combination speedometer/tachometer gauge kit - Harley
Contents
1. Number Range Color 000 015 Red 016 030 Amber Orange 031 060 Yellow 061 100 Yellow Green 101 180 Green 181 250 Green Blue 251 350 Blue 351 380 Blue Violet 381 440 Violet 441 490 Pink 491 525 Red 526 600 White Light Colors Note Color descriptions and color ranges are approximate The backlight color can be modified for the entire gauge or the dial tachometer pointer and display separately 1 Press and hold the trip reset button and then turn the ignition switch to the accessory ACCY position Then release the trip reset button The gauge will display SETUP and show the fuel level display 2 Press the trip reset button to toggle through different dis plays until the a display color function is selected The gauge will display COLOR ALL changes all display colors at once DIAL changes backlight color for tachometer LCD changes backlight color for LCD display or TACH changes tachometer needle color 3 See Figure 7 Turn the ignition switch quickly to OFF and then back to ACCY The gauge will display the color number of the current color 5 of 6 See Table 2 Press and hold the trip reset button to quickly cycle through the colors Release the trip reset button to stop cycling through the colors or Press and release the trip reset button repeatedly to slowly cycle through the colors Turn the ignition switch quickly to OFF and then back to ACCY to save the color Th2. cMOTOR HARLEY DAVIDSON WY J05551 COMBINATION SPEEDOMETER TACHOMETER GAUGE KIT GENERAL INSTRUCTIONS REV 2012 06 29 is03400 U S Department of Transportation National Highway Traffic Safety Administration Title 49 United States Code Subtitle VI Motor Vehicle and Driver Programs Part C Information Standards and Requirements Chapter 327 Odometers Section 32703 Preventing tampering A person may not 1 advertise for sale sell use install or have installed a device that makes an odometer of a motor vehicle register a mileage different rom the mileage the vehicle was driven as registered by the odometer within the designed olerance of the manufacturer of the odometer 2 disconnect reset alter or have disconnected reset or altered an odometer of a motor vehicle intending to change the mileage registered by he odometer 3 with intent to defraud operate a motor vehicle on a street road or highway if the person knows hat the odometer of the vehicle is disconnected or not operating or 4 conspire to violate this section or section 32704 or 32705 of this title Section 32704 Service repair and replacement a Adjusting mileage A person may service repair or replace an odometer of a motor vehicle if the mileage registered by the odometer remains the same as before the service repair or replacement If the mileage cannot remain the same 1 the pe
3. tachometer pointer and display separately The gear indication and fuel level display can also be disabled Fuel Level Display All Models Except Sportster 1 Press and hold the trip reset button and then turn the ignition switch to the accessory ACCY position Then release the trip reset button The gauge will display SETUP and show the fuel level display 2 Turn the ignition switch quickly to OFF and then back to ACCY to toggle the fuel level display from ON to OFF J05551 NOTE Ignition switches will vary on different vehicles Some will have ignition IGN between OFF and accessory ACC In those cases the switch should quickly switch from ACC to IGN and then back to ACC with the same result is07368 Ignition Off Lock ACC Figure 4 Ignition Switches 3 Press the trip reset button toggle to the next display control or turn the ignition switch to OFF or IGN to return to normal operation and save the setting LJ i setip 1 Figure 6 Select Fuel Tank Size Sportster Models Only Fuel Level Display Sportster 1 Press and hold the trip reset button and then turn the ignition switch to the accessory ACCY position Then release the trip reset button The gauge will display SETUP and show the fuel level display and flash on 4of6 2 See Figure 6 Turn the ignition switch quickly to OFF and then back to ACCY to toggle the fuel level display from ON to the corr
4. button and then turn the ignition switch to the accessory ACCY position Then release the trip reset button The gauge will display SETUP and show the fuel level display flashing 2 Press the trip reset button to toggle through different dis plays until the brightness function is selected The gauge will display SETUP BRIGHT 3 Turn the ignition switch quickly to OFF and then back to ACCY to toggle between BRIGHT and DIM settings 4 Press the trip reset button and toggle to the next display control or turn the ignition switch to OFF or IGN to return to normal operation and save the setting Display Color NOTE e This speedometer is equipped with a black backlit LCD with color selectable back lighting In daytime lighting conditions with direct or indirect sunlight the contrast of the LCD display will vary depending on the backlight color selected The display contrast affects the visibility of the display In direct sunlight color number 600 maximizes display contrast and visibility See Table 2 e This speedometer is equipped with a photocell sensor that will sense daytime and nighttime modes When travelling under bridges or in tunnels the photocell sensor will sense J05551 nighttime mode and enable the backlight within a few seconds e Itis recommended that the color display not be adjusted in direct sunlight is07375 Figure 7 Select Display Color Table 2 Color Guide
