service manual treadmill ergometer v2.03
Contents
1. 939020 _ _ ee N Caution connectors should be fixed al before assembling handrails m FEN d ff 3 T 5 T l 2 j el _ 1 N PON EXPLODED VIEW Partnumber Description 939015 VERTICAL ARM HANDRAIL LEFT 939016 VERTICAL ARM HANDRAIL RIGHT 939017 VERTICAL ARM HANDRAIL WITH CABLE RIGHT 939110 UPPER HANDRAIL ASSX alfe Item Number 222 Service manual treadmill V2 03 11 2 3 Upper handrail 939110 Part Number Description gt 2 5 2 gt 3 FRONT RING MAGNET SWITCH REED CONTACT BRACKET HANDRAIL CABLE BAR HORINZONTAL HANDRAIL EMERGENCY STOP HOUSING FRONT 1 ern wi KOM EN 10 10 1 Service manual treadmill V2 03 2 4 Motor compartment 9394502 1 8 11 Des S SEM Y Part Number Description gt 2 53 2 P 53 o 813006 WASHER M6 939913 COVER MOTOR COMPARTMENT 811765 WASHER SPRING M5 815408 SCREW M5 X 12 MM 939050 SERIALNUMBER SIGN 4 4 I 45 03 Logs Service manual OEM treadmill V2 03 2 5 Belt deck 932950 amp 939951 Part Number Description 939951 932950 939038 939915 816118 871908 Service manual treadmill V2 03 2 6 Drive and reverse rollers 1 8 11 a 3 2 gt Part Number Descri2. mi E C89 10 11 1 41652 55cm 56 45 LISS 10 Sth PU H f ME sw e i 1 LI A i eet Cable 063 Erin plas 44 2 26 Pim E X 5 min Date 1542 34 10 IC Vi primi Drawn xim Tisma ar f 4 MR niii tn a ia PULS CH 48 Service manual OEM treadmill V2 03 Bruna plas L kal md fied mninsin et Grade motor _ Ed FOM 945 RM 364 7 d x Pm erc ics cable sale bar 3307 MI T 5 245514 Bel Per ues Cable may Dep ay EP 12847 fi Tu Upton uc enza varben 039711 of Wik Cahle assy f l med sensa bar S71 5 FIM 1 1 7 patient Lan var oO Cable asss 924712 16 Block schematic aux USB 145 H WS Version mr Drawn raw 19 107010 r 950900 re Lode SHE IM bey Pra Hag en 4 49 Service manual treadmill V2 03 5 Trouble shooting Service manual treadmill V2 03
3. fig 17 Lode fig 16 fig 18 Service manual OEM treadmill V2 03 35 fig 19 fig 21 fig 23 Lode fig 20 fig 22 Service manual OEM treadmill V2 03 36 Lode Service manual OEM treadmill V2 03 a 3 7 USB driver installation When using the USB communication port on the treadmill the FIDI driver needs to Installed This driver will Install a virtual COM port on your PC which emulates a standard PC serial port such that the USB device may be communicated with as a standard RS2332 device On the that comes with the device the driver needed is located The drivers can also be downloaded from the website http www ftdichip com FTDrivers htm Installing the FTDI driver The installation of the FTDI driver goes as follows Make sure the treadmill has not been connected to the computer Explore the CD and go to the driver directory Execute the CDM20600 exe CDMXXXX exe In which the XXXX is the driver version the file can be recognised by the following icon it OTe JOU Ree A command window will be opened shortly 5 C Users GEBRUI 1 AppData Local Temp ckz_N411 DPInst_Monx86 exe 32 bit 05 detected C Users GEBRUI 1 AppData Local Temp ckz_N411 DPInstx86 exe Installing driver The driver has been installed Plug in the USB cable between the computer and the treadmill and the following message will appear in which the COM port might be different
4. 5 1 During operation of the treadmill full diagnostic analysis is running continuously case error occurs the user needs to be warned and an audio signals will sound LED s on the Treadmill Control Module will blink to indicated what might be the cause of the problem The order in which they blink can be compared with table 1 in this chapter This chapter describes the explanation of the error codes When the emergency circuit is activated you will hear 5 short beeps followed by a pause of 10 seconds This error will repeat till the cause has been taken For safety reasons the diagnostic of the treadmill can give an error during the self test or during use This error will sound 5 long beeps followed by a pause of 10 seconds This error will make the treadmill stop You could switch off the treadmill wait till the van has stopped turning and restart the treadmill If the problem still occurs you could remove the cover of the treadmill and watch for the code that has been showed by the blinking LED s D10 D11 and D12 figure 2 During the 5 long beeps the three LED s D10 D11 and D12 will light up for one second This must been seen as CODE After that still within the 5 long beeps there will be a pause from 1 second and then the LED s D10 D11 and D12 will light up again This must be seen as CODE Il figure 1 Write down the code and compare them with the table in this document In case the angle measurement
