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1. Figure 4 9 Replace Mesh in Filter Holder j Place filter back into position and close blue retaining clip Make sure retaining clip snaps back into place Note Replacement filters were shipped with the new instrument Additional filters can be order from TSI under PN 801673 3 Itisimportant to reset the instruments filter counter after replacing filters Resetting the counter will clear the filter error condition shown on the main screen Reset the counters by the following a Turn on the instrument b Press the Setup button to go into the setup screen Maintenance 43 c Touch the Cum Filter Conc live key to reset the aerosol mass n Serial Number 10 Model Number 8530 Firmware Version DOO AD Calibration Date 01 01 2000 Pump Runtime 3 Cum Mass Cone 139229 0 mg m Cum Filter Conc 0 0 mg m Filter Time 21 01 2008 Touch Replace user serviceable filters Dialog will appear Press OK Reset filter concentration Dialog will appear Press Yes to reset the cumulative filter concentration to zero The Setup screen will not show zero for the Cum Filter Concentration and the current date for the Filter Time Storage Precautions When storing the DUSTTRAK monitor for more than 30 days you should remove the batteries This prevents damage due to battery leakage This instrument must be stored in a location where the temperature remains between 20 and 60 C 4 and 140 F 44 Chapter
2. Figure 4 4 Pull Filters Out of Two Filter Wells Handheld Model c Puttwo 2 new filters into the filter wells and screw filter caps back into place Note Replacement filters were shipped with the new instrument Additional filters can be order from TSI under PN 801666 40 Chapter 4 Desktop Model Put two 2 new filters into the filter wells and screw filter caps Open filter access door on the back of the instrument b Use the enclosed filter removal tool PN 801668 to unscrew filter cap c Pull out single cylindrical filter from filter well If filter well 1s visibly dirty blow out with compressed air Figure 4 5 Pull out Single Cylindrical Filter from Filter Well Desktop Model d Put new filer back into filter well and screw filter cap back into place Maintenance 41 e Open blue retention clip by pinching ends inward and pushing down Figure 4 6 Open Blue Retention Clip f Remove 37 mm filter cartridge by pulling downward and outward Figure 4 7 Remove 37 mm Filter Cartridge 42 Chapter 4 g Open filter using enclosed tool PN 7001303 Figure 4 8 Open Filter using Enclosed Tool h Remove screen mesh from filter and blow out using compressed air Blow in reverse direction to remove captured particulate i Replace mesh in filter holder and press halves together Ensure filter has been fully closed The filter tool PN 7001303 can be used to ensure the filter is fully closed p
3. 8531 Desktop HC 0 001 to 400 mg m 8532 Handheld 0 001 to 150 mg m Resolution 0 1 of reading of 0 001 mg m whichever is greater Zero Stability 0 002 mg m 24 hours at 10 sec time constant Particle Size Range Approximately 0 1 to 10 um Flow Rate 3 0 L min set at factory 1 4 to 3 0 L min adjustable Flow Accuracy 5 factory setpoint Internal flow controlled Temperature Coefficient 0 001 mg m per C Operational Temp 0 to 50 C 3 g Physical Size HWD Handheld 4 9 x 4 75 x 12 45 in Desktop 5 3 x 8 5 x 8 8 in Weight Handheld 2 9 Ib 3 3 Ib with battery Desktop 3 45 Ib 4 45 Ib 1 battery 5 45 Ib 2 batteries Communications 8530 31 USB Host and Device and Ethernet Stored data accessible using thumb drive USB Host and Device Stored dada accessible using thumb drive Power AC AC power adapter included 115 to 240 VAC 49 8530 31 Up to 2 Removable Li lon External and Internal charging Life 1 battery 9 hours typical Life 2 battery 18 hours typical 1 Removable Li lon External and Internal charging Life 6 hours typical Analog out 8530 31 User selectable output 0 to 5 V or 4 to 20 mA User selectable scaling Alarm Out 8530 31 Relay or sound buzzer Relay No latching MOSFET User selectable set point 596 deadband Connector 4 pin Mini DIN connectors 8532 Sound buzzer Screen 8530 31 5 7 color touchscreen 8532 3 5 color touchscreen Gravimetric Sampling 8530 31
4. 4 Chapter 5 Troubleshooting The table below lists the symptoms possible causes and recommended solutions for common problems encountered with the DUSTTRAK IT monitor Symptom Possible Cause Corrective Action Erratic zero reading Run Mode Error The start time has passed Run Mode Error The selected log mode will exceed the allowed number of samples Instrument runs slow Dirty inlet port and or sample tube Internal filter s not installed properly leaking The selected Run Mode program has Use Start Date selected but the start date is prior to the current date The selected Run Mode program is programmed to save more samples then is room in memory Large amount of data in memory Check connections for leaks Replace zero filter Clean inlet port Clean or replace tubing Inspect internal filter wells to make certain the filters and o rings are seated properly Replace internal filters if necessa Correct or change the run mode program Reduce the number of samples by reducing the test length or increasing the logging interval Large data files or many small data files will cause instrument to slow due to need to read and display large amounts of data 45 Symptom Possible Cause Corrective Action No display No touch screen response Analog output does not work Analog output is not in proportion to display Alarm
5. Removable 37 mm Cartridge EMI RF Immunity Complies with Emissions Directive Standard EN50081 1 1992 Complies with Immunity Directive Standard EN50082 1 1992 ESD Shock may require instrument reboot 50 Appendix A Appendix B Zero Module The Zero Module PN 801690 allows for automatic re zeroing of the DUSTTRAK Instrument during long sampling runs The Zero Module works only with the 8530 and 8531 desktop models The AutoZero module is attached to the main instrument in two steps The first step is to place the Zero module over the instrument s inlet and press down The Zero module has an O ring seal that will engage with the instrument s inlet Figure B 1 Place Zero Module Over Inlet and Press Down The second step is attaching the cable from the Zero module to the Zero module connector located on the back of the instrument Figure B 2 Zero Module Connector 51 The Zero Module can only be used in a program log mode The Zero module function is controlled through these two program mode options Auto Zero Interval Interval between re zeroing the instrument using the Auto Zero accessory Use Auto Zero Select Yes to use the Zero Module Select No to not use the Zero Module Important points on Zero Module operation e The Zero module will take one 1 minute to take a zero reading The first 45 seconds of that period is used to clear the chamber of particles Readings from last 15 second of the pe
