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        Service-manual - SOLO Kleinmotoren GmbH
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1.      The ignition timing  22   BTDC  can be checked with the strobe light while  the engine is running in idle  Therefore there are marks on the pick ups  and the rotor which have to match  Then the correct angle can be checked  statically     edition 2 dated 1 10 2009 Seite 7             Baureihe   G Service Manual KLEINMOTOREN  2 625 02 GMBH   2 625 02 i       4 5 2 Troubleshooting ignition systems    e No spark on one Ignition circuit    o Wire defect on one wire from the pick ups or at a wire to the ignition  coil    o Wire from one pick up to the ignition coil has connection to ground    o The shut off wire for one circuit has connection to ground   o The relating ignition coil has a defect  This can be checked if the wires  to coil 1 are exchanged with the ones to coil 2  If the defect is moving  to the other circuit the coil has to be replaced    o If the defect is not moving then a coil in the stator or one of the pick   ups have to be replaced     e No spark on both ignition circuits    o Wire defect at the wires to the ignition coils    o Wires from the pick ups or from the generator coils to the ignition coils  have connection to ground    o Shut Off wires have connection to ground     No charging current    Wire defect at the wires from the coils to the stabilizer    Wires to the stabilizer have connection to ground    Plugs at the stabilizer have a defect    Are all previous defects not present the stabilizer has to be replaced     0000    edition 2 dated 1 10 20
2.   Loctite 574  Two stroke oil    Torque wrench  12 Nm   Loctite 274    Piston ring clamp bent out of  spring steel    Torque wrench   20 Nm     Pressure tester             Baureihe SOLO  2    ee Service Manual KLEINMOTOREN  2 625 02 GMBH  2 625 02i          m should not exceed 0 1 bars per minute   10   Assemble stator of the ignition system  Secure   Torque wrench  12 Nm   all bolts with Loctite  Loctite 270  11   Assemble flywheel  Clean cone and flywheel   Torque wrench  80 Nm   with thinner first        Assemble exhaust manifold with gaskets Torque wrench  20 Nm  Loctite 270    1  1  1    Es Assemble air filter on carburettor    lial essen at EN     pressure of 1 bar  No pressure loss allowed        edition 2 dated 1 10 2009 Seite 19                Baureihe  2 625 01   SOLO  Service Manual KLEINMOTOREN  2 625 02 GMBH  2625021  6 Notes    edition 2 dated 1 10 2009    Seite 20    
3.  75  of  the fuel at wide open throttle  This jet cannot be changed  Any fine  adjustment can be conducted with the needle marked with    H     The  normal setting of that needle is one turn open  Typically the setting  should be slightly leaner  7 8 turns open     The low speed needle is marked with    L     The typical setting is 1   2 turn  open and should not be changed        edition 2 dated 1 10 2009 Seite 12    Baureihe  2 625 01   2 625 02  2 625 02                 SOLO  Service Manual KLEINMOTOREN  GMBH       4 7 2 Specialties MIKUNI BN 38 34 55    The carburetor has an exchangeable main jet marked for 2 625 01 by  127 5  engine 2625 02 has 117 5   This jet controls 75  of the fuel at  wide open throttle  The carburetor is adjusted by the manufacturer in a  way that the needle which is accessible from outside  marked    H     the  engine can be adjusted leaner up to 1   4 of a turn  The needle top has a  plastic part which allows an adjustment of 1   4 of a turn only  The needle  must be in the left  counterclockwise  end position  The leaner  adjustment is only necessary on airfields above 1 000 m above sea  level  The low speed needle is marked with    L     The typical setting is 1   2  turn open and should not be changed        edition 2 dated 1 10 2009    Seite 13             Baureihe   2 625 01   SOLO  Service Manual KLEINMOTOREN   2 625 02 GMBH   2625021       4 7 3 Adjustment of the carburettors    The adjustment is almost identical with both types of carbure