5. motor vehicles unless otherwise exempted by the Secretary by regulation except in the case of transfers of new motor vehicles from a vehicle manufacturer jointly to a dealer and a person engaged in the business of renting or leasing vehicles for a period of 30 days or less B For purposes of subparagraph A the term new motor vehicle means any motor vehicle driven with no more than the limited use necessary in moving transporting or road testing such a vehicle prior to delivery from the vehicle manufacturer to a dealer but in no event shall the odometer reading of such vehicle exceed 300 miles 5 The Secretary may exempt such classes or categories of vehicles as the Secretary deems appropriate from these requirements Until such time as the Secretary amends or modifies the regulations set forth in 49 CFR 580 6 such regulations shall have full force and effect J05551 Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled Please dispose of materials responsibly Figure 1 Title 49 United States Code GENERAL CONTINUED Table 1 Speedometer Features Available Models Features Gear Indicator TripB FuelLevel Range Clock Colored Backlighting Sportster 2004 2006 Yes Yes Yes 2007 Yes Yes 2 Yes 2 Yes Yes 2 2008 and Later Yes Yes Yes Yes 2 Yes Yes Dyna 2004 2007 Yes Yes Yes Ye
6. properly Use instruction sheet for proper saving procedure Range functionality Range for XL states r Tank size not set up Go into set up mode and select tank size Note Please contact Technical Service with any installation or troubleshooting questions before filing a warranty claim J05551 6 of 6
7. CHECK and OK Refer to Troubleshooting Guide Table 3 The display may be difficult to read in low light conditions 2of6 7 Turn the ignition switch to the IGN position The gauge will rapidly display the percentage of copying complete Then the gauge will display CHECK and finally OK When OK displays the copying process is successful 8 Turn the ignition switch to the OFF position 9 Disconnect the adapter harness from the data link con nector 91 and the gauge Install rubber plug Rubber plug Data Link Connector 91 4 Way adapter harness connector 12 Way adapter harness connector Speedometer oP eo Nos Figure 2 Connect Speedometer to Copy Odometer Data Figure 3 Speedometer Gauge Displaying OK REMOVAL WARNING To prevent accidental vehicle start up which could cause death or serious injury remove main fuse before pro ceeding 00251b Refer to the service manual and follow instructions to remove the main fuse NOTE Cover the fuel tank with an H D Service Cover or clean shop towel to prevent scratching the finish Models with Speedometer Mounted Flush to Console Follow service manual instructions to remove the old speedo meter J05551 Models with Speedometer Mounted Upright on Console Follow service manual instructions to remove the seat and instrument console e Follow instructions in the service manual to remove the old speedometer Mod
8. a tion and verify that the odometer reading is correct NOTES The replacement speedometer will become locked to the ECM after 31 1 miles 50km have been accumulated The trip B odometer will display the countdown mileage Once the countdown reaches zero the speedometer is locked to the ECM If installed on another vehicle the odometer will display VIN ERR If the speedometer is removed from the vehicle before the countdown reaches zero it has not been locked to the ECM This mileage 3 of 6 countdown allows for a road test to verify that soeedometer replacement was the proper repair e During the 31 1 miles 50 km countdown period before the speedometer is locked to the ECM the security light will flash for up to 15 seconds when battery power is restored to the electrical system while the new gauge synchronizes to the ECM Gear Indication display is a calculated gear position based on wheel and engine speed The gear position displayed may be momentarily inaccurate depending on rider clutch use characteristics and clutch wear This momentary false reading although unlikely can occur if the clutch is allowed to slip either due to excessive wear poorly adjusted clutch or if the operator rides the clutch e Model year 2007 and earlier vehicles will NOT have gear indication Battery Reconnection and Initialization After the battery is reconnected or a new gauge is installed the gauge requires about a half tank of fue