5. 98 31 50 571 28 11 3150 57167 46 2 ask lode nl 43 www lode nl Service manual treadmill 2 03 Warnings Observe the following precautions when servicing the treadmill Donotstart the walking belt when someone Is on the treadmill The belt could start moving immediatelv and sudden start and subsequent loss of balance could cause serious personal injury e High voltage is present when the treadmill hood is removed and the treadmill is plugged in Do not wear loose clothing around the rotating machinery e Never place your fingers near rotating parts Service manual treadmill 2 03 Tabel of contents 1 TECHNICAL SPECIFICA giu u i eve det eo vu a A 6 11 TECHNICAL SPECIFICATIONS OEM TREADMILL 939090 0 Y 7 2 ASSEMBLIES ES 9 2 1 JINALASSEMBEX 2 999900 lt lt 10 Zu 11 23 UPPER HANDRAIL ASSY 939110 Sa wa kai ba at 12 2 4 MOTOR COMPARTMENT 9394502 1 8 11 022 02020000000000000000000000 000000 13 25 BELT amp DECK 932950 amp 93995 iius cs u o ni 14 2 6 DRIVE AND REVERSE ROLLERS 1 8 11 esoennennennonnvnnnnernennennnnernennennennenernennennensnnennennensnnennennennenennenne
6. driver 2 and ring spanner 10 see figure 12 Go to the output shaft which 15 the front roller of the treadmill Use Allen key 5 to remove the two screws left and right that holds the black safety bracket of the this roller figure 13 Now untighten the two Allen screws 5 for only one turn counter clock wise These are located at the bottom side of the treadmill figure 14 Now you are able to remove the safety bracket figure 15 You can access the two aluminium fixation blocks that hold the front roller in position figure 16 Remove the belt from the motor to the front roller see figure 17 amp 18 Slide out front roller figure 19 amp 20 You are able to lift the deck and remove the belt figure 21 After you have removed the belt remove the deck as well figure 22 amp 23 Only the chassis of the treadmill will be left figure 24 Place the new belt and deck in position and reassemble the treadmill in the opposite direction as described above Important steps are the fixation of the safety bracket of the front roller The two Allen screws at the bottom side of the treadmill can easily be forgotten see figure 14 Make sure you align the belt and adjust the tension of the belt according the specifications in this service manual Lode Service manual OEM treadmill V2 03 32 fig 1 fig 5 Lode fig 2 fig 4 Service manual OEM treadmill V2 03 fig 13
7. in the instruction removal cover of the motor compartment Put the treadmill on its side figurel Remove the M10 bolt at the underside of the treadmill by using two 17 mm wrenches figure 2 amp 3 Remove the M10 bolt from the grade motor in the motor compartment of the treadmill figure 4 Cut the tire wrap that holds the cable of the grade motor figure 5 Unplug the cable from the mainboard figure 6 Slide the grade motor backwards figure Pull the motor out of the housing figure 6 Reassemble the treadmill in the opposite direction 0 Make sure you reconnect grade motor to the mainboard figure 6 fig 1 Lode fig 2 Service manual OEM treadmill V2 03 27 fig 3 fig 5 fig 7 Lode fig 4 fig 6 Service manual OEM treadmill V2 03 28 3 5 Replacement instruction main board 945701 Required tools e Philips screw driver 2 Instruction 1 Remove the cover of the motor compartment as described in the Instruction removal cover of the motor compartment 2 Remove the grade motor as described in the replacement Instructions of the grade motor Remove cables from the main board figure 1 2 3 4 5 6 7 amp 8 4 To remove the cables from the power entree circuit breaker it 1s easier to take the two screws out 5 Flip the two Faston connectors of by unlocking them with e g a small screwdriver fig 11 6 Remove the screws that hold the mainboard and take out the mainboa
8. with MS Windows 9 up to OS Vista 3 Give the connection name and press Connection Description B New Connection Enter a name and choose an icon for the connection Name TREADMILL ON COM1 4 Select the virtual COM port on which the treadmill is connected Connect LODE Valiant WO control uni Enter details for the phone number that you want to dial Countr sregion 6 enne Area cade Phone number Connect using 5 Select the bautrate 57600 Bits seconds Data bits 8 Paritv None Stop bits 1 and Flow control None 222 Service manual treadmill V2 03 41 COM1 Properties Port Settings Bits per second Data bits Parity Stop bits Flow control 6 Goto File and select Properties in the pull down menu select the file tab Settings LODE Valiant WO control unit Properties 12 Game Tal St Function arrow and ctr act as Terminal keys O Windows keys Backspace key sends Del Ctrl amp H Space Emulation Auto detect Telnet terminal ID ANSI Backscroll buffer lines 500 CI Play sound when connecting or disconnecting Input Translation ASCII Setup 7 Choose ASCII Setup and select the tag boxes as shown below Press OK to save chanees ASCII Setup ASLII Sending Send line ends wi
