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Pepsi Cola High Visibility Vender Operation and Service Manual

Contents

1. 902004 Evaporator Fan Shroud Housing Merlin 256003 Merlin HVV Airflow 200422 and 256035 mW AERE 296060 n 820002 Refrigeration System 1 3 H P Merlin 2 4 4 2 2 1 156430 AV R 296410 Evaporator Bracket iei inue DE ert eie Ru bet eevee eda lee 256008 Evaporator Bracket iiie i teret rec i risas 256001 Evaporator Cover Merlin AVY e ERE SB NECS X KR FU DE CRI BA Ree 256004 Zuma d c mM 231029 Gondensor SMPOUGs s iius sis rero orn expe 095401 Condenser SBEOUd fva deters 296402 High Visibility Vender Service amp Parts Manual 59 SECTION 8 EXPLODED VIEWS AND PART NUMBERS Airflow Vend Mechanism Assembly Merlin HVV serial numbers 200422 and after 60 High Visibility Vender Service amp Parts Manual SECTION 8 EXPLODED VIEWS AND PART NUMBERS Airflow Vend Mechanism Assembly Merlin HVV serial numbers 200422 and after
2. 842169 Vend Mechanism Harness Cabinet Side Merlin 842174 lt TOV HNN ae a E 842241 Power Supply Harness ca Gite 842248 Serial 55 2 2 e iude rae 842422 Controller Select HAMS 842418 Gh te Sensor 2205 210121 Harness Control Board to Optic Sensor Board TDV 842265 Harness Optic Sensor Board to Sensors TDV 22002 7 842267 me 842081 External DEX Hame S Sa sacos eret ex vertus 842095 Select Switch Harness Selections 1 6 201213 and 842782 Selections 7 12 201213 and 2 8 2 842783 All selections 201212 and 8 842419 High Visibility Vender Service amp Parts Manual 53 SECTION 8 EXPLODED VIEWS AND PART NUMBERS Inner Door Assembly 54 High Visibility Vender Service amp Parts Manual SECTION 8 EXPLODED VIEWS AND PART NUMBERS ITEM NO Inner Door Assembly DESCRIPTION PART NUMBER Inner Door Assembly 79 Merlin HVV 201213 and after sss 392610 579 VV 201213 and after
3. 915222 Retainer 810074 Back Plate Cover 79 Vender 2 ems einer gi 815354 TAE E E E E E E 815355 High Visibility Vender Service amp Parts Manual 65 SECTION 8 EXPLODED VIEWS AND PART NUMBERS Miscellaneous Assemblies Pe CY b an be 6 Rear View of Vender 66 High Visibility Vender Service amp Parts Manual SECTION 8 EXPLODED VIEWS AND PART NUMBERS ITEM NO 1 20 21 22 23 24 Miscellaneous Assemblies DESCRIPTION PART NUMBER Refrigeration System Merlin VWs nes be qe ot en qui ees 5156430 s MOMEN N M S296410 Delivery Chute Sensor Merlin HVV only 1 E E aaa 210121 Delivery Chute Liner Merlin 815262 TOV AVY Delivery Chute Merlin HVV Tension Clips Bie M Evaporator Cover Merlin HVV 200422 and after prior to 200422 256025 HVV 231029 Self Tapping Screw 1 4 20x1 901003 Self Drilling Scr
4. P pre 1 5 77 7 RYA xum 2 NY ETE N 8 9 TO High Visibility Vender Service amp Parts Manual SECTION 8 EXPLODED VIEWS AND PART NUMBERS ITEM NO E Door Assembly Rear serial numbers 201212 and before DESCRIPTION PART NUMBER Fusebox Assembly uie c ade i eder edet ofi ir ee ete tia 842219 Top Inner Door Hinge Weld Assembly retener a adadad a radeon 010520 Select BUON 815456 BRUHN i ANS NTC ET E 335513 9 E CHERRY ERR PESE SEES VAS WO SER Se RT Ya Ge P EAE VE 335511 isse peek E 813030 Select SWILCI 835012 Lamp Bracket Bottom left uiii tici 335538 Bottom Inner Door ode bern e 010543 Lamp Bracket TH EET 335532 Port Body A cido 335593 Ballast GOVE mmni
5. 78 4 High Visibility Vender Service amp Parts Manual SAFETY SEGMENT ROYAL VENDORS COMMITMENT TO SAFETY Royal Vendors is committed to safety with all of our product designs We are committed to notifying the user of a possible danger involving the improper handling or maintenance of our venders The servicing of any electrical or mechanical device involves potential dangers both to those servicing the equipment and to users of the equipment These dangers can occur because of improper maintenance or usage The purpose of this safety segment is to alert everyone servicing Royal equipment of potentially dangerous areas and to provide basic safety guidelines for proper upkeep The service manual contains various warnings that should be carefully read to minimize the risk of personal injury This manual also contains service information to ensure that proper methods are followed to avoid damaging the vender or making it unsafe It is also important to understand these warnings provide general guidance only Royal could not possibly know evaluate or advise of all of the conceivable ways in which service might be done Consequently Royal cannot predict all of the possible dangerous results These outlined safety precautions are the basis for an effective safety program Use these safety measures along with the service bulletins helpful hints and product specification sheets when installing or servic
6. 813027 9 REESE 839031 10 Rod CI NM 256714 11 GIU UL 901011 12 Product rurihelo socio dees setis ie eese 332702 13 Hseril s 902004 Hitch Pin Clip some venders have PINS emen enne 906023 14 CASE me 811026 Front Rotor BEARING 915156 ROOF 915222 Front Rotor Assembly incl rotor front rotor bearing and motor ss 332730 Rear Rotor Assembly incl rotor rear rotor bearing and 332740 Anti bridging Spacer EE 815392 Anti bridging Spacer REAM E 815393 CE ERN Ee ge EE EL ERR ERES 915197 I ubbet Isetairi r iiie tette eie ire iara fase 915217 Rear Can Retainer eontra toner repeti e tat are 810054 High Visibility Vender Service amp Parts Ma
7. 815460 eME DEW raene ee 815465 Elolta O eT 815512 Bottom Sign Trim Black 2071213 after ae cn ace bel ate aust E ce etae 391517 201213 and afler orerar suas RR 391515 Pepsi blue 201212 and betore ertet e EO FU 335541 ME Dew 201212 and D6 fofe a en Dec ey exa 346501 Gatorade Pepsi black 201212 348501 Bottom Select Panel im aceite deerat ne Bde reor ode en 815462 eME DEW 815467 5 e a 815514 Bottom Column Covet secs cicctecs 815455 Center Column RES 815454 Goin Returni BUM OM aereo RH bene eiae rte 815458 Top Column Cover with bens USA retinet natn atacar Rena thee etnia 815452 Export includes Canada eerte ens SEHEN EUER Eu 815453 Vacuum Fluorescent Display 1 te 836145 Top Select Panel Cap Pepsi
8. rent Etre RR cesses 839031 Harness SOU Cisse 296724 Case SUpport rascar 811040 Spring Case SUPPONI m TUE 914028 Sutfener Partiloni i cicius i pto Ebr rra eede di iia o eer EEEE 296722 Bracket SUpport RM 296723 Front Left Retainer 79 usos exa dao saw Aveo v a Pa EY AYER VEN Tap 210745 72 _ 211712 Front Right Retainer 79 210746 272 T MILES 211713 Rear Right Retainer 79 lt ut a EE CRX Ru EO Be 296713 2172 324712 Divider Right 79 Vendet uai ai Een a 296709 UU 297706 DiVIder Insebl sis iode a eere e eS e aa d DN V 296717 ROG A E E EN EN AEE E E E N A E E A E N EEEE 803048 Rotor Bearing rece rto aeaa
9. 815461 s Mt DEW 815466 Gatorade Pepsi black i tete ertet nes uten re temen de aa etu Rua ante ode 815513 Sign Trim 79 Black 201213 and eei ec ERES EE Ere 392506 572 Black 201213 and aller te iet ut te 391518 79 201213 ANG c 392505 72 201213 and affer iei an E EE EEEE 391516 79 Pepsi blue 201212 and iei diel ach c dete nd e det 343504 72 Pepsi blue 201212 and 335542 579 Dew 201212 and Defote iie tere 346502 72 Mt Dew 201212 and before acier eerte ket eiue Lea 347501 79 Gatorade Pepsi black 201212 3 348502 72 Gatorade Pepsi black 201212 and 9 349501 Panel et vets shady cache hinteren eve hai treu 815459 5 X 815464 Gatorade Pepsi black eee d 815511 Validator Fillet Plate 335544 Medallio
10. BIDDER 30 Exact Change ae de eae 30 Coll 30 NISI PUER 30 DISCOUNTS e M 31 BIOCKING 1 2 1 c 32 Time DALES M 35 35 COMMON 37 Preview t0 38 EE E M 38 Manual Over EE 38 E 39 2 MON 40 Sales acces 40 ug 40 Sals eme 40 High Visibility Vender Service amp Parts Manual 3 TABLE CONTENTS CONTINUED 4 Vend Cycle e 41 Stand By e cece OEE cee edule canes EAEE EAEE O EENE 41 Establishing Credit
11. ae es 915156 nace tol e Ut 915222 Product Retainer Left 79 Vender reset t rhe 810093 512 810095 Product Retainer Right 79 ir ert eee Re sta Lee 810092 72 ERREUR LIC UNI EE 810094 Backspacer Assembly 79 Vender ettet eo hepar Hosp aeta Ee o Rea eiue 256730 lt 72 T 257730 Meehan 256719 Rotor Assembly Front Column 20 0000 iaeaea ar nnne nete reset Taare nEri 256740 Rotor Assembly Rear 02244401000 256750 E H 256712 Rear Retainer Anti Tilt 256717 High Visibility Vender Service amp Parts Manual 63 SECTION 8 EXPLODED VIEWS AND PART NUMBERS Vend Mechanism A
12. ounjesoduay oui Ae dsiq 5 awu dois nes uideg uonoejes 5 sajes eoeds o i dois IL HBS 10 u00 6 uondo uondo 1591 Ke dsiq 1591 IIS 1591 pus 1591 1591 suoisino4 jsoiuieo jou Bununoooy pus vw snv Aejdsig yeg provi Hmon 4NOH HBS eun ues suoisino4 JEMYOS 1eadde jou u yoL dois Keg dois pexooig eui dois suolsinas ui jou pied use ejqeu3 uonoerjes dois ues ZL y dois yes Gn junouuy suonoe es euu dois Bugunoosig sjunoosi 396 21 I q I SIA eanr 77 High Visibility Vender Service amp Parts Manual SCHEMATIC BLUE YEL
13. CAP PLUG FERDY z 3 9 5 lt OPTICAL th SENSOR l BOARD Bx TDV ONLY NN zi vx PLUG 226 rn 2 qi TTA PLUG 4 i 1 GREEN REFRIGERATION WHT BLU GREEN RED em ELAY ELLOW BROAN _ 00 BLUE WHT GRN liene A WHTRED WHTNEL 1 WHTIORG WHT BRN BLACK 771 we ls E 7 WHT ORG e pl E B 7 8 MAIN WIRING HARNESS Tomer H c WHITE High Visibility Vender Service amp Parts Manual oo 1 oed h pM ord pd 1 551 1 1 a V E i TE ji pg pd OPTICAL SENSOR BROWN BT Lee HT 1 RED 2 l H m 10 HEATER RELAY CX AL OPTICAL E SENSOR BACK IT Cii p 4 11 5 74 ici J ES x 1 E 2252 2 2 gt Fts CHUTE SENSOR 5 zl sl eh T NT 22
14. Optic Sensor HVYV Optic Sensor Board TDV HVV NOTE 1 Please contact Royal Vendors Service Parts Department for the correct part number NOTE 2 This part is not available from Royal Vendors Please contact Tri Teg Lock amp Security For contact information see page 19 High Visibility Vender Service amp Parts Manual 67 SECTION 8 EXPLODED VIEWS AND PART NUMBERS Door Assembly Front AT TT 555 9 E o SECTION 8 EXPLODED VIEWS AND PART NUMBERS ITEM NO 10 11 12 13 14 15 16 17 Door Assembly Front DESCRIPTION PART NUMBER Door Hinge Weld Assembly 2 010520 Guard er rt coeds eye e tei o i tens 010518 Right Vandal Panel 79 5 idee rne pu tr eire fel 010519 72 SPEGCITY E 011501 Select Button ER LAUR Ge are Cv EE VES 815456 Button Panel specify color 201213 and after cesset innen niter tetra inne 391550 APART 335591 P 815457 ai
15. EE EEEE EA NEEE OE EEA 41 Valid Select OMi aN aa EAEE AE 41 Vend SCQUENCE 41 Product 41 Column Seguen 41 Sleep 41 Resetting Sold Out Selections utitur vo Ra 41 2 e adaa 42 What tO ClO NP 42 What to LUDTICATG aai e aad 42 Preventive Maintenance 42 Metti 43 Payouts eor ER 43 Bill Acceptarice sbaaananand saaauaaaneaasadaanaedanecavageacadatnests 44 Vending Problems onion asda reda 44 Refrigeration 5 ETE ENA O EEEE EREET esae 45 Miscellaneous a een EAR aA a 47 4 Training CU sac a 48 8 Exploded Views and Part 52 Programming 77 l2 JC
16. High Visibility Vender Service amp Parts Manual SECTION 2 VENDER COMPONENT EXPLANATION Reattaching the Vender Door TDV Ad models only Pull out on the spring loaded latch pin and hold 2 Insert the bottom hinge into the hole on the bottom left of the cabinet and angle it down in order for the threadstud with nut attached to go through the hole on the Pin Guide 3 Once the nut is through the hole on the Pin Guide pull the hinge toward you to lock it into place and release the spring loaded latch pin Make sure that the latch pin goes into the hole on the hinge 4 Have at least two people pick up the main door and set it down on the bottom hinge pin 5 Onceitis on the pin line up the top hinge and push it into place Once the hinge is in place pull on the door slightly to be sure the hinge is Secure 6 Putthe inner door on by first placing the top hinge into place at the top of the main door and then sliding the bottom into place and pushing the inner door hinge pin into the bottom of the door and locking it in place 7 Putthe removable vandal panel back on Be sure that it is between the cabinet and the cabinet vandal panel 8 Connect all of the harnesses at the bottom of the main door 9 Putreleasable wire tie back into place 10 Attach the ground wire to the inner door and the main door Pin Guide QDD 11 Plug up the vender Main Door Hinge Pin Spring Loaded Latch Pin Internal View 7 of th
17. Re dme anke 335553 EHI IM 842147 Light Pipe c 812367 High Visibility Vender Service amp Parts Manual 73 EXPLODED VIEWS AND PART NUMBERS SECTION 8 Button Panel Assembly High Visibility Vender Service amp Parts Manual 74 SECTION 8 EXPLODED VIEWS AND PART NUMBERS ITEM NO WN Button Panel Assembly DESCRIPTION PART NUMBER Button ie ch ty tee Ae eed ett Wak See 391540 Select Buton JAEN 815456 Switch Bracket Assembly includes Select sss 391570 SOI SCH i m tie avec Se usd t dre EAR E 835012 SWITCH 6 e EE CU ER HA INTR HEY REC XM R2 QUI ODE ER E ERN RC Ee aA 813030 48 92 isi nci iet ferita tae i inus Ear E905035 SEW euo Gg EE E901058 rp p HY 916079 High Visibility Vender Service amp Parts Manual 75 SECTION 8 EXPLODED VIEWS AND PART NUMBERS HVV Cash Vault ITEM NO 1 76 DESCRIPTION PART NUMBER Cash Vault HVV 79 Vender 201213 and 392520 72 Vender 201213 and after iie ire ER EXER VE FEE e Ex LEX EUREN V ER YER ERE EV SE ua 391530 79
18. Valid Selection The vender s control board constantly sends a logic level signal to the common position of each select switch When a selection is made the selection switch closes This allows the low voltage signal to travel from the switches common position through the switch and out the normally open position of that switch to the select switch s harness connection on the control board Vend Sequence At this time if there has not been a previous sold out the control board distributes 24 volts DC through the door and cabinet wiring harnesses and directly to the coil of the chosen vend motor Simultaneously the display will show Vending This is an indication to the customer a vend is in progress and to please wait As the vend motor receives power it will turn the rotor in an attempt to vend a can Product Delivery As the product drops the vibration from the impact allows delivery sensor to send a low voltage signal to the vender s control board Merlin HVV or the optic sensor will send a signal to the control board when the infrared beam has been broken HVV indicating that a product has been vended After the control board receives the sensor s signal it will take into account how the vender is programmed set depth and will act accordingly If the first can has just vended the control board will kill all power to the vend motor at the exact same time that a product drop is registered this avoids a multiple v
19. 335547 COIN ERRARE 335517 Cort BOX LOCKS ucro 812311 Lateh Roller Brakels n erepta rax s rem 010516 DEMS 52 C 901011 Burst Open Lateh Strike e eire ebore ae iecit icine 812003 Lamp Bracket Bottom Right aiite ied trei er Ra ii Ea ERE ea bless 335537 COMM ODD 335518 Coin BOX 335516 Lamp Holder 842223 Lamp Holder 842224 LAMP m 815463 E iom ror HCM MR 838033 Ballast Mounting BOX lagen den A Le ie deter as 335545 Ballast Harness Assembly 8 22 202444 335570 Petre odo 335521 CRUE 335522 HU 335514 Coin Box Coin Chute Assembly HYV ssion
20. Confirm through use of volt ohm meter e Understand the impact of software on hardware Test to confirm repair Low voltage circuits are affected by harness connections insulation line noise polarity and ground meter is not an option when checking low voltage circuits TRANSFORMER Figure 5 2 Power Supply 48 Component Highlights Control board Brains of vender Controls all vending operations e See Chapter 2 Vender Component Explanation for full explanations of control board pinouts and functions FONT Supply See Figure 5 1 Supplies 24 VAC 10 to control board e Only AC voltage at control board e Check for primary voltage to transformer at light harness J63 and P63 e Check for secondary voltage across position P5 pins 2 and 4 e Secondary is protected by a 3 amp fuse e Ohm out fuse holder VFD Harness See Figure 5 2 Supplies 5 VDC to e Check for 5 VDC across position P2 pins 1 and 4 e Ohm out harness Select Switch Harness See Figure 5 3 Supplies 5 VDC to select switches from position P3 pins 10 and 11 Matrix wiring by detecting which wire is sending power and which wire is returning power board can distinguish which switch is being activated Press select button and watch VFD reset e Signal from switch via terminal e Check with ohm meter RED NEUTRAL BROWN CLOCK GREEN DATA 5 Figure
21. Display harness cuts or backed out wires If any found replace the harness Check for 5 VDC on pins 1 and 4 of Vacuum Fluorescent Display the harness at the display If power is present replace the display Display shows Sold Out immediately upon pressing a selection column full of product and sold out not clearing Control board Replace the control board Press the service mode button The display will show Re initializing Wait for Control board corrupted Reset for approximately 20 seconds After reset all settings will be at default Reprogram the control board Display shows Out of Service High Visibility Vender Service amp Parts Manual 47 SECTION 7 TRAINING GUIDE Training Guide Troubleshooting Technique Objective Understand sequence of operation identify what vender is doing and compare to what it should be doing Find defective component confirm failed compo nent repair replace component test to confirm fix e Identify source path or load Distinguish between software and hardware Repair the problem not the symptom Simple circuit e Power supply source example control board Line path example display harness Device load example VFD Failure of any one results in service call e Skill required is systematical logical process of elimination 1 Dol have power 2 Canthe power get to where want it 3 Does the device work
22. Exact Change Only prompt Pressing lt exit gt at any point in the procedure will return to the Exact Change Only prompt without saving any changes Use lt up gt to proceed to the next prompt Coin Pay Out Coin Pas Out If lt enter gt is pressed at the Coin Pay Out prompt the controller will enter the coin payout mode by displaying the lowest coin value that can be paid out Pressing up will increase the display to show the next highest coin value pressing down will decrease the display to show the next lowest coin value or wrap around Pressing enter when a particular coin value is displayed will pay out the displayed coin type at half second intervals until the button is released All coins dispensed in this mode are counted in the MIS tube counts and the manual dispense mode counters Pressing lt exit gt while a coin value is displayed will return the controller to the Coin Pay Out prompt Use up to proceed to the next prompt Tube Fill Tube Fill If lt enter gt is pressed at the Tube Fill prompt the controller will enter the coin tube fill mode In this mode you are allowed to deposit any coin that is routed to a tube This provides total accountability The tube inventory level for the deposited coin will be displayed after the coin is accepted If a tube full status is detected that coin will no longer High Visibility Vender Service amp Parts Manual SECTION 3 VENDER
23. Pepsi Cola High Visibility Vender Operation and Service Manual 426 Industrial Boulevard Kearneysville WV 25430 2776 USA CUSTOMER SERVICE 1 800 931 9214 1 304 728 7056 FAX 1 304 725 4016 E mail technicalinquiry royalvendors com parts royalvendors com Website www royalvendors com Royal Vendors Inc 426 Industrial Boulevard Kearneysville WV 25430 2776 USA Customer Service 1 304 728 7056 Toll Free in North America 1 800 931 9214 Fax 1 304 725 4016 E mail technicalinquiry royalvendors com parts royalvendors com Website www royalvendors com TABLE CONTENTS Safety NS CEI 5 5 2 5 1 General eer 7 Introduction to Royal Vendors Pepsi Cola High Visibility 2 7 High Visibility Vender 7 Vender 8 Credit and Replacement 9 Voltage Iequiretmments ucc Midi dius utc MD DM dd sb 9 2 Vender Component iii nutu Peek FR 10 HVV Control Board including 21er ecoute ice reta pe ce pe o ce aue 10 Low Voltage M 14 Delivery Chute Sensor Merlin HVV 14
