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GX140-160-200 Parts Guide

1. B Gas Caddy from F FUN PA PAR TS XP KART amp Prelate itd baa A DIVISION OF JSJ AMUSEMENTS INC GAS CADDY FEATURES Heavy gauge welded steel Two way rotary pump Clear hose for observing flow Sturdy wheels for easy moving Gas Gauge 30 gallons capacity Epoxy powder coated Note Nozzle is not included with Gas Caddy Tired of the 5 gallon gas can hassle Concerned about safety Insurance Inspector been bugging you The Gas Caddy can be your salvation Heavy gauge epoxy powder coated welded steel construction The sturdy wheels allow easy roll around for up to 30 gallons of fuel The clear hose enables you to observe flow and the reversible rotary pump allows you to dispense or remove fuel The sight gauge keeps tabs on the amount of fuel remaining in the unit Gas Caddy includes a ground wire clip Be Safe Sleep Nights Get a Gas Caddy 00223 Gas Caddy Complete 30 Gal 565 00 3 60 0066 Pump Gas Caddy Blackmer Optional for Gas Caddy One Way FI 209 59 Pump Gas Caddy 202 00 SLIDING VANE HAND PUMP Sliding Vane Hand pump model PA 210A This is a type of sliding vane pump This is a cast iron pump that is intended primarily for the transfer of fuel oil lubricating oil gasoline and other non corrosive liquids This HD sliding vane hand pumps provide a safe convenient method of dispensing or transferring non corrosive liquids from drums barrels tanks or vats They are designed for easy efficient o
2. 20 Carburetor GX140 GX160 amp GX200 16 EQ This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com Prices subject to change without notice Carburetor GX140 GX160 amp GX200 Ref FPX Part number Description Price 01 34771710 16010 ZE1 812 16010 ZE1 812 Gasket Set GX160 14 93 02 14414760 16011 ZE0 005 16011 ZE0 005 Valve Seat Float AH H 21 32 03 14414920 16013 ZE0 005 16013 ZE0 005 Float Set 20 44 04 24642870 16015 ZE1 811 16015 ZE1 811 Chamber Set Float 26 34 05 42198790 16016 ZH7 W01 16016 ZH7 W01 Screw Set 16 07 si 14415000 16016 ZE0 005 16016 ZE0 005 Screw Set Pilot 11 54 06 16721870 16024 ZE1 811 16024 ZE1 811 Screw Set Drain 10 47 07 8866253 16028 ZK7 S91 16028 ZK7 S91 Screw Set 9 51 10 14415260 16044 ZE0 005 16044 ZE0 005 Choke Set 28 48 11a 51481010 16100 ZLO W51 16100 ZLO W51 Carburetor BE64B GX200 Stamp BE64 83 19 11b 51837280 16100 ZH8 822 16100 ZH8 822 Carburetor Assy GX160 Stamp BE65 71 15 11c 35217540 16100 ZE1 825 16100 ZE1 825 Carburetor Assembly GX140 77 46 12 14415590 16124 ZE0 005 16124 ZE0 005 Screw Throttle Stop 12 03 13a 47430500 16166 ZL0 000 16166 ZL0 000 Nozzle Main GX200 23 30 13b 42295630 16166 ZH8 W50 16166 ZH8 W50 Nozzle Main GX160 16 70 13 14415750 16166 ZE1 005 16166 ZE1 005 Nozzle Main
3. NOTE Do not damage warning decals Damaged or illegible warning decals must be replaced immediately FINISH CARE Occasional waxing or mild polishing of your karts may be necessary to remove residue from the finish Use an ap proved fiberglass polish 303 Protectant can be used on clean go kart bodies to act as a UV protectant NOTE Machine compounding or aggressive polishing on the body may dull the finish or leave swirl marks BODY TRIM Silicone grease on body trims will make them last longer Apply silicone grease with a clean cloth at least three times per season During very cold damp weather more frequent application may be required FINISH DAMAGE Any stone chips fractures or deep scratches in the finish should be repaired right away Minor chips and scratches can be repaired with materials available from almost any auto parts store Larger areas of finish damage can be corrected by a local body and paint shop CHEMICAL SPOTTING amp SUN FADING Some weather and atmospheric conditions can create a chemical fallout Airborne pollutants can fall upon and attack the surfaces on your Kart This damage can take two forms blotchy ringlet shaped discolorations and small irregular dark spots etched into the paint surface CLEANING FRAMES Remove bodies weekly for frame cleaning and inspection Using a pressure washer clean the entire frame of any dirt or grease that might have collected After spraying off the frame and wiping i
4. 1 60 0177 1 60 A0180 1 60 0295 Gasket FPX Antispill Fuel Cap Ring Style 1 15 1 60 0306 Gasket FPX Antispill Fuel Cap Disk Style Viton Smooth 3 99 1 60 0176 Foam Insert Fuel Cap FPX Anti Spill 0 99 1 60 A0180 Cap FPX Anti Spill Tip Over Cap 17 10 1 60 0111 T Vent Anti Spill Threaded 1 16 NPT 27 20 20 010803B CARB Tank Fuel Bare 4 75 Gal Black CARB Wide Chassis amp 8 9h 185 00 0 T 452015008 Clamp Fuel Line Spring 1 4 Black 0 31 11 H 173 Hose Fuel Line 3 16 sold by the inch Low Perm EPA Compl 0 20 91353 671 003 91353 671 003 O Ring 14mm 2 11 16955 ZE 1 000 16955 ZE1 000 Joint Fuel Tank 9 47 4 75 Gallon Soe Fuel Tank OJo 12 09498830 13 14274590 14 001840 11 18 16 32001 Hose Fuel Line 1 4 sold by the inch Low Perm EPA Compl 0 15 m loso Coupen tick Release Shuto 1 4 npt Fema femne 18 PMC2304V fs Coupler Quick Release 1 4 Barb Male Viton 90degree Elbow me faeo omm FS PMCZDOG Vion os 20 32001 Hose Fuel Line 1 4 sold by the inch Low Perm EPA Compl a tozza Fiten Fuel 60 Miron Stainless Steel Screen Clear PET Ho 305 23 1 60 0177 Cap Fuel Kelch Ratchet No Vent w Tether CARB fea reon fea EPKAntLSpilTipOverCap O i io E MAIL parts funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice 27 INTERNATIONAL PHONE ORDERING 1 503 304 8899
5. FUN PARTS XPRESS GO KART amp BUMPER BOAT PARTS A DIVISION OF J amp J AMUSEMENTS INC GX 140 GX 160 and GX 200 Parts amp Price Guide Updated 9 2 2014 Written by the J amp J Technical Team Kevin Bell Dan Hansen Eric Hahl Manual Design amp Layout Eric Hahl Models Covered Honda GX 140 GX 160 amp GX 200 Part No 1 60 0060 FunParts Xpress Toll Free Phone 1 800 854 3140 4897 Indian School Rd NE Phone 1 503 304 8899 Suite 150 Salem OR 97305 1126 Toll Free Fax 1 800 366 7505 Fax 1 503 304 1899 Also from FunParts Xpress For parts description and pricing information see FPX Go Kart Parts amp Price Guide Vol 1 Visit our website for updated manuals PDF Format www jjamusements com and www funpartsxpress com FunParts Xpress 2014 About this guide This aim of this manual is to help you and your maintenance team keep your Go Karts in top condition This guide contains drawings illustrations and photographs of parts and accessories for the Honda GX 140 GX 160 and GX 200 engines used in J amp J Go karts Contents Safety First 4 General Order and Shipment Policy 8 Ordering Information 10 To Place An Order 10 Return Policy 10 PARTS Cylinder Head GX140 GX160 amp GX200 12 Cylinder GX140 GX160 amp GX200 13 Crank Case Cover GX140 GX160 amp GX200 14 Crank Case GX140 GX160 amp GX200 15 Piston GX140 GX160 amp GX200 16 Camshaft GX140 GX160 amp GX200 17
6. and unsi Specifications Length Width 52 132cm 27 6 70cm Kiddie Go Karts gt Portable inflatable Falcon track that sets up in minutes anywhere DASO 48 x31 5 x8 Track comes with heavy duty blower Falcon go karts not included WARNING DECALS All go karts leave J amp J Amusements with warning decals in place All warning decals must be legible If any warning decal Cannot be read you must replace it immediately J amp J carries all the decals you need See section 12 for decals placement locations 1 60 0288 1 60 0388 WARNING Go karts have rotating parts TO HELP PREVENT INJURY OR DEATH All pads and guards must be maintained and in place during operation of this device DO NOT REMOVE THIS DECAL Hair longer than fa shoulder length must be secured above shoulder 001711 WARNING GASOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE UNDER CERTAIN CONDITIONS Serious injury or death could occur DO NOT REMOVE THIS DECAL REFUEL IN A WELL VENTILATED AREA WITH ENGINE STOPPED DO NOT SMOKE OR ALLOW FLAMES OR SPARKS IN THE AREA WHERE THE ENIGINE IS REFUELD OR WHERE GASOLINE IS STORED DO NOT OVERFILL THE TANK THERE SHOULD BE NO FUEL IN THE FILLER NECK AFTER REFUELING MAKE SURE THE FUEL CAP IS CLOSED SECURSLY AND VENT OPEN BE CAREFUL NOT TO SPILL FUEL WHEN REFUELING SPILLED FUEL OR FUEL VAPOR MAY IGNITE IF ANY FUEL IS SPILLED MAKE SURE THE AREA IS DRY BE
7. Starter GX140 18 Starter GX160 amp GX200 Old Style 19 Carburetor GX140 GX160 amp GX200 20 21 Fan Cover GX140 GX160 amp GX200 22 Air Filter GX140 GX160 amp GX200 23 Muffler GX140 GX160 amp GX200 24 Fuel Tank GX140 GX160 amp GX200 25 Flywheel GX140 GX160 amp GX200 26 Ignition GX140 GX160 amp GX200 27 1 2 Reduction GX140 GX160 amp GX200 28 29 Control GX140 GX160 amp GX200 30 Special Tools GX140 GX160 amp GX200 31 FPX Exclusive Heavy Duty Go Kart Clutch Plates 30 Advantages of new FPX clutch plates 31 K amp N AIR FILTERS 32 OIL EXTRACTION amp DISPENSING 33 FAX ORDER FORMS 34 36 This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com Prices subject to change without notice Safety First Proper service and repair procedures are vital to safe reliable operation of Go Karts and Bumper Boats as well as personal safety of those performing repairs Refer to your Service Manual for servicing and repairing information Always use safe and effective methods The Service Manual contains many NOTES CAUTIONS and WARNINGS which should be followed along with standard safety procedures to eliminate the possibility of personal injury or improper service which could be damaging to your equipment or compromise its safety It is important to note that repair procedures techniques tools and parts for servicing Go Karts and Bumper Boats as well as the skill and exp