9. 0344 Lodo Service manual TREADMILL ERGOMETERS Intended Use A Lode treadmill is a diagnostic tool intended to be used as a stress test device In a medical environment The main goal of the use of a Lode treadmill is to create reproducible stress tests The following parameters can be measured e Speed km h or Miles h Time minutes and seconds Distance km Miles Meters Optional Heart rate beats per minute Grade 96 In combination with other diagnostic tools like ECG or pulmonary function equipment other important physiological data can be obtained allowing a physician to evaluate a test subject s physical status A Lode treadmill is designed both for manual operation and control by external ECG pulmonary equipment In combination with optional software the ergometer can also be controlled by a PC The Lode treadmill has to be operated under the supervision of well trained medical specialists like cardiologists pulmonologists and physiotherapists The ultimate judgment whether a test subject should undertake a stress test with an ergometer and which protocols should be used must be made by the responsible medical specialist based on the limitations of each individual the medical history and all other applicable circumstances Neither Lode BV nor her distributors take any responsibility for the final use of its equipment Contra Indication The Lode treadmills are to be operated by classif
10. 8 65 WALKING BEIT ALIGNMENT u u ul A Ou Madde abat AS oe i dace eben 59 6 5 ONMIOTOR BEET TENSION Zn us ua ich cack soar ee la i S uw u ss 60 6 7 ENGIN A ns ns ached dae sea Sse 61 6 8 EMBEDDED SOPEWARE CM AND erect Pup ose dee eve a 62 Lode Service manual OEM treadmill V2 03 1 Technical specifications Service manual treadmill V2 03 1 1 Technical specifications treadmill 939900 LODE TREADMILL SPEED RANGE km h mph HEIGHT ADJUSTMENT FRONT SIDE WALKING SURFACE MAXIMUM PATIENT WEIGHT POWER REQUIREMENTS Motor DIMENSIONS L x B x H cm WEIGHT ENVIRONMENTAL CONDITIONS Operational temperature humidity condensing 90 air pressure kPa Storage temperature F humidity non condensing 96 air pressure kPa STANDARD amp SAFETY NORMS SAFETY EMERGENCY STOP magnetic lanyard stop button INTERFACE HEARTRATE REAR ELEVATION mechanically 10 0 electrically 10 090 OEM Treadmill 939900 0 5 20 km h steps 0 1 km h 0 3 12 mph 0 2590 50 x 150 cm 160 kg 230 VAC 50 60 Hz 115 VAC 50 60 Hz Between two Phases 1 8 kW 212 x 76 x cm 145 kg 14 40 C 57 104 F 30 90 70 106 25 70 C 13 167 F 10 95 50 106 ISO 9001 2000 ISO 13485 2003 IEC 601 1 FDA 510K standard
11. EM 13412 ik PIS DIN H fF10 POLT kal BEN AD IS 16211 PE Tab LE P1 TUDI O PIS BEN li UL RES DOUT NE DION T L yd RES fa E gt fash run EO HAV Lat LIV Im ULN2003 hl 3412 5485 E LT 5455 4 05 FL R5485 B TCM print FA3V Ref liramwn kell H E5485 ll m 5 z US La TOLE versie motor header 2 x GND A CU ACI w PSD E5485 H LIV rFIZV ou Date 15 02 3010 Draw nr 701 3 PM 47 Service manual treadmill V2 03 Lode Trafo beyestiging Connecter N n XS vacterren met ER 27464 tae of C met drasdbrugEX X7 tten faskantmaer E13 a na Bokilindersehroef MSx50 E1 Veerring x Sintering M5 F13 a pp d ae TT ji E m m AA PRO er mi EM NI l i Der El Tri Rubber washer x FREI YIS 1 L us Bolilingerscirer 5 x Sh Donne x miet Plisiate 2 45 ki TETT LLILLILLI zin H I FE ET Velg ima sa POT jara
12. HEAD SCREW CROSS M4 X 45 HEXAGONAL SET SCREW MIO X 25 SPHERICAL RING M FLAT WASHER NYLON M4 CLEVIS JOINT WITH SPRING LOADED PIN Service manual treadmill V2 03 Lode Service manual OEM treadmill V2 03 20 2 9 Grade adjustment Part Number Description 2 Service manual treadmill V2 03 21 Service manual treadmill V2 03 3 1 Fixation and removal of the handlebar Required tools Allen 5 6 Instruction 1 Putthe connectors together and slide them Into the side figure 1 2 Put this post into the side rail Make sure cable is not jammed or damaged figure 1 B 3 Fix the standard in the side rail with 0 mm Allen Key Push the bolt of the standard with help of the Allen Key through the hole through the side of the side rail and turn to the right Just fix the bolts in order to allow some movement of the posts figure 1 C 4 Place the other posts in their position in the side rails and fix them the same way as mentioned at the previous stage figure 1 D 5 Put the connectors together and slide them into the handrail Upper frame figure 1 E sfigure 2 6 sure that cable is moved to front towards the lanyard magnetic switchbox Jamming or damaging of the cable must be avoided figure 1 H 7 Lower the Handrail Upper frame over the 4 standards figure 1 F 8 Two pair of hands is needed Make sure the hand
13. been selected you can choose rate LODE HyperTerminal File Edit View Call Transfer Help 04 Select in out units Current selection 8 8 Default 1 kmph kmph 2 mph mph 3 kmph mph 4 mph kmph backspace back gt _ Connected 0 09 12 Auto detect 57600 8 N 1 12 After the baud rate has been selected the correct units can be chosen 222 Service manual treadmill V2 03 44 LODE HyperTerminal File Edit View Call Transfer Help o 4 a Save settings backspace back Hy Settings saved Please restart device Connected 0 09 12 Auto detect 57600 8 N 1 13 After that you will be asked to save the settings 14 Save or discard the changes and restart the treadmill for the changes to take effect 222 Service manual treadmill V2 03 4 Schematics and lay outs Lode Service manual OEM treadmill V2 03 46 Filter Frequertieregelaar qood sto 1 Power Ji Boh Roh s Boh Rho 4545 Pad 121 Lic soge ZU WOT funk tie P3 B m RES ATI Power Cn Filter LL NTIMB 13 v a i 0712 T al 15 F3 Al Wa pi 3 P61 4 E C a x F6ETIFTIODI T Kap PS SUL HS E 30079 LH xb 2 36 FIIV PLCS ke 3535 IIV Rel