24. or down will increase or decrease the hour Pressing enter will stop the hour from flashing and cause the minutes to flash indicating they can be modified Pressing up or down will increase or decrease the minutes value Pressing enter again will save the displayed setting and return you to the Start Hour prompt Pressing exit while in editing mode will return to the Start Hour prompt without saving changes Stor Time If lt enter gt is pressed at the Stop Time prompt the controller will enter the stop energy conservation time setting routing Upon entry into this routine the display will show one of the two stop time setting modes Stop Day or Stop Hour Pressing up or down will cycle between the two Pressing lt exit gt at this point will return the controller to the Stop Time prompt without saving any changes Use lt up gt to proceed to the next prompt Degrees If lt enter gt is pressed at the Stop Day prompt the controller will enter the day of the week setting routine The display will show YY where YY is the day of the week Monday Tuesday Wednesday Thursday Friday Saturday Sunday or Every Day and X is either 1 or 0 Pressing up down will cycle through the days of the week If lt enter gt is pressed at the YY X prompt X will flash indicating that it can be changed Pressing lt up gt or l
25. 11 Upon activation the selection switch will allow the logic level signal to travel back to the control board By detecting which wire is grounding and which wire is powering the control board can distinguish which switch is being activated PIN WIRE FUNCTION NUMBER COLOR 1 YELLOW SELECTIONS 1 amp 9 2 GREEN SELECTIONS 2 4 10 3 BLUE SELECTIONS 3 amp 11 4 PURPLE SELECTIONS 4 amp 12 5 ORANGE SELECTION 5 6 GREY SELECTION 6 7 BROWN SELECTION 7 8 PINK SELECTION 8 9 10 RED COMMON FOR SELS 1 8 11 RED WHT COMMON FOR SELS 9 12 12 FUTURE USE 13 FUTURE USE 12 Sold Out LEDS Position P4 and Ready To Vend Indicators Position P4A These pinouts may be available in the future but at the time of this printing they are not available 24 Volt AC Power In Position P5 The two 2 wire harness connecting to this pinout comes from the Low Voltage Transformer It is imperative the correct harness be connected to this pinout If this harness is not connected or if power is lost to this connection you will noticeably lose all vender functions except main door lighting including power to the LED display In addition unless the electronic door lock is equipped with a battery backup it will not be possible to open the vender s main door The coin mechanism will not accept coins and the refrigeration system will not run With this connector the wires can be in either position and the control board will
26. Optic Sensors HVV models A RR 15 Refrigeration Ee ACIE 16 TriTeq Electronic Door EOCK 2 2 rra A ERN 19 Removal oft Vender 5 risen les 20 Removal of the Vender Door HVV models emere 20 Maunzdu sragu enc 22 Precautions To Take When Working With The Control 22 Five Button 22 Meli e ER 22 Internal Service MERU root ta tate tura RC eae ERR CU dA RE Rer 23 Cash fica vos QUAL RATER ATA RERO ARRAY 23 Sales irren ser FREUT ERU REX FEX EORR VENUE ERA NERA NER uia aaia an Aa ia Tananan eiaa iaaa 23 Card 23 LM 23 FES rc 23 24 Test 26 Set AEEA 26 Spate to Sales UEM 27 SEU SEISCUOM DERE 28 rente t mE 28
27. REAR FRONT LAMP YEL RED C LAMP p LAMP gt Q LAMP BALLAST g L 1 ee rar Ic One alg T gg 5 T MINE TEMPERATURE INLET VEND 14 p 1 CUNT LER IL ELECTRONIC Avr pp l 4 ak TTI DOOR LOCK T T OVERRIDE 1 a 1 gt A aiio ry 11 9 gu 7 253 al E 502 IL X I x 353 Ig FE 8 11 HVV CONTROLLER 5 2 amp 8 5 5 PHONEJACK LOCATED 5 IN VEND PORT g 8 MODE SWITCH L1 p TT sea Sud s 11 1 NN M 1113 CREE 2 3 4 5 6 7 8 SWITCHES Wiring Schematic E wmvender 78 High Visibility Vender Service amp Parts Manual SCHEMATIC WHTIRED BROWN ORANGE YELLOW RED GREEN WHTIGRN BLUE REAR COLUMNS NOTES SOME MODELS MAY HAVE THE 10 COLUMN MECHANISM CONFIGURATION THE WIRE COLORS SHOWN NEXT TO THE MOTORS REPRESENT THE LEAD WIRES BLACK IS ALWAYS THE COMMON WIRE MULTI DROP BUS FRONT COLUMNS CHANGER VALIDATOR 5 wirst b sed NOSOP NN E Ve T 1 18 9 1 CA m at TN ee dd Se
28. desired price is on the display pressing lt enter gt will save that price and return to the selection level If the All Selections price is set and saved all individual selection prices will be set to that value Pressing lt exit gt while a selection is displayed will return you to the Set Prices prompt Press lt up gt to proceed to the next prompt Space to Sales High Visibility Vender Service amp Parts Manual SECTION 3 VENDER PROGRAMMING If single price mode is enabled only the single price can be adjusted In single price mode Single Price will be displayed after pressing enter at the Set Prices If lt enter gt is pressed at Single Price the display will flash the current price Pressing up or down will increase or decrease this price When the desired price is on the display pressing enter will save that price and return to the selection level Pressing exit will return the controller to the Set Prices prompt Press up to proceed to the next prompt Space to Sales Seles If lt enter gt is pressed at the Space to Sales prompt the controller will enter the space to sales programming mode The display will show Option where N is the current option selected or Custom StS if a custom space to sales configuration is currently enabled Using up or down will allow you to cycle through all the available space to sales options as we
29. will cause the controller to enter the relay test routine This routine allows you to test the refrigeration and light control relays Upon entry into this routine the display will show the state of the first relay Compressor X where X On or Pressing up or down will cycle through the available relay tests listed below Activation of lt enter gt at the displayed relay will toggle its state Note To prevent equipment malfunctions relay states should not be toggled more than once every 10 seconds If lt exit gt is pressed at anytime the controller will return to the Test Relays prompt Compressor controls the compressor relay Fan controls the evaporator fan relay Lighting controls the sign front light relay Heater controls the heater relay Set Prices If lt enter gt is pressed at the Set Prices prompt the controller will enter the selection price setting mode If multiple prices are enabled the controller will display All Selections for a universal selection price If lt up gt is pressed the controller will display Selection 1 Using lt up gt or lt down gt will allow you to cycle through each individual selection price If lt enter gt is pressed at Selection the display will flash the current price for the displayed selection Pressing lt up gt or lt down gt while the price is shown will increase or decrease the price When the
30. 1 and 0 Pressing enter will save the displayed setting and return you to the non editable Enable Discounting prompt Use up to proceed to the next prompt Start Time Start Time If enter is pressed at the Start Time prompt the controller will enter the start discounting time setting routing Upon entry into this routine the display will show one of the two start time setting modes Start Day or Start Hour Pressing up or down will cycle between the two Pressing exit at this point will return to the Start Time prompt without saving any changes If enter is pressed at the Start Day prompt the controller will enter the day of the week setting routine The display will show YY X where is the day of the week Monday Tuesday Wednesday Thursday Friday Saturday Sunday or Every Day and X is High Visibility Vender Service amp Parts Manual either 1 or 0 Pressing up or down will cycle through the days of the week If enter is pressed at the YY X prompt X will flash indicating that it can be changed Pressing up or down will toggle X between 1 enabled and 0 disabled Pressing enter again will save the displayed setting and return you to the non flashing YY X prompt Pressing exit will return to the Start Day prompt If lt enter gt is pressed at the Start Hour prompt the controller
31. 2 with the exception that the model number specified is the refrigeration unit model as shown below There are currently two models in use Model Compressor Size Usage 8000W Super 1 3 All Merlin HVV Horsepower Venders 8000S Super 1 3 All TDV HVV Horsepower Venders MODEL RVHVV650 12 EE SERIAL NUMBER AMPS Ri34a 200248FA00001 12 5 25 oz D DESIGN PRESSURES 300 HS 156LS 115V 60HZ 1PH LISTED REFRIGERATED VENDING MACHINE 66E9 SUITABLE FOR OUTDOOR USE Figure 1 2 IMPORTANT NOTE To serve you better we ask you have the following items available before contacting your Royal Vendors service representative A Your company s name Your company s phone number area code first Your first and last name The vender s model number The vender s serial number The vender s Control Board revision number if concerning a board or programming mmoom It is also very important to have all of the information about your problem available when you call High Visibility Vender Service amp Parts Manual SECTION 1 GENERAL INFORMATION CREDIT AND REPLACEMENT POLICY CREDITS OR REPLACEMENTS WILL BE ISSUED ON WARRANTY ITEMS IF THE PROPER PROCEDURES ARE FOLLOWED 1 Royal Vendors will pay shipping charges on all parts covered under this warranty when transportation has been made the most economical way within the continental USA regular ground UPS An ARS Authorized Return Service sticker will be sent with all wa
32. ITEM NO DESCRIPTION PART NUMBER 1 Vend Mechanism Assembly Airflow 79 Merlin HVV 201213 and 392720 s12 Menin HVV 201213 erit tet nt EE E eR ER edv SEE E Ausus 391720 T9 Merlin HVV 201212 and raii eee dendo 261710 72 Merlin 201212 and before cedens eerte tacit dte nexu ce eaa ed ede celo qe 262740 2 Backspacer Assembly Airflow 79 261720 SEED PERRA 262750 3 Backplate Airflow Stack 79 Vender iet reencuentro Nerea sa 261711 72 332704 4 Product Retainer Left 79 Vender dv eet o 810093 STA RUN 810095 5 Product Retainer Right 79 810092 72 810094 6 Angle ER REESE 810243 MEE 803035 8 pop
33. Opein LEatchi eret a it 812002 Lateh Stike RECESS TELLURE 815301 Sligo 916004 Tek Oyal SCHOW EE 902012 Inner Door BUSHING ad AESA 815026 nner Door 010520 HIMMEL LEM LM IE 905001 EEEO ESEE coves cevaedenancanied sn EEN ences 902004 Inner Door Hinge BOOM ir eei n eek 010550 Self Tapping 1 4 20 X M duc en secs e eos enero beads sees vod uade UE EH RR 901003 Drilling Screw w WaSFPGer a ct bara st racc sanie 902001 E eae 908002 Space to Sales FIM iei de ete iad A He EE OCA 931509 Inner Door Lock Assembly HVV 335120 High Visibility Vender Service amp Parts Manual 55 SECTION 8 EXPLODED VIEWS AND PART NUMBERS Main Door Hinge and Lifter Assemblies Main Door 7 56 High Visibility Vender Service amp Parts Manual SECTION 8 EXPLODED VIEWS AND PART NUMBERS ITEM NO Main Door
34. ROM checksum error High Visibility Vender Service amp Parts Manual 6 Excessive Escrow indicating more than 255 escrow attempts since the last coin was accepted 7 Coin indicating a coin jam 8 Low Acceptance indicating a low acceptance rate more than 20 of the last 255 coins were slugs 9 Disconnected Acceptor indicating an unplugged acceptor or 10 Misrouted Coin indicating a coin had been improperly routed The Communications error will be cleared when proper communications are re established After taking corrective action to manually fix the other Changer problems the errors may be cleared electronically via a hand held device or through the service mode using the lt clear gt button Bill Validator By pressing lt enter gt at the Bill Validator prompt the controller will display either 1 Communications indicating no bill validator communications for more than 5 seconds 2 Stacker Full indicating a full bill stacker 3 Bad Motor indicating a defective motor 4 Bill Jam indicating an bill jam error 5 ROM Checksum indicating a bill acceptor ROM check sum error 6 Open Cash Box indicating an open cash box or 7 Sensor indicating a bill sensor error The Communications error will be cleared when proper communications are re established After taking corrective action to manually fix the other Bi
35. Service amp Parts Manual SECTION 7 TRAINING GUIDE Vend Motor Harness See Figure 5 8 Vend motor power supply 24 VDC from pin 14 at position P10 Neutral side is closed cycles vend motor f vend motors to right do not vend check black wire 24 VDC from last working vend motor f one single motor does not work check neutral Chute Sensor Merlin HVV See Figure 5 9 e Position P14 on control board Low voltage 5 mV 500 uSeconds impact sensor Voltage returned from chute sensor signaling control board to cancel credit and reset Trimpot R150 on control board is used to in crease or decrease sensitivity Optic Sensor TDV HVV See Figure 5 10 e Pin 6 at position P14 on control board supplies 5 VDC to optic sensor board e Optic sensor board sends power to optic sen sors and receives return signal Detector sends infrared beam returned by flectors on opposite side Voltage returned from optic sensors signaling control board to cancel credit and reset e Remove harness from control board turn trimpot screw R150 clockwise until light comes on continue two full turns replug harness to board CHUTE SENSOR Figure 5 9 Chute Sensor Merlin HVV models High Visibility Vender Service amp Parts Manual GREEN COLUMN 1 RED COLUMN 2 ORANGE COLUMN 4 BROWN COLUMN 5 BLUE COLUMN 6 WHITE GREEN COLUMN 7 pg WHITE RED COLUMN 8 pg WHITE
36. Set Selection Depth prompt If enter is pressed the display will show All Selections X or Selection NN X depending on whether the Selections mode is being used or an individual selection is being accessed NN represents the number of the selection and X represents the current column depth setting of the selection X will be 3 if the selection is set to triple depth mode TDV HVV only 2 if set to double depth mode or 1 if set to single depth mode Using up or down will alternate X between 3 2 and 1 When the desired setting is on the display pressing enter will save that setting and return to the selection level Pressing exit will return to the selection level without saving If the All Selections setting is saved all individual selections will be set to this depth From the selection level press exit to return to the Set Selection Depth prompt Use up to proceed to the next prompt Configurations Confisurationz If lt enter gt is pressed at the Configurations prompt the controller will enter the machine configuration mode by displaying Cn Switch Description X where the n is the configuration switch number and X is the current status 1 enabled 0 disabled Using up or down will allow you to cycle through all available configuration options If exit is pressed anytime during this operation the controller will return to
37. Vender 201212 and 8 8 343520 72 Vender 201212 242 2 neiut 335540 335529 Control Board do rb ke a red 335580 335531 Display O70 DR E 335534 Coin Return Assembly iuter be ete n dean Rede dei ep De ds Ua EY x Yeu ca e d e ane ee ca 335590 Changer Hat Sectlon inni eee beni destained ees ne 335525 High Visibility Vender Service amp Parts Manual PROGRAMMING FLOWCHART 9S00c jno Keg pexg Bugunoosig uogosjes pue pue 2914 enuey Lua 01195 SI ZO 4eedde sway jeuondo M9IA9Jd 01195 S ZO sieeddy seies synejeg ZL uonoejes JnoH uei dojs Keg dois ues 515 SIS 4noH 015 ues ETT dois ues
38. X 0 10 column mode is disabled If X 1 10 column mode is enabled Revert to Defaults If lt enter gt is pressed at the Revert to Defaults prompt Are you sure will be displayed If lt exit gt is pressed at this prompt no settings will be cleared and the display will return to the Revert to Defaults prompt If lt enter gt is pressed all system configurations will be returned to their default values and the display will show VMC Re initialized for approximately three seconds The display will then return to the Revert to Defaults prompt Use lt up gt to proceed to the next prompt Exact Change Only 30 Exact Chanae The Exact Change Only menu configures the value that the controller will use to control the EXACT CHANGE ONLY indicator If the controller determines that it cannot return the exact amount of this value and every value in increments of the least coin tube value less than it then the indicator must be turned on For example given a least tube coin of a nickel and an ECO value of 0 25 the system must be able to pay back 5 10 20 and 25 cents If lt enter gt is pressed at the Exact Change Only prompt the current exact change value will be displayed Pressing lt up gt or lt down gt will adjust the currently displayed exact change value up or down Pressing lt enter gt will save the currently displayed exact change value and return to the
39. added to the Sales Counters mode totals If exit is pressed at anytime when Column NN is displayed the controller will return to the Test Vend prompt Test Select Switches If lt enter gt is pressed at the Test Select Switches prompt the controller will enter the selection switch test mode The display will show Selection 3 which indicates that the third selection switch was pressed last When any selection switch is pressed it will be represented by the numbers shown after the word Selection The last selection switch pressed will remain on the display until the service mode timer expires or the lt exit gt button is pressed and held for two seconds This will return the controller to the Test Select Switches prompt Press the lt up gt button to proceed to the next prompt Test Display e Test Disrlau Pressing lt enter gt at the Test Display prompt will cause the controller to enter the display test routine This routine allows you to test the display Upon entry into this routine the display will show DISPLAY TEST and then all segments will light up The test will continue for ten seconds or until the lt exit gt button is pressed This will return the controller to the Test Display prompt Press the lt up gt button to proceed to the last prompt in the test mode Test Relays 26 Test Relays Pressing lt enter gt at the Test Relays prompt
40. and Lifter Assemblies DESCRIPTION PART NUMBER Universal Hinge Specify Color iiie ee et ceteri it rete ett ed recu io ed eoe eie 164550 Bearing imer e pe b et ed eerte ea iter e teas 916012 5 8 ier Orr cere IET ILL LL LN ne RUE 905016 Tapping 14 20 X 717 901003 Carnage Bolt 1 4 20 X 1 1 A4 901008 Keps Nut 1 4 20 ptit OE e Di uisu te aoe 905002 rchrlpgm 904002 Bottom Hinge Bracket W A specify mme enne 010040 Top HINGE Spacer ivi ep EM 010016 Door Roller Spacer ee b 010015 Door Merit H SEE NOTE BELOW Door FROM Obs cases NEEE SEE NOTE BELOW Door Roller SEE NOTE BELOW RING 5 92 5 ite tese tape o se tica ite credi 906005 Door Roler ASSEM DIY sci pane ct vee snub aaa oa aon aeaa a ere EE 141180 Leveling Ea aE SEAE a E AEE EOAR EES aN Erai 803002 NOTE This part is not available individually It must be ordered
41. as an assembly High Visibility Vender Service amp Parts Manual 57 SECTION 8 EXPLODED VIEWS AND PART NUMBERS Refrigeration System Assembly 58 High Visibility Vender Service amp Parts Manual SECTION 8 EXPLODED VIEWS AND PART NUMBERS ITEM NO 16 17 18 19 Refrigeration System Assembly DESCRIPTION PART NUMBER ExXChange 210425 824011 Condenser AVY a rtg v REPE a Ya FE RF and Dt e 820007 BAI TE 820008 Condenser Fan ier E eun S YE EE Cr ead 839010 Condenser Fan 810014 Condenser Fan Motor 810006 eje zie Pa qur T 901006 1 3 H E Capacitor Start eicere e Lied 819042 Compressor Relay 1 9 saisi rtr ter te t rti Eee rit e 822042 Compressor Overload 1 3 e M 822010 Grommets idee eic aem rE 916015 Grommets PlUGS n 815017 CIP COMPRESS OM rte iater daten ertet ce rte ecce DNE 914002 OM IS T