4.  be  replaced  To conduct this  the inner rings must be grinded carefully on one spot until  only 0 3 mm of wall thickness is left  Then they can be cracked by using a chisel   After that they can be slipped off the shaft     e Check true running on a centering device  The eccentricity at the bearings should  not exceed 0 04 mm  If the eccentricity is more the crankshaft can be adjusted by  the manufacturer    e Check axial play at the con rod bearings    The play must be between 0 35 und 0 5 mm     4 5 Ignition system    4 5 1 Engines 2625 01 and 2625 02  Following ignition systems are used        ISKRA     Magneto Ignition with generator 12 V  70 W for the engine 2 625  01 up to serial No  12     e DUCATI   Magneto Ignition with generator 12 V  150 W for the engine 2  625 02 from serial No  1 and for the engine 2 625 01 from serial No  13     Both ignition systems have two independent ignition circuits   4 5 1 1 Specialties of the Iskra ignition system    This ignition system has a stator which can be adjusted on the crankcase   The proper ignition timing is adjusted if the stator is turned as far as  possible against the rotational direction of the engine  anti clockwise     The ignition timing can only be checked with a strobe light while the engine  is running in idle     4 5 1 2 Specialties of the Ducati ignition system    The ignition timing is fixed and cannot be adjusted  The proper position of  the external pick ups for the two circuits stand for the ignition timing
5.  be conducted with this pump  First remove the  diaphragm cover and switch on the pump  No fuel should flow  out of the valve    Adjust the carburetor as described above     e Setting too rich    Rich setting can be detected if power is low  RPM   shaking of the engine  and loss of RPM below 3 000 m above sea level     O  O    Check typical setting of the adjustment needles first    Replace air filter or clean filter mesh  wash with fuel and dry with  compressed air    Check the proper sealing of the inlet valve  It is necessary to use  the pressure tester  see above   Disconnect the fuel line and  apply 0 4 bar of pressure to the carburetor  The pressure loss  should not accede 0 1 bars per minute  If an electric fuel pump is  installed  the check can be conducted with this pump  First  remove the diaphragm cover and switch on the pump  No fuel  should flow out of the valve    Adjust the carburetor as described above     edition 2 dated 1 10 2009 Seite 15             Baureihe   2 625 01   SOLO  Service Manual KLEINMOTOREN   2 625 02 GMBH   2625021       4 8 Trouble shooting at the fuel injection system  only 2625 02 i     4 8 1 Engine does not start       No fuel Check the fuel lines and the function of the fuel pump     No spark at both spark  Weak battery  charge the battery   plugs Broken wire    No spark at one spark   Spark plug defect  Ignition coil defect  Ignition wire broken   plug    4 8 2 Failures during operation  Not enough coolant  Water pump defect  Fuel press
6.  speed screws should be  adjusted so that the EGTs reach 230       20  In order to have a  good start the air filters can be removed first and the two throttles can  be so adjusted that the opening angle is identical at 1 mm open    e At wide open throttle measure the EGT and wait until that temperature  reaches a stable max  value   After approx  3 minutes   The carburetor  should be adjusted so that the EGT is between 630 and 640     Don   t  adjust too early because you then could set the carburetor too lean   The difference between the two EGTs should not exceed 308     edition 2 dated 1 10 2009 Seite 14       Baureihe  2 625 01    2 625 02  2 625 02 i          SOLO    Service Manual KLEINMOTOREN  GMBH       4 7 4 Troubleshooting at the carburettors    e Setting too lean  Lean setting can be detected if the engine does not accelerate properly or  if the EGT is too high     O  O    O    Check typical setting of the adjustment needles first    Clean the carburettor after removing the diaphragm cover  The  clean remove idle and high speed adjustment screws  Clean all  openings with pressurized air  Clean also the fuel inlet with  pressurized air    After reassembly of the inlet needle the proper sealing of the  valve has to be checked  It is necessary to use the pressure  tester  see above   Disconnect the fuel line and apply 0 4 bar of  pressure to the carburetor  The pressure loss should not accede  0 1 bars per minute  If an electric fuel pump is installed  the  check can