14. depending on the first available port USB Serial Port Device driver software Installed successfully 222 Service manual treadmill V2 03 38 3 8 Terminal application menu Terminal Application The protocol description which follows provides you with the Information you need to connect to the Communication Interface Module CIM figure to an external computer with suitable software and run commands from the terminal prompt The default RS232 communication port settings as used 1n the CIM are RS232 default communication port settings Setting Data bits Cable specifications Figure 1 Communication Interface Module To enter the Terminal Application on the CIM the following procedure must be carried out polea Connect the to either the USB interface or RS232 Interface Start a Terminal program typically TeraTerm or HyperTerminal on Set the Terminal program to 56k6 no parity 1 stopbit Switch on the mains of the apparatus and press Alt b if using TeraTerm ctrI break if using HyperTerminal The menu of the Terminal Application 1s shown on the terminal program Changing RS232 protocol Lode Service manual OEM treadmill V2 03 39 After entering Terminal Application on the CIM menu appears on screen For selecting the default communication protocol used with a PC press 1 To return to the flrst selections screen pre
15. ecks for communication modules if fails this error will be shown Check wiring replace communication module COM GUARD ERROR Time out on internal bus restart 1 1 1 treadmill service required when problem occurs GUARDING ERRORS SPEED_GUARD_ERROR Difference between target speed in 1 1 firmware and target speed in motor controller exceeds limits SPEED_GUARD_ERROR2 Difference between target speed in 1 1 firmware and target speed in motor controller within limits out of range too long Check belt tension and motor controller TEST ERRORS _0 0 1 Tabel 1 Service manual treadmill V2 03 52 l WE e 5 DUE jan iri E THHIH I o FREE iGo b 222 Service manual treadmill V2 03 ol _ mim 7 Rel 2 WV 53 6 Maintenance Service manual treadmill V2 03 6 1 General Maintenance Visual inspection e Housing Display Cables sockets e g line voltage entrance e User Interface e g a keyboard Mechanical check up Technical cleaning of mechanical parts Freewheel assembly e Braking assembly bearings Saddle assembly handle bar assembly Inspection electronics e Primary and secundary electronic circuits e Options Software Firmware e Software Firmware revision and or update Calibration Checking calibration dynamic Safety test e We adv
16. eft side of the treadmill This 1s indicated by figure 1 C in Figure 5 ATTENTION The belt reacts very slowly to the turning of the tension bolt Therefore let the treadmill run for 2 minutes If this adjustment is not enough repeat the action ATTENTION ONLY use the left adjustment bolts since the other bolts will influence the belt tension This could degrade the performance of the treadmill Do not tighten the belt to much This will shorten the service life of the walking belt and it will make the drive motor run unnecessary heavy ATTENTION Never use oil or a silicon spray as lubricant for the belt The belt is self lubricating Service manual treadmill V2 03 59 6 6 Motor belt tension The tension of the motor belt can be checked by pulling the belt up and down in middle between both pulleys The full stroke must be about 10 mm To change the tension of the belt remove the locking nut on the spanner socket screw of the motor belt Turning the adjustment nut on the spanner socket screw will tilt the motor upwards Increase tension downwards decrease tension Caution Do not over tighten the belt This will shorten the service life of the motor belt and it will make the drive motor run unnecessarv heavv Service manual treadmill V2 03 60 6 7 Inclination system The shaft of the inclination svstem should be kept clean and do not have to be lubricated as the motor 15 closed o