42. enabled C7 amp C10 1 This is the only way to ensure the customer will never be cheated Bill Escrow This option will allow escrowing of bills If enabled and the current bill value inserted takes the accumulated credit over the maximum price the bill will be held in the escrow position If the rule is disabled bills will always go to the cash box If X 0 Bill Escrow is disabled If X 1 Bill Escrow is enabled Dii Tier 2 Energy Star is government led program to promote energy efficient products All venders built for use in the USA and Canada since April 2004 are Energy Star compliant Beginning with serial numbers 200724 and after these venders are now Energy Star Tier 2 compliant which denotes even greater energy efficiency Tier 2 compliant venders can be identified by the placement of the temperature sensor In older venders the temperature sensor was mounted on the rear cabinet wall behind the evaporator fan On Tier 2 compliant venders the temperature sensor is mounted in front of the evaporator directly below the chute assembly The new features of Energy Star Tier 2 compliant venders are e Normal Mode Energy Saving When the main door is closed and the door switch is made the controller will count the number of refrigeration cycles When this number equals a stored counter the refrigeration unit will convert from a pull down mode in which the evaporator fun runs
43. enter gt will save that status and return to the Selection Blocking X display status no longer flashing If X 0 selection blocking will be disabled when the key switch is activated If X 1 selection blocking will be enabled when the key switch is activated Note Selection Blocking is used in conjunction with Selection Blocking X programming menus Dizcountins If lt enter gt is pressed at the Discounting X prompt where X is the current status either 1 or 0 the display will flash the current status Pressing up or down will cause the High Visibility Vender Service amp Parts Manual SECTION 3 VENDER PROGRAMMING flashing status to toggle between 1 and 0 When the desired status is displayed pressing enter will save that status and return you to the Discounting X display status no longer flashing If X 0 discounting will be disabled when the key switch is activated If X 1 discounting will be enabled when the key switch is activated Lishtina If enter is pressed at the Lighting X prompt where X is the current status either 1 or O the display will flash the current status Pressing up or down will cause the flashing status to toggle between 1 and 0 When the desired status is displayed pressing lt enter gt will save that status and return you to the Lighting X display status no longer flashing If X 7 0
44. is caused by the continual circulation of refrigerant through the system removing heat from the cooling compartment and transporting it to the outside environment When the temperature drops the temperature sensor reports this to the vender s control board 7 When the temperature drops below the preset cut out temperature the control board will disable the refrigeration relay thus killing power to the refrigeration unit TESTING THE REFRIGERATION SYSTEM 1 The sealed refrigeration unit can be tested by unplugging it from the top of the main wiring harness and plugging it directly into a power source If the unit still does not operate problem exists within the sealed unit DANGER SEE IMPORTANT NOTE IN BOX BELOW 2 Ifthe sealed refrigeration unit runs when plugged into an external power source the problem more than likely lies between the control board the refrigeration relay and the main wiring harness For troubleshooting this circuit refer to Section 6 Vender Maintenance Troubleshooting Refrigeration Problems ELECTRIC SHOCK DANGER When plugging in the refrigeration unit directly to a wall outlet or other power source always ensure that the vender itself is also plugged in to a grounded electrical outlet Failure to do so could cause an electrical shock possibly resulting in severe injury or even death High Visibility Vender Service amp Parts Manual SECTION 2 VENDER COMPONENT EXPLANATION TriT
45. is genuinely sold out 3 The sensor is out of adjustment and does not detect the product drop or 4 If any or all selections doesn t have a column assigned it will read Sold Out The digital display will indicate Sold Out This signals to the customer to make another selection or push the coin return lever for a full refund If set for forced attempt the customer must make an initial selection If the initial selection is sold out the customer will be allowed a full refund or an alternate selection If the vender is totally Sold out of a product the sold out message on the digital display will be continuous No money will be accepted into the vender in a total sold out condition Resetting Sold Out Selections A sold out condition is only cleared by the vender s door switch by opening the vender s main door If a sold out condition is not cleared the controller will not attempt to vend from that selection The display will not indicate a vend is in progress It will automatically show Sold Out upon pressing the select button after reaching a vend price 41 SECTION 5 VENDER MAINTENANCE Vender Maintenance What to Clean WARNING Electrical and electronic components should NEVER be subjected to water Do not use hoses or pressure washers to clean the interior of the vender Cabinet and Vend Mechanism Steam clean as required Never use petroleum cleaners Condenser and Evaporator Coils For efficie
46. is the currently assigned state of the column 1 assigned or 0 unassigned Using up or down will allow you to cycle through the available columns Pressing lt enter gt at any column will cause X to flash Then pressing up or down will toggle X between 1 assigned or 0 unassigned When the preferred setting is displayed pressing enter will save the displayed status of the column and return to the Column nn X prompt If exit is pressed the display will return to the Selection NN prompt The display will show Selection NN followed by a sequence of numbers that represent the columns that are currently assigned to selection NN Pressing either enter or exit will take you to the Save Settings prompt Atthe Save Settings prompt if you press exit the display will return to Custom StS without saving any changes Pressing enter will save all of the custom space to sales assignments and the controller will return to the Space to Sales prompt 27 SECTION 3 VENDER PROGRAMMING Set Selection Derth If lt enter gt is pressed at the Set Selection Depth prompt the controller will enter the by selection column depth setting mode by displaying All Selections Using up or down will allow you to cycle through the individual selections This is the selection level If exit is pressed anytime during this operation the controller will return to the
47. it and press the button on the key The LED will display Door Opening and the door will begin to unlock After the door is opened the display will show Door Unlocked CLOSING THE HHV DOOR Gently push the door to the cabinet Do not slam the door The lock motor will begin to run and the LED will display Door Closing Hold the door firmly until the nut has grasped the bolt The motor will continue to run until the door is closed tightly Check to make sure the door is secure 19 SECTION 2 VENDER COMPONENT EXPLANATION Removal of Vender Components CAUTION To prevent arcing which damages electronics never plug or unplug any electrical connectors with power applied Controller Board Unplug the harnessing from the controller board Remove ground screw or 11 32 nut from the lower right hand stand off and free the controller board from the five nylon stand offs by pulling out on the controller board Some stand offs may need to have the small tab in the center depressed in order to free the controller board Low Voltage Transformer Unplug the harness from the transformer to the fuse box Then trace the wire from the transformer to the white two pin connector on the main door harness Remove the two 11 32 nuts securing the transformer to the outer door Coin Changer See appropriate coin changer service manual Bill Acceptor See appropriate bill acceptor service manual Card Reader See appropriate card
48. lighting control will be disabled when the key switch is activated If X 7 1 lighting control will be enabled when the key switch is activated Refrigeration If lt enter gt is pressed at the Refrigeration X prompt where X is the current status either 1 or O the display will flash the current status Pressing up or down will cause the flashing status to toggle between 1 and 0 When the desired status is displayed pressing lt enter gt will save that status and return you to the Refrigeration X display status no longer flashing If X 7 0 refrigeration control will be disabled when the key switch is activated If X 1 refrigeration control will be enabled when the key switch is activated Return to Sales If enter is pressed at the Return to Sales prompt the controller will return to the idle condition of the sales mode unless there is established credit If credit exists the credit amount will be displayed after returning to sales mode 39 SECTION 3 VENDER PROGRAMMING External Menu Access the External Menu by entering your 4 digit password when the main door is closed see Preview Password in the Internal Service Menu section Note In the External Menu the clear button will have no function Sales counters can not be reset and error codes can not be cleared in the External Menu Seles Counters If the external preview password is correc
49. or down will cycle through the days of the week If enter is pressed at the YY X prompt X will flash indicating that it can be changed Pressing up or down will toggle X between 1 enabled and 0 disabled Pressing enter again will save the displayed setting and return you to the non flashing YY X prompt Pressing exit will return to the Stop Day prompt 31 SECTION 3 VENDER PROGRAMMING If lt enter gt is pressed at the Stop Hour prompt Selection Blockins 1 the controller will enter the stop time setting Selection Blockina 2 routine The display will show the current Selection Blacktie four digit hour and minute setting in 24 hour format The hour setting will be flashing to indicate that it can be modified Pressing lt up gt or down will increase or decrease the hour If lt enter gt is pressed at the Selection Blocking X prompt where X 1 2 or 3 the controller will enter the selection blocking control mode Using Pressing lt enter gt will stop the hour from flashing and cause the minutes to blink indicating they can be modified Pressing lt up gt or lt down gt will increase or decrease the minutes value Pressing lt enter gt again will save the displayed setting and return you to the Stop Hour prompt Pressing lt exit gt while in editing mode will return to the Stop Hour prompt without saving changes Use up to proceed to the
50. reader service manual Delivery Chute Remove the 3 8 inch hex head bolt and phillips head screw from the chute bracket Lift chute slightly and pull forward 20 Removal of the Vender Door TDV HVV models only Unplug the vender Disconnect the releasable wire ties by pressing down on the tab on the wire tie 3 Using wire cutters clip the wire tie that ties the cabinet side harnessing to the door 4 Disconnect all harnesses at the bottom of the door 5 Remove the inner door ground wire 6 Remove the inner door by pushing down on the lower hinge pin and then pulling the door out from the bottom to allow it to drop off of the top hinge this is easier with the inner door in the closed position 7 Remove the removable vandal panel the left panel 8 Have someone stand at the front of the main door to balance it so it will not fall over 9 Release the lever located at the top left of the cabinet near the top hinge 10 Pick the door up off of the lower hinge 11 Pull out the spring loaded latch pin on the bottom hinge on the inside of the cabinet and hold Then push the bottom hinge back until the first stud is even with the cabinet 12 Push down on the bottom hinge that is hanging out of the cabinet to release from its latch inside of the cabinet This may require a little finese 13 Once the bottom hinge is loose pull it towards you and remove it from the cabinet and release the spring loaded latch pin
51. the Configurations prompt From the Configurations prompt use up to proceed to the next prompt Revert to Defaults If enter is pressed the display will flash X the current status Pressing up or down will cause the flashing status to toggle between 0 disabled and 1 enabled When the desired status is displayed pressing enter will save that status and return to the Cn Switch Description X display The following information describes the various machine configuration options 28 Ci Multi Price This option is used to toggle between the single price and multi price modes In the single price mode the price of selection 1 will be used for all selections In the multi price mode each selection can be set to a different price If X 7 0 single pricing is used If X 1 multi pricing is used Additional Meru This option is used to enable the Additional Menu which contains several more mode options than available in the standard service menu If X 0 the Additional Menu will not appear If X 1 the Additional Menu will appear C4 Zummars This option is used to turn on the display of the total machine sales and total machine cash values in the open door mode If X 0 only errors will be displayed when the door is open If X 1 sales and cash totals will be displayed and Errors or None will replace the error codes when the do
52. the vender s electronic control board you will find better space to sales allocations which will increase profits through fewer sold out selections and less loading frequency Through the HVV s flexibility you will profit by using the Multi Pricing and Space to Sales features As you will see later in the manual there are other features such as the ability to control vending by using a built in timer or by using an optional on off key switch Like most electronic equipment the control board has the ability to control most items in the vending machine It manages the operation of the refrigeration system and even the lighting System with an optional kit The HVV utilizes high torque 24 volt DC vend motors Testing has proven these vend motors to be very strong and reliable The HVV s programming is done Menu Style with the menus consisting of Main Items and Sub Items Figure 1 1 is a good example of how the menu system works Cash Counters is the first menu after pressing the mode button on the control board You can only access menu items from the menu you are in Just as the ENTER button takes you into each level the button takes you back to previous menu levels each time you press it The menu system is explained in greater detail in Section 3 Vender Programming 1st Level High Visibility HIGH VISIBILITY VENDER FEATURES Field proven reliable impact delivery sensor Merlin HVV or opti
53. trimpot is used to adjust and fine tune the sensor It is capable of turning both clockwise and counterclockwise Located to the upper left of the trimpot is the sensor adjustment LED indicator light The indicator light is mainly used to aid in adjusting the sensor but can also be used to test its operation during product impact 1 Turn the adjustment screw clockwise until the indicator light comes on 2 the screw counterclockwise until the light just goes out 3 Continue to turn the screw counterclockwise one and a half 1 72 turns Note Slight adjustments may be needed outside the factory set one and a half turns Turning the adjustment screw clockwise makes the sensor more sensitive and counter clockwise makes it less sensitive Test vend after every 1 4 turn For multiple vending from all columns make sure the sensor is adjusted to the factory specifications as listed above Next turn the adjustment screw clockwise 1 4 turn to increase sensitivity Test vend 7 12 columns watch light on the board for a good on and off flash If still multiple vending turn the adjustment screw an additional 1 4 turn clockwise until proper adjustment is made For dry vending cancelled credit with no product delivery from all columns make sure the sensor is adjusted to the factory specifications as listed above Next turn the adjustment screw counterclockwise 1 4 turn to decrease sensitivity Test vend all columns If still dry
54. 0VOLT 1 TRANSFORMER L 10KVA EVAPORATOR yy 11 FAN RELAY e 22 II AT 001 l FN2 3 iy doa ele 1 BE ees pij H 1 l i 4 ue phy 111 EVAPORATOR ply II FAN MOTOR I d DOOR LOCK RECEPTACLE jid gu l COMPRESSOR ply 111 FAN MOTOR E 1 II y prae i 1 211 COMPRESSOR 79 Royal Vendors Publication 833062 07a July 2014 Printed in the United States of America
55. 4 volts AC from the low voltage transformer described later in this section This will allow the control board to function and to supply power to all the vender s components listed below OPERATION Upon receiving the appropriate voltage from the transformer the control board will issue information to some components receive information from some components and communicate both ways with some components e control board issues instructions and or voltage to LED display Vend motor only when vend motor is to run Refrigeration relay e control board receives information and or voltage from Select switches logic level Door switch logic level Delivery chute sensor Temperature sensor Control Board communicates both ways with Coin mechanism Bill validator optional Debit card reader optional Hand Held Computer optional 10 CONTROL BOARD PINOUTS The HVV control board has several electrical pinouts a set up mode button a delivery sensor adjustment trimpot a delivery sensor adjustment indicator lamp and various other electronic components all of which have designated position codes The following section outlines all the control board s pinouts by showing for each pinout position code as found on the control board Example P1 name purpose of the pinout Example 24 volt power connection A paragraph describing in detail the pinouts purpose and its fu
56. 5 1 VFD Harness High Visibility Vender Service amp Parts Manual SECTION 7 TRAINING GU 8 23138 4 NOILOdT3S mmm nd OWOD OWOD min SONOS houses ALIHM Q3 Temperature Sensor Harness See Figure 5 4 Supplies 5 VDC to temperature sensor from position P6 pins 2 and 5 e lt 5 VDC return resistance across pins 2 and 3 Set to display temperature on compare to thermometer Temperature sensor mounted on rear of cabinet High Visibility Vender Service amp Parts Manual IDE Uu E 9 9 RED WHITE KEY 12 10 9 E 6 5 E 3 2 E PINK BROWN GREY ORANGE PURPLE BLUE GREEN YELLOW 9 NOILOdT3S 9 23138 Y 9231838 NOILO3 T3S 58135 Or NOILOdT3S T WEE OWOD ONO LI LL EM Figure 5 3 Select Switch Harness GROUND EN SHIELD RED 5 VDC WHITE TEMP SIGNAL HOSN3S BLACK Figure 5 4 Temperature Sensor Harness 49 SECTION 7 TRAINING GUIDE Electronic Door Lock Options Harness See Figure 5 5 Supplies 5 VDC from position P7 to electronic door lock pin 1 and to options harnesses free vend switch no vend switch etc Elect
57. 6 7 GRN WHT VEND MOTOR 7 8 RED WHT VEND MOTOR 8 9 YLWANHT VEND MOTOR 9 10 KEY 11 ORG WHT VEND MOTOR 10 12 BRN WHT VEND MOTOR 11 13 BLAWHT VEND MOTOR 12 14 BLACK COMMON 15 GRN YLW GROUND Sold Out Input Interface Position P11 This pinout may be available in the future but at the time of this printing it is not available Delivery Sensor Position P14 This pinout is capable of supporting either an impact sensor mounted to the bottom of the delivery chute or optic sensors mounted to the right side of the delivery area The harnesses connecting to this pinout should never be cut pinched or spliced PIN WIRE FUNCTION NUMBER COLOR 1 GREEN DROP SENSOR GROUND BLACK OPTIC SENSOR GROUND 2 RED 2 5 VDC IMPACT SENSOR 3 BLACK DROP SENSOR NEUTRAL 4 BROWN OPTIC SENSOR NEUTRAL 5 6 RED 5VDC OPTIC SENSOR 13 SECTION 2 VENDER COMPONENT EXPLANATION Low Voltage Transformer The High Visibility Vender uses a low voltage 75 VA transformer which reduces 110 volts AC conventional voltage to 24 volts AC to power the vender s control board The transformer is a major contributor to the vender s operation Without the transformer the control board cannot function LOCATION OF TRANSFORMER The transformer is located in the top of the vender s main door behind the top bulkhead to the right of the control board CHECK THE TRANSFORMER AND FUSE If upon arriving at a vender the LED display is not lit