7.  the ring with flange  then the spacer ring  and then the ring without flange  All three rings  positioned next to each other   Clean crankcase with thinner  Remove  possible rests of former gaskets completely   Apply Loctite 574 on contact surfaces of the  crankcase halves and put crankshaft into the  lower half  Before that apply two stroke oil on  all bearings  Assemble all rings and seals  together with the crankshaft   Mount other half of the crankcase plus the 4  bolts on both sides with Loctite and tighten with  a torque wrench   Attention  On engines with double bearings  mount the steel liner with the two lower bolts    first  Then tighten the four bolts on the sides of  the crankcase  Then tighten the 4 bolts on the  front of the steel liner  Apply Loctite 274 on all    Assemble piston with rings to the connecting  rod and secure with piston pin locks  Push  piston pin into piston by hand  Apply two stroke  oil on all parts     Assemble intake manifold on engine 2 625 01  or exhaust manifold on engine 2 625 02 with  gaskets in order to get cylinders in line  Then  tighten the 4 nuts on each cylinder     Plug all openings  Intake and exhaust ports   with steel parts and rubber parts in the shape  of the flanges  Check if the engine block is  sealed with 0 5 bar pressure  Pressure loss    edition 2 dated 1 10 2009 Seite 18    Before assembly apply two stroke oil on crankshaft bearings  pistons and piston  pins     Tool  aid    Heating plate with temperature  control  
8. 09 Seite 8       Baureihe  2 625 01   2 625 02  2 625 02         Service Manual    KLEINMOTOREN       SOLO    GMBH       4 5 3 Wire diagrams Iskra and ducati ignition systems    e Iskra ignition system                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               E      red  rot  reol  E Bo E Bo  15A  n  H 3  w S  w   15    SIE ZI 2  olv le      lt  lt   clo   2 2 2 2  ge lb  yellow      7    G            we je A  ae G L L d  E LO   L L L      7 7 5 4  io N N A N    ge lb schworz    yellow klack        No  L           Pe ie      E U ao co U U   U U  0  amp     w  a a D   Se i R  lt A ode    Kr Be EnA    Pose ee    30 oo OD 30 oo OO  ee  ar s a  55 55 a  55 30  oa DU  K Y C ec    cic Y C eg ce      e                   gt              Dus   en DA 0 Sn SS Aa  S G U DA 0 wv 3  Gh al m  gt  Dm  gt  a 7 a  man won Tia  SI No Wo me Vo NO  Ducati ignition system     Ve LSS  E P white CDI  15A rot weiss N rot  red white J red  arun  green  a   gt   U  ra a    ge lkb weiss  yellow N yhite CDI  aw    grau G   v rot  gre 4 4 red  x L  L   arun  k g
9. 6  4 8  2x  HIE eT yie EST see ee ee a ee een een 16  48 3  Fare memory  era iaei 16  48 4   gt Sollware eT Ne EGU ren einen een 16  5 Assembly OF INS enges ee en 18  6 NOTOS ee N DES 20    1 General hints and description of the engines    This service     manual shall give the engine specialist necessary hints for repairs and  overhauls for the engine and help him solving specific problems  General knowledge  of two stroke engines should be present     This Service manual is valid together with the engine manual and the spare parts   list       Attention     Because this engine is used as a certified engine for motor gliders the national  authorizations of the specific certifying staffs must be maintained     edition 2 dated 1 10 2009 Seite 2             Baureihe   G Service Manual KLEINMOTOREN  2 625 02 GMBH   2 625 02 i       Description of the engines    The aircraft engines 2625 01  2625 02 and 2625 021 are based on the same engine  block and differ only by different carburetors or at the engine 2 625 021 by the use of  an electronic fuel injection  The engines 2625 02 and 2625 02i have a different  cylinder with a different port timing of the intake port  Allthree engines are water   cooled two cylinder two stroke engines with piston ports  They have a displacement  of 625 cm    with a stroke of 69 mm and a bore of 76 mm  They are lubricated by a  fuel oil mixture  For all engines a breaker less double ignition is used     Aircraft engine 2625 01   This engine has one d