17. ied personnel only As stated in the intended use the Lode treadmills are intended to be used in a medical environment During the intended use the test subject will deliver energy Application of the wrong dosis of energy could lead to permanent damage of the test subject s health Maintenance The Lode treadmills should be calibrated once a year In case any damage is observed of the Lode treadmill Lode B V or her representative should be informed in order to execute the necessary repair s Service of the Lode treadmills is restricted to factory trained personnel only Precautions Caution This device should only be sold by or on the order of authorized persons Caution Not suitable for use in the presence of flammable anaesthetics Possible hazards Using the Lode treadmills according to intended use contra indications maintenance precaution and common sense stated above may not eliminate all hazards Possible residual hazards could be wrong installation wrong use wrong dose wrong interpretation of readings mechanical breakdown of parts software failure Service manual treadmill V2 03 List of Symbols used D On Off switch 9 External Input 4 External Output Type B Electrical Safety Separate collection of electric and electronic equipment Copyright Lode B V February 2012 all rights reserved Manufacturer Information Lode BV Zernikepark 16 NL 9747 AN Groningen The Netherlands
18. is malfunctioning the treadmill will warn with a beeb long silence short silence short after this only the speed control is available SOUND SIGNAL 5X LONG TONE SOUND SIGNAL 5X LONG TONE sEc 1 SEC sec sEc 1 SEC skc Figure 1 222 Service manual treadmill V2 03 51 CODE 1 2 CODE DESCRIPTION 012 Dil 110 1012 010 TCM_ERRORS NO TIMER AVAILABLE No software timers available Exchange TCM ELEV TIMEOUT Time out on elevation no change seen in elevation for the last 2 seconds when expected Check wiring to grade motor or replace grade motor WATCHDOG EXPIRED Watchdog timer expired by critical error 1 1 1 in embedded software Restart treadmill or replace TCM GENERAL STATUS ERROR General errors that may occur under 1 1 normal conditions WATCHDOG ERROR EXTERNE WATCHDOG ERROR RAM ERROR MODULE ERROR RAM ERROR During selftest the RAM will be tested If a problem occurs this code will be shown KUTTET Check wiring FREQUENTIE REGELAAR AC DRIVE ERROR Motor controller error Check motor controller or replace motor controller AC DRIVE COM ERROR Communication loss between motor controller and TCM Check motor controller service required 1 1 1 AC DRIVE CONFIG ERROR During selftest the motor controller has to be initialized if fails this code will be shown Check motor controller power Service required COMMUNICATIE NO MODULE During selftest the treadmill ch
19. ise to do a safety test after repair and maintenance according to the IEC 601 1 1 in some countries it 15 presubscribed by the government to do so Maintenance Sticker e Place a visible sticker on the housing with recommended date for maintenance ATTENTION The walking belt and deck are self lubricating Never use any additional lubrication The check up and or technical maintenance must be carried out conform the procedure described in this service manual This may be done by your local dealer or another by the manufacturer certified body It 1s also recommended that a record of the service history 1s kept for all activities relating to service and maintenance In some countries this 15 even obliged Maintenance and all repairs should only be carried out by an authorized agency The manufacturer will not be held responsible for the results of maintenance or repairs by unauthorized persons Opening of the equipment by unauthorized agencies 16 not allowed and will terminate any claim to warranty Service manual treadmill V2 03 55 6 2 Speed calibration For Calibration of Speed from treadmill you can use Tachometer which can directly measure the speed at the walking belt cheaper and even accurate method for calibration of the speed of the treadmill 15 counting the revolutions of the belt The belt length of the standard belt is 350 cm 137 8 Place a marker on the walking belt and count for two minu
20. munication ports you have to put the control unit in terminal mode The following description informs you how this can be done eded ze gt a mr SELGE Figure 1 1 Press and hold the two keys as shown figure 1 for 10 seconds 2 Press the enter key till the display shows terminal 0 3 By using the and keys for the grade adjustment you can change the 0 behind terminal to 1 to activate the Terminal mode 4 Press enter and prot id will be shown on the display for Lode protocol this should be set to 47 The following protocols selected 1 Lode protocol 2 Trackmaster communication protocol 3 Woodway communication protocol 4 HP Cosmos communication protocol 5 GE Protocol 222 Service manual treadmill V2 03 67 5 Press enter and baudrate will be displayed to set the correct baudrate select 0 for auto select The following baudrates can be set Baudrate 0 Autoselect dependent on protocol id 2400 4800 9600 19200 38400 57600 6 Press enter and interface will be displayed you can choose communication port you would like to select Interface CIM interface choice 0 RS232 1 RS232 AUX 2 USB 7 Press enter the next step Neg Elev is read only and is 1 when a negative elevation option has been added to the treadmill without a negative elevation option this value shows 0 Neg Elev Negatieve ele