58. 7 0 lighting control will be disabled This means that the lighting panels of the vender will be turned off during the programmed time blocks Pressing up or down will allow the user to toggle X between 1 enabled and 0 disabled Pressing enter will save the displayed setting and return you to the non editable Enable Control prompt From the Enable Control prompt use up to proceed to the next prompt Start Time Start Time If enter is pressed at the Start Time prompt the controller will enter the start lighting control time setting routing Upon entry into this routine the display will show one of the two start time setting modes Start Day or Start Hour Pressing up or down will cycle between the two Pressing exit at this point will return you to the Start Time prompt without saving any changes Use up to proceed to the next prompt Stop Time High Visibility Vender Service amp Parts Manual If lt enter gt is pressed at the Start Day prompt the controller will enter the day of the week setting routine The display will show YY X where is the day of the week Monday Tuesday Wednesday Thursday Friday Saturday Sunday or Every Day and X is either 1 or 0 Pressing up or down will cycle through the days of the week If enter is pressed at the YY X prompt X will flash indicating that it can be changed Pres
59. ECTRIC SHOCK HAZARD When plugging in the refrigeration unit directly to a wall outlet or other power source always ensure that the vender itself is also plugged into a grounded electrical outlet Failure to do so could cause an electrical shock possibly resulting in severe injury or even death Check Set Point settings If set incorrectly reset it Test temperature sensor by setting temperature to be displayed on the LED and measuring the actual inside cabinet temperature with a thermometer or by opening closing door to see if the temperature changes Replace if defective Unplug one of the two wires coming from the control board to power the relay If the unit cuts off locate the shorted wire in the harnessing and correct or replace defective harness Test relay by making sure all connections are made for refrigeration unit refrigeration relay and control board Next go into Test Modes mode Scroll to Test Relays press enter and go to Compressor Press enter change it to and press enter again If unit does not come on replace relay High Visibility Vender Service amp Parts Manual SECTION 6 TROUBLESHOOTING POSSIBLE CAUSE MISCELLANEOUS PROBLEMS Check for 24 VAC at the control board s main power connection coming from the transformer If no power replace the transformer No power to control board Check the display harness for pinches Display not working
60. Inlet Blocked indicating two coins were sensed at the inlet sensor but didn t make it to the changer within 10 seconds After taking corrective action to manually fix the Control System errors the errors may be cleared electronically via a hand held device or through the service mode using the clear button Selection Switch By pressing lt enter gt at the Selection Switch prompt the controller will display Selection Switch XX where XX indicates the first selection switch that has been determined to be closed for more than 15 seconds This type of error is self clearing if the switch opens The error can also be cleared via the service mode using the lt clear gt button to Sales By pressing lt enter gt at the Space to Sales prompt the controller will display Unassigned XX indicating that column XX is unassigned These errors are cleared when new space to sales programming resolves the errors or via the service mode using the lt clear gt button Changer By pressing lt enter gt at the Changer prompt the controller will display either 1 Communications indicating no changer communications for more than 2 seconds 2 Tube Sense indicating a tube sensor error 3 Inlet Chute indicating no coins sensed by acceptor for over 96 hours 4 Tube Jam XX indicating a tube jam error for coin type XX 5 ROM Checksum indicating a changer
61. PROGRAMMING be accepted During this entire operation MIS tube counts and manual fill mode counters will be updated accordingly If exit is pressed at anytime during this operation the controller will return to the Tube Fill prompt Use up to proceed to the next prompt Set Discounts Set Discounts If lt enter gt is pressed at the Set Discounts prompt the controller will enter the discount control mode Using lt up gt or lt down gt the user can cycle through the various discount control settings Enable Discounting Start Time Stop Time Discount Selections and Discount Amount If exit is pressed the controller will return to the Set Discounts prompt Use lt up gt to proceed to the next prompts Selection Blocking 1 Selection Blocking 2 and Selection Blocking 3 Enable Discountins Upon first entry into Set Discounts the controller will display Enable Discounting X If lt enter gt is pressed at Enable Discounts X X will begin flashing indicating that it can be edited If X 1 discounts will be enabled This means that active selections will be discounted by the programmed discount amount during the programmed time blocks Discounted vend prices of zero or less may be allowed but no credit will ever be given in return If X 0 discounting will be disabled Pressing up or down will allow the user to toggle X between
62. Pressing enter again will save the displayed setting and return you to the non flashing YY X prompt Pressing exit will return to the Stop Day prompt High Visibility Vender Service amp Parts Manual SECTION 3 VENDER PROGRAMMING If lt enter gt is pressed at the Stop Hour prompt the controller will enter the stop time setting routine The display will show the current four digit hour and minute setting in 24 hour format The hour setting will be flashing to indicate that it can be modified Pressing up or down will increase or decrease the hour Pressing lt enter gt will stop the hour from flashing and cause the minutes to flash indicating they can be modified Pressing up or down will increase or decrease the minutes value Pressing enter again will save the displayed setting and return you to the Stop Hour prompt Pressing exit while in editing mode will return the controller to the Stop Hour prompt without saving changes Blocked Selections If lt enter gt is pressed at the Blocked Selections prompt the controller will display Selection N X where represents the selection number and X indicates whether that selection will be blocked or not Using up or down will allow you to cycle through each individual selection If enter is pressed at Selection N X the display will flash X block status for the displayed selection Pressing up
63. RONIC LOCK 2 NOT USED 3 KEY 4 MANUAL OVERRIDE 5 MANUAL OVERRIDE 6 KEY 7 COIN INLET SENSOR 8 COIN INLET SENSOR 9 COIN INLET SENSOR 10 KEY 11 24 VOLT VEND COUNTER 12 KEY 13 24 VOLT VEND COUNTER Temperature Sensor Position P8 The wiring harness connecting to this pinout travels from the temperature sensor to the control board The temperature sensor is mounted on the rear cabinet behind the evaporator fan This harness is molded into the temperature sensor and should never be cut pinched or spliced together if cut If the harness is cut pinched or improperly grounded the sensor may give the control board false temperature readings Refrigeration activity is based on the signal reported to the control board from this sensor PIN WIRE FUNCTION NUMBER COLOR 1 FUTURE USE 2 RED RETURN TO COMMON 3 WHITE TEMP SENSOR SIGNAL 4 KEY 5 BLACK 5 VDC POWER 6 FUTURE USE High Visibility Vender Service amp Parts Manual Vend Motors Position P10 The fourteen 14 wire harness connecting to this pinout provides common power from the control board to each vend motor There is one wire in this harness for each vend motor to provide each motor with 24 volts DC when a selection is made Be sure that this harness is properly grounded PIN WIRE FUNCTION NUMBER COLOR 1 GREEN VEND MOTOR 1 2 RED VEND MOTOR 2 3 YELLOW VEND MOTOR 3 4 ORANGE VEND MOTOR 4 5 BROWN VEND MOTOR 5 6 BLUE VEND MOTOR
64. VAC or fall below 103 VAC The vender has a three prong three wire grounding cord The vender must be plugged into a grounded electrical outlet to protect the customer from an electrical shock If you are not sure your outlet is properly grounded have it checked by a qualified electrician When you plug in the vender you should observe the following 1 The fluorescent lights displaying the vender s sign will come on 2 The refrigeration compressor will start to run after approximately 5 7 minutes with the door closed 3 The LED display will light VENDER POWER CORD NOTE Extension cords are not recommended unless they are authorized before use by a certified electrician SECTION 2 VENDER COMPONENT EXPLANATION Vender Component Explanation HVV CONTROL BOARD including pinouts Your High Visibility Vender is equipped with a main control board which is responsible for most vender operations It is located in the upper middle of the door above the select panel The control board is protected by a cover Removing this cover will expose the control board in its entirety along with all of the control board s wiring connections IDENTIFICATION The High Visibility Vender control board can easily be identified by a white decal on the memory chip of the board The decal will say HVV Controller The white decal is shown in Figure 2 1 in this section OPERATION REQUIREMENTS The control board requires approximately 2
65. YELLOW COLUMN 9 0 11 WHITE ORANGE COLUMN 10 WHITE BROWN COLUMN 11 WHITE BLUE COLUMN 12 15 GREEN YELLOW GROUND 24 VDC Figure 5 8 Vend Motor Harness OPTIC SENSOR Figure 5 10 Optic Sensor TDV HVV models 51 SECTION 8 EXPLODED VIEWS AND PART NUMBERS Control Board and Wiring 5 25 25 N Select 2 Switches BV 2 Select AS H3TIOMLNCO High Visibility Vender Service amp Parts Manual SECTION 8 EXPLODED VIEWS AND PART NUMBERS ITEM NO NOOR 10 11 12 13 14 Control Board and Wiring DESCRIPTION PART NUMBER Control Board 836178 s A Tr tat nay sss UT 836179 Temperature Sensor Merlin AVV cicer ceno aaa anae Ese en 822030 DOOM SIGS 822047 Cabinet Sid FIVV iiiinisinain xii _ _ ___ _ ____ 822046 Electronic Door Lock Harness 00100 nennen nn nnns ns 842423 Soi Mr R Contact RV Cust Svc Refrigeration Harness Cabinet Side 221 2 2 2 14 2 4 2 44 05 aaia Eoaea 842237 Refrigeration Harness Door SIde ni ain ee Eee eH e ae 842236 Vend Mechanism Harness Door
66. ad connections at the solder joints Also check to ensure that the insulator at the jack is not cracked from over tightening High Visibility Vender Service amp Parts Manual Options PIN WIRE NUMBER COLOR 1 RED 2 3 BROWN 4 5 BLACK 6 7 8 RED 9 BROWN 10 BLACK Memory chip White decal FUNCTION VMC RECEIVE DEX TRANSMIT DATA ring FUTURE USE VMC TRANSMIT DEX RECEIVE DATA tip KEY DEX COMMON sleeve FUTURE USE KEY VMC RECEIVE DEX TRANSMIT DATA ring VMC TRANSMIT DEX RECEIVE DATA tip DEX COMMON sleeve 11 SECTION 2 VENDER COMPONENT EXPLANATION Standard VFD Display Interface Position P2 The four wire harness connecting to this pinout travels from the vender s VFD Vacuum Fluorescent Display to the control board It allows the control board to send power to and communicate with the If this harness is cut or disconnected the VFD will go blank If this harness is pinched you may see broken segments on the VFD with various segments of the display lit PIN WIRE FUNCTION NUMBER COLOR 1 YELLOW DISPLAY 5 VDC POWER 2 GREEN DISPLAY CLOCK 3 BROWN DISPLAY DATA 4 RED DISPLAY 5 VDC COMMON 5 KEY 6 FUTURE USE 7 FUTURE USE 8 FUTURE USE Selection Switches Position P3 The ten 10 wire harness connecting to this pinout provides a selection switch matrix supporting 12 selections with logic level ground signals being provided from pins 10 and
67. and the coin changer does not take coins or payout coins make sure the vender is plugged in Next check the transformer s external 3 amp fuse for visual damage Check for continuity across the fuse with a voltage meter or similar device If defective replace the external fuse 1 Check the power going into the transformer at the connected red and black wires It should register 110 volts AC If not you need to check all wiring leading up to this point from the bottom of the vender s main door The transformer may not be the problem You may have a broken wire or a bad connection 2 f 110 volts is registered during Step 1 you want to measure voltage at the other end of the transformer The two 2 pin connector at the control board connected to position P5 should register approximately 24 volts AC If so check the control board the transformer is good 3 f 110 volts is registered during Step 1 and 24 volts AC is not registered during Step 2 you probably have a bad transformer Unplug the vender and transformer connections at the transformer 110 volt side Unplug the transformer from the control board and remove it from the vender s main door by locating the side of the transformer that has two 2 built in wires going into the plastic housing 14 Delivery Chute Sensor Merlin HVV models ADJUSTMENT Located to the right of the sensor connector is the sensor adjustment trimpot which includes an adjustment screw The
68. ard completes the circuit to the refrigeration relay the relay will energize closing the contact between the common and the normally open positions When this happens power 110 volts travels from the refrigeration relay to the main wiring harness for the refrigeration unit REFRIGERATION CYCLE 1 The rising temperature in the cooling compartment is reported to the control board through the temperature sensor 2 The control board registers the current temperature inside the vender s cabinet When it rises equal to or above the pre programmed cut in temperature the control board will complete the circuit to the refrigeration relay to energize its coil 3 The refrigeration relay coil closes the contact between the common and normally open positions allowing 110 volts to travel to the main wiring harness to start the compressor 4 The compressor circulates refrigerant throughout the system by pulling low pressure refrigerant vapor from the evaporator coil compressing it and forcing it into the condenser The condenser aided by the condenser fan motor removes heat from the refrigerant as it flows through the condenser and releases it to the outside environment The dropping of the refrigerant temperature changes the vapor to liquid 18 5 The evaporator coil allows the liquid refrigerant to absorb heat from the cooling compartment as it evaporates in the coil 6 The falling temperature in the cooling compartment
69. at it is plugged in properly ammess 6 Acceptance disabled by coin mechanism or Make sure the coin mechanism is plugged in Validator will not pull harnessing validator status light is on accepts coins and the tubes are full of coins in a bill Changer harnessing not properly connected If validator accepts replace changer and Replace defective validator If problem test persists replace control board Make sure the validator harnessing Defective wrong cut or miswired is correct for the style of validator Validator pulls in validator harnessing being used and it is plugged in wired the bill but will not properly establish credit Defective validator Replace validator and test Defective control board Replace control board and test 5 7 Refer to validator s service manual Validator switch settings if any validator representative f Defective validator interface harness Rete to validators service manualor Het erasing i validator representative credit gt Defective validator Replace validator and test Defective control board Replace control board and test Access the vender s configurations mode and check the C8 forced attempt setting Repair or replace faulty harnessing Validator takes a bill and allows payback of Control board s configurations not set coins without making properly a selection VENDING PROBLEMS Factory adjustment for the t
70. c sensor HVV e Patented learning mode for quick vending e A direct drive DC vend motor in each column drives each column s vend rotor mechanism adjustments are necessary to change from 1202 cans to 1602 or 2002 bottles All that is needed is to change the depth setting in the programming and product retainer rear spacer adjustments User friendly menu style programming Held Computer HHC programming and data retrieval e Real time clock calendar to control built in timer can display time on LED HVY supports Multi Drop Bus coin mechanisms bill validators and card readers Allows programmable space to sales Custom or Factory settings Capable of setting full escrow to vend even if a column jams External menu allows access to sales vend counts and error information e Both total historical and individual resettable vend and cash counters The HVV can display the sale vend and cash totals historical on the LED upon opening the vender s main door for easy access 2nd Level 3rd Level Tube Fill Set Discounts ext Enable Discounting wel enter enter xit i p ul Selection Blocking 1 High Visibility Vender Service amp Parts Manual Start Time Figure 1 1 SECTION 1 GENERAL INFORMATION VENDER IDENTIFICATION Your High Visibility Vender can be easily ident
71. continuously to a normal mode in which the evaporator fan runs only when the compressor is on Defrost Mode The defrost feature is 30 minute period in which the compressor is shut off and the evaporator fan is allowed to run The defrost feature is initiated by a timer The factory default is three hours but this setting may be adjusted in the Refrigeration Control Mode from 3 to 24 hours IT IS IMPERATIVE THAT CONFIGURATION 11 BE SET CORRECTLY Possible problems due 29 SECTION 3 VENDER PROGRAMMING to incorrect setting of this configuration include TIER 1 Ifa Tier 1 compliant or non Energy Star vender s controller is set for Tier 2 operation the refrigeration unit could short cycle eventually shutting off the unit completely 2 If a Tier 2 compliant vender s controller is set for Tier 1 operation the refrigeration unit could freeze up and shut down Pulldown error will be shown in the vender s error codes Configuration 11 should be set as follows If X 0 the controller is set for Tier 1 operation All non Energy Star venders should also be set to 0 If X 1 the controller is set for Tier 2 operation 10 Column This option will allow the controller to only use the first 10 columns If enabled space to sales configurations will assume 10 columns are available If disabled space to sales configurations will assume 12 columns are available If
72. d if the sensor is detected The Too Cold error will be cleared when the temperature rises above the cut out limit The Too Hot error will be cleared when the temperature falls below the cut in limit The Compressor error will be cleared when the system cools at 1 F 0 5 C per hour or better The Heater error will be cleared when the system heats at 1 F 0 5 per hour or better All Refrigeration errors can also be cleared via the hand held device or through service mode using the clear button 25 SECTION 3 VENDER PROGRAMMING Test Modes If lt enter gt is pressed at the Test Modes prompt the controller will enter the test mode by displaying Test Vend Using up or down will allow you to cycle through the available tests If exit is pressed at anytime the controller will return to the Test Modes prompt Use up to proceed to the next prompt Set Prices Test Pressing enter at the Test Vend prompt will cause the controller to enter the column vend test routine This routine will allow you to test each column motor Upon entry into this routine the display will show Column 1 indicating that a test vend from column 1 may be initiated Up or down can be pressed to cycle through the available columns Activation of lt enter gt at a displayed column will initiate a test vend on that column Vends made while in this routine will not be