9. e gauge will display SAVED and then return to the display color select menu Turn the ignition switch to OFF or IGN to return to normal Clock Adjustment 1 To adjust clock on gauge toggle to the clock in the display 2 Press and hold trip and choose between 12 hour or 24 hour clock by pressing and holding trip 3 The hours will then flash Press trip switch quickly to cur rent hour then press and hold trip switch 4 The minutes will then flash Press trip switch quickly to current minute then press and hold trip switch 5 The AM or PM will then flash Choose correct one then operation press and hold Table 3 Troubleshooting Operation Problem Possible Cause Possible Solution Copying odometer data Gauge does not display per centage check and ok Gauge has already conducted odo meter copy process or the gauge might not have power Install gauge and confirm function ality Copying odometer data Gauge does not display per Vehicle ignition switch not in ign Turn to ign centage check and ok position Copying odometer data Gauge does not display per Vehicle run stop switch not in run Turn to run centage check and ok position Copying odometer data Gauge starts percentage but does not complete Gauge lost comunication to vehicle bus electrical system or gauge not compatible with vehicle incorrect fit ment or model year Turn vehicle ignition
10. ect tank size 2 1 gal 3 3 gal or 4 5 gal See owner s manual for correct tank size 3 Press the trip reset button to toggle to the next display control or turn the ignition switch to OFF or IGN to return to normal operation and save the setting Gear Indicator Display 1 Press and hold the trip reset button and then turn the ignition switch to the accessory ACCY position Then release the trip reset button The gauge will display SETUP and show the gear indicator display NOTE Number 8 is a setup indicator only Transmission has 5 or 6 speeds depending on vehicle and model year 2 Toggle to gear indication by pressing the trip switch 8 will be displayed at the top right with ON or OFF flashing If ON is flashing the gear indication display is enabled gears 1 through 5 or 6 will display as appropriate when the vehicle is in motion 3 Turn the ignition switch quickly to OFF and then back to ACCY to toggle the gear indicator display from ON to OFF 4 Press the trip reset button and toggle to the next display control or turn the ignition switch to OFF or IGN to return to normal operation and save the setting Backlight Brightness NOTE This speedometer is equipped with a photocell sensor that will sense daytime and nighttime modes When travelling under bridges or in tunnels the photocell sensor will sense nighttime mode and enable the backlight within a few seconds 1 Press and hold the trip reset
11. els with Speedometer Mounted at the Handlebar Follow service manual instructions to remove the speedometer housing from the upper fork bracket and remove the old speedometer from the housing INSTALLATION AND FINAL CHECK NOTES Apply window cleaning fluid or mild soapy water to the speedometer gasket as needed to aid installation Rotate the gauge into approximate visual alignment before fastening in place Follow instructions in the service manual to install the new speedometer NOTE Confirm that the ignition key switch is in the OFF position before installing the main fuse WARNING After installing seat pull upward on seat to be sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b NOTE When the main fuse is installed and battery power is applied to the electrical system the security light will flash for up to 15 seconds while the new gauge synchronizes to the ECM 1 See the service manual and install the main fuse seat WARNING Be sure headlamp tail and stop lamp and turn signals are operating properly before riding Poor visibility of rider to other motorists can result in death or serious injury 00478b 2 Turn the ignition key switch to IGN but do not start the motorcycle Test for proper turn signal brake light and tail light operation w Check the speedometer and tachometer for proper oper
12. jury 00333a NOTE This instruction sheet refers to service manual information A service manual for this year model motorcycle is required for this installation and is available from a Harley Davidson dealer J05551 Kit Contents For vehicles equipped with security sirens confirm that the Hands Free FOB is present This kit contains a combination soeedometer tachometer and an adapter harness There are no service parts available with this kit COPY ODOMETER DATA NOTES The gauge will display NO CAL no calibration and will not function if it is installed before the odometer copying process is performed Sportster models require the installation of fuel sensor kit part no 61200008 prior to connecting power to the gauge Follow the instructions included in that kit 1 Verify that the engine off run switch is in the RUN position 2 Turn the ignition switch to the ACCY position and note the odometer reading 3 Turn the ignition switch to the OFF position 4 See the service manual and Figure 2 Locate data link connector 91 2 5 Remove the rubber plug 1 from the data link connector 91 and install the 4 way connector 3 of the adapter harness from the kit 6 Install the 12 way connector 4 of the adapter harness to the new gauge 5 Hold the gauge during the copying process NOTE If odometer copy process is done repeatedly in a short time span it will not display the percentage countdown