21. nd COMi 9600baud Tera Term VT File Edit Setup Control Window Help New connection Duplicate session Cygwin connection Log Comment to Log View Log Show Log dialog Send file Transfer Kermit SSH SCP XMODEM Change directory YMODEM Replay Log ZMODEM B Plus Quick VAN TTY Record TTY Replay Print Disconnect Exit Service manual treadmill 2 03 Tera Term Send Filename 945691 tcm 2 0 1 cde Protocol XMODEM 234 Bytes transfered 29952 Elapsed time 0 21 1 40KB s 31 8 21 The complete upload will take a few minutes depending on the size of the file 22 When done the message Module Flash successful restart device will be shown Mi COM16 57600 Jau il File Edit Setup Control Window Help we select nter service access code backspace hone 945900 pervice opt ions backspace hone 1 Hodule overview 2 Update firnuare this nodule 3 Update nodule firnuare 4 Adjust elevation offset Please select 2 1 Hodule 501 TCH 2 0 1 Sep 28 2011 15 48 33 Please select b Selected 501 MHODEH flash node started aiting for data odule flash successfull Reset dewice Service manual treadmill 2 03 As soon as OEM treadmill has been equipped with a control unit the RS232 port and USB port will be disabled To activated the com
22. nnenee 15 2 ORADEMOTOR 2200 lli e Qu a ati a tit 16 2 5 MOTOR COMPARTMENT 9394503 1 iii SA 17 29 gt GRADE ADJUSTMENT ASS Y tue anode oS A 21 3 PROCEDURE ita au k uku au kasu 22 3 1 FIXATION AND REMOVAL OF THE HANDLEBAR 0 02000000000000000000000 23 3 2 REMOVAL OF THE COVER MOTOR 0 0 0000000000 00000000000 25 3 3 REPLACEMENT COMMUNICATION INTERFACE MODULE CIM 26 3 4 REPLACEMENT INSTRUCTION GRADE MOTOR 220017 2 202 2 020000000000000000000 21 3 5 REPLACEMENT INSTRUCTION MAIN 945701 20 020000000000000000000 000000000 29 3 6 JREPLACEMENT INSTRUCTION BELT amp DECK sake 32 3 7 i ee 38 3 89 TERMIN APPLICATION MENU Ne 39 220 SELECTING COMMUNICATION PROTOCOL vade 41 4 SCHEMATICS AND LA TS sj ast 46 5 TROUBLE SHOOTING i iii oua ice epo 50 s MESSAGE __ 6_6_6__ __________8__ 51 6 54 OS GENERAL MINTINNNE i d ne AA LIMEN D l Ma 55 0 2 56 529 GRADE CALIBRATION ger 57 6 4 WALKING BELT TENSION Ge 5
23. optional RS232 USB Bluetooth amp and Wifi optional optional optional optional Service manual treadmill V2 03 LODE TREADMILL ENTRANCE PLATE ANTI SLIP STRIPS SIDE HANDRAILS FIXED HEIGHT 850 MM SIDE HANDRAILS ADJUSTABLE height 791 954 mm width 440 975 mm PEDIATRIC FRONT HANDRAIL PEDIATRIC SIDE HANDRAIL height 600 763 mm width 440 975 mm ARM SUPPORT WIDER LONGER RUNNING SURFACE SAFETY BELT AND FALLSTOP MOBILE FALLSTOP BODY WEIGHT UNLOAD SYSTEM Lode OEM Treadmill 939900 optional standard optional optional optional optional optional optional optional optional optional Service manual OEM treadmill V2 03 2 Assemblies Service manual treadmill V2 03 2 1 Final assembly OEM treadmill 939900 D 12 gt gt 2 2 E c Part Number Description 11 eJ EMERGENCY STOP ASSY 939110 FRONT HANDRAIL TOP ASSY 939017 VERTICAL ARM HANDRAIL WITH CABLE RIGHT 939016 VERTICAL ARM HANDRAIL RIGHT 939038 ANTISLIP STRIP 100 CM 939176 COSMETIC COVER HOLE SIDEHANDRAIL 939919 COSMETIC COVER SIDEBAR RIGHT 871907 RUBBER FEET 932167 COSMETIC COVER SIDEBAR LEFT 1 IGRADEADJUSTMENT ASSY 932928 COVER VALIANT 939015 VERTICAL ARM HANDRAIL LEFT 939015 VERTICAL ARM HANDRAIL LEFT 932950 BELT 50 X 150 CM 939951 DECK 50 X 150 CM 222 Service manual treadmill V2 03 2 2
24. pening the motor housing the warrantv will decline Service manual treadmill V2 03 61 6 8 Embedded software and In this chapter we would like to point out how to flash new firmware into the CIM Communication Interface Module and the TCM Treadmill Control Module starting from treadmill 929900 with serial number 20110120 If you are using OS Windows 7 you can download a terminal program such as Tera Term 1 Start Tera Term and setup a serial connection 2 Choose the serial port on which the treadmill is connected 192 168 1 3 History Telnet SSH SSH2 Other 1 UNSPEC 9 Serial Port COMI 4 Standard Serial over Bluetoo File Edit Setup Control Window Help Service manual treadmill 2 03 62 Choose SETUP and select SERIAL PORT Set baud rate to 57600 4 6 Data Bit to 8 7 Parity None 8 Stopbit 1 9 Flow control None 1 0 Press OK when done 11 Start the treadmill and press ALT B within 5 seconds after powering up Tera Term Serial port setup Port Baud rate Data Parity Stop 57600 v 8 bit v none 1 bit M Flow control none Transmit delav 12 The following screen should appear 13 Enter the service mode selecting option 2 Lode msec char COM16 57600baud Tera Term vl In 1 2 0 28 2011 09 59 05 Initializing se
25. ption 939018 SPANNER SUPPORT 939410 REVERSE ROLLER 827618 SCREW SOCKET CAP M8 X 50 MM 932983 BELT MULTI V 816416 SCREW SOCKET CAP M6 X 40 6 2 1932123 CLAMP AXLE 7 1 9394002 DRIVE ROLLER Service manual treadmill V2 03 15 2 7 Grade motor 220017 Part Number Description 220017 GRADE MOTOR 811861 NUT NYLON INSERT 818517 SCREW HEX MIO X 45 MM S 2 wi Service manual treadmill V2 03 1 6 11 2 8 Motor compartment 9394503 CM CM cn al pE Es NS 7 KAN ANS ie Exploded View 14 en S O PT HY Coy al C J P i 17 Service manual treadmill V2 03 Lode 2 8 Motor compariment 9394502 A 5 JE Part Number Description 6 241001 5 8 1 928931 JLABELEARTHPOTENTAL 9 1 928959 LABEL PROTECTIVE EARTH _______ 29 6 1810704 7 EXTERNALTOOTHED WASHER M4 222 Service manual treadmill V2 03 2 8 Motor compartment 9394502 Part Number Description CONTACT LOCKING RING M5 CONTACT LOCKING RING M6 CYLINDRICAL SCREW X 8 CYLINDRICAL SCREW M4 X 10 PAN HEAD SCREW CROSS M4 X 16 PAN HEAD SCREW CROSS M4 X 45 HEXAGONAL THREADED SPACER M4 X 25 HEXAGONAL THREADED SPACER M4 X 70 PAN HEAD SCREW CROSS M5 X 12 PAN