8. a department running and your GM happy o WTE p Th RARNE BF 20 8522 Se elas l gt t boats aP parts eo patik are G ce ssories Oley TEK all under one roof
9. 08000 94251 08000 Pin Lock 8mm 0 78 E MAIL parts funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice 11 INTERNATIONAL PHONE ORDERING 1 503 304 8899 g E 1 om mM Crank Case Cover GX140 GX160 amp GX200 fos aasraeio 15600 2G4 008 156002G4 009 Cap Oller OOOO OOOO l a foe a4s7o470 15625 2E 000 15625 ZE 000 Gasket On Fera sow nL 4301 08140 Pin Dowel 8x14 GX270 96100 62050 10 Bearing Radial Ball 6205 ra orsse __ Tool Wreneh nub Syl OF Pug Remover ta fis fos Toor tench Fa Sve O1Pug Remover This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com 12 Prices subject to change without notice Crankshaft GX140 GX160 amp GX200 13310 ZL0 020 Crankshaft Comp S Type GX200 13310 ZE1 000 Crankshaft Comp S Type GX160 E MAIL parts funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice 13 INTERNATIONAL PHONE ORDERING 1 503 304 8899 Piston GX140 GX160 amp GX200 Ref Description Price O1a 13010 ZL0 003 Ring Set STD GX200 40 90 13011 ZLO 003 Ring Set 0 25 GX200 44 52 13012 ZL0 003 Ring Set 0 50 GX200 38 25 13013 ZL0 003 Ring Set 0 75 GX200 34 66 13010 ZF1 023 Ring Set Piston STD GX160 26 75 05 2 13012 ZF1 023 Ring Set Piston 0 50 GX
10. 822 306 Packing Reduction Cover GX140 8 97 05 is 91202 Z2F 801 Oil Seal 30X50X7 Serial Start 1121567 This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com 32 Prices subject to change without notice 07 10 11 12 13 14 15 d Bi AVL TEL Years of on site confirmation has proven that Cool Tek is the most advanced product to enter our industry in decades The great enemy of any clutch material is heat with sludge and foreign material a close second To combat these wear elements J amp J sought out the latest in high tech material and coupled this with a cooler running segmented design resulting in a truly revolutionary product Words like revolutionary and high tech always get thrown around when new products come along but this time it just flat works We have tested the plates under extreme conditions full load under full stall with the oil drained from the clutch housing This drove outside case temperatures to in excess of 580 degrees F Smoke pouring from all available orifices the system still worked After short cool down the kart drove away with clutch functioning normally Under long term testing the clutch oil remained clean showing only slight discoloration even after extended periods of use Sludge build up was minimal which should result in more run time between changes You have seen nothing like it nothing else works like it Innov
11. 854 3140 Prices subject to change without notice 29 INTERNATIONAL PHONE ORDERING 1 503 304 8899 Flywheel GX140 GX160 amp GX200 hp ZK00 E1900B 04b 28451 ZH8 003 Pulley Starter GX160 04c 28451 ZE1 003 Pulley Starter GX140 22 81 05a 31100 ZE7 000 Flywheel Comp GX200 109 84 05c 53461500 31110 ZL0 811 31110 ZL0 811 Flywheel Comp Lamp GX160 GX200 151 69 04420380 90201 878 003 90201 878 003 Nut Special flange 14mm 5 30 fog 7706401 28451 ZL0 801 28451 ZL0 801 Pulley Starter Use from SN 1937023 And Newer 20 26 This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com 30 Prices subject to change without notice 05b 5308440 31100 ZE1 811 31100 ZE1 811 Flywheel Comp 109 55 Ignition Coil GX140 GX160 amp GX200 p ZKO0 E2000 31510 ZE1 711 Coil Lamp 12V 50W os 1470050 aisr zerooo s1610261 000 Grommescoa 36101 ZE1 010 Wire Stop Switch 370mm GX160 240 270 E MAIL parts funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice 31 INTERNATIONAL PHONE ORDERING 1 503 304 8899 mq a5 28 06359120 21510 883 621 Case Reduction 128 61 36838100 21591 ZH8 620 Packing Reduction Case GX160 7 58 03970000 21610 822 611 Cover Reduction 202 31 36838360 21691 ZH8 800 Gasket Reduction Cover GX160 200 9 95 04b 43665550 21691
12. DAYS Note shipping method desired RMA NUMBER REQUIRED FOR ALL List return e mail address and phone number RETURNS ALL ITEMS RECEIVED os WITHOUT RMA NUMBER DISPLAYED Orders will ship UPS Regular if not stated otherwise ON OUTSIDE OF PACKAGE WILL BE REFUSED NO RETURNS WITHOUT PRIOR AUTHORIZATION E MAIL parts funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice 9 INTERNATIONAL PHONE ORDERING 1 503 304 8899 Cylinder Head GX140 GX160 amp GX200 E 15 2 E 15 3 fp amp E 15 4 ZK00 E0200 008 T 215 5 208 9 195 00 47427630 12251 ZL0 003 12251 ZL0 003 Gasket Cylinder Head GX200 19 51 23997800 12216 ZE5 300 12216 ZE5 300 Clip Valve Guide 1 30 36833800 12251 ZF 1 800 12251 ZF1 801 Gasket Cylinder Head GX160 16 02 15401940 12211 ZE1 000 12211 ZE1 000 Liner Port GX140 4 77 14265270 12391 ZE1 000 12391 ZE1 000 Gasket Head Cover 4 04 42108600 12251 ZE1 800 12251 ZE1 800 Gasket Cylinder Head GX140 8 79 6854921 12310 ZE1 020 12310 ZE1 020 Head cover complete 14 52 36834970 15721 ZH8 000 15721 ZH8 000 Tube Breather GX160 3 58 06368450 90013 883 000 90013 883 000 Bolt Flange 6x12 1 58 15410020 90016 ZE1 000 90016 ZE1 000 Bolt Flange 6x13 2 34 45883230 90043 ZE 1 020 90043 ZE1 020 Bolt Stud 6x109 4 21 T T T s146 Spark Plug BPR5ES Hot 98079 55846 3 53 15407720 15721 ZE1 010 15721
13. Part Description 1 20 0054 Tire 4 10 3 50 4 SL72 738HD 26 21 16 43 AIT PN R ice 99 Tire 3 40 3 00 5 SL72 739 Slick 4 Ply 3 5 W x 10 8 0d Tire 4 10 3 50 4 Gray Kidzkart Tire 2 80 2 50 4 Gray Kidzkart TUBES Description 1 20 0048 Tube 10 x 4 50 5 TR87 1 20 0038 Tube 11 x 6 00 5 TR87 1 20 0045 Tube 11 x 7 10 5CS 2 00780 Tube 3 40 3 00 5 Bent Stem 90 degree Outward lnl a e e e MOM RIAA S m o o ola O O MH oO oO o a 00780 M Tube 3 40 3 00 5 Bent Stem 45 degree Middle BEST FPX rt 0078 Tube 4 10 3 50 6 1 20 0027 Tube 15 x 6 00 6 Used for 15 x 6 00 6 Tire Bent Stem n CO Duckfoot Bigfoot _ Call_today for REEspri ste We ship tire tube combos from both coasts We know how important it is to keep your go karts on the track so we opened an East coast warehouse in Atlanta to suplement our West coast Salem Oregon warehouse The Atlanta warehouse ships tire tube combination deals only We do not carry a full line of parts or other tires at this warehouse From these two shipping locations we can ground ship tire tube combination deals to almost every U S city within 3 days We also ship world wide Tire Tube combination deals include only tire and tube Does not include wheels or TIRES TUBE COMBINATION DEALS Part Description Price 007880COMBO Tire 12 x 4 00 5 SL72 Big
14. Recoil repair kit installation tool for general maintenance use Also offered is a wide range of semi automatic electric and pneumatic installation tools High speed steel taps and complete installation systems for production applications E MAIL parts funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice 35 INTERNATIONAL PHONE ORDERING 1 503 304 8899 Fluid transfer tools BLEED YOUR BRAKES WITH EASE EASY TO USE POWER BLEEDER SIMPLY WORKS GREAT REDUCES PEDAL MUSH BY FORCING ALL THE AIR OUT OF THE SYSTEM Power brake bleeder tool 3 96 0032 Oil Extractor Air operated PT 011060 i i Oil Dispenser Air operated w meter H 011050 Wo 4 j Tire tools BEAD BREAKER HD A QUICK AND SAFE I WAY TO REMOVE YOUR TIRES FROM THE RIMS Tire Bead Breaker 3 96 A0001 SAVE TIME AND REDUCE PINCHED TUBES WI ASSEMBLY TOOL W heel Assembly Tool 1 20 T001 BEST DEAL Oil Extractor y FPX Electric operated 1 60 0130 SIMPLE EASY OIL EXTRACTION JUST INSERT THE SUCTION TUBE INTO THE CRANKCASE ALLER NECK AND GIVE IT A FEW PUMPSTO START THE SUC TION Hand operated oil extractor 5958434 y ass SHOP TO This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com 36 Prices subject to change without notice Lifts amp accessories o E
15. amp Oil Change Kits will save you time and money BEST DEAL Go Karts largest expense Oil Extractor TIRES ENGINES amp CLUTCHES FPX Electric operated Number one reason engines and clutches fail 1 60 0130 The lack of consistent oil changes Oil should be changed every 50 to 100 hours Commercial Go Kart use That s twice a week for some FEC s Do a complete oil change in less than a minute No need to remove kart body or dipsticks Change oil in 30 karts in 1 hour Ask your mechanic how long it takes now Will work on most kart Air Operated Oil Dispenser Air operated oil dispenser makes oil changes fast and clean This dispenser comes equipped with a 6 3 gallon tank and digital quart calibration valve meter with flex spout Flow can be set at 1 26 quarts per minute with a typical accuracy of 1 0 and repeatability of 0 3 Batteries are replaceable and retain calibration information in case of power loss Shuts off at the tip and eliminates spillage This unit is accurate down to 100 Qts Accurate Clean Used at the factory Check out the new FPX Electric operated Oil Extractor e Industrial quality e Operator can safely and quickly remove hot oil from any small engine e Waste oil is evacuated either through dipstick probes or Xpress Change Kit e No air needed to operate e Fast and accurate E MAIL parts funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800