6. Website www tsiinc de India Tel 91 80 41132470 E mail tsi india tsi com China Tel 86 10 8260 1595 E mail tsibeijing tsi com 3 Contact your local TSI Distributor or visit our website www tsi com for more detailed specifications P N 6001893 Rev A Copyright 2008 by TSI Incorporated Printed in U S A
7. firmware version 16 flow cal 18 53 G H graph 32 button 35 data region 34 scale display 33 time display 33 I J K impactor kit 3 impactor oil 4 inlet cap 4 8 inlet conditioner cleaning 39 installing batteries 7 instrument lock 35 instrument setup 10 internal filter 3 replacing 40 internal filter element 3 IP notes 26 L laser radiation label iv log interval 28 29 log mode 27 29 auto zero interval 29 log interval 29 log name 29 number of tests 29 start date 29 start time 29 test length 29 time between tests 29 time constant 30 use start date 30 use start time 30 log modes 27 log name 29 maintenance 37 schedule 37 manual log 27 54 manual mode 28 log interval 28 test length 28 time constant 28 mass concentration measurements 30 mass reading 31 model number 16 N O name 19 newcal 21 number of tests 29 P Q packing list 1 parts identification 5 6 photometric 19 21 photometric calibration factor 20 power supply 4 pump run time 16 R relay 23 replacing internal filter 40 reusing and recycling v run mode region 31 runmode 27 S safety information ill save all button 35 screen regions 31 screwdriver 4 select file 35 serial number 16 serial number label iv service policy 2 setting up 7 instrument 10 settings 25 date time 25 Index settings continued display 26 IP 25 touch cal 26 setup m
8. modified or its terms waived except by writing signed by an Officer of Seller Service Policy Knowing that inoperative or defective instruments are as detrimental to TSI as they are to our customers our service policy is designed to give prompt attention to any problems If any malfunction is discovered please contact your nearest sales office or representative or call TSI at 800 874 2811 USA or 001 651 490 2811 International CONTENTS SAFETY INFORMATION toi e asco deat ae Il LasersdieVir hell ehi isla iii Men aac ne IV Description of Caution Warning SymbolS IV Calore ela IV Wenigeira reiki dea IV Caution and Warning SyMbolSs a V Ieusirig and Recycling sesto pei vs cepe ced sa eoa ux Ge da asus vw hr ce ave Pag V av V CHAPTER 1 UNPACKING AND PARTS IDENTIFICATION 1 Unpacking the DUSTTRAK II Aerosol Monitor 1 Parts Identification for the DUSTTRAK Il Desktop Aerosol Monitor Models 8530 8531 sese 5 Parts Identification for the DUSTTRAK Handheld Aerosol Monitor Model 8532 ii 6 CHAPTER 2 3SETTING UP ir neni data 7 Supplying Power to the DUSTTRAK Il Aerosol Monitor T Installing the Batteries in Model 8530 8531 Desktop T Installing the Batteries in Model 8532 Handheld T Using the AC Adapter to Run Instr
9. or operating the user alarm 13 Chapter 3 Operation Getting Started The START UP screen is displayed initially when the instrument is turned on following the initial TSI logo splash screen Run Mode SURVEY Flow File Laser Filter Using a stylus or finger tip touch the buttons on the screen to activate different menus 15 Setup Menu e o Serial Number 10 Model Number 8530 Firmware Version D00 AD Calibration Date 01 01 2000 Pump Runtime 3 Cum Mass Conc 139229 0 mg m Cum Filter Conc 139229 0 mg m Filter Time 12 31 1969 t Pressing Setup activates the Setup Menu touchscreen buttons along the left edge of the screen Setup cannot be accessed when the instrument 1s sampling The main screen of the Setup screen displays the following information 16 Serial Number Model Number The instruments serial number The instruments model number Firmware Version Instruments current version of firmware Calibration Date Pump Run Time Cum Mass Conc Cum Filter Conc Filter Time Date of the last factory calibration Pump running time in hours Amount of mass run through instrument over life Amount of mass run through instrument since last filter change Date of last filter change Chapter 3 Zero Cal Lg k Attach the Zero filter and press START to start the zero cal process Zero Cal should be run the first time the instrument is used and should b
10. yyyy dd mm IP Dynamic IP Dynamic IP Address 192 168 000 125 Sub Net Mask 255 255 255 000 Sets IP parameters for Ethernet port Desktop model only IP method can be set to static or dynamic For static IP IP address and subnet mask can be set See Note below 25 Display Display Blue Switches between blue and while backgrounds Touch Cal Touch Cal SS Press Start to start the touch screen calibration process Calibrates the touch cal screen IP Notes e After changing the instrument to Dynamic or Static the instrument must be rebooted e In Dynamic Mode the unit will show the IP to which is assigned after being rebooted Run Mode 26 Chapter 3 The RunMode tab brings up sampling mode options sampling mode options include Survey Mode Manual Log and Log Mode 1 5 survey Mode runs a real time continuous active sample but does not log data Manual Log sets the instrument to log data for a specified run time Log Modes Log Mode starts and stops the instrument at specified times run for a specified test length and perform multiple tests of the same length with a specified time period between tests Survey Mode Time Constant 10 sec Time Constant 10 sec Time Constant Time Constant can be set from 1 to 60 seconds This will control the update rate of the main screen It 1s the rolling average of data displayed on the main screen and is not linked to logge
11. 10 different calibration factors The currently active user calibration is highlighted with an asterisk Four variables can be set for each user calibration Lg Tet Name UCL Name UCT Photometric 1 0 User Cal On C User can rename calibration to a description name Photometric Changes the factory calibration of particle signal based on Arizona Road Dust to actual aerosol being measured See below for sets to set this calibration Operation 19 Size Corr Changes the factory calibration of the particle distribution based on Arizona Road Dust to actual aerosol being measured See below for sets to set this calibration User Cal on off Selecting On will activate current user calibration and deactivate the previously selected user calibration Photometric Calibration Factor In most situations the DUSTTRAK monitor with its built in data logging capability can provide very good information on how the concentration of an aerosol changes for different processes over time Factory calibration to the respirable fraction of standard ISO 12103 1 A1 test dust 1s fairly representative of a wide variety of ambient aerosols Because optical mass measurements are dependent upon particle size and material properties there may be times in which a custom calibration would improve your accuracy for a specific aerosol Determining a aerosol specific photometric calibration requires that you determin