26. rail upper frame firs exactly on the clamps at all 4 posts figurel 9 Fix the bolts of the posts with Allen key 6 figure 1 D 10 Tighten the clamps by using Allen key 5 figure 1 F Lode Service manual OEM treadmill V2 03 23 figure 1 Lode Serv ice manual OEM treadmill V2 03 3 2 Removal of cover motor compariment Required tools e Allen key 3 Instruction 1 Use Allen key 3 to remove the screws 1 the housing of the motor compartment of the treadmill figure 1 amp 2 2 Lift the housing from the back side and gently pull it up figure 3 amp 4 fig 1 fig 3 fig 4 222 Service manual treadmill V2 03 25 3 3 Replacement Communication interface module CIM Required tools e Philips screw driver Instruction 1 Remove the cover of the motor compartment as described in the instruction removal cover of the motor compartment Remove the flat cable from the main board figure 1 Remove the flat cable from the communication interface module figure 2 Remove the two screws out of the CIM figure 3 Hold the board when removing the second screw and take the CIM out e NO LA aves Aad fig 1 fig 2 fig 3 Service manual treadmill V2 03 26 3 4 Replacement instruction grade motor 220017 Required tools Wrench 17 mm 2 Instruction I EO POST Remove the cover of the motor compartment as described
27. rd OD Note Make sure you use the shakeproof washers at the indicated locations when you place new mainboard into the treadmill 1 2 222 Service manual treadmill V2 03 29 fics 00 Lode fig 4 Service manual OEM treadmill V2 03 30 13 Lode fig 10 fig 14 Service manual OEM treadmill V2 03 31 3 6 Replacement instruction belt amp deck Required tools e Allen key 3 4 5 6 e Slotted screw driver 2 e Philips screw driver 2 e Ring spanner 10 Instruction 1 ge Remove the cover of the motor compartment as described in the instruction removal cover of the motor compartment Remove the cosmetic covers at the figure 2 Remove the pin plug out of the left and right side of the white housing figure 3 Now remove the white housing be careful with the earth potential plug figure 4 In case side rails are mounted on the Valiant it is wise to remove them first you can use Allen key 4 for this figure 5 Remove the Allen screws 6 on left and right side of the roller that hold the back roller of the treadmill figure 6 amp 7 Use a Philips screwdriver 2 to remove the two Philips screws in the cosmetic strip figure 8 Slide out the strip figure 9 Slide out the roller figure 10 Remove the cosmetic covers of the Philips screws that hold the deck in place figure 11 Now untighten and remove the Philips screws by using Philips screw
28. rvice protocol readnill detected msecjline Service manual OEM treadmill V2 03 63 14 To access the service menu enter the code 945900 COM16 57600baud Tera Term vl File Edit Setup Control Window Help In 1 2 0 28 2011 9 59 25 Initializing service protocol readnill detected Please select 2 nter service access code backspace hone 15 The following options can be selected with the module overview the actual software can be shown 16 Select update module software COM16 57600baud Tera Term VT I 4 nter service access code backspace hone 85945900 bervice options backspace hone 1 Hodule overvien 2 Update firmware this nodule 3 Update nodule f irnuare 4 Adjust elevat ion offset Please select m Service manual treadmill 2 03 64 17 Select the module number that you would like to flash software from COM16 5760 File Edit Setup Control Window Help nter service access code backspace hone 35945900 pervice opt ions backspace hone 1 Hodule overview 2 Update firnuare this module 3 Update nodule firnuare 4 Adjust elevation offset 1 TCH 2 0 1 Sep 28 2011 15 48 33 2 odule 101 UIH TH 1 0 1 Oct 3 2011 08 19 09 Please select 18 Select Transfer in the terminal program 19 Choose XMODEM and Send 20 Select the XXXXX CDE file that you would like to se