16. n i Z 3 amp Midna PART IMPER Bo oft E CART amp he HENNE eT THES SUPPLEMENTS Z Y AND x SHOP MANUAL G eae GX160UT2 te il i ili i Uh Wi 61Z5FO0E3 Manual Shop 61Z5FO0E3 GX270 340 240 390K1 UT2 Wh Hi i 61Z4H00E1 Manual a 61Z4H00E1 GX120 160 200 UT2 RT2 T AN ae eee eee a a N eee ee E LA E T This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com Prices subject to change without notice General Order and Shipment Policy J amp J Amusements Inc appreciates our customers We will do our best to provide quality parts and service Your business is important to US SO we want you to fully understand our policy guidelines Remember they are only guidelines questions suggestions and even complaints are always welcome NEW ACCOUNTS New accounts are welcome Open account terms are available to customers upon credit approval Contact us for a credit application Please be sure to furnish accurate complete year round mailing and shipping addresses and phone numbers Credit approval takes approximately 2 weeks OPEN ACCOUNT TERMS Customers with approved credit applications are allowed net prices as long as payment is received within 30 days of invoice date A late fee of 1 1 2 per month will be assessed to the balance on any past due invoice In addition if your account is 60 days past due can be placed on CREDIT HOLD UNTIL PAST DUE BALANCE IS RESOLVED
17. the traffic lights to flash if _ t the yellow lights and it emits an audible tone at the speakers to alert the attendants 60 5001 and riders to prepare for the end of ride After a few moments the traffic lights will flash _ red until the next session is started If no ride is started for a designated time the console goes into sleep mode and shuts down the traffic lights to save energy During the pre ride the console can play an audio or video safety briefing for your customers This message can be set to toggle or loop constantly The console comes equipped with a generic audio message and with a professionally produced safety video just hook up a few video monitors l The Command Console is made to be outdoors year round with its heavy duty enclosure o_o J e 60 5002 KA Se Zo 4897 Indian School Road naian cnoo Oa ati sie a Salem Or U S A 973 IS EMMASCITICIIES 1 800 854 3140 or 1 50 304 889 a www jj amusements com Falcon for the smallest drivers Hand controls easily yt Keep the entire family at your park longer by accomodate young drivers keeping the youngest member of the family happy s Just charge the kart overnight and the electric powered Falcon will keep the littlest guest smiling the entire day through Coan J amp J s Falcon go kart is made especially for F the smallest patrons This little electric powered go kart is tough it runs and runs
18. to change without notice 17 INTERNATIONAL PHONE ORDERING 1 503 304 8899 Starter GX160 GX 200 metal ratchet style 12 a Ses DAN ee 28400 ZOT 00ZB Starter Assy R280 Use from SN 1937023 002 73468386 28410 ZH8 003YA Case Recoil Starter GX 160 R280 91 15 36839190 28442 ZH8 003 28442 ZH8 003 Spring Recoil Start GX160 19 45 009 28443 ZH8 003 28443 ZH8 003 Spring Return GX160 4 61 CRECI 9346461 28461 ZH8 013 28461 ZH8 013 Knob Recoil Starter GX160 6 3 36 Ea ZE2 003 90008 ZE2 003 90008 ZE2 003 Bolt Flange 6 6x10 1 40 This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com 18 Prices subject to change without notice Fan Cover GX140 GX160 amp GX200 BRACKET 90 DEG STOP SWITCH MOUNTS TO BACK OF ENGINE 19610 ZLO 000ZJ Cover Fan GX200 R280 15 95 19610 ZE1 010ZP Cover Comp Fan R8 Serial E 1120542 65 29 19612 ZH8 000 Plate Side GX200 6 89 19612 ZH8 812 Plate Side GX160 7 43 e ssoisaa 106tezet o10 1061921010 cempe OO OOO OOOO sa foo 1es0s20 a217 zHe008 a217 zHe00 Sub Harness O O jie T fas fowrs Mtn Tny Tach Hour PM 0 oo Wt Anaog Hour Ory Jas ide o foo drat Siop Sich a veero a E MAIL parts funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice 19 INTERNATIONAL PHONE ORDERING 1 503 304 8899
19. under the stock Honda air cleaner cover SP 2748 Filter Air GX240 270 K amp N 39 98 _ SP 2747 Filter Air GX160 200 K amp N 39 98 eS Fae K amp N maintenance kits K amp N s Filter recharger kit is a six step maintenance system designed to recharge your K amp N Filtercharger Air Filter Completely restores air flow efficiency so your Filtercharger performs like new Never needs replacement 1 million mile warranty Filter Air Round K amp N Air Filter Universal 18hp Briggs WHY OUTERWEARS PRE FILTERS Save your filters longer time between changes The need for a pre filter is apparent every time you take on the elements of your favorite sport Whether that sport is racing on dirt or asphalt or just plain cruisin in your bitchin street rod your air filter takes a beating OUTERWEARS PRE FILTERS are just the answer OUTERWEARS are designed to keep the bigger particles of sand dirt clay and street debris from getting to and clogging the pleats of air filter elements OUTERWEARS unique polyester material contains uniform micron openings These openings allow air in yet filter out the very elements that will eventually clog an air filter Keeping engines running smooth and clean Extensive dyno amp flow bench testing has shown no critical loss in horsepower or air intake using OUTERWEARS PRE FILTERS JUST GREAT PROTECTION OUTERWEARS PRE FILTERS are used and recommended by professional engine
20. used on vinyl Silicone oil vinyl treatments should not be used for several reasons 1 They typically attack the vinyl topcoat 2 They usually contain no effective UV screening ingredients 3 They are build up products which acceler ate heat damage 4 Silicone oil formulations are greasy and oily attract dust and soil more quickly READ THE LABEL Product directions suggesting more than one coat for better cosmetic enhance ment are build up products and are not recommended by vinyl manufacturers 303 FOR VINYL 303 Protectant is a beautifying liquid sunscreen the routine use of which keeps vinyl looking like new while dramatically extending its useful life 303contains no petrochemicals i g pach AERO silicone oils or petroleum distillates 303 is not a build up product so treated surfaces dissipate heat BROTECTAMT normally a prt E bat four mt 303 is not oily or greasy and does not attract dust In fact 303 treated vinyl repels dust dirt and Stains stays cleaner longer and is much easier to clean when finally soiled Since 303 contains a tested safe for vinyl cleaner and is a cleaner and protector combined precleaners and precleaning usually are not required 303 has been tested and is recommended by major vinyl and vinyl accessory manufacturers As the leader in UV screening technology since 1980 303 is the most powerful UV screening treatment available for vinyl leather rubber gel coat fiberglass and
21. 01 36a 20604650 99204 ZA0 0450 99204 ZA0 0450 Jet Set Pilot 45 17 43 14416090 99204 ZE0 0350 99204 ZE0 0350 Jet Set Pilot 35 17 43 E MAIL parts funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 INTERNATIONAL PHONE ORDERING 1 503 304 8899 Prices subject to change without notice 21 Muffler GX140 GX160 amp GX200 G19 WA fp KOO E1606 17233 896 701 Collar A Cleaner Housing 18310 ZE1 821 Muffler Comp Silent GX160 18315 ZE 1 000 Stay Muffler GX160 18340 ZE1 010 Cap Muffler GX160 ea 1azrra00 18955 261 000 16955 261 000 Aresie Spak SSS ansis 18566 210 000 18555 710 000 Aresier Speex sa ea 36857450 18981 2H6 600 1696 21 00 Gasket Mule x1e sss a gt 4o0e5650 16981 2E1 800 1696 261 000 Gasket MuilerGxido SSS o erarisi 1ease 2He wa0 18185 zne w40 Cover Mutter xizona 8 This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com 22 Prices subject to change without notice Ms Control GX140 GX160 amp GX200 16500 ZH8 823 Control Assy 32 91 16551 ZL0 000 Arm Governor Pre UT2 GX160 200 See Notes 13 66 16551 ZE0 010 Arm Governor 11 99 16555 ZE1 000 Rod Governor Pre UT2 GX160 200 See Notes 3 53 16561 ZL0 000 Spring Governor Pre UT2 GX200 4 42 16561 ZE1 020 Spring Governor 4 10 16562 ZE1 020 Spring Throttle Return Pre UT2 GX160 200 2 94
22. 06 6145338 16571 ZH8 020 16571 ZH8 020 Lever Control Pre UT2 GX160 200 See notes 10 18 36835960MOD Lever Custom GX160 amp GX200 Throttle 14 59 os 86896040 16575 248 000 16575 2H6 000 Washer Comroller ss oe 03004660 16576 881 000 16576891 000 Hoty Gable i E MAIL parts funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice 23 INTERNATIONAL PHONE ORDERING 1 503 304 8899 24 Air Filter Housing GX140 GX160 amp GX200 01 14271940 02 7372444 03 7351885 04 14457900 05 47552600 07 24556730 14275330 11 24816530T 16967150 17422380 90325 044 000 11 04716230 21058150 12b 24106940 ao o o2 o3 o4 05 09997630 o6 7 o8 o9 a ZK00 E1500 Honda Description Price 16271 ZE1 000 16271 ZE1 000 Packing Elbow 3 62 95701 06020 00 95701 06020 00 Bolt Flange 6X20 0 63 93404 06020 08 93404 06020 08 Bolt amp Washer 6x20 0 86 90325 044 000 90325 044 000 Nut Tool Box Setting UT2 2 89 94050 06000 94050 06000 Nut Flange 6mm 0 90 Filter Air GX1 200 K amp N A OU VY This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com Prices subject to change without notice K amp N air cleaners from FRX FUN PA PARTS XP K amp N filters are AO Ie Rar compen soar Pans washable and reusable for the life of your go karts Designed to fit