13. l to properly initialize fuel range miles to empty functionality During consumption of the first full tank of fuel the gauge software will begin the process of learning your riding patterns eventually tailoring the fuel range calculations to your unique riding characteristics The fuel level display and tank mounted fuel gauge may not match at all times when starting with a full tank of fuel The tank fuel gauge utilizes a continuous sweep needle to indicate fuel level while the speedo tach fuel level utilizes a segmented display Each segment represents 1 4 of a tank For example if a given segment just came on or is about to go off it would show no change while the needle on the tank mounted gauge would likely show a change in position Fuel Fill Up and Top Off NOTE Sportster models require Fuel Sensor Kit part no 61200008 for fuel level functionality Also see FUEL LEVEL DISPLAY SPORTSTER to select the fuel tank s size When adding fuel to the vehicle it is recommended you add at least 2 gallons 1 gallon for 2 1 gallon Sportster tank of fuel to update the fuel and range displays If the fuel display does not update immediately after the vehicle is put in motion the fuel and range displays will slowly update over the next 30 miles Press and hold the Trip reset switch to toggle between the mile and kilo displays DISPLAY MODIFICATION The backlight color can be modified for the entire gauge or the dial
14. rson shall adjust the odometer to read zero and 2 the owner of the vehicle or agent of the owner shall attach a written notice to the left door frame of the vehicle specifying the mileage before the service repair or replacement and the date of the service repair or replacement b Removing or altering notice A person may not with intent to defraud remove or alter a notice attached to a motor vehicle as required by this section Section 32705 Disclosure requirements on transfer of motor vehicles a 1 Disclosure requirements Under regulations prescribed by the Secretary of Transportation that include the way in which information is disclosed and retained under this section a person transferring ownership of a motor vehicle shall give the transferee the following written disclosure A Disclosure of the cumulative mileage registered on the odometer B Disclosure that the actual mileage is unknown if the transferor knows that the odometer reading is different from the number of miles the vehicle has actually traveled 2 A person transferring ownership of a motor vehicle may not violate a regulation prescribed under this section or give a false statement to the transferee in making the disclosure required by such a regulation 3 A person acquiring a motor vehicle for resale may not accept a written disclosure under this section unless it is complete A This subsection shall apply to all transfers of
15. s 2008 Yes Yes Yes Yes Yes 2009 2011 Yes Yes Yes Yes Yes Yes Softail 2008 2010 Yes Yes Yes Yes Yes Yes Notes 1 New functionality 2 Feature available with the separate purchase of Fuel Sensor kit part no 61200008 Kit Number 70900274 Models For model fitment information see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only Additional Parts Required To enable fuel level and fuel range functionality Sportster models require separate purchase of Fuel Sensor kit part no 61200008 If fuel sensor kit is not installed 2007 Sportster models require separate purchase of Fuel Sender Resistor kit part no 72545 08 The Sportster Fuel Sensor kit part no 61200008 is not compatible with Sportster Fuel Gauge kits part no 75031 09 and 75338 09 The motorcycle cannot support multiple elec trical fuel gauges If Fuel Gauge kit part no 75031 09 or 75338 09 is equipped it must be disabled or the Fuel Sensor kit part no 61200008 cannot be installed and the fuel function of this speedometer kit will not function WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious in
16. switch to off and run stop switch to stop wait 15 seconds and retry Copying odometer data Gauge reads no cal or vin err before starting count down Normal software functionality None needed Confirm that the gauge displays percentage check and ok The gauge is functioning properly Installation into vehicle harness LCD states no cal Gauge did not conduct copy odometer process Conduct copy odometer process in i sheet Installation into vehicle harness LCD states vin err Gauge was already married accu mulated 31 1 miles 50 km to another vehicle Reinstall on previous vehicle to confirm no vin err Entering set up mode Will not go to set up mode Loose connection with gauge con nector or trip reset button Check for bent accessory pin 6 in gauge connector or check trip reset button operation Gear Indication Gear Indication does not operate Not turned on Use instruction sheet to turn on gear indication in set up mode Gear Indication Gear Indication does not operate Vehicle is 2007 or earlier N A Fuel Level Fuel Level does not operate Not turned on in set up mode Use instruction sheet to turn on fuel level in set up mode Fuel Level Fuel Level does not operate If Sportster check for proper install of Use instruction sheet for proper fuel sender install Color Changing Color will not save Color was not saved
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