29. ss backspace There are four protocols that can be used to communicate with Treadmill Lode Treadmill Trackmaster Woodwav Coscom HP Cosmos After selecting the desired protocol the interface to which the Treadmill is connected can be set There are two options USB or RS232 10101 Do not use the 10101 port on the CIM This port is for future use Once the interface 1s chosen the baudrate for the selected protocol can be specified If no alternate baudrate is to be used the default option sets the specified baudrate for the protocol After setting the baudrate it 15 possible to change the units used in transmitting receiving 1 miles hour in kilometres hour out Only the Trackmaster protocol is modified to use these settings If no change is required the default option 0 suffices After setting the desired parameters the CIM Terminal Application asks if the settings need to be saved Select Y and power off the mains of the apparatus After powering up the apparatus the selected protocol 1s ready to be used on the selected interface Service manual treadmill V2 03 40 3 9 Selecting communication protocol To enter the terminal application of the communication Interface module the following procedure must out 1 Connect a USB or straight serial cable to connect to the communication interface module 2 Start the HyperTerminal program standard provided
30. tes how many times the marker passes a certain point at several different belt speeds In the table you will find how many counts pro 2 minutes you should measure Counts pro 2 minutes p 2 ED Table 1 The values should within 590 The motor speed 15 absolute motor 15 frequency controlled and a difference in speed could only be caused by sliding of one of belts E g the belt from drive motor to drive roller the walking 1tself 222 Service manual treadmill V2 03 56 6 3 Grade calibration Calibration procedure grade Measure the inclination of the treadmill bv using a angle measurement tool The accuracv of the inclination should be within 390 The grade of the treadmill 1s absolute the inclination sensor is calibrated in the factory and cannot be readjusted In case during calibrations of the grade the grade would not within specifications this could have the following causes 1 An offset in the grade could be caused by a floor that is not level 2 The sensor does not respond at all because of a broken sensor Service manual treadmill V2 03 57 6 4 Walking belt tension In case the belt tension needs to be readjusted e g after replacement of the belt you must follow the procedure below I Remove the caps figure 3 A Make sure there is no tension on the belt you should be able to lift the belt at least 2 cm without feeling tension 3 Place t
31. th line Feeds Echo typed characters lacally Line delay 0 millisecands Character delay D milliseconds ASCH Receiving Append line feeds ta incoming line ends Force incoming data ta 7 bit ASCII Wrap lines that exceed terminal width 8 Switch on the treadmill and immediately press Ctrl 4 Break on the key board of the computer 222 Service manual treadmill V2 03 LODE Hyper Terminal File Edit wiew Call Transfer Help 04 1 1 3 Feb 2 2811 19 08 58 Options backspace back Hit SPACE to continue H gt Ho Connected 0 09 12 Auto detect 57600 8 1 9 The information on shown in Hyperterminal should be as above LODE HyperTerminal 4 File Edit Call Transfer Help LI e a Em Options backspace back Hit SPACE to continue H gt H gt 1 Select communications protocol Current selection 1 1 Lode Treadmill 2 Trackmaster 13 Hoodwav 4 Cosmos backspace back Connected 0 08 12 Auto detect 57600 8 N 1 10 When SPACE is pressed menu to select communication protocol will appear 222 Service manual treadmill V2 03 LODE HyperTerminal mfx File Edit View Call Transfer Help v5 a EM Select baudrate Current selection 8 Default 38 4 19K2 9600 4800 2100 backspace back H Connected 0 09 12 Auto detect 57600 8 1 11 When communication protocol has
32. vatie read only 0 not present 1 present Press the stop button on the control unit or wait 10 second to leave the settings menu and let your changes take effect Service manual treadmill V2 03 68
33. wo markers the belt exactly 1000 mm from each other figure 1 4 Now start tightening the belt till the distance between the two markers is 1003 mm figure 2 5 To prevent from unnecessary disturbance of the run belt alignment the number of turns should be kept equal on both screws figure 3 B 6 To align the belt follow the procedure in the next chapter Figure Figure 2 Figure 3 222 Service manual treadmill V2 03 58 6 5 Walking belt alignment When the treadmill is placed a floor that is not flat it 15 possible that the belt needs to aligned This may only be done by an authorized user The following procedure must followed ja Remove the caps figure 1 A 8 Adjust the speed of the treadmill to 5 km h If the belt runs towards left side as viewed from rear of the treadmill adjust the left bolt figure 1 B viewed from the rear end of the belt using a size 10 socket head screw wrench a quarter turn clockwise The belt will now move slowly right See Figure 5 If the belt runs towards right side as viewed from the rear of treadmill adjust the left bolt figure 1 B viewed from the rear end of the belt using a size 10 socket head screw wrench a quarter turn anti clockwise The belt will now slowly move to the left See Figure Figure See figure 1 C The left edge of the belt of the treadmill should run 624 3mm from the side measured at l
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