23. 1 Po2020ASokd Plot Bar 662mm sos esec2490 o77er Po20a0 07761 PO2090ASokd Pior Bar Gsm ense C s orze2 Por010a 07762 P010108 T wrenen 505 Jes C s o7780 Po1020a 07780 P010208 TWwrench adapers fees C asson o7782 Po1030 07782 P01030A Accessory Package raae onas oeo o7ea2 6570100 070428570100 Driver vave cude fo This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com Prices subject to change without notice We carry all the engine specific NN tools you need to keep your GX Fun pants XPRESS series engines running strong Te Ignition Tester 3 96 0006 1 P j Flat Style Oil Plug Wrench lt Nub Style Oil Plug Wrench IE 09 72 2 06 TE 519 46 168 7 Tool Hub Puller Center and Stand Offs Sell 1 60 A1000 99 86 Tool Ignition Tester 12 23 Hub Puller 1 60 1000 The simple cost effective system for repairing or creating stronger threads Thread Repair Kits Recoil thread repair kits contain a quality HSS tap installation tool precision stainless steel inserts and instructions in a Sturdy reusable container Recoil has a full range of problem solving repair kits available in single or multiple size format Inserts Recoil stainless steel inserts are manufactured in a full range of thread forms and lengths and available in convenient replacement packets or bulk Tooling Features the simple
24. 160 34 74 50 6 05 17 i 30178520 13012 ZE1 013 13012 ZE1 013 Ring Piston 0 50 GX140 28 28 30178780 13013 ZE1 013 13012 ZE1 013 Ring Piston 0 50 GX140 28 28 6873533 13101 ZLO 010 13101 ZL0 010 Piston STD Serial End 1026116 39 13 is GX200 Serial End 1026116 50 86 30178370 13011 ZE1 013 13011 ZE1 013 Ring Set Piston 0 25 GX140 25 52 6858203 13102 ZLO 010 13102 ZL0 010 Piston 0 25 xr GX200 39 60 13104 ZL0 000 Piston 0 75 13101 ZH8 010 Piston STD GX160 42 70 13101 ZH8 010 Piston STD GX160 42 70 13104 ZH8 010 Piston 0 75 GX160 35 62 sso 13102 ZE1 010 Piston 0 25 GX140 31 79 13103 ZE1 010 Piston 0 50 GX140 28 09 2 0 T 507e 2 132A0 ZE1 000 Rod Assembly Connecting 25 Under 74 74 s250 S100 This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com 14 Prices subject to change without notice 01B 01C 02A 02B 02C 03 04 05 Camshaft GX140 GX160 amp GX200 12209 ZH8 003 Seal Valve Stem GX200 7 12 02a 14100 ZL0 000 Camshaft Assembly GX200 85 21 02b 14100 ZE1 812 Camshaft Assembly GX160 105 97 7 T 5 56 6 4 32 56 14711 ZF1 000 Valve Intake GX200 GX160 15 47 14711 ZE1 000 Valve Intake GX140 12 53 011a 14731 ZL0 000 Lifter Valve GX200 13 66 12b 14751 ZE1 000 Spring Valve GX140 2 72 E T i4 706 is Sao ie sa 7 T r 5328 E MAIL parts funpartsxpress com Internet http www funpartsxpr
25. Amusements Inc Returned merchandise must be in good resale condition in original J amp J Amusements Inc package where applicable and cannot be altered with customer labels stickers numbers etc Returned goods which do not have an RMA will be refused WARRANTY RETURN POLICY All warranty ttem returns must be authorized by the Warranty Department and have an assigned RMA before any adjustment or credit will be given The RMA must appear next to the shipping label on all returned items for proper credit to be issued All credits issued will be applied fo future purchases TAXES Prices in this book do not include your state local or other applicable sales taxes or any other taxes that may be required The purchaser is responsible for all tax associated with purchasing goods and must take all steps required to pay directly all taxes due DOUBLE CHECK ALL PART NUMBERS AND DESCRIPTIONS BEFORE PLACING ORDER Please call or e mail us at parts funpartsxpress com Toll Free at 1 800 854 3140 or 1 503 304 8899 for assistance This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com Prices subject to change without notice Ordering Information To Place An Order J amp J amp FPX makes it easy to place your order anytime Send us a fax e mail or give us a Call All orders receive immediate attention and ship straight to your facility If you fax your order it s very important to order all pa
26. FORE STARTING THE ENGINE 00979 NEVER REFUEL WHEN RIDERS ARE PRESENT J amp J Amusemen ts Inc 1 800 854 3140 No Bumping Allowed 001712R 1 60 0020 A DANGER Hair longer than shoulder length must be secured above shoulder Keep arms and legs in kart at all times BRAKE GAS 00978 REMAIN SEATED TIL ALL CARS STOP ony WOT Remove THIS OS 00981 BRAKE GAS DO NOT REMOVE THIS DECAL 00980 00180 WARNING Keep Hands And The Engine Exhaust from this product Arms In Car At All Times DO NOT REMOVE THIS DECAL contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Do not remove this decal This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com 46 Prices subject to change without notice GO KART TRACK RELATED SIGN PACKAGE Each go kart track must have ledgible warning safety and rules signs in place at the pit area where patron can read them E Fi GO KART RULES Please Read Before Riding CAUTION Due to the nature of this attraction it is not recommended for individuals who have heart problems neck or back problems or pregnant women Single Seat Kart Driver must be at least 58 inches 147cm tall Double Seat Kart Passenger must be at least 40 inches 101cm tall and the driver mus
27. G 1 503 304 8899 Choosetheright consoleto suit your oarticul ar needs 1 60 5000 Console Trafic Light Convo WEXE noame 9900 Tee What is the Command Console mm The Command Console is a state of the art timing amp message i delivery system with integrated kartrol housing that allows your attendants to maximize your returns while making the ride safe What does the Command Console do f The Command Console allows your attendant to operate and a control the ride from one central location The console is an event 7 timing system that controls ride time and up to 5 traffic lights Has audio amp video playback capability for your pit area message includes a PA amp with a hand held microphone and features an integrated Kartrol enclosure Your track attendant starts each session by depressing the green go button The traffic control circuit changes the traffic lights to green and accurately times ois the ride to a preset time If you need to slow the ride the attendant simply presses the e y yellow button The traffic lights go to yellow Kartrol equipped consoles also benefit from a second set of buttons that allow the attendant to control the go karts Pressing the yellow button on these consoles slows the go karts to crawl speed and pressing the red button allows for a complete stop of the ride 1 60 5000 i J When the ride is coming to an end the system sends a signal to
28. GX140 19 22 14 00056520 16173 001 004 16173 001 004 Packing Fuel Strainer Cup 5 59 15a 47430680 16211 ZLO 000 16211 ZLO 000 Insulator Carburetor GX200 16 36 15b 14271370 16211 ZE1 000 16211 ZE1 000 Insulator Carburetor 17 41 16a 36835470 16212 ZH8 800 16212 ZH8 800 Gasket Insulator GX160 2 56 16b 45373530 16223 ZE1 800 16223 ZE1 800 Packing Insulator GX140 2 28 17 25340550 16220 ZE1 020 16220 ZE1 020 Spacer Comp Carburetor 6 43 18 47252890 16221 ZH8 801 16221 ZH8 801 Gasket Carburetor Mounting 1 26 21 14401140 16610 ZE1 000 16610 ZE1 000 Lever Comp Choke Std 8 17 25 51673580 16953 ZE1 406 16953 ZE1 406 Lever Valve 9 41 26 51481350 16954 ZE1 812 16954 ZE1 812 Lever Valve 2 57 27 18078090 16956 ZE1 811 16956 ZE1 811 Spring Cock Lever 2 90 28 34407080 16957 ZE1 812 16957 ZE1 812 Packing Fuel Cock 3 14 29 14415830 16967 ZE0 811 16967 ZE0 811 Cup Fuel Strainer 17 76 31 04205050 93500 03008 0G 93500 03008 0G Screw Pan 3x8 0 61 34 14415910 94305 20122 94305 20122 Pin Spring 2x12 2 32 35a 43133750 99101 ZH7 0650 99101 ZH7 0650 Jet Main 65 8 02 42138230 99101 ZH7 0680 99101 ZH7 0680 Jet Main 68 7 47 42138310 99101 ZH7 0700 99101 ZH7 0700 Jet Main 70 6 91 42125280 99101 ZH7 0720 99101 ZH7 0720 Jet Main 72 STD 6 83 35b 06354820 99101 124 0620 99101 124 0620 Jet Main 62 GX140 6 58 06361260 99101 124 0650 99101 124 0650 Jet Main 65 GX140 5 38 06361340 99101 124 0680 99101 124 0680 Jet Main 68 GX140 6
29. VISA MASTERCARD AMERICAN EXPRESS For your convenience we accept VISA MasterCard and American Express We never charge your credit card until we ship your order BANK WIRE Please contact us for Bank Wiring instructions E mail Accounting jjamusements com ORDERING It is important to order all parts by correct part number This will soeed your order and help eliminate errors You may phone fax or e mail your orders Phone orders 1 800 854 3140 International orders call 1 503 304 8899 Fax orders 1 800 366 7505 International orders call 1 503 304 1899 To ensure accuracy fax form in the back of this book must be filled out completely with customer number bill to ship to phone number and shipping ground 2nd day overnight overnight Saturday or truck line Every line item must have the part number quantity and description clearly printed E Mail Orders parts funpartsxpress com Use our Online E Mail Parts Order Form e mail directly to J amp J parts funpartsxpress com HOURS Business hours are 8 00am to 4 30pm Pacific Time Monday thru Friday Fax and e mail orders can be received 24 hours a day PRICES J amp J Amusements Inc makes every effort to offer competitive prices and to maintain pricing for the life of the annual catalog In some cases price adjustments must be made and J amp J Amusements Inc reserves the right to change pricing without notice BACK ORDERS Back orders are shipped automatically with the same terms as t