10. iaphragm carburetor  which feeds both cylinders and a take off  power of 39 kW at a speed of 6 250 RPM    Aircraft engine 2625 02   This engine has a different intake port timing compared to the engine 01 and two  diaphragm carburetors  The take off power is 47 kW at a speed of 6 500 RPM  Aircraft engine 2625 02i   This engine is based on the engine 2625 02  which is converted according to the  Service bulletin TM 4603     3 to the version with electronic fuel injection  The  carburetors and the ignition system are replaced by this electronic fuel injection  system into the manifolds and also by an electronic ignition system  The former  ignition system is replaced by an alternator  which supplies sufficient electric energy  to operate the fuel injection and the ignition  The take off power is 50 kW by a speed  of 6 500 RPM    An ECU is controlling the injected amount of fuel and the ignition timing based on the  engine speed  the position of the throttle valve  the engine temperature  the ambient  pressure and the outside air temperature  This guaranties that the engine is running  under optimal conditions    In order to achieve maximum security in case of a breakdown of the ECU a simple  redundancy system is installed  which supplies the engine with two additional  injection valves  An ignition module which is driving the two coils of the engine is  integrated in this system  The system is controlled by an additional RPM sensor   Other sensors are not necessary     The engi
11. in the ECU which  guarantee a limited operation of the engine  Only if the speed sensor fails the engine  stops  The ECU supplies constantly values about speed  temperatures and the  condition of the sensors via a CAN bus  which can be displayed to the pilot  In  addition to that there is a failure memory  which can be read by the manufacturer   With this memory it can be detected  if one or more values have exceeded their  limits  Short above the maximum engine speed the ignition is cut off  The starting of  the engine must always be in idle position  A choke or other fuel enrichment systems  are not necessary  The ECU has a serial interface  which allows the detection of the  status of the ECU in operation  Special software is necessary for that  The settings  and the access to the failure memory are protected by a password     2 Necessary tools    In order to conduct an expert repair or check it is necessary to use functional tools in  good condition  Except the usual tools  present in each engine workshop the  following special tools are necessary     pee el  00 80 529 Puller for hub   2   00 80 530 Puller for Ignition flywheel   Bet 00 80 314    ee    Stroke  Other oils with specification JASO FC or FD   BT 274  DEE ZN TS S O  8   footie 574       edition 2 dated 1 10 2009 Seite 4          Baureihe   2 625 01   SOLO  Service Manual KLEINMOTOREN   2 625 02 GMBH   2625021          3 Disassembly of the engine      Pos   Clean engine before disassembly  Disassemble carbureto
12. ne management system is consisting of the following components     e Pre filter  fuel pump  micro filter and fuel pressure regulator for the fuel supply   The fuel pressure in the system is regulated by the pressure regulator at 3  bars  The fuel line from the pressure regulator back to the fuel tank is pressure  less    e Engine Control Unit with ignition modules and a pressure sensor  which  measures the atmospheric pressure  In the ECU the maps for fuel injection  and ignition timing are stored  Based on the air pressure and the air  temperature the ECU calculates the correct amount of injected fuel    e The engine has 5 sensors  Facing the flywheel of the alternator there is an  RPM sensor  At the throttle valve there is a sensor  which measures the  opening of the shutter valve  At the rear cylinder head there is a temperature  sensor measuring the coolant temperature  Near the air filters there is a    edition 2 dated 1 10 2009 Seite 3             Baureihe SOLO  G Service Manual KLEINMOTOREN  2 625 02 GMBH   2 625 02 i       sensor measuring the intake air temperature  In the ECU there is a pressure  sensor measuring the atmospheric pressure    e A double throttle valve assembly and one injection valve each  which are  controlled by the ECU    e Two double ignition coils with ignition wires leading to the front and rear  cylinder each  The engine is running with minimal power loss fired by only one  coil     If a sensor fails or a wire breaks standard values are stored 