12. Corporation Setting Up 11 Analog Output Alarm Positive Analog Ground e Alarm Ground 4 pin miniDIN connector Cable Wiring Diagram Analog Ground Analog Out Alarm White Wire Black Wire Shield Figure 2 6 Cable Wiring Diagram Wiring the Analog Output System specifications e Output voltage 0 to 5 VDC e Output impedance 0 01 ohm e Maximum output current 15 mA e Correct polarity must be observed see pin outs above The output cable supplied by TSI part no 801652 is labeled with the pin out wiring diagram Additional equipment may be needed for making connections to the system that TSI does not supply It is the user s responsibility to specify and supply all additional equipment Wiring the Alarm System specifications e Maximum voltage 15 VDC DO NOT USE AC POWER e Maximum current 1 Amp e Correct polarity must be observed see pin outs above e The alarm switch located inside the DUSTTRAK monitor must be located on the ground side of the alarm system 12 Chapter 2 Setting Up The DUSTTRAK monitor Alarm Output function should not be used to detect hazardous conditions or to provide an alarm for protecting human life health or safety The alarm switch must not be wired to AC power Failure to properly install the user alarm could damage the DUSTTRAK instrument and or void the instrument warranty Please read and follow all instructions before wiring
13. Exposure Monitoring Model 8530 8531 8532 DUSTTRAK Il Aerosol Monitor Operation and Service Manual P N 6001893 Revision A September 2008 TRUST SCIENCE INNOVATION Copyright TSI Incorporated 2008 All rights reserved Address TSI Incorporated 500 Cardigan Road Shoreview MN 55126 USA Fax No 651 490 3824 Limitation of Warranty and Liability effective July 2000 Seller warrants the goods sold hereunder under normal use and service as described in the operator s manual shall be free from defects in workmanship and material for twenty four 24 months or the length of time specified in the operator s manual from the date of shipment to the customer This warranty period is inclusive of any statutory warranty This limited warranty is subject to the following exclusions a Hot wire or hot film sensors used with research anemometers and certain other components when indicated in specifications are warranted for 90 days from the date of shipment b Parts repaired or replaced as a result of repair services are warranted to be free from defects in workmanship and material under normal use for 90 days from the date of shipment c Seller does not provide any warranty on finished goods manufactured by others or on any fuses batteries or other consumable materials Only the original manufacturer s warranty applies d Unless specifically authorized in a separate writing by Seller Seller makes n
14. KPRO software The following sections describe how to install the software and set up the computer Windows is a registered trademark of Microsoft Corporation 10 Chapter 2 Note To use TRAKPRO software with the DUSTTRAK Aerosol Monitor the PC must be running Microsoft Windows and the computer must have an available Universal Serial Bus USB port 1 Insert the TRAKPRO Data Analysis Software CD into the CD ROM drive The install screen starts automatically Note Ifthe software does not start automatically after a few minutes manually run the program listed on the label of the CD using the Run command on the Windows Start Menu 2 Follow the directions to install TRAKPRO software TRAKPRO software contains a comprehensive installation guide It is recommended to print out this prior to starting the TRAKPRO software installation on your computer so it may be consulted during the installation The TRAKPRO Software manual is located in the Help file in TRAKPRO software There is no separately printed TRAKPRO Data Analysis software manual Connecting Analog Alarm Output The Analog Alarm Output Cable plugs into the alarm connection on the side of the instrument This feature is on the desktop models 8530 8531 only The cable contains a 4 pin mini DIN connector The pin outs for the connector and the wiring for the cable are shown below Microsoft and Windows are registered trademarks of Microsoft
15. ated by the main screen filter error indicator Return to factory for cleaning and calibration Annually Pro rated see discussion above 37 The DUSTTRAK monitor keeps track of the accumulated amount of aerosol drawn through it since its last cleaning When the internal filter replacement is due the filter error indicator will turn from green to red TSI recommends that you perform a zero check prior to each use for the DUSTTRAK monitor and certainly before running any extended tests and after the instrument experiences a significant environmental change Examples of significant environmental changes would be ambient temperature changes that exceed 15 F 8 C or moving from locations with high aerosol concentrations to low concentrations Zeroing Instrument 1l Attach the zero filter to the inlet of the instrument Figure 4 1 Attach Zero Filter to Inlet 2 Followzero calibration instructions detailed in the operations section of this manual 38 Chapter 4 Cleaning the Inlet The inlet should be cleaned based on the schedule in Table 4 1 1 Turn the DUSTTRAK monitor off 2 Unscrew the inlet nozzle from the instrument Figure 4 2 1 Figure 4 2 Unscrew Inlet Nozzle 3 Clean the inlet port A cotton swab can be used to clean the outside of the inlet port The swabs can be dampened with water or a light solvent e g isopropanol The inside of the sample tube can be cleaned using a small brus
16. d data in either Manual or Program Log modes Operation 27 Manual Mode Log Interval 00 01 mm ss Log Interval 00 01 mm ss _ Test Length 00 00 01 dd hh mm Time Constant 1 sec t Log Interval The log interval can be set from 1 to 60 seconds It is the amount of time between logged data points Test Length Test length can be set from 1 minute to the limit of the data storage Time Constant Time Constant can be set from 1 to 60 seconds This will control the update rate of the main screen It 1s the rolling average of data displayed on the main screen and is not linked to logged data in either Manual or Program Log modes In Manual mode data will be stored to a file named Manual XYZ where XYZ 1s an incrementing integer 28 Chapter 3 Log Mode 1 5 Ti OG MODE 1 Log Name LOG MODE 1 E og Name LOG MODE i si Start Date 01 01 2000 mm dd yyyy Start Time 16 45 00 hh mm ss est Length 00 00 01 dd hh mm Number of Tests 2 ime Between Tests 00 00 01 dd hh mm ime Constant 1 sec Log Name Log Name brings up a virtual keypad to name the Logged Data file Start Date Start Date select the date the test will start Start Time Start Time select the time the test will start Log Interval The log interval can be set from 1 to 60 seconds It is the amount of time between logged data points Auto Zero Interval Interval between re zeroing the instrument using the Auto Zero accessory Mo