30. ZE1 010 Tube Breather GX140 3 53 This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com 10 Prices subject to change without notice 01 02 03a 03b 03c 04 05a 05b 05c 07 08a 08b 10 11 12 13 14 15 Cylinder ent Sine amp GX200 Replace that worn out f A FUN PARTS XP GO KA m m m S RT amp BUMPER BOAT PARTS A DIVISION OF J amp J AMUSEMENTS INC Gj 1 61 0001LONG Longblock GX160 Complete See Notes 459 00 1 61 O005LONG Longblock GX200 Complete See Notes 459 00 7544117 12000 ZOV 405 Cylinder Assy GX200 533 90 ZL0 Ref Ola 01b O1c 03 47430760 16506 ZL0 000 16506 ZLO 000 Governor Assy GX200 24 69 24142250 16510 ZE1 000 16510 ZE1 000 Governor Assembly GX140 160 18 85 14272280 16511 ZE1 000 16511 ZE1 000 Weight Governor 2 99 y fosassoor enoro 01 0600 ase Pan VM joa goses0 06021200 001 261 000 Washer ran Pug Yt 91001 ZF1 003 Bearing Radial Ball GX160 96100 62050 10 Bearing Radial Ball 6205 495 1 4nnn7 C AN Dan Ic See 4 High Hea LVS c O 00 04 Ld i a P a C 1 7 ai i ia i a J Ma E 5 4 i j t T TE J TI E r 7 b p prar nE A F T i 4 Lal y i x E i y 47430760 High Temp E We 7352453 91201 Z0T 801 91201 Z0T 801 Seal Oil 25x41 25x6 8 54 03459001 94101 06800 94101 06800 Washer Plain 6MM 0 35 01155270 94251
31. a wooden or plastic faced mallet Use an impact driver for screws particularly for the removal of screws held by a locking agent in order to avoid damaging the screw heads It also may be necessary to apply heat to some parts held with locking compound Edges Watch for sharp edges especially during major engine disassembly and assembly Protect your hands with gloves or a piece of thick cloth when lifting the engine or turning it over High Flash Point Solvent A high flash point solvent is recommended to reduce fire danger A commercial solvent commonly available in North America is Stoddard solvent generic name Always follow manufacturer and container directions regarding the use of any solvent This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com Prices subject to change without notice Gasket O Ring Do not reuse a gasket or O ring once it has been in service The mating surfaces around the gasket should be free of foreign matter and perfectly smooth to avoid oil or compression leaks Liquid Gasket Non Permanent Locking Agent Follow manufacturer s directions for cleaning and preparing surfaces where these compounds will be used Apply sparingly Excessive amounts may block engine oil passages and cause serious damage An example of a non permanent locking agent commonly available in North America is Loctite Lock n Seal Blue Press A part installed using a press or dri
32. and greases in particular should be used only in certain applications and may be harmful if used in an application for which they are not intended This manual makes reference to molybdenum disulfide grease MoS2 in the assembly of certain engine and chassis parts Always check manufacturer recommendations before using such special lubricants E MAIL parts funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice INTERNATIONAL PHONE ORDERING 1 503 304 8899 5 Replacement Parts When there is a replacement instruction replace these parts with new ones every time they are removed These replacement parts will be damaged or lose their original function once removed Inspection When parts have been disassembled visually inspect these parts for following conditions or other damage If there is any doubt as to condition of them replace them with new ones Abrasion Crack Hardening Warp Bent Dent scratch Wear Color change Deterioration Seizure Specifications Specification terms are defined as follows Standards Show dimensions or performances which brand new parts or systems have Service Limits Indicate the usable limits If measurement shows excessive wear or deteriorated performance replace the damaged parts J as W j gt gt Tinm H qi n a l r ull i M L fl A ppap iu l p 4 MELLY
33. ation it s what we do Sve Arn FUN PARTS XPRESS Se Se _ GO KART amp BUMPER BOAT PARTS Ss TFS A DIVISION OF J amp J AMUSEMENTS INC Segmented design Close up 0 KO002CT Clutch Kit GX G160 200 CoolTek Complete 87 95 3970420CF Plate Clutch Pressure Cool Tek 43699550CF Plate Clutch Friction Disc Cool Tek 06360840HD Washer Thrust 20mm GX160 amp GX200 06359380HD Center Clutch GX160 amp GX200 30 59 er We also carry complete Honda clutches 780 worth of parts for only 299 00 Complete new Honda 2 1 go kart clutch Honda assembled ready to install and go m Includes Both caes sprocket basket clutch plates clutch friction center holder chain seals thrust washer shafts keys PTO and hardware f k a i i a f l it AD e da 4 i Ma D a i a YS at s i picture of Honda GXI60 200 clutch 1 61 0003 Clutch GX140 160 200 Complete See Notes 299 00 E MAIL parts funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice 33 INTERNATIONAL PHONE ORDERING 1 503 304 8899 34 SPECIAL TOOLS BJ cs ES fon Om T oh feos osrariao 07746 0080800 07746 0080300 Athen 20mm 10 fero foos rasas o7746 0040500 07746 0040500 Pict 20mm ea C esser o77er Po201o 07781 Po2010ASokd Plot Bar somm soso C asso o77er Po2020a 0778
34. builders and race teams worldwide and will help prevent needless engine wear and tear which will be obvious upon engine analysis during rebuilding 1 60 0100 Filter Prefilter 5 9 hp Water Repellent Outerwears 11 99 E MAIL parts funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice INTERNATIONAL PHONE ORDERING 1 503 304 8899 25 26 Fuel Tank GX140 GX160 amp GX200 Stock metal tank shown Stock metal tank may not comply with your State regulation Check with your State before ordering E 14 SEALANT 3 20 0007 3 20 0007 Loctite Black Contact Adhesive 5 FL OZ 30540 28 05 os 14274500 16955E 000 16886 2E1 000 E T 17510 ZE1 020ZA Tank Comp Fuel 5 5 6 5 hp Take Off 21b H173 Hose Fuel Line 3 16 sold by the inch Low Perm EPA Compl This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com Prices subject to change without notice What fuel cap do you have Ask your FPX parts specialist Old Thread in Style R 10 5 2 2 Gallon 3 3 Gallon Fuel Tank Fuel Tank Engine mounted Engine mounted SF So 7 5 75 Barbed Threaded Quick Coupler Quick coupler Style Style 2 gt L i gt 10 5 4 eae ra T 10 5 3 5 Gallon 8 Fuel Tank Frame mounted
35. ements Inc 503 304 8899 J amp J Signs are made of tough weather resistant fiberglass made to withstand the abuse of day to day use at KR AB SO LUTE LY REX Entertainment Centers All signs have the text laminated inside to prevent scratching IMPORTANT Worn or damaged warning Ni 0 B U M p i A G decals should always be replaced Do not put into service any go kart or bumperboat that does not have legible warning decals x THESE ARE NOT BUMPER CARS Complete kit comes with 5 signs listed in chart below 004830 Sign Absolutely No Bump 50 x 18 black on white 00516 Sign Go Kart Rules 24x36 Spanish 00515 Sign Long Hair 16x9 E MAIL partsG funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice 47 INTERNATIONAL PHONE ORDERING 1 503 304 8899 48 CLEANING GO KARTS CLEANING KART BODIES The best way to preserve your go karts finish is to keep it clean by washing it often with lukewarm or cold water Don t wash your kart in the direct rays of the sun Don t use strong soaps or chemical detergents Use liquid hand dish or car washing mild detergent soaps Don t use cleaning agents that contain acid or abrasives All cleaning agents should be flushed promptly and not allowed to dry on the surface or they could stain Dry the finish with a soft clean chamois or a 100 cotton towel to avoid surface scratches and water spotting
36. ements com Date Time AM PM Customer Required for all orders E mail Bill to Ship to Phone Ext Fax PO or Contact Name Visa M C Discover AMEX Verfication Code Card Number Expires Name on card Signature Print name exactly as it appears on the credit card Ship via UPS OUPS Ground 3 7 days COUPS Red 1 days please M one COUPS Orange 3 days LIUPS Red Saturday Select areas only OUPS Blue 2 days LJInternational Special instructions Fax Order Form oom kkk aN Sa amusements Photocopy this order form Fax Anytime Day or Night If you wish to confirm receipt call or e mail D i peo Phone 1 503 304 8899 or 1 800 854 3140 An a er ae 00 PERBO E mail parts jjamusements com International 1 503 304 1899 Pe FUN PARTS XPRESS For the latest information visit www funpartsxpress com and www jjamusements com __ GO KART amp BUMPER BOAT PARTS A DIVISION OF J amp J AMUSEMENTS INC Page 2 Company Name Customer Pars Qty Description Pricer Double check all part numbers and descriptions before placing order All prices are subject to change without prior notice Parts guides are available on the internet Get the latest news amp updates www funpartsxpress com or www jjamusements com Thank you for your order your business is appreciated J amp J Amusements and Fun Parts Xpress have an extensive b library of publications to keep your maintenance