73. ded using DEX From the Set Language prompt use up to proceed to the next prompt Manual Over Rides Manual If the controller is equipped with a key switch it can be used to override some of the settings stored for normal operation of the vendor The key switch can be programmed to control one or several features simultaneously If a feature is enabled in this menu that feature will override normal machine operation when the switch is activated If lt enter gt is pressed at the Manual Over Rides prompt the controller will enter the override configuration setting mode by displaying Free Vend Using up or down will allow you to cycle through all available override configuration options If exit is pressed at any time during this operation the controller will return to the Manual Over Rides prompt From the Manual Over Rides prompt press up to proceed to the final prompt Return to Sales The following options can be selected in the override selection level Free If enter is pressed at the Free Vend X prompt where X is the current status either 1 or 0 the display will flash the current status Pressing up or down will cause the flashing status to toggle between 1 and 0 When the desired status is displayed pressing enter will save that status and return you to the Free Vend X display status no longer flashing If Free Vend
74. duceret ie 392910 72 Merlin HVV 201213 and aflGr uii sien nisi cese een respi 391610 T72 TDM FIVV 201213 and eg ee Ea pee eae Exe SER Che eal ena Ra 391910 79 Merlin HVV 201212 and 2 KR YE SEE 343610 79 TDV 201212 before inui uid Eire a ed see 344610 72 Merlin AWN 201212 and belore aire eei sese tad esa diee ta Reuse tec 335610 727 TDM ANY 207272 before iii i tecta CER REED ERA A 345610 Inner Door Gasket 9 Merlin tra can err Fr o aai da eoe eae vae Er YR Eo nre 815033 IM AN R 815350 255 815032 272 HVV sie eee ats 815351 Port Bero dilige eee 815191 815192 Pont DOOR FROG EE 811028 Elastic Stop m 905006 Burst
75. e Bottom Door Hinge Mechanism High Visibility Vender Service amp Parts Manual Figure 2 4 21 SECTION 3 VENDER PROGRAMMING Vender Programming PRECAUTIONS TO TAKE WHEN WORKING WITH CONTROL BOARD As with any printed circuit board our electronics are very sensitive to Electrostatic Discharge ESD Simply walking across a tile or carpeted floor can generate a range of 30 000 to 50 000 volts of electricity One ESD can be enough to seriously damage your control board or at least weaken it enough that erratic problems could occur in the future Even a discharge surge under 100 to 200 volts is enough to create problems within the circuitry of the electronics It is advised when storing the electronics that they be kept in anti static bags even if the electronics are thought to be defective If a control board is thought to be defective and is really not it soon will be after being charged with ESD The ideal prevention against ESD is to use anti static conductive wrist straps which ground you to the machine before touching the electronic boards If it is not possible to use these at least ground yourself before handling the electronic boards Whatever method you use always handle the electronic boards by the edges Be careful not to touch the components on the control board HVV Button Scheme 9 10 5 pem Figure 3 1 22 FIVE BUTTON PROGRAMMING It is very impo
76. e code Using up or down will rotate through the available options listed below Pressing enter when the desired saving time code is displayed will save that code and return you to the Daylight Savings prompt Pressing exit at any time in this options list will return you to the Daylight Savings prompt without saving any changes Use up to proceed to the next prompt Display Time No daylight savings time changes made ALIS Australian rules Set forward 1 hour at 1 00 a m on first Sunday in October Set back 1 hour at 1 00 a m on last Sunday in March EL European rules Set forward 1 hour at 1 00AM on last Sunday in March Set back 1 hour at 1 00AM on last Sunday in October HR North American rules Set forward 1 hour at 2 00AM on second Sunday in March Set back 1 hour at 2 00AM on first Sunday in November DizrFlas Time If enter is pressed at the Display Time X prompt the display will show Display Time where X will be flashing If X O this indicates that the current time will not be displayed with the POS message in sales mode If X 1 the time will be displayed in sales mode Using up or down will toggle the value of X If lt enter gt is pressed at this point the currently displayed value of X will be saved and you will be returned to the non editable Display Time prompt Use exit to return to the Set Time Date prompt Hi
77. ease the hour Pressing enter will stop the hour from flashing and cause the minutes to flash indicating they can be modified Pressing up or down will increase or decrease the minutes value Pressing enter again will save the displayed setting and return you to the Start Hour prompt Pressing exit while in editing mode will return to the Start Hour prompt without saving changes Stor Time If enter is pressed at the Stop Time prompt the controller will enter the stop selection blocking time setting routing Upon entry into this routine the display will show one of the two stop time setting modes Stop Day or Stop Hour Pressing up or down will cycle between the two Pressing exit at this point will return the controller to the Stop Time prompt without saving any changes Use up to proceed to the next prompt Blocked Selections If enter is pressed at the Stop Day prompt the controller will enter the day of the week setting routine The display will show YY X where is the day of the week Monday Tuesday Wednesday Thursday Friday Saturday Sunday or Every Day and X is either 1 or 0 Pressing up or down will cycle through the days of the week If enter is pressed at the YY X prompt X will flash indicating that it can be changed Pressing up or down will toggle X between 1 enabled and 0 disabled
78. end of the next product to the rear of the cabinet As the next can vends the control board will cycle the vend motor to pick up another load of product This allows a quick vend less than three 3 seconds for the next customer High Visibility Vender Service amp Parts Manual Note The control board will go through a learning process known as the Learning Mode It will be reset either on power down up or a door opening closing This allows the vender s controller to decide which is the front or rear product The Learning Mode acts in conjunction with the depth setting to allow for an automatic reload after the rear can has vended How it works The controller will notice the first long timed out vend cycle during the learning process From this the controller will know the very next vend will be the front product Column Sequencing If a selection has multiple columns assigned to it the same column is vended each time the selection button is pressed until the number of times vended is equal to the depth of the column Then that selection proceeds to the next column assigned This is to allow the columns to vend evenly Sold Out Upon selection the display will cycle to show the vend progress After ten 10 to twelve 12 seconds if a drop of product is not detected the display will show sold out A sold out may be due to 1 The column attempted is jammed therefore product does not drop 2 The column attempted
79. ently accessed detail type the next error would be displayed If no other errors of the current type exist the next error summary code will be displayed or None will be displayed if no other errors exist The error summary codes and their corresponding detailed error codes are as follows Vend By pressing enter at the Vend prompt the controller will display either 1 Column Jam XX indicating a column jam in column XX or 2 Chute Sense indicating that the chute sensor signal is active for more than 5 minutes After taking corrective action to manually fix the Vend errors the errors may be cleared electronically via a hand held device or through the service mode using the clear button Control Sustem By pressing enter at the Control System prompt the controller will display 1 Door indicating the door switch has been open for more than an hour 2 RAM indicating the machine setup information has been corrupted 24 3 AC Under Voltage indicating that the average rectified voltage was under 22VDC for more than 30 seconds 4 Over Voltage indicating that the average rectified voltage was over 42VDC for more than 30 seconds 5 System Scale Factor indicating one of the credit peripherals has introduced an incompatible scaling factor 6 Inlet Sense indicating the machine s coin inlet sensor has been blocked for more than a minute or 7
80. eq Electronic Door Lock The TriTeq electronic door lock provides the control board with one signal line to determine the status of the door and lock It consists of a motor driven bolt mounted on the door an electronic nut receptacle mounted on the cabinet an infrared signal receiver and an infrared key The infrared code for this lock cannot be decoded if the key is lost or stolen If the key is lost or stolen it will be necessary to change the lock code as soon as possible It is not necessary to replace the lock in order to re key it Loss of power to the electronic door lock will prevent entry to the vender unless it has been equipped with an optional battery With the battery installed it will be possible to open the vender s door in the event of a power loss The TriTeq electronic door lock system is not available for purchase from Royal Vendors To order any component of the electronic door lock system or for more information contact TriTeq Lock and Security 701 Gullo Avenue Elk Grove Village IL 60007 Tel 847 640 7002 Fax 847 640 7008 E mail sales triteqlock com Website www triteglock com High Visibility Vender Service amp Parts Manual OPENING THE HHV DOOR Make sure power is applied to the electronic door lock either by way of a standard 110 VAC receptacle or by the battery Aim the infrared key at a 90 angle to the right side of the tenth select button about 1 3 inches about 3 8 cm away from
81. er the start energy conservation time setting routing Upon entry into this routine the display will show one of the two start time setting modes Start Day or Start Hour Pressing up or down will cycle between the two Pressing exit at this point will return to the Start Time prompt without saving any changes Use up to proceed to the next prompt Stop Time If enter is pressed at the Start Day prompt the controller will enter the day of the week setting routine The display will show YY X where YY is the day of the week Monday Tuesday Wednesday Thursday Friday Saturday Sunday or Every Day and X is either 1 or 0 Pressing up or down will cycle through the days of the week If enter is pressed at the YY X prompt X will flash indicating that it can be changed Pressing up High Visibility Vender Service amp Parts Manual or down will toggle X between 1 enabled and 0 disabled Pressing enter again will save the displayed setting and return you to the non flashing YY X prompt Pressing exit will return to the Start Day prompt If lt enter gt is pressed at the Start Hour prompt the controller will enter the start time setting routine The display will show the current four digit hour and minute setting in 24 hour format The hour setting will be flashing to indicate that it can be modified Pressing up
82. essing exit while in editing mode will return you to the Stop Hour prompt without saving changes Freeview Pazzword If enter is pressed at the Preview Password prompt the controller will display the current password for the external menu The first digit of the number will be flashing Pressing up or down will adjust the currently flashing digit up or down Pressing enter will save the currently flashing digit and cause the next digit of the password to begin flashing All digits may be modified in this manner Pressing exit at any point in the procedure will save the currently displayed password and return you to the Preview Password prompt From the Preview Password prompt use up to proceed to the next prompt Set Language Note Password digits correspond to selection switches If a digit is set to 0 zero it will not be possible to enter the external password Set Lansuase If enter is pressed at the Set Language prompt the controller will display the current language setting Pressing up or down will sequence through the available language settings English French German Italian Portuguese Spanish Slovenian Finnish Norwegian and Custom Pressing enter at any point in the procedure will 38 save the currently displayed language setting and return you to the Set Language prompt Custom language is present only if custom language has been uploa
83. ew 8x1 2 902004 906007 DOOR Weld ASSOMIDIW 1 Inner Door Assembly See Exploded View elsewhere in this section Evaporator Fan Ena 839061 Evaporator Fan Shroud Housing Merlin HVV prior to 200422 256003 Merlin Airflow 200422 and after n ener e trt et eere eee tee rs 256035 TID WIA 296060 Inner Door Cover Assembly 815259 Latch Strike Assembly Bracket Chute Locator 141014 Can Chute Tie 010017 Vandal Panel Channel 79 specify color 281201 72 specify 282201 Left Cabinet Vandal Panel 79 specify color 12 Specify COlOT Mechanism SuppoOLrt E EE A E EE T E EE A In Line Filter Assembly Main Wiring Harness Menim HVV 842063 DA a NA sated cc E EE E ETETE E TE E 842234 Can Chute Assembly Merlin HVV 256070 TID EV uite treten ten 344010 Condenser Baffle 010403 Rear Baffle 010037 Condensate 815368 SPONGO si ie iet no E ian tert Rr Ede 815037 902004 815134 Self Drilling Screw Drain Tube Door Switch Bracket TDV HVV Drain Hose
84. g routing Upon entry into this routine the display will show one of the two start time setting modes Start Day or Start Hour Pressing up or down will cycle between the two Pressing exit at this point will return to the Start Time prompt without saving any changes Use up to proceed to the next prompt Stop Time If lt enter gt is pressed at the Start Day prompt the controller will enter the day of the week setting routine The display will show YY X where is the day of the week Monday Tuesday Wednesday Thursday Friday Saturday Sunday or Every Day and X is either 1 or 0 Pressing up or down will High Visibility Vender Service amp Parts Manual cycle through the days of the week If enter is pressed at the YY X prompt X will flash indicating that it can be changed Pressing up or down will toggle X between 1 enabled and 0 disabled Pressing enter again will save the displayed setting and return you to the non flashing X prompt Pressing exit will return to the Start Day prompt If enter is pressed at the Start Hour prompt the controller will enter the start time setting routine The display will show the current four digit hour and minute setting in 24 hour format The hour setting will be flashing to indicate that it can be modified Pressing up or down will increase or decr
85. gh Visibility Vender Service amp Parts Manual SECTION 3 VENDER PROGRAMMING Refrigeration If lt enter gt is pressed at the Refrigeration prompt the controller will enter the refrigeration control mode Using lt up gt or lt down gt you can rotate through the various refrigeration control settings Conserve Energy Start Time Stop Time Degrees Set Point Storage Temperature and Display Temp If exit is pressed the controller will return to the Refrigeration prompt Press up to proceed to the next prompt Lighting Control Conserve Enerau Upon first entry into Refrigeration the controller will display Conserve Energy X If lt enter gt is pressed at Conserve Energy X X will begin to flash indicating that it can be edited If X 1 the energy conservation control will be enabled This means the cabinet temperature will be allowed to rise to the programmed storage level during programmed time blocks If X 0 the energy conservation mode will be disabled and the machine will function as normal Pressing up or down will allow you to toggle X between 1 enabled and 0 disabled Pressing enter will save the displayed setting and return you to the non editable Conserve Energy prompt Use up to proceed to the next prompt Start Time Start Time If enter is pressed at the Start Time prompt the controller will ent
86. h the summary error code If the exit button is pressed at anytime during this operation the controller will return to the Error Codes prompt Press the up button to proceed to the next prompt Return to Sales For further details on reading error codes see Error Codes in the Internal Service Menu section Return to If enter is pressed at the Return to Sales prompt the controller will return to the sales mode Seles High Visibility Vender Service amp Parts Manual SECTION 4 VEND CYCLE Vend Cycle Stand By Condition In a stand by condition the vender will show the greeting and possibly the vend price if set for a single price or if all prices are set to same and a choice of other optional features on the LED display If a select button is pressed prior to reaching the vend price establishing a credit the display will show the vend price for that selection This will indicate to the customer more money is needed for that particular selection Establishing Credit As coins are inserted into the coin mechanism a corresponding credit count will appear on the display The coin mechanism will continue to accept coins until the highest vend price has been achieved All coins in excess of the vend price will be returned to the coin cup Once the vend price has been achieved the control board will set up a credit enabling a vend to be made for any selection equal to or less than the established credit
87. iate position Using up or down will cycle through each selection If exit is pressed anytime during this operation the controller will return to the Free Vend Accounting prompt Press up to proceed to the next prompt Error Codes 23 SECTION 3 VENDER PROGRAMMING Error Codes If lt enter gt is pressed at the Error Codes prompt the controller will enter the error display mode If no errors have occurred since the last error reset the display will show None If an error has been detected since the last error reset the display will show the first summary error code that has occurred such as Vend which would indicate a vend error Pressing lt up gt or lt down gt will allow you to cycle through all of the summary error codes that are present Pressing lt enter gt at the displayed summary error code will allow you to view the detailed error codes beneath the summary error heading see below Pressing up or down this point will allow you to cycle through all of the detailed error codes that are present beneath the summary error code If the exit button is pressed at anytime during this operation the controller will return to the Error Codes prompt Press the up button to proceed to the next prompt Test Modes If the clear button is pressed during the display of any detailed error code that error will be cleared If other errors exist that fall under the curr
88. ified by taking note of the following two items 1 Vender serial plate mounted on the exterior left side of the vender door and 2 Refrigeration serial plate mounted on the kick plate of the refrigeration unit VENDER SERIAL PLATE VENDER SERIAL PLATE The vender s main serial plate shown in figures 1 2 and 1 3 is located on the exterior left side of the vender s main door and has the following information Vender model number Vender serial number Amps required by vender Unit charge of R134A Refrigeration design pressures The vender s model number contains two important pieces of information The machine type such as RVHVE Royal Vendors High Visibility Electronic It also contains the vender model number such as 650 12 capacity of 650 twelve ounce cans 12 selections How to read a serial number fig 1 2 The first 4 numbers represent the year the vender was produced The 5th and 6th numbers represent the week within the year the vender was produced The 1st letter represents the style of vender The 2nd letter represents the location where the vender was built The last five numbers represent the model built within that week REFRIGERATION SERIAL PLATE The refrigeration serial plate is located at the bottom of the vender s cabinet in front of the condenser coil It is mounted to the refrigeration unit kick plate It looks similar to the vender serial plate shown in Figure 1