17. dels 8530 and 8531 desktop only Test Length From 1 minute to the limit of the data storage Number of Tests Number of tests 1 to 999 Time between Tests Time between tests 1 minute to 30 days Operation Time Constant Time Constant can be set from 1 to 60 seconds This will control the update rate of the main screen It 1s the rolling average of data displayed on the main screen and is not linked to logged data in either Manual or Program Log modes Use Start Date Use Start Date option to use programmed start date or by pass programmed start date Use Start Time Use Start Time option to use programmed start time or bypass programmed start time In Log mode data will be stored to a file named LogName XYZ where LogName is the user entered log name and XYZ is an incrementing integer Taking Mass Concentration Measurements Measurements are started and controlled from the main screen Prior to starting a measurement the instrument should be zeroed from the Setup screen and the run mode should be configured and selected from the RunMode screen Run Mode MANUAL Flow File MANUAL 065 Laser Filter When the instrument is on but not taking any mass measurements the start button will be green and instruments pump will not be running To start taking a measurement press the green start button 30 Chapter 3 While taking a measurement the screen will display the current measured mass concentration The va
18. e repeated prior to every use Zero Cal requires that the zero filter be attached prior to running Never perform a zero cal without attaching a zero filter Press Zero Cal Button Attach Zero Filter Press the Start button to start Zeroing process cH EE n A count down clock will appear indicating the time remaining The screen with indicate Zero Cal Complete when done Remove filter after zeroing has been completed The instrument is now zero calibrated and ready for use Operation 17 Flow Cal IL T Use Up or Down arrow keys to change the flow rate Flow Cal is run if the user wants to change the flow set point The flow set point is factory set to 3 L min total flow 2 L min of the total flow 1s measured aerosol flow 1 L min of total flow is split off filtered and used for sheath flow The pump will automatically start when entering the Flow Cal screen 1 Attacha flow calibrator reference flow meter to inlet port You may use a bubble buret mass flow meter dry piston or rotameter as flow measurement devices 2 Move the arrows up or down to achieve desired flow on the reference flowmeter Each up or down arrow will change the flow about 19 Allow time between button presses to let pump change to the new flow rate 3 Select save once the desired flow rate is achieved Select undo to return to the factory set point 18 Chapter 3 User Cal User Cal allows the user to store and use
19. e a true mass concentration e g gravimetric analysis for the aerosol you want to measure The true mass concentration is used to calculate the custom calibration factor for that aerosol Once you have a custom calibration factor you can reuse it each time you make measurements in the same aerosol environment Determining the Calibration Factor for a Specific Aerosol The DUSTTRAK II monitor is factory calibrated to the respirable fraction of standard ISO 12103 1 Al test dust The DUSTTRAK monitor can be easily calibrated to any arbitrary aerosol by adjusting the custom calibration factor The DUSTTRAK monitor s custom calibration factor is assigned the value of 1 00 for the factory calibration to standard ISO test dust This procedure describes how to determine the calibration factor for a specific aerosol Using the value of 1 00 will always revert back to the factory calibration To determine a new calibration factor you need some way of accurately measuring the concentration of aerosol hereafter referred to as the reference instrument A gravimetric analysis is often the best choice though it is limited to nonvolatile aerosols The internal 37 mm filter cartridge in the desktop units can be used to collect the reference gravimetric reference sample 20 Chapter 3 To make an accurate calibration you must simultaneously measure the aerosol concentration with the DUSTTRAK monitor and your reference instrument 10 Zero
20. echargeable lithium ion battery Handheld 1 1303740 USB cable 1 801652 Analog alarm output cable Desktop models only 1 me 6001893 User Manual 2 Chapter 1 Ne Part Qty Number Description Calibration Certificate e 3001047 Conductive Tubing 801668 Filter removal tool Spanner Driver 801673 Spare Internal Filter Elements Desktop Model Only 801666 Spare Internal Filters Handheld Model Only 801667 Impactor Kit 801691 Dorr Oliver Cyclone Unpacking and Parts Identification 3 Part Number Description Power Supply Desktop Power Supply Handheld Stylus 3012094 Screwdriver dual ended For Handheld Models only 801674 Impactor Oil 7001303 37 mm Filter opening tool Desktop models only 7001331 Inlet cap 4 Chapter 1 Parts Identification for the DUSTTRAK Il Desktop Aerosol Monitor Models 8530 8531 Stylus Inlet On Off Touchscreen Analog Alarm Power Output USB Host USB Device Ethernet Zero Module Connector A Filter Access Benen reGee Figure 1 1 Features on Desktop Model Unpacking and Parts Identification 5 Parts Identification for the DUSTTRAK Il Handheld Aerosol Monitor Model 8532 Inlet On Off Touchscreen Stylus Port Cover Power USB Host USB Device Filter Access Battery Access Screw Lockdown Figure 1 2 Features on Handheld Model 6 Chapter 1 Chapter 2 Setting Up Supplyin