37. erience of the individual performing work vary widely It is not possible to anticipate all conceivable ways or conditions under which Go Karts and Bumper Boats may be serviced or to provide cautions to all possible hazards that may result Standard precautions should be used when handling toxic or flammable fluids and safety goggles or other protection should be used during cutting grinding chiseling prying or any other process that can cause material removal or projectiles J amp J recommends use of safety goggles or approved glasses during all servicing All information contained in this Parts Guide is based on the latest product information and prices available at time of printing We reserve the right to make changes at any time without notice No part of this publication may be reproduced stored in a retrieval system or transmitted in any form by any means electronic mechanical photocopying recording or otherwise without the prior written permission of J amp J Amusements Inc A Corporation of Oregon and FunParts Xpress This includes text figures and tables E MAIL parts funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice INTERNATIONAL PHONE ORDERING 1 503 304 8899 3 BEFORE SERVING To eliminate unnecessary work careful reading of the applicable section is recommended before starting to service a go kart Photographs diagrams not
38. ervice is required to provide individual customer satisfaction UPO s are given highest priority handling by J amp J Amusements Inc This order method should not be used for stocking purposes All extra shipping and handling charges incurred will be charged to customer SHORTAGES Must be reported at the time the package is opened NO EXCEPTIONS All orders are checked for accuracy after picking and are weighed to 1 10th of an ounce to give us three ways of checking HIDDEN DAMAGE Must be reported at the time the package is opened NO EXCEPTIONS ALL BOXES AND PACKING MUST BE SAVED to receive credit for damages We will pay shipping charges FREIGHT DAMAGE If packages delivered by freight carrier arrive in broken or mutilated boxes or if shipments are incomplete be sure the driver notes on your bill of lading Claims against freight carriers are made by the recipient not J amp J Amusements Inc RETURNED GOODS POLICY A Return Merchandise Authorization RMA is required for all returns NO EXCEPTIONS The RMA must be displayed on exterior of return shipping carton Only items authorized listed on RMA may be returned Obsolete and discontinued merchandise cannot be returned current merchandise is that which appears in current annual catalog price book A 15 restocking fee will be charged on all returns except for errors made by J amp J Amusements Inc Freight will be paid by customer except for shipping errors caused by J amp J
39. es The Track Blaster is capable of producing wind speeds of up to 180mph and over 2 400cfm which allows you to get the job done fast The Track Blaster is easy to start and operate Its large 15 inch pneumatic rear tires make pushing it a breeze There is also a self propelled version for tracks with bridges The Track Blaster is great for all your cleaning and drying needs Use it on your track parking lots or your landscape With a throttle control arm you can adjust the wind speed to fit any of these cleaning tasks Order yours today and don t let the rain shut you down Generators amp Pressure Washers We got it all This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com Prices subject to change without notice Fax Order Form Za N RR Yi ig Ha this sie form Fax Anyt ime Day or N ig ht you wish to confirm receipt call or e mail 3 L o Phone 1 503 304 8899 or 1 800 854 3140 Toll Free USA 1 800 366 7505 URERBO E mail parts jjamusements com International 1 503 304 1899 Pe FUN PARTS X s For the latest information visit www funpartsxpress com and www jjamusements com GO KART amp BUMPER BOAT PARTS A DIVISION OF J amp J AMUSEMENTS INC Date 10 16 14 Time 9 18 AMJPM Customer MY CUSTOMER Required for all orders E mail john johnsfuncenter com Bill to Family Fun USA Ship to Family Fun USA 123 Fun Street 123 Fun St
40. es cautions warnings and detailed descriptions have been included wherever necessary Nevertheless even a detailed account has limitations a certain amount of basic knowledge is also required for successful work Especially note the following Dirt Before removal and disassembly clean the go kart Any dirt entering the engine or other parts will work as an abrasive and shorten the life For the same reason before installing a new part clean off any dust or metal filings Tightening Sequence Generally when installing a part with several bolts nuts or screws start them all in their holes and tighten them to a snug fit Then tighten them evenly in a cross pattern This is to avoid distortion of the part and or causing gas or oil leakage Conversely when loosening the bolts nuts or screws first loosen all of them by about a quarter of turn and then remove them Where there is a tightening sequence indication in this Service Manual the bolts nuts or screws must be tightened in the order and method indicated Torque When torque values are given in this Service Manual use them Either too little or too much torque may lead to serious damage Use a good quality reliable torque wrench Force Common sense should dictate how much force is necessary in assembly and disassembly If a part seems especially difficult to remove or install stop and examine what may be causing the problem Whenever tapping is necessary tap lightly using
41. ess com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice INTERNATIONAL PHONE ORDERING 1 503 304 8899 15 Starter GX140 foe 14286000 z042a ZE 009 26422 2E 000 Ratchet Serer x10 wa foe 14286220 zo4a1 ZE 009 26491 2E 000 Plat Frston x40 wr o9 14286300 28441 ZET 008 28441 ZE1 003 Spring Friction GX140 i 11 12 ris 14266550 20449 2E 000 20449 2E 000 Guide Rancrer exa T er ri 14286690 20445 ZE 000 26446 2E 000 Case Recol Starter Spring X140 seez 5 a Rope Starter 200 Roll 5 5 Go Karts Only 26 27 ANEN 24108760 95701 06010 00 95701 06010 00 Bolt Flange 6x10 0 86 This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com 16 Prices subject to change without notice Starter GX160 amp GX200 Old Style p ZKOO E1100A _ 28400 ZH8 013YA Starter Assy R280 Use up to SN 1937022 28410 ZH8 003YA Case Recoil Starter GX160 R280 fos asoro asiza zmsors 2e420 2H6 013 Ratchet Santer X160 seez os ssao10_ 2aat zve 008 284a1 2n0 008 cipes i oo so100 2saza zrie 008 28442 Z16003 Spring Recoil Sar exe soas 28443 ZH8 003 Spring Return GX160 28461 ZH8 013 Knob Recoil Starter GX160 12 388180 er 200 Roll 5 5 Go Karts Only a a EY E MAIL partsG funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject
42. foot COMBO W Tube 22 99 Quantity discounts available on quantities over 100 Atlanta lug bolts 52 FUM PARTS MERESS GO KART amp BUMPER BOAT PARTS G o Kart Drive Belts 4 DIVISION OF J amp J AMUSEMENTS INC Gates new Poly Chain GT Carbon Belt Belt backing A a Nothing Tougher Folyurehtane ETER Tension member __ Mo K W if you thought roller chain was your only drive Aramide cord with SZ twists wound in pairs a ihe i option think again Gates new Poly Chain GT Potyuretahne teeth gt S Carbon belt is part of a powerful synchronous Specially treated fabric y belt drive system that outperforms roller chain Pulley side in even the most demanding high torque PE Foil aw I applications Gates Poly Chain GT 2 belts have been replaced with Poly Chain GT Carbon belts In most drives they serve as a direct replacement 1 20 0077 M 800 36 al iG 1 20 0078 M 896 36 GTC 9 05 FunParts Xpress carries many of the tools you ll need to keep your go karts on track Call us today to get your matenance facility equipped with all the essential tools you need FPX Track Blaster Imagine cleaning and drying your Go Kart track in the time it takes to walk it Well now you can with the Track Blaster from FPX We offer the most powerful walk behind blower on the market today The hurricane force wind is created by a Honda 13 hp or Honda Robin 9hp commercial grade engin