89. in rocking or tipping a vender SECTION I ELECTRICAL HAZARDS GENERAL ADVICE Careless or improper handling of electrical circuits can result in injury or death Anyone installing repairing loading opening or otherwise servicing a vender should be aware of this precaution Apply all of the normal precautions when handling electrical circuits such as Refrigeration servicing to be performed by qualified personnel only Unplug the vender before servicing Replace electrical cords if there is any evidence of fraying or other damage Keep all protective covers and ground wires in place e Plug equipment into outlets that are properly grounded and polarized where applicable and protected with fuses or circuit breakers of the correct size e All electrical connections must be dry and free of moisture before applying power WARNING ALWAYS TEST TO VERIFY PROPER GROUNDING PRIOR TO INSTALLATION IN ORDER TO REDUCE THE RISK OF ELECTRICAL SHOCK AND FIRE SAFETY SEGMENT SECTION ELECTRICAL HAZARDS A Servicing with Power Off For maximum safety unplug the power cord from the wall outlet before opening the vender door This will remove power from the equipment and avoid electrical hazards Service personnel should remain aware of possible hazards from hot components although electrical power is off B Servicing with Power On Some service situations may require access with power on Only fully qualified
90. ing Royal equipment We recommend that persons servicing our equipment maintain a similar commitment to safety Only personnel properly trained should have access to the interior of the vender This will minimize the potential dangers that are inherent in electrical and mechanical devices Royal has no control over the vender once it leaves the premises It is the owner or lessor s responsibility to maintain the vender in a safe condition See installation insert located in the coin box of a new vender for proper installation procedures and refer to the service manual for recommended maintenance procedures If you have any questions please contact Royal Vendors Technical Service Department toll free at 1 800 931 9214 outside North America dial 1 304 728 7056 High Visibility Vender Service amp Parts Manual SAFETY REGULATIONS Read the safety segment before installation or Service Test for proper grounding before installing to reduce the risk of electrical shock and fire Turn off or disconnect power cord from wall outlet before servicing e Only fully trained service technicians should Service vender when vender has power Remove any product before moving a vender Use appropriate equipment when moving a vender Always wear eye protection and protect your hands face and body when working near the refrigeration system Use only authorized replacement parts Be aware of inherent dangers
91. inserted into the changer or 3 The maximum vend price is reached Once any of these conditions are met any accumulated credit must be used toward a vend attempt and coins will not be dispensed for credit in response to an escrow request If a sold out selection or if a valid selection that becomes sold out is made this option will be over ridden and an escrow will be honored If X 0 forced vend attempt is disabled If X 1 forced vend attempt is enabled Note that force vend has no effect on the card reader once a card is inserted it can always be returned to the customer via the escrow lever on the changer or return button on the card reader Multi Wend This option will allow multiple purchases without re entering coins If enabled instead of immediately returning the change after a vend the credit will remain on the display to be used for another selection An escrow request will be honored at any time This option will take precedence over the force vend option after the first vend has been completed If X 0 multi vend is disabled If X 1 multi vend is enabled Conflicting Options In order to avoid conflicts between options and potential cheating of customers it is recommended that the following rule be followed High Visibility Vender Service amp Parts Manual SECTION 3 VENDER PROGRAMMING If Cheat Mode is disabled C6 0 then both Bill Acceptance Checking and Bill Escrow should be
92. ion the controller will return to the Sales Counters prompt Press lt up gt to proceed to the next prompt Card Counters Card Counterz If lt enter gt is pressed at the Card Counters prompt the controller will enter the card counter display mode by displaying Total Vends on the first line and Value YYYYYY Y Y on the second line The X s represent the number of all card vends over machine life and the Y s represent the value of all card sales over machine life Using up or down will cycle through each selection by displaying Sel N Vends XXXXXXXX on the first line and Value YYYYYY YY on the second line will represent the selection number The individual counts are resettable If exit is pressed anytime during this operation the controller will return to the Card Counters prompt Press up to continue to the next prompt Token Counters High Visibility Vender Service amp Parts Manual Token Counters If lt enter gt is pressed at the Token Counters prompt the controller will enter the token counter display mode by displaying Total Vends XXXXXXXX on the first line and Value YYYYYY on the second line Token Counters functions exactly as Card Counters does except that it counts token vends instead of card vends See above If exit is pressed anytime during this operation the controller will return to the Token Counters pr
93. is enabled Free will be displayed immediately after the POS message If X 0 free vend will be disabled when the key switch is activated If X 1 free vend will be enabled when the key switch is activated Note All free vends will increase free vend MIS counters High Visibility Vender Service amp Parts Manual Ho If lt enter gt is pressed at the Vend X prompt where X is the current status either 1 or 0 the display will flash the current status Pressing up or down will cause the flashing status to toggle between 1 and 0 When the desired status is displayed pressing lt enter gt will save that status and return you to the No Vend X display status no longer flashing If No Vend is enabled no selections will be allowed to vend and a No Sale message will be displayed If X 0 no vend will be disabled when the key switch is activated If X 1 no vend will be enabled when the key switch is activated Note If both Free Vend and No Vend are enabled No Vend will be given priority no vending will be allowed Selection Blackina If enter is pressed at the Selection Blocking X prompt where X is the current status either 1 or O the display will flash the current status Pressing up or down will cause the flashing status to toggle between 1 and 0 When the desired status is displayed pressing lt
94. ll Validator problems the errors may be cleared electronically via a hand held device or through the service mode using the lt clear gt button High Visibility Vender Service amp Parts Manual SECTION 3 VENDER PROGRAMMING Card Reader By pressing lt enter gt at the Card Reader prompt the controller will display either 1 Communications indicating no card reader communications for more than 5 seconds or 2 Card Reader Error XY indicating that a particular type of card reader malfunction occurred where XY indicates the error type The Communications error will be cleared when proper communications are re established The Card Reader Error XY errors may be reset via the hand held device or through the service mode using the clear button Refriseration By pressing lt enter gt at the Refrigeration prompt the controller will display either 1 Temperature Sensor indicating an unplugged temperature sensor error 2 Too Cold indicating temperatures 3 F 1 5 C below the compressor cut out setting 3 Too Hot indicating temperatures 3 F 1 5 C above the compressor cut in setting 4 Compressor indicating that the compressor is not cooling at 1 F 0 5 C per hour or better while on or 5 Heater indicating that the heating system is not heating at 1 F 0 5 C per hour or better while on The Temperature Sensor error will be cleare
95. ll as the Custom StS option and a Recommended StS option that has the capability to calculate an optimum space to sales assignment After setting space to sales and returning to the Space to Sales prompt use up to proceed to the next prompt Set Selection Depth Options When one of the options Option 1 through Option 9 is on the display pressing exit will save that space to sales option and return to the Space to Sales prompt If enter is pressed at one of the option prompts the display will begin displaying the space to sales assignments for that configuration The display will show Selection 1 followed by either None indicating that no columns are assigned to selection 1 or a sequence of numbers that represent the columns that are currently assigned to selection 1 Using up or lt down gt the user can view the space to sales assignments for the other selections If the exit button is pressed at this time the display will return to the Space to Sales prompt and the option that was being viewed will be saved as the current space to sales configuration Recommended StS If enter is pressed at the Recommended StS prompt the controller will enter the recommended space to sales routine The controller will calculate an optimum space to sales assignment based on machine capacity and previous first choice attempts High Visibility Vender Service amp Parts Man
96. ll increase or decrease the month setting Pressing enter will save the displayed month setting and return you to the Month prompt Use up to proceed to the next prompt Date Date If enter is pressed at the Date prompt the current two digit date of the month setting 01 31 is displayed Pressing up or down this point will increase or decrease this number If enter is pressed the currently displayed date is saved and the controller will return to the Date prompt Use up to proceed to the next prompt Hour Hor If lt enter gt is pressed at the Hour prompt the current time is displayed in a 24 hour format The left two digits of the display show the current hour setting the right two digits show the current minutes The hour setting will be flashing Pressing up or down at this point will increase or decrease the hour setting If lt enter gt is pressed the minute setting will flash Pressing up or down at this point will increase or decrease the minutes setting Pressing enter again will save the displayed hour and minutes setting and return you to the Hour prompt Pressing exit while in editing mode will return you to the Hour prompt without saving changes Use up to proceed to the next prompt Daylight Savings Daslisht Sauinas If enter is pressed at the Daylight Savings prompt the display will show the current daylight saving tim
97. minated for clarity neutral Refrigeration Relay Figure 2 2 High Visibility Vender Service amp Parts Manual SECTION 2 VENDER COMPONENT EXPLANATION Compressor The compressor is a hermetically sealed unit located beneath outside the cooling compartment The compressor is a pump driven by the compressor motor which draws low pressure vapor refrigerant from the evaporator coil compresses it and forces it into the condenser under high pressure The motor is started and controlled by the temperature control Condenser The condenser is located beneath outside the cooling compartment next to the compressor it can be seen from the front with the door open The condenser removes heat from the high pressure vapor discharged from the compressor and condenses it to a high pressure liquid The condenser and evaporator coils have aluminum fins attached to effectively increase heat exchange surfaces Starting Relay The starting relay is mounted on the side of the compressor housing The compressor motor has two windings a start and a run winding To give the motor torque when it first starts the starting relay switches in the additional start winding After the motor gets up to speed the relay opens the start winding and the motor continues using only the run winding Thermal Overload The thermal overload is a heat sensitive device mounted on the side of the compressor housing If the compressor motor gets t
98. n zio T 849132 849133 ate NIRE 849134 Eier Lf ER 849197 Decal Open Bottle Slowly 5 irre etri te a eb 931355 High Visibility Vender Service amp Parts Manual 69 SECTION 8 EXPLODED VIEWS AND PART NUMBERS Door Assembly Rear serial numbers 201213 and after High Visibility Vender Service amp Parts Manual 70 SECTION 8 EXPLODED VIEWS AND PART NUMBERS ITEM NO Door Assembly Rear serial numbers 201213 and after DESCRIPTION PART NUMBER Rain Guard 2 2 2 2 eei ribi Wal ean 010518 Top Inner Door Hinge Weld Assembly cecinerunt itenim 010520 TMiTeg 812363 dm 842147 Selection Button sU E YE EUER RAAN 815787 Bottle S ops 391522 e 838033 x aed 815463 Port Trim AVN siento to d e LS eh Urt ee irre er roi 815457 Bottom Inner Door eco rte rerit tro a eh de ives SE Et e er 010543 Po
99. nction and e Atable describing the pin number wire number and function of each position The word key refers to the small plastic insert plugged into a position of the connector The purpose of the key is to prevent connecting the harnessing backwards or upside down The keyed position is a blank position within the pinout no pin in which a key is inserted Some pinouts may have several blank positions with a key plugged into one or more of the positions You can use the key to determine which end of the pinout is Pin 1 High Visibility Vender Service amp Parts Manual SECTION 2 VENDER COMPONENT EXPLANATION ld 0000 000 000 m 8 Chute Sensor tld 5000 Select Sw H3TIOHLNOO Li LI Sold Out Sw READY TO VEND INDICATORS uuum 5669 2 00000000000 SI Sold Out LED MDB Figure 2 1 HVV CONTROL BOARD DEX UCS Connections Position P1 The High Visibility Vender is equipped with a DEX UCS jack directly on the control board at position J17 It also has pinouts for optional three 3 wire harnesses leading to internal and external jacks The Hand Held Computer plugs into these jacks to read information from the control board If the vender is equipped with these optional jacks and the HHC does not operate properly with them check the harnesses for b
100. next prompt Discount Selections Discount Selections If enter is pressed at the Discount Selections prompt the controller will display Selection N X where represents the selection number and X indicates whether that selection will be discounted or not Using up or down will allow you to cycle through each individual selection If enter is pressed at Selection N X the display will flash X discount status for the displayed selection Then pressing up or down will toggle X between 1 enabled or 0 disabled When the desired setting is on the display pressing enter will save that setting and return to the selection level where the X no longer flashes If the All Selections is set and saved all the selections will be set at once Use exit to return to the Discount Selections prompt Use up to proceed to the next prompt Discount Amount Discount Amount If lt enter gt is pressed at the Discount Amount prompt the controller will display current four digit discount amount 00 00 99 99 Using lt up gt or lt down gt will increase or decrease this amount in increments of the least coin tube value Pressing lt enter gt will save the setting and return to the Discount Amount prompt Pressing lt exit gt will return you to the Discount Amount prompt without saving any changes From the Discount Amount prompt
101. not be affected PIN WIRE FUNCTION NUMBER COLOR 1 OPEN 2 RED 24 VOLTS AC 3 KEY 4 BLACK NEUTRAL Environmental Controls Position P6 The wiring harness connecting to this pinout powers the refrigeration relay to power the refrigeration unit It is also responsible for powering any optional relays such as the refrigeration heater relay evaporator fan relay and light relay It powers each relay by providing a constant 24 volts DC to each relay from Pin 1 Upon activation the control board will remain neutral for each relay from either Pin 2 3 4 or 6 PIN WIRE FUNCTION NUMBER COLOR 1 ZX1 24 VDC 2 2 2 HEATER RELAY 3 2 3 COMPRESSOR RELAY 4 ZX4 EVAPORATOR FAN RELAY 5 KEY 6 ZX6 FLUORESCENT LIGHT RELAY 7 NOT USED 8 NOT USED High Visibility Vender Service amp Parts Manual SECTION 2 VENDER COMPONENT EXPLANATION Electronic Door Lock and Options Position P7 This pinout connects to the standard electronic door lock as well as to the optional manual override Switch coin inlet sensor and 24 volt vend counter Pin 1 provides power to the electronic door lock This wire should never be cut pinched or spliced if cut If the harness is cut pinched or grounded out power will be lost to the electronic door lock Entry into the vender will not be possible unless the electronic door lock is equipped with an optional battery backup PIN WIRE FUNCTION NUMBER COLOR 1 WHITE 5 VDC POWER TO ELECT
102. nt of the evaporator fan motor OPERATION REQUIREMENTS The refrigeration System requires 110 volts AC from the main wiring harness for it to operate The main wiring harness will get its voltage for the unit from the refrigeration relay OPERATION The rising temperature in the cooling compartment is reported to the control board from the temperature sensor see Figure 2 2 The control board registers the current temperature inside the vender s cabinet When it rises equal to or above the pre programmed cut in temperature the control board will then complete the circuit to the refrigeration relay to energize its coil shown in Fig 2 2 The refrigeration relay coil energizes and closes the contact between the common and normally open positions shown in Fig 2 2 This allows power 110 VAC to travel through the refrigeration relay switch and to the main wiring harness The main wiring harness will The evaporator coil allows the liquid refrigerant to absorb heat from the cooling compartment as it evaporates in the coil The falling temperature in the cooling compartment is caused by the continual circulation of refrigerant through the system removing heat from the cooling compartment and transporting it to the outside environment As the temperature drops the temperature sensor reports this to the vender s main control board When the temperature drops below the preset cut out temperature the control board will disable the
103. nt operation the condenser and evaporator coils must be kept clear of any dirt or foreign materials Clean dirt and debris from the condenser and evaporator coils with a small light bristled brush vacuum cleaner or compressed air This will help to ensure an extended unit life Control Board The vender s control board should always be enclosed by its cover to protect it Routine cleaning is not necessary but if desired the controller s area may be blown out with compressed air What to Lubricate Inner Door Gasket The door gasket comes from the factory pre lubricated but should be lubricated periodically with a silicone based grease Apply to the vertical piece of gasket on the hinged side of the inner door which touches the vender s main door This will help prevent any peel back of the gasket which can cause air leaks into the sealed cabinet resulting in freeze ups Latch Strike Nut The latch strike nut should not be lubricated Refrigeration Unit The refrigeration unit is a sealed system that does not require any lubrication Also the condenser and evaporator fan motors do not require any lubrication Anti friction Sheets The anti friction sheets should be lubricated with a thin layer of food grade silicone The sheets should be kept clean and free of debris and they should not be peeling 42 Preventive Maintenance Vender Levelling Make sure that the vender is level when placed on site If the vender is no
104. nual 61 SECTION 8 EXPLODED VIEWS AND PART NUMBERS Vend Mechanism Assembly Merlin HVV Non ADA serial numbers 200421 and before 62 High Visibility Vender Service amp Parts Manual SECTION 8 EXPLODED VIEWS AND PART NUMBERS Vend Mechanism Assembly Merlin HVV Non ADA ITEM NO serial numbers 200421 and before DESCRIPTION PART NUMBER Vend Mechanism Assembly 79 Merlin 00 1 000 enne nennen 256710 2 IN 262720 CASE Support WIGS seisosat 811026 Isi EETA N kaai A 902004 Hitch Pin Clip some venders may 906023 RUDD OE SU De rcu eni inita E ced ce ese cene 915199 1 8 uui Lui LL nut ti 908002 Screw 8 32 X 3 8 M 901011 R d Retai Psese HE 256714 ROO ROA eepe o ee ET e a e 803035 E 839031 Menim AW TEE 815305 Front Rotor Bearing
105. ompt Press up to proceed to the next prompt Free Vend Accounting Free Wend Hccountins If lt enter gt is pressed at the Free Vend Accounting prompt the controller will enter the first of two sub menus Free Vend Counters Pressing lt up gt or down will cycle to the other menu View Selection Costs If enter is pressed at the Free Vend Counters prompt the controller will enter the cash value display mode by displaying Total Vends XXXXXXXX on the first line and Value YYYYYY YY on the second line The X s represent the number of all free vends over machine life and the Y s represent the value of all free vends over machine life Using up or down will cycle through each selection by displaying Sel N Vends the first line and Value YYYYYY YY on the second line where N indicates the selection number the X s represent the number of free vends since the last reset and the Y s represent the equivalent value of free vend sales since the last reset If exit is pressed anytime during this operation the controller will return to the Free Vend Accounting prompt If lt enter gt is pressed at the View Selection Costs prompt the controller will enter the free vend equivalent cost display mode by displaying Sel N Cost XX XX where the X s represent the last saved price that is not 00 00 for that selection A decimal will be displayed in the appropr
106. on 2 OPTIONAL MENU This menu is available when Configuration 2 is set to 1 Note Programming flowchart located in rear of manual High Visibility Vender Service amp Parts Manual SECTION 3 VENDER PROGRAMMING Internal Service Menu Cash Counters If lt enter gt is pressed at the Cash Counters prompt the controller will enter the non resettable cash display mode by displaying Cash Total X XX where the X s will represent total cash over the life of the vender s control board Using up or down will cycle through each selection as Cash Sel where N represents the appropriate selection number and the X s represent the resettable cash count for that selection If exit is pressed at anytime during this operation the controller will return to the code level Press the up button to proceed to the next prompt Sales Counters Sales Counters If lt enter gt is pressed at the Sales Counters prompt the controller will enter the non resettable sale count display mode displaying Sales Total XXX where the X s represent the number of all paid vends over the life of the vender s control board Using lt up gt or lt down gt will cycle through each selection as Sales Sel XXX where represents the appropriate selection number and the X s represent the resettable number of vends for that selection If lt exit gt is pressed anytime during this operat
107. on No acceptance or Acceptor is dirty or foreign matter is in Check to make sure the coin rejects a percentage the path mechanism s acceptor is clean of good coins Coin ch W tuned if na gt gt improperly Contact coin changer manufacturer Defective control board Replace the control board Erratic or no credit Acceptor coin Replace coin mechanism retest Accepts coins but mechanism gives erratic credit No credit Defective harness between Check harness for cut wires or wrong no credit coin mechanism and control board connections If defective replace it No credit Defective control board Replace control board and retest Defective harness between coin Check harness for cuts or wrong mechanism and control board connections defective replace it Replace coin mechanism and test If it Defective coin mechanism pays out test the control board Changer will not pay Test vender s manual coin payout If out coins vender pays out using the CPO mode but not during sales check the coin mechanism or coin mechanism harness The control board is more than likely not the problem Coin return lever pressing down on acceptor s coin plunger Defective control board High Visibility Vender Service amp Parts Manual 43 SECTION 6 TROUBLESHOOTING Make sure that the validator harnessing is Replace defective or wrong validator correct for the style of validator being used h and th
108. oo hot or draws an excessive amount of current the thermal overload will open breaking the circuit to the compressor After the compressor cools to a safe operating temperature the thermal overload will close allowing the compressor and condenser fan motors to restart Condenser Fan and Motor The condenser fan and motor located beneath the cooling department are a forced air device using outside ambient air to cool the surface of the condenser coil The condenser fan and motor run while the compressor operates Evaporator Coil The evaporator coil is located in the cooling compartment As low pressure liquid passes through the evaporator coil it absorbs and removes heat from the compartment as it changes to vapor The condenser and evaporator coil have aluminum fins attached to effectively increase their heat exchange surfaces Evaporator Fan and Motor The evaporator fan and motor are a forced air device circulating air throughout the cooling compartment and over the heat exchange surface of the evaporator coil The evaporator fan and motor run continually Capillary Tube The capillary tube is located in the refrigerant line between the condenser and evaporator coil The small diameter tube is used as a metering device to control the flow of liquid refrigerant to the evaporator coil This creates low pressure causing the refrigerant to vaporize and absorb heat as it passes through the evaporator coil Drier The d
109. or down will toggle X between 1 enabled or 0 disabled When the desired setting is on the display pressing enter will save the setting and return to the selection level where the block status no longer flashes If the All Selections X is set and saved all the selections will be set at once Use exit to return to the Blocked Selections prompt From the Blocked Selections prompt use exit to return to the Selection Blocking X prompt 33 SECTION 3 VENDER PROGRAMMING Let Time Date If enter is pressed at the Set Time Date prompt the controller will enter the current time setting mode by displaying Year Using up or down will allow you to cycle through all available time setting options If exit is pressed anytime during this operation the controller will return to the Set Time Date prompt Use up to proceed to the next prompt Refrigeration 34 If enter is pressed the Year prompt the current year setting is displayed and will be flashing Pressing up or down at this point will increase or decrease the year setting Pressing enter will save the displayed year setting and return you to the YEAR prompt Use up to proceed to the next prompt Month Honth If lt enter gt is pressed at the Month prompt the current month setting is displayed and will be flashing Pressing up or down at this point wi
110. or is open CS Door Resets This option is used to allow the door switch to reset all resettable MIS If X 0 all resettable MIS registers are reset only when the CF command is received from the hand held device If X 1 all resettable MIS registers are reset when the door switch is sensed as open and at least one of the resettable MIS registers has been read i e individual cash and sales counts Cheat Mode This option is used to prevent vending with insufficient change to pay back correct change after a purchase If disabled and the correct change cannot be paid back the vend is aborted and the deposited credit is returned if possible If X 0 the cheat mode is disabled If X 1 the cheat mode is enabled High Visibility Vender Service amp Parts Manual CY Bill Accertance This option is used to allow higher order bills to be accepted without the risk of cheating the customer If enabled a bill is not accepted unless the controller verifies that it has enough change to cover the bill s value plus any accumulated credit If X 0 high order bill acceptance is disabled If X 1 high order bill acceptance is enabled DS Force This option prevents the machine from becoming a change maker When this mode is enabled escrow of coins is allowed until any of the following three events occurs 1 Any bill is inserted into the bill acceptor 2 Any cash box coin is
111. perature mode and return you to the Degrees X prompt Pressing exit will return you to the Degrees X prompt without saving changes Use up to proceed to the next prompt Set Point Set Point The set point default is 35 F 1 5 C If enter is pressed at the Set Point prompt the controller will display the current set point temperature setting xx F or xx x C depending on the Degrees setting Using up or down will increase or decrease the number by 1 F 0 5 C Pressing lt enter gt will save the set point and return you to the Set Point prompt Pressing exit will return to the Set Point prompt without saving changes From Set Point press up to proceed to the next prompt Storage Temperature SECTION 3 VENDER PROGRAMMING Storase Temperature The default storage temperature will be 60 F 15 5 C If enter is pressed at the Storage Temperature prompt the controller will display the current storage temperature setting xx F or xx x C depending on the Degrees setting Using up or down will increase or decrease the number by 1 F 0 5 C over the range of 32 F to 75 F 0 C to 24 C Pressing enter will save the storage temperature and return you to the Storage Temperature prompt Pressing exit will return you to the Storage Temperature prompt without saving changes From Storage Temperature press up to proceed to
112. perly set Check Set Point Correct if necessary on next page High Visibility Vender Service amp Parts Manual 45 SECTION 6 TROUBLESHOOTING TROUBLE POSSIBLE CAUSE CORRECTIVE PROCEDURE Refrigeration unit runs constantly continued from previous page Refrigeration unit will not run 46 Temperature sensor not reading correctly Short circuit in wiring harness from control board to refrigeration relay Refrigeration relay contacts welded together Defective refrigeration unit Set Point not set properly Temperature sensor not reading correctly Short circuit in wiring harness from control board to refrigeration relay Defective refrigeration relay Test the temperature sensor by setting the temperature to be displayed on the LED and measuring the actual inside cabinet temperature with a thermometer or by opening closing door to see if the temperature changes Replace if defective Unplug one of the two wires coming from the control board to power the relay If the unit cuts off locate the shorted wire in the harnessing and correct or replace defective harness Unplug one of the two wires with pink connectors coming from the control board to power the relay If the unit continues to run replace the relay Unplug the refrigeration unit from the top of the main wiring harness Plug it into a direct power source If it does not run replace the refrigeration unit DANGER EL
113. refrigeration relay This will break the refrigeration relay switch connection shown in Fig 2 2 thus canceling power to the refrigeration unit REFRIGERATION COMPONENTS The refrigeration system is a sealed system Cutting or tapping into it will void all the manufacturer s warranty Described in this section are explanations of the refrigeration system s major components Cooling Compartment The cooling compartment is the sealed area of the vender holding the product for delivery This area is designed to allow free flowing air to circulate throughout the product power the unit immediately When the compressor is powered it circulates refrigerant throughout the System by pulling low pressure refrigerant vapor from the evaporator coil through the suction line into the compressor The compressor compresses it and forces it through the discharge line into the condenser coil The condenser aided by the condenser fan POWER FLOW TO REFRIGERATION SYSTEM Control Board 1 to compressor amp condenser fan motor Temperature Sensor to wall outlet Black 110 VAC White neutral Groun motor removes heat from the refrigerant as it flows through the condenser coil and releases it to the outside environment The dropping of the refrigerant temperature changes the vapor to liquid 16 Main Wiring Harness circuits for fan motor and door power eli
114. rier is located in the refrigerant line between the capillary tube and REFRIGERATION SYSTEM FLOW CHART High pressure gas Discharge line Suction line Condenser mum 9 Compressor Gas changing to liquid seb ainssaid 5 gt 3 D o 9 condenser It traps and removes moisture from the refrigeration system while allowing oil and refrigerant to pass through the system Accumulator The accumulator is located in the refrigerant line between the evaporator coil and compressor The accumulator traps any liquid refrigerant which did not E vaporize before it reached the compressor Filter Drier Changing from high to low pressure liquid p 5 T WW pej Capilla Evaporator 3 2 Liquid changing to a gas 5 2 3 High Visibility Vender Service amp Parts Manual 17 SECTION 2 VENDER COMPONENT EXPLANATION Refrigeration Relay The refrigeration relay is located in the lower section of the vender s cabinet near the main wiring harness It takes the place of the temperature control thermostat used in the past in electromechanical venders The refrigeration relay is responsible for powering the compressor and condenser fan motors The refrigeration relay consists of a coil powered by the control board 24 volts DC and a double pole switch When the control bo
115. rim pot Screw on the vender s control board 1 Turn screw clockwise until the light comes on 2 Turn screw counterclockwise until the light goes off 3 Continue turning counterclockwise 1 Multiple vending not If multiple vending is from all selections 1 2 turns cancelling credit the delivery sensor is cut improperly 4 Vend test columns 7 and 12 and continued on next grounded disconnected or improperly watch the light on the control board page adjusted Make sure the only time the light comes on is when a product hits the delivery chute Slight adjustments may be necessary Turning the screw clockwise makes the sensor more sensitive turning it counterclockwise makes it less sensitive Test vend after every 1 4 turn 44 High Visibility Vender Service amp Parts Manual SECTION 6 TROUBLESHOOTING Check selection depth setting Refer Multiple vending not Depth setting incorrect to Set Selection Depth in the Vender cancelling credit Programming section continued from m previous page Mechanical error md i gearing within it is good Misloaded product Ensure that all product within each column is the same Space tozsales not set ard Check or reset space to sales as propery needed End Check the wiring from the control board selection to the selection switches Check the wiring at each vend motor at the bottom of the vender s main door and at the motor s connection a
116. rompt press exit to return to the Lighting Control prompt If lt enter gt is pressed at the Stop Day prompt the controller will enter the day of the week setting routine The display will show YY X where is the day of the week Monday Tuesday Wednesday Thursday Friday Saturday Sunday or Every Day and X is either 1 0 Pressing up or down will cycle through the days of the week If enter is pressed at the YY X prompt X will flash indicating that it can be changed Pressing up 37 SECTION 3 VENDER PROGRAMMING or down will toggle X between 1 enabled and 0 disabled Pressing enter again will save the displayed setting and return you to the non flashing YY X prompt Pressing exit will return you to the Stop Day prompt If enter is pressed at the Stop Hour prompt the controller will enter the stop time setting routine The display will show the current four digit hour and minute setting in 24 hour format The hour setting will be flashing to indicate that it can be modified Pressing up or down will increase or decrease the hour Pressing enter will stop the hour from flashing and cause the minutes to flash indicating they can be modified Pressing up or down will increase or decrease the minutes value Pressing enter again will save the displayed setting and return you to the Stop Hour prompt Pr
117. ronic door lock 1 Updates door status to control board open closed 2 Check wire for 5 VDC if electronic door lock does not function 3 Check wire to latch strike 4 Has battery backup e Options switches 1 Allow free vend no vend etc 2 5 VDC on pins for option switch see wiring diagram Environmental Control Harness See Figure 5 6 Supplies 24 VDC to refrigeration relay from posi tion P8 pins 1 and 3 Check for 24 VDC in relay test mode Harness also used for connections to evaporator fan relay heater relay and light relay Allows relay to energize and close contacts to complete 110 VAC hot circuit MANUAL OVERRIDE MANUAL OVERRIDE 6 COIN INLET SENSOR COIN INLET SENSOR REFRIGERATION RELAY Figure 5 6 Environmental Control Harness BLACK RX WHITE 24 VDC RED TX BROWN NEUTRAL Multi Drop Bus MDB Harness See Figure 5 7 GREEN NEUTRAL Y BLUE BLACK RX Supplies 24 VDC to changer validator and RED TX card reader from position P9 pins 1 and 6 Data transmitted and received by control board e Confirm with changer VFD on payout works e Multiple harnesses may be connected in series for more peripherals check all harnesses 50 GREEN NEUTRAL Figure 5 7 MDB Harness High Visibility Vender
118. rranty parts This method of shipping is preferred for returning parts to Royal Vendors 2 Credits will only be issued to warranty parts that have been ordered in advance not for parts ordered as stock NO EXCEPTIONS 3 When ordering warranty parts in advance please have the full vender unit serial number 4 Acopy of the Packing Slip correct serial number and complete Return Material Tag provided with part are required for sending back parts Please complete the Return Material Tag keeping the white copy for your records and sending the yellow tag back with the attached part Make sure you have your company s name address phone number serial number and model number along with a brief explanation of the problem 5 Ifthe item returned is not under warranty it will be sent back to you at your expense or it will be scrapped 6 All warranty parts should be properly wrapped and packed securely to avoid further damage Refrigeration units that are returned from the field and have been tapped into tampered with not packaged properly or have had the serial plate removed will void the warranty If parts are not returned within 15 working days the invoice will be due in full High Visibility Vender Service amp Parts Manual VOLTAGE REQUIREMENTS The vender is designed to operate at a voltage of 115 volts 60 hertz It requires a minimum of 15 amp dedicated service The service outlet voltage must not exceed 129
119. rt Body Assembly FIVV ADA atri petentes artem pueri co ro near pipa sadi art 391520 civ ve 335547 Ballast Mounting 335545 C im BOX HOUSING ee eet 273503 Right Vandal Panel 79 5 ve reir nit 010519 72 cienmespme 011501 Water 2154610 rode Sel ete iv dues 391519 Door Lock STIKS oce rr e torn et er fe teri Ei d breeders 335101 FUSEDOX ASSEMDIY ses cosas a 842219 COIN BOX sia evade dee vende tea din cet eae 812311 Lamp Holder denies iho een 842223 Lamp holder BOOMs UEM Emm 842224 Ballast Harness Assembly iige Coin Box Coin Chute Assembly 391560 TriTeq Light PIPE aise svi kek anes eh m oet hec ei ud eee ei et 812367 High Visibility Vender Service amp Parts Manual 71 Door Assembly Rear serial numbers 201212 and before SECTION 8 EXPLODED VIEWS AND PART NUMBERS Gof FNL lt
120. rtant that your vender is programmed properly All programming of the vender options is done in the Service Mode To enter the Service Mode open the vender door and press and release the blue service mode button that is located on the controller board The first four selection switches and the sixth selection switch see Figure 3 1 below left are used to navigate through the service routines as follows Button Meaning Usage 1 UP Increase next up 2 DOWN Decrease previous down 3 ENTER OK accept save 4 EXIT Escape cancel exit 6 CLEAR Clears all existing errors The controller will automatically return to the Sales Mode if No response from the selection switches is received for approximately five minutes service mode button is pressed a second time Return to Sales mode is activated or e door is actually closed If credit exists the credit amount will be displayed after returning to the Sales Mode MENU SYSTEM When programming you must first use the programming buttons listed above to maneuver through menus and sub menus before you will be allowed to accomplish your task Each menu consists of various items or modes such as the Set Prices Mode or the Space to Sales Mode There are two different internal menus available 1 INTERNAL Service MENU This menu is available only with the vender s main door open It is accessed upon pressing the control board s mode butt
121. service technicians should perform power on servicing Particular caution is required in servicing assemblies that combine electrical power and mechanical movement Sudden movement to escape mechanical action can result in contact with live circuits and vice versa It is therefore important to maintain maximum clearances from both moving parts and live circuits when servicing WARNINGS 1 ONLY FULLY TRAINED PERSONNEL SHOULD ACCOMPLISH POWER ON SERVICING SUCH SERVICE BY UNQUALIFIED INDIVIDUALS CAN BE DANGEROUS 2 LIGHTING CIRCUITS CAN BE HAZARDOUS ALWAYS DISCONNECT VENDER FROM THE WALL OUTLET BEFORE REPLACING A BULB OR SERVICING THE VENDER IN THAT AREA 3 NEVER USE A HOSE PRESSURE WASHER OR ANY CLEANING METHOD THAT COULD WET ELECTRICAL COMPONENTS SEE CLEANING SECTION OF MANUAL FOR SUGGESTED CLEANING METHODS IF WATER CONTAMINATION OF ELECTRICAL COMPONENTS IS SUSPECTED USE QUALIFIED ELECTRICAL TESTING EQUIPMENT AND TEST METHODS TO ASSURE THAT VENDER IS NOTA HAZARD BEFORE APPLYING POWER FOR ANY REASON High Visibility Vender Service amp Parts Manual SECTION 1 GENERAL INFORMATION General Information INTRODUCTION TO ROYAL VENDORS PEPSI COLA HIGH VISIBILITY VENDER The High Visibility Vender HVV can and bottle vender is capable of vending most packages It uses a control board to manage vending operations This control board must be programmed correctly for the Vender to operate properly Through
122. should blink solidly upon impact High Visibility Vender Service amp Parts Manual Optic Sensors V HVV models Located to the right of pinout P14 delivery sensor on the control board is the sensor adjustment trimpot which includes an adjustment screw For proper operation of the optic sensors this screw must be set correctly Located above the trimpot is the sensor adjustment LED indicator light This indicator light is mainly used to aid in correctly setting the sensors 1 Disconnect the Optic Sensor Board Harness from connection P14 on the control board 2 Turn screw counterclockwise until the light just goes out 3 From the very point where the light goes out turn the screw clockwise two 2 full turns 4 Reconnect the Optic Sensor Board Harness No other adjustment is necessary 15 SECTION 2 VENDER COMPONENT EXPLANATION Refrigeration System Your vender s refrigeration system comes as a completely sealed unit and should never be cut or tapped into or the warranty will be voided IDENTIFICATION The refrigeration unit is responsible for the cooling of your sealed cabinet and the products loaded within it The refrigeration units base plate compressor condenser coils and condenser fan motor are mounted in the bottom warm section of the vender s cabinet The heat exchange or suction line extends into the upper cold section of the vender s cabinet where the evaporator coil is mounted in fro
123. sing up or down will toggle X between 1 enabled and 0 disabled Pressing enter again will save the displayed setting and return you to the non flashing YY X prompt Pressing exit will return the controller to the Start Day prompt If enter is pressed at the Start Hour prompt the controller will enter the start time setting routine The display will show the current four digit hour and minute setting in 24 hour format The hour setting will be flashing to indicate that it can be modified Pressing up or down will increase or decrease the hour Pressing enter will stop the hour from flashing and cause the minutes to flash indicating they can be modified Pressing up or down will increase or decrease the minutes value Pressing enter again will save the displayed setting and return you to the Start Hour prompt Pressing exit while in editing mode will return the controller to the Start Hour prompt without saving changes Stor Time If lt enter gt is pressed at the Stop Time prompt the controller will enter the stop lighting control time setting routing Upon entry into this routine the display will show one of the two stop time setting modes Stop Day or Stop Hour Pressing lt up gt or lt down gt will cycle between the two Pressing lt exit gt at this point will return to the Stop Time prompt without saving any changes From this p
124. ssembly TDV HVV SECTION 8 EXPLODED VIEWS AND PART NUMBERS ITEM NO Vend Mechanism Assembly TDV HVV DESCRIPTION PART NUMBER Vend Mechanism Assembly 79 HVV 201213 and after sss 392915 72 201213 and 391920 79 TOV HVV 201212 ANd DOO isis iiri vi rari i ruere rhe 296710 72 TDW HVY 201212 and teet plc Redi Vae Y Yo e YF ERU ER 297700 Divider Lett 79 Vender ei tir ___ _ _ EVA 296708 72 hi id cotra Ya Foe FEE Ea P e Fio Ea REFER e VOR RUE ERE CE TES CE EATER 297705 Retainer Rear Left 79 Vender a i t ax disset 296712 22 Mol 324711 Eg 296715 NENNEN 296707 Rotor 5 lt gt 813025 Rear Vend Motor High Torque cinere 839032 EFODL i ERO ERR 813024 Front Vend Motor LOW Torque
125. t properly levelled it can begin to accumulate standing water which over a period of time may begin to freeze and will eventually freeze up the evaporator Another problem that may occur from an unlevelled vender will be improper vending which would include but not be limited to product not vending from column product vending slowly from column product not sliding or rolling down to the delivery port or product jamming Lighting System The lighting system contains high voltage Power MUST be disconnected when working with or around this portion of the vender Light bulbs should be replaced whenever one or more of the bulb ends are blackened or discolored or when the lights are flickering or are not lit and it has been determined that the ballast is good Replace these bulbs as soon as it is determined they bad If it is decided not to use the lighting System the ballast MUST be unplugged DO NOT remove the bulbs and leave the ballast plugged in Doing so can cause the ballast to generate a very high amount of electrical noise which can cause problems for or permanently damage electronic components Product Chute Bottles or cans should never be placed under the product chute Bottles can prevent air flow and may hinder the proper performance of the chute sensor WARNING ELECTRIC SHOCK DANGER Power MUST be disconnected when working with or around the lighting system High Visibility Vender Service amp Parts Man
126. t down gt will toggle X between 1 enabled and 0 disabled Pressing lt enter gt again will save the displayed setting and return you to the non flashing YY X prompt Pressing lt exit gt will return to the Stop Day prompt 35 If lt enter gt is pressed at the Stop Hour prompt the controller will enter the stop time setting routine The display will show the current four digit hour and minute setting in 24 hour format The hour setting will be flashing to indicate that it can be modified Pressing up or down will increase or decrease the hour Pressing lt enter gt will stop the hour from flashing and cause the minutes to flash indicating they can be modified Pressing up or down will increase or decrease the minutes value Pressing enter again will save the displayed setting and return you to the Stop Hour prompt Pressing exit while in editing mode will return the controller to the Stop Hour prompt without saving changes From Stop Time pressing up will proceed you to the next prompt Degrees Desreez If enter is pressed at the Degrees X prompt the controller will display Degrees X where X will be flashing If X F the controller is currently in Fahrenheit mode if X C the controller is currently in Celsius mode Pressing up or down will toggle X between and C Pressing enter at this point will save the displayed tem
127. t the control board Check to see if the delivery sensor adjustment LED is constantly on Delivery sensor so turn the adjustment screw counterclockwise until the adjustment No vend upon LED goes off selection dry vend TENURE no refund Cuts or delivery sensor Replace defective sensor 4 harness adjustment LED constantly Unplug the sensor connection from the Defective control board control board If the adjustment LED light stays on replace the control board Make sure the LED acknowledges each selection switch If not check the Selection switch selection switch Trace the selection switch harness all the way up to the control board Replace if necessary Miswired motor Wiring from motor connection on control Check wiring all the way from the board all the way to the vend motor of control board to the vend motor for cuts the defective column pinches or backed out wires No vend from some but not all columns allows refund or Measure voltage at the vend motor s second choice connection on the control board Measure it on the individual wire for the motor attempted and the common Control board neutral wire A selection must be made and the LED should be displaying as if a vend is in process scrolling down 24 VDC should be registered If not replace the control board REFRIGERATION PROBLEMS Refrigeration unit runs constantly continued Set Point temperature not pro
128. the next prompt Display Temp DizrFlas Teme If lt enter gt is pressed at the Display Temp prompt the controller will display Display Temp X where X will be flashing If X 1 the controller will display the temperature immediately following the POS If X 0 the controller will not display the temperature Pressing up or down will toggle X between 1 and 0 Pressing enter will save the currently displayed setting and return you to the Display Temp prompt Pressing exit will return you to the Display Temp prompt without saving changes From Display Temp press exit to return to the Refrigeration prompt High Visibility Vender Service amp Parts Manual SECTION 3 VENDER PROGRAMMING Lishtins Control If enter is pressed at the Lighting Control prompt the controller will enter the lighting control mode Using up or down you can cycle through the various lighting control settings Enable Control Start Time and Stop Time If exit is pressed the controller will return to the Lighting Control prompt From this prompt press up to proceed to the next prompt Preview Password Enable Control Upon first entry into Lighting Control the controller will display Enable Control X If enter is pressed at Enable Control X X will begin to flash indicating that it can be edited If X 7 1 lighting control will be enabled If X
129. tly entered the display will show Sales Counters If enter is pressed at the Sales Counters prompt the controller will enter the non resettable sale count display mode displaying Sales Total XXX where the X s represent the number of all paid vends over the life of the vender s control board Using up or down will cycle through each selection as Sales Sel XXX where represents the appropriate selection number and the X s represent the number of vends for that selection If exit is pressed anytime during this operation the controller will return to the Sales Counters prompt Press the up button to proceed to the next prompt Error Codes 40 Error Codes If enter is pressed at the Error Codes prompt the controller will enter the error display mode If no errors have occurred since the last error reset the display will show None If an error has been detected since the last error reset the display will show the first summary error code that has occurred such as Vend which would indicate a vend error Pressing up or down will allow you to cycle through all of the summary error codes that are present Pressing enter at the displayed summary error code will allow you to view the detailed error codes beneath the summary error heading Pressing up or down at this point will allow you to cycle through all of the detailed error codes that are present beneat
130. ual After the routine has run the display will show Selection NN followed by either None indicating that no columns are assigned to selection NN or a sequence of numbers that represent the columns that should be assigned to selection NN Using up or down you can view the space to sales assignments for the other selections Pressing either enter or exit will take the user to the Save Settings prompt Atthe Save Settings prompt if the user presses exit the display will return to Recommended StS without saving any changes Pressing enter will save all of the recommended space to sales assignments and the controller will return to the Space to Sales prompt Custom StS If lt enter gt is pressed at the Custom StS prompt you will have the opportunity to program a custom space to sales configuration Upon entry into this routine the display will show Clear Settings Pressing exit will return to the Custom StS prompt with no changes being made Pressing enter will clear out all current settings and the display will show Selection NN followed by indicating that no columns are assigned to selection NN Using up or down will cycle through all the available selections Pressing enter at the Selection NN prompt will allow columns to be assigned to selection NN The display will show Column nn X where is the column number and X
131. ual SECTION 6 TROUBLESHOOTING Troubleshooting Use the following section to troubleshoot your High Visibility Vender in case you have a problem in one of the following areas power acceptance coin or bill vending or refrigeration Although we have added what we felt are the most encountered problems your specific problem may not be here If this is the case please contact your local Royal Vendors service representative COIN ACCEPTANCE PAYOUT Check to make sure the LED and the sign lighting are lit If not check power at the transformer Using a meter check each wire for continuity and proper grounding Repair or replace changer harness as needed Unplug all harnessing from the control board except the transformer power connection and the coin mechanism connection then test acceptance If it accepts replug each connection one at a time and test acceptance after each Acceptor is dirty or foreign matter is in Check to make sure the coin the path mechanism s acceptor is clean After a new coin mechanism has been Defective control board tried and the harness has been checked for continuity replace the control board No power to vender s main control board or no power to transformer Coin mechanism harness to control board is cut or disconnected Coin mechanism will not accept coins Short circuit in coin mechanism Make sure the changer is mounted correctly and the coin return lever is in the proper positi
132. use lt exit gt to return to the Set Discounts prompt lt up gt or lt down gt you can cycle through the various selection blocking timer settings Enable Blocking Start Time Stop Time and Blocked Selections If lt exit gt is pressed the controller will return to the Selection Blocking X prompt Use lt up gt to proceed to the next prompt Set Time Date Enable Blockina Upon first entry into Selection Blocking X the controller will display Enable Blocking X If enter is pressed at Enable Blocking X X will begin to flash indicating that it can be edited If X 1 selection blocking will be enabled This means that active programmed selections will not be allowed to vend during programmed time blocks and a No Sale Until message will be displayed The will be replaced with the time vends will be allowed again 12 hour format if using NA or OFF daylight savings time settings 24 hour format otherwise If X 0 selection blocking will be disabled Pressing up or down will allow the user to toggle X between 1 and 0 Pressing enter will save the displayed setting and return you to the non editable Enable Blocking prompt Use up to proceed to the next prompt Start Time Start Time If enter is pressed at the Start Time prompt the controller will enter the start selection blocking time settin
133. vending turn the adjustment Screw an additional 1 4 turn counterclockwise until proper adjustment is made High Visibility Vender Service amp Parts Manual SECTION 2 VENDER COMPONENT EXPLANATION TESTING THE DELIVERY CHUTE SENSOR Make sure the vender is plugged in and the controller has power the LED display on the front of the Vender will be lit and the coin mechanism will accept coins The sensor indicator lamp will blink upon impact on the delivery chute Lightly tap the chute with a tool or your fist to simulate a can drop 1 Locate the sensor adjustment indicator lamp on the lower right corner of the vender s control board Under normal conditions as in stand by the lamp should be off 2 Test the sensor by vending from column 7 and 12 while watching the control board s sensor adjustment indicator lamp The light should blink solidly upon impact If not turn the sensor adjustment screw clockwise in 1 4 turn increments to increase the sensitivity and test after each turn If the indicator lamp still does not light turn the adjustment screw clockwise for many turns If the indicator lamp does not light change the sensor assuming the control board has power and is working 3 If the sensor adjustment indicator lamp lights properly during Step 2 change the control board 4 Test the sensor by hitting the center of the delivery chute while watching the control board s sensor adjustment indicator lamp The light
134. will enter the start time setting routine The display will show the current four digit hour and minute setting in 24 hour format The hour setting will be flashing to indicate that it can be modified Pressing up or down will increase or decrease the hour Pressing enter will stop the hour from flashing and cause the minutes to blink indicating they can be modified Pressing up or down will increase or decrease the minutes value Pressing enter again will save the displayed setting and return you to the Start Hour prompt Pressing exit while in editing mode will return to the Start Hour prompt without saving changes Use up to proceed to the next prompt Stop Time Stor Time If lt enter gt is pressed at the Stop Time prompt the controller will enter the stop discounting time setting routing Upon entry into this routine the display will show one of the two stop time setting modes Stop Day or Stop Hour Pressing lt up gt or lt down gt will cycle between the two Pressing lt exit gt at this point will return to the Stop Time prompt without saving any changes If lt enter gt is pressed at the Stop Day prompt the controller will enter the day of the week setting routine The display will show YY X where is the day of the week Monday Tuesday Wednesday Thursday Friday Saturday Sunday or Every Day and X is either 1 0 Pressing up

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