21. enu 16 calibration date 16 cum filter conc 16 cum mass conc 16 filter time 16 firmware version 16 model number 16 pump run time 16 serial number 16 size corr 20 size fraction 24 size selective impactors 9 software installation 10 spanner driver 3 specifications 49 start date 29 start time 29 start up 15 START UP screen 15 stats 32 STEL 23 alarm repeat 24 data 23 indicator 23 storage precautions 44 stylus 4 supplying power 7 survey mode 27 time constant 27 T test length 28 test progress region 31 time between tests 29 time constant 27 28 30 Index title bar 35 alarm 36 battery status 36 current screen 35 date and time 36 instrument lock 35 TRAKPRO software installation 10 troubleshooting 45 U unpacking 1 USB cable 2 USB port connector 10 use auto zero 52 use start date 30 use start time 30 user cal 19 20 name 19 photometric 19 size corr 20 V visible 23 W X Y warranty 2 wiring alarm 12 wiring analog output 12 Z zero cal 17 zero filter 2 38 zero module 51 zeroing instrument 38 55 TSI Incorporated 500 Cardigan Road Shoreview MN 55126 U S A USA Tel 1 800 874 2811 E mail infoQ tsi com Website www tsi com UK Tel 44 149 4 459200 E mail tsiukQ tsi com Website www tsiinc co uk France Tel 33 49195 2190 E mail tsifrance tsi com Website www tsiinc fr Germany Tel 49 241 523030 E mail tsigmbh tsi com
22. g Power to the DUSTTRAK Il Aerosol Monitor The DUSTTRAK II Aerosol Monitor must be powered by either batteries or use of the external AC adapter The instrument has been design to be used with batteries supplied by TSI Do not use a substitute Do not use non rechargeable batteries in this instrument Fire explosions or other hazards may result Installing the Batteries in Model 8530 8531 Desktop Remove the battery cover and slide one or two batteries into the battery slots A single battery can be put into either slot Orient the batteries with the label side facing up See figure 2 1 we Ne Figure 2 1 Batteries into Desktop Unit Installing the Batteries in Model 8532 Handheld Remove the battery cover by loosening captured screw on the bottom of the unit Orient battery with brass connectors facing forward Insert battery into cavity and slide forward to engage into pins Replace the battery cover and secure by tightening screw see figure 2 2 Figure 2 2 Batteries into Handheld Unit Using the AC Adapter to Run Instrument The AC adapter allows you to power the DUSTTRAK monitor from an AC wall outlet When using the AC adapter the batteries if installed will be bypassed Battery Charging This instrument will charge the Lithium Ion battery packs Insert the batteries into the battery compartment plug the instrument into AC power and turn the instrument on Batteries will charge only when the ins
23. h along with a light solvent Dry the tube by blowing it out with compressed air or let it air dry thoroughly Be careful not to blow particles into the DUSTTRAK monitor inlet port 4 Screw hand tighten inlet back into instrument Cleaning and Oiling Impactors The calibration impactor should be cleaned prior to every use using it to perform a Standard Calibration size correction on the instrument as described in the Operations section 1 Unscrew Impactor Check O ring on the impactor base 2 Clean outside and inside of Impactor and the impactor plate using a clean brush and a light solvent Dry impactor parts by blowing it out with compressed air or let it air dry thoroughly 3 Apply 1 drop of oil included to the impactor plate Do not over fill impaction plate Maintenance 39 Q Apply 1 Drop Oil Figure 4 3 Apply 1 Drop of Oil to Impactor Plate 4 Screw hand tighten impactor back together Replacing the Internal Filters The internal filters should be replaced based on the schedule in Table 4 1 or when the filter indicator on the main screen changes to red 1 Turn the instrument off 2 Remove old filters from the instrument Handheld Model a Usethe enclosed filter removal tool PN 801668 tool to unscrew the two filter caps located on the bottom of the instrument b Pull the old filters out of the two filter wells If filter wells are visibly dirty blow out with compressed air
24. he DUSTTRAK II aerosol monitor can be maintained in the field using the instructions below Additionally TSI recommends that you return your DUSTTRAK II to the factory for annual calibration For a reasonable fee we will quickly clean and calibrate the unit and return it to you in as new working condition along with a Certificate of Calibration This annual checkup helps ensure that the DUSTTRAK II is always in good operating condition WARNING There are no user serviceable parts inside this instrument The instrument should only be opened by TSI or a TSI approved service technician Maintenance Schedule Your DUSTTRAK II Aerosol Monitor requires maintenance on a regular basis Table 4 1 lists the factory recommended maintenance schedule Some maintenance items are required each time the DUSTTRAK monitor is used or on an annual basis Other items are scheduled according to how much aerosol is drawn through the instrument For example cleaning the inlet sample tube is recommended after 350 hours of sampling a 1 mg m concentration of aerosol This recommendation should be pro rated according to how the instrument is used 350 hours at 1 mg m is the same amount of aerosol as 700 hours at 0 5 mg m or 175 hours at 2 mg m etc Table 4 1 Recommended Maintenance Schedule wm O Remewy O O Perform zero check Clean 2 5 um calibration impactor Replace internal filters 350 hr at 1 mg m or when indic
25. he inlet cap The inlet cap does not need to be used if an impactor is being used See the maintenance section for instruction on how to add oil to the impaction plate Setting Up 9 Dorr Oliver Cyclone A Dorr Oliver cyclone is shipped with the instrument The Dorr Oliver cyclone removes particles over 4 0 um in size The Dorr Oliver cyclone is attached to the instrument by sliding the cyclone clip over the protruding catch The tube from the Dorr Oliver cyclone needs to be routed to the inlet of the instrument Figure 2 5 Installing Door Oliver Cyclone Inlet attachments impactors or inlet cap should not be used when using the Dorr Oliver Cyclone The instrument flow rate must be changed to 1 7 L min when using the Dorr Oliver Cyclone in order to achieve a 4 um respirable cut point See the Flow Cal instructions in the Operations chapter for instructions on how to change the instruments flow rate Instrument Setup The DUSTTRAK II monitor can be connected to a computer to download data and upload sampling programs Connecting to the Computer Connect the USB host port of a Microsoft Windows amp based computer to the USB device port on the side of the DUSTTRAK monitor Installing TRAKPRO Data Analysis Software TRAKPRO software can preprogram the DUSTTRAK monitor download data view and create raw data and statistical reports create graphs and combine graphs with data from other TSI instruments that use TRA
