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Service Manual – Gemini IntelliFresh Satellite
Contents
1. Illustrated Parts List GEMSIF EE J Illustrated Parts List Index Ne Part Ne Description GEMS IF 1 WC 5622 LID BLACK PLASTIC GEM 3 2 WC 2001 CAP SHIELD W VENT 3 WC 2005 WASHER SHIELD CAP 1 8 4 WC 2025 GLASS GAUGE 8 5 WC 2010C SHIELD GAUGE GLASS D x 8 6 WC 2006 WASHER 188ID x 188 THK BOTTOM 7 WC 2102 GAUGE GLASS ASSEMBLY 8 8 WC 39747 LABEL SIDE GEM3IF CURTIS LOGO 9 WC 2007 BRACKET GAUGE GLASS GEM 3 10 WC 6417 GUARD FAUCET GEM 3 11 WC 1901A SHANK FAUCET W SHIELD BASE 11A WC 1901A 103K KIT SHANK ASSY FAUCET W SHIELD BASE amp O RING 12 WC 1800 FAUCET S SERIES NON LOCKING 13 WC 37543 KIT INTELLIFRESH HEATER GEM3IF 13A WC 37552 KIT INTELLIFRESH HEATER WC 981 GEM3IF 14 WC 37544 KIT LED LIGHT GEM3 IF 15 WC 39746 LABEL FRONT GEM3IF CURTIS LOGO 16 WC 37545 KIT HYBRID TEMPERATURE CONTROL 17 WC 3705 KIT FAUCET S SERIES 18 WC 38151 LABEL LOCK UNLOCK GEM3 19 WC 13426 IF CONNECTOR FEMALE W WIRES 20 WC 39747 LABEL SIDE GEM 3IF CURTIS LOGO SUGGESTED PARTS TO STOCK Cleaning the GEM3IF Satellite FOR UNITS BUILT AFTER 3 2015 A daily routine of cleaning the GEMS3IF Satellite will maintain the appearance of the unit and ensure great tasting coffee To clean the Satellite components prepare a mild solution of detergent and warm water CAUTION Do not use cleansers liquids containing bleach powders or any other substance containing chlorine These products pro
2. WILBUR Curtis Company NC service Manual Gemini IntelliFresh Satellite Important Safeguards Symbols This appliance is designed for commercial use Any servicing other than cleaning and preventive mainte nance should be performed by an authorized Wilbur Curtis service technician e DO NOT immerse the unit in water or any other liquid To reduce the risk of fire or electric shock DO NOT open service panels No user serviceable parts inside e Keep hands and other items away from hot surfaces of unit during operation e Never clean with scouring powders bleach or harsh chemicals symbols WARNINGS To help avoid personal injury D Important Notes Cautions from the factory IMPORTANT ist Sanitation Requirements Model e GEM3IF IntelliFresh Function amp Features The IntelliFresh system will alert you when the coffee has exceeded the desired holding time The Intellifresh system is activated by a connector on the Satellite coming into contact with a corresponding connector on the center panel IntelliFresh is adjustable through the UCM control panel on the brewer Quality Timer Factory Set to 2 hours Press to select press lt or gt to choose desired setting Range 20 min to 240 min The timer is intended to notify the user when the coffee loses its freshness The indicator light LED on the satellite will remain solid red until the Quality Timer expires Factory Set to 2 hours At expiration
3. OLLER 120Vac 120Vac In 120Vac In Temperature Sensor ELECTRICAL RATING TABLE Temperature Sensor TOTAL TOTAL eden MACHINE WATTS AMPERES COLOR 26 eae ul oms n 60 Ro a GEMSIFOTS 71 60 GREEN 8 LED mE LADDER DIAGRAM 1 ALL WIRES SHALL BE 18AWG UNLESS NOTED HERTZ 50 60 HZ PART NUMBER REVISION NOTES UNLESS OTHERWISE SPECIFIED LD GEMSIF H ECN 15984 9 24 14 9 8 WILBUR CURTIS CO INC CH 6913 Acco St Montebello CA 90640 5403 USA Phone 800 421 6150 Fax 323 837 2410 Technical Support Phone 800 995 0417 M F 5 30A 4 00P PST E Mail techsupport wilburcurtis com Web Site www wilburcurtis com 4 Printed in U S A 9 2014 F 83814 rev E
4. mote corrosion and will pit the stainless steel USE OF THESE PRODUCTS WILL VOID THE WARRANTY IMPORTANT DO NOT immerse the Satellite in water or any other liquid 1 Remove lid from Satellite Clean the lid at the funnel area with a spiral brush and detergent solution Rinse the lid removing all traces of cleaning solution 3 Clean inside of the Satellite Remove coffee residue with the deter gent solution 4 Thoroughly rinse out the Satellite with clean warm water Unscrew the handle bonnet assembly and remove it from the dis pensing faucet 6 Inspect the silicone seat cup for wear cracks or hardening If okay then leave the seat cup attached on the handle bonnet assembly Soak then wipe clean Replace the seat cup if damaged Remove the gauge glass tube by unscrewing the gauge glass cap 8 Clean the gauge glass tube with a gauge brush soaked with detergent solu tion Soak and wipe the two washers Rinse with clean water Dry the parts and assemble them onto the Satellite Hand tighten the cap 9 Clean all parts Thoroughly rinse with clean warm water 10 Dry and assemble the parts Hand tighten when the assembling Electrical Schematic GEM3IF FEMALE IF CONNECTOR 120Vac CHASSIS GROUND WARMER ELEMENT 120Vac 75W or 71W Sa RED 05 16 LU BLK WHT RED ORG STP oll TEMP AN SENSOR RED V BLK LED RED OPTIONAL GREEN HYBRID Pin Assignments HYBRID TEMPERATURE eine bead CONTR
5. the LED will flash and remain flashing at the factory setting for an additional 8 hours The additional 8 hours is controlled by the Warmer Auto Off setting Setting Range 20 240 minutes The default time is 2 hours Time Expiration Indicator LED flashes after expiration of Quality Timer Setting for up to a total of 12 hours The default time is 8 hours after expiration of the Quality Timer Warmer Auto Off factory set to 10 Hrs TURNS OFF WARMER RANGE FROM 1 TO 12 HRS Press to select lt or gt to adjust from 1 12 hours This feature warmers I ET has higher priority than the Quality Timer It shuts off the warm 0 FF Ee ee ers after a pre determined time factory set at 10 hours starting LED ON CONSTANT when the Brew Button is pushed The Quality Timer does not PANGE O UATI LED FLASHES affect this function QUALITY v UIE alie TIMER FAFSA RRR ROR O ROR O ROR RO ORO R OR ORGOROROROn Error Codes 1 Three long blinks amp one short blink heater error 0 2 3 4 5 6 7 8 9 W0 n 42 2 Three long blinks amp two short blinks sensor error BREW i EE Warmers The warmers will turn on automatically whenever a cof fee brew cycle is started The temperature of the warmers are controlled at the warmer buttons on the control panel The G3 UCM is shown on the left side and the G4 touch screen UCM is on the right WARMERS LOW MED HIGH FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO WWW WILBURCURTIS COM 1
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