43. hanging batteries 1 60 0206 E MAIL parts funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice 37 INTERNATIONAL PHONE ORDERING 1 503 304 8899 arts from BION TH E EAG LE Available as two seater muasements N erf Bar is an option on fiberglass bodied go karts N erf Bar is standard equipment on non bodied go karts THE F 22 Available as two seater Optional UHMW bumpers available THE SID EW IN D ER a THE SCORPION Available as two seater i Available as two seater Available in electric powered S gas powered eee boat Original still going strong BF2 3D Engine Chosen for its reputation for dependable service and its reduced emissions less smoke and less oil in the water this motor quietly performs Initially designed for use in the corrosive marine enviroment this dependable unit has been modified to be controlled from behind and transformed to operate in bumper boat pond conditions 1 adult amp 2 children Honda to Fiberglass hull Jen engne This seamless two piece fiberglass hull comes in an array of colors to choose from Pick two colors from our extensive color list and we ll build s a it Match it up with an optional i IA SN standard on Blasterboat Super t i 7 am x Tube in your choice of two colors Py and we ll do the rest M b a
44. he original order Back orders will be shipped ASAP unless you elect to batch all back orders for periodic shipment or cancel all back orders You must notify J amp J Amusements Inc in writing if you wish to utilize either of the above options SHIPPING We will endeavor to ship all orders same day and do our best to follow your special shipping instructions We normally ship orders under 150 lbs by UPS Larger orders will be shipped by freight lines COD SHIPMENT Large orders shipped COD will be divided into two or more cartons The total E MAIL parts funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice INTERNATIONAL PHONE ORDERING 1 503 304 8899 7 COD amount will be pro rated by value of each carton s contents COD orders of 1 000 or more are shipped cashiers check only COD charge per box is 9 00 REFUSED COD SHIPMENTS Our FULL restocking fee plus freight both ways will be charged to your next order if you refuse a COD shipment BAD CHECKS Any account having a returned check for any reason will be placed on COD cash only To avoid legal action the check must be redeemed by a certified check or bank money order and all returned checks will be charged a 25 00 fee If legal action is necessary the customer will be responsible for all charges incurred in collection URGENT PART ORDERS UPO s should be submitted only when fastest s
45. lectric Lift 3 60 0043 GO KART AIR OPERATED LIFT 1000lb capacity with a 24 x80 deck that raises to a working height of 30 makes this an ideal and valuable addition to your maintenance facility Covered Pedal 3 60 0040 _ oo J Lift table eer I These small electric or manual lifts are perfect for maintaining small equipment like lawnmowers track blasters and more p y M Sua Y Auxilliary Fuel Tank for TREE lifts 3 96 0039 Pole Attachment for lifts lift not included 3 60 0042 LS SHOP TOOLS SHOT TOOLS FunParts Xpress carries many of the tools you ll need to keep your go karts on track Lift Extensions 3 60 0049 Call us today to get your matenance facility equipped with all the essential tools you need AGS GO KAR T amp BUMPER BOAT PAR TS A DIVISION OF J amp J AMUSEMENTS INC Now it s easy to set the speed of your entire go kart fleet The Vortex Pro 1200 Kart Speed Gauge is a clean simple rugged instrument for measuring and setting kart speed from a spinning rear wheel Based on a German made Sigma Sport BC1200 cycling computer it accurately displays current speed with the ability to store maximum and average speeds and other functions as well The Vortex can be used on either side of the kart at speeds up to approximately 60mph 100kph The auto on and power save features ensure many months of use without c
46. most plastics Regular use of 303 can reduce UV caused slow fade up to 100 E MAIL parts funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice 49 INTERNATIONAL PHONE ORDERING 1 503 304 8899 RESH Longest lasting Bigfoot ever made Ahana AN FUN PARTS XPRESS GO KART amp BUMPER BOAT PARTS A DIVISION OF J amp J AMUSEMENTS ING giG I F 00O T We are THE Go Kart Tire Store Buy tires in bulk and save 20 amp 40 containers available We have many more types available Please call us for details FPX is The Tire Store for concession go kart tires We carry every major brand in the most popular sizes We stock so many tires we had to open up another warehouse on the east coast That s right we have a warehouse in Atlanta Georgia and one at our headquarters in Salem Oregon What s that mean to you It means you get the tires you need FAST and shipped for less Bigfo ttiresfor FKLfCaNAM and Formula K go karts Bigfoot Indoor amp OutdoorW IDE slicks TIRES 736 Description 1 20 0037 Tire 11 x 3 60 5 SL72 736HD 21 10 20 0049 T 1 BS E E l edt EA Pee S 007890WET Tire 12 x 4 00 5 Duckfoot Treaded 20 35 007880 Tire 12 x 4 00 5 SL72 Bigfoot TIRE ONLY NO TUBE 21 99 00791 Tire 4 10 3 50 5 SL72 736HD 18 70 TIRES 738
47. oring pit lane speed limits Kartrol is a solid state electronic engine speed limiter used on go kart motors to reduce the engines rom by remote control This gives the track operator more control over the track enviroment enabling him to reduce the speed of an individual go kart a group of go karts or all of the go karts at will As an optional part of the system the Kartrol pit generator can be mounted near the pit entrance to when activated reduce rom of every go kart that passes by without affecting other go karts on the track This greatly improves safety in the pit area for both the employees and patrons Kartrol locations on go kart Pit sensor Sensor wire Receiver bodied go kart Receiver Eagle F 22 go kart mounted under wing Wire runs down wing support Top view of Table Top Console Kartrol EXE Table Top Console The Kartrol EXE table top Console should be located in the pit area in such a place where as the attendant has a clear view of the track and the track operators Consists of parts 1 60 9005 console and 1 60 9013 transformer a Kartrol EXE Pit Controller Generator Pit entrance Location determined by layout of track Position should be determined by placing pit loop in such a place as to ensure go karts are completely slowed to pit speed before entering the pit area See Kartrol EXE Manual for installation instruc
48. peration in handling a wide range of liquids in industrial construction and agricultural applications Rotary hand pump features e Positive displacement Self primiing design Low friction chemically inert vanes Rugged durable cast iron head cylinder Handles Class and Class II flammable and combustible liquids FM approved This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com 28 Prices subject to change without notice Oil change kits from EFX RA 1 60 A0082 R FUN PARTS XPRESS i Ve 7 GO KART amp BUMPER BOAT PARTS i A DIVISION ar ae AMUSEMENTS INC 001010 001012 001014 1 60 0109 Change oil in the pits Change oil in the whole fleet in 30 minutes Protect your engines Save time and eliminate the hassles of changing oil in you go kart engines These oil drain kits replace the drain plugs on the motor case and clutch Just use the quick connector to attach an oil extractor and or oil ae dispenser and viola your S 5 Q oil is changed and your Ig investment is protected for another oil cycle Complete kits J ile a eal 1 60 A0082 R amp 3 50 0005 S Fitting Oil Hydraulic Male Steel 1 8 npt 1 60 A0083 R or Oil Drain Kit ae amp Clutch 160 200 10 amp 12mm fittings replacements hoses Oil Drain Kit Engine amp Clutch 240 270 12 amp 12mm fittings 01010x ereo x 012X available Oil Extractor
49. reet Funtown USA 55513 Funtown USA 55513 Phone 123 123 1234 Ext Fax 123 123 1234 PO or Contact Name J ohn Q Sample Visa V M C Discover AMEX Verfication Code_123 Card Number 2 gt 4 gt 13 9 4 4 3 4 gt 6 7 Expires 11 23 16 Name on card __J ohn Q Sample Signature Sign here Print name exactly as it appears on the credit card Ship via UPS OUPS Ground 3 7 days COUPS Red 1 days please M one COUPS Orange 3 days COUPS Red Saturday Select areas only UPS Blue 2 days International Em Piston Ring A Set J D240 AM 1 Snark Dina 1 GEPR U 98079 55855 Please be sure to fill in all the required information on this form in a clear manner Please print neatly Make sure all credit card information is accurate Make sure you select the type of shipping The default is UPS ae Ground You are responsible for all content and accuracy Please note Your order may not be processed if you have left out any required information Special instructions Please call J ohn if you cant send the order in full thanks Fax Order Form Le soo Photocopy this order form l Fax Anytime Day or Night ee If you wish to confirm receipt call or e mail Toll Free USA 1 800 366 7505 DA AR Phone 1 503 304 8899 or 1 800 854 3140 MPERBOF E mail parts jjamusements com International 1 503 304 1899 FUN PARTS XPRESS For the latest information visit www funpartsxpress com and www jjamus