13. r from manifold Open end spanner 13 mm    and coal   off flywheel with suitable puller     Disassemble the stator of the ignition system  completely  If the engine has an ignition  system from Ducati disassemble also the plate  with the pick ups       Loosen hub at the front end of the crankshaft  and pull off with the suitable puller  Puller SOLO No  00 80 529    10   Loosen nuts at the bottom of the cylinder and Open end spanner 12 mm  lift cylinder carefully    11   Disassemble the piston pin lock carefully  Push  piston pin out of the piston by hand   Loosen the 4 bolts on the side of the crankcase  and move the two halves of the crankcase  apart carefully so that they don   t get out of line   Clean both parts   ATTENTION  ON ENGINES WITH DOUBLE  BEARING ON THE DRIVE SIDE LOOSEN THE  FOUR BOLTS AT THE FRONT END FIRST     13   Take off seals  locks and outer rings of the  roller bearings by hand     eT Ltt eyi   GERNE  Mark cylinder head  cylinder and piston for  matching        edition 2 dated 1 10 2009 Seite 5             Baureihe   2 625 01   SOLO  Service Manual KLEINMOTOREN   2 625 02 GMBH   2 625021       4 Check of the individual parts  4 1 Cylinder heads    e Clean the inside part of the cylinder head from coal  Fuel can dissolute rests of  burnt oil  Heavy oil carbon deposit can be removed with a steel brush    e Check both threads for the spark plugs if damaged   e Clean the sealing surface     4 2 Cylinders    e Check the cylinder surface  Coating  visually if 
14. reen   Be  kS 9  a L L       gt   x  a u  a  rot we  ss     red white    ks Z L 4  7 7 F F  4 x A Z         La a      fe  lt   co au au    uU    wm  Ow S oF         in a       t     Gog one ame    gt  Ic    Oz Oz vv vu vw vu  ce ie 5 u Ln TSO DS TS TO  vu DU   E    a ec one ele Eure  PP    2 MM B  08                    Ous   allen ed                 Soa vor m D  D   gt   gt   gt  gt   gt   mm wow  ie  zy   NO NO NO NO    edition 2 dated 1 10 2009    Seite 9                  Baureihe    SOLO  2 625 01 i  2 625 02 Service Manual KLEINMOTOREN      GMBH  2 625 02 i          4 6 Engine Control Unit  ECU     The following wire diagram shows the connection between the ECU and the various  components of the engine  The functions of the ECU where described in chapter 1   The wire diagram of the redundancy system is shown below     4 6 1 Wire diagram ECU 2625 02 i    CANH CANL 31  Butterfly valve     25 7 Computer interface   4 2 3 2 3 5             Shielded S   36 37                   21 3  52  R 53 54 55  E  LAAJ OL Ad Pa   Ignition switch 18  Ind  Sensor  T Air T Water  31 31 15 31  Ground Ground               15   Switched positive   Fuel pump   Battery  30   Continous positive  31   Ground  4   High voltage ignition wire 31 31    Plug connection ECU    1 Ground throttle valve transducer 41 Ignition coil 1  Alternator side   20 5 Volts throttle valve transducer 42 Ignition coil 2  Drive side   2 Signal throttle valve transducer  10 Relay fuel pump  7 CANL  CAN bus   25 CAN H  CAN b
15. ressure  int   978 hPa 2 92 V  consumption 20 3 air pressure  ext   983 hPa 3 00V    temperature  int   28 4   C 4 49 V    calc  of injection time  Js  calc  of ignition angle  deg     air mass ignition angle  from table  er  correction   alr temperature  base time air pressure  ext   engine temperature engine temperature  lambda control acceleration  function input  acceleration  switch time    injection time field changing    ignition angle       Check the following indications     No  Of rev  errors    If the number of rev  Errors increases during starting or engine operation  a failure of  the speed sensor can be indicated  Check sensor and wires    Throttle potentiometer   In idle position the value should