26. n The STEL indicator will show Red on the main screen Data will be taken a 1 minute logging interval for 15 minutes This data will be stored in a separate file named STEL XXX where XXX will be matched to the logged data file The instrument will also continue to log the mass concentration data at the logging interval selected 23 STEL Alarm repeat If the instrument remains over the STEL limit after the 15 minute interval or if the instrument exceeds the STEL limit later during the sample period additional STEL files will be generated Analog Output Setting V mA Lower Limit mg m 22 3 Uu im Analog setup screen sets the parameters that will drive the analog out port Applies to the 8530 8531 Desktop models only Analog out On Off Turns analog out port on Size Fraction Selects the size channel that will drive the analog out Output Setting V mA Select between 0 5 V and 4 20 mA Lower Limit mg m Mass concentration reading of the selected channel that will correspond to 0 V or4 mA Upper Limit mg m Mass concentration reading of the selected channel that will correspond to 5 V or 20 mA 24 Chapter 3 Settings Operation fete Time edd Date Time AA Current Time 09 59 48 hh mm ss Date Format mm dd yyyy M PM Sets current date current time and date time format Time can be set in 12 or 24 hour format Date can be set in yyyy dd mm yyyy mm dd or
27. o warranty with respect to and shall have no liability in connection with goods which are incorporated into other products or equipment or which are modified by any person other than Seller The foregoing is IN LIEU OF all other warranties and is subject to the LIMITATIONS stated herein NO OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR PARTICULAR PURPOSE OR MERCHANTABILITY IS MADE TO THE EXTENT PERMITTED BY LAW THE EXCLUSIVE REMEDY OF THE USER OR BUYER AND THE LIMIT OF SELLER S LIABILITY FOR ANY AND ALL LOSSES INJURIES OR DAMAGES CONCERNING THE GOODS INCLUDING CLAIMS BASED ON CONTRACT NEGLIGENCE TORT STRICT LIABILITY OR OTHERWISE SHALL BE THE RETURN OF GOODS TO SELLER AND THE REFUND OF THE PURCHASE PRICE OR AT THE OPTION OF SELLER THE REPAIR OR REPLACEMENT OF THE GOODS IN NO EVENT SHALL SELLER BE LIABLE FOR ANY SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES SELLER SHALL NOT BE RESPONSIBLE FOR INSTALLATION DISMANTLING OR REINSTALLATION COSTS OR CHARGES No Action regardless of form may be brought against Seller more than 12 months after a cause of action has accrued The goods returned under warranty to Seller s factory shall be at Buyer s risk of loss and will be returned if at all at Seller s risk of loss Buyer and all users are deemed to have accepted this LIMITATION OF WARRANTY AND LIABILITY which contains the complete and exclusive limited warranty of Seller This LIMITATION OF WARRANTY AND LIABILITY may not be amended
28. on Control for Health and Safety Act of 1968 A certification and identification label like the one shown below is affixed to each instrument Labels Advisory labels and identification labels are attached to the instrument 1 Serial Number Label DUSTTRAK I Modal 8530 bottom SN 8533080 ni i LLLI LE RAPD jan aO DOC Tr LAMIE PST ODA ipl 3i e T 2 Laser Radiation Label DANGER internal VISIBLE LASER RADIATION WHEN OPEN AVOID DIRECT EXPOSURE TO BEAM WARNING NO USER SERVICABLE PARTS INSIDE REFER SERVICING TO QUALIFIED PERSONNEL 3 European symbol for non disposable item Item must be recycled Description of Caution Warning Symbols Appropriate caution warning statements are used throughout the manual and on the instrument that require you to take cautionary measures when working with the instrument Caution Failure to follow the procedures prescribed in this manual might result in irreparable equipment damage Important information about the operation and maintenance of this instrument is included in this manual Warning WARNING Warning means that unsafe use of the instrument could result in serious injury to you or cause damage to the instrument Follow the procedures prescribed Caution and Warning Symbols The following symbols may accompany cautions and warnings to indicate the nature and consequences of hazards Warns that the instrument contains a laser and that im
29. output does not Work Alarm does not turn on correctly 46 Unit not switched on Low or dead batteries Instrument currently busy Instrument Touchscreen is locked Cable connector not correctly installed Output wired with reverse polarity Analog output range in DUSTTRAK monitor may be set incorrectly Data logger scaling factor may be set incorrectly Alarm function not turned on Alarm setting incorrect Alarm output wired with reverse polarity Switch unit on Recharge the batteries or plug in the AC adapter The instrument will take time to open large data files and save configuration information During this time the instrument will not respond to additional touchscreen touches If the lock in the title bar 1s red unlock the instrument following the instructions in the Chapter 3 Operation Title Bar section of this manual Make sure cable connector is fully seated Make sure analog out and analog ground are wired correctly to data logger Check analog output setting in the Setup Analog screen Insure the channel of interest selected Insure that the correct output 0 5V 4 20mA is selected Review the scaling factor set in the Setup Analog screen Turn the alarm function on in the Settings Alarm screen Check the alarm settings in the Settings gt Alarm screen Alarm wires are polarized Voltage input must be wired to alarm input Chapte
30. portant information about its safe operation and maintenance 1s included in the manual Warns that the instrument is susceptible to electro static discharge ESD and ESD protection should be followed to avoid damage Indicates the connector is connected to earth ground and cabinet ground Reusing and Recycling As part of TSI Incorporated s effort to have a minimal negative impact on the communities in which its products are manufactured and used Q Do not dispose of used batteries in the trash Follow local environmental requirements for battery recycling Q Ifinstrument becomes obsolete return to TSI for disassembly and recycling Chapter 1 Unpacking and Parts Identification Carefully unpack the Model 8530 8531 8532 DUSTTRAK II Aerosol Monitor from the shipping container Use the tables and illustrations below to make certain that there are no missing components Contact TSI immediately if anything 1s missing or damaged Unpacking the DUSTTRAK Il Aerosol Monitor Compare all the components you received with those listed in the table below If any parts are missing contact TSI Part Number Description 8530 Desktop Il 8531 Desktop Il HC Handheld II 1 801670 Desktop Il Carrying Case 801669 Handheld Il Carrying Case 1 1090014 Data Analysis Software CD ROM Part Qty Number Description 800663 Zero Filter or 801680 6600 mAH Lithium lon Rechargeable Battery Desktop 801681 R
31. r 5 Symptom Possible Cause Corrective Action Instrument Memory is full Delete or transfer historic data does not store new data Instrument is in Survey The instrument does not store mode data in survey mode Can to manual or program log mode Flow Error is If sampling from a duct Attach both the input and the indicated on instrument may have exhaust port into the duct front screen problems overcoming pressure differences Flow obstruction Remove obstruction if still present Press any key to bypass Internal pump failing Factory service may be indicated by inability to required adjust flow rate to full range Filter Cassette clogged or Replace the filter cassette See has mass loading the maintenance section of the manual Laser Error Laser background is too Remove and clean inlet nozzle indicated on high Pay close attention to the tip of front screen the nozzle that is inserted into the instrument to insure it is clear of any contamination Laser 1s failing Factory service may be required Filter Error Filters need to be replaced Replaced the filters per indicated on instructions in the maintenance front screen section of this manual Make sure to reset the filter mass and date once the filters have been changed Maintenance 47 Appendix A Specifications Specifications are subject to change without notice Sensor Type 90 light scattering Range 8530 Desktop 0 001 to 150 mg m
32. re log test time is displayed on the graph Data Region live area VALOR mms NN Time Display 130 main 3 Scale Display live area live area 32 Chapter 3 Time Display Scale Display Operation Pressing the Time x axis label on the graph screen switches between Time s Time abs and Time rel Time s Elapsed time from first logged point log interval to the last logged point test length Time rel Relative time from zero to last logged point test length log interval Time abs Absolute time from first logged point test start log interval to last logged point test stop Pressing in the Scale Display area will bring up a dialog that will allow changing between auto scaling and user scaling of the Y axis 33 Data Region Pressing the data region will bring up a dialog to show TWA or Average lines TWA Will show a secondary line on the graph showing the time weighted average of the data This line will not show if test time 1s less then 15 minutes Average Show a secondary line on the graph of the running average of the data In Graphing Mode pressing Main returns the instrument to the Main Screen display Viewing Data The Data button opens a list of data files for viewing 04 24 2008 02 43 AM 01 01 2006 01 57 PM 04 24 2008 06 11 AM 04 24 2008 06 15 AM MANUAL 060 AVG 1 763 MIN 1 754 TWA 0 004 MAX 1 780 34 Chapter 3 Data Statis
33. riod when the chamber 1s cleared of particles will be averaged to determine the Zero offset e The log interval when the Zero module is activated must be two 2 minutes or greater Data will not be recorded to the log file when the Zero module is activated 52 Appendix B Index 4 4 pin miniDIN connector 12 A AC adapter 8 advisory labels 1v aerosol monitor maintenance 37 specifications 49 troubleshooting 45 alarm 22 36 audible 23 relay 23 STEL 23 visible 23 wiring 12 alarm setpoint 22 analog 24 lower limit 24 out 24 output setting 24 size fraction 24 upper limit 24 analog cable 2 analog output wiring 12 analog alarm output connecting 11 audible 23 auto zero interval 52 B battery charging 8 battery installation 7 desktop unit 7 handheld unit 8 battery status 36 C calibration certificate 3 calibration date 16 calibration factor for specific aerosol 20 calibration impactor cleaning and oiling 39 charging battery 8 Class I iii cleaning inlet conditioner 39 conductive tubing 3 connecting analog alarm output 11 connecting computer 10 current screen 35 D data 34 delete 35 save all button 35 select file 35 statistics 35 delete 35 determining calibration factor for specific aerosol 20 Dorr Oliver cyclone 3 10 E error indicator region 31 F file name region 31 filter opening tool 4 filter removal tool 3 filter time 16
34. rious regions of the screen are shown below Screen Regions Mass Concentration 0 015 mg m3 i Mass Reading Run Mode Run Mode MANUAL Flow File Name File MANUAL 065 Laser Test Progress 00 00 07 of 00 01 00 Filter Error Indicators Mass Reading Shows the instruments mass measurements Run Mode Region Shows the run mode selected from the RunMode screen File Name Region Displays the file name to which the data is currently being saved Test Progress Region Shows the time based progress of the test Error Indicator Region Shows the current stats of the instrument STEL Shows if STEL is in progress desktop instruments only Flow Status of the flow control Laser Status of the Laser Filter Status of the Filter See troubleshooting section to resolve any of these error conditions Operation Stats The Stats button will show the statistics of the mass measurement When the Stats button 1s pressed the main mass reading will reduce in font size and the measurement statistics will show on the right side of the screen MIN 0 008 i MAX 0 022 0 015 mg m AVG 0 012 TWA 0 001 Mass Concentration Display ALL Run Mode MANUAL File MANUAL 065 00 00 07 of 00 01 00 Graphing During sampling pressing the Graph button displays current readings in graphical form e During Survey Mode five 5 minutes of running real time data is displayed graphically e During Logging Mode the enti
35. the DUSTTRAK II monitor Put the instrument in Manual Log Manual Logging is reviewed later in this section Set the logging interval One minute 1 e 01 00 is often a good choice Co locate the DUSTTRAK II monitor and the reference sampler together so that they are measuring from the same area The 37mm filter cartridge in the desktop unit can be used to collect the particles to be weighed for the gravimetric reference Start sampling aerosol with both instruments at the same time Note Greater accuracy will be obtained with longer samples The time you permit for sampling often depends on the reference instrument and characteristics of the measured aerosol It may take some time to collect sufficient aerosol onto a filter cassette for accurate gravimetric analysis Refer to instructions of your reference instrument for sampling times Stop sampling with both instruments at the same time Record the DUSTTRAK monitor average concentration This can be done by viewing the sample average in the Data screen Data Screen is reviewed later in this chapter Determine the mass concentration in mg m from your reference instrument For gravimetric sampling this means having the gravimetric sample weighed Compute the new calibration constant NewCal using the following formula Reference Concentration NewCal etenee Concent CurrentCal DustTrak Concentration Select Photometric from the User Cal drop down selec
36. tics Save All Button Press the arrows on the right side of the screen to scroll up or down to the data file to be viewed Statistics on the selected file File Name Sample Average Sample TWA Sample Maximum Reading Sample Minimum Reading Downloads data to a USB thumb drive USB thumb drive must be attached to the USB host port Delete Button Deletes the currently highlighted file Graph Button Title Bar Data can also be viewed in graphical form by pressing the Graph button while the data file 1s highlighted The Title Bar shows common instrument information Current Screen Instrument Lock Battery Status Date Time Instrument Lock Operation Icon shows if the instrument touchscreen is in a unlocked or locked condition Unlocked a Locked To lock the touchscreen controls touch the lock icon immediately followed by three 3 quick touches on the current screen Main word along the top tool bar Repeat the process to unlock the screen 35 36 Battery Status Show the current life of the battery and show if the battery 1s currently being charged Charging CR unfilled portion of the icon filled yellow Not Charging CH unfilled portion of the icon transparent Date and Time Indicates the instruments current date and time If the instrument is in a alarm status a alarm icon Mi will appear in the title bar Chapter 3 Chapter 4 Maintenance T
37. tion and enter the NewCal factor using the onscreen controls Operation 21 Alarm Alarm allows the user to set an alarm level that will be triggered if the instruments reading goes above the setpoint FE GE mTotal Alarm Setpoint mg m The alarm setpoint is the mass concentration level upon which the alarm is triggered Alarm will be triggered if the mass concentration taken at the logging interval rises above the setpoint 22 Chapter 3 Audible On Off Relay On Off Visible On Off STEL On Off STEL Alarm When the audible alarm is turned on the instrument will activate internal beeper when Alarm level is reached or surpassed When the relay alarm is turned on unit will close relay switch when Alarm level is reached or surpassed When the visible alarm is turned on unit will show the alarm icon m in title bar when Alarm level is reached or surpassed When the STEL alarm is turned on STEL data will be collected when alarm level is reached or surpassed STEL selection is available on the 8530 and 8531 desktop models only See STEL Note below STEL stands for Short Term Exposure Limit When a STEL alarm is selected the instrument will inspect the data on a second by second basis independent from the selected logging interval If the mass exceeds the STEL limit then a STEL even will be triggered and the following actions will be taken STEL indicator Operatio
38. tp www tsi com EXPMN 001 DustTrak Il Theory of Operation pdf EXPMN 003 DustTrak Il Impactor pdf Safety Information IMPORTANT There are no user serviceable parts inside the instrument Refer all repair and maintenance to a qualified factory authorized technician All maintenance and repair information in this manual is included for use by a qualified factory authorized technician Laser Safety e The Model 8530 8531 8532 DUSTTRAK II is a Class I laser based instrument e During normal operation you will not be exposed to laser radiation e Precaution should be taken to avoid exposure to hazardous radiation in the form of intense focused visible light e Exposure to this light may cause blindness Take these precautions e DO NOT remove any parts from the DUSTTRAK T monitor unless you are specifically told to do so in this manual e DO NOT remove the housing or covers There are no serviceable components inside the housing WARNING The use of controls adjustments or procedures other than those specified in this manual may result in exposure to hazardous optical radiation WARNING There are no user serviceable parts inside this instrument The instrument should only be opened by TSI or a TSI approved service technician When operated according to the manufacturer s instruction this device is a Class I laser product as defined by U S Department of Health and Human Services standards under the Radiati
39. trument is on and in stand by mode Batteries will not be charged if the instrument is turned off or is actively taken measurements Charging will stop when the batteries have been fully charged Inlet Cap When using the DUSTTRAK monitor to sample environmental air the inlet cap should be put over the instrument This cap will keep large objects from dropping into and plugging the inlet The cap will also keep direct light from shinning into the chamber and skewing the results The inlet cap can simply be pressed onto the instruments inlet 8 Chapter 2 Figure 2 3 Putting on Inlet Cap Size Selective Impactors Size selective impactors can be attached to the inlet of the DUSTTRAK II instruments Size selective impactors can be used to pre condition the size range of the particles entering the instrument PM PM 5 PM Respirable and PM impactors are available The instrument must run at the factory default setting of 3 0 L min for the impactors to achieve the correct cut points The size selective impactor is composed of three parts the cap impaction plate and bottom Selection of the cap will determine cut size of the impactor Each cap is labeled with the particle cut size 1 um 2 5 um 4 0 um or 10 um The same impaction plate and bottom are used on all impactor sizes or 10 um Impaction Plate Bottom Figure 2 4 Size Selective Impactor The impactor assembly is attached to the instrument in place of t
40. ument 8 Battery Charon P 8 gfe amp 7 o ert M MEM ES 8 Size Selective Impactors i 9 Dorr Oliver Cyclone senina aa a a 10 Liste n SEUD esee lilla 10 Connecting to the Computer 10 Installing TRAKPRO Data Analysis Software 10 Connecting Analog Alarm Qutput 11 Wiring the Analog Output eeeeeeeeeeeereeeen 12 WV IFIP GANG AANA sg lla 12 CHAPTER 3 OPERA TION lalla 15 Getting Lali Cid iaia 15 Pepica 16 ZA Ae E ST 17 Forca 18 SI S 19 Alla 22 PAT AIO alari a 24 See E E LIAE 25 FS OI OC see 26 Sul ve 616 Renee ete meee delle 2f Manual rode e ET 28 rore ele s Ui aon ME NR E D eer reere terete 29 Circ Viewing DANA iaia dia iaia pata TUG Ba H CHAPTER 4 MAINTENANCE 11e nnne nnne nnn nnn Maintenance Schedule ii Zeroing INStTUMENT iii Cleaning the INIL Cleaning and Oiling Impactors Replacing the Internal Filters ceecccsseeeeeeeeeeeeeeseeeeeseeeeeseaees Storage PrecalliOFiS sssrinin xata dude rei CHAPTER 5 TROUBLESHOOTING eere APPENDIX A SPECIFICATIONS rr APPENDIX B ZERO MODULE These Application Notes can also be found under TSI s web site ht

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