50. rts by correct part number This will soeed your order and help eliminate errors You may phone your order using our toll free number 1 800 854 3140 or fax your order to 1 800 366 7505 For customers outside the US call 503 304 8899 or fax 503 304 1899 E Mail our address is parts funpartsxpress com NOTE ON FAX ORDERS Fax forms in the back of this book must be filled out completely with customer number bill to ship to phone number and shipping ground 2nd day overnight overnight Saturday Every line item must have the part number quantity and description Office Hours Ordering Procedures Follow these simple guidelines whether you Call Our offices are open to receive phone orders pan orema When you call please have 1 Your customer number 2 Item number and description Current Parts Manual for quick reference Pacific 8 00am to 4 30pm Mountain 9 00am to 5 30pm Central 10 00am to 6 30pm Eastern 11 00am to 7 30pm Greenwich 4 00pm to 12 30am Geneva 5 00pm to 1 30am Buenos Aires 1 00pm to 9 30pm Tokyo 1 00am to 9 30am Sydney 2 00am to 10 30am When you fax 1 List customer number phone number and proper bill to and shipping address 2 List quantity item number and description clearly 3 Note shipping method desired When you e mail Return Policy List customer number and proper bill to and shipping address List quantity item number and descriptions e ABSOLUTELY NO RETURNS clearly PERMITTED AFTER 30
51. t be an adult at least 18 years old or a parent Shoes and shirt must be worn No eating drinking or smoking in go karts or in track area Participate at your own risk Fasten all loose clothing before entering the track j DRIVERS WILL BE HELD RESPONSIBLE FOR ALL DAMAGES TO PERSONS OR PROPERTY PLEASE DRIVE SAFELY area Any hair that exceeds shoulder length must be secured above shoulder length Keep both hands on steering wheel and both feet in go kart at all times unless otherwise instructed by the attendant Anyone assumed to be under the influence of alcohol or drugs shall not be allowed in track area No running pushing or horseplay allowed Do not bump skid or slide go karts Slow down when entering pit wait for attendant s instructions Seatbelts must be worn at all times Riders must remain seated at all times when in go kart If any trouble develops stay in your go kart and raise your hand Any misconduct or failure to follow these rules will result in immediate removal from the track area ALL LOOSE CLOTHING This ride is not recommended for individuals who have heart problems AND neck back problems or pregnant women Ask the attendant if you have any questions We reserve the right to refuse service to anyone Participate at your own risk THANKS FOR RIDING AND COME BACK SOON HAIR LONGER THAN SHOULDER LENGTH MUST BE SECURED J amp J Amus
52. t dry grease all the zerk fittings with good quality grease Spray a rust inhibitor on all linkage rods tie rod ends springs or any unpainted surfaces Do not spray brake disc or caliper This will cause a loss of brakes and could cause an accident CLEANERS AND PROTECTANTS J amp J carries many clean ing and protection products to keep your mm AEROSPACE 2 1 a a i a gpace i T p go karts in top condi g ae AERCTANT PF OTECTAN tion From smaller act ss C O RADA gu ow Fabe WITH REGULAR USE spray bottles to 5 gallon Fapa me am pene containers of product pe hte i we ve got you covered Give usa Call This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com Prices subject to change without notice FUN PARTS XPRESS PRECISION QUALITY PARTS A Division of J amp J Amusements Inc Bumper Boats amp Go Karts Make them look better and last longer with 303 An enlarged side view of common vinyl fabric would show raw PVC polyvinyl chloride covered by a thin layer of plastic called the topcoat The topcoat is the part of the vinyl you can see and touch To keep vinyl fabric soft and flexible manufacturers add agents known as plasticizers to the raw PVC A major function of the topcoat is to hold in these plasticizers which otherwise would quickly evaporate If the topcoat is dam aged or degraded plasticizers begin to escape leading
53. tions Consists of parts 1 60 9003 controller and 1 60 9014 transformer Kartrol EXE Go Kart Control Sensor Receiver Located on each go kart 1 60 9026 receiver 1 60 9045 sensr wire sensor Kartrol EXE RedGo Kart Control Sensor Receiver for CDI controlled engines Located on each go kart 1 60 9800 1 60 9802 1 60 9801 and 1 60 9803 This Parts Book and all Parts Books are available on our internet site http www funpartsxpress com Prices subject to change without notice Legend m cdrection of travel D Go Kart Kartrol locations on track C PitLoop wire Ss SS SDDS SOOO S SI SSIS 6 po TaN aNMNGNGTATSY SN GMMNGNGVGNOYGNGTOTOTOVOTGONST Yay LB Pit Area Located on Go Kart Take control of your track with Kartrol a Kartrol EXE Pit Controler Pit Exit An Location determined by layout of track Position should be determined Z by placing pit loop in such a place as to ensure go karts are triggered aN to track speed upon leaving the pit area See Kartrol EXE Fe ins Manual for installation instructions pP pP Consists of parts 1 60 9003 controller and 1 60 9014 transformer F UN ARTS AMPRE SS See page 2 for installation instructions A DIVISION OF J amp J AMUSEMENTS INC E MAIL partsG funpartsxpress com Internet http www funpartsxpress com TOLL FREE PHONE ORDERING 1 800 854 3140 Prices subject to change without notice 43 INTERNATIONAL PHONE ORDERIN
54. to embit terment cracking and failure Protecting the topcoat then is the most crucial aspect of properly PAIN AISA WOOO eK RK KM maintaining vinyl and is the subject with which vinyl manufactur QBS Eee tusk em Me Ue pene ers are most concerned Vinyl manufacturers agree on and rec Besanko eea cA S A a ed ommend the following General Cleaning Never use household cleaners powdered or other abrasives steel wool or industrial cleaners dry cleaning fluids solvents petroleum distillates bleach or detergents Use a medium soft brush warm soapy water such as Ivory soap rinse with cool water and then dry Mildew Stains To kill the bacteria creating the mildew use a medium soft brush and vigorously brush the stained area with a 4 to 1 mixture of water and ammonia rinse with cool water Tough Mildew Stains Apply a mixture of one 1 teaspoon ammonia one fourth 1 4 cup of hydrogen peroxide and three fourths 3 4 cup of distilled water rinse with cool water Note All cleaning methods must be followed by a thor ough rinse with water Obviously abrasives should never be used on vinyl Petroleum distillates are a universal no no for both vinyl and rub ber Waxes should never be used on vinyl because a Most waxes contain petroleum distillates b Wax is a build up product holding in the heat absorbed from the sun and accelerating heat damage Virtually all vinyl manufacturers agree that no type of oil should be
55. u Hand rails J amp J is always concerned with safety and we design our products with it at the top of the design criteria With this in mind we added the safety hand rails to the tainless steel Heavy du handrails amp all stainless Sd Supe Tube bumper boat hulls to allow safer and palate fibergiacs hull easier access into and out of the bumper boats Prop guard Our prop guards are designed to allow maximum flow while meeting the safety requirements of every known standard Built to last in the most corrosive of enviroments prop guards are made of stainless steel then powder coated to extend life and reduce electrolosis The best electric bumper boat ever W ith electric power and a water blaster squirter your customers will come back for more All day operation on a single charge efficiency 24Volt electric go squirt buttons motor with lowest amp draw in the industry H eavy duty aluminum handlebars with foam grips tainless steel handrails amp all stainless hardware Magnetic trigger Remote shut down Standard on U S models only Super Tube Il A multi colored tube Powerful squirt built with a Urethane H eavy duty pump coated fabric fiberglass hull Access port for easy charging W ater Plastic prop just like most outboard motors No corrosion longer life Free flow prop guard powder coated stainless steel Tired of customers ign
56. ver such as a wheel bearing should first be coated with oil on its outer or inner circumference so that it will go into place smoothly Oil Seal and Grease Seal Replace any oil or grease seals that were removed with new ones since removal generally damages seals When pressing in a seal which has manufacturer s marks press it in with the marks facing out Seals should be pressed into place using a suitable driver which contacts evenly with the side of the seal until the face of the seal is even with the end of the hole Always use assembly oil or grease on lip sealing edge of any seal prior to assembly Circlip Retaining Ring Replace any circlips and retaining rings that were removed with new ones as removal weakens and deforms them When installing circlips and retaining rings take care to compress or expand them only enough to install them and no more Cotter Pin Replace any cotter pins that were removed with new ones since removal deforms and breaks them Lubrication Engine wear is generally at its maximum while the engine is warming up and before all rubbing surfaces have an adequate lubricative film During assembly oil or grease whichever is more Suitable should be applied to any rubbing surface which has lost its lubricating film Old grease and dirty oil should be cleaned off Deteriorated grease has lost its lubricating quality and may contain abrasive foreign particles Do not use just any oil or grease Some oils

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