be around 10 degrees and during full throttle 90  degrees  With other readings the sensor is defect    Engine temperature   Check the engine temperature with a second gauge if it is plausible    Air temperature   Check the air temperature with a second gauge if it is plausible    Air pressure  int     This value can be checked with an altimeter     Other sensors are not connected     edition 2 dated 1 10 2009 Seite 17    Baureihe       2 625 02 i    2 625 01  2 625 02 Service Manual          SOLO  KLEINMOTOREN  GMBH       5 Assembly of the engine    Operation    Heat inner rings of roller bearings up to 180     And slip on free ends of the crankshaft  The  flange of these rings has to be next to the  crank web   Attention  For engines with double bearing first  slip on
16. solo          service    Service manual    For the aircraft engines  solo 2 625 01  solo 2 625 02  solo 2 625 02i                                     LO  T O  oO T      nn   em O       SE o  or E O O  a T O C  7 09 e P  Bed   ELD ED    L aD  S C O O       OS5SN  lt x  Fe  oO     NnOFL    Edition 2 dated October 1st 2010          Baureihe   G Service Manual KLEINMOTOREN  2 625 02 GMBH   2 625 02 i          Table of contents    1 General hints and description of the engines    eee eee eee eee eee 2  2 NECESSARY Dos  en 4  3 Disassembly Ol INe engine ass 5  4 Check of the individual pars    sees eee eee eee 6  41   Gylinder headset 6  E e lee see ee u ig 6  4 32     Piston and S PSONN S nn renee ede eres 6  4 4   Grankshall una ennnennannn 7  4 3  Nonon SYSIEM TTT 7  4 5 1 Engines 2625 01  and a ee 7  4 5 2 Troubleshooting ignition Systems    eee eee eee eee e 8  4 5 3 Wire diagrams Iskra and ducati ignition Systems    esse eee ee eee ee 9  4 6   Engine Controlnit  ECU  near 10  4 6 1  Wire diagram  ECU 2625 02 1 ana In 10  4 6 2 Wire diagram redundancy system of the engine 2625 02 l    sese eee 11  47   EGAL DULE Or Ste ee Ra EEE 12  4 7 1  zSpeciallies  MIRUNLBN DS nr rel 12  4 7 2 Specialties MIKUNI BN 2386 24 55    eee eee eee 13  4 7 3 Adjustment of the carburettors sese eee eee 14  4 7 4 Troubleshooting at the carburettors eee eee eee eee e e 15  4 8 Trouble shooting at the fuel injection system  only 2625 02 I    eee eee eee e 16  4 8 1  Engine does NOt Sta ansehen nenn 1
17. there are damages   Scratches     e Check the diameter of the cylinder in direction of the crankshaft and  rectangular     Dimension New Wear limit    10 mm below top 76 mm     0 005 76 01 mm  30 mm below top 76 mm     0 005 76 01 mm    25 mm above bottom 76 mm  0 01 76 02 mm                   e Check visually the grooves for the o rings at the top of the cylinder   e Check the entire cylinder for cracks or damages of the sealing surfaces   e Remove oil carbon deposit on the coating and in the exhaust port     4 3 Piston and piston rings    e Remove oil carbon deposit on the piston top carefully   e Check piston diameter  Measure the diameter rectangular to the piston pin  boss     Dimension Wear limit    Di DN 22 mm above 76 mm     0 06 75 9 mm  bottom    D2  59 5 mm above 76 mm     0 08 75 8 mm    bottom  D3  69 mm above 76 mm   0 093 75 7 mm  bottom             e Check vertical play of the piston rings  New 0 05 mm  0 10 mm wear limit 0 20 mm   e Check wear of the piston rings   Distance between the two ends if the piston ring is mounted into the cylinder   New 0 2   0 35 mm wear limit 0 8 mm  No light has to be seen between cylinder wall and piston ring if the cylinder is  hold against a lamp     edition 2 dated 1 10 2009 Seite 6          Baureihe   G Service Manual KLEINMOTOREN  2 625 02 GMBH   2 625 02 i          4 4 Crankshaft    The Crankshaft can be disassembled only by the manufacturer    The main bearings at the drive side or the ignition side  roller bearings  can
