Service School Handout
Contents
1. Qo 322 RPM Power 2 u mes From Power Distribution to RPM mu Ou 323 Threshing Clearance Increase Cleaning Fan Damper i increase From LPM to cleaning fan actuator SO 324 Threshing Clearance Decrease Cleaning Fan Dampener Decrease From LPM to cleaning fan actuator 0 319 Threshing Speed Change Same Use to determine function of a circuit and what page s the circuit is found in the schematic AMADAS OE INDUSTRIES ten Manufactured Advanced Design Absolute Senice Circuit Code Numbers with John Deere Functions and Amadas 9960 Functions Schematic Page Number Corresponds Deere Function Amadas Function if different i to 9960ELEC on schematic pages Auger SE Out Conveyor SWINE Out EN EM oe 4 11 322 Walkers Plugged Signal Peanut Door Open Alarm 11 402 Header Clutch Engage Power Header Solenoid Power 8 11 406 Header Raise 13 407 Header Lower 13 412 Header Height Sensor 1 Header Solenoid B Reverse RH Header Sensor AHHC Pressure Sensor Signal On Left Header Cylinder 17 ine SC Reel Forward Peanut Basket Up 13 Reel Aft Peanut Basket Down 13 Ima Reel Speed Decrease Header Speed Decrease 13 423 Reel Speed Increase Header Speed Increase 13 436 Headersli S 127 438 Header Drop Rate 13 442 FH Reverse Header Rev Relay Signal 2004 SNs Starting With 422. 5th Ed 3 15 2007 3rd Ed June 2006 1 Ed May 2013 9960 Parts Catalog CT See pI Operator Controls Quick Reference Sept 2003 9960 Parts Catalog 6th Ed 4 1 2008 Operators Mama E Tone 2006 LL ones Manat PB May 2003 ii 9960 470000 479999 Parts Catalog 7th Ed 2 1 2009 O O Operator s Manual 3rd Ed June 2006 st c ene Manat 1 veren C smo 9960 Beginning 480000 Parts Catalog sd Ed 2 1 2010 Operators Manual dE June 2006 fo Electrical Manual 1 Ed May 2013 O O Operator Controls Quick Reference Sept 2003 Ii HH 9970 Self Propelled Peanut Combines Machine Model Serials Edition 770300480154 Pars Catalog In Fd Rev 10710009 Parts Catalog 2nd Ed Rev 3152010 Operator s Manual L tze Electrical Manual 1s Ed June 2009 Operator Controls Quick Reference January 2011 Parts Catalog 3rd Ed 10 15 2010 Operator Controls Quick Reference January 2011 Parts Catalog 4th Ed 11 01 2011 Operators Manval 1st Ed August 2009 Erected Manval Ist Ed une 2009 4 Operator Controls Quick Reference January 2011 Parts Catalog 5th Ed 3 15 2012 D Operators Manual Ist Ed August 2009 s S J B m e fe Operator Controls Quick Reference January 2011 9970 S 500005 509999 Parts Catalog lst Ed 5 15 2012 S S J B Electrical Manual IstEd June2009 ator Controls Quick Referenc O Janary201 O Operators Manual IE August 2009
3. 316en Gi471i8 WU 4 E amp 4 1545 2 J EA e 16200 7 16992 o 16816 1 1 E 1 i o e7 16918 NR 16913 16993 Show BASKET HARNESS 2 25 ohm resistors in parrallel 30 9 10 11 85 97 86 1 30 amp Bosch relay 87 7 pe T pu pe ESEE LH AMADAS INDUSTRIES TITLE a 9960 9970 Series OCS Timer Box S169 79 i 2 o x e d z z s CA Illustration parts listing and schematic of systems that the conveyor and basket auger valves NOTES cc 38 supplies power for valves cc 319 controls both relays the resistors are used to meet minimum amp draw requirement of cc 319 If timer relay fails and replacement is unavailable a short term repair can be made by using two jumpers One between terminals 2 amp 3 the second between 6 amp 7 Selecting and Installing 9970 Payloads into the Service Advisor Go to Technical Information Selecting Payloads e General e Autotrac How to download and install payloads into Service Advisor INDUSTRIES American Manufactured Advanced Design Absolute Service Note his is under the Technical Information Section Autotrac Payloads 10 24 11 How to Select A Payload 10 24 11 How to Copy the Payload 10 24 11 AH234469A 10 24 11 AXE17165A Other Non Autotrac Payloads 10 24 11 How to Select a Non Autotrac Payload 0 24 11 0 24 11 0 24 11 0 24 11 0 24 11 0 24 11 CAB Payload AH2
4. E Circuit code and Deere Function Wire Color cc 0 99 006 System Wakeup Power v H Blue X101 Pin 2 X131 Pin A1 X288 Pin1 X131 Pin A1 X358 Pin A1 570 Pin 1 MEM 007 Alternator Field i Purple X131 Pin G3 X701 Pin 4 s 010 Chassis Ground Black X104 Pin A X123 Pin A X142 L1 X142 L2 X146 Pin A X169 X173 Pin E X175 Pin H X192 X211 X222 Pin A X229 Pin A X246 Pin A X256 Pin A X268 Pin A X284 Pin A X297 Pin 6 X297 Pin 9 X297 Pin 12 X297 Pin 16 X297 Pin 20 X297 t Eed Pin 24 X297 Pin 25 X297 Pin 27 X297 Pin 31 X306 Pin 1 X309 Pin A X331 Pin 9 X332 Pin 9 X341 Pin L1 X341 Pin L2 gt X354 Pin A X355 Pin A X359 Pin L1 X359 Pin L2 X364 Pin E X366 Pin H X806 Pin B X901 Pin 12 X1003 Pin 18 X1005 X1010 Pin A X1011 Pin A X1013 X1014 X1017 Pin A X1018 T1 Pin A T2 Pin A 013 Key Switch RUN Signal o uu _ Orange X570 Pin 7 X701 Pin 2 mmm Lo 020 Left Side Electronics Ground EN Black j X339 Pin H1 X358 Pin H1 X365 Pin B T1 Pin A 022 CPM Power 1 ec 8 Red J X117 Pin A X569 Pin A NNNM 1 030 Right Side Electronics Ground 7 Black X101 Pin 1 X131 Pin H1 X174 Pin B X193 MEN NENNEN 032 CPM Power 2 Rd X117
5. Electrical Manual lst Ed June 2009 ator Controls Quick Referenc January 2011 o Ist Ed 2 15 2010 O O v m 9970 S Do E 0 D Eed fd Do L d DL NENNEN a d 3 8 8 Headers for Self Propelled Peanut Combines AMADAS EL AMADAS BILL DUSTRIES General Technical Information Release Date 12 6 11 Seal Kits for Hydraulic Cylinders Form 0374 Digger Information 03 28 11 Tach Programming for Diggers Irrigators Form 0366 Part 16395 SP Combine Technical Information Release Date 7 12 05 P Tire Pressures 1 10 2nd Ed Open Top Conversion for 9900 SP Peanut Combine 005 005 SP amp PT Peanut Combine Service School 1 11 Operator Controls Quick Reference for 9970 SP Peanut Combine 9 27 11 djusting Header Speed Rate for 9970 Form 0371 9 27 11 etting 9970 Cab Controller for Dual Tires Form 0373 2 14 11 stallation Instructions for the Chaff Spreader Pump Kit for 9970 MAN122 9 04 12 Installation Instructions for the Chaff Spreader Pump Kit for 9970 S550 Engine Platform MAN12 5 01 12 7 17 12 7 17 12 1 08 13 1 08 13 EI 3 3 E 8 e 5 Lei i z Ki E j tp S a 5 O z S S 1 LA Calibrating Autotrak for 9970 Wheel Angle Sensors Calibrating Header with 9970 Calibration Box Basic Diagnostic Trouble Codes for 9960 See John Deere 9560 for Complete List Basic Diagnostic Trouble Codes for 9970 See John Deere 95
6. SE Hi E SS D puse SS p D Es GE o wo sije 2 T SE EE m pe Bo QU v UC 0 1 EE du 1 o sd sd d e sti Uu p O sti JI poma prema Eug amp D Se c SE SE er a E v ind BS HO aes EE EE EE EE EE L E Z x wo C aS L L BR A mn y y o Ee Ke E Loe EE MO O Ne BES i y S E ki NO E E v id INS DL AD W e SEDE UND lly and hor the same as Deere ICa t code matches verti Ircul If the c ion IS then the funct ical c then the vert IC USe if name will be the Deere use and the horizontal name lf Amadas spec be the Amadas use WI AMADAS he INDUSTRIES Americun Manufactured Advanced Design Absolute Service Circuit Codes within the Amadas 9970 Harness with Wire Color Connector ID and Pin Numbers Listing of Circuit Codes that are within the Amadas Harness with wire color connector identification and pin numbers Note 1 If Circuit is not listed here it is part of a John Deere supplied harness Refer to the Circuit Code listing with schematic reference to find it in the schematic or refer to the John Deere Tech Manual for a 9570 STS Combine for more information Note 2 Refer to the Connector Identification sheets for more information on connectors and location
7. material and carry the vine material out of the machine Peanuts sift out of the cam actuated walker cylinders and are swept down to the disc separator for final separation At the disc separator the good peanuts are separated from vine material and other light trash The cleaning fan agitates the material on the disc separator to aid in separation and blows light material such as leaves pops and other light trash over the tail board and out of the back of the combine The higher density good peanuts fall through to the stemmer section while vine material and sticks advance across the disc separator and out of the back of the combine As the good peanuts fall into the stemmer saws their stems are removed Cleaned peanuts fall into the collection auger and are conveyed into the elevator air system which sends them up to the peanut dump bin AMADAS e INDUSTRIES American Manufactured Advanced Design Absolute Service Performance Troubleshooting Troubleshooting 9970 Self Propelled Peanut Combine Performance Troubleshootinc PROBLEM CAUSE CORRECTION Good peanuts attached to vines are being discharged from the combine Picking control board open too Close in 1 increments between checks Variable cylinder speed too Increase variable cylinder low speed Main drive belt slips under Tighten belt and slow down surge loads ground speed Ground speed too fast for Reduce speed conditions Mois
8. valve as needed clockwise to increase pressure counter clockwise to decrease e lf the above pressure cannot be met then either the relief valve or pump is faulty AMADAS ft INDUSTRIES American Manufactured Advanced Design Absolute Service How to Test and Set OCS System Pressure e he test port is the same as used on Deere equipment and teed in on the pressure side of the valve block that controls the conveyor and the augers This is at the rear of the basket on the right hand side e The 99 0 uses a direct coupled pump All other models use a belt drive This must be in good condition belt tight sheaves not worn before testing the pressure Connect a 5000 psi rated gauge to the test port e Disconnect one of the two hoses going to the conveyor This will dead head the system e Before starting ensure no one is near the combine The pump will start with the engine Start the combine just long enough to take a reading The pressure should be set between 2800 3000 psi with warm oll e If this reading is not achieved adjust the pressure relief valve as needed clockwise to increase pressure counterclockwise to decrease e lf the above pressure cannot be met then either the relief valve or pump is faulty AMADAS D INDUSTRIES merican Manufactured Advanced Design Absolute Service Diagnosing Loss of Valve Stack Functions The valve stacks controls Header Raise Lower Basket Up Down Cyli
9. RIGHT CONTROL UNIT RCUI JI BROWN VIRE CODE A 96 j Bu BLU 4 X116 FUSE CENTER GREY FUSE CENTER GREY PIN WIRE CODE LA ae sg B xe o X Rb LC se RD DE b deed LEE LL ep A am eee EENEG 5 X117 FUSE CENTER RED FUSE CENTER RED PIN VIRE CODE COLOR A go 583 ow La Ce Illustrates connectors and position of circuits within it Note The 9970 uses one main harness AMADAS SP 9960 Connector Terminals for 16371 Harness X5000 POWER BOARD J4 BLACK PIN WIRE CODE COLOR X 000 POWER BOARD BLACK BEE Ee 7 de E Es EE O H CONTROL EAR E ba SLOT 7 Illustrates connectors and position of circuits within it Note The 9960 uses Left and Right Hand Main Harnesses AMADAS American Manufactured Advanced Design Absolute Service 9970 Machine Settings Machine Setting Addresses to be set and checked at Run In or if Controllers are replaced Also lists payload part to install into each controller Machine Setting Addresses CAB ControlUnit CAB MEM Payload AH234251A _ ControlU Add Display Description Details 100 CALIBRATION Temperature door position sensor Interactive process Done during Calibration procedures 101 CALIBRATION Heating ventilation and airconditioning Interactive process Done during Calibration desired temperature
10. VV SJ Me Me Me H D Ur oe a a a Eo o un MM M E uu m oo os D S o o E i SwwSwvb UV VV V oo io jum i E EE EE EC Se Ke j X d E al z Fi dE 31 Fa E dok U ha JA AB amu EI H SET P ue w ui vocem ome rcr em um md cee ee EE jum c p S um muU E SE a T os p o E n p uu uU UUVU I VUVUV VO OU T E SE E SE 7 O EE Ae EE va Qv rr OM pum SS m 3 j id PREPRE Do a SE S S zlo i Ed D mi ET EUN ha m Hum s o zo ER id i ho D UM b d E se cd gti on Uu P sti sti sti sti vus EE umo uem mm E zz o zu O y y O C OC CONO eRERCc rr SS SE d E di a sti sti stili sc E oe m 0 e s s S cc SE er oo S MSN ME ME Se JR T Ge i imo i Co m L WT ra iy Ruhe PEU F S GT 5 V ZS E m s d E a ae MERE dE S BS o PERRE E os pee esl s o oe D dl em mi i D SS wo Se o E zi HEJ sti sti m o o 5 a p p p ae ae cnn sti o S A c e eet HE oe Z 2 D L soo HE HE HE d 2 a Sg GG i iji Hi c zer stili o L ij po o o Q wJVJSVV vv JV JVAV V AA E BE Emi o SS EE o ES EE el E I aa m SS Lu o SC SE
11. Warranty Parts Reimbursement Allowance Dealer credit for Amadas parts new assemblies and remanufactured components used for warranty service will be at normal Dealer Net Price plus 20 10 Warranty Service Labor Allowance Dealer reimbursement for labor required for warranty repair will be equivalent to the normal Dealer s Hourly Shop Labor Rate as registered with Amadas multiplied by the number of hours for repair as submitted by the Dealer but not to exceed the number of hours as approved by Amadas 11 Each Dealer must keep Amadas informed in writing and verified by the Amadas service manager of their current hourly shop labor rate 12 Time allowed for completion for warranty service work excluding diagnostic labor will be established by Amadas For repairs for which there are no pricing guides or flat rates established the repair time allowed will be on the basis of time reasonably spent Final determination of time reasonably spent will be made by Amadas 13 The Amadas Whole Good Warranty Policy to the original purchaser provides for warranty repair work to be performed on the premises of an authorized Amadas Dealer If the Dealer travels to the machine to perform warranty service work the costs for travel should be for the customer s account Amadas will not reimburse a Dealer for mileage or travel time in conjunction with the performance of warranty service work 14 Amadas service personnel will be available to assist Dealer
12. be sent if different than the requesting email address AMADAS d INDUSTRIES American Manufactured Advanced Design Absolute Service Diagnosing Header Engage and Reversing Problems Will header engage in either forward or reverse NO Make sure there is hydraulic flow Check for pump belt except 9970 Increase header valve flow to maximum Make sure header motor s chain s are in place If hydraulics and chain are good then disconnect clean inspect and reconnect header connector Have someone engage separator and header and test both header valve coils for magnetism Perform same test while trying to reverse header If strong magnetism hydraulic flow and chains are present then problem is likely the header valve is seized If no magnetism is present then either both coils have failed the reverse switch has failed or header engage circuit has failed Test resistance on both coils It should be 3 3 5 ohms The valve can also be tested by disconnecting one of the square connectors and apply 12 VDC to the coil with the separator engaged If the header turns in one direction then the problem is either the reverse switch has failed or the header engage power is not present AMADAS INDUSTRIES American Manufactured Advanced Design Absolute Service Diagnosing Header Engage and Reversing Problems Will header engage in either forward or reverse but not both Yes e Swap square connectors on header valv
13. each paw Requires new springs clips and 90 degree cotter pins AMADAS he INDUSTRIES American Manufactured Advanced Design Absolute Service Field Performance Theory of Operation Performance Troubleshooting Shaft Speeds Value and Use Basic Things to check on Service Call AMADAS M INDUSTRIES American Manufactured Advanced Design Absolute Service Theory of Operation AMADAS vu m INDUSTRIES American Manufactured Advanced Design Absolute Service Theory of Operation e The header pickup lifts the peanuts and vines off of the ground The header auger feeds them into the spring tooth cylinders e The spring tooth cylinders strip the peanuts from the vines Large amounts of dirt and foreign material are removed by the cleaning area of the cylinder dirt removal screens under each cylinder e The first and fourth spring tooth cylinders have sets of adjustable overhead teeth which increase picking aggressiveness when engaged An adjustable retention board controls the time that the vines remain in the fourth cylinder e Optional adjustable concave teeth are available for the first second and third cylinders for increased harvesting aggressiveness Peanuts and vine material fall through the extraction holes in the fourth cylinder concave onto the disc separator or travel back into the walker cylinders The walker cylinders separate the good peanuts from the coarse vine
14. m Lf I I I I I I e ie e c o C sti sti SS SE SE SE stili sti c Pappe D wo CS SE o o v a aoe aoe aoe aoe aoe aoe ae aoe aoe aoe aoe aoe aoe aoe aoe aoe aoe C oe ae oe ae oe ae oe ae oe pros SC F D SC F z F F m m SS z m m m F z z 5 SS z z z F z SS SS z m SS m m m D 5 m D m 5 v S wo S A SC SC SC D SC vs vs E D stili sr s C wo o E x ae C D D ae C wo s SS 5 SS S C D D ae C ae S S SS S SS C wo SS S 5 ae ae E E 3 uw Ze GG bi M us bi m i Cl SE SE 1 e us ae SS ee v o y o Ge vvv n oe ae C S L T m SS SE EE SC SC e Pee ie gli ne S SE E m NO wo D S p prtu E e SSC s i o erh EE E Pid Z a 7 VU VV 7
15. up over speed more than 110 on PTI s only loose or lost bolts on the stemmer bottom hinges worn grommets on the stemmer pegs and cracked and damaged rubber hinges e With only one arm connected stroke the machine forward toward the tongue or cab as far as possible If the pegs are striking the machine side lengthen the arm until you have 72 to of an inch of clearance e Once the stroke is set install the bolt attaching the arm to the eccentric on the opposite side Do not force the bolt to line up instead adjust the rod end in or out until the bolt lines up e Stroke the machine all the way to the rear and make sure it does not strike If there is no striking then ensure that both arms are tightened including adjusting rod jam nuts e For older PT combines without cross augers check for clearance in front and back of the peanut funnel e If all looks well then run the machine starting at a slow speed listening for any striking noises If there are none then increase to operating speed If no striking noise is heard the repair is complete AMADAS he INDUSTRIES American Manufactured Advanced Design Absolute Service 9970 Header Clutch Changes 9551806 8 zb att pa fraa rnimiajasjasjojsis oO A o SEI SIE SINT S gt N n z c D m E e wini le z lt 5545 JA46637 ie SA GR ROTATED 90 0507108 CLUTCH REVERSING 60A48 851806 Stronger independent springs for
16. 34251A RCU Payload AH233044A LC2 Payload AH233046A Selecting Payloads for 9970 SP Combines The payload selected depends on the Control Unit as follows For the no Use payload file controller AH234251A AH231068A 9101 AH234513A AH233044A AH233046A AH234469A NOTE SSU payload shown is for a combine with a Serial number of 500003 or higher with a one connector SID for all other applications use AH234469A For additional information refer to How to Select the Correct Autotrac Payload for 9970 SP Combines Chart AMADAS American Manufactured Advanced Design Absolute Service How to Select the Correct Autotrac Payload for 9970 SP Combines There are two Autotrac Payload files available The serial number of your combine and or the number of SID connectors determine which file to use NOTE he SID is located under the cab near the bottom of the steering column If the combine Use payload file AH234469A AXE17165A Use generic serial HQ98705735000 AMADAS American Manufactured Advanced Design Absolute Service How to Install a Payload into the Service Advisor NOTE The payload file is in a zipped folder If your operating system is Windows Vista or clicking on the folder will automatically unzip it If your operating system is Windows XP or an earlier version you will need WINZIP software to unzip the folder 1 Use the How to Select Payloads for 9970 SP Combine chart
17. 40 PIN 31 X5041 X5042 X5035 X5036 X5037 PIN A X5028 PIN A X5032 PIN A X5018 PIN A X5011 PIN B X5005 PIN A X5002 PIN N2 011 Key Switch Accessory Power X5050 PIN G X5019 PIN A 012 Miscellaneous Cab Power 5026 PIN 1 X5019 PIN B 013 Key Switch Run Signal X5048 PIN E X5019 PIN C 014 Header Height Encoder 1 X5050 PIN F X5007 PIN E 016 X5056 X5049 PIN F X5005 PIN H 020 X5025 PIN A 5051 PIN A X5014 PIN A X5045 PIN A X5045 PIN A X5047 PIN G X5034 PIN A X5039 PIN A X5031 PIN A X5020 PIN 10 X5013 PIN A X5009 PIN 5 X5012 PIN A X5008 PIN 20 X5005 PIN D X5002 PIN L1 Used to identify the wire color and connector locations of a circuit AMADAS INDUSTRIES in Manicure ned Design eier Senice 9970 Main Harness Connectors and Terminal Information CUNNECTUR TERMINALS D X101 6 X118 AUTDTRACK FUSE CENTER GREEN xua FUSE CENTER GREEN VIRE CODE 2 X104 7 xe3 RIGHT STUBBLE LIGHT RIGHT GULL WING SERVICE LIGHT RIGHT STUBBLE LIGHT X123 RIGHT GULL WING SERVICE LIGHT PIN viRECOE CDU VIRE CODE COLOR LA Jm LA O0 Bak ORG Tu wa X115 8 X130 FUSE CENTER BROWN VATER IN FUEL SENSOR 3 xuS FUSE CENTER BROWN VATER IN FUEL SENSOR PN wike COM COUR PIN WIRE CODE COLOR A S54 YEL j 9 X131 RCUL JI BROWN
18. 70 for Complete List 2 08 13 g 4 16 13 List of Wiring Harnesses for SP Combine Models M9665 M9865 A9900 A9905 4 M9965A 04 16 13 16264 Wiring Harness Drawing 04 16 13 16293 Wiring Harness Drawing AMADAS Diagnostics of the Electrical System Using the Electrical Manuals e 9970 Electrical Manual MAN 111 e 9960 Electrical Manual MAN 132 How to Access Select and Load 9970 payloads into Service Advisor Diagnosing Header Engage and Reversing Problems AMADAS fs INDUSTRIES American Manufactured Advanced Design Absolute Service Using the Electrical Manuals Determining use of a circuit Using the schematics to follow a circuit and see differences if any from Deere e Circuit wire color and harness connector location e Connector illustration and circuit locations Machine settings gt OCS timer box schematic AMADAS fs INDUSTRIES American Manufactured Advanced Design Absolute Service Circuit Code Numbers with John Deere Amadas 9970 Functions 253 LCI Sensor Supply 1 m UN E NEN From Cit Header lift cylinder pressure sensure emp 254 CAB local CANH O Lo o Same From CAB to CPM es SE 255 CABlocalCANLO pm From CAB Yo CPM l 264 LCi localCANHi Same FromlCItolPM m 8 265 CL Local CAN Lo Same From LCI to LPM SEA 267 LCL6V Power Supply Oo Same From LC t
19. AMADAS Self Propelled Peanut Combine Diagnostics and Service Manual MAN140 July 2013 AMADAS Den INDUSTRIES American Manufactured Advanced Design Absolute Service Table of Contents e Anatomy of an Amadas Self Propelled Peanut Combine e Amadas Self Propelled Diagnostics and Repair e Field Performance e Warranty Information AMADAS tt m INDUSTRIES American Manufactured Advanced Design Absolute Service Anatomy of an Amadas Self Propelled Peanut Combine Amadas Specific Header Main Chassis Threshing and Separation System Peanut Basket Unloading Conveyor e Auxiliary Hydraulics AMADAS Advanced Design Absolute Service Anatomy of an Amadas Self Propelled Peanut Combine John Deere Supplied Steering System Cab Major Drive Train System Engine Platform Main Hydraulic System HVAC System Electrical System AMADAS red Advanced Design Absolute Service Differences in the John Deere Supplied Systems as used in the SP Peanut Combine Steering System Some hose lengths are specific to Amadas The rear axles with two steering cylinders are identical to a Deere CWS combine Rear axles with a single steering cylinder use an Amadas center and Deere STS components Cab The cab is a Deere production cab with minor changes These are 10 engine speed control Amadas labeling for certain switches or displays and a switch for heade
20. Authorized Amadas Industries Dealers to perform warranty service 3 Warranty claims must be prepared using an Amadas Warranty Claim Form and submitted to Amadas Industries within 30 days of actual repair All claims must be complete and include all pertinent information and be submitted to our Suffolk V office Claims will normally receive action within 30 days of receipt 4 All defective parts replaced under warranty must be identified tagged and stored until Amadas makes a determination as to further disposition 5 If Amadas determines that defective parts need to be returned Amadas will issue an RGA Returned Goods Authorization number to the Dealer The Dealer will ship the parts to Amadas immediately upon receipt of an RGA number If the parts are not received within 30 days the warranty claim will be denied 6 Parts shipped to Amadas must be sent freight prepaid If the claim is accepted freight will be credited to the corresponding claim All shipments to Amadas to be Standard UPS Ground Service unless otherwise instructed 7 Replacement parts for warranty will be shipped and invoiced to the Dealer These parts invoices are due and payable in accordance with the normal terms and conditions regarding parts invoices i e net 30 days Upon acceptance of the claim by Amadas the parts excluding freight will be credited as a part of the warranty claim 8 All warranty repairs must be made with genuine Amadas replacement parts 9
21. Only Jas 450 AHCGround 113 AHC Sensor 5V2 13 AHC Sensor Ground 13 17 481 AHCSensorisvi 0 137 Header Sel 2 13 17 490 Armrest Sensor Ground 8 Injector Solenoid High 1 6 492 AHCEncoder 1 8 493 AHC Encoder 2 6 8 494 Injector Solenoid Cylinder 2 6 495 Injector Solenoid Cylinder 3 6 496 Injector Solenoid High 2 6 497 Injector Solenoid Cylinder 4 6 498 linjector ane 5 ass injector Solenoid Gyinder 6 502 Hazard Lights Signaal SS Use to determine function of a circuit and what page s the circuit is found in the schematic AMADAS INDUSTRIES Americam Manufacture Advanced Design Ubselute Service 9970 Electrical Schematic Fuse pin ow may not match what is shown evan if your machine has been updated fo Gen IIT Controtiers F51 F21 ei a A F53 F22 F12 F46 F54 Ga i i NE i Combine Fuse SR EH BE 13 TI Power F ECS Solerolds Road erica 032 013 A16 Control Unit Control Unit Control Unit CAB Power i Right Power SqU installed for ADU Module CAB Module Optio Autotrac Misc CAb Power 3982 CPM Power 4062 Mise Cab Power 1072 CAS CAb Power 2 WakeUp Powerd Ka Key Switeh Run Cah Chassis N x699 Cab Strap ra 8 3 5 E 3 4 V W10 mant Main Hamess N A20 A Altemakor Field Adapter g Fuse Center Connector Key M12 Starter 002 dek ba PRST A c 107 Vi 003 Ee d K1 Stan Ret
22. PEED ALARM CYLINDER LUW SPEED ALARM ENGINE COOLANT TEMP ALARM HYDRAULIC DIL TEMP ALARM z LOW FUEL LEVEL ALARM z SEPARATOR DRIVE DIL TEMP ALARM ENGINE ML PRESSURE AIR FILTER RESTRICTED SE 09 MULTI FUNCTION HANDLE SE 10 CORNERPOST CONTROL UNIT STRE 600 MLLE LE mess LL NY WAS II oo Www 0 0 0 0 0 0 0 TI TOLERANCES 1 50 or 031 UNLESS OTHERWISE NOTED AMADAS INDUSTRIES CORNERPOST CONTROL UNIT Use to follow a circuit and determine differences if use AMADAS re IMIUST R IER American Manufactured Advanced Design Absolute Service Is not the same as Deere 9960 Electrical Schematic ri Ka LJ zU CORNERPOST CONTROL UNIT sit AMADAS INDUSTRIES TOLERANCES 2 30 or 031 UNLESS OTHERWISE NOTED CORNERPOST CONTROL UNIT For the 9960 if the schematic directs you to another page always use the SE s to follow the circuit ne INDUSTRIES American Manufactured Advanced Design Absolute Service tally IZON t code SJ zal ml whi ALLL AL Lael L TJ IrcUl 9960 Electrical Schematic gil EE d SE E o be d d p B C KG 2 z Um o pd in Si SE s o m m m m m m m m m m m m m m m m m m m m m m
23. Pin E X569 Pin B MEM BEEN 042 CPM Power 3 1 Red X117 Pin C X569 Pin C UMA E o 052 CPM Power 4 AN 1 Red X117 Pin G X569 Pin E u BEEN MEN 060 Engine Electronics Ground m I Black X195 X701 Pin 5 Used to identify the wire color and connector locations of a circuit AMADAS ZZ INDUSTRIES et Manufactured Advanced Design Absolute Service Circuit Codes within Amadas 9960 Harnesses with Wire Color Connector ID and Pin Numbers Listing of Circuit Codes Within Amadas Harness With Wire Color Connector Identification and Pin Number Note 1 If Circuit is not listed it is part of a John Deere supplied harness Refer to the Circit Code listing with schematic reference to find it in the schematic or refer to the John Deere Tech Manual for a Note 2 Refer to the Connector Identification Sheets for more information on connectors and locations Circuit code and Deere Function Wire Color cc 0 99 005 System Wakeup Diode Input X5001 PIN A2 X5005 PIN E 006 System Wakeup Power X5025 PIN M X5049 PIN B X5006 PIN H 010 Chassis Ground 5024 PIN 3 X5044 PIN C X5038 PIN A X5008 PIN 18 X5000 PIN D 5052 PIN A X5053 PIN A X5040 PIN 3 X5057 X5020 PIN 12 5057 X5048 PIN C X5043 X5040 PIN 6 X5040 PIN 12 X5040 PIN 16 X5040 PIN 18 X5040 PIN 19 X5040 PIN 20 X5033 PIN A X5040 PIN 21 X5040 PIN 24 X5040 PIN 25 X5040 PIN 27 X50
24. S beyond that offered by the items original manufacturer Used equipment is not warranted by AMLADAS unless it 1s specifically covered by a separate warranty document The above warranties cover only defective material and workmanship The warranties donot cover any depreciation or failure caused by normal wear lack of proper maintenance or use misuse lack of proper protection during storage or accident The purchaser shall pay all costs of routine maintenance and or replacement of maintenance and wear items C UnapprovedService or Modification Allobligations of AMADAS under this warranty are term inated if the com bine 15 modified serviced oralteredin ways notapproved by AMADA 5 The warranty will be terminated if there is any sign of tampering with or modification of the separator or engine hours measurement system D Securing Warranty Service Tosecure warranty service the purchaser must 1 report the product defect and request repair within the applicable warranty period 2 present evidence of the date of delivery of the peanut combine and 3 make the combine available at an AMADAS authorized dealer within a reasonable period of time If the purchaser cannot make the machine avaiable at an authorized dealer s facility the purchaser shall be responsible for the mileage and costs associated with a field service call E No Dealer Warranty The selling dealer makes no warranty of his own on any item warranted by AMADAS and makes no war
25. Warranty Claim Form AMADAS DEALER NAME AND ADORESS APPLICATION FOR ADJUSTMENT Now1 1287 DATE WRITTEN 0 3 12 SERIAL NO 10000 MODEL NO 2110 DELIVERY DATE 3 5 12 DATE OF REPAIR DEALERS WORK ORDER NO W 4 7 4 DETAILED REPORT ON REPAIR Dearing fau ed on east Shelf the three dei 4 46 Led ee IR CLAIM APPROVED REASON FOR DENIAL AMADAS EXE INDUSTRIES s Manufactured Advanced Design Absolute Senice
26. ation e For example The elevator and cleaning fans both have high speed seals The cleaning fan uses wide inner race for stability and the main jack shaft must be well sealed e Belts We use belts with backings rated for reverse bending where ever an idler is used Do NOI substitute single belts in place of banded belts as a long term fix A banded belt is made up of multiple belts with a common backing e Itis impossible to keep multiple singe belts at the same tension so the total amount of horsepower will not be transmitted This will lead to speed fluctuation and or belt failure Chains e We use only domestic high quality chain typically Diamond on our combines e On all applications of 80 chain or higher it is imperative to use this chain e Lower grade chain will stretch or break which can cause tooth wear on sprockets or failure that can damage and or plug the machine AMADAS HL INDUSTRIES American Manufactured Advanced Design Absolute Service Warranty Information e SP 9970 Combine Warranty Product Identification Number Warranty Terms and Period e Amadas Warranty Claim Form AMADAS d INDUSTRIES American Manufactured Advanced Design Absolute Service SP 9970 Warrant ONE YEARLIMITEDWARRANTY For AMADASINDUSTRIES 9970 SP Peanut Combine Components A General Provisions The Warranties described below are provided by AMADAS INDUSTRIES AMADAS covering the AMADAS manufa
27. ay ws ai k Latic brad Single Kawa Polnt vs Ground SE 01 Power Distribution and Combine Fuse Center Page 1 4 14 09 JWW 050 IDColorConnector J 1BrownX115 J2RedX117 J3BlackX1 11 J4OrangeX110 J9BlueX J10YellowX J11GreenX109 J12GrayX116 Start Relay Signal107 Cab Electronics Ground A Right Side Electronics Ground 030 k y E i X794 Use to follow a circuit and determine differences if use Is not the same as Deere AMADAS ILLA INDUSTRIES ier Manufactured Advanced Design Absolute Senice z UNSWITCHED ELECTRONIC POWER 9960 Electrical Schematic UNSWITCHED ELECTRONIC POWER Cel SWITCHED ELECTRINIC POWER SWITCHED ELECTRONIC POWER 03 SWITCHED CONTROL POWER z SWITCHED CONTROL POWER f EA POWER DELAYED POWER CAN BUS CAN BUS HEADER BASKET LOWER P CONVEYOR ENGAGE 8 4848 QUICK STOP T BASKET DOWN WR BACKLIGHTING 963 CAN HIGH 1 006 DELAYED POWER na on er LL iz 108l 7 9 4 e 3 U Ww 5 BACKLIGHTING LEDS 2 REL JE 1 Kadi I E CONVEYOR SWING pan RER WIN HA CONVEYOR Ap MULTI FUNCTION HANDLE SENSOR ATE TEMP SETPOINT ATC FAN SETPOINT ATC SYSTEM ON ATC DEFOG SIGNAL ATC AUTO SWITCH 800 HP SENSOR GROUND 09 BACKLIGHTING EB adi RHCP SNE 5 27 937 906 936 na Sle Lu z NI JE NEUTRAL ALARM z ENGINE LOW S
28. can Manufactured Advanced Design Absolute Service Performance Troubleshooting Page 3 Troubleshooting 9970 Self Propelled Peanut Combine PROBLEM CAUSE CORRECTION Elevator fan does not deliver Elevator fan set too low Increase setting peanuts to the bin Combine engine not at or near Adjust and monitor design speed tachometer Ground speed too fast for Reduce speed conditions Obstruction in pneumatic Disassemble duct and remove conveyor duct obstruction ic Main drive cleaning air or Tighten belts and check the elevator fans belts are elevator fan belt and V sheave slipping for wear Shut off combine open Stones or dirt clods in air duct cleaning door and remove stones or clods Animals have built nests in high pressure section of pneumatic conveyor system Dirt built up on inside of duct Inspect and clean Combine separator load Combine separator not at or Adjust and monitor cylinder excessive near design speed speed indicator Ground speed too fast for Reduce ground speed conditions Picking chamber jammed Stop shut off sie le and remove excess material Disengage breast spring bars in 1 increments between checks Remove inspection door in auger and remove nest Hay is torn up excessively Adjustable breast spring bars under dry conditions set too aggressively Engage 10 speed reduction Combine is being operated Switch dual speed picking above ideal speed level cyli
29. ctured parts and components on the 9970SP self propelled peanut combine These warranties are provided through AMADAJS authorized dealers to the original purchaser of each new AMLAD AS 9970 SPpeanut combine AMADAS will repair or replace at its option any part covered under warranty which 1s found to be defective in material or workmanship during the applicable period of warranty The period of this warranty 1s one year whichis deemed by AMADAS to equal 12 months 250 separator hours or 500 engine hours whichever comes first B What is Warranted All AMADAS manufactured parts and components of any new AMADAS 9970 SP peanut combine except tires tubes filters belts chains drivelines picking and header springs and other wear parts are warranted for 12 months 250 separator hours or 500 engine hours whichever comes first The warranty period will begin when the combine is delivered tothe purchaser and will last until twelve months have passed or the combine has registered 250 separator hours or 500 engine hours according to the cornerpost separator hours display in the cab AMADAS will repair or replace at its option any new part or component under the above warranty if a defect in material or workmanship appears in such part or component and isreported to AMADAS before the expiration of the applicable equipment warranty Tires tubes filters belts chains picking and header springs drivelines and other wear parts are not warranted by AMADA
30. e and see if problem reverses If so then either a coil or reversing switch is the problem e Test resistance on both coils It should be 3 3 5 ohms e If resistance is good then swap position of the coils and retest If reverse switch has failed in one position then no change should occur e Note On both 9960 and 99 0 combines you cannot test for header engage power without it being connected to a good coil The combine will not sense current draw and will remove power from the circuit AMADAS INDUSTRIES American Manufactured Advanced Design Absolute Service Hydraulic Diagnostics Troubleshoot Header Problems Test and Set Header Relief Pressure Test and Set OCS Conveyor Pressure Diagnosing loss of valve stack functions AMADAS fs INDUSTRIES American Manufactured Advanced Design Absolute Service How to Troubleshoot and Correct Header Power Problems e Check the belt tension on the drive to the pump e Inspect the sheaves for excessive wear or heat e Test header pressure See next page e Make sure the system has enough oll in it e Inspect the header for damage making sure the teeth are not being run in the dirt too low If a large number of pickup teeth are missing then replace e Inspect the picking cylinders for broken or missing teeth If a large number are missing especially in one area this will cause the header to feed incorrectly e Check the clearance between the auger and
31. e the file to your local PC for faster viewing AMADAS Amadas Industrial Equipment Catalogs Industrial Technical Information Suffolk Plant Albany Plant 1100 Holland Rd 1701 South Slappey Blvd Suffolk VA 23434 Albany GA 31706 757 539 0231 229 439 2217 757 934 3264 Fax 229 439 9343 Select Agricultural Select Amadas Technical Information Agricultural Equipment for additional Catalogs for parts information catalogs or manuals AMADAS OZI INDUSTRIES American Manajacared Advanced Dog tratase Service Agricultural Equipment Catalogs amp Operator Manuals AMADAS lai VOUS TRIES AGRICULTURAL EQUIPMENT CATALOGS amp OPERATOR MANUALS TIP If accessing Catalogs amp Manuals via the Amadas Web Site use the Save Target As feature in your browser to save the file to your local PC for faster viewing Chick here for Technical Information Select Self Propelled Peanut Combine for parts catalogs or manuals AMADAS OZI INDUSTRIES ege Manafactured nance Desige Uralas Sem Self Propelled Combines Parts Catalogs amp Operators Manuals Click here for SP Combine Technical Information 9665 Self Propelled Peanut Combines Machine Model Seas 9665 A33660 amp 033859 ParisCatalog 1st Ed 8 1 97 Operators Mamal 1997 9865 Self Propelled Peanut Combines Machine Model Serials EC 9865 036000 036647 O Parts Cata
32. er CISPLA Y MCLE FY Units CISELA Y MOCI REM CISPLAY MOCIF Alarm Pe centage DISPLAY MOCIF Sraurd Specd Fulses Per Revolution CISPLAYIMOCLIC Cylincer Speec Pulses Per Revolution DISPLAY MOCOIFY Cleaning Far Speed Pulses Per Revalutior LISPLAY MILLAR Bacessmatt speed Pulses Per Revolutior LISPLA MODIF s gine Speed Pulses Per Revolution ISPLAYIAMOLDIF Y Tire Rolling Radius in Millimeters E ene Yieasure nent nime AANT COylinzer Sprec Mach ne Setting Adgd esses si undefined I lt AMADJAS C uncefinec 15 A4AMADAS C urnigdetfied 1 AMADAS C Undefined ZaZ AM ADAS undefined UE ALIAS LU uridelfired 1 AMADAS 0 lt undefined BO AM AD AS urelefine cd AMALAS undelineg 1 SEAMALAH C undelined 15 AMADAS C uUndenned 167 AMADP3S uncdetfinad AUS AMALAS C urncdafire gB I AMA 3x GISPLAYMECLCIF Y ono ain Ratio 1 Mure ator L ISPLAYTAMACLIH me ain Ratio 1 Deno nine ter Cone post CU Cone post CO 14 AMALDAS Cane post EL AM rive Train Ratio Co us Post JE Orive Tain Rabo These are the 9960 Amadas Machine Settings by controller and address Unless equipped with OCS only the Cornerpost controller C03 requires any machine setting changes If equipped with OCS then controller E01 addresses 100 amp 101 must be set as well AMADAS American Monsjactured Advanced Druga Absolute Serner m m O C S Timer Box Drawing OJ
33. for cleaning fan blades that are not cracked bent or worn badly For air lift problem ensure elevator lift fan blades are not badly worn or missing Inspect for missing or broken header pickup springs If harvesting in mud make sure the cleaning fan and housing are clean Small amounts of mud disturb air flow and the combine will not clean or cause fan failures Look for bent or missing cylinder bars If any also check for bent lower concaves Check for mud and or foreign objects in the ductwork stemmer bottom and cross auger This can affect both cleaning and shelling Check ratchet clutch drives back of machine to see if it is seized due to repeated jamming or lack of lubrication ee INDUSTRIES American Manufactured Advanced Design Absolute Service Why Use Amadas Parts Ensures the parts have been matched to the application You typically get what you pay for Using inferior parts can cause premature failure resulting in a dissatisfied customer Amadas stands behind its product But when incorrect or inferior parts are used problems can be created that using Amadas parts would have prevented a INDUSTRIES American Manufactured Advanced Design Absolute Service Critical Places to Use the Correct Parts e Bearings All combine bearings should be Timken e Substituting other brands may create frequent failures due to inadequate seals or bearing type for the applic
34. log 1st Ed 8 15 98 Cl meer Manual 1998 M6520 5 Optional WER 9900 Self Propelled Peanut Combines Machine Model Schill EdiimDate 9900 370160 409999 ParisCatalog 1st Ed 8 1 1999 A9900 Beginning 370160 PartsCatalog sid 2nd Ed 6 30 2000 Parts Catalog 1st Ed 4 15 2003 Beginning 400000 x A0900 Comidas Refers to Basket Serial No 9965A Self Propelled Peanut Combines Machine Model Seas FdiionDate 9965A 370139 370152 Parts Catalog 1st Ed 8 1 99 9960 Self Propelled Peanut Combines EECHER O Edition Dare 3560 Pans Catalog ist Ed 1200 i Operators Manual JI IstEdRev Sept 2003 Brera Mana Ed May 2013 Yasar Controls Quick Reference Sept 2003 9960 Parts Catalog 2nd Ed 5 1 2004 fo O O Operators Manua 1st Ed Rev 1 Sept 2003 Do ZL L Electrical Manual 1 Ed May 2013 Ir O O Operator Controls Quick Reference Sept 2003 3rd Ed 3 1 2005 2nd Ed April 2005 1 Ed May 2013 4th Ed 4 15 2006 3rd Ed June 2006 1 Ed May 2013 9960 Parts Catalog Prats Manus Z Z L Electrical Manual 9960 Parts Catalog Pi Operator s Manus Electrical Manual INANE AMADAS 9960 Parts Catalog 4th Ed 4 15 2006 Ir O O Operator s Manual 3rd Ed June 2006 D O Electrical Manual 1 Ed May 2013 Operator Controls Quick Reference Sept 2003 0 0 po oj
35. nder Speed and if equipped Conveyor owing or Bin Lip Extension If a customer reports the loss of one function have them check the remaining If all functions have stopped functioning the problem is likely loss of oil pressure signal For safety the combine controls will not allow any valve stack functions to work unless the engine is running which is determined by the oil pressure switch being close to ground This problem can exist without a low oil pressure alert though typically it will present as such otart by testing the oil pressure switch It should close when the engine is started If it doesn t then replacing the switch should resolve the problem If it does try adding an additional ground to the black wire side of the oil pressure switch connector If neither resolves the problem then troubleshoot the circuit as described by Service Advisor This system is identical to a Deere combine Note On combines up to the 9960 the oil pressure switch provides ground for the Engine Run relay On 9960 and 9970 combines the oil pressure signal is connected to the ECU then transmitted via the Can Bus Basic Mechanical Repairs Change the No 1 Disc Separator Shaft Adjust the Shaker Arms 9970 Header Clutch Changes AMADAS d INDUSTRIES American Manufactured Advanced Design Absolute Service How to Change the Number 1 Disc separator Shaft SP Combines and PT Combines up to 2005 only e Remove an
36. nder drives to low speed sprocket set Combine picking chamber not Increase ground speed fully loaded slightly 352 08 10 09 MAN109 AMADAS ZEL INDUSTRIES eng Manufactured Advanced Design Absolute Serice A9970 Self Propelled Peanut Combine Shaft Speeds Engine Gearbox Output m Header Hydraulic Pump High 1 Picking Cylinder ylinder High 3 Picking Cylinder BE Low 1 PickingCylinder 89 Low 2 Picking Cylinde Min Cyl Gearbox Input Wu Max 4 Picking Cylinder Max 5 Picking Cylinder Min 4 Picking Cylinder _ Min 5 Picking Cylinder 1 Beater Cylinder BEEN 1 Separator Cylinder p 98 2 Separator Cylinder i 102 3 Separator Cylinder 1 107 e 111 15 Disc Separator Cleaninc 1263 Collection Auger m Max Header Auger Max Header Pickup Motor NEM m OCS Auger Motor OCS Conveyor Motor 8 Roller OCS Conveyor Belt Speed AMADAS ML INDUSTRIES American Manufactured Advanced Design Absolute Service Basic Things to Check on Service Call Ensure belts are properly tightened and sheaves are not severely worn Make sure drive chains are tightened correctly Check for failed bearings Inspect and clean as needed area above 1 disc separator shaft Any build up or obstruction can affect cleaning system Check for broken or missing picking cylinder teeth Look
37. o various speed sensors Ew 270 LO Sensor Return 1 O o sed for fan dampener sensor Fron LCU to fan dampener actuator position sensor o IN 273 LC2 Sensor um used forfan dampener sensor on Om fan dampener actuator position sensor SEL Din OO amp m From CU to RPM SE om mia Sa mue SEB 290 RCUSemorRetun Same 193 RCU Sensor Supply Same From RCU to EP for sensor st through RH Main and Engine hamess SED Hu g and to Bin Full sensor through RH Main and basket harness 297 neng Im onis yi speed ensors an Circuit code amp and Deere Function Amadas 9970 Function Location or Pathway of Circuit cc 300 400 301 Separator Engage ame From RU to separator engaged solenoid o WM 302 RPM Micro Power 0 eme From RCU toReM O u EB 36 Chaffer 1 Extend m ID Used for Fan an Dampener movement From LC2 to Elevator Fan Damper Actuator i LOS 307 Chaffer 1 Reract BEN UsedforFanDampenermovement From LC2 to Elevator Fan Damper Actuator SELL 312 RPM Power i wm Fom Power Distribution to RPM mM EH 316 Auger Swingin Conveyor In From LCL to Conveyor Swingin n Solenoid UH SEBI 317 Auger Swing Out Conveyor Out From LCI to Conveyor Swing Out weg SEBI 319 Auger Engage Conveyor Engage From RCU to timer box through RH Main thenengine harness then Se 13 4 removed from there and extended to basket hamess
38. pen shoe elementsusing setpoint 0 disable option 1 enable option fully open adjust option shoe elements when adjusting via setpoint adjust XXXXnXXX IDISPLAY MODIFY Chopper vane angle adjustment option 0 disabled 1 enabled XXXXXnXX DISPLAY MODIFY Five speed feeder house drive option 0 disabled 1 enabled XXX XX Xn _ DISPLAY MODIFY Feeder house lateral tilt option ____ 0 disabled 1 enabled X X X X X X X DISPLAY MODIFY Header height sensing option 0 disabled 1 enabled mE MEM CAB 112 input will be n XXX XXX X DISPLAY MODIFY Grain tank covers option 0 disabled 1 enabled Page 1 of 7 This section of the 99 0 manual identifles by controller the payload used and the Machine Settings that must be set or verified when a controller is replaced AMADAS INDUSTRIES em Manufactured Advunced Design Absolute Senice 9960 Machine Settings Armadas aao Self Propelled Peanut Combine Machine Setting Addresses COS Cornerpost Control Linit Gontre Unit asa Line unes Desenption betas Cone post CAA o ne pust CU c0 ne post UJ one post AMEN ne post pe too ne post UJ M0 Ne post C o ne post C Cone post Cos one post GO Cone post C Cone post COS fet ones ar WEE 103 104 Imam 106 T r Toe 105 11C 111 Go leze ler LI SE LAYAACOCIHE lt vehicle Model DIS ae MOOD IR aging Type CSP BA MOCIE SU Controll
39. platform but the engine harness and separator valve are 95 0 components Available Information and How to Access it e Parts Catalogs Front pages identifies the equivalent Deere combine Hydraulic hose routing e Combine shaft speeds e Listing of John Deere Filters Operators Manuals General Operation instructions e Basic DTC s e Electrical Manuals e Function cross reference Circuit code listings e Connector Information e Schematics e Machine Settings Operators Quick Reference e Technical Information e nformation on specific topics 99 0 Payloads e Access www amadas com AMADAS www amadas com AMADAS eee INDUSTRIES American Manufactured Advanced Design Absolute Service John Deere Attachments Ag Equipment Dealers Ag Sales Territories Company Contacts Our Capabilities Careers at Amadas Links Round Module Handler Select Product Catalogs amp Manuals NOTE The Amadas website is being updated the content in the Catalogs and Manuals section will not change but the access may vary from what is Illustrated here AMADAS Product Catalogs amp Manuals AMA DA S ii zm INDUSTRIES American Manufactured Advanced Design Absolute Service Catalogs Dealers Sales Areas Contacts Order Parts amp Manuals CATALOGS amp OPERATOR MANUALS TIP If accessing Catalogs amp Manuals via the Amadas Web Site use the Save Target As feature in your browser to sav
40. potentiometer procedures CALIBRATION Heating ventilation and airconditioning Interactive process Done during Calibration desired blower speed potentiometer LLL IH MEN procedures T m an mM CAB 110 input will be 1 100000 nXXXXXXX DISPLAY MODIFY Out of cut engine speedreduction option 0 disabled 1 enabled 0 110 Xn XXX XXX DISPLAY MODIFY Bad bulb detection option 0 disabled 1 enabled 0 110 XX n XXX XX DISPLAY MODIFY Heating ventilation and airconditioning 0 disabled 1 enabled 1 automatic recirculation fan speedcontrol option 110 XXXnXXXX DISPLAY MODIFY Automatic beacons with fieldlights option 0 disabled 1 enabled 110 XXX X n XXX DISPLAY MODIFY Australian lighting option 0 disabled 1 enabled 110 XXX XX n XX DISPLAY MODIFY High beams option 0 disabled 1 enabled 110 XXXXX X n DISPLAY MODIFY Lower driving lights option 0 disabled 1 enabled 110 XXX XXX X n DISPLAY MODIFY Lighting type option 0 North American 1 European CAB 111 input will be 111 nXXXXXXX DISPLAY MODIFY Reduced engine speed in thirdgear option 0 disabled 1 enabled 111 XnXXXXX DISPLAY MODIFY Tailings option 0 disabled 1 enabled 111 XX n X XXX X DISPLAY MODIFY Grain loss display 0 use time based grain loss use speed based igrain loss 111 XXXnXXXX IDISPLAY MODIFY Fully o
41. r reversing either internal 9970 or external all other models Major Drive Train System These components such as the hydrostat transmissions final drives etc are completely Deere items Hose cables and steel lines that support these are custom for Amadas The shafts that connect the final drives to the transmission are also specific to Amadas combines e Engine Platform Includes the engine main gear case coolant system and the platform they are mounted on Through the 9960 model combines these were CWS Walker combine units The 9970 uses a Deere engine platform and the 9970 s uses a S550 engine platform but retains the 9570 engine harness and separator engage valve In addition the STS rotor drive is not used A engines use an Amadas specific AMADAS ECU program f e mmm INDUSTRIES American Manufactured Advanced Design Absolute Service Differences in the John Deere supplied Systems as used in the SP Peanut Combine e Main Hydraulic System The hydrostat system is identical to Deere although most hose lengths are specific to Amadas The main pump stack is the same as a grain combine Up through the 9960 combines the pumps were used as the same function as the grain combine The 9970 uses the HillMaster version header lift pump to power the OCS conveyor if equipped The valve stack pump is flow divided and used to power both the valve stack and header lift All other pumps on the 9970 are used for the o
42. ranty on other items The dealer has no authority to make any representation or promise on behalf of AMADAS or to modify the terms or limitations of this warranty in any way F Whatare your Responsibilities a Sign the AMLADAS machinery delivery form which will be given to you by the dealer b Read the operator s manual before operating the equipment c Perform all necessary maintenance as described in the operator s manual d Contact an AMLADAS authorized dealer promptly on any claim for warranty service e Deliver the machine to an AMADA 5 authorized dealer at your expense during normal working hours for any needed warranty services Cy Disclaimer There are no warranties that extend beyond the description here ANY WARRANTIES OF MERCHANTABILITY ANDFITNESS FOR ANY PARTICULARPURPOSEARESPECIFICALLY DISCLAIMEDASAREALLOTIIERREPRE SENTATIONS TO THE PURCHASER AMADAS specifically excludes any liability on behalf of the company for any incidental or consequential damages including but not limitedto crop loss loss ot profits rental of substitute equipment or other commercial losses AMADAS shall not be responsible for expenses or inconveniences that vou might incur or experience with respecttothe AMADAS peanut combine nor shall AMADAS be liable for detects damage or failures caused by accident improper storage unreasonable use or abuse including the failure to provide reasonable and specified maintenance This warranty applies only to
43. riginal Deere purpose The main valve stacks are Deere supplied on combines up to 9960s Beginning with the 9970 combines the valve stack is Amadas specific e HVAC System Except for some hose lengths the system Is the same as a Deere combine Electrical System All Amadas SP combines use the Deere electrical system from the equivalent Deere combine All major components such as relay boards controllers and engine harness panels are Deere products Main harnesses are Amadas specific The controls are all Deere although some circuits are used to control different items on the Amadas combine All controllers on the 9960 use Deere 9560 STS programs The 99 0 payloads are all Deere 9570 STS payloads except the ADU which is specific for Amadas AMADAS INDUSTRIES American Manufactured Advanced Design Absolute Service Amadas Self Propelled Diagnostics and Repair Amadas John Deere Comparable Machines Available Information and How to Access it Diagnosing Electrical Problems Hydraulic Diagnostics Basic Mechanical Repairs AMADAS fs INDUSTRIES American Manufactured Advanced Design Absolute Service Amadas John Deere Comparable Machines Comparable Machines Amadas Model Number John Deere Grain Combine Model Number 9970 S 9570 STS 6 8L 9970 9570 STS 6 8L 9960 9560 CWS 6 8L 9900 9510 CWS 8 1L 9865 9500 CWS 7 6L 9665 9500 CWS 7 6L NOTE The 9970 S uses a Deere S550 Engine
44. service personnel if the need arises If an Amadas service technician goes to the field he must be accompanied by a trained Dealer service technician 15 If service work performed under warranty does not repair the equipment satisfactorily due to improper diagnosis or poor workmanship the Dealer remains obligated and responsible for subsequent repair and will not be reimbursed by Amadas 16 The Dealer must use and retain work orders for all warranty repairs They should be numbered and dated and e a complete list of parts used and labor hours required The time cards and other pertinent information essential to the audit of warranty claims are to be retained by the Dealer until such time as the claim is settled Revised 4 99 AMADAS INDUSTRIES cm Weder Advanced Design Absolute Serie Amadas Warranty Claim Form Requesting an Amadas Warranty Claim Form Request a claim form from the Amadas Territory oales Manger e f not available request a form from Willie Branch or Roger Mercer at 1 757 539 0231 Completing an Amadas Warranty Claim Form Refer to the example on the next page to properly complete an Amadas Warranty Claim Form Submitting a Warranty Claim Form Once properly completed return your Warranty Claim Form to Amadas Industries Inc Attn Willie Branch 1100 Holland Road Suffolk VA 23434 AMADAS ee INDUSTRIES American Manufactured Advanced Design Absolute Service Example Amadas
45. sition between checks Elevator fan set too high Lower elevator fan setting Variable cylinder speed too Decrease variable cylinder high speed Main drive belt slips under Tighten belts surge Moisture level in windrows too Lift windrows or wait for high moisture to dissipate Minimize aggressive settings Moisture content in peanuts reduce combine RPM 1096 too low Increase to a higher ground speed if possible Combine separator not at or Adjust speed and monitor near design speed combine tachometer Shut off combine disassemble duct and remove obstruction Obstruction in pneumatic conveyor Shut off engine open cleaning Stones in air duct door and remove stones Close door Windrows have been run over and the peanuts shell easily Combine picking chamber not Increase ground speed fully loaded slightly Excessive amounts of dirt Pickup header is being Raise header so that spring clods in bin operated too low tips just touch the ground Excessive dirt in windrow Ground speed too fast for Lower ground speed conditions Combine separator not at or Adjust speed and monitor near design speed combine tachometer Tighten belts and check Main drive or cleaning air belts are slipping cleaning air fan belt and V sheave for wear Breast springs not engaged Engage breast springs in 1 increments MAN109 08 10 09 391 AMADAS fs INDUSTRIES Ameri
46. the header concave If the auger has worn or the clearance is high this will cause too much material to be pulled in at one time If the header has run for some time and is still set at the factory setting it will need to be adjusted e Make sure the header is being run as fast as possible for the conditions The slower the header is run the more oil is bypassed creating heat and reducing horsepower AMADAS hv 5 INDUSTRIES American Manufactured Advanced Design Absolute Service How to Test and Set Header Relief Pressure e The test port is the same as used on Deere equipment and teed in at the Header speed control valve e The header speed control valve for the 9970 is located in the engine platform area over the main engine gear case e On all other model combines the header speed control valve high is on the left side behind the air lift duct e he 99 0 uses a direct coupled header pump All other models use a belt drive This must be in good condition belt tight sheaves not worn before testing the pressure e Connect a 5000 psi rated gauge to the test port e Disconnect one of the two hoses going to the header This will dead head the system e Before starting ensure no one is near the combine e Start the combine and engage the separator just long enough to take a reading The pressure should be set between 3400 3600 psi with warm oll e If this reading is not achieved adjust the pressure relief
47. the original purchaser of the equipment Because some states do not allow the exclusion of limitations of incidental or consequential dam ages the above limitationmay not apply to you This warranty gives youspecific legal rights You may also have other rights w hichv ary from state to state Where there isa conflict between a provision of this warranty and the provision of any state the state legislation prevails AMADAS AMADAS OZ INDUSTRIES eier Manufactured Advanced Design Absolute Serie Product Identification Number AMADAS INDUSTRIES SUFFOLK VIRGINIA achine LD Number 510007 A99T0SU Model Number Serial Number Machine ID Number For Amadas purposes For Amadas New use the Serial Number Machine Warranty Registration Form XXXXXX XXXXXXX X Example above 510007 Example above A99705U 4 For John Deere use the Model Serial Number XXXXXXXXXXXXXXXXX Example above 1H09970TCDO510007 AMADAS ie INDUSTRIES American Manufactured Advanced Design Absolute Service arrantv Polic O D i ramen s P a pow ge iim AA Jee Imm pov wh ae a lt E I Se Z pem cuui uM AE Sc m warn povej s wg pon mn dr we s wm 5 waz x wm pee pene x wen c a m zA aca ubi E Kn VT D NE LEE sen mae INDUSTRIES Neon Dealer Warranty Service Policy 1 This Warranty Service Policy applies to Authorized Amadas Industries Dealers ONLY 2 It is the responsibility of
48. to select the correct payload 2 Click the appropriate payload file from the menu 3 When the File Download screen displays click Save 4 When the Directory screen displays save the file as follows Open your C directory Locate the folder labeled sds then open the folder labeled payloadsn OR oave the file to whatever directory you generally save downloads but note that you will need to copy the file to the payloadsn directory AMADAS hi INDUSTRIES American Manufactured Advanced Design Absolute Service How to Install a Payload into the Service Advisor Page 2 9 Once you have selected the directory click Save When Download Complete displays click Close 7 Open the directory in which you saved the folder If the folder was not saved to the payloadsn folder copy the folder to it 8 Click the folder the payload file is listed with a pld extension NOTE You must click on the zipped folder to open it or use WINZIP depending on your operating system The payload file will not work if you do not see a file with the pld extension in the payloadsn folder 9 Close all folders NOTE If you are unable to download the file successfully after several attempts you may send an email to eng amadas com to request the file be sent as an email attachment In the email you must indicate that you are requesting a payload file the name of the specific file and the email address to which the file is to
49. ture level in windrows is Lift windrows and or wait for too high moisture to dissipate Adjustable breast spring bars Engage breast spring bars not engaged enough slightly in 1 increments Combine engine speed too Disengage 1096 speed slow reduction switch Combine picking cylinders too Drive chains need to be on slow higher speed sprockets being Combine separator not at or Adjust speed and monitor Loose peanuts discharged over rear near design speed combine tachometer separator cylinders Ground speed too high for Reduce speed conditions Lightweight foreign material in Cleaning air control set too Adjust to a higher setting bin low Combine separator not at or Adjust and monitor combine near design speed tachometer Main drive belt slips under Tighten belt and reduce surge loads ground speed Moisture level in windrows too Lift windrows and or wait for high moisture to dissipate Separator section drive or cleaning air drive belts are Tighten belts slipping 350 08 10 09 MAN109 AMADAS BE INDUSTRIES ss Manufactured Advanced Design Absolute Service Performance Troubleshooting Page 2 9970 Self Propelled Peanut Combine Troubleshooting PROBLEM CAUSE CORRECTION Excessive amounts of LKSs in Adjustable breast spring bars Disengage in 1 increments bin are set too aggressively between checks Picking control board engaged Open in 1 increments too far in the closed po
50. y ductwork on the machine that is in the way e Remove the snubber idler main chain small chain sprocket and both upper disc shaft shields from the machine e Take the lock collars off of the bearings of the number one shaft e On the right side of the machine cut the machine below the shaft so that the entire shaft can be removed assembled e Install the new shaft assembled centering it in the machine and locking the bearings down e Weld the side of the machine back together and paint it AMADAS blue A piece of flat bar can be welded to one side of the cut and bolted to the other instead of welding This will allow access in the future e Replace the sprockets chains disc shields and ductwork and snubber idler e Make sure the blades bisect the number two shaft blades refer to the number three shaft as an example The first and third shafts should match e Fun the machine to check that it is properly installed AMADAS hi INDUSTRIES American Manufactured Advanced Design Absolute Service Illustration on where to cut to change 1 Disc Separator Shaft Make cut in frame below 29 bearing hole AMADAS ZEL INDUSTRIES American Manufactured Advanced Design Absolute Service How to Adjust the Shaker Arms Make sure the stemmer bottom is running as squarely as possible If a stemmer is striking It will damage the stemmer bottom This contact can be caused by several things such as mud build
Download Pdf Manuals
Related Search