the battery is fully charged Disconnect the charger Fast charge ON OFF finis
59. the harness going into the vehicle to prevent it from falling in the wall 4 Remove the screws that attach the end caps to the roller Idler tube and save 5 While holding the roller tube up pull the roller tube out of the end cap of the motor head NCAUTION Do not allow the roller tube to drop toward the ground The twisting motion can cause serious damage to the idler arm Carefree of Colorado Split Grommet f Clip Wires Clamp Wires Close to Canopy LEDO06a 10 x 5 8 Screw x4 6 Support the roller tube pull the roller tube out of the end End Cap cap of the idler head 7 Allow the fabric and roller tube to hang down on the side of the RV Use care to not scratch the side of the RV 8 Mark the slots that the current fabric is in then remove any fabric retaining screws in the roller tube and tractioners used with Alumaguard Slide the roller tube off the fabric 9 Determine the type of canopy replacement End Cap T 10 11 If replacing a full fabric canopy or canopy with Alumaguard or canopy with Uniguard For arms using an upper mounting bracket it will be necessary to remove the upper bracket from one side After removing the bracket brace the arm using scaffolding or similar support A CAUTION The lower mounting screws for arms using the upper bracket may not be mounted into structural members of the vehicle wall Failure to support the arm can result in dama
60. ve replace 3 2 Set the control switches for the auto retract function NO Awning does not retract control box defective replace 17 _ECLIPSE DO7 Service Manual AWNING DOES NOT MOVE WHEN KEY FOB BUTTONS ARE PUSHED Carefree of Colorado Before continuing ensure that the system is working correctly at the switch panel If not go to DO1 The Awning Does Not Extend and or Retract Using the Extend Retract Switch NOTE For series switches the Mode switch must be in the POWER ON or AUTO RETRACT ON positions for the key FOB to work For series Ill switches the On Off switch must be ON A Remove battery from Key FOB and test Should measure YES Battery OK Key FOB does not work between 2V 3V go to test B NO Replace battery B Confirm that the Receiver is programmed for the Key FOB If system does not work go to step C refer to page 28 C Program a second Key FOB refer to page 28 and test YES 2nd Key FOB works 1st Key FOB is defective NO 2nd Key FOB does not work go to step D D Check the cable between the RR24 and Direct Response YES Cable is OK Confirm that cable is control box As a continuity check Pin 1 of connector 1 goes securely plugged in go to step 4 to Pin 1 of connector 2 pin 2 goes to pin 2 pin 3 goes to pin 3 NO Repair or Replace as required and pin 4 goes to pin 4 D Replace the RR24 Receiver and test YES System works OK st receiver is def
61. ve operational issues with the mechanical and standard electronics installations ECLIPSE In the charts below YES is a positive response to the test NO is a negative response DOI THE AWNING OPERATES IN REVERSE OF THE SWITCH PLATE This condition generally occurs during new installations or when major components have been replaced A Confirm Switch is mounted in correct position and correctly YES Switch mounted OK go to test B oriented NO Carefully remove the switch rotate 180 and reinstall in panel Reconnect harnesses and retest B Confirm switch is wired correctly Use the wiring diagram and YES Switch wired OK go to test C confirm the wires to from the switch to the connector are NO Rewire the switch according to the correctly placed wiring diagram DO2 THE AWNING DOES NOT EXTEND AND OR RETRACT For Multiple Switch configurations the Power switch must be ON A Check Installation Integrity YES Go to test B Use the wiring diagram and confirm that the components and NO Correct as required wiring are properly installed and connected B Confirm Power Supply YES Go to test B Is vehicle battery or power source providing 10V to 14V to the NO Correct as required Switch Power switch for Multiple switch installations For battery installations use test procedure CTO3 Testing the Battery on page 20 C Test Motor Function YES Motor is good go to test C 1 Forinstallations wit
62. w 9 Loosen and remove the 3 8 16 lock nut from the mounting bolt Make note of the number and order of the spacer washers between the arm mounting block and the motor head 6 052547 301r10 Carefree of Colorado Service Manual ECLIPSE 10 11 12 13 14 15 16 17 18 Tip When the nut is removed the bolt will slide out of the arm mounting block inside the arm channel Placing tape on the head of the mounting bolt and the spacers will prevent them from falling out when the nut and motor are removed Remove the motor assembly The motor assembly consists of the motor mounting frame gears shaft and roller end cap Place the new motor assembly in position over the mounting bolt Ensure that the spacer washers are all accounted for Secure using the washer and lock nut removed previously The nut should be tightened until snug but the motor head should be able to swivel by hand Attach the rear cover to the motor assembly using the large screw removed previously Attach the motor and cable wires to the terminals inside the rear cover Align the roll bar with the end cap on the motorized arm assembly Rotate the end cap until the slot in the cap aligns with the empty slot in the roller assembly and then press the roller assembly fully into the cap The end cap must seat squarely over the end of the roller assembly when complete NOTE On early units a spider gear inside the end cap is used to hold the roller tube
63. w is a fungus growth that looks like dirt Vinyl coated polyester fabrics are mildew resistant because of a chemical biocide in the vinyl coating Under ordinary conditions mildew will not appear However in areas where high temperature and humidity are common mildew can be a problem and required the material to be washed more frequently Thoroughly rinse the fabric with clean water and allow to air dry completely before rolling up the awning Pooling When water collects on the top of the fabric this is known as pooling This can occur during inclement weather or if a running air conditioner discharges over the awning The water is dumped when the awning is retracted It is recommended that if water accumulates on the top retract the awning in steps 8 12 to dump the water This will help prevent the fabric from stretching or distorting The effects of wind and rain on an awning are unpredictable Severe damage to the awning and the vehicle may result IF WIND OR EXTENDED PERIODS OF RAIN ARE EXPECTED ROLL UP THE AWNING AND SECURE FOR TRAVEL ARM CARE The best method of keeping the arms and braces operating smoothly is to clean them Dirt and debris can cause the channels not to slide easily Periodically wash out the channels with running water i e a hose to keep them clean If the channels still do not slide easily lightly spray the joints and or inside of the channels with a dry silicone lubricant after the arms have been cleaned a
64. wo 10 square drive screws 20 Repeat to attach the idler arm assembly to the roller tube 052547 301r10 3 ECLIPSE Service Manual Carefree of Colorado 21 Check that the fabric is properly positioned Adjust as required 21 1 For vinyl canopies Center the fabric on the roller tube install the fabric retaining screws removed previously 21 2 For acrylic canopies The canopy is flared tapered only on the motor side The canopy is NOT centered in the roller tube The LH idler edge of the canopy should be parallel to the centerline of the idler arm leaving a larger space between the roller end cap and fabric on the motor side Install the fabric retaining screws removed previously Awning Rail 3 Awning Rail 5 Vinyl w Weatherguard or FLXguard Acrylic w FLXguard LH Canopy Edge Parallel Y wl Centerline of Arm Canopy Canopy ID Ueii 0 0 00 eines HV ty Roller Tube CAL cern cern IN Roller Tube CLA 2 5 5 Awning Rail e Awning Rail Alumaguard 5 Alumaguard 5 Uniguard 1 5 Uniguard 1 5 LH Canopy Edge Parallel L wl Centerline of Arm Canopy Gia I i CAI a NT Roller Tube Co esse ceesc mn CC Ju Roller o ru n ee ane dy Valance e Valance 3 a et NER 3 Amaun lt 2 4 gt _
65. y Only 22 R001246XXX xxx Uniguard includes 4 25 soft connect R001246XXX xxxT Uniguard includes 5 25 soft connect 23 RO01247XXX xxx Soft Connect 4 25 Wide R001247XXX xxxT Soft Connect 5 25 Wide 24 901067 Tractioner Kit pkg of 2 R001008 O Ring Tractioner Retainer pkg of 2 25 R001509 Owners Kit Jumper Cable Manual amp Hex Key not shown 26 HR019404 002 Jumper Harness Kit not shown 27 041223 006 Foam Tape Black not shown 041223 005 Foam Tape White not shown Notes 1 XXX Color xxx Length in inches 39 ECLIPSE Service Manual Carefree of Colorado Electronics Single Switch Kit E l Battery E sc a ree ees White oso O88 080 0 0 o Ff E0502sm 40 052547 301r10 Carefree of Colorado Service Manual ECLIPSE Item Part Number Description Notes 1 R001605 Kit Single Switch 1 2 R001112 Relay Module Multi Switch 3 R019468 006 Kit Multiple Switch Multi Switch 2 4 R001098 Battery Battery Configuration Only 5 R001097 Battery Charger Battery Configuration Only 6 R019489 001 Switch Kit Direct Response 3 4 7 R060345 001 Harness Power Motor Connect 4 8 R060574 003 Controller 4 7 9 R060538 002 Sensor w Cable 4 10 R040562 001 Cord Retainer 4 11 R060434 001 Phone Cable 60 4 12 R060532 001 Ignition Lockout Sensor EL 6 13 R060589 001 Splitter Used with Ignition Lockout 14 SR0095 Sensor Tes

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