18. ttors  Before you  start the basic needle adjustment should be made  see chapter 4 6 1 and  4 6 2      Engine 2 625 01 with one carburettor    e The Exhaust gas temperature  EGT  can be measured through a hole  in the exhaust manifold which is shaped like a Y 100 mm after the  cylinder flange with a Ni CrNi thermo couple  It is enough to measure in  one of the two legs of the manifold    e Start the engine and warm up the engine until the water reaches a  temperature of 400    e Adjust the idle speed with the idle speed screw until the engine runs  between 2 300 and 2 600 RPM    e At wide open throttle measure the EGT and wait until that temperature  reaches a stable max  value   After approx  3 minutes   The carburetor  should be adjusted so that the EGT is between 630 and 640     Don   t  adjust too early because you then could set the carburetor too lean     Engine 2 625 02 with two carburettors    e The carburetor adjustment is almost identical for both types    e The typical setting should be made first   see above    specialties       e The Exhaust gas temperature  EGT  can be measured through a hole  in the exhaust manifold which is shaped like a Y 100 mm after the  cylinder flange with a Ni CrNi thermo couple  It is necessary to measure  in both legs of the manifold    e Start the engine and warm up the engine until the water reaches a  temperature of 400    e Adjust the idle speed with the idle speed screw until the engine runs  between 2 300 and 2 600 RPM  Both idle
19. ure not    Engine overheats  sufficient     Engine does not reach   Fuel pressure not sufficient  Fuel filter clogged  Throttle  full power valve does not open completely  Spark plugs defect   Fuel pump defect     4 8 3 Failure memory                             The ECU has a failure memory  which detects failures at the system and stores  them  Only the manufacturer can read the memory  For an analysis the ECU has to  be sent to the manufacturer     4 8 4 Software for the ECU    On the page http   www trijekt de downloads 10 html software  Win trijekt  can be  downloaded  which allows to connect a computer to the serial interface of the ECU   After installing the software the status of the ECU can be checked  Connect the serial  cable to the computer and the ECU and start the software  Then switch the ignition   ECU  to    ON     If the software shows    connected   the status of the sensors and the  ECU can be checked     edition 2 dated 1 10 2009 Seite 16             Baureihe   2 625 01   SOLO  Service Manual KLEINMOTOREN   2 625 02 GMBH   2625021       The status window shows the status of the sensors  the injection time and the ignition  angle during engine operation     status    rotation speed 3017 lambda 1 0 70  injection time 6578 throttle pot  9 deg 090V  33 0 air mass sensor 508  0 2 49 V  ignition angle 22 battery voltage 12 24 Volt  idle controller 2 engine temperature 88   C 0 76 VY  pressure load 42 air temperature  gt  a    0 91 Y  no  of rey  errors 3 0 air p
20. us  53 RPM transducer  Induktive   54 Ground RPM transducer  8 Computer interface Rxd    26 Computer interface Txd 36 Ground  54 Ground  17 Injection valve 1  Alternator side   35 Injection valve 2  Drive side  37 Switched positive  55 Switched positive  21 Temperature transducer air  Temperature transducer coolant 18 Continous positive    edition 2 dated 1 10 2009 Seite 10       Baureihe    2 625 01  2 625 02 Service Manual    2 625 02 i          SOLO  KLEINMOTOREN  GMBH       4 6 2 Wire diagram redundancy system of the engine 2625 02 i    GND GND GND BAT BAT RPM ZS ZS EV    Y Y  en 8                Ind  Sensor                         15   Switched positive    Fuel pump      30   Permanent positive    31   Ground   4  High voltage ignition wire 31  Steckerbelegung TBD  BAT _ Switched positive  BAT   Switched positive  GND  Ground   GND     Ground   EV    Injection valve 1 and 2  ZS    Ignition coil   ZS    Ignition coil   RPM  RPM sensor   GND  Ground RPM sensor    edition 2 dated 1 10 2009 Seite 11          31      Battery    31             Baureihe SOLO  2    an Service Manual KLEINMOTOREN  2 625 02 GMBH  2 625 02i       4 7 Carburettor  Two types of carburetors are used     e MIKUNI BN 38 Diaphragm carburetor without fuel pump  e MIKUNI BN 38   34   55 Diaphragm carburetor without fuel pump    The engine 2 625 01 has one carburetor   The engine 2 625 02 has two carburetors     4 7 1 Specialties MIKUNI BN 38    The carburetor has an integrated main jet